C

TO
US

MISED

PRODUCT RANGE 2020 / 2021
TOOLS

DRILLINGMILLINGPOLISHING

CLEANING

CUTTINGROUGH GRINDING

GRINDINGTABLE OF CONTENTS1MILLINGFROM 11

2

GRINDING AND POLISHING (WITH BONDED TOOLS)FROM 23

3

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)4

CUTTINGFROM 91

5

ROUGH GRINDING

FROM 101

CLEANING

FROM 109

POWER TOOLSFROM 113

6
LUKAS-ERZETTGeneral Information

4–9

NOTES

123 – 125

INDEX

126 / 127

GENERAL TERMS
AND CONDITIONS

128 / 129KEY

7

2.1 Mounted points
2.2 Polishing tools

3.1
3.2
3.3
3.4
3.5
3.6
3.7

Lamellar flap discs
Flap wheels
Mounted flap wheels
Abrasive bands and mandrels
Abrasive caps and mandrels
Abrasive discs and carriers
Fibre discs and backing pads

24 – 35
36 – 47

FROM 49
53 – 65
66 / 67
68 – 72
73 – 76
77 – 80
81 – 88
89 / 901303MADE IN GERMANY

As a technologically leading manufacturer of powerful
and innovative milling, grinding, polishing and cutting tool
solutions, LUKAS-ERZETT GmbH & Co. KG from Germany,
based in the greater Cologne area, always focuses on
the requirements of its customers and the latest developments in many different industries worldwide. AGILE,SUSTAINABLE, RELIABLE and FUTURE-ORIENTED –LUKAS thinks further, develops tailor-made solutions, andis always one step ahead of market requirements.

LUKAS has maintained an official representative office in
China since 2006 and has also had its own branch office,including a product warehouse, in Shanghai since 2020.
This guarantees direct local points of contact and fast delivery times. The internationally operative company with
branches and agencies on every continent has been active throughout Asia for several years now, convincing
industrial customers and dealers with quality tools manufactured in Germany, its own patents, special solutions,and new tool innovations on a regular basis.

TOOLS MADE IN GERMANY
LUKAS-ERZETT SETS STANDARDS WORLDWIDE IN MATERIAL PROCESSING

IMPRESSIVE TOOL SOLUTIONS TAILOREDTO THE ASIAN REGION
In this catalogue, you will find our highest quality products compiled specifically for the Asian region. Discover
the entire product range produced by the German manufacturer from LUKAS burrs through to polishing tools andthe very latest flap disc.
The LUKAS carbide burrs shown on pages 11 to 23 aremanufactured using high-quality solid carbides on modern
CNC automatic grinding machines – with these, LUKAS
always guarantees you the highest degree of manufacturing precision and repeatability of cutting angle, tooth
profile and twist actions. LUKAS burrs can also be individually optimised with modern coatings (page 16).
LUKAS bundles tools from its proprietary high-performance line under the family name “iQ-Serie” (shown on
pages 54 to 62). Among them are our lamellar flap discs,
which feature LUKAS’s patented flap shape and arrangement for ultimate grinding performance. The latest product from this innovative series is the Steel Profi HybridPerfection on page 57.

4

All of the products that we manufacture and sellstand for outstanding quality characteristics such as
powerful working, a long service life, excellent ergonomics and the very best results. Let the LUKAS
quality convince you.

OUR QUALITY PROMISE

20SECTORS AND INDUSTRIESPUT THEIR TRUST IN OURQUALITY AND EXPERIENCE

TOP-LEVEL QUALITYLUKAS IS DEDICATED TO QUALITY

We don’t talk about quality, we let
it speak for itself, every day, andin everything we do. This practicemakes LUKAS tools a safe, reliablefactor in your manufacturing process
and ensures the best possible production quality.

made in Germanypremium raw materials
modern testing facilities
quality management system to
ISO 9001:2015
active member of industry associations

5THE LUKAS PROMISENEXT LEVEL SOLUTIONS··EXCELLENT AVAILABILITY BROAD RANGE OF PRODUCTS CUSTOMISED PRODUCTION

TAKE THE FUTURE INTO YOUR HANDS TODAY700
EMPLOYEESLUKAS has been manufacturing leading-edge
tools for over 80 years. We know that new challenges call for new solutions – so that’s exactly
what we’re working on every day. We combine
quality and safety with forward-thinking solutions that always keep new developments in different industries in mind. This focus gave us thelead early in the market and still does to this day.

FIRMLY ESTABLISHED ON THE MARKET

30 000CUSTOMERS WORLD-WIDE

6

With around 700 employees, state-of-the-art
production sites, an enormous wealth of experience and a broad product portfolio, LUKAS iswell established on the market. We focus on
our customers, combining a pioneering spirit
with flexibility and a human touch.

·

MILLING GRINDING

YOU ARE OUR FOCUS

DEVELOPINGTOOLS FOR

80

YEARS

SPECIALIST FOR INNOVATIVE SOLUTIONS· POLISHING · CUTTING · CUSTOMISED TOOLS

Today, we are known around the world for our innovative
solutions and high-performance tools. If standard solutions don’t suit, we develop customised solutions to satisfy every application. This way, both your products andours will always be ready for whatever the future holds.

EXPERTISE ON CALL

10 000CUSTOMISED SOLUTIONS AND NUMEROUSINNOVATIONS DEPLOYED WORLDWIDEOur development team has many years of experienceand a deep knowledge of customers, production and industry. This expertise allows us to help you on site withwhatever challenges you are facing. Our experienced
experts familiarise themselves with your tasks, applications and processes, so that they can develop a solutionthat fits perfectly. From developing new products or variations to testing and optimisation, we make sure thatyour products and services are successful.

7

LOGISTICS AND KNOWLEDGE SHARING

MODERN LOGISTICS
OPTIMISED PROCESSES FOR ON-DEMAND DELIVERY

FAST, FLEXIBLE AND ON TIME
Our smart logistics system simplifies your warehousemanagement. High delivery capability, an ultra-modern
logistics centre and our speedy shipping agents ensurethat the right tool is always there at the right time.

8 000

SQUARE METERS OF LOGISTICS SPACEPERSONAL ON-SITE CONSULTATIONWE SHARE OUR KNOWLEDGE FOR YOUR SUCCESSSHARING OUR KNOWLEDGE
Visit our TECHNIKUM – where you can have our expertise at your fingertips. Straight after the training class,
you’ll have a chance to put the theory into practice in ourgrinding centre next door. And if you have any specificapplication problems, our application and design engineers have an answer to (almost) every question.

200
8

PEOPLE ATTEND OUR
SEMINARS EVERY YEAR

Make the most of our “mobile TECHNIKUM”, too. The
LUKAS van contains everything you need for a professional tool seminar. Why not use the LUKAS van for atime-saving staff training session at your own premises?
Our popular LUKAS training courses and knowledgetransfers are also available in digital form, e.g. as online
seminars. Please ask us for details!

SALES

EXPERTISE WITH A HUMAN TOUCH
LUKAS SERVICE AND SALES STAFF ARE JUST A CALL AWAY WORLDWIDE

We want our tools to increase yourefficiency and success. We know thechallenges you face in your day-today work. Our experienced LUKAS
sales staff have the technical expertise required to give you advice on
the phone. They can also come to you

to co-develop the right product andapplication solutions with you. We
speak your language and can help
you find the right tool for the job.
Get in touch with us!

experttechnical consultation
local contact partners
collaborative consultation
excellent service
personal customer relations
help and advice in the eventof problems
Contact our sales team at:
lukas-trading@lukas-erzett.com
beijing@lukas-erzett.com.cn

9MILLINGMILLING

1.0

1111

1.0

MILLINGMILLINGTECHNICAL INFORMATION AND PRODUCT INFORMATIONLUKAS tungsten carbide burrs
QUALITYLUKAS carbide burrs are manufactured using high-quality solid
carbides on modern CNC automatic grinding machines in order to guarantee precision and repeatability of angle, profileand twist. We manufacture solid carbide burrs to your drawings and specifications to help you solve difficult stock removal
problems.

APPLICATION
Selecting the right cut and speed is key for achieving the best
results when working with a variety of materials. Please refer tothe tables for cut and cutting speed on page 15.

POWER TOOLSElectrical or pneumatic tools, with bearings and collets that are
in good condition and run true, are key to getting perfect results. Vibration and chatter will cause premature wear and toothbreakage. Excessive working pressure will increase wear but
not increase performance.

SHANKSFor safety reasons, always choose the largest shank diameter
available from the table. All burr shanks from LUKAS have ashank diameter tolerance of h9 to ensure safe and smoothassembly. Other shank lengths and diameters are available
upon request. See page 18 for a selection of burrs with extralong shank.

ROBOT APPLICATIONLUKAS solid carbide burrs are precision tools that have proventhemselves in deburring work with industrial robots. We canalso develop the perfect tool to suit your application.

SPECIAL TOOLS
We manufacture solid carbide burrs to your drawings and specifications to help you solve difficult stock removal problems.

PACKAGING
We use plastic packaging. Please refer to the product tables forthe respective packaging units.

12

RECOMMENDATIONS FOR USE
Select the cut according to the material to be machined.
The rule of thumb is: the harder the material, thefiner the cut.
Selecting the right speed is key when it comes toachieving perfect working results and long tool life.
The following pages contain information that canhelp you determine the right speed for your process.
Use the highest speeds possible within the ranges
listed. Speeds that are too low cause vibration,
chipping and premature wear! Reduce the speedof the burrs only when working with large contact angles or materials with low heat conductivity.
Never allow blue discolouration to appear on theshank and head. For safety reasons, the use of
longer shanks requires lower speeds.
Always ensure the settings of your power tool areproperly adjusted for the job and material at hand.
Avoid a reduction in speed caused by insufficient drive
power, especially when using pneumatic machines.
Only use collets that run true. Run-out and vibration
will result in chipping and premature wear. For thesame reasons, make sure that the machine bearings
are in perfect condition. To avoid vibrations and shankbreakage, select the shortest shank overhang possible.

MILLING

1.0

SHAPE

Shape

Application

MILLINGA summary of available shapes
Shape upon request*

Application

HFA
Cylindrical

HFE
Oval

HFC
Cylindricalround nose

HFH
Flame

HFD
Spherical

HFIInternal

HFF
Arch round
nose

HFJ
Counter sink

HFG
Arch pointed
nose

HFM
Conicalpointed nose

HFL
Conical round
nose

HFN
Inverted coneBurrs forradiustrimming(internal)

Burrs forradiustrimming(external)

LUKAS BURR SETS
Have the right tool for any application. Choose from our assortment of burrs to try out, test, for your toolbox and much moreon page 21.

THE RIGHT ARE*THE SHAPES ON
N REQUEST!
AVAILABLE UPO

POWER TOOLSYou can find the right power tools for our LUKAS tools on pages
113 – 122. Our power tools are designed for use with LUKAS
tools and ensure highly efficient use.

13

1.0

MILLINGMILLINGRECOMMENDATIONS FOR USE AND CUTS

Three steps to your perfect tungsten carbide burr
STEP 1

STEP 2Begin by selecting the right material and machining mode
(coarse to fine) from the table.

Material teel,S
cast steel

Strength(N/mm2)

MachiningcoarseZ3, Z7 Steel, ZX

500 – 700

up to 800

medium

Z5, Z42 Inox / Steel

300 – 500

fine

ZF3

500 – 700

coarseZ7 Steel, ZX

400 – 600

800 to 1,200

from 1,200

Stainless steel

up to 800

150 to 300
Cast material
300 to 450

Aluminium

up to 450
up to 450

 rass andBbronzeRead off the recommended cut andcutting speed.

from 450

up to 900
Titanium
900 to 1,500

20 to 400
 lasticP
and wood
400 to 1,000

Cut

Recommended
cutting speed vc (m/min)mediumZ5

300 – 400

fine

ZF3

400 – 600

coarseZ7 Steel, Z4

300 – 500

mediumZ5

300 – 400

fine

ZF3

400 – 600

coarseZ2, Z6400 – 500

mediumZ3, Z7 Steel, Z4, Z5, Z42 Inox / Steel

300 – 500

fine

ZF3

400 – 600

coarseCast, Z6

400 – 600

mediumZ7 Steel

300 – 500

coarseCast, Z7 Steel

300 – 500

mediumZ5

300 – 500

fine

ZF3

400 – 700

coarseZ9 Alu600 – 1,000

mediumZ1

500 – 900

coarseZ9 Alu, Z1

400 – 800

mediumZ2

400 – 600

fine

ZF3

500 – 600

coarseZ6

300 – 500

mediumZ7 Steel

300 – 400

fine

ZF3

500 – 700

coarseZ4

300 – 400

mediumZ5

400 – 500

fine

ZF3

400 – 600

coarseComposite coarse / fine, Z1, Z9 Alu

600 – 1,000

fineComposite coarse / fine, Wood

500 – 900

coarseComposite coarse / fine, Z1

500 – 800

fine

Composite coarse / fine, Z2, Wood

400 – 800

14

fine

mediumcoarseMACHINING

1.0

MILLINGMILLING

STEP 3
Determine the appropriate speed for your power tool in the second table,
based on the tool diameter and cutting speed.

Tool diameter (mm)Recommended cutting speed vc (m/min)
300

400

500

600

700

800

900

1,000

2

48,00064,00080,00095,000111,000

127,000

143,000

159,000

3

32,00042,00053,00064,00074,00085,00095,000106,000

4

24,00032,00040,00048,00056,00064,00072,00080,0006

16,00021,00027,00032,00037,00042,00048,00053,0008

12,00016,00020,00024,00028,00032,00036,00040,00010

10,00013,00016,00019,00022,00025,00029,00032,00012

8,000

11,00013,00016,00019,00021,00024,00027,000

16

6,000

8,000

10,00012,00014,00016,00018,00020,000

20

5,000

6,000

8,000

10,00011,00013,00014,00016,000Speed (rpm)TIP:
You can find the full overview of shapes
for your perfect burr on page 13.

CUTS
Cut

Z9 AluProperties

Page

very coarse single cut
with faceting forsoft materials

19

Other cuts are available upon request

Cut

ZX

Properties

Page

universal cross cut foralmost all applications

17/18

Other cuts are available upon request

Z1

coarse cut
for soft materials

Z42
Inox /
Steel

robustfaceted toothing
for Inox and steel

Z2 Brassrobust single cut
for high stock removal

Z4fine cross cut
for hard materials

Z3

medium single cut

Z6robust cross cut

Z5 Hardvery fine single cut for
high-quality surfaces

Z7 Steelmedium cross cut

ZF1
to
ZF3

fine cross cuts
from coarse to very finefor perfect surfacesCastrobust cross cut
specially designed
for cast materials

Woodrasp cut for
pattern construction

Composite
Coarseand Finecross cut formachining plastic

15

1.0

MILLINGMILLING

COATINGS

Custom optimisation with LUKAS coatings
The use of hard coatings like TiN, TiCN, TiALN and LTE on cutting
tools from LUKAS can help:increase tool life
make the tool more efficient and reduce machine load
improve chip removal
The increase in tool life is mainly the result of the considerably
higher surface hardness of the coating in comparison to thebase material of the tool itself. The high chemical stability of thecoatings also minimises reactions between the cutting edge ofthe tool and the chip.

SpecialfeatureProperties

Coating

Friction on
steel µm

easy
chip removal

combines high wear resistance with outstanding
friction and non-stick properties when used ongraphite, aluminium, copper, carbon, wood andtitanium alloysperfect surface treatment for significantly
reduced wearTT®-ta-C(carbon layer madefrom solid carbon)
see page 19

0.05 – 0.10
(dry)

general-purpose wear protection whenmachining ferrous metals (like steel andcast iron) and plastic
high toughness
food safe
biocompatible

TiN(titanium nitride)

0.65 – 0.70

LightFlow

AllCoat*generalpurposeHeavyDuty*

suitable forextremethermal andmechanicalshock loads

high-performance coating with high hardness
and low heat conductivity for use when machining highly abrasive and hard materials (such as
steel, non-rusting steels and stainless steel)for milling under extreme conditions
for high-performance cuttinghigh andsudden thermal
shock loads

wear-resistant coating, particularly well suited
to machining difficult-to-process steel alloys(high and low-alloy steels)
for fine deburring

TiCN(titanium
carbon nitride)

0.10 – 0.20

lotus effectspecial coating with lotus effect for long chipand smearing non-ferrous metals, especiallyaluminium alloys
significantly reduces friction and adhesive wear
reduces loadingLTE(hard, carbon-based
coating)0.10 – 0.20

ThermoShock*LowFriction** upon request

16

The reduction of machine load and the improvement in chip
removal are achieved through a reduction in the friction between
the free cutting zone of the tool and workpiece on the one
hand, and the cutting edge of the tool and the chip removed on
the other. The reduction in friction is due to the coating improving the surface finish and largely preventing chemical reactions.
Our technicians would be pleased to help you in the selectionof the correct coating.

TiAIN(titanium
aluminium nitride)

0.30 – 0.35

MILLINGMILLINGZX UNIVERSAL – SUCCESSFUL ON EVERY MATERIAL

1.0

KEEP TOOL CHANGES TO A MINIMUM WITH UNIVERSAL CROSS CUTd1d2

ZX Universal burr

l2

l1

the all-rounder for universal applications
with cross cut for high performance
Product number

Description

A10010616622

HFA 0616.06 BASE-X

Shape

Cut

Similar to
DIN 8033

d1
mm

l2
mm

d2
mm

l1
mm

Pack
contains

ZX Universal

ZYA 0616

6

16

6

50

10

A10011020622

HFA 1020.06 BASE-X

ZX Universal

ZYA 1020

10

20

6

60

10

A10011225622

HFA 1225.06 BASE-X

ZX Universal

ZYA 1225

12

25

6

65

5

A10020613322

HFC 0613.03 BASE-X

ZX Universal

WRC 0613

6

13

3

43

10

A10020820622

HFC 0820.06 BASE-X

ZX Universal

WRC 0820

8

20

6

60

10

A10021020622

HFC 1020.06 BASE-X

ZX Universal

WRC 1020

10

20

6

60

10

A10021225622

HFC 1225.06 BASE-X

ZX Universal

WRC 1225

12

25

6

65

5

A10030403322

HFD 0403.03 BASE-X

ZX Universal

KUD 0403

4

3

3

34

10

A10030807622

HFD 0807.06 BASE-X

ZX Universal

KUD 0807

8

7

6

47

10

A10031210622

HFD 1210.06 BASE-X

ZX Universal

KUD 1210

12

10

6

51

5

A10100313322

HFF 0313.03 BASE-X

ZX Universal

RBF 0313

3

13

3

40

10

A10100618622

HFF 0618.06 BASE-X

ZX Universal

RBF 0618

6

18

6

50

10

A10101225622

HFF 1225.06 BASE-X

ZX Universal

RBF 1225

12

25

6

65

5

A10040313322

HFG 0313.03 BASE-X

ZX Universal

SPG 0313

3

13

3

40

10

A10040613322

HFG 0613.03 BASE-X

ZX Universal

SPG 0613

6

13

3

43

10

A10040820622

HFG 0820.06 BASE-X

ZX Universal

SPG 0820

8

20

6

60

10

A10041020622

HFG 1020.06 BASE-X

ZX Universal

SPG 1020

10

20

6

60

10

A10041225622

HFG 1225.06 BASE-X

ZX Universal

SPG 1225

12

25

6

65

5

A10041230622

HFG 1230.06 BASE-X

ZX Universal

SPG 1230

30

6

65

Recommended for:

12
Steel

Cast material

Inox / Steel

5
Titanium

17

MILLING

1.0

MILLINGCUTTING EVEN IN HARD-TO-REACH PLACESWITH AN EXTRA-LONG SHANK AND UNIVERSAL TOOTHINGd1

d2

ZX Universal burr with extra-long shank
r
l2

l1

shank length: 150 mm
the all-rounder for universal applications
with cross cut for high performance
Cut

d1
mm

l2
mm

d2
mm

l1
mm

n max
rpm

Pack
contains

HFC 0820.06 BASE-X

ZX Universal

8

20

6

170

5,500

1

A10021225622150

HFC 1225.06 BASE-X

ZX Universal

12

25

6

175

3,600

1

A10030807622150

HFD 0807.06 BASE-X

ZX Universal

8

7

6

157

7,900

1

A10031009622150

HFD 1009.06 BASE-X

ZX Universal

10

9

6

159

6,600

1

Product number

Description

A10020820622150

Shape

Recommended for:

SAFETY ADVICE
To prevent shank breakage, never exceed the maximum permitted speed when there is no tool contact (see product table). You may
work at twice the maximum permitted speed only if the burr is in contact

18

Steel

Cast material

Inox / Steel

Titaniumwith the workpiece or inserted into a channel or borehole before thepower tool is switched on, and remains there until the power tool comesto a complete standstill.

MILLINGMILLING

REDUCING WEAR WITH LIGHTFLOW

1.0

IDEAL SURFACE TREATMENT WITH OUTSTANDING NON-STICK PROPERTIESThe new LightFlow coating from LUKAS is perfect for reducing
friction between the tool and the material surface. It lets you
create excellent surfaces while also extending the tool life of
the burr. This coating prevents the burr from becoming cloggedwith aluminium chips, therefore reducing machine load andmaintaining a consistent speed. There is no sticking or smear-ing. This lets you work for longer without having to clean or
replace the tool.
Application areas of the coating:cutting graphite, aluminium, copper, carbon composites
and woodd1

 rocess aluminium with razor-sharpp
cutting edges
the perfect synergies between
burr and LightFlow coating
high chip volume thanks to coarse
cut for quick work
faceted toothing for perfect surface resultsmaximum cutting cross section for
effortless processing

NEW

d2

Z9 Alu burr with LightFlow coating
r
l2

l1

Cut

Similar to
DIN 8033

d1
mm

l2
mm

d2
mm

l1
mm

Pack
contains

HFC 0616.06

Z9 AluWRC 0616

6

16

6

50

1

A10021225609LF

HFC 1225.06

Z9 AluWRC 1225

12

25

6

65

1

A10100618609LF

HFF 0618.06

Z9 AluRBF 0618

6

18

6

50

1

A10101225609LF

HFF 1225.06

Z9 AluRBF 1225

12

25

6

65

1

A10071230609LF

HFL 1230.06

Z9 AluKEL 1230

12

30

6

70

1

Product number

Description

A10020616609LF

Shape

Recommended for:

Aluminium

Plastic / Wood

19

MILLINGMILLING

1.0

BACK DEBURRING MADE EASY
CREATE CHAMFERS IN PIPES, CONTAINERS AND DESIGN COMPONENTS

Z3 Universal inverse deburring tool (internal)

d1

d2

defined 45° bevel
for different bore diameters
variable chamfer width
fast work result
Applications:back deburring of boreholes
on difficult-to-reach areas
excellent for use in pipes, containersand design components
back chamfering of boreholes

l2
l1

Product number

Description

Cut

d1
mm

l2
mm

d2
mm

l1
mm

Pack
contains

A10170504303

HFT 0504.03

Z3 Universal

5

4

3

40

1

A10170705303

HFT 0705.03

Z3 Universal

7

5

3

40

1

A10171006603

HFT 1006.06

Z3 Universal

10

6

6

60

1

A10171207603

HFT 1207.06

Z3 Universal

12

7

6

65

1

HFT 1811.08

Z3 Universal

18

11

8

120

1

A10171811803

Recommended for:Steel

SAFETY ADVICE
Reduced speed for burrs with a total length l1= 120 mm: max. 11,000 m2

20

Inox / Steel

Aluminium

Cast material

TitaniumMILLING

1.0

MILLING

Carbide burrs assortments

 lways the right tool at hand. With ourApractical tool assortments, you can always
have exactly what you need.
perfectly suited for testing different toolsjust as suitable for use in the home, hobby
workshop or in industry
Product number

A1039001020

Description

Set HM INOX S6

Set HM INOX S6Cut

Z42 Inox / Steel

Shank ØmmContent
1 per pack
10 parts:
HFA 0616
HFC 1225
HFG 0618
HFF 1225

6

Recommended for:A10390005096

Set HM ALU S6

Z9 AluSet HM ALU S6

6

5 parts:
HFA 0616
HFF 0618

Pack
contains

HFA 1225
HFD 0605
HFG 1225

HFC 0616
HFD 1210
HFF 0618

Inox / Steel

HFC 0616
HFD 0605

Recommended for:

Steel

Cast material

HFM 0618

Aluminium

1

1

Plastic / WoodZX Universal carbide burrs assortments
Always the right tool at hand. With ourpractical tool assortments, you can always
have exactly what you need.
perfectly suited for testing different toolsjust as suitable for use in the home, hobby
workshop or in industry
the all-round burr for universal applications,with cross cut for high performance

F5 S3 BASE-X

Product number

Description

Cut

Shank Ømm

A10390053

F5 S3 BASE-X

ZX Universal

3

5 parts:
HFA 0313
HFF 0313

HFC 0313
HFG 0313

HFD 0605

A10390056

F5 S6 BASE-X

ZX Universal

6

5 parts:
HFA 1225
HFF 1225

HFC 1225
HFG 1225

HFD 1210

Steel

Cast material

Recommended for:Content
1 per packPackcontains

Inox / Steel

1

1
Titanium21

(with bonded tools)

2.1 Mounted points
2.2 Polishing tools
GRINDING AND POLISHING(with bonded tools)

GRINDING AND POLISHING
2.0

24 – 35
36 – 47

2323

2.1

GRINDING AND POLISHING (WITH BONDED TOOLS)MOUNTED POINTSTECHNICAL INFORMATION AND PRODUCT INFORMATIONGRINDING AND POLISHING(with bonded tools)

Mounted points from LUKASEFFICIENT AND PROFESSIONAL GRINDINGQUALITYLUKAS mounted points are premium grinding tools with a longtool life that deliver high removal performance. They are perfectfor efficient and effective rough processing, fettling, preparing
and reworking weld seams, and for deburring.

Grinding covers a broad spectrum of processes, from roughcutting to fine machining. This requires mounted points thatdeliver the right balance of machining performance and tool life,
while achieving the desired surface quality. Manufacturing quality mounted points involves knowing the conditions in which
the tools will be used, selecting the raw materials and understanding how to combine them in the right specification.

From cutting to fine machining, we offer a range of mounted
points in various shapes, sizes and finishes so that you always
have the right grinding tool for the job. LUKAS mounted points
are designed for grinding all kinds of material (steel, cast steel,tool steel, cast iron, aluminium alloys, titanium and nickel alloys,
plastic, glass, ceramic and many more).

EKR

ABRASIVE

LUKAS offers you the abrasive you need for every
application – tailored to your requirements and the materials
you are working with. The following overview contains all raw
materials for LUKAS mounted points. The abbreviations for therespective abrasives can be found in the quality designation of
the LUKAS tools (see right).

These qualities are available upon request

EKR

EKD

EKW

Pink aluminium oxide

Dark redaluminium oxide

NK

EKbr

Regularaluminium oxide

Pink aluminium oxide,
type brown

MK

HK

HKD

MKD

Mixture EKW / NK

Mixture EKW / EKD

Mixture NK / EKD

SIC-ALU
Green silicon carbide

RKD
Mixture of dark red andpink aluminium oxide

White aluminium oxide

Mixture EKR / NK

SICdklDark silicon carbide

NDW
CERAMIC
Ceramic grain
and monocrystal
aluminium oxide

24

Mixture of regularaluminium oxide, dark
red aluminium oxide
and white monocrystal
aluminium oxide

HOK
Mixture of sphericalaluminium oxide

MOUNTED POINTSGRINDING AND POLISHING (WITH BONDED TOOLS)

2.1

DESIGNATION OF MOUNTED POINTSAll the important information in the product designation
The overview below shows the individual elements and theircontent.

DESCRIPTION

ZY

SHAPE

16

QUALITY.

32

LENGTH
DIAMETER06

EKR

ABRASIVESHANKGRIT SIZES AS PER ISO 525

46

From coarse to very fine, the numerical grit size value
is clearly displayed in the quality designation.

coarsemediumfinevery fine

4

30

70

230

5

36

80

240

6

46

90

280

7

54

100

320

8

60

120

360

10

–

150

400

12

–

180

500

14

–

220

800

16

–

–

1.200

20

–

–

2.000

24

–

–

–

N

V4

46

GRIT SIZEN

HARDNESS

V4

BOND

LU

GRINDING AND POLISHING(with bonded tools)

LUKAS bonded grinding and polishing tools have all the important values and identifiers in the product designation, making it
easy for you to find the right one for your requirements.

IMPREGNATIONOPTIONAL

BOND

The bond holds the abrasive grain to the grinding
wheel. The most important bond types as per ISO 525 are:Vitrified bond:V = vitrified bond
The code following the bond identifier is a factory-internal
designation.
Organic bond:BA = resin bond
R = rubber bond or bond using other elastomers
RF = rubber bond, reinforced

LU

IMPREGNATION (OPTIONAL)

Impregnation can improve the grinding properties of all
vitrified bonds, especially for processing certain steels:
Lu = with resin
 = with wax
W

HARDNESS AS PER ISO 525

The hardness indicates the strength holding the abrasive grain bonded to the grinding wheel. It is determined using
special measuring tools. Letters are used to indicate the hardness grade. The hardness increases with alphabetical order.

extreme
soft

very
soft

soft

A

E

H

L

B

F

I

M

C

G

Jot

N

D

–

K

O

mediumvery
hard

extreme
hard

P

T

X

Q

U

Y

R

V

Z

S

W

–

hard

25

2.1

GRINDING AND POLISHING (WITH BONDED TOOLS)MOUNTED POINTSTECHNICAL INFORMATION

Qualities and areas of application

Page

Reference /Qualities

Cutting
speed vcm/s

32 / 33

EKR
Pink aluminium
oxide

approx.
20 – 35

34

NK-BA soft
Regular aluminium
oxide iron- andsulphur-free

approx.
40 – 50

35

HK
White aluminium
oxide and regularaluminium oxideapprox.
40 – 50

30

Ceramic
Ceramic grain
and monocrystal
aluminium oxideapprox.
30 – 50

SIC-ALU
Green siliconcarbideapprox.
25 – 40

These qualities are available upon request

26

Quality recommendations apply for ideal operating conditions.
best suitable

suitable

Materials

31

GRINDING AND POLISHING(with bonded tools)

We have created a range of different shapes and dimensionsin proven qualities from the full spectrum of possibilities
described here. These mounted points are available from stock.

EKWbr
White aluminium
oxide type brown

approx.
25 – 40

RKD
Dark red and pink
aluminium oxideapprox.
30 – 50

NK-BA hard
Regular aluminium
oxide

approx.
40 – 50

MK
Pink aluminium
oxide and regularaluminium oxideapprox.
30 – 50

NDW
Dark red aluminium
oxide, regularand monocrystal
aluminium oxideapprox.
10 – 30EKWWhite aluminium
oxide

approx.
20 – 35

EKbr
Pink aluminium
oxide, type brown

approx.
40 – 50

HOK
Spherical
aluminium oxideapprox.
5 – 20

Steel /
cast steel

Alloyed /temperedsteelsToolsteelsRust-, acid- andheat-resistantsteel and caststeelCast iron

Aluminium,
magnesiumand copper
alloysTitaniumand nickel
alloysPlastic /wood /
rubberGlass /
ceramic /carbidesMOUNTED POINTSGRINDING AND POLISHING (WITH BONDED TOOLS)

2.1

TECHNICAL INFORMATIONGRINDING AND POLISHING(with bonded tools)

Speeds for grinding tools

Recommended cutting speed vc (m/s)
5

10

20

30

40

50

63

80

47,70095,500191,000

286,500

382,000

477,500

601,600

763,900

3

31,80063,700127,300

191,000

254,600

318,300

601,600

509,300

4

23,90047,70095,500143,200

191,000

238,700

300,800

382,000

5

19,10038,20076,400114,600

152,800

191,000

240,600

305,600

6

15,90031,80063,70095,500127,300

159,200

200,500

254,600

8

11,90023,90047,70071,60095,500

119,400

150,400

191,000

10

9,500

19,10038,20057,30076,40095,500120,300

152,800

13

7,300

14,70029,40044,10058,80073,50092,600117,500

20

4,800

9,500

19,10028,60038,20047,70060,20076,400

25

3,800

7,600

15,30022,90030,60038,20048,10061,100Tool diameter (mm)

2

32

3,000

6,000

11,90017,90023,90029,80037,60047,700

40

2,400

4,800

9,500

14,30019,10023,90030,10038,200

50

1,900

3,800

7,600

11,50015,30019,10024,10030,600

60

1,600

3,200

6,400

9,500

12,70015,90020,10025,500

80

1,200

2,400

4,800

7,200

9,500

11,90015,00019,100

100

1,000

1,900

3,800

5,700

7,600

9,500

12,00015,300Speed (rpm)

27

2.1

GRINDING AND POLISHING (WITH BONDED TOOLS)MOUNTED POINTSSAFETY ADVICE

Safe grinding
GRINDING AND POLISHING(with bonded tools)

PERIPHERAL SPEEDS
Our mounted points are manufactured to state-of-the-art standards, and carefully checked and tested. Their safety corresponds to EN 12413.
We produce mounted points with vitrified and resin bonds for
an increased maximum peripheral speed of 50 m/s.
The maximum peripheral speed is limited by the following criteria:
1. Mass (weight) of the mounted point
2. Shape of the mounted point
3. Shank diameter
4. Shank overhang
5. Shank material
6. The concentricity of the mounted point

SAFETY
Safety is an essential mark of quality for any grinding
tool. When using and storing mounted points, always
observe the safety and accident prevention regulations, along with the FEPA safety recommendations.
Our products are delivered with a safety ticket, asshown below, which indicates the maximum permitted
speed for a certain overhang length (open shanklength).
We do not use raw materials in our grinding wheelsthat are hazardous to health.

MULTILINGUALPRODUCT DESIGNATIONPRODUCT LINEPRODUCT NUMBER AND
PRODUCT SPECIFICATIONTECHNICALINFORMATIONSAFETY STANDARDSERIAL NUMBER

EAN CODE28

MOUNTED POINTSGRINDING AND POLISHING (WITH BONDED TOOLS)

2.1

SHAPE

Summary of available shapes
Other shapes are available upon request*

Other shapes are available upon request*

ZY
Cylindrical,
type 1WKS
Cylindricalpointed nose

Miniature
mounted points

ZY2
Cylindrical,
type 1TO
Cup

SE
Taper-sided
grinding wheel

KU
Spherical

WR
Cylindricalround nose

RU
SharpeningstonesSP
Arch pointed
nose

Americanshape AKE
Conical roundnose

Americanshape B

GRINDING AND POLISHING(with bonded tools)

Shape

RE AVAILABLE*THIS SHAPES A
UPON REQUEST!

POWER TOOLSYou can find the right power tools for our LUKAS tools on pages 113 – 122. Our power
tools are designed for use with LUKAS tools and ensure highly efficient use.

29

2.1

GRINDING AND POLISHING (WITH BONDED TOOLS)MOUNTED POINTSQUALITIES AND PROPERTIES

Mounted points for machining tool steels
Lap grinding
Coordinate
grinding
Ball bearing grinding
Turbine blades

MATERIAL PROPERTIESCERAMICGRINDING AND POLISHING(with bonded tools)

Mixture of ceramic
grain and monocrystal
aluminium oxide

In the mould and die industry it is allabout precision. Tool steels are produced
to be hard and strong enough for their
purpose. As a result, special grinding
tools are required to process workpieces
to the limits of their tolerances.

LUKAS GRINDING TOOLSLUKAS mounted points for mould anddie industry are extremely dimensionallystable and can cut even the hardest
materials. Ceramic grain is extremely
friable due to its microcrystal structure,making it self-sharpening. Materials thatare difficult to cut (e.g. nickel-based alloys)
can therefore be machined without any
problems. Moreover, the use of special
grain qualities ensures a long tool life.
Our comprehensive product range lets
you reach and process even the mostinaccessibleareas.

INDUSTRIESTool construction
Pattern
construction
Mould-making
Aerospace engineering

PROCESSING EXAMPLES
Re-grinding transitions

Groovegrinding
Fine deburring
Fine grinding

S

Ceramic mounted pointDmaximum sharpness and hardness
with ceramic self-sharpening effectimpressive tool lifehigh and fast removal rate, especially on
hardened surfaces, scale, hard coatings
and reinforced weld seams

T

Quality

D
mm

T
mm

S
mm

Pack
contains

ZY 0613.03

Ceramic 80 L V118

6

13

3 x 3020

A200001325677

ZY 1325.06

Ceramic 46 L V118

1325

6 x 4020

A200001632677

ZY 1632.06

Ceramic 46 L V118

16

32

6 x 40

20

A200200816377

SP 0816.03

Ceramic 80 L V118

8

16

3 x 30

20

A200201320677

SP 1320.06

Ceramic 80 L V118

1320

6 x 40

20

A201101010677

KU 1010.06

Ceramic 46 L V1181010

6 x 4020

Product number

Description

A200000613377

Shape

Recommended for:30

Inox / Steel

SteelTitaniumMOUNTED POINTSGRINDING AND POLISHING (WITH BONDED TOOLS)

2.1

QUALITIES AND PROPERTIES

Mounted points for machining non-ferrous metals
SIC-ALU
Green silicon carbide

Aluminium and its respective alloys have
many varied and positive characteristics,
making it the second most widely used
metal after steel.
Aluminium has only 1/3 the density ofsteel. The purer the metal, the weaker
it becomes, but this allows for better
shape forming. Using unsuitable mounted points, however, can lead to smearing and clogging.

Chemical industry(vessels, pumps, pipes)
Engines, transmission parts
and many more

GRINDING AND POLISHING(with bonded tools)

MATERIAL PROPERTIESPROCESSING EXAMPLES
Deburring
Fettling
Finishing
Surface finishing

LUKAS GRINDING TOOLSINDUSTRIESOur SIC-ALU mounted points were developed specifically for this application.
A special structure ensures maximum
tool life whilst preventing material fromclogging the pores. The self-sharpening
effect is aided by the use of a special
impregnation.

Transportation (railways, ships,
automotive, aerospace)
Metal construction (bridges,
cranes, silos)
Apparatus engineering
Aluminium die-cast

DS

SIC-ALU mounted pointTspecial quality for grinding aluminium
Quality

D
mm

T
mm

S
mm

Pack
contains

ZY 1013.06

SIC-ALU 80 V27 W

10

13

6 x 4020

A200001332618A

ZY 1332.06

SIC-ALU 80 V27 W

13

32

6 x 4020

A200001632618A

ZY 1632.06

SIC-ALU 80 V27 W

16

32

6 x 40

20

A201501632618A

KE 1632.06

SIC-ALU 80 V27 W

16

32

6 x 4020

Product number

Description

A200001013618A

Shape

Recommended for:

Aluminium

31

2.1

GRINDING AND POLISHING (WITH BONDED TOOLS)MOUNTED POINTSQUALITIES AND PROPERTIES

Mounted points for machining steel and cast steel
GRINDING AND POLISHING(with bonded tools)

MATERIAL PROPERTIES
EKRPink aluminium oxide

The wide range of different steel types
and workpieces made from them require mounted points with properties
that cover this broad spectrum as muchas possible.

INDUSTRIES
Mechanical engineering
Automotive engineering
ToolbuildingVessel and equipment manufacturing
Shipyards
and many more

32

PROCESSING EXAMPLES eneral rough grindingG
Fettling
Rough grinding of weld seams
Finish grinding of weld seams
Deburring

LUKAS GRINDING TOOLSThe wide selection of LUKAS grinding
tools includes countless shapes, sizes
and qualities. You will find the correct
tool from our standard range to solve
most grinding problems, irrespective of
the material, type of power tool or any
other influencing factors. These mounted
points are designed for high stock removal
and long tool life.

MOUNTED POINTSGRINDING AND POLISHING (WITH BONDED TOOLS)

2.1

D

S

EKR mounted point

Product number

Description

T

Shape

Quality

D
mm

T
mm

S
mm

Pack
contains

A200000306302

ZY 0306.03

EKR 100 N V436

3 x 3020

A200000510302

ZY 0510.03

EKR 80 N V4510

3 x 3020

A200000610302

ZY 0610.03

EKR 60 N V4

610

3 x 3020

A200000816602

ZY 0816.06

EKR 60 N V4

816

6 x 4020

A200001013302

ZY 1013.03

EKR 60 N V4

1013

3 x 3020

A200001020602

ZY 1020.06

EKR 60 N V4

1020

6 x 4020

A200001320602

ZY 1320.06

EKR 46 N V4

1320

6 x 4020

A200001632602

ZY 1632.06

EKR 46 N V4

1632

6 x 4020

A200002032602

ZY 2032.06

EKR 36 N V4

2032

6 x 4020

A200002040602

ZY 2040.06

EKR 36 N V4

2040

6 x 4020

A200002532602

ZY 2532.06

EKR 36 N V4

2532

6 x 4020

32

32

6 x 402040

40

6 x 4020

A200003232602

ZY 3232.06

EKR 30 N V4

A200004040602

ZY 4040.06

EKR 30 N V4

A201301303302

ZY2 1303.03

EKR 80 N V4

133

3 x 30

20

A201302506602

ZY2 2506.06

EKR 60 N V4

25

6

6 x 40

20

A201303208602

ZY2 3208.06

EKR 46 N V4

32

8

6 x 40

20

A201305010602

ZY2 5010.06

EKR 30 N V4

50

10

6 x 40

20

A200200510302

SP 0510.03

EKR 80 N V4510

3 x 30

20

A200200816302

SP 0816.03

EKR 60 N V4816

3 x 30

20

A200201320602

SP 1320.06

EKR 46 N V4

1320

6 x 40

20

A200202032602

SP 2032.06

EKR 36 N V4

2032

6 x 40

20

A201100808302

KU 0808.03

EKR 60 N V488

3 x 30

20

A201101010602

KU 1010.06

EKR 60 N V4

1010

6 x 40

20

A201101616602

KU 1616.06

EKR 46 N V4

1616

6 x 40

20

A201102020602

KU 2020.06

EKR 36 N V42020

6 x 40

20

A201102525602

KU 2525.06

EKR 36 N V425

25

6 x 40

20

A201501632602

KE 1632.06

EKR 46 N V4

1632

6 x 40

20

A201502032602

KE 2032.06

EKR 36 N V4

2032

6 x 40

20

A201502570602

KE 2570.06

EKR 36 N V4

2570

6 x 40Recommended for:

GRINDING AND POLISHING(with bonded tools)

 erfect results on structural steel and forprough grinding with aluminium oxide
extremely hard and sharp for a long tool life
also cuts harder materials efficiently

20
Steel

33

2.1

GRINDING AND POLISHING (WITH BONDED TOOLS)MOUNTED POINTSQUALITIES AND PROPERTIES

Mounted points for machining non-rusting steels
PROCESSING EXAMPLES

MATERIAL PROPERTIES
NK-BA SOFT
GRINDING AND POLISHING(with bonded tools)

Regular aluminium
oxide with resin bond,iron- and sulphur-freeRough and finish grindingDeburring
FettlingFinishing weld seams
Surface finishing

Non-rusting steels are difficult to machine.
They tend to smear due to the nickel content, while their poor heat conductivity
often causes the material to overheat
within the grinding contact zone.

INDUSTRIESSteel construction and fabrication(façades, handrails,
sanitary equipment)
Vessel manufacturingCasings and panellingMedical technology
Shipyards
Food industry
and many more

LUKAS GRINDING TOOLSLUKAS has developed particularly highperformance tools for non-rusting steelsthat deliver exceptional stock removal,even under adverse conditions.
These tools do not contain any iron, sulphur or halogens. This generally prevents
chemical reactions (corrosion) of theworkpiece material in the grinding contact zone.

DS

NK soft mounted pointTfor non-rusting steels
excellent removal rates, also underdifficult conditions
Shape

Quality

T
mm

S
mm

Pack
contains

Description

A200001632627W

ZY 1632.06

NK 24 N BA soft

1632

6 x 4020

A200002040627W

ZY 2040.06

NK 24 N BA soft2040

6 x 4020

A200002532627W

ZY 2532.06

NK 24 N BA soft25

32

6 x 4020

A200003232627W

ZY 3232.06

NK 24 N BA soft

32

32

6 x 4020

A200004020627W

ZY 4020.06

NK 24 N BA soft40

20

6 x 4020

A200005020627W

ZY 5020.06

NK 24 N BA soft50

20

6 x 40

20

A201305004627W

ZY2 5004.06

NK 24 N BA soft50

4

6 x 40

20

A201305010627W

ZY2 5010.06

NK 24 N BA soft50

10

6 x 4020

Recommended for:

34

D
mm

Product number

Inox / Steel

Steel

Aluminium

MOUNTED POINTSGRINDING AND POLISHING (WITH BONDED TOOLS)

2.1

QUALITIES AND PROPERTIES

Mounted points for machining cast materials
HK
Mixture of white aluminium oxide and regular aluminium oxide

PROCESSING EXAMPLES

The characteristics of the various typesof cast materials are normally determined by their carbon content and theway in which the carbon is removed fromthe material structure. Cast materials
are generally rough machined. The skincontains inclusions of sand from thecasting process; large burrs, sprues andrisers, holes and cracks must all be removed by grinding. These areas to be
ground are often difficult to reach.

INDUSTRIESManufacturers of cast components suchas engine blocks, gear box casings, cylinder heads, frames, stands, machineslides, gears, crankshafts, pump andturbine housings, machine tool components and many more.

Deburring
Fettling
PolishingFinish grinding of repair welds
Removing holes and cracks

GRINDING AND POLISHING(with bonded tools)

MATERIAL PROPERTIESLUKAS GRINDING TOOLSLUKAS mounted points for grinding castmaterials contain special grain mixtures
and tough bonding systems, delivering
excellent performance in the applications mentioned above.
The aggressiveness of the abrasive grain
and the smooth running of the mounted points allow for ergonomic machining
with minimum force. Mounted points
with specially extended shanks are alsoavailable on request.

DS

HK mounted point

perfect for grinding cast materials
special grain mixture ideally suited
to the material
for ergonomical working withminimum force

T

Shape

Quality

D
mm

T
mm

S
mm

Pack
contains

Product number

Description

A200001632633

ZY 1632.06

HK 30 N V131632

6 x 40202032

6 x 4020

A200002032633

ZY 2032.06

HK 30 N V13

A200002532633

ZY 2532.06

HK 30 N V132532

6 x 4020

A200004020633

ZY 4020.06

HK 30 N V134020

6 x 40

20

A201305010633

ZY2 5010.06

HK 30 N V1350

10

6 x 4020

Recommended for:Cast material

Inox / Steel

35

2.2

GRINDING AND POLISHING (WITH BONDED TOOLS)POLISHING TOOLSGENERAL INFORMATION AND PRODUCT INFORMATION

Polishing tools from LUKAS – groups P1 to P7
GRINDING AND POLISHING(with bonded tools)

Whether you need to achieve certain technical surface values
for your product or just want to make it shine, there are many
good reasons to choose polishing tools from LUKAS.
In sectors such as the automotive industry, aerospace, and pumpand turbine engineering, there are plenty of sealing surfaces andfits that must be produced with high precision to achieve theright result. In the food and pharmaceutical industries, polishedsurfaces ensure hygienic clean working conditions. In mould anddie industry, surfaces are polished to a mirror finish; with any
casting, the result is a perfect end product.
In response to the growing importance of fine machining,
LUKAS has developed a wide range of polishing tools, featuring
a variety of raw materials, grain combinations and hardness levels.
LUKAS polishing tools are categorised into groups P1 to P7
according to the respective application. These tools include
polishing wheels, points and sticks to cover a wide variety of
applications. The diagram on the next page provides an overview.

Bonding
type

Properties

Page

P1*

Polishing points consist of a hard rubberbonding with size 100 abrasive grains. They
are suitable for fine finishing applications andthe preparation of surfaces that require further
polishing.

–

P2

Polishing points and wheels are manufactured using a soft rubber bond in grit sizes
46 to 800. These tools are perfect for creating
grained to dash-dot matted finishes on small
surface areas. To achieve the required result,tools with different grit sizes should be should
be used one after the other.

39 / 40

P3

Felt polishing tools are used in combination
with SIC or diamond polishing paste to achieve
the best results, even up to a mirror finish.

41 – 43

P4*

Polishing sticks are manufactured from polyurethane (PU). Areas of application and theresults are similar to those detailed in group
P2. Polishing sticks are used manually.

–

P5*

Polishing points contain a fibre reinforcement for a longer tool life. The surface finish
achieved lies between group P1 and P2.

–

P6

Polishing tools are available in various forms– polishing points, marbling points, rolls forsatin finishes, polishing wheels and polishingdiscs. The hardness of the polyurethane bonding (PU) can be divided into seven grades,from soft to hard, with available grit sizes of
SIC 24 to F1200. This makes the tools suitable
for many different uses, including larger
surfaces. The main application with polishingwheels is on stationary polishing machines,
e.g. cylindrical polishing of tubes.

44 – 48

P7*

Polishing points with a 2.35 mm shankdiameter use SIC grain in sizes 240 or 400 ina silicon bond. These small tools are very soft
and are ideal for polishing jewellery and othersmall parts.

–* upon request

36

POLISHING TOOLSGRINDING AND POLISHING (WITH BONDED TOOLS)

2.2

SAFETY INSTRUCTIONS AND AREAS OF APPLICATION

Safe polishing with tested tools
SAFETY INSTRUCTIONS

The ideal speed generally lies below the maximum permitted speed, however. This reduces the generated heat andprolongs the increases tool life. LUKAS polishing points
are delivered with a safety ticket indicating the maximum
speeds for the various shank overhangs.

GRINDING AND POLISHING(with bonded tools)

The LUKAS polishing points in groups P1 and P5 are manufactured according to EN 12413 and have a maximum permitted peripheral speed of 50 m/s. Products in group P2
may be operated up to a maximum speed of 16 m/s. The
maximum permitted peripheral speed of product group P6
depends on the tool hardness. For MWP, for example, thisis 20 m/s.

To ensure safe use of polishing points and wheels, pleaseobserve the following operating instructions:
FEPA safety recommendations for the correct use ofabrasive products
FEPA safety code for bonded abrasives

FIND THE RIGHT POLISHING TOOL FOR YOUR PROCESS STEP
The LUKAS range of polishing tools covers a variety of shapes
and sizes. Specially developed for fine processing and polishingon surfaces, we offer a broad spectrum of polishing tools to help
you achieve the desired result every time. Made from premium
raw materials, our polishing points, wheels, sticks and rollers let

you polish in a way that’s best suited to the application, all theway to a gloss or high-gloss polish. Simply choose your desiredpolishing finish from the table below and find the right LUKAS
polishing tool group (P1 – P7) to achieve it.

Polishing tool hardness
medium

hard

soft
P3
Felt and paste

P6
Polyurethane

1,200

P2
Soft rubber

P4
Polyurethane
800

P7Soft elastomer
P5
Rubber withfibre reinforcement

Matt finish

400

280

220
P1
Hard rubber

Dash-dot
matting

150

Grit sizes (to ISO 525)

Mirror finish

2,000

120

80

Marbling

46

24
Polishing
18

37

2.2

GRINDING AND POLISHING (WITH BONDED TOOLS)POLISHING TOOLSTECHNICAL INFORMATION

Speeds for polishing tools
Recommended cutting speed vc (m/s)
2

8

10

16

20

25

32

50

P1

Polishing group(Bonds)Tool diameter (mm)

GRINDING AND POLISHING(with bonded tools)

5

P2 / P4 / P6 WP / P7P3P5P6 MWP
P6 MP
P6 HP/P6 SHP
P6 SHP CG

4

9,500

23,80038,10047,70076,30095,400

119,300

152,700

238,700

6

6,300

15,90025,40031,80050,90063,60079,500101,800

159,100

8

4,700

11,90019,00023,80038,10047,70059,60076,300

119,300

10

3,800

9,500

15,20019,00030,50038,10047,70061,10095,400

16

2,300

5,900

9,500

11,90019,00023,80029,80038,10059,600

20

1,900

4,700

7,600

9,500

15,20019,00023,80030,50047,700

25

1,500

3,800

6,100

7,600

12,20015,20019,00024,40038,100

32

1,100

2,900

4,700

5,900

9,500

11,90014,90019,00029,800

40

900

2,300

3,800

4,700

7,600

9,500

11,90015,20023,800

50

700

1,900

3,000

3,800

6,100

7,600

9,500

12,20019,000

75

500

1,200

2,000

2,500

4,000

5,000

6,300

8,100

12,700

100

300

900

1,500

1,900

3,000

3,800

4,700

6,100

9,500

150

200

600

1,000

1,200

2,000

2,500

3,100

4,000

6,300

200

100

400

700

900

1,500

1,900

2,300

3,000

4,700

250

100

300

600

700

1,200

1,500

1,900

2,400

3,800

Speed (rpm)The ideal / recommended speed for polishing tools is usually lower thanthe maximum speed. Excessively high speeds generate more heat.

SHAPE

Summary of available shapes
Available in following
product groups

Shape

Available in following
product groups

Shape

Cylindrical,
type 1P1*, P2, P3, P5*, P6*

Arch pointed
nose

P2, P3, P5*

Cylindrical,
type 2

P1*, P2

Cylindricalround nose

P1*, P2

ConicalP1*, P2, P3*

Wheel

P3, P6*

Spherical

P2, P3, P5*

Flap discP6* upon request

Other shapes are available upon request

38* upon request

Other shapes are available upon request

Roll

P6

Disc

P7

Stick

P4

Lens

P7

POLISHING TOOLS P2

GRINDING AND POLISHING (WITH BONDED TOOLS)

2.2

POLISHING GROUP P2

Matt finish even on small surfaces
GRINDING AND POLISHING(with bonded tools)

The polishing points in this group are available in the seven gritsizes shown below, and in a variety of shapes and sizes. They arecolour-coded to prevent any confusion and to avoid any errors in
the polishing process. The soft rubber bonding allows for a very
soft grinding effect. Polishing points in the P2 group are mainly
used on a pre-machined surface where a fine to gloss polishedfinish is required. Polishing wheels in this group are also available
with a max. diameter of 200 mm in the indicated grit sizes. Exact
dimensions and prices are available on request.

Product image

Colourblack

pale grey

red

brown

Grit size

46

80

120

220

Colour

green

white

orangeGrit size

280

400

600

Product image

39

2.2

GRINDING AND POLISHING (WITH BONDED TOOLS)POLISHING TOOLS P2DSP2 polishing point (as per DIN 69170)

L2

GRINDING AND POLISHING(with bonded tools)Tmanufactured as per DIN 69170
Product number

NEW
NEW

Description

Grit size

D
mm

T
mm

S
mm

L2
mm

Pack
contains

A2610006103080

P2ZY 0610.03

80

6

10

3

30

20

A2610006103120

P2ZY 0610.03

120

6

10

3

30

20

A2610006103220

P2ZY 0610.03

220

6

10

3

30

20

A2610006103280

P2ZY 0610.03

280

6

10

3

30

20

A2610010103046

P2ZY 1010.03

46

10

10

3

30

20

A2610010103080

P2ZY 1010.03

80

10

10

3

30

20

A2610010103120

P2ZY 1010.03

120

10

10

3

30

20

A2610010103220

P2ZY 1010.03

220

10

10

3

30

20

A2610010103280

P2ZY 1010.03

280

10

10

3

30

20

A2610016206280

P2ZY 1620.06

280

16

20

6

40

10

A2610016206400

P2ZY 1620.06

400

16

20

6

40

10

A2610016206600

P2ZY 1620.06

600

16

20

6

40

10

A2610016326080

P2ZY 1632.06

80

16

32

6

40

10

A2610016326120

P2ZY 1632.06

120

16

32

6

40

10

A2610016326220

P2ZY 1632.06

220

16

32

6

40

10

A2611013206120

P2SP 1320.06

120

13

20

6

40

10

A2611020326220

P2SP 2032.06

220

20

32

6

40

10

A2615008083120

P2KU 0808.03

120

8

8

3

30

20

A2615016166120

P2KU 1616.06

120

16

16

6

40

10

A2615016166220

P2KU 1616.06

220

16

16

6

40

10

A2617032106120

P2ZY 3210.06

120

32

10

6

40

10

A2617032106220

P2ZY 3210.06

220

32

10

6

40

10

A2618016326120

P2WR 1632.06

120

16

32

6

40

10

A2619010206080

P2KE 1020.06

80

10

20

6

40

10

A2619010206120

P2KE 1020.06

120

10

20

6

40

10

Recommended for:

40

Shape

Inox / Steel

Steel

Aluminium

Cast material

Titanium

Plastic

POLISHING TOOLS P3

GRINDING AND POLISHING (WITH BONDED TOOLS)

2.2

POLISHING GROUP P3

LUKAS felt polishing points are available
in two qualities:
H3
as per DIN 61200
H3-S*	super hard and particularly
effective when used in combination with diamond paste(* upon request)

The LUKAS range of felt polishing tools
reflects our many years of experience in thisfield and covers all the most common shapes
and sizes. Thanks to their extreme flexibility,
felt polishing points used together withLUKAS diamond paste are ideally suited forpolishing highly complex shapes like pressure and injection moulds, drawing, press
and cutting tools, dies, bearings, spindles,rolls, gauges, etc.

The ideal peripheral speed for LUKAS
felt polishing points is 2 to 8 m/s.

GRINDING AND POLISHING(with bonded tools)

Excellent results all the way to a mirror finish

S

P3 polishing point

D

R

T

L2

 erfect for polishing highly complex shapespmanufactured as per DIN 69170
Quality

D
mm

T
mm

S
mm

L2
mm

Pack
contains

P3ZY 0610.03

H3

6

10

3

40

20

A3700010123

P3ZY 1012.03

H3

10

12

3

38

20

A3700012153

P3ZY 1215.03

H3

12

15

3

40

20

A3700016206

P3ZY 1620.06

H3

16

20

6

40

10

A3700020256

P3ZY 2025.06

H3

20

25

6

40

10

A3700025306

P3ZY 2530.06

H3

25

30

6

40

10

A3700030406

P3ZY 3040.06

H3

30

40

6

40

10

A3701006103

P3SP 0610.03

H3

6

10

3

40

20

A3701010123

P3SP 1012.03

H3

10

12

3

40

20

A3701012206

P3SP 1220.06

H3

12

20

6

40

10

A3701020256

P3SP 2025.06

H3

20

25

6

40

10

A3701025306

P3SP 2530.06

H3

25

30

6

40

10

A3703006063

P3KU 0605.03

H3

6

5,5

3

39,5

20

A3703010106

P3KU 1009.06

H3

10

9

6

41

10

A3703012126

P3KU 1211.06

H3

12

11

6

39

10

P3KU 2019.06

H3

20

19

6

41

10

Product number

Description

A3700006103

A3703020206

Shape

Recommended for:Inox / Steel

SteelCast material

Titanium

Aluminium

41

2.2

GRINDING AND POLISHING (WITH BONDED TOOLS)POLISHING TOOLS P3

CAPABLE OF MACHINING THE MOST COMPLEX SHAPESGRINDING AND POLISHING(with bonded tools)

ELASTICALLY TO HIGH-GLOSS POLISHING
Thanks to its outstanding elasticity, the S1 shaped felt polishingdisc from the P3 group is especially suited for polishing highly
complex shapes such as pressure and injection moulds, drawing, press and cutting tools, cold heading dies, dies, bearings,
spindles, rollers and gauges.
In combination with different diamond pastes, this polishingdisc can be used with great flexibility.

H

D

Felt polishing wheel, shape S1

T

Product number

Description

Quality

D
mm

T
mm

H
mm

Pack
contains

A3750040106

P3S1 4010.06

H3

40

10

6

10

A3750050206

P3S1 5020.06

H3

50

20

6

10

A3750060206

P3S1 6020.06

60

20

6

H3

Recommended for:Inox / Steel

SteelCast material

Titanium10
Aluminium

d2

d1

Arbors for felt polishing wheels

l2
l1

42

Delivery includes the following
for each arbor:
two washers, Ø 18 mm
two washers, Ø 30 mm
and one hex nut.

Product number

Description

d1
mm

l2
mm

d1
mm

l1
mm

n max
rpm

Pack
contains

A1630780

ASB 780

M6

20

6

63

7,000

5

A1630781

ASB 781

M6

30

6

73

7,000

5

POLISHING TOOLS P3

GRINDING AND POLISHING (WITH BONDED TOOLS)

2.2

SUPER-E DIAMOND PASTE
Thanks to the high concentration of diamond grains, you can polish even the hardest materials quickly and efficiently. The optimal
shape of the monocrystalline diamonds and the very narrow grain
size distribution guarantee perfect polishing results. Because of

its agglomerate-free production and high viscosity – which canbe gradually diluted with water, oil or alcohol – our diamondpaste is also ideal for use in machines. The paste was speciallydeveloped for mould making.

FEATURES
high grain concentration
perfect grain size
free from agglomerates
narrow grain size distribution
monocrystalline
high viscosity

GRINDING AND POLISHING(with bonded tools)

GET THE GLOSS YOU WANT WITH JUST A TINY AMOUNTBENEFITS / USES

polishes the hardest materials
quickly and efficiently
optimised for machine application
highly effective
ideal for mould making
dilute with water, oil or alcohol

Monocrystalline diamond pastes

highly versatile for both manualand machine polishingresists temperatures of up to 130 °C
Product number

Description

Quality

Grain size
in µm

ColourContentg

Packcontains

A3410119105

E-091

Super-E

1

blue

5

1

A3410119110

E-091

Super-E

1

blue

10

1

A3410119205

E-092

Super-E

3

green

5

1

A3410119210

E-092

Super-E

3

green

10

1

A3410119305

E-093

Super-E

6

yellow

5

1

A3410119310

E-093

Super-E

6

yellow

10

1

A3410119405

E-094

Super-E

9

red

5

1

A3410119410

E-094

Super-E

9

red

10

1

A3410119505

E-095

Super-E

15

light brown

5

1

A3410119510

E-095

Super-E

15

light brown

10

1

Recommended for:Inox / Steel

SteelCast material

Titanium43

2.2

GRINDING AND POLISHING (WITH BONDED TOOLS)POLISHING TOOLS P6

POLISHING GROUP P6

Polishing with polyurethane bonding
GRINDING AND POLISHING(with bonded tools)

Products in group P6 are manufactured with a polyurethanebond (PU) in different hardnesses.
These tools:
can be easily profiled
quickly generate an excellent surface finish
do not tent to clogg
require no dressing
contain no softeners
do not increase in hardness after long storage
are ideal for both stationary and manual application

These polishing tools are used to improve the surface finish anddimensional accuracy of polishing and finishing steel, brass,
precious metals, sintered metals and plastic, as well as forvery fine and effect grinding.
Due to their long tool life and a good edge-fray resistance, thetools are ideally suited for automated processes such as cylindrical polishing of tubes or marbling of high-alloyed steel plates.

COMPACT GRAIN

Many cutting edges combined in one grain
The compact grain (CG) consists of many
abrasive grains and reactive filler, which
are bonded to each other before adding them to the tool. During grinding, individual worn particles break out of thecompact grain, exposing the underlying
abrasive particles with new, sharp cutting edges. As a result, tools with compact grain do not clog even with softer orsmearing materials.

44

Due to the double adhesive bonding in
the compact grain and abrasive layer,
the grinding particles adhere better thanwith just a single adhesive bonding. Thismeans a longer useful life without premature tool changes. The high densityof the cutting edges within the compact
grain guarantees the very high stock removal rate, while the filler ensures a coolcut.

POLISHING TOOLS P6

GRINDING AND POLISHING (WITH BONDED TOOLS)

2.2

RECOMMENDED FOR

The right polishing tool for every job
Removing rust,cleaning,
tarnishremoval
MWP

MP

SHP
CG

Cylindrical andsurface grinding

SHP

SHP
CG

SHP+

Sharpening,
dressing

Marbling,
dash-dot
matting

SHP

WP

SHP+

MWP

Deburring,
fettling,rounding off

WP

MWP

MP

Fine grinding

HP

WP

MWP

MP

Pre-finishing

HP

WP

MWP

MP

Polishing

HP

410
240

120
80
46

80

46

MWP

400 400

150

Gold, silver,
nickel,aluminium,
brass

WP

80

80

46

46

240

GRINDING AND POLISHING(with bonded tools)

Find the perfect tool for your application! Simply find your process and the corresponding
material in the table to discover the perfect grit size for your LUKAS P6 polishing tool.

800

150

1,200

120

24
Structural
steel

150
46

120

120

36

60

60

30
400

400 400

240
150
Stainlesssteel,
titanium

150
120

120

120

60

80

60

80
36
30

46

80

80

80

46

24

150
120

120

80

80

80

80

46

46

46

46

240

240

150

150

800 240
1,200

120

24

16
240

240

150

Hardenedsteel,
tungstencarbide

120

120

80

60

36

36

80

30

30

46

400

150

800

120

1,200

400
Glass

80

240

80

150

46

60

Rubber

100

80
80

Wood
Paint

46

Solder

240

150
120

Tin

36

80

30

46
Grit sizes

The following grades are available:
WP= soft, very flexible
MWP= medium to softMP
= medium for general applicationHP= hard and resilient, mainly for flat surfaces
SHP= super hard, for stationary applications
SHP CG = super hard, with compact grain
SHP+= super hard, for manual applications

The bonding is mixed with silicon carbide “SIC”, aluminium
oxide white “EKW” or aluminium oxide “A” as abrasive in the
FEPA grit sizes 24 to 1,200.

45

2.2

GRINDING AND POLISHING (WITH BONDED TOOLS)POLISHING TOOLS P6

P6PT polishing disc, CG quality

GRINDING AND POLISHING(with bonded tools)Dvery hard PU bonding
can be used on a variety of materials
contains compact grain (CG)suitable for removing irregularities

Hand defects before polishingproduces good surfaces
incredible tool life
Product number

Description

A671612506014
A671612512014

Dmm

Quality / grit size

Type / surface result

P6PT 125 (flat)

EKW 60 SHP CG

extra coarse

125

P6PT 125 (flat)

EKW 120 SHP CG

coarse125

Steel

Aluminium

Recommended for:Inox / SteelThe new tools in the P6 Compact Grain series let you remove scratches
and irregularities on workpieces, whilst also creating a good surface.
This helps you save time and removes the need for annoying toolchanges. Their incredible tool life is down to the very hard PU bonding
and the compact grain technology. P6 CG tools are perfect for grinding
before polishing with other P6 tools with hardness ranging from WP to HP.

n max
rpm

Pack
contains

22.23

12,2005

22.23

12,2005

HmmCast material

Titanium

Ideal for:
cleaning surfacesremoving scratches
removing paint and undercoatsp reparing surfaces for polishing

P6PT polishing discs

Dpolishing a wide range of surfaces
cleaning and derusting
removing paint and coatings
replaces cloth discs, felt discs
and polishing pastes
for standard controlled angle grinders
clean working conditions, as no grinding
paste is required
quicker work progress

H

Product number

Description

QualityType/
surface resultHmm

n recom
rpm

n max
rpm

Pack
contains

A671612515014

P6PT 125 (flat)

SIC 150 MP

medium

125

22.23

4,800

2,700

5

A671612524014

P6PT 125 (flat)

SIC 240 MWP

fine

125

22.23

4,800

2,700

5

A671612540014

P6PT 125 (flat)

SIC 400 WP

very fine

125

22.23

4,800

2,700

5

A671612580014

P6PT 125 (flat)

SIC 800 WP

ultra-fine

125

22.23

4,800

2,700

5

Recommended for:

46

D
mm

Inox / SteelCast material

Titanium

Steel

Aluminium

POLISHING TOOLS P6

GRINDING AND POLISHING (WITH BONDED TOOLS)

2.2

FROM COARSE TO FINE – THE PERFECT POLISHING SETTEST THE LUKAS POLISHING DISCS NOW!
THE LUKAS POLISHING DISC SET
Get the polishing result you want quickly with the polishing discset from LUKAS. Simply use the various polishing discs in theset one after another. Go from rusty to a mirror finish quickly
and easily with just a few tool changes and one machine.

GRINDING AND POLISHING(with bonded tools)

The P6PT polishing disc makes improving the surface qualityand dimensional accuracy of your workpiece easy. This discwith silicon carbide grinds cool and generates few sparks,
making it suitable for use in aerospace engineering. Even hardmaterials like stone, glass and high-alloyed materials can beprocessed efficiently. The hard and sharp abrasive grain ensuresa long tool life. Whether it’s cleaning, grinding or polishing –this LUKAS polishing disc takes care of any job with flying colours. It is perfectly suited for working with a standard controlled
angle grinder.
The polishing disc can be used for both wet and dry grinding
and requires no additional grinding paste.
Its light, stable and flexible design lets you achieve outstanding
surface results. The glass fibre carrier plays no role here. The
disc is highly resistant to breakage and generates little vibration when working. Combined with its easy handling, it is ideal
for manual use. The P6 group of polishing discs are perfect for
quickly processing large metal surfaces.

P6PT polishing disc set

f rom rusty to a mirror finish with the
LUKAS polishing disc set
use these tools one after another toachieve the finish you want
Product number

Description

A6700023

P6PT 125 (flat)
SET

Shape

Quality

D
mm

H
mm

n max
rpm

n recom
rpm

Contents
1 per packPackcontains

P6PT

125

22.23

4,800

2,700

P150, 240, 400, 800

1

Recommended for:Inox / SteelCast material

Titanium

Steel

Aluminium

47

GRINDING AND POLISHING(with flexible tools)(with flexible tools)

GRINDING AND POLISHING

3.0
3.1

3.1
3.2
3.3
3.4
3.5
3.6
3.7

Lamellar flap discs
Flap wheels
Mounted flap wheels
Abrasive bands and mandrels
Abrasive caps and mandrels
Abrasive discs and carriers
Fibre discs and backing pads

53 – 65
66 / 67
68 – 72
73 – 76
77 – 80
81 – 88
89 / 91

4949

3.0

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)TECHNICAL INFORMATION

The most important product information at a glance
GENERAL
Our flexible grinding and polishing tools are made of high quality
abrasive cloth and abrasive fleece. They consist of a flexible
backing coated with abrasive grain (see pages 51 to 52).
 ackings used:B
cloth, polyester, fleece, fibre

GRINDING AND POLISHING(with flexible tools)

 rain types used:G
regular aluminium oxide (NK), silicon carbide (SIC),
zirconia alumina (ZK), ceramic (Ceramic)
Our flexible grinding and polishing tools are available in manydifferent shapes and dimensions. Applications range from highchip removal through to achieving an extremely fine surface finish.

SAFETY ADVICE
Please note our recommended operating speeds. Pay attention
to the safety and accident prevention regulations, including the
FEPA safety recommendations, when using and storing flexible
grinding and polishing tools. The tools are marked with theappropriate pictograms for correct usage.

50

APPLICATION RECOMMENDATIONS
At high speed coarse grain produces a finer finish,
while at low speed a fine grain produces a coarser
finish.
Do not apply too much pressure when using LUKAS
grinding tools: excessive pressure does not improve
the performance, and will instead result in premature wear. Even if the chip removal is unsatisfactory,
you do not apply more pressure. Use a coarser grain
instead to prevent unnecessary tool wear and effort.
Using grinding additives can also improve efficiency.

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)

3.0

QUALITY AND APPLICATIONS

The right abrasive for every application
The overview below lists all abrasives for use with flexible
grinding and polishing tools. Read through the properties andapplication areas for various workpiece materials to establish
the most suitable abrasive grain type and tools to meet yourrequirements.

Properties

Application areas /machiningNK
Abrasive cloth
Regular aluminium oxidevery tough abrasive,high resilience

forged steel, malleableiron, grey cast iron, carbon
steel, deep-drawn steel,steel band, zinc die castings,
non-ferrous metals, wood

NKE
Abrasive cloth
Regular aluminium oxidewith active abrasive
surface layer

very tough abrasive,high resilience

chrome-nickel andother non-rusting steels,
deep-drawn steel, titanium
and titanium alloys,
heat-resistant steel

ZK
Abrasive cloth
Zirconia alumina

exceptionally resilient
grain with high pressure
resistanceforged steel, metals that are
difficult to machine and withextremely hard surfaces(overlay welding), titanium
and titanium alloys,
heat-resistant steel

Z-PowerAbrasive cloth
Zirconia alumina
with active abrasive
surface layer

excellent removal rate,with long tool life

ZKS
Abrasive cloth
Zirconia alumina
with active abrasive
surface layer

Qualityavailable as

Page

Flap wheels
Mounted flap wheels
Abrasive bands
Abrasive discs

67
69 / 70
75
85

Abrasive discs

Lamellar flap discs

86

Mounted flap wheels
Abrasive bands
Fibre discs
Abrasive discs

61
64 / 65
71
74
75
84

stainless steel

Lamellar flap discs
Abrasive discs

61
84

with M-bonding onpolyester backing forexcellent removal ratewith long tool life

forged steel, metals that are
difficult to machine and withextremely hard surfaces(overlay welding), titanium
and titanium alloys,
heat-resistant steel

Lamellar flap discs

61

NKS
Abrasive cloth
Regular aluminium oxidewith active abrasive
surface layer

excellent removal ratewith long tool life

corrosion and heat-resistantsteels, plastics, aluminium
and non-ferrous metals

Abrasive caps

79

SIC
Abrasive cloth
Silicon carbide

minimum heat generation,
special quality for theaerospace industry

aluminium and alloys,
titanium materials, glass,ceramic, heat-resistantsteel, plastic

Lamellar flap discs

62

Ceramic
Abrasive cloth
Ceramic grain

excellent removal rate
without grain shredding,particularly stable thanks toreinforced backing,cool cutting

non-rusting steels,
nickel alloys

Lamellar flap discs
Abrasive bands
Abrasive caps
Abrasive discs

60
74
79
83

Ceramic4x
Abrasive cloth
Ceramic grain

excellent removal rate
without grain shredding,particularly stable thanks
to reinforced backing,cool cutting

Lamellar flap discs
steel, rust- andacid-resistant steel

57
60
63

PG
Reinforced abrasive
cloth with ceramic grain

maximum removal
rate and tool life thanks
to self-sharpening
ceramic grain

inox, steel,hardened / coatedsurfaces

Lamellar flap discs

55

A
Mounted flap wheels
Flap rolls

the combination withabrasive cloth enhances
the grinding effectchrome-nickel alloys andother stainless steels, zincdie castings, non-ferrous
metals, wood

Mounted flap wheels

72

GRINDING AND POLISHING(with flexible tools)

LUKAS offers you the right abrasive for every job – tailored toyour requirements and the materials you want to machine. The
high quality abrasives from LUKAS are ideal for many industries, areas and requirements, and therefore offer you a very
wide choice.

51

3.0

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)FURTHER QUALITIES ON REQUEST
On request, we can also offer the following additional qualities
which are not listed in this catalogue. If you want to order a prod-

Properties

Application areas /machiningNK
Abrasive fleece
Regular aluminium
oxide

polishing effect with thefibre structure, consistent
results thanks to continuous exposure of new
abrasive particles

chrome-nickel alloys andother non-rusting steels,
zinc die castings, nonferrous metals, wood

SIC
Abrasive fleece
Silicon carbide

polishing effect with thefibre structure, consistent
results thanks to continuous exposure of new
abrasive particles

titanium and titanium alloys,
silver and silver plating,aluminium and aluminium
alloys, plastics

Z
Abrasive fleece
Zirconia alumina

polishing effect with thefibre structure, improved
aggressivenesschrome-nickel alloys andother stainless steels,
zinc die castings,
non-ferrous metals

Mounted flap wheels

TF
Abrasive fleece/cloth
Regular aluminium
oxide
reinforced fleecewith the combination
mounted flap wheels, theabrasive cloth and fleece
flaps wear more evenly,
improved removal rateideal for surface
finishing of sheet metal
products made from
non-rusting steel such as
stainless steel sinks andcontainers

Mounted flap wheels
Flap rolls

C
Abrasive fleece/cloth
Silicon carbide

the combination withabrasive cloth enhances
the grinding effecttitanium and titanium alloys,
silver and silver plating,aluminium and aluminium
alloys, plastics

Lamellar flap discs
Mounted flap wheels

impregnated withaggressive abrasive grain

removal of paint andadhesives, cement andconcrete resithankss,
derusting, cleaning andpolishing a wide variety
of surfaces, graining andcleaning of wood

GRINDING AND POLISHING(with flexible tools)

QualityAS
Polyamide fleece52

uct of a different quality than the one listed in this overview,please do not hesitate to contact us!

available as

Mounted flap wheels
Flap rolls

Mounted flap wheels
Flap rolls
Semi-flexible grinding disc

Flap disc
Grinding wheel

LAMELLAR FLAP DISCSGRINDING AND POLISHING (WITH FLEXIBLE TOOLS)

3.1

TECHNICAL INFORMATION AND PRODUCT INFORMATIONGENERALERGONOMICS

We offer lamellar flap discs for practically every requirement.
These tools are manufactured with a wide selection of backing
materials (e.g. glass fabric, plastic, metal, as well as renewable
raw materials) to suit every application. The large selection ofavailable grit sizes covers coarse grinding applications (from grit
size 36) through to finishing (grit size 240).

Using lamellar flap discs brings clear advantages in terms ofergonomics compared to conventional grinding discs. Noise levels during grinding are halved and vibrations are also significantly reduced. The tools are also lighter so less pressure needs tobe applied. These advantages create a healthy and fatigue-freeworking environment.
The lamellar flap discs are available in the diameters 100 mm (with
16 mm bore), 115 mm, 125 mm, 150 mm, 178 mm (22.23 mmbore) and 230 mm for use with commercially available angle
grinders.

GRINDING AND POLISHING(with flexible tools)

LUKAS lamellar flap discs –from coarse cutting through to surface finishing

APPLICATION
You can choose between the flat or angled version depending on the job in hand.

Application examples:deburringfettlingderustingsmoothening
weld seam removal

Using the flat version
Use this version for grinding edges
and flat surfaces with a working angleof 0 – 15°

Using the angled version
for spot grinding
e.g. a weld, with the ideal working
angle of 15 – 25°

53

3.1

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)LAMELLAR FLAP DISCSiQ SERIESiQ SERIES FROM LUKAS

Developed for high-performance applications
This catalogue does not show all of our iQ-Serie flap discs. The
following products are available on request: V4 Purple Power,
V4 Master, variants of the SLTT and the SLTflex.

GRINDING AND POLISHING(with flexible tools)

Our high-performance tools are grouped together in our iQ series.
Among them are the lamellar flap discs, which have a patented
flap shape and arrangement for ultimate grinding performance.

Purple Grain

Powerful tools for heavy-duty applications
AGGRESSIVE. DURABLE. ERGONOMIC.
high stability and durabilityintegrated backing pad in recycled fibreeven wearing without overheating,becoming brittle or shredding of the graininnovative ceramic grain: sharp to the end

innovative
Ceramic grain

operatingangle < 10°

no backing
pad required

lowvibration

WITH THE SELF-SHARPENING EFFECT
The self-sharpening ceramic grain ensures sustainedcool grinding even at low grinding pressure. The
tools retain their sharpness down to the last grain.

54

LAMELLAR FLAP DISCSGRINDING AND POLISHING (WITH FLEXIBLE TOOLS)

3.1

GRINDING AND POLISHING(with flexible tools)iQ SERIESTHE DYNAMIC ALL-ROUNDER WITH A LONG TOOL LIFE
FOR IMPRESSIVE REMOVAL RATES

Purple Grain Single compact grinding disc
Even with a minimum effort, “Purple Grain
Single” achieves stunning removal rates. The
integrated backing pad made of eco-friendly
recycled fibre assures high stability and durability. The innovative design provides for evenwear without overheating, becoming brittle
or shredding of the grain. The deep recess
allows you to work at a flat angle. Thanks to
its special tool geometry, the “Purple Grain
Single” can also reach inaccessible areas,
which offers more application possibilities
than a conventional tool.

D

H

Product number

Description

Grit

D
mm

H
mm

n max
rpm

Pack
contains

A27601250361547

Purple Grain Single 125

Ceramic 36

125

22.23

12,20010

Recommended for:Inox / Steel

Steel

Aluminium

TitaniumCast material

55

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)GRINDING AND POLISHING(with flexible tools)

3.1

LAMELLAR FLAP DISCSiQ SERIESSLTT – FOR THE TOUGHEST GRINDING REQUIREMENTS
COMPARE THE EFFICIENCY AGAINST GRINDING DISCSOR CONVENTIONAL LAMELLAR FLAP DISCS

70%

OF THE ABRASIVE MATERIAL IS
LOCATED ON THE OUTER AREA OF
THE BACKING PLATE

UP TO

56

6

ABRASIVE LAYERS

IMPROVED GRINDING PERFORMANCEWITH ITS INNOVATIVE FLAP ARRANGEMENT

WIDER
FLAPS

ROBUSTSTEEL BACKING PLATE

iQ SERIESLAMELLAR FLAP DISCSThe efficient, high-performance SLTT
lamellar flap discs from LUKAS are a better alternative to grinding discs and conventional lamellar flap discs.

A particularly large concentration of abrasive grain on the outer perimeter of thesetools results in an exceptionally highstock removal rate per minute. Thanks
to the multi-layer abrasive coating, theselamellar flap discs remain sharp throughout the tool life. As the flaps wear, thefresh abrasive coating of the flaps underneath is exposed. Consequently, they
achieve a long tool life with consistent
results.

3.1

Patented LUKAS flap shapeand arrangement with moreabrasive grains than the norm

PROPERTIES utstanding cutting performanceoexceptional tool liferobust steel back platelow noise and vibration levels

APPLICATION
Ideal for machining welds, deburring,
derusting, fettling and smoothening.
Thanks to its 22.23 mm bore, it fits
onto all commonly used angle grinders.

GRINDING AND POLISHING(with flexible tools)

Compared to grinding discs, the LUKAS
patented flap shape and arrangement
provides for 50 % lower noise levels,
less vibration, faster operation, greater
efficiency and better surface results. The
flat orientation of the abrasive flaps not
only makes for safer working, but also
reduces tool wear.

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)OTHER SLTT VERSIONSOur other SLTT variants (Heavy Duty,
Inox and Steel) are available on request.

SLTT HybridPerfectionCeramic4x lamellar flap discs
the professional tool for the toughest
jobs on steel, ship's steel plate andHardox steel
achieves impressively high stock removal
rates when rough grinding steel, edging
and removal of welds
with additional active abrasive
layer for stainless steel
designed for endurance
outstanding price-to-performance ratio

NEW

D

H

Product number

Description

Grit

D
mm

H
mm

n max
rpm

Pack
contains

A27201150400044

HybridPerfection 115

Ceramic4x 40

115

22.23

13,30010A27201150600044

HybridPerfection 115

Ceramic4x 60

115

22.23

13,30010A27201250400044

HybridPerfection 125

Ceramic4x 40

125

22.23

12,20010A27201250600044

HybridPerfection 125

Ceramic4x 60

125

22.23

12,20010

Recommended for:Inox / SteelUNBEATABLE ON STEEL: THE NEW LUKAS HYBRIDPERFECTION
Thanks to its innovative Ceramic4x abrasive cloth and patented flaps,
this lamellar flap disc quickly achieves exceptionally high stock removal
rates on steel.

Steel

Aluminium

Cast material

Titanium

Plastic / Wood

IMPRESSIVE
RST HAND THE
FI
AT
CE
EN
RI
ECTIONEXPE
NEW HYBRID PERF
E
TH
F
O
CE
N
A
PERFORMF.
W FOR YOURSEL
AND TEST IT NO

57

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)GRINDING AND POLISHING(with flexible tools)

3.1

LAMELLAR FLAP DISCSiQ SERIESTHE V2 POWER – FOR UNIVERSAL USE
EXPERIENCE THE EFFICIENCY COMPARED TO CONVENTIONAL LAMELLAR FLAP DISCS

70%

OF THE ABRASIVE MATERIAL IS
LOCATED ON THE OUTER AREA
OF THE BACKING PLATE

UP TO

58

6

ABRASIVE LAYERS

IMPROVED GRINDING PERFORMANCETHANKS TO THE SPECIAL FLAP CONFIGURATION

WIDER
FLAPS

GLASS FIBREBACKING PLATE

iQ SERIESLAMELLAR FLAP DISCSGRINDING AND POLISHING (WITH FLEXIBLE TOOLS)The efficient, high-performance LUKAS
V2 Power lamellar flap discs with a glass
fibre backing are a better alternative togrinding discs and conventional lamellar flap discs.

innovative patented LUKAS
flap shape and arrangementwith more abrasive grains thanusual

The flexibility, light weight and stabilityof the elastic glass fibre backing resultin an exceptional surface finish. The highresistance to shredding and minimal
vibration during operation, not to mention
its easy handling, perfectly round off thecharacteristics of the V2 Power lamellar
flap disc.

in an exceptionally high stock removal
rate per minute. Thanks to the multi-layer
abrasive coating, these lamellar flap discs
additionally remain sharp throughout thetool life. As the flaps wear, the fresh abrasive coating of the flaps underneath is exposed. Consequently, they achieve a longtool life with consistent results.

A particularly large concentration of abrasive grains on the outer perimeter results

PROPERTIESGRINDING AND POLISHING(with flexible tools)

Compared to grinding discs, the LUKAS
patented flap shape and arrangement
gives 50% lower noise levels, less vibration, faster operation, greater efficiency
and better surface results. The flat orientation of the abrasive flaps not only makes
for safer working, but also reduces tool
wear.

3.1

e
 xceptional grinding performancelong tool liferobust glass fibre backing

APPLICATION
Ideal for machining weld seams, deburring, derusting, fettling and smoothening.

THE FIVE V2 POWER VERSIONS

Ceramic4x
Ceramic4x abrasive cloth

Heavy Duty
Ceramic abrasive clothInox
Z Power abrasive cloth

Steel
ZK abrasive cloth

ALU
SIC abrasive cloth

all the benefits of thedeveloped for thedeveloped for grinding

most demanding andtoughest grinding
applications

stainless steel

 ptimised for universaloapplication on a wide
variety of steels andaluminium

particularly suitable forpowerful LUKAS V2Power flap disc coupledwith the outstandingly
innovative abrasivecloth xceptionally toughegrain and resistant tohigh pressure

forced materials suchas CFRP and GFRP

especially robust forwith steel, ship steel
and Hardox steeledge grinding, quenched
and tempered steels,
scale surfaces or coatedsurfacesfree of iron, sulphurfree of iron, sulphur

and chlorineand chlorinefor the toughest jobs

no glazing or heating of
the flaps thanks to theactive abrasive surface
layerequally efficient for

preparing welds andfinishing aluminiumalso ideal for fibre-rein-edge and surface
applications

free of iron, sulphur
and chlorine

59

3.1

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)NEWLAMELLAR FLAP DISCS

V2 PowerCeramic4x lamellar flap discs
patented LUKAS flap shape andarrangement with a higher concentrationof abrasive grains
for the toughest jobs with steel,ship steel and Hardox steel
innovative Ceramic4x abrasive clothwith an additional active abrasive layerfor stainless steel
achieves impressively high removal rates
when coarse-machining steel and grindingedges and weldsfree of iron, sulphur and chlorineD

H

GRINDING AND POLISHING(with flexible tools)iQ SERIES

Product number

Description

Grit

D
mm

H
mm

n max
rpm

Pack
contains

A6744100040141501

V2 Power 100

Ceramic4x 40

100

15.00

15,300

10

A6744100060141501

V2 Power 100

Ceramic4x 60

100

15.00

15,30010

Recommended for:Inox / Steel

Steel

Aluminium

Cast material

Titanium

Plastic / Wood

V2 Power Heavy Duty lamellar flap discDHespecially robust for edge grinding,quenched and tempered steels,
scale surfaces or coated surfacesfree of iron, sulphur and chlorine

60

H
mm

n max
rpm

Pack
contains

Description

A27441250401450

V2 Power 125

Ceramic 40

125

22.23

12,20010

A27441250601450

V2 Power 125

Ceramic 60

125

22.23

12,20010

A27441780401450

V2 Power 178

Ceramic 40

178

22.23

8,500

10

A27441780601450

V2 Power 178

Ceramic 60

178

22.23

8,500

10

A27442300401428

V2 Power 230

Ceramic 40

230

22.23

6,600

10

Recommended for:

Grit

D
mm

Product number

Inox / Steel

SteelTitanium

Aluminium

Cast material

Plastic / Wood

iQ SERIESLAMELLAR FLAP DISCSGRINDING AND POLISHING (WITH FLEXIBLE TOOLS)

3.1

V2 Power Inox lamellar flap discDH

optimised for grinding stainless steel
no glazing or heating of the flaps
equally efficient for edge andsurface applications
free of iron, sulphur and chlorine
Description

Grit

D
mm

H
mm

n max
rpm

Pack
contains

A67441000401445

V2 Power 100

Z-Power 40

100

15.00

15,300

10

A67441000601445

V2 Power 100

Z-Power 60

100

15.00

15,30010

Recommended for:Inox / Steel

Steel

GRINDING AND POLISHING(with flexible tools)

Product number

V2 Power Steel lamellar flap discDH

ideally suited for universal use on steel
 xceptionally tough grain and resistante
to high pressure
Product number

Description

Grit

D
mm

H
mm

n max
rpm

Pack
contains

A67441000401465

V2 Power 100

ZK 40

100

15.00

15,300

10

A67441000601465

V2 Power 100

ZK 60

100

15.00

15,30010

A27441000401465

V2 Power 100

ZK 40

100

16.00

15,30010

A27441000601465

V2 Power 100

ZK 60

100

16.00

15,30010

A27441250401465

V2 Power 125

ZK 40

125

22.23

12,20010

A27441250601465

V2 Power 125

ZK 60

125

22.23

12,20010

A27441780401465

V2 Power 178

ZK 40

178

22.23

8,500

10

A27441780601465

V2 Power 178

ZK 60

178

22.23

8,500

10

A27442300401418

V2 Power 230

ZKS 40

230

22.23

6,600

5

Recommended for:

Steel

Inox / Steel

Aluminium

Cast material

Plastic / Wood

Titanium61

GRINDING AND POLISHING(with flexible tools)

3.1

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)LAMELLAR FLAP DISCSiQ SERIESMACHINING STATE-OF-THE-ART MATERIALSOPTIMISED FOR A WIDE VARIETY OF ALUMINIUM ALLOYS: THE V2 POWER ALU

V2 Power Alu lamellar flap discDSilicon carbide (SIC) is ideally suited forthe preparation and finishing of weldsof various aluminium alloys.
Silicon carbide (SIC) is also very suitable
for machining modern materials such as
CFRP and GFRP.

H

Product number

Description

Grit

D
mm

H
mm

n max
rpm

Pack
contains

A67441000361434

V2 Power 100

SIC 36100

15.00

15,300

10

A67441000401434

V2 Power 100

SIC 40100

15.00

15,30010

Recommended for:62

Aluminium

Titanium

Plastic / WoodLAMELLAR FLAP DISCSGRINDING AND POLISHING (WITH FLEXIBLE TOOLS)

3.1

IMPRESSIVE TOOL LIFE
WITH HIGH ERGONOMICSGRINDING AND POLISHING(with flexible tools)

HIGH-PERFORMANCE LUKAS LAMELLAR FLAP DISCS WITH RECTANGULAR FLAPSSLTOCeramic4x / SLTRCeramic4x lamellar flap disc
ideal for deburring, fettling, derusting,smoothening and weld seam machiningfor use on steel, ship's steel plate andHardox steel
achieves high removal stock rates whenrough grinding steel
with self-sharpening effect thanks toinnovative Ceramic4x abrasive grainvery good price-to-performance ratio
thanks to the rectangular flaps
always remains sharp throughout the tool
life thanks to the multi-layer coating
Glass fibre backing
the perfect alternative to grinding discs

NEW

D

H

D
mm

H
mm

n max
rpm

Pack
contains

Ceramic4x 40

100

15.00

15,30010

Ceramic4x 40

100

15.00

15,30010

Product number

Description

Grit

A6715100040144401

SLTO 100

A6718100040144401

SLTR 100Recommended for:Drawing

Inox / Steel

Steel

Aluminium

Cast material

Titanium

Plastic / Wood

63

3.1

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)LAMELLAR FLAP DISCSSLTO / SLTR lamellar flap disc, zirconia aluminaDachieves high removal rates on hard andtough materials and a long tool life
for deburring, fettling, derusting,smoothening and weld seam machining
very good price-to-performance thanks
to the rectangular flaps
always remains sharp throughout thetool life thanks to the multi-layer coating
glass fibre backing
the efficient alternative to grinding discs

GRINDING AND POLISHING(with flexible tools)

H

D
mm

H
mm

n max
rpm

Pack
contains

ZK 40

100

15.00

15,300

10

ZK 40

100

15.00

15,30010

Product number

Description

Grit

A67151000401435

SLTO 100

A67151000401465

SLTO 100

Drawing

A27151250401406

SLTO 125

ZK 40

125

22.23

12,20010

A27151250601406

SLTO 125

ZK 60

125

22.23

12,20010

A27151250801406

SLTO 125

ZK 80

125

22.23

12,20010

A27151780361401

SLTO 178

ZK 36

178

22.23

8,500

10

A27151780401401

SLTO 178

ZK 40

178

22.23

8,500

10

A27151781201401

SLTO 178

ZK 120

178

22.23

8,500

10

A67181000401435

SLTR 100

ZK 40

100

15.00

15,300

10

A67181000401465

SLTR 100

ZK 40

100

15.00

15,300

10

A27181000401423

SLTR 100

ZK 40

100

16.00

15,300

10

A27181000601423

SLTR 100

ZK 60

100

16.00

15,300

10

A27181000801423

SLTR 100

ZK 80

100

16.00

15,300

10

A27181250361406

SLTR 125

ZK 36

125

22.23

12,200

10

A27181250401406

SLTR 125

ZK 40

125

22.23

12,200

10

A27181250601406

SLTR 125

ZK 60

125

22.23

12,200

10

A27181250801406

SLTR 125

ZK 80

125

22.23

12,200

10

A27181251201406

SLTR 125

ZK 120125

22.23

12,200

10

A27181500401416

SLTR 150

ZK 40

150

22.23

10,200

10

A27181500601416

SLTR 150

ZK 60

150

22.23

10,200

10

A27181500801416

SLTR 150

ZK 80

150

22.23

10,200

10

A27181780361401

SLTR 178

ZK 36

178

22.23

8,500

10

178

22.23

8,500

10

178

22.23

8,500

10

178

22.23

8,500

A27181780401401

SLTR 178

ZK 40

A27181780601401

SLTR 178

ZK 60

A27181780801401

SLTR 178

ZK 80
Recommended for:64

Inox / Steel

SteelCast material

10
TitaniumLAMELLAR FLAP DISCSGRINDING AND POLISHING (WITH FLEXIBLE TOOLS)

3.1

THE ECONOMICAL BASE-X
SLTO / SLTR BASE-X lamellar flap discNEW

GRINDING AND POLISHING(with flexible tools)

ACHIEVE HIGH REMOVAL RATES WITH HARD AND SHARP ZIRCONIA ALUMINA

D

the economical alternative to grinding discsf or deburring, fettling, derusting,smoothening and weld seam machininggood price-to-performance ratio thanks
to the rectangular flaps
always remains sharp throughout the tool
life thanks to the multi-layer coating
glass fibre backing

H

Product number

Description

Grit

A27151250401535

SLTO 125 BASE-X

ZK 40

Drawing

D
mm

H
mm

n max
rpm

Pack
contains

125

22.23

12.20010

A27151250601535

SLTO 125 BASE-X

ZK 60

125

22.23

12.20010

A27151250801535

SLTO 125 BASE-X

ZK 80

125

22.23

12.200

10

A27181250401535

SLTR 125 BASE-X

ZK 40

125

22.23

12.200

10

A27181250601535

SLTR 125 BASE-X

ZK 60

125

22.23

12.200

10

A27181250801535

SLTR 125 BASE-X

ZK 80

125

22.23

12.200

10

A27181251201535

SLTR 125 BASE-X

ZK 120125

22.23

12.200

10

A27181780401535

SLTR 178 BASE-X

ZK 40

178

22.23

8.500

10

A27181780601535

SLTR 178 BASE-X

ZK 60

178

22.23

8.500

10

A27181780801535

SLTR 178 BASE-X

ZK 80

178

22.23

8.500

10

A27181781201535

SLTR 178 BASE-X

ZK 120

178

22.23

8.500

Recommended for:Inox / Steel

SteelCast material

10
Titanium65

3.2

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)FLAP WHEELSTECHNICAL INFORMATION AND PRODUCT INFORMATION

Flap wheels from LUKAS
LSL, FLAP WHEELS OF ABRASIVE CLOTH,CUSTOMER SOLUTIONSGRINDING AND POLISHING(with flexible tools)

These wheels, which are available with different bore sizes, aredesigned to be used with both handheld and stationary machines. The LSL consists of single flaps which are embedded
radially to the axis in a solid plastic core. Please pay attention to
the rotational direction of the tool!

These qualities are available upon request

LSV, FLAP WHEELS OF ABRASIVE FLEECE,CUSTOMER SOLUTIONS
These wheels, which are available with different bore sizes, aredesigned to be used with both handheld and stationary machines. The LSV consist of abrasive fleece flaps. The use of fibre
fleece makes the tool elastic and allows it to adapt itself to theshape of the workpiece.

LSM, FLAP WHEELS MADE BY COMBINING ABRASIVEFLEECE AND CLOTH, CUSTOMER SOLUTIONS
These wheels, which are available with different bore size, aredesigned to be used with both handheld and stationary machines. The combination of abrasive cloth and abrasive fleece
results in a higher stock removal rate compared to type LSV.
Please pay attention to the rotational direction of the tool!

66

Application examples:
Cleaning
Texturing
Deburring
Roughening
DerustingSurface
preparation

Application examples:
Matt finishing
Smoothening
Satin-mattFinal finishing offinishing
the workpiece
Polishingsurfaces

Application examples:
Cleaning
Texturing
Derusting
RougheningSurface
preparation

FLAP WHEELSGRINDING AND POLISHING (WITH FLEXIBLE TOOLS)

3.2

FLAP WHEELS FOR ANGLE GRINDERSFOR DERUSTING, PAINT STRIPPING, WELD SEAM MACHINING AND MANY OTHER USES

Each flap of this wheel of abrasive cloth
is embedded radially to the axis in a solid plastic core. Used with a handheld
tool, it is therefore ideal for derusting,removing paint and annealing lacquers,
reworking welding seams and for grinding work in container and railing construction, as well as in assembly facilities.
GRINDING AND POLISHING(with flexible tools)

The regular aluminium oxide used forthis wheel boasts an impressive tool
life on many materials and allows you towork in a cost-effective manner.
The integrated M14 thread means thatno additional tool is required for fast andeasy mounting of the flap wheel.

LSL, flap wheel of abrasive cloth with threadDTf its on commercially available angle grinders
and is used in place of mounted flap wheels
with shanks
can be used without a clamping nut
ideal for reworking weld seams on
stainless steels
ideal for derusting, removing paint andannealing lacquers, reworking welding
seams and for grinding work in container
and railing construction, as well as in
assembly facilities
grinding is only permitted with theperipheral surface

ThreadProduct number

Description

Grit

D
mm

T
mm

Threadn recom
rpm

n max
rpm

Pack
contains

A2280125200040

LSL 125020

NK 40

125

20

M14

9,600

12,2005

A2280125200040001

LSL 125020

NK 40

125

20

5/8"

9,600

12,2005

A2280125200060

LSL 125020

NK 60

125

20

M14

9,600

12,2005

A2280125200060001

LSL 125020

NK 60

125

20

5/8"

9,600

12,2005

A2280125200080

LSL 125020

NK 80

125

20

M14

9,600

12,2005

A2280125200080001

LSL 125020

NK 80

125

20

5/8"

9,600

12,2005

A2280125200120

LSL 125020

NK 120

125

20

M14

9,600

12,2005

A2280125200120001

LSL 125020

NK 120

125

20

5/8"

9,600

12,2005

Recommended for:Inox / Steel

Steel

Aluminium

Cast material

Plastic / Wood

Titanium67

3.3

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)MOUNTED FLAP WHEELSTECHNICAL INFORMATION AND PRODUCT INFORMATION

Mounted flap wheels made of abrasive cloth,abrasive fleece and a combination of both
SFL, MOUNTED FLAP WHEEL MADE OF ABRASIVE CLOTH

Application examples:SmootheningSurface grindingDerustingTexturing
FettlingBevellingDeburring

These tools comprise individual flaps which are radially fixedaround the axis of the tool. They are mainly used on handheld
power tools. We offer our mounted flap wheels made of abrasive cloth in the qualities Ceramic, NK, NKE and SIC.

GRINDING AND POLISHING(with flexible tools)

SPEED
The stated maximum permissible speeds apply for a maximum
open shank length L0 of 20 mm.
L0min. 10

These qualities are available upon request

SFB, SLOTTED FLAP WHEEL
The slits around the circumference of the flaps add greater flexibility compared to a regular mounted flap wheel. This allows theslotted flap wheel to adapt itself even better to the contour of
the workpiece.

SFT, MOUNTED FLAP WHEEL WITH RECESS
These tools are suitable for both face and peripheral grinding.

SFI AND SFA, MOUNTED FLAP WHEELS MADE OF ABRASIVE
CLOTH WITH INTERNAL OR EXTERNAL THREAD INCL. TOOL
ADAPTERS
In contrast to the SFL, these mounted flap wheels also have athread. With the appropriate adapter, the tool can be changed
quickly without removing the tool adapter from the power tool.
The adapter extends the shaft and optimises set-up time.

SFV, MOUNTED FLAP WHEEL MADE OF ABRASIVE FLEECE
These tools comprise single fleece flaps fixed radially aroundthe axis of the tool; they are available in regular aluminium
oxide (A), silicon carbide (C) and zirconia aluminium oxide (Z).
SFV are mainly used on handheld power tools.

68

SFR, MOUNTED FLAP WHEEL MADE OF
ABRASIVE FLEECE DISCS
These special tools are compromised of individual elastic fleece
discs staked one upon the other. This makes them particularly
suitable for machining profiled workpieces.

SFM, MOUNTED FLAP WHEEL MADE OF COMBINEDABRASIVE FLEECE AND CLOTH
These tools comprise single fleece and cloth flaps radially fixedaround the axis of the tool; they are available in regular aluminium
oxide (A) and silicon carbide (C). The combination of abrasive
cloth and abrasive fleece results in a higher stock removal ratecompared with type SFV. SFM are mainly used on handheld
power tools.

SFM, MOUNTED FLAP WHEEL MADE OF TF MATERIAL
These tools are specially designed for use with non-rustingmaterials. The abrasive fleece with its reinforced backing guarantees even wear of the abrasive fleece and cloth flaps. Please
pay attention to the rotating direction of the tool!

MOUNTED FLAP WHEELSGRINDING AND POLISHING (WITH FLEXIBLE TOOLS)

3.3

Product number

Description

T

Grit

L

D
mm

T
mm

S
mm

L
mm

n max
rpm

n recomrpm

Pack
contains

A2200010103080

SFL 01010.03

NK 80

10

10

3

40

26,00035,000

10

A2200010103120

SFL 01010.03

NK 120

10

10

3

40

26,00035,000

10

A2200010103150

SFL 01010.03

NK 150

10

10

3

40

26,00035,000

10

A2200010103240

SFL 01010.03

NK 240

10

10

3

40

26,00035,000

10

A2200020103080

SFL 02010.03

NK 80

20

10

3

40

20,00028,000

10

A2200020103120

SFL 02010.03

NK 120

20

10

3

40

20,00028,000

10

A2200020103150

SFL 02010.03

NK 150

20

10

3

40

20,00028,000

10

A2200020106080

SFL 02010.06

NK 80

20

10

6

40

20,00038,200

10

A2200020106120

SFL 02010.06

NK 120

20

10

6

40

20,00038,200

10

A2200025103080

SFL 02510.03

NK 80

25

10

3

40

16,00018,000

10

A2200025103120

SFL 02510.03

NK 120

25

10

3

40

16,00018,000

10

A2200030053080

SFL 03005.03

NK 80

30

5

3

40

16,00018,000

10

A2200030053150

SFL 03005.03

NK 150

30

5

3

40

16,00018,000

10

A2200030156060

SFL 03015.06

NK 60

30

15

6

40

16,00025,400

10

A2200030156080

SFL 03015.06

NK 80

30

15

6

40

16,00025,400

10

A2200030156120

SFL 03015.06

NK 120

30

15

6

40

16,00025,400

10

A2200030156150

SFL 03015.06

NK 150

30

15

6

40

16,00025,400

10

A2200040206040

SFL 04020.06

NK 40

40

20

6

40

12,00019,100

10

A2200040206060

SFL 04020.06

NK 60

40

20

6

40

12,00019,100

10

A2200040206080

SFL 04020.06

NK 80

40

20

6

40

12,00019,100

10

A2200040206120

SFL 04020.06

NK 120

40

20

6

40

12,00019,100

10

A2200040206150

SFL 04020.06

NK 150

40

20

6

40

12,00019,100

10

A2200040206240

SFL 04020.06

NK 240

40

20

6

40

12,00019,100

10

A2200050206040

SFL 05020.06

NK 40

50

20

6

40

9,000

15,300

10

A2200050206060

SFL 05020.06

NK 60

50

20

6

40

9,000

15,300

10

A2200050206080

SFL 05020.06

NK 80

50

20

6

40

9,000

15,300

10

A2200050206120

SFL 05020.06

NK 120

50

20

6

40

9,000

15,300

10

A2200060306040

SFL 06030.06

NK 40

60

30

6

40

8,000

12,700

10

A2200060306060

SFL 06030.06

NK 60

60

30

6

40

8,000

12,700

10

A2200060306080

SFL 06030.06

NK 80

60

30

6

40

8,000

12,700

10

A2200060306120

SFL 06030.06

NK 120

60

30

6

40

8,000

12,700

10

A2200060306150

SFL 06030.06

NK 150

60

30

6

40

8,000

12,700

10

A2200080506040

SFL 08050.06

NK 40

80

50

6

40

6,000

7,500

10

A2200080506060

SFL 08050.06

NK 60

80

50

6

40

6,000

7,500

10

A2200080506080

SFL 08050.06

NK 80

80

50

6

40

6,000

7,500

10

A2200080506120

SFL 08050.06

NK 120

80

50

6

6,000

7,500

Steel

Aluminium

Recommended for:Inox / Steel

40
Cast material

Plastic / Wood

GRINDING AND POLISHING(with flexible tools)good tool life on different materials
for rough and fine grinding
regular aluminium oxide forcost-effective applications
used as a handheld tool, ideal for smoothening, derusting, fettling, deburring,
surface grinding, texturing and bevelling

DS

SFL mounted flap wheel

10Titanium69

3.3

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)MOUNTED FLAP WHEELSDEBURR EVEN THE SMALLEST BORESGRINDING AND POLISHING(with flexible tools)

LUKAS MINI FLAP WHEELS FOR FLEXIBLE AND FINE WORKS

MFS mini flap wheelDdeburring bores
manufacturing and cleaning ofT

Product number

Description

L

D
mm

Grit

T
mm

S
mm

L
mm

n max
rpm

Pack
contains

A2205015306150001

MFS 01530,06

NK 150

15

30

6

100

18,00010A2205020306150001

MFS 02030,06

NK 150

20

30

6

100

18,00010A2205025306150001

MFS 02530,06

25

30

100

18,000Recommended for:NK 150Inox / Steel

SAFETY INFORMATION
To safely use mini flap wheels with a long shan, they must
be placed against the workpiece or inserted into bores or channels

70

glass products
internal pipe machining
machining aluminium tyre rims
machining bores in turbine bladesversatile special applications

Steel

Aluminium

6Cast material

Plastic / Wood10
Titanium

before starting up the power tool. Contact with the workpiece must be
assured until the power tool is switched off.

MOUNTED FLAP WHEELSGRINDING AND POLISHING (WITH FLEXIBLE TOOLS)

3.3

LUKAS MOUNTED FLAP WHEELS MADE OF ABRASIVE FLEECEREADY FOR EVERY WORK SCENARIO
The fleece flaps or discs of the LUKAS mounted flap wheels
with abrasive fleece are made with regular aluminium oxide,zirconia alumina or silicon carbide. This means that LUKAS cancover a broad spectrum of machining materials from steel andtitanium through to ceramics and tungsten carbide. Different
designs allow you to specify the application even further.

LUKAS mounted flap wheels made of abrasive fleece comprise
individual flaps, which are fixed radially fixed around the axis of
the tool. Thanks to the use of polyamide, the abrasive fleece also
adapts itself perfectly to uneven surfaces. You need less effort andtime for your work, and yet still achieve perfect surface results.

GRINDING AND POLISHING(with flexible tools)

Abrasive fleece is probably the most flexible of all abrasives andcan be used for many different jobs. Its wide variety of designs
enables LUKAS to offer you a broad spectrum of machining

options: matt finishing, satin-matt finishing, polishing, smoothening and final surface finishing – with LUKAS mounted flap
wheels made of abrasive fleece, you can master any scenario.

Dachieves especially high stock removal
rates on hard and tough materials suchas stainless steel and a long tool lifemanufactured with zirconia alumina for
extreme hardness and sharpness
used as a handheld tool, ideal for mattfinishing, satin-matt finishing, polishing,cleaning or final finishing of workpiecesurfacesadapts itself perfectly to uneven surfaces
for cost-efficient working

S

SFV mounted flap wheel, zirconia alumina

T

D
mm

T
mm

S
mm

Product number

Description

A2203040206306

SFV 04020.06

ZK 18040

20

6A2203060306306

SFV 06030.06

ZK 18060

30

6A2203080506306

SFV 08050.06

ZK 18080

50

6Inox / Steel

Steel

Aluminium

Recommended for:

Grit

L

n recom
rpm

n max
rpm

40

7,500

14,000

10

40

5,000

9,000

10

4,000

7,000

L
mm

40
Cast material

Plastic / WoodPack
contains

10
Titanium71

GRINDING AND POLISHING(with flexible tools)

3.3

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)MOUNTED FLAP WHEELSTHE ABRASIVE COMBINATION FOR HIGH REMOVAL RATESPERFECT MACHINING OF LARGE AND
UNEVEN SURFACES USING ABRASIVE FLEECE AND CLOTH

DS

SFM mounted flap wheel, combined abrasive fleece and cloth,
regular aluminium oxide

for continuous working
used as a handheld tool, ideal for theT

Product number

Description

Dmmcleaning, derusting, surface preparation,
texturing and roughening of workpiecesurfaces
T
mm

S
mm

L
mm

n recom
rpm

n max
rpm

Pack
contains

A2204030306104

SFM 03030.06

A 104/80

30

30

6

40

10,00014,00010

A2204040206104

SFM 04020.06

A 104/80

40

20

6

40

7,500

14,00010

A2204040206106

SFM 04020.06

A 106/150

40

20

6

40

7,500

14,00010

A2204040206107

SFM 04020.06

A 107/240

40

20

6

40

7,500

14,00010

A2204050206104

SFM 05020.06

A 104/80

50

20

6

40

6,000

11,00010

A2204060406104

SFM 06040.06

A 104/80

60

40

6

40

5,000

9,000

10

A2204080506104

SFM 08050.06

A 104/80

80

50

6

40

4,000

7,000

10

A2204080506106

SFM 08050.06

A 106/150

80

50

6

40

4,000

7,000

10

A2204080506107

SFM 08050.06

A 107/240

80

50

6

4,000

7,000

Steel

Aluminium

Recommended for:

72

Grit

L

Inox / Steel

40
Cast material

Plastic / Wood10
TitaniumABRASIVE BANDS AND MANDRELSGRINDING AND POLISHING (WITH FLEXIBLE TOOLS)

3.4

TECHNICAL INFORMATION AND PRODUCT INFORMATION

Abrasive bands and mandrels from LUKASSBZY ABRASIVE BANDS, CYLINDRICAL SHAPE
We offer a large selection of abrasive bands and matching mandrels. They are available in many different dimensions and qualities. Abrasive bands are made of abrasive cloth which is spirally
wound onto a fabric with a backing. Mounted on matching mandrels, they are used with handheld machines (straight grinders
or machines with a flexible shaft). Pages 74 – 75

Application examples:Surface andCleaning
Light deburringcontour grinding
Refining

Fine grinding

Our mandrels are used solely for mounting our cylindrical abrasive bands. Due to the special slots in the mandrel, the abrasive
bands are firmly secured as speed increases. Pages 76

These qualities are available upon request

GRINDING AND POLISHING(with flexible tools)

STZY ABRASIVE BAND MANDRELS, CYLINDRICAL SHAPESBZY ABRASIVE BANDS, CYLINDRICAL SHAPEWITHOUT LINING
These particularly flexible abrasive bands are made of abrasive
cloth. They are used on handheld machines (straight grinders
or machines with flexible shafts) and are mounted on matchingsoft mandrels.

SBKE ABRASIVE BANDS, CONICAL SHAPE
Conical abrasive bands are comparable in their design and usage
with the cylindrical version. The taper (sleeve shape) allows thegrinding of workpieces with hard-to-reach areas.

STKE ABRASIVE BAND MANDRELS, CONICAL SHAPEOur mandrels are used solely for mounting our conical abrasive
bands. Due to the special slot design, the abrasive bands are
firmly secured as speed increases.

STWS ABRASIVE BAND MANDRELS FORABRASIVE BAND ROLLS
These especially soft mandrels are provided with a 19 mm bore
and four keyways in order to be used with our corresponding
abrasive band on handheld surface grinders (conditioning
machines).

73

3.4

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)ABRASIVE BANDS AND MANDRELSSBZY Ceramic abrasive band, cylindrical shapeDespecially robust ceramic grain
for hard materials
high stock removal rate and long tool life
Hardened surfaces, wear-resistant steels,
scale and hard coatings, titanium alloys
and reinforced weld seams can bemachined quickly.
for cleaning, light deburring, refining,surface and contour grinding as wellas fine grinding
The matching mandrels can be foundon page 76.

GRINDING AND POLISHING(with flexible tools)

T

Product number

Description

Grit

D
mm

T
mm

Pack
contains

A240603030040

SBZY 03030

Ceramic 40

30

30

50

A240603030060

SBZY 03030

Ceramic 60

30

30

50

A240606030040

SBZY 06030

Ceramic 40

60

30

25

A240606030060

SBZY 06030

Ceramic 60

60

30

25

Recommended for:Inox / Steel

SteelCast material

Titanium

SBZY zirconia alumina abrasive band, cylindrical shapeDmade of abrasive cloth withzirconia alumina
for cleaning, light deburring, refining,surface and contour grinding as wellas fine grinding
in combination with mandrels for use
with straight grinders or machines withflexible shafts
The matching mandrels can be foundon page 76.

T

Product number

Description

Grit

D
mm

T
mm

Pack
contains

A240201530050

SBZY 01530

ZK 50

15

30

50

A240201530060

SBZY 01530

ZK 60

15

30

50

A240203030036

SBZY 03030

ZK 36

30

30

50

A240203030050

SBZY 03030

ZK 50

30

30

50

A240204530036

SBZY 04530

ZK 36

45

30

50

A240204530050

SBZY 04530

ZK 50

45

30

50

A240204530060

SBZY 04530

ZK 60

45

30

50

A240206030036

SBZY 06030

ZK 36

60

30

50

A240206030050

SBZY 06030

ZK 50

60

30

50

Recommended for:74

Inox / Steel

SteelCast material

TitaniumGRINDING AND POLISHING (WITH FLEXIBLE TOOLS)SBZY regular aliminium oxide abrasive band, cylindrical shapeDRegular aluminium oxide has good tool life
when used on structural steel and for roughgrinding.
for cleaning, light deburring, refining, surface
and contour grinding as well as fine grinding
in combination with mandrels for use
with straight grinders or machines withflexible shafts
The matching mandrels can be foundon page 76.

3.4

GRINDING AND POLISHING(with flexible tools)

ABRASIVE BANDS AND MANDRELS

T

Product number

Description

Grit

D
mm

T
mm

Pack
contains

A240001225080

SBZY 01225

NK 80

12

25

50

A240001225150

SBZY 01225

NK 1501225

50A240001530040

SBZY 01530

NK 40

15

30

50

A240001530050

SBZY 01530

NK 50

15

30

50

A240001530060

SBZY 01530

NK 60

15

30

50

A240001530080

SBZY 01530

NK 80

15

30

50

A240001530150

SBZY 01530

NK 1501530

50A240002220060

SBZY 02220

NK 60

22

20

50

A240002220080

SBZY 02220

NK 80

22

20

50

A240002220150

SBZY 02220

NK 150222050A240003030040

SBZY 03030

NK 40

30

30

50

A240004530040

SBZY 04530

NK 40

45

30

50

A240004530060

SBZY 04530

NK 60

45

30

50

A240004530080

SBZY 04530

NK 80

45

30

50

A240004530150

SBZY 04530

NK 1504530

50A240006030040

SBZY 06030

NK 40

60

30

50

A240006030060

SBZY 06030

NK 60

60

30

50

A240006030080

SBZY 06030

NK 80

60

30

50

A240006030150

SBZY 06030

NK 1506030

50A240007530040

SBZY 07530

NK 40

75

30

50

Recommended for:

Steel

Cast material

Plastic / Wood

Inox / Steel

Aluminium

Titanium75

3.4

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)ABRASIVE BANDS AND MANDRELSDSSTZY hard abrasive band mandrel, cylindrical shapeT

Description

Type

D
mm

T
mm

S
mm

L
mm

n max
rpm

Pack
contains

A2500012256

STZY 01225.06

hard

12

25

6

40

46,500

5

A2500015306

STZY 01530.06

hard

15

30

6

40

38,000

5

A2500022206

STZY 02220.06

hard

22

20

6

40

26,000

5

A2500025256

STZY 02525.06

hard

25

25

6

40

22,5005

GRINDING AND POLISHING(with flexible tools)

Product number

76

The stated maximum permissible speeds
apply for a maximum overhang length L0of 20 mm. The maximum permissible
speed must be calculated separately forother overhang lengths!

L

A2500030306

STZY 03030.06

hard

30

30

6

40

19,000

5

A25000453060001

STZY 04530.06

hard

45

30

6

40

13,000

5

A25000603060001

STZY 06030.06

hard

60

30

6

40

9,500

5

A25000753080001

STZY 07530.08

hard

75

30

6

40

6,500

2

ABRASIVE CAPS AND MANDRELSGRINDING AND POLISHING (WITH FLEXIBLE TOOLS)

3.5

TECHNICAL INFORMATION AND PRODUCT INFORMATIONLUKAS abrasive caps and mandrels
Our abrasive caps and sleeves consist of high-quality abrasive
cloth and are manufactured to fit perfectly on our corresponding
mandrels. We offer a large assortment of tools with the corresponding mandrel for various applications.

Application examples:Fine and ultra-fine grinding work, especiallyin hard-to-reach areas achining in tool- and mouldmaking industryM
as well as pattern construction

PERMISSIBLE SPEEDS

L0min. 10
GRINDING AND POLISHING(with flexible tools)

The maximum permissible speeds indicated in the respective
table of abrasive cap mandrels apply for a maximum overhang
length of 15 mm. The maximum permissible speed must be calculated separately for other overhang lengths!

ABRASIVE CAP CERAMICABRASIVE CAP SPECIAL

Self-sharpening ceramic grain for machining the mostchallenging materials. Hardened and wear-resistantsteels, titanium alloys, weld seams and hard coatings
are no longer a problem with this grain.

Special quality for the machining of corrosion andheat-resistant steels in the tool- and mouldmaking industry as well as for the universal machining of plastics, aluminium and non-ferrous metals. The surface
layer with active abrasive additives enables enhanced
stock removal rate and a longer tool life.

77

3.5

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)ABRASIVE CAPS AND MANDRELSTHE GRINDING TOOL WITH SELF-SHARPENING EFFECT

GRINDING AND POLISHING(with flexible tools)

GRIND LONGER ON THE HARDEST METALS WITH THE LUKAS CERAMIC ABRASIVE CAP

Whether tool steel, cast steel or titanium alloys – an increasing
amount of extremely hard and tough metals are machined in industry. With the ceramic abrasive cap, a tool for straight grinders is now available that makes machining smaller parts anddeburring extremely easy. An extra-long tool life is an added
bonus thanks to the self-sharpening effect.

4

DIFFERENTSHAPESAVAILABLE

AN ALL-ROUND TOOL

These abrasive caps are perfect for grinding uneven surfaces,machining small parts, deburring and regrinding small radii. The
abrasive caps can even be used for stainless steel because theygenerate little heat during grinding.

SELF-SHARPENING EFFECT REDUCES TOOL COSTS
Thanks to self-sharpening, Ceramic abrasive caps achieve a tool
life many times that of ordinary caps. Tool changes are required
much less frequently, thus reducing tool costs.

NO MORE GLAZING
The grinding particles embedded in a resin matrix break off
when worn and make way for new particles with sharp cuttingedges. The dulling known as “glazing” familiar with other grinding tools does not occur when machining hard materials. As aresult, the Ceramic abrasive cap continues to work like new
despite wear.

FOR DEBURRING, GRINDING,BEVELLING AND REGRINDING

MAXIMUM CUTTING PERFORMANCEThe abrasive caps with ceramic grain were developed formachining the most demanding materials. Hardened and wearresistant steels, titanium alloys, weld seams and hard coatings
are no longer a problem when using these abrasive caps. Due toits self-sharpening effect, this aggressive grinding behaviour isretained for a very long time.

THE TROUBLESHOOTER FOR MACHINING METALThe Ceramic abrasive caps represent a valuable addition as atool for all industries in which hard metals are machined. These
include the tool and mould industries as well as demanding
mechanical and steel engineering and also the aerospace industry.

78

THE SELF-SHARPENING EFFECT
Worn grinding particles break off, exposing new particles with sharp cutting edges. That’s why the abrasive
cap remains as sharp as new for a long time.

ABRASIVE CAPS AND MANDRELSGRINDING AND POLISHING (WITH FLEXIBLE TOOLS)NEWHSK Ceramic abrasive cap

3.5

self-sharpening
for the hardest materials
exceptionally long tool life
precise fit
also for stainless steel
Description

Shapes

Grit

H
mm

T
mm

Pack
contains

A21120102080

SKWR 1015

Ceramic 80

10

15

100

A21120102150

SKWR 1015

Ceramic 150

10

15

100

A21120132080

SKWR 1319

Ceramic 80

13

19

100

A21120132150

SKWR 1319

Ceramic 150

13

19

100

A21120162080

SKWR 1626

Ceramic 80

16

26

100

A21120162150

SKWR 1626

Ceramic 150

16

26

100

A21120103080

SKWK 1015

Ceramic 80

10

15

100

A21120103150

SKWK 1015

Ceramic 150

10

15

100

A21120133080

SKWK 1319

Ceramic 80

13

19

100

A21120133150

SKWK 1319

Ceramic 150

13

19

100

A21120163080

SKWK 1626

Ceramic 80

16

26

100

A21120163150

SKWK 1626

16

26

Ceramic 150
Recommended for:Inox / Steel

SteelCast material

GRINDING AND POLISHING(with flexible tools)

Product number

T100
Titaniumenhanced stock removal rate using regularaluminium oxide with active abrasive
surface layer
suitable for corrosion and heat-resistantsteels as well as for universal machiningof plastics, non-ferrous metals and manyother materials

H

SKS Special abrasive cap

TShapes

H
mm

Grit

T
mm

Pack
contains

Product number

Description

A21020052080

SKWRS 0511

NKS 805

11

100A21020052150

SKWRS 0511

NKS 150

5

11

100

A21020072080

SKWRS 0713

NKS 807

13

100A21020072150

SKWRS 0713

NKS 150

7

13

100

A21020102060

SKWRS 1015

NKS 60

10

15

100

A21020102080

SKWRS 1015

NKS 80

10

15

100

A21020102150

SKWRS 1015

NKS 150

10

15

100

A21020132060

SKWRS 1319

NKS 60

13

19

100

A21020132080

SKWRS 1319

NKS 80

13

19

100

A21020132150

SKWRS 1319

NKS 150

13

19

100

A21020132320

SKWRS 1319

NKS 320

13

19

100

Recommended for:Inox / Steel

SteelCast material

Titanium

79

3.5

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)ABRASIVE CAPS AND MANDRELS

D

60o

S

Abrasive cap mandrel

L

T

GRINDING AND POLISHING(with flexible tools)

Product number

80

Description

ShapesD
mm

T
mm

Shank diameter x length
mm

n max
rpm

Pack
contains

A250000521

GTWR 0511

511

1/8" x 25

95,000

5

A250000523

GTWR 0511

511

3 x 2595,000

5

A250000721

GTWR 0713

713

1/8" x 25

65,000

5

A250000723

GTWR 0713

7

13

3 x 2565,000

5

A250001021

GTWR 1015

10

15

1/8" x 25

45,000

5

A250001023

GTWR 1015

1015

3 x 2545,000

5

A250001323

GTWR 13191319

3 x 2535,000

5

A250001621

GTWR 1626

16

26

1/8" x 25

18,000

5

A250001623

GTWR 1626

1626

3 x 2518,000

5

A250001626

GTWR 1626

1626

6 x 4030,000

5

A250001033

GTWK 1015

1015

3 x 2545,000

5

A250001333

GTWK 13191319

3 x 2535,000

5

A250001633

GTWK 1626

1626

3 x 2518,000

5

A250001636

GTWK 1626

1626

6 x 4030,0005

ABRASIVE DISCS AND CARRIERSGRINDING AND POLISHING (WITH FLEXIBLE TOOLS)

3.6

TECHNICAL INFORMATION AND PRODUCT INFORMATION

Abrasive discs and carriers from LUKAS
PSG / PSR* SELF-CLAMPING ABRASIVE DISCSLUKAS abrasive discs – PSG / PSR – are self-clamping. The backof the abrasive discs is fitted with a “quick lock” made of metalor plastic (PSG) or a plastic thread (PSR*). The abrasive disc is
attached to the corresponding carrier with a small twist. In thistool category, the PSG abrasive discs represents our most extensive range. Numerous diameters, many different grit sizes,
and above all abrasive qualities for every application, help you tosolve your grinding problem.
Find out more about these abrasive discs on pages 82 – 88.

These qualities are available upon request

GRINDING AND POLISHING(with flexible tools)*upon request

PSK ADHESIVE ABRASIVE DISCSLUKAS abrasive discs – PSK – are self-adhesive. The rubberised back of the abrasive discs is covered with a protective film.
After removing this film, the abrasive discs are stuck to therespective carrier. These discs are suitable for machining manydifferent surfaces. The adhesive bond does not permit reuse
once the disc has been peeled off the carrier. These abrasive
discs are available in regular aluminium oxide and silicon carbide as well as with different grit sizes, as illustrated in the following tables.

PSH SELF-FIXING ABRASIVE DISCSLUKAS abrasive discs – PSH – are self-fixing. The abrasive discs
have a Velcro backing, with the corresponding carriers covered
with hooked fabric. These discs are suitable for machining bothflat and concave surfaces. Abrasive discs that have not been
completely worn down during machining can be removed andreused another time. These abrasive discs are available in aquality and grit size adapted to the respective application as
illustrated in the following tables.

81

3.6

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)ABRASIVE DISCS AND CARRIERSPSG ABRASIVE DISCS

Quality and applications
LUKAS offers you the right abrasive for every job – tailored toyour requirements and the materials you want to machine. The
high-quality abrasives from LUKAS are ideal for many industries, applications and requirements, and therefore offer you avery wide selection.

GRINDING AND POLISHING(with flexible tools)

Quality

You will find all abrasive discs from the PSG range in the following overview. Read through the properties and application details of the different workpiece materials to find the right quality
to meet your requirements.

Properties

Application areas / machining

Page

NK
Abrasive cloth
Regular aluminium oxidevery tough abrasive,high resilience

universal grinding and deburring

85

NKE
Abrasive cloth
Regular aluminium oxidewith reinforced backing
materialvery tough abrasive,high resilience

The reinforcement makes thesediscs suitable for the toughest
demands and beveling.

86

ZK
Abrasive cloth
Zirconia alumina

exceptionally resilient grain withhigh pressure resistanceideal for Hastelloy, Inconel,
non-rusting steel and metals thatare difficult to machine

Z-PowerAbrasive cloth
Zirconia alumina
with active abrasive
surface layer

excellent stock removal rate,
long tool life

ideal for machining non-rusting steel;special surface layer prevents clogging

84

Ceramic
Abrasive cloth
Ceramic grain

excellent stock removal rate without
grain shredding, particularly stable due
to reinforced backing, cool cutting

ideal for machining non-rusting steel
and nickel alloys

83

SIC
Abrasive cloth
Silicon carbide

minimum heat accumulation, special
quality for the aerospace industry

Ideal for machining titanium,
titanium alloys and aluminium (aviationindustry). Plastics and ceramics canalso be processed.

88

polishing effect with the fibre structure,
consistent results due to continuous
exposure of new grinding particles;
long tool life

ideal for removing rust or paint,
scratches and pre-grinding marks;
general improvement of surface quality

87

84

Abrasive fleece
Regular aluminium oxidecoarse / brown

Abrasive fleece
Regular aluminium oxide
medium / red-brown

Abrasive fleece
Regular aluminium oxidefine / blue82

ABRASIVE DISCS AND CARRIERSGRINDING AND POLISHING (WITH FLEXIBLE TOOLS)

3.6

MACHINE ULTRA-HARD MATERIALSGRINDING AND POLISHING(with flexible tools)

INNOVATIVE CERAMIC GRAIN WITH SELF-SHARPENING EFFECTPSG Ceramic self-clamping abrasive discD

especially robust ceramic grain
for hard materials
fitted with a “quick lock” – fastened to
the respective carrier by a small twisthigh stock removal rate and long tool life
Hardened surfaces, wear-resistant steel,scale and hard coatings, titanium alloys
and reinforced weld seams can bemachined quickly.
T he matching tool carriers can be foundon page 88.
Product number

Description

Quality / grit size

D
mm

n max
rpm

Matching
abrasive disc carrier

Packcontains

A33790250360458

PSG 025

Ceramic 36

25

38,000

GTG 025

100

NEW

A33790250600458

PSG 025

Ceramic 60

25

38,000

GTG 025

100

NEW

A33790250800458

PSG 025

Ceramic 80

25

38,000

GTG 025

100

NEW

A33790251200458

PSG 025

Ceramic 120

25

38,000

GTG 025

100

NEW

A33790380360458

PSG 038

Ceramic 36

38

25,000

GTG 038

100

A33790380600458

PSG 038

Ceramic 60

38

25,000

GTG 038

100

A33790380800458

PSG 038

Ceramic 80

38

25,000

GTG 038100

25,000

GTG 038

100

A33790381200458

PSG 038

Ceramic 120

38

A33790500360458

PSG 050

Ceramic 36

50

25,000

GTG 038 and GTG 050

100

25,000

GTG 038 and GTG 050

100

A33790500500458

PSG 050

Ceramic 50

50A33790500600458

PSG 050

Ceramic 60

50

25,000

GTG 038 and GTG 050

100

A33790500800458

PSG 050

Ceramic 80

50

25,000

GTG 038 and GTG 050

100

A33790501200458

PSG 050

Ceramic 120

50

25,000

GTG 038 and GTG 050

100

A33790750360458

PSG 075

Ceramic 36

75

20,000

GTG 075

50

A33790750600458

PSG 075

Ceramic 60

75

20,000

GTG 075

50

A33790750800458

PSG 075

Ceramic 80

75

20,000

GTG 075

50

A33790751200458

PSG 075

Ceramic 120

75

20,000

GTG 075

50

Recommended for:Inox / Steel

SteelCast material

NEW

Titanium83

3.6

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)ABRASIVE DISCS AND CARRIERSPSG Z-Power self-clamping abrasive discD

GRINDING AND POLISHING(with flexible tools)made of zirconia alumina with active
abrasive surface layer
ideal for machining stainless steel
special surface layer prevents clogging
fitted with a “quick lock” – fastened to
the respective carrier by a small twist
The matching tool carriers can be foundon page 88.
Product number

Description

Quality / grit size

D
mm

n max
rpm

Matching
abrasive disc carrier

Packcontains

A33770380360458

PSG 038

Z-Power 36

38

25,000

GTG 038

100

A33770380600458

PSG 038

Z-Power 60

38

25,000

GTG 038

100

A33770380800458

PSG 038

Z-Power 80

38

25,000

GTG 038

100

A33770381200458

PSG 038

Z-Power 120

38

25,000

GTG 038

100

A33770500360458

PSG 050

Z-Power 36

51

25,000

GTG 038 and GTG 050

100

A33770500600458

PSG 050

Z-Power 60

51

25,000

GTG 038 and GTG 050

100

25,000

GTG 038 and GTG 050

100

A33770500800458

PSG 050

Z-Power 80

51

A33770750360458

PSG 075

Z-Power 36

76

20,000

GTG 075

50

20,000

GTG 075

50

20,000

GTG 075

50

A33770750600458

PSG 075

Z-Power 60

76

A33770750800458

PSG 075

Z-Power 80

76

A33770751200458

PSG 075

Z-Power 120

76

20,000Recommended for:Inox / SteelGTG 075
Steel

Cast material

50
Titanium

PSG self-clamping zirconia alumina abrasive discD

made from abrasive cloth withzirconia alumina
ideal for Hastelloy, Inconel, stainless steel
and metals that are difficult to machinefitted with a “quick lock” – fastened to
the respective carrier by a small twist
The matching tool carriers can be foundon page 88.
Product number

Description

Quality / grit size

D
mm

n max
rpm

Matching
abrasive disc carrier

Packcontains

A33530250600458

PSG 025ZK 60

2538,000

GTG 025

100

A33530250800458

PSG 025ZK 80

2538,000

GTG 025

100

A33530380600458

PSG 038ZK 60

3825,000

GTG 038

100

A33530380800458

PSG 038ZK 80

3825,000

GTG 038

100

A33530500360458

PSG 050

ZK 36

51

25,000

GTG 038 and GTG 050

100

A33530500600458

PSG 050

ZK 60

51

25,000

GTG 038 and GTG 050

100

25,000

GTG 038 and GTG 050

100

A33530500800458

PSG 050ZK 80

51A33530750360458

PSG 075

ZK 36

76

20,000

GTG 075

50

ZK 60

76

20,000

GTG 075

50

Recommended for:Inox / Steel

A33530750600458

84

PSG 075

Steel

Cast material

TitaniumABRASIVE DISCS AND CARRIERSGRINDING AND POLISHING (WITH FLEXIBLE TOOLS)

3.6

PSG self-clamping regular aluminium oxide abrasive discDfor universal grinding and deburring workf itted with a “quick lock” – fastened to

D
mm

n max
rpm

Matching
abrasive disc carrier

Packcontains

NK 60

19

47,000

GTG 020

100

NK 80

19

47,000

GTG 020100

1947,000

GTG 020100

25

38,000

GTG 025100

2538,000

GTG 025100

2538,000

GTG 025

100

NK 12025

38,000

GTG 025100

25,000

GTG 038100

Product number

Description

Quality / grit size

A33510200600458

PSG 020

A33510200800458

PSG 020

A33510201200458

PSG 020

NK 120

A33510250360458

PSG 025

NK 36

A33510250600458

PSG 025

NK 60

A33510250800458

PSG 025

NK 80

A33510251200458

PSG 025

A33510380360458

PSG 038NK 36

38

A33510380600458

PSG 038NK 60

3825,000

GTG 038100

25,000

GTG 038

100

A33510380800458

PSG 038NK 80

38A33510381200458

PSG 038

NK 12038

25,000

GTG 038

100

A33510500360458

PSG 050

NK 36

51

25,000

GTG 038 and GTG 050

100

A33510500500458

PSG 050

NK 50

51

25,000

GTG 038 and GTG 050

100

A33510500600458

PSG 050

NK 60

51

25,000

GTG 038 and GTG 050

100

A33510500800458

PSG 050

NK 80

51

25,000

GTG 038 and GTG 050

100

A33510501200458

PSG 050

NK 12051

25,000

GTG 038 and GTG 050

100

A33510501800458

PSG 050

NK 18051

25,000

GTG 038 and GTG 050

100

A33510502400458

PSG 050

NK 24051

25,000

GTG 038 and GTG 050

100

20,000

GTG 075

50

A33510750600458

PSG 075

NK 60

76

A33510750800458

PSG 075

NK 80

76

20,000

GTG 075

50

NK 12076

20,000

GTG 075

50

A33510751200458

PSG 075
Recommended for:

Steel

Cast material

Plastic / Wood

Inox / Steel

Aluminium

GRINDING AND POLISHING(with flexible tools)

the respective carrier by a small twist
The matching tool carriers can be foundon page 88.

Titanium85

3.6

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)ABRASIVE DISCS AND CARRIERSCAN ALSO HANDLE EDGESGRINDING AND POLISHING(with flexible tools)

THANKS TO THE REINFORCED BACKING MATERIAL
ALSO SUITABLE FOR THE TOUGHEST APPLICATIONSPSG reinforced self-clamping regular aluminium oxide abrasive discD

made of abrasive cloth with regular aluminium oxide and reinforced backing material
The reinforcement makes these discs
suitable for the toughest applications andbeveling.
fitted with a “quick lock” – fastened to
the respective carrier by a small twist
The matching tool carriers can be foundon page 88.
Product number

Description

Quality / grit size

D
mm

n max
rpm

Matching
abrasive disc carrier

Packcontains

A33520250600458

PSG 025

NKE 6025

38,000

GTG 025

100

A33520250800458

PSG 025

NKE 8025

38,000

GTG 025

100

A33520251200458

PSG 025

NKE 12025

38,000

GTG 025

100

A33520251800458

PSG 025

NKE 18025

38,000

GTG 025

100

A33520252400458

PSG 025

NKE 24025

38,000

GTG 025

100

A33520380600458

PSG 038

NKE 6038

25,000

GTG 038

100

A33520380800458

PSG 038

NKE 8038

25,000

GTG 038100

25,000

GTG 038

100

A33520381200458

PSG 038

NKE 120

38

A33520500360458

PSG 050

NKE 3651

25,000

GTG 038 and GTG 050

100

25,000

GTG 038 and GTG 050

100

A33520500600458

PSG 050

NKE 6051

A33520500800458

PSG 050

NKE 8051

25,000

GTG 038 and GTG 050

100

A33520501200458

PSG 050

NKE 12051

25,000

GTG 038 and GTG 050

100

A33520501800458

PSG 050

NKE 18051

25,000

GTG 038 and GTG 050

100

A33520502400458

PSG 050

NKE 240

51

25,000

GTG 038 and GTG 050

100

A33520750800458

PSG 075

NKE 8076

20,000

GTG 075

50

Recommended for:

86

Steel

Cast material

Plastic / Wood

Inox / Steel

Aluminium

TitaniumABRASIVE DISCS AND CARRIERSGRINDING AND POLISHING (WITH FLEXIBLE TOOLS)

3.6

PSG self-clamping abrasive disc, abrasive fleeceDideal for removing rust or paint,
scratches and pre-grinding marks
Improvement of surface quality
fitted with a “quick lock” – fastened to
the respective carrier by a small twistT he matching tool carriers can be foundon page 88.
Description

Quality / grit size

D
mm

n max
rpm

Matching
abrasive disc carrier

Packcontains

A33740250040458

PSG 025

P coarse

25

15,000

GTG 025

50

NEW

A33740250020458

PSG 025

P medium25

15,000

GTG 02550

NEW

10,000

GTG 038

50

A33740380050458

PSG 038

P fine38

A33740380040458

PSG 038

P coarse

38

10,000

GTG 03850

10,000

GTG 038

50

GRINDING AND POLISHING(with flexible tools)

Product number

A33740380020458

PSG 038

P medium

38

A33740500050458

PSG 050

P fine50

7,500

GTG 038 and GTG 050

50

A33740500040458

PSG 050

P coarse

50

7,500

GTG 038 and GTG 050

50

A33740500020458

PSG 050

P medium

50

7,500

GTG 038 and GTG 050

50

A33740750050458

PSG 075

P fine75

5,000

GTG 075

25

A33740750040458

PSG 075

P coarse

75

5,000

GTG 075

25

A33740750020458

PSG 075

P medium

75

5,000

GTG 075

25

A33550380040458

PSG 038

V coarse

38

10,000

GTG 038

50

NEW

A33550380020458

PSG 038

V medium38

10,000

GTG 03850

NEW

10,000

GTG 038

50

NEW

A33550380050458

PSG 038

V fine38

A33550500040458

PSG 050

V coarse

50

8,000

GTG 038 and GTG 050

50

NEW

8,000

GTG 038 and GTG 050

50

NEW

8,000

GTG 038 and GTG 050

50

NEW

A33550500020458

PSG 050

V medium50

A33550500050458

PSG 050

V fine50

Recommended for:Inox / Steel

Steel

Plastic / Wood

Aluminium

Cast material

Titanium87

3.6

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)ABRASIVE DISCS AND CARRIERS

PSG self-clamping silicon carbide abrasive discD

no heat accumulation
ideal for machining titanium and titanium

GRINDING AND POLISHING(with flexible tools)

alloys, aluminium (aerospace industry),
as well as plastics and ceramics
fitted with a “quick lock” – fastened to
the respective carrier by a small twist
The matching tool carriers can be foundat the bottom of this page.
Product number

Description

Quality / grit size

D
mm

n max
rpm

Matching
abrasive disc carrier

Packcontains

A33780380360458

PSG 038

SIC 3638

25,000

GTG 038

100

A33780380600458

PSG 038

SIC 6038

25,000

GTG 038100

25,000

GTG 038

100

A33780380800458

PSG 038

SIC 8038

A33780500600458

PSG 050

SIC 6051

25,000

GTG 038 and GTG 050

100

25,000

GTG 038 and GTG 050

100

GTG 038 and GTG 050

100

A33780500800458

PSG 050

SIC 8051

A33780501200458

PSG 050

SIC 12051

25,000

Aluminium

Plastic / Wood

Titanium

Recommended for:Inox / Steel

SteelCast material

DS

GTG abrasive disc carrier for self-clamping abrasive discs

The carriers are supplied in a universallyused medium hardness. This medium type issuitable for almost every application. Please
use the hard type for the toughest machining
jobs (Z-Power and Ceramic).
Product number

88

Description

Type

D
mm

S
mm

n max
rpm

Pack
contains

A335002000260458

GTG 020.06

medium18

647,0001

A335002500260458

GTG 025.06

medium23

6

38,0001

A335003800260458

GTG 038.06

medium33

630,0001

A335005000260458

GTG 050.06

medium45

625,0001

A335005000360458

GTG 050.06

hard

45

6

25,0001

A335007500260458

GTG 075.06

medium70

6

20,0001

A335007500360458

GTG 075.06

hard

70

6

20,0001

FIBRE DISCS AND BACKING PADS

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)GRINDING AND POLISHING(with flexible tools)

FINE AND CONSISTENT SURFACE FINSH

3.4
3.7

LUKAS FIBRE DISCS FOR YOUR REQUIRED SURFACE RESULTS

FIS zirconia alumina fibre disc with cross slot
single layer of abrasive for the
toughest applications
made of exceptionally tough zirconia
alumina with high resilience to pressureused together with a backing padon angle grinders
The matching tool carriers canbe found on page 90.

D

Product number

Description

Grit

D
mm

Bore
mm

n max
rpm

Pack
contains

A38301250362

FIS 125

ZK 36

125

22

12,20050

A38301250402

FIS 125

ZK 40

125

22

12,20050

A38301250602

FIS 125

ZK 60

125

22

12,20050

A38301250802

FIS 125

ZK 80

125

22

12,20050

Recommended for:Inox / Steel

SteelCast material

Titanium89

3.7

GRINDING AND POLISHING (WITH FLEXIBLE TOOLS)FIBRE DISCS AND BACKING PADSD

M14

STF fibre disc backing pad

The carriers are supplied in a universally
applicable degree of hardness; our medium
type is suitable for almost every application.
Other types are available on request forroughing work or radius grinding.

GRINDING AND POLISHING(with flexible tools)

nuts included

90

Product number

DescriptionDmmThread

n max
rpm

Pack
contains

A38311251001

STF 125123

M14

12,2001

CUTTING
CUTTING

4.0

9191

4.0

CUTTINGTECHNICAL INFORMATION AND PRODUCT INFORMATIONLUKAS cutting discs
SHELF LIFE
Resin-bonded cutting discs for handheld use may only be used
for up to three years after the manufacture date. The expiry date(month and year) is stamped on the metal ring, e.g. V07/2022.

QUALITYLABELLING SYSTEM FOR RESIN-BONDED CUTTING DISCSAll of the important information about your LUKAS cutting discis stated on the label: abrasive material, grit size, hardness andtype of bond.
The following overview provides all the information concerning
the abbreviations and markings.

A

30/36

- BF

V

ABRASIVE

HARDNESSBOND

CUTTINGGRIT SIZE

A
Semi-friable
aluminium oxide

HARDNESSLUKAS offers you the abrasive you needfor every application – tailored to yourrequirements and the materials you areworking with.

The hardness indicates the strength
holding the abrasive grain bonded to thegrinding disc. Letters are used to indicate
the hardness grade.

Abrasive

soft

mediumhard

AAluminium oxide

M

R

U

Z

C

Silicon carbide

P

S

V

Zirconia alumina

Z

Zirconia alumina

Q

T

Z

CER

Ceramic grain

A
Ceramic-coated

GRIT

BOND

annealed aluminium

From coarse to medium to fine, the grit
size is indicated directly on the label.

The bond is to hold the abrasive grain in
the disc. LUKAS cutting discs are available with the following two types of bond:

oxide

CER
Ceramic grain

C
Silicon carbide

92

ABRASIVE

coarsemediumfine

12 to 2436 to 54

60 to 120

BA = resin bond
 = fibre-reinforced resin bond
BF

CUTTING

4.0

TECHNICAL INFORMATION

Construction and components of LUKAS cutting discs
METAL RING
WITH EXPIRY DATELABELCUTTINGSTRONGFIBRE GLASSREINFORCEMENT
FOR MORE
SAFETY AND
LATERALSTABILITY

ACTIVE FILLERS TO
ENHANCE CUTTING
CHARACTERISTICSMIXTURE WITH
HIGH-QUALITY GRAINSBOND MATRIX =FILLERS + PHENOLIC RESINSABRASIVE

BONDEDABRASIVE

OPERATING SPEEDLUKAS cutting discs are developed and tested for specified
maximum operating speeds and grinding processes. Before
attaching the grinding tool to the machine, always check thatthe nominal speed of the machine (nameplate) is not higher
than the maximum speed specified on the cutting disc.

Cutting disc diameter (mm)Maximum operating speed

50

76

100

115

125

150

180

230

300

350

400

80 m/s30,50020,10015,30013,30012,200

10,200

8,500

6,600

5,100

4,400

3,800

100 m/s

38,20025,10019,10016,65016,60012,70010,600

8,300

6,400

5,400

4,700

rpm

93

4.0

CUTTING

WORK SAFETY

Safe cutting with LUKAS tools
LUKAS makes a serious commitment to customers with respect
to work safety and ergonomics. Our products are designed andmanufactured according to the strictest quality standards toprovide maximum customer value at minimum risk. We are amember of both the German Abrasives Association (VDS) andthe Organisation for the Safety of Abrasives (oSa) and thus
actively contribute to users’ health and safety.

CUTTINGSAFETY INFORMATION void improper handling of the discs. Use only fibreA
reinforced cutting discs on power tools.
Store discs in a dry place at room temperature.
Do not use damaged discs.
 ever exceed the maximum permitted speed specifiedNon the disc.
Use only discs that can be mounted on the machine
without requiring force.
Never use damaged, dirty or uneven mounting flanges.
Don’t overtighten the mounting nut or locking flange, as
this may lead to deformations.
All tools may only be used with the appropriate grinding
disc protective cover.
 ake sure that the workplace is sufficiently ventilated
M
and wear appropriate respiratory protection.

APPLIED STANDARDS

Safety requirements for bonded abrasive products:
EN 12413
Safety requirements for superabrasive products: EN 13236

Do not apply lateral pressure to cutting discs. Avoid
bending the disc.
Do not press the disc on the edge or contact area inorder to stop it from rotating. Always switch off themachine and allow the disc to spin freely until it stops.
Do not cant and seize the disc when cutting.
Avoid applying excessive pressure on the disc. It willcause the motor to slow down.
Do not drop handheld machines or lower them to thefloor by the cable or airline. The weight of the machine
can cause the grinding disc to easily crack if it is put
down with too much force. This is a common cause ofdisc breakage.
Do only use the machine only in a position where you
have full control and are well balanced.

CLAMPING SYSTEM
The use of flanges with different diameters is not permitted.
Both flanges between which the bonded abrasive is mounted
must have the same outer diameter and similar contact areas(according to EN 60745-2-3:2007 and ANSI B.7.1).
correct

94

incorrect

CUTTING

4.0

LABELLING

All important markings on the label
SAFETY STANDARD

PRODUCT LINEHIGH PERFORMANCE
INDUSTRYBASE

MANUFACTUREDACCORDING TO
EN 12413
EAN CODESAFETY INFORMATIONAPPLICATIONSMAXIMUM
PERMITTED SPEEDMAXIMUM
OPERATING SPEEDA = ALUMINIUM OXIDEC = SILICON CARBIDE
AC = A LUMINIUM OXIDE /SILICON CARBIDEZA = Z IRCONIA ALUMINA /ALUMINIUM OXIDECER = CERAMIC

125 x 1.0 x 22.23 = D x T x H
5‘‘ x 0.04‘‘ x 7/8‘‘ = D x T x H
DIAMETER x DISC THICKNESS x BORE

CUTTINGAPPLICATIONINSTRUCTIONS

60 = GRIT SIZE

(16 / VERY COARSE, 36 / MEDIUM, 60 / FINE)

BF = FIBRE-REINFORCEDRESIN BOND

TYPE
T41 FLAT CUTTING DISC
T42 DEPRESSED CENTRE CUTTING DISCTYPES OF RESIN-BONDED CUTTING DISCS
T41
Flat cutting discs

T42
Depressed centre cutting disc

H

T

H

D

T

D

Cutting discs
T = (0.8 mm – 4.5 mm)(USA: Type 1)

Cutting discs
T = (0.8 mm – 4.5 mm)(USA: Type 27)

 vailable in diameters from 50 mm (2”) to 230 mm (9”),
Afor handheld use

Available in diameters from 76 mm (3”) to 230 mm (9”),
approved for handheld use rom 300 mm (12”) to 500 mm (20”)
F
for stationary machines

95

4.0

CUTTINGAREA OF USE

Overview of types of LUKAS cutting discs
Material
Type

Product line
Inox / Steel

SteelPage 97

upon request

upon request

upon request

Page 97

upon request

Aluminium

Stone /
Construction material

Cast metal /Construction material

upon request

upon request

CUTTING

Handheld
cutting discs forangle grinders
Diameter
100 – 230 mm

Page 99

upon request

upon request

Handheld
cutting discs with
X-LOCK system
for angle grinders
Diameter
115 – 125 mm

Page 98

upon request

upon request
Stationary
cutting discs
DiameterLarger than
230 mmupon request

upon request

96

upon request

upon request

CUTTING

4.0

Cutting disc for stainless steelDHT

iron-, chloride- and sulphur-free tool
cuts precisely at a high cutting speed
and low cutting temperaturemaximum tool life and cutting performancethrough innovative bonding technology
high level of safety and lateral stability
thanks to strong fibreglass fabric andregular testing
Product number

Description

Quality

D
mm

T
mm

H
mm

n max
rpm

Pack
contains

AT100010V9802

T41 100x1.0

A46Z-BF Inox

100

1.0

15.00

15,30025

AT007233V9802

T41 125x1.0

A60Z-BF Inox

125

1.0

22.23

12,20050

AT007237V9802

T41 125x1.6

A46Z-BF Inox

125

1.6

22.23

12,20050

AT007243V9802

T41 180x1.6

22.23

8,500

25

A46Z-BF Inox
Recommended for:180

Inox / Steel

Steel

1.6
Titanium

Aluminium

Cast material

Cutting disc for stainless steel

free of iron, chlorine and sulphurcuts precisely
long tool life and cutting performancewith innovative bonding technology
high level of safety and lateral stability
thanks to strong fibreglass fabric andregular testing

T

H

CUTTINGD

Product number

Description

Quality

D
mm

T
mm

H
mm

n max
rpm

Pack
contains

AT003108V9802

T41 100x1.0

A60S-BF Inox

100

1.0

16.00

15,30050

Recommended for:Inox / Steel

Steel

Aluminium

Cast material

Titanium

Cutting disc set
D

The handy choice, e. g.
for the construction site
cutting discs in a metal cansafely packed
moisture-proof

T

H

Product number

Description

Quality

D
mm

T
mm

H
mm

n max
rpm

Pack
contains

AT007233V9807010

T41 125x1.0

A60Z-BF Inox

125

1.0

22.23

12,20010

Recommended for:Inox / Steel

SteelTitanium

Aluminium

Cast material

97

4.0

CUTTING

Photo: Bosch

TOOL CHANGE WITH JUST A CLICK
CUTTINGCHANGING CUTTING DISCS IS FASTER AND SIMPLER THAN EVER

TOOL CHANGE IN NO TIME AT ALL

With the new X-LOCK system, simply position the LUKAS cutting disc on the angle grinder’s mounting fixture, allow it toengage and you’re done. The click sound tells you the disc issecurely and safely in place and ready for use. The tool change
now only takes a few seconds. There are also no parts likeclamping nuts and keys that can get lost easily. That means toolchanging is fast and easy, making lengthy tool-change times athing of the past.

NEW

The X-LOCK allows you to change LUKAS cutting discs in seconds, as well as other LUKAS tool products such as the mounted flap discs which you can obtain on request.

X-LOCK cutting disc
faster and simpler tool changes thanks
to the latest X-LOCK systemfree of iron, chlorine and sulphurcuts precisely at a high cutting speed
and low cutting temperaturelong tool life and cutting performancewith innovative bonding technology
high level of safety and lateral stability
thanks to strong fibreglass fabric andregular testingD

Product number

Description

Quality

D
mm

T
mm

H
mm

n max
rpm

Pack
contains

AT115010V980201

T41 115x1,0x22,23 X-LOCK

A46U-BF Inox

115

1.0

22.23

13,30050

AT125010V980202

T41 125x1,0x22,23 X-LOCK

A46U-BF Inox

125

1.0

22.23

12,20050

Recommended for:

98

T

H

Inox / Steel

SteelTitanium

Aluminium

Cast material

CUTTING

CUTTING

CUTS EVEN THE SOFTEST MATERIALSWITHOUT ANY PROBLEMS

4.0

THE CUTTING DISC FOR ALUMINIUM

Cutting disc for machining non-ferrous metals

NEW

D

T

H

easily cuts soft, light metals
 o smearing when used on aluminiumnideal combination of abrasive grit andbonding agent

D
mm

T
mm

H
mm

n max
rpm

Pack
contains

A60N-BF Alu

125

1.0

22.23

12,20050

A36N-BF Alu

230

2.5

22.23

6,600

25

Product number

Description

Quality

AT000950V9802

T41 125x1,0AT001789V9802

T41 230x2,5Recommended for:

Aluminium

99

ROUGH GRINDING

ROUGH GRINDING
5.0
5.0

101
101

5.0

ROUGH GRINDINGTECHNICAL INFORMATION AND PRODUCT INFORMATIONLUKAS grinding discs
SHELF LIFE
Resin-bonded grinding discs for handheld use may only be used
up to three years after the manufacture date. The expiry date(month and year) is stamped on the metal ring, e.g. V07/2022.

QUALITYLABELLING SYSTEM FOR RESIN-BONDED GRINDING DISCSAll of the important quality information about your LUKAS grinding disc is stated on the label: abrasive material, grit size, hardness and type of bond.
The following overview provides all the information concerning
the abbreviations and markings.

A

30/36

- BF

V

ABRASIVE

HARDNESSBONDGRIT SIZE

A
Semi-friable

ROUGH GRINDING

aluminium oxide

HARDNESSLUKAS offers you the abrasive you needfor every application – tailored to yourrequirements and the materials you areworking with.

The hardness indicates the strength
holding the abrasive grain bonded to thegrinding disc. Letters are used to indicate
the hardness grade.

Abrasive

soft

mediumhard

AAluminium oxide

M

R

U

Z

C

Silicon carbide

P

S

V

Zirconia alumina

Z

Zirconia alumina

Q

T

Z

CER

Ceramic grain

A
Ceramic-coated

GRIT

BOND

annealed aluminium

From coarse to medium to fine, the grit
size is indicated directly on the label.

The bond holds the abrasive grain to thegrinding disc. LUKAS grinding discs areavailable with the following bonds:

oxide

CER
Ceramic grain

C
Silicon carbide

102

ABRASIVE

coarsemediumfine

12 to 2436 to 54

60 to 120

BA = resin bond
 = fibre-reinforced resin bond
BF

ROUGH GRINDING

5.0

TECHNICAL INFORMATION

Construction and components of LUKAS grinding discs
METAL RING
WITH EXPIRY DATELABELACTIVE FILLERS TO
ENHANCE GRINDING
CHARACTERISTICSMIXTURE WITH HIGH-QUALITY
ALUMINIUM OXIDESBOND MATRIX =FILLERS + PHENOLIC RESINSROUGH GRINDING

STRONGFIBRE GLASSREINFORCEMENT
FOR MORE
SAFETY AND
STABILITYABRASIVE

BONDEDABRASIVE

OPERATING SPEEDLUKAS grinding discs are developed and tested for specified
maximum operating speeds and grinding processes. Before
fixing the grinding tool to the machine, always check thatthe nominal speed of the machine (nameplate) is not higher
than the maximum speed specified on the grinding disc.

Grinding disc diameter (mm)Maximum operating speed

50

76

100

115

125

150

180

230

300

350

400

80 m/s30,50020,10015,30013,30012,200

10,200

8,500

6,600

5,100

4,400

3,800

100 m/s

38,20025,10019,10016,65016,60012,70010,600

8,300

6,400

5,400

4,700

rpm

103

5.0

ROUGH GRINDING

WORK SAFETY

Safely grinding with LUKAS tools
LUKAS makes a serious commitment to customers with respect
to work safety and ergonomics. Our products are designed
and manufactured according to the strictest quality standards
to provide maximum customer value at minimum risk. We area member of both the German Abrasives Association (VDS)
and the Organisation for the Safety of Abrasives (oSa) and thus
actively contribute to users’ health and safety.

SAFETY INFORMATIONROUGH GRINDING

Avoid improper handling of the discs. Use only fibrereinforced grinding discs on power tools.
Store discs in a dry place at room temperature.
Don’t use damaged discs.
Never exceed the maximum permitted speed specified
on the disc.
Only use discs that can be mounted on the machine
without requiring force.
Never use damaged, dirty or uneven mounting flanges.
Don’t overtighten the mounting nut or locking flange, as
this may lead to deformations.
All tools may only be used with the appropriate grinding
disc protective cover.
Make sure that the workplace is sufficiently ventilated
and wear appropriate respiratory protection.
Avoid bending the disc.

APPLIED STANDARDS

Safety requirements for bonded abrasive products:
EN 12413
Safety requirements for superabrasive products: EN 13236

Don’t press the disc on the edge or contact area inorder to stop it from rotating. Always switch off themachine and allow the disc to spin freely until it stops.
Don’t cant and seize the disc when grinding.
Avoid applying excessive pressure on the disc. It willcause the motor to slow down.
Don’t drop handheld machines or lower them to thefloor by the cable or airline. The weight of the machine
can cause the grinding disc to easily crack if it is put
down with too much force. This is a common cause ofdisc breakage. When grinding with a depressed centre
grinding disc, maintain an angle of more than 20° to theworkpiece.
Use the machine only in a position where you have fullcontrol and are well balanced.

CLAMPING SYSTEM
The use of flanges with different diameters is not permitted.
Both flanges between which the bonded abrasive is mounted
must have the same outer diameter and similar contact areas(according to EN 60745-2-3:2007 and ANSI B.7.1).
correct

104

incorrect

ROUGH GRINDING

5.0

LABELLING

All important markings on the label
SAFETY STANDARD

PRODUCT LINEHIGH PERFORMANCE
INDUSTRYBASE

MANUFACTUREDACCORDING TO
EN 12413
EAN CODESAFETY INFORMATIONAPPLICATIONSMAXIMUM
OPERATING SPEEDMAXIMUM
PERMITTED SPEED
APPLICATIONINSTRUCTIONS

A = ALUMINIUM OXIDEC = SILICON CARBIDE
AC = A LUMINIUM OXIDE /SILICON CARBIDEZA = ZIRCONIA ALUMINA /ALUMINIUM OXIDECER = CERAMIC

125 x 6.0 x 22.23 = D x T x H
5” x 1/4” x 7/8” = D x T x H
DIAMETER x DISC THICKNESS x BORE
24 = GRIT SIZEBF = FIBRE-REINFORCEDRESIN BOND

TYPE
T27 DEPRESSED CENTRE GRINDING DISCROUGH GRINDING(16 / VERY COARSE, 36 / MEDIUM, 60 / FINE)

TYPES OF RESIN-BONDED GRINDING DISCS
T27
Depressed centre grinding discs

H

T

D

Grinding discs
T = (3 mm – 10 mm)(USA: Type 27)

Available in diameters from 76 mm (3”) to 230 mm (9”), approved for handheld use

105

5.0

ROUGH GRINDING

AREA OF USE

Overview of types of LUKAS grinding discs
Material
Type

Product line
Inox / SteelSteelupon request

upon request

Page 107

upon request

Aluminium

Stone /
Construction material

Cast material

Handheld
grinding discs
for angle grinders

Page 108

upon request

upon request

ROUGH GRINDING

Diamondcup wheels
for angle grinders

upon request

Tungsten carbide
granulate-tippeddisc for angle
grinders

upon request

ING
E TO THE GRIND
IV
AT
N
ER
LT
A
T
THE PERFECM LUKAS!
S FLAP DISK FRO
IE
ER
-S
iQ
E
TH
DISC:
EM NOW!
– 62 AND TEST TH
GO TO PAGES 54

106

upon request

ROUGH GRINDING

5.0

POWERFUL NON-RUSTING STEEL GRINDING
WORK BOTH CONSISTENTLY AND COST-EFFECTIVELY

D

T

perfectly suited for grinding a wide variety
of stainless steel and steel materials
free of iron, chlorine and sulphurtested quality: high level of safety
through regular testing
precise removal with high speed
low odour and dust levels in daily use
allows ergonomical working
with little use of force

ROUGH GRINDING

Grinding disc for machining stainless steel

H

Product number

Description

Quality

D
mm

T
mm

H
mm

n max
rpm

Pack
contains

AS003101V9802

T27 125x6,0

A24X-BF Inox

125

6.0

22.23

12,20010

T27 180x6,0A24X-BF Inox

180

6.0

22.23

8,500

10

AS003103V9802

Recommended for:Inox / Steel

Steel

Aluminium

107

5.0

ROUGH GRINDING

MACHINE SOFT LIGHT METALS TROUBLE-FREE
DESIGNED FOR PERFECTLY MACHINING ALUMINIUM
Aluminium and other non-ferrous metals are difficult to machine –especially because they are so soft. The LUKAS grinding discfor aluminium and non-ferrous metals machines light and nonferrous metals without interruption.

GRINDING ALUMINIUM WITHOUT “SMEARING”
The major advantage of this grinding disc is that the "smearing" effect can be avoided. When machining pure aluminium
and soft alloys, soft chips can stick to the aluminium edges if
the tool is not designed specifically for this purpose. However,
LUKAS grinding discs were developed and tested for aluminium.
The special combination of abrasive grain and bonding agent isa reliable means to prevent this undesirable effect.

CAN BE USED ON STANDARD MACHINESROUGH GRINDING

This tool can be used on standard angle grinders and is available in different sizes. This allows for light metals to be machined
easily and above all with a high level of productivity.

NEW

Grinding disc for machining non-ferrous metals
for perfectly machining aluminium
and non-ferrous metals
no clogging or smearingtested quality: high level of safety
through regular testingprecise removal with high speed
low odour and dust levels in daily use
allows for economical working
with little use of force

T

D

H

Product number

Description

Quality

D
mm

T
mm

H
mm

n max
rpm

Pack
contains

AS001708V9802

T27 125x7,0

A24N-BF Alu

125

7.0

22.23

12,20010

Recommended for:108

Aluminium

CLEANING

CLEANING
6.0

109
109

6.0

CLEANING

GENERAL INFORMATION AND PRODUCT INFORMATIONLUKAS BRUSHES, FLEECE AND ABRASIVE CLOTH –ALL YOU NEED FOR CLEANING AND MORE
No matter whether you want to remove wood, car paint or concrete residue or prepare, roughen, derust, debur, clean, polishor texture a wide variety of materials like aluminium, stainlesssteel, cast material, steel or titanium, at LUKAS you will findthe right tool to suit your application. From abrasive paper tocleaning fleece and wire brushes in a wide range of shapes andtypes, LUKAS offers you the right cleaning tool for construction
sites, production lines or your DIY workshop at home.

TOOLS FOR MANUAL USE
In addition to hand wire brushes for cleaning surfaces or finishing weld seams, LUKAS also offers abrasive fleece and paper,
both of which are ideal for manually removing old paint fromboth wood and metal or for cleaning stainless steel. LUKAS
abrasive fleece is available in rolls or pads that are perfect for
manual use.

MACHINE-POWERED CLEANING TOOLSLUKAS cleaning tools can be used with standard power tools.
For instance, you can use the wheel brushes on angle grinders
or wire brushes on drilling machines and cordless screwdrivers.
The shank dimensions make it easy to fit the brushes into commercially available drilling machines.
LUKAS end brushes let you easily clean even the most inaccessible areas. Depending on the required thickness and elasticity,
they are available in both twist-knotted and crimped types.

CLEANING

N ALWAYS
BRUSHES, WE CA
G
IN
N
EA
CL
R
CHALAS EXPERTS FO
TOOL FOR YOUR
T
H
G
RI
E
TH
ST
H JU
N TODAY!
SUPPLY YOU WITIDUAL SOLUTIO
IV
D
IN
R
U
YO
R
LENGE. ASK FO

110

CLEANING

6.0

GENERAL INFORMATION AND PRODUCT INFORMATIONLUKAS high-quality technical brushes
High quality steel wire
We use high-quality steel wire with high tensile strength, which
ensures an exceptionally long and economical tool life.
Stainless steel wireThis wire is used where residues from normal steel wire would
impair surfaces such as stainless steel, aluminium and othernon-ferrous metals.
Abrasive impregnated nylon filaments
Abrasive impregnated nylon filaments are very flexible andoptimally follow the contour of the workpiece without being
too aggressive. During use, new abrasive grains are constantly
exposed, thus achieving a consistent performance and long tool
life.

TYPES
We supply brushes in both wire qualities with crimped or
twist-knotted filaments. Compared to crimped types, brushes
with twist-knotted steel wire generally offer a longer tool lifeand more rugged abrasive performance and are thus suited for
extreme requirements. We also supply brushes in high quality
crimped steel wire embedded in a resin bond, thus enhancing
their performance. These brushes are ideally suited for achieving uniform surfaces and precise edges.

APPLICATIONS
A wide range of jobs can be performed with steel wire brushes.
Here are just a few examples: deburring, descaling, derusting,surface cleaning, roughening and paint stripping. Brushes withabrasive impregnated nylon filaments are perfect for removing
stains on metal surfaces, graining soft wood, car body repair
jobs, stripping off paint residues etc.

WORKING MODE AND POWER TOOLSTechnical brushes are flexible tools that follow the contours of
the workpiece. In order to achieve best results, only the tip of thefilament should be in contact with the workpiece. Elasticity ofthe brush depends on the exposed length of the filaments, andin the case of steel wire brushes, on the wire thickness. Brushes
with very long filaments are very flexible and should only be
used with low pressure. Excessive pressure reduces the life of
the brush and results in premature wearing. Technical brushes
can be used on stationary and handheld power tools.

OPERATING SPEEDS
Steel wire brushes have a harder effect at higher speeds and asofter effect at low speeds. We recommend the following operating speeds for crimped types to achieve the desired results:
Machining steel: approx. 30 m/s
 achining non-ferrous metals: approx. 18 – 20 m/s
MMachining plastic: approx. 15 m/s
Higher operating speeds can be selected
for twist knotted types e.g.:Machining steel: approx. 40 m/s
Brushes made from nylon filaments achieve best results at
operating speeds of 18 to 22 m/s, depending on the material
to be machined.

SAFETY ADVICETechnical brushes are manufactured according to a rigorous
quality control (according to EN 1083-2). However, it is always
advisable to wear safety clothing when working with technicalbrushes.

CLEANING

FILAMENT QUALITY

111

6.0

CLEANING

FLEXIBLE MACHINING OF THE MOST COMPLEX CONTOURS
CLEANING METAL SURFACES WITH LUKAS HIGH QUALITY STEEL WIRE

BS wheel brush with shankd1

l2

follow the contours of every workpiece
thanks to their flexibility
for deburring, descaling, derusting, surface
cleaning, roughening and paint strippingmade of high-quality steel wire with hightensile strength
“Stainless” quality is used where residues
from normal steel wire would impair surfaces such as stainless steel, aluminium
and other non-ferrous metals.
perfect dimensional stability: fits optimally
into power tools
shank diameter: 6 mm

CLEANINGb

Product number

Description

Material

Type

d1
mm

b
mm

l2
mm

Wire Ø
mm

n max
rpm

Pack
contains

A351004036

BSVW 04011

stainlesscrimped

40

11

9

0.2

18,00010A350105014211

BSVW 05014

stainlesscrimped

50

14

12

0.2

15,000

10

60

16

17

0.2

15,00010

15,00010

A351006036

BSVW 06018

stainlesscrimped

A350107018213

BSVW 07018

stainlesscrimped

70

16

19

0.3

A351007036

BSVW 07018

stainlesscrimped

70

16

19

0.2

Recommended for:112

Inox / Steel

15,000
Steel

10
Titanium

POWER TOOLSPOWER TOOLS
7.0
7.0

113
113

7.0

POWER TOOLSTECHNICAL INFORMATION

The most important product information at a glance
GENERALERGONOMICS AND SAFETY

Our pneumatic power tools are characterised by high performance and low air consumption. The robust vane motors remain
undamaged even when they stop under load.
The tools are fitted with a speed limiter, always keeping theidle speed within the specified tolerance. The service-friendly
design allows wearing parts to be replaced quickly and easily.

COMPRESSED AIR SUPPLY
The motors operate at full power from a flow pressure of just
0.63 MPa (= 6.3 bar). We would be happy to advise you regarding the ideal specifications for the compressed air supply line.
Please refer to the technical information for details about hosecross sections.
Air consumption(see machine data)

Connecting thread

0.05 – 0.5 m3/min

G 1/4"

0.15 – 0.9 m3/min

G 3/8"

0.5 – 1.5 m3/min

G 1/2"

0.8 – 6.0 m3/min

G 3/4"VANE MOTOR LUBRICATIONPOWER TOOLSA maintenance unit, comprising a water separator and an oiler,
reliably protects the vane motors against wear, minimises themaintenance requirements, and prolongs their service life.

114

Vibration
To protect the operators, all of our power tools are tested andlabelled in compliance with the current European Noise andVibration Directive. The vibrations are recorded and calculated
in three dimensions.
Ergonomics
Compared to electrical power tools, pneumatic motors offer
greater performance at a lower weight. Thanks to their ergonomically shaped and insulated handles, the tools lie comfortably
in the hand and won’t tire the user.
Even difficult-to-access workpieces can be effortlessly machinedusing LUKAS pneumatic tools, as the spindle length, air outlet andvalve design of many of the machine tools can be perfectly adapted
to suit the user’s requirements.
SafetyThey can even be used in areas where there is a risk of explosion.
Quality
All of our power tools have a robust aluminium casing and aredesigned for use in harsh environments. The motors cannot
overheat even when used continuously at maximum power. As
part of our full quality control policy, all tools are subjected to
speed and performance tests before they leave the factory.
Safety advice
Only tools that are suitable and approved in terms of safety forthe peripheral speeds that can be attained with the respective
machines may be used.

POWER TOOLS

7.0

TECHNICAL INFORMATION

All LUKAS power tools at a glance
L
l2

D

d2

d1

l1

Power tool

Description

Speed
rpm

Power
kW

d1
mm

l1
mm

d2
mm

l2
mm

D
mm

L
mm

Page

Straight grinder,
insulated

AMIN 20-030 GD

20,000

0.300

16

26

–

–

35

195

117

Straight grinder,
insulated

AMIN 30-030 GD

30,000

0.300

14

16

–

–

36

190

118

Straight grinder,
insulated

AMIN 32-027 GD

32,000

0.270

13

20

23

35

29

210

119

Straight grinder,
insulated

AMIN 55-011 GD

55,000

0.110

9

14

–

–

20

125

120

Straight grinder,
insulated

AMIN 72-013 GD

72,000

0.130

10

15

–

–

29

165

121

1,300 – 3,050

1,300

–

–

–

–

–

–

122

Conditioning machine

ESM 1310 S

Speed
rpm

Power
kW

d1
mm

l1
mm

AMIN 30 BSH

30,000

0.300

19

28

AMIN 12-030 GD

12,000

0.300

16

26

–

AMIN 15-030 GD

15,000

0.300

16

26

AMIN 12-030 GH

12,0000.300

16AMIN 15-070 GH2L

15,3000.700

AMIN 19-100 GH

19,000

AMIN 19-100 GHK

Straight grinder,
insulated
Straight grinder,
insulated

Power tool
Belt grinder, insulated

Straight grinder,
insulated

Straight grinder withextension, insulated

Straight grinder,
insulated

Straight grinder,
insulated

D
mm

L
mm

35

220

–

35

195

–

–

35

195

26

–

–

35

195

24

35

24

440

46

630

1.000

24

37

34

148

51

350

19,000

1.000

24

44

–

–

51

245

AMIN 20-030 GH

20,000

0.300

16

26

–

–

35

195

AMIN 30-030 GH

30,000

0.300

14

16

–

–

36

190

AMIN 45-030 GD

45,000

0.300

14

16

–

–

36

190

AMIN 45-030 GH

45,000

0.300

14

16

–

–

36

190

Description

d2
mm

l2
mm
h = 86POWER TOOLS

These power tools are available upon request

115

7.0

POWER TOOLSMADE TO TACKLE THE TOUGHEST CHALLENGES
PREMIUM-QUALITY POWER TOOLS FOR PREMIUM-QUALITY TOOLS
A range of LUKAS pneumatic grinders and LUKAS pneumatic
tools is available so that you can use LUKAS tools in the mosteffective way. Our range of pneumatic grinders and pneumatic
tools includes angle grinders (with turbine drive), belt grinders
and a wide variety of straight grinders.

POWER TOOLSLUKAS pneumatic grinders and pneumatic tools are designed
according to the most stringent quality requirements for withstanding extreme strain and to get the most out of LUKAS

116

top-performance tools. LUKAS power tools are characterisedby their high performance and low air consumption during use.
The robust vane motors achieve steadfast performance, evenfor harder cutting work. Even stopping under load won’t damage them! Speed limiters keep the idle speed within the design
tolerances. As an added benefit, replacing the wearing parts of
LUKAS pneumatic grinders and pneumatic tools can be donequickly and easily.

POWER TOOLS

7.0

Straight grinder, insulated
Included with the machine:air feed hose
exhaust air hose with muffler
collet: 6 mm
operating tool / spannerTechnical details:length: approx. 175 mm
casing diameter: 34.5 mm
weight: approx. 0.90 kg
 rive type: vane motor,dintegrated speed control

Special accessories:
collets for Ø 3 mm, 4 mm, 5 mm, 1/8",
3/16", 1/4"

Further technical details canbe found on page 115.

Description

Valve

Idle speed
(rpm)

Power
kW

Air consumption
under load m³/min

Collet Ømm

Nominal hose sizemmPackcontains

A3993101120

AMIN 20-030 GD

Twist

20,000

0.3

0.53

6

8

1

AMIN 20-030 GD

Product number

Can be used with the following LUKAS tools

Dimensions

Catalogue
page

Tungsten carbide burrs

up to Ø 12 mm

17 – 21

SFL mounted flap wheels

Ø 20 mm69

SBZY abrasive bands

up to Ø 19 mm

74 / 75

SK / SKS abrasive caps

up to Ø 13 mm

79

Ø 22 mm, 25 mm, 32 mm, 40 mm

33 – 35

Ø 13 mm40

Mounted points, shank 6 mm
P2 polishing points

POWER TOOLS

Please pay attention to the respective speed specifications on our tool packaging.

117

7.0

POWER TOOLSStraight grinder, insulated
Technical details:length: approx. 175 mm
casing diameter: 34.5 mm
weight: approx. 0.70 kg
 rive type: vane motor,dintegrated speed control

Included with the machine:air feed hose
exhaust air hose with muffler
collet: 6 mm
operating tool / spannerSpecial accessories:
collets for Ø 3 mm, 3.25 mm, 4 mm, 5 mm,
1/8", 3/16", 1/4"

Further technical details canbe found on page 115.
Description

Valve

Idle speed
(rpm)

Power
kW

Air consumption
under load m³/min

Collet Ømm

Nominal hose sizemmPackcontains

A3993101130

AMIN 30-030 GD

Twist

30,000

0.3

0.45

6

6

1

AMIN 30-030 GD

Product number

Dimensions

Tungsten carbide burrs

up to Ø 8 mm

17 – 21

Mounted points

up to Ø 32 mm

33 – 35

P2 polishing points

up to Ø 10 mm

40

P3 polishing points

up to Ø 10 mm

41

SK / SKS abrasive caps

up to Ø 10 mm

79

up to Ø 12 mm

74 / 75

SBZY abrasive bands

POWER TOOLS

Please pay attention to the respective speed specifications on our tool packaging.

118

Catalogue
page

Can be used with the following LUKAS tools

POWER TOOLS

7.0

Straight grinder, insulated
Technical details:length: approx. 206 mm
casing diameter: approx. 30 mm
spindle casing diameter: approx. 23 mm
weight: approx. 0.40 kg
 rive type: vane motordf rontal exhaust air (partial, can be shut off)

Included with the machine:air feed hose
exhaust air hose with muffler
collet: 6 mm
operating tool / spannerFurther technical details canbe found on page 115.

Special accessories:
collets for Ø 3 mm, 1/8", 1/4"
Description

Valve

Idle speed
(rpm)

Power
kW

Air consumption
under load m³/min

Collet Ømm

Nominal hose sizemmPackcontains

A3993101132

AMIN 32-027 GD

Twist

32,000

0.27

0.3

6

6

1

AMIN 32-027 GD

Product number

Catalogue
page

Can be used with the following LUKAS tools

Dimensions

Tungsten carbide burrs

up to Ø 8 mm

17 – 21

Mounted points

up to Ø 32 mm

33 – 35

P2 polishing points

up to Ø 10 mm

40

P3 polishing points

up to Ø 10 mm

41

SK / SKS abrasive caps

up to Ø 10 mm

79

SBZY abrasive bands

up to Ø 12 mm

74 / 75

POWER TOOLS

Please pay attention to the respective speed specifications on our tool packaging.

119

7.0

POWER TOOLSStraight grinder, insulated
Properties:
most powerful tool in its classcompact design
lockable speed switch
Included with the machine:air feed hose
exhaust air hose with muffler
collet: 3 mm
operating tool / spannerTechnical details:length: approx. 130 mm
casing diameter: 16 mm
weight: approx. 0.24 kg
 rive type: vane motordFurther technical details canbe found on page 115.

Special accessories:
collets for Ø 2 mm, 3.25 mm, 1/8", 3/32"

Description

Valve

Idle speed
(rpm)

Power
kW

Air consumption
under load m³/min

Collet Ømm

Nominal hose sizemmPackcontains

A3993101155

AMIN 55-011 GD

Twist

55,000

0.11

0.15

3

3

1

AMIN 55-011 GD

Product number

Can be used with the following LUKAS tools

Dimensions

Catalogue
page

Tungsten carbide burrs

up to Ø 5 mm

17 – 21

Mounted points

up to Ø 16 mm

30 – 35

P2 polishing points

up to Ø 5 mm

40

SK / SKS abrasive caps

up to Ø 5 mm

79

SBZY abrasive bands

up to Ø 10 mm

74 / 75

POWER TOOLS

Please pay attention to the respective speed specifications on our tool packaging.

120

POWER TOOLS

7.0

Straight grinder, insulated

Technical details:length: approx. 154 mm
casing diameter: 27.5 mm
weight: approx. 0.45 kg
 rive type: vane motordIncluded with the machine:air feed hose
exhaust air hose with muffler
collet: 3 mm
operating tool / spannerF urther technical details canbe found on page 115.

Special accessories:c ollets for Ø 2 mm, 3.25 mm, 1/8", 3/32"
Description

Valve

Idle speed
(rpm)

Power
kW

Air consumption
under load m³/min

Collet Ømm

Nominal hose sizemmPackcontains

A3993101172

AMIN 72-013 GD

Twist

72,000

0.13

0.21

3

5

1

AMIN
72-013
GD

Product number

Catalogue
page

Can be used with the following LUKAS tools

Dimensions

Tungsten carbide burrs

up to Ø 4 mm

17 – 21

Mounted points

up to Ø 13 mm

30 – 35

P2 polishing points

up to Ø 4 mm

40

POWER TOOLS

Please pay attention to the respective speed specifications on our tool packaging.

121

7.0

POWER TOOLS

Conditioning machine

Properties:
heavy-duty motor (stable)double gear reduction (long service life)
dust-protected bearings (low wear)
Shadow-free metal, wood or plastic
surfaces without transitions can beachieved with the ideal tool.
Technical details:
weight: approx. 2.8 kg
 lectronic control with soft start, infinitelyevariable speed control, temperature andoverload cut-off

POWER TOOLS

Further technical details canbe found on page 115.

122

With the appropriate tool, perfect for:conditioning
structuring
polishingbrushingsmoothening
deburring
matt finishing

Product number

Description

Idle speed
(rpm)

Power
kW

Tool max. ØmmTool widthmm

Tool holdermm

Packcontains

A3995ESM1310

ESM 1310 S

1,300 – 3,050

1.3

120

100

19

1

NOTES123

NOTES124

NOTES

125

INDEXA
Abrasive bands and mandrels.................................... 71 – 75
SBZY Ceramic abrasive band, cylindrical shape............. 74
SBZY regular aliminium oxide abrasive band,
cylindrical shape............................................................75
SBZY zirconia alumina abrasive band, cylindrical shape... 74
STZY hard abrasive band mandrel, cylindrical shape...... 76
Abrasive caps and mandrels....................................... 77 – 80
Abrasive cap mandrel....................................................80
SK Ceramic abrasive cap...............................................79
SKS Special abrasive cap...............................................79
Abrasive discs and carriers......................................... 81 – 88
GTG abrasive disc carrier for self-clamping
abrasive discs................................................................88
PSG Ceramic self-clamping abrasive disc......................83
PSG reinforced self-clamping regular aluminium
oxide abrasive disc.........................................................86
PSG self-clamping abrasive disc, abrasive fleece..........87
PSG self-clamping regular aluminium
oxide abrasive disc.........................................................85
PSG self-clamping silicon carbide abrasive disc............88
PSG self-clamping zirconia alumina abrasive disc..........84
PSG Z-Power self-clamping abrasive disc......................84
Accessories..............................................................................
Arbors for felt polishing wheels.....................................42
Abrasive cap mandrel....................................................80
GTG abrasive disc carrier for self-clamping
abrasive discs................................................................88
STF fibre disc backing pad.............................................90
STZY hard abrasive band mandrel, cylindrical shape..... 76
Assortments........................................................................21
Carbide burrs assortments............................................21
ZX Universal carbide burrs assortments........................21

B
Burrs............................................................................. 10 – 42
Carbide burrs assortments............................................21
Z3 Universal inverse deburring tool (internal).................20
Z9 Alu burr with LightFlow coating................................19
ZX Universal burr........................................................... 17
ZX Universal burr with extra-long shank........................18
ZX Universal carbide burrs assortments........................21
Brushes...................................................................... 110 – 112
BS wheel brush with shank......................................... 112

C
Ceramic products...................................................................
Ceramic mounted point.................................................30
PSG Ceramic self-clamping abrasive disc......................83
SBZY Ceramic abrasive band, cylindrical shape............. 74

126

SK Ceramic abrasive cap...............................................79
SLTOCeramic4x / SLTRCeramic4x lamellar flap disc.....................63
SLTT HybridPerfectionCeramic4x lamellar flap discs............57
V2 PowerCeramic4x lamellar flap discs................................60
V2 Power Heavy Duty lamellar flap disc........................60
Compact grinding disc – Purple Grain Single........................55
Conditioning machine.........................................................122
Cutting discs................................................................ 92 – 99
Cutting disc for machining non-ferrous metals..............99
Cutting disc for stainless steel.......................................97
Cutting disc set..............................................................97
X-LOCK cutting disc.......................................................98

D
Diamond pastes..................................................................43
Monocrystalline diamond pastes...................................43

F
Fibre discs.....................................................................89 / 90
FIS zirconia alumina fibre disc with cross slot...............89
STF fibre disc backing pad.............................................90
Flap wheels...................................................................66 / 67
LSL, flap wheel of abrasive cloth with thread................67

G
Grinding discs.......................................................... 102 – 108
Grinding disc for machining non-ferrous metals.......... 108
Grinding disc for machining stainless steel.................. 107
Grinding pastes...................................................................43
Monocrystalline diamond pastes...................................43

I
iQ series........................................................................ 54 – 62
Purple Grain Single compact grinding disc........................55
SLTT HybridPerfectionCeramic4x lamellar flap discs................57
V2 Power Alu lamellar flap disc.........................................62
V2 Power Ceramic4x lamellar flap discs............................60
V2 Power Heavy Duty lamellar flap disc............................60
V2 Power Inox lamellar flap disc........................................61
V2 Power Steel lamellar flap disc......................................61

INDEXL
Lamellar flap discs....................................................... 53 – 65
SLTO / SLTR............................................................... 63 – 65
SLTO / SLTR BASE-X lamellar flap disc............................65
SLTO / SLTR lamellar flap disc, zirconia alumina..............64
SLTOCeramic4x / SLTRCeramic4x lamellar flap disc.....................63
SLTT............................................................................56 / 57
SLTT HybridPerfectionCeramic4x lamellar flap discs............57
V2 Power................................................................... 58 – 62
V2 Power Alu lamellar flap disc......................................62
V2 PowerCeramic4x lamellar flap discs................................60
V2 Power Heavy Duty lamellar flap disc........................60
V2 Power Inox lamellar flap disc....................................61
V2 Power Steel lamellar flap disc...................................61

M
Monocrystalline diamond pastes..........................................43
Mounted flap wheels.................................................. 68 – 72
MFS mini flap wheel......................................................70
SFL mounted flap wheel................................................69
SFM mounted flap wheel, combined abrasive fleeceand cloth, regular aluminium oxide................................72
SFV mounted flap wheel, zirconia alumina....................71
Mounted points........................................................... 24 – 35
Ceramic mounted point.................................................30
EKR mounted point.................................................. 32 / 33
NK soft mounted point...................................................34
SIC-ALU mounted point.................................................31

P

T
Tungsten carbide burrs............................................... 10 – 42
Carbide burrs assortments............................................21
Z3 Universal inverse deburring tool (internal).................20
Z9 Alu burr with LightFlow coating................................19
ZX Universal burr........................................................... 17
ZX Universal burr with extra-long shank........................18
ZX Universal carbide burrs assortments........................21V
V2 Power...................................................................... 58 – 62
V2 Power Alu lamellar flap disc......................................62
V2 PowerCeramic4x lamellar flap discs................................60
V2 Power Heavy Duty lamellar flap disc........................60
V2 Power Inox lamellar flap disc....................................61
V2 Power Steel lamellar flap disc...................................61

W
Wheel brushes.......................................................... 110 – 112
BS wheel brush with shank......................................... 112

X
X-LOCK system...................................................................98
X-LOCK cutting disc.......................................................98

Polishing tools............................................................. 36 – 47
Polishing tools P2......................................................39 / 40
P2 polishing point (as per DIN 69170)............................40
Polishing tools P3..................................................... 41 – 43
Felt polishing wheel, shape S1......................................42
Arbors for felt polishing wheels..................................42
Monocrystalline diamond pastes...................................43
P3 polishing point..........................................................41
Polishing tools P6..................................................... 44 – 47
P6PT polishing disc set..................................................47
P6PT polishing disc, CG quality.....................................46
P6PT polishing discs......................................................46
Power tools.............................................................. 113 – 122
Straight grinder, insulated....................................117 – 121
Conditioning machine..................................................122
Purple Grain..................................................................54 / 55
Purple Grain Single compact grinding disc....................55

127

GENERAL TERMS AND CONDITIONSGeneral terms and conditions
I. SCOPE OF APPLICATION
1.	The following conditions are final and an integral part of the contract. They apply
to all (current and future) agreements, contracts and other services. All offers
are exclusively based on our General Terms of Business which are deemed
accepted upon order placement or acceptance of delivery. We shall not bebound to any conflicting or differing terms of business submitted to us by thebuyer even if we do not expressly object to such other terms.
2.	Oral ancillary agreements besides or in addition to these Terms of Businessdo not exist. Any ancillary agreements, differing terms or amendments to ourGeneral Terms of Business become applicable and binding only upon our written
confirmation. This applies in particular to agreements regarding the quality andcondition of our products.
3.	These General Terms of Business only apply to companies, legal entities underpublic law or public special funds or assets (“Sondervermögen” pursuant toGerman law).
II. OFFERS AND PROPOSALS
1.	Our offers and proposals are subject to change and not binding. Any documents in connection therewith, such as drawings, illustrations, technical data,
references to applicable standards, and any information given in brochures,shall not be deemed an agreement regarding the quality and condition of the
product, unless expressly designated as such in writing.
2.	Any samples as well as specifications regarding the composition, quality andcondition of our products are based on our experience and expertise, but do notconstitute any guarantee or other binding commitment.
3.	We reserve the right of ownership and copyright to all brochures, illustrations,drawings, sketches and any other documents. Any such materials may not be
reproduced, copied from the Internet or made available to any third party without our prior permission, and must be returned to us immediately upon ourrequest.
III. CONTRACT CONCLUSION
1. An order is deemed accepted if it has been confirmed in writing or delivered.
2. Content and scope of an order are subject to order confirmation.
The buyer is liable for the correctness of any documents to be supplied by
3.	them, such as drawings, samples, etc. Oral agreements about dimensions, etc.
are required to be in writing.
IV. PRICING
1.	Our prices are quoted in euros ex works Engelskirchen (pursuant to Incoterms2020), excluding packaging, freight, postage, customs duties and tariffs, andinsurance. Surcharges and discounts are based on the basic price. The same
applies to any partial or express shipments requested by the buyer.
2.	The minimum order value is EUR 130.00 net. For orders under EUR 130.00 we
charge a handling fee of EUR 15.00.
3. All prices are net prices and subject to the currently applicable VAT.
The prices given in the order confirmation apply to deliveries with a delivery
4.	
period of up to four months. Deliveries with a delivery period of more than fourmonths are subject to the prices applicable at the day of delivery in case thecost price, material, labour and other production costs have changed and theapplicable prices are within reason for the buyer.
V. TERMS OF PAYMENT
1.	Payments are due within 14 days of the date of invoice less 2% discount or 30days net. Payments are deemed to be made on time if they are received in our
accounts no later than on the due date.
2.	In the event of default, interest at the legal rate of currently 9% above the baserate of the European Central Bank (as of 2019) will be added. We retain the rightto claim higher damages for default if applicable.
3. First deliveries are always required to be paid upfront or by cash on delivery.
4.	If doubts arise regarding the solvency of the buyer, e.g. due to an application
for the opening of insolvency proceedings, imminent suspension of payments
or a significant deterioration of the financial status of the buyer, we are entitled to withhold further deliveries. In this case, we may declare the remaining
debt due immediately, and set the customer a reasonable period for a deliveryagainst-payment transaction or the provision of collateral, even in the case of
payment by check. After the fruitless expiry of such deadline, we are entitled tocease further fulfilment of our contractual obligations. In the event of an application for insolvency proceedings, we are entitled to immediately terminate thecontract. This does not release the buyer from his or her duties and obligations
arising in connection with those parts of the contract already fulfilled by us orin connection with earlier or not yet fulfilled contracts.
5.	We retain the right to assign any accounts receivable to a third party.
The buyer is only entitled to a setoff if his counterclaims are res judicata,
6.	
uncontested or accepted by us. Furthermore, the buyer is only entitled to aright of retention if his counterclaim is due and based on the same contractual
relationship.

128

VI. RESERVATION OF TITLE
1.	The delivered goods remain our property ("goods subject to retention of title")
until full payment of all claims (current and future) has been made, including all
ancillary claims (e.g. financing costs, interest, etc.) arising from the business
relationship between us and the buyer. Payment is deemed to be made uponreceipt of the countervalue of the delivered goods.
2.	The buyer is obliged to treat any goods that are subject to retention of title withdue care. We are entitled to insure any goods that are subject to retention of
title against theft, breakage, fire, water and other damages at the buyer’s expense unless they can demonstrate that they have taken out such insurance
themselves.
The buyer is entitled to process, combine, mix and/or resell the delivery items
3.	
within the ordinary course of business. Any such processing or transformation of
the delivery items by the buyer is always carried out for us as the manufacturer.
If the delivery items are processed together with other items not our own, we
become co-owners of the new item, whereby the value of such ownership isbased on the ratio of the delivery item’s initial value to that of the other processed items at the time of processing. Furthermore, any stipulations applicable to the goods subject to retention of title also apply to the processed goods.
4.	In the event that the buyer sells any delivery item prior to payment of all our
accounts receivable secured by such delivery items, the buyer assigns to us,
at the time of conclusion of the delivery contract, the associated receivables
against any such purchaser or other third party in connection with the resale,as collateral for our accounts receivable. We accept any such assignment. We
authorise the buyer, until further notice, to collect the assigned accounts receivable. We are entitled to revoke this authorisation if our secured accounts receivable are in jeopardy, including, but not limited to the buyer being in default with
their payments. The authorisation to collect expires without further notice atthe time at which the buyer stops their payments or files an application for the
opening of insolvency proceedings. After the revocation or expiration of such
authorisation, we are entitled and the buyer is obliged to notify the debtor of
the assigned accounts receivable about such assignment. The buyer must refrain from any collection but keep incoming amounts in a separate account for
us. At our request, the buyer must provide us in writing with the contact detailsof the buyer of the resold delivery items and hand over to us all information anddocuments regarding the assigned accounts receivable.
Upon request of the buyer, we undertake to release any collateral we are entitled to, insofar as the value of such collateral exceeds the secured accounts
receivable by more than 20 %. We reserve the right to select which collateralshall be released.
5.	Extraordinary disposal of the collateral, including but not limited to possessory
or non-possessory liens or assignment and security agreements, requires ourprior consent. In the event of liens or other third-party claims, the buyer must
inform us immediately in writing and submit to us any documents and information required for us to protect our rights. This also applies if such measures
are imminent. The enforcement officer or the respective third party must be
informed of our ownership. The buyer bears all costs in connection with the suspension of the seizure, lien or other type of execution and the replacement of
the goods subject to retention of title, insofar as these costs cannot be collectedfrom any third party.
6.	If the buyer is in breach of contract, including but not limited to default, we are,after issuing a reminder, entitled to claim the return of the goods and the buyer
is obliged to return them to us. If we terminate the contract as per section V.4
above due to an application for insolvency proceedings, we are entitled to claim
the immediate return of any goods subject to retention of title.
VII. DELIVERY PERIODS
1.	Delivery periods may be agreed as binding or non-binding and are required to
be in writing. They do not start before receipt of (i) all required documents fromthe buyer, (ii) all required releases and approvals, (iii) the agreed down payments and (iv) the fulfilment of all other obligations incumbent on the buyer.
2.	The delivery date is considered to be met if, by that date, the delivery items haveleft our site or the buyer has been informed about the readiness for dispatch of
the goods. In the case of unforeseeable events which we were unable to avert
despite reasonable care, the delivery period can be reasonably extended –even within the scope of a default – irrespective of whether these circum-stances
occurred at our site or at our sub-suppliers’ site(s), rendering them unable tosupply us on time, including but not limited to operational disruptions, consequences of industrial or job actions, or similar.
3.	The delivery period shall be extended in particular if our non-compliance withthe delivery date is due to a late or defective delivery by our suppliers to us,which presupposes that we had concluded a so-called congruent or matching supply arrangement in good time (“kongruentes Deckungsgeschäft” as per
German law) with our supplier at the time of contract conclusion with the buyer.
We will prove to the buyer that we had concluded any such contract with our
supplier upon request.
4.	If the delivery or service becomes impossible due to the events mentioned in
sections 2 and 3, or if the delivery or service is delayed by more than six weeks,both the buyer and we are entitled to terminate the contract without either
being subject to any claims for damages.
5. To a reasonable extent, we are entitled to make partial deliveries.

GENERAL TERMS AND CONDITIONS

VIII. SCOPE AND EXECUTION OF DELIVERY; TRANSFER OF RISK
1.	The scope of delivery is subject to our delivery note. The minimum order quantity is one packaging unit.
2. Inconsistencies in quantity must be communicated within eight days uponreceipt of goods.
3.	Items on stock as listed in our catalogue are available in the specified packaging units and will be delivered and invoiced accordingly. We reserve the rightto change the packaging units from time to time.
4.	Due to manufacturing conditions, changes of up to +/- 15% of the ordered
quantity are permissible for products not held in stock.
5.	We reserve the right to technical modifications of our products resulting fromcontinuous research and development.
Risk passes over to the buyer when the goods are handed over to the carrier or
6.	
forwarding agent, but not later than at the time of departure from our warehouseor, in the case of drop-shipping, at the time of departure from the supplier’ssite. This also applies to any free-of-charge deliveries. Upon express request of
the buyer, we will take out insurance against shipping damage at the buyer’s
expense.
7.	In the case of call-off (aka blanket) orders, the goods are delivered upon call-off
by the buyer. Call-off periods expire 12 months as of the date of order confirmation. We are entitled to manufacture the entire order quantity at once. Requests
for changes to any order after order confirmation are not possible unless thishas been expressly agreed upon beforehand. Any quantities that have not beencalled off by the buyer by the end of the call-off period will be shipped to thebuyer and invoiced upon the expiration date.
IX. CLAIMS FOR DEFECTS
1.	Claims for defects are only applicable if the buyer has fulfilled all obligations
pursuant to the German Commercial Code to properly examine the goods andgive notice of defects. If a delivery item is defective, we undertake, at our discretion, to either deliver a defect-free item (replacement) or rectify the defect.
In the event of rectification, we bear all expenses incurring from such rectification provided that costs are not increased by the delivery item having been
moved to a place other than the place of performance. If the rectification or the
replacement ultimately fails or is considered to have failed, the buyer is entitled
to either reduce the purchase price or rescind the contract, at their own discretion. As a rule, the seller is reasonably entitled to a minimum of two attempts
to replace or rectify the defects.
2.	Our liability for any replaced or rectified delivery items is equal to that for theoriginally delivered goods. In the event of a replacement delivery, the statuteof limitations for claims for defects starts anew. The statute of limitations forclaims for defects is 12 months as from the time of delivery of the goods to thebuyer.
3.	We do not assume any liability for damages caused by the following: unsuitableor improper storage or use, faulty assembly, implementation or commissioning
by the buyer or third parties, natural wear and tear, faulty or negligent handling,
unsuitable operating materials, and chemical, electrochemical or electrical influences, unless they are our fault. We are not liable for any consequential damages
if such damages are caused by improper modifications or maintenance work by
the buyer or any third party without our prior approval.

XII. DATA PRIVACY
1.	Both the buyer and we undertake to comply with the applicable data protection
laws and regulations, including but not limited to the GDPR and the Federal
Data Protection Act of Germany.
2.	Further information on how we process data is available in our Privacy Policy athttps://lukas-erzett.com/en/footer-navigation/privacy-note-gdpr.html or as attached.
To the extent required by the applicable data protection laws, the buyer will makesuch data privacy statement available to the respective employees, service
providers or any other involved third parties.
XIII. PLACE OF PERFORMANCE, FORUM, APPLICABLE LAW AND
PARTIAL UNENFORCEABILITY
1.	Place of performance for all obligations under any contract is Engelskirchen,
Germany.
2.	The exclusive forum for any litigation with buyers who are registered merchants(as per German law), a legal entity under public law or so-called public special
funds or assets (“öffentlich-rechtliches Sondervermögen” as per German law)is the court competent for our headquarters. We reserve the right, however, tofile any action at the buyer’s headquarters.
3.	International deliveries are governed by German law. Regulations for the international sale or purchase of goods such as the CISG do not apply.
4.	If individual provisions of these Terms or any delivery contract are or become
invalid, the remaining provisions will continue to apply. If one of the provisions
is or becomes partially invalid, the remaining part of such provision will continue
to apply.
Issued: December 2019

X. LIABILITY
1.	We are fully liable for damages caused by our and our vicarious agents’ (as per§278 German Civil Code) willful misconduct or gross negligence. We are furthermore liable (i) for any breach of warranty, (ii) when accepting a procurement
risk or any other binding assurances, (iii) in the event of culpable personal injury
to life, body or health or (iv) within the scope of the German Product Liability
Act. In the event of culpable breach of material contractual duties, i.e. of any
such obligation that renders the proper execution of the contract possible in thefirst place and the fulfilment of which the buyer can or does therefore reasonably expect, we accept liability in so far as the prerequisites for any such claim
are fulfilled. The amount of liability is limited to the reasonably foreseeable damages typical for the relevant contract. We expressly exclude any further liability.
2.	Insofar as our liability is excluded or limited, such exclusion or limitation also
applies to the personal liability of our staff, employee representatives and vicarious agents.
3. These provisions are not intended to reverse the burden of proof.
XI. RETURN AND/OR REPLACEMENT
The buyer is entitled to return and/or have the goods replaced without stating
any reason within four weeks after delivery quoting our consignment number.
Goods are to be returned free of charge for us. The right to return or have thegoods replaced does not affect any claims for defects pursuant to section IX
above.
Processing costs will be charged at EUR 25.00. Custom-made articles are
excluded from this right and may not be returned or replaced.

129

KEY

SAFETY SYMBOLS

Only
suitableforwetgrinding
nly suitablefor
totally-enclosed
machinesWeareyeprotection7010)7010)
Only
to be used
with
aOnly
back-upprotective
(ISO
7010)
to be padusedwitha back-up
pad Wear
Wear
protective
(ISO
Only
suitablefor
wet grinding
Referglovesto(ISO
instruction
manual/bookle
Wear
ear protection(ISO7010) gloves
These
may
the
product
Dovarynotdepending
use for on
face
grinding (ISO 7010)
Do not use with hand-held grinding machine (ISO 7010)

Wear eyeWear ear
Wear a mask
Observe safety
Wear protective
Only to be used
instruction
manual/booklet(ISO7010)to(ISOOnly (ISO
to
be
used
with
a back-up
pad
Wear
protection
(ISO
7010)
Wear
protective
gloves7010)
Wear
eareyeprotection
7010)
Refer
to instruction
manual/booklet(ISO a
7010)
Wear
ear
protection(ISO
be usedwithback-up p
Wear7010)
aRefermaskto(ISO7010)recommendations
protection
glovesOnly
o not use for facegrinding
7010)protection
Do notuse
grinding machine
7010)
Only
permitted(ISOfor grindingat an angle greaterthan
10°with hand-held
Do not (ISOuse
if damagedwith a back-up pad

Refer to instruction manual/booklet(ISO 7010)(ISO 7010
Wear ear protection

Wearprotective
a mask (ISO
7010)
Wear
ear
protection(ISO 7010)
7010)
Wear
a mask (ISOWeargloves
(ISO
7010)

Do
not
use
for
Do
not useifDo
notwithwith
DoDo
notan
use
for
rmitted for grinding
at
angle
than
10°
not
usegreaterfor forface
grinding(ISO(ISO
7010)
Do
notuseuse
hand-held
grinding
machine(ISO 7010)
Do
not useforface
grinding(ISO7010)
not use withhand-held
grinding mach
Do notuse
ifdamaged
Do
not
use
wet
grinding
7010)
Only
suitableforDototally-enclosed
machines
face grinding

wet grinding

damagedhand-held grinding
machinePOWER TOOLS

Wear a mask
7010)
fer to instruction manual/booklet(ISO(ISO
7010)
Wear a mask (ISO 7010)
for(ISO
grinding
at foranangle
greater
than
10°
Only
permitted
for grindingat suitablean angle greaterthan 10° Wearo not use forOnly
wetpermitted
grinding
7010)
Do noteye
useprotection
if damaged
Only
for totally-enclosed
machines
Do notuse if damaged
Only
suitable
wet grinding
(ISO
7010)

Straight grinder

Hand-held
angle grinder

Pneumatic
angle grinder

Flexible shaft
grinder

Dowet
not
use
forusedwet grinding(ISO
Only suitable forgrinding
Only suitabletotally-enclosed
machines
Do notuse 7010)
forpadwet grinding(ISOprotection
7010)
Wear eye(ISO for7010)
Onlygloves
suitablefortotally-enclosed
Only
to be
with
a back-up
Wearprotective
(ISO
7010)
OUR PRODUCT LINESPRINTER’S IMPRINT

The product line is indicated with a simple star system:

Publisher
LUKAS-ERZETT GmbH & Co. KG
Gebrüder-Lukas-Straße 1suitablefor wet Only
grindingIndustry
51766
Engelskirchen,
Germany
Only to be used with Onlya back-up
Weareyeprotection
(ISO
7010)
suitable
wet grinding
protective
gloves
(ISO
7010)
Refer
to instruction
manual/booklet(ISO 7010)(ISO 70
Wear
eye protection
Wearearpadprotection(ISO7010) forWear
Phone +49 2263 84-0
BaseFax +49 2263 84-327 (Domestic Sales)
Fax +49 2263 84-300 (International Sales)
le@lukas-erzett.de
High Performance

OUR APPLICATION RECOMMENDATIONS
Our application recommendations are divided into
best suitable andsuitable.

Realisation aliaz werbeagentur gmbh
Refer
to ainstruction
manual/booklet(ISO gloves
7010)
Only (ISO
to be
used
with aOnly
back-uppad
Wear ear protection
7010)
Wear protective(ISOprotective
7010)
Wear
a mask(ISO
to7010)be usedwithback-up pad
Weargloves (ISO 7
www.aliaz.de
Inox / SteelSteelAs at August 2020
Aluminium
Cast material
Plastic / Wood

TitaniumStone / Construction material
Wear a mask
(ISO
7010)
Refer to instruction manual/booklet(ISO manual/booklet
7010)
Wear
ear protection (ISORefer to instruction
Wear7010)
ear protection (ISO 7010)
You can find the corresponding application recommendations
for each product directly below every product table.

130

Wear a mask (ISO 7010)
Wear a mask (ISO 7010)

Printing errors reserved.

PRODUCTION AND
SALES LOCATIONS

Kayson Green Limited
Clough Road
Severalls Business Park Colchester
CO4 9QS Essex
Phone +44 1206 751500
Fax +44 1206 751212
abrasives@kaysongreen.co.uk

LUKAS-ERZETT GmbH & Co. KG
C/ Violeta, 1 Pol. Ind. El Lomo
28970 Humanes de Madrid
Phone 900 974 924
Fax 900 974 925
le@lukas-erzett.deBeijing Representative Office
Room 2228 · 19th Floor
C-King Appartment
No. 19 Madian East Rd.
100080 Haidian District Beijing
Phone +86 10 82961338
Fax +86 10 82800015
beijing@lukas-erzett.com.cn

LUKAS CZ spol. s. r. o.
Tovární 478
35134 Skalná
Phone +420 357 070600
Fax +420 357 070613
obchod@lukascz.cz
www.lukas-erzett.com

LUKAS ABRASIVES SA (PTY) LTD.
1288 Harriet Avenue
Driehoek
1401 Germiston
Phone +27 11 8251550
Fax +27 11 8720144
abrasives@lukas.co.za
www.lukas.co.za

LUKAS Tools Trading Shanghai Co. Ltd.
In German Centre
Unit 313 B · Block 2, Tower 1
88 Keyuan Road
Zhang Jiang Hi-Tech Park
Pudong New District
201 203 Shanghai
lukas-trading@lukas-erzett.com

lukas-erzett.com

A89980201202020_Asien GB

LUKAS-ERZETT GmbH & Co. KG
Gebrüder-Lukas-Straße 1
51766 Engelskirchen, Germany
Phone +49 2263 84-0
Fax +49 2263 84-327 (Domestic Sales)
Fax +49 2263 84-300 (International Sales)
le@lukas-erzett.de