H400-C /H400-CS / H600CS
Instruction Manual Ver1.2

Suruga Seiki Co.,Ltd.
OST Department

1.Introduction
1.1 Index************************************************************************************
1 Preface
1.1 Index  Page2
1.2 Preface Page3
1.3 Components / accessories  Page4
1.4 Introduction of Option  Page6
1.5 Safety Instruction  Page7
1.6 Notification  Page8
2. System Overview
2.1 Main feature  Page9
2.2 Each components description and function Page9
2.3 Connection between components configuration and equipments Page11
3. Operation Methods
3.1 Measurement method Page13
3.2 Measurement example Pqge15
4. Others
4.1 Trouble shooting Page19
4.2 Basic Specification  page20
4.3 Warranty and Service Page25＜Inquiry/Contact＞ Page26************************************************************************************

2

1.2 Preface
Thank you for choosing SURUGA’S production in this time.
Please read this instruction manual and use this system correctly. And keep this manual carefully
and read again in case you need this manual.
Regarding peripherals equipments like image processing unit, please refer to manuals that attachedwith each system.
In case of missing or damaging this manual, please inquiry to us on referring <Inquiry/Contact>(refer to Page26)
Please be careful, configuration and accessories depend on the purchasing contract.

Caution
Unauthorized reproduction or duplication of this manual in part or in all is strictly prohibited.
Information in this manual is subject to change without prior notice.
This manual has been prepared carefully; however, please contact us if you have questions orsuggestions.
In case of paging disorder and missing page, we would like to replace it.

3

1.3 Components and Accessories
This production consists of bellow components and accessories. Please check them.

■Laser Auto Collimator

Configuration in case purchasing only system

Optical Head Main Body

1 Qty

AC Adaptor（12V 300mA）

1Qty(Length 1.9m)

Beam diameter switching plate*

1Qty

ND filter holder

1Qty

Instruction Manual

1Qty

AC Adaptor 1Qty (Length 1.9m)

4Laser Auto Collimator Configuration in case of set purchasing
Set Configuration Table
Set name

MonitorMain body +LCD Monitor
Half Set
Full Set 500
Full Set 1000
High rigidity Set 500
High rigidity Set 1000

VCPM-5656W
VCPM-5656W
VCPM-5656W
VCPM-5656W
VCPM-5656W
VCPM-5656W

Monitorbracket－
HA10-MB
HA10-MB
HA10-MB
HA11-MB
HA11-MB

Stand

Tilt

－
HA10
HA10
HA10
HA11N
HA11N

－
HB10/HB11
HB10/HB11
HB10/HB11
HB10/HB11
HB10/HB11

Image
Processor－－
HIP-500
HIP-1000
HIP-500
HIP-1000

Configuration/Accessory
Optical head
Optical head main body

1 Qty

AC Adaptor (DC12V 300mA, Length 1.9m)

1 Qty

Beam diameter switching plate

1 Qty

ND filter holder (H400-CS/H600-CS only)

1 Qty

Accessory
LCD Monitor
LCD Monitor body

1 Qty

AC Adaptor for LCD Monitor (DC12V 1.25A)

1 Qty

Converting connector (RCA plug – BNC plug)

1 Qty

Monitor Bracket

1 Qty

HA10（half / Full set）

1 Qty

Stand
Screw M3-12（For installing stand-tilt）
HA11（high rigidity set）

4 Qty
1 Qty

Screw M3-12（For installing stand-tilt）

4 Qty

M5-15（For installing base plate rod）

4 Qty

2 Axis tilting stage
HB10 (H400-C)

1 Qty

Screw M3-8 (For installing tilt head)
HB11 (H400-CS/H600-CS)
Screw M3-12 (For installing tilt head)

5

4 Qty
1 Qty
4 Qty

1.4 Introduction of Options
We line up following option and please purchase as your requirements.
Optical Components
Name

Angle
Unit: deg (Min)

Angle
Tolerance

Model

Remark

Optical Parallel

0

±５sec

HS-0

φ30,t=10
One face is
AL coating±10 sec

HS-100HS-050HS-025HS-020HS-010□40
t=10
Non Coating

Angle
90°
2 Branch
3 Branch

Model
HT-90
HT-20
HT-30

Wedge
Substrate

1
0.5
0.25
0.2
0.1

(60)
(30)
(15)
(12)
(6)

Aperture Adaptor
Name
90° Folded Adaptor
Beam branch Adaptor

6

Remark1.5 Safety Instruction
Please make sure that read following safety precaution before using.
Symbol means prohibit.
！

CautionPlease make sure that keep safety precautions in this manual. In case of negligence, it may cause
injury or damage physically.
*Precaution on safety and usage
This production corresponds to class2 laser equipment. This system should be installed and run
by the people who have knowledge of safety for laser equipments.
Don’t look in the beam directly or observe bean by optical methods.
Don’t touch to beam output by fingers or hit an object. Negligence may cause measurement
precise lower.
*Cable connection
AC Adaptor is attached with H400.This adaptor should connect before turning power on andoperation should be done under correct connection.
*Don’t use adaptor without attached AC adaptor.
*Environment
Avoid using this system in following environment- Many dust and powder dust (especially medal powder- Direct sunlight- Fire and heated place- Vibrating place- Splash water and oil- Inclining and stable place*Safekeeping/Storage
In case of no usage for long time or transferring this system,
make sure unplug from the outlet to prevent unexpected fireor electric shock.

7

！

Caution*Power Source
The standard attached AC adaptor is for only AC100 voltages therefore don’t connect AC
Adaptor to without AC 100voltage plug outlet. If you would like to run this system without AC100
voltage then please contact our sale person.
*Disassembly/Modification
Make sure that don’t disassemble, modify and irregular repair the system.
Negligence may cause the electric shock and dangerous.
If your find something wrong thenplease contact Our OST department sales Group.(0120-789-446 tall free)*Repair
In following case, unplug the power cable promptly
After that, please ask the repair for OST department sales Group
After that going on running the system, it may cause fire, electric shock and injury.
- In case of irregular situation like irregular sound, smell bad, smoking- In case of power code is injured- Drop the water on this system and foreign objects come into.
- Fall down this system or break the cabinet*Inquiry/Contact us

refer to Page26

1.6 Notification*Semiconductor laser
The built-in semiconductor laser has own life.
If you find the output light become extremely weak then we recommend replacement of laser andplease inquiry and contact us.
Refer to 4.3 Warranty and Service(Page25)

8

2. System overview
2.1 Main feature
Laser auto collimator is an angle displacement measuring equipment.
It outputs the parallel light that collimates built-in light source. If illuminating the light toreflection mirror that is located small distance from the collimated light, then in case of inclining
surface, returned image is misaligned. This distance that the image transfer is proportional tofocus distance of built-in lens and inclined angle eventually angle measurement is completed.
Main Feature* Detecting small angle displacement by the built-in CCD Camera and video output the input
angle displacement from BNC connector of the main body.
* Due to semiconductor laser, excellent for orientation and stability.
* Switching aperture mechanism allows being variable output beam diameter therefore it ispossible to select the beam diameter to measurement objects.
*LD power and CCD shutter speed is adjustable. Please refer to basic specification about
built-in light source wavelength and sight range.
2.2 Components name and function
2.2.1 H400-C

VolumeAC Jack

Rotary Switch

LD Switch

Image output terminal(BNC Connector））

Variable Aperture

Fig.1-1 H400-C Main Body

9

2.2.2 H400-CS/H600-CS
LD Switch
AC Jack*Volume (Red)*Volume (Blue)

Image output terminal

Rotary Switch(BNC Connector)

Screen for adjustment

Variable Aperture

ND Filter Holder

Fig1.2 H400-CS/H600-CS Main Body
*AC Jack
Connecting AC Adaptor (Input: AC100V Output 12V 300mA)
Supplying the electric power from the attached AC Adaptor or HIP-500.
*Rotary Switch
Switching CCD camera speed（1/100、1/250、1/500、1/1000、1/2000、1/5000、1/10000、1/100000 sec）
VolumeAdjust the output light (Maximum output is less than 1mW)
*The only H600B-CS is loading Volume (Blue)
Image output terminal (BNC Connector)
Output the image of CCD or Monitor to image processing equipments
Variable aperture
Changing the output beam diameter (φ1,2,3,4,6)
SwitchSwitching LD output On/Off (Built-in CCD power don’t shut down)*The only H600B-CS has 3 switches, Red on/ Off/ Blue On10

2.3 Connection of Components configuration and instrument
As requirement, it is possible to measure with connecting your stand, monitor etc:

NTSC (EIA)
Image process

Monitor
CRT Monitor CD Monitor

AC Adaptor

Variable ApertureStandard Set

Fig2．
．Components configuration and connection example

Stand
HA10

Assembling the rod on the M8 tap hole of stand base.

HA11

Inserting 4 screws of pole flange and assembling on the base.

2Axis tilt stage
Fix the rod clamp attached with stand by attached screws to black knob side. Install the
auto collimator on the stage of the other side of black knob. Please install the auto
collimator by using attached screws and in this time the black knob should be located under
the auto collimator, the opening side for measurement.
Monitor
Connect the conversion connector to image output terminal and RCA plug, yellow from themonitor.

11

Monitor bracket
Install the bracket that attached with monitor to the monitor.
Sandwich the lowlet of the monitor bracket as like bellow figure.
Install the monitor bracket on the rod and clamp it.

AC Adaptor
Connect AC adaptor to auto collimator and LCD monitor.
Please use the attached AC adaptor, DC12V and 300mA.
Please use the attached AC adaptor, DC12V and 1.25A, to LCD monitor, red connector,

Others and accessories
Regarding to instruction of the image processing units, please refer to each instruction
manual respectively

123.Operation method
3.1 Measurement method
Regarding to contents of instruction here, it is the method under using SURUGA optional 2axis tilt
stage (HB11), optical parallel and wedge substrate. In case of purchasing only main body then referto this method and set up the systems.
3.1.1 Installation of auto collimator
Install the autocollimator on 2axis tilt stage (HB11)

Main Body
2Axis tilt Stage (HB11)

Optical Parallel (HS-0)
Within 300mm

Fig3 Setup Example (H400-CS)

3.1.2 Auto Collimator setting position
The distance from laser output of main body to the optical parallel (HS-0) should be within
measurement distance.
Adjusting 2 axis tilt stage (HB-10) as like the laser light reflected on the optical parallel superimpose
with the center on the reference (center) from the monitor film or image processing equipment.
Refer to 4.2 Basic specifications (Page21) about measurement distance13

3.1.3 Angle correction
Put on the wedge substrate and illuminate the measurement light(In case of non-coating wedge substrate, put the optical parallel on the wedge substrate)
Against the measurement center (3.1.1 – 3.1.2) that set by using optical parallel, measurement
angle that the reflect light point indicates is the wedge substrate angle.
Please measure on this point as reference angel (correction value)
In case of purchasing the half set or main body/LCD monitor, the corrected LCD film is attached with
monitor and refers to this film as visual inspection.
In case of purchasing the full set or high rigidity set, please refer image processing instruction
manual.

Wedge substrate

Fig4. Wedge substrate setup

Situation
that
laser
diameter transfer by angle
of wedge substrate

Reference

Cross line

Screen at fine adjustment

Screen at setting wedge substrate

Fig5. Measurement by CCD

14Circle display(Max angle within
measurement range)Line display

3.2 Measurement example
The following are some of applications on using this production. Please measure on referring them.
Mounting optical parts

For example in optical parts assembling process of optical pick up. Inclining inspection at assembly
prism or mirror/lens is available to chassis. HIP-500/HIP-1000 also increases measurement
effectiveness with its travel distance measuring function and pass-fall grading function.
Inclination adjustment of LD optical axis

Optical axis adjustment is available in LD mounting process. By direct insertion of the light from LD,
measuring inserted light can be achieved. Power off the light from Auto collimator and Autocollimator needs to be placed as base line. During measuring internal light source needs to be off*When operation parallelism adjustment or intensity distribution check besides measuring
inclination of LD optical axis, Please use “Proco” Profile and collimation checker.

15

Assembling adjustment of Optical Pickup lensDuring a mounting and curing process, it evaluates inclination of pickup lens against collimation-out
from a chassis. Suruga’s auto collimator can change a diameter of output beam between Φ1 to 4
(Non slit case,Φ6) and can properly illuminate with light volume adjustment function.

Inclination of Deflection test for Optical Disk or Spindle Motor

Checking the amount of linearity & deflection of optical disk or spindle motor. By using a featured
HIP-1000’s “Orbital measurement” function, the central point of rotation deflection can be observedwith real time measuring of orbital tracking.

16

HDD Head Inclination Check

Enable to measure inclination of HDD disk, such as GMR head

Measuring Parallelism between CCD Device and Cover Glass

Measuring derivation between CCD reflected light andCover Glass reflected light. The label measurement function of HIP-1000 enable numerical value
display of angle derivation (Parallelism)

17Inclination & parallelism measurement of various items

Available for parallelism checking of various items, such as Optical Device, Various metallic parts.
By using additional jig instrument, it can achieve measuring rectangular angle of rectangular mirror.
*Performance depends on surface coarseness of metal surface
Adjustment of Factory Instrument

Available to measure the inclination and parallelism of surface table, parts etc.
Auto collimator supports increase of production yield rate. It provides surveillance on the production
line and adjustment in assembling process.

18

4.Others
4.Trouble shooting
4.1.1 Symptom and action
Symptom

No laser output

Cause
Unplug power code
Output power is weak

ActionPlug the power code properly
Adjust power volume

Laser’s life is completed

Contact our sales person

Refer page―
Page 9Page 8Page 25

Set the distance that to measurement
The distance to measurement object within measurement distance forPage20object is too far
each production
No laser indication on the Due to measuring the angle
Measure the object within
screen and monitor
displacement over measuring
measurement range.
range.
Laser‘s life
Difficult to read laser light

Contact our sales person

thePage 8Page 25

Reflection
rateof Adjust by variable aperture or attach the－measurement object is low
mirror on the measurement object
Adjust the shutter speed

Light volume on
monitor is strong－

Page 9Refer to image
In case using image processing, adjust processing
the binarization level.
instruction
manualCCD Sensitivity is high19

4.2 Basic Specification
To improve this production, the specification or overviews are subject to change without prior notice.
4.2.1 Specification
Usage environment: 0 - 40℃ 20 - 80 %RH (non condense)

Storage environment: 0 - 40℃ 20 - 80 %RH (non condense)

Electric Power: AC100 ± 10 % 50/60Hz / DC12V, 300mA

Light source: Red semiconductor laser

Laser wavelength: 650nm

Laser output: Less than 1.0mW (Class2)

Aperture:φ1,2,3,4,6mm (Variable)

Measuring Wavelength : 650±10nm
4.2.2 H400 - C
Size: 60x80x165mm (Only main body) refer to Page22

Weight:: 0.85kg (Only main body)

Measurement distance: C050 : 0 to 240mm / C100 : 0 to 200mm: C150 : 0 to 120mm / C200 : 0 to 80mm

Measurement range: C050 : ±0.5 deg / C100 : : ±1.0 deg: C150 : ±1.5 deg / C200 : : ±2.0 deg

4.2.3 H400-CS
Size: 60x80x260mm (Only main body) refer to Page23

Weight:: 1.25kg (Only main body)

Measurement distance: 0 to 300mm

Measurement range: C016S:±0.16 deg / C020S:±0.2 deg / C030S:±0.3 deg: Screen for rough alignment: : ±1.0 deg

4.2.4 H600-CS
Size: 60x80x274mm (Only main body) refer to Page24

Weight:: 1.26kg (Only main body)

Measurement distance: 0 to 300mm

Measurement range: C020S:±0.2 deg / C030S:±0.3 deg: Screen for rough alignment: : ±0.8 deg

20

4.2.5 H600-CS
Size: 60x80x274mm (Only main body) refer to Page24

Weight:: 1.26kg (Only main body)

Measurement distance: 0 to 300mm

Light source: Red semiconductor laser / Blue violet semiconductor laser: 2 wave length loading

Laser wavelength: 650nm / 408nm

Laser output: Less than 1.0mW (Class2)

Aperture:φ1,2,3,4,6mm (Variable)

Measuring Wavelength : 650±10nm / 405±10nm
Measurement range: C020 : ±0.2 deg / C030 : : ±0.3 deg: Screen for rough alignment ±0.8 deg

4.2.6 System outline drawing

H400-C refer to Page22
H400-CS refer to Page23
H600-CS refer to Page2421

H400-C

22

H400-CS23

H600-CS24

4.3 Warranty and Service
Warramty
Please inform us the 8 digit serial number that marked on certification or rear side of production atinquirying/contacting us. We record the serial number and deliver date. The warranty period is one
year after deliver date.However,in case of following, out of warranty and the repair is chargerable.
-

Misusage, due to modification, repair by suruga’s engineer, mulfunction and damege-

Fall down the system during transportration or transfering.Or irregular operation
cause malfunction or damage.

-Fire, Brine Damage, Gas Damage, Abnormal voltage and Act of providence such as
earthquake, thunder, wind and flood damage and the others cause malfunction anddamage.

-Negligence for instruction manual or caution cause malfunction and damege.

Service
Please chek Page20 before repair request. If you have questions and concern then please contact
us, Sales Group of OST department<During under warranty>
In case that malfunction happen under normal usage following instruction and caution,the repair isfree. In case of above malfunction out of warraty,the repair is chargerable.
<Expired warranty period>
In case the performance is maintained by repair, we accept chargerable repair depending on
custorem’s request.

<Repair possible period>
The minumam period of spare parts (the parts to maintain the function) of this productoin is one year
after discontinueing this production. This period is “repair possible period” After this period somecase that repair might be possible therefore please contact us.
Notification: About the malfunction on this production, we don’t accept respponsibility without
warranty repair base on the certification.

25

For More Information Call to us:

SURUGA SEIKI CO., LTD.
Overseas Section, OST Division
3F KonanYKBldg,2,4,12,Konan,Minato-ku, Tokyo, 108-0075 Japan
TEL : +81-3-6711-5014
FAX: +81-3-6711-5021

URL : http://www.suruga-ost.com/
E-mail : e-ost@suruga-g.co.jp

OST-D3282-1

26