NL wire (New Lead) Catalog

KANZACC Co., Ltd.

Link to the future the 50 years history.
～ NL wire (New Lead) of KANZACC ～Since its inception, for 50 years, KANZACC has been pouring a passion for theplating and the wire processing, and by maximizing the benefit of the integrated
production of our plant, we have been providing the high-function wires in various
fields such as social infrastructure, electronics, automobile, medical and the otherfields. We continue to walk towards the future and continue our challenge in adding
new features to the wire as well as to meet the customer’s diverse needs.

Features of NL wire (New Lead)
1 A Wide variety of high-performance plated films can be provided.
■  A wide variety of plating including tin, nickel, silver and others canbe provided.
■  The plating film is uniform in the circumferential direction at anythickness.
■  It is possible for plating to the various substrate such as copper alloy,
iron alloy, aluminum wire and fiber depending on the application.

◀The surface of the Tin-plated copper wire.

2 Both fining and coating insulation film for plating wire are possible.
■  The fining copper or aluminum wire which has various type of
plating can be provided as less than 100μm of diameter.
■  It is possible that the aluminum wire is processed to fining until
40μm.
＊ In case of copper wire, it is to 30μm.

■  In addition to the variety of enamel coating, the high-performanceand low-cost film can be provided.

3 The integrated production from plating-drawing-stranding to sheathing, makes
possible to provide high-performance cables.
■  The wide range of cables which are processed from the ultra finingof micron-diameter to the power current of millimeter-diameter canbe provided.
■  The conductor can be applied as either single wire or stranded
plurality collected wires with required size.
■  The various insulation such as PVC, polyethylene, fluorine andothers can be sheathed for either heat resistance or environmental
consideration.

Next-Generation High-Function NL wire (New Lead)“KANZACC-DYNAMIC series”
ALC series ～Light weight tin-plated aluminum wire solderable regardless of the cut position ～Tin plated heat resistant aluminum cable “ALC”
ALC is an insulated cable using an aluminum conductor which is subjected
to tin plating over the entire length and the entire circumference.
■ Compared with a copper wire, ALC provides a significant weight reduction.
■ Corrosion (oxidation and galvanic corrosion) is reduced, then the reliability of the terminal
connection is significantly improved.
■ By adopting the heat resistant insulator, the cable size can be reduced to the same size of ageneral purpose copper cable.
■C ables from the small diameter to the large diameter can be provided.
Applications: Automotive cable, Robot cable, Equipment cable etc.

Aluminumwire
Heat resistant insulator
Tin plating

Comparison of ALC and the general
purpose copper wire
WeightAmpacity

Copper cable＊
100100

ALC
41-56
122

＊The comparison is based on our KIV (600V vinyl
insulated cable for electric equipment) typical value.

Tin plated aluminum magnet wire“ALC-fine”

Insulation coating
Tin plating

ALC-fine is the light weight magnet wire subjected to insulating
coating on a tin plated aluminum wire.

Aluminumwire■ The fine aluminum wire, 40μm of diameter in minimum, can be provided.
■ Various insulation coating such as heat resistant grade, self-fusion and others
can be provided.
Applications: Motor coil, Voice coil, etc.

Tin Plated Aluminum Litz Wire “ALC-fine・Litz77”
ALC-fine・Litz77 is the Litz wire made of ALC-fine strands.

Aluminum wire 3.5mm2■ Multi core conductor suppresses AC resistance increase due to the skin effect.

ALC-ﬁne・Litz77 3.5mm2■ Easy soldering characteristics solves, at once, the major issue of the Litz wireon the terminal connection.
Applications: Electric vehicle coil, High frequency
equipment, etc.

AC resistance increase rate

3.0

Quick andeasy soldering is possible.

2.5
2.0
1.5
1.0
0.5

1,000

10,000Frequency (Hz)100,000

High strength・High flexibility fiber cable“COFT”
COFT is the cable using the fibers subjected to various type of plating
as a conductor.
■ Light weight and high strength fiber, such as aramid
fiber and carbon fiber, is used and the cable isable to withstand the stressful harsh environment.

Core wire:
Aramid fiber or carbon
fiber, etc. is used.

■ Excellent repetitive bending characteristics makethe ideal cable for wiring of the moving portion.

Plated film:Copper, silver, tin, etc.
film can be chosen.

■ Choice of the plating film, such as copper, silver ortin, is possible, depending on the application.

Plated fiber conductor

Applications: Robot cable, Medical equipment, etc.

Various insulation film

Top: Silver plated fiber cable
Bottom: Copper plated fiber cable
Characteristics comparison with the copper cable of thesame diameter (Vinyl coating insulated cable)
Strength
Repetitive bending
WeightCOFT6150.6

Copper cable
111・Compared with a copper cable as 1.
・COFT is 6000 denier and copper cable is KV-0.5SQ.
・2.5mmR of bending is repeated.

Specification of the standard NL wire
Plating possible material and dimension
Material type

Plating possible alloy type, etc.

Standard diameter (mm)0.03~2.0

Copper, Copper alloy

Brass, Phosphor bronze, other alloy

Steel, Steel-Nickel alloy

30-52% Nickel alloy wire, Kovar, etc.

Stainless steel

SUS304, 430, etc.

Aluminum

Pure aluminum, alloy wire (1000-7000 series)

0.04~2.0

Fiber

Aramid fiber, Carbon fiber, etc.

Consult each case0.08~1.6

Shape

Round/Flat wire

Applicable plating type・processing content
Item

Plating type

Plating type

Standard film thickness (μm)

FeaturesTin

1~10Reflow treatment or surface smoothing treatment
can be selected.

Silver

1~10Film hardness and the gross can be selectedaccording to the application.

Copper1~20

Film is highly dense and ductile.

Nickel

1~30

Inner stress is low and high in workability.

ItemStandard specification

Applicable processing

Conductor strands (concentric, bundle), insulation, sheath

Insulation film (coating) type

Various enamel, PVC, polyethylene, fluorine resin, etc.

Packaging

Various bobbin, Reel, Pack, etc. (negotiable)

Please contact us for products not in the above specifications, we will design and produce the product meet to your request.

Designation of the NL wire

NL ——Material or Code name

Plating type—Type

CodeExample

Type

Code

Type

Copper, Copper alloy

C○○○○

C1100,C1020,C2600

Tin

Ttin

Single wire

Aluminum, Aluminum
alloy

ALC

CopperC

copper

Stainless

SUS○○○

SilverSsilver

NickelNnickelSteel, Nickel alloy
Fiber material○○FN
COFTSUS304
42FN

StrandsSize
Code1.2mm Diameter
60mm2 Cross sectionalarea
7/0.3 wire count/wire
diameterExample)
Nickel plated oxygen-free copper wire 0.3mm

NL-C1020-N

0.3mm

Tin plated brass wire strands 7/0.3mm

NL-C2600-T

7/0.3mm

Copper plated aluminum wire strands 100mm2

NL-ALC-C

Tin plated aluminum Litz wire 144/0.18mm

NL-ALC-fine・Litz77

Copper plated fiber cable 6000d

NL-COFT-C

100mm2144/0.18mm

6000d

KANZACC Co., Ltd.
Head Office	Furukawa Osaka Bldg. Nishikan 5F, 1-9 Dojimahama 2-chome, Kita-ku,Osaka-shi, Osaka Pref., 530-0004, Japan□ West Japan Marketing Office Phone: +81-6-6345-0660 Fax: +81-6-6345-0557
Fukui Plant

13 Aza Minato, 97 Shinbo, Mikuni-chou, Sakai-shi, Fukui Pref., 913-0031, Japan□ Metal Parts Div. Phone: +81-776-81-6677 Fax: +81-776-81-8282

Kanagawa Plant

1-13 Higashi Yahata 5-chome, Hiratsuka-shi, Kanagawa Pref., 254-0016, Japan□ East Japan Marketing Office Phone: +81-463-86-6116 Fax: +81-463-23-6630
2015.10