ῧ௜9Itomuka Refinery

Itomuka Refinery
Nomura kohsan Co., Ltd., Hokkaido Japan‘Itomuka’ means “brilliant water” in Ainu.
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5/7

6/7

ῧ௜9

Contents of 5S“All to decide”, “All to observe”
are the keys of 5S activity.

Putting 5S into work
Reduce dangers at work

㸨 6HLUL 䠄Sorting䠅㸨 6HLWRQ 䠄Setting in order䠅
4S activities
㸨 6HLVRX 䠄Shining䠅㸨 6HLNHWVX 䠄Standardizing䠅㸨 6KLWVXNH 䠄Sustaining the discipline䠅
To be launched from easier practice.
21Purpose of 5S
Messed up

Prevension of accidents at work

䠆Rubbish䠆Idle tools

Obstacles on passage
Bending body in narrow working space
Hidden message of caution

䠆Idle equipment
䠆Idle machines䠆Idle facilities

Failure of 4S cause accidents like falling down
or fire at work. Purpose of practicing 4S andits habitualization is to mitigate
unsafety/insanitation of the factory.

䠆Things scatteredon the floor
䠆Tools on hold onthe floor

34Seiri

6RUWLQJRXW
XQQHFHVVDULHVQHFHVVDU\WKLQJV

DQG/RFDWH VXEMHFWV RI IUHTXHQW XVH QHDUE\ DQG
VHOGRP XVH IDU5+RZWRGLVFDUGLVDNH\6ῧ௜9Unsorted wall

Seiton䠆Leaned on wall䠆Baseboard
䠆Piller䠆Pillerbase
Unnecessary items
and dust
䠆Behind equipment
Unused tools
䠆Passage boarder
Not clearly indicated
Neglected items
7Seiton (order)

Put things in order$FFHVVDEOHZKHQQHHGHG$UUDQJHVWRUDJHSRVLWLRQIRUVPRRWKHUKDQGOLQJ)L[LQJSRVLWLRQLVWKHNH\8Seiton (order)䠆ShelfParts/tools/chemicals
unsorted䠆Tool box/drawers
Unnecessary items
Personal items
䠆Locker/drawers
LockedBetter lock, to prevent
snatching away
9Sorting tool box

Observe shelves䠆Parts and tools ought to be stored in fixed positions
䠆Doors should be either removed or made transparent
䠆Key for success䞉Make it tangible
䞉Frequent use nearby, seldom use far away䞉Return to original position with original orientation 10

Fixing tool positions1112

ῧ௜9Sorting tool box

Sorting tool box

1314

Clear indication of passage
6KLQLQJ
Penetratively clean the factory
5HPRYHGLUWLQHVV LQFOPLWLJDWLRQRIFDXVHRIWKHGLUWLQHVV&KHFNWKHIDFWRU\DORQJZLWKFOHDQLQJ&OHDQLQJDQGFDXVHPLWLJDWLRQVLPXOWDQHRXVO\1516Shining
6WDQGDUGL]LQJ
To maintain cleanliness
Concept to mean situation (not activity) andmany failures observed.
In 5S, it means stardatized goals of Seiri,
Seiton and Seisou are well maintained.

6WDQGDUGL]DWLRQDQGPDQDJHPHQWE\VLJKWDUHWKHNH\V
1718ῧ௜9Shining and standardization

Standard of PPEs

Shining䠆7RUHPRYHGLUWLQHVVStandardization
䠆7RNHHSWKHSODFHFOHDQHG
䠆Parts/tools/document
Well sorted by sight
Easy to recognize
䠆After use
Habit of immediate
19return

20

5WUVCKPKPIVJGFKUEKRNKPG

6XVWDLQLQJWKH'LVFLSOLQH
Education on importance of rules
Training of all staff members to observe
rules.
Not just top-down instructions but toadjust rules to be well observable.

͆$OOWRGHFLGHDOOWRREVHUYH͇LV
WKHNH\21

Sustained

4S to be in practice, automatically
Education on importance of rules
Training of all staff members to observe rules.
Not just top-down instructions but to adjust rules tobe well observable.
ḛᵟᶊᶊᴾᶒᶍᴾᶂᶃᶁᶇᶂᶃᵊᴾᵿᶊᶊᴾᶒᶍᴾᶍᶀᶑᶃᶐᶔᶃḜ22㻱㼒㼒㼑㼏㼠㻌㼛㼒㻌㻡㻿
4S is practiced
perpetually.

䠆machine, equipment
and working desks
Kept clean, even without
periodical cleaning䠆Shelf and content
Neatly accommodated
With quantity shown䠆Habit
All to “Seiri”
periodically23

Easy picking-up and no stressNo waste of time to search
Constant work and no irregularity
Mitigate stress, waste time andirregularity

Productivity/qualityand⁅⁓⁘⁗⁦⁫‒⁦⁡‒⁛ ⁢⁤⁡⁨⁗24

ῧ௜9PPEsHard caps

Types / selections
Fitting procedure

Ear plugs
Safety google

Safety belt

Breathing mouth
piece
Safetyshoes

Globes/suits/bootsశ෉9UNEP HQ (Nairobi)
Economy Division (Paris)

UNEP Project on Environmentally Sound
Management of Mercury Waste

5 Divisions
6 Regional Offices

Waste management

International
Environmental Technology
Centre (Osaka)

Shunichi Honda (PhD)
International Environmental Technology Centre

Chemicals and Waste Branch
Economy Division

United Nations Environment Programme

7 Sub-programmes
6 MEAsGlobal/Regional
Waste Management
Outlook• Integrated solidwaste
management
Global Partnership on • E-waste
Waste Management • ULAB
• Mercury waste
The 3R Approach• Disaster waste• Waste to energy,
Technology for ESM
etcof waste

Provisions for Mercury Wastes
in the Minamata Convention/KPCOCVC%QPXGPVKQPQP/GTEWT[The Minamata Convention (Art 11: Mercury wastes) #TVKENG/GTEWT[9CUVG

1 Relevant definitions of the Basel Convention shall apply to waste
covered by this Convention.
2 Mercury wastes means substances or objectives:(a) Consisting of Hg or Hg compounds;(b) Containing Hg or Hg compounds; or(c) Contaminated with Hg or Hg compounds.
Above thresholds to be defined by COP
3 ESM for mercury wastes with the Basel Hg guidelines, TBM underthe Basel Convention, with requirements to be adapted by COP
ZZZPHUFXU\FRQYHQWLRQRUJ©UNEP

Options for Mercury Waste Management

What is “Sound Management” for Hg Waste?
Art 11 intends:

Sound management

Treatment

Engineered
landfill
Undergrounddisposal©Osaka City

Disposal

Reuse
Stabilization/solidification

Storage

Thermaltreatment

RecoveryBy licensed transporters

Pretreatment

Unsound management©S.Honda

Use of clear labelling based on national/intl standards

Labelling

Use of appropriate packaging based on national/intl standards

Transportation

Transportation

Collection in appropriate containers by designated collectors

PackagingLabelling

Collection

Packaging

Source segregation from others

Handling

Collection

Real world…

Do not mix it with others

Separation

Separation

Separate from others, uses ofappropriate boxes or containers

Minimum level
Handling

శ෉9

INC7 Discussion on Hg Waste

Items to be Considered for Thresholds

0.1-0.2 mg/L
0.005 mg/L from leaching tests

Thresholds

0.1 mg/kg (= 0.1 ppm)
0.5 mg/kg (= 0.5 ppm)
< 2mg/kg (= 2 ppm)

On the other hand

Existing thresholds
Basel Guidelines
for Hg Waste

No threshold

Handling

Separation
Collection

Not support

Containing Hg or
0.001-20Hg%
Hg compounds

Separatethresholds
for each Hg
waste

Contaminated withHg or Hg
0.0001-0.001Hg%
compounds

Packaging

5mg/kg (= 5 ppm)

Requirements

Consisting of Hg or
0.5-99.999Hg%
Hg compounds

Needs further considerations, taking into accountthresholds, technologies for Hg stabilization,practices

Labelling

In case (but real situation in many countries…)

Transportation

Hg waste mixedwith other wastes

Recovery
DisposalHg
concentrationin wasteExisting thresholds
0.1-5 ppm
(0.00001-0.0005%)

20-50 ppm-Hg

Challenges••Sampling
Analytical method

Hazardous Waste or Waste?

Global Mercury Waste Assessment
Gap between Art 11 & Real Practices)NQDCN/GTEWT[9CUVG#UUGUUOGPV

AfricaAsia-PacificEgypt, Ethiopia, Kenya, Mali, Nigeria, Senegal,
Tanzania, Zambia
Cambodia, India, Japan, Jordan, Philippines,
Samoa, Singapore, Thailand

Central and Eastern
Georgia, Russian, Slovakia, Slovenia
EuropeLatin American and Argentina, Brazil, Bolivia, Colombia, El Salvador,
Trinidad and Tobago, Panama, Uruguay
Caribbean
European Commission, Canada, Germany,
Western EuropeanSpain, Sweden, Switzerland, United States ofand Others GroupAmerica

3URYLVLRQVIRU0HUFXU\:DVWHVLQWKH0LQDPDWD
&RQYHQWLRQ

 2SWLRQV IRU0HUFXU\:DVWH0DQDJHPHQW
5HDO 3UDFWLFHV©NIMDPhilippines

The Toxic Substances and Hazardous and Nuclear Wastes
Control Act of 1990 (Republic Act No.6969)
The Implementing Rules and Regulations of Republic Act 6969
The General
Provisions andAdministrative
Procedures (Title I)

Toxic ChemicalSubstances (Title II)

Hazardous andNuclear Wastes(Title III)

Other countries such asJapan

Treatment
Final disposal

The Basel Convention

The Revised Procedures and Standards for
the Management of Hazardous Wastes(DAO) 2013-22
Lamp wastes

Inorganic chemicalwastes

Hg wasteCollection

Collection

Transportation

Transportation

TSD Facility (Storage)

TSD Facility (Landfill)

Real Practices

శ෉9Online Training Module on Mercury Waste

Hg

Hg waste
Handling
Separation
Collection
PackagingLabelling
Transportation
Recovery
Disposal

http://web.unep.org/ietc/

ῧ௜ 103. ᑐ㇟ᆅᇦ࡟࠾ࡅࡿ⌧≧ㄪᰝ

DOH㸦2016 ᖺ 10 ᭶ 18 ᪥ࠊ2017 ᖺ 1 ᭶ 18 ᪥㸧

DOE㸦2016 ᖺ 6 ᭶ 30 ᪥ࠊ10 ᭶ 19 ᪥ࠊ2017 ᖺ 1 ᭶⾑ᅽィ࣭య18 ᪥㸧ィ࣭ṑ⛉࢔࣐࣒ࣝ࢞ࡢᩘ㔞ㄪᰝࡢࡓࡵゼၥࠋᐁබᗇ⯋ࡢ LED ஺᥮஦ᴗࡢ㐍䬖☜ㄆ࡜ኳ↛࢞ࢫ⏤᮶ࡢỈ㖟ᗫᲠ≀ㄪᰝࡢࡓࡵゼၥࠋA ♫㸦2016 ᖺ 10 ᭶ 20 ᪥㸧▼Ἔ⏤᮶ࡢỈ㖟ᗫᲠ≀ㄪᰝࡢࡓࡵゼၥࠋῧ௜ 105 ⌧ᆅᨻᗓ࣭௻ᴗ➼࡜ࡢ㐃ᦠᵓ⠏
5.1 ⌧ᆅᨻᗓ࡜ࡢ㐃ᦠᵓ⠏ࢭࣈᕷ㛗⾲ᩗゼၥ㸦2016 ᖺ 7 ᭶ 4 ᪥㸧

CCENRO㸦2016 ᖺ 7 ᭶ 4 ᪥㸧ᮏ஦ᴗෆᐜㄝ᫂ࡢࡓࡵࠊࢭࣈᕷ㛗ࢆ⾲ᩗゼၥࠋᮏ஦ᴗෆᐜㄝ᫂ཬࡧᐇ᪋࡬ࡢ༠ຊ౫㢗ࡢࡓࡵゼၥࠋ

DENR EMB㸦2016 ᖺ 10 ᭶ 19 ᪥㸧ᮏ஦ᴗෆᐜࡢㄪᩚࠊᚲせࢹ࣮ࢱࡢධᡭࠊࣂ࣮ࢮࣝᡭ⥆ࡁ≧ἣࡢ☜ㄆࡢࡓࡵゼၥࠋࡇࡢ௚ࠊ඲࡚ࡢ࣮࣡ࢡࢩࣙ
ࢵࣉ࡟ㅮᖌ࡜ࡋ࡚ᣍ࠸࡚࠾ࡾࠊ࣮࣡ࢡࢩࣙࢵࣉᚋ࡟㒔ᗘᡴࡕྜࢃࡏࢆᐇ᪋ࠋῧ௜ 105.2 ⌧ᆅ௻ᴗ࡜ࡢ㐃ᦠᵓ⠏

CCTFI ♫㸦2016 ᖺ 8 ᭶ 24 ᪥㸧

FRP ♫㸦2017 ᖺ 1 ᭶ 20 ᪥㸧◚○≀ಖ⟶≧ἣࠋࢻ࣒ࣛ⨁ 41 ᮏศࡀ◚○῭ࠋᘢ♫ࡀᥦ౪ࡋࡓ⺯ගⅉᅇ཰࣎ࢵࢡࢫࠋ◚○సᴗຠ⋡ࢆ⪃࠼ࠊసᴗ⪅ࡀྲྀࡾฟࡋࡸࡍ࠸ࡼ࠺⊂⮬࡟ྎࢆタ⨨ࠋࢭࣈ࡟ࡶἼཬࡉࡏࡓ࠸ࠋD ♫㸦2016 ᖺ 8 ᭶ 23 ᪥㸧Ban Toxics㸦2016 ᖺ 10 ᭶ 18 ᪥㸧

CCTFI ♫ぢ㎸ࡳ㢳ᐈ࡛࠶ࡿྠ♫࡟ᑐࡋࠊႠᴗࢺ࣮ࣞࢽỈ㖟ၥ㢟࡟㛵ࡍࡿάື࡛ᗈࡃ▱ࡽࢀࡿᆅඖ NGOࠋࣇ࢕ࣥࢢࡢ୍⎔࡛ AMETCO ♫࡜ゼၥࠋࣜࣆ࡛ࣥࡢ UNIDO ᱌௳ᙧᡂࢆඹ࡟ᐇ᪋ࡋ࡚࠸ࡿࠋῧ௜ 106. ⌧ᆅ㛵ಀ⪅ྜྠ࣮࣡ࢡࢩࣙࢵࣉ➼ࡢ㛤ദ
6.1 ⌧ᆅ࣮࣡ࢡࢩࣙࢵࣉࡢ㛤ദ➨ 1 ᅇ࣐ࢽ࣮ࣛ࣡ࢡࢩࣙࢵࣉ㸦2016 ᖺ 7 ᭶ 1 ᪥㸧

➨ 1 ᅇ࣐ࢽ࣮ࣛ࣡ࢡࢩࣙࢵࣉ㸦2016 ᖺ 7 ᭶ 1 ᪥㸧ㅮ₇ࡢᵝᏊ㸦㔝ᮧ⯆⏘㸧

➨ 1 ᅇ࣐ࢽ࣮ࣛ࣡ࢡࢩࣙࢵࣉ㸦2016 ᖺ 7 ᭶ 1 ᪥㸧

➨ 1 ᅇ࣐ࢽ࣮ࣛ࣡ࢡࢩࣙࢵࣉ㸦2016 ᖺ 7 ᭶ 1 ᪥㸧ㅮ₇ࡢᵝᏊ㸦AMETCO ♫㸧㉁␲ᛂ⟅ࡢᵝᏊ㸦DENR㸧➨ 1 ᅇ࣐ࢽ࣮ࣛ࣡ࢡࢩࣙࢵࣉ㸦2016 ᖺ 7 ᭶ 1 ᪥㸧

➨ 1 ᅇࢭࣈ࣮࣡ࢡࢩࣙࢵࣉ㸦2016 ᖺ 8 ᭶ 25 ᪥㸧ㅮ₇⪅ࠊ㛵ಀ⪅㞟ྜ෗┿ 㸦 DENR, ໭ ஑ ᕞ ᕷ , FRP ♫ ,ㅮ₇ࡢᵝᏊ㸦DENR㸧

AMETCO ♫, 㔝ᮧ⯆⏘㸧ῧ௜ 10➨ 1 ᅇࢭࣈ࣮࣡ࢡࢩࣙࢵࣉ㸦2016 ᖺ 8 ᭶ 25 ᪥㸧➨ 1 ᅇࢭࣈ࣮࣡ࢡࢩࣙࢵࣉ㸦2016 ᖺ 8 ᭶ 25 ᪥㸧ㅮ₇ࡢᵝᏊ㸦CCENRO㸧ㅮ₇ࡢᵝᏊ㸦CCTFI ♫㸧➨ 2 ᅇࢭࣈ࣮࣡ࢡࢩࣙࢵࣉ㸦2017 ᖺ 1 ᭶ 17 ᪥㸧

➨ 2 ᅇࢭࣈ࣮࣡ࢡࢩࣙࢵࣉ㸦2017 ᖺ 1 ᭶ 17 ᪥㸧ㅮ₇ࡢᵝᏊ㸦໭஑ᕞᕷ ⎔ቃᒁ㸧➨ 2 ᅇ࣐ࢽ࣮ࣛ࣡ࢡࢩࣙࢵࣉ㸦2017 ᖺ 1 ᭶ 19 ᪥㸧

➨ 2 ᅇ࣐ࢽ࣮ࣛ࣡ࢡࢩࣙࢵࣉ㸦2017 ᖺ 1 ᭶ 19 ᪥㸧㛤఍ᣵᣜࡢᵝᏊ㸦⎔ቃ┬ᚠ⎔ᆺ♫఍᥎㐍ᐊ㸧

ㅮ₇ࡢᵝᏊ㸦Ban Toxics㸧ῧ௜ 106.2 ᮏ㑥◊ಟࡢᐇ᪋

➨ 1 ᅇᮏ㑥◊ಟ㸦2016 ᖺ 9 ᭶ 13 ᪥㸧➨ 1 ᅇᮏ㑥◊ಟ㸦2016 ᖺ 9 ᭶ 13 ᪥㸧᪫ᕝᕷ㏆ᩥΎᤲᕤሙ࡛ࡢㅮ⩏ࡢᵝᏊࠋ᪫ᕝᕷ㏆ᩥΎᤲᕤሙ࡛ࡢᕤሙぢᏛࡢᵝᏊࠋ➨ 1 ᅇᮏ㑥◊ಟ㸦2016 ᖺ 9 ᭶ 14 ᪥㸧➨ 1 ᅇᮏ㑥◊ಟ㸦2016 ᖺ 9 ᭶ 14 ᪥㸧࢖ࢺ࣒࢝㖔ᴗᡤᕤሙぢᏛࡢᵝᏊࠋ㸦⺯ගⅉฎ⌮ᕤሙ㸧 ࢖ࢺ࣒࢝㖔ᴗᡤᕤሙぢᏛࡢᵝᏊࠋ㸦࣊ࣞࢩࣙࣇ⅔㸧

➨ 1 ᅇᮏ㑥◊ಟ㸦2016 ᖺ 9 ᭶ 14 ᪥㸧➨ 1 ᅇᮏ㑥◊ಟ㸦2016 ᖺ 9 ᭶ 14 ᪥㸧࢖ࢺ࣒࢝㖔ᴗᡤᕤሙぢᏛࡢᵝᏊࠋ㸦㟁ụ㑅ูᕤሙ㸧࢖ࢺ࣒࢝㖔ᴗᡤᕤሙぢᏛࡢᵝᏊࠋ㸦᭱⤊ฎศሙ㸧ῧ௜ 10➨ 1 ᅇᮏ㑥◊ಟ㸦2016 ᖺ 9 ᭶ 14 ᪥㸧➨ 2 ᅇᮏ㑥◊ಟ㸦2017 ᖺ 1 ᭶ 31 ᪥㸧࢖ࢺ࣒࢝㖔ᴗᡤ࡛ࡢㅮ⩏ࡲ࡜ࡵࡢᵝᏊࠋ⎔ቃ┬⾲ᩗゼၥࡢᵝᏊࠋ➨ 2 ᅇᮏ㑥◊ಟ㸦2017 ᖺ 1 ᭶ 31 ᪥㸧

➨ 2 ᅇᮏ㑥◊ಟ㸦2017 ᖺ 2 ᭶ 1 ᪥㸧⎔ቃ┬⾲ᩗゼၥࡢᵝᏊࠋ࢖ࢺ࣒࢝㖔ᴗᡤ࡛ࡢㅮ⩏ࡢᵝᏊࠋ㸦๓ิᕥ㸸DENR EMB Director Ms. Caancan๓ิྑ㸸ᗫᲠ≀࣭ࣜࢧ࢖ࢡࣝᑐ⟇㒊 ௻⏬ㄢ㛗 ᑠ㔝ᵝ㸧

➨ 2 ᅇᮏ㑥◊ಟ㸦2017 ᖺ 2 ᭶ 1 ᪥㸧

➨ 2 ᅇᮏ㑥◊ಟ㸦2017 ᖺ 2 ᭶ 1 ᪥㸧࢖ࢺ࣒࢝㖔ᴗᡤᕤሙぢᏛࡢᵝᏊࠋ㸦Ỉ㖟⢭〇ᐊ㸧࢖ࢺ࣒࢝㖔ᴗᡤᕤሙぢᏛࡢᵝᏊࠋ㸦⾑ᅽィゎయ㸧ῧ௜ 10➨ 2 ᅇᮏ㑥◊ಟ㸦2017 ᖺ 2 ᭶ 1 ᪥㸧

➨ 2 ᅇᮏ㑥◊ಟ㸦2017 ᖺ 2 ᭶ 1 ᪥㸧࢖ࢺ࣒࢝㖔ᴗᡤᕤሙぢᏛࡢᵝᏊࠋ㸦࢟ࣝࣥ⅔㸧࢖ࢺ࣒࢝㖔ᴗᡤ࡛ࡢ㞟ྜ෗┿➨ 2 ᅇᮏ㑥◊ಟ㸦2017 ᖺ 2 ᭶ 1 ᪥㸧

➨ 2 ᅇᮏ㑥◊ಟ㸦2017 ᖺ 2 ᭶ 2 ᪥㸧࢖ࢺ࣒࢝㖔ᴗᡤ࡛ࡢㅮ⩏ࡢᵝᏊࠋ⺯ගⅉࣜࢧ࢖ࢡࣝ࢞ࣛࢫࢆ౑⏝ࡋ࡚࠸ࡿὶị◪Ꮚ㤋㸦UNEP IETC ௻⏬ᐁ ᮏከᵝ㸧ࢆぢᏛࠋ➨ 2 ᅇᮏ㑥◊ಟ㸦2017 ᖺ 2 ᭶ 2 ᪥㸧⺯ගⅉࣜࢧ࢖ࢡࣝ࢞ࣛࢫࢆ౑⏝ࡋ࡚ไసࡉࢀࡓࢥࢵ
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