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Particle size distribution measuring device

Multi-Purpose Extractor
Creates the new wave ot extraction systems

Microscope

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IZUMI FOOD MACHINERY CO., LTD.
1805/1000 printed in Japan produced by ING

Multi-Purpose Extractor

Creates the new wave ot extraction systems

The Multi-Purpose Extractor can produce all of the major beverages in the current beverage market
with one unit and also can achieve the quality control depending on the grade of the beverage.
The Multi-Purpose Extractor creates the new wave of extraction systems by applying new mechanism.

【Excellent Installed inventory】
More than 150 projects in Japan & overseas.

Wide-Range andHigh-Quality Extraction
The Multi-Purpose Extractor
covers almost all the extractionneeds with wide range ofextraction methods:
Dip,Drip ,Dip-Drip extractionand High temperature andpressure extraction recovers
the eﬀective substance at highyield rate.

Rotating shower
nozzle (for Drip)

Agitator elevating
deviceTea Leaves /Coffee Beans

Hot water tank

Ease of Operation andSafety
The Multi-Purpose Extractor
designed to be cleaned
automatically. Also, sealed
structure helps avoid the hothumid environment and preventthe contamination.

Automatic Extraction
Process
Leveler and agitation device
are mounted on the Multi
Purpose Extractor as standard
equipment.
In addition,excellent extraction
and quality control can beachieved by various extractionpattern settings.

Filter (Mesh)

PHE for heating

PHE for heating

Additives

Syrup
Pasteurized Milk

Dissolving tank

Dissolving tank

Storage tank

Pure
WaterDissolving
pump

Dissolving tank

Residuetransportingsystem

Bottom cover
Open-close device

Filter cleaning
deviceSugar

PHE for cooling

Spray ball(for Dip and CIP)
Mixing/Levelingblade

Powdered Milk

PHE for cooling

Blending tank

Storage tankIn-lineblender
Extracting section

High Temperature andHigh Pressure Extraction
Realizing Espresso extraction by
High Temperature andHigh Pressure Extraction.
High concentrates of coﬀee
essence can be obtained by thisextraction method.

Powder ingredients
dissolving section

Deaerator

PHE for heating& cooling
Pure water

Liquid ingredients
receiving section
Blending
sectionBalancetank

ClarifierCirculation
vesselAUHT section

THE（for pre-heating）
Coolant

Chilled

Homogenizer
CTHE

W（for sterilizing）

To Blending Line
Exchanger

Air

Hot Water

Holdingtube

Warm Water
CIP Solution
Raw Material Supply
Ｍ

Layout example

ＭTHE

Ｍ

(for cooling)

N2
Steam
Air & Steamfiltration unit

Multi-Purpose Extractor
Silo Tank for
Receiving Residue
DischargingResidue

Aseptic
surge tank

カス受ホッパーInstall peripheral equipment in theopen space, behind spent tea leaves
hopper or on platform

Cushion Tank
BlowerTo Filler

12Multi-Purpose Extractor

Versatile extract methods and Improvement of extraction efficiency

DIMENSIONS

Dip Extraction

Integrating various extraction process
into one extractor

E1

GM

M

Supplying raw
material

Improving operating environment withFull openA

Opening bottom cover

H2

H1

Outlet Valve

φD°

C

L1

G

H1

H2

W1

W2

E1

E2

F.L

TEX11131150 1300 1525

600

3900

7606725 5965 2150

2100 2000 2100

TEX15121550 1200 1900

70038007607100 6340 2550

2500 2400 2500

TEX20152000 1500 2300

1000 4600

760

8600 7840 3200

2800 3100 3200

TEX2215

2200 1500 2500

1200 4700

760

9100 8340 3800

3300 3300 3400

Hot water

Agitating
Speed
(rpm)

Filtration
Area
(m2)

Operation
Capacity(L)*2)

Showering
Volume(L/Hr)*3)

Hot Water
Volume(L/Hr)

Air Volume(Nm3/Hr)
0.2MPa

○6〜60

1.03

1000

3000

8000

−−

1.6

2200

300/70

○6〜50

1.65

2100

5000

12600

3.5

2.0

1.9

3000

TEX2015500/165

○6〜40

2.85

5000

8000

30000

4.5

3.2

2.6

4800

TEX2215600/200

○

6〜35

3.45

6000

10000

30000

5.04.02.6

5000

TEX1113

165/35

TEX1512*1) The figures indicate the benchmark values and may vary depending on properties of raw materials and processing conditions.
*3) For Drip and -Dip-Drip Extraction *4) The figures indicate the volume of air and purified water used for filter cleaning device.
*5) The figures do not include the power used for hydraulic unit.

M

Power(kw)
at 3φ x200/220V*5)

Dry Weight(kg)

DIMENSIONS(Ceiling)

200G

Rise and FallSystem Agitator

HightReduction
TypeH2

E2

W2

L1A

H1

Keep the hot watersupply (in) andextract discharge(out) withsame volume

Supplying
hot water

Supplying raw
material

Supplying raw
material

Supplying
hot water

65

C500

F,L

Cleaning bottom cover filter

MODELTEX1512 H
TEX2015 H

Raw Materials
Volume (kg/B)
Coffee/Tea*1)

300/70500/165
600/200

and increases variety oflock inlet of raw

Steam

Tea extraction

Coﬀee extraction
Atmosphere
extraction

Slid bearing system

Atmosphere
extraction

HTHP extraction

HTHP extraction

materials.
(Enhanced usability

The wear resistanceand safety)

flange type of sliding

extract obtained bybearing mechanism inhigh temperature extraction

the seals parts of thelifting and rotating shaft.
(endure sliding motion

700

4180

600

7495

6895

3500

3000

2700

2500

TEX2015 H

1000

5000

760

9000

8240

3950

3450

3400

2800

TEX2215 H

1200

5100

760

9800

9040

4150

3650

3600

2900

Improved vessel
strengthunder high temp. andhigh pressure)

Extraction ratio(Extract/ raw material volume)

Able to obtain the same percent of soluble
yield in half extraction time

Automated bolt-tightening system
Hydraulic system to tightening bolt for

Soluble yield improved by 20% under thesame extraction ratio!

Extraction ratio(Extract/ raw material volume)

Able to obtain the same percent of soluble
yield in half extraction time
Soluble yield improved by 50% under thesame extraction ratio!

bottom cover. (Enhanced safety and reliability)

DesignPressure(MPa)

AgitatingSpeed(rpm)Filtration
Area(m2)

Operation
Capacity(L)*2)

Showering
Volume(L/Hr)*3)

Hot WaterVolume(L/Hr)Air Volume(Nm3/Hr)
0.2MPa

0.3
0.3
0.3

6 〜 506 〜 40
6 〜 35

1.65
2.85
3.45

2100
5000
6000

5000
8000
10000

12600
30000
30000

3.5
4.55.0Purified Water
Volume(m3/Hr)
0.3MPa

2.0
3.2
4.0

TEX2215 H*1) The figures indicate the benchmark values and may vary depending on properties of raw materials and processing conditions.
*3) For Drip and Dip-Drip Extraction *4) The figures indicate the volume of air and purified water used for filter cleaning device.
*5) The figures do not include the power used for hydraulic unit.

3Vacuum pump

Closing bottom covercreates more multi-purpose※Filter mesh #50 (Basic)

SPECIFICATIONS

MOpening bottom cover°Dreg DischargeConveyor

1915

M

Discharging extract as supplying hotwaterover 100 degree C.

TEX1512 H

Dreg Receive
HopperCondenser
Cooling tube

Supplying hot water by rotating shower

Outlet Valve

Clutch-door toφDA
B
CG
W2
E1
E2
MODEL （mm）
（mm）（mm）（mm）（mm）（mm）（mm）（mm）（mm）（mm）（mm）（mm）

B

CIP

Clutch-door system

Higher concentrated

Rock Unit

CIP■ Improvement of mechanism and extraction eﬃciency

extracting methods.

φD

Closing bottom cover

CIP

HTHP Extraction system

W1
E1

Closing bottom cover*2) For Dip Extraction■ High Temperature and High Pessure(HTHP) extraction system

Discharged residue

Aroma Recovery

M

Purified Water
Volume(m3/Hr)
0.3MPaOpening bottom cover
Cleaning bottom cover filter

Outlet Valve※Filter mesh #50 (Basic)

SPECIFICATIONS

Supplying hot water by rotating
showerCleaning bottom cover filter

Dip-Drip Extraction

OpenC

B

ClosedB

70Dreg Receive
HopperDreg Discharge
Conveyor

500A

MODEL (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)Leveling raw material

Discharging extract as supplying hotwater

Discharging extract

Outlet Valve

DesignPressure

Hot water supplied
from rotating
shower passes
evenly through thelayer of raw
materials

Soluble yield(%)

E2

W2

L1

φD

Raw Materials
Volume (kg/B)
Coffee/Tea*1)

M

Mixingclosed structure.

MODEL

Supplying
hot water

Automating extraction process.

Rock Unit

Dreg

Supplying raw material
Hot waterM

extraction etc.

Air Discharge

HightReduction
Type

Hot water

Drip, Dip, Dip-DripOutlet Valve

Supplying raw
material

Supplying
hot water

Soluble yield(%)

200

W1

Drip Extraction
Outlet Valve

Closed(Ceiling)

Rise and Fall
System Agitator■ Versatile extract methods

Full open■ Atmospheic extraction system

Power(kw)
at 3φ x200/220V*5)

1.9
2.6
2.6

Dry Weight(kg)4700
72007500

Hydraulic motor

Hydraulic cylinder*2) For Dip Extraction

4

Multi-Purpose Extractor

for Simplicity and Small‐volume production in great varieties■ Small-Capacity type unit

■ Simple type unit

Extractor

Control Panel

Condenser
W

Plate Heat Exchanger
Vacuum Pump
Control
Panel

I.D

D

D2

H2
H165°

H5

H3

H4IDh

D1

H6HLvW3

W2

W1

Treated Water Tank
Common BaseFeed Pump
Treated Water PumpDIMENSIONSDIMENSIONS
Operating
Volume(L)

I.D(mm)W1(mm)

W2(mm)

W3(mm)

D1(mm)

D2(mm)

H1(mm)

H2(mm)

H3(mm)

H4(mm)

H5(mm)

H6(mm)

50

400

2230

1800

700

1485

1230

2300

2125

1350

2120

1120

1000

100

500

2330

2000

700

1485

1230

2300

2470

1620

2120

1120

1000

200

650

2980

1760

700

1800

1430

3140

3300

2180

2150

1150

1000

500

900

3230

1760

700

2000

1630

3140

3700

2450

2150

1150

1000

Lv

I.D

W

D

Hh

(L)

(mm)

(mm)

(mm)

(mm)

(mm)

50

400

1400

1000

2000

1600

100

500

1500

1000

2200

1600

200

650

1700

1200

2800

1700

5009002000160034001800■Accessories

SPECIFICATIONSAgitator
RPM

Filtration
Area

Showering Hot Water
VolumeVolume*2)(for Dip)(L)(kg/B)(r/min)(m2)(L/Hr)(L/Hr)

50

2.5〜10/1〜8

18〜106

0.13

300

100

5〜20/2〜15

18〜1060.20

600Standard
Mid Pressure
High Pressure *4)
DesignDesignDesignDesignDesignDesignPressure Temperature Pressure Temperature Pressure Temperature
(MPa)

(˚C)

600

099

600

099

(MPa)

(˚C)

(MPa)

(˚C)

−−

0.27

1350.131250.3135

200

10〜40/4〜30

18〜1060.33

1000

1500

0990.15990.313550025〜100/10〜75

7〜700.64

2000

30000990.1599−−*1) The values indicate the reference, therefore vary on raw materials and operating conditions.

LvJacketsteam

Jacketcooling waterElectrical(L)(kg/Hr)(L/Hr)

(kW)

50

30

3000

1.2

100

30

3000

1.2

200

60

5000

1.2

500

100

8000

2.3

■Option・Control Panel・Residue receiving hopper・Handwheel for opening bottom cover・Fixed shower nozzle

・Tank for heating and cooling・Moving up-down agitator

・Oil-compressor for opening bottom cover・Rotating shower nozzle

Unit flow for Small-Capacity typePG

PG

Steam Filter Steam Flow Meter
Control PanelCondenser
TGPG

VG TG

*2) The values indicate the showering volume used for Drip and Dip-Drip extraction.

M*3) Small-Sized Pressure Vessels code is applicable to 50L with mid pressure extractor.

Vacume Pump

SCMLSSG*4) Small-Sized Pressure Vessels code is applicable to 50L and First Class Pressure Vessel code is applicable to 100L and 200L with high pressure extractors.

Coolant inlet

SC

OperatingVolume
(L)

Water
(for Extraction)(L/Hr)

Cooling Water(m3/Hr)0.2MPa*1) Steam(kg/Hr)
0.5MPa*2) Air(NL/min)
0.5MPaElectricity(kW)
φ3x200-220V

5010003000130200

2.21001000

3000

1302002.22001500

5000

1802003.55003000

50004502005.0*1) The values include the required capacity for hot water supply, heating by jacket and aroma recovery.

PG

PG

Steam inlet

Air Pressure
Port

PG

UTILITY

PG

SGOperating Raw Material Volume
VolumeFor Drip/Dip*1)

Extractor Design Temperature and Pressure

SPECIFICATIONS AND UTILITY

PG
TG

Extractor

TG

Plate Heat Exchanger

Inlet of ｗater for extraction

FICQA

TI

Ｗ

TILSＨ

PG

FISCPG

Feed PumpTICA

Treated water tank

Pump for water supply
Product Outlet

TI*2) The values include the required capacity for pressurizing extractor, instrumentation and opening/closing bottom cover.

56