Hand Tool Nut Runner Series
Pistol･Angle・Straight Type Nut Runners

Instruction Manual

Rev.4 2021.07.30

Giken Industrial Co., Ltd.

Before beginning operation

Caution■Note

１．Please read this instruction manual carefully in order to ensure that you use this product correctly.
２．A part or all part of this instruction manual may not be used or reproduced without the permission of
Giken Industrial Co.,Ltd.
３．Regarding the handling process and operation that are not listed in this instruction manual, please thinkthat they cannot be operated, and do not attempt to operate them. Any defect that would occur when
the handling process or the operation that is not listed in this instruction manual is executed should be
excluded in the scope of the warranty.
４．Matters listed in this instruction manual are subject to change for the improvement without notice.
５．For the product with special specifications, please consult us because it may not be pertinent to the useof this instruction manual.
６．The personal computer for setup operation is an option. Please contact us if it is required.

Caution■Measures in case of an emergency
If this product is in a dangerous condition, immediately turn OFF all power switches of the main unit or theconnected equipment, or pull out all power cords from the plug outlets.
（「Dangerous condition」 means the condition when the fire break out or the danger to personal injury can be
expected due to the excessive heat generation, smoking or ignition.）2

Caution■Precautions to turn ON the power for the first time after the installation.
１．Be sure to install RDC (residual-current-operated protective device) on the power supply.
Breaker capacity: 15 A for use at 100 V. For use at 200 V, use 10 A.
Sensitivity current: 15 mA used.
２．Check the power supply (specification) of the power supply, then take the power supply.
３．Ensure construction of earth ground. It may cause electric shock.
４．Install the controller in the stable place to prevent vibration and falling during operation.
Installation in the inclined or unstable place causes an accident and trouble for falling of the controller due toslip, shock and vibration.
５．Please keep the space of Ｗ：１６０ｍｍ Ｄ：３３０ｍｍ Ｈ：２２０ｍｍ to install the controller.
６．Installation such as side placing of the controller is prohibited.
７．At the time of a cable wiring, please wire from the condition which stretched the cable once. With the winding
and so on, it becomes the cause which damages the cable.
８．At the time of a cable wiring, please wire so that the extreme winding (less than R=100mm) may not exist.
Also, as for the fixed part, fix it so that the fall of the cable and so on may not be expected.
９．Confirm that the connector was inserted firmly so that it may not be disconnected.
１０．Make sure that the locking type connector is securely locked.
１１．Confirm that the connection of the cable is right before the turning ON. (The watching check)3

－ Ｃｏｎｔｅｎｔｓ －１．System outline ............................................................................................................ 5
２．Specifications .............................................................................................................. 6
２－１ Nut runner specifications .........................................................................................................6
２－２ Exploded view of Nut runner .....................................................................................................8
２－２－１ Pistol type ............................................................................................................................................................................ 8
２－２－２ Angle type ............................................................................................................................................................................ 9

２－３ Ｄｉｍｅｎｓｉｏｎｓ ｔａｂｌｅ .............................................................................................................10
２－３－１ Ｐｉｓｔｏｌ ｔｙｐｅ .................................................................................................................................................................... 10
２－３－２ Angle type ......................................................................................................................................................................... 11
２－３－３ Straight type .................................................................................................................................................................... 12
２－３－４ Controller .......................................................................................................................................................................... 13

２－４ Basic specification .................................................................................................................15
２－５ Functions Features ................................................................................................................16

３．Wiring connection ..................................................................................................... 17
３－１ System wiring referential layout ..............................................................................................17
３－２ Internal wiring layout Type : Basic (G※-T※-N04-M) ...................................................18
３－３ Internal wiring layout Type : With position detection function (G※-T※-N07-M) ........19
３－４ Ｐａｒａｌｌｅｌ Ｉ／Ｏ Ｉｎｔｅｒｎａｌ ｗｉｒｉｎｇ ｌａｙｏｕｔ ..............................................................................20

４．Explanation of each part ........................................................................................... 22
４－１ Tool ......................................................................................................................................22
４－２ Ｃｏｎｔｒｏｌｌｅｒ............................................................................................................................23
４－３ Display part ...........................................................................................................................25

５Setting personal computer............................................................................................ 27
５－１ Outline ..................................................................................................................................27
５－２ System requirements .............................................................................................................27
５－３ Installation procedure with the setting software .......................................................................28
５－４ Software hierarchy chart ........................................................................................................34
５－５ Software screen explanation...................................................................................................35
５－６ Ｓｅｔｔｉｎｇ ｓｔａｎｄａｒｄ ｗｉｔｈ ｅａｃｈ ｓｅｔｔｉｎｇ ｉｔｅｍ （Ｒｅｆｅｒｅｎｃｅ ｖａｌｕｅ） .................................44

６．Code table ................................................................................................................. 54
６－１ ＮＧ Code table .....................................................................................................................54
６－２ Ａｌａｒｍ

ｃｏｄｅ ｔａｂｌｅ ...........................................................................................................56

７．Precautions・Maintenance ....................................................................................... 59
８．Measures in case of the abnormal-occurrence........................................................... 60
９．Ethernet Specifications of communication ............................................................. 72
９－１ Outline ..................................................................................................................................72
９－２ Specifications of interface ......................................................................................................72
９－３ Communication procedure ......................................................................................................72
９－４ Ｍｅｓｓａｇｅ ｆｏｒｍａｔ ｏｆ ｃｏｍｍｕｎｉｃａｔｉｏｎ .............................................................................73
4

１．System outline
This system is hand tool type nut runners using the tightening know-how cultivated by theconventional multi-spindle tightening control “GSS Control System”.

Three models are available;「Pistol type(GP series)｣， ｢Angle type(GA series)」 and 「Straight type (GS series)」。
Ａｓ ｆｏｒ ｔｈｅ ｃｏｎｔｒｏｌｌｅｒ、it united in the interface unit and the driver unit of the conventional GSS
controller to realize simplification and downsizing as 1 tool to 1 controller.

Tool section
Tightening accuracy ６σ ± ２％
Small transducer is built in the top of the tool and it realized such accuracy that the conventional air
hand tool could not obtain.
The tool is light and easy to operate due to the design based on ergonomics and lightening overthe detail.
High-intensity lamp is installed in the body of the tool which enables to confirm the present
condition and the tightening result easily with the lamp.

Controller section
Downsizing was realized by means of uniting the interface unit and the driver unit.
A large sized panel is used for the front and the tightening result as well as the abnormal contents
can be confirmed at a glance.
Using ＵＳＢ cable connection, it is possible to change the setting data and obtain data of results, etc.
by the special software through the communication with a personal computer.
6000 data as the past tightening history can be stored in the controller.

Tightening control processing
It is possible to set 3 kinds of speed at any timing of switching.
It has a preventing function with nibbling in the tightening part at beginning of tightening by thesoft start feature.
It has a feature to reduce a load to the wrist and the arm by the gradient setting and the soft stop
control.

5

２．Specifications
２－１ Nut runner specifications
Proper Torque at 200V
Tool model【 】value at 100V

STRAIGHTANGLE

PISTOL（Ｎｍ）

Max.RPM
（ｒｐｍ）

ＧＰ－１５

３～１３ 【３～１３】

１２５０

ＧＰ－３０

６～２７ 【６～２４】

９５０

ＧＡ－３０

６～２７ 【６～２１】

ＧＡ－５０

Sq. sizeHex, Bit

Weight（Ｋｇ）

Overall
length
（ｍｍ）

０．７5

２０５

□ ９．５

１．２

２５０

８００

☐ ９．５

１．４

４３０

１０～４５ 【１０～３５】

４７０

☐ ９．５

１．５

４４４

ＧＡ－７０Ｃ

１５～６３ 【１５～４３】

４００☐ １２．７

１．９

４６９

ＧＡ－１００Ｃ

２０～９０ 【２０～６８】

５００☐ １２．７

３．０

５３８

ＧＡ－２００Ｃ

４０～１８０ 【４０～１３９】

２２０☐ １２．７

４．０

５７６

ＧＡ－３００Ｃ

６０～２５０ 【６０～１８５】

１４５☐ １９．０５４．４

５９９

GA-300-N1

６０～２７０ 【６０～２１０】

９０☐ １９．０５

４．４

６１１

ＧＳ－１５

３～１３ 【３～１３】

１２５０

☐ ９．５

０．９

３４１

ＧＳ－３０

６～２７ 【６～２４】

９５０

☐ ９．５

１．３

３９４

ＧＳ－７０

１５～６３ 【１５～５５】

３００☐ １２．７

１．４

４２３

ＧＳ-7０Ｈ

１５～６３ 【１５～５５】

７６０☐ １２．７２．５

４７３

ＧＳ－１００２０～９０ 【２０～７８】

４２０☐ １２．７

２．９

５０５

☐ ９．５

・Non-reaction pistol type
Proper Torque at 200V
Tool model【 】value at 100V

PISTOL（Ｎｍ）

ＧＰＸ－３０ＳＷ

１０～３０ 【１０～３０】

Max.RPM
（ｒｐｍ）

４７００

*GPX-30SW is a pulse-only tool6

Sq. size□９．５２

Weight（Ｋｇ）

１．１５

Overall
length（ｍｍ）

２４１

・Non-reaction pistol type7

２－２ Exploded view of Nut runner
２－２－１ Pistol type8

２－２－２ Angle type9

２－３ Ｄｉｍｅｎｓｉｏｎｓ ｔａｂｌｅ
２－３－１ Ｐｉｓｔｏｌ ｔｙｐｅ10

２－３－２ Angle type11

２－３－３ Straight type12

２－３－４ ControllerType : Basic (G※-T※-N04-M)

13

Type : With position detection function (G※-T※-N07-M)

14

２－４ Basic specification
Tool type
Controller model（Type Basic）

Pistol / Straight

Pistol / Angle / Straight

GP-T1-N04(N05)-M

Controller model

GA-T1-N04(N05)-M

GA-T1-N07-M（Type With position

GA-T5-N07-M

GA-T1-N07-MS(*2)

detection function）
Input power

Single phase AC100V-200V 50/60Hz

Withstand voltage

AC1500V 1 minuteInsulation resistance

DC500V 10MΩ or more

Rated Current(*1)

AC100V : MAX11A , AC200V : 5.5A

Electric capacity

500VA (5A)

Controller`s heat

GA-T5-N04-M

1100VA (11A)

40W at the time of stand-by

generation
GP-30
GA-30

Tool model

GS-30

GP-15

GS-70

GS-15

GA-50
GA-70
GPX-30SW

Motor output Ｗ
Operating temperature44

GS-70H
GS-100GA-100C
GA-200C
GA-300C
GA-300-N1

88

176

0～40℃ Less than 90%RH(It shall be no condensation)and humidity*1. At the time of tightening the bolt rises in proportion to the time until reaching the cutting torqueafter seating, but a large current flows in the power supply though it is short time. At this time,
average power from sitting to cutting torque is 1100 W at GA-300C , GA-300-N1.

*2. GA-T1-N07-MS is a controller for GPX-30SW.

15

２－５ Functions FeaturesProtective function

Display function

Over load(AL20)，overcurrent(AL30) andencoder failure(AL60)，etc.
Alarm No.，Tightening abnormal code，Program No. andTightening result(Torque)
It automaticaly recognizes the rating data(including

Rate setting

offset value)by turning ON the power after connection
with the controller.

Parameter setting

Memory oftighteing results

Program 24 typesfiles(N07 series has 15 typesfiles)
Tightening 24 types
It saves 6000 tightening results in the controller as thetightening history.It is possible to read out the data by
the setting personal computer.(CSV data saving)
Serial communication(Global Pokayoke、Communication withthe sequencer

Tightening results from output)
Parallel communication(Interlock box,etc.
24V repuired separately)
Ethernet communication(Tightening results from output)

Zero magnification

Diagnosis function for the torque sensor malfunction

check function(Performs per each program starting.)

Calendar function

Stores Year,Month,Day,Hour<Minute and Second per data.

Regenerative function

Built-in regenerative function

Standard inertia(INERTIA)

Rotating direction

ＪＬ ≦ 30Ｊｕ
Direction of CCW should be the forward rotation viewed
from the motor shaft end.Reverse switch is put on the tool.

16

３．Wiring connection
３－１ System wiring referential layout

DataCollection

Data
Collection17

３－２ Internal wiring layout Type : Basic (G※-T※-N04-M)

18

３－３ Internal wiring layout Type : With position detection function (G※-T※-N07-M)

19

３－４ Ｐａｒａｌｌｅｌ Ｉ／Ｏ Ｉｎｔｅｒｎａｌ ｗｉｒｉｎｇ ｌａｙｏｕｔ

20３－５ Ｔｏｏｌ ｃａｂｌｅ ｃｏｎｎｅｃｔｉｏｎ ｌａｙｏｕｔ（Ｓｔａｎｄａｒｄ ５ｍ cable ： ＧＰＲ－Ｋ－５Ｍ）（Extension １５ｍ cable ： ＧＰＲ－ＫＬ－１５Ｍ）

21

４．Explanation of each part
４－１ Tool
Main shaft

Gear

Judgment buzzer（Ｃｉｒｃｕｉｔ ｂｏａｒｄ ｂｕｉｌｔ－ｉｎ）

Ｇｒｉｐ ｐａｒｔ
Ｇｅａｒ ｐａｒｔ

ＭａｉｎｓｈａｆｔＭｏｔｏｒ ｐａｒｔ

（Ｃｉｒｃｕｉｔ ｂｏａｒｄ ｂｕｉｌｔ－ｉｎ）

Ｈｉｇｈ ｌｕｍｉｎｏｕｓ ｌａｍｐ ｆｏｒ ｊｕｄｇｍｅｎｔ
Ｊｕｄｇｍｅｎｔ ｂｕｚｚｅｒ

22

Ｔｒｉｇｇｅｒ

４－２ Ｃｏｎｔｒｏｌｌｅｒ
Ｆｒｏｎｔ

Ｌａｒｇｅ ７ ｓｅｇｍｅｎｔ
Ｄｉｓｐｌａｙ ｓｃｒｅｅｎ
Ｒｅｓｕｌｔ ｄｉｓｐｌａｙ ｌａｍｐ

Ｏｐｅｒａｔｉｏｎ ｂｕｔｔｏｎ
Ｍａｋｅｒ ｓｐｅｃｉｆｉｃａｔｉｏｎ
Ｍａｉｎ ｐｏｗｅｒ ｓｗｉｔｃｈ
ＵＳＢ ｃｏｎｎｅｃｔｏｒ ｆｏｒ
ｓｅｔｔｉｎｇ ＰＣ
ｃｏｍｍｕｎｉｃａｔｉｏｎ．
Ｂａｃｋ（Parallel I/O terminal pin arrangement）

23

Input

Pin１

Pin２

Pin３

Pin４

Pin５

Program

Program ２

Program４

Program８

Tightening

Pin６

Pin７
Resolver

QL in
side

1 selectselect

Block

Block

selectOutputdetermination

determination

side
OK

selectPossible

Equipment

Position

OK

OK

Running

24

Pin９

Pin１０

24V

24V

COM

COM

24V

24V

COM

COM

Reset
unavailable

Total OK

NOK

Pin８

Spare

Spare

４－３ Display partIn the front of the controller, there are 2 stages large 7 segment display and lamps with results so thatthe current states of the tool, tightening results and abnormal contents can be understood.
Information of version with internal software is displayed in the 7 segment display when it turns on the
power source.
During this time, following procedures、etc. are done in the controller;① The self-diagnosis with software in the controller.
② Diagnosis with hardware of the controller.
③ Confirmation of the tool connection.
④ Confirmation with the motor cable communication.
⑤ Confirmation with the encoder cable communication.
⑥ Reading treatment with tool rating data.
Ｗｈｅｎ ａｌｌ ｃｏｎｆｉｒｍａｔｉｏｎｓ ａｒｅ ｃｏｍｐｌｅｔｅｄ ｉｎ ｒｉｇｈｔ ｃｏｎｄｉｔｉｏｎ，
current conditions are indicated.
In the upper stage of 7 segment,
Selected program No.
Tightening screw No. (Setting at the program setting screen)
Tightening abnormal code
Alarm code
In the lower stage of ７ segment、Final tightening value is displayed.

25

26

５Setting personal computer
５－１ Outline
This software is used for setting the 「Ｈａｎｄ ｔｏｏｌ ｃｏｎｔｒｏｌｌｅｒ」.
This software is used for setting, etc regarding tightening operation by the tool.
It is also possible to read out the tightening history and to confirm the tightening torque waveformby a graph.
WINDOWS XP

Type : Basic for Ver.8.0.○
Type : With position detection function For Ver.8.1.○

WINDOWS 7

Type : Basic and Type : With position detection function
Ver.7.1.○（COMMON）

５－２ System requirements
ＯＳ ：ＷＩＮＤＯＷＳ ９８
ＷＩＮＤＯＷＳ ＮＴ
ＷＩＮＤＯＷＳ Ｍｅ
ＷＩＮＤＯＷＳ ＸＰ
ＷＩＮＤＯＷＳ 7
ＷＩＮＤＯＷＳ １０

ＲＡＭ ： ６４ＭＢ or more minimum needStandard Install folder ： C:¥Program Files¥HAND TOOL SETTING (WINDOWS 98,NT,Me,XP)： C:¥GIKEN¥HANDTOOL SETTING Ver.7.1. (WINDOWS 7)

Password at the time of writing in the controller ： ２００３

27

５－３ Installation procedure with the setting software
The way of installing the ｢Ｈａｎｄ ｔｏｏｌ ｓｅｔｔｉｎｇ ｓｏｆｔｗａｒｅ｣ in your PC is described.
Please install in the PC in accordance with the following order.
１．Set a CD for the installation ［Ｈａｎｄ ｔｏｏｌ ｔｙｐｅ ｎｕｔ ｒｕｎｎｅｒ ｓｅｔｔｉｎｇ ｓｏｆｔｗａｒｅ] in the PC.
２．Confirm the contents of the CD by Explorer, etc.

３． Select XP version or 7 version Execute the 「ＳＥＴ ＵＰ.EXE」 which is in the SET UP folder.

４．Installation of the hand tool setting software starts and operate according to the instruction of the screen.
.

28

５．Ｗｈｅｎ ｔｈｅ ｓｃｒｅｅｎ ｏｆ 「Ｓｅｔｕｐ ｗａｓ ｃｏｍｐｌｅｔｅｄ」(right-upper) is displayed, the installation isfinished.
６．Next step is to install the device of the connection cable(USB).
７．Insert connection cable in the USB connector of the personal computer.
８．Turn ON the controller for the hand tool and insert the USB cable in the setting cable connection
port in the front of the controller.

９．When the insertion of the cable ends, the search of new hardware starts
１０．Ｍｏｒｅｏｖｅｒ， ｎｅｗ ｈａｒｄｗａｒｅ ｓｅａｒｃｈ Ｗｉｚａｒｄ‘ｓ ｂｅｇｉｎｎｉｎｇ ｓｃｒｅｅｎ ｉｓ ｄｉｓｐｌａｙｅｄ．

29

１１．Ｃｈｏｏｓｅ 「Ｎｏ， ｄｏｎ‘ｔ ｃｏｎｎｅｃｔ ｔｈｉｓ ｔｉｍｅ （Ｔ）｣from the alternative of the screen and click
the button(To next).

１２．Ｃｈｏｏｓｅ ｢Ｉｎｓｔａｌｌｉｎｇ ｆｒｏｍ ｔｈｅ ｌｉｓｔ ｏｒ ｔｈｅ ｓｐｅｃｉｆｉｃ ｐｌａｃｅ （ｄｅｔａｉｌｓ）（Ｓ）｣from thealternative of the screen and click the button 「Ｔｏ ｎｅｘｔ」.
１３．Choose ｢Ｓｅａｒｃｈｉｎｇ ａ ｂｅｓｔ ｄｒｉｖｅｒ ｉｎ ｔｈｅ ｆｏｌｌｏｗｉｎｇ ｐｌａｃｅ （Ｓ）｣from the screen
alternative.

Put a check in ｢Ｒｅｍｏｖａｂｌｅ ｍｅｄｉａ｣｢Ｉｎｃｌｕｄｉｎｇ ｔｈｅ ｆｏｌｌｏｗｉｎｇ ｐｌａｃｅ｣ andclick the button 「Ｒｅｆｅｒｅｎｃｅ」.
１４．In the choice screen of the folder (following drawing), select 「ＵＳＢ ｓｅｒｉａｌ ｄｒｉｖｅｒ （ｔｈｅ ＩＣ ｆｏｒｔｈｅ ｅｑｕｉｐｍｅｎｔ）」 which is in the installation CD and click the 「ＯＫ」 button.
１５．Confirming that the folder in the CD which was chosen a short while ago is displayed at the box
under 「including the following place」, click the button 「Ｔｏ ｎｅｘｔ」.
１６．When the taking process of the device data in the personal computer is completed, the finishingscreen of Wizard is displayed.
Click the 「Ｆｉｎｉｓｈ」 button and the device installation process is completed.
（ Because there is a case which executes similar processing twice (displaying a screen
automatically), you are requested to do similar processing. in such case.
１７．Next, it sets a port number at the USB port.
「Control panel 」 screen is displayed.

30

１８．Select 「Performance and maintenance」 and moreover, select 「System」.

１９．As the screen 「Property of System」 is displayed, select 「Hardware」 by the tab in the upper
part of the screen.

31

２０．Select 「Device manager」 and choose 「Port（ＣＯＭ and ＬＰＴ）」 to confirm the COM No. of the
USB Serial Port. （The following picture in red frame, ＣＯＭ７ in case of the following picture）

２１．Make the device manager screen finish and start up the hand tool setting software which was
installed a short while ago.
（Starting up should be done as Start – Program – GSS hand tool setting.）
Starting up screen is displayed, and immediately main menu is displayed asking 「Ｄｏ ｙｏｕ ｗａｎｔ ｔｏｃｏｍｍｕｎｉｃａｔｅ？」. So select the 「Ｎｏ」.

32

２２．Ｓｅｌｅｃｔ the 「Ｍａｉｎｔｅｎａｎｃｅ」Ｍｅｎｕ ｆｒｏｍ ｔｈｅ ｍａｉｎ ｍｅｎｕ．

２３．Select the 「Port setting」 from the maintenance menu.

２４．Ｃｈａｎｇｉｎｇ ｔｈｅ 「Ｐｏｒｔ Ｎｏ．」in the port setting screen to the ＣＯＭ Port No. which was
confirmed in the item 20 in short while ago, click 「ＯＫ」.
As the maintenance screen is displayed, click 「Return to the main menu」.
As the main menu screen is displayed, click 「Finish」 to finish the software once.
（In case of change with the port, it is necessary to finish the software once.）
All setting is ending as above.
The software starts up when you select 「All program」－「Hand tool setting」 from the 「Ｓｔａｒｔ」
menu..
33

５－４ Software hierarchy chart34

５－５ Software screen explanation
When the software starts up, the opening screen
is displayed and immediately the main menu appears.

A message box of 「Do you want to communicate？」
is displayed.

In case of the condition which cancommunicate with the controller,
please select 「Yes」 and if being in thecondition which you cannot communicate,select 「No」.

It is the main menu of this system.
Changes about all setting are done
from this main menu.

35

【Setting read】
Reading in of the setting values oftightening is done.
It chooses the place of reading in from
「ＦＤ・ＨＤ」 and 「Controller」.

In case of selecting 「ＦＤ・ＨＤ」, the screen to selectthe place of reading in with the file is displayed. Choose
the file and click the 「Open」 button.
Reading in with tightening data starts and when it iscompleted, it returns to the 「Setting read」 screen.

In case of selecting 「Controller」, click 「Ｙｅｓ」 in themessage box confirming the connection with the setting
PC and the controller by the setting cable.
Reading in with tightening data starts and when it iscompleted, it returns to the 「Setting read」 screen.

36

【Setting write】
Writing of the tightening setting value
is done.
The place of writing is selected from
「ＦＤ・ＨＤ」 and 「Controller」.

In case of selecting 「ＦＤ・ＨＤ」,
the screen to input the place of writing the file and thefile name is displayed. Input the file name and click
the 「Ｓａｖｅ」button.
Writing of the tightening data starts and when it iscompleted, it returns to the 「Ｓｅｔｔｉｎｇ write」screen.

In case of selecting 「Controller」,
the screen to input a pass word is displayed.

Input

the writing pass word 「2003」 and click the 「ＯＫ」button
confirming the connection of the setting PC and the controller
by the setting cable. The message box is displayed and click「Yes」.
Writing of the tightening data starts and when it is completed,
it returns to the 「Setting write」screen.

37

【Setting】
It is the screen to set the contents about
Tightening..
First, it chooses the start-up way of thecontroller.
If it is in the condition to be able tocommunicate with the controller, select「Yes」.
If not, select 「No」.
・Global pokayoke compatible
The way to make the program selection
automatically receiving parts instruction
from the RS-232C connector in the back..

・Interlock instruction compatible
The way to make the program selection
automatically receiving parts instruction
from the PIO connector in the back..
(The 24V voltage is necessary separately).

・Compulsive operation
In case of no signal from higher rank,
it selects the Program 1 compulsorily
at the moment of turning on the power.
(It is valid when there is no environment toreceive instructions from higher rank andit has one kind of program.)

Always, choose any one and click the 「ＯＫ」 button.

38

This is the setting No.2 screen.
In this screen, it selects a way oftightening operation in 1 program.
・Fixed one step operation
１ program － Finishing by １ tightening
・Flexible operation
１ program － Finishing by plural tightening
Always, either choice becomes necessary.

39

Ｗｈｅｎ 「Ｔｉｇｈｔｅｎｉｎｇ ｓｅｔｔｉｎｇ」 is selected from the setting No.2 screen, the setting screen of tightening
details appears.
This screen is roughly 4 screen structure;① Torque setting② Speed setting③ Operation setting④ Lump-sum setting（Switching of each screen can be done by the tab in the upper part of the setting screen.）
Moreover, it is possible to make 1～３０ （３０kinds） of each setting No.
・Torque setting screen
Main setting contents are about 「Torque」「Time」「Angle」.

40

・Ｓｐｅｅｄ ｓｅｔｔｉｎｇ ｓｃｒｅｅｎ
Ｍａｉｎ ｓｅｔｔｉｎｇ ｃｏｎｔｅｎｔｓ ａｒｅ ａｂｏｕｔ 「Ｓｐｅｅｄ ｏｆ ｔｈｅ ｍａｉｎ ｓｈａｆｔ」「Ｓｗｉｔｃｈ ｔｉｍｉｎｇ」.

41

・Ｏｐｅｒａｔｉｏｎ ｓｅｔｔｉｎｇ ｓｃｒｅｅｎ
Ｍａｉｎ ｓｅｔｔｉｎｇ ｃｏｎｔｅｎｔｓ ａｒｅ ａｂｏｕｔ ｒｅｄｕｃｉｎｇ ｒｅａｃｔｉｏｎ ａｎｄ ｍｉｎｕｔｅｏｐｅｒａｔｉｏｎ ａｔ ｔｈｅ ｔｉｍｅ ｏｆ ｔｉｇｈｔｅｎｉｎｇ．

42

・Ｌｕｍｐ－ｓｕｍ ｓｅｔｔｉｎｇ ｓｃｒｅｅｎＩｔ ｉｓ ｔｈｅ ｓｃｒｅｅｎ that the contents set in the before mentioned 3 screens are put together in 1
screen.
All setting set in each screen of torque setting･speed setting･operation setting is reflected.
In case of setting in this screen, it will be reflected in each screen of torque setting・speed setting・
operation setting.

（Item which is only possible to be set in this screen）

43

５－６ Ｓｅｔｔｉｎｇ ｓｔａｎｄａｒｄ ｗｉｔｈ ｅａｃｈ ｓｅｔｔｉｎｇ ｉｔｅｍ （Ｒｅｆｅｒｅｎｃｅ ｖａｌｕｅ）

44

When the Flexible operation is selectedin the setting No.2 screen, it comes tobe possible to select 「Ｐｒｏｇｒａｍ ｓｅｔ」.

As explained about the setting No.2
screen, versatile tightening becomes
possible when using the flexible setting.
If 「Program setting」 is selected,
it moves to the screen for the settingof tightening operation.

It is the 「Program setting」 screen.
It is possible to make １～２４ kinds ofProgram No.

When plural times of tightening required,Be sure to put 「End」 command andmake out as 1 block..

（Handling at ＮＧ occurrence）

When 1 block finished and the corresponding
Judgment of tightening was NG,
・Move to the Next step
→ It moves to the next tightening operation.
・Repeat ＮＧ step
→Again, tightening of the step which NG occurred should be done.
（Until it turns ＯＫ, it doesn’t advance towards the following step.）

45

Ｍｏｖｉｎｇ ｔｈｅ ｃｕｒｓｏｒ ｔｏ ｔｈｅ ｐｌａｃｅ ｗｈｅｒｅ ｙｏｕwant to add a block, click 「operation select」 button.
As the operation select screen is displayed, selecta tightening No. (final tightening No.) to be usedand click 「End」 button. After that, click 「ＯＫ」
button.

Besides, it is not possible to select the No. which is
not prepared with the final tightening setting.
(Blue turning-over condition)

Moreover, changing the screw no.（１～６０） enables
us to confirm by the controller which times of tightening
is being done.

When 「ＯＫ」 button is clicked, the block which was set in the operation select screen comes to be
added.

By the repeat of this work, a program is created.

46

Axis array setting screen（Type : With position detection function Correspondence only）

The program can be set up to 1-24

Please select the “Yes”

Screen right side of the table is tocoordinate setting the position witheach tightening Become.
Click the selected framein the screw number※This display will appear on the display
It is not related to the value of thecoordinates。
screw No.= Order tightening
Disp No. = Number of screws to be displayed on the display

When finished put the setting, please press always confirm button

47

【Auto measurement】
It is possible to get tightening data
connecting a setting personal computer
to the controller.
・OnlineKeeping the Online screen on while the PC
is connected, tightening data can be realtime obtained.
・Tightening wave
Keeping the Tightening wave screen on
while the PC is connected, tightening wave
can be real time obtained.
・Tightening history
It is possible to obtain past 6000 data ofthe tightening history saved in the controller.
Be careful that while getting data, it is notpossible to do the tightening operation.

Online screen
Select 「Online」 and the message box as 「Do you want toCommunicate ?」 is displayed.
Ｃｏｎｆｉｒｍｉｎｇ the connection with the controller, click 「Yes」.
Besides, when a check is given at「Online data is saved at a file」 and「Zero/Gain data is saved」, the obtained data
are saved in the PC.

The place to be saved;
It is automatically saved in the ¥Auto measurement\Online\ where this soft ware is installed.

48

Tightening wave screen

Select Tightening wave and the message box as「Do you want to communicate？」 is displayed.
Confirming the connection with the controller,
click 「Yes」.
Besides, when a check is given at「Wave data is saved at a file」 and「Zero/Gain data is saved.」, the obtained
data is saved in the PC.

The place to be saved;
It is automatically saved in the¥Auto measurement¥wave¥ where
this soft ware is installed.

Tightening history screen
Select ［Ｔｉｇｈｔｅｎｉｎｇ ｗａｖｅ］ and the message
box as 「Do you want to communicate？」 is displayed.
Confirming the connection with the controller, click「Yes」.
Besides, Maximum 6000 data are saved in the controller.
It takes about 4 minutes to receive max. data.
While receiving data, it is not possible to use
the tool, please pay much attention duringcommunication.
When 「READ」 button in the screen upper partat the tightening history screen is clicked,
the communication with the controller starts.
If 「READ」button is not clicked, communication
does not start.
After finish of reading, clicking with 「History
information writing」button comes to be possible.
Data obtained clicking 「History information writing」button are saved in the personal computer.
As the place to be saved, it is automatically saved in the ¥Auto measurement¥wave¥ where
this soft ware is installed.
49【Maintenance】

This is the screen to confirm the basic
setting of the tool and the controller,
and the alarm history.
・Calendar setting
It sets the calendar in the controller.
・External output
It sets the way to output the data of thetightening results to the outside.
(at present, not corresponding)・Print
It is the screen to print the setting values of the tightening..
・Ｔｏｏｌ ｒａｔｅ and Ｚｅｒｏ-adjust
It is the screen to set the initial value of the tool main unit.
・Alarm history
It is the screen to read out the alarm history occurred before.
・Port setting
It is the screen to set the specifications of communication about the connection with the controller.

Calendar setting
Select the calendar setting and the message box as 「Do you want toCommunicate？」 is displayed.
Confirming the connection with the controller,
click 「Yes」.
Version of the software in the current controller
and inside clock will be displayed.
In case of changing the inside clock of theController, click 「Setting」.
When deleting a tightening record inside theController, click 「History clear」.
50

・Print
It is possible to confirm the printing image
at 「Print preview of all setting data」

Ａｔ 「Ａｌｌ ｓｅｔｔｉｎｇｓ ｐｒｉｎｔ」, it prints thesetting values from a printer connectedto the personal computer.
It is indispensable that 「Normally used
printer」 is set in the personal computer.
・Tool rate Zero point adjustment
Selecting the calendar setting, the message
box as 「Do you want to communicate ?」 isdisplayed.

Confirm the connection with thecontroller, and click 「Yes」.

Regarding the rating data, they are
put on record in the main unit of the tool
(internal circuit board) at the time of
shipment from the factory.
When the controller is connected with thetool, the controller automatically recognizes
the rating data registered in the tool at thetime of turning on the controller.
If rewriting of the rating data is done using the setting software, the changed content isreflected until turning off the power. However, be careful that turning on the power again,
it becomes invalid.
In case of rewriting with the internal circuit board of the tool, it requires a special work andplease consult with the manufacturer.
（Contents of item）

51

・Alarm history
If the calendar setting is selected, the message box as 「Do you wantto communicate？」 is displayed.
Confirm the connection with the controller, and click 「Yes」.
The alarm record (maximum of 16)
which is registered inside the controller
is displayed in the screen.
At 「Alarm history clearing」, registeredhistory data are cleared.
At 「History information write」, obtained
data are stored in the personal computer.
As the place to be stored, it is automaticallystored in the \Auto measurement\wave\
where this soft ware is installed.

・Port setting
It sets the communication port ・protocol
to connect the controller and the PC.
About port No., set the port No. which isconnected with the controller.
（Ｆｏｒ ｄｅｔａｉｌｓ， ｐｌｅａｓｅ ｒｅｆｅｒto５－３， the setting ｓｏｆｔｗａｒｅ
installation procedure ；since the clause １７.）
As for the protocol, please do not change from the prescribed value. There is possibility that thecommunication comes to be impossible.

52

【ＩＰ Ａｄｄｒｅｓｓ setting】
This is the address setting screen
in case of connecting to the higher rank
Personal computer through the Ｅｔｈｅｒｎｅｔ.
Confirm connection environment with thehigher rank PC and set contents.

53

６．Code table
６－１ ＮＧ Code table
Operation

Code display
０００１

Contents
Zero point offset error

Zero magnification check and others

During the Zero/magnification check, Zero point output exceeded the limit over.
AD converter initialization’s inferior at the time of re-turning on the controller.
０００２

Magnification error
During the Zero/magnification check, magnification output exceeded the limit over.
AD converter initialization’s inferior at the time of re-turning on the controller.

０００３

Zero point offset fluctuation error
Difference between outputs of last time and present time exceeded the set over.

０００４

Magnification change error
Difference between outputs of last time and present time exceeded the set over.

０４０３

Final tightening zone ＮＧ
When the zone determination is set , tightening torque was not in the setting zone.

０４１１

Final tightening torque over
Torque value at stopping exceeded the setting value.

０４１２

Final tightening torque under
Torque value at stopping does not reach the setting value.

０４２１

Final tightening time over
Operation time at stopping exceeds the setting value.

０４２２

Final tightening time under
Operation time at stopping does not reach the setting value.

０４３１

Final tightening angle overFinal tightening

Operation angle at stopping exceeds the setting value.
０４３２

Final tightening angle under
Operation angle at stopping does not reach the setting value.

０４３３Final tightening over time
Operation time until tightening finish exceeds the setting value.

０４３４Final tightening cut angle NG
Operation angle until tightening finish exceeds the setting value.

０４４１

Final tightening snag torque over.
Snag torque at the time of tightening exceeded the setting value.

０４４２

Final tightening snag torque underSnag torque at the time of tightening did not reach the setting value.

０４５１

Final tightening rundown angle over
Rundown angle at the time of tightening exceeded the setting value.

０４５２

Final tightening rundown angle under.
Rundown angle at the time of tightening did not reach the setting value.

54

０５００

Trigger releasing ＮＧ

Trigger

Trigger was released before reaching the cut upper limit after passing the snag torque at the time oftightening.
０６００

Spindle unit (motor) heating error

Heat

During tightening operation, the temperature of the motor coil exceeded １７５℃.
（But, the coil temperature calculation is based on the result of calculation.）

Position detection

0711

R/D1 Converter abnormal

0721

Resolver1 cable disconnection

0712

R/D2 Converter abnormal

0722

Resolver2 cable disconnection

0713

R/D3 Converter abnormal

0723

Resolver3 cable disconnection

55

６－２ Ａｌａｒｍ

ｃｏｄｅ ｔａｂｌｅ＊ Ｆｏｒ ａｌｌ alarm and error occurrence, the initial measure is to turn off the power supply once
and after 3 seconds turn on the power again confirming if the same alarm occurs.
Code display
contents
ＡＬ１０・AL１１
Power drive error

Detected cause
Power drive error is
detected
Over current, overheat error, control
power supply error.

Situation

Cause

Occurs simply when
supply is turned on.
Occurs when operated.

power

Overload alarm

Average value of tool
current exceeded
thedetectinglevel(Fn01-PA06)

AL２２
AL２３
ＡＬ３０
Speed alarm

ＡＬ４０

RS1
Resolver abnormal
RS2
Resolver abnormal
RS3
Resolver abnormal
Motor speed
exceeded detecting
level (FN01-PA05).

Failed tosensor.

initialize

Replace controller

Wire short-circuit of tool

Check wiring to tool
Replace tool
Replace controller

Combination with tool andcontroller is not correct.
Controller adjustment improper

Change tool or controller

Internal
overcontroller

withImprove heat radiating
condition
Ease operating condition
Replace toolandChange tool or controller
Take another setting value

heat

Replace controller

Occurs when operated.

Motor seizure

Occurs after operated.

Combination with tool
controller is not correct.

Tool vibrates while running.

Adjustment improper.

Gain re-adjustment.
(Fn.01-PA00~PA03)

Occurs during acceleration anddeceleration
Occurs during rotation at aconstant speed.

Too
much
/deceleration.

Occurs simply when operation
startsTool wire wrong connection/not
connected.
Locking of gear part
Torque sensor error
Torque sensor rate, cut torquesetting error.
Overload detecting level error

Lower
acceleration/deceleration
speed. (Fn.01-PA21)
Reconsider
tightening
torqueCheck wiring

Screw is tightened.

AL２１

Controller error

Controller error

Occurs during acceleration anddeceleration
Occurs during operation

ＡＬ２０

MeasuresOccurs simply when turning on
the power supply.
Ｏｃｃｕｒｓ ｗｈｅｎ ｐｏｗｅｒ
ｓｕｐｐｌｙ ｉｓ ｔｕｒｎｅｄ ｏｎ

acceleration

Too much load torque.

Check mechanism.
Check torque sensor.
Check settling value.
Reconsider Fn.01-PA06

Resolver1
cable disconnection
Resolver2
cable disconnection
Resolver3
cable disconnection

Check wiring.
Loose connection
Replace cableOccurs during operation.

Speed overshoot.

Occurs simply when turning on
the power supply.

Tool sensor error
Sensor signal receiver error.
Over speed detecting level
error

Readjust gain.
(Fn.01-PA00~PA03)
Replace tool
Replace controller.
Reconsider Fn.01-PA05

Motor does not rotate afterdrive power supply is turned on.

Sensor initial error

Motor rotates after drive power
supply is turned on.

56

Wrong wiring to tool.
Tool defectGear mechanism is heavy.
Combination with tool andcontroller is not correct.
Sensor defectSensor signal receiver error.

Check wiring to tool.
Replace tool.
Improve mechanism
section.
Change tool or controller.
Replace tool.
Replace controller.

Code display
contents
ＡＬ４８

Detected cause

Situation

Cause

Measures

Sensor position datacannot be readnormally.

Occurs during operation.

Signal receiver defect.
Sensor defect.

Replace controller.
Replace tool.

Ｓｉｇｎａｌ ｌｉｎｅ ｏｆ
ｓｅｎｓｏｒ ｗａｓ ｂｒｏｋｅｎ．

Ｏｃｃｕｒｓ ｗｈｅｎ ｐｏｗｅｒ
ｓｕｐｐｌｙ ｉｓ ｔｕｒｎｅｄ ｏｎ．

Sensor signal line broken.

Check wiring.
Loose connection
Replace tool

Drive voltage is high.

Occurs during deceleration.

Regenerative ability insufficient

Regeneration
processing circuit
malfunctioned

Occurs simply when power
supply is turned on.
Occurs simply when power
supply is turned on.
Occurs during deceleration.

Drive voltage specification iswrong.
Controller defectRegenerative resistor broken

Replace controller
Lower acceleration/
deceleration speed.
(Fn.01-PA21)
Replace controller

ＡＬ８０

Drive voltage cutting

Ｄｒｉｖｅ ｐｏｗｅｒ ｓｕｐｐｌｙ interrupted

or momentary powerinterruption occurredOccurs simply when power
supply is turned on.

Angle data reading
error.
ＡＬ６０
Ｓｅｎｓｏｒ ｓｉｇｎａｌ
ｅｒｒｏｒ
ＡＬ７１
Drive power supply
over voltage
ＡＬ７２
Regeneration circuit
error

Drive voltage is too
low
Momentary

Occurs simply when power
supply is turned on.
Occurs at a specific timing.

Occurs during operation.

Replace controller
Replace controller

Regenerative processing ability
insufficient
Drive voltage specification iswrong.
Voltagedetectingcircuitmalfunction
Drive power supply was cut off
during controller operation.。

Replace controller

Voltage drop and power supply

Check input power supply

Change controller
Check power supply wiring
Replace controller
Check higher rank timing
and preparation signal of
operation.

momentary interruption of

power

input power supply

interruption(about
0.1sec.) occurred.
ＡＬ９０
DriversectionE2PROM error

Data cannot beread /written from /to E2PROM.

AL91
Tool E2PROM
Disappearing DATEDisappearing DATE
From E2PROM

AL92
Tool E2PROM error

E2PROM
Checksum error

Occurs at a specific timing.

Drive power supply was cut off
during controller operation.

Occurs when power supply isturned on.
Occurs when parameters are
saved.
Occurs at a specific timing.

E2PROM defect ／ operating
life

Raised in the middle data
writing
Occurs at a specific timing.

Raised in the middle data
writing
AL93
Tool E2PROM error
ZERO error
ＡＬＡ０Tool connection
error

Data cannot beread /written from /to E2PROM.
Controller type and
tool
type
not
matching

Occurs at a specific timing
Occurs when parameters are
saved.
Occurs when power supply isturnedonafter
initialconnection.

57

Tool E2PROM
Malfunction
Tool E2PROM
Malfunction
Tool E2PROM
Malfunction
Cable error
Tool E2PROM
Malfunction
Cable error
It has been input
Rating setting
Magnificationpreset value “0”Ｍｉｓｍａｔｃｈ ｏｆ Ｃｏｎｔｒｏｌｌｅｒ
ｔｙｐｅ ａｎｄ ｔｏｏｌ ｔｙｐｅ．

Check higher rank timing
and preparation signalof operation.
Replace controller

Exchange of tools

Exchange of tools
Exchange of cable

Magnificationpreset
Enter the appropriate
value
Ｒｅｐｌａｃｅ controller ortoolCode display
contents
ＡＬＣ０

Detected cause

Situation

Cause

Measures

Program selection
error/contents error

Occurs when power supply isturned on.

Tool cable being broken

Replace tool cableOccurs at input enable

Specified program no. is 0, or
more than 25.
There is no content ofspecified program.

Check program selection
signalReconfigure program.

Selected block which operation
was already completed.
Setting of upper/lower limit isboth 0.
Final tightening cut angle is 0.
E2PROM defect/ operatinglife
Due to ｃｏｍｍｕｎｉｃａｔｉｏｎｅ ｒｒｏ ｒ ｗ ｉ ｔ ｈ Ｐ Ｃ， programcontents are not stored
normally.
Unit setting mistake

Check block selection
signal.
Check settings.

Noise

Put ferrite core to thetool cable.
Replace controller.

Program No. error

Occurs when program starts.
ＡＬＣ１

Undecipherable stephas been set.

Ｏｐｅｒａｔｉｏｎ
ｃｏｎｔｅｎｔ ｅｒｒｏｒ

Occurs when program starts.
Occurs when each operation
starts.

Occurswhen
programstarts/while executing
ＡＬＣ２
No operating axis
error

ＡＬＣ３
Controller E2ROM
error
ＡＬＣ５
Programsettingerror
ＡＬＣ６
Pokayokecommunication error
ＡＬＣ７
Tightening remaining
Q’ty error

Specified axis is not
actually installed ／axis no. is doubled.

Occurs when power supply isturned on.

Data cannot beread/written
from
/to
E2ROM
normally.
No rate setting

Ｏｃｃｕｒｓ ｗｈｅｎ ｐｏｗｅｒ
ｓｕｐｐｌｙ ｉｓ turned on.
Occurs when parameters are
saved.
Occurs when operation starts

Timeout ofcommunication withexternal Pokayoke。

Count of tightening
remainingquantity
withpokayokediffered.

E2ROM defect /operating
life time

Replace controller
Retransmitting from PC
Check communication
cable
Check unit setting axis
(Fn.11)

Rate setting mistake

Check rate setting

Occurs after turning on power
supplyCommunication setting mistake

Reconsider
communication setting(Fn.10-PA3)

Occurs during the operation
Occurs during the operation
Occurs during the operation

Controller error
Error in Pokayoke side

Replace controller
Replacepokayokeequipments
Put ferrite coreto the communication
cable

Noise mixed to RS-232C line

Controller error
Replace controller＝

Ｃ Ｐ Ｕ
cannotoperate normally.

Becomes normal when the tool
cable is disconnected

ＣＰＵ is not
Operating.

Occurs when power supply isturned on.
Becomes normal when tool
cable is disconnected.

ＣＰＵ error

ＬＥＤ OFF58

Error in pokayoke side
Replace pokayoke equipments
Noise mixed to RS-232 C line
Put ferrite core to the communication cable
Short-circuit of tool cable, wrong wiring
Check wiring
Controller defectReplace controller
Short-circuit of tool cable, wrong wiring
Check wiring

７．Precautions・Maintenance【Precautions】
・When the tool is replaced, make sure to cut off the power supply of the controller.
・Do not operate the trigger switch when your hands are wet.
・This product is not water-proof construction. Please avoid such use in the place where watersplashes.
・Be sure to use the tool with the corresponding controller.
・Ｄｏ ｎｏｔ make sudden shock on the one touch chuck part. There is the possibility that snap
ring comes off and the one touch chuck is disassembled.
・Do not make sudden shock on the square socket pin preventing falling.. There is the possibility
that the safety-catch pin shears.
【Ｍａｉｎｔｅｎａｎｃｅ】
Ｐｌｅａｓｅ make daily inspection on the following contents in order to ensure that you use thisproduct correctly.
１）Check the connectors for loosened condition.
２）In the state of no-load rotation, are there any strange sound and rotation sound in
discontinuity ?
３）Check the output axis for loosened condition.
４）Check the trigger switch for loosened condition or late returning when released.
５）Check the cable for flaw and cracks.
６）Check the cable if it is transformed by being inserted or crushed.
７）Check if the alarm lamp lights at the condition that the power supply of the controller turned on.
Besides, in order to ensure the most suitable accuracy and quality, we recommend
the revision confirmation (implementing in us) once a year.

59

８．Measures in case of the abnormal-occurrence
Hand tool (Angle) nut runners replacing procedure (at replacing the controller)

1/2

Necessary
Way

Working contents

Remarktools
PC for setting

Back up saving of the setting values with
１

Communication
the current controller
cable

２

Ｔｕｒｎ ｏｆｆ ｔｈｅ ｐｏｗｅｒ ｓｕｐｐｌｙ ｏｆ ｔｈｅcontroller.

In case of fixing the controller, remove theScrewdriver

fixing metal, etc.

Nipper, etc.

３

４Pull out first side power source connector of
the back.

５

Ｗｈｅｎ ｅｘｔｅｒｎａｌ ｉｎｐｕｔ／ｏｕｔｐｕｔ
connectors are equipped, remove theconnectors.

Precise minus
screwdriver（only when the connector is used.）

６

Replace the controller.

60

For details, refer to 「ＰＣ ｓｅｔｔｉｎｇ ｐｒｏｃｅｄｕｒｅ」

Ｈａｎｄ ｔｏｏｌ （ａｎｇｌｅ） ｎｕｔ ｒｕｎｎｅｒ

Replacing ｐｒｏｃｅｄｕｒｅ （at replacing the controller）

Ｎｅｃｅｓｓａｒｙ
Ｗａｙ

Ｗｏｒｋｉｎｇ ｃｏｎｔｅｎｔｓ

Ｒｅｍａｒｋｔｏｏｌｓ

７

Ｗｈｅｎ external output/input connectors
Precise minus
are equipped, assemble the connectors.
Screwdriver

８

Insert the first side power supply connectorof the back.

When the controller was fixed, fit the fixing
９

Screwdriver, etc
metal, etc.

１０

Turn on the power supply of the controller。

PC for setting
Write setting values saved for back up into
１１

Communication
the controller.
cable

61

2/2

Hand tool（angle）nut runnerWay

Working contents

Replacing procedure

Necessary tools

１

Turn off the power supply of the controller.

In case of the controller being fixed,

Screwdriver,２
remove the fixing metal, etc.

Nipper, etc.

Pull off the first side power supply connector
３of the back。

４

Pull out the cable of tool side

Replace the cable taking around from the５

Nipper, etc.
tool to the controller.

62（at replacing the cable）

1/2

RemarkHand tool (angle) nut runner Replacing procedure (at replacing the cable)
Way

Working contents

Necessary tools

６

Insert cable of tool side

７
Insert the first side power supply connectorof the back.

In case of the controller being fixed,
８

Screwdriver, etc.
install the fixing metal, etc.

９Turn on the power supply of the controller.

63

2/2
RemarkＨａｎｄ ｔｏｏｌ （ａｎｇｌｅ） ｎｕｔ ｒｕｎｎｅｒ

Ｒｅｐｌａｃｉｎｇ ｐｒｏｃｅｄｕｒｅ（Ａｔ ｒｅｐｌａｃｉｎｇ the tool）

Ｎｅｃｅｓｓａｒｙ
Ｗａｙ

Ｗｏｒｋｉｎｇ ｃｏｎｔｅｎｔｓ

Ｒｅｍａｒｋｔｏｏｌｓ

１Ｔｕｒｎ ｏｆｆ the ｐｏｗｅｒ ｓｕｐｐｌｙ ｏｆ ｔｈｅｃｏｎｔｒｏｌｌｅｒ

２

Pull out the cable of the tool side

３

Replace tool.

４

Install the cable of the tool side.

64

1/2

Ｈａｎｄ ｔｏｏｌ （ａｎｇｌｅ） ｎｕｔ ｒｕｎｎｅｒWay

Working contents

５

Turn on the power supply of the controller

Ｒｅｐｌａｃｉｎｇ ｐｒｏｃｅｄｕｒｅ （Ａｔ ｒｅｐｌａｃｉｎｇ the ｔｏｏｌ）

Necessary tools

65

Remark2/2

Hand tool （Pistol）Nut runnerWay

Working contents

Replacing procedure（At replacing the controller）

Necessary tools

１

PC for Setting
Save the setting values of the current
Communication
controller for back up.
cable

２

Turn off the power supply of the controller.

In case of the controller being fixed,

Screwdriver,remove the fixing metal, etc.

Nipper, etc.

３

Pull

out

the

first

side

power

supply４connector of the back.

５

Ｗｈｅｎ ｅｘｔｅｒｎａｌ ｉｎｐｕｔ ／ｏｕｔｐｕｔ
connectors

areequipped,

removeconnectors.

thePrecise minus
Screwdriver（only when the connector is used.）

６

Replace the controller.

66

1/2

RemarkHand tool (pistol) nut runnerWay

Replacing procedure（At replacing the controller）

Working contents

Necessary tools

When external input /output connectors are

Precise minus

equipped, assemble the connectors.

Screwdriver

７

Put in the first side power supply connector
８of the back.

In case of the controller being fixed, install９

the fixing metals, etc.

Screwdriver, etc.

１０

Turn on the power supply of the controller。

Setting PC
Write the back-up saved setting values in the
１１Communication
controller.
cable

67

2/2

RemarkHand tool (Pistol) Nut runnerWay

Working contents

Replacing procedure （At replacing the cable）

Necessary tools

１

Turn off the power supply of the controller

In case of the controller being fixed, remove

Screwdriver,the fixing metals, etc.

Nipper,etc.

２

３

Pull

out

the

first

side

power

supplyconnector of the back４

Pull out the cable of the tool side.

５
Replace the cable taking around from the
Nipper, etc.
tool to the controller.

68

1/2

RemarkHand tool (Pistol) Nut runnerWay

Working contents

Replacing procedure

Necessary tools

６

Install the cable of the tool side.

７
Put in the first side power supply connectorof the back.

In case of the controller being fixed, install
８

Screwdriver, etc
the fixing metal, etc.

９Turn on the power supply of the controller.

69（At replacing the cable ）2/2

RemarkHand tool (Pistol) Nut runner

Replacing procedure（At replacing the tool）

1/2

Ｎｅｃｅｓｓａｒｙ
Way

Working contents

Remarktools

１Turn off the power supply of the controller

２

Pull out the cable of the tool side

３

Replace the tool.

４

Install the cable of the tool side.

70

Ｈａｎｄ ｔｏｏｌ （Ｐｉｓｔｏｌ） Ｎｕｔ ｒｕｎｎｅｒ Ｒｅｐｌａｃｉｎｇ ｐｒｏｃｅｄｕｒｅ（Ａｔ ｒｅｐｌａｃｉｎｇ ｔｈｅ ｔｏｏｌ）

Ｎｅｃｅｓｓａｒｙ
Ｗａｙ

Ｗｏｒｋｉｎｇ ｃｏｎｔｅｎｔｓ

ｔｏｏｏｌｓＲｅｍａｒｋＴｕｒｎ ｏｎ ｔｈｅ ｐｏｗｅｒ ｓｕｐｐｌｙ ｏｆ ｔｈｅ５ｃｏｎｔｒｏｌｌｅｒ

71

2/2

９．Ethernet

Specifications of communication

９－１ Outline
Using higher rank side sequencer, etc., it is possible to output specific data in the controller.
Specifications of Communication are as follows;
９－２ Specifications of interface
Item

Contents
GP-T1-N04(N05)-M
GA-T1-N04(N05)-M

Controller model

GA-T5-N04-M
Software version

1688-***Ｔｈｅ ｓｔａｎｄａｒｄ ｂｅｉｎｇ ｂａｓｅｄ

Ethernet TCP/IP being conformed

Quantity in connection

1:n ( it distinguishes by IP address)

Communication speed

10/100Mbps (automatic switching)Transmission block length

25byteCharacter way

ASCII

Character length

8bit
According to the Check Sum.

Specifications ofcommunication

The lower rank 16 bit data with total from the character

Error checkafter STX to the semicolon 「；」in front of Check Sum
data.

End of dater

End character of each dater shall be 「, 」.
STX(0x02) ,ETX(0x03)
It makes output completely with ASCII code except

Transmission control codetransmission

code.

(Decimalnumber,hexadecimal

intermingling)
９－３ Communication procedure
Communication is only the transmission with regular data from the side of the controller.
The controller side will not react even if some data transmission is done from the host side (higher rank
sequencer, etc.).
Data is transmitted only for the last tightening data in one program.

Host

Data
Transmit 3
Controller

Tightening
finishTightening
finishTightening
finishＦｉｇｕｒｅ １ Ｄａｔａ ｔｒａｎｓｍｉｓｓｉｏｎ ｆｒｏｍ ｔｈｅ Ｃｏｎｔｒｏｌｌｅｒ
72９－４ Ｍｅｓｓａｇｅ ｆｏｒｍａｔ ｏｆ ｃｏｍｍｕｎｉｃａｔｉｏｎ
Transmitting ａｎｄ ｒｅｃｅｉｖｉｎｇ ｍｅｓｓａｇｅ ｏｆ ｃｏｍｍｕｎｉｃａｔｉｏｎ ｉｓ ｄｏｎｅ ｗｉｔｈ ｔｈｅ ｆｏｌｌｏｗｉｎｇ
Format. All data are sent with ASCII..

Check Sum is output by hexadecimal and others

are output by decimal number.
*

STX

Node №，

Screw №， Torque result，

Angle result， Tightening judge ；Check Sum

ETX

Number of
NameContents

Check Sum range

Characters
10ｍａｘ

Dummy character「Ｚ」×10times ｍａｘ＊
It is output as dummy in front of ＳＴＸ but receive as data after STX.
1

Start code （0x02）

ＳＴＸ
It shows the top of the message.
3
Node No.

It outputs the 4th of the IP address of the equipment by 3 digits in thedecimal number.

○ex) 192.186.0.123 → 「1」「2」「3」 transmitting，

1

End symbol of the data （0x2C）2

It outputs the screw number tightened by 2 digits in the decimal number.

○○Screw No.
ex) screw No.「12」 → 「1」「2」 transmitting，

1

End symbol of the data （0x2C）4

It outputs the tightening torque result in the decimal number.
Unit is 0.1[Nm].

Tightening torque result○○ex) 123.4[Nm] → 「1」「2」「3」「4」 transmitting.
，1

End symbol of the data. (0x2C)4

It outputs the angle from detecting the snag torque to tightening finish in
the decimal number. Unit is 0.1[゜].

Tightening angle result○○ex) 123.4 [゜] → 「1」「2」「3」「4」 transmitting.
，1

End symbol of the data. (0x2C)1

It outputs the judgment of tightening result according to the following○○

Tightening judgment
table 1.
1

End symbol which shows the data finish and the Check Sum startｓ○；(0x3B)
4

Check Sum
Check Sum calculation range is from 「Node No.」 to 「；」、 which
ASCII character code is summed in the hexadecimal number、and

Ｃｈｅｃｋ Ｓｕｍ

lower rank 4 digits are converted to ASCCII to give it.
Data format ： hexadecimal 4 digits(0000h ～ FFFFh)
ＥＴＸ

1Finish code (0x03)

73

Table１

ASCII CodeJudgment result table

BIN Code

Name

(HEX)

＠

40h

ＯＫ

％

25h

ＮＧ

Ａ

41h

ＺＥＲＯ Error／broken wire／tool degradationＥ

45h

Initial error

Ｆ

46h

Cycle over time errorＧ47hTorque ＬＯＷ／Torque insufficientＨ

48hTorque ＨＩＧＨ／Double tighteningＩ

49hAngle ＬＯＷ／SeizureＪ

4Ah

Angle ＨＩＧＨ／diagonal entering74９－５ ＡＳＣＩＩ Code table
The following table shows the ASCII code to which this controller corresponds.
It does not correspond to the characters in the part of

0

1

2

3

4

5

6

7

(0000)(0001)(0010)(0011)(0100)(0101)(0110)(0111)

０(0000)

ＮＵＬ

ＤＥＬ

ＳＰ

０

＠

Ｐ

‘

ｐ

１

(0001)

ＳＯＨ

ＤＣ１

！

１

Ａ

Ｑ

ａ

ｑ

２

(0010)

ＳＴＸ

ＤＣ２

〝

２

Ｂ

Ｒ

ｂ

ｒ

３

(0011)

ＥＴＸ

ＤＣ３

＃

３

Ｃ

Ｓ

ｃ

ｓ

４

(0100)

ＥＯＴ

ＤＣ４

＄

４

Ｄ

Ｔ

ｄ

ｔ

５

(0101)

ＥＮＱ

ＮＡＫ

％

５

Ｅ

Ｕ

ｅ

ｕ

６

(0110)

ＡＣＫ

ＳＹＮ

＆

６

Ｆ

Ｖ

ｆ

ｖ

７

(0111)

ＢＥＬ

ＥＴＢ

'

７

Ｇ

Ｗ

ｇ

ｗ

８

(1000)

ＢＳ

ＣＡＮ

(

８

Ｈ

Ｘ

ｈ

ｘ

９

(1001)

ＨＴ

ＥＭ

)

９

Ｉ

Ｙ

ｉ

ｙ

Ａ

(1010)

ＬＦ

ＳＵＢ

＊

：

Ｊ

Ｚ

ｊ

ｚ

Ｂ

(1011)

ＶＴ

ＥＳＣ

＋

；

Ｋ

[

ｋ

{

Ｃ

(1100)

ＦＦ

ＦＳ

,

＜

Ｌ

¥

ｌ

｜

Ｄ

(1101)

ＣＲ

ＧＳ

-

＝

Ｍ

]

ｍ

}

Ｅ

(1110)

ＳＯ

ＲＳ

.

＞

Ｎ

^

ｎ

～

Ｆ

(1111)

ＳＩ

ＵＳ

/

？

Ｏ

_

ｏ

ＤＥＬ

75

１０．ＲＳ－２３２Ｃ Specifications of communication
・１０－１ Outline
Using higher rank side sequencer, etc., it is possible to output specific data in the controller.
Specifications of Communication are as follows;
・１０－２ Specifications of interface
Item

Contents
GP-T1-N04(N05)-M
GA-T1-N04(N05)-M

Controller model

GA-T5-N04-M
GA-T1-N07-M
GA-T5-N07-M

Software version

1688-***
2757-2**

Output connector

Back of controller RS-232C

Ｔｈｅ ｓｔａｎｄａｒｄ ｂｅｉｎｇ ｂａｓｅｄ

RS-232C compliant

Quantity in connection

1:1

Full dual communication
Synchronous communication

Communication speed

9600bps

Transmission block length

Variable

Character way

ASCIISpecifications of

Character length

8bit

communication

Stop bit

1bit

Error checkNo parity# Start sending

Transmission control code

CR End of transmission

Output with ASCII code except for transmission code
(Mixed decimal and hexadecimal numbers)

・１０－３ Communication procedure
Communication is only the transmission with regular data from the side of the controller.
The controller side will not react even if some data transmission is done from the host side (higher rank
sequencer, etc.).
Data is sent every time when tightening is done once.
Host

Data transmit 1

Data transmit 2

Controller

Tightening completedFigure 2

Tightening completed

Tightening completed

Data transmission from the controller
76

Data transmit 3

１０－４ Ｍｅｓｓａｇｅ ｆｏｒｍａｔ ｏｆ ｃｏｍｍｕｎｉｃａｔｉｏｎ
Transmitting ａｎｄ ｒｅｃｅｉｖｉｎｇ ｍｅｓｓａｇｅ ｏｆ ｃｏｍｍｕｎｉｃａｔｉｏｎ ｉｓ ｄｏｎｅ ｗｉｔｈ ｔｈｅ ｆｏｌｌｏｗｉｎｇ
Format. All data are sent with ASCII..
Judgment is output in hexadecimal, otherwise in decimal
Screw
#

Year

/

Month

/

Day

␣

Time

:

Minutes

Program

Judgment

Tightening
0

No.

No.

Angle
0

time

Snag
0

resultCR
torqueSend selection
Number○：Optional
Name

Contents

ofChange transmission
Characters

selection with Fn12＃

Date and time１

Start symbol (0x23)
YY/MM/DD␣hh:mm○

YY(Year)/MM(Month)/DD(Day)␣hh(Time)：mm(Minutes)

Fn.12 no.1 SEG0

１４
There is a space between DD and hh.
／ ： 0x2F

Judgment

Screw No.

Program No.
０： ：0x3A

Output tightening judgment result○

ＯＫ：００００

Fn.12 no.1 SEG1

４
ＮＧ：ＮＧ code

Outputs the tightened screw No. in two decimal numbers○

Ex)Screw No.『１２』 → 『１』『２』Send

Fn.12 no.1 SEG2

Decimal output of tightening program No.

○

Ex）Program No.『５』 → 『０』『５』Send

Fn.12 no.1 SEG3

２

２
1

Tightening torque

Data delimiter (0x30)
Decimal output of tightening torque result

Unit : Ｎ．ｍ○

５resultTightening timeEx)１２３．４Ｎ．ｍ → 『１』『２』『３』『．』『４』Send

Fn.12 no.2 SEG0

Decimal output of tightening time results○

Unit : ｍｓ

4Ex)１２３４ｍｓ → 『１』『２』『３』『４』Send

０

1

Fn.12 no.2 SEG1

Data delimiter (0x30)
Decimal output of the angle from snag torque detection to tightening○

Tightening angle

５

completion

Unit : deg
Fn.12 no.2 SEG2

Ex)１２３．４° → 『１』『２』『３』『．』『４』Send
０

1

Snag torque５

Data delimiter (0x30)
Decimal output of snag torque results

Unit : Ｎ．ｍ

Ex)１２３．４Ｎ．ｍ → 『１』『２』『３』『．』『４』Send
ＣＲ

1

Completion code (0x0D)

77○
Fn.12 no.2 SEG2

１０－５ ASCII code table
The following table shows the ASCII code to which this controller corresponds.
It does not correspond to the characters in the part of

ＭＳＤ

0

1

2

3

4

5

6

7

(0000)(0001)(0010)(0011)(0100)(0101)(0110)(0111)

０(0000)

ＮＵＬ

ＤＥＬ

ＳＰ

０

＠

Ｐ

‘

ｐ

１

(0001)

ＳＯＨ

ＤＣ１

！

１

Ａ

Ｑ

ａ

ｑ

２

(0010)

ＳＴＸ

ＤＣ２

〝

２

Ｂ

Ｒ

ｂ

ｒ

３

(0011)

ＥＴＸ

ＤＣ３

＃

３

Ｃ

Ｓ

ｃ

ｓ

４

(0100)

ＥＯＴ

ＤＣ４

＄

４

Ｄ

Ｔ

ｄ

ｔ

５

(0101)

ＥＮＱ

ＮＡＫ

％

５

Ｅ

Ｕ

ｅ

ｕ

６

(0110)

ＡＣＫ

ＳＹＮ

＆

６

Ｆ

Ｖ

ｆ

ｖ

７

(0111)

ＢＥＬ

ＥＴＢ

'

７

Ｇ

Ｗ

ｇ

ｗ

８

(1000)

ＢＳ

ＣＡＮ

(

８

Ｈ

Ｘ

ｈ

ｘ

９

(1001)

ＨＴ

ＥＭ

)

９

Ｉ

Ｙ

ｉ

ｙ

Ａ

(1010)

ＬＦ

ＳＵＢ

＊

：

Ｊ

Ｚ

ｊ

ｚ

Ｂ

(1011)

ＶＴ

ＥＳＣ

＋

；

Ｋ

[

ｋ

{

Ｃ

(1100)

ＦＦ

ＦＳ

,

＜

Ｌ

¥

ｌ

｜

Ｄ

(1101)

ＣＲ

ＧＳ

-

＝

Ｍ

]

ｍ

}

Ｅ

(1110)

ＳＯ

ＲＳ

.

＞

Ｎ

^

ｎ

～

Ｆ

(1111)

ＳＩ

ＵＳ

/

？

Ｏ

_

ｏ

ＤＥＬ

１０－６ Connection cable
D-SUB 9-pin controller side uses female connector
Connect with a straight cable※Communication is not possible with a cross cable
Used with a cable length of 10 m or lessPC sideController side

Signal name

No.

No.

Signal name

CD

1

1

NC

Received data

2

2

Transmission data

Transmission data

3

3

Received data

DTR

4

4

NC

Signal GND

5

5

Signal GND

DSR

6

6

RTS

7

7

CTS

8

8

RI

9

9

NC

Pin assignment and cable diagram
78