+]LIGHT GROOVE 150DX
RG150/RG150A

OPERATION MANUALORIGINAL INSTRUCTION

昇
上

下降

停止

停止
下降

昇

上

Be sure to readthis operation manual
before using the machine.
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1. SAFETY CONSIDERATIONSWARNING
1. Ensure you use the correct voltage.
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2. Check the switch is OFF before inserting the plug into the power supply socket.
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3. Avoid electric shock.
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4. Be aware of the environment you are working in.
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5. Use designated accessories and attachments.
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6. In the following cases, turn the unit OFF and pull the plug out of the socket:
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7. If any abnormality is noticed, stop the machine immediately.
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8. Keep the work site clean.
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9. Do not let any unauthorised personnel near the machine.
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10. Do not apply excessive force.
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11. Use the machine only for its designated purpose.
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1. SAFETY CONSIDERATIONSWARNING
12. Wear proper working clothing.
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13. Do not work in an unnatural posture.
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14. Remove tools such as wrenches.
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15. Operate the unit with great care.
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16. Do not handle the power cord carelessly.
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17. Perform careful maintenance daily.
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18. Check for damaged parts.
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20. For overhaul and repair of the machine, ask an appointed REX agent.
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2. PRECAUTIONS WHEN USING THE LIGHT GROOVE 150DXWARNING
1. Use rollers that match the pipe being processed. (Refer to Fig. 1, Fig. 5)
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SLSH

2. Never touch rotating parts.
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3. When replacing or inspecting the rollers, turn the switch OFF and pull thecord out of the socket.
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4. Insert the pipe correctly. (Refer to Pg. 6, 2. Setting up the pipe.)
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5. Use the lock pins correctly. (Refer to Figs. 2 and 12):KHQJURRYLQJSXOOWKHKHDGORFNSLQWRVHWWKHKHDGIUHH2SHUDWHWKHUROOHUORFNSLQDFFRUGLQJWRWKHW\SHRISLSH

6. Use the pump correctly. (Refer to Pg. 8, 3. Operating the Pump)
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7. Stop using the pump if the warning LED lights up.
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8. Check the dimensions of the groove with a gauge. (See Pg. 12, 7 Confirm
groove dimensions)$IWHUSURFHVVLQJWKHSLSHEHVXUHWRFKHFNWKHGLPHQVLRQVRIWKHJURRYHZLWKFDOLSHUVHWF3ODFHWKHPDFKLQHRQDÀDWVXUIDFH
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33. MAIN PARTS, STANDARD SPECIFICATIONS, ACCESSORIESNAMES OF EACH PARTParts in common

Manual Pump/RG150

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Automatic Pump /RG150A

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STANDARD SPECIFICATIONS
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4. GETTING READY
1. Setting Up
Attaching the legs (Fig. 4),QVHUWHDFKRIWKHIRXUOHJVLQWRWKHVRFNHWVLQWKHEDVHRIWKHPDFKLQHDQGWLJKWHQWKHWKXPEVFUHZVRQWKHRXWVLGHRIWKH
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Changing the rollers. (Fig. 5)
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Removing the rollers
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Reinstalling the rollers (reverse the procedure above).

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4. GETTING READY
2. Setting Up the Pipe
Adjusting the height of the pipe (Fig. 8)
Spirit Level

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Pipe

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Contact between
pipe and collar

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Operating the head lock pin+HDG

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Operating the roller lock pin according to the type of pipe
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Pull

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1. Position when the pipe is set

2. Pipe rotation

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4. GETTING READY
3. Operating the Pump
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Operating Manual Pump (RG150) Fig. 15
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Operating Manual Pump (RG150)
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Operating Automatic Pump (RG150A) Fig. 16
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Operating the Automatic Pump

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Up

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Operating Automatic Pump (RG150A)
Green LED

Stop
LL

N

PU

Down

W

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UP

Up
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1. Adjusting groove depth
1. Loosen the lock nut. (Fig. 17)

Loosen/RFN1XW

Procedures in common$GMXVWLQJ1XW

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2. Adjusting the position of the upper roller (Fig. 18)
Manual Pump /RG150)LJ

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8SSHU5ROOHU

Automatic Pump /RG150A
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Engaging the pipe

3. Adjustment of groove depth (Fig. 19))LJ

Procedures in common
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4. Finishing up the adjustment of groove depth.
Manual Pump /RG150

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Automatic Pump /RG150A
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5. OPERATION GUIDE
2. Grooving
1. Preparing to process the pipe (Fig. 21)

8SSHU5ROOHU

Manual Pump /RG150
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SLSHZLWKWKHXSSHUUROOHUDQGSUHVVDJDLQPipe

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2. Adjusting the guide roller (Fig. 22)
3XVK.QRE

Procedures in common
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3. Adjusting the head (Fig. 23)
Procedures in common
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4. Using the Foot Switch (Fig. 24)
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Centre: ON
Lower:(0(5*(1&<6723

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IRRWVZLWFKKRXVLQJ

10< Upper >OFF

 &HQWUH !

ON< /RZHU >Emergency stop
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5. OPERATION GUIDE
5. Grooving(Fig. 25, 26)
Manual Pump /RG150
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67'
(200A - 300A)

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Pull over and down

Automatic Pump /RG150A
P

下

上

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6. Finishing up (Fig. 27)
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)LJ
LED

Manual Pump /RG150

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Automatic Pump /RG150A
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7KH JURRYH GHSWK LV
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Groove gauge
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▲

A

B

▲

100A

▲

▲

7DEOH

トマリ トオリ6L]H0DUN)LJ

11

5. OPERATION GUIDE 6LQFH SLSHV PD\ EH VRPHZKDW GHIRUPHG FKHFN DOODURXQGWKHSLSHZLWKWKHJDXJH
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()LJ30)

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▲

W

▲

L

▲

Roll groove size table▲

2. Check the L and W dimensions with a caliper.

▲
▲

G

OD

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3LSH6L]H

OD
Pipe Outside'LDPHWHU

L

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 (25A)

 í   í ó (32A) í   í ò (40A) í   í (50A) í   í ò  $ í   í (80A) í   í (100A) í   í (125A)

 í   í (150A)

 í   í (200A)

19 

  *  í (250A)



19 

  *  í (300A)



19 

  *  í (350A)

 

   í (400A)

 

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7KH*GLPHQVLRQRI8´(200A) to ´(400A)LQWKHDERYHWDEOHLVWKHJURRYHFLUFXPIHUHQFH

12

7DEOH

5. OPERATION GUIDE
4. Pipe chamfer

Pipe

▲

▲

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+HDG/RFN3LQ

1. Locking the head (Fig. 32)
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2. Removing the legs (Fig. 33)
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LL

STOP

DO

WN

PU

UP

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3. Carrying+DQJLQJ+RRN(\HEROWLL STOP

DO

WN

PU

UP

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WARNING,IDQ\SUREOHPVRFFXUWKDWDUHQRWGHDOWZLWKEHORZGRQRWDWWHPSWDQRYHUKDXORUUHSDLUE\\RXUVHOIEXW
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Cause and measures when problems occur (TROUBLESHOOTING)
3UREOHP

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7DEOH

14

7 DAILY INSPECTION, MAINTENANCEWARNING%HIRUH LQVSHFWLQJ WKH PDFKLQH RU FDUU\LQJ RXW PDLQWHQDQFH SXOO WKH SOXJ RXW RI WKH VRFNHW ,I WKHPDFKLQHZHUHWRVXGGHQO\VWDUWRSHUDWLQJLWFRXOGUHVXOWLQDFFLGHQWRULQMXU\D. Grease Nipple

A. General Inspection

C. Inspection of Rollers

B. Inspection of
the Electric Cable)LJ

1. Inspect all screws and nuts (A)&KHFNDOOVFUHZVDQGQXWVDQGUHWLJKWHQLIORRVH,QSDUWLFXODUFKHFNWKHVFUHZVRQWKH
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2. Inspect the electric cable, etc. (B)&KHFNIRUGDPDJHWRWKHSOXJDQGWKHSRZHUFRUG5HSODFHWKHPLIQHFHVVDU\7RSUHYHQW
HOHFWULFOHDNDJHRUVKRFNHQVXUHWKHPDFKLQHLVHDUWKHG
3. Rollers inspection (C) &KHFN WKDW WKH UROOHUV PDWFK WKH W\SH RI SLSH EHLQJ XVHG 1RUPDO JURRYLQJ ZLOO QRW EH
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UROOHUV
4. Periodic lubrication (C) & (D)%HVXUHWROXEULFDWHUHJXODUO\WRSUHYHQWEXUQLQJDQGJDOOLQJ
:KHQUHSODFLQJUROOHUVDSSO\JUHDVHWRWKHHQWLUHVKDIWRIWKHXSSHUUROOHUDQGWKHLQVLGH
RIWKHORZHUUROOHU
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5. Clean after use (A)7RSURORQJWKHOLIHRIWKHPDFKLQHEHVXUHWRFOHDQWKHPDFKLQHDQGUROOHUVHDFKWLPHDIWHUXVH5HPHPEHUWRFOHDQWKHDUHDVDURXQGWKHXSSHUDQGORZHUUROOHUV

15

8. REQUESTING REPAIRS
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9. EXPLANATION OF SYMBOLSSAFETY INSTRUCTIONS
Read and understand the operation manual
before using the machine.
RISK OF EAR INJURY
Wear ear protection.
RISK OF EYE INJURY
Wear eye protection.
㻌㻌

LIFTING HAZARD㻌㻌- mechanical㻌㻌 lift only㻌Heavy object
ELECTRICAL HAZARD
This machine is to be operated by trained
personnel only.
CRUSH HAZARD
Moving parts can cause serious injury.
Keep hands clear while operating.
ROTATING㻌ROLLERS HAZARD
Keep hands and 㻌fingers㻌 clear.
CUT HAZARD
Sharp edges can cause serious injury.
㻌㻌
Keep hands and fingers clear.
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2109D0050