AYAHA HYBRID WOVEN FABRIC for CFRTP/FRTP

HYBRID WOVEN FABRICIS

Woven Materials for CFRTP/FRTP !!
For HEAI&CWWL

For LIGHI WEIGHI
Composites.

CWMPRESSIWN &AUIWCLAVE.

EAST HANDLING for

FLEXIBLE anddeep and difficult shape,and EAST INVENIWRT.

SWFI on Roll.

Choose BESI CWMBINAIIWN for your application!
HYBRID

Reinforcement &CARBON
ARAMID
POLYARYLATEBASALTGLASSFLAX (Linen) …

MatrixPEEK PEIPPSPCPHENOXYPA6PA9T PA12PPPE
PLA …

WOVEN FABRIC
Hybrid Double Layer fabricHybrid UD fabricHybrid Filament fabric2203

AYAHA HYBRID WOVEN FABRIC for CFRTP/FRTP
AYAHA moldable HYBRID WOVEN FABRIC for FRTP is one united fabric made of two layer ofdifferent component; continuous Carbon fiber (or Aramid, Polyarylate, Basalt, Glass, or Flax) as
reinforcement and thermoplastic yarn as matrix, for CFRTP (FRTP).
It aims, only by heat compression in the mold, for both the impregnation of matrix resin into
Carbon Fiber (or other yarns) and the shaping of CFRTP at the same time.
【Characteristics 】① Flexible and soft material, and easily molded into the deep and difficult shape.
② Possible to cut necessary length by scissors easily .
③ Package of this material is on roll, which is suitable for continuous production
system.
※ This material is designed for heat-compression molding, or autoclave.
※ Heat shrinkage of matrix filament and carbon fiber filament is different, and the material
should be pressed with certain power during heating process.

【Comparison of CFRTP molding process 】
Flow image with AYAHA HYBRID WOVEN FABRIC

Hybrid Woven Fabric Material

Merit ①Easy cutting of material

Completed

Heat & Cool molding

Merit ②
No pre-heat necessary→ Easy process

Merit ③
Flexible, and easy for molding deep anddifficult shape.

With traditional thermoplastic prepreg

Reinforcement Material

Heat Press

Prepreg (Panel)

Pre-heat

Press Molding

CompletedResin material※ As for other reinforcement yarn and/or matrix yarn, please contact us.
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AYAHA HYBRID WOVEN FABRIC for CFRTP/FRTP
HBDL (Hybrid Double Layer Woven)
Reinforcement: Carbon Fiber（PAN), Aramid, Polyarylate, Flax(Linen) , Basalt, Glass, etc.
Matrix: PA6, PA12, PA9T, PEEK, PEI, PPS, PC, Phenoxy, PP, PE or other thermoplastic fibers.
HBDL looks two sheets of fabric material, but is united with one fabric made of continuous
Carbon Fiber (or Glass, Aramid, Flax, etc.) as reinforcement and thermoplastic filament as matrix
for CFRTP.
Vf ratio (reinforcement and matrix) can be modified, by the design of weaving structure andmatrix yarn selection.

HB-UD (Hybrid UD)  HBSL-UD & HBDL-UD
Reinforcement: Carbon Fiber, Aramid, Polyarylate, Flax(Linen) , Basalt, Glass, etc.
Matrix: PA6, PA12, PA9T, PEEK, PEI, PPS, PC, Phenoxy, PP, PE or other thermoplastic fibers.
Carbon fiber, Para-Aramid, H.T.Polyarylate and Basalt etc. can be woven into UD (Unidirectional) fabric for CFRTP.
Single Layer structure (HBSL-UD) and Double layer structure (HBDL-UD) are available.
HB-UD is simple woven fabric, but it can give materials specific directionality in case oflaminated molding.

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AYAHA HYBRID WOVEN FABRIC for CFRTP/FRTP
HYBRID DOUBVE VAYER WOVEN for COMPOSITES
NATURAV FVAX YARN & THERMOPVASTIC YARNHBDV FYPVA T-701
FVAX YARN & PVA YARN
Hybrid woven fabric, made of natural FVAX yarn as a reinforcement,
and biodegradable PVA yarn as matrix.
Both are carbon-neutral and nature-friendly materials.

HBDV FYPP T-701
FVAX YARN & PP YARN
Hybrid woven fabric, made of natural FVAX yarn as a reinforcement,
and low density general-purpose PP yarn as matrix.
It is a material aiming to both carbon-neutral and light-weight.

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AYAHA HYBRID WOVEN FABRIC for CFRTP/FRTP
Hybrid Filament Fabric (HBFIL)
Hybrid filament fabric is woven from special hybrid filament yarn
made of two materials with different melting points.
By proper thermoforming this hybrid filament fabric in the mold,resin with a lower melting point in the yarn melt into a matrix, andresin with a higher melting points remains as reinforcement yarn.
This is a developed product aimed at creating FRTP products that
express the resin properties of matrix and the physical propertiesof reinforcement including mechanical strength.
There are the following combinations.

Glass roving & PP

GF & PPGlass roving & PA6

GF & PA6

Carbon fiber & Phenoxy

CF & PX

Polypropylene & Polyethylene

PP & PE

Polyester & Low-melting-point polyester PET & CoPET

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AYAHA HYBRID WOVEN FABRIC for CFRTP/FRTP
Hybrid Filament Fabric (HBFIL)【GF & PP】
Glass Roving & Polypropylene【GF & PA6】
Glass Roving & PA6

Cross section image*Special flat shaped hybrid filaments consisting of glass
roving inside and PP (or PA6) filament outside, ismade into woven fabrics, without twist, of plain, twill,or double layer weave.
This fabric shows good impregnation properties andcan be thermoformed in a short time.
GF & PP type is a "stampable fabric" , which has
strength of glass roving, lightweight property ofpolypropylene, and flexibility of woven fabric.
Thermoforming with approx. 200～220℃
temperature is required.
GF & PA6 type is has better heat resistance.
Thermoforming with approx. 220～240℃
temperature is required.

Glass roving & PP
HBFIL GF&PP T-201
HBFIL GF&PP T-202

plain weave
twill weave

Glass roving & PA6HBFIL GF&PA T-201
HBFIL GF&PA T-202

plain weave
twill weave* Graphic with courtesy of PHP Fibers

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AYAHA HYBRID WOVEN FABRIC for CFRTP/FRTP
Hybrid Filament Fabric (HBFIL)【CF & PX】
Carbon & Phenoxy (Thermoplastic epoxy)
Phenoxy

Carbon Filament

Cross section image

Special flat commingled hybrid filament yarn consistingof 12K carbon fiber and phenoxy yarn is, without twist,
made into woven fabric of plain, twill weave, and UD
sheet.
The combination of highly fluid and amorphous
phenoxy resin and 12K carbon fiber enables good
impregnation in a short time by thermoforming.
For thermoforming, approx. 220～240℃ temperatureis required.
(Phenoxy resin, as matrix, is a non-crystalline resinwith a Tg point of 84 ℃, which is used as an adhesive
and is also called a thermoplastic epoxy.)
HBFIL CF&PX T-091
HBFIL CF&PX T-092

plain weave
twill weave

HBFIL-UD CF&PX T-093

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AYAHA HYBRID WOVEN FABRIC for CFRTP/FRTP
Hybrid Filament Fabric (HBFIL)【PP & PE】
Polypropylene & Polyethylene

PPPE

Special flat shape hybrid monofilaments with hightensile PP on the core (inside) and low melting point
PE on the sheath (outside), are made into double layer
woven fabric.

Cross section image

It has higher strength and higher modulus than generalolefin fibers, and by thermoforming you will get theproduct with good impact resistance.
Lightweight material with density of 0.9.
For thermoforming approx. 140℃ temperature isrequired.
(Melting point: core 165℃, sheath 120℃)
Color designed fabric is available by inserting coloredyarn.
HBFIL PP&PE T-DL400
HBFIL PP&PE T-DL540 BL02 Blue
HBFIL PP&PE T-DL500 BL04 Blue

double layer weave
double layer weave
double layer weave

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AYAHA HYBRID WOVEN FABRIC for CFRTP/FRTPHybrid Filament Fabric (HBFIL)【PET & CoPET】
Polyester & Low-melting-point Polyester

PET

High-performance hybrid multi filaments, withhigh viscosity polyester on the core (inside) andlow-melting-point polyester on the sheath(outside), are made into woven fabrics of plain,
twill, or double layer weave.

CoPET
Cross section image

By thermoforming, it is possible to perform threedimensional molding that has both higher rigidityand modulus than general polyester.
For thermoforming approx. 180～190℃
temperature is required.
(Melting point: core 250 ℃, sheath 180 ℃)

Colored fabric is available by adding colored yarn.
Single Layer

HBFIL PET&CoPET T-800
single layer weave, white
HBFIL PET&CoPET T-8CX
single layer weave, color
HBFIL PET&CoPET T-DL800 double layer weave, white
HBFIL PET&CoPET T-DL8CX double layer weave, color(Color code: X = 0: white 1: Yellow 2: Red 3: cyan blue 4: black※ other color is also available)

Double Layer

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