Feeder specification
Feed components
Servo motor (for pilot release)

Roll shaft

Feed roll

Inlet guide ＊2

Material guide ＊1
Guide baseEncoder

Servo motor(for feeding)Material width guides＊1 and ＊2 are optional

Speciﬁcation table
Unit

OPUS1-200

OPUS1-300

OPUS1-450

OPUS1-650

Feed length

mm

1 to 200（999）

1 to 300（999）

1 to 450（999）

1 to 650（999）

Material thicknessmm

Gripping force

N

Pilot release lengthmmRoll opening dimension

mmMaterial widthmm

Model namemax 2

0.1

max 200

max 450

max 300

max 650

1,000500

9050

Standard air-cooled motor: up to 70 m/min,Standard water-cooled motor: 70 m/min, or more
Water-cooled high power motor: 80 m/min, or moreStandard air-cooled motor: up to 100 m/min,Standard water-cooled motor: 100 m/min, or more
Water-cooled high power motor: 120 m/min, or moredegMaximum feed speed m/min

Max 3

Max 2.5

Maximum number of strokes min−1
Minimum pilot release angle

min 3,000 to max 5,000

min 1,500 to max 3,000

Repeat accuracy

mm±0.03＊3

Air consumption

ℓ/min

200

Operating air pressure

ＭＰａ0.5 to 0.6

Product weightkg

220415240

Paint color

480

N1.5（Black）＊1 Please check the separate feed capacity diagram.
＊2 If the motor is water cooled, you will need to prepare your own cooling system (chiller) and hoses.
Use hoses with an inner diameter of φ9 mm.
When you are making or purchasing a chiller, select a chiller with the following speciﬁcations.
・Cooling capacity: You need a chiller for a standard 1.5 kw or higher capacity motor, and for a 4.2 kW or higher capacity motor.
・Minimum circulation rate: 7.0 L/min. ・Preset operating temperature maximum: 35˚C ・Please choose a chiller and pipes that do not contain copper.
＊3 This is the amount of air used for cooling an air-cooled motor air. (The motor capacity depends on the volume of cooling air supplied.)5

/Dimensional drawing OPUS1-200/300

1000

Same height with themounting surface ＊3100273409

OPUS1-200[Unit：mm]
Guide base 2
80

Mounting
surface(2)φ10 +0.022, 12DP0

φ255

0235
190
145

255
55

Motor (for pilot release)

335

Guide base 1165

0379.5165

Air inlet(for motor cooling)φ8142.5

Arrowview A75075142.50(9)M10×1.5,
12 Effective DP

465

Air inlet(for pilot release)
φ8420

Feed motor

Material widthguides

Material guide (OP1 ＊2)

257.5

A165
(Feed level)
Inlet guide(OP2 ＊2)

58.5
0

236.5
271.5

165
1800

180165403.5

488020235
255(4)M12×1.75, 24DP

＊1: The drawings above show the mounting position of the L type and standard motor (air cooled) speciﬁcations. ＊2: OP1 and OP2 indicate when the option is installed.
＊3: Please watch installation due to the same height of the mounting surface and the motor cover of this body.

1500150323

Same height with themounting surface ＊3459

OPUS1-300[Unit：mm]
Guide base 2
Mountingsurface0φ255(2)φ10 +0.022, 12DP080

235
190
145

255
55

Motor (for pilot release)

335

Guide base 1

215

379.5
0215

Air inlet(for motor cooling)φ8192.5

Arrowview A

75

075

(9)M10×1.5,
12 Effective DP

192.5

0465
420

Air inlet(for pilot release)
φ8

Feed motor

Material widthguides

Material guide (OP1 ＊2)

257.5

A

165
(Feed level)
Inlet guide(OP2 ＊2)

58.5
0286.5321.52152300230215

403.5

538235255

020(4)M12×1.75, 24DP

＊1: The drawings above show the mounting position of the L type and standard motor (air cooled) speciﬁcations. ※2: OP1 and OP2 indicate when the option is installed.
＊3: Please watch installation due to the same height of the mounting surface and the motor cover of this body.

6

/Dimensional drawing OPUS1-450/650[Unit：mm]

225

0225

OPUS1-450
Motor (for pilot release)

Guide base 2Air inlet(for motor cooling)
φ880
0φ255

(2)φ12 +0.027, 20DP0295240185300
38075
Guide base 1

Air inlet(for pilot release)φ80295430295280Arrowview A

140140280(9)M12×1.75, 24DP

00572
530

Feed motor
335.5

Material widthguides

Material guide (OP1 ＊2)

203.5(Feed level)

A
Inlet guide (OP2 ＊2)

65.5
0300
325
370
399

0325
300

478

030

270
300

635

(4)M16×2, 32DP

＊1: The drawings above show the mounting position of the L type and standard motor (air cooled) speciﬁcations. ＊2: OP1 and OP2 indicate when the option is installed.

OPUS1-650[Unit：mm]

240

325

3252950Air inlet(for motor cooling)φ8(2)φ12 +0.027, 20DP0

Guide base 2

18580075

φ255

380

240

1400140240

3800(11)M12×1.75, 24DP

Arrowview A

300
Motor (for pilot release)

380
430
395

Air inlet(for pilot release)
φ80395

Guide base 1572
530
Feed motor
Material widthguides

Material guide (OP1 ＊2)

335.5
203.5
(Feed level)

AInlet guide(OP2 ＊2)

65.5
0400
425
470
499

0478
425
400

735

270
300

030(4)M16×2, 32DP

＊1: The drawings above show the mounting position of the L type and standard motor (air cooled) speciﬁcations. ＊2: OP1 and OP2 indicate when the option is installed.

7Feed roll dimensional drawings
Separate rolls (standard)
OPUS1-200/300[Unit：mm]

OPUS1-450/650

AB

CEDF

6（min）

DC6（min）

R1

R1

R1

R1

Upper rollUpper roll

Lower roll

Lower roll

ClamperUpper roll shaft

Feed roll
Surface Treatment: Blast

Feed roll
Surface Treatment: Blast

Upper roll shaft

Clamper
Lower roll shaft

Lower roll shaft

Size of One-piece roll (option)[Unit：mm]

R1

R1GUpper roll

Lower roll

Feed roll
Surface Treatment: Blast＊1: There are 3 types of surface speciﬁcations for a single roll (both separate and built-in rolls): sand blasted, V groove and ﬂat rolls.
For V groove roll details, please refer to the V groove detail drawings.

Dimension table
SizeAB

CDEFG

OPUS1-200

159

66

30

16−

−

180

OPUS1-300

259

66

30

16−

−

270

OPUS1-450

−

−

50

20420

146420

OPUS1-650

−

−50

20620

146620Detailed drawings of a V-groove roll

0.260°

228Dimensions, mounting components (optional)
OPUS1-200[Unit：mm]

Bottom surface
mounting
95

Jack bolt
110 M20600
650

Back sidemounting

312 ±45340

30 140Jack

Instruction board

38

140

Scale plate（6）
φ18 THRU,C-BORE φ26, 4DP

355

Mounting base
(Surface treatment: N9 (White) painted)

Mass：117.5kg[Unit：mm]30

Jack plate
Mounting base
(Surface treatment: N9 (White) painted)

360
600
700

85

40

20

370
450

1826
3080

Mass：56kg

OPUS1-300[Unit：mm]

Bottom surface
mounting
95

JackJack bolt
110 M20700
750

Back sidemounting

312 ±45

340

Instruction board

3830 140

140

Scale plate（6）
φ18 THRU,C-BORE φ26, 4DP
Mounting base
(Surface treatment: N9 (White) painted)

355

Mass：136kg[Unit：mm]

30

460
700
800

Jack plate
Mounting base
(Surface treatment: N9 (White) painted)＊Please prepare your own jack parts

985

40

20370
450

1826
3080

Mass：61.5kg

OPUS1-450[Unit：mm]

Bottom surface
mounting
Scale plate110

Jack110900950Jack bolt
M20

382 ±4530 190
190
38440

Instruction board（6）
φ22 THRU,
C-BORE φ32, 21.5DP
410

Mounting base
(Surface treatment: N9 (White) painted)

Mass：267.5kg[Unit：mm]

40
2260

7020430550

Back sidemounting

650

Jack plate
Mounting base
(Surface treatment: N9 (White) painted)

900
1000

3335110Mass：108kg

OPUS1-650[Unit：mm]

Bottom surface
mounting

Jack
110
450
1100
1150

Jack bolt
M20110382 ±45440

Instruction board

3830 190

190

Scale plate（10）
φ22 THRU,
C-BORE φ32, 21.5DP

Mounting base
(Surface treatment: N9 (White) painted)

410

Mass：314kg

Back side
mounting[Unit：mm]

607020430
550

40
22

Jack plate
Mounting base
(Surface treatment: N9 (White) painted)

850
1100
1200

3335110Mass：123kg＊Please prepare your own jack parts

10

Dimensional drawings, inlet guide (optional)
Inlet guide dimensions: single row[Unit：mm]

A
B

H

C

DFEφL

GDimension tableSize

A

B

C

D

EF

G

H

L

OPUS1-200

255

224

86

151

31±2

198

124.5

29

28

OPUS1-300

355

302

86

151

31±2

198

124.5

29

28

OPUS1-450

500

468

115

182.5

45±2

250

130

44

42

OPUS1-650

700

660

115

182.5

45±2

250

130

44

42

Inlet guide dimensions: double row[Unit：mm]

A

H

BK

C

DFEφL

GDimension tableSize

A

B

C

DEF

GHKLOPUS1-200

255

22486

151

31±2198

219.5

1249528

OPUS1-300

35530286151

31±2198

219.5

1249528

OPUS1-450500

468115182.545±2250

239.5

153.5

110

42

OPUS1-650

700660115

182.5

45±2250

239.5

153.5

110

4211

Controller specifications
Control conﬁguration diagram
Encoder

Press

OPUS1
Uncoiler

Servomotor × 2Junction
BOXControl panel

Remote pendantPower supply

Compressed air

Press control panel

Control speciﬁcation table
Electrical specifications
Power supply

Power capacity
Servomotor capacity

High power motor specification

Standard motor specifications

Three-phase four-wire system, 380 to 480 VAC ± 10%, 50/60 Hz＊1

16.7kVA

25A

48.5kVA

70A

Feed motor: 14.5kW equivalent,

Feed motor: 30kW equivalent,release motor 1.4kW equivalentrelease motor 1.4kW equivalent＊1 If the power supply is 200 VAC, or there is no N connector (Neutral), an optional external transformer is required.
（Three-phase three-wire 200AC -> three-phase four-wire 400AC）

Control panel specifications

Standard motor specifications

High power motor specification

Size / Weight

H:1800mm W:700mm D:500mm / 150kg

H:1800mm W:900mm D:550mm / 220kg

Paint colorN9（White）N9（White）

Standards

IEC/

CE/

ULIEC/UL

Main functions
User interface

Touch panel (15 inch), Remote pendant

Touch panel language

Japanese

Number of saved job

200

Drivingoperationmode/

English/Chinese/Spanish/KoreanAutomatic operation

You can start automatic operation by entering a job number.

Adjustment operation

Select job number, ﬁne tune them and then save the job.

Manual operation

You can JOG and process feed at set speeds, as well as open or close the rolls.

Parameters

Various parameters can be set.

Safety function

When an emergency stop signal is input, this function instantly cuts oﬀ power to the motor and stops all operation
The system provides safety integrity level 2 (SIL 2) safety category according to IEC 61508 and safety category
3 appropriate for sudden motor stops.

Security functions

5 user levels (password management)

Crankshaft encoder

1:1 installation (with vibration isolation mounting kit)

Linking speciﬁcation

Up to 4 presses（OPUS1：2＋EVR1：2）

12

Control panel dimensional drawings
Control panel dimensional drawings

Compressed air equipment[Unit：mm]

700

Back of control panel[Unit：mm]

Air hose outlet500ⒶⒷ

Air OUTAir OUT

For gripping Ⓐ ⒷFor cooling⑤③

Air OUT
φ8④Emergency
stop switch

〔130〕

①⑥400

1800

Power switch

Air inlet
φ10Air in②250

Air in610No. Item30

770
830(4)φ20 THRU

〔30〕

405
465

Mass：150kg＊The size of the control panel diﬀers for high-power motor speciﬁcations,so please check the product speciﬁcations for details.

①

Filter regulator②

Mist separator③

Residual pressure
exhaust valve④Pressure switch⑤

Electric-pneumaticregulator⑥

Solenoid valve

Junction BOX（for motor, encoder cable） Junction BOX（for remote pendant）[Unit：mm][Unit：mm]

41.6Grommet

83.2

02490

6969

φ37454521901202131.75
φ22004533.6（4）R5090190
1701501510（4）
φ630 20

W-PCB-36: Cover made by Nippon Seam is secured
The dotted line shows the maximum diameter for the W-PCB-36＊The size of the control panel diﬀers for high-power motor speciﬁcations,so please check the product speciﬁcations for details.

13031.75

30250（3）
φ7 THRU（In BOX）

（4）
M3

Controller dimensional drawings
Encoder unit (for press mounting)

Remote pendant[Unit：mm]

0141.7

115.7
113.7

[Unit：mm]

8055

Encoder99

10

φ10−0.015（148）

37230
90200

51

2902951

Vibration isolating rubber feet（4）M8（8 Eﬀective DP）

Mounting hole dimensionaldrawings

51
35070（4）
φ935
51
88.5

026.5

110

Mass :3kg

83.557

Panel stand type (option)

Wall hung panel (option)[Unit：mm]

120°[Unit：mm]

osed

φ60

0an

dcl0

opened0°1265
φ818.52404751208

178120C

anbe（3）
M12 THRU
525509Emergency stop
button115

90
2000（527.2）

Emergency stop
button（6）
φ6.6（Mounting holes）

200
Mass：75kg

14200

200

Mass：35kg

Controller dimensional drawings
External transformer (optional)
If the customer's power supply is 200 VAC or there is no N connector (Neutral), an optional external transformer is required.

Control panel speciﬁcations
for one standard motor

Control panels speciﬁcations for 2 or 3 standard motors
Control panel speciﬁcations for one high-power motor[Unit：mm]

500（4）
M12OUTPUT（4）
M5（55）（4）
M8（30）

680800530（35）500（30）

650

870

750

125

100615INPUT（3）M101050OUTPUT
（4）
M8

INPUT
（3）
M6（4）
φ12[Unit：mm]

450（4）
φ14400750

500
Mass：440kg, Paint color：5Y7/1（semi-gloss）

Mass：165kg, Paint color：5Y7/1（semi-gloss）

External transformer speciﬁcations

External transformer speciﬁcations

Number of phases

Three-phase, multiple windings

Number of phases

Three-phase, multiple windings

Frequency

50/60Hz

Frequency

50/60Hz

Rated capacity

20.784kVA

Rated capacity

69.28kVA

Primary voltage

AC200V

Primary voltage

AC200V

Secondary voltage

AC400VSecondary voltage

AC400V

Secondary current

30A

Secondary current

100A

Primary side: Delta connection

Secondary side: Star connection(with an N connector)

Primary side: Delta connection

Secondary side: Star connection(with an N connector)

Primary side

Has a breaker

Primary side

Has a breaker＊The transformers that can be used vary, depending on the motor size and type.
Please check the product speciﬁcations for details.

Tubing & Cables
・C01 is the power supply cable to the control panel. The customer must supply his own cable.
・C02 and C03 are the power cables to the control panel when an external transformer is used.
・The cables will be laid in ﬂexible metal conduits (KLV series / Nippon Seam).
・For details, please check the OPUS1 product speciﬁcations.

Encoder

Press

OPUS1
Material

Servomotor × 2

PowersupplyControlpanel

C4

C01

C1

C02
（C03）

C2

Remote pendant

C3
Compressed airCompressed air

Press control panel

C5
C81

To the control panel

15