Form 1（F-01s-02）

Paper Beverage Carton (PSC BD-01)
No. BD-07-015

Nihon Tetra Pak K.K.
http:/www.tetrapak.co.jp
Environment & Communication Division
Tel. 03-5211-2061

Tetra Brik 200ml
Water Based Flexographic Printing- Sealed Paper Beverage Carton for
Chilled Distribution of School Milk

Consumption and discharge in a life cycle All the stage sum totals
29g( 24g )
0.088g( 0.081g )0..55MJ( 0.43MJ )Global Warming (CO2 equivalent)
Acidification (SO2 equivalent)
Energy resources (crude oil equivalent)※Figures in ( ) indicated environmental impact including recycle
effect *note3

Warming load CO2 equivalent of each stage[g]Direct Effect

15

10.3

10Recycle Effect

9.6
3.052.1

3.60-5-4.8-10
Rawmaterial

Product

Distribution

UseDisposition

Raw Materials/Product/Distribution/Use/Waste Management
1.
The environmental burden reported for this label does notinclude the environmental burden related production of thepacked product.
2.
Energy consumption for the filling operation which is part of thebeverage production system is included.
3.
Environmental burden data for paperboard production included isfor actual liquid paperboard production.
4.
Distribution includes burden for insulated trucks.
5.
Use stage includes refrigerated storage at schools.
6.
Recycle effects includes recycling from all stages including
production waste, filler waste and consumer waste cartons.
7.
Distribution stage includes includes the weight burden of packed
product. 84.9% of the distribution burden is for packed product.
Notes:
1. Original LCA data is available on PEIDS: Product Environmental Information Declaration Sheet, and Product Data Sheet.
2. Unified rules and requirements for EcoLeaf LCA, for intended product category, are available as a PSC: Product Specification Criteria.
Visit EcoLeaf website under JEMAI homepage at http://www.jemai.or.jp/ecoleaf_e/ for details.
3. Recycle Effect illustrates an indirect influence to other products/services.
4. Basic Units used for calculations are based on Japan domestic data at this time, due to a lack of base data to establish localized Basic Unit foroverseas locations adequately.

[Supplemental environmental information]
The printing and lamination of this product is conducted at a factory that hasan ISO14001 certified environmental management system.
The filling machine used to fill these cartons is assembled at a factory thathas an ISO14001 certified environmental management system.
Nihon Tetra Pak K.K. has an ISO14001 certified environmental management system.

Form 2-B(F-02Bs-02)

Product Environmental Information Data Sheet （PEIDS）
Document control no.

F-02Bs-02

Product vendor

Nihon Tetra Pak K.K.

EcoLeaf registration no.

BD-07-015

PSC name

Paper Beverage Carton

PSC code

BD-01

Energy resources

Mineral resources

Exhaustible resources

Impact by Resource Consumption

Renewable resources

to Water domain

to Atmosphereto Water sy stem

to AtmosphereExhaustible resources

to Soil system

to Water system

by Emission / Discharge to environment

Inventory anaiyses

byImpact by Emission/Discharge to the environment
ResImpact assessment

Uranium content of an ore

Crude oil (for material)
Iron content of an ore
Cu content of an ore
Al content of an ore
Ni content of an ore
C content of an ore
Mn content of an ore
Pb content of an ore
Sn content of an ore
Zn content of an ore
Au content of an ore
Ag content of an ore
Silica SandHaliteLimestone
Natural soda ashWood
Water
CO2SoxNox
N2OCH4CONMVOC
CxHyDustBOD
COD
N total
P totalSS
Unspecified Solid Waste

SlagSludge
Low level radio-active waste
Energy resources (crude oil equivalent)Mineral resources (Iron ore equivalent)

Global Warming (CO2 equivalent)

Acidification (SO2 equivalent)
Ozone Depletion (CFC-11 equivalent)

Photochemical Oxidant
Eutrophication (Phosphate equivalent)

0.00771

v2.0s
v2.0s

Chilled Distribution Sealed Beverage Carton TB200B
Package (kg)Weight total (kg)0.00771

Unit

Production
Raw material
ProductDistribution

Use

Disposition

RecycleEffectMJ
Mcalkgkg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kg
kgkgkgkgkgkgkgkgkgkgkgkgkgkgkgkgkgkgkgkgkgkgkgkgkgkg
kgkgkgkgkg
kgkgkgkg

2.75E-01
6.56E-02
1.12E-03
1.58E-03
9.86E-04
4.04E-08
1.86E-03
000000000000
3.08E-04
8.26E-05
01.61E-02
4.86E-01
9.50E-03
1.00E-05
2.91E-05
2.94E-06
1.07E-07
1.64E-06
2.09E-07
6.70E-07
8.67E-07
4.81E-06
1.34E-06
3.38E-06
1.25E-05
7.20E-05
002.82E-08
3.82E-03
1.02E-03
1.03E-02
3.04E-05
0
7.01E-07
1.09E-05

4.27E-02
1.02E-02
1.00E-07
9.32E-04
1.44E-05
6.76E-1200000000000000000
7.64E-05
3.01E-03
3.70E-06
4.62E-05
5.42E-08
1.81E-11
1.78E-05
3.54E-11
9.33E-07
3.70E-06000
4.73E-12
9.49E-04
03.03E-03
3.61E-05
01.89E-06
04.72E-02
1.13E-02
2.69E-04
3.04E-04
1.34E-04
1.82E-08
000000000000000002.03E-01
2.09E-03
1.59E-06
1.26E-06
2.28E-08
4.86E-08
3.09E-07
9.52E-08
4.97E-09
6.81E-08000
1.27E-08
7.86E-04
02.09E-03
2.48E-06
07.02E-08
02.94E-03
7.02E-04
2.10E-05
2.55E-05
1.06E-05
1.42E-09
0000000000000
3.29E-07
3.37E-0500
1.80E-02
3.56E-03
1.83E-06
3.45E-06
3.02E-09
3.79E-09
5.01E-07
7.43E-09
1.15E-09
1.83E-07
4.11E-0400
9.89E-10
6.33E-05
03.56E-03
4.25E-06
07.97E-08
0-1.17E-01-2.81E-02-1.04E-04-1.92E-03-7.95E-05-7.01E-09-4.64E-04
000000000000
1.22E-06
7.91E-05
0-1.10E-02-3.27E-01-4.67E-03-5.32E-07-1.02E-05-4.34E-07-1.89E-08-1.15E-07-3.68E-08-2.11E-07-3.22E-07-5.28E-05
00-4.93E-09-2.14E-03-2.55E-04-4.79E-03-7.66E-06
0-2.29E-07
0Life Cycle Stage

Coal
Crude oil (for fuel)
LNG

Product type

Product weight (kg)

In/Out items

Energy Consumption

Unit Function DB version
Characterization Factor DB version

1.83E-01
4.38E-02
3.63E-04
2.31E-03
2.10E-04
2.46E-08
7.60E-04
000000000000
6.68E-07
1.93E-05
00
3.53E-01
9.16E-03
4.58E-06
1.52E-05
1.48E-06
6.57E-08
1.88E-06
1.29E-07
5.91E-07
1.46E-06
3.04E-0500
1.71E-08
2.99E-03
4.18E-04
9.56E-03
1.52E-05
08.86E-07
0[Notes for readers: EcoLeaf common rules]
I. Stage related
A. "Production" stage is intended for two sub-stages listed below.
(1) "Raw material" production: consists of harvesting of trees, mining, transportation and raw material production including paper.
(2)"Product" production: consists of the production of the packaging material and filling at the beverage plant.
* The energy for operation of the filling machine in the filling process is included.
* The energy for production of the packed product is not included in this label.
B. "Distribution" stage includes tranpsort from the dairy plant to schools.
・5% added for burden for 2 ton insulated trucks.
C. "Use" stage includes refrigerated storage. Refrigeration period: 1 day Temperature: 5 degrees C, Usable Volume: 1635 liters, electricity consumption 501W/hD. "Disposition/Recycle" stage is intended for environmental impacts by product disposition/recycle, and deduction by recycling (e.g. impact reduction of raw material production).
*Recycling rate for post consumer cartons is from "2005 Paper Beverage Carton Recycling Status and Trends", COMCEI
E. "Recycle Effect" illustrates an indirect environmental influences to other products/services by use of reclaimed materials/parts, and/or by supply of used products to other businesses for material reclaim/parts reuse.
Case 1: Use of reclaimed materials/parts: Sum of increase of environmental impact by collection activities of used materials/parts, and decrease by volume reduction of used materials/parts.
Case 2: Supply of used products to other businesses for material reclaim/parts reuse: Sum of increase of environmental impact by materials/parts reclaiming process,
ddbl
d ti
ft i l / td ti
II. Inventory analyses
A. Data of mineral ore on "Exhaustible resources" are presented in weight of pure ingredients (e.g. iron, aluminum) in the ore.
B. Data on energy resources are presented based on origin in calorific value. e.g. Data on uranium ore presents weight of uranium concentrate, which is available for use as an atomic fuel.
C. Data of discharge to water system are in actual figure (not calculated using unit function in inventory analyses).
III Impact analyses
Result of the "Impact analyses" is found in converting results of inventory analyses into total amount of a reference material (e.g. CO2 in case of "Global Warming").
A. Impact "by resource consumption" represents magnitude of impacts to resource depletion.
B. Impact "by emission/discharge to environment" represents magnitude of impacts to Atmosphere, Water and Soil system.
IV Data entry format
A. Exponential notation, after the decimal point to two, should be used.
B. Indicate "0" instead exponential notation, if the result of calculation or estimation is considered as "zero" or negligible in comparison to related results.
C. Indicate " − " if calculation nor estimation can not be done, in order to differentiate to indicate "zero".
(BGD for material production are for production from mineral ore. Those data do not include reclaiming processes like recovery from scrap.)[Notes for readers: Target product specific]* Environmental impact of the PE lamination process includes electricity consumption.
* Fuel consumption for refrigerated and insulated trucks calculated based on Ecoleaf common fuel consumption.
* Data for production of liquid paperboard is based on the data from a liquid paperboard producing plant.

Form 3(F-03s-02)

Product data sheet（Input data and parameters for LCA）
Document control no.

F-03s-02

Product vendor

Nihon Tetra Pak K.K.

EcoLEaf registration no.

BD-07-015

PSC name

Paper Beverage Carton （PSC BD-01)

Product type

LCA/LCIA in units of:

1 pack

Product weight (kg)

Chilled Distribution Sealed Beverage Carton TB200B
0.00771

Weight total (kg)

Package (kg)0.00771

Product

1. Product information (per pack): parts etc. by material and by process/assembly method
Material name
Paperboard
LDPE
Ink

Breakdown of primary materials
Weight (kg)Material name
5.84E-03
1.81E-03
6.00E-05

Math breakdown of parts, which need to apply Processing / Assembly Base Units (Parts B, C)

Weight (kg)Process nameSubtotal
7.71E-03
0.00E+00
Total
7.71E-03
Subtotal
Note Paper beverage carton for chilled distribution, water based flexographic printing. Ink is included in Others.

Weight (kg)Process name

Weight (kg)0.00E+00

Subtotal

0.00E+00

Subtotal

2. Production site information (per pack): Consumption and discharge/emission for production/processing/assembly within the site.
SOx and NOx should be indicated in SO2, NO2 equivalent.
Classification

Consumption

Consumption

Consumption

Material

Material

EnergyMaterial

EnergyDistribution

原紙

Low density polyethylene (kg)Ink (kg)

Industrial water (kg)Steam (kg)Electricity (kwh)Limestone

Heavy oil (kg)

Quantity

9.89E-04

2.89E-04

8.18E-06

7.51E-023.20E-04

1.43E-02

8.26E-05

2.19E-05

Material

EnergyConsumption

NoteClassification

Distribution Sodium hydrate (kg) Furnace LPG (kg)
Quantity

Material

Material

Material

Material

EnergyEnergyOxygen (m3)High density polyethylene (kg)Cl2 (kg)

water

Furnace urban gas (13A) (m3)Coal (kg)

4.67E-04

7.37E-05

6.89E-01

8.52E-04

4.05E-04

Condition

Condition

Water system

3.25E-04

4.32E-04

9.76E-05

Material

EnergyCondition

NoteClassification

Distribution Wood chip(Imported) (kg) Heavy oil as fuel (kg) Diesel truck:10 ton (kg.km)
Quantity

1.61E-02

6.15E-05

Water system

Freight by ship (kg.km) Diesel truck:20 ton (kg.km)

1.67E+00

6.83E+01

5.17E-01

Atmosphere

Soil system

Atmosphere

Water system

Water system

Water system

Sox

Incineration: Industrial waste (kg)

Nox

BOD

P total

N totalSS

3.54E-06

2.97E-04

1.71E-05

4.81E-06

3.38E-06

1.34E-06

1.25E-05

Note

Emission/Discharge

Classification

Distribution Sewage processing (kg)
Quantity

6.40E-02

Note
Classification

Soil system

Distribution Unspecified Solid Waste
Quantity

3.40E-05

Note
Note Transportation of paper board from US west coast to Japan is included.

Distribution

3. Distribution stage information (per pack): means, distance, loading ratio, consumptions and emissions/discharges.
Means of transportation Diesel truck:2 ton (kg.km)

Diesel truck:2 ton (kg.km)

Diesel truck:2 ton (kg.km)

Diesel truck:2 ton (kg.km)

Diesel truck:2 ton (kg.km)

Diesel truck:2 ton (kg.km)

Diesel truck:2 ton (kg.km)

Diesel truck:2 ton (kg.km)

Conditions

Mass(kg)

Distance（km)Loading Ratio(%w)

Load(kg･km)

Mass(kg)

Distance（km)Loading Ratio(%w)

Load(kg･km)

Quantity

2.48E-01

4.00E+01

5.66E+01

1.75E+014.67E-04

4.00E+01

6.72E+00

2.78E-01

Note
Note PSC BD-01 Life Cycle Scenario 3. Chilled Distribution Sealed Paper Beverage Carton of school milk. Weight of packed product included from Beverage Plant ->school transport stages. The energy burden for refrigerated/insulated truck used was 5% for 2 ton trucks.

4. Use stage (per pack): use condition (mode, term) including active mode, standby mode and maintenance.

Product

4.1 Product and accessories subject to this analysis
Classification

Consumption

Distribution

Electricity (kwh)

Quantity

5.01E-03

Note
Note PSC BD-01 Life Cycle Scenario 3. School Milk Distribution. 1635 liter refrigerator, 1 day storage, electricity consumption 501W/hConsumables

4.2 Disposition/Recycle information on consumables and replacement parts
Classification

Distribution
Quantity
NoteNote

Scenario

5. Disposition/Recycle stage information (per pack): process method and scenarios
Classification

Discharge

Distribution Incineration to landfill(as ash) (kg)
Quantity

2.65E-03

Process

Deduction

Process

Recycle:to Paper (kg)

Paper(Western style) (kg)

Recycle:to Thermoplastic pellet (kg)

4.82E-03

4.82E-03

4.67E-04

Deduction

ProcessHigh density polyethylene (kg) Incineration: Industrial waste (kg)

4.67E-04

1.22E-03

Note
Note Recycling rate for post consumer cartons is from "2005 Paper Beverage Carton Recycling Status and Trends", COMCEI