Human photo. Can
be environmental/
documentaty style orportrait of engineer.

INVERTED SPLICETERMINATORPIGTAIL AND THRU-SPLICETERMINATION FOR MAGNET WIRE
AND LEAD WIRE COMBINATIONSAPPLICATION TOOLING /// INVERTED SPLICE TERMINATORINVERTED SPLICETERMINATOR
For quick, easy and reliable pig-tail and thru-splice termination of magnet
wire and lead wire combinations, TE Connectivity (TE) offers the Inverted
Splice Terminator (IST) and applicator.
The IST machine and applicator will terminate pig-tail splices or thru-splices
consisting of two or more stranded or magnet wires. The system is capableof terminating combinations having a Circular Mil Area (CMA) of 400 - 13,000
when applied in accordance with the corresponding terminal application
specification. For applications outside of these specifications, please contact
TE Application Tooling for assistance.

Pig-tail Splice Model

The inverted splice system incorporates a 5-ton terminator with an air feed
applicator to create a high quality crimp. Inverted applicators will not run on
standard presses (specialty guarding and software is required). Conversely,
standard applicators will not run on IST 5-ton presses.
The IST machine provides better access to present wires to the crimping area.
This provides more flexibility when terminating leads from completed motor
assemblies. When using the pig-tail applicator, operators can cut excess wireusing the integrated shear in the applicator, thereby keeping leads as small as
possible (short break out). The shorter leads provide added flexibility to postprocess magnet wire applications. Operators can more easily tuck in or heat
shrink terminated lead ends, allowing for potentially smaller motor housings.

Thru-splice Model

Terminator Part Numbers

Thru-Splice

Pig-tail Splice

Termination Unit

Part Number

Terminals Applied

Inverted AMP Applicator with Specialized Terminator

2305750-1

62040-1, 62040-2

Inverted AMP Applicator with Specialized Terminator (w/CQM II)

2305750-2

62306-1, 62306-2

Inverted AMP Applicator Only*

2305750-3

Inverted AMP Applicator Spare Parts Kit

7-2305750-7

62307-2, 62307-3(1500 - 5000 CMA)

Inverted AMP Applicator with Specialized Terminator

2335336-1

Inverted AMP Applicator with Specialized Terminator (w/CQM II)

2335336-2

62308-2

Inverted AMP Applicator Only*

2335336-3(3000 - 7000 CMA)

Inverted AMP Applicator Spare Parts Kit

7-2335336-7

Applicator with Specialized Terminator

2326072-1

Applicator with Specialized Terminator (w/CQM II)

2326072-2

Applicator Only*

2326072-3

Applicator Spare Parts Kit

7-2326072-7

Applicator with Specialized Terminator

2335350-1

Applicator with Specialized Terminator (w/CQM II)

2335350-2

41900

Applicator Only*

2335350-3

41766

Applicator Spare Parts Kit

7-2335350-7

2238122-1
42119-1
41899*Inv AMP Applicator can only be used in special terminators with the correct guarding

APPLICATION TOOLING /// INVERTED SPLICE TERMINATOR

PAGE 2Inverted AMPLIVAR Applicators
Pig-tail Applicator
Fine crimp heightadjustment

Anvil with spring loaded
terminal transfer legs
attached to applicator ram

Crimper mounted on
applicator base plate
Pig-tail inverted spliceapplicator includes
guillotine shear tooling tocut excess wire if necessary
End feed spliceterminals enter
applicator“inverted”

Large, visible area to position
wires for processing allows forshorter breakout lengths
Thru-splice ApplicatorCrimp Quality Monitor II
The CQM II on the IST machine is easy to use, with intuitive menus along with enhanced
monitoring and graphing features. Five different analysis methods are offered to monitor
the process. This confirms quality crimps are produced and faulty crimps are detected.

Engineered to Meet Your Needs
Does your application require an engineered solution to meet your specific needs? TE’s
Application Tooling engineering team can provide technical support to customize an
IST machine to accommodate special fixturing and additional automation features toaccommodate your unique applications.

PAGE 3

Let’s Connect
Learn more about our comprehensive line of tooling solutions at Tooling.te.com.
To find the right TE tooling for your needs, call us at 717-810-2082
or email toolingSales@te.com.

TE Connectivity Technical Support Center
USA:

1.800.522.6752

UK:+44.0800.267666

Canada:1.800.522.6752

France:+33.1.34.20.8686

Mexico:+52.55.11.06.0800

Netherlands:+31.73.624.6999

Latin/S. America+55.11.3404.6261

China:+86.400.820.6015

Germany:+49.6151.607.1999

Waste Not. Want Not.

Time is Money.

Whether it’s time or scrap, in
manufacturing everyone knowsthat waste costs money. With our on-site
certification and consultation services, wecan help you:

In manufacturing downtime can beexpensive. That’s why TE is constantly
working to improve product availability
and delivery rates. With a strong
global footprint, short lead times and astrong distribution channel, TE has theequipment and the accessories to keep
production on-line.

•Reduce downtime•

Reduce scrap•

Maintain crimp quality•Improve manufacturing efficiency

To check distributor stock and availability for your tooling needs
go to: www.te.com/commerce/sck/cdi.do

te.comTE Connectivity, TE Connectivity (logo) and OCEAN are trademarks. All other logos, products and/or company
names referred to herein might be trademarks of their respective owners.
The information given herein, including drawings, illustrations and schematics which are intended for illustration
purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy orcompleteness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be
as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE
Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, useor misuse of the product. Users of TE Connectivity products should make their own evaluation to determine thesuitability of each such product for the specific application.
© 2018TE Connectivity Ltd. family of companies

2348683-1 Rev A.

All Rights Reserved.

12/18

APPLICATION TOOLING /// INVERTED SPLICE TERMINATOR

Contact us
For drawings or technical data, contact yourTE Connectivity sales engineer or call theTechnical Support Center:Tel:

1-800-522-6752

E-mail:toolsales@te.com

www.te.com