Frequency Converter
Assembled Extension Module
R912006859
Product Insert

Edition 01

1 Brief Introduction
Assembled extension module is used as a standard extension card module for Rexroth EFC x610 series frequencyconverter. The module integrates specific extension cardand the corresponding function can be realized simply
through assembling the module to frequency converter. It isconvenient, flexible and efficient to use. Assembled extension module is composed of one extension card box andone or two extension cards, as shown in the following figure.

1. Remove operating panel ④ from control & terminal
module ①.
2. Mount assembled extension module ② into control &terminal module ①.
3. Tighten two screws ③ to fix assembled extension module ② in control & terminal module ①.
4. Push operating panel ④ into assembled extension
module ②.
⑤: Control & terminal module connector⑥: Connector for operating panel

3 Product Type
3.1 Definition of Type Codeⓛ②③④Assembled extension module
Upper cover of extension card box
Extension card
Lower cover of extension card box

2 Assembled Extension Module Mounting

DOK-RCON0*-INT*EXT*MOD-IS01-**-P, R912006859, Edition 01, Bosch Rexroth AG

3.2 Available Product
Type code
FEAE02.1-EA-ETNN

Description

PinTerminal sign

Left slot is integrated with Multi-Ethernet (ET)1RX+

Data receiving terminal (+)

2

RX-

Data receiving terminal (-)

3

TX+

Data transmission terminal (+)

card

4

NC

Not used

Left slot is integrated with PROFIBUS (PB) card

5NC

Not used

6TX-

Data transmission terminal (-)

7

NC

Not used8

NC

Not usedcard and right slot is reserved
FEAE02.1-EA-ETI1

Left slot is integrated with Multi-Ethernet (ET)card and right slot is integrated with I/O (I1)

FEAE02.1-EA-PBI1

and right slot is integrated with I/O (I1) card
FEAE02.1-EA-I1NN

Left slot is integrated with I/O (I1) card andright slot is reserved

4 Extension Card Introduction

4.1.2 Multi-Ethernet Card LED

4.1 Multi-Ethernet Card Introduction
4.1.1 Multi-Ethernet Interface

Bosch Rexroth AG, Edition 01, R912006859, DOK-RCON0*-INT*EXT*MOD-IS01-**-P

Function description

LED

Function

Supported
protocolStatusDescription
Multi-Ethernet card
▶ does not have a valid IP address

Continuous off▶ has not seen an ethernet link
▶ powered off▶ an MEP firmware update process is running▶ PROFINET▶ EtherNet/IP▶ Modbus/TCP

Blinking green

Does have a valid IP address, but no cyclic connection wasestablishedContinuous green

Cyclic connection is established and it is free of errors

Blinking red

Cyclic connection was terminated unexpectedly

Continuous red

Duplicate IP address in network detected

Blinking green/red

Multi-Ethernet card is in power up mode and is conducting a self-test

Continuous off

NRT state (no Sercos III communication)

Continuous orange

Communication phase 0

Orange with 1 green pulse

Communication phase 1

Orange with 2 green pulses Communication phase 2
Orange with 3 green pulses Communication phase 3

H11Multi-Ethernet

Continuous green

Communication phase 4

card

Blinking green/orangeHotplug phase 0

Green with 1 orange pulse

Hotplug phase 1and Fieldbus status▶ Sercos III

Green with 2 orange pulses Hotplug phase 2
Blinking green▶ EtherCAT

Switched from Fast-Forward to Loopback(e.g. due to link loss at one port)

Blinking red/orange

Application error

Blinking green/red

Warning for MST losses exceeded half of tolerable lossesContinuous red

Communication error

Blinking orange

Identification

Blinking red

Firmware watchdog error

Continuous off

Status INIT

Blinking green

Status PRE-OPERATIONAL

Green light blinking once

Status SAVE-OPERATIONAL

Green light steady on

Status OPERATIONAL

Blinking red

Configuration error

Red light blinking once

Synchronization error

Red light blinking twice

Timeout – watchdog

Bosch Rexroth AG, Edition 01, R912006859, DOK-RCON0*-INT*EXT*MOD-IS01-**-P

LED

Supported

Function

StatusprotocolDescription
Frequency converter is powered off or no communication between

Continuous off

Frequency converter

H12application status▶ PROFINET▶ EtherNet/IP▶ Sercos III
Ethernet line sta-H13/H14▶ Modbus/TCPtus▶ EtherCAT

Fieldbus platform and base drive system

Blinking green

Frequency converter is in STOP state, no errors pending

Continuous green

Frequency converter is in RUN state, no errors pending

Blinking red

Frequency converter is in RUN state, a warning is pending

Continuous red

Frequency converter is in STOP state, an error is pending

Blinking green/red

N/A

Continuous off

No Ethernet link established at the appropriate Ethernet port

Green

Ethernet link was establishedFlickering yellow

Activity on Ethernet line (telegram transmission)

Continuous off

No Ethernet link established at the appropriate Ethernet port

GreenEthernet link was established

Flickering green

Activity on Ethernet line (telegram transmission)

Details for parameter settings, application andsecurity notes, see Instruction Manual of MultiEthernet card.

Terminal

Signal requirement

Description

Resolution: 1/1,000
Current input range: 0/4...20 mA
4.2 I/O Card Introduction

Current input impedance:

4.2.1 I/O Card Terminals

Resolution: 1/1,000< 500 ΩSee parameter group H8Analog terminals sharedGND–connection, isolated fromESC

Voltage output range: 0...10 V

4.2.2 I/O Card Terminals Descriptions
Terminal
EX1...
EX4Signal requirement

Description

Multi-function digital inputs:
24 VDC, 8 mA / 12 VDC, 4 mA

Voltage output load impedance:
EAO

Isolation optocouplers

EAI

Voltage input range: -10...10 V① The power supply is +5 V
Voltage input impedance:and +10 V from the fre> 20 kΩ

shared connection

quency converter

See parameter group H8< 500 Ωwith optocouplers isolation–Current output range: 0...20 mA
Current output load impedance:

See parameter group H8ESC> 500 ΩEDOa,Open collector output:

See parameter group H8EDOb

Max. 30 VDC, 50 mA

ESC is reference

ETa, ETc
ETb

Rated capacity of relay outputs:
250 VAC, 3 A; 30 VDC, 3 A

See parameter group H8ETb is the relay outputs
shared connection

Note①: For -10 V input, external power supply
must be provided. A frequency converter ONLY
provides +5 V and +10 V.

DOK-RCON0*-INT*EXT*MOD-IS01-**-P, R912006859, Edition 01, Bosch Rexroth AG

4.2.3 I/O Card Terminals Wiring▶ X1...X5, SC, +24 V, COM are control terminals of the frequency converter, EX1...EX4,ESC are control terminals of the I/O card.
▶ Details on wiring of EAI, EAO, EDOa andEDOb, see Quick Start Guide of frequency
converter.

4.3 PROFIBUS Card Introduction
4.3.1 PROFIBUS Interface①: NPN with internal power supply②: NPN with external power supply③: PNP with internal power supply④: PNP with external power supply

PinTerminal sign

Terminal name

Function description

1

NC–

Reserved

2

NC–

Reserved

3

PROFIBUS_BPROFIBUS terminal_B

PROFIBUS data cable B

4RTS

Request for signal sending–5GND

Power-–6Vcc

Power+–7NC–Reserved

8

PROFIBUS_A

PROFIBUS terminal_A

PROFIBUS data cable A

9NC–Reserved

Bosch Rexroth AG, Edition 01, R912006859, DOK-RCON0*-INT*EXT*MOD-IS01-**-P

4.3.2 PROFIBUS Card LED
LEDColorFunction

StatusFast blinking
0.4 s per cycle

H11/H21

Green

Description
Data exchanging
Communication established

PROFIBUS card configuration status
ON

PROFIBUS card successfully parameterized
and configured=> Everything OKOFF
H12/H22RedPROFIBUS card error indication

Slow Blinking
1 s per cycle

PROFIBUS card OKPROFIBUS card error

Details on PROFIBUS, see Operating Instructions of frequency converter.

Bosch Rexroth AG
Electric Drives and Controls
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Germany
Phone +49 9352 18 0
service.svc@boschrexroth.dewww.boschrexroth.com/electrics*R912006859*

Copyright© Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. 2017
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth (Xi'an) Electric Drives
and Controls Co., Ltd. It may not be reproduced or given to third parties without its consent.