1)

BM40M/40LL/40L5Assembly Drawing

2～

3BM40M/40LL/40L5Drawing No. 3

Frame Assy

4～5BM40M/40LL/40L5Drawing No. 4Pump Unit Assy

6～7BM40M/40LL/40L5 BM50L4/50L6/50L7Drawing No. 4-2 Steel Handle Assy
Drawing No. 4-3 Steering Wheel Assy

8～

9BM40M/40LL/40L5 BM50L4/50L6/50L7Drawing No. 5 Auxiliary(Outrigger) Wheels Assy
Drawing No. 6 Parking Brake Assy

10 ～11BM50L4/50L6/50L7Assembly Drawing

12 ～ 13BM50L4/50L6/50L7Drawing No. 3

Frame Assy

14 ～ 15BM50L4/50L6/50L7Drawing No. 4

Pump Unit Assy

16 ～ 17

BM40M/40LL/40L5 BM50L4/50L6/50L718 ～ 19
Option - Parking Brake & Foot Guard (After Aug.2020)

Sugiyasu Corporation

Ill.No. Parts No.

Parts Name

1M

Ask

Serial Plate (Name Plate)

1LL

Ask

Serial Plate (Name Plate)

1L5

Ask

Serial Plate (Name Plate)

2M

Ask

Model No. Label

2LL

Ask

Model No. Label

2L5

Ask

Model No. Label

3M

N/A

Frame Assy

3LL

N/A

Frame Assy

Spec. & Note

40M

40LL 40L5 Price/ea.

1Ask
1Ask
11Ask
Ask

1Ask
11Ask
N/A

13L5N/A

4M02247220

Pump Unit Assy

4LL02248180

Pump Unit Assy

502247300

Auxiliary(Outrigger) Wheel Assy

1602247360

Parking Brake Assy

1752003035

Bishamon Label 280

1852003300

Bishamon Label 100

1

N/A

Frame Assy

111

N/A

BM40M/40LL/40L5Ill.No. Parts No.

Parts Name

3M

N/A

Frame Assy

3LL

N/A

Frame Assy

3L5

N/A

Frame Assy

3-1

12792040

Wheel Fork Axle

Spec. & Note

40M 40LL 40L5 Price/ea.
1

N/A
123-212792060

Arm Bolt

12792080

Torsion Tube Axle

Φ25-4813-3LL

12793840

Torsion Tube Axle

Φ25-621

3-4M

N/A

Frame

3-4LL

N/A

Frame

3-4L5

N/A

Frame

3-5M

02247100

Torsion Tube Assy

3-5LL02248100

Torsion Tube Assy

3-5-1

12792380

Torsion Tube Bushing

111

N/A
112

N/A

Torsion Tube

Replace by Assy

N/A

Torsion Tube

Replace by Assy

3-5-3

81916201

Arm Bushing

3-6M

02247140

Push Rod Assy

3-6LL

02248140

Push Rod Assy
Push Rod Assy

1N/A
1223-6L502248580
N/A

Push Rod

Replace by Assy

3-6-1LL

N/APush Rod

Replace by Assy

3-6-1L5

N/A

Push Rod

Replace by Assy

3-6-281920243

Wheel Fork Bushing(Powder Bushing)

20.4X24X30

43-6-381922283

Torsion Tube Bushing(Powder Bushing)

22.2X28X30

23-702247180

Wheel Fork Assy

22N/A
2

N/A
2

N/A

2

3-7-1

N/A

Wheel Fork

Replace by Assy

23-7-281920243

Wheel Fork Bushing (Powder Bushing)

20.4X24X30

43-812049363

Bogie Wheel Fork

N/A

23-912032333

Bogie Wheel Axle

Φ20-9643-1012049373

Bogie Wheel Fork Axle

Φ15-126

23-1102032100

Bogie Wheel Assy

3-11-1

N/A

Bearing

N/A

2

3-6-1M

3-11-① 81046004

N/A

1

3-5-2M

Bogie Wheel

N/A
1

3-5-2LL

Bearing Cap

N/A2

Φ20-146

3-3M

3-11-2 52003323

N/A
1

4
Replace by Assy

486004ZZ

823-1212003293

Push Rod Axle

3-①81615172＃80 BushingΦ80-1520

43-②80846037

Snap Ring

RRI63

1

3-③90980532

Roll Pin

SRP0532

83-④90980535

Roll Pin

SRP0535

23-⑤90980550

Roll Pin

SRP055023-⑥90980636

Roll Pin

SRP0636

13-⑦80827006

Grease Fitting

GNA M6X0.75

23-⑧80847015

Snap Ring (E15)

E15SE

2N/A

BM40M/40LL/40L5
Ill.No.

Parts No.

4M
4LL
4-1M
4-1LL
4-1-1
4-1-2
4-1-3
4-1-4
4-1-5
4-1-6
4-1-7
4-1-8
4-1-9
4-1-104-1-114-1-124-1-134-1-144-1-154-1-164-1-174-1-18022472200224818002247240
02248200
12794040
12792600
12792620
12792640
12792660
12792680
12792700
12792720
12792740
12792760
12792780
12792800
12792820
12792840
12792860
12792880
12792900
N/A

Pump Unit Assy with Handle and Wheels
Pump Unit Assy with Handle and Wheels
Pump Unit Assy
Pump Unit Assy
Piston Rod Collar
Lift Piston
Piston Bushing
Stop Ring
Pump Piston
Retainer Washer
Pressure Plate
Pump CylinderThrust Washer
Pump Cylinder Cap
Pump Piston HeadSteering Wheel Axle
Top Nut
Relief Spring
Relief Plunger
Relief Holder
Steering Spacer
Pump Unit

Parts Name

4-1-194-1-19-1
4-1-19-2
4-1-19-①
4-1-19-②
4-1-19-③
4-1-19-④
4-1-19-⑤
4-1-19-⑥
4-1-19-⑦
4-1-19-⑧
4-1-19-⑨
4-1-19-⑩
4-1-19-⑪
4-1-19-⑫
4-1-19-⑬

02247280
52103553
52003513
80800002
80800005
80800008
80800010
80800023
80800034
80800128
80800411
80800260
80801514
80801546
80806514
80803114

Pump Unit Seal Kit
Dust Seal
Sealed Rubber
O RingO RingO RingO RingO RingO RingO RingO RingO RingU Packing
U Packing
Back Up Ring
Dust Seal

4-1-204-1-214-1-224-1-234-1-244-1-254-1-26
4-1-274-1-284-1-294-1-304-1-314-1-324-1-33
4-1-①
4-1-②
4-1-③
4-1-④
4-1-⑤
4-1-⑥
4-1-⑦
4-1-⑧
4-1-⑨
4-1-⑩
4-1-⑪
4-1-⑫
4-1-⑬
4-1-⑭
4-1-⑮

52003493
12003463
12003473
52003463
12003503
12003493
12003604
12003683
12003593
52103653
12003533
12003915
12302510
12611700
80845214
80848009
80845015
80846031
81251109
81251205
90980830
90980840
90981340
90820530
80843026
81991415
90500003
90500008
90930317

Valve Spring
Back Valve Screw
Lowering Valve
Back Valve Spring
Steering Bushing
Pressure Pin
Bearing Cup
Dust Protection
Thrust Seat
Pressure Spring
Plug
Crank Pin
Lowering Lever
Valve Seat
S Shape Snap Ring
Snap Ring
Snap Ring
Snap Ring
Thrust Bearing
Thrust Bearing
Roll Pin
Roll Pin
Roll Pin
Spiral Roll Pin
Steel Ball
M Liner Bearing
Knurling Knob
Knurling Knob
Hex Nut

Spec. & Note

40M

40LL 40L5Price/ea.

111
11

Replace by Assy

11111111111111111P4
P7P10
P11P24
P35
G60
JASO-1011
9.5X3
KY-14 Sakagami
KY-45X30X10 Sakagami
TE-KY-14 Sakagami
SCB-14 Sakagami

1111111111111111

ISTW-14
RRO18
RRO25
RRI5251109
51205
SRP0830
SRP0840
SRP1340
SSRP0530
R7.5A
R-ML1415(NTN)KUM30-M8X30-CT3(NBK)KUF30-M8(NBK)
HN16(3)P1.5SE

111111111112111111111122
12111

RSD35

N/A

Ill.No.

Parts No.

Parts Name

4-202247420

Steel Handle Assy

4-202249280

Steel Handle Assy

4-2-1

Ask

4-2-2

BM40M/40LL/40L5BM50L4/50L6/50L7

Spec. & Note

4ton 5ton Price/ea.
11Caution Label 2 (English)

181916201

Arm Bushing24-2-312003984

Lower Valve Bar

14-2-412003853

Pressure Roller Axle

14-2-512003844

Pressure Roller

14-2-652003983

Lower Bar Spring

14-2-752003220

Caution Label (English)

14-2-812005650

Plastic Control Lever A

14-2-912005660

Pipe Cap

14-2-1012005670

Upper Valve Bar1

4-2-11-4t

N/A

Steel Handle

Replace by Assy

4-2-11-5t

N/A

Steel Handle

Replace by Assy4-2-①80830009

Roller Chain(with Joint Link)

RS35-9L

14-2-②90980625

Roll Pin

SRP0625

14-2-③90980325

Roll Pin

SRP0325

14-2-④81701020

Powder Bushing70B-1020 (Oiles)

14-3

02003380

Steering Wheel Assy

4-3-1

N/A

Steering Wheel

4-3-252103690

Bearing Spacer

4-3-312003830

Locking Hole Plug

4-3-①

81046204

Bearing

6204ZZ

44-3-②80846030

Snap Ring

RRI47

24-3-③80845011

Snap Ring

RRO20

2Ask

1

N/A
1

N/A

2
Replace by Assy

222

N/A

BM40M/40LL/40L5BM50L4/50L6/50L7Spec. & Note

4ton 5ton Price/ea.

Ill.No.

Parts No.

Parts Name

5-4t02247300

Auxiliary(Outrigger) Wheels Assy

5-5t02249360

Auxiliary(Outrigger) Wheels Assy

5-1

12793020

Wheel Shaft

25-2

12793040

Spacer45-3

N/A

5-402247340

Caster25-5

12603340

Bearing Spacer

25-①

85000102

Wheel

502BPS-CU100

25-②

81036005

Bearing

6005Z

25-③

81230205

Taper Roller Bearing

30205

25-④90980540

Roll Pin

SRP0540

25-⑤90930716

Flat Washer

PW16SE

25-⑥90930516

Spring Washer

SW16SE

25-⑦4t90921660

Hex Socket Head Cap Bolt

HSB16605-⑦5t

90921680

Hex Socket Head Cap Bolt

HSB1680

5-⑧80845015

Snap Ring

RRO25

6-4t

02247360

Parking Brake Assy

Auxiliary(Outrigger) Wheel Arm

1
11

Replace by Assy

N/A

2
2
2
1

6-5t

02249320

Parking Brake Assy

6-1-4t12793180

Support Center A

1

6-1-5t12795660

Support Center A

6-212793200

Brake Spring Spacer

6-3-4t02247380

PB Plate

6-3-5t02249340

PB Plate

6-402006440

Brake Plate

16-552005535

Brake Return Spring

26-612007290

Brake Plate Spring A

16-712007310

Pivot Pin A

26-812007330

Roller Pivot Pin

16-912007350

Pivot Pin B

16-1012007370

Brake Plate Spring B

16-1102006460

Brake Pedal

16-1202006480

Pedal Bracket

16-1352616730

Pedal Rubber

16-①90930506

Spring Washer

SW06SE

46-②80845001

Snap Ring

RRO10

66-③90920665

Hex Socket Head Cap Bolt

HSB0665

46-④91040516

Hex Socket Head Round Cap Bolt

HSR0515SE

46-⑤90930305

Hex NutHN05(3)SE46-⑥90960650

Hex Socket Head Cap Screw

HSS0650

16-⑦90930306

Hex Nut

HN06(3)SE26-⑧90930706

Flat Washer

PW06SE

16-⑨80800630

Hex Bolt

HB0630SE

16-⑩90930505

Spring Washer

SW05SE

46-⑪90800508

Pan Head Screw

MSRS0508SE

26-⑫90870006

Lock Nut

M62

1
12
1
1

BM50L4/50L6/50L7Ill.No. Parts No.

Parts Name

Spec. & Note 50L4 50L6 50L7 Price/ea.

1L4AskSerial Plate (Name Plate)in English

1Ask

1L6AskSerial Plate (Name Plate)in English

1L7AskSerial Plate (Name Plate)in English

2L4AskModel No. Labelin English

2L6AskModel No. Labelin English

2L7AskModel No. Labelin English

3L4N/A

Frame Assy

3L6

N/A

Frame Assy

3L7

N/A

Frame Assy

402249180

Pump Unit Assy

502249360

Auxiliary(Outrigger) Wheel Assy

P10-11

1602249320

Parking Brake Assy

P10-111752003035

Bishamon Label 280

1852003300

Bishamon Label 100

11Ask
11Ask
Ask

1Ask
11Ask
N/A

1

N/A
11

N/A

Drawing No. 3-7
Drawing No. 3-8

Push Rod R Assy
Push Rod L Assy

BM50L4/50L6/50L7
Ill.No. Parts No.

Parts Name

3L4
3L6
3L7

N/A
N/A
N/A

3-1
3-2
3-3
3-4
3-5L4
3-5L6
3-5L7

12794740
12794760
12794780
12794800
N/A
N/A
N/A

Torsion Tube Axle
Wheel Fork Axle
Push Rod Axle
Arm Bolt
Frame
Frame
Frame

3-6
3-6-1
3-6-2
3-6-3
3-6-①

02249020
N/A
12792380
81916201
80827006

Torsion Tube Assy
Torsion Tube
Torsion Tube Bushing
Arm Bushing
Grease Fitting

3-7L4
3-7L6
3-7L7
3-7-1L4
3-7-1L63-7-1L7
3-7-2
3-7-①

02249060
02250080
02250580
N/A
N/A
N/A
81920243
80827006

Push Rod R Assy
Push Rod R Assy
Push Rod R Assy
Push Rod R
Push Rod R
Push Rod R
Wheel Fork Bushing
Grease Fitting

3-8L4
3-8L6
3-8L7
3-8-1L4
3-8-1L6
3-8-1L7
3-8-2
3-8-①

02249100
0225012002250620
N/A
N/A
N/A
81920243
80827006

Push Rod L Assy
Push Rod L Assy
Push Rod L Assy
Push Rod L
Push Rod L
Push Rod L
Wheel Fork Bushing
Grease Fitting

3-9
3-9-1
3-9-202249140
N/A
81920243

Wheel Fork Assy
Wheel Fork
Wheel Fork Bushing

3-10
3-11
3-12

12049363
12032333
12049373

Bogie Wheel Fork
Bogie Wheel Axle
Bogie Wheel Fork Axle

3-13
3-13-1
3-13-2
3-13-①02032100
N/A
52003323
81046004

Bogie Wheel Assy
Bogie Wheel
Bearing Cap
Bearing

3-14
3-①
3-②
3-③
3-④
3-⑤
3-⑥
3-⑦
3-⑧

12794780
8161517280846037
90980532
90980535
90980550
90980636
80827006
80827016

Push Rod Axle
＃80 Bushing
Snap Ring
Roll Pin
Roll Pin
Roll Pin
Roll Pin
Grease Fitting
Grease FittingSpec. & Note

Frame Assy
Frame Assy
Frame Assy

50L4 50L6 50L7 Price/ea.
11

N/A
N/A
N/A

1

N/A
N/A
N/A

1

1222

Φ25-685
Φ20-184
Φ25-621111422

Replace by Assy

GNA M6X0.75

N/A

111
Replace by Assy
Replace by Assy
Replace by Assy

111

N/A
N/A
N/A

21

GNA M6X0.75
111
Replace by Assy
Replace by Assy
Replace by Assy
GNA M6X0.75

Replace by Assy

Φ20-96
Φ15-126

11121224N/A

2426004ZZ

4488

Φ25-6280B-1520
RRI63
SRP0532
SRP0535
SRP0550
SRP0636
GNA M6X0.75
GNB M6X0.75

241822342

Replace by Assy

N/A
N/A
N/A

N/A

BM50L4/50L6/50L7
Ill.No.
4Parts No.
Ask

Parts Name
Pump Unit Assy with Handle and Wheels

4-1
4-1-1
4-1-2
4-1-3
4-1-4
4-1-5
4-1-6
4-1-7

02249200
12795480
12795500
12795520
12795540
12795560
N/A02249240

Pump Unit Assy
Piston Bushing
Pressure Plate
Joint Pin
Neck Arm BossSteering Spacer
Pump Unit
Steering Joint

4-1-8
4-1-8-1
4-1-8-2
4-1-8-①
4-1-8-②
4-1-8-③
4-1-8-④
4-1-8-⑤
4-1-8-⑥
4-1-8-⑦
4-1-8-⑧
4-1-8-⑨
4-1-8-⑩
4-1-8-⑪
4-1-8-⑫
4-1-8-⑬
4-1-8-⑭02249260
52103553
52003513
80800002
80800005
80800008
80800010
80800023
80800034
80800128
80800411
80800260
80801514
80801546
80806514
80806545
80803114

Pump Unit Seal Kit
Dust Seal
Sealed Rubber
O RingO RingO RingO RingO RingO RingO RingO RingO RingU Packing
U Packing
Back Up Ring
Back Up Ring
Dust Seal

4-1-9
4-1-104-1-114-1-124-1-134-1-144-1-154-1-164-1-174-1-184-1-194-1-204-1-214-1-224-1-234-1-244-1-254-1-26
4-1-274-1-284-1-294-1-304-1-314-1-324-1-334-1-34
4-1-①
4-1-②
4-1-③
4-1-④
4-1-⑤
4-1-⑥
4-1-⑦
4-1-⑧
4-1-⑨
4-1-⑩
4-1-⑪
4-1-⑫
4-1-⑬
4-1-⑭

12792600
12792640
12792660
12792680
12792720
12792740
12792760
12792780
12792820
12792840
12792860
12792880
52003493
12003463
12003473
52003463
12003503
12003493
12003683
12003593
52103653
12003533
12003915
12302510
12794040
12611700
80845214
80848009
80845015
80846031
81251109
81251205
81991415
80843013
90980830
90981340
90820530
90500003
90500008
90930317

Lift Piston
Stop Ring
Pump Piston
Retainer Washer
Pump CylinderThrust Washer
Pump Cylinder Cap
Pump Piston HeadTop Nut
Relief Spring
Relief Plunger
Relief Holder
Valve Spring
Back Valve Screw
ConeBack Valve Spring
Steering Bushing
Pressure Pin
Dust Protection
Thrust Seat
Pressure Spring
Plug
Crank Pin
Lowering Lever
Piston Rod Collar
Cone Seat
S Shape Snap Ring
Snap Ring
Snap Ring
Snap Ring
Thrust Bearing
Thrust Bearing
M Liner Bearing
Steel Ball
Roll Pin
Roll Pin
Spiral Roll Pin
Knurling Knob
Knurling Knob
Hex Nut

Spec. & Note
W/English Labels

Replace by Assy

Qty
111111111P4
P7
P10P11P24
P35
G60
JASO-1011
9.5X3
KY-14 Sakagami
KY-45X30X10 Sakagami
TE-KY-14 Sakagami
For KY-45X30X10 Sakagami
SCB-14 Sakagami

11111111111111111

ISTW-14
RRO18
RRO25
RRI5251109
51205
R-ML1415(NTN)
D7.5A
SRP0830
SRP1340
SSRP0530
KUM30-M8X30-CT3(NBK)KUF30-M8(NBK)
HN16(3)P1.5SE

111111111111111111111121111311112
1122
111

RSD35

Price/ea.

N/AILL.NO. Part No.

Parts Name

Note

BM40

BM50

BM15-302247361

Parking Brake Assy

For BM40

1BM15-402249321

Parking Brake Assy

For BM50152005534

Brake Return Spring

2212005710

Pedal Collar

2312005721

Brake Pin M

2412005731

Brake Pin S

1512005820

Brake Arm R

1612005830

Brake Arm L

17-112006270

Brake Angle

1812006280

Brake Pin L

19-212793290

Support Center

110-202247410

Support Bracket

10-302249350

Support Bracket

1111212006320

Wheel Cover

113-112006330

Foot Guard

11402006430

Brake Pedal

11502006450

Release Pedal

1①90925835

Hex Socket Head Bolt

HSB0835 Unichrome

2②90765816

Hex Socket Head Bolt

HSBS0816 Unichrome

2③90895812

Hex Bolt

HBS0812 Unichrome

2④90785408

Pan Head Screw

MSRPS0408 Unichrome

2⑤90930748

Flat Washer

PW08 Unichrome

4⑥90930777

Flat Washer

PW08X16X0.5 Unichrome

6⑦90929909

Hex Nut

HN08 Unichrome

2⑧80847009

Snap Ring

E6SE

8Price/ea.

3-21, 4-Chome, Hongo-Cho, Takahama City,Aichi, Japan 444-1394
Tel. 81-566-53-1126, Fax. 81-566-53-1844
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