Inner Rotor C.D.I. Kit Instruction Manual
Only for racing purpose (for Twin Stark Head)

COItem No.
０５―０２―０５２２

０５―０２―０３２２for R-type crankApplicable models and fram Nos.
:12V Monkey / Gorilla Z50J-2000001〜
AB27-1000001 〜:Monkey BAJA / R / RT

for L-type crank:6V Monkey / Gorilla Z50J-1323947〜1805927※Limitted to use with TAKEGAWA’s Twin Spark Super Head.

Thank you for purchasing one of our TAKEGAWA’s products. Please strictly follow the following instructions in installing and using the products. Before
fitting the products, please be sure to check the contents of the kit. Should you have any questions about the products, please kindly contact your dealer.
◎ Please note: Illustrations and photos may vary from actual hardware.

Please read the following instructions before installation.

PY◎ Since this product is designed for exclusive use in racing, please be informed that we shall be held free from any after-sales responsibility
whatsoever.
◎ Any lamp or light can never be used.
◎ You are kindly requested not to contact us about the combination of our products with other manufacturers'.
◎ Please use our TAKEGAWA’s own flywheel puller (Item No. 00-01-031) in detaching a rotor included in this kit.
◎ Since all stock ignition system is to be removed, confirmation of valve timing at the “T” mark on the flywheel becomes impossible. Therefore, checkand adjust the valve timing with a timing protractor (circular protractor, Item No. 00-01-0062).
◎The high-powered engine increases the heat realease value. For this reason, the stator coil will become so hot that the coil may be damaged.
Therefore, process the generator cover to bore vents for cooling and exhaust in order to keep the stator as cool as possible.

CAUTION

The following show the envisioned possibility of injuries to human bodies and property loss as a result of disregarding thefollowing cautions.

・Work only when the engine and the muffler are cool. (Otherwise, you will burn yourself.)
・Prepare right tools for the work, and do the work in the proper and right way.

(Otherwise, improper work could cause breakage of parts or injuries to yourself.)
・Always use a torque wrench to screw bolts and nuts tight and securely to the specified torque.
(Improper torque could cause these parts to get damaged or fall off.)・As some products and frames have sharp-pointed or protruding portions, please work with your hands protected.
(Otherwise, you will suffer injuries.)
・Before riding, always check every section for slack in parts like screws. If you find slack ones, screw them securely up to the specified
torque. (Or improper torque may cause parts to come off.)・Gaskets and packings must be replaced with new ones before riding. Besides, check carefully those parts to be reused, and in case wear ordamage is detected, always replace them with new ones.

WARNING

The following show the envisioned possibility of human death or serious injuries to human bodies as a result of disregarding thefollowing cautions.

・Always drive the engine in a well-ventilated place, and do not switch the engine on in an airtight place.
(Otherwise, you will suffer from carbon monoxide poisoning. )・Before doing work, place the motorcycle on level ground to stabilize the position of your motorcycle for safety's sake.
(Otherwise, your motorcycle could fall down and injure you while you are working.)
・Check or perform maintenance of parts correctly according to the procedures in the instruction manual or a service manual.
(Improper checking or maintenance could lead to an accident.)
・If you find damaged parts when checking and performing maintenance, do not use these parts any longer, and replace them with new ones.
(The continued use of these damaged parts as they are could lead to an accident.)◎ Please be informed that, mainly because of improvement in performance, design changes, and cost increase, the product specifications and prices
are subject to change without prior notice.
◎ This manual should be retained for future reference.

‑1‑Jul./09/ 10

〜 Kit Contents 〜
１２４６９ １０ １１ １２３CO５No.
12345678910111213

７１３８

Parts Name

Qty

Rotor

StatorIgnition coil (CDI units)
Engine stop switch
Stop switch sub cord
Ignition coil sub harness
Base plate COMP.
O-ringSocket cap screw, 5X20
Socket cap screw, 5X35
Socket cap screw, 6X20
Magnet fixing washer（※）
Insulation lock, 200mm
Hex wrench, 4mmTOOLHex wrench, 5mm

11211111122121
1Repair Parts Item No.
31110-181-T00 (R-type)
31110-165-T00 (L-type)00-05-0055
00-05-0057
00-05-0058
35131-181-T10
32110-181-T00
31150-181-T00
00-01-0256
00-00-0264
00-00-0335
00-00-0043
32981-165-T00
00-00-0179

in packs of
1
1
1
1
1
1
1
1
1
6
6
10
1
10PY

※ #12 is available only for 05-02-0322 (L-type crank).
∴Please order repair parts with the Repair Part Item No. Without the repair part item NO., we may notbe able to accept your orders.
Some parts are only available as a set. In this case, please order them with the set number.

〜 Installation Procedures 〜
1. Check the contents of the kit.
2. Prepare tools for installation work.
3. Drain engine oil.
4. Remove the left side crank case cover, and remove the flywheel using
a flywheel puller.
5. Remove wiring for a neutral switch and two flat screws, and pull out astator assembly from the crank case.
6. Install an O-ring onto a base plate, and apply grease to the lip of the oilseal. Fix O-rings onto mounting bolts on the case, and fix the base platewith 6x20 socket cap screws.
Torque : 9N・m(0.9kgf・m)※The base plate must be fixed so its notch is on the plate’s upper side.
※ When installing the base plate, apply grease lightly to the O-rings.
7. Install a stator onto the base plate by tightening socket cap screws.
Torque : 5N・m(0.5kgf・m)

8. Install a rotor onto the crank shaft. In the case of an L-type crank, tighten
a nut ,using a kit’s magnet fixing washer. (Refer to the figure below.)
In the case of an R-type crank, tighten the nut directly.
Torque : 41N・m(4.2kgf・m)

Crank (L-type)
Rotor
Woodruff key
Magnet fixing washer(For L-type only)

9. Remove a stock ignition coil and a wire harness, and fix a kit’s ignitioncoil.
At this point, the ignition coil must be fixed so it can be grounded. Use astock plug cab or the one included in the Twin Spark Super Head Kit.
10. Attach an engine stop swich to the handle pipe, and connect eachcord. (Refer to the wiring diagram in the following page.)‑2‑Jul./09/ 10

〜 About Ignition Timing 〜
AheadRetard
The initial timing slightly varies according to engine specifications.
First, set the stator and the base plate, aligning the mark on the taper withthe mark on the stator (see the fig. below). After testing how your motorcycle runs, adjust the position to gain the best effect. (We have set thestock at BTDC30°.)

COMark (stator)
Mark (base plate)〜 Wiring Diagram 〜Engine stop switch

Ignition coil

PY
Plug cap

Stop switch sub cord

Plug cap

Sub cord

StatorCo.,Ltd.
3-5-16 Nishikiorihigashi Tondabayashi Osaka Japan‑3‑

TEL : 81-721-25-1357 FAX : 81-721-24-5059 URL : http://www.takegawa.co.jp
Jul./09/ 10