Inverter HF-520 Option

CC-Link
Installation Manual
Type: SI-C3/V-H

NOTICE
1. Make sure that this installation manual is dellvered tothe end user of inverter unit.
2. Read this manual before installing or operating theinverter unit, and store it in a safe place forreference.

ManualDM2303E-1

Copyright © 2014 Sumitomo Heavy Industries, LTD.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying,recording, or otherwise, without the prior written permission of Sumitomo. No patentliability is assumed with respect to the use of the information contained herein. Moreover,because Sumitomo is constantly striving to improve its high-quality products, theinformation contained in this manual is subject to change without notice. Every precaution
has been taken in the preparation of this manual. Nevertheless, Sumitomo assumes noresponsibility for errors or omissions. Neither is any liability assumed for damages resulting
from the use of the information contained in this publication.

2

Table of Contents

1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4 CC-LINK OPTION COMPONENTS . . . . . . . . . . . . . . . . . . . . 11
5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 14
6 CC-LINK OPTION DRIVE PARAMETERS . . . . . . . . . . . . . . 23
7 BASIC FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8 CC-LINK DATA TABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
10 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
11 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

3

1 Preface and Safety1

Preface and Safety

Sumitomo manufactures products used as components in a wide variety of industrial
systems and equipment. The selection and application of Sumitomo products remain the
responsibility of the equipment manufacturer or end user. Sumitomo accepts no
responsibility for the way its products are incorporated into the final system design. Underno circumstances should any Sumitomo product be incorporated into any product or design
as the exclusive or sole safety control. Without exception, all controls should be designed todetect faults dynamically and fail safely under all circumstances. All systems or equipment
designed to incorporate a product manufactured by Sumitomo must be supplied to the end
user with appropriate warnings and instructions as to the safe use and operation of that part.
Any warnings provided by Sumitomo must be promptly provided to the end user. Sumitomo
offers an express warranty only as to the quality of its products in conforming to standards
and specifications published in the Sumitomo manual. NO OTHER WARRANTY,
EXPRESSED OR IMPLIED, IS OFFERED. Sumitomo assumes no liability for any
personal injury, property damage, losses, or claims arising from misapplication of its
products.

4

1 Preface and Safety◆ Applicable Documentation
The following manuals are available for the CC-Link Option:
Option Unit
HF-520 Option CC-Link Installation Manual (this book)
Manual No. : DM2303E
L.RUN
L.ERR

SD
RD

Read this manual first.
The installation manual is packaged with the CC-Link Option and contains a basic
overview of wiring, settings, functions, and fault diagnoses.
HF-520 Option CC-Link Technical Manual
Manual No. : DM2304E
The technical manual contains detailed information and command registers.
To obtain the technical manual access the site below:
http://cyclo.shi.co.jp

Inverter
HF-520 Technical Manual
Manual No. : DM2302E
STOP

HF-520Freq Reference
FWD / REV Sel
Output Freq
Output Current
Selected Monitor
MonitorVerifySetUpGuide
Parameter Set
Auto-Tuning

WARNING

:
:
:
:
:
:
:
:
:
:

(Hz)
(Hz)
(A)
(V)

Risk of electric shock.

Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform torequirements, make sureto ground the supply neutral for 400V class.

AVERTISSEMENT

Risque de déchargeélectrique.

Lire le manuel avant l'installation.
Attendre 5 minutes après la coupure de l'alimentation,
pour permettre la décharge des condensateurs.
Pour répondre aux exigences , s assurer que leneutre soit relié à la terre, pour la série 400V.

This manual describes installation, wiring, operation procedures, functions,troubleshooting, maintenance, and inspections to perform before operation.
To obtain instruction manuals for Sumitomo products access the site below:
http//www.e-mechatronics.com
HF-520 Operating and Maintenance Manual
Manual No. : DM2301E
This guide is packaged together with the product. It contains basic information
required to install and wire the drive. This guide provides basic programming andsimple set-up and adjustment.

◆ Terms

Note: Indicates supplementary information that Sumitomo highly recommends be followed,
even though equipment may not be at risk.

Drive:
HF-520 Series
CC-Link Option: HF-520 Option CC-Link◆ Registered Trademarks• CC-Link is a registered trademark of the CC-Link Partner Association.
• Other company names and product names listed in this manual are registeredtrademarks of those companies.

51 Preface and Safety◆ Supplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option unit.
The option unit must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure toheed these messages could result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.

DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious
injury.

WARNING
Indicates a hazardous situation, which, if not avoided, could result in death orserious injury.

CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor ormoderate injury.

NOTICE
Indicates an equipment damage message.

6

1 Preface and Safety■

General Safety
General Precautions• The diagrams in this section may include option units and drives without covers or safety shields toillustrate details. Be sure to reinstall covers or shields before operating any devices. The option
should be used according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only andmay not apply to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of themanual may be changed without notice to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Sumitomo
representative and provide the manual number shown on the front cover.

DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting
from failure to heed the warnings in this manual.

NOTICEDo not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the option unit.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
SUMITOMO is not responsible for any modification of the product made by the user.
This product must not be modified.

7

1 Preface and Safety■

Option Unit Label Warnings

Warning information is displayed on the option unit as shown in the figure below. Follow all
warnings and safety instructions when using the product.
When using the drive in an area that may require displaying warning information in
Japanese or Chinese, a warning label sticker is provided with the CC-Link Option. This
sticker can be placed over the English and French warnings on the front of the CC-Link
Option.
L.RUN
L.ERR

SD
RD

HF-520WARNING

Risk of electric shock.

Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform torequirements, make sureto ground the supply neutral for 400V class.

Risque de decharge

AVERTISSEMENT electrique.

Lire le manuel avant l'installation.
Attendre 5 minutes apres la coupure de l'alimentation,
pour permettre la decharge des condensateurs.
Pour repondre aux exigences , s assurer que leneutre soit relie a la terre, pour la serie 400V.

■

Warning
information

Warning Contents

WARNING

Risk of electric shock.

Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform torequirements, make sureto ground the supply neutral for 400V class.

Risque de decharge

AVERTISSEMENT electrique.

Lire le manuel avant l'installation.
Attendre 5 minutes apres la coupure de l'alimentation,
pour permettre la decharge des condensateurs.
Pour repondre aux exigences , s assurer que leneutre soit relie a la terre, pour la serie 400V.

82 Product Overview

2

Product Overview◆ About This Product
CC-Link Option (Model: SI-C3/V-H) is designed for connecting a drive to a field network
using the CC-Link protocol. This option unit is conforming to CC-Link Ver.1.10.
By installing the CC-Link Option to a drive, it is possible to do the following from a
CC-Link master device:• operate the drive• monitor the operation status of the drive• change parameter settings.
Figure 1

Figure 1 CC-Link Approved9

3 Receiving

3

Receiving

Please perform the following tasks after receiving the CC-Link Option:• Inspect the CC-Link Option for damage.
If the CC-Link Option appears damaged upon receipt, contact the shipper
immediately.
• Verify receipt of the correct model by checking the information on the nameplate (seeFigure 2).
• If you have received the wrong model or the CC-Link Option does not function properly,
contact your supplier.

◆ Contents and Packaging
Table 1 Contents of Package
Description:

Option Unit

Ground Cables

Warning Label
Stickers

Installation Manual

MANUAL_

Quantity:

1

4

1

1

◆ Tool Requirements
A Phillips screwdriver (M3, M3.5 to M5 <1>) metric or (#1, #2 <1>) U.S. standard size isrequired to install the CC-Link Option.
<1> Screw sizes vary by drive capacity. Select a screwdriver that matches the drive capacity.

10

4 CC-Link Option Components

4CC-Link Option Components◆ CC-Link Option
Figure 2

CC-Link with cover attached

CC-Link with cover removed
underside

E

F

A
L.RUN
L.ERR

SD
RD

G

D

B
H
N

FE

C

I
J

J

K

M

A – LED (SD)B – LED (RD)C – Option cover
D – LED (L.ERR)
E – LED (L.RUN)
F – CC-Link PCB
G – Attachment screw hole for
option coverL

H – NameplateI – Function Earth cable connection (FE)J – Mounting clip
K – Ground Cable <1>
L – Through-hole for cable
M – Terminal block
N – Option connector<1> Cables are not connected to the CC-Link Option and are packaged separately in the box.
Figure 2 Option Unit
Note: For details on the LEDs, Refer to CC-Link Option LED Display on page 13 and Fault LED
Display on CC-Link Option Side on page 34.

114 CC-Link Option Components◆ Dimensions
The installed CC-Link Option adds 27 mm to the total depth of the drive.
Figure 3

27 mm

Figure 3 Dimensions◆ Terminal Block
Table 2 Terminal Descriptions
Terminal

Name

1

DA

Description
Comm. Data +2

DBComm. Data –3

DG

Signal Ground

4

SLD

Shield5

SLD

ShieldTop View(looking from the very top of the CC-Link Option)

Bottom View

DA DB DG SLD SLD

Figure 4 CC-Link Option Terminal Block

12

4 CC-Link Option Components◆ CC-Link Option LED Display
Table 3 CC-Link Operation LED Status
Name

Indication
Color

Status
ON

L.RUN

L.ERR

SD

RD

Green

Operating Status

Remarks

Normal operation• Receiving data normallyOFF

Timed out

• Timed out waiting to receive• Logging onto the network• During resetON

CRC error• CRC error• Station address setting error (F6-10 = 0)OFF

Duringcommunications• Normal communications• During resetON

Sending data

• Sending data
Note: LED may appear to flash
with slower baud rates.

OFF

No data transfer• No data being sent
• During resetON

Detecting data
received• Detecting data that was received
Note: LED may appear to flash
with slower baud rates.

OFF

Waiting for data

• Data not yet received• During reset

Red

Red

Red

◆ Setting Station Address
Set drive parameter F6-10 to a station address (Range 1 to 64) unique to the network. If set
to 0, the L.ERR light will turn on and a Station Address Error (AEr) will occur.

13

5 Installation Procedure

5

Installation Procedure◆ Section Safety
DANGER
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Disconnect all power to the drive, wait at least five minutes after all indicators are off,measure the DC bus voltage to confirm safe level, and check for unsafe voltages before
servicing to prevent electric shock. The internal capacitor remains charged even after the
power supply is turned off. The charge indicator LED will extinguish when the DC bus
voltage is below 50 Vdc.

WARNING
Electrical Shock Hazard
Do not remove option cover while the power is on.
Failure to comply could result in death or serious injury.
The diagrams in this section may include option units and drives without covers or safety
shields to show details. Be sure to reinstall covers or shields before operating any devices.
The option should be used according to the instructions described in this manual.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment, and maintenance of this product.
Do not remove option cover while the power to the drive is on.
Failure to comply could result in death or serious injury.
Do not use damaged wires, place excessive stress on wiring, or damage the wire
insulation.
Failure to comply could result in death or serious injury.
14

5 Installation Procedure

WARNING
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due tooverheating of electrical connections.

NOTICE
Damage to Equipment
Observe proper electrostatic discharge procedures (ESD) when handling the option
unit, drive, and circuit boards.
Failure to comply may result in ESD damage to circuitry.
Never shut the power off when the drive is outputting voltage.
Failure to comply may cause the application to operate incorrectly or damage the drive.
Do not operate damaged equipment.
Failure to comply may cause further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
Properly connect all pins and connectors.
Failure to comply may prevent proper operation and possibly damage equipment.
Check wiring to ensure that all connections are correct after installing the option
unit and connecting any other devices.
Failure to comply may result in damage to the option unit.

15

5 Installation Procedure◆ Wiring Diagram
Table 4 Wiring Diagram
Using a single drive
Terminal resistor <1>

CC-Link cableDA

Masterdevice

DA

DB

DB

DG

DG

SLD

SLD

FG

SLD

<2>

DRIVE

CC-Link
OptionFE<3>

Using multiple drives
CC-Link cable

Masterdevice

DA

DA

DB

DB

DG

DG CC-Link

SLD

SLD

FG

<2>

DRIVE

Option

SLD

FE

<3>

DA
DB
DG CC-Link
SLD

DRIVE

Option

SLD

FE

<3>
Terminal resistor <1>
DA
DB
DG CC-Link
SLD Option

DRIVE

SLD

FE

<3>

<1> The user must set up the drive for terminal resistor. For instructions, see Terminal Resistor Connection on
page 21.
<2> Make sure that the FG terminal on the master drive is grounded properly.
<3> The FE terminal on the CC-Link Option is supplied with a ground cable that should be connected to the groundterminal on the drive.
16

5 Installation Procedure◆ Installing the Option Unit
Remove the front cover of the drive before installing the CC-Link Option. Follow thedirections below for proper installation.

1.

Switch off the power supply to the drive.

DANGER! Electrical Shock Hazard - Do not connect or disconnect wiring while the power is on. Failure tocomply will result in death or serious injury. Before installing the CC-Link Option, disconnect all power to thedrive. The internal capacitor remains charged even after the power supply is turned off. The charge indicator
LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least fiveminutes after all indicators are off and measure the DC bus voltage level to confirm safe level.

2.

Remove the front cover. The original drive front cover may be discarded because it
will be replaced by the CC-Link Option cover in step 8.

Figure 4

Figure 5 Remove Front Cover

3.

Remove the bottom cover and connect the CC-Link Option ground cable to theground terminal.

Figure 5

ground terminal
ground cablebottom cover

Figure 6 Connect Ground Cable
Note: The four different ground cables packaged with the CC-Link Option connect the unit to different
models. Select the proper ground cable from the CC-Link Option kit depending on drive size.

17

5 Installation Procedure

Figure 6A

B

A – Option unit connection: screw size = M3
B – Drive-side connection: screw size = M3.5 to M6
Figure 7 Ground Cable
Note: Cover removal for certain larger models with a Terminal Cover:-Single-Phase 200 V Class: HF520S-A75 to 2A2-Three-Phase 200 V Class: HF5202-1A5 to 7A5-Three-Phase 400 V Class: All models
Remove the terminal cover before removing the bottom cover to install the CC-Link Option.
Replace the terminal cover after wiring the CC-Link Option.
Figure 7

Figure 8 Models with Terminal Cover

4.
5.

Reattach the bottom cover.
Connect the CC-Link Option to the drive. Properly secure the tabs on the left andright sides of the CC-Link Option to the drive case.

Figure 8tabs should line uptabs should line up

Figure 9 Attach CC-Link Option18

5 Installation Procedure

6.

Connect the ground cable from the drive ground terminal to the CC-Link Option
ground. When wiring the CC-Link Option, pass the ground cable through the insideof the drive bottom cover, then pass the ground cable into the through-hole at thefront of the CC-Link Option.

Figure 9

drive ground terminal
ground cablethrough-holefor ground cable ground cable

Pass the ground cable throughthe bottom cover of the drive.

Figure 10 Ground Cable Connection

7.
8.

Connect the communications cable to the terminal block. Refer to Procedure on
page 20.
Attach the CC-Link Option cover to the front of the CC-Link Option.

Figure 10tabs should line up

Figure 11 Attach CoverNote: When using the drive in an area that may require displaying warning information in Japanese or
Chinese, a sticker has been provided with the CC-Link Option. This sticker can be placed overthe English and French warnings on the front of the CC-Link Option.

19

5 Installation Procedure◆ Communication Cable Wiring■

Procedure

Follow the instructions below to connect the communications cable to the terminal block.
NOTICE: Tighten all terminal screws according to the specified tightening torque. Tightening screws tootight could damage the terminal block, and leaving screws too tight loose can cause a short-circuit or drive
malfunction.

1.

Connect the communications cable to the terminal block as shown in the diagram
below.

Note: Communication lines should be separated from main circuit wiring and other electrical lines.
(Tightening torque: 0.22 to 0.25 (Nm))
Figure 11

Preparing wire ends:

Screwdriver blade size

Pull back the sheilding and lightly
twist the end with fingers, keeping
the ends from fraying
up to
2.5 mmabout 5.5 mm Blade width
When not using
up to 0.4 mm
terminal extensions
DA DB DG SLD SLD

Loosen the screws andinsert the cable into the
opening on the terminal block

Terminal block

CC-Link comm cable(do not soldered ends)

Figure 12 Comm Cable Wiring

2.

20

Ensure all wiring connections are tightened and wire insulation is not pinched in theterminal block. Remove any stray wire strands that touch other terminals.

5 Installation Procedure

3.

After the terminal block is fully attached to the option unit, tighten the screws on theleft and right sides of the terminal block. (Tightening torque: 0.22 to 0.25 (Nm))

Note: Be sure to put the option cover back on after you have completed all necessary wiring.
Figure 12

screwdriver blade size

up to
3.5 mmblade width
up to 0.6 mm

Figure 13 Terminal Block Installation■

Communication Cable Specifications

Use only CC-Link dedicated cable. Warranty does not cover other cable types. For
information of cables, refer to the CC-Link website at http://www.cc-link.org/.
■

Terminal Resistor Connection

When the CC-Link Option is the last station connected in a CC-Link network, the terminal
resistor needs to be set to that CC-Link Option. Follow the instructions below.

1.

Cut the terminal resistor tube as shown.

Note: For the terminal resistor, either use what is already built into the master unit, or use a standardmarket resistor of 110 5% (1/2 W).
Figure 13

jumpercut herecut
Figure 14 Terminal Resistor

21

5 Installation Procedure2.

Loosen the attachment screw and insert the terminal resistor described in the firststep between terminals DA and DB.

Note: Make sure that the option cover is put back on after wiring is complete.
Figure 14DA

DB

DG SLD SLD

Figure 15 Terminal Resistor Wiring

22

6 CC-Link Option Drive Parameters

6

CC-Link Option Drive Parameters

Confirm proper setting of the all parameters in Table 5 before starting network
communications.
Table 5 Parameter Settings
No.

b1-01

Name

Description

Selects the frequency reference input source.
0: Operator - Digital preset speed d1-01 to d1-17
1: Terminals - Analog input terminal A1 or A2
Frequency Reference Selection <1>
2: MEMOBUS communications
3: Option PCB
4: Pulse Input (Terminal RP)

Default

1

Run Command Selection <1>

Selects the run command input source.
0: Operator - RUN and STOP keys
1: Digital input terminals S1 to S7
2: MEMOBUS communications
3: Option PCB

1

F6-01

Operation Selection afterCommunications Error

Determines drive response when a bUS error is
detected during communications with the CC-Link
Option.
0: Ramp to Stop
1: Coast to Stop
2: Fast-Stop
3: Alarm Only <2>

1

F6-02

External Fault Detection
Conditions (EF0)Sets the conditions for detecting an external fault(EF0).
0: Always detected.
1: Detected only during operation.

0

F6-03

Determines drive response for external fault input(EF0) detection during CC-Link communication.
Stopping Method for External Fault 0: Ramp to Stop
1: Coast to Stopfrom Communication Option
2: Fast-Stop
3: Alarm Only <2>

1

F6-04

bUS Error Detection Delay Time

Set the maximum time the drive should wait for acommunication error to occur (bUS).
0.0 to 5.0 s

F6-07

NetRef/ComRef Selection Function

0: Multi-step speed reference disabled
1: Multi-step speed reference allowed

b1-02

0.0 s
<3>

1

23

6 CC-Link Option Drive Parameters
No.

Name

Description

Default

0F6-08

Reset Communication Related
Parameters

Determines which communication-relatedparameters are set back to their original default
values when the drive is initialized.
0: Do not reset F6- and F7- parameterswhen the drive is initialized using parameter A1-03.
1: Rest F6- and F7- parameters when thedrive is initialized using parameter A1-03.
Note: Setting this parameter does not affectcommunication-related parameters.

F6-10

Station Address <5>

0 to 640Comm Speed

0: 156 kbps
1: 625 kbps
2: 2.5 Mbps
3: 5 Mbps
4: 10 Mbps

0

<4>

F6-11
<4>

<1> To start and stop the drive with the CC-Link master device using serial communications, set b1-02 to “3”. To
control the frequency reference of the drive via the master device, set b1-01 to “3”.
<2> If set to 3, then the drive will continue to operate when a fault is detected. Take proper measures such as installing
an emergency stop switch.
<3> The drive default setting is 2.0 s, but this default setting will automatically be changed to 0.0 s when SI-C3/V isconnected.
<4> Power must be cycled in order for any setting changes to take affect.
<5> All station addresses must be unique. If set to 0, the L.ERR light will turn on and a Station Address Error (AEr)will occur.

24

7 Basic Functions

7

Basic Functions

This interface allows the drive to be connected to a CC-Link network as a remote device,
making it possible to operate, adjust settings, and monitor the operation status of the driveusing the PLC program. Both bit and word data cyclic transmission are available, and highspeed communication up to 10 Mbps is possible.
Below is a description of the basic CC-Link functions that can be performed by the PLC.
Note: Set parameters when operating the drive from a PLC. For instructions, see Refer to CC-Link
Option Drive Parameters on page 23.

◆ Monitors
The user can monitor drive operating status from a PLC.
To do so, the monitor should be set up as follows:1.
2.

Sets the monitor code to the remote register RWW0.
Switch the RYC signal on.

• Data for the monitor code is stored in the PLC’s buffer memory.
Note: Refer to the HF-520 Option CC-Link Technical Manual for information on the monitor codes
and units.

25

7 Basic Functions◆ Reading and Setting Parameters
The PLC can write drive parameters, read drive data and operation status, and change
settings.
Follow the directions below.

1.
2.

Set the command code to remote register RWW2.

• Set the write data to RWW3 as needed.

Switch on the RYF signal (request to execute the command code).

• Drive executes the process and reply data that correspond with the commandcode.
• Command codes for drive parameters should be calculated by adding the values
shown below to the MEMOBUS register number.
Read command code: MEMOBUS register + 1000H
Write command code: MEMOBUS register + 2000H
EXAMPLE: Acceleration time command code for C1-01 is 200H. Get the readcommand code by adding 1000H, yielding 1200H
Note: 1. Refer to the HF-520 Option CC-Link Technical Manual for information on the command codes andwrite data.
2. Refer to the MEMOBUS/Modbus Data Table in Appendix C of the HF-520 Technical Manual for a listof monitor data using the MEMOBUS/Modbus message area.

26

8 CC-Link Data Table

8

CC-Link Data Table◆ Remote I/O
The drive takes up a single station address in the buffer memory or the PLC. The table below
shows the drive I/O as seen from the PLC side.
Note: Refer to the PLC’s programming manual for information on the PLC’s buffer memory.

■

PLC  Drive
Table 6 Remote I/O Table (PLC  Drive)

SignalName

Description

Default

RY0

Forward Run

ON: Forward Run Command, OFF: Stop

RY1

Reverse Run

ON: Reverse Run Command, OFF: Stop

RY2

Terminal S3 Function

Multi-function input: H1-03(H1-03 = 24: External
Fault)

RY3

Terminal S4 Function

Multi-function input: H1-04(H1-04 = 14: Fault
Reset)

RY4

Terminal S5 Function

Multi-function input: H1-05(H1-05 = 3: Multi-Step
Speed 1)

RY5

Terminal S6 Function

Multi-function input: H1-06(H1-06 = 4: Multi-Step
Speed 2)

RY6

Terminal S7 Function

Multi-function input: H1-07(H1-07 = 6: Jog
Reference)

RY7, 8Reserved

–
–

–

–
–

RY9

Drive Output Interrupt

ON: Motor coasts to stop.
OFF: Drive will begin operating as soon as a Run
command is given.

RYA

External Fault

ON: External Fault Input (EF0)–RYB

Motor Revolutions /Output Frequency Switch

Data contents for the remote register RWR1 switches
between motor revolutions and output frequency.

Motor rotations are
displayed only when
H6-01 = 3 andA1-02 = 0.

RYC

Monitor Reference

ON: Monitor data specified in the monitor code is set
to remote register RWR0.

–

RYD

Frequency Setting 1

Frequency set to remote register RWW1 becomes theoperating frequency for the drive.

–27

8 CC-Link Data Table
SignalName

Description

Default

RYE

Frequency Reference 2

Sets the frequency in the remote register RWW1 toparameter d1-01 (Frequency Reference 1) and as thedrive’s main frequency reference at the same time.
Note: If the frequency reference is set to be provided
by the LED operator (i.e, b1-01 = 0), thenswitching on RYE changes the frequency
reference.

All parameter settings
are saved when thisflag is switched on.
Triggered by the risingedge of the signal.

RYF

Command Code Execute
RequestRequest to execute the command code.

Triggered by the risingedge of the signal.

RY10
to 13

Reserved

RY14

Terminal S1 Function

Multi-function input: H1-01

Function is disabled
when for the Forward
Run Command (H1-01= 40).

RY15

Terminal S2 Function

Multi-function input: H1-02

Function is disabled
when for the Reverse
Run Command (H1-02= 41).

RY16
to 19

Reserved

RY1A

Fault Reset

RY1B
to 1F

Reserved

–

–

–

–

–

–

Resets a drive fault–

Note: 1. If making frequent setting changes, use RYD (Frequency Reference 1 flag) for setting the register.
Using RYE (Frequency Reference 2 flag) too often can shorten the performance life of the drive's
internal memory.
2. Although RYE and RYF are triggered by the rising edge of the signal, they are otherwise enableddepending on the value that is input.
When switching between monitors using RYC (Monitor Reference), RYC needs to be turned off andthen back on again after the monitor code has been changed.

■

Drive  PLC
Table 7 Remote I/O Table (Drive  PLC)

DeviceSignal Name

Description

RX0

Forward Run

ON: Forward Run Command Present (includes DC
Injection Braking)
OFF: No Forward Run Command

RX1

Reverse Run

ON: Reverse Run Command Present
OFF: No Reverse Run Command (includes DC Injection
Braking)

RX2

Terminals MA, MB, MCFunction

Multi-function output: H2-01

28

Default––(H2-01 = E: Fault)

8 CC-Link Data Table
DeviceSignal Name

Description

Default

ON: Output frequency is between frequency reference
and the detection width set to L4-02.

–

During Stall Prevention––

During Undervoltage–

RX3

Speed Agree

RX4
RX5

–

RX6

Terminal P1 Function

Multi-function output: H2-02(H2-02 = 0: During
Run)

RX7

Terminal P2 Function

Multi-function output: H2-03(H2-03 = 2: Speed
Agree 1)

RX8, 9 Reserved

–

–

RXA

CC-Link Option Fault

Comm. error between drive and CC-Link device–

RXB

Monitoring Motor
Revolutions

ON: Currently monitoring motor revolutions.

Data is stored inremote register
RWR1.

RXC

Obtain Monitor Data

ON: Monitor data has been updated.

–

RXD

Frequency Setting Ready 1

ON: Displays the main frequency reference that has been
set.

–

RXE

Frequency Setting Ready 2

ON: Displays the data set to d1-01 (Frequency Reference1).
Note: Also sets the main frequency reference at the same
time.

–

RXF

Command Code Execute
Complete

ON: Displayed after the specified command code has
been executed.
RXF signal switches off when the RYF command is nolonger present.

–

RX10
to 19

Reserved

–

–

RX1A

Error

ON: Fault occurred on the drive side.

–

RX1B

Remote Station Ready

ON: Drive is ready to operate.

–

RX1C
to 1F

Reserved––

Note: If making frequent setting changes, use RYD (Frequency Reference 1 flag) for setting theregister. Using RYE (Frequency Reference 2 flag) too often can shorten the performance life of
the drive's internal memory.

29

8 CC-Link Data Table◆ Remote Register■

PLC  Drive
Table 8 Remote Register (PLC  Drive)

RemoteRegister

Name

RWW0

■

Description

Request Flag

Monitor
Code

Sets the code number of the items to be displayed by themonitor.

RYC (Monitor Execute
Request)RWW1Frequency
Setting

Indicates which value is to be used to set the frequency.

• RYD (Frequency
Reference 1)• RYE (Frequency
Reference 2)

RWW2

Command
Code

Sets the command code to execute functions such as thefault reset, fault history, parameter read, and so on.

RWW3

Write Data

Sets the value to be used along with RWW2 (CommandCode) as needed.

RYF (Command Code
Execute Request)

Drive  PLC
Table 9 Remote Register (Drive  PLC)

RemoteRegister

Name

RWR0

Monitor Data

Monitor data is stored according to RWW0 (Monitor Code). RXC (while monitoring)

RWR1

OutputFrequency

Output frequency has been set without any errors. Set in
the units specified by o1-03 (Frequency Reference Setting
Units).

RWR2

Response
Code• Sets 00H when there are no problems with RWW2
(Command Code) and RWW3 (Write Data).
• Sets 01H through 03H if an error occurs.
• Response Code:
00h: Normal
01h: Write-mode error (attempted to write during run,etc.)
02h: Command code error
03h: Data setting range error

RWR3

Read Data

Data is set according to the command code.

30

Description

Check Flag–

RXF (Command Code
Execute Complete)9 Troubleshooting

9

Troubleshooting◆ Drive-Side Error Codes
Drive-side error codes appear on the drive’s LED operator. Causes of the errors andcorrective actions are listed in Table 10.
For addtional error codes that may appear on the LED operator screen, refer to the HF-520
Technical Manual.
■

FaultsBoth bUS (CC-Link Option Communication Error) and EF0 (External Fault Input from the
CC-Link Option) can appear as an alarm or as a fault. When a fault occurs, the digital
operator ALM LED remains. When an alarm occurs, the digital operator ALM LED flashes.
If communication stops while the drive is running, answer the following questions to help
remedy the fault:• Is the CC-Link Option properly installed?
• Is the communication line properly connected to the CC-Link Option? Is it loose?
• Is the PLC program working? Has the PLC CPU stopped?
• Did a momentary power loss interrupt communications?
Table 10 Fault Display and Possible Solutions
LED Operator Display

Fault Name
CC-Link Option Communication Error

bUS
Cause

After establishing initial communication, the connection was lost.
Only detected when the run command or frequency reference is assigned tothe option (b1-01 = 3 or b1-02 = 3).
Possible Solution

Master controller (PLC) has stopped
communicating.

Check for any faulty wiring.
 Correct any wiring problems.
Communication cable is not connected  Take care of any grounding problems or disconnects wires.
properly.

A data error occurred due to noise

Check the various options available to minimize the effects of noise.
 Take steps to counteract noise in the control circuit wiring, main circuitlines, and ground wiring.
 If the magnetic contactor is identified as a source of noise, install a surge
absorber to the contactor coil.
 Use cables recommended by Sumitomo, or another type of shielded line.
The shield should be grounded on the PLC side and on the option unit side.

CC-Link Option is damaged.

 If there are no problems with the wiring and the error continues to occur,
replace the CC-Link Option.

31

9 Troubleshooting

LED Operator Display

EF0
Cause

Fault Name
External Fault Input from CC-Link Option
The alarm function for an external device has been triggered.
Possible Solution

An external fault is being sent fromthe master controller (PLC).

 Remove the cause of the external fault.
 Reset the external fault input from the PLC device.

Problem with the PLC program Check the program used by the PLC and make the appropriate
corrections.

LED Operator Display

oFA00
Cause

Fault Name
CC-Link Option Fault (port A)
CC-Link Option is not properly connected.
Possible Solution

Non-compatible option connected tothe drive

LED Operator DisplayoFA01

 Connect an option that is compatible with the drive.

Fault Name
CC-Link Option Fault (port A)
CC-Link Option is not properly connected.

Cause

Possible Solution

Problem with the connectors between
the drive and CC-Link Option

 Turn the power off and check the connectors between the drive and CCLink Option.

LED Operator Display

oFA03
Cause

CC-Link Option self-diagnostics error
Possible Solution

CC-Link Option hardware fault

LED Operator Display

oFA04
Cause
CC-Link Option hardware fault

32

Fault Name
CC-Link Option Fault (port A) Replace the CC-Link Option.

Fault Name
CC-Link Option Fault (port A)
CC-Link Option Flash write mode
Possible Solution
 Replace the CC-Link Option.

9 Troubleshooting

LED Operator Display

Fault Name
CC-Link Option Fault (port A)

tooFA30 to oFA43

Communication ID error

Cause

Possible Solution

CC-Link Option hardware fault■

 Replace the CC-Link Option.

Minor Faults and Alarms
LED Operator Display
AEr

Minor Fault Name
Station Address Error
CC-Link Option is set to an address outside the allowable setting range.

Cause

Possible Solution

Minor Fault(H2- = 10)

Address outside the specified addressrange Set F6-10 to an address within the specified range.

YES

LED Operator Display
CALL
Cause

Minor Fault Name
Serial Communication Transmission Error
Communication has not yet been established.
Possible Solution

Check for wiring errors.
Communication wiring is faulty, there Correct the wiring.
is a short circuit, or something is not Remove and ground shorts and reconnect loose
connected properly.
wires.
Programming error on the master side

 Check communications at start-up and correct
programming errors.

Communication circuitry is damaged.

Perform a self-diagnostics check.
 Replace the drive if the fault continues to occur.

Minor Fault(H2- = 10)

YES

33

9 Troubleshooting◆ Fault LED Display on CC-Link Option Side
Checking LED Operation■

Table 11 LED Display
Switches on when data is being received normally. Turns off when the receive data isinterrupted.

L.RUN
SD

Lights whenever the drive is sending data.

RD

Lights whenever the drive is receiving data.

L.ERR

Lights when a CRC or abort error occurs.

Note: If communication stops while the drive is running, check the following:
•
•
•
•

■

Is thC-Link properly installed?
Is the CC-Link communication line connected to the CC-Link Option correctly? Is it loose?
Is the PLC program working? Has the PLC CPU stopped?
Did a momentary loss in power interrupt communications?

Faults that Occur with a Single Drive

The example below demonstrates how to read the LED display on the CC-Link Option todetermine the cause of a fault and corrective action.
Figure 15

PowersupplyCPU

MasterdeviceStation 1
DRIVE

Figure 16 Connecting a Single Drive

34

CC-Link
Option9 Troubleshooting
Table 12 LED Fault Display for CC-Link Option with a Single Drive
: On / : Flashing / : Off / : Either on or off
L.RUN

SD

RD

L.ERR

Cause

Possible Solution









Normal communications









Error has occurred but
communication is normal

Remove the source of noiseinterference.









Problem with the hardware

Try cycling the power.
Replace the CC-Link Option if the
problem continues.









Problem with the hardware

Try cycling the power.
Replace the CC-Link Option if the
problem continues.









CRC error with the data received,
and no response can be sent

Remove the source of noiseinterference.









No station address received

Check the PLC program and theoperation where the problem occurred.









Problem with the hardware

Try cycling the power.
Replace the CC-Link Option if the
problem continues.









Problem with the hardware

Try cycling the power.
Replace the CC-Link Option if the
problem continues.









A response was received after
polling, but a CRC error occurred
when the reflex data was checked

Remove the source of noiseinterference.

–









Problem with the hardware

Try cycling the power.
Replace the CC-Link Option if the
problem continues.
See if the master device is actually
set to function as a remote device
station.









Problem with the hardware

Try cycling the power.
Replace the CC-Link Option if the
problem continues.









Problem with the hardware

Try cycling the power.
Replace the CC-Link Option if the
problem continues.









CRC errors occurs when the station Remove the source of noiseaddress is checked.
interference.









• No station address• Cannot receive station address
due to noise interferenceRemove the source of noiseinterference.

35

9 Troubleshooting
: On / : Flashing / : Off / : Either on or off
L.RUN

SD

RD

L.ERR

Cause

Possible Solution









Problem with the hardware

Try cycling the power.
Replace the CC-Link Option if the
problem continues.









Data cannot be received (CC-Link
communications cable may bedisconnected)

Check the wiring.









The station address orcommunications speed is set
incorrectlyEnter the proper settings and cycle
power.

The station address orcommunications speed waschanged without cycling power
afterwards.

Return any incorrect settings to their
original values and cycle
power.Enter the proper settings andcycle power.

Note: SD and RD may appear to flash with slower baud rates.

■

Faults when running multiple drives

The example below demonstrates how to read the LED display on the CC-Link Option todetermine the cause of a fault and the corrective action to take when multiple drives are
running from the same network. The example assumes that SW, M/S, and PRM on themaster device are all off, indicated that the master device is operating normally.
Figure 16PowersupplyCPU

MasterdeviceStation 1
DRIVE

Station 2
DRIVE

Station 3
DRIVE

CC-Link
Option

CC-Link
Option

CC-Link
OptionFigure 17 Connecting Multiple Drives on the Same Network36

9 Troubleshooting
Table 13 LED Fault Display for CC-Link Option with Multiple Drives
: On / : Flashing / : Off / : Either on or off
LED Status
MasterRemote Device Addresses(CC-Link Option)
Station 1

TIME
LINE
or
TIME
LINE






Station 2

Cause

Corrective Action

Station 3

L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






Normal operation

L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






Make sure the CCThe CC-Link Option for the
Link Option and drive
first station is not properly
are connected together
installed.
properly.

L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






The CC-Link Option for the
first station is damaged(most often all LEDs areReplace the CC-Linkout).
Option.
Note: Sometimes and error
will appear on thedrive’s LED operator

L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






Because L.RUN after
Station 2 is off, either thecomm. line between Station
1 and Station 2 is
disconnected, or theterminal block has comeloose.

Make sure components
are connected correctly,
using the LEDs as a
guide to indicate a proper
connection.

L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






Comm cable has shortcircuited

Look for any shortcircuits along thecommunication lines andfix any problems.

L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






Comm cable is not wire
properlyCheck the wiring for
the CC-Link Option
terminal block and fix
and mistakes.

L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






The CC-Link Options forEnter the correct
Station 1 and Station 3 havestation address and cycle
been assigned the same
power.
address.

L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






The CC-Link Option forSet the correct
Station 2 has a different
communication speed
comm speed setting than theand cycle power.
master device.

–37

9 Troubleshooting
: On / : Flashing / : Off / : Either on or off
LED Status
Remote Device Addresses(CC-Link Option)

MasterStation 1

TIME
LINE
or
TIME
LINE

TIME
LINE
or
TIME
LINE

38











Station 2

Cause

Corrective Action

Return any incorrect
settings to their originalvalues and cycle power.
Enter the proper
settings and cycle power.

Station 3

L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






The settings for the CCLink Option connected to
Station 3 were changed
without cycling power.

L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






Parameters related to the
CC-Link Option (F6-10, F6-  Set F6-10 and F6-11
11) for Station 1 are set
correctly and cycle
outside the acceptable
power.
range.

L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






The CC-Link Option
connected to Station 2 isexperiencing noiseinterference (L.RUN issometimes off).

Make sure that the CCLink Options, drives, andmaster device are all
grounded properly.

L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






Reconnect the commline to the SLD terminal
Noise interference along the on the CC-Link Option.
Also make sure that all
cable running between
power cables are
Station 2 and Station 3.
properly separated from
(L.RUN is sometimes off)comm lines (at least 100
mm away).

L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






L.RUN
SD
RD
L.ERR






Terminal resistor notconnected.
(L.RUN is sometimes off)Set up the final stationin the series for terminal
resistor.

10 Specifications

10

Specifications◆ Specifications
Table 14 Option Specifications
Model
Station TypeNo. of Occupied Stations
Comm. Speed
Ambient Temperature
Humidity
Storage Temperature
Area of Use
AltitudeSI-C3/V-H (PCB model: SI-C3)
Remote device station
1
156 kbps to 10 Mbps
–10C to +50C
up to 95% RH (no condensation)–20C to +60C (allowed for short-term transport of the product)
Indoors (free of corrosive gas, airborne particles, etc.)
Up to 1000 m

39

11 Warranty

11

Warranty◆ Warranty policy on inverter

40

Warranty
periodThe warranty period is 18 months from date of shipment or 12 months after initial operation, whichever comes first.

Warranty
condition

In the event that any problem or damage to the Product arises during the "Warranty Period" from defects in the Product whenever the Product is properly installed andcombined with the Buyer's equipment or machines maintained as specified in themaintenance manual, and properly operated under the conditions described in the catalog
or as otherwise agreed upon in writing between the Seller and Buyer or its customers; theSeller will provide, at its sole discretion, appropriate repair or replacement of the Productwithout charge at a designated facility, except as stipulated in the "Warranty Exclusions"as described below.
However, if the Product is installed or integrated into the Buyer's equipment or machines, theSeller shall not reimburse the cost of: removal or re-installation of the Product or otherincidental costs related thereto, any lost opportunity, any profit loss or other incidental orconsequential losses or damages incurred by the Buyer or its customers.

Warranty
exclusion

Not withstanding the above warranty, the warranty as set forth herein shall not apply to
any problem or damage to the Product that is caused by:
1. Installation, connection, combination or integration of the Product in or to the otherequipment or machine that rendered by any person or entity other than the Seller.
2. Insufficient maintenance or improper operation by the Buyer or its customers suchthat the Product is not maintained in accordance with the maintenance manual
provided or designated by the Seller;
3. Improper use or operation of the Product by the Buyer or its customers that is not informed to the Seller, including, without limitation, the Buyer's or its customers' operation of the Product not in conformity with the specifications;4. Any problem or damage on any equipment or machine to which the Product is installed,connected or combined or any specifications particular to the buyer or its customers;
5. Any changes, modifications, improvements or alterations to the Product or those functions that are rendered on the Product by any person or entity other than the Seller;
6. Any parts in the Product that are supplied or designated by the Buyer or its customers;
7. Earthquake, fire, flood, salt air, gas, lightning, acts of God or any other reasons beyond the control of the Seller;
8. Normal wear and tear, or deterioration of the Product's parts, such as the cooling fan
bearings;
9. Any other troubles, problems or damage to the Product that are not attributable to theSeller.

OthersThe Seller will not be responsibility for the installation and removal of the inverter. Any
inverter transportation cost shall be born by both Seller and Buyer.

No.DM2303E-1

Printed 2014.06