SB®120 Connectors- up to 240 Amps
Like the other Multipole connectors, the SB®120 offers
color-coded mechanically keyed housings. Keys can beused to identify and separate different circuits, or prevent
users from accidentally cross mating different voltages.
Wires sizes from #10 (5.3 mm²) to #1 (42.4 mm²) are heldin the second smallest SB® housing.
• New extended range contacts expand wire size up
to #1 AWG (42.4 mm²)
Allows UL rated currents up to 240 amps

• Chemical resistant housing option

Extends temperature range down to -40°C, while offeringenhanced UV and chemical resistance• Panel mounting grooves

With use of mounting clamps, can be easily mounted through panels| SB®120 ORDERING INFORMATION |SB® 120

SECTION 3

SB®120 Standard Housings

The second to smallest SB® housings work with wire
contacts up to 1 AWG [35 mm²] as well as busbar
contacts. Genderless design mates with itself.
Mechanical keys are color coded.			
Description		
Minimum Quantity ......
RedGray		Blue

Bottom View----- Part Numbers ----      250   50  ....
6810G3-BK
6810G36810G1-BK
6810G1
6810G2-BK6810G2[ 2.5 ]
0.10

[ 63.5 ]2.50[ 37.6 ]1.48[ 5.1 ]
Ø 0.20(2) PLC’S[ 46.4 ]1.83

SB®120 Chemical Resistant (CR) HousingsSame features as the Standard SB 120 but molded in a chemicalresistant
PBT/ PC blend.  Suitable for use to -40°C.		
®

Description		
Minimum Quantity ......
Red
Gray		------- Part Numbers ------        250     50  .....
P6810G3-BK P6810G3
P6810G1-BK P6810G1[ 19.1 ]0.75

Material ID
P = Chemical Resistant[ 8.6 ]
0.34

[ 104.6 ]4.12[ 20.6 ]0.81

Mated Length© 2017 Anderson Power Products, Inc.  All rights reserved.  APP®, Anderson Power Products®, A®, SB® and the APP Logo are registered trademarks of Anderson Power Products, Inc.  

- 66 -www.andersonpower.com

All Data Subject To Change Without NoticeSB®120 Silver Plated Wire Contacts

Silver plated contacts offer superior electrical performance and durability up to 10,000 mating cycles.
See reducing bushings in accessory section for smaller wires.						Dimensions		
Mating		-A-BAWG mm²Force------- Loose Piece Part Numbers ------inches mm
inches mm
Minimum Quantity ...........
600500		50...............................................
142.4
Low1323G1-BK         1323G1
0.47 11.94
0.39 9.91
233.6High       1319-BK
1319
0.44 11.18
0.34 8.64
421.1
High       1319G4-BK
1319G40.44 11.18
0.29 7.376
13.3High       1319G6-BK
1319G60.44 11.18
0.22 5.59[ 21.3 ]0.84[ 50.8 ]2.0

B[ 10.4 ]0.41

ASB®120 Silver Plated Busbar Contacts------------ Loose Piece Part Numbers -----------    1,000     300     20     10  ....        B01997P1       120BBS
H1216P8        110G54       -SECTION 3		MatingTypeThread Force
Minimum Quantity ...............
Busbar#10-24 High
Lock Nut #10-24    -SB® 120

Use 2 busbar contacts per housing to provide a quick disconnect input oroutput busbar connection. Busbar contacts are for mating with wire contacts only.
Part number 120BBS includes lock nuts. Locknuts must be ordered separately
for B01997P1.

See Busbar contact drawing on
website for further detail.
[ 77.0 ]3.03#10 - 24 THD[ 11.1 ]0.44[ 9.5 ]
0.38
[ 2.5 ]
0.10

All Data Subject To Change Without Noticewww.andersonpower.com- 67 -| SB®120 CONNECTOR SPECIFICATIONS |Electrical

Mechanical			Current Rating Amperes ¹UL 1977 CSA
Wire Size Range
AWG
mm²
Wire to Wire (1 AWG)
240
130
Wire Contacts with Bushings
10 - 1
5.3 - 42.4  Wire to Busbar (2 AWG)
120				Max. Wire Insulation Diameterin.
mm
Voltage Rating AC/DC		
0.600
15.240  UL 1977
600				Operating Temperature ²°F°C
Dielectric Withstanding Voltage		  Standard-4° to 221°   -20° to 105°  Volts AC
2,200  Chemical Resistant*-40 to 221° -40° to 105°				
Avg. Mated Contact Resistance Milliohms ¹		
Mating Cycles No Load by Plating
Silver (Ag)  5 1/2” of #2 AWG wire
0.136
Wire and Busbar Contacts
10,000				
Hot Plug Current Rating Amperes - Wire & Busbar
Avg. Mating / Unmating Force
Lbf.
N  250 cycles at 120V DC60A  Wire to Wire
2089		
Min. Contact / Spring Retention Force		
lbf75
Materials  N333.6
HousingStandard Plastic Resin
Polycarbonate
Connector
Creepage/Clearance Material
Chem. Resistant Resin
Polycarbonate / PBT blend
SeriesConfigurations per IEC 60950-1
GroupContact Retention Spring
Stainless Steel
Housing Flammability Rating  UL94  Glow Wire

V-0
960°C (GWFI) / 800°C (GWIT)

Wire & Busbar Contacts
BasePlating

Copper Alloy
SilverSECTION 3

Contact Termination Methods
Crimp ³Hand Solder
Wrench / SocketSB®120

Unmated4.10 mmMated

4.10 mmIIIa

Protection
Touch Safety with Wire Contacts  IEC 60529
IP10
Environmental Sealing with Boots  IEC 60529
IP64

Wire Contacts
Wire Contacts
Busbar Contacts OnlySB® 120

NOTE 1: See IEC 60664-1 for working voltage.
NOTE 2: Amp ratings are stated per position and based on all positions being fully loaded.
¹ Based on: 105°C rated or better cable of the largest size, Properly calibrated APP recommended tooling, and a 25°C ambient temperature. UL rating not to exceed  the maximum operating temperature. CSA rating below a 30°C temperature rise.
² Limited by the thermal properties of the connector plastic housing.
³ Use APP recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition.

rise charts are based on a| SB®120 CONNECTOR TEMPERATURE CHARTS | Temperature
25°C ambient temperature.
For Temperature Rise Above 60°C, Consult the Extended Temperature Rise Charts in the Appropriate Product Section on the Website.
Current - Temperature Derating per IEC 60512-5-2 Test 5BSB®120Temperature Rise at Constant Current

12560

Ambient Temperature (°C)

Temperature Rise
Above Ambient (°C)

5040302010002550 75 100 125 150 175 200 225
Amperes Applied
1 AWG
2 AWG
4 AWG
6 AWG

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www.andersonpower.com

SB®120Derating vs. Ambient Temperature

10075

50250 2550 75 100 125 150 175 200 225 250
Amperes Applied
1 AWG
2 AWG
4 AWG
6 AWG

All Data Subject To Change Without Notice| SB® 120 Accessories |Mounting Clamp for SB®120

2.38
1.75

Mounting clamps can be used for fastening a SB®120 series housings to a panel.  
Fastening hardware not included.
Description--- Part Number --Minimum Quantity ............................        20 sets of 2   ....
Panel Mount Bracket
1467G1		

1.82
1.44

0.16 DIA.
4 Places

0.88 High X 1.88 Wide
Panel Cutout

Cable Clamps

Durable metal cable clamps securely hold cables to prevent accidental strain or pulls
from dislodging wire or contacts from the housing. Cable clamps are recommended
for solder terminated wires.

The given wire O.D. information is an estimate.
Cable clamps should be evaluated forperformance with the actual wire tobe used.

Cable Size 			Min / MaxMin / Max
Description
Inches O.D.
mm O.D.
- Part Numbers Minimum Quantity ..........................................................................
50..........
Bolt on for Discrete Conductor
0.70 to 0.23
17.7 to 5.8    981G1
Bolt on for Bundled Conductor
0.73 to 0.29
18.5 to 7.3    981G2

981G1

981G2

SECTION 3

SB® 120“A” Frame Handle for SB®120

Handle makes mating and unmating the connector easier.
The non-conductive gray plastic material is strong and safe.
Machine screws and locknuts included.
Description

Minimum Quantity ......................            200     .......
Gray “A” Handle & Hardware    Screws- Part Number       997G1Handle

Connector
Housing

Locknuts“T” Handle

The “T” handle makes mating and unmating the connector easier. The
non-conductive red plastic material is strong and safe. (2) Self tapping
screws are used to secure the handle to the connector housing.		
Description----------- Part Numbers ----------Minimum Quantity ..................................
1,000
50 .........
Red “T” Handle + Hardware Bag        SB120-HDL-RED
Red “T” Handle Only
113899P1             #8 x 7/8” Screw (Order 2 Per Handle)
H1120P43             		All Data Subject To Change Without Noticewww.andersonpower.com- 69 -

Dust CoverPrevents dust and dirt from entering the mating interface of the connector
when unmated. NOTE: Not a Hermetic Seal.
Description----- Part Numbers -----Minimum Quantity ...................................
10050 ....
Dust Cover with Lanyard Strap, Black
B02019P1
134G4

Slide cover overmating end.

SB® Environmental Boots

SB® Environmental Boots provide water, dirt, chemical and UV protection for SB®120connectors. The durable boots shield the connectors from water and dirt to IP64 in
both the mated and unmated condition.
Description				--------------- Part Number --------------

SB® 120

SECTION 3

Minimum Quantity ......................................              2503-6035P1-BK
SB®120 Environmental Boot, Load
3-6034P1-BK
SB®120 Environmental Boot, Source      25     ...
3-6035P1
3-6034P1

Reducing Bushings

Use with contact part number 1319-BK to allow a smaller wire to be used with theconnector. Electrical capability is derated with smaller wire.							Dimensions							- ID Contact Barrel Size
Wire Size---------- Part Numbers ---------- inches mm
Minimum Quantity .......................................................   2,000  1,000100     .......................
#2 AWG [33.6 mm²]
#4 AWG [21.2 mm²]
5919-BK
5919
0.28
7.11
#2 AWG [33.6 mm²]
#6 AWG [16 mm²]5920-BK 5920
0.23
5.84
#2 AWG [33.6 mm²]
#10 - 8 AWG [5.3 - 8.4 mm²] 5921-BK
5921
0.18
4.57

[ 21.4 ]0.84

ID

Wire Entrance- 70 -

www.andersonpower.com

2017-0041

DS-SB120 REV C5All Data Subject To Change Without NoticeSB®
- Tooling Information
Wire Size

AWG

mm²

Loose Piece
Part Numbers
SilverPlating

Loose Piece Contact Crimp Tools
Pneumatic
Bench Tool

HandTool

Die

Locator

1388G6

1389G6

NumberofCrimps

SB®50
#6
#8

13.3
8.4

#10 / 12 5.3 / 3.3

1307
5900
5952

1309G4Single1387G1

5953

1388G75915

1389G7

SB®120#1

42.4

1323G1

#2

33.6

1319

#4

21.2

1319G4#6

13.3

1319G6

1388G31368
Series1387G1

1388G4

1389G4SingleSB®

SECTION 3

SB®175
1/0

53.5

1382

#1

42.4

1347

#2

33.6

1383

#4

21.1

1384

#6

13.3

1348

1368
Series1387G21303G131304G32

Double1387G1

1388G4

1389G3SingleSB®350300mcm

152

4/0

107.2

908

3/085916

N/A

910

2/0

67.4

907

1/0

53.5

917

1368
Series1303G31387G21303G121304G31

DoubleNOTE: See website for the most current information.

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All Data Subject To Change Without Notice