Outstanding

Energy-Saving

Technology30% Reduction in Air Consumption and15% Reduction in Air Pressure*Compared with the ZAX9200i● Neo Valve system● FDP-A IV Electronic Free Drum Pooling system● Integrated auxiliary main nozzle● A JC-S + Auto Jet Control● Cam beating● Neo Air-saving reed

Thorough Support forHigh Quality● Direct gear drive● FDP-A IV Electronic Free Drum Pooling system● Weave Navigation® System-II● TISS Tsudakoma Internet Support System2

World-Leading

Ultra-High Speed

Per formance

Maximum working rpm:

1,350 rpm

※For 190-2C-Positive cam (with AL20 of cam dwell)● New 4-link beating● Sophisticated advanced wef t insertion items● Lightweight and well-balanced rocking shaft

Neo Weave Technology

Robust Frame Structure
30% Reduction in Vibration*Compared with the ZAX9200i● TAP Tsudakoma Advanced Platform3

Neo Weft Insertion System
Fruits of weft insertion technology, the outcome of efforts to pursue energy savings and high speed performance.
The basis of the air jet loom: nozzles, valves, and control technology - are optimized. A greatest masterpiece ofuser-friendliness with special consideration for easier setting operation and adjustment.

New Integrated auxiliary main nozzle
Solenoid valve and auxiliary main nozzle body integration creates a pipeless system. Residual compressed air is reduced and weft feeding force isincreased. The integrated auxiliary main nozzle reduces broken or slack
picks and weft insertion pressure. It also provides an extensive support foreasy-to-break wefts.

New FDP-A IV Electronic Free Drum Pooling system
An improved motor is used. By greatly enhancing the acceleration performance, the storage amount for wefts atstartup and during at-will motion for multi-colors is minimized. Stable weft insertion is assured. Provided witha feeding mechanism positively separating wefts, the FDP-AIV handles a variety of weft types. It is also possible
to change winding direction according to twisted yarns on the Navi-board window.
* Drum diameter simple adjustment function is provided. (One-touch type)

Yarn storage sensor
Weft storage can be monitored and automatically supplied during
operation. Stress to the weft due to the resistance when the weft isreleased from the drum is minimized, so weft insertion is stabilized.

Yarn breakage sensor
Contactless type. Package sensor is not required. ** For multi-pick insertion, the package sensor is required.

Release sensor
Weft insertion status is monitored.
New motor is provided.

4* Drum diameter

simple adjustment

New Neo Valve System
In pursuit of high performance, an innovative system withadvanced air-saving performance is offered.

❶ New sub-nozzles

Efficient air passage inside the nozzles significantlyimproves air jetting characteristics.

❷ Valve arranged close to the sub-nozzles

The piping layout between the valve and the sub-nozzles
is entirely improved. Ideal jetting efficiency is achieved
as a whole sub-nozzle system.

❸ New manifold❶PAT.PPAT.P❷❸Air passage inside the manifold is optimized. A highlyefficient manifold specially designed for the new Neovalve system.

New Neo Air-saving reed

Our newly-developed reed maximizes the benefits of the Neo Valve System
by contributing to low-pressure of the sub-nozzles and reduction in airconsumption.

New AJC-S+ Auto Jet Control
Cloth width

Air reduction with “Air mode” setting(For the automatic weft insertion setting)

Air reduction with the AJC-S
More air reduction with the AJC-S+
Air jetting timing when the AJC-S+ is used.

Automatic compensation function by time is possible in addition to theconventional weft insertion timing (loom angle) control. It enables air
jet control according to the actual weft insertion condition, eliminating
wasted air consumption.
0Crank angle

5TAP Tsudakoma Advanced Platform
Loom frames are unavoidably exposed to vibration due to movement of the heavy components.
Because many long components are built widthwise, the loom has a weak structure. To solve theseproblems, existing models have been repeatedly reinforced. Now, TSUDAKOMA completely switched
the method. We developed a new ideal loom frame. Highly recessed loom components, instead offlat or box-shaped, are the advanced platform. Both high robustness and lightweight moving
components are achieved while ensuring reliable power transmission.

New Specially designed frame structure
The rib-structured frame with integrated let-off frame and shortened stays produces higherrobustness. It contributes to ultra-high speed operation and vibration reduction.

Frame thickness
is increased.

Stayis shortened.

New Lightweight and well-balanced rocking shaft
Lightweight and optimally balanced reed holders and rocking shafts are used.
Driving inertia is reduced and the balance is improved, resulting in lower vibration.

6

New New heald frame
Under the supervision of TSUDAKOMA, an advanced heald frame featuring highly robust and lightness
is designed for ultra-high speed operation. The advanced heald frame plays a major role in increasing
maximum speed of the shedding motion.
*Select depending on the specifications.

New New 4-link beating
By optimizing the link mechanism and reinforcing the link structure, super-high speed
operation can be achieved.

New Direct gear drive
The driving motor is directly connected to the gear to operate the loom. Due to astable start-up, stop marks are prevented. A belt-less drive section and shedding
motion drive is maintenance-free.
The new independent dedicated gear box is designed for direct gear drive box andright/left driving gear boxes.
Rpm
Set rpm

Direct drive

Belt drive

Directly-connected gear driving allows stable start-up.
→ Stop mark adjustment is unnecessary.
Crank angle
Stop marks
Large

New Oil bath structure
Individual oil circulation system is employed for each gear box in thedriving section and direct gear drive section.
This new structure enables oil to spread evenly, contributing
significantly to the longevity of loom parts.
7

Cam Beating System
A new cam beating system suitable for jet looms is employed in the ZAX001neo.
It supports customers with diverse requirements and is the best choice for expanding weaving possibilities.

High versatility and upgrade of weaving performancewith a longer weft insertion timing
With a physical dwell in the cam beating system, time and space for weft insertion are increased by 10%,compared with existing model. Under the same conditions of warp shedding amount, it is possible to ensure
a longer weft insertion timing and to insert difficult weft.
1st heald frame position

10% increase
in weft insertion timing

Small

Shedding
amountis the same.

LargeCam

Link
Beating

Improved weaving performance
Large shedding angle and increase in acceleration speed atbeating improves pick density.
Stroke amount

Weft insertion angle (Cam)Weft insertion angle (Link)

0360°

Synergy of cam beating and TAP

Low vibration

Cam beating was likely to increase vibration in existing models. In the ZAX001neo, the cam curve is
especially designed for jet looms, leading to significant suppression of vibration. With the combination ofTAP (Tsudakoma Advanced Platform), vibration is further reduced in the entire loom.
8Further energy savings with the dedicated reed for cam beating
By securing more increased time for weft insertion, air pressure is lowered and air consumption is reduced.
In combination with our newly developed reed for cam beating, air consumption is further reduced.

Achievement of high speed weaving
and longevity of loom accessories
By positioning the 1st heald frame closer to the beating point, shedding amount can be reduced,
contributing to high speed weaving.
Under the same rpm conditions as in our existing model, the life of loom accessories is improved.

Reduced shedding amount

Samesheddingangle

1st heald frame position

SmallCamLarge

LinkBeatingHigh quality and high productivity with cam beating
If weft insertion timing is not secured, there is a risk of triggering broken pick due to an increase in weftfeeding pressure. This requires a decrease in loom rpm.
In the cam beating system, on the other hand, weft insertion timing can be secured and it is possible tocontinue high productivity while remaining at a low pressure.
*TSUDAKOMA will propose an optimum weft insertion specification suitable for the fabric and rpm.

9Options

A wide range of devices are available as options.
High quality

Energy-saving

High productivity

PAT.POperability

Versatility

PAT.P

Twin auxiliary main nozzlesEIS-II Electronic Independent
Selvage motion

ZTN II
Needleless tuck-in device

The twin auxiliary main nozzles contributeto increased weft feeding force and allow
stable high-speed operation. The main
nozzle pressure is reduced, resulting indecreased yarn breakage and improved
loom operation.

The driving system is completely changed.
A new driving motor and lightweightdriving section respond to higher speed
operation.
It is possible to set the shedding amount,
shedding timing, shedding pattern, anddwell with the Navi-board.

It is not necessary to cut the reed withthe ZTN II Needleless tuck-in device. The
previous ZTN required cutting according
to the reeding width. The ZTN II prevents
interference between the reed and tuckin head. Permissible speed of the ZTN II
is greatly increased in comparison withprevious ZT and ZTN. The ZTN II improves
productivity.

PAT.

10APR-III Automatic defective
Pick Remover

AGB Adjustable Guide Bar

ACI-IIAir Consumption Indicator

The compact APR-III Automatic defective
Pick Remover substantially improves
workability during warp repair. Defectiveyarns are discharged to the trash box
enabling easy collection. The cutterspecially designed for the APR is placed
at a stable position, resulting in longer
service life of the cutter components.
Using a mechanical sensor, the detection
accuracy of the defective colored yarn isincreased.

Style-change time is significantly reduced.
Without cutting the guide bar according
to the reeding width, it is easy to adjust
the guide bar length. The guide bar sits
in the reed tunnel and the cloth fell issupported, allowing stable operation.

Actual air flow amount is displayed on
the Navi-board provided with an airflow meter and an air-pressure sensorin the loom. It is also possible to set thethreshold value of the inlet pressure andair flow with the Navi-board. An alarmcode is indicated if an abnormal value isdetected, preventing quality defects. The
defective valve can also be easily found.

Smart Air Grid
The pressure used in the loom is sent to an air compressor
via the TLM Tsudakoma Loom Monitoring system.
The new Smart Air Grid function combined with an aircompressor can reduce the energy costs for an entire
weaving mill.

LoomsCompressor

TLM

Best for filament weaving
FIC Fuzzy Insertion Control

F-2N negative let-off

3-step switching distance

The FIC Fuzzy Insertion Control automaticallycontrols the main nozzle pressure in order
to always keep stable weft arrival timing.
This device is efficient for wefts where its
arrival timing depends on yarn package
diameter changes and weft types. The
FIC contributes to improved quality andstable operation.

For filament warp, negative let-off issuitable. It improves the performance ofwarp, making soft to warp and highly
resistant to breakage even for ultra-finewarp. High quality and stable operationis ensured.

It is possible to change position of the tensionroll according to the warp, allowing highversatility of weaving.

between heald frame and tension roll(For the flange diameter of 914 mm or 1,000 mm)

11Weave Navigation System - II
Re Navigati
on
Tun

Ultimate weaving support!

The best setting values
are automatically entered foryour fabric and loom specifications.
Optimum mechanical settings arerecommended for the tension roll, easing
amount, and various pressure settings
according to the fabrics to be woven.

ave Navi ®
WeThe Weave Navi®
monitors loom operation
while the loom is in operation.
It guides users to the best
weaving conditions to improve
operation in various situations.

ave Tip
WesWeaving expertise
according to the fabricis offered.

i - Start
The weaving support system that TSUDAKOMA
developed as one of the world’s leaders isupgraded to the outstanding user-friendly Weave®
Navigation System-II. The loom itself leads tothe optimum weaving conditions for a wide
variety of fabrics.

12Stop marks after thecloth fell are less prominent.
In addition to the conventionalkickback function that controls the cloth
fell just before loom start, the let-off andtake-up speeds just after loom start are also
compensated. The function to eliminate
stop marks due to tension decrease is also
provided. The tension decreaseduring loom stop is adjusted
back to the tension justbefore loom start.

TISS Tsudakoma Internet Support System
TISS analyzes and backs-up the operating information of the plants via the internet.
To help users push their looms’ performance to the fullest,
TSUDAKOMA provides support to enhance operation, productivity,and preventive maintenance of sizing, warping, and weaving.

The T-NSS encompasses the preparatory
machines from T-Tech Japan.

13

Specifications
Item
Nominal (cm)

Specification
150, 170, 190, 210, 230, 250, 280, 340, 360, 390
Same as nominal widths.
Reed space
Useful reeding Maximum width reduction:- Up to 60 cm (150, 170, 190, 210, and 230 cm)
widths- Up to 80 cm (250, 280, and 340 cm)
TAP Tsudaokma Advanced Platform
Frame
Spun yarns: Ne 100 ~ Ne 2.5
Weaving range
Filament yarns: 17 dtex ~ 1,350 dtex
Weft selection
2 colors, 4 colors, 6 colors and 8 colors
Drive
Direct gear drive: 3.7kw and 5.5kw- Direct start of rush-start motor drive
Machine- i-StartpowerStart- Push-button operation with both hands- Inverter slow inching operation (Forward and Reverse)
Neo Weft Insertion System
Auxiliary main nozzle, Stretch nozzle- AJC-S+ Auto Jet Control- ACI Air Consumption Indicator- First pick control
WeftControl- Neo Valve Systeminsertion- Independent sub-nozzle timing control by color- Sub-nozzle boosting system- Independently timing-controlled auxiliary main nozzle- FDP-A IV Electronic Free Drum Pooling (with advancing reel system)
Measuring and- FDP Drum diameter simple adjustment (one-touch) typestorage- Yarn breakage sensor- Crank- Positive cam
Shedding- Positive dobby (Electronic/Floor-mounted)- Jacquard
Positive easing motion, Negative easing motion
Let-off
Flange diameter 800 mm, 914 mm, 1,000 mm, and 1,100 mm
Provided with automatic density change function (32 densities)
Maximum on-loom 600 mm: Cam, dobby, and Jacquard
take-up diameter 520 mm: Crank
5.9~118.1 picks/cm (15~300 picks/inch)
Pick density
3.9~118.1 picks/cm (10~300 picks/inch)
TempleTop-mounted type
- 4-link (Reed space: 150, 170, 190, 210, and 230 cm)- Cam (Reed space: 250, 280, and 340 cm)
Beating- Lightweight and well-balanced rocking shaft- New reed holder- Floor mounted for 4 packages (2-color)- Floor mounted for 8 packages (4-color)
Weft supply stand- Floor mounted for 10 packages (6-color)
Take-up

Selvage

Mechanical planterary leno motion

Waste weft removal- Catch cord taken-up with two rolls- Catch cord taken-up with a gear

Cutter on the yarn supply side
Lubrication

Mechanical type
- Oil bath system for main driving sections- Centralized lubrication (manual grease supply)

One-head system or Two-head system

Stop cause
indication
WeaveNavigation®
System-IINavi-board

Network
connection
Automation - Energy savings

14

Twin auxiliary main nozzles- i-WBS Weft Brake System- WBS Weft Brake System- FIC Fuzzy Insertion Control- Main nozzle for core spun yarns- ACI-II Air Consumption Indicator- Yarn storage sensor- Balloon breaker- Auto-leveling (Positive cam)
- Selvage-name Jacquard- EIS-II Electronic Independent Selvage motion
Twin beam, Double beam, EU standard beam
- AGB Adjustable Guide Bar- 14 mm guide bar- Adjustable guide bar for filament- 720 mm
- Off-loom take-up device- EPL Electronic Planetary Leno motion- ZTN II Needle-less Tuck-in device(Left & right/Intermediate)- ZTN Needle-less Tuck-in device(Left & right/Intermediate)- Center leno motion- CCL Catch-Cord Less
- Independent shedding motion for catch cord
- Electric waste-selvage cutter
Electric vertical type, Electric horizontal type
Centralized lubrication(automatic grease supply)- Package sensor (only for multi-pick)- Pick-tail sensor- Tail discharge function- 3-eyed feeler- Non-reflection feeler- Narrow-head feeler- Row number indication- Left and right area indication

Reflective feeler

Warp

Maximum width reduction:- Up to 80 cm (190, 210, and 230 cm)

Cam (Reed space: 150, 170, 190, 210, and 230 cm)

Weft
Stop motion

Optional

Electric 6-row contact bar system- Message indication on the Navi-board- 4-color multi-function indication lamps
Automatic data setting, Recommended data indication, Optimum
operation condition guide, Automatic control, Troubleshooting,Self-diagnosis function, Operating and maintenance information,
Weaving advice, and Instruction manual and part catalog browsing
TLM Tsudakoma Loom Monitoring system

Smart Air Grid
TISS Tsudakoma Internet Support System
APR-III Automatic defective Pick Remover
Note: For details, contact TSUDAKOMA’s agent or our sales staff.

Dimensions

Unit: mmA

L

1,922

A
1,005

B
W

W

Reed space (cm)Positive cam
Floor-mounted
positive dobby
A
B

150
4,076

170
4,276

190
4,476

210
4,676

230
4,876

250
5,0762805,376

340
5,976

360
6,176

390
6,476

4,208

4,408

4,608

4,808

5,008

5,208

5,508

6,108

6,308

6,608

1,500
2,080

1,700
2,280

1,900
2,480

2,100
2,680

2,300
2,880

2,500
3,080

2,800
3,380

3,400
3,980

3,600
4,180

3,900
4,480

L

Flangediameter
φ800
φ914
φ1,000
φ1,100

Cam

Dobby

1,735
1,845
1,914
2,035

1,795
1,905
1,974
2,095

Note 1: For details on other specifications, contact TSUDAKOMA.
Note 2: When the flange diameter is 914 mm or more, liners are required.
Note 3: “W”: The dimensions for 2-color loom with the i-WBS or for 4-color loom. For details on other specifications, contact TSUDAKOMA.
Note 4: Photographs, drawings, and data in this brochure are subject to change for improvement without notice.
Note 5: Some photographs in this brochure include optional devices.
Note 6: In some specifications, the let-off bracket is provided in the backmost position. For detailed dimensions, contact TSUDAKOMA.

Preparatory machines for full support for jet loom operations
T-Tech Japan’s preparatory machines, including the sizing machines of world-leading performance and quality,
accurately respond to the rapidly changing market needs and provide a total solution on the weaving process.

TTS Spun Sizing Machines use the vertical yarn sheet
pulling system providing easy operation and even-sizedyarns. By employing the Sizing Navigation System, enhanced
machine operability, machine operation management, andquality control are afforded. Fine-tuned control provides
outstanding energy-saving performance, greatly contributing
to improved operations of the looms.

T-Tech Japan has a leading market share for filament sizingmachines. TSE30F Filament Sizing Machine meets market
demands, providing stable tension control ranging from thelowest 20 N to the highest 800 N.

www.t-techjapan.co.jp

15

www.tsudakoma.co.jp
A20YYH02TE