E60/E63 M5 M6 Intake Installation Guide

Installation Instructions
Eventuri E60/E63 M5/M6 Intake System
Notes and tools required:
T25 Torx (MAF Sensors)
T30 Torx (Front Panel)
10mm Socket
8mm Socket
Flat Head Screw DriverPhilips Head Screw Driver
2mm Drill Bit
6mm Drill Bit
DrillRatchet
Bank Recognition:
Facing engine with bonnet open, Bank 1 = left, Bank 2 = Right side
Part 1 – Removal of OEM parts
1. Unplug MAF Sensors

E60/E63 M5 M6 Intake Installation Guide
2. Unclip breather hose frombank 1 factory airbox

3. Remove upper airbox assemblies by unclipping latches and loosening hose clamps completewith flexible tubing to inlet manifold

E60/E63 M5 M6 Intake Installation Guide
4. Remove lower air box
assemblies. Bank 1 requires 10mm socket, bank 2 require T30 Torx
There is also one 10mm nut to remove from the rear on each bank

Bank 1 10mm Nut removal

Rear 10mm nut on both banks

Torx bolt on Bank 2

E60/E63 M5 M6 Intake Installation Guide

5. With lower airbox assemblies removed – pull out lower ducts from both sides and ensure
you know which one was the left and right sides for later – (you may need to pull hard):

6. Remove plastic strip from top of front bumper:

5.1 Pull back rubber seals

5.2 Unclip Plastic stripE60/E63 M5 M6 Intake Installation Guide
7. Remove Torx Bolts from topof bumper cover:

8. Remove both front grills by carefully compressing the clips situated on top and internallyE60/E63 M5 M6 Intake Installation Guide
Part 2 – Preparing Evolve VAi forinstallation

9. Remove air mass sensors from OEM airboxes using T25 Torx ensuring the green o-ringremains in place on the MAF sensor:

10. Insert MAF sensors into Evolve MAF housings using supplied bolts
Tighten bolts to maximum 5Nm

E60/E63 M5 M6 Intake Installation Guide
11. Remove flexible hoses fromOEM airbox and fit onto the new MAF Housings using OEM hose clamps. Flexible OEM hoses
secure onto recessed sides of the MAF housings (MAF Sensor is missing from this photo):

12. Fit supplied black silicone hose to other side of MAF housings with 2 supplied hose clamps(Please ensure silicone hose is straight on the MAF housing and touching the MAF boss – seeimage)E60/E63 M5 M6 Intake Installation Guide
13. Fit Evolve Carbon housing
into silicone hose and tighten the hose clamp shown in the picture shown. (Ensureorientation of the MAF sensors to the plaques is as shown for both banks):

Bank 1 Intake

Bank 2 Intake

14. Identify left and right side lower scoops as shown:

Left Hand Side Scoop

Right Hand Side ScoopE60/E63 M5 M6 Intake Installation Guide
15. Insert a scoop into its
corresponding duct as shown and drill 2 x 6mm holes. Ensure the left and right hand lower
scoops are installed into corresponding left and right hand ducts. Insert supplied plastic
rivets as shown in the picture (Left hand side is shown for illustration):

Ensure the scoop is forward facing
once the duct is re-installed into thecar.

Ensure there is a small gap between
the straight edge of the scoop andthe duct to avoid fouling.

E60/E63 M5 M6 Intake Installation Guide
Part 3 – Installation of Evolve VAi,Evolve Scoops

16. Install lower ducts with scoops installed and push down into corresponding left and righthand sides until secure:

17. Installation of left and right hand heat deflectors:i. Remove Torx bolt from air feed situated on the front panels

E60/E63 M5 M6 Intake Installation Guide

ii. Remove rubber bushes from chassis as shown in imageiii. Install heat deflectors behind air feed and align holes making sure you locate
lower bracket onto chassis thread:iv. Secure with OEM torx through the air feed and supplied plastic nut or
existing rubber bush onto chassis

E60/E63 M5 M6 Intake Installation Guide
18. Identify Left and Right hand
front scoops as shown:

19. Drill 2mm pilot holes with scoops in place and secure with supplied screws:

E60/E63 M5 M6 Intake Installation Guide

20. Reinstall front grills by aligning tabs and gently pushing. Secure bumper with OEM torx andrefit rubber strip.

21. Install P Clamp onto secondary air flow tube and secure using 8mm bolt currently on power
steering reservoir bracket:

22. Push in supplied breather filter assembly into the secondary air pump tube. This will click
into position:

E60/E63 M5 M6 Intake Installation Guide
23. Install fully assembled bank 1Evolve VAi:
i. Push flexible tube straight onto inlet manifold.

ii. Compress the assembly and lower the intake onto the locating bush throughthe bracket hole. We have supplied a spare bush if required.

iii. You may need to rotate the assembly to align the bracket to the bush

E60/E63 M5 M6 Intake Installation Guide

iv. Secure with supplied 10mm nut to 10Nm

v. Tighten all hose clamps
vi. Connect MAF sensor plug firmly

24. Install fully assembled bank 2 Evolve VAi:
i. Install supplied bush (see picture)E60/E63 M5 M6 Intake Installation Guideii. Push flexible tube straight onto inlet manifold.

iii. Compress the assembly and lower the intake onto the locating bush throughthe bracket hole (see picture)

iv. You may need to rotate the assembly to align the bracket to the bushv. Secure with supplied 10mm nut to 10Nm
vi. Tighten all hose clamps

E60/E63 M5 M6 Intake Installation Guidevii. Connect MAF
sensor plug firmly
25. The following steps only apply to the E60 M5 kit: Install supplied washer filler bracket asshown in image – push bracket into first hole – not into the clip used on the OEM airbox

26. Secure bracket to right side panel using supplied flanged bolt and nut as shown: