DX-PLANT

🄬🄬

Optimization of Engineering, Operation,
Maintenance and Business
Our integrated IoT Solution realizes
the new benchmark of plantgovernance

What is DX-PLANT🄬🄬?

Amidst the fourth industrial revolution by IoT technology, TOYO
developed system for Digital Transformation for Plant (DXPLANT🄬🄬). DX-PLANT🄬🄬 is aimed at maximizing client revenue and at
minimizing expenses by leveraging TOYO’s engineering expertise inchemical process technology and operations for industrial plants
while providing services through the secured platform.
Through DX-PLANT🄬🄬, TOYO provides solutions for the four ﬁeldsof engineering (E), operations (O), maintenance (M) and business(B). This system will realize “digital twins” of an actual plant and avirtual plant on a secured platform. This system is built from big
data relating to operation data, inspection and maintenancerecords.
This cloud system is able to realize users’ access whenever
and wherever they desire and widely share the results ofsolutions for their plants. This system will increase annual
production and decrease operation expenditure with thefollowing effects:

Owner’s Capabilities● Increase of On-Stream Factor● Increase of Production Rate
● Increase of Maintenance

Shutdown Interval● Increase of Energy Eﬃciency● Reduction of Unplanned

TOYO’s Capabilities

Shutdow● Reduction of Maintenance

Shutdown Period・・Solutions of DX-PLANT🄬🄬
E: Information Management Service:

As Engineering Service, DX-PLANT🄬🄬 offers Information
Management System. Traditionally, information / data for Plant
O&M (such as engineering documents, maintenance records,etc.) is stored and managed in multiple separate systems.
Information Management System revolutionizes plant
operations by eliminating data silos and automating integration.
It efficiently integrates data from multiple systems,
contextualizing it using equipment names. Leveraging AI, thesystem significantly reduces the time spent on information
integration, allowing for streamlined access and display ofnecessary data. Furthermore, it seamlessly integrates with 3Dmodels, enabling visual comprehension of facility status andinformation. Even without 3D CAD models, the system supports
virtual plant construction using point cloud models. With webbased accessibility, workers can access information on-site,
eliminating the need for paper documents and manual data
input. This digitization enhances work efficiency, reduces
access time, and unlocks new data insights for advanced
decision-making. It also facilitates centralized information
sharing, ensuring smooth workflow operations between the fieldand the office.

M: Maintenance Assistance Service:DX-PLANT 🄬🄬 assists migration from TBM (Time BasedMaintenance) to CBM (Condition Based Maintenance) by realtime monitoring and prediction of abnormal condition for rotatingmachine and static equipment instead of conventional timebased one. As use cases, DX-PLANT🄬🄬 offers AOCM🄬🄬 for online
corrosion monitoring in urea process which monitor piping
corrosion and predict abnormal corrosion in critical equipment.
Also in ethylene plant, there is anomaly detection and root
cause analysis application for critical compressor as
collaboration with compressor vendor.

O: Operation Assistance Service:

DX-PLANT🄬🄬 provides various dashboards as default functionthat aggregate plant data, allowing users to gain valuable
insights. In addition to default function, DX-PLANT🄬🄬 provides
advanced applications for plant operation optimization.
ADVIDA🄬🄬 for plant anomaly detection, users can identify
abnormalities throughout the entire plant system by analyzing
operational data. The user-friendly interface, featuring graphics
based on P&ID, visualizes anomalies with circles of varying
sizes based on severity. PMOS🄬🄬 automates plant performance
evaluation by comparing process simulation outputs with actual
operational and design conditions, providing valuable decisionmaking support. RL-Tracker🄬🄬 is an application that predicts theTMT (Tube Metal Temperature) used as an indicator fordecoking in ethylene cracking furnaces. By utilizing historicaloperational data (DCS data, actual TMT values), a predictivemodel is built to predict TMT values from operational data.
Furthermore, as use case for critical large compressor inethylene plants, DX-PLANT🄬🄬 employs simulator to calculate
real-time properties, enabling users to obtain more accuratecompressor performance compared to conventional DCS-based
design standards. This initiative aims to reduce the plant'sbottlenecks.

B: Business Management Assistance Service:

DX-PLANT 🄬🄬 establishes the integration between corporate andfactory management using its stored information of operationand maintenance. This integration system will enable companywide optimization to the plant management. DX-PLANT 🄬🄬 offers
corporate level real-time feedback and help users to make more
appropriate decision.

Toyo Engineering Corporation
2-8-1 Akanehama, Narashino-shi, Chiba 275-0024, JapanE-Mail : dx-plant@toyo-eng.com
https://www.toyo-eng.com/jp/en/DX-PLANT is a registered trademark of Toyo Engineering Corporation in Japan (Registered Number 6132604).
®

2023.06.13