PULP BALE HANDLINGPULPER FEEDING SYSTEMSMain objectives,ŝŐŚĞĨĨŝĐŝĞŶĐǇĞƐƚŵĂƚĞƌŝĂůƉƌĞƉĂƌĂƚŝŽŶ,ŝŐŚƉůĂŶƚĐĂƉĂĐŝƚŝĞƐ;ϮϯϬďĂůĞƐͬŚсϭϰϬϬƚŽŶƐͬĚĂǇͿWĞƌƐŽŶŶĞů ŝŶĚĞƉĞŶĚĞŶƚ ƋƵĂůŝƚǇĐŽŶƚƌŽůDŝŶŝŵƵŵĞŵƉůŽǇŵĞŶƚ ŽĨ ƐƚĂĨĨ^ĂĨĞƚǇ ĨŽƌ ƉĞƌƐŽŶŶĞů^ĂĨĞƚǇ ĨŽƌ ƐƚŽĐŬƉƌĞƉĂƌĂƚŝŽŶ3

FMW solutionsoAutomatic Unit-DewiringoAutomatic Unit-DestackingoAutomatic Single Bale DewiringoGrade storage, remote controlled

oPulper feedingo

PLC system

4Automatic pulper feeding with pulpbales
Display forrequired
pulp grade

Unit
Unit
Receiving Dewiring

PLCUnit
Destacking

ChainSingle BaleConveyor Dewiring

MetalDetector

Bale Preparation
KF

UD 8DS 1DS 2

KFWK IWK IIKF

MD 100 0
MD 120 0Single
qualitystorage
KF

Pulper Feeding
KF
PBGF

5

Typical layout

Pulper FeedConveyor

Storage fordifferent
pulp grades

Manual Single BaleDewiring
Unit Dewiring
(UD8)
Unit
Receiving

Metal Detector
Single Pulp Bale Dewirung FMW Type Wire King
Unit Destacking FMW Type DS

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Automatic Unit Dewiring
Type UD-8

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Automatic Unit Dewiring
Main requirements

Highest efficiency

Best material preparation

High plant capacities(units/h=2000 tons/day)

Fully automatic

Highest dewiring efficiency of 99%

Safety for personnel

8Automatic Unit Dewiring
Working Principleϭ• Exact positioningϮ• Lifting of half pulp unitϯ

• Cutting of wiresϰ• Draw-off and coiling of unit wiresϱ• Wire discharge into containerϲϳ• Reset of half pulp unit
• Transportation to
Automatic Unit De-stacker DS

9Automatic Unit Dewiring

45 50

Machine design

KF 60 0 x 2 90010

Coils after dewiring11Automatic Unit Destacker
Type DS

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Automatic Unit Destacker
Type DSo Highest efficiency
o Best material preparationo High plant capacities(30 units/h = 240 bales/h)o Safety for personnel

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Automatic Unit Destacker
Working principle

Depending on capacity and half/entire Unit-Destacking• Exact positioningϭ• Lifting all pulp bales from 2nd rowϮ• Conveying of remaining single bales on chain conveyor
ϯ• Reset of all remaining pulp bales on chain conveyor
ϰ• Repetition of lifting procedure with top bale
ϱ14

Automatic Unit Destacker
Machine design

DS 2:• for continuous de-stacking of an
entire de-wired unit (2 stacks) //approx. 240 bales/h9002720

DS 1:• For continuous de-stacking of a halfde-wired unit (1 stack) //80 – approx. 120 bales/h

Kf-500 x 2650

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Automatic Single Bale Dewiring
Type: Wire King

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Wire King
Machine Design

Modular design for installation of 1 or 2 units,depending on capacity:

WireKing I• 140 bales / h

WireKing II• 230 bales /h•Positioning of each single bale

•Wires are cut on one site, drawn and coiled on theopposite site

•90 ° rotation of bale•

Repetition of dewiring procedure

17Wire King
Machine Design

Coiling Side

Cutting Side
wire

pulp balecoiling shaft

cutting blademachine framebale conveyor
18

Wire KingCutting
machine frame

cutting cylinder

wires

upper knive

pulp bale

lower knive

19

Wire King
Coiling

Coiling Shaft

pulp balewire
coiling shaft
clamping device
20Wire King

Cutting device

Coiling shaft with clamping device

Coils after discharge into container
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Conveyors for Pulp Bale

Apron Conveyor, FMW-Type PB:
o heavy duty designo pulp baleso steep inclination (max. 25 °)Belt Conveyor, FMW-Type GF:
o heavy duty designo pulp baleso long distance transporto flat inclination, (max. 15 °)Chain Conveyor, FMW-Type KF:
o heavy duty designo pulp baleso long distance transporto flat inclination, (max. 10 °)22

Manual Single Bale Dewiring
ĨŽƌ ŵĂŶƵĂů ǁŝƌĞ ĐƵƚƚŝŶŐ ŽĨ ŶŽŶͲĚĞǁŝƌĞĚ ƉƵůƉ ďĂůĞƐŵĂŶƵĂůĚĞǁŝƌŝŶŐĨŽƌůŽǁƉƌŽĚƵĐƚŝŽŶĐĂƉĂĐŝƚŝĞƐ^ƵƉƉŽƌƚƐƚƌƵĐƚƵƌĞWŶĞƵŵĂƚŝĐ ĚĞǀŝĐĞWŶĞƵŵĂƚŝĐ
ĐƵƚƚĞƌ68 0WŶĞƵŵĂƚŝĐ
ĐƵƚƚĞƌ90 0

2410

ca. 600 0&ĂŝůƵƌĞ ƋƵĞƵĞ ĐŽŶǀĞǇŽƌ&ĂŝůƵƌĞ ƋƵĞƵĞ ĐŽŶǀĞǇŽƌ
50 0

23

Manual Single Bale Dewiring24Different Type of Conveyors
Bale lifting
For vertical bale transfer between different floor levels

Shuttle Conveyor
For charging and blending of different grades
For charging of rejected bales to failure queueconveyor

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Different Type of ConveyorsRotating Conveyor

Metal Detector

To serve 90° angle take overFor dedecting of broken wires or metal impurities

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Different Type of Conveyors

Bale turning device
To rotate bales for 180° for manual uncovering

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FMW Pulp Bale Handling
Benefits

To strengthen returns by reducing operating
costs through automation and production
efficiencies.

To improve furnish preparation in order toenhance product quality.

To improve the working environment byincreasing personnel safety.

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Thank you foryour attention!