lubrication systems

DPL

Monoblock progressive dividers
High quality and high tolerance
Unbeatable combination of performance andconvenienceTABLE OF CONTENTS

Description

3

Shut-Off valve

10

Techinical data

4

Cycle control

11Outlets

5

Inductive control (ATEX)

12

Ordering Codes

8

Memory sensor

13

Junctions9

Connection fittings

142

DPL

Description

Features and general description

The DPX system doses lubricant with a progressive
piston movement. Every piston controls thefollowing one in a sequence obtained through asingle delivery flow.
This system is highly qualified for dosing oil andgrease to one or more journals or bearing. Eachpiston is in series with the component before or
the one after it and therefore malfunctioning of
one of these causes stopping of the sequence andconsequently inhibiting of the system.
This inhibition occurs also during any external
clogging or when unused outlet are plugged.

3

In order to check the entire distribution process, it isenough to apply a single visual or electrical control.
The pump flowrate is fractionable when the doser
blocks are arranged in cascade. A master block can
supply one or more progressive doser. Those dosercan, in turn, supply another block of dosers.
It is recommended to have no more then two
cascades after the master for compressibility andaerations reasons. Any further addition can cause
irregular flow, especially using grease or low flow
rates.

I.L.C. srl - Via Garibaldi, 149 - 20155 Gorla Minore - Italy
Phone +39 0331 601697 - Fax +39 0331 602001 - www.ilclube.com - info@ilclube.it

DPL

Techinical data

Dpl progressive dividers advantages

Standard inlet check valve

Easier configuration with less pistons

Even possible to close one of the two outputs

Two different ways to join outlets

Plug for conveying in the next output

Separation screw for one single outlet

Technical data

Operating pressure

From 15 to 300 Bar

Lubricants (at minimum operating temperature)

Mineral oil minimum 46 cSt or Grease maximum NLGI-2

Operating temperature

From -40 °C to 110 °C

Discharge (for outlet)

200 mm³/cycle

Inlet port

1/8” BSP

Check valve

Standard in the inlet

Outlet port

M10x1

Outlets

from 6 to 20

Piston cycles

Max 350/min

CoatingZinc-Nickel plated

MarkingATEX II GD - CE

Metering devices

Steel, Zn-Ni plated (free of Cr-VI)

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Phone +39 0331 601697 - Fax +39 0331 602001 - www.ilclube.com - info@ilclube.it

4

DPL

Outlets

Outlets

How to join/separate outlets

One separation dowel (FIG.1) divides the lubricant
through the two outlets. In order to have just one
outlet with the double discharge remove thedowel and close one of the outlet with the plug
(FIG.2).

Fig.1

Fig.2

Somma delle portate

UsciteUsing the cap 05.026.1 the lubricant is conveyedinto the outlet below. In the example (fig 3) the cap
is used in the outlet C and the lubricant is conveyed
to the outlet E, likewise a cap on the outlet G whichconveys the lubricant to I.
The plugs in series in the outputs D, F and H convey
the lubricant to the outlet L.

05.026.1

05.026.0

For solutions involving a combination of plugs
05.026.0 and 05.026.1 it is necessary to contact
the ILC technical office.

A200 mm³

200 mm³

BC0 mm³0 mm³

DE

400 mm³0 mm³

FG0 mm³0 mm³HI

400 mm³

800 mm³LFig.3

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Phone +39 0331 601697 - Fax +39 0331 602001 - www.ilclube.com - info@ilclube.it

DPLOutlets

AA

6

B
Lubricant flow pressure (blue) moves piston 1 to the left
allowing lubricant discharge (yellow) from G.

CE

F

GA

B

BC

E

F

G

When piston 1 reaches its limit, lubricant flow pressure(blue) operates on piston 2. Lubricant volume (yellow)
discharge from A.

AB

CCE

FG

When piston 2 reaches its limit, lubricant flow pressure(blue) operates on piston 3. Lubricant volume (yellow)
discharge from C.

I.L.C. srl - Via Garibaldi, 149 - 20155 Gorla Minore - Italy
Phone +39 0331 601697 - Fax +39 0331 602001 - www.ilclube.com - info@ilclube.it

DPLOutlets

DA

B

C

E

F

G

A

B

C

E

F

G

A

B

CE

F

G7

When piston 3 reaches its limit, lubricant flow pressure(blue) operates on piston 1. Lubricant volume (yellow)
discharge from F.

EWhen piston 1 reaches its limit, lubricant flow pressure(blue) operates on piston 2. Lubricant volume (yellow)
discharge from B.

F

When piston 2 reaches its limit, lubricant flow pressure(blue) operates on piston 3. Lubricant volume (yellow) discharge from E. The system is ready for a new cycle.

I.L.C. srl - Via Garibaldi, 149 - 20155 Gorla Minore - Italy
Phone +39 0331 601697 - Fax +39 0331 602001 - www.ilclube.com - info@ilclube.it

DPL

Ordering Codes

Monoblock progressive divider

Ordering codes

Outlets

Standard

With visual pin

6

4.1N.034.2V.038

4.1N.04

4.2V.0410

4.1N.05

4.2V.05

12

4.1N.06

4.2V.06

14

4.1N.07

4.2V.0716

4.1N.08

4.2V.0818

4.1N.09

4.2V.0920

4.1N.104.2V.10

With inductive sensor
M8x1

M12x1

6

4.3I.8.03

4.3I.12.03

8

4.3I.8.04

4.3I.12.04

10

4.3I.8.05

4.3I.12.05

124.3I.8.06

4.3I.12.06

14

4.3I.8.07

4.3I.12.07

16

4.3I.8.08

4.3I.12.08

18

4.3I.8.09

4.3I.12.09

20

4.3I.8.10

4.3I.12.10

Dimensions

1515660

875

1090

12105

14120

16135

18150

20165

G1/830A[mm]20606,5Outlets

17,5630A

PROIEZIONE / PROJECTION

MATERIALE / MATERIAL

TRATTAMENTO /TREATMENTTOLLERANZE GENERALI /GENERAL TOLERANCE≤ 100≥ 100 ≤ 300≥ 300 ≤ 1000

FORI± 0.20± 0.30± 0.40

H12TOLLERANZE PARTI FUSE / SMELTING TOLERANCESPESSORI/THICKNESS ± 10%
SPESSORI/THICKNESS ≤ 10 mm ± 1 mm
SEGNI DI LAVORAZIONE / WORKING TOLERANCELAVORAZIONI GENERALIGENERAL WORKINGPESO / WEIGHT 778.10

DENOMINAZIONE / DESCRIPTIONALTRE LAVORAZIONIWORKINGDATA / DATEQUESTO DISEGNO E'DI PROPRIETA' ESCLUSIVA DELLA-ILC-07/03/2016

IMPIANTI DI LUBRIFICAZIONE CENTRALIZZATA S.R.L.

DISEGNATO / DRAWNBARONIA TERMINI DI LEGGE ESSA VIETA DI RIPRODURLO O COMUNICARLOA DITTE CONCORRENTI O AD ALTRI SENZA LA SUA ESPLICITA AUTORIZZAZIONECONTROLLATO / CHECKSCALA/SCALE

1:1

UFFICIO TECNICOGORLA MINORE

CODICE N°/ CODEFOGLIO/FOGLIO

I.L.C. srl - Via Garibaldi, 149 - 20155 Gorla Minore6-OUTLETS
Italy
DPL-03-CATALOGO
Phone +39 0331 601697 - Fax +39 0331 602001 - www.ilclube.com - info@ilclube.it
PROGRESSIVE DIVIDERS BLOCK DPL-3DISEGNO CADA315CHIUNQUE USI QUESTO DOCUMENTO SENZA AUTORIZZAZIONE E'PERSEGUIBILE A NORMA DI LEGGE/ ANY PERSON MAKING UNAUTHORIZED USE OF THIS DOCUMENT WILL BE PROSECUTEDOutlets

8DPL

Junctions03.355.5/ 03.355.6

BANJO with grease nipple

Banjo junctions are placed on a progressive distributor inset. Their job is to let us use a manual or hidraulic pump when the main pump does not work.
CodeThread

03.355.5

1/8" BSP (inlet)

03.355.6

M10 x 1 (outlet)

07.261.1/07.261.3

Inset filter

These strainer prevent the lubricant lines from being
obstructed by impurities.
Plug 1/4” BSP (F)CodiceFitration rate

07.261.1

300 µ07.260.3

125 µ07.270.5

Inset filter 70 µ

These strainer prevent the lurbricant lines frombeing obstructed by impurities.
Filtration rate 70 µ
Plug 1/4” BSP (F)ORDERING CODE 07.270.5

9I.L.C. srl - Via Garibaldi, 149 - 20155 Gorla Minore - Italy
Phone +39 0331 601697 - Fax +39 0331 602001 - www.ilclube.com - info@ilclube.itDPL

Shut-Off valve

Shut-Off EV-2

A70.093687/.115/.230

SHUT OFF valves EV-2 are made of a special “NC”
2-ways solenoid valve and of a modular base thatcan be directly assembled on the DPL inlet.
EV-2 valve is the essential element in order to transforma a standard progressive system into a sectioned system.

Technical data

Ordering codes

Pressure

Max 300 Bar

Lubricant

Oil min viscosity 32 cSt)
Grease max NLGI-1

Temperature

Da -20 °C a +80 °C

CodeVoltage

Voltage

24 V DC, 115 - 230 V AC 50/60 Hz.

A70.093687

24 V DCPower35 W (DC) 8 VA (AC)A70.093687.115

115 V AC

Protection

IP54A70.093687.230

230 V AC

Inlet

1/8” BSP

I.L.C. srl - Via Garibaldi, 149 - 20155 Gorla Minore - Italy
Phone +39 0331 601697 - Fax +39 0331 602001 - www.ilclube.com - info@ilclube.it

10

DPL

Cycle control

Visual pin

The visual pin shows the piston movement, monitoring the proper operation of the entire system.

Inductive control
In this control a proximity switch is housed in a composite block.
The piston opens and closes the contact as it moves
into its operational seat.
They are usually used in cycle control systems where they can count up to 300 movement for minute.

Electrical Data

Connection cable codes

Voltage

6-30 V DC

Outlet current

Max 200 mACurrent< 22 mA

Operating temperaturefrom - 25 °C to +70 °C

Protection

IP 67

Sensor housing

Stainless steel

Sensor block

Pet-GConnection

M8x1 - M12x1

Electrical connection

LengthM8x1 StraightM12x1 90°

M12x1 Straight

5m

A91.111227

A91.111441

A91.111349

10 m

A91.111348

A91.111552

A91.111296

15 m

A91.111393

A91.111553

A91.111350

Sensor kit codes
M8x149.053.1

M12x1

49.053.2

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DPL

Inductive control (ATEX)Group II Category 1D-1G/2G

M12x1

Electrical data

Ordering codes
Inductive control

Electrical Model

Certified intrinsically safe circuits with maximum values U=
15 V / I = 50 mA/ P = 120 mW

Nominal voltage

8,2 DC; (1kΩ)

VoltageV 7,5...30 DC; to be used outside potentially explosive areasCurrent< 1 blocker; (> 2,1 mA conduttore)

Contact

NC

Current capacity [MA]< 30; to be used outside potentially explosive areas

Temperature-20...70

Protection

IP 67

Electrical connection
49.053.2.ATX.1GD

Connection cable (2 m)

A91.111519

Connection cable (10 m)

A91.111520

Electrical data

M12x1

Group II Category 3G-3D

Ordering codes

Electrical Model

DC PNP

Nominal voltage

10-36 V DC

Outlet current

MAX 200 mA

Current< 20 Ma

Temperatureda - 40 °C a + 70 °C

Protection

IP 67

Sensor housing

Stainless steel

ContactNO

Electrical connection

Inductive control49.053.2.ATX

Connection cable (2 m)

A91.111519

Connection cable (10 m)

A91.111520

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12

DPL

Memory sensor

Pressure pin indicator (with memory)

09.710.2...7

These indicator are usually for overpressure control
on primary and secondary lines.
In the eventuality of a pressure higher then
expected, the pin indicator moves out. It remains
in position until the release lever is manually actuaded.
We suggest to discover the reason and the locationof the fault before actuating the lever.

Ordering codes
CodePressure

CodePressure

09.710.2

50 Bar

09.710.5

150 Bar09.710.3

75 Bar

09.710.6

200 Bar09.710.4

100 Bar09.710.7

250 Bar03.222.2.CV

03.222.2

09.600.5

In order to connect pressure sensor we need
03.222.2 or 03.222.2.CV adaptor and a T junction(09.600.5)

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DPL

Connection fittings

Inlet connections

DIN 2353
Straight

90°

PUSH-IN
Straight

90°

Outlet connections
PressureThread315 bar

1/8 BSPCodeØ Tube

TW.100504

DIN 2353

PressureThread250 barM10 x 1Code

Ø Tube

6 mm

03.222.1.04

4 mm

TW.100525

8 mm

03.222.1.06

6 mm

TW.100528

10 mm

Code

Ø TubeCodeØ TubeTW.102004

6 mm

14.052.0

6 mm

TW.102025

8 mm

TW.102028

10 mm

PressureThreadPressureThread250 bar

1/8 BSP

250 barM10 x 1Code

Ø TubeCodeØ Tube

03.256.0

6 mm

03.255.3.N

4 mm03.256.3.N

6 mm

CodeØ Tube

03.255.8 N

4 mm

03.256.7 N

6 mm

CodeØ Tube

03.256.3 NCV

6 mm

Male nut

Ø Tube04.016.0

6 mm

Olive

Ø Tube06.016.0

6 mm

PressureThread350 bar

M10 x 1 M/FCodeØ Tube

03.256.6

6 mm

Straight

Check valve

PUSH-IN
Straight

90*

Check valve
InletsAny kind of fitting can be installed on the inlet thread
1/8 BSP.
Male nut - Olive

Outlets
The M10x1 Outlet thread accept only ILC fittings withsealing cone.
In order to use standard fittings, adaptors 03.222.2 or03.222.2.CV are required.

Outlet Adaptors

PressureThread

350 barM10 x 1 M/FOutlet plug

Standard

Next outlet lubricant conveying

03.222.2

05.026.1

Check Valve

Same piston opposite side conveying

03.222.2.CV

05.026.0

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Phone +39 0331 601697 - Fax +39 0331 602001 - www.ilclube.com - info@ilclube.it

14

I.L.C. srl - Via Garibaldi, 149 - 20155 Gorla Minore - Italy
Phone +39 0331 601697 - Fax +39 0331 602001 - www.ilclube.com - info@ilclube.itMADE IN ITALY