Part 1 CCT Classifications
CCT in Japanese Industries

Power generation fieldLocation of coal-fired power plants
Figures in parentheses indicate power generation capacity(MW) at the end of FY2005.

Sunagawa (250)
Naie (350)
Tomatou Atsuma(1,735)

Nanao Ota (1,200)
Toyama Shinko Kyodo (500)
Noshiro (1,200)
Tsuruga (1,200)
Maizuru (under construction)
Takasago (500)
Mizushima (281)
Osaki (259)
Takehara (1,300)
Misumi (1,000)

Coal consumption (million tons)

160

1800

Total domestic coal consumption

1600

140

1400

120

1200

Generated power10010008060800

Coal consumption

600

40400

20200

0

Generated power (GkWh)

180

Sakata (700)Shin-onoda (1,000)
Shimonoseki (175)
Tobata Kyodo (156)
Kanda (360)Minato (156)
Matsuura (2,700)
Matsushima (1,000)

Sendai (350)
Shinchi (2,000)
Haramachi (2,000)
Hirono (under construction)
Nakoso (1,450)
Hitachi Naka (1,000)
Isogo (600)

Hekinan (3,100)
Tachibanawan (2,100+700)
Niihama Higashi (42.5)
Niihama Nishi (150)
Saijo (406)

Reihoku (1,400)

Kin (440)
Ishikawa (312)
Gushikawa (312)01990 '91 '92 '93 '94 '95 '96 '97 '98 '99 '00 '01 '02 '03

Coal consumption in power generation sector and generated power

Iron making field
Location of iron works
Figures in parentheses indicate crude steel production(MT) as of FY2005.

Kobe Steel (Kobe) (1,062,063)
Kobe Steel (Kakogawa) (5,397,267)
Sumitomo Metal(Kashima) (6,820,450)

JFE Steel (Mizushima) (8,423,478)

JFE Steel (Chiba) (4,186,020)

JFE Steel (Fukuyama) (9,885,534)

Total domestic coal consumption

160

140

140120120

Crude steel production

1001008080

Coal consumption6060

4040202000Crude steel production (million tons)

Coal consumption (million tons)

160

Nippon Steel (Kimitsu)(9,195,689)

180

180

Nippon Steel (Yawata)(3,514,941)

JFE Steel (Keihin) (3,472,723)
Nippon Steel (Nagoya) (5,651,300)
Sumitomo Metal (Wakayama) (3,412,887)
Nippon Steel (Oita) (8,012,585)

1990 '91 '92 '93 '94 '95 '96 '97 '98 '99 '00 '01 '02 '03

Coal consumption in iron making sector and crude steel production

7

Clean Coal Technologies in Japan

Coal-fired power generation technologies

2A1

High Efficiency Pulverized Coal-fired Power Generation
Technology (Ultra Super Critical Steam)

2A4

Pressurized Internal Circulating Fluidizedbed Combustion Technology (PICFBC)

2A2

Circulating Fluidized-bed Combustion
Technology (CFBC)

2A5

Coal Partial Combustor Technology (CPC)

2A3Internal Circulating Fluidized-bedCombustion Technology (ICFBC)

2A6

Pressurized Fluidized-bed Combustion
Technology (PFBC)

2A7

Advanced Pressurized Fluidized-bed
Combustion Technology (A-PFBC)

Combustion

Steam
coal

furnaceboilerCoalGascleaning

Fuelcells

Stack

Coalgasification

Pulverizedcoalfurnace
5B5GasSteamturbineturbine

Generator

Gas Cleaning Technology

Electricpower

2B4

Integrated Coal Gasification Fuel Cell Combined Cycle
Electric Power Generating Technology (IGFC)

2B2

Integrated Coal Gasification CombinedCycle (IGCC)

2B5

Next-generation, High-efficiency Integrated Coal Gasification
Electric Power Generating Process (A-IGCC/A-IGFC)

2B3

Multi-purpose Coal Gasification Technology
Development (EAGLE)

4D1

Hyper-coal-based High-efficiency
Combustion Technology (Hyper-coal)

2B1

Hydrogen-from-Coal Process (HYCOL)

Wastewater

Iron making technology
3A2

Pulverized Coal Injection
for Blast Furnaces (PCI)

3A1

Formed Coke Process (FCP)

Blast furnace
Cokingcoal

Pig iron

Formed-cokefurnaceConverter

PCIElectricfurnace

Iron and steel
Coal
SCOPE21
SlagSteamcoal

DIOS
NSR
3A4

Super Coke Oven for Productivity and Environment
Enhancement toward the 21st Century (SCOPE21)

3A5

Coke Dry Quenching Technology (CDQ)

3A3

Direct Iron Ore Smelting
Reduction Process (DIOS)
3B2

8

New Scrap Recycling Process (NSR)Part 1 CCT Classifications
CCT in Japanese Industries

Cement production field
Location of cement plants
Figures in parentheses indicate clinker production capacity(1000 tons/yr) as of April 1, 2005.

Nittetsu Cement (Muroran) (968)Myojo Cement (Itoigawa) (2,108)
Denki Kagaku Kogyo (Omi) (2,703)

Taiheiyo Cement (Kamiiso) (3,944)
Mitsubishi Material (Aomori) (1,516)

Sumitomo Osaka Cement (Gifu) (1,592)

Hachinohe Cement (Hachinohe) (1,457)

Tsuruga Cement (Tsuruga) (816)

Taiheiyo Cement (Ofunato) (2,680)
Mitsubishi Material (Iwate) (670)

Tokuyama (Nanyo) (5,497)
Tosoh (2,606)

Hitachi Cement (Hitachi) (848)Sumitomo Osaka Cement (Tochigi) (1,489)
Chichibu Taiheiyo Cement (Chichibu) (800)
Taiheiyo Cement (Kumagaya) (2,267)
Mitsubishi Material (Yokoze) (1,213)
Taiheiyo Cement (Saitama) (1,655)
DC (Kawasaki) (1,108)

Ube Industries (1,612)
Ube Industries (4,872)

180
Coal consumption (million tons)

160

Total domestic coal consumption

160
140

140

120

120

Cement production

100

100

80

80

60

60
40

40

Coal consumption

20020

1990 '91 '92 '93 '94 '95 '96 '97 '98 '99 '00 '01 '02 '03

Cement production (million tons)

180

0Coal consumption in cement production sector and cement production

Taiheiyo Cement (Fujiwara) (2,407)
Taiheiyo Cement (Tosa) (1,165)
Taiheiyo Cement (Kochi) (4,335)
Taiheiyo Cement (Tsukumi) (4,598)
Taiheiyo Cement (Saeki) (1,426)

Nippon Steel Blast Furnace Cement (Tobata) (808)
Mitsubishi Materials (Kyushu) (8,039)
Ube Industries (Kanda) (3,447)
Kanda Cement (Kanda) (1,085)
Kawara Taiheiyo Cement (Kawara) (800)
Mitsui Mining (Tagawa) (1,977)
Aso Cement (Tagawa) (1,412)

Ryukyu Cement(Yabu) (722)

Coal chemicals and other fields
Location of chemical complexes
Figures in parentheses indicate ethylene production capacity(1000 tons/yr) at the end of FY2005.

Mitsubishi Chemical (Mizushima) (450)Asahi Kasei (Mizushima)
Sanyo Petrochemical (443)4,600（20.3）（19.5）
520（19.7）（18.7）（19.0）

Coal energy supply (PJ)

（18.1）（17.8）（17.8）

4,000

Coal energy supply

3,800
3,600

3,200

1,235 1,242（17.0）
1,213（16.3）（16.3）
1,198（16.8）

3,000 1,122 1,131
2,800

1,248

1,239
1,228
1,195

1,252

1,214

CO2 emissions (Mt-C)

1,149

Nippon Petrochemicals (Kawasaki) (404)480

Tonen Chemical (Kawasaki) (478)460（16.6）（16.3）（17.1）（16.5）（17.5）（16.7）（16.7）

1,139

1990 '91 '92 '93 '94 '95 '96 '97 '98 '99 '00 '01 '02 '03

Mitsui Chemicals (Ichihara) (553)
Idemitsu Petrochemical (Chiba) (374)
Sumitomo Chemical(Anegasaki, Sodegaura) (380)

500

440
420
400

GDP (trillion yen)

GDP

4,200

3,400

Mitsui Chemicals(Iwakuni-otake) (623)
Idemitsu Petrochemical(Suo) (623)

540

4,400

Mitsubishi Chemical (Kashima) (828)Maruzen Petrochemical (Goi) (480)Keihin Ethylene (690)

Mitsubishi Chemical (Yokkaichi)
Tosoh (Yokkaichi) (493)
Mitsui Chemicals (Osaka)
Osaka Petrochemical (455)Showa Denko (Oita) (581)380
360
Ryukyu Cement (Yabu) (722)

Coal energy supply, GDP, and CO2 emissions in Japan
Figures in parentheses indicate coal’s percentage of primary energy.

9Clean Coal Technologies in Japan

Cement production technology
3B1

Fluidized-bed Advanced Cement Kiln System (FAKS)
Coal

Electric precipitator

Effective Use of Ash in Cement/Concrete

5C2Electric precipitator

TruckGypsum

Limestone
Clay
Iron rawmaterial

Cementcooler

Coal millCementsiloDryer
Heavy oil tank

Recycled raw materials
Airseparator

SiloTanker
Raw material mill

Pre-heaterAirseparator
RotarykilnClinker
coolerClinkersilo

Coal chemical process

Pre-pulverizingmill

4A1

Coal Liquefaction Technology
Development in Japan

4A4

Dimethyl Ether Production
Technology (DME)

4A2

Bituminous Coal Liquefaction
Technology (NEDOL)

5A1

Hydrogen Production by Reaction Integrated
Novel Gasification Process (HyPr-RING)

4A3

Brown Coal Liquefaction
Technology (BCL)

CoalVent

Fractionation process
Raw material charge process
Medium distillate

Coal conversion process

Heavy distillate
Water

Separation, purification process

AirHigh value-added product
BTX and mono- and di-cyclic components
Residue coalRecycling
Wastewater
4B1

Multi-purpose Coal Conversion
Technology (CPX)

4B2 Efficient Co-production with Coal Flash Partial

Hydropyrolysis Technology (ECOPRO)

10

4D1

Hyper-coal-based High-efficiency
Combustion Technology (Hyper-coal)

4D2

Low-rank Coal Upgrading Technology(UBC Process)