High-output Spotlights

Wide-range Spotlight System Consisting of our HLV2 Series and Microfiber Heads

High-output Spotlights

HLV2 Series
HLV2-14
HLV2-22
HLV2-22-3W
HLV2-22-1220-3W

Patented

Microfiber Heads

HFS/HFR
SeriesDesign Registered

Lights Designed for Microfiber Heads

HLV2-3M-RGB-3W
HLV2-22-NR-3W Series
HLV2-3M-RGB-3W
HLV2-22-NR-3W

CCS Inc.

HFS-14-500
HFR-25-10
HFR-25-30
HFR-40-20

HVL2 Series

Replace Your Halogen Light Sources

High-output Spotlights
HLV2-14

HLV2-22

HLV2-22-3W HLV2-22-1220-3W
HLV2-22RD-3W

HLV2-22RD

HLV2-14RD
HLV2-14RD-HU

HLV2-22SW-1220-3W

HLV2-22SW-3W

HLV2-22SW

HLV2-14SW
HLV2-14SW-HU

CameraApplication Example

HLV2-22RD-1220-3W

HLV2-14
Macro lens
HLV2-22

SpecialPower Supply
PJ Series

HLV2-22-3W
Workpiece

HLV2-14GR
HLV2-14GR-HU

HLV2-22GR

HLV2-22-1220-3W

HLV2-22GR-3W
HLV2-22GR-1220-3W

HLV2-14BL
HLV2-14BL-HU

HLV2-22BL

The HLV2 Series comes in two tip
diameters: 8 and 12 mm.

HLV2-22BL-3W
HLV2-22BL-1220-3W

8-mm models

HLV2-14/HLV2-22/HLV2-22-3W

12-mm models

HLV2-22-1220-3W

The HLV2 Series can be customized to meet your specific needs and application environment.
Saving Space

Demands for Small Spotlights

Reducing Running Costs

Demands for Bright Spotlights

Demands for Spotlights with Uniform Illumination

Reducing CO2 Emissions■ HLV2 Series Evaluation Chart■ HLV2 Series Evaluation Graph

Flexibility of
Brightness Uniformity Lightweight Compactness Installation

Brightness

EnergySaving

HLV2-22-3W
HLV2-22-1220-3W

HLV2-14
HLV2-14-HU
Highly Uniform Model
HLV2-22(for comparison)

HLV2-14
Standard
ModelsLightweight
Compactness
Energy Saving

HLV2-22-3W

HLV2-22
Flexibility of
Installation

HLV2-14-HU
Uniform
ModelsHLV2-22-1220-3W

Uniformity* Comparison of CCS products

Smallest in the Industry: HLV2-14 Series■ Lightweight, Compact Design Saves
Valuable Space

HLV2-14 and HLV2-14-HU Brightness Comparison

HLV2-14's Emitting Surface HLV2-14-HU's Emitting Surface
Red Light

HLV2-14RD

HLV2-14RD-HU

Light intensity: 20%

Light intensity: 100%

Red Light

The HLV2-14 Series is perfect for use in tightspaces due to its compact, lightweight design.

Weighs only

18 g

0

20%

50%

100%

Shutter speed: 1/2,000 s

050%

Shutter speed: 1/2,000 s

100%

The HLV2-14-HU provides a highly uniform emitting
surface unlike any other spotlight seen before.
* Comparison of CCS products* The data provided here is for reference only. The values are not guaranteed.

1

Providing the Highest Output in the Series:
HLV2-22-3W Series

Flexible Installation

The HLV2-22-3W has the highest output of any Spotlight in the series.
The HLV2-22-3W provides at least 1.5 times more output than the HLV2-22.
HLV2-22SW

The flat surface on the back end of the body of the HLV2-22-3W
has M3 mounting holes to allow for flexible installation.

HLV2-22SW-3W

M3
mounting holes
These M3 mounting holes enable easy
installation in a variety of applications.
Light intensity: 35%
0Light intensity: 35%

35%

100%

0

Shutter speed: 1/20,000 s* Available on the HLV2-22-3W Series only.

35%

100%

Shutter speed: 1/20,000 s* Brightness will vary based on the camera's spectral response.

Why CCS Products Are Better than Halogen Lights
High Contrast

Easy Installation

Compact Size

Select an emission
wavelength for yourworkpiece for highcontrast imaging.

Can be used inplace of fiber optics,
enabling extremely
easy setup.

Lightweight designand compact housing
save valuable space.

Long Lifeand Low Cost

Low Power
Consumption and
Low Heat Generation

Light intensity adjustment,
ON/OFF, and other controls
allow for stable,
long-term illumination.

Eco-friendly throughlow power consumption
and less heatgeneration.

Select an emission wavelength based on the spectral properties of your workpiecefor high contrast imaging.
■ Comparison of Relative Spectral Distribution between■ Contrast Comparison between a Halogen Light and the HLV2

a Halogen Lamp and the HLV2 Series
The HLV2-series models are available with red (RD), green (GR), blue (BL), or
white (SW) light so that you can use the models that are suitable for the spectral
properties of your workpiece. LEDs (RGB) provide light that is nearly monochromatic, allowing you to obtain sharp images without any chromatic aberration.

By changing the emission color of the LEDs based on theworkpiece, you can achieve clear, sharp contrast.

■ Photocoupler Character Recognition■ Spectral Distribution of Halogen Lights

Halogen Lights

Relative emission power (%)

100

HLV2-22BL-3W (Blue)

Sensor Size: 1/3 inch Scale: 1x

Sensor Size: 1/3 inch Scale: 1xContrast is low with halogen lights.

You get high contrast with LEDs.

Binary Image

Binary Image

80
60
40
20
0
400

450

500

550

600

650

700

750

800

Wavelength (nm)■ Spectral Distribution Graph of HLV2
Relative emission power (%)

100

80

Blue

White

Green
White (HLV2-14-HU)

Clear
difference
shown bybinaryimages

Red

60
40
20
0
400

450

500

550

600

650

700

750

800

Wavelength (nm)Poor contrast and borders arevague and undefined.
May not be recognized properly.

Good contrast. Image canbe recognized accurately.

* The data provided here is for reference only. The values are not guaranteed.

2

HLV2 Series

High-output Spotlights

Long Life and Lower Power Consumption for Less Maintenance and Reduced Costs■ Comparison of Power Consumption between■ Comparison of Life between the HLV2 and a Halogen Lamp

the HLV2 and a Halogen Lamp
HLV2-22

1.4 W

Halogen
lamp

100W

Power
consumption:

HLV2

20,000 hours

Halogen
lamp

1,000 hours

1/70 or less

0

10

20

30

40

50

60

70

80

100 (W)90

0

Change in Intensity (%)(Number of lamp replacements)
2

3

4

5

6

7

8

9

10

11

12 13

14

15

16

17

18

19

20

21

80
60

Halogen lamp replacement

40

HLV2
20
0

Halogen Lights
0

5,000

10,00015,0005,000

10,00015,00020,000Time (hours)* These are calculated values until the light output decreases to 50% at alight intensity of 100% and an ambient temperature of 40Cº (reference values only).

■ Comparison of Change in Brightness between
the HLV2 and a Halogen Lamp
100 1Times 20

20,000

Two advantages of using halogen light sources are low initial costs and the ability toselect the light guide best suited to your application. However, with a service life of
only 1,000 hours on average, halogen lamps require frequent, labor-intensive
maintenance in the form of replacement and adjustment resulting in a substantial costin man-hours as well as losses due to production line downtime. In contrast, CCS's
HLV2 High-output Spotlight has a service life of 20,000 hours, 20 times that ofhalogen lamps. Moreover, you don't have to worry about sudden lamp burnout as you
do with halogen lamps and the light intensity can be precisely controlled. With the
HLV2, you can expect a return on the total running cost after two years and enjoy
stable use for a long period of time.

Operating time (hours)■ Comparison of Cost between the HLV2 and a Halogen Lamp ■ Comparison of CO2 Emissions between the HLV2 and a Halogen Lamp
* This is a comparison of HLV2-22RD Red High-output Spotlight and a 100-W halogen spotlight operating at maximum intensity for 24 hours.

HLV2-22RD (red)Monthly power consumption:
1.4 W (spotlight power consumption) × 720 hours(24 hours × 30 days) = 1,008 Wh
Monthly power cost: (1 kWh = 9 yen)
9 yen/kWh × 1 kWh = 9 yen

Power costs*1

Operating life: 1,000 (hours) ÷ 24 (hours) = 41.6 days
or approximately 1.4 months between each lamp
replacement for a total of 8.5 replacements per year
Lamp cost (per lamp): 4,800 yen

Yearly replacement cost

0 yen

40,800 yen

Other costs

None

Costs to dispose of used lamps and costof labor for replacement/adjustment

109 yen

CO2 Emissions
Yearly power consumption
Yearly power consumption
1,008 Wh (monthly power consumption) × 12 (months) = 12,096 Wh 72,000 Wh (monthly power consumption) × 12 (months) = 864,000 Wh
CO2 Emissions: 0.555 kg of CO2 per kWh
CO2 Emissions: 0.555 kg of CO2 per kWh
12.096 kWh × 0.555 kg CO2/kWh = 6.7 kg CO2 (yearly emission)
286.4 kWh × 0.555 kg CO2/kWh = 47.95 kg CO2 (yearly emission)

Emissions after
One Year
Emissions after
Two Years
Emissions after
Three Years

48,576 yen*This does not include initial costs.

*8.5 lamps per year

218 yen97,152 yen*8.5 more lamps used over the next year (for a total of 17 lamps including the first year)*Only power costs added.

Running costs
after 3 years

100-W halogen lamps

7,776 yen

Operating life:
20,000 (hours) ÷ 24 (hours) = 833.3 days
Light source*2
replacement cost or approximately 50% brightness reduction
over 2 years and 3 months

Running costs
after 1 year
Running costs
after 2 years

HLV2-22RD (red)Monthly power consumption:
100 W (light source power consumption) × 720 hours(24 hours ntlpSymbolMultiply 30 days) = 72,000 Wh
Monthly power cost: (1 kWh = 9 yen)
9 yen/kWh × 72 kWh = 648 yen

109 yenYearly power cost

* CO2 emissions are calculated by multiplying the electricity consumption by an emission coefficient of 0.555 kg CO2 per kWh.

100-W halogen lamps

327 yen145,728 yen*8.5 more lamps used over the third year (for a total of 25.5 lamps including the second year)*Only power costs added.

6.7 kgCO2

47.95 kgCO2

13.4 kgCO2

95.9 kgCO2

20.1 kgCO2

143.85 kgCO2*1: These calculations were made based on the assumption that lamps were used for 24 hours per day each one month (30 days).
Calculated using an electricity rate of 9 yen per 1 kWh/month (does not include basic charges).
*2: Light lives are calculated values until the light output decreases to 50% at a light intensity of 100% and an ambient temperatureof 40Cº (reference values only).

■ Comparison of Total Running Costs
200,000

(yen)

150

Halogen Lamps

50,0001 year

2 years

Emissions

60

99%

40

reduction

20
0

3 years

HLV2-22RD
Halogen Lamps

80

Costs
recoveredin 2 years

100,000(kgCO2)

100

Costs

150,000

0■ Comparison of CO2 Emissions

HLV2-22RD

1 year

2 years

3 years

By replacing the halogen lamps you are using now with the HLV2-series High-output Spotlights,
you can greatly reduce CO2 emissions, a contributing factor to global climate change.

Be Eco Friendly
3Specifications* Product Number Guide: You can easily access the information page for any of our products by entering the item's 7-digit product number in the designated box on the CCS website (image processing page).

Model

Direct number

LED color

Peak wavelength/Correlated Power consumption
Weight (max.) Polarity and signal
color temperature (typ.)(max.)

HLV2-14RD

1004853Red

645 nm

HLV2-14SW

1004854White

5,300 K

HLV2-14BL

1004855Blue

465 nm

HLV2-14GR

1004856Green

520 nm

HLV2-14RD-HU

1004857Red

645 nm

HLV2-14SW-HU

1004858White

4,700 K

HLV2-14BL-HU

1004859Blue

465 nm

HLV2-14GR-HU

1004860

Green

520 nm

HLV2-22RD

1004512Red

645 nm

HLV2-22SW

1004513White

5,300 K

HLV2-22BL

1004514Blue

465 nm

HLV2-22GR

1004515

Green

520 nm

HLV2-22RD-3W

1004516Red

645 nm

HLV2-22SW-3W

1004517White

5,300 K

HLV2-22BL-3W

1004518Blue

465 nm

HLV2-22GR-3W

1004519

Green

520 nm

HLV2-22RD-1220-3W

1004524Red

645 nm

HLV2-22SW-1220-3W

1004525White

5,300 K

HLV2-22BL-1220-3W

1004526Blue

465 nm

HLV2-22GR-1220-3W

1004527

Green

520 nm

0.9 W

18 g

SMR-03V-B
1.4 W

1: Signal

37 g

2: (+)

Aluminum alloy

3: (−)

41 g
2.8 W
42 g

Dimensions (mm)(Cable length: 300 mm)

(li

28

gh

20

t in

su 7 dr fa ia.
ce
)

50
12 8

7

22 dia.

12

g

0
dia.
14 -0.10a

8 -0.1-0.2 dia.

dg
20 7 ghtin
(li

rf
su

14 -0.1 dia.

ia.

)
ce

8 -0.1-0.2 dia.

HLV2-22

HLV2-14/HLV2-14-HU

14Case material

13

(8.5)

Two, M3 x 0.5 tappedholes, depth: 3
For mounting

12 8

14

gh

t in

g

su 7 dr fa ia
ce .
)

62
20

Two, M3 x 0.5 tappedholes, depth: 3
For mounting
22 dia.

su 7 dr fa ia
ce .
)

(li

62

22 dia.

g0
14 -0.1
dia.

t in

8 -0.1-0.2 dia.

gh

12 -0.05-0.10 dia.

HLV2-22-1220-3W

HLV2-22-3W(li(20.5)(20.5)

14

Optional Extension Cable
Standard models

Models with robot cables

FCB-1/-2-/-3-/5(1m/2m/3m/5m)

FRCB-1/-2-/-3-/5(1m/2m/3m/5m)

Using an Extension Cable• Do not connect an Extension Cable that is longer than 5 m.
* If you need to use an Extension Cable longer than 5 m, please contact a CCS sales representative.
• Branch cables cannot be used.

4

Unlock the True Potential of LED Lighting

Microfiber Head Series

HFS/HFR Series
HFS

HFR

− Straight Light Units −− Ring Light Units −Application Example
CameraMacro lensExtension
holder(option)HFR-40-20*

Connecting adaptor (included)
AD-HF

HFR-25-10
HFR-25-30

SpecialPower
SupplyPJ Series

Light source
HLV2-22-NR-3W

Workpiece

HFS-144-500
HFS-14-500

HFR-25-30

Application Example
CameraHFR 25 10
HFR-25-10

Connecting adaptor (included)
AD-HF
SpecialPower
SupplyPJ Series
HFS-14-500
Light source
HLV2-22-NR-3W

Macro lens*Three light sources are required.
Workpiece■ Change in Radiance at Each LWD of the HFR Series

Provides 9 Times* or More the Brightnessof a 100-W Halogen Ring Light

Light Used: HLV2-22SW-NR-3W

100%* Comparison of the HFR-40-20 and a 100-W Halogen Light Source +20-dia. Ring Light Guide at Maximum Intensity■ Comparison of Brightness between a Halogen Lamp
and the HFR Series
While halogen fiber lighting illuminates a wide area, the HFR Series
utilizes CCS's original condensing technologies to provide highintensity by illuminating only the required field of view.

Relative radiation intensity (%)

90%

HFR-40-20
HFR-25-30
HFR-25-10

80%
70%
60%

100-W Halogen +20-dia. Ring Light Guide

50%
40%
30%
20%
10%
0%

0

5

10

15

20

25

30
LWD (mm)

35

40

45

50

55

60

* The data provided here is for reference only. Value is not guaranteed.

Select the Optimal Condensing Illumination
for a Variety of Fields of View and LWDs*

Clear Images by Selecting the Illumination Range,
Illumination Angle, and Radiance■ Detecting a singular point that is difficult to capture with an* LWD: Light Working Distance (the distance from a light to the workpiece)

HFR-25-10

HFR-25-30

existing halogen light source can be achieved with high contrast.

HFR-40-20

By using ring lighting and condensing illumination from a low angle, you
can detect singular points that are difficult to capture using a halogen lightsource.

25 dia.
25 dia.

40 dia.

■ Comparison of Chip Part Images
10
5 dia.

Condensed illumination over a
5-mm dia. with a 10-mm LWD(condensed illumination by
single array)

Operating conditions: Shutter speed: 1/20,000 s, Lens: Double-magnification macro lens, Intensity: 100%,
Light Unit: HLV2-22BL-NR-3W

30
10 dia.

Condensed illumination over a
10-mm dia. with a 30-mm LWD(condensed illumination by
single array)

20

100-W Halogen + 20-dia. Ring Light Guide

HFR-25-30 (Blue)

Illuminated by a 100-W halogen light

Condensed illumination from 30 mm LWD(condensed illumination by single array)

HFR-25-10 (Blue)

HFR-40-20 (Blue)

Condensed illumination over a 5-mm dia.
(condensed illumination by single array)

Condensed illumination (condensed by three
independent arrays) with wide field of view

10 dia.

Condensed illumination over
10-mm dia. at a 20-mm LWD(condensed illumination by
three independent arrays)

5

Select the Optimal Light Source Color According
to the Properties of the Workpiece

Original Light Guides■ Comparison of TFT Barcode Images■ Fiber Specifications
HFR-25-10/30
HFR-40-20

HFS-14-500

Fiber material

Plastic

Multi-component glass

Case material

Aluminum

Aluminum

Bundle sheathing

SUS

SUS

Fiber diameter (μm)

500

50

Fiber arrangement−

Random spec.

Numerical aperture (NA)

0.5

0.56

Acceptance angle (°)

60

68

Spectral transmittance (nm)

400 to 700

300 to 1,300

Minimum bending radius (mm)3050

HFR-25-10 (white) : LWD of 10 mm

100-W Halogen + Ring Light Guide: LWD of 20 mm

Model
HFR-25-10

Intensity: 100%, Shutter speed: 1/4,000 s

Intensity: 100%, Shutter speed: 1/4,000 s■ Comparison of Circuit Board Chip Part Images
HFR-25-30 (blue) : LWD of 30 mm

100-W Halogen + Ring Light Guide: LWD of 20 mm

HFR-25-30

Intensity: 100%, Shutter speed: 1/2,000 s

Intensity: 100%, Shutter speed: 1/2,000 s■ Perfect for a Wide Range of Applications (HFS-14-500)
The HFS-14-500 Straight Microfiber Head can be attached directly
into the coaxial lens because the shape of the tip of halogen
straight light guides is the same. Furthermore, less heat conductivity and a compact leading tip allow for applications in a wide
variety of situations.

HFS-14-500

Specifications Product Number Guide: You can easily access the information page for any of our products by entering the item's 7-digit product number in the designated box on the CCS website (image processing page).
Model

Direct number

HFR-25-10

1000127

HFR-25-30

1000129

HFR-40-20

1000134

HFS-14-500

1000148

Operating temperature and humidity

Weight(max.)

Storage temperature and humidity

Temp.: 0 to 40°C,
Humidity: 20% to 70% (non-condensing)

60 g

Temp.: −10 to 60°C,
Humidity: 20% to 70% (non-condensing)

250 g
115 g

Dimensions (mm)

12

15

9 18
9

25
14

8 8

23

23

0

8 -0.1 dia.

0

14 -0.1 dia.

18
27
16

AD-HF (included)

6

15

23
LWD=20.

39

10 dia.

dia

500

0
8 -0.1dia.

:60
14 -0.1
dia.

F

r
ib e

18

φ14dia.
14

27

13 dia.

Two, 3.5-dia. holes with 6-mm
countersinking, depth: 6
35

14

Light source receivers (3)16 dia.

8
25 dia.

HFS-14-500

25

28
12 8 845

Two, M3 holes,
6.1 dia.
Depth: 4

0 0

500

30

13 dia.
20

88

0 +3

38

21.5

14 dia.
13

18

0

AD-HF (included)

16 +0.1
0 dia.

50

Two, 3.5-dia. holes with 6-mm
countersinking, depth: 6

Four, M3 holes,
depth: 4
P.C.D.30

.2
.D

27

16 12

HFR-40-20

C
P.

25
14

Two, M3 holes,
Depth: 3

19
15

Two, 3.5-dia. holes with 6-mm
countersinking, depth: 6

20 7
27

HFR-25-10/HFR-25-30

40 dia.

Obtain the Optimal Lighting for Your Workpiece

Microfiber Head Light Source

HLV2-3M-RGB-3W

HLV2-3M-RGB

HLV2-22-NR-3W
HLV2-22SW-NR-3W

Application Example

HFR-25-10
HFR-25-30

HLV2-22RD-NR-3W

Light source
HLV2-3M-RGB-3W
SpecialPower Supply
PJ-1505-3CA
recommended.

HFS-14-500

HLV2-22GR-NR-3W
LV2
HFR-25-10
HFR-25-30

Application Example

Connecting adaptor (included)
AD-HF
HFS-14-500

HLV2-3M-RGB-3W HLV2-22BL-NR-3W
NR-3

SpecialPower Supply
PJ Series

Light source
HLV2-22-NR-3W

Blend Colors in Any Way You Can Imagine!
■ Increased Output with the HLV2-22-NR-3W■ Connecting the HLV2-3M-RGB-3W

The HLV2-3M-RGB-3W is a special light source that consists of a Light Source Unit anda Blending Unit. This enables stepless, independent dimming of each individual color.
The special construction of the Blending Unit eliminates irregularities to provide uniform
light emission. Connection to a model from our Microfiber Head Series allows you tocreate the perfect illumination color for a wide range of configurations.

and Microfiber Head

HLV2-22RD-NR-3W
Red light source

HLV2-22GR-NR-3W
Green light source

Straight Model: HFS-14-500

HLV2-22BL-NR-3W
Blue light source
HLV-3M Blending Unit

Ring Models: HFR-25-10/HFR-25-30

By connecting to CCS Microfiber Heads
you can achieve full color illumination
with a wide range of illumination.

By changing the light source color,high-quality images can be obtained based on your particular application.
■ Image Examples of Liquid Crystal Color Filters
By utilizing the HLV2-22-NR-3W Series, we achieve highly accurate mixed color illumination.
Independent control of intensity provides optimal illumination and images, and helps to improve inspection precision.
Red Illumination

Blue Illumination

Green Illumination

7

Mixed Blue-Green Illumination

-3W/HLV2-22-NR-3W Series
Connecting the HLV2-22-NR-3W and Microfiber Head
In order to utilize the unique properties of different
wavelengths, four colors are available: red (RD), green (GR),blue (BL), and white (SW). By connecting to different types of
microfiber heads, you can select the optimal color andillumination configuration when imaging to achieve the mostprecise feature extraction possible.
Straight Model
HFS-14-500

Ring Models
HFR-25-10/HFR-25-30

Easily Connect and Replace Light Sources
The special HLV2-22-NR-3W-series Light Sources for microfiber heads can easily be installed and removed. Highly precisefeature extraction is achieved by choosing the optimal lightsource color when imaging.

Connecting Adapter (AD-HF) is included with the HFS/HFR Series
To use, simply attach the Connecting Adapter that isprovided with the HFS/HFR Series.

Specifications Product Number Guide: You can easily access the information page for any of our products by entering the item's 7-digit product number in the designated box on the CCS website (image processing page).
Model

Peak wavelength/Correlated Power consumption
color temperature (typ.)(max.)

Direct number

LED color

HLV2-22RD-NR-3W

1004520Red

645 nm

HLV2-22SW-NR-3W

Weight(max.)

Polarity and signal1004521White

5,300 K

HLV2-22BL-NR-3W

1004522Blue

465 nm

HLV2-22GR-NR-3W

1004523Green

520 nm

2: (+)

Red

645 nm3: (−)

Blue

465 nmGreen

520 nm1004528

HLV2-3M-RGB-3W

2.8 W

37 g

8.4 W

HLV2-3M-RGB-3W
27.5 27.5 14

HLV2-22RD-NR-3W(20.5)

14
26 (1.2)

31
30 26.5101283

HLV2-22BL-NR-3W
Two, 3.5-dia. holes with 6-mm
countersinking, depth: 6
For mounting
Two, M3 x 0.5 tappedholes, depth: 5
For mounting

13

Four, M3 x 0.5 tappedholes, depth: 4
For mounting
4 18

14

14 dia.

39

6

Two, M3 x 0.5 tappedholes, depth: 3
For mounting

(lig
hti
ng 8 +0.10
su 0 drfa ia. 37
ce
) 11

45

22 dia.

1
su 0 dr fa iace .
)0
14 -0.1
dia.

g

77

3

Optional Extension Cable
Standard models

Models with robot cables

FCB-1/-2-/-3-/5(1m/2m/3m/5m)

FRCB-1/-2-/-3-/5(1m/2m/3m/5m)

Using an Extension Cable• Do not connect an Extension Cable that is longer than 5 m.
* If you need to use an Extension Cable longer than 5 m, please contact a CCS sales representative.
• Branch cables cannot be used.

8

7 20

HLV2-22GR-NR-3W

22 dia.
t in

Aluminum alloy(Cable length: 300 mm)

HLV2-22-NR-3W

gh

1: Signal

232 g

Dimensions (mm)(liCase material

HLV2 Series Light Sources

PJ Series

100 to 240-VAC Models

24-V DC Models

PJ-1505-2CD24
PJ-1505-2CA
PJ-1505-3CD24

PJ-1505-3CA

You can perform external control of the system you are currently usingwith the same 0-5V external control as a standard halogen lightsource. Continuous current control enables more precise adjustmentof the light intensity than is possible with halogen light sources. You
can choose from four different models of Controllers based on youroperating environment.
100 to 240-V AC Models

Relative light amount (%)

Linearity of a Standard Halogen Light Source

Linearity of the PJ Series

100
90
80
70
60
50
40
30
20
10
0

Two channels: PJ-1505-2CA, Three channels: PJ-1505-3CA

0

1

2

3

4

5

0

1

2

Input voltage (V)

3

100
90
80
70
60
50
40
30
20
10
0
5

4

Input voltage (V)24-V DC Models

Models with CE Marking
PJ-1505-2CA/PJ-1505-3CA
PJ-1505-2CD24/PJ-1505-3CD24

Two channels: PJ-1505-2CA, Three channels: PJ-1505-3CA

Specifications Product Number Guide: You can easily access the information page for any of our products by entering the item's 7-digit product number in the designated box on the CCS website (image processing page).
DirectnumberInput voltage(rated)Input voltage(range)Power consumption(typ.)

Number ofchannels

PJ-1505-2CA

200013185 to
264 VAC2

2000136

100 to240 VAC

27 VA

PJ-1505-3CA

37 VA

3

PJ-1505-2CD24

2000134

10 to
24 VDC2

2000139

24 VDC

10 W

PJ-1505-3CD24

14.5 W

3

Model

Output voltage(maximum rated)

Weight(max.)

Light intensity control

640 g

Manual:Front light intensity dial
DC 5.5 V Remote (external):
Analog input voltage of
0 to 5 V (5.25 V maximum)

660 g
380 g

* The operable input voltage range is: 85 to 265 VAC for the PJ-1505-2CA and PJ-1505-3CA, and 10 to 26 VDC for the PJ-1505-2CD24 and PJ-1505-3CD24.

ON/OFF control

OFF: 2.5 to 5.0 V (24 V maximum) ON: 0.8 to 0 V (pulled down with 4.7 KΩ)External control connector

D-Sub, 15-pin (plug)

External control cables are also available as an options.
Dimensions (mm)PJ-1505-2CA

The PJ-1505-3CD24 is the same size.

4 5 6Control
RemoteLo

ManualPower

L1

PJ-1505-2CA

PJ-1505-2CD24

L2Intensity
L2
L1

Range Control
Hi Remote

54

(16)

108
132

42.5

View A

Output

16

FG

37.5

L1

L2

(16)

100

DC24V IN

Remote Control

ManualTwo, M3 holes, Depth:
3 (screw holes for mounting)86

Remote Control

54

Four, M3 burring
Mounting screw holes(bottom surface)100-240V
50/60Hz 27VA

75

12

(16)

16

5

Lo

12

(8)

142

A

11

16

9

120

55

11

8 20

L2
Intensity
Range
Hi

37.5

L1

38

4 5 6
7
7 3
82
8
9
9 1
10
10
0

0

62

3
2
1

PJ-1505-2CD24

The PJ-1505-3CA is the same size.

DIN Rail Bracket
View AA

Relative light amount (%)■ Power Supplies for the HLV2 Series: PJ Series

Options
Condensing Lens for the HLV2-22 Series: HL-30/HL-24-21■ Illumination Range of the HL-30/HL-24-21

HL-30

HL-30

HL-24-21

HL-24-21

14 dia.
20 dia.

31 dia.
37 dia.

46 dia.
60 dia.

60 dia.
83 dia.

76 dia.
108 dia.

90 dia.
128 dia.

10 dia.
27 dia.

12 dia.
36 dia.

22 dia.
45 dia.

35 dia.
55 dia.

45 dia.
65 dia.

60 dia.
77 dia.

WD (mm) 0

50

100

150

200

250

Upper: Inner diameter
Lower: Outer diameter

300* The data shown here represents actual measurements. Value is not guaranteed.

HLV2-22-3W SeriesTwo, M3 holes,
Depth: 5
For mounting

3.5

Extension Holders for the HFR-25-10/HFR25-30
These Extension Holders are available to adjust thecondensing location of the HFR Series when using ahigh-power lens with a fixed working distance. The light canbe mounted with ease, allowing you to mount it at the mostefficient condensing position.

Two, M3 holes,
Depth: 5

9 11

14 dia.
1210■ Usage Examples of Extension Holders (HD-HFR-25-1618/HD-HFR-25-1640)• Used for mounting a macro lens or telecentric lens and microfiber head.
• Use an appropriate Holder model for the working distance of the lens and the working distance of the
Ring Light Guide that you are using.
For a Ring Light Guide with a 10-mm LWD(HFR-25-10) and a lens with a 40 mm WD,
use the HD-HFR-25-1618 Holder.
HD-HFR-25-1618
WD40mm16 dia.

21 dia.
16 dia.

18 15

17

WD10mm13 dia.

2

Application
Example

18

22

12

* Cannot be used with the HLV2-14, HLV2-22-1220-3W, or HLV2-22-NR-3W Series.

M22.5*P0.5

16 dia.

HL-24-21

58

Lens

Two setscrews
M3, 4 mm black7

24 dia.

M22.5 P0.5

15

18

HLV2-22 Series

55

Lens

14 dia.

Compatible Models

HL-24-21

HL-30

16 dia.

HL-30

Dimensions (mm)24 dia.

■ Mounting to the HLV2-22 Series

No Holder is needed for a Ring Light Guide
with a 30-mm LWD (HFR-25-30) and a lenswith a 40-mm WD.
WD40mm

WD30mmHD-HFR-25-1640
Application
ExampleFor a Ring Light Guide with a 10-mm LWD(HFR-25-10) and a lens with a 60 mm WD,
use the HD-HFR-25-1640 Holder.

16 dia.

21 dia.

Macro lens

HD-HFR-25-1640

15

16 dia.

40

2

WD60mm
WD10mm13 dia.

HD-HFR-25-1618

39

Extension Holder

For a Ring Light Guide with a 30-mm LWD(HFR-25-300) and a lens with a 60 mm WD,
use the HD-HFR-25-1618 Holder.

HFR-25-10

HD-HFR-25-1618

2

Mounted to a macro lens17

13 dia.

16 dia.

21 dia.
16 dia.

18 15
WD60mm

WD30mm* For usage configurations other than those listed above, please inquire separately.

10

Highly Functional, Cost-effective

Original Macro Lens

SE-16/SE-18 Series

SE-16 series

SE-18 series

SE-16VM05

SE-18VM2
SE-16VM1

SE-18VM4

Covers 0.5x, 1x, andSE-16VM2
2x fields of view.
Coaxial Lens Models

Covers 2x, 4x, and6x fields of view.

A lens that provides the optimalbrightness for image processing

SE-18VM6
Coaxial Lens Models

A lens with a long work distance of 110 mm

Two-dimensional Codes

LED Display Alignment Marks
Macro Lens: SE-16VM2
LED Light: HLV2-22RD-3W
Sensor Size: 1/3 inch
Scale: 2x
Shutter speed: 1/20,000 s
Light intensity: 55%

Macro Lens: SE-18VM4
LED Light: HLV2-22SW-3W
Sensor Size: 1/3 inch
Scale: 4x
Shutter speed: 1/7,000 s
Light intensity: 100%

0

0

50%

100%

50%

100%

For more details about our macro lenses, see our catalogs and pamphlets, or look us up on the web.

Notes
Carefully read the product's instruction manual before use to ensure correct operation.

Product specifications and design are subject to change without notice.

Examples of workpiece imaging in this catalog are a guide that may be informative for choosing illuminations. Please check the functions of the equipment andrequirements when choosing.

Headquarters
Shimodachiuri-agaru, Karasuma-dori, Kamigyo-ku, Kyoto 602-8011 Japan
Phone: +81-75-415-8284 / Fax: +81-75-415-8278
URL: http://www.ccs-grp.com

E-mail: intlsales@ccs-inc.co.jp

Copyright © 2010 CCS Inc. All Rights Reserved.

Descriptions in this document are based on information available as of November 2010. 01002-00-1011-HLV2 catalog