AMPLIVAR PRODUCTTERMINATORS (APT)
5A & 5E with optional Infinite Spliceand Wire Stuffer

Our APT machines offer a fast, efficient system with no need toFor crimping Magnet Wire in Pigtail AMPLIVAR Splices (up to 3 wires in 1

strip magnet wire insulation. Simply place the wires in the targetsplice) and Direct Connect AMPLIVAR Contact Terminals.

area and depress the foot switch. The machine automaticallyshears the AMPLIVAR Splice or AMPLIVAR Direct Connect contactfrom the strip, crimps it, shears off excess wire, and advances theFAST FACTS

next splice or contact into position.

••••

APTs are available in two versions:•••

CE approved (Out of scope RoHS)
No need to strip magnet wire insulation
Crimps up to 3 wires in 1 splice
APT 5E with:–
Large manual crimp height adjustment
knob; allows for quicker changeoverand tool change adjustments
APT 5A with:–
Auto crimp height adjustment–
Crimp Quality Monitoring (CQM)–
Visual alarms alert the operatorof out-of-spec crimps–
Programmable sequencing ofdifferent crimp-height settings–
USB output for networking or exporting processcontrol and crimp quality traceability data
Optional Wire Stuffer:–Feeds additional magnet wire to add
CMA to the wire combination. Usefulfor extending the range of a terminal
to do lower CMA applications
Optional Infinite Splice:–
Selective shearing of the terminal carrier
strip to allow bussed splice connections.
–
Allows wire combinations withmore than 3 magnet wires•

APT 5E - the basic machine with a large manual crimp
height adjustment knob, that helps provide quicker
changeover and tool change adjustments.

Or add more control using the•APT 5A - with automatic crimp height adjustment
controlled by the Crimp Quality Monitor (CQM). Using
CQM, the APT 5A provides 100% inspection and automatic
adjustment of crimp height. If a questionable crimp is
detected, visual and audible alarms alert the operator.

Sequencing
For operations with multiple wire sizes, the APT 5A provides
programmable sequencing of different crimp-height settings.
It can store up to 2,000 programs of 7 different settings each.
The maximum time to auto-adjust between programmed crimp
heights is 2 seconds.

APPLICATION TOOLING /// AMPLIVAR PRODUCT TERMINATORS 5A &5E

AMPLIVAR Product Terminators 5A and 5E
for Magnet Wire Pigtail Splice and Contact Applications
BASE MACHINE OFFERINGS

Wire Stuffer
Wire stuffer assembly 2161635-1 provides feed from a magnet
wire reel to increase the CMA of a crimp. This allows the CMA
range of a given terminal to be extended to handle smaller
wire combinations
by adding a filler
wire. This can let a
number of crimps
to all be done with
one terminal PN
which ordinarily
would have to besplit between twoterminals to handlethe CMA range.

Infinite Splice
Infinite Splice models provide a toggle switch for the splice
cut-off shear. This enables ganging of multiple splices likepictured below in almost infinite combinations.
With infinite splice, morethan 3 magnet wires canbe connected by bussing
multiple splices together
through the terminal carrier
strip. Each crimp can haveup to 3 magnet wires.

P/N
x-2161800-x
x-2161900-x
x-2161850-x
x-2161950-x

Description
APT 5A Terminator (AMPLIVAR SPLICES)APT 5E Terminator (AMPLIVAR SPLICES)APT 5A Terminator (Direct Connect Terminals)
APT 5E Terminator (Direct Connect Terminals)

1-2326135-0
1-2326135-2
1-2326135-5
1-2326145-0
1-2326145-2
1-2326145-5

APT 5A Terminator w/Infinite Splice (TE Terminal 62306)
APT 5A Terminator w/Infinite Splice (TE Terminal 62304)
APT 5A Terminator w/Infinite Splice (TE Terminal 62308)
APT 5E Terminator w/Infinite Splice (TE Terminal 62306)
APT 5E Terminator w/Infinite Splice (TE Terminal 62304)
APT 5E Terminator w/Infinite Splice (TE Terminal 62308)*Multiple configurations are available. See chart on page 3 for the complete offering.

Technical Data:• Weight: approx. 68 kg with CQM• Width: 965 mm with CQM and• Product Reel
• Depth: 890 mm• Height: 356 mm• Electrical: 120/240 VAC, 50/60 Hz, .5/.25 A, 1Ø
• Air: 5,5-7,5 bar• Crimp Height Adjust in .0005 “ [0.013 mm] increments over .064” range

Termination Process:• Magnet wire and lead wire are placed in the terminal barrel being
in the crimping position• Operator depresses the foot switch• Terminator automatically– shears terminal from its strip– crimps the terminal onto the wire
– shears off the excess wire
- advances the next terminal into the crimping position
Remarks:• Two or three wires may be joined in one splice

Infinite Splice Retrofit Kit• Terminator designed for combinations of magnet wire and leadwire (stranded, solid or fused stranded)

A retrofit kit is available for the APT 5A and 5E models.

changesPlease visit www.te.com/InfiniteSplice to learn more.
P/N
1-2326143-0
1-2326143-2
1-2326143-5

Description
Retrofit kit (TE Terminal 62306)
Retrofit kit (TE Terminal 62304)
Retrofit kit (TE Terminal 62308)

APPLICATION TOOLING /// AMPLIVAR PRODUCT TERMINATORS 5A & 5E

• Each terminal has specific tooling required• For the correct tooling selection, please contact our specialists

AMPLIVAR Product Terminators 5A and 5E
for Magnet Wire Pigtail Splice and Contact Applications

Pigtail-type SpliceBase Number

AWG
[mm2]

Wire
Range

CMA

Stock
Thickness

Crimp
Width

APT 5A-2161800-

APT 5E-2161900-

62000

22-15.5
0.38-1.54.028-.055.70-1.40

600-3000

0.02
0.51

.110[2.79]

1-[]-2

1-[]-262001

15.5-12
1.54-3.46.055-.083
1.40-2.10

3000-7000

0.02
0.51

.140[3.56]

[]-7

[]-7

62001

15.5-12
1.54-3.46.055-.083
1.40-2.10

3000-7000

0.02
0.51

.180[4.57]

[]-6

[]-6

62201

15.5-12
1.54-3.46.055-.083
1.40-2.10

3000-7000

0.02
0.51

.140[3.56]

[]-8

[]-8

62002

12-9
3.46-6.38.083-.112
2.10-2.85

7000-13,000

0.025
0.64

.180[4.57][]-3[]-362040

18.5-13.5
0.80-2.54

0.39-.071
1.00-1.80

1500-5000

0.02
0.51

110[2.79

1-[]-1

1-[]-162157

22-15.5
0.38-1.54
22-15.5
0.38-1.54
12-10
2.10-6.0.028-.055
0.70-1.40.028-.055
0.70-1.40.085-.110
2.10-2.85

600-3000

0.02
0.51
0.02
0.51
0.025
0.64

.110[2.79]

1-[]-2

1-[]-2.110[2.79]

1-[]-2

1-[]-2.250[6.35]

[]-1

[]-1

24-18.5
0.26-0.80
22-15.5
0.38-1.54.020-.039
0.55-1.00.028-.055
0.70-1.40

0.016
0.41
0.02
0.51

0.080[2.03]

1-[]-31-[]-3.110[2.79]

1-[]-21-[]-262305*

22-15.5
0.38-1.54

0.28-.055
0.70-1.40

600-3000

0.016
0.41

.110[2.79]

1-[]-2

1-[]-262306*

18.5-13.5
0.80-2.54
18.5-13.5
0.80-2.54.039-.071
1.00-1.80.039-.071
1.00-1.80

1500-5000

0.02
0.51
0.02
0.51

.140[3.56]

1-[]-01-[]-0.110[2.79]

1-[]-1

1-[]-1

18.5-13.5
0.80-2.54
15.5-12
1.54-3.46

039-.071
1.00-1.80.055-.083
1.40-2.10

1500-5000

0.016
0.41
0.02
0.51

.110[2.79]

1-[]-1

1-[]-1.140[3.56]

[]-9

[]-9

15.5-12
1.54-3.46
13.5-10
2.54-4.90

055-.083
1.40-2.10.071-.098
1.80-2.50.180[4.57]

1-[]-51-[]-5.220[5.59]

1-[]-41-[]-413.5-10
2.54-4.90
12-9
3.46-6.38.071-.098
1.80-2.50.083-.112
2.10-2.85

5000-10,000.180[4.57][]-5[]-5.220[5.59]

[]-2

[]-2

12-9
3.46-6.38.083-.112
2.10-2.85

7000-13,000.180[4.57][]-4[]-462200
62295
62303*
62304*

62306*
62307*
62308*
62308*
62309*
62309*
62310*
62310*

600-3000
7000-12,000
400-1500
600-3000

1500-5000

3000-7000
3000-7000
5000-10,000

7000-13,000

0.02
0.51
0.025
0.64
0.025
0.64
0.025
0.64
0.025
0.64

*Recommended part number

The table above is for standard APT 5A and 5E models only and does not include Infinite Splice models. CMA capacity can vary greatly between
multiple wire combinations. Please consult a TE representative to determine the APT Infinite Splice Terminator that is right for your specificrequirements.
Additionally, the CMA capacity for a given part number varies depending upon whether it is used in a single splice or an infinite spliceconfiguration. Consult the customer drawings for 62304, 62306 and 62308 to review the appropriate CMA for either usage.

APPLICATION TOOLING /// AMPLIVAR PRODUCT TERMINATORS 5A & 5E

Let’s Connect
Learn more about our comprehensive line of tooling solutions at Tooling.te.com.
To find the right TE tooling for your needs, call us at 717-810-2082
or email toolingSales@te.com.

TE Connectivity Technical Support Center
USA:

1.800.522.6752

UK:+44.0800.267666

Canada:1.800.522.6752

France:+33.1.34.20.8686

Mexico:+52.55.11.06.0800

Netherlands:+31.73.624.6999

Latin/S. America+54.11.4733.2200

China:+86.400.820.6015

Germany:+49.6151.607.1999

Waste Not. Want Not.

Time is Money.

Whether it’s time or scrap, in
manufacturing everyone knowsthat waste costs money. With ouron-site certification and consultation
services, we can help you:

In manufacturing downtime can beexpensive. That’s why TE is constantly
working to improve product availability
and delivery rates. With a strong
global footprint, short lead times anda strong distribution channel, TE has
the equipment and the accessories
to keep production on-line.

•Reduce downtime•

Reduce scrap•

Maintain crimp quality•

Improve manufacturing efficiency

To check distributor stock and availability for your toolingneeds go to: www.te.com/commerce/sck/cdi.do

te.comContact us today to learn more

TE Connectivity, TE Connectivity (logo) and Every Connection Counts are trademarks. All other logos, products
and/or company names referred to herein might be trademarks of their respective owners.
The information given herein, including drawings, illustrations and schematics which are intended for illustration
purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy orcompleteness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be
as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE
Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, useor misuse of the product. Users of TE Connectivity products should make their own evaluation to determine thesuitability of each such product for the specific application.
© 2018TE Connectivity Ltd. family of companies

2338144-1

10/18

All Rights Reserved.

Original

APPLICATION TOOLING /// AMPLIVAR PRODUCT TERMINATORS 5A & 5E

North America (US, Mexico and Canada)• Wire processing equipment:
800-722-1111 or 717-810-3434• Board processing equipment:
888-782-3349 or 610-893-9680
E-mail: fieldservicesnorthamerica@te.com• Web: www.te.com/fieldservice
For locations outside North America visit Tooling.te.com
www.te.com/fieldservice