GENIE GENUINESERVICE AND
TROUBLESHOOTINGTOOLS CATALOGGENIELIFT.COM l 800-536-1800

DIAGNOSTIC

Item Part Number: 75094GT

Item Part Number: 107647GT

Item Part Number: 110803GT

Tee Harness, Super BoomTee Harness, Z135 SCON

Z40 Plus 1 Harness

Connects a computer with theWeb-GPI program (see 215336) tothe controllers on Super Booms.

Allows Web-GPI computerconnectivity to Z/ZX135 SCON.

Allows computer access toPlus 1 systems.

Benefit – Allows the technician toBenefit – Allows the user to update

Benefit – Aids in calibrating andconnect Web-GPI to the SCON fortroubleshooting.

Z40N software in the Zapi motorcontrollers. Also, when used with1267881GT, this allows
communication

troubleshooting Super Booms.
Model(s): S100, S105, S120, S125

Model(s): Z135, ZX135,
All SX machines

Model: Z40N, For use with 1267881GT.
With DP 200 displays in booms with
Tier 4F engines

Item Part Number: 215336GT

Item Part Number: 119604GT

Item Part Number: 101436GT

Web-GPI, Thumb Drive

Z40 Plus 1 Interface Cable

Aids in troubleshooting andcalibrating most boom models.

Allows a laptop computer tocommunicate with the Plus 1system on the Z40N.

Genie Software Files Disc,Web-GPI*

Benefit – Thumb drive contains

Web-GPI, all application files required
to communicate with each machine’s
controllers. Also contains Web-GPI
training to assist the user to gain
confidence in using the program.

1Benefit – Aids the technician introubleshooting, adjustment, andrepair of the Z40N.

Model: Z40N, Use with 110803.

Contains application files for Geniecontrollers.
Benefit – Allows the technician tocommunicate to any unit with theALC-500 or ALC-1000 control
system products.

*Part of 215336

WWW.GOGENIELIFT.COM

Item Part Number: 58351GT

Item Part Number: 58375GT

Item Part Number: 58376GT

Kit, 50 Foot Serial Cable,
6 inch adapter, anddigital protractor

50 Foot Serial Cable*

6 Inch Serial Cable*

Connects your computer to themagnetic base digital protractor.

Connects digital protractor tothe 50’ serial cable.

Benefit – Used to connect the digital
protractor to a laptop computer.

Benefit – Used to connect the digital
protractor to a laptop computer.

*Part of kit 58351GT*Part of kit 58351GT

Item Part Number: 58377GT

Item Part Number: 58383GT

Item Part Number: 58384GT

Digital Protractor
and Magnetic Base*

Digital Protractor*

Digital Protractor
Magnetic Base*This kit allows the user to monitor
boom angles during the calibration
process.
Benefit – Used for calibrating larger
boom products.

Model(s): Available on all booms over
100 ft and above

Attaches to the boom sections or
chassis to find the angle in reference
to gravity.
Benefit – Used for calibratingmachines.

Shows angle in degrees onflat surfaces.
Benefit – Simplifies reading angles.

*Part of kit 58351GT

Holds digital protractor steady.
Benefit – Securely holds the digital
protractor to the boom structureduring the calibration process.

*Part of kit 58351GT*Part of kit 58351GT

2

ELECTRICAL

Item Part Number: 78313GT

Item Part Number: 78314GT

Item Part Number: 83019GT

AMP® Service Plug Kit

Cannon® Plug Service Kit

New parts for servicing AMP® plugs.

New parts for servicing Cannon®
plugs.

Cannon® Plug
Extraction Tool

Benefit – Aids in repairing damaged

harnesses with AMP plugs®

Benefit – Repairs worn plugs.

Used to repair damaged
Cannon® plugs
Benefit – Used to repair damaged

Cannon plugs

Item Part Number: 56562GT

Item Part Number: 66399GT

Item Part Number: 33996GT

Molex® Extraction Tool

Dielectric Grease

Wago® Screwdriver

Aides in removing terminals from
Molex connectors

Benefit – Prevents corrosion and water

Tool for Wago® electricalplugs/connections.

Benefit – Aids thetechnician by simplifying the removalof Molex® crimped connections.

intrusion in electrical connections.
Provides a means of lubricating andsealing rubber portions of the connector.
Model: All

3

Benefit – Specially designed to allow

the technician to extract wires from
Wago® terminal strips.

WWW.GOGENIELIFT.COM

Item Part Number: 83129GT

Item Part Number: 58253GT

Item Part Number: 78407GT

Deutsch® Connector
Repair Kit

Deutsch® Plug Service Kit

Extraction Tool,
TZ Connector

New parts for servicing Deutsch®
plugs.
Benefit – Repairs worn plugs.

New parts for servicing Deutsch®
plugs.
Benefit – Aids in repairing damaged

harnesses.

Aids in TZ connector disassembly.
Benefit – Eases disassembly.

4

ENGINE

Item Part Number: 70474GT

Item Part Number: 119204GT

Item Part Number: 65844GT

Com Cable, Ford® EFI,
E-Controls

Com Cable, Ford® 2.5 EFI,
E-Controls

Ford® Manual

Communication cable for computer
access to Ford® engines.

Communication cable for computerconnectivity to Ford® engines.

Benefit – Used for

Benefit – Troubleshooting/repair etc/for

Benefit – Need this cable plus

connection to DSG-423 with 2.3 or2.5& MSG-425.

part# 70474 to hook to Ford LRG
models.

Model: All with Ford® 2.3 EFI engine

Model: All with Ford® 2.3 or 2.5
EFI engine

Need this cable with part #119204GT
to connect to Ford LRG

Item Part Number: 58219GT

Ford® Manual
Instructions for Ford® engines.
Benefit – Used for maintenance info.

5Instructions for Ford® engines.
maintenance info.

MECHANICAL

WWW.GOGENIELIFT.COM

Item Part Number: 21982GT

Item Part Number: 37947GT

Unit Key

10 pack of Unit Keys

Fits all Genie booms and scissors.

Fits all Genie booms and scissors.

SEALS AND LUBES

Item Part Number: 90319GT

Item Part Number: 90337GT

Item Part Number: 58565GT

Sentry SealBoelube®

SAE Viton® O-Ring Kit

Tamper-evident visual aid.

Lubricates moving parts.

Benefit – Fast Drying Lacquer. Shows

Benefit – Eases machining processes.

if parts or fittings have come loose or
have moved. Helps prevent unauthorized tampering. Highly visible.
Excellent Adhesion to metals. Easy
application squeeze tube.

Reduces friction and heat. Can beused on many different materials.
Protects moving parts. Non hazardous. Non-flammable, non corrosive.
Does not attract dust and dirt.

Contains Viton® material SAE O-rings
sizes -2 through -24. These can beused for SAE straight thread ports(boss fittings, plugs, top seals on
many cartridge valves, etc.).

Model: Used primarily on aluminumproducts to lubricate columns.

Benefits: A variety of O-rings in one
compact kit. Viton® O-rings are an
excellent choice for high temperatureapplications. Recommended temperature
limits: -15F to 400F.
Model (if applicable): All with hydraulicconnections

6HYDRAULIC

Item Part Number: 28750GT

Item Part Number: 49612GT

Item Part Number: 33994GT

O-Ring Kit, SAE

O-Ring Kit, Parker®

Plug and Cap Kit, SAE

Universal kit with replacement O-rings
for all products with SAE fittings.

Universal kit with replacement O-rings
for all products with Parker® fittings.

Benefit – Carrying case separates

Benefit – Carrying case separatesvarious sized O-rings with labels
for easy part identification andcomparison.

various sized O-rings with labels
for easy part identification andcomparison.

Universal kit with various sized caps
and plugs used to contain hydraulicleaks on components with SAE 37°
flared hydraulic fittings during repairs.

Model: All products with hydrauliclines.

Model: All products with hydrauliclines.

Benefit – Carrying case separates

various sized caps and plugs withlabels for easy part identification.
Greatly reduces hydraulic leaks andmess during repairs.
Model: All products with 37° flared
hydraulic lines.

Item Part Number: 49613GT

Item Part Number: 65787GT

Plug and Cap Kit, Parker®

Plug Kit

Universal kit with various sized caps
and plugs used to contain hydraulicleaks on components with Parker®
hydraulic fittings during repairs.

Universal plug kit with various sizedplugs used to contain hydraulic leaks
on components during repairs.

Benefit – Carrying case separates

be used on multiple products toreduce hydraulic leaks and messduring repairs.

various sized caps and plugs withlabels for easy part identification.
Greatly reduces hydraulic leaks andmess during repairs.
Model: All products with © Parker
O-ring face seal fittings.

7Benefit – Various sized plugs canWWW.GOGENIELIFT.COM

Item Part Number: 93500GT

Item Part Number: 93501GT

Item Part Number: 20224GT

Parker® Junior Digital
Pressure Gauge

Parker® Junior Digital
Pressure Gauge
Extension HoseFemale Quick Disconnect

Flexible hose and fitting that
attaches to a pressure gauge.

removal of hydraulic lines/fittings.

Reads hydraulic pressure at drive,
oscillate, and function manifolds.
Benefit – Features:

Easy Operation
Backlit display• User-adjustable pressure units• Min/Max memory• Battery life indicator applications• Ranges for hydraulics and pneumatics• Scanning rate of 10ms
• Fluid temperature:-4° to 176°F••

Receives male hydraulic lines/fittings.
Benefit – Allows quick installation/

Benefit – Flexible hose allows user

to connect pressure gauge in hard
to reach areas or areas where agauge would not fit.
Part of 93500
Model: All Booms and Scissors

Model: All Booms and Scissors

8

TRAINING

Course 1:
Genie Scissors and Booms

Online Courses Include:

DC and IC models up to 80 feet.
Course Length: 3 days

• Basic HydraulicBasic Electrical• Machine Inspection• Introduction to Web GPI

Course 2:
Genie Telehandlers
GTH 5519, 636, 844, 1056, 1256,
and 1544 models.
Course Length: 3 days

Boom Lift Specific:• DC Booms• S™-125, SX™-180• Z™ Boom Lifts (-33, -40, -80, -135)

Course 3:
Genie Super Booms• DC Scissors

ZX-135, SX-150 or SX-180
Course Length: 3 days

• GS™-69 RT & BE Family• IC Scissors• Smart Link Control System

Telehandler Specific:• GTH™ -5519, -636,*Travel Costs not included forFactory Service Training.

9Genie TechPro training is available
online 24/7/365 and compatible withmany web browsers, so service
technicians can train at their own
pace at a location of choice.

• IC Booms

Scissor Lift Specific:

Customers can self-registerfor free* at:
http://www.genielift.com/techpro

Available Aroundthe ClockCustomers can self-registerfor free* at:
http://www.techpro.genielift.com*Travel Costs not included for
Factory Service Training.

Accessible andTime-Efficient
Businesses ad service team members,
save time, and reduce expenses overclassroom training that requires travel
and time out of the field.

ALC-500 CONTROL SYSTEM (WEB-GPI)
S™-40
S-45

S-60
S-65

ALC-1000 CONTROL SYSTEM (WEB-GPI)

S-80 ™
Z-60/34 IC Z-62/40 IC
Z -45/25 IC
S-85(pre-2015) (2015 model)

Z-80

S-100 S-120
SX-125 XC SX-135 XC SX-150 SX-180 Z-135 ZX-135
S-105 S-125

215336GT Web-GPI
software thumb drive(includes 101436 files,
Web-GPI, and training)

1252193GT USB / DB9
Serial Adaptor Cable*

75094GT T-harness(Super Boom)107647GT Z135
SCON T-harness

58351GT Digital
Protractor Kit

SMART LINK
Genie SlabScissors

GR/QS

GS-69DC/ BE

DELTA
TECH

PLUS 1

GS-69 IC
GS-90 RT

Z-60DC/FE(2016 model)

ENGINES
Z-33

Z-40N

Deutz 2.9 & 3.6
Tier 4 SerDia

Ford
LRG425

Ford DSG andMSG engines

GMSmart Link (No additional
software needed. Uses
Internet Explorer.)
CAT5 cable
Delta Tech Programming
Cable 215919GT &Service Tool 131338GT
Sauer-Danfoss
Plus-1 software(download from S-D
web site)
110803GT Plus-1
Programming Harness
119604GT Plus-1 cable
Deutz P/N 0293 7571
70474GT Com Cable
and Software
119204GT Com Cable

10GENIELIFT.COM l 800-536-1800

Effective Date: March, 2018. Product specifications are subject to change without notice or obligation.
© 2018 Terex Corporation. Terex, Genie and Taking You Higher are registered of Terex Corporation. All other trademarks are property of their respective owners.