General Session & 18th Annual Meeting of Members
February 23, 2017

The Ascent ofAscent of EtherNet/IP
What are users saying?

“The aim of NAMUR’s investigation into Ethernet is toextend its application to traditional process fielddevices. NAMUR believes that effective and easy-to-use
Ethernet communication systems between the field level
and the higher system levels, such as EtherNet/IP, is akey factor for future applications with modern IoT andIndustrie 4.0 solutions in the process industry.“Mr. Michael Pelz, head of NAMUR Working Area 2Automation Systems for Processes and Plants.

Position Paper dated Feb 25 2016
“An Ethernet Communication System for the Process Industry”© NAMUR, e.V.

General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

3

Ascent of EtherNet/IP
What are users saying?

1. An activity to continue therefinement of formal requirements
for an Ethernet communication
system for the process industry
through joint collaboration between
the Working Group 2.6 Fieldbus(WG) and the ODVA Strategic
Market Requirements Team for its
Process Initiative (SMRt).

“NAMUR is formulating its strategy and requirements to adopt
industrial Ethernet in process automation where possible. NAMURand its fieldbus working group welcome the opportunity to partnerwith ODVA, as the organization that develops and manages theEtherNet/IP technology and standards, to help accelerate adoptionof industrial Ethernet in the process industry.”
Mr. Sven Seintsch, chairman of NAMUR Working Group 2.6.

2017 Scope of Cooperation between NAMUR and ODVA“An Ethernet Communication System for the Process Industry”
General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org4

Ascent of EtherNet/IPWhat are users saying?

2. The installation of an EtherNet/IP
system in the process automation lab
at Industriepark Höchst. This system
will be a conduit for shared learning
between NAMUR and ODVA
stakeholders on approaches tooptimize the application of industrial
Ethernet for the unique requirements ofthe process industry.

IndustriePark Höchst
A center of the European process industry locatedin Frankfurt am Main, Germany
General Session© 2017 ODVA, Inc.

2017 Scope of Cooperation between NAMUR and ODVA“An Ethernet Communication System for the Process Industry”

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

5Lessons Learned - A Day in the Life of Field Device Users
Sven Seintsch
Bilfinger Maintenance, NAMUR WG 2.6 Fieldbus
February 23, 2017General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

Introduction to NAMUR
International User Association of Automation Technology in Process Industries• Founded 1949
• 146 Member Companies– operating process plants– offering engineering services– represent the interests ofoperators in the process industry• NAMUR conducts an open andfair dialogue with manufacturers

NAMUR is a leading international association of automation technology users
General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

Page 7

Introduction to NAMUR
 Exchange of experience, communicationof know-how
 Involvement in standardization,
representing the interests of users
 User-oriented standardization andcommunication of best practice Supervision of the introduction of newtechnologies

110+ NAMUR Recommendations andWorksheets are available

http://www.namur.net/General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

Page 8

Introduction to NAMUR
Home ofWG 2.6

 Exchange of experience, communicationof know-how
 Involvement in standardization,representing the interests of users
 User-oriented standardization andcommunication of best practice Supervision of the introduction of newtechnologies

110+ NAMUR Recommendations andWorksheets are available

http://www.namur.net/
General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

Page 9Test Laboratory Bilfinger Maintenance– Test of devices, type approvals,
EMC-Tests– Test of interoperability and device
Integration– Practical and theoretical training
in fieldbus technology– Troubleshooting and on-sidesupport– Test of new technologies forprocess automation

General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

10Topics
•
•
•
•
•
•

Conditions and Recommendations in Process Industry
Functionality of Field devices
Device Integration
Device Exchange
Needs for Ethernet
Namur Open Architecture (NOA)

General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

11

Process Automation
Signal exchange

Control and supervisory
PProcess plant
PipingTanks
Sensors and Actuators
LFGeneral Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

12

Process Automation
Signal exchange

Control and supervisory
P

Process plant
PipingTanks
Sensors and Actuators
LFGeneral Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

13

Process Conditions
High availability• Production 24 hours a day, 365 days ayear• Changes and extensions during therunning plant
Complex Actuators and Sensors

 Corrosion Vibration
 EMC
 Humidity
 Explosion Proof
 Dust HazardousSubstances Special Materials
 Robust Housings Wide Temperature
Range
General Session© 2017 ODVA, Inc.

– Transmitters for Pressure, Flow, Temperature,Levels– Analytical Devices– Valve positioners– Pumps and engines• Outdoor installations• Signal speed 100 msec
• Redundant Systems
2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

14

Hazardous Area
• Explosion proof protection––––

Flammable liquids, solvents
Special permits for working
Special tools
No sparks allowed• Flameproof enclosure– Heavy– Special cable gland• Intrinsically safe
– Low Energy
General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

15

Plant Lifetime••••••

Economic goods in process industry are persistent:
Average plant live time approx. 35 Years
Change of technical components approx. every 20Years
Change of Control equipment approx. 10 – 15 Years
Strategic investment decisions based on economic
calculation over a long period
Difficult authority approval– Legal regulations– Environmental protection– Safety regulations••Production over 30 Years the same product withcontinues improvement
Production is validated e.g. FDA for pharmaceuticals
General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

16

Installations
Fieldbus Installation

Analogue Installation 4-20 mA

Advantages with Fieldbus
DCS

DCS

I / O Board

Bus coupling / Power supply (Ex)Distributor-Board
Ex [i]

Control room
Power

Distributor-Board

Control room
Field distributor
Field distributor

Field distributor

Ex– Measured Value with unit,
Status, no scaling– Higher accuracy,– Several values of onetransmitter– Several devices at one line

Today both technologies areused, but analogue
installations are still the most.

Hazardous area
General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

17

Device Connection (4-20mA)
Control RoomPlant

Infrastructure is complex, high required space, inverted signal lines
General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

18

Fieldbus Installation

CabinetGeneral Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

Field installationwww.odva.org

19Signal transmission
12,146 mA

Analogue 4-20 mA

Controller

Sensor– Digital Signal for control (cyclic) and forconfiguration (acyclic)– Connection to multiple devices

digital1,53 mbar

Sensor
General Session© 2017 ODVA, Inc.

– Analogue Signal for control– On-Modulated signal for device
configuration– Point to Point connection to one device– HART Modem or Handheld necessary

Fieldbus

Controller

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

20Basic Requirements and practical experience:•Device functionality is easy to use•

Device integration is independent from communication and manufacture•

Device exchange is easy and version independent•

Device information is a source for Asset management

General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

21

Field interface

PneumaticElectric„Smart“Digital

0,2 – 1 bar

4-20mA
2-10V

HARTBrain….

Profibus
Foundation Fieldbus

Complexity
1976 NE 06
Standardized Electrical
Signals

General Session© 2017 ODVA, Inc.

1985 Microprocessor
1993 Start of HART
1996 NE 53
Software of Field Devices
with Digital Electronics

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

1997 NE 74
Fieldbus Requirements

www.odva.org

22Field device as information source
Operator

Technician,Engineer

Maintenancepersonal

Field device
General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

23

Information flood

General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

24Complexity of Field devices
Today devices with more than 1000 parameters are normal !
Configuration over device display is not possible !
– Operation Interfaces••

Different Software Tools
On Site Push Buttons, different menus structure

Application specific settings are necessary, e.g.:• Actuator, Valve specific tuning• Adjustment of Process conditions• Classification of Diagnostics

Tomorrow’s device communication should present a stable base for modern
maintenance strategies, device diagnostics, Asset Management without higher
effort and with long term investment safety!
General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

25

Differences in device integration
Point to Point connection e.g. HART

Central device management fieldbusProblems on a single place,e.g. with a notebook

Problems with the complete system!
Device integration is the problem !
General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

26

Benefit: Flexible Device configuration
Configuration on the display!

Which display?

Configuration on the device!

No secure workplace!

Do it in the control room!
General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

27

Benefit: Central Device Management– The complete functionality of thedevices can be used centrally– Minimization of the up to now
required ways to the field devices inthe plant
Effective maintenance strategies arepossible!
General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

28

Device integration
Situation today- Fieldbus Foundation Device Description (DD)- 375/475 Field Communicator- DTM / PACT ware
- ABB Fieldbus Builder- Emerson AMS / DeltaV- Yokogawa PRM – Device Viewer

Tomorrow…
One single device
integration suchas. . .

One device several options– Clearly minimized effort to use and care of the device integration– One device integration for all devices of process industry, independentof communication and manufacturer

General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

29

Software Cycles of Intelligent Devices
Start UP

Bug fix

HW: 1.2
SW: 1.2

HW: 1.2
SW: 1.4

New Language
added

HW: 1.2
SW: 1.6

Point-Indicatoradded

HW: 1.2
SW: 1.8– „Functionality“ of field devices changes, that courses also a change of the device description– New installation of device descriptions is necessary– Search for the suitable device description– Download in the DCS  Production stopGeneral Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

30

Increasing versions during the plant lifetime
Device Management
Tool

Host

– Change of host system versions– Change of device management tool versions– Devices with different revisions/SW– Start up and change of devices must be
possible independent of the device
revision/SW– Definition of Standard-Parameters fordevices that ensure the start up and thework of devices (NE131)

Controller
Fieldbus
V 1.5 V 3.2

V 5.0
V 2.5

V 2.5 V 2.7

V 3.6
V 1.8

General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

31

Needs of information

Asset management system
Automaticallytransfer• historical Data
• Plant Health StatusOperator• ERP connection
OpenInterface

Not possible today !
active access(manual)
Maintenance
General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

32

Device information today
DCS Manufacturer AEngineeringClient

DataServer

Asset management ,Vendor BMaintenanceClientBus

Fieldbus

General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

33

Device information tomorrow
DCS Manufacturer A
EngineeringClient

DataServer

Asset management ,Vendor B

MaintenanceClientBus

Gateway
Fieldbus

General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

Device information via•FDI if the Host Manufacture
implements FDI as an openinterface•Parallel to the existing
infrastructure, effort inHardware and engineeringwww.odva.org

34

Industrial Ethernet . . .
Next Generation Technology for Process Field Devices

General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

35

Ethernet in the field

DigitalEthernet

Complexity
Position Paper
Ethernet communication
system for the processindustry
General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

Future challenges• Rising amount of data
• Higher data rates• Information and must be
available everywhere

The handling of field devices
must become much easier !
• Device integration• Interchangeability• Data accesswww.odva.org

36

NAMUR Investigation

Bound to other fieldbus systems,
focusing on the process industry
Expectations on a fieldbus system• Economic benefits, better diagnostic• Environmental conditions,hazardous areas, EMC• Topology• Safety equipment• Interchangeability
General Session© 2017 ODVA, Inc.

Existing requirements persist, even for Ethernet• modular concept• Topology and cable lengths• Data rates• Ex-protection• Safety equipment• Integration of installed field bus systems
http://www.namur.net/index.php?id=123&L=1

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

37

Example interconnection technologyConnection today
General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

38

Next Generation Physical Layer for Ethernet• Single twisted pair for signal andpower transmission• Installation in hazardous areas
Zone0 / Class1• Support of intrinsically safe wiring
concept• Connection technology via terminals• Sufficient cable length

General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

39

Ethernet for Process industry
2 wire field devices with EtherNet/IP interface
One protocol for all devices in the plant
EtherNet/IP
Physical Layer
Converter- Motor Management- Analyzers- Weighting Systems
-…

Power

Proxy toFieldbus(FF/PA)

Proxy toProfibus DP

2 Wire Ethernet
TrunkFieldbus(FF/PA)

Spurs

NewExist
4-20mA HART

Ethernet Field-Devices
General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

Remote IO

www.odva.org

40

Ethernet as an enabler
Multi Protocol Devices– Process Control– Diagnostic / Monitoring

Gateways
to IIOT– Faster data transfer– Device integration on board
IIOT Use cases– Asset management– Machinery Health– Mobile Maintenance– Data Analyses
General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

41

Namur Approach (Namur Open Architecture)
Enhancement of existing approaches as a baseline
for the efficient and flexible utilization of Industry 4.0
with the process industry– Additive to existing structures– Open for new approaches within Industry 4.0– Simple integration of fast changing IT components
from field level up to enterprise level– Significant improvements of cost per sensor due
to open and integrative approaches– No risk of availability and safety
of installed basesecure

openEnterprise
Resource
Planning
Manufacturing
Execution Level
Basic Automation
Field level

Abb. Aus Prästentation Tauchnitz/Klettner, NAMUR HS 2016

General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

42

Namur Approach (Namur Open Architecture)
Enhancement of existing approaches as a baseline
for the efficient and flexible utilization of Industry 4.0
with the process industry– Additive to existing structures– Open for new approaches within Industry 4.0– Simple integration of fast changing IT components
from field level up to enterprise level– Significant improvements of cost per sensor due
to open and integrative approaches– No risk of availability and safety
of installed basesecureopenEnterprise
Resource
Planning
Manufacturing
Execution Level
Basic Automation
Field level

Abb. Aus Prästentation Tauchnitz/Klettner, NAMUR HS 2016

General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

43

Monitoring and Optimization (M+O)

NOA Inside
Monitoring and Optimization Independent from Process Control
Highly Reliable
IT Infrastructure

Central M+O
Further 4.0Use Case

Advanced
Analytics

Production Network
Simulation

HistorianCentral HMI

Reliability
CenterDeterministic
Control System

Scheduling

App Platform
Verification ofRequest

Plant Specific M+O
AlarmManagement
4.0 Device
Management

Advanced
Process Control

Core Process Control
OPC UA

Engineering
HMI

Dispatching

DCS / PLC

Low-Cost
Multi-Sensor

Vibration

4.0 Out

TC 4711

Production Plant

Open
deviceInterfaces
ProprietarydeviceInterfaces

FC 4713(4-20mA / Remote IO / Fieldbus /Wireless / Ethernet in the field)

Abb. Aus Prästentation Tauchnitz/Klettner, NAMUR HS 2016
General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

44

EtherNet/IP for Process Industry
Devices, easy to handle!

One Single
Device integration

Next Gen Physical
Layer

Diagnosis + ASM

General Session© 2017 ODVA, Inc.

A Solid Cornerstone
for Process Industry

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org

45

THANK YOU

General Session© 2017 ODVA, Inc.

2017 Industry Conference & 18th Annual Meeting
All rights reserved.

www.odva.org