HORIBA, Ltd.
International Sales Dept.
Process & Environmental TeamSai Korn LianDyeing wastewater treatment pilot plant for
Myanmar traditional clothes “Longyi”
Japan’s experiences of public-private collaboration, which can contribute toaddressing the challenges for improving the water quality of the Citarum River
23 January 2019

© 2017 HORIBA, Ltd. All rights reserved.

1Outline Background of the project Feasibility Study in 1st Phase Pilot Plant in 2nd Phase Follow-up in 3rd Phase Another activity and conclusion© 2017 HORIBA, Ltd. All rights reserved.

2

Outline Background of the project Feasibility Study in 1st Phase Pilot Plant in 2nd Phase Follow-up in 3rd Phase Another activity and conclusion© 2017 HORIBA, Ltd. All rights reserved.

3

Environmental & Analysis Education forMyanmar (Internship program)

1st (Jun. 2014)
Period: 2 months
Trainees: 3 persons from
①ECD(EnvironmentalConservation Department)

2nd (Oct. 2015)
Period: 2 weeks
Trainees： 4 persons from
①ECD,②YCDC,③Yezin
Agricultural Univ.

3rd (Jul. 2016)
Period： 3 weeks
Trainees： 5 persons from
①ECD,②YCDC,③MCDC,④Yangon Technological Univ.

Supported by Japan-Asia Youth exchange program and Kyoto Univ.

Purpose：To assist Myanmar Human Capital Building through teaching
Japanese environmental history, activities & analysis technologies.
© 2017 HORIBA, Ltd. All rights reserved.

4

Current situation in Wundwin Township Dyeing wastewater from “Longyi” factories
Approx. 6,300 Longyi factories in Wundwin.
Approx. 630 factories with dyeing process.
Village of Longyi factories
Discharge
direct toriver

Mandalay

Wundwin

Meiktila

Referred from Google Map, DigitalGlobe

Naypyidaw
YangonBangkok© 2017 HORIBA, Ltd. All rights reserved.

Dyeing process

Traditional clothes “Longyi”5

Wundwin wastewater treatment project
Ministry of the Environment Japan support projectTo improve people’s mind on Environmental conservation
through waste water treatment demonstration of dye effluent
from Longyi factories with Japanese technologies.

Action planPhase1 Feasibility Study (Aug.2015～Mar.2016 Done)
Phase2 Demonstration (Apr.2016～Mar.2017 Done)
Phase3 Follow-up (Apr.2017～Mar.2018 Done)

MONREC
ECD
SupportWater Treatment© 2017 HORIBA, Ltd. All rights reserved.

Analysis

RequestWundwintownship(Dye factories)

Improvement ofEnvironment

6Outline Background of the project Feasibility Study in 1st Phase Pilot Plant in 2nd Phase Follow-up in 3rd Phase Another activity and conclusion© 2017 HORIBA, Ltd. All rights reserved.

7

Actual situation survey in Wundwin-Situation of factories Main factories and drainage
water amount Visited major 7 factories.
 Max amount is 65t/day

 Dye factory drainage
 Waste water from dying process directly
goes to river through pipes.
 Some factories have waster treatment
tank but not enough treatment.
 Two major factories installed dyemachine made in India.

Drainage from factories

 Htee Hlaing Lake Treatment trial by ECD in Htee Hlaning
Village but not enough treatment.
 Decided as demonstration site.
© 2017 HORIBA, Ltd. All rights reserved.

Htee Hlaing Lake

8

Actual situation survey in Wundwin-Environmental effect from dye drainageBlack river may make people’s environmental mind down?

Drainage from dye factoryBlack river

When you touch
Garbage

Cows and garbage© 2017 HORIBA, Ltd. All rights reserved.

Dyeing wastewater Pond
9

Actual situation survey in Wundwin-Environmental water quality survey-

 No clarity of water, less oxygen so that creatures
cannot live in the black river.
Multi water quality
checker U-53G

Parameter

Sep.‘15(Rainy)

Dec.‘15(Dry)Feb.‘16(Dry)US EPA
Guideline

pH

8.08

9.04

9.26

6.0-8.0DO(mg/L)

3.84

0.12

0.27

ー

Turb.(NTU)

150995

1000*

300

TDS(g/L)

0.48

3.06

4.74

1.2

COD(mg/L)

30

150

200

100

Oil andGrease(mg/L)

2.0

3.5

N.D.

10.0

－: No indication、 N.D.: Not detected、*Turb：Detect limit is Max 1000NTU© 2017 HORIBA, Ltd. All rights reserved.

Oil content analyzer
OCMA-500

10Technical survey-Continuous treatment test in lab＜Treatment flow＞

Aeration
Surfacewater

Surfacewater

Surfacewater

Effluent
Raw water© 2017 HORIBA, Ltd. All rights reserved.

After
aeration＜Test result＞

Sedimentation
Coagulant

Rawwater＜Test System＞

Parameter(mg/L)Raw
water

Effluent
water

EQG
value

BOD

110

2040

CODCr

832

160

160

TSS

1300

5050

The treatment flow is effective
to the wastewater11

Seminar and workshop in Wundwin
 Environmental awareness seminarfor factories in Wundwin
 Environmental history in Japan.
 More than 40 attenders from factories.
 Some factories wish to install wasterwater treatment system in their newfactories.
 Most factories cannot afford the system.
⇒Expecting government assist

 Work shop through field survey
 How to use HORIBA Multi water quality
checker and oil content analyzer.
⇒Required user-friendly and reliability ofanalysis.
© 2017 HORIBA, Ltd. All rights reserved.

12Outline Background of the project Feasibility Study in 1st Phase Pilot Plant in 2nd Phase Follow-up in 3rd Phase Another activity and conclusion© 2017 HORIBA, Ltd. All rights reserved.

13

Design for pilot treatment system© 2017 HORIBA, Ltd. All rights reserved.

Effluent Monitor

Chlorine Treatment

Hi-speed Filtration

Biological AerationCoagulation
Raw Water Monitor

PH Adjustment
Dilution

Dye wastewater

Raw Water Treatment flow according to test in 1st phase
Effluent toriver

Reducing power consumption byＤＯ monitoring blower control.
Chemical dose control by UV meter
minimizes chemical consumption.
Hi-speed filtration(Marimo) reduces
initial cost.
14

Pilot plant for dyeing wastewater
treatment
Hi-speed Filtration(Marimo)Biological aeration
Coagulation

ＵＶ
meter
DatapHmeter© 2017 HORIBA, Ltd. All rights reserved.

DOmeter

Raw COD：421mg/L
Raw SS： 857mg/L
Effluent COD：86.3mg/L
Effluent SS： 11.0mg/L
15

The result of demonstration test

①Raw water© 2017 HORIBA, Ltd. All rights reserved.

②After Coagulation

Effluent Monitor

Chlorine Treatment

Hi-speed Filtration

Biological Aeration

Coagulation

PH Adjustment

Dye wastewater

Raw Water Waste water treatment visual
Effluent toriver③Before Filtration
16

The result of demonstration test Test result (Blower control by DO meter)
Blower control

Test timePowerconsumption

Reduction rate

No control(Continuous)

3,000 mins

4.78kW-ON/OFF Control byDO(1.5-3.0mg/L)

3,000 mins

2.26kW

Approx. 53%

Biological aeration
Power consumption(kW)

DOmeter65

Blower power consumption in aeration■ No control■ Control by DO

432
10Time(min)© 2017 HORIBA, Ltd. All rights reserved.

17

The result of demonstration test Test result (FeCl3 dose control by UV meter)

 Controlling the volume of FeCl3 dosing dependingon raw water quality by monitoring UV meter⇒ Approx. 40% of FeCl3 consumption was saved■ No control(Constant dose)■ Control by UV meter

ＵＶmeter

Volume of FeCl3 dosing(ppm)

700
600
500
400
300
200
100
0
1月12日
0

© 2017 HORIBA, Ltd. All rights reserved.

1月19日
7

1月26日
14

2月2日
21

2月9日
28

2月16日 42
2月23日
35(days)18

O&M of pilot treatment system
 O&M training to Myanmar ECD

ECD: Environmental
Conservation Department

 2 Trainees / 3 weeks / at pilot plant

How to set & start the system

Coagulation
beaker test

© 2017 HORIBA, Ltd. All rights reserved.

How to operate the system

How to operate & maintain on-line
analyzers

Understanding Water
treatment flow

How to do manual analysis
19

Japanese technologies in the pilot plant
Proposing water treatment and analysis technologies for Myanmar
On-site analysis
Multi water quality checker

Energy saving water treatment
・Membrane diffuser ｘ DO control
・Fiber filtration「Marimo」(Hi-speed filtration)
No reagent
less maintenanceEffluent monitor
UV meter (COD,SS)

X-ray Fluorescenceanalyzer
User friendly

Environ.
SurveyLab analysis
Oil content analyzer

WQcontrol

DO meter© 2017 HORIBA, Ltd. All rights reserved.

Effluent
monitorpHmeter20

Outline Background of the project Feasibility Study in 1st Phase Pilot Plant in 2nd Phase Follow-up in 3rd Phase Another activity and conclusion© 2017 HORIBA, Ltd. All rights reserved.

21

World Env. Day, Seminar & Pilot Plant Visit
 Explaining Wundwin Project to President U
Thin Kyaw at World Environment Day
 On the site dyeing wastewater treatment
process explanation & discussion with 88
participants from government departments& private sectors.
5 June 2017 in Naypyitaw

 Pilot Plant can become model case forWundwin Area

6 Dec. 2017 at Wundwin Pilot Plant© 2017 HORIBA, Ltd. All rights reserved.

6 Dec. 2017 at Wundwin Pilot Plant

22

Follow-up & sharing technologies in other regions
Dyeing Factory

Dyeing waste water drainage© 2017 HORIBA, Ltd. All rights reserved.

Crude Oil Processing

Crude oil processing waste
water drainage

Bean Starch Noodles

Bean Starch Noodles waste
water drainage

23

Outline Background of the project Feasibility Study in 1st Phase Pilot Plant in 2nd Phase Follow-up in 3rd Phase Another activity and conclusion© 2017 HORIBA, Ltd. All rights reserved.

24

Environmental Activities in Indonesia
 River water monitoring with special cleaning system
Current

JICA F/S Project
Implementing organization (Project leader)Tanahashi Electric Machinery
Consulting organization

Mitsubishi UFJ R&C

Governmental advice & technical support

Shiga Pref.
Counterpart

GEC

2 times maintenance in a week

Noto Corp.
Proposal

HORIBA

BPPT(Agency for the assessment and application of technology)

KLHK(Ministry of Environment and Forestry)© 2017 HORIBA, Ltd. All rights reserved.

25

Environmental & Analysis Education forIndonesia & Philippine (Japan Field Study Program)
Classroom training
in Kyoto Univ.

Visiting water purification plant

JOY & FUN with Mr.Horiba
Water quality
surveyIndonesia Team 2018

Period: June 2017, July 2018
<Indonesia> 10 persons
・The Ministry of Environment and Forestry
・Indonesian Institute of Science
・Directorate of Water Pollution Control
・Directorate of Air Pollution Control
・Center of Technology for the Environment
・Center of Technology for Resources and Chemical Industry© 2017 HORIBA, Ltd. All rights reserved.

Analyzer training

26

Conclusion
 Conclusion of the demonstration
 This pilot plant is able to treat dye waste water from“Longyi” factories in Wundwin township.
 We would like to support Myanmar to improve theenvironmental pollution.

 Providing capacity building in Japan
 Internship Program Technical support and solution provide We are able to provide technical support and propose
solutions for environmental issues in many countries.

What can we support in your countries?
© 2017 HORIBA, Ltd. All rights reserved.

27

Terima Kasih

Thank you감사합니다Cảm ơnありがとうございましたDziękuję

ध
MerciGrazieवाद谢谢நன்ற

ขอบคุณคร ับObrigadoΣας ευχαριστούμε

Tack ska ni haБольшое спасибоDanke© 2017 HORIBA, Ltd. All rights reserved.

Gracias28

HORIBA 5 Segments

PT. Horiba Indonesia
Ruko Jalur Sutera
Jl. Jalur Sutera Blok 20 A No. 16-17
Tangerang, Banten 15144, Indonesia
T: + 62 (21) 30448525 | F: +62 (21) 30448521
W: http://www.horiba.com

Automotive Test Systems
Emission Measurement Systems (EMS)
Test Automation Systems (TAS)
Driving Control Systems (HIT)

Process & Environmental
Environmental Systems, Maintenance
System Integration
Environmental Regulation & Process Business

Medical
In-Vitro Diagnostic (IVD) Systems
Integration of HORIBA ABX’s
Technology & Marketing Know-How

Semiconductor
Mass Flow Controller
In-situ Analysis

Scientific
Synergy of HORIBA andHORIBA Jobin Yvon’s Technologies
Raman, Grating, and Fluorescence© 2017 HORIBA, Ltd. All rights reserved.

29

Hitachi Zosen Company Profile
Company Outline
Date of founding

April 1, 1881

Date of establishment

May 29, 1934

Net Sales(consolidated)

376,437 million JPY(Fiscal year ended March 31, 2018)

Number of Employees(consolidated)

10,377(As of March 31, 2018)
Japan: 2 Head offices (Osaka & Tokyo),
8 Domestic offices, 8 Works location
Overseas : 17 Overseas offices,
42 Overseas subsidiaries & affiliates

Number of OfficeBusiness Segments
Environment

Energy-from-Waste Plant© 2018 Hitachi Zosen Corporation

Water treatment Plant

Machinery

Infrastructure

Process/Nuclear Equipment

Shield Tunneling Machines30© 2017 HORIBA, Ltd. All rights reserved.

31