PLASTIC R SERIESCONNECTORSSERIES

Product safety notice
PLEASE READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY AND CONSULT ALL RELEVENT NATIONAL AND
INTERNATIONAL SAFETY REGULATIONS FOR YOUR APPLICATION.
IMPROPER HANDLING, CABLE ASSEMBLY, OR WRONG USE OF CONNECTORS CAN RESULT IN HAZARDOUS
SITUATIONS.
1. SHOCK AND FIRE HAZARD
Incorrect wiring, the use of damaged components, presence of foreign objects (such as metal debris), and / or residue(such as cleaning fluids), can result in short circuits, overheating, and / or risk of electric shock.
Mated components should never be disconnected while live as this may result in an exposed electric arc and local
overheating, resulting in possible damage to components.
2. HANDLING
Connectors and their components should be visually inspected for damage prior to installation and assembly. Suspectcomponents should be rejected or returned to the factory for verification.
Connector assembly and installation should only be carried out by properly trained personnel. Proper tools must be usedduring installation and / or assembly in order to obtain safe and reliable performance.
3. USE
Connectors with exposed contacts should never be live (or on the current supply side of a circuit). Under generalconditions voltages above 30 VAC and 42 VDC are considered hazardous and proper measures should be taken toeliminate all risk of transmission of such voltages to any exposed metal part of the connector.
4. TEST AND OPERATING VOLTAGESThe maximum admissible operating voltage depends upon the national or international standards in force for theapplication in question. Air and creepage distances impact the operating voltage; reference values are indicated in the
catalog however these may be influenced by PC board design and / or wiring harnesses.
The test voltage indicated in the catalog is 75% of the mean breakdown voltage; the test is applied at 500 V/s and thetest duration is 1 minute.
5. CE MARKING
CE marking
means that the appliance or equipment bearing it complies with the protection requirements of one orseveral European safety directives.
CE marking
applies to complete products or equipment, but not to electromechanical components, such as
connectors.
6. PRODUCT IMPROVEMENTS
The LEMO Group reserves the right to modify and improve to our products or specifications without providing priornotification.
7.

WARNING (Prop 65 State of California)
Proposition 65 requires businesses to provide warnings to Californians about significant exposures to chemicals that cause
cancer, birth defects or other reproductive harm. LEMO products are exempt from proposition 65 warnings because they
are manufactured, marketed, and sold solely for commercial and industrial use. For further information, please visit https://www.lemo.com/quality/LEMO-Prop-65-compliance-declaration.pdf.

Disclaimers
LEMO works constantly to improve the quality of its products; the information and illustrations figuring in this document may
therefore vary and are not binding. In any case, LEMO makes no specific warranty of merchantability, fitness for a particularpurpose, third party components as such or included in assembly, non-infringement, title, accuracy, completeness, or security. The user is fully responsible for his products and applications using LEMO component.
In no event shall LEMO, its affiliates, officers, agents or employees be liable for any incidental, indirect, special or consequential damages in connection with the products or services provided by LEMO, including (without limitation) loss of profits
or revenues, interruption of business, loss of use of the products or any associated equipment, materials, components or
products, damages to associated equipment or in combination with other components, materials.
Reproduction of significant portions of LEMO information in LEMO data books or data sheets is permissible only if reproduction is without alteration and is accompanied by all associated warranties, conditions, limitations, and notices. LEMO is
not responsible or liable for such altered documentation. Information of third parties may be subject to additional restrictions.

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Table of Contents
General Production Program. .............................................................................................................page 2
Main Characteristics and Types...................................................................................................................2
Series and Types ..........................................................................................................................................3
LEMO's Push-Pull Self-Latching Connection System ................................................................................4
R Series Production Program ......................................................................................................................4
Series and Contact configuration ................................................................................................................4
R Series Section......................................... .....................................................................................................................................................................5Interconnections ...........................................................................................................................................6
Model Description ........................................................................................................................................6
Part Number Example ..................................................................................................................................7
Part Selection Showing Internal Components ............................................................................................7
Housing Models ........................................................................................................................................8-9
Alignment Key and Polarized Keying System ...........................................................................................10
Crimp Contacts ..........................................................................................................................................11
Hybrid Overview ........................................................................................................................................12
Inserts Multipole .........................................................................................................................................13
Hybrid High Voltage + Low Voltage .....................................................................................................14-15
Hybrid Coax & Low Voltage..................................................................................................................16-17
Hybrid Fluidic & Low Voltage......................................................................................................................18
Fluidic/Pnuematic Contacts .................................................................................................................19-20
Housing Colors...........................................................................................................................................21
Accessories................................................Insulators for crimp contacts ...............................................................................................................22-23
Clamping and Bracketing...........................................................................................................................22
Inserts and Crimp contacts........................................................................................................................23

Tooling........................................................Crimping tools.......................................................................................................................................24-25
Positioners for crimp contact .....................................................................................................................24
Extractor for crimp contact ........................................................................................................................25
Panel Cut-Outs..........................................Mounting .....................................................................................................................................................26
PCB Drilling Pattern...................................Fixed receptacle with straight print contacts............................................................................................26
Technical Characteristics...........................Outer Shell..................................................................................................................................................27
Insulator......................................................................................................................................................27
Electrical contact ........................................................................................................................................28
Crimp contacts ...........................................................................................................................................29

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1

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General Production Program
Connectors

Patch Panels

Unipole from 2 to 150 Amps
Coaxial 50 and 75 Ω
Coaxial 50 Ω (NIM-CAMAC)
Coaxial 50 Ω for frequency 12 GHz
Multicoaxial 50 and 75 Ω
Multipole from 2 to 66 contacts
Multipole up to 106 contacts
High Voltage 3, 5, 8, 10, 15, 30 and 50 kV cc
Multi High Voltage 3, 5, and 10 kV cc
Triaxial 50 and 75 Ω
Quadrax
Hybrid High Voltage (HV) + Low Voltage (LV)
Hybrid Coax + LV
Hybrid Triax + LV
Thermocouple
Multithermocouple
Fiber optic singlemodeFiber optic multimodeHybrid fiber optic + LV
Hybrid fiber optic + coax + LV
Fluidic
Multifluidic
Hybrid fluidic + LV
Subminiature
Miniature
Plastic
Printed circuit board
Remote handling
Watertight
Sealed (pressure and/or vacuum)
With plastic outer shell
With aluminum outer shell
With stainless steel outer shell
With special radiation resistant insulator materialWith screw thread coupling for very high pressureWith microswitch

Patch Panels

For fiber optic applications

Adapters

For BNC, C, UHF, N, CINCH, GEN-RADIO connectors
For TNC, SMA connectors

Accessories

Insulator for crimp contacts
Crimp contacts
Coaxial contacts
Triaxial contacts
Fiber optic contacts
Fiber optic ferrules
Caps
Bend relief
Heatshrink bootInsulating washers
Double plastic panel washers
Locking washers
Tapered washers
Hexagonal nuts
Conical nuts
Round nuts
Notched nuts
Earthing washers
Lead-through with cable collet

Tooling

Wrenches
Assembly tool
PliersTaps
Crimping tools
Positioners
Crimping dies
Extractors
Banding tool
Retention testing tool for crimp contacts
Fiber optic termination workstation
Fiber optic polishing tools

For audio-mono applications: triax
For audio-mono applications: 3 contacts
For audio-stereo applications: quadrax
For audio-stereo applications: 6 contacts
For video applications: coax 75 Ω
For video HDTV applications: 3 coax 75 Ω + 2LV

On request

Filtered connectors
Connectors with special housing
Hybrid special configuration
Assembly onto cable

Connectors, accessories and tools found in this catalog.

Main Characteristics and Types

SeriesSTANDARD

WATERTIGHT

KEYED

01 (Minax)
00 (NIM-CAMAC)
00 (unipole)
05 / R0
0S to 6S
0A / 4A
1D / 2C
1Y-3Y-6Y

0E to 6E
3T
4M

00 (multipole)0B to 5B
2G / 5G

Latching
Key
Shell

HARSH
ENVIRONMENTSRECTANGULAR

SCREW

0K to 5K
2N to 5N

FF to 5F

RR / 0R / 1R

03
0V to 5V
0W to 5W
2U to 5U
0M-1M-2M

Push-Pull
Stepped insert (Half-Moon)
Metal or plastic

Metal

InsertHermaphroditic or cylindricalContact

Solder or print

2

KEYED
WATERTIGHT

Key (G)or other key-way code
Metal or plastic

Screw
Key (N) or otherkey-way code
Metal

Cylindrical
Solder, crimp or print

Crimp or print

Key G or A

Key (G) or stepped
insert (Half-Moon)

Plastic

Metal

Rectangular

Hermaphroditic
or cylindrical

Crimp or print

Solder(crimp or print)
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Series and Types

Standard

01
00
05
R0
0A
0S
1S
2S
3S
4S
5S
6S
1D
2C
4A
1Y-3Y-6Y

Watertight

0E
1E
2E
3E
4E
5E
6E
3T
4M

Keyed

00
0B
1B
2B
3B
4B
5B
2G
5G

Keyed
watertight

0K
1K
2K
3K
4K
5K
FF to 5F
2N to 5N

Rectangular

RR
0R
1R

Screw

03
0V
1V
2V
3V
4V
5V
0W to 5W
2U to 5U
0M to 2M

Note:

= included in this catalog,

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Thermocouple

Hybrid fluid. +LV

Multi fluidic

Fluidic

Hybrid FO+LV

Multi FO

Fiber Optic

Hybrid Triax+LV

Hybrid Coax+LV

Hybrid HV+LV

Multi Coaxial

Multi HV

Quadrax

Triaxial 75 Ω

Triaxial 50 ΩHigh Voltage

Multipole

Coaxial 75 Ω

UnipoleSeriesCoaxial 50 ΩTypes

= available but not included in this catalog.
3

LEMO’s Push-Pull Self-Latching Connection System
This self-latching system is renowned worldwide for its easy and quick mating and unmating features. It provides absolute
security against vibration, shock or pull on the cable, and facilitates operation in a very limited space.

The plug and the receptacle can be matedby simply pushing axially the outer shell of the plug.

Pulling on the cable or any other componentof the plug than the outer release sleevecannot break the connection.

The connector can be unmated by a single axial
pull on the plug outer release sleeve.

R Series Production Program

RR

0R

1R

min.

1.0

2.4

3.7

max.

4.0

6.2

9.2

Number of contacts (multipole)

13

10, 17, 37

28, 36, 67

Number of contacts (hybrid HV+LV)–

4 HV + 4 LV, 2 HV + 13 LV

8 HV + 3 LV

Number of contacts (hybrid coax+LV)

1 coax + 4 LV

4 coax + 4 LV, 2 coax + 13 LV

8 coax + 3 LV

Number of contacts (hybrid fluidic+LV)–

4 fluidic + 4 LV, 2 fluidic + 13 LV

8 fluidic + 3 LV

SeriesCable ø range (mm)Note: «LV» stands for low voltage.

4

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R SERIESR Series®

®

The R series is a rectangular connector with high pin density in a flat profile. It uses LEMO’s well proven Push-Pulllatching system for a smooth, hassle free connection. The ergonomic and flat profile offers high panel density, in a wide
choice of colors for excellent visual aesthetics.
The R series is made of lightweight polyester resin Crastin® PBT from DupontTM. The high flexibility of its design enables
various contact configuration, such as multipole, coaxial, high voltage and fluidic.
R series connectors provide the following main features:– plastic shell for lightweight yet rugged structure– push-pull latching enable fast and secure connections– crimp or printed circuit contacts– choice of 4 colors for aesthetics
and quick identification– high pin density for improved panel space– 3 sizes and various models for design choices– standard or hybrid pin configurations for flexibility– thin footprint for reduced rack spaceand high density panel.

The R series, is initially designed to interconnect systems in medical application where aesthetics and safety is required.
This connector series can also be used for test & measurement, aerospace and automotive testing, where an extensive
number of contacts are needed in a limited space.
Plastic material used for manufacturing insulators is selected according to the required electric and thermal properties.
The thermoplastic used is PEEK (Polyether-Etherketone) with the addition of glass fibers to improve mechanical characteristics and to increase dielectric strength.
Plastic housing models

Straight plug

Fixed receptacles

Free receptacles

EGG

PHG

EBG

PBG

FGG

6

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Part Numbering System

Plug

FG G . 1R . 336 . G

LEG G . 1R . 336 . G

L M

PH G . 1R . 336 . GFree receptacle

Fixed receptacle

®

C 92

L M 92

Variant:Cable Group: (page 17)

Model: (page 8-9)

Cable ø: (page 22)

Alignment key: (page 10)

Contact: (page 11)

Series: (page 12)

Insulator: L = PEEK

Insert configuration: (page 13-18)

Housing color: (page 21)

Part Number Example

Straight plug with cable collet:
FGG.1R.336.GLC92 = straight plug with key (G) and cable collet, 1R series, multipole type with 36 contacts, outer shell ingray PBT, PEEK insulator, male crimp contacts, collet for 9.2 mm maximum diameter cable.

Free receptacle:
PHG.1R.336.GLM92 = free receptacle with key (G) and cable collet, 1R series, multipole type with 36 contacts, outer shellin gray PBT, PEEK insulator, female crimp contacts, collet for 9.2 mm maximum diameter cable.

Fixed receptacle:
EGG.1R.336.GLM = fixed receptacle, nut fixing, with key (G), 1R series, multipole type with 36 contacts, outer shell in gray
PBT, PEEK insulator, female crimp contacts.

Part Section Showing Internal Components
2

1

2

3

4

5

6

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Fixed receptacle
outer shell
hexagonal nut
locking washer
screw
insulator
female contact

3

4

5

6

1

2

4

3

5

1

6

Straight plug
1

2

3

4

5

6

outer shelllatch sleeve
screw
insulator
male contact
cable clamping

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Housing models

BM

FGG Straight plug, key (G) or key (A),with cable collet

L

A

Reference

B

Model

Series

FGG
FGG
FGG

RR
0R
1R

Dimensions (mm)
A

B

L

M

18.0 6.0 21.5 17.0
24.5 9.0 30.5 23.5
37.0 12.5 39.0 31.0

EGG Fixed receptacle, key (G) or key (A)with visible shellL

M

Dimensions (mm)A

Reference
Model

Series

EGG
EGG
EGG

RR
0R
1R

A

B

L

M

18.0 6.0 12.0
7.0
24.5 9.0 14.0 12.0
37.0 12.5 18.0 14.5

P1 Panel cut-out page 26)

B

EGG Fixed receptacle, key (G) or key (A) withvisible shell and contacts for printed
circuitL

M

A

Reference
Model

Series

EGG
EGG
EGG

RR
0R
1R

Dimensions (mm)
A

B

L

M

18.0 6.0 12.0
7.0
24.5 9.0 14.0 12.0
37.0 12.5 18.0 14.5

P1 Panel cut-out page 26)

8

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L

EBG Fixed receptacle, key (G) or key (A), with flange

M

B

E

Reference

A

C

Model

SeriesDimensions (mm)
A

B

C

E

G

L

M

EBG

1R

37.0 15.0 51.0

4.5

3.2 19.5 14.5

EBG

0R

24.5 10.5

3.2

2.2 18.0 12.0

34

P2 Panel cut-out page 26
øG

PHG Free receptacle, key (G) or key (A), withcable collet
B

L

A

Reference

L

B

E

Model

Series

PHG
PHG
PHG

RR
0R
1R

Dimensions (mm)A

A

L

18.0 6.0 22.3
24.5 9.0 31.5
37.0 12.5 39.0

PBG Fixed receptacle, key (G) or key (A),with flange and cable collet

Reference

C

B

Model

SeriesPBG
PBG

Dimensions (mm)
A

B

C

E

G

L

1R

37.0 15.0 51.0

4.5

3.2

39.0

0R

24.5 10.5 34.5

3.2

2.2

31.5

P2 Panel cut-out page 26
øGwww.lemo.com

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Alignment Key
Alignment Key and Polarized Keying System
R series connector model part numbers are composed of three letters. The LAST LETTER indicates the key position.
Front view of a receptacle

G

●●

A

●●

Nb of
keys

Contact typeAnglesModel

Series

α
β
α
γ

Note
RR

0R

1R

Plug

Receptacle

50°
30°
42°
30°

50°
30°
42°
30°

50°
30°
42°
30°

male
male
male
male

femalefemalefemalefemale●●●●● First choice alternative● Special order alternative10

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Crimp Contacts
Contacts for plugs, free or fixed receptacles
Contact type

Ref.
C
B
G
M

P
U
N

Contact

Contact type

Ref.

Male crimp (fig. 1)1)
Male crimp (fig. 2)1)
Male crimp (fig. 2)1)
Female crimp (fig. 1)1)Dimension of crimp barrels
Ref. contact type

ø A ø C Form(mm) (mm) per fig.

Female crimp (fig. 2)1)
Female crimp (fig. 2)1)
Female straight print

0.5

0.45
0.80
0.45
1.10
0.80
0.45

0.7

Note: 1) there are two forms of crimp barrels. Please consult adjacenttable for contact selection

0.9

Male

Female

C
C
B
C
B
G

M
M
P
M
P
U

1
1
2
1
2
2

Conductor
AWG
Section (mm2)min. max. min. max.
32
26
32
24
26
32

28
22
28
20
22
28

0.035
0.140
0.035
0.250
0.140
0.035

0.09
0.34
0.09
0.50
0.34
0.09

Contacts reference for plugs, free or fixed receptacles
ReferenceContact typeøAøCfig. 1

øA

Crimp

øA

fig. 2

øC

øA

øC

øC

Male

Female

C
C
B
C
B
G

M
M
P
M
P
U

–

N

Conductor
StrandedContact

Section (mm2)

AWG

øA
(mm)

øC
Form
(mm) per fig.

min.

max.

min.

max.

0.5

0.45
0.80
0.45
1.10
0.80
0.45

32
26
32
24
26
32

28
221)
28
20
221)
28

0.035
0.140
0.035
0.250
0.140
0.035

0.09
0.34
0.09
0.50
0.34
0.09

0.7

0.9

1
1
2
1
2
2

Print
øA

øC

C dimensions are detailed
in the section on PCB drilling pattern.
See page 26.

Note: 1) for a given AWG, the diameter of some stranded conductor designs is larger than the crimp barrel diameter.
Make sure that the maximum conductor diameter is smaller than ø C.

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Hybrid Overview

12

Size

Ref

Number of
LVContacts

Diameter

Number of Hybrid
Contact and Type

RR

804

4

0.5mm

1 coax, 50 ohm

0R

004

4

0.7mm

4 pneumatic/fluidic
5 bars max pressure
3mm tube diameter

0R

704

4

0.7mm

4 high voltage
2.7 kV rms (test volt)
7.5 kV dc (test volt)

0R

804

4

0.7mm

4 coax, 50 ohms

0R

813

13

0.7mm

2 coax, 50 ohm

1R

003

8

0.9mm

8 pneumatic/fluidic
5 bars max pressure
3 mm tube diameter

1R

703

3

0.9mm

8 high voltage
2.7 kV rms (test volt)
7.5 kV dc (test volt)

1R

803

3

0.9mm

8 coax, 50 ohm

1R

855

22
33

0.5mm
0.7mm

1 coax, 50 ohm

Insertwww.lemo.com

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Insert configuration
Multipole
Crimp
contact

Print (elbow)

Test voltage (kV rms)1)
Contact-contact

Rated current (A)1)

1

6

Print (straight)

11

Crimp

0R

17

13

0.5

●

●

–

0.6

0.5

310

10

0.9

●

●

–

1.5

3.5

317

17

0.7

●

●

●

1.35

2.0

337

37

0.5

●

●

–

0.6

0.5

328

28

0.9

●

●

–

1.5

3.0

336

36

0.7

●

●

–

1.5

2.5

365

65

0.5

●

●

–

0.6

0.5

367

67

0.5

●

●

–

0.6

0.5

13

13

7

313

1

1

12

ø A (mm)

RR

Female crimp contacts

Number of contacts

Male crimp contacts

ReferenceContact type

6

1

10

5

1

7

11

12

1

6

5

10

1

31

7

7

37

1

1

31

1

37

6

17

1R
22

28

29

36

20 11

28 19

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15

8

8

1

10

10

65

67

21

9

1

56

58

16

11 20

19 28

11

11

11

11

21

22

28

36

1

1

15

16

29

1

1

9

56

65

58

67

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Hybrid High Voltage + Low Voltage

Crimp

Test voltage (kV rms)1)
Contact-contact

Rated Current (A)1)

7.5

2.0

4

0.7

●

1.35

2.0

713

2

7.5

2.0

13

0.7

●

1.35

3.0

703

8

7.5

2.0

3

0.9

●

1.5

3.5

Number of Contacts

ø A (mm)

7

4

2
3

4

1

704

1

2

11

Number of contacts

1

Rated current (A)

0R

Female HV contacts

Reference

Male HV contacts

Low Voltage (LV)

Test voltage (kV dc)1)

High Voltage (HV)

3
1

4

11

7

1R
E

A

A

B

B

C

C

D

D

1
F
2
G

F
2

3
H

E
1

G
3
H

Plug/Receptacle includes HV contacts.

14

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Male
FGG.0R.403.ZLME15
HV contact
Contact HT

Female
EGG.0R.403.ZLCE15
HV contact
Contact HT
Typical Assembly of High Voltage Contact
HV Contacts: Fit the HV sleeve onto the cable dielectric, check that all
the HV conductor strands pass through the small hole.
Crimp the contact using tool DPC.91.701.V fitted with positioner
DCE.91.051.BVCM, set to position 3. Fit by turning the HV sub-assemblyon the HV sleeve and push until it butts. The two insulators should
be at the same level.

HV Contact

Conductor Range

26-28 AWG

HV Contact

Maximum Dielectric

1.5mm

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Hybrid Coax + Low Voltage

4

0R

1

0.5

RR

1

4

0.5

●

0.6

0.5

804

4

50

0R

1

4

0.7

●

1.35

2

813

2

50

0R

1

13

0.7

●

1.35

2

803

8

50

1R

1

3

0.9

●

1.5

3

22

0.5

●

0.6

0.5

855

1

50

1R

1
33

0.7

●

1.35

2.0

2
3

3
4

1

804

1

1

2

11

Rated current (A)1)

2

Test voltage (kV rms)1)

2

Crimp contact4

ø A (mm)3

Number of contacts

1

Cable group

1

Type

3

Impedance (Ω)

RR

Female coax contacts

Number of contacts

Male coax contacts

Low voltage (LV)

Reference

Coax

1

4

11

7

7

1R
E

A

A

B

B

C

C

D

D

1

55

G
3

3
H

F
2

2
G

E
1

1
F

H

1

55

Plug/Receptacle inludes Coax contacts.

16

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Male
FGG.0R.250.ZLME28
Coax contact
Contact coax
Female
EGG.0R.250.ZLCE28
Coax contact
Contact coax
Typical assembly of coax contact (Coax types—RG-174/U, RG-188 A/U, RG-316/U, LMR-100A, MULTIFLEX_86)= Cable Group 1
Coax contacts: Fit the crimp ferrule onto the cable. Crimp the central contact using tool DPC.91.701.V fitted with positioner DCE.91.050.RVCM, set to position 3. Fit by turning the coax sub-assembly on the central contact until the stop isreached, check that the central contact is in the correct position in relation to the sub-assembly (0.5 mm), fold back thecable screen, place the crimp ferrule over the crimping area and complete the crimp using tool DPE.99.003.1K.
Male
24 ± 10
4 +- 0.5(3 x LV)(3 x LV)(8 x Coax)(3 x LV)

0.5

Crimp

3.2 ± 0.2

(8 x Coax)0
4 +- 0.2

Crimp(8 x Coax)

9.7 +- 00.5

29 ± 1

Female24 mini0
4 +- 0.5(3 x LV)(3 x LV)(8 x Coax)(3 x LV)

0.5

Crimp

3.2 ± 0.2

(8 x Coax)0
4 +- 0.2

Crimp(8 x Coax)

9.7 +- 00.5

29 mini

VSWR performance & recommended cable
Enable to transmit high frequency signal with low VSWR at a frequency up to 26.5 GHz when terminated with cable LMR100A, MULTIFLEX_86 or equivalent.
Typical Performance
VSWR / T.O.S.
1.50
1.40
1.30
1.20
1.10
1.00

0

5

10

15

20

25

f (GHz)www.lemo.com

­17

®

®

Hybrid Fluidic + Low Voltage

Operating pressure (bars)

Number of contacts

ø A (mm)

Crimp contact

Test voltage (kV rms)1)

Rated current (A)1)

7

8

5

4

0.7

●

1.35

2.0

013

2

8

5

13

0.7

●

1.35

2.0

003

8

8

5

3

0.9

●

1.5

3.0

3

3
4

4

2

2

1

004

1

1

11

Flow (l/min)

0R

Female fluidic contacts

Number of contacts

Male fluidic contacts

Low voltage (LV)

Reference

Fluidic

1

4

11

7

1R
E

A

A

B

B

C

C

D

D

G
3

3
H

F
2

2
G

E
1

1
F

H

Plug includes FGG.0R.010.AZA05 (w/ valve) contacts.
Receptacle includes EGG.0R.010.AZL05 (w/o valve) contacts.

18

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®

®

Fluidic / Pneumatic Contacts
Fluidic / pneumatic male contact
FGG.0R.010.AZA05 Male fluidic / pnuematic contact

Part number
FGG.0R.010.AZA05 (2.7mm hose barb and valve)
Note: 3 – Hose fitting/ barb, 2 – retaining clips, 1 – male sleeve

Fluidic / pneumatic male contact
FGG.0R.010.AZL05

Male fluidic /pnuematic contact

Part number
FGG.0R.010.AZL05 (1.7mm hose barb and non-valve)
Note: 3 – Hose fitting/ barb, 2 – retaining clips, 1 – male sleevewww.lemo.com

19

®

®

Fluidic / Pneumatic Contacts
Fluidic / pneumatic female contact
EGG.0R.010.AZA05 Female fluidic / pnuematic
contact

Part number
EGG.0R.010.AZA05 (2.7mm hose barb and valve)
Note: 1 – female sleeve, 2 – retaining clips, 3 – Hose fitting/ barb,

Fluidic / pneumatic female contact
EGG.0R.010.AZL05 Female fluidic /pnuematic contact

Part number
EGG.0R.010.AZL05 (1.7mm hose barb and non-valve)
Note: 1 – female sleeve, 2 – retaining clips, 3 – Hose fitting/ barb,

20

www.lemo.com

®

®

Housings

Ref.
G
A
S
V

Color
gray
blue
ochre
green

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RAL code
7035
6034
1028
6019

The exact color depends on manufacturing process andmaterial pigments. For this reason some colors may differ
from present RAL code.

Note: the connector shell material is Crastin® PBT.

21

®

®

Accessories

Collets
FGG Kit for cable clamping

Part number
FGG.RR.740.IZG
FGG.0R.762.IZG
FGG.1R.792.IZG

Series Collet
size

min.

max.

RR
0R
1R

40
62
92

1.0
1.6
2.0

4.0
6.2
9.2

SeriesDimensions (mm)L
H

GEE Bracket
Part number

H

PCB / C.I.

L

22

GEE.RR.145.NZZ
GEE.RR.146.NZZ
GEE.RR.147.NZZ
GEE.0R.145.NZZ
GEE.0R.146.NZZ
GEE.0R.147.NZZ
GEE.1R.145.NZZ
GEE.1R.146.NZZ
GEE.1R.147.NZZ

RR

0R

1R

10.00
12.25
14.00
16.50
18.25
22.50
20.75
25.00
32.50

3.00
5.25
7.00
4.50
6.25
10.50
6.25
10.50
18.00

● Body material: Brass (UNS C 34500)● Screws: Brass (UNS C 34500)

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®

®

Spare parts
FGG-EGG Insulators for crimp contacts

male

femaleInsulator part number
Male contact
Female contact

313

FGG.RR.313.YL

EGG.RR.413.YL

0R

310
317
337

FGG.0R.310.YL
FGG.0R.317.YL
FGG.0R.337.YL

EGG.0R.410.YL
EGG.0R.417.YL
EGG.0R.437.YL

328
336
365
367

FGG.1R.328.YL
FGG.1R.336.YL
FGG.1R.365.YL
FGG.1R.367.YL

EGG.1R.428.YL
EGG.1R.436.YL
EGG.1R.465.YL
EGG.1R.467.YL

1R

FGG-EGG Crimp contacts

øC

øA

øC

Types

RR 313

ø C (mm)øAø A (mm)Fig. 1

Fig. 2øCøAøCContact part number
Types
Male

0.5 0.45 FGG.00.554.ZZC

FemaleContact part number
Male

Female

EGG.00.654.ZZM

0R

310
310
317

0.9 0.80 FGG.0B.561.ZZC EGG.0B.661.ZZM
0.9 0.45 FGG.0B.562.ZZC EGG.0B.662.ZZM
0.7 0.45 FGG.0B.556.ZZC EGG.0B.656.ZZM

1R

328
328
336

0.9 0.80 FGG.0B.561.ZZC EGG.0B.661.ZZM
0.9 0.45 FGG.0B.562.ZZC EGG.0B.662.ZZM
0.7 0.45 FGG.0B.556.ZZC EGG.0B.656.ZZM

0R

310
317
337

0.9 1.10 FGG.0B.560.ZZC EGG.0B.660.ZZM
0.7 0.80 FGG.0B.555.ZZC EGG.0B.655.ZZM
0.5 0.45 FGG.00.554.ZZC EGG.00.654.ZZM

1R

328
336
365/367

0.9 1.10 FGG.0B.560.ZZC EGG.0B.660.ZZM
0.7 0.80 FGG.0B.555.ZZC EGG.0B.655.ZZM
0.5 0.45 FGG.0B.554.ZZC EGG.1B.654.ZZM

www.lemo.com

øAø C (mm)RR

ø A (mm)

Type

23

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®

Tooling
Manual crimping tools
Part number
Supplier

contact ø
0.5-0.7-0.9
DPC.91.701.V1)
MH8601)6163361)LEMODANIELS
ASTRO

1) According to specification MIL-C-22520/7-01.

DPE Manual crimping tool w/ die for coax contacts

Cable
group

Part number
DPE.99.003.1K

1

DCE Positioners for crimp contacts ø 0.5-0.7 and 0.9 mm

For female
contact

female0.5 0.45 1

28-30-32

DCE.91.050.0VC

DCE.91.050.0VM

These positioners are suitable for use with both manual andpneumatic crimping tools according to the MIL-C-22520/701 standard.

0.9 1.10 1
0.9 0.80 2
0.9 0.45 2
0.7 0.80 1
0.7 0.45 2
0.5 0.45 1

20-22-24
22-24-26
28-30-32
22-24-26
28-30-32
28-30-32

DCE.91.090.BVC

DCE.91.090.BVM

Fig. 1

øA

DCE.91.090.AVC

DCE.91.090.AVM

DCE.91.070.BVC

DCE.91.070.BVM

DCE.91.050.0VC

DCE.91.050.0VM

0.9 1.10 1328
0.9 0.80 2
0.9 0.45 2
0.7 0.80 1
336
0.7 0.45 2
365/367 0.5 0.45 1

20-22-24
22-24-26
28-30-32
22-24-26
28-30-32
28-30-32

DCE.91.090.BVC

DCE.91.090.BVM

DCE.91.090.AVC

DCE.91.090.AVM

DCE.91.070.BVC

DCE.91.070.BVM

DCE.91.050.BVC

DCE.91.051.BVM

RR

313

0R

310

øC

317
337

øA

Fig. 2øAøA

www.lemo.com

øC

øC

øC

1R

øC

For malecontactøAConductor
AWG

Type

male

Positioners part number

Fig.

Connector + Contact

Note: a wide variation of strand number and diameter combinations are quoted as
being AWG, some of which do not have a large enough cross section to guarantee
a crimp as per either MIL-C-22520/1-01 or /7-01. Our technical department is atyour disposal to study and propose a solution to all your applications.

24Extractors

Connector
Type

ContactøA®

®

Part number

Manual extractors
crimp
contacts
DCC Extraction
DCF
tools forfor
crimp
contacts

RR
0R

RR
1R

313
0.5
Connector

310
Type
317
337

DCF.91.050.2LT

Extractor
0.9
DCF.91.090.2LT
Contact
part numberøA
0.7
DCF.91.070.2LT
0.5
DCF.91.050.2LT

313
0.5
DCC.05.02B.LAG
328
0.9
DCF.91.090.2LT
336
0.7
DCF.91.070.2LT
Extractors
Connector
365/367
0.5
DCF.91.050.2LT
310
0.9
DCC.09.05B.LAG
Contact317
0.7
DCC.07.04B.LAG
Type is used for malePart
Note: this modeland number
female contacts.
ø0.5
A
337
DCC.05.02B.LAG

0R

328
0.9
DCC.09.05B.LAG
313
0.5
DCF.91.050.2LT
336
0.7
DCC.07.04B.LAG
365/367
0.5
DCC.05.02B.LAG
310
0.9
DCF.91.090.2LT
Note: this model is used for male and female contacts.
317
0.7
DCF.91.070.2LT
337
0.5
DCF.91.050.2LT

RR
1R
0R

328
0.9
DCF.91.090.2LT
DCF
Extraction
tools
for
coax or
DCC Extraction
tools
for
coax,
HVHV
or contacts
fluidic contacts

1R

336
365/367

0.7
0.5

DCF.91.070.2LT
DCF.91.050.2LT

SeriesNote:Part
thisnumber
model is used
for male and female contacts.
SeriesPart number
RR
DCF.91.215.1LT
0R
DCF.91.270.1LT
0R-1R
DCC.91.C0R.LAG
1R
DCF.91.270.1LT

DCF Extraction
tools toolfor coax or HV contacts
DCT
Cable clamping
Part number
numberPart
DCF.91.215.1LT
DCT.91.165.PR
DCF.91.270.1LT
DCT.91.205.PR
DCF.91.270.1LT
DCT.91.205.PR

SeriesSeries
RR
RR
0R
0R
1R
1R

Note: Recommended tightening torque: 0.2N.ml Material: translucent plastic and steel

DCT Cable clamping tool
DCT Tightening tool for insulator alignment
Part number
SeriesPart number
SeriesRR
DCT.91.165.PR
RR
DCT.91.230.AK
DCT.91.205.PR
0R
1R
lDCT.91.205.PR
Material: work tool steel
Note: Recommended tightening torque: 0.2N.ml Material: translucent plastic and steel
www.lemo.com

DCT Tightening tool for insulator alignment
Part number
DCT.91.230.AK

25

SeriesRRl Material: work tool steel

www.lemo.com

25

®

®

Panel cut-outs
P1 - EGG

P2 - EBG, PBG
ø A ± 0.1

H ± 0.1

ø A ± 0.1

R (4x)

P1

Series

øA

RR
0R
1R

B

B

P2
H

C

H

L

R

øA

1.7 7.8 5
2.2 14.2 7
3.2 22.2 10

11
17
25

3.5
5.7
8.5

–
1.0
1.2

–
–
–
–
–
2.2 24.6 30 9.2 4.7
3.2 37.4 45.0 12.8 6.4

LR

H ± 0.1

B ± 0.1

C°

B ± 0.1

L ± 0.1

R series

L ± 0.1

R ± 0.1

PCB drilling pattern
Fixed receptacle with straight print contact (EGG models)
0R.3100R.317

0R.3374.1

17 ± 0.1±

1.0

11 ± 0.1

17 ± 0.1

2.2

0.95

2.5

2.3

0.75

0.9

57.0
71

13 x ø 0.7 ± 0.1

1.8

1.6

3.75

1.2
1

10 x ø 0.7 ± 0.1

17 x ø 0.7 ± 0.1
37 x ¿ 0.7

ø 1.7 ± 0.1

ø 2.2 ± 0.1± 0.1

ø 2.2 ± 0.1¿ 2.2

1R.3281R.336

1R.365± 0.1

1R.367

2.85

3.25

3.25

1.3

1.3

5.7
3.7

3.7
65 x ø 0.7 ± 0.1

67 x ø 0.7 ± 0.1

36 x ø 0.7 ± 0.1
ø 3.2 ± 0.1

ø 3.2 ± 0.1

ø 3.2 ± 0.1

ø 3.2 ± 0.1

1R.855

5.7

1R.3651.73

1R.336

3.25

33 x ø 0.7 ± 0.1

25 ± 0.1

22 x ø 0.5 ± 0.1
3.2

1.3

28 x ø 0.7 ± 0.1

261.5
ø 3.2 ± 0.1

6 x 1.1
36 x ø 0.7 ± 0.1

ø 3.2 ± 0.1

1.5

3.95

25 ± 0.1

2.9

13.7

0.95

2.05

0.8

1.9

1.15

4.45

2.85

13.95

1R.3284 x 1.5
4.57

Fixed receptacle with straight print contact (EBG models)

1.73

28 x ø 0.7 ± 0.1

25 ± 0.1

25 ± 0.1

25 ± 0.1

0.8

0.8

3.95

2.05

25 ± 0.1

0.95

1.15

4.45

1.9

3.7

RR.31365 x ø 0.7 ± 0.1

www.lemo.com

®

®

Technical characteristics

Outer shell
The R series is made of lightweight polyester resin Crastin® PBT from DupontTM with metal latches.

Insulator
The insulators are made of PEEK plastic. The insulators of the coax contact and the high voltage
contact are TeflonTM.

www.lemo.com

27

®

®

Electrical contact
Technical description
The secure reliable electromechanical connection
achieved with LEMO female cylindrical contacts ismainly due to two important design features:
1. Prod proof entry on the mating side which ensures
perfect concentric mating even with carelessly
handled connectors.
2. The pressure spring, with good elasticity, maintains a
constant even force on the male contact when mated.
The leading edge of the pressure spring preserves
the surface treatment (gold-plated) and prevents
undue wear.
Contact material and treatment
LEMO female contacts are made of bronze beryllium(QQ-C-530) or bronze (UNS C 54400). These materials
are chosen because of their high modulus of elasticity,
their excellent electrical conductivity and a high mechanical strength.

LEMO male solder and print contacts are made of brass(UNS C 38500). Male crimp contacts are made of brass(UNS C 34500) or annealed brass (UNS C 38500) with
optimum hardness (HV) for crimping onto the wire.
Type

Au
Ni
Cu

Male crimp

Bronzeor brass

Material (standard)

Surf. treatment (µm)
Cu
Ni
Au1)
0.5

3

1.0

Male print

Brass (UNS C 34500)
Brass (UNS C 38500)
Brass (UNS C 38500)

Femalle crimp
Female print

Bronze (UNS C 54400)
Cu-Be (FS QQ-C-530)

0.5

3

1.5

Clips

Cu-Be (FS QQ-C-530)
Stainless steel

–

–

–

Wire2)

Brass

–

33)

–

Notes: the standard surface treatment are as follows:– nickel: FS QQ-N-290A or MIL-C-26074C– gold: ISO 4523.
1) minimum value2) for elbow print contacts3) treatment completed by 6 µm Sn-Pb tin-plating28

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®

®

Crimp contacts
The square form crimp method is used (MIL-C-22520F,
class I, type 2) photo 1 for unipole contacts.
For multipole contacts the standard four identer crimp
method is used, MIL-C-22520F, class I, type 1), photo 2.
The crimp method requires a controlled compression to
obtain a symmetrical deformation of the conductor strand
and of the contact material. The radial hole in the side of
the contact makes it possible to check whether the conductor is correctly positioned within the contact. A good
crimping is characterized by only slightly reduced conductor section and practically no gap.
For optimum crimping of bronze or brass contacts they
are annealed to relieve internal stress and reduce material
hardening during the crimping process.
Only the crimping zone is annealed with the help of an
induction heating machine designed by the LEMO
Research and Development Department (see photo 3).

Advantages of crimping– practical, quick contact fixing outside the insulator– possible use at high temperature– no risk of heating the insulator during the conductorcontact fixing– high tensile strength
Crimp contacts are available in standard version (form 1)
for mounting maximum size conductors.
For some dimensions, these crimp contacts can be produced with reduced crimp barrels (form 2) for mounting
reduced size conductors.
1

2

3

Crimp contacts
The crimp contacts can be with two forms: a standard
crimp barrel for large conductors (see fig. 1) or with areduced crimp barrel for smaller conductors (see fig. 2).

The range of cable dimensions that can be crimped into
our contacts are indicated on the table on page 9.

Fig. 1

Fig. 2www.lemo.com

29

LEMO HEADQUARTERS
SWITzERLANDLEMO SA
Chemin des Champs-Courbes 28 - P.O. Box 194 - CH-1024 Ecublens
Tel. (+41 21) 695 16 00 - Fax (+41 21) 695 16 02 - e-mail: info@lemo.com

LEMO SUbSIDIARIESbRAzILLEMO Latin America Ltda
Av. Jose Rocha Bonfirm,
214 Salas 224 / 225
Condominio Praca Capital
Ed Chicago
Campinas / SP - Brasil -13080-650
Tel: +55 (11) 98689 4736
info-la@lemo.com

CANADALEMO Canada Inc
44 East Beaver Creek Road, Unit 20
Richmond Hill, Ontario L4B 1G8
Tel: (+1 905) 889 5678
info-canada@lemo.com

CHINA / HONG KONG
LEMO Electronics (Shanghai) Co., Ltd
First Floor, Block E
18 Jindian Road, Pudong
Shanghai, China 201206
Tel: (+86 21) 5899 7721
Fax: (+86 21) 5899 7727
cn.sales@lemo.com
DENMARKLEMO Denmark A/S
Gammel Mosevej 46
2820 GentofteTel: (+45) 45 20 44 00
Fax: (+45) 45 20 44 01
info-dk@lemo.com

FRANCELEMO France Sàrl
24/28 Avenue Graham Bell
Bâtiment Balthus 4
Bussy Saint Georges
77607 Marne la Vallée Cedex 3
Tel: (+33 1) 60 94 60 94
Fax: (+33 1) 60 94 60 90
info-fr@lemo.com
GERMANYLEMO Elektronik GmbH
Hanns-Schwindt-Str. 681829 München
Tel: (+49 89) 42 77 03
Fax: (+49 89) 420 21 92
info@lemo.de

HUNGARY
REDEL Elektronika Kft
Nagysándor József u. 6-12
H-1201 Budapest
Tel: (+36 1) 421 47 10
Fax: (+36 1) 421 47 57
info-hu@lemo.com
ITALY
LEMO Italia srl
Viale Lunigiana 25
20125 Milano
Tel: (+39 02) 66 71 10 46
Fax: (+39 02) 66 71 10 66
sales.it@lemo.com

LEMO USA Inc

JAPANLEMO Japan Ltd
2-7-22, Mita,
Minato-ku, Tokyo, 108-0073
Tel: (+81 3) 54 46 55 10
Fax: (+81 3) 54 46 55 11
lemoinfo@lemo.co.jp

NETHERLANDS / bELGIUM
LEMO Connectors benelux
De Trompet 1060
1967 DD Heemskerk
Tel. (+31) 251 25 78 20
Fax (+31) 251 25 78 21
info@lemo.nl
NORWAY / ICELANDLEMO Norway A/SStanseveien 6B
0975 Oslo
Tel: (+47) 22 91 70 40
Fax: (+47) 22 91 70 41
info-no@lemo.com

SINGAPORE
LEMO Asia Pte Ltd
4 Leng Kee Road,#06-09 SiS Building
Singapore 159088
Tel: (+65) 6476 0672
Fax: (+65) 6474 0672
sg.sales@lemo.com

SPAIN / PORTUGAL
IbERLEMO SAU
Brasil, 45, 08402 Granollers
BarcelonaTel: (+34 93) 860 44 20
Fax: (+34 93) 879 10 77
info-es@lemo.com
SWEDEN / FINLANDLEMO Nordic Ab
Mariehällsvägen 39A
168 65 Bromma
Tel: (+46 8) 635 60 60
Fax: (+46 8) 635 60 61
info-se@lemo.com

SWITzERLANDLEMO Verkauf AG
Grundstrasse 22 B
6343 Rotkreuz
Tel: (+41 41) 790 49 40
Fax: (+41 41) 790 49 43
ch.sales@lemo.com

UNITED KINGDOMLEMO UK Ltd
12-20 North Street
Worthing, West Sussex, BN11 1DU
Tel: (+44 1903) 23 45 43
Fax: (+44 1903) 20 62 31
lemouk@lemo.com

LEMO DISTRIbUTORSAUSTRALIA, bRAzIL, CzECH REPUbLIC,
GREECE, INDIA, ISRAEL, NEW zEALAND,PAKISTAN, POLAND, SOUTH AFRICA,
SOUTH KOREA, TAIWAN, TURKEY,UKRAINE

P.O. Box 2408 • Rohnert Park, CA 94927-2408
Tel: (+1 707) 578 8811 • (+1 800) 444 5366 • Fax: (+1 707) 578 0869
info-us@lemo.com

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CAT.RS.LUS.P111418

AUSTRIALEMO Elektronik GesmbH
Lemböckgasse 49/E6-3
1230 Wien
Tel: (+43 1) 914 23 20 0
Fax: (+43 1) 914 23 20 11
sales@lemo.at