T2AGPV LVMPCOMPACT AUTO GUN Operation Manual
Important：Read and follow all instructions and SAFETY PRECAUTIONS before using this equipment.

DESCRIPTIONT2AGPV LVMP gun is a small, light-weight Automatic Compact gun and suitable for robots and automatic machines.
Models and application information follows.

MODELS
Example:T2AGPV － A 7 8 － 805MT2 － FX
Fluid Tip(Size)
G :0.7mm
FX :1.1mm
FF :1.4mm
FW :1.6mm
E :1.8mm

Basic Part Number
Delivery adjustable
A:Adjustable type
B:Fixed type

Air Cap No.
805MT2807MT2

Body material
6:Aluminum
7:Stainless steel
Paint passage
8:Non-Circulation
9:Circulation
Chart 1
Air Cap
Marking805MT2

807MT2

Fluid Tip Size (mm)Pattern Size Shape

AV-1239-805MT2

G(0.7)
FX(1.1)FF(1.4)FW(1.6)E(1.8)

220mm Blunt

Most conventional materials
Waterborne

AV-1239-807MT2

G(0.7)
FX(1.1)FF(1.4)FW(1.6)E(1.8)

280mm Taper

Most conventional materials
Waterborne

Part Number

1

Typical Applications

Chart 2
Air Cap
805MT2807MT2805MT2807MT2

Tip Marking (mm)G(0.7)
FX(1.1)FF(1.4)E(1.8)
G(0.7)
FX(1.1)FF(1.4)FF(1.6)

Part Number (Tip & Needle Lapped Set)
T2AG-440-G
T2AG-440-FX
T2AG-440-FF
T2AG-440-E
Fluid Tip
T2AG-4S-G
T2AG-4S-FX
T2AG-4S-FF
T2AG-4S-FW

2NeedleT2AG-402-FZ
T2AG-402-FZ
T2AG-402-FZ
T2AG-402-FZ

SAFETY PRECAUTIONSThis manual contains important information that ALL users should know and understand BEFORE using this equipment. This
information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS.
To help you recognize this information, we use the following terms to draw your attention to certain equipment labels andportions of this manual. Pay special attention to any label or information that is highlighted by one of these terms:
WARNING

Important information to alert you to a situation that might cause serious injury or loss of life if instructions
are not followed.

CAUTION

Important information that tells how to prevent damage to equipment.

NOTE

Information that you should pay special attention to.

WARNING
The following hazards may occur during the normal use of this equipment. Please read the following chart.
HAZARDCAUSESAFEGUARDSFireSolvents and coatings can be highly 1. Adequate exhaust must be provided to keep
flammable or combustible, especiallythe air free of accumulations of flammablewhen sprayed.
vapors.
2. Smoking must never be allowed in the sprayarea.
3. Fire extinguishing equipment must bepresent in the spray area.
4. Static discharges must be prevented.
Ground(earth) all conductive objects in thespray area, such as a cleaning solvent
bucket, fire extinguisher, etc.
5. When using solvents for cleaning:• Those used for equipment flushing musthave a flash point equal to or greater thanthat of the coating.
• Those used for general cleaning musthave flash points above 100°F (37.8°C).

Inhaling Toxic Substances

Certain materials may be harmful if
inhaled or if there is contact with theskin.

1. Follow the requirements of the Material
Safety Data Sheet supplied by coating
material manufacturer.
2. Adequate exhaust must be provided to keep
the air free of accumulations of toxicmaterials.
3. Use a mask or respirator whenever there is achance of inhaling sprayed materials. Themask must be compatible with the materialbeing sprayed and its concentration.
Equipment must be as prescribed by anindustrial hygienist or safety expert, and be
NIOSH approved.

Explosion Hazard –Incompatible Materials

Halogenated hydrocarbon Solventsfor example:
methylene chloride and1,1,1,-Trichloroethane are notchemically compatible with thealuminum that might be used inmany system components. The
chemical reaction caused by thesesolvents reacting with aluminum canbecome violent and lead to an
equipment explosion.

The T-AGB spray gun can be used with thesesolvents.
However, aluminum is widely used in otherspray application equipment – such as material
pumps, cups, regulators, valves, etc. Check allother equipment items before use of thesesolvents. Read the label or data sheet for thematerial you intend to spray. If in doubt as towhere or not a coating or cleaning material iscompatible, contact your material supplier.

3HAZARD

CAUSE

SAFEGUARDS

General Safety

Improper operation or maintenancemay create a hazard.

Operators should be given adequate training inthe safe use and maintenance of the equipment(in accordance with the requirements ofNFPA-33, Chapter 15 in U.S.). Users mustcomply with all local and national codes ofpractice and insurance company requirements
governing ventilation, fire precautions, operation,maintenance and housekeeping (in the U.S.,
these are OSHA Sections 1910.94 and1910.107 and NFPA-33).

Noise Levels

The continuous A-weighted soundWear earplugs when using the spray gun.
pressure level of this spray gun may
exceed 85dB(A) depending on theair cap/nozzle set-up being used.
Sound levels are measured using animpulse sound level meter andanalyzer, when the gun is being usedin a normal spraying application.
Details of actual noise levels
produced by the various air
cap/nozzle set-ups are available on
request.

Spraying solvent

Pressured air/fluid passage may be
broken when cleaning or flashingwith solvent.
The solvent may be harmful if
contacted with eyes.

Always wear eye protection when spraying or
cleaning the equipment.

Misuse:• All spray guns project particles at high velocity and must never be aimed t any part of body.
• Never exceed the recommended safe working pressure for any of the equipment used.
• The fitting of non-recommended or non-original accessories or spare parts may create hazardous conditions.
• Before dismantling the equipment for cleaning or maintenance, all pressures, air and material, must be isolated andreleased.
Disposal of non-metallic materials must be carried out in an approved manner. Burning may generate toxic fumes.
The removal of waste solvents and coating materials should be carried out by an authorized local waste disposal service.

4

SPECIFICATIONS
Max. Air Pressure

0.69MPa (7.0kgf/cm2)

Max. Fluid Pressure

0.69MPa (7.0kgf/cm2)

Cylinder Air Pressure

Min. 0.34MPa (3.5 kgf/cm2)
Max. 0.49MPa (5.0 kgf/cm2)

Weight730g (SUS / Adjustable type / Type for Non-Circulation)
336g (Aluminum/Adjustable type / Type for Non-Circulation)

Mounting StudDia. 19mm x 51mm

Fluid Tube

6x4mm

CYL Air Tube

6x4mm

CAP Air Tube

6x4mm

FAN Air Tube

6x4mm

INSTALLATION
Figure 1. Dimensions

5Figure 2. Installation

Mount the gun with the stud (Ø19) or tighten with Manifold (14) 8.2mm whole.
CAUTION:
The air supplied to the gun should be clean air that removed any impurities.

OPERATION
1. Mix, prepare and strain the coating material to be sprayed according to paint manufacturer’s instructions.
2. Adjust the CYL air at 0.34~0.49Mpa.
3. When the adjustable type is used, turn the Adjusting Screw counter-clockwise about 4.0 turns from fully closed position to
make it fully opened (where it lightly bumps against). Do not turn it more than that.
4. Adjust the CAP/FAN air at about 0.20Mpa.
5. Adjust fluid air at about 0.07Mpa~0.1Mpa.
6. Turn on CYL air and test spray. Adjust fluid and air pressure until desired pattern is obtained. Control fluid pressure atsource supply. Always attempt to keep CAP pressure as low as possible to minimize overspray.
WARNING
Risk of injury. Equipment and fluid may be under pressure. Pressure in the system must be relieved before beginning thecleaning procedure and before replacing any parts. Follow the procedures in the literature provided with the system.

CLEANING
1. Please follow the instruction manual for the pressure tank or the feed pump to clean the supply equipment.
2. Supply gun with thinner from that supply equipment or another supply device.
3. Turn on CYL air and clean the fluid passages until the thinner comes out clean and clear. Quick Cleaner which supplies amixture of air and solvent can be used to improve cleaning efficiency and save solvent. See “ACCESSORIES” for Quick
Cleaner. Wipe gun exterior with a solvent dampened cloth.
4. When the gun is used in a paint circulation system, it may be necessary to design a system in which the paint return line
will be shut off temporarily in order to clean the forward portion of the gun.
CAUTIONDo not totally submerge gun in solvent. It is possible to damage the inside of the gun with solids.
CAUTION
The air cap can be immersed in solvent for cleaning. If orifices are clogged, use a cocktail stick or toothpick to remove
obstruction. Never use a steel wire or hard instrument. This will damage air cap and result in a distorted spray pattern.

6

REPLACEMENT
Tools Required Crescent Wrench 10mm or 13mm Box Wrench Pliers (for Needle Assy) Open Wrench Hex Wrench
Fluid Tip (5)1. Relieve all air and fluid pressure in system.
2. Remove Rear Body (10or11), Needle Spring (9). Pull Needle Assy (8) out from gun body with Pliers.
3. Remove Retaining Ring (1) and Air Cap (4).
4. Remove Fluid Tip (5) with 1/2 Box Wrench.
5. Reassemble in reverse order. Recommended torque of Fluid Tip (5): 16~20N・m.
Replacing Needle Assy (8), Piston Seal (7)1. Remove Rear Body (10or11), Needle Spring (9). Pull Needle Assy (8) out from gun body with Pliers.
2. Insert the new Needle Assy and install the Spring and Rear Body.
3. Piston Seal should not be reused because it would be damaged when removed.
Replacing Needle Seal Kit (6)1. Remove Rear Body (10or11), Needle Spring (9). Pull Needle Assy (8) out from gun body with Pliers.
2. Remove Needle Seal Kit (6) with 13mm Box Wrench or specialized tool (Optional).
3. Attach new Needle Seal Kit (6) to the gun body with the 13mm Box Wrench or specialized tool (Optional). Before doing it
please apply a little bit of vaseline to the O-ring of the Seal Kit.
4. Before inserting to the gun, apply vaseline to the Piston Seal (7) of Needle Assay (8).
5. Insert Needle Spring (9), and assemble Rear Body.
6. Pressure 0.35Mpa on CYL and check the movement of needle.
Figure 5. Gun Exploded View

7

Item No.
Part Number
1
T2AG-368
2
T2AG-50-K5

Description

Remarks

Q’ty

Retaining Ring

1with Cap Seat and Ring Gasket

Cap Seat1

5 pieces
5 pieces3

T2AG-55-K5

Ring Gasket

1

4

Refer to Chart1

Air Cap

1

5

Refer to Chart2

Fluid Tip

1

6

T2AG-10

Needle Seal Kit

1

7

T2AG-102

Piston Seal

1

8

Refer to Chart2

Needle

19T2AG-106

Needle Spring

110T2AG-500

Rear Body(Fixed type)

111T2AG-600

Rear Body(Adjustable type)

112T2AG-140

O-Ring (Small) S4

32 for fluid, 1for air

13

O-Ring (Big) S6
Manifold (Aluminum)
Manifold (SUS)
Hexagon Socket Bolt M6×L25

2
1for air15

T2AG-130
T2AG-100AL
T2AG-100SS--------

1

Commercial product16--------

Plug 1/8

1Commercial product17

T2AG-STU-64

Joint for Fluid

2with Fluid Seal

18

EC6-R1/8A-M-R1001

Joint for Air

319

T2AG-TU-1-K5

Fluid Seal Kit of 52T2AG-3-K

Mounting Stud Kit

Optional

T-AGPZ-34

Specialized Tool for Needle Seal Kit

Optional (Refer to Figure 5.)

T2AG-700

Rear Body(Adjustable type with scale)

Optional (Refer to Figure 5.)148

SERVICE CHECKNormal spray pattern

The proper combination of fluid pressure, fan and atomization air pressure,and fluid tip size should result in a pattern of this shape.

Problem

CauseWill not spray.

Improper spray pattern.

Correction

No pressure to gun.

Check air and material lines.

Piston stops moving.

Check CYL air pressure.

A.
A, B.

A.
A, B.

Gun not adjusted properly.
Material build up on the air cap (4)or fluidtip (5).

Re-adjust. See “Operation Section”.
Clean the air cap or fluid tip. See“Preventive Maintenance”.

NoteTo determine where the material build up is, rotate the air cap (4) 180°and test spray. If the patternstays in the same position, the condition is caused by material build up on the fluid tip (5). If thepattern changes with air cap movement, the buildup is in the air cap (4).
C, D.

Jerky or fluttering sprayWrong material or material too thick.
Insufficient material or atomizing air
pressure too high.

C, D

Adjust material pressure or thin material.
Increase material or reduce atomizing
air pressure.

1.Insufficient material in the tank or an obstruction 1. Fill tank or clear obstruction.
in the line.
2.Gun material passage plugged.
2. Clean.
3.Worn Needle Seal Kit (7).
3. Replace or tighten.
4.Loose or damaged Fluid Tip (3).
4. Tighten or replace.

Air leaking from theDamaged or worn Piston Seal (7).
center hole of Rear Body Damaged cylinder part of the gun body

Replace.
Gun body may not be used depending on theextent of the damage.

Liquid spill from Fluid Tip Clogged Needle (8) of the Fluid Tip (5)(5)
Damaged or worn Fluid tip (5) or Needle (8)Damaged or deformed Needle Spring (9)Clean.
Replace.
Replace.

Air or paint leaking fromthe 3mm hole of the gunbodyReplace.

Damaged or worn Needle Seal Kit (6)ACCESSORIESPart No.
SSL-1042884-214-K5
GC-100-K48
HD-505-W
HD-510
KK-5033-805MT
KK-5033-807MT
AGA-415

DescriptionGun Lube (60cc)
Cleaning Brush Kit of 5Gun Cover Kit of (48)
Quick Cleaner(5)Quick Cleaner(10)Air Cap Test Gauge (for AV1239-805MT2)Air Cap Test Gauge (for AV1239-807MT2)
Universal Clamp
DIVISION

Ransburg Japan KK
HP http://www.carlisleft.co.jp®DEVILBISS is a registered trademark of Carlisle Fluid Technologies.
®Jupiter is a registered trademark of CFT Ransburg Japan KK.

©2017 Carlisle Fluid Technologies.
2017-08- T2AGPV LVMP9