91ML
Thermally Conductive Multilayerable Epoxy
Laminate and Prepreg
Arlon 91ML ceramic filled thermally conductive
multifunctional
epoxy laminate and prepreg
products provide a cost-effective, lead-free solder
compatible, system with improved coefficientof thermal conductivity (Tc=1.0 W/m-K) for
multilayer PWBS applucation that require thermal
management throughout the board. 91ML hasa UL-94 V0 halogen-free flame retardant systemthat is compliant with ROHS and WEEE andIPC-4101 requirements.

Features:• Thermal Conductivity (Tc) 1.0 W/m-K, 3-4x that of FR-4, reduces hotspots and dependence on thermal vias and heat-sinks to dissipateheat• Glass Transition Temperature 160°C provides excellent plated
through hole reliability, lead-free solder application• Decomposition temperature >350°C is ideally suited for lead-freesolder processing and offers significant improvement over otherthermally conductive laminate materials• Coefficient of Thermal Expansion close to that of Copper andAluminum for planar stability during process• Best-in-class thermal performance with T260 > 60 minutes,T280 > 30 minutes and T300 > 10 minutes.
• Electrical Strength of >1000 Volts/mil for use in high power
handling applications• Engineered for use with metal backing for producing Metal-Clad PCBs
• Certified to the flammability requirements of UL-94 V0• RoHS & WEEE Compliant• Halogen-free per IPC-4101 specifications

Typical Applications:• High Brightness LED’s• DC-DC Power Converters• Automotive Electronics• Electronic designs with limited thermal management alternatives

91ML
Typical Properties:
Property

1. Electrical Properties
Dielectric Constant@ 1 MHz@ 1 GHz
Dissipation Factor@ 1 MHz@ 1 GHz
Volume Resistivity
C96/35/90E24/125
Surface Resistivity
C96/35/90
E24/125
Electrical Strength
Dielectric Breakdown
Arc ResistanceDielectric Withstand Voltage (HiPot)
2. Thermal Properties
Glass Transition Temperature (Tg)
DSC
Decomposition Temperature (Td)
Initial
5%T260
T288
T300
CTE (X,Y)CTE (Z)< Tg> Tgz-axis Expansion (50-260ºC)
3. Mechanical Properties
Peel Strength to Copper (1 oz/35 micron)
After Thermal Stress
At Elevated Temperatures
After Process Solutions
Young’s Modulus
Flexural Strength
Tensile Strength
Compressive Modulus
4. Physical Properties
Water Absorption
Specific GravityThermal Conductivity-Z-Axis
Thermal Conductivity - X/Y-Axis
Flammability

Units

Value

Test Method-5.5

IPC TM-650 2.5.5.3
IPC TM-650 2.5.5.9-0.017

IPC TM-650 2.5.5.3
IPC TM-650 2.5.5.9

MΩ-cm
MΩ-cm

2.8 x 108
1.2 x 107

IPC TM-650 2.5.17.1
IPC TM-650 2.5.17.1

MΩ
MΩ
Volts/mil (kV/mm)
kV
sec
VDC

4.4 x 107
1.7 x 107
>1000
43193
>5000

IPC TM-650 2.5.17.1
IPC TM-650 2.5.17.1
IPC TM-650 2.5.6.2
IPC TM-650 2.5.6
IPC TM-650 2.5.1
IPC TM-650 2.5.7.2°C

160

IPC TM-650 2.4.25

°C°C
min
min
min
ppm/°C

354
368>60>30>1023

IPC TM-650 2.3.41
IPC TM-650 2.3.41
IPC TM-650 2.4.24.1
IPC TM-650 2.4.24.1
IPC TM-650 2.4.24.1
IPC TM-650 2.4.41

ppm/°Cppm/°C
%

36
192
2.6

IPC TM-650 2.4.24
IPC TM-650 2.4.24
IPC TM-650 2.4.24

lb/in (N/mm)
lb/in (N/mm)
lb/in (N/mm)
Mpsi (GPa)kpsi (MPa)kpsi (MPa)kpsi (MPa)

5.0 (0.88)
4.5 (0.79)
2.6 (18)40 (275)

IPC TM-650 2.4.8IPC TM-650 2.4.8.2
IPC TM-650 2.4.8
IPC TM-650 2.4.18.3
IPC TM-650 2.4.4
IPC TM-650 2.4.18.3
ASTM D-695

%
g/cm3
W/mK
W/mkclass

0.13
2.05
1.0
1.9
Meets V-0

IPC TM-650 2.6.2.1
ASTM D792 Method A
ASTM E1461
ASTM E1461
UL-94

Results listed above are typical properties, provided without warranty, expressed or implied, and without liability. Properties may vary, depending on design and application. Arlon reserves theright to change or update these values.

Availability:Arlon
Part Number

91ML0488
91ML0690
91ML2380

Nominal Press
Notes/
Glass Style
Resin %Thickness (mils) Applications
ArlonNotes/
Nominal Press
Glass 88
Style
Resin
104
3.0% Thickness
Multilayer
Part Number(mils) Applications

106
90
4.0
Multilayer
91ML0488104
88
3.0
Multilayer
2313
80
8.0
Multilayer
91ML0690
106
90
4.0
Multilayer
Laminate available in a wide91ML2380
variety of thicknesses with 1/2, 12313
or 2 oz copper. Inquire aboutor Brass plate availability.
80 Aluminum, Copper8.0
Multilayer

Recommended Process Conditions:
Process inner-layers through develop, etch, and strip using standard industry practices. Bake inner layers ina rack for 30 minutes at 107°C - 121°C (225°F - 250°F) immediately prior to lay-up. Vacuum desiccate theprepreg for 8 - 12 hours prior to lamination.
Lamination Cycle:
1) Control the heat rise to 5°C - 7°C (9°F - 12°F) per minute between 82°C and 121°C (180°F and 280°F)
2) Starting point laminating pressure for 91ML for standard panel sizes are as follows:
Panel Sizein
12 x 18
18 x 24Pressurecm Panel Size
psi
30 x 40250-300incm40 12x 61300-350
x 1830 x 4018 x 24

40 x 61kg/cm2 Pressure
17-21psi
kg/cm221-24
250-300
17-21300-350

21-243) Product temperature at start of cure = 182°C (360°F).
4) Cure time at temperature = 90 minutes5) Cool down under pressure at ≤ 5°C/min (10°F/min)Drill at 350 SFM. Undercut bits are recommended for vias 0.018” and smaller
De-smear using alkaline permanganate or plasma with settings appropriate for multifunctional epoxy.
Conventional plating processes are compatible with 91ML Standard profiling parameters may be used.
Bake for 2 hours at 121°C (250°F) prior to solder reflow
Graph x? shows the results of Interconnect Stress Testing(IST) for 91ML. The test vehicle consisted of a 12 layer
PWB using 5 oz copper and having an aspect ratio of121. After pre-conditioning of 3X at 260˚, the boards werethermally cycled from ambient to a peak temperature of152˚C and showed very little change in resistancefor 1600
cycles. The coupons were manufactured by Pro-Tech
Interconnect Solutions in Chaska, MN and the IST testing
was completed by PWB Interconnect Solutions in Ottawa,Ontario, CA.

Optimal processing requirements may vary depending on specific equipment and operating conditions.
These recommendations are offered only as a starting point.

91ML

Arlon Electronic Substrates… Challenge Us
For samples, technical assistance, customer service or for more
information, please contact Arlon Materials for Electronics Divisionat the following locations:

NORTH AMERICA:

SOUTHERN CHINA:

Arlon LLC
Electronic Substrates
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Rancho Cucamonga, CA 91730
Tel: (909) 987-9533
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Arlon LLC
Room 601, Unit 1, Bldg 6
Liyuan, Xincun Shahe
Shenzhen, China 518053
Tel: (86) 755-269-066-12
Fax: (86) 755-26910475

Arlon LLC
Microwave Materials
1100 Governor Lea Road
Bear, DE 19701
Tel: (800) 635-9333
Outside U.S. & Canada: (302) 834-2100
Fax: (302) 834-2574

NORTHERN CHINA:NORTHERN EUROPE:
Arlon LLC
44 Wilby Avenue
Little Lever
Bolton, Lancashire BL31QE
United Kingdom
Tel: (44) 120-457-6068
Fax: (44) 120-479-6463

Arlon LLC
Room 11/401, No. 8
Hong Gu Road
Shanghai, China 200336
Tel/Fax: (86) 21-6209-0202
SOUTHERN EUROPE:
Arlon LLC
6 cours des Juilliottes
94700 Maisons-Alfort France
Phone : (33) 1 84 23 41 51
Fax: (33) 9 55 62 43 26

www.arlon-med.com
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