Everest Ca-Zoom HD
Operating Instructions

Everest Ca-Zoom HD

Page ii

3068-7-0001 Rev. f Version 1.1

Everest Ca-Zoom HD

Document Information
Document reference

1048660.docx

RevisionfVersionItem number

3068-7-0001

Created on:

2023-05-02

Last update

Manufacturer
Waygate Technologies Robotics AG (WTR)
Technoparkstrasse 18005 Zürich
Switzerland
Telephone+41 44 275 25 75

waygaterobotics_information@bakerhughes.com
www.inspection-robotics.com

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Table of contents
1

2

Safety ........................................................................................................................ 1-1
1.1
Safety references ........................................................................................ 1-1
1.2

Symbols used .............................................................................................. 1-2

1.3

General safety instructions related to the present device .................... 1-3

1.4

Basic safety instructions ............................................................................ 1-6

1.5

Operator responsibilities ............................................................................ 1-6

1.6

Reasonably foreseeable misuse .............................................................. 1-9

1.7

Limits of the machinery .............................................................................. 1-9

1.8

Personal protective equipment (PPE) .................................................... 1-11

1.9

Environmental aspects ............................................................................ 1-12

Product overview and functionalities ..................................................................... 2-1
2.1
Intended use................................................................................................ 2-1
2.2

2.3

Parts description ......................................................................................... 2-1
2.2.1

PTZHD30 Camera......................................................................... 2-2

2.2.2

TZ1 Camera ................................................................................... 2-3

2.2.3

Pendant ........................................................................................ 2-4

2.2.4

Manhole bracket ......................................................................... 2-5

2.2.5

Camera controller ....................................................................... 2-6

Principal dimensions .................................................................................. 2-7
2.3.1

Manhole bracket ......................................................................... 2-7

2.3.2

TZ1 Camera ................................................................................... 2-7

2.3.3

PTZHD30 Camera......................................................................... 2-8

3

List of parts and accessories .................................................................................. 3-1

4Handling ................................................................................................................... 4-1
4.1
Packing / unpacking .................................................................................. 4-1
4.2

5

Cleaning ....................................................................................................... 4-1

Assembly .................................................................................................................. 5-1
5.1
General safety instructions........................................................................ 5-1
5.2

Unfold manhole bracket ............................................................................ 5-2

5.3

Mount manhole bracket ............................................................................ 5-3

5.4

Assemble pole on manhole bracket ........................................................ 5-3

5.5

Assemble pole adapter on PTZHD30 camera ......................................... 5-4

5.6

Assemble PTZHD30 camera (A) or TZ1 camera (B) on pole .................. 5-5

5.7

Use ball joint to rotate pole........................................................................ 5-6

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6Interconnection ........................................................................................................ 6-1
6.1
Connectors and fittings ............................................................................. 6-1
6.2

Connection between camera controller and equipment ..................... 6-3

6.3

Connection to the main power supply .................................................... 6-5

7

System start-up........................................................................................................ 7-1

8Ca-Zoom HD software application – camera controls ........................................... 8-1
8.1
Main screen of the Ca-Zoom HD software .............................................. 8-1

9

8.2

Position ......................................................................................................... 8-4

8.3

Annotation mode........................................................................................ 8-5

8.4

Sizing ............................................................................................................ 8-7

8.5

Camera setup ............................................................................................. 8-9

8.6

Settings ...................................................................................................... 8-11

8.7

About .......................................................................................................... 8-12

8.8

Differences using TZ1 camera ................................................................. 8-13

Measure and document ........................................................................................... 9-1
9.1
Sizing and making annotations ................................................................ 9-1
9.2

Take a screenshots..................................................................................... 9-4

9.3

Record a video ............................................................................................ 9-4

10

Shutdown ............................................................................................................... 10-1

11

Packing ................................................................................................................... 11-1
11.1
Disconnection / Disassembly.................................................................. 11-1
11.2

12

Storage....................................................................................................... 11-1

Maintenance ........................................................................................................... 12-1
12.1
Safety instructions .................................................................................... 12-1
12.2

Maintenance work and functional test .................................................. 12-2
12.2.1

Inspections before each use ................................................... 12-2

12.2.2

Apply compressed air to the device....................................... 12-2

13

Troubleshooting .................................................................................................... 13-1

14

Disposal.................................................................................................................. 14-1

15Technical Support.................................................................................................. 15-1

Appendix A Specifications.............................................................................................. A-1
Appendix B Regulatory Compliance .............................................................................. B-1

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1

SafetyThis chapter provides an overview of all the important safety aspects for optimum
protection of the personnel as well as safe and trouble-free operation.
Failure to observe the operating and safety instructions contained in this operating
manual can lead to accidents with damage of equipment or injuries with severe
consequences.
If the equipment is used in a manner not specified by the manufacturer, theprotection provided by the equipment may be impaired.

1.1

Safety references

It is the user’s responsibility to apply safe work site practices as per local andgeneral safety regulations in the area where the system is located and used.
Safe work site practices and regulations include techniques, equipment,
procedures related to: transport, lifting, work at height, confined areas,
lockout/tagout of energy sources, or any other specific hazard from the site, in
addition to the instructions given in this manual.
Operating instructions provide important information on the operation of thesystem.

Read the operating instructions carefully before startingwork!

The operating instructions are a component of the product and must be kept
accessible to the personnel in the immediate vicinity of the system.
When transferring the equipment to third parties, provide the operating instructions.

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1.2

Symbols used

The following explanations are intended for personal safety and security against
damage to the described system or connected devices.
Safety instructions and warnings for the prevention of hazards to life and health ofusers or maintenance personnel or to prevent damage to property are highlighted
in this manual according to the following categories:•

DANGER: means that death, serious personal injury or material damage will
occur if the appropriate precautions are not taken.

Safetypictogram(s)aligned to
relevant text•

DANGER
Hazard description, origin, and consequences.
Measures to be taken to eliminate the hazard.

WARNING: means that death, serious personal injury or material damage canoccur if the appropriate precautions are not taken.

Safetypictogram(s)aligned to
relevant text•

WARNING
Hazard description, origin, and consequences.
Measures to be taken for risk mitigation or elimination.

CAUTION: means that minor personal injury or material damage may occur if
the appropriate precautions are not taken.

Safetypictogram(s)aligned to
relevant text•

CAUTION
Hazard description, origin, and consequences.
Measures to be taken for risk mitigation or elimination.

TIP:
TIP / NOTICEThis symbol indicates application tips or notices for efficientand trouble-free operation of the equipment that do notaffect the safety and health of the personnel.

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1.3

General safety instructions related to the present device

These operating instructions are intended for the safe operation of this device only.
For operation of additional cameras or NDT instruments not described in thismanual, please refer to the respective operating manuals.

DANGERPOTENTIAL EXPLOSIVE ATMOSPHERE
Everest Ca-Zoom HD is NOT ATEX compliant or explosion
proof.
Do not use in potential explosive atmosphere.

DANGER
Injuries caused due to wrong manipulations by nontrained persons.
The operator shall restrict access to non-authorized
persons

DANGER
Serious injuries or equipment damages due to falling or
breaking equipment.
The operator shall regularly* ensure that:−all screws are correctly tightened and not deformed,−

no element is subject to torsion or bending.

−

all the equipment is stored safely and/or tethered toprevent falling down

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CAUTION
Tripping hazards.
The operator must ensure there is enough space in theworking area to manipulate and install the camera, thetelescopic poles and cables. The operator must secure
the equipment with safety lines if required.

DANGER
ELECTRICAL SHOCK (AC / 48V DC Power adapter to camera
controller)

The use of 100-240VAC power cord with standard C13
power plug must comply with local and general safety
regulations.
Use the supplied power adapter with a proper earth
ground connection.
Disconnect the power when the equipment is not used.
Connect power after all devices are connected (camera tointerface box).
The equipment is intended for indoor use: protect it fromwater ingress risks, rain or dust.
Do not open the housings of the devices.

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CAUTION
Cameras comprise STRONG LIGHTS for illumination.
Do not look directly into the lights when switched on:
temporary blinding might occur.
Check nobody can stare at the cameras when the lights
POWER
LEDS

are switched on.
It is only permitted to activate lights in an environment
where no personnel can stay in the camera field of view.
Access must be restricted to non-authorized personnel

WARNING
Cameras integrate two class 1 lasers
as per IEC 60285-1:2014 applicable to safety of laser
products.
PTZ HD30 laser types: 2 red parallel lines, dist. 22 mm (0.87’)
TZ1 HD laser types: 2 red dots, dist. 27.5 mm (1.08’).
Glare if operators stare into laser beam or laser beamreflections.
Under normal operation conditions (operations which can
CLASS 1LASER
PRODUCTIEC 60825-1

be foreseen rationally) it is guaranteed as a safety laser.
No maintenance is authorized on the laser.
Do not power the device if it appears to be damaged (nosignal or housing broken).
Additional measures are not necessary to maintain laser
safety.
Do not stare into the laser beam, even to reflected beam.
Always observe laser dot reflections on objects of intereston the screen of the Control Station

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1.4

Basic safety instructions•

Take the required measures before installing the equipment and during theoperation.

•

Avoid any risk of cable interference with persons or objects that canpotentially move.

•

Never tension the cable(s).

•Roll up and attach cables with a binder when they are not used.

•

Do not lay cables in walking areas, if this is not possible, use cable bridges.

•

Safely attach cables at height with binders on vertical supports or guardrails
when possible.

1.5

Operator responsibilities

As the Everest Ca-Zoom HD System is used in the industrial field, the operator issubject to the statutory obligations to work safety. In addition to the work safety
instructions in this operating manual, the safety, accident prevention andenvironmental protection regulations applicable to the system must be compliedwith.
The operator:•

makes a risk assessment, where the additional hazards that result from thespecific working conditions at the place of use of the system are determined.

•

takes the required measures to eliminate or mitigate risks and applies safe
work site practices.

•

provides appropriate Personal Protective Equipment for the personnel (seechapter 1.8) and checks the correct use of the required PPE during all the
work.

•

regularly informs the staff of the possible dangers and the applicable safety
and health measures.

•informs the staff about the applicable occupational health and safety
regulations.

•ensures that personnel and equipment transport (access to worksite, egressfrom worksite) is organized as per safety general and local regulations.

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ensures that the personnel handle the system properly, as defined in the
manual (take care with magnets, use integrated handles) and apply
ergonomic postures.

•

defines the necessary behavioral requirements for the operation of thesystem at the site of operation.

•

regularly checks during the entire period of use of the system whether the
specific instructions which they have produced correspond to the current
state of the regulations.

•

adapts the operating instructions - if necessary - to new regulations,standards and conditions of use.

•

unambiguously regulates the responsibilities for the installation, operation,
maintenance and cleaning of the system.

•

ensures that all employees who are working on or with the system have readand understood this operating manual. In addition, the operator must train
the personnel at regular intervals in the handling of the system and thepossible dangers.

•

only allows persons who are expected to perform their work reliably (persons
whose reactivity is affected, for example by alcohol or drugs, are notpermitted).

•when selecting the personnel, observes the age- and occupation-specificregulations applicable at the place of employment.

•

ensures orderliness and cleanliness in the work area.

•

prohibits access to the work area of the system for unauthorized persons bymeans of a clearly visible prohibited sign (pictogram).

•

avoids stressful situations through technological and organizational work
preparation.

•

uses only tools and accessories approved by the machine manufacturer.

•

ensures adequate workplace lighting as per local safety regulations, but atleast 750 lx, and regularly checks the lighting is maintained to the same level.

•in the case of demonstrations, the system is restricted to an area with
sufficient safety distance to third parties and effectively prevents ingress of
unauthorized persons

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Exposure to hazardous materials such as radiation sources must be
disclosed to Waygate with each re-quest for maintenance, service or
support.

•Contaminated materials cannot be returned to the manufacturer for
disposal.

•

Operator is responsible to implement appropriate procedure to handle,
maintain and dispose irradiated equipment.

Furthermore, the operator must ensure that the system is:•always in technically perfect condition.

•subjected to a regular functional check.

•

maintained as per specified maintenance intervals (see chapter 12.2).

•

used and stored in the correct environment (see chapter 11.2 and Appendix
A).

For this purpose:•

all safety devices must be regularly checked for completeness andfunctionality.

•

all safety instructions and hazard warnings on the system are in readable
condition.

•

electrical interfaces and connections are used as per specifications provided
in this manual.

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1.6

Reasonably foreseeable misuse

Reasonably foreseeable misuse means:•

Failure to observe all information and directives in the Instruction Manual.

•

Use for components other than those specified in the contract.

•

Operating, maintaining and repairing of the machine by non-authorized andnon-instructed persons.

•

Failing to observe the prescribed intervals for inspection and maintenancework as found in the Instruction Manual or as prescribed by regulation.

•

Operating the system in an explosive atmosphere.

•

The camera is returned for service or disposal after exposure to hazardous
materials.

1.7

Limits of the machinery•

By nature of the industry and assets to be inspected, the camera might be
exposed to hazardous chemicals or radiation sources. It is in the operator’s
responsibility to assess and mitigate the associated risks both during
operation and subsequent maintenance of the equipment.

•

Pressure vessels and other assets with manways.

•

Ambient atmosphere of temperatures 0 °C to 45 °C and humidity up to 80 %.

•Not intended for use in explosive atmosphere.

•

The scope of the equipment covered by this risk analysis is limited to:o

PTZHD30 cameraoTZ1 cameraoCamera controlleroPendantoPower supplyoTransport box

o

Pole

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o•Manhole bracket

If additional equipment is used, an extended risk analysis must be created.

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1.8

Personal protective equipment (PPE)

Personal protective equipment is used to protect persons from impairment ofsafety and health at work. During the various kinds of work on and with the system,
the personnel must carry personal protective equipment:✓ as referred to separately in the individual sections of this operating manual✓ when required by the environment where the inspection takes place, definedby site risk assessment, in accordance with local safety authorities.
Table 1. Non-exhaustive list of PPE

Protective gloves
Protective gloves are used to protect the hands from friction,
abrasion, puncture or deeper injuries, as well as from contact
with hot surfaces.
Safety shoes
Safety shoes protect the feet from crushing, falling parts andslipping on a slippery surface.

HardhatIndustrial protective hardhats protect the head against falling
objects, oscillating loads and impacts on fixed objects.

Safety goggles
The protective goggles are used to protect the eyes frommoving parts and liquid sprayers.

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1.9

Environmental aspects
NOTICE
Environmental hazard due to incorrect handling ofenvironmentally hazardous substances!
Incorrect handling of environmentally hazardous
substance, especially incorrect waste disposal, cancause considerable environmental damages.
−

The following information regarding the handling ofenvironmentally hazardous substances and thecorresponding waste disposal shall always beobserved.

−

In case of doubt, local authorities or specialized waste
management companies shall be asked for further
details.

Electric and electronic components:
Electric and electronic components may contain toxic materials. These
components must be collected separately and delivered to a local collection
center or disposed of by a specialized company.
Batteries:
Batteries contain toxic heavy metals. They are subject to hazardous waste handlingand must be delivered to a local collection center or disposed of by a specializedcompany.

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2

Product overview and functionalities

2.1

Intended use

The Everest Ca-Zoom HD System is used to perform indoor remote visual inspectionof pressure vessels and other industrial assets, typically, confined spaces. The
cameras are either mounted in a fixed location or manually handled with the use ofa pole. The operator can remotely control all functions of the cameras from ahandheld tablet.
For stabilization the pole with the camera can be fixed with a manhole bracket
attached to the manhole.

2.2

Parts description

Figure 1. Camera PTZHD30 with pole and manhole bracket

1

Manhole bracket

3

Pole adapter

2

Pole

4

Camera PTZHD30

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2.2.1

PTZHD30 Camera

Figure 2. PTZHD30 Camera

1Light emitters3

Lens and image sensor

2

Laser line emitters, class 1

4

Valve seal screw

Light emitters (1): The integrated lighting ensures optimum illumination of theimmediate surroundings. The current LED technology enables high light output withlow heat generation. Therefore, this lighting is also suitable for dry use without
restrictions.
The upper and lower LED pairs can be switched on separately.
Laser line emitters (2) (optional): When the laser is activated, two parallel lines areprojected into the inspection area at a constant distance. Using this reference
value, it is possible to measure details in the inspection area.
For details see chapter 9.1.
Lens (3): The lens is protected by a glass pane from external influences. This glass
may only be cleaned with a soft wipe.
Valve seal screw (4): This screw protects the compressed air valve and seals it
against higher outside pressures. Compressed air must be applied to the camera
head for underwater use. This protects the high-quality electronics in the event ofleakage.

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2.2.2

TZ1 Camera

Figure 3. TZ1 Camera

1Light emitters2

Laser point emitters, class 1

3

Lens and image sensor

Light emitters (1): The integrated lighting ensures optimum illumination of theimmediate surroundings. The current LED technology enables high light output withlow heat generation. Therefore, this lighting is also suitable for dry use without
restrictions.
In order to achieve efficient lighting, the upper and lower headlights have different
beam angles. The spotlight can be used to lighten up a small area while the flood
light covers a large area with smooth light. In addition, both headlight units can beswitched on separately.
Laser point emitters (2) (optional): When the laser is activated, two laser points areprojected into the inspection area at a certain distance. Using this reference value,
it is possible to measure details in the inspection area.
For details see chapter 9.1.
Lens (3): The lens is protected by a glass pane from external influences. This glass
may only be cleaned with a soft wipe.

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2.2.3

Pendant

Figure 4. Pendant

1

Rocker switch to zoom
in/out7

Video record button

2

Pan & Tilt joystick

8

Freeze image button

3

Light buttons

9

Pan & Tilt joystick4

Touchscreen

10

Capture image button

5

HDMI socket

11

USB Ports

6

Connection to camera
controller

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2.2.4

Manhole bracket

Figure 5. Manhole bracket

1

Manhole mounting bracket

3

Pole clamp

2

Ball joint

4Ball joint clamp

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2.2.5

Camera controller

Figure 6. Camera controller

1

Ethernet RJ45 jack

4

PTZHD30 camera connector

2Power button

5

DC power supply connector

3

TZ1 camera connector

6

Pendant connector

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2.3

Principal dimensions

2.3.1

Manhole bracket

Figure 7. Dimensions manhole bracket

2.3.2

TZ1 Camera

Figure 8. Dimensions TZ1 camera

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2.3.3

PTZHD30 Camera

Figure 9. Dimensions PTZHD30 camera

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3

List of parts and accessories

Depending on the needs of the customer the following items can be implemented
in the Ca-Zoom HD System:
Part #

Description

PTZ-ACC-PNDNT

Ca-Zoom HD pendant

PTZ-ACC-CASE

Ca-Zoom HD system case

PTZ-ACC-HD30-HEAD

PTZHD30 - inspection camera head

PTZ-ACC-POLEMNTPTZHD30 - pole mount for V4010 pole

PTZ-ACC-C30M

PTZHD30 - camera cable 30 m / 100 ft

PTZ-ACC-C10M

PTZHD30 - camera cable 10 m / 30 ft

PTZ-ACC-HD30-C70M

PTZHD30 - camera cable 70 m / 230 ft

PTZ-ACC-CTRLBOX

Ca-Zoom HD camera controller

PTZ-ACC-CO2PUMP

CO2 pressurization pump

PTZ-ACC-CO2-3PCS

CO2 gas cartridge 16 g 3 Pcs

BIKE-ACC-TZ1-CAM

TZ1 inspection camera

TZ1-ACC-POLEMNT

TZ1 - pole mount for V4010 pole

TZ1-ACC-C10M

TZ1 - camera cable 10 m / 33 ft

TZ1-ACC-C30M

TZ1 - camera cable 30 m / 100 ft

PTZ-ACC-TOOLBOXPTZ HD tool box

V4010-1036

Tripod ball joint W/6' POLE(X3)V4010-1000

Carbon fibre pole - 6' section

V4010-1003

Carbon fiber pole - 3' section

PTZ-ACC-HRNS

Ca-Zoom HD pendant shoulder harness

PTZ-ACC-BKPK

Ca-Zoom HD backpack

PTZ-ACC-PNDNT-C5M

Pendant cable 5 m / 16.5 ft

PTZ-ACC-CORD-EU

Mains power cord C13 EU

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PTZ-ACC-CORD-UK

Mains power cord C13 UK

PTZ-ACC-CORD-US

Mains power cord C13 US

PTZ-ACC-CORD-AUS

Mains power cord C13 AUS

A typical Ca-Zoom HD Kit comprises these items:
Quantity Item1

Ca-Zoom HD system case1

Ca-Zoom HD pendant

1

TZ1 inspection camera

1

TZ1 - pole mount for V4010 pole

1

PTZHD30 - inspection camera head

1

PTZHD30 - pole mount for V4010 pole

1

Ca-Zoom HD camera controller

1

Pendant cable 5 m / 16.5 ft

1

CO2 pressurization pump

1

CO2 gas cartridge 16 g 3 Pcs

1Tool box

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Figure 10. Typical Ca-Zoom HD System3068-7-0001 Rev. f Version 1.1

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4Handling

4.1

Packing / unpacking
WARNING
Squeezing hands while manipulating the mounting
bracket and the clamps.
Sharp edges causing hand injuries.
Ensure there is enough room to manipulate the telescopic
pole, the camera and the cables.
Use suitable protective gloves for mounting bracket andtelescopic pole manipulation.
Always use the pole caps to avoid injuries and to protect
the threads against shocks and dirt.

Read the related content in chapter 1.3.

4.2

Cleaning

All components should be cleaned after use:•

Clean the cables, the poles and the manhole bracket with a clean cloth andnormal water.

•

Clean the cameras and the camera controller with a clean cloth and 70 %alcohol.

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5Assembly

5.1

General safety instructions•

Take the required measures before installing the equipment and during theoperation.

•

Avoid any risk of cable interference with persons or objects that canpotentially move.

•

Never tension the cable(s).

•Roll and attach cables with a binder when they are not used.

•

Do not lay cables in walking areas. If this is not possible, use cable bridges.

•

Safely attach cables at height with binders on vertical supports or guardrails
when possible.

CAUTION
Height from the ground.
Falling objects.
Follow procedure for mounting the equipment to the pole or a
fixed bracket.
Attach a safety cable to the pole and a secure location. Bewarethat the cable will become taught when under load.

Depending on the installation situation, adjust the sequence of the following
actions:•

Mount the camera on the pole.

•

Connect the wiring of the camera.

•

Insert the pole through the opening of the ball joint and secure it with the balljoint clamp.

•

Attach the manhole bracket to the opening of the object to be examinedusing suitable fastening equipment.

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5.2

Unfold manhole bracket

Figure 11. Unfold manhole bracket

1.

Unfold the three fastening arms of the manhole bracket one after the other

2. Secure each arm of the manhole bracket with a cotter pin.

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5.3

Mount manhole bracket

Figure 12. Mount manhole bracket

Attach the manhole bracket to the manhole using suitable fastening material. Make
sure that the mounting is able to support the weight of the camera and the pole.

5.4

Assemble pole on manhole bracket

Figure 13. Assemble pole on manhole bracket

1.

Insert the pole with the threaded side first into the opening of the ball joint.

2. Fasten the pole in the ball joint with the screw lever of the pole clamp.

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5.5

Assemble pole adapter on PTZHD30 camera

Figure 14. Assemble pole adapter on PTZHD30 camera

1.

Slide the pole adapter over the cable of the camera.

2. Place the pole adapter over the corresponding holes in the connector socketof the camera.
3. Attach the pole adapter to the connector socket of the camera with threescrews.

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5.6

Assemble PTZHD30 camera (A) or TZ1 camera (B) on poleA

B

Figure 15. Assemble cameras on pole

1.

Place the thread of the pole in the corresponding opening of the pole
adapter.

2. Screw the pole to the pole adapter.

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5.7

Use ball joint to rotate pole

Figure 16. Use ball joint to rotate pole1.

Loosen the ball joint clamp by slightly loosening the hand screw. Make surethat the pole does not accidentally slip out of the ball joint.

2. Move the pole with the ball joint in the desired direction.
3. Fasten the ball joint clamp by tightening the hand screw.

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6Interconnection

6.1

Connectors and fittings

Push-pull connectors
The cylindrical push-pull connectors include a self-latching system to ease themate and unmate of the connectors.
To connect the cylindrical push-pull connectors:•

Line up the red dot on the connector shell with the red index mark on thesocket•Push the connector in axial direction to engage the latches.
CAUTION
If a connector does not easily fit into the socket, it can incite theoperator to apply too much force. As a result, pins can beseriously damaged (cable might be sent for repair or replaced
by a new one).
If a connector does not engage the latches within the socket,
never apply more pressure than usual. Re-check the correctorientation of the shell and the axial alignment of the pins.

To disconnect the cylindrical push-pull connectors:•

Pull on the outer shell release sleeve of the connector to disengage the latch.

•

Remove the connector from the socket.

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CAUTION
Plugged connectors and sockets can be progressively damaged
if mechanically stressed.
−

Do not pull the cables when connectors are plugged.

−

Do not put any load (axial or lateral) on the plugged
connectors.

−

Do not let long cables hang with their own weight.

CAUTION
Defective sealing can induce electrical hazards and operational
issues.
Protect the sockets that are not used with the provided caps
(each cap ensures IP65 ingress protection).

CAUTION
Dropping or dragging on uncleaned or soaked floors, platforms
or containers can cause malfunctions or short-circuits.
Always lay cables and connectors in clean areas.
Roll up cables and attach them with a binder when they are notused.

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6.2

Connection between camera controller and equipment
WARNING
Squeezing fingers, hands or arms.
−

3068-7-0001 Rev. f Version 1.1

Secure boxes with safety rope.

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Figure 17. Connection of the equipment1

Pendant

4

PTZHD30 camera

2

To optional display (HDMI)

5

Camera controller

3

TZ1 Camera

6

To DC power supply

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6.3

Connection to the main power supply

Use the power cord with latched C13 connector provided with the Everest Ca-Zoom
HD System to ensure a reasonable protection against dust.
If another power cord is used, it must comply with national and international
regulations.
DANGER
The power cord can overheat and burn.
The use of 100-240 VAC power cord with standard C13 powerplug must comply with local regulations. Power cords andadapters must be compliant to local and general safety
regulations.

Connect the camera controller to the local power supply when interconnections are
finished.

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7

System start-up
WARNING
Risk of damage to eyes.
−

Do not look directly into the lights when switched on.

Temporary blinding might occur.

WARNING
Risk of damage to skin.
The housing of PTZ or TZ1 cameras becomes hot during
operation, in particular, if lights are switched on.
−

Use safety gloves when you intend to handle the camera.

IMPORTANT:•

Before switching on the camera controller, all necessary cables must beconnected.

•

When the camera controller is switched on, do not connect or disconnect
any equipment like cameras or pendant.

•

Set everything up according to setup description before powering on thesystem.

•Only use the pole with the system camera.

Press the power button to start-up the Everest Ca-Zoom HD System.
Note: The start-up may take up to a few minutes.

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8

Ca-Zoom HD software application – camera controls

The Ca-Zoom HD software is explained using PTZHD30 camera as an example. The
functionality of the software changes only slightly when switching to TZ1 camera. All
important differences are described in (see chapter 8.8).

8.1

Main screen of the Ca-Zoom HD software

Figure 18. Ca-Zoom HD software application

No. Button

Function

1

Open a menu to save and recall individual pan and tilt

Position / Stop

positions of the camera.
For more details see chapter (8.2).
Halt the movement of the camera with the button“Stop”.
2

Zoom

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Displays the zoom factor.

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No. Button

Function

3

Enable or disable the auto focus of the camera with the

Focusbutton “Auto”.
Adjust the camera focus manually with the buttons “N /F”.
4Light intensity

Adjust the intensity of the lighting with the buttons “- /+”.

5Top lights

Toggle on /off the top lights of the camera.

6

Bottom lights

Toggle on /off the bottom lights of the camera.

7

Minimize

Minimize the window.

8

Close

Close the window and exit software.

9

Full screen mode

Maximize the screen for full size view.
Exit the full screen mode with the “x” in the lower rightcorner of the screen.

10

Save image

Save a screenshot. The screenshot can be found in the
directory which is set in the menu “Settings”.
For more details see chapter (8.6).

11

Freeze image

Freeze the current camera image for a closer
examination. Tap button again to return to the live
image of the camera.

12

Annotation modeEnter the annotation mode to add text and/or graphics
to the current (frozen) camera image.
For more details see chapter (8.3).

13

Laser

Activate two laser lines. The two laser lines have a fixed
distance of 22 mm and are used as reference formeasurements.
Deactivate the laser lines by tapping the button again.

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No. Button

Function

14Open the measure mode with a set of tools to estimate

Sizingdistances and/or areas.
Leave the sizing mode by tapping the button again.
For more details see chapter (9.1).
15

Rotate image

Rotate the camera image counterclockwise orclockwise.

16

Mirror image

Mirror the camera image vertically or horizontally.

17

Video recording

Start and stop video recording. The video can be foundin the directory which is set in the menu “Settings”.
For more details see chapter (8.6).

18

Battery

Display the battery level.

19

System log

Open the system log. The system log can be exported
and sent to the Waygate support in case of any
problems.

20

Device discovery

Discover the device.

21

Controls

Change the input device from internal controls(joysticks) to an external controller.

22

Camera setup

Change the settings of the camera.
For more details see chapter (8.5).

23

Settings

Change program settings.
For more details see chapter (8.6).

24

About

Display information about the software.
Manually start a software update when connected tothe internet.

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No. Button

Function

25

The information bar displays:

Information bar•

the current pan, tilt and zoom of the camera.

•

the intensity of the lighting.

•whether the camera picture is rotated or
mirrored.

•

the pressure inside the camera.

the current date and time.

8.2

Position

No. Button

Function

1

Save

Save the current camera position.

2

Edit

Open a dialog to edit the name of the position.

3

ImportImport stored position settings from a json file.

4

Close

Close the dialog.

5

Reset

Reset all settings. This deletes all camera positions
without warning.

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No. Button

Function

6

ExportExport current position settings to a json file.

7

Position 1-6

Set up to 6 individual camera positions.

8

Zero

Return to default camera values:•

Pan = 0°/360°•

Tilt = 0°•

Zoom = 1.0

The Zero-values can’t be edited and will not be deleted
after a reset.
9Persistent HomeCan not be changed. Will move the camera to a position

Positionwith minimal footprint for deployment through small
openings.

8.3

Annotation mode

No. Button

Function1

Add a rectangle to the image. To edit the rectangle:

2

Rectangle

Ellipse3068-7-0001 Rev. f Version 1.1•

Tap, hold and drag the rectangle to move it.

•

Drag the moving-point-indicator to resize it.

•

Drag the rotation-point-indicator to rotate it.

•

Double tap the text to edit the color and the font.

Add an ellipse to the image. To edit the ellipse:•

Tap, hold and drag the ellipse to move it.

•

Drag the moving-point-indicator to resize it.

•

Drag the rotation-point-indicator to rotate it.

•

Double tap the text to edit the color and the font.

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No. Button

Function3

Add a contour to the image. To edit the contour:

Contour•Tap, hold and drag the contour to move it.

•

Drag the moving-point-indicator to move theedges of the contour.

4

Line

•

Add points to create an n-sided polygon.

•

Double tap the text to edit the color and the font.

Add a line to the image. To edit the line:•

Tap, hold and drag the line to move it.

•

Drag the moving-point-indicator to move theendpoints of the line.

•
5

Arrow

Double tap the text to edit the color and the font.

Add an arrow to the image. To edit the arrow:•

Tap, hold and drag the arrow to move it.

•

Drag the moving-point-indicator to move theendpoints of the arrow.

•
6

Textbox

Double tap the text to edit the color and the font.

Add a textbox to the image. To edit the textbox:•

Tap, hold and drag the textbox to move it.

•

Double tap the text to edit the color, backgroundcolor and the font.

7

DeleteDelete an annotation.
All annotations will show a cross nearby. Tap the cross
to delete the annotation.

8

Clear

Page 8-6

Delete all annotations at once.

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8.4

SizingNo. Button
1

Rectangle

Function•

Add a rectangle to the image.

•

Edit the rectangle as described in annotation
mode(see chapter 8.3).

→ Length, width and area of the rectangle will be
displayed.
2

Ellipse•Add an ellipse to the image.

•

Edit the ellipse as described in annotation mode(see chapter 8.3).

→ Length, width and area of the ellipse will be
displayed.
3

Contour•

Add a contour to the image.

•

Edit the contour as described in annotation
mode(see chapter 8.3).

→ Area of the contour will be displayed.
4

Line

•

Add a line to the image.

•

Edit the line as described in annotation mode(see chapter 8.3).

→ Length of the line will be displayed.
5

Arrow

•

Add an arrow to the image.

•

Edit the arrow as described in annotation mode(see chapter 8.3).

→ Length of the arrow will be displayed.

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No. Button
6

TextboxFunction•

Add a textbox to the image.

•

Edit the textbox as described in annotation mode(see chapter 8.3).

7Measuring tape

Toggle display of sizes on or off.

8

Units

Select unit from the dropdown menu.

9DeleteDelete a sizing annotation.
All sizing annotations will show a cross nearby. Tap the
cross to delete the sizing annotation.

10

Clear

-

Delete all sizing annotations at once.

Laser Lines may now be turned off – measurement is still possible

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8.5

Camera setup

Designation

Function

Set Pan Zero Angle
Reference

Add an offset to the pan or tilt value. This can be used

Set Tilt Zero Angle
Reference

be examined.

to give the camera a new zero point within the object to

Pan Angle Range

Toggle the pan or tilt angle range between [ 0 : 360° ] orTilt Angle Range[ -180 : 180° ]Maximum Pan/Tilt

Reduce the maximum pan and tilt speed to the desired

Speed

level.
With adaptive pan/tilt speed applied, the rotation

Adaptive Pan/Tilt

speed of the camera correlates with the current zoom

Speedfactor: the higher the zoom factor, the slower therotation speed.

Digital Zoom
Wide Dynamic Range

Defog

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Toggle on to add a digital zoom to the 30x optical zoom.
Toggle on to compensate for strong differences incontrast and brightness.
Toggle on to enhance contrast and saturation of theimage.

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Designation
Image Stabilization

White Balance

Picture Effect
Camera Calibration

Page 8-10

Function
Toggle on to use the built-in image stabilization of thecamera.
Select the white balance settings to correct colors incorrelation to the light source.
Select a picture effect to make certain defects more
visible.
Calibrate the camera.

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8.6

Settings

Designation

Function

Use Auto Filenaming

Toggle on to use automatic naming of the saved files.

Default Save location

Select a folder for the default location of the saved files.

Show Logo

Toggle on to show the logo in the lower left side of theimage. The logo will be implemented in screenshotsand videos.

Custom Logo

Toggle on to use a custom logo to be shown.

Select Custom Logo

Select a custom logo from the tablet.

HDMI Output

Select an additional display.

Language

Select a menu language. The system must be restarted
to apply the changes.

System Info

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Display additional information for camera debugging.

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Everest Ca-Zoom HD

8.7

About

Designation

Function

Third pary noticeShow Terms and Conditions.

Check for software

Connect the pendant to the internet to manually trigger

updatesa software update to the latest version.

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8.8

Differences using TZ1 camera

Figure 19. Differences in the TZ1 screen

No. Button

Function

1

Adjust the intensity of the spot lighting with the buttons

Spot“- / +”.
2

Flood

Adjust the intensity of the flood lighting with the buttons“- / +”.

3

Information bar

The information bar displays:•

the current tilt and zoom of the camera.

•

the intensity of the spot lighting.

•the intensity of the flood lighting.

•whether the camera picture is rotated or
mirrored.

•3068-7-0001 Rev. f Version 1.1

the current date and time.

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No. Button

Function

4

Activate two laser points. The two laser points have aLaser

fixed distance of 27,5 mm and are used as reference formeasurements.
Deactivate the laser points by tapping the button
again.

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9Measure and document

9.1

Sizing and making annotations

With the sizing function, features in the observation environment can be marked,
documented and sized.
Therefore the Everest Ca-Zoom HD System uses lasers with a fixed distance asreference.
•

PTZHD30 camera: two laser lines with a fixed distance of 22,0 mm.

•

TZ1 camera: two laser points with a fixed distance of 27,5 mm.

Figure 20. Capture laser lines

1. Switch on the laser using the "Laser" button (1).
Two laser lines appear in the screen.
2. Tap the "Sizing" button (2).
The annotation tools appear, and the laser lines are marked with yellow borders (3).
Check the system information whether the laser lines are detected correctly (4).
If the laser lines are detected correctly, the system will confirm automatically.
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To mark, size and document use the sizing tools as described in (8.4 Sizing)

Best Practices:
For Basic Use•

Only use sizing on surfaces perpendicular to the camera view.

•

Only use the sizing feature in “dark” environments without external lighting
sources (daylight or external lighting equipment).

•

Use the freeze / pause function before making any annotations, including
measurements. This will prevent the image to change while creating theannotations due to camera movements, accidental pan, tilt or zoom
commands or changes in illumination.

For Advanced Use•

Take note of the distance at which a sizing was taken. A simple text
annotation can be used to accomplish this.

•Take note of the serial number of the PTZHD30 camera used for any
inspection where measurements are taken. This will allow for error correctionin post-mission editing.

Expected Accuracy•

The TZ1 head laser dots are sufficiently parallel up to 3m away from the wall.

•

The PTZHD30 head laser lines are calibrated at a 1m working distance. For
shorter or longer distances the laser lines will slightly diverge over thecameras working distance of 0.1m to 6m. Without error correction, the worstcase sizing error on the PTZHD30 camera is 50% at 3m distance.

Error Correction:
If required, an operator can improve on the sizing accuracy by applying a camera
specific error correction.
A calibration data sheet can be obtained through Waygate Robotics Customer
Support if the serial number of the PTZHD30 camera head is provided.

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Figure 21. Laser alignment information from camera calibration sheet

Steps:
1.

Perform sizing and annotation as in basic use

2. Take note of the working distance (D) - Use text annotation to store it on theimage
3. Apply the correction formula to convert the distances in the image to true
values using the stored working distance D
a. Get the alignment values (You can obtain the camera specific values
through Waygate Robotics Customer Support after providing thecamera serial number)
Example from Figure 21: w_1m = 22 and w_6m=29
b. Get the working distance D
c. (Distance from camera lens to object in image)
Example: D = 2.8 m (if D is in feet, convert by D = D_feet⁄0.3048)
d. Convert any distances from the image to the true values at distance D

Example: Distance measured in image m_image=45 mm
m_true=50.15 mm
Result: With the camera head that has the calibration values given in Figure 21, thevalue of 45mm as annotated in the image at working distance of 2.8m should becorrected to 50.1 mm. (11 % error)

For convenience, a Microsoft Excel Worksheet can be obtained from the Waygate
Customer Support to perform the above correction calculations:3068-7-0001 Rev. f Version 1.1

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Figure 22. PTZH30 Sizing Correction Calculator

9.2

Take a screenshots

There are two ways to take a screenshot:a) Press the “capture image button” (10) on pendant (see chapter 2.2.3).
b) Tap “save image” (10) on the touchscreen of the pendant (see chapter
8.1).
The screenshot will be saved automatically to the internal memory. It can be foundin the directory which is set in the menu “Settings”.
For more details see chapter (8.6).

9.3

Record a video

There are two ways to record a video:a) Press the “video record button” (7) on pendant (see chapter 2.2.3).
b) Tap “video recording” (10) on the touchscreen of the pendant (seechapter 8.1).
The video will be saved automatically to the internal memory. It can be found in the
directory which is set in the menu “Settings”.
For more details see chapter (8.6).

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10Shutdown

Do not turn off the camera controller while the operating system is still running.
To shut down the system:
1.

Tap “close” (7) to exit the software application (see chapter 8.1).

2. Shut down Microsoft Windows.
3. Turn off camera controller (see chapter 2.2.5) with power button (2).

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11Packing

11.1

Disconnection / Disassembly
CAUTION
Attention to equipment handling (electrical shock or shortcircuits) and manipulation (dropping or tipping over).
Personnel can be injured, and equipment can be seriously
damaged.
Disconnect the power supply before disassembly.
Use safety gloves.
Ensure sufficient clearance in the working area and keep it
clean and tidy.
Manipulate and organize in stable and clean locations.

To disconnect / disassemble the Everest Ca-Zoom HD System:•

Place all components on a levelled and clean working space.

•

Disconnect the power supply.

•

Unplug all cables from the camera controller and all of the components.

•

Unmount the pole from the manhole bracket.

•

Unmount the camera from the pole.

•

Unmount the adapter from the PTZHD30 camera.

•

Fold the manhole bracket.

All components should be cleaned before packing: For details see chapter (4.2).
Pack all components except pole and manhole bracket in the Ca-Zoom HD system
case.

11.2

Storage

Store the packed Everest Ca-Zoom HD System in a clean and dry location.
Temperature range: 0 °C … +50 °C.

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12Maintenance

12.1

Safety instructions
DANGER
Risk of electric shock in case of damage to cables andequipment.
Do not open the sealed board panels of the Control Station, no
inside parts require maintenance.

DANGER
Risk of injury from nuclear radiation
Equipment cannot be returned for service once it has beenused in a nuclear facility due to contamination.

Refer to safety instructions in (1.3).
Work related to mechanical or electrical maintenance or repair requires special
knowledge and experience. Therefore, it must be performed by personnel who
can prove the required qualifications.
The electrical devices must not be opened for regular maintenance.
Please contact the technical support (see chapter 15) for any specific request.

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12.2 Maintenance work and functional test
NOTICE
Regular cleaning, care and maintenance within the intervals
described below will ensure efficient operational readiness.

All maintenance work must be performed by trained and authorized staff incompliance with the instruction manual, taking all safety instructions into
consideration.

12.2.1•

Inspections before each use
Cables: Visually inspect the cables for integrity (connector outlet andouter sheath).

•

Assemblies, screws and clamps: Make sure that the mounted parts andscrews are not loose or damaged.

12.2.2

Apply compressed air to the device
WARNING
Danger from bursting camera head.
Camera head explodes when over pressurized.
•

Wear protective goggles when repressurizing camera
head.

•

Only use supplier CO2 injector to pressurize camera
head. Do not pressurize directly from any other source.

•

Only use pressurization cartridges approved by supplier.

•

Do not puncture CO2 cartridge or heat above
49 °C/120 °F.

Compressed air or CO2 must be applied to the camera head for underwater use.
This protects the high-quality electronics in the event of leakage. The camera
head either indicates the loss of tightness by periodically switching off the lights
or by an alert on the control software (newer models).

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Figure 23. Accessories

1

Pushbutton

4

CO2 cartridge

2

Allen keys

5

Valve adapter

3

Pump with manometer

6

Cartridge housing

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Changing the CO2 cartridge
WARNING
Danger of icing.
If the cartridge is screwed in too slowly, CO2 gas can escape.
Never remove the cartridge with pressure inside
Danger of icing in this area.
•

Wear protective gloves and goggles.

•

Do not inhale.

•

Do not discharge CO2 injector towards face or body.

If it is necessary to change the CO2 cartridge, slowly loosen the cartridge housing
and check whether the CO2 cartridge has been completely emptied. When gas
flows out, tighten the cartridge housing again, otherwise there may be danger oficing in this area.
Use the pump until the CO2 cartridge is completely empty.

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Camera pressurization procedure:
1.

Unscrew the black cartridge housing (6), remove the emptied cartridge ifnecessary and insert a new CO2 cartridge into the housing.

2. Screw in the cartridge housing including the cartridge until a small
resistance is felt.
Tighten it in one go, without changing your grip, so that no gas escapes
unnecessarily.

Figure 24. Unscrew valve seal

3. Unscrew the valve seal screw (7).
Use the 2 mm Allen key that is supplied with the device.
4. Ensure that the O-ring (8) remains in the device.

Figure 25. Apply adapter

5. Screw the adapter (9) into the valve

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Everest Ca-Zoom HD

Figure 26. Pushbutton

6. Press the pushbutton into the pump housing.
At best, take the pump in both hands and grasp the cartridge housing with
one hand and press the pushbutton with the other palm of your hand.
The CO2 gas flows into the device.
7. The pressure must be constantly checked on the manometer, holding the
pushbutton for a few seconds at the desired pressure so that the desiredpressure also prevails in the camera.
It must not exceed the maximum pressure of the device.
The pushbutton is limited by a safety ring. This must not be removed ormanipulated.
Maximum achievable pressure (pushbutton pressed in until stop): less than 2.5
bar (36 psi).
When the filling process is finished, the push button is released. The pressure in
the pump is reduced. The pressure display decreases.
8. The valve adapter can now be removed.

Figure 27. Screw in valve seal

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Before retightening the valve sealing screw, make sure that the O-ring is clean
and lightly greased. The area around the O-ring must not be contaminated.
CAUTION
Danger of icing in this area.
If the cartridge is screwed in too slowly, CO2 gas canescape.

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13Troubleshooting

Problem

Cause

RemedyThe application cannot

One or more connectors

Check that thefind devices on theare not plugged correctly

connectors are correctly

network

latched.

A connector does not

A pin can be damaged

Try another cable, calllatch correctlyor the connector guiding

the Technical Support.

function is alteredPendant asks for a

Windows settings not

password

properly configured to
avoid password prompt.

Password: cazoom.user
Contact TechnicalSupport to disablepassword prompt.

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14

Disposal
DANGER
Risk of injury from nuclear radiation
Equipment cannot be returned for service once it has beenused in a nuclear facility due to contamination.

DANGER
Risk of injury by toxic vapors or chemicals
Equipment cannot be returned for service once used in acontaminated environment.

Disassembling
Follow the disassembling and cleaning instructions in (11.1) and (4.2).
Waste disposal
Knocked down components of the Everest Ca-Zoom HD System have to be supplied
for recycling:•

Scrap metal residues.

•

Plastic parts to be sent to recycling.

•

Assort remaining components according to material consistence.

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CAUTION

Incorrect or faulty disposal can damage environment!

Electronic waste, electronic components, lubricants andother auxiliaries are:−Subject to special waste treatment and may only bedisposed of by authorized specialist companies for
waste treatment!

−

Liable to treatment of special refuse and must only bedisposed of by authorized specialist companies!

Local authorities and waste disposal companies provide information on
environmentally friendly disposal.
NOTICEAll components of the Everest Ca-Zoom HD system can be
returned to us.
Please contact technical support (see chapter 15) for
more details.

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15

Technical Support

For technical support, contact the support service.
Mail to: remoteservice@bakerhughes.com
Phone: +1-866-243-2638
Customer Support Centers
USA
Waygate Technologies

China

LP 721 Visions Drive

Baker Hughes Sensing & Inspection Co., Ltd.

Skaneateles, NY 13152

No. 8 Xi hu Road, Wu jin high-tech zone

Tel: +1 832-325-4368

Changzhou, Jiang Su 213164

E-mail:China

waygate.usa@bakerhughes.com

Tel: +86 400 818 1099
E-mail:Europechina_inhouse_service@bakerhughes.com

Baker Hughes Digital Solutions GmbH
Robert Bosch Str. 3

UAE50354 Huerth Germany

Baker Hughes EHO LTD Waygate

Tel: +49 2233 601 111 Ext. 1

Technologies

E-mail:Mussafah Industrial Area, Sector : MW-4, Plot:

waygate.service.rvi@bakerhughes.com

13A1-A, Str 16th, Abu Dhabi - United ArabEmirates PO Box 47513

Asia/PacificTel: +971 24079331

Baker Hughes Solutions Pte. Ltd.

E-mail: adservice@bakerhughes.com

10 Lok Yang Way
Singapore 628631

BrazilTel: +65 621 3 5500

Baker Hughes Energy Technology do Brasil

E-mail: asia.servicervi@bakerhughes.com

LimitadaRod. Jorn. Francisco Aguirre(SP 101-Km 3,8)

Japan

Campinas - SP - Brasil CEP 13064-654

Baker Hughes Japan Co., Ltd.

Tel: +55 19 2104 6983

4-16-13 Tsukishima

E-mail: mcs.services@bakerhughes.com

Chuo-ku, Tokyo 104-0052, Japan
Tel: +81 3 6864-1737

India

E-mail: service.itsv_jp@bakerhughes.com

GE Oil & Gas India Pvt. Ltd,
Building No 430 A, Plot No 11 & 25,
Badhalwadi, MAWAL, Pune,
Maharashtra, 410507
Tel: 02114662277
E-mail: India.Service@bakerhughes.com

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Everest Ca-Zoom HD

Appendix A

Specifications

Dimensions

MotionLaser (class 1) & Lights

Camera features

Camera heads

PTZ HD30

TZ1 HD

Resolution

1920 x 1080

1920 x 1080

Image sensor size

2.38 MP4.08 MPZoom

30 x optical (12 x digital)

10 x optical

Focal length range

4.3 mm..129 mm

3.3 mm..33 mm

Field of view (in air)tele: 2.3°
wide end: 63.7°

tele: 6.7°
wide end: 59.2°

Min. focus distancetele: 1200 mm
wide end: 100 mm

tele: 800 mm
wide: 50 mm

Focus

auto and manual

auto and manual

Iris

auto

auto

Electronic shutter

auto

auto

Sensitivity

1.4 lx

0.5 lx2 pairs of lights

2 spot-lights, 2 floodlights

Lightseach LED: 745 lm
total 2980 lm

Parallel laser beams
λ (color)

total 988 lm

built-in laser lines
650 nm (red)Optical output power 0.4 mW

built-in laser dots
635 nm (red)2.8 mW

Distance btw. beams

22 mm (0.87 ‘’)

27.5 mm (1.08’)

Pancontinuous 360°

not available, tilt-only

Pan speedmax. 9° / sec

Tilt

338° (-169° to +169°)

227° (-104° to +123°)

Tilt speed

max. 8° / sec

22° / sec

Clutch protection

yes (pan and tilt)

yesPosition feedback

magnetic angle encoder magnetic angle
feedback
encoder feedback

Construction

anodized aluminum

anodized aluminum

Weight3.5 kg0.74 kg

Size L x W x H
mm (inches)

250 (9.85)x 117 (4.6)x 113(4.5)

125 (4.92) x 66 (2.6) x
72 (2.84)

Min. opening ⍉130 mm (5.11")98 mm (3.86")

Cable lengths
m (feet)10 (33’), 30 (98’), 70 (230’) 10 (33’), 30 (98’)

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Everest Ca-Zoom HD

PTZ HD30

TZ1 HD

Operating pressure

IP68, Waterproof to 50 m

IP65

Pressurization

max 2.5 bar internal

N/A

ent

Environm

Camera heads

Camera controller & Pendant
Weight• Camera controller

1.64 kg• Pendant

2.01 kg

Input rating to AC/48V DC power adapter,Power

100-240 VAC (47-63Hz), 150W

Processor

Intel Core i5-7300U

Memory8 GB DDR3L SDRAM

Disk Drive

256 GB SSD

Video storage capacity> 6 hours

Video output

HDMI output on Pendant

Monitor10.1 inch WUXGA (1920x1200)
10-point gloved multi touch

Screen brightness

800 nits

Hand-held cable

5m (16.4 ft)

Controls

Buttons and joysticks

Soft buttons

On touchscreen user interface

Everest Ca Zoom HD : general and specific environmental ratings• Altitude

up to 2000 m• Conditions of use

Indoor• Temperature (general)

0° C … 40°C (32°F … 104°F)• Temperature, (specific for PTZ HD30
camera head and cable)

0° C … 45°C (32°F … 113°F)• Pollution category

Pollution degree 2• Overvoltage category

Overvoltage category II• Humidity

up to 95%

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Everest Ca-Zoom HD

Appendix B

Regulatory Compliance

European Equipment Classification
Group 1, Class A
Themark on this product indicates it has been tested to and conforms withthe provisions noted within the 2014/30/EU Electromagnetic Compatibility Directive.
The Everest Ca-Zoom HD system is in conformance with the following standard:
EN61326-1.
Safety MarkThis device complies with the following standards:
UL 61010-1, IEC 61010-1, EN 61010-1 and CSA-C22.2 No. 61010-1.
FCC Compliance Statement:This device complies with part 15 of the FCC Rules. Operation is subject to thefollowing two conditions:1) This device may not cause harmful interference and2) This device must accept any interference received, including interference that
may cause undesired operation.
Note: This equipment has been tested and found to comply with the limits for aClass A digital device, pursuant to Part 15 of the FCC Rules. These limits aredesigned to provide reasonable protection against harmful interference when theequipment is operated in industrial environment. This equipment generates, uses,
and can radiate radio frequency energy, and if it is not installed and used inaccordance with the instruction manual, it may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause
harmful interference, in which case the user will be required to correct theinterference at his own expense.

Industry Canada Regulatory Statement:This device complies with Industry Canada license-exempt RSS standard(s).
Operation is subject to the following two conditions:1) This device may not cause interferences, and3068-7-0001 Rev. f Version 1.1

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Everest Ca-Zoom HD2) This device must accept any interferences, including interferences that may
cause undesired operation of the device.
Cet appareil est conforme avec Industrie Canada exempts de licence standard RSS(s). L‘utilisation de ce dispositif est autorisée seulement aux conditions suivantes:
1) il ne doit pas produire de brouillage et2) l’utilisateur du dispositif doit être prêt à accepter tout brouillage radioélectriquereçu, même si ce brouillage est susceptible de compromettre le fonctionnement dudispositif.

Complies with the Canadian ICES-001 Class A specifications.
Cet appareil numérique de la classe A est conforme à la norme NMB-001 du
Canada.
Canadian NoticeThis equipment does not exceed the Class A limits for radio noise emissions as
described in the Radio Interference Regulations of the Canadian Department ofCommunications.
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant leslimites applicables aux appareils numériques de la classe A prescrites dans leRèglement sur le brouillage radioélectrique édicté par le ministère desCommunications du Canada.

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Everest Ca-Zoom HD

South Korea Regulatory Statement이 기기는 업무용 환경에서 사용할This equipment is intended for use in목적으로 적합성평가를 받은 기기로서industrial environment and may가정용 환경에서 사용하는 경우전파간섭의 우려가 있습니다.

The mark

cause interference in a household
environment.

indicates that this product complies with all the applicablerequirements for South Korea in order to place it on the market.
Registration No.: R -R -WTz-CHD
Equipment name (Model): Everest Ca-Zoom HD (PTZ-SYS-HD30-TZ1-C)
Manufacturing date: refer to product label(s) as per following note.
Registrant: Waygate Technologies Robotics AG
Manufacturer/Country of Origin: Waygate Technologies Robotics AG / Switzerland

Note: the product S/N numbers have 2 different formats, as shown below.
Camera controller and pendant serial number:
S/N: XXXX-Y-ZZZZ-YYMM-NNNN.
YYMM provides the manufacturing year and month:-

Year: 20YY [YY=starting from 23],-Month: MM [MM=1 to 12].

PTZ HD30 camera:
S/N: 3032-1-0065-YYNNNNN.
YY provides the manufacturing year:-

Year: 20YY [YY=starting from 23].

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Everest Ca-Zoom HD

Legal Note
© 2023 Baker Hughes
This document may not be copied, redistributed or republished for any reason
whatsoever, without the written permission of Waygate Technologies Robotics.

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3068-7-0001 Rev. f Version 1.1