USB3 Vision & TOSHIBA TELI: New insight. Great benefits.

Copyright © 2016 TOSHIBA TELI CORPORATION, All rights reserved.

Introduction of

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2

Next Standard Interface for Machine vision
The Standard for the USB3.0 interface in the machine vision industry hosted by the AIA (Automation imaging Association)High
BandwidthHigh
Reliability

Low
SystemCost

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3

Next Standard Interface for Machine vision
The Standard for the USB3.0 interface in the machine vision industry hosted by the AIA (Automation imaging Association)High
BandwidthHigh
Reliability

Low
SystemCost

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4

High Bandwidth
USB3.0SensorResolution: Sony IMX174: 1920 x 1200 (2.3MP)

Max. frame rate
Data rate

SensorResolution

 High bandwidth in excess of 440 MB/s
USB3 Vision adopts suitable packet format for DMA and Burst Transfer.
 Taking advantage of high speed image sensor
 High bandwidth transfer by burst transfer

50 fps115 MB/s

Max. frame rate
Data rate

165 fps
380 MB/s: CMOSIS CMV4000: 2048 x 2048 (4.2MP)

Max. frame rate
Data rate

25 fps105 MB/s

Max. frame rate
Data rate

90 fps377 MB/s

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5

Next Standard Interface for Machine vision
The Standard for the USB3.0 interface in the machine vision industry hosted by the AIA (Automation imaging Association)High
BandwidthHigh
Reliability

Low
SystemCost

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6

Reliability & Stability
USB3.0

 Low CPU usage by DMA transmission
 Prevent dispersion of capturing time Structure of the USB3.0 offers reliable system.

 DMA Transmission
As USB3.0 cameras comply with USB3 vision output image data at DMA transmission(Direct Memory
Access), CPU usage is hugely reduced and achieve to conduct stability capturing.

 Reliability System
The structure of the USB3 vision Standard is significant advantages for embedded system in terms ofmanaging complete image transmission from host side software.
Library Vendor
Client

Proprietary

SDK orVisionLibrary

Proprietary

Host

Camera Vendor
DriverDeviceDeviceCopyright © 2016 TOSHIBA TELI CORPORATION, All rights reserved.

7

Next Standard Interface for Machine vision
The Standard for the USB3.0 interface in the machine vision industry hosted by the AIA (Automation imaging Association)High
BandwidthHigh
Reliability

Low
SystemCost

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8

Low System Cost
USB3.0 Peripheral accessoriesNo need power supply
Low cost accessories（Cable and FGB)
USB3.0 FGB embedded in standard PC

USB3.0GigE1394.bCamera Link

Frame Grabber

Low

Low

Medium

High

Cable

Low

MediumMediumHigh

Power Supply

No NeedMediumNo NeedHigh

CameraLow

Low

MediumHigh

4-port frame grabber

Low

Low

Low

High

Cost for 4 camera solution

Low

MediumMediumHigh

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9

Low System Cost
Adoption of USB3.0 configuration
Camera Link camera

USB3.0 camera Single camera Single camera

CameraCamera Card

Card

CameraLink
MediumConfiguration(4Gbps)1 camera
1 card2 cables Multi cameras

USB3.0(4Gbps)1 camera
1 card1 cableAn equivalent
performancecan be achievedby USB3 simple
configuration.

4 cameras
1 card4 cablesLower cost canbe achieved for
multi camerasconfiguration.

 Multi cameras

4 cameras
4 cards
8 cablesCopyright © 2016 TOSHIBA TELI CORPORATION, All rights reserved.

10Other Benefit of Easy-to-use plug and play interface
 Power and data over the same passive cable(more length with active cables) Uses GenICamTM generic programming interface

USB3 vision and GeniCam promise users stability and low latency for image transmission
and camera control

 Improved Robustness than USB2.0

Low bit error rate in Physical Layer
Enhanced retry mechanism in Link and Protocol Layer

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11

Market trend of

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12

Dramatic market change
Camera Link 4%

Camera Link 4%
CoaXPress 5%

Other 3%

Other 3%

CoaXPress 4%

GigE
30%

GigE
10 GigE
USB3

GigE
49%

CoaXPress
CL

39%

45%
2014 Oct

10 GigE
14%

Other2016 Jan

USB3 Vision will be most preferable interface according to asurvey conducted by VSD in 2016, January
Reference: Vision System Design Magazine Web Jan, 2016
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13

TELI’s Advanced Technologies

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14

Compact body

BU

SeriesWARRANTY

3

IMAGING REVOLUTIONYEARSLight Weight

LED Status IndicatorUSB3.0 Micro B

eCON Connector
Applying CCD and
CMOS Sensor

 GPIO 2 Output 1 Input

Screw lock
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15

Compact Body & Light Weight Toshiba Teli Original IP Core

27g

32g

CCD model

CMOS modelHigh level of hard logic integration is archived bydeveloping original IP core.
As the parts structures are reviewed by advanced FPGA
processing, the number of wafer board structures are reduced.

29

29(mm)

29

13(mm)

29(mm)

16(mm)

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16

Toshiba Teli Original H/W core
 FPGA+All-in–one USB Chip

General(All-in-one)

All-in-one

Register Setting
CPU

Mode Setting

Image
SensorData Bus

FPGA

DrivingTG

USB Communication

Data BusLINK IPS/W Processing

Data Bus
PHY

H/W Processing

 Generic USB IP

FPGARegister Setting
CPU

Down
SizingUSB Communication
Data Bus

Image
SensorData Bus

ALU
/MUX
Etc.

DrivingTG

Data BusPHY

LINK IP

 Toshiba Teli’s USB IP Core - All H/W ProcessingRegister Setting

High
Speed

Image
SensorData Bus
Driving

FPGA
ALU
/MUX
Etc.

TG

USB Communication
Data Bus

Data BusPHY

LINK IP

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17

High Speed Response
S/W Processing
Host request
sequence

Datan

Cameracommandcontrol

Ackn

H/W Processing
Host request
sequence

Read register

Cameracommandcontrol

Datan

FPGA+All-in–one USB Chip

Ack
n

n+1

n+1

223.0-546.0 us

n+1
n+1

n+2

Generic USB IP

n+3
n+3
n+4

n+3

314.0-324.0 us

n+2

n+2

n+2

Software Trigger(Write register)

40.8-44.6 us

n+4

n+3

46.9-71.0 us

FinishFaster
Process

Command Analysis：
・Event notification
・Register R/W・Image adjustment
・Software trigger
・etc.

10 times fastern+4

100 times faster

Finishn+4

Toshiba Teli’s USB IP Core

2.2-5.0 us

2.2-5.4 us

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18

No Delay Event Notification
BU series equipped with our high-speed hardware IP has achieved‘No-Delay Event Notification’ for effective machine control.
Frame Trigger Wait will be activated before approx.(Sensor Read Out End – Exposure Time)
Overlap Trigger Rejection

Overlap Trigger Reception

Trigger11Exposure

1

1

1

2

DoubleExposure

Sensor Read Out

Bus Transfer

1

Frame Trigger Wait : Start of waiting for Frame Start Trigger

2

Frame Trigger Error : Rejection of Frame Start Trigger

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19Benefit from our advanced technology
Benchmark test of response time with HALCON proved that our BU302M is xxx times
faster than major competitor’s camera.
It means that our advanced technology gives great benefit to customer systems.
BU302M

Company A

Company B
2048 x 1536
(ROI)

40

Width x Height2048 x 1536

2048 x 1536

35

PixelFormat

Mono8

Mono8

Mono8

30

Payload[byte]

3,145,728

3,145,728

3,145,728

ExposureTime[us]

8,000

8,000

8,000

Frame Rate[fps]

120

118.3

120

Image Transfer [ms]

25
20
15

SoftTrigger to Image
Leader [ms]10

Setup [ms]50Company A Company B(WinUSB)(WinUSB)

BU302M(WinUSB)

BU302M(GenTL)

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20

Real Time camera control
General IP core are not able to be realised real time processing
without a GPIO cable and an industrial IO card.

 Toshiba Teli Original IP Core
The real time handshake provides
attractive total cost as unnecessaryof a GPIO cable and an industrial IO
card.

Not
necessary
No GPIO Cable-GPIO Cable-Industrial
Digital IO

 General IP Core
General IP core are not able to berealised real time processing
without a GPIO cable and an
industrial IO card.

GPIO Cable

Industrial Digital IO

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21

Bulk Trigger
Using the Bulk trigger, one trigger will trigger multiple image acquisitions.
TriggerInternal Trigger

Exposure

Bus Transfer

Image
Image
01
01

Image
02

Image
03

Image
04

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22Sequential Shutter(ROI)
BU Series can capture images sequentially while applying registered settings.
(Gain, Exposure, ROI position, etc.) (CMOS model only).
Case study : Capture ROI with proper brightness to the subject.
Memory Bank
Frame 1・ Gain : 0dB
・ Exposure : 2ms
・ ROI Position.

Frame 2・ Gain : +6dB
・ Exposure : 2ms
・ ROI Position

Frame 3・ Gain : 0dB
・ Exposure : 1ms
・ ROI Position

Frame 4・ Gain : +3dB
・ Exposure : 2ms
・ ROI Position.

EXT_TRIG
Int.Trigger
Exposure
USB bus
Image
1

Image
2

Image
3

Image
4

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23

Previous methods
EXT_TRIG
Memory Bank

Frame 1・ Gain : 0dB
・ Exposure : 2ms
・ ROI Position.

Frame 2・ Gain : 0dB
・ Exposure : 2ms
・ ROI Position.

Frame 3・ Gain : 0dB
・ Exposure : 2ms
・ ROI Position.

Best effect forlead inspection

Best effect formarking inspection

Best effect for
Package surface
cosmetic inspection
Copyright © 2016 TOSHIBA TELI CORPORATION, All rights reserved.

24Sequential Shutter(ROI)
EXT_TRIG
Memory Bank

Frame 1・ Gain : 0dB
・ Exposure : 2ms
・ ROI Position.

Frame 2・ Gain : 0dB
・ Exposure : 2ms
・ ROI Position.

Frame 3・ Gain : 0dB
・ Exposure : 2ms
・ ROI Position.

Best effect forlead inspection

Best effect formarking inspection

Best effect for
Package surface
cosmetic inspection

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25

Bulk Trigger+Sequential Shutter
Sequential Shutter mode can combine Bulk trigger (CMOS model only).
Case study : multiple different programed exposures by one trigger input.
TriggerInternal Trigger

Short Exposure

Exposure

External
Processing

Bus Transfer

Image
01

Image 01+02

Image
02

Long Exposure

Long Exposure image

Short Exposure image

Wide dynamic range image

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26

CMOS Model Features
Sequential Shutter mode can combine Bulk trigger (CMOS model only).
Case study : multiple different programed exposures by one trigger input.
 Image buffer
Image data can be stored temporarily to internal buffer memory,and read them out in arbitrary timing. The image buffer size is
64MByte.

64MB
Image
Buffer

256MB
Image
Buffer

DU Series

 Defective Pixel Correction (On Board Correction)
The camera can correct defective pixels

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27

BERT(Bit Error Rate Test) Function
Camera generates Test Pattern and compares them with Received Loop Back Data. (CMOS model only)

Test Pattern

01001101110…

Loop
Back

Received Data

01001100110…

You can evaluate cable quality by our Camera before you install the cable into your system.
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28

USB3.0 System Solution
We have evaluated many kind of peripheral components such as USB3.0 card , USB HUB , a long cable.

USB3.0 Card

USB3.0 HUB

USB3.0 Metal Cable(-5m)

USB3.0 Optical Cable(10m-50m)

We propose best solution for your system.
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29

TELI’s Advanced Technologies

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30

Compact body

BG

SeriesWARRANTY

3

IMAGING REVOLUTIONYEARSLight Weight

GPIO 2 Output 1 Input
HIROSE Connector
For GPIO and PowersupplyApplied PoE
Applying CCD and
CMOS Sensor

Screw lock
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31

Toshiba Teli Original H/W core
New BG series adopts advanced hardware IP as well as our USB line up.
High level of hardware integration is archived by developing our original IP core.
Since our unique IP provides high-speed processing,
it would greatly contributes to customer’s application

 Generic GigE IP

FPGARegister SettingCPU

USB Communication
Data Bus

Image
SensorData Bus

ALU
/MUX
Etc.

DrivingTG

Data BusPHY

LINK IPS/W Processing
H/W Processing

 Toshiba Teli’s GigE IP Core - All H/W ProcessingRegister Setting

High
Speed

Image
SensorData Bus
Driving

FPGA
ALU
/MUX
Etc.

USB Communication
Data Bus

Data BusPHY

LINK IPTG

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32

Benefit from our advanced technology
Benchmark test of response time with VisionPro proved that our BG302MG is 3 times
faster than major competitor’s camera.
It means that our advanced technology gives great benefit to customer systems.

0.12

3 times
Faster0.1
Camera Throughput(sec)Test Condition
0.08

Tear Down

Exposure [ms]
0.04

items

Image Transfer [ms]

0.06

0.075

Setup [ms]setting

Resolution

1280(H) x 960(V)Pixel format

Mono, 8bits/pixels

Frame rate

20fps

Exposure duration

0.02

0.022

Packet size

8,000 bytes

0Competitor A

BG302LMG【Remark】
The reason that BG302’s video transfer time long depends
on difference of sensor.
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33

Toshiba Teli’s Camera Lineup

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34

USB3 Vision Camera Lineup

BU Series CCD Model

BU Series CMOS Model

DU Series

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35

USB3 Vision Camera Lineup
BU Series CCD Model
BU030

BU130

BU030CBU130CModel

BU030CF

BU031

BU080

BU130CF

Imager

CCD

CCD

CCD

CCD

Imager type

ICX424

ICX414

ICX204

ICX445

Pixel

0.3M

0.3M

0.8M

1.3M

640 × 480

640 × 480

1024 × 768

1280 × 960

Optical format

1/3 type

1/2 type

1/3 type

1/3 type

Pixel size

7.4um

9.9um

4.65um

3.75umAspect ratio

4:3

4:3

4:3

4:3

Frame rate

125fps125fps

40fps

30fps

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36

USB3 Vision Camera Lineup
BU Series CMOS Model 01
BU040MG

BU160MG

BU205M

BU238M

BU040MCG

BU160MCG

BU205MCBU238MC

Model

BU040MCF

BU132M

BU160MCF

BU205MCF

BU238MCF

Imager

GS-CMOSGS-CMOSGS-CMOSGS-CMOSGS-CMOS

Imager type

IMX287

EV76C560

IMX273

CMV2000

IMX174

Pixel

0.4M

1.3M

1.6M

2.2M

2.3M

720 x 540

1280 x 1024

1440 × 1080

2048 × 1088

1920 × 1200

Optical format

1/2.9 type

1/1.8 type1/2.9 type

2/3 type

1/1.2 type

Pixel size

6.9um

5.3um

3.45um

5.5um

5.86umAspect ratio

4:3

5:4

4:3

2:1

16:10

Frame rate

425fps61fps

226fps170fps165fpsComingSoon

ComingSoon

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37

USB3 Vision Camera Lineup
BU Series CMOS Model 02
BU302MG

BU406M

BU505MG

BU602M

BU1203M

BU302MCG

BU406MC

BU505MCG

BU602MCBU1203MC

Model

BU302MCF

BU406MCF

BU505MCF

BU602MCF

BU1203MCF

Imager

GS-CMOSGS-CMOSGS-CMOSRS-CMOSRS-CMOS

Imager type

IMX252

CMV4000

IMX250

IMX178

IMX226

Pixel

3.1M

4M

5M

6.2M

12M

2048 x 1536

2048 × 2048

2448 × 2048

3072 × 2048

4000 × 3000

Optical format

1/1.8 type1 type2/3 type

1/1.8 type

1/1.7 type

Pixel size

3.45um

5.5um

3.45um

2.4um

1.85umAspect ratio

4:3

1:1

6:5

3:2

4:3

Frame rate

120fps

90fps

75fps

60fps

30fps

ComingSoon

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38

USB3 Vision Camera Lineup
DU Series
DU806MG

DU1207MG

DU657M

DU806MCG

DU1207MCG

Model

DU657MCDU806MCF

DU1207MCF

Imager

GS-CMOSGS-CMOSGS-CMOS

Imager type

Original

IMX255

IMX253

Pixel

6.5M

8.8M

12M

2560 × 2560

4096 x 2160

4096 x 3000

Optical format

1.1 type

1 type1.1 Type

Pixel size

5.0um

3.45um

3.45umAspect ratio

1:1

17:9

4:3

Frame rate

55fps

40fps

30fps

ComingSoon

ComingSoon

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39

USB3 Vision Camera Lineup
Equipment of automatic tuning for optical axis. We provide high precision optical axis by 3D measurement system.

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40

GigE Vision Camera Lineup

BG Series CCD Model

BG Series CMOS Model

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41

GigE Vision Camera Lineup
BG Series CCD Model
BG030

BG130

BG202

BG030C

BG130CBG202CModel

BG030CF

BG031

BG080

BG130CF

BG202CF

Imager

CCD

CCD

CCD

CCD

CCD

Imager type

ICX424

ICX414

ICX204

ICX445

ICX274

Pixel

0.3M

0.3M

0.8M

1.3M

2M

640 x 480

640 x 480

1024 × 768

1280 × 960

1600 × 1200

Optical format

1/3 type

1/2 type

1/3 type

1/3 type

1/1.8 type

Pixel size

7.4um

9.9um

4.65um

3.75um4.4um

Aspect ratio

4:3

4:3

4:3

4:3

4:3

Frame rate

125fps125fps

40fps

30fps

20fps

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42

GigE Vision Camera Lineup
BG Series CMOS Model
BG205M-CS

BG238LMG

BG302LMG

BG505LMG

BG205MC-CS

BG238LMCG

BG302LMCG

BG505LMCG

Model

BG132M

BG205MCF-CS

BG238LMCF

BG302LMCF

BG505LMCF

Imager

GS-CMOSGS-CMOSGS-CMOSGS-CMOSGS-CMOS

Imager type

EV76C560

CMV2000

IMX249

IMX265

IMX264

Pixel

1.3M

2M

2.3M

3.1M

5M

1280 x 1024

2048 x 1088

1920 × 1200

2048 x 1536

2448 × 2048

Optical format

1/1.8 type

2/3 type

1/1.2 type

1/1.8 type

2/3 type

Pixel size

5.3um

5.5um

5.86um

3.45um

3.45umAspect ratio

5:4

2:1

16:10

4:3

6:5

Frame rate

61fps

50fps

30fps

35fps

22fps

Plan

Plan

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43

Application case 1
Market
Use

First camera

Customer’s
challenge

AOI, SPI

Choice of camera
Needs/ann.

Fruit sorting

Medical・soldering check・solder paste inspection

・Alignment

・scratch, shape, ripe
degree(color)・Image diagnosis

・Gig-E camera
・CL camera

・Gig-E camera

・Gig-E camera

・Analogue camera

・Cost down・reliability improvement

・Speed up
・Cost down
・Image quality improvement
・Color reproducibility

・Replace CCD camera withCMOS camera
・Higher sensitivity with lesslighting
・60fps recording

・FGB, cable cost down

・TELI original sensor
・Quick response

Point of adoption

Making panel

・Quick response(TELI original IP core)

・Quick response(TELI original IP core)

・Resolution
・Cost benefits
・Software support
・Most compact overall
dimensions in the industry

・System cost benefits
・High image quality
・High frame rate
・Most compact in the industry

・High sensitivity
・High S/N・High speed CMOS sensor

BU238MCF/BU406MC/BU602M
CF/DU657MC/DU1207MCF

BU1203MC

BU238MCF

BU238M

2,000 to 3,000 sets

1,000 to 1,500 sets

300 to 500 sets

100 sets(TELI original IP core)・High image quality
・Advantage of own equipmentwith new camera

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44

Application case 2
MarketAutomobile parts

Automobile manufacturer

・Appearance inspection

・Data logger (for evaluation, experiment)

First camera

・Gig-E camera

・Gig-E camera

Customer’s
challenge

・To improve inspection efficiency

・System cost down
・Down sizing

Point of adoption

・Shorter processing time and optimization by sequential shutter
function and bulk trigger function
・Lighting control free・High image quality

・Bus synchronism (No hardware trigger wiring needed)
・System cost benefits
・High resolution, high FPS・Compact size system for easier carrying

Choice of camera

BU238MCF

BU238MCF

4 cameras per 1 system x ** sets

(4 cameras, a set of data logger) per system x ** sets

Use

Needs/ann.

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45

Hall 1 Booth #E31
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