Tooling News No.542

High-efﬁciency and High-rigidity
Radius Milling Cutter

SEC-Wave Radius MillRSE Series
Rev. 2

Tough cutter for high-efﬁciency
machining of stainless steel andexotic alloy

JTA 2021-023
ECO PRODUCT日本機械工具工業会(JTA）環境調和製品

CVD Coated Carbide Grade

XCS2000 Now Available!

SEC-Wave Radius MillRSE Series

 Featuresz High-efﬁciency, high-rigidity radius cutter
Wide insert seat face design achieves high efﬁciency
machining of stainless steel etc.
Designed for superior durability
Ideal for roughing of aerospace components such asturbine bladesz Lineup of ground type and M class inserts
In addition to the 4-cornered ground type inserts,
economical 8-cornered M Class inserts are also available
z Uses new grades for exotic alloy machining
New XCS2000/ACS2500/ACS3000 grades achieve
stable and long tool life in machining exotic alloys,
such as titanium alloys and Ni-based heat-resistantalloys, as well as stainless steel
 High-rigidity clamp design

 Cutter body can be shared by optimizing the locating surface
designWide Insert Seat Face Design
4-cornered
RPHT mounted

8-cornered
RPMT/RDMT mountedLocating Surface

Locating Surface

4-cornered Ground type inserts or8-cornered M Class inserts can beused on the same cutter body Product Range
TypeShellCat. No.

ø25

ø32

ø40RSE 10000RSSS5RSE 12000RSSS

4Max. Diameter (mm)
ø42
ø50
ø52

45 62 3RSE 10000ESS

Number in DD shows the number of teeth

Inch

3 4Inch Bore

 Chipbreaker ShapeWork Material M Stainless Steel, S Exotic Alloy
Applications

General-purpose to roughing

Features

Standard

G TypeChipbreaker

CuttingEdge
Cross
Sectionø80

5688RSE 12000RSS InchShankø63615°2SEC-Wave Radius MillRSE Series Grade Features
CoatingThickness(μm)

Features

XCS2000

4

New coating combining wear and fracture
resistance realises superb long tool life inmedium to high speed machining of heat
resistant alloys and stainless steel.

ACS2500

3

Coating with excellent wear andadhesion resistance provides outstanding
performance especially in machining
titanium alloys

3High toughness carbide substrate and acoating with excellent chipping resistanceprovide outstanding stability in a wide
range of work materials such as heatresistant alloys, stainless steel, andtitanium alloys

Work Material

Grade

Stainless Steel

New CVD Coating Layer Features

Exotic Alloy

ACS3000

CVD
Pure Cubic Crystal AlTiN withHigh-Al Content
With proprietary structural control technology,
differently composed layers of AlTiN are
stacked at the nanometre level.
With a high-Al composition containing overAl0.5Ti0.5N 80% Al on average, it also maintains a cubic
Al0.9Ti0.1N crystalline structure to achieve excellent
thermal resistance and high hardness.
Vastly improved wear resistance.
10nm

Special Surface Treatment
Proprietary surface treatment introduces high compression
stress to the coating, suppressing the development of cracks.
Greatly improved fracture and thermal crack resistance.
Applicable Grade: XCS2000

 Grade Application Range

New PVD Coating Layer Features

Newly developed XCS2000/ACS2500/ACS3000 grades, ideal for machining
titanium alloys, heat-resistant alloys and stainless steel, are now available!

Stainless Steel

Exotic Alloy

Finishing to Light Cutting
Coated Carbide

Work Material

Medium Cutting

PVD

Rough to Heavy Cutting

CXCS2000

Ultra-ﬁne grained B additive

ACS2500

PACS3000

PThe letters “C” and “P” at the end of each grade indicate the coating type.

200nmC : CVD

Coating
Layer

P : PVD

Cross Section ofCutting Edge Coating
TEM Image· New AlTiBN coating, with anultra-ﬁne coating structure,achieves high strength andtoughness· Outstanding chipping resistanceand wear resistanceHigh Adhesion Strength
Signiﬁcantly improved coating
adhesion and more than 2x
conventional chipping resistance

Carbidesubstrate

Applicable Grades: ACS2500, ACS3000

 Cutting Performance

After cutting for 20 minutes

Over 1.5 Times

Flank Wear Width (mm)DoubleCompetitor's ProductCompetitor's Product

ACS2500

ACS3000

Conventional Tool

Competitor’s Product A

0.200.15

0.10

0.05    

DACS2500

DACS3000
Conventional
Tool
Competitor's
Product A

010MachineTool

2030Cutting Time (min)40Superb wear resistance for a tool life 1.5
times greater than that of conventional
tools and competitor’s products: Vertical Machining Centre BT40, Work Material: Ti-6Al-4V: RSE 12050RS05, Insert: RPHT1204M0EN-G

Cutting conditions : vc = 70m/min fz = 0.25mm/t ap = 2mm ae = 30mm Wet

Flank Wear Width (mm)After cutting for 7.9 minutes
Over 1.4 Times

0.4Competitor's Product More than Double

XCS2000

ACS3000

Conventional Tool

Competitor’s Product B

Competitor's Product ●

●

■0.3

●

0.20.1■●0Machine


■
●

●

■
●

●

●

■

■

●

●

●

●

●

●
●

5●
●

●

●

●

●

●

10Cutting Time (min)■XCS2000
ACS3000
Conventional Tool
Competitor's Product B

1520: Vertical Machining Centre BT40, Work Material: Inconel 718 (44HRC)

Tool: RSE 12050RS05, Insert: RPHT1204M0EN-G
Cutting conditions : vc = 40m/min fz = 0.3mm/t ap = 2mm ae = 30mm Wet

3Superb fracture resistance for a tool life
1.4 times greater than that of conventional
tools and competitor’s products

SEC-Wave Radius MillRSE 10000RS typeRakeAngle

RadialAxial

5mm-5°4°4-cornered

Stainless Steel

Exotic Alloy

1.4mm
8-cornered

DCFMS
DCB
KWW

LF

CBDP

KDP

Fig 1

D2
D1
DC
DCX

Dimensions (mm)Cat. No.

Stock

Metric Body (Shell Type)RSE 10040RS05
RSE 10050RS06

D
DMax. Dia.

Dia.

Boss

HeightHole Dia.

DCX
4050

DC
3040

DCSFMS
3340

LF
4040

DCB
1622KWW
8.4
10.4

Inserts are sold separately.

 Identiﬁcation CodeRSE 10 040 R S 05
SeriesInsert Size

Dia.

Feed Metric Number
Direction Bore of Teeth

 Parts
Flat Insert Screw

BFTX03584IP

Detachable Wrench
Handle GripBit

3.0 HPS1015

TRB15IP

Keyway Width Keyway Depth Mounting Depth

Anti-seizure
Cream

SUMI-P

Recommended Tightening Torque (N·m) D mark: Standard stocked item

4KDP
5.6
6.3

CBDP1820Bolt

Bolt

D11418

D2911

Number WeightFig(kg)of Teeth
50.16
160.271

SEC-Wave Radius MillRSE 10000RS type

Stainless Steel Insert

Exotic Alloy

Dimensions (mm)

RPHT10T3M0EN-G
RPMT10T3M0EN-G
RDMT10T3M0EN-G

ACS3000

ACS2500

Cat. No.

XCS2000

Grade Classiﬁcation
Coated Carbide
High-speed/Light Cutting
Medium Cutting
ProcessRoughing

D D D
D D D
D D D

Fig 1 4-cornered

Inscribed
CircleThickness

ICS
3.97
3.97
3.97

Fig 3 8-cornered

Fig
11°
IC

101010Fig 2 8-cornered

15°

11°

SICS

ICS

123 Recommended Cutting Conditions
ISOS

M

Work Material
Exotic Alloy

Stainless
SteelHardness

Chipbreaker

Cutting Speed vc (m/min)Feed Rate fz (mm/t)
Min. - Optimum - Max. Min. - Optimum - Max.

Grade

Heat-Resistant AlloyQ

G25 -35- 50

0.15 - 0.25 - 0.35

Ti Alloy

QG30 -60- 90

0.15 - 0.25 - 0.35

ACS2500/ACS3000

SUS430 and Others (Martensitic/Ferritic)

200HB

G

115 - 145 - 175

0.15 - 0.30 - 0.45

XCS2000/ACS2500/ACS3000

SUS403 and Others (Martensitic/Hardened)

240HB

G

105 - 130 - 155

0.15 - 0.30 - 0.45

XCS2000/ACS2500/ACS3000

SUS304, SUS316 (Austenitic)

180HB

G125 - 155 - 190

0.15 - 0.30 - 0.45

XCS2000/ACS2500/ACS3000

XCS2000/ACS2500/ACS3000

Note · The recommended cutting conditions may not be practical depending on the operating conditions (e.g. machine, work material shape, clamping system).

· For groove milling, calculate the feed rate at around 70% of the above values.
· The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors.

D mark: Standard stocked item D mark: Standard stocked item (new product/expanded item)

5

SEC-Wave Radius MillRSE 12000R (S) typeRakeAngle

Radial
Axial

6mm

-5°
4°

4-cornered

Stainless Steel

Exotic Alloy

1.7mm
8-cornered

DCFMS
DCB
KWW

LF

CBDPKDP

Fig 1

D2
D1
DC
DCX

Dimensions (mm)Cat. No.

Stock

InchMetric Body (Shell Type)RSE 12040RS04
RSE 12042RS04
RSE 12050RS05
RSE 12050RS06
RSE 12052RS05
RSE 12063RS06
RSE 12080RS08
RSE 12080R08

D
D
D
D
D
D
D
D

Max. Dia.

Dia.

Boss

HeightHole Dia.

DCX
404250505263* 80* 80

DC283038384051
6868

DCSFMS
33334141415055
55

LF
4040404040405050

DCB
1616222222222725.4

Keyway Width Keyway Depth Mounting Depth

KWW
8.4
8.4
10.4
10.4
10.4
10.4
12.4
12.4

KDP
5.6
5.6
6.3
6.3
6.3
6.3
77

CBDP18182020
20202222Bolt

Bolt

D1
13.5
1418
1818182020

D299111111111414Inserts are sold separately.
For mounting the ø80mm sized cutters marked with * to an arbor, use a JIS B1176 hexagonal socket bolt (M12 x 30 to 35mm).

 Identiﬁcation CodeRSE 12 050 R S 05
SeriesInsert Size

Dia.

Feed Metric NumberDirection Bore of Teeth PartsFlat Insert Screw

BFTX04095IP

Detachable Wrench
Handle GripBit

3.0 HPS1015

TRB15IP

Anti-seizure
CreamSUMI-P

Recommended Tightening Torque (N·m) D mark: Standard stocked item

6

Number WeightFig(kg)of Teeth
40.15
1
40.17
1
50.24
1
60.23
1
50.26
1
60.47
180.89180.901

SEC-Wave Radius MillRSE 12000R (S) type

Stainless Steel Insert

Exotic Alloy

Dimensions (mm)

RPHT1204M0EN-G
RPMT1204M0EN-G
RDMT1204M0EN-G

ACS3000

ACS2500

Cat. No.

XCS2000

Grade Classiﬁcation
Coated Carbide
High-speed/Light Cutting
Medium Cutting
ProcessRoughing

D D D
D D D
D D D

Fig 1 4-cornered

Inscribed
CircleThickness

ICS
4.76
4.76
4.76

Fig 3 8-corneredFig
11°
IC121212Fig 2 8-cornered

15°11°

SICS

ICS

123

 Recommended Cutting Conditions
ISOS

M

Work Material
Exotic Alloy

Stainless
SteelHardness

Chipbreaker

Cutting Speed vc (m/min)Feed Rate fz (mm/t)
Min. - Optimum - Max. Min. - Optimum - Max.

GradeHeat-Resistant Alloy

QG25 -35- 50

0.15 - 0.25 - 0.35

Ti Alloy

QG30 -60- 900.15 - 0.25 - 0.35

ACS2500/ACS3000

SUS430 and Others (Martensitic/Ferritic)

200HB

G115 - 145 - 175

0.15 - 0.30 - 0.45

XCS2000/ACS2500/ACS3000

SUS403 and Others (Martensitic/Hardened)

240HB

G105 - 130 - 155

0.15 - 0.30 - 0.45

XCS2000/ACS2500/ACS3000

SUS304, SUS316 (Austenitic)

180HB

G

125 - 155 - 190

0.15 - 0.30 - 0.45

XCS2000/ACS2500/ACS3000

XCS2000/ACS2500/ACS3000

Note · The recommended cutting conditions may not be practical depending on the operating conditions (e.g. machine, work material shape, clamping system).

· For groove milling, calculate the feed rate at around 70% of the above values.
· The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors.

D mark: Standard stocked item D mark: Standard stocked item (new product/expanded item)

7

SEC-Wave Radius MillRSE 10000E type
RakeAngle

Radial
Axial

5mm

0°
4°

Stainless Steel

Exotic Alloy

1.4mm

4-cornered

8-corneredDCX
DCDMM h7

DNFig 1

LHLF

Cat. No.

Stock Body (Shank Type)RSE 10025E02
RSE 10025E03
RSE 10032E03
RSE 10032E04

DDDDDimensions (mm)Max. Dia.

Dia.

ShankDiameter

HeadOverall Length

DCX
25253232

DC
15152222

DMM
25253232

DN
20.3
20.3
27.1
27.1

LH
50505050

LF
130130130130

Inserts are sold separately.

 Identiﬁcation CodeRSE 10 032 E 03
SeriesInsert Size

Dia.

Shank Number
Type of Teeth

 Parts
Flat Insert Screw

BFTX03584IP

WrenchAnti-seizure Cream

3.0 TRDR15IP

SUMI-P

Recommended Tightening Torque (N·m) D mark: Standard stocked item8Number ofTeeth
2334Weight(kg)
0.40
0.39
0.68
0.67

Fig
1111

SEC-Wave Radius MillRSE 10000E type

Stainless Steel Insert

Exotic Alloy

Dimensions (mm)

RPHT10T3M0EN-G
RPMT10T3M0EN-G
RDMT10T3M0EN-G

ACS3000

ACS2500

Cat. No.

XCS2000

Grade Classiﬁcation
Coated Carbide
High-speed/Light Cutting
Medium Cutting
ProcessRoughing

D D D
D D D
D D D

Fig 1 4-cornered

Inscribed
CircleThickness

ICS
3.97
3.97
3.97

Fig 3 8-cornered

Fig
11°
IC

101010Fig 2 8-cornered

15°

11°

SICSICS

123 Recommended Cutting Conditions
ISOS

M

Work Material
Exotic Alloy

StainlessSteelHardness

Chipbreaker

Cutting Speed vc (m/min)Feed Rate fz (mm/t)
Min. - Optimum - Max. Min. - Optimum - Max.

GradeHeat-Resistant Alloy

QG25 -35- 50

0.15 - 0.25 - 0.35

Ti Alloy

QG30 -60- 90

0.15 - 0.25 - 0.35

ACS2500/ACS3000

SUS430 and Others (Martensitic/Ferritic)

200HB

G

115 - 145 - 175

0.15 - 0.30 - 0.45

XCS2000/ACS2500/ACS3000

SUS403 and Others (Martensitic/Hardened)

240HBG105 - 130 - 155

0.15 - 0.30 - 0.45

XCS2000/ACS2500/ACS3000

SUS304, SUS316 (Austenitic)

180HBG

125 - 155 - 190

0.15 - 0.30 - 0.45

XCS2000/ACS2500/ACS3000

XCS2000/ACS2500/ACS3000

Note · The recommended cutting conditions may not be practical depending on the operating conditions (e.g. machine, work material shape, clamping system).

· For groove milling, calculate the feed rate at around 70% of the above values.
· The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, depth of cut and other factors.

D mark: Standard stocked item D mark: Standard stocked item (new product/expanded item)

9

10

11

Sumitomo Electric Cutting Tools Official Apps for iOS/AndroidCutting calculation AppGrade & chipbreaker comparison App< SAFETY NOTES >Very hot or lengthy chips may be discharged while themachine is in operation. Therefore, machine guards, safety
goggles or other protective covers must be used. Fire safety
precautions must also be considered.

Please handle with care as this product has sharp edges.
Improper cutting conditions or mis-handling of the tool may resultin breakages or projectiles. Therefore, please use the tool within its
recommended conditions.

When using non-water soluble cutting oil, precautions
against ﬁre must be taken and please ensure that a ﬁreextinguisher is placed near the machine.

Hardmetal Division
Global Marketing Department : 1-1-1, Koyakita, Itami, Hyogo 664-0016, Japan
https://www.sumitool.com/globalR(2022.8) II 2110 GR/AK