TM- G1500
for Tubular Pile 1200,1500mm
for Tubular Sheet Pile 1200,1500mm

www.giken.com

Construction Solutions Company
GIKEN LTD.

Global Network : Japan, USA, UK, Germany, Singapore, China, Australia

International Business Department
3948-1 Nunoshida, Kochi-shi, Kochi 781-5195, JapanFor more contact information, please visit:

Tel. : +81-(0)88-846-2980 Fax : +81-(0)88-826-5288

http://www.giken.com/en/contactus/groupcompanies

Email : international@giken.com“SILENT PILER” is a registered trademark or trademark of GIKEN LTD. in the United States and other countries.
© 2018 GIKEN LTD. All Rights Reserved.

Ver 1.0EN01 / 08 Nov 2018

3 Outstanding Environmentally-Friendly DesignTM

1 Gyropress Method (Rotary Jack-in Method)
The Gyropress Method is a "reaction based" rotary jack-in
method to install tubular piles with cutting bits with
self-walking functions.
The Gyropress Method enables tubular piles to beinstalled through existing structures or buried obstructions.
Therefore, by this method, construction costs and time
can be minimized simultaneously, due to the avoidance ofReaction Baseenabling removal works.

The Power Unit of the F501 is a newgeneration model and has environmentally-friendly specifications. It is
designed with strict concepts for clean
emissions with high combustion efficiency and GIKEN's original hydrauliccontrol technologies.

It clears allowable construction noiselevels in many industrialised countries.

Press-in Forcee.g. Noise Limit
in Urban Area

-6.4 dB(A)-9.2 dB(A)Flexible and Functional Formula- G1500

Ultra Low Noise Level-10.5 dB(A)Silent Piler F501-G1500

Low Emission Engine

Busy Office
Power Mode70(BS5228)

65
63.6 *

Standard Application ofBiodegradable Oil
The F501 uses bio-degradable Piler EcoOil and Piler Eco Grease. Hence, if
hydraulic oil or grease is spilled into soilor water, there will be no environmental
damage to the surrounding ecosystem.
In addition, the machines are painted
with TX-Free non-leaded paint *.
* Environmentally-friendly paint which does not containtoluene, xylene and lead based pigment.

Conversation Speech 55-65
Eco ModeSuper Eco Mode

60.8 *
59.5 dB(A)Gyration Force* Noise Level at 16m

dB(A):A-weighted Decibels

Gyropress
Force

4 Scientific Execution of Press-in Work & Advanced IT Functions

Reaction Force

Cutting Reinforced ConcreteCompleted Piles
The followings present cutting off performancethrough reinforced concrete(t = 80 cm, σck = 24 N/mm2, D16@250 x 3 layers).

Reaction Piles

Skin Friction(Outer and Inner)

GIKEN IT System

Press-in Monitoring and Data Logging System

GIKEN's engineers can monitor individual Silent Pilers, suchas operating condition, maintenance records and location.
Quick advice for any technical troubles is available promptly
and appropriate information can also be provided to prevent
troubles.

Press-in monitoring data can be used for quality control andinformation modelling of the foundation. Operators are able tokeep working while checking data such as press-in force,
auger torque, and working hours of press-in work, on a tabletor PC (both optional extras).

* The system is not available in the countries where authorisation for
usage cannot be acquired.

Pile Toe Resistance

GIKEN IT System

Total Support Center

GPS Satellite

2 Applicable to 1,200mm and 1,500mm O.D. Tubular Pile
The F501-G1500 can install tubular piles(φ1200mm and 1500mm O.D.) and tubular
sheet piles (φ1200mm and 1500mm O.D.)
by changing only the Chuck jaws and Clampjaws.
Spacing between Clamps of the F501-G1500
can be adjusted by hydraulic cylinders at an
optional distance.

*For Tubular Sheet Piles (Tubular Piles with external interlocks),
optional Chuck jaws are required.

Mechanical Support
Job SiteTechnical Support

AccumulatedInformation

Tablet / PC
Press-in Monitoring data
Machine Information
Operating ManualParts List
Borehole Data

Press-in Monitoring data

Dedicated
ServerLocation Information
Operating Information
Maintenance Information
Parts Replacement History

MaintenanceSupportDesignated Factory

User Office
Press-inMonitoring dataClientLubrication System

Dimensions & Specifications

2460SwivelSILENT PILER

F501-G1500

Applicable Piles

Tubular Pile φ1200,1500 mm
Tubular Sheet Pile φ1200,1500 mm*1

Max. Press-in ForceMax. Extraction Force
Chuck Rotation Torque7510(7000〜9500)

with Chuck Rotation*23200 kN

without Chuck Rotation

4000 kN

with Chuck Rotation*23600 kN

without Chuck Rotation

4500 kN

Water Pipe

Generator
Tap Water

Stroke1200 mmPress-in Speed

0.4 〜 2.5 m/min

Extraction Speed

1.0 〜 2.4 m/min

MAX. 5215

4310

Water Pump Discharge Rate

Max. 60 L/min

Water Pump Discharge Pressure

Max. 6 MPa

Outer Dimension(W x D x H)

1505 × 755 × 1230 mm

Water Tank Capacity

300 L

Mass(without water)

410 kgSubmergedPump*Water Supply by
Tap Water or Submerged Pump

1250 ~ 1825 mm

for 1500mm

1550 ~ 1825 mm

Radio ControlMovement

Self-Moving

Mass

AC200V, 50/60Hz, 24KVA or more

*The above specifications are subject to alteration without prior notice.

for 1200mm

Control System

OP114A

Input Voltage(3 phases)

2200 kN・m

Chuck Rotation Velocity 1.8 ~ 10.0 min-1

Applicable Pile Spacing

Lubrication System

Water Hosefor 1200mm

65450 kg

for 1500mm

68600 kg

Water Outlet(Inside the tubular pile)■ Silent Piler Model and Applicable PileTubular Pile （Diameter：mm）

Tubular Sheet Pile（Diameter：mm）

Silent Piler Model600*1 For Tubular Sheet Piles (Tubular Piles with external interlocks),
optional Chuck jaws are required.
*2 An external power source is required for Chuck rotation.
(200V-50/60Hz, 220V-60Hz, Min. 30KVA, 3 phases)

800

1000

1200

1500

2000

2500

600

800

1000

1200

1500

2000

690

F301-G1000
F401-G1200

Dismantled Gyro Piler in 3 Pieces

F501-G1500

Mast

GRV2540

Mast
2950

Chuck

Mass*321750 kg*3 Excluding Mast Stage

Auxiliary equipment
SaddleMass3035

4490

for 1500mm

22550 kg

for 1200mm

20050 kg

Saddle2050

ChuckRack3730

Mass(for Gyropress Mode)for 1500mm

24300 kg

for 1200mm

23650 kg

Mass(for Tubular Sheet Pile)for 1500mm

23850 kg

for 1200mm

23350 kg

Crane
CB3-6 Clamp
Max. Lifting Capacity : 10t
Crane
CB4-2 Clamp
Max. Lifting Capacity : 20t

PR2Pile Runner

UR5Unit Runner

Load Capacity : 5t(for Power Unit EU500)

MAX. 5085■ Performance Comparison of Gyro Piler Models
With greater torque and chuck rotation speed, F501-G1500 is capable of installing longer tubular piles at a faster rate.
Model

F301-G1000

F401-G1200

F501-G1500

EU500C3

Length4000mm〜5300mm

5735mm〜7955mm

7000mm〜9500mm

Power Mode

377 kW(513 ps)/1800 min-1

Height2815ｍｍ

3290ｍｍ

4310ｍｍEco Mode

335 kW(456 ps)/1600 min-1

Super Eco Mode

293 kW(399 ps)/1400 min-1

Width

1800mm

2070ｍｍ

2460mmMass

17150kｇ

33600kｇ68600kｇ

Max. Press-in Force (without Chuck Rotation)

700kN

2000kN

4000kNMax. Extraction Force (without Chuck Rotation)

850kN

2200kN4500kN

Chuck Rotation Torque

600kN・m

900kN・m

2200kN・m

Chuck Rotation Velocity

MAX10.0min-1

MAX11.0min-1

MAX10.0min-1

Power Unit
Power Unit
Diesel Engine725

2700

1975

Power Source

2300
2350

2855
4900

Rated OutputFuel Tank Capacity

850 L

Hydraulic Reservoir

Piler ECO Oil 660 L

Moving Speed

1.4 km/h

Mass10950 kg (with 30m Hose)Standard Accessories*Accessories vary depending on sales package.

● Water Hose Swivel
OP149 (for Tubular Pile)● Piler Stage
ST49

Tubular Pile

● Radio Control Shackle
（5t）
RH5A

● Tablet / PC

● Water Hose Swivel
OP150 (for Driving Attachment)

Optional Accessories*Accessories vary depending on sales package.

● Driving Attachment
AM171（φ1200mm）● Driving Attachment
AM172（φ1500mm）● Chuck Jaw for Tubular Sheet Pile
OP192（φ1200mm）● Chuck Jawｆor Tubular Sheet Pile
OP193（φ1500mm）● Piler Jet Reel
JR19 (with mounting bracket)

Driving Attachment● Pile Roller

Driving Attachment
Mass

AM171 (φ1200mm)

5250 kg

AM172 (φ1500mm)

6800 kg

Piler Jet Reel
パイルローラー
Pile Roller

JR191800 kg*4Mass

*4 Minus mounting bracket

Radio Controller

Chuck Jaw for Tubular Sheet Pile
Mass

OP192 (φ1200mm)

2640 kg*5

OP193 (φ1500mm)

3160 kg*5*5 : 4 Jaws (minus storage rack)● Hose Roller● Pile Laser
PL-3● Lubrication System
OP114A● Press-in Piling Total System (PPTS)
F501-G1500 monitors real-time press-in data during pile installation.
The data is automatically converted to SPT N values and recorded on a tablet PC, "G-Terminal".

Hose Roller

This can be used for "as-built information" and "quality assuarance" on each project.

Cable Hanger● Module Box(from the left, MB17, MB14 and MB15)● Spreader Beam
OP134（φ1200mm〜φ1500mm）

Spreader Beam

EQUIPPED WITH

Press-in Piling Total SystemTM- G1500
for Tubular Pile 1200,1500mm
for Tubular Sheet Pile 1200,1500mm

www.giken.com

Construction Solutions Company
GIKEN LTD.

Global Network : Japan, USA, UK, Germany, Singapore, China, Australia

International Business Department3948-1 Nunoshida, Kochi-shi, Kochi 781-5195, JapanFor more contact information, please visit:

Tel. : +81-(0)88-846-2980 Fax : +81-(0)88-826-5288

http://www.giken.com/en/contactus/groupcompanies

Email : international@giken.com“SILENT PILER” is a registered trademark or trademark of GIKEN LTD. in the United States and other countries.
© 2018 GIKEN LTD. All Rights Reserved.

Ver 1.0EN01 / 08 Nov 2018