Change is Collection of “Processes”
An Overview of Efforts to Bring EtherNet/IP
to the Process Industries
19th Annual Meeting of Members
and Conference General Session
October 11, 2018

Leads Adoption of Industrial Ethernet
25%

6%
2%

3%
3%

23%

8%
9%
21%

EtherNet/IP
PROFINET
Ethernet + TCP/IP
EtherCAT
Modbus TCP/IP
CC-Link IE
Ethernet POWERLINKSERCOS III
Other

New Connected Industrial Ethernet Nodes 2016

Announcement at SPS IPC Drives 2017:“In 2016, EtherNet/IP maintained its
position in the market for industrial
Ethernet accounting for 25% of all new
Ethernet nodes shipped. Adoption of
EtherNet/IP is expected to remain strong
as one of the technologies and standards
well positioned to benefit from the overall
growth in IP-connected devices.”
Susanne Cumberland, analyst“Industrial Communications Report 2016” © IHS Markit 2017.

Process Automation & Instrumentation
represents around 1% of installed base of industrial Ethernet.

Change is Coming

Thought Leadership30

Change is Coming
Ethernet is an Enabler for the Namur Open Architecture (NOA),Open Process Automation Forum (OPAF), and Industrie 4.0 andIIOT-related initiatives

Convergence of OT and IT
Thought Leadership

31Change is Coming

Advanced Physical Layer

for Industrial Ethernet

Research & Development

Convergence of OT and IT
Thought Leadership32

Change is Coming

Single Pair Ethernet PHY for theAutomotive & Industrial Sector

Currently at home in the CG Task Force of IEEE 802.3 Working Group

Innovation Driving COTS toNew Industrial Sectors
Research & Development
Convergence of OT and IT
Thought Leadership33

Change is Coming

Advanced PhysicalLayer for
Ethernet to the Field

Cross Industry/Consortia
Innovation
Driving COTS toCollaboration
New Industrial Sectors
Research & Development
Convergence of OT and IT
Thought Leadership34

Change is Coming

Use Cases
for Ethernet inIndustrial Applications
Advanced PhysicalLayer for
Ethernet to the Field

Cross Industry/Consortia
Innovation
Driving COTS toCollaboration
New Industrial Sectors
Research & Development
Convergence of OT and IT
Thought Leadership35

Ethernet is Coming
Ethernet-based
Communication System for
the Process Industry
Use Cases
for Ethernet inIndustrial Applications
Advanced Physical Layerfor
Ethernet to the Field

Cross Industry/Consortia
Innovation
Driving COTS toCollaboration
New Industrial Sectors
Research & Development
Convergence of OT and IT
Thought Leadership36

Change is Coming

Optimization of Technology &Cross
Industry/Consortia
Standards
for Use Cases
Innovation
Driving
COTS toCollaboration
New Industrial Sectors
Research & Development
Convergence of OT and IT
Thought Leadership37

Change is Coming
Enhancements to

The EtherNet/IP Specification
for NAMUR’s

MaintenanceRequiredFunctionCheck

NE107 Specificationfor

Out ofSpec

Field Device
Diagnostics

FailureOptimization of Technology &Cross
Industry/Consortia
Standards
for Use Cases
Innovation
Driving
COTS toCollaboration
New Industrial Sectors
Research & Development
Convergence of OT and IT
Thought Leadership38Change is Coming
Enhancements toThe EtherNet/IP Specification
for Integration ofFieldComm Group’s
Data Specificationfor HART
- today’s largest installedbase of field devices

Optimization of Technology &Cross
Industry/Consortia
Standards
for Use Cases
Innovation
Driving
COTS toCollaboration
New Industrial Sectors
Research & Development
Convergence of OT and IT
Thought Leadership39

Ethernet is Coming

Optimization of Technology &Standards for Use Cases
Cross Industry/Consortia
Collaboration
Innovation Driving COTS toNew Industrial Sectors

Research & Development
Convergence of OT and IT
Thought Leadership40

is Coming
Welcome ODVA’s Newest Principal MemberGeneral Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
All rights reserved.

www.odva.org

4141

System Suppliers on the Move in ODVAHoneywell Process Solutions
Brian Reynolds
Senior Director of Engineering Projects and Automation

42

Honeywell Overview

Reflects 2017 Full Year Results

General Session© 2018 ODVA, Inc.

Aligned to Key Global Macro Trends
2018 Industry Conference & 19th Annual Meeting
All rights reserved.

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43

Honeywell Process Solutions

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
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44Serving Process Industries

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
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45

Honeywell Connected Plant

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2018 Industry Conference & 19th Annual Meeting
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46

Honeywell Products that integrate ODVA Technology

Over 20 years of experience with ODVA technology and standards using CIP
General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
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47

Experion System with EtherNet/IP
Honeywell Advanced
Applications

Experion Station

Digital Video Manager

Uniformance PHDeServer

FDM

Remote Operations

Video as Process Sensor

Enterprise Historian

Web Server

Asset Management System

Improve operators,operations, and thebottom lineVideo Ethernet

Advanced Applications NetworkOrion Console
ASM Operator Effectiveness

Redundant Servers
Global Database, History

Direct (Opr.)
Station

Flex/ Engg.
StationSimulation Node
SIM C300

Fault Tolerant
Ethernet (FTE)Supervisory Control Network

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
All rights reserved.

ControlEdge
UOC

www.odva.org

EtherNet/IP

ControlEdge
PLC

EtherNet/IP

Series C

EIM

EtherNet/IP

C300

EtherNet/IP

Honeywell
One Wireless
Suite

ControlEdge
vUOC48

Importance of EtherNet/IP to HPS• The use of Ethernet based I/O networks for automation applications has been steadily
trending up over the past decade.
• Ethernet based I/O networks and smart I/O devices have become a common requirement
for most all Greenfield and Large Revamp projects.
• EtherNet/IP is a well defined, mature, and open industrial protocol that provides acomprehensive set of data messages and services. It is equally applicable to both factoryand process automation in both continuous and batch operations.

• EtherNet/IP is preferred by a large percentage of our customers. Our support for
EtherNet/IP enables the user to utilize their vendor of choice.
• EtherNet/IP supports Honeywell Connected Plant by providing a way to collect moremeaningful data from devices improving overall equipment effectiveness (OEE) and safety.
General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
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49

Importance of ODVA to HPS• Industry 4.0, IIoT, and the concept of Edge Analytics are driving the message that users can improve all
aspects of their process, people, and the bottom line, using valuable data resident in devices located closeto the process. ODVA helps Honeywell encapsulates these themes under our Connected Plant initiative.
• Interoperability allows the user to safely interconnect different (conformant) device types, from a multitudeof vendors, on the same EtherNet/IP network. ODVA and EtherNet/IP ensures that all data is accessible
and all devices interoperate in a safe and predictable manner.
• ODVA ensures device Interoperability through……
– Strong specifications and well defined device behaviors– Mandatory and comprehensive conformance testing– EDS technology• ODVA and Interoperability enables Honeywell to provide solutions that unlock all of the value provided byEtherNet/IP. ODVA also ensures that EtherNet/IP will grow as the technology grows.
General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
All rights reserved.

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50

Under the Looking Glass
E.I. DuPont de Nemours and Company
Dave Bell
Senior Control Systems Engineer

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
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51

Topics
About DuPont
DuPont and Honeywell
About the Application
Lessons Learned
View to the Future

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
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52

About DuPont
Founded in 1802 by Éleuthère Irénée
duPontOriginally a gunpowder manufacturer
Invented nylon, Dacron®, Orlon®,
Teflon®, Freon®, Kapton®, Mylar®,
Corian®, Tyvek®, Nomex®, Kevlar®
among many others
60,000 employees in 90 countries

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
All rights reserved.

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53About DuPont
DuPont merged with Dow Chemicalin 2014
Created three segments, in
preparation for split into three
separate companies (2019)– Agriculture (Corteva)– Materials Science (Dow)– Specialty Products (DuPont)

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
All rights reserved.

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54About DuPont

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
All rights reserved.

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55

About DuPont

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
All rights reserved.

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56About DuPont
Spruance Works Facility– Located just outside Richmond,Virginia– Opened in 1929 to produce Rayon– Headquarters for Safety &Construction business– Largest site in DuPont withapproximately 2500 employees

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
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57

DuPont – Honeywell Alliance
DuPont has developed a list of approved suppliers– DCS – Honeywell and Siemens– PLC – Rockwell and Siemens

DuPont holds a seat on several Honeywell committees– Experion PKS Customer Advisory Board– User Input Subcommittee– User Group Steering Committee– Quality Control System Forum– Abnormal Situation Management Consortium

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
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58About the Application
Started Small!
– Needed to interface to existing Honeywell Experion® PKS distributedcontrol system (DCS)••••

In same building as existing operations
Concerns about “protection to operations” and personnel exposure.
Needed a way to keep electricians in immediate area of new equipment
Consequence of failure of new technologies was low because test facility.

– Success (or not) would dictate feasibility of commercial
implementation in the future

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
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About the ApplicationExperience with Various Networks– In general, DuPont has been slow to implement process control via
networked devices, preferring old-school method of “home-run”
cables back to controllers and I/O located centralized Instrument
Control Rooms.
• Safety and reliability are of highest priority because of engrained history, andhazardous chemicals and processes.
• Many facilities are over 30 years old, and networking use was not ascommon.
• Risk of production loss if new technology fails to perform.
• Important to keep controller to controlled device connection simple & short.

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
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About the Application
Experience with Various Networks•••General Session© 2018 ODVA, Inc.

Profibus used primarily for single device communication– Isolated cases where Profibus was only network option available
from the vendors– Complex setup and configuration– Difficult to add or modify networked components, including
temporary communication loss when downloading
ControlNet used primarily for Rockwell PLC and Drive communications– 5000’ between devices– Robust and easy to implement within Rockwell PLCs
– Complex interface into Honeywell control system, requiring PLC
code modifications, packing data into custom arrays for dataexchange
DeviceNet used sporadically– Robust “sensor” network– Complex interface into Honeywell control system, using dataexchange blocks and specific network configuration, withcommunication loss when adding devices2018 Industry Conference & 19th Annual Meeting
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61About the Application
Approximately 200’ from DCS toproject area.
Multiple active operations.
Varying ceiling / roof heights.
No existing cable tray.

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
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62About the Application
Implemented both EtherNet/IPand Profibus– Newly released EIM unproven– Hands-on experience with Profibus

Honeywell interface modules
designed to connect close tocontroller
Redundancy options available but
not implemented

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
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63About the Application
New equipment being installed consisted of:– Vendor skid with Rockwell CompactLogix PLC– Pumps, blowers, other motors, some constant speed, some variable speed– Temperature, Pressure, Flow instrumentation

Experion compatible remote solutions limited to Profibus and DeviceNet.
– Turck ExCom IO via Profibus (strong reputation, unused in DuPont)– Experion Universal Process Cabinet (expensive, fiber optic interconnection)– DeviceNet for VSD and motor starter interface (vendor reluctance, complex)– Experion Ethernet Interface Module (EIM) being introduced, but untested.

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
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About the Application
Turck ExCom– Worked as designed and intended– Profibus interface a bit of a challenge to implement andmodify• Once configured, smooth integration into Experion® controlmodules• Changing configuration (adding or changing module types)
proved difficult and resulted in temporary communication loss

– EtherNet/IP interface not available from Turck– EtherNet/IP interface to Honeywell not commerciallyavailable

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
All rights reserved.

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65About the Application
Honeywell Experion® Ethernet Interface Module– EtherNet/IP based communication• Module resides in same cabinet as controller– Developed backup plan of hardwired connections• Honeywell identified a defect and temporarily haltedproduction– Seamless integration into Experion control modules••••

Rockwell PowerFlex 753 Variable Speed Drive
Rockwell PowerFlex 525 Variable Speed Drive
Rockwell E300 Electronic Overload Relay
Rockwell CompactLogix PLC

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
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66About the Application
On Time!
– Use of EIM reduced labor hours 80% for motor, drive, & PLC interfaces

On Budget!
– Use of EIM reduced wiring cost 50% for motor, drive, & PLC interfaces

Eleven Months and Counting!

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
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67Lessons Learned
The key strength of EtherNet/IP is in its ability to pull multiple pieces ofdata from a given device, avoiding multiple cable pulls and I/O
consumption, and giving a more complete picture of the status andoperation of the device.

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
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68Lessons Learned
Experience with Products from ODVA Members– Honeywell Experion® Ethernet Interface Module has performed well.
••••

Intuitive and straightforward setup and configuration.
EtherNet/IP based devices integrated to date have gone smoothly.
Anxious for Honeywell to add to supported EtherNet/IP devices.
Strongly recommend for future projects.

– Turck ExCom has performed well, but due to complex Profibus setup
will not be recommended for future projects.
• Turck has developed an EtherNet/IP interface, which will be evaluated in2019.

General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual MeetingAll rights reserved.

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69Lessons Learned
Experience with Products from ODVA Members– Endress+Hauser Promass flowmeter• Smooth integration into Rockwell PLC – Detailed EDS file!

– Acrison SBC-2000 Feeder• Smooth integration into Rockwell PLC – Detailed EDS file!

– Red Lion N-Tron, Rockwell Stratix, Cisco Catalyst, and Phoenix
Contact Ethernet switches have all performed well and will continue tobe used.
– Advantech Adam Serial Modbus IO modules successfully evaluated inseparate small scale test. Will evaluate EtherNet/IP in 2019.
– Rice Lake Weighing Systems EtherNet/IP based scales successfully
used in commercial facility for years
General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
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70View to the Future– Plans to evaluate EtherNet/IP devices and applicability••••

Honeywell ControlEdge Unit Operations Controller
Rockwell Automation ArmorPoint and ArmorBlock IO modules
Other EtherNet/IP based devices (IIOT)
Device Level Ring topology– EtherNet/IP devices that do not come with full and complete EDS
files will not be evaluated!
– Currently in design phase of $130M capital project••••

General Session© 2018 ODVA, Inc.

Squeezed into existing manufacturing facility
Multiple interconnected unit operations islands
Remote, distributed IO required to reduce current operations risk
Installation and configuration are both time constrained

2018 Industry Conference & 19th Annual Meeting
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71View to the Future

Capabilities and ease of implementation make it
the network of choice for future projects.
Dave Bell, E. I. DuPont de Nemours and Company
General Session© 2018 ODVA, Inc.

2018 Industry Conference & 19th Annual Meeting
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THANK YOU