Update on the ODVA Energy Initiative

Marketing Trackwww.odva.org

AgendaThe case for ODVA energy actions
What ODVA is doing about it
What you can do
Where do we go from here?

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
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The Case for ODVA Energy Actions

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2014 Industry Conference & 16th Annual Meeting
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2014 Industry Conference & 16th Annual Meeting
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Manufacturing Energy Usage

A little dated, but makes the point.

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2014 Industry Conference & 16th Annual Meeting
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Energy Flows in Manufacturing

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2014 Industry Conference & 16th Annual Meeting
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Some more statistics

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2014 Industry Conference & 16th Annual Meeting
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What ODVA is doing about itMarketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
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ODVA Energy SIG Objectives
Develop CIP specification enhancements tointegrate energy utilization and management
technologies
Specification enhancement phases:
1. Standard energy reporting tools and methods
2. (a) Commanding equipment to conservation states(b) Controlling peak demand
3. Standardized interface to the Smart Grid
Phase 1 was published in November, 2011
Included in CIP Networks Library, Volume 1, Edition 3.11

Phase 2a was published in November, 2012
Included in CIP Networks Library, Volume 1, Edition 3.13

Presently working on phase 2b, energy managementMarketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
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Base Energy Object
Energy Supervisor
Reports energy
and/or power
Standardized
reporting units(kWh/kW)

Base Energyobject(0 .. 1)

Electrical energyobject• 1 kWh = 3600 JoulesCapabilities
Accuracy
Paths

AssociatedBase Energy
Object Path
Non-electricalenergy object• To Subordinate Object• To Aggregated Objects
Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
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Electrical Energy Object
Subordinate to Base Energy Object
Associated Base Energy Object Path EPATH
Standardized reporting of electrical attributes• Energy, Power, Voltage, Current, Power Factor, etc.
Attribute
ID

Need inImplementation

AccessRule

Name

Description of Attribute

1

Optional

Get

Real Energy Consumed Odometer

The total real energy consumed.

2

Optional

Get

Real Energy Generated Odometer

The total real energy generated.

3

Conditional

Get

Real Energy Net Odometer

The running total of Real Energy Consumed minus
Real Energy Generated

4

Optional

Get

Reactive Energy Consumed Odometer

The total reactive power consumed.

5

Optional

Get

Reactive Energy Generated Odometer

The total reactive power generated.

6

Optional

Get

Reactive Energy Net Odometer

The running total of Reactive Energy Consumed minus
Reactive Energy Generated

7

Optional

Get

Apparent Energy Odometer

The total apparent energy consumed.

8

Optional

Get

Kiloampere-Hours Odometer

Accumulated current hours.

9

Optional

Get

Line Frequency

Hz
0.0…999.9x1021

10

OptionalGet

L1 Current

Amps (A)0.0...999.9x1021

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2014 Industry Conference & 16th Annual Meeting
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Non-Electrical Energy Object
Inclusive of all energy related resources

Not only electricity!
Native reporting units• Natural Gas in Therms, Chilled Water in Mbtu, etc.
• Units from ENGUNIT data type (Appendix D)• Or text stringStandardized reporting units• Conversion factor to kWh• Permits aggregation of diverse energy resources• Multiplier/divisor unit conversion factors

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
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Energy Capabilities Examples
Energy measured

Energy derived

Powermonitor

Line ordepartment

Overload relay

Motor amps
(measured)
Voltage(assumed)

EnergySource

Energy proxy

Controller orTranslator

Generic device

Energy aggregatedSoftwareapplication

Parent/child relationshipSpecified using EPATHs

Energy fixedMarketing Track© 2014 ODVA, Inc.

Power supply300W
2014 Industry Conference & 16th Annual Meeting
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Show me!

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2014 Industry Conference & 16th Annual Meeting
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Demo goals
Simple demo
Combine products from different vendors
Display data read from their CIP energy
objects:
Base Energy Object
Electrical Energy Object

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
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Demo Architecture
RockwellAutomation
HMIMolex
CIP Energy Tool*

RockwellAutomation
Controller

RockwellAutomation
Power Monitor*

Cisco Switch

Schneider Electric
MCEDE*

RockwellAutomation
Overload Relay*

Schneider ElectricPower Monitor* Native CIP Energy Objects Implemented
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2014 Industry Conference & 16th Annual Meeting

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Demo Data Flow
Rockwell
HMIMolex
CIP Energy
Tool

Rockwell
PLC

RockwellPMMarketing Track© 2014 ODVA, Inc.

CIP Energy
PLC Tags
MODBUS Registers

Schneider
MCEDE

RockwellOL2014 Industry Conference & 16th Annual Meeting
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SchneiderPMpage 17www.odva.org

Power Management

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Power Management
Energy saving opportunities when equipment is idleBreaks
Lunch
Shift change
Setup changeManagement activities to save energy include:Pause (low power consumption) state
Sleep state

The specification defines:Power Management Object
Ethernet specific sleep mechanism

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Timing Relationships
Power Management object includes several
time elementsRequested Pause or Sleep
ResumeWake from Sleep
Minimum Pause or Sleep Time
Requested Pause or Sleep Time
Resume Time
Wake from Sleep TimeTime to achieve low power level

Minimum Pause or Sleep Time
Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
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Energy Management

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2014 Industry Conference & 16th Annual Meeting
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Energy Management
Energy saving opportunities when equipment is running
Device can contain one or more Energy Management
Object instances
Uses curtailment levels to manage energy usage

Estimated savings (% of normal load)
Capabilities and status
Description
Associated vendor-specific data for transition

Reduced production

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
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What you can doMarketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
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Vendor engagement
Assess how your products can participate in theenergy dialog• Does your product consume energy and talk CIP? DUH!
• Does your product control an energy load?
• Can your product measure, derive, or know its energyload?
• Can your product display, report, or otherwise visualize
energy data?
• What DOES your product know about energy in asystem?

Plan to add CIP Energy™ to your products!
Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
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User engagementIs your organization ready to optimize its energyusage?
• Do you have an energy management plan?

Are your systems capable of:• Collecting energy data?
• Making sense of energy’s impact on products and viceversa?
• Making decisions that automatically reduce energy whenit’s not needed?

Are your suppliers energy-enabling their devices?
Help us build out the CIP Energy ecosystem!

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
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Where do we go from here?

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
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Principal Member Update
Schneider Electric – Martyn Jones
Cisco Systems – Dave Cronberger
Rockwell Automation

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2014 Industry Conference & 16th Annual Meeting
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Optimization of Energy Usagein Schneider Electric’s
PlantStruxure & MachineStruxurearchitectures
Peter Hogg & Martyn JonesODVA Annual Meeting & Technical Conference
Phoenix, AZ 12 March 2014

The Market●Standard Interfaces●We know exactly what data is available from each of thedevices and in what form

●Market Drivers• Dec 2015 (EU Deadline: installed EnMS or system audits)
The obligation for large enterprises to carry out an energy audit at least every four years, with a firstenergy audit at the latest by 5 December 2015. Incentives for SMEs to undergo energy audits to help
them identify the potential for reduced energy consumption.

• Customers need to be delivering energy data for analysis
now to be linked to these EM projects

Schneider Electric - Division - Name – Date

2

Our Response
1. Bring ODVA data
compliance toexisting data

2. Embed ODVA
energy compliance innew equipment●Bring ODVA data
compliance means we canstart to work with customers
now and have them ready fora more standard future●New Equipment has ODVAEnergy embedded retaining
the advantages on migration
but simplifying the solution.

●Making customers value
ODVA compliance will add it
to standards and drive
prescription
Schneider Electric - Division - Name – Date

●New and Old work
seamlessly together so all
customers gain benefit

3

ODVA Data Compliance●Energy Management●Library•

Electrical Objects••••

Liquid FlowMeters
Voltage/Current
Virtual Devices

Energy rate(power) in kW
Energy rate inlocal units

Non-Electrical•••••

Thermal (Liquid)
Pressure (Air)
Fuel (Gas)
Boiler (Steam)Process Levels•Temperature
Input and Output

Total Energy
Consumed
Total Energy inlast period

Aggregation

Schneider Electric - Division - Name – Date

4

ODVA Energy For Action●Energy Alarms•Process Energy Block•••

Normalises energy collection
and within the context ofproduction.
Allows you to see issues withprocesses consuming too
much energy (even duringidle time)
Makes your energy
measurement valuable forprocess action

Schneider Electric - Division - Name – Date

Drive(Elec)Compressor
Pump
Effectiveness

AirComp
Production
Cycle

Process
EnergyAir
Leakage
Detection5

Acquiring energy data from legacy
systems●Many MODBUS devices exist that measure powerand energy●No consistent data representation●Across manufacturers●Within manufacturers●Need custom software interfaces●Popularity of MODBUS will result in continued
similar product offers

Schneider Electric - Division - Name – Date

6

MODBUS to CIP Energy Data Extractor(MCEDE)●Collects energy data from
MODBUS devices and puts it
into CIP Energy objects●MODBUS port(s)● Serial● Ethernet●CIP port(s)● EtherNet/IP● DeviceNet● Etc.

●Implementation Platform(s)● PC● DedicatedSchneider Electric - Division - Name – Date

7

Basic MCEDE Functions●A set of MODBUS energy device descriptions●A set of data type conversion functions●A configuration function●A method to add/delete MODBUS energy devicedescriptions●A scan function to periodically read MODBUS data
●A discovery function to search for MODBUS devices(optional)●A MODBUS driver●A CIP driver●An energy object service handler
Schneider Electric - Division - Name – Date8

New Offers with CIP Energy Objects
built in
●Altivar Process•

Energy Objects•

Managed by our Ethernet/IPinterface•••

All Mandatory interfaces
Partial Optional interfaces

CIP Base Energy Object••

Class Code 4Eh

CIP Electrical Energy Object•Class Code 4Fh

Schneider Electric - Division - Name – Date9

Make the most ofyour energy™

schneider-electric.com

Optimization of Energy Usage:
Energy-Aware Devices

Clifford J. Whitehead
PUBLIC INFORMATION

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

Energy-Aware Devices
Leveraging Investment

PUBLIC INFORMATION

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

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2014 Industry Conference & 16th Annual Meeting
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Phase 3 – Transacting Energy
Development of a standardized interface

ODVA does not anticipate direct connection ofdevices to the Smart Grid
Collaborating with other SDOs
• ASHRAE/NEMA Facility Smart Grid Information Model

Marketing Track© 2014 ODVA, Inc.

2014 Industry Conference & 16th Annual Meeting
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For more information
To learn more about ODVA’s energy
initiative, visit www.odva.org and click
on Optimization of Energy Usage
To get involved in the ODVA Energy
activities, contact ODVA at:
Name: Adrienne Meyer
Phone: +1.734.975.8840 x2224
E-mail: ameyer@odva.org

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2014 Industry Conference & 16th Annual Meeting
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