The print –out is not subject to the modification service.

Intendet for internal and external use.
Preceding edition: 11.11.1993

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ENDocument-No.

Disassembly and pressure discharge of
STABILUS products prior to disposal

STAB-Spec. 10009375
Page

0 von 33

Ident. Dok.: SN 03.10-00/13

Handwritten changes not permitted
Revision no.
Name / Date

Revision:

Revision specification:

600591
Kannewurf
07.12.2012

new: pt. 2.14, other POWERISE

Revision no.
Name / Date

Revision specification:

618856
Kannewurf
10.12.2014

Revision pt. 1 and pt. 2.3
Model: MULTI-STOP deleted

Revision no.
Name / Date

Revision specification:

13
Revision:

14
Revision:

622261
Kannewurf
08.06.2015

Only English version - Point 1, Heading, new:General information disposal of STABILUS-PRODUCTS
Old:
General information on venting STABILUS-PRODUCTS

Revision no.
Name / Date

Revision specification:

Revision:

690330Donat
04.08.2020

new: pt. 2.15, rotary damper

Revision no.
Name / Date

Revision specification:

16
Revision:

693362
Dederichs
18.02.2021

Revised: 2.13. POWERISE spindle drive with compression
spring
Newly inserted: 2.14. POWERISE spindle drive withtension spring and 2.15. POWERISE spindle drive Paradox
Numbering of the following chapters adapted

Revision no.
Name / Date

Revision specification:

new: point 2.18, Model: Gas damper

Revision no.
Name / Date

Revision specification:

Revision no.
Name / Date

714113
Dederichs
20.09.2022

18
Revision:

Revision: Item 2.5; Addition of device type III and device type IV
New: Added item 2.6 Device type: Double pipe damper / STABO-SHOC
Numbering of the following chapters adjusted

19
Revision:

Revision specification:

New: Pt. 2.20 Model: LOM X added20

Drawn:

Technical release:

Management release:10.11.2000; A. Kannewurf

20.09.2022; Mi. Schneider

20.09.2022; H. Pomin

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

17

Revision:

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Dederichs
05.07.2022

712816
Dederichs
19.07.2022

15

STABILUS GmbH
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Postfach 201454, D-56014 Koblenz

Revision:

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Document-No.

Disassembly and pressure discharge of
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STAB-Spec. 10009375
Page1

Ident. Doc.: SN 03.10-00/13

Content
1.

GENERAL INFORMATION DISPOSAL OF STABILUS PRODUCTS ............... 2

2.

Special instructions for the individual models .............................................. 3

2.1.

Model: LIFT-O-MAT/INTER-STOP .................................................................... 3

2.2.

Model: LIFT-O-MAT telescopic leg .................................................................. 4

2.3.

Model: LIFT-O-MAT with interior valve (TCV) ................................................. 6

2.4.

Model: BLOC-O-LIFT ........................................................................................ 7

2.5.

Model: Damper / STAB-O-SHOC...................................................................... 8

2.6.

Model: Double-tube Damper / STAB-O-SHOC .............................................. 12

2.7.

Model: STAB-O-MAT ...................................................................................... 13

2.8.

Model: STAB-O-MAT / STAB-O-BLOC telescopic column .......................... 16

2.9.

Model: STAB-O-BLOC column ...................................................................... 17

2.10.

Model: HYDRO-BLOC ..................................................................................... 19

2.11.

Model: HYDRO-LIFT ....................................................................................... 20

2.12.

Model: DORSTOP ........................................................................................... 21

2.13.

Model: DORSTOP-console ............................................................................. 22

2.14.

Model: POWERISE Spindle Drive with pressure spring .............................. 23

2.15.

Model: POWERISE Spindle Drive with tension spring ................................ 25

2.16.

Model: POWERISE Spindle drive paradox.................................................... 26

2.17.

Model: other POWERISE ................................................................................ 27

2.17.1. Disposal of POWERISE bowden cable system with Dorstop ..................... 27
2.17.2. Disposal of POWERISE with Direct Drive ..................................................... 28
2.17.3. Disposal of POWERISE bowden cable system with Lift-o-Mat ................... 29
2.18.

Model: Rotary Damper ................................................................................... 30

2.19.

Model: Gas damper ........................................................................................ 31

2.20.

Model: LOM X .................................................................................................. 32

Preceding edition: 11.11.1993

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EN

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
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Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

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Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com

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STABILUS products prior to disposal

STAB-Spec. 10009375
Page2

Ident. Doc.: SN 03.10-00/13

1.

GENERAL INFORMATION DISPOSAL OF STABILUS PRODUCTS

Highly pressurized products can be potentially dangerous. In order to eliminate thesepotential dangers, the gas springs and dampers to be disposed must be immediately, i.e.
without (temporary) storage, degased according to the instructions in this Stabilusspecification.
During degasing the following general considerations as well as the special degasing
instructions for the respective product types according to point 2.1 et seq must be
observed. Disregard of these instructions can be hazardous.
In generall the following applies:
1. The pressure tube must be clamped between two V-blocks without being deformed and insuch a way that dimension X is at least 25mm (see point 2.1 et seq). For STAB-O-MAT and
STAB-O-MAT
columns
theentirepressure
tube
may
be
clamped.
2. To degas, the pressure tube must be either slowly sawed open with a H A N D S A W or
drilled open with a D R I L L B I T roughly 3mm in diameter at the specified location.
3. Due to the high internal pressure it is possible for metal shavings and/or oil to spray out fromthe sawing or drilling location. Therefore the necessary personal protection (eye and faceprotection, covering the sawing location) should be applied before sawing or drilling.
4. For lockable product the locking mechanism must be opened by actuating the release pin
until the piston rod has been completely extended. After degasing actuate the release pin asecond time to exhaust any remaining gas pressure in the product. Observe the necessary
safety precautions according to Pt. 3.
5. DORSTOP products must be completely extended before degassing
6. The unpressurized product must be disposed of according to waste management laws. Gas
springs and dampers are filled with oil. Waste oil must be disposed of according to waste
management laws. Do not allow waste products into soil or natural bodies of water.
-

If disposal according to these regulations or the accurate identification of the product(according to Point 2.1 et seq) is not possible, it is recommended to consult with the
supplying plant.

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

ENDocument-No.

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

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Postfach 201454, D-56014 Koblenz

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Page3

Ident. Doc.: SN 03.10-00/13

2.

Special instructions for the individual models

2.1.

Model: LIFT-O-MAT/INTER-STOP
1st saw cut/drilling location
2nd saw cut/drilling location

Piston rod

Pressure
tube

ca.
20mm
Bottom

1st saw cut/drilling location: Saw or drill the pressure tube about 20 mm from the bottom.
2nd saw cut/drilling location: Saw or drill in the radial groove.

Preceding edition: 11.11.1993

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EN

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
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Postfach 201454, D-56014 Koblenz

20

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Document-No.

Page

4

Ident. Doc.: SN 03.10-00/13

2.2.

Model: LIFT-O-MAT telescopic leg

The following 3 steps must be carried out in the indicated sequence.
Step 1:Pressure
tube

Piston rod
Intended for internal and external use.

STAB-Spec. 10009375

Disassembly and pressure discharge of
STABILUS products prior to disposal

Guide
tube

Intersection line

Cut open the guide tube lengthwise using a suitable cutting tool (e.g. knife) and remove by
opening the tube to expose the coil spring completely.
CAUTION!
The mechanical spring is pre-loaded between positioning points A and B
Step 2:

Drilling location
Pressuretube

Bottom cover

Piston rod

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

EN

Drilling location: Open by drilling the pressure tube between the coils of the mechanical spring at
a range of 40 - 55 mm.
CAUTION!
The mechanical spring is pre-loaded between positioning points A and B.

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

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Postfach 201454, D-56014 Koblenz

20

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Document-No.

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STAB-Spec. 10009375
Page

5

Ident. Doc.: SN 03.10-00/13

Step 3:- Clamp the complete device by way of the mechanical spring in a vice with prism jaws.

Vice with prism jaws

Intended for internal and external use.

Relief cut- In at least 3 locations sever the coils of the mechanical spring using an angle grinder with acut-off wheel. Make sure the relief cuts are parallel to the gas spring axis. If possible after
each relief cut turn the spring coils (clockwise) into one another.
- Turn the spring sections into one another until the pre-load has been eliminated.
CAUTION!
When severing the spring coils beware of sudden impact force on the cut-off wheel.
Severing the coils may only be performed by qualified personnel. Observe the safety
instructions!

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

EN

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
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Postfach 201454, D-56014 Koblenz

20

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Document-No.

STAB-Spec. 10009375

Disassembly and pressure discharge of
STABILUS products prior to disposal

Page

6

Ident. Doc.: SN 03.10-00/13

2.3.

Model: LIFT-O-MAT with interior valve (TCV)

Variant I: LIFT-O-MAT with two single grooves
2nd saw cut/drilling location
1st saw cut/drilling location
1. Groove
2. Groove
BottomPiston rod

Pressure tube

ca. 20 mm

Variant II: LIFT-O-MAT with single and double groove

2nd saw cut/drilling location
1. Groove

Piston rod

1st saw cut/drilling location

Double groove

BottomPressure tube

ca. 20 mm

Variant III: LIFT-O-MAT with two single grooves covered by black label

2nd saw cut/drilling location
1. Groovelabel

1st saw cut/drilling location
BottomEN
Pressure tube

ca. 20 mm

Observe the sequence!

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

Piston rod

1st saw cut/drilling location:
2nd saw cut/drilling location:

Saw or drill the outer pressure tube about 20 mm from the bottom.
Saw or drill in the area between the first radial groove and thesecond radial groove / double radial groove / label.

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
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Postfach 201454, D-56014 Koblenz

20

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Telefax: (0261) 8900-204
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Document-No.

Disassembly and pressure discharge of
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STAB-Spec. 10009375
Page

7

Ident. Doc.: SN 03.10-00/13

2.4.

Model: BLOC-O-LIFT
2nd saw cut/drilling location
Release pin

1st saw cut/drilling location

ca.
20 mm
Piston rod

1st saw cut/drilling location:
2nd saw cut/drilling location:

Pressuretube

Bottom

Saw or drill the pressure tube about 20 mm from the bottom.
Saw or drill in the radial groove.

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

EN

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
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D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

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Telefax: (0261) 8900-204
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Document-No.

Disassembly and pressure discharge of
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STAB-Spec. 10009375
Page

8

Ident. Doc.: SN 03.10-00/13

2.5.

Model: Damper / STAB-O-SHOC
I Damper / STAB-O-SHOC
II Damper / STAB-O-SHOC Telescopic leg
III Damper / STAB-O-SCHOC with self-centering function in covertube
IV Damper / STAB-O-SHOC with internal self-centering function

I Damper / STAB-O-SHOC

1st saw cut/drilling location
2nd saw cut/drilling location

ca.
20 mm

Pressure
tube

Piston rod

1st saw cut/drilling location:
2nd saw cut/drilling location:

Bottom

Saw or drill the pressure tube about 20 mm from the bottom.
Saw or drill the pressure tube in the radial groove.

II Damper / STAB-O-SHOC telescopic leg: see point 2.2

Preceding edition: 11.11.1993

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We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
STABILUS GmbH
Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
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ENDocument-No.

STAB-Spec. 10009375

Disassembly and pressure discharge of
STABILUS products prior to disposal

Page

9

Ident. Doc.: SN 03.10-00/13

III Damper STAB-O-SHOC with self centering function in cover tube
The following steps must be carried out in the indicated sequence.
Step 1:

Metal cover tube

WasherPlastic cover tube

Intersection lines
Remove the plastic cover by applying a load and twisting motion to remove. Alternative is to use
a suitable cutting tool (e.g. knife) to cut plastic tube at washer end to expand tabs over metal
washer
Step 2:Vice with prism jaws

Fix metal tube in suitable fixture (e.g. vice). Unthread endfitting at end of metal tube with wrench
Step 3:Retaining ring

Going to the open end of the metal tube you can see the internal retaining ring. Remove thelarger of the two retaining rings. With the endfitting and opposite side retaining ring removed theouter metal tube can be removed. This will expose the mechanical springs and bushings.

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

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Postfach 201454, D-56014 Koblenz

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Page

10

Ident. Doc.: SN 03.10-00/13

Step 4:

2nd Drilling
location

Pressure tube

1st Saw cut /Drilling location

ca.
20 mm

1st saw cut/drilling location: Saw or drill the pressure tube about 20 mm from the bottom.
2nd drilling location: Drilling the pressure tube between the coils of the mechanical spring
CAUTION! The mechanical spring can pre-loaded between positioning points A and B.
Step 5:-

Clamp the complete device by way of the mechanical spring in a vice with prism jaws.
Vice with prism jaws

EN
DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

STAB-Spec. 10009375

Relief cut-

In at least 3 locations sever the coils of the mechanical spring using an angle grinder with acut-off wheel. Make sure the relief cuts are parallel to the damper axis. If possible after eachrelief cut turn the spring coils (clockwise) into one another.

-

Turn the spring sections into one another until the pre-load has been eliminated.

CAUTION!
When severing the spring coils beware of sudden impact force on the cut-off wheel.
Severing the coils may only be performed by qualified personnel. Observe the safety
instructions!

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
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Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

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Document-No.

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STAB-Spec. 10009375
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11

Ident. Doc.: SN 03.10-00/13

IV Damper / STAB-O-SHOC with internal self-centering function
Identification: Variant with 3 grooves, where the distance between groove 2 and 3 (counted fromrod side) is more than 25 mm
Step 1:

2nd Saw cut /Drilling location

1st Saw cut /Drilling location> 25 mm

ca.
20 mm

Piston rod

Pressure
tube

Step 2:Cut line, min. 5 mm deep
Cut through the steel tube and mechanical spring using angle grinder with a cutting disc, cutting
depth at least 5 mm. Carry out the separating cut parallel to the damper length axis until andbeyond the 2 grooves.
ATTENTION!
Mechanical spring is pre-tensioned inside the steel tube.
Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

EN

ATTENTION!
When cutting through the spring coils, sudden impact load on the cutting disc.
Cutting work may only be carried out by qualified personnel.
Observe safety regulations!

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

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Postfach 201454, D-56014 Koblenz

20

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STAB-Spec. 10009375
Page

12

Ident. Doc.: SN 03.10-00/13

2.6.

Model: Double-tube Damper / STAB-O-SHOC
2nd Saw cut / Drilling location

1st Saw cut / Drilling location

ca.
20 mm

ca.
30 mm

Bottom

1st saw cut/drilling location:

Saw or drill the outer cover tube and inner pressure tube about
20 mm from the bottom

2nd saw cut/drilling location:

Saw or drill the outer cover tube and inner pressure tube about
30 mm from the rod side end

Preceding edition: 11.11.1993

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We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

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Postfach 201454, D-56014 Koblenz

20

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Document-No.

STAB-Spec. 10009375

Disassembly and pressure discharge of
STABILUS products prior to disposal

Page

13

Ident. Doc.: SN 03.10-00/13

2.7.

Model: STAB-O-MAT

Attention! For double tube products, the depth of cut must be at least 7 mm.
a) Interior release pin

Support can

Saw cut/drilling location
Pressuretube

ca. 55 mm

Locking clip/
Safety element

Piston rod
Release pin accessible through this openingb) Outside release pin

Saw cut/drilling location

Support can

Pressuretube

Release pin

Locking clip/
Safety elementca. 55 mm

Piston rod

Preceding edition: 11.11.1993

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EN-

Disassemble STAB-O-MAT column (remove locking clip /safety element and pull off support
can).
Version with internal release: actuate release pin with corresponding release lever.

Saw cut:
Drilling location:

Saw open the pressure tube in the middle of area "A". orDrill the pressure tube open about 55 mm from cone.

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

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STAB-Spec. 10009375
Page

14

Ident. Doc.: SN 03.10-00/13

c)

Separate guide bushing from support can

Support can

Locking clip/
Safety element

Gas spring

Disassemble STAB-O-MAT column (remove locking clip /safety element and pull off support can).

Intended for internal and external use.

Disassemble pinned guide bushing

Saw cut
ca. 110 cm

Support can

Dowel pin (roll pin)

Preceding edition: 11.11.1993

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EN
Cut/saw support can 110 mm from the top edge. Clamp the cut tube piece including guidebushing, with dowel pin (roll pin) pointing up wards.
Using a punch, knock the dowel pin (roll pin) inwards through the guide bushing. Repeat this stepfor devices with two dowel pin (roll pin).
Use a punch to knock the guide bushing out of the outer tube.

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
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Postfach 201454, D-56014 Koblenz

20

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Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com

The print-out is not subject to the modification service.
Intended for internal and external use.

Document-No.

Disassembly and pressure discharge of
STABILUS products prior to disposal

STAB-Spec. 10009375
Page

15

Ident. Doc.: SN 03.10-00/13

Disassemble guide bushing secured with roll closed lip:

2nd saw cut

1st saw cut

ca. 110 cm

Support can

1st saw cut: Cut support can approx. 110 mm from the top edge.
2nd saw cut: Cut support can and guide bushing longitudinally.
Knock guide bushing out of support can.

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

EN

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
STABILUS GmbH
Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com

The print-out is not subject to the modification service.
Intended for internal and external use.

Document-No.

STAB-Spec. 10009375

Disassembly and pressure discharge of
STABILUS products prior to disposal

Page

16

Ident. Doc.: SN 03.10-00/13

2.8.

Model: STAB-O-MAT / STAB-O-BLOC telescopic column
Saw cut/drilling location

Support can

ca.
55 cm

Release pin

Telescopic tube

Piston rod

Press the release pin and completely extend the column.
- Version with internal release: actuate release pin with corresponding release lever.
Saw cut/drilling location: Saw or drill the pressure tube about 55 mm from cone.

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

EN

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
STABILUS GmbH
Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com

The print-out is not subject to the modification service.
Intended for internal and external use.

Document-No.

STAB-Spec. 10009375

Disassembly and pressure discharge of
STABILUS products prior to disposal

Page

17

Ident. Doc.: SN 03.10-00/13

2.9.

Model: STAB-O-BLOC column
Model: I STAB-O-BLOC column
Model: II STAB-O-BLOC telescopic
Model: III STAB-O-BLOCI STAB-O-BLOC column

STAB-O-BLOC
telescopic

Support can

Release pin

Locking clip

- Remove locking clip
- Pull the STAB-O-BLOC out of the support can.
II STAB-O-BLOC telescopica) removable connection- carrying tube with STAB-O-BLOC and fastening screw

Carrying tube

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

ENFastening
screw

Piston rod- unscrew fastening screw- take out STAB-O-BLOC- degas see Pt. III

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

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Postfach 201454, D-56014 Koblenz

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Telefax: (0261) 8900-204
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The print-out is not subject to the modification service.
Intended for internal and external use.

Document-No.

Disassembly and pressure discharge of
STABILUS products prior to disposal

STAB-Spec. 10009375
Page

18

Ident. Doc.: SN 03.10-00/13b) non removable connection- carrying tube with STAB-O-BLOC by dinks on carrying tube

Saw cut/drilling location
Piston rod

Release pin

Carrying tube

Press the release pin and completely extend the piston rod.
Saw cut/drilling location: Saw or drill the device between the start of the cone (carrying tube,
release pin side) and carrying tube dinks (piston rod side)
CAUTION! - Triple tube device - min. cutting depth 8mm
III STAB-O-BLOC

Saw cut/drilling location

ca. 55 mm

Pressure tube

Piston rod
Fastening screw cap

Release pin
Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

EN

Press the release pin and completely extend the piston rod.
Saw cut/drilling location: Saw or drill the unit open about 55 mm from the bottom.
CAUTION! - Double tube device - min. cutting depth 5 mm.

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
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Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com

The print-out is not subject to the modification service.
Intended for internal and external use.

Document-No.

Disassembly and pressure discharge of
STABILUS products prior to disposal

STAB-Spec. 10009375
Page

19

Ident. Doc.: SN 03.10-00/13

2.10. Model: HYDRO-BLOC
3rd saw cut/drilling location

Release pin

2nd saw cut/drilling location

3rd groove

Piston rod

1st saw cut/drilling location

2nd groove

1st groove

Pressuretube

Saw cut/drilling location: Saw or drill the pressure tube in the first, second and third radial
groove.

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

EN

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
STABILUS GmbH
Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com

The print-out is not subject to the modification service.

Document-No.

Disassembly and pressure discharge of
STABILUS products prior to disposal

Page

20

Ident. Doc.: SN 03.10-00/13

2.11. Model: HYDRO-LIFT

2nd saw cut/drilling location

1st saw cut/drilling location

Pressure tube

BottomPiston rod

Intended for internal and external use.

STAB-Spec. 10009375

2nd groove

1st saw cut/drilling location: Saw or drill the pressure tube about 20 mm from thebottom.
2nd saw cut/drilling location: Saw or drill in the second radial groove from the piston rod
end.

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

EN

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
STABILUS GmbH
Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com

The print-out is not subject to the modification service.

Document-No.

Page

21

Ident. Doc.: SN 03.10-00/13

2.12. Model: DORSTOPThe device must be brought to the completely extended position before degasing(sawing/drilling).
2nd saw cut/drilling location 1st saw cut/drilling location

ca. 5 mmIntended for internal and external use.

STAB-Spec. 10009375

Disassembly and pressure discharge of
STABILUS products prior to disposal

Piston rod

Pressure
tube

ca.
20 mm

Bottomca. 120 mm
3rd saw cut/drilling location
1st saw cut/drilling location: Saw or drill the pressure tube about 20 mm from thebottom.
2nd saw cut/drilling location: Saw or drill the pressure tube about 5 mm from the radial
groove (between groove and tube bottom).
3rd saw cut/drilling location: Saw or drill the pressure tube about 120 mm from the radial
groove (between groove and tube bottom).

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

EN

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
STABILUS GmbH
Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com

Disassembly and pressure discharge of
STABILUS products prior to disposal

STAB-Spec. 10009375
Page

22

Ident. Doc.: SN 03.10-00/13

2.13. Model: DORSTOP-console
Aluminium console

disassembly
directionof DORSTOP
1. Remove fastening srew
DORSTOP

Intended for internal and external use.

The print-out is not subject to the modification service.

Document-No.

2. Pull DORSTOP out of console

Pressure discharge of
DORSTOP acc. to point 2.12

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

EN

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
STABILUS GmbH
Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com

The print-out is not subject to the modification service.

Document-No.

STAB-Spec. 10009375

Disassembly and pressure discharge of
STABILUS products prior to disposal

Page

23

Ident. Doc.: SN 03.10-00/13

2.14. Model: POWERISE Spindle Drive with pressure spring
The following 2 steps must be carried out in the indicated sequence.
Step 1:

Cover tubes

Intersection lines

Intended for internal and external use.

Cut open the cover tubes lengthwise using a suitable cutting tool (e.g. knife) and remove by
opening the tube to expose the coil spring completely.
CAUTION!
The mechanical spring is pre-loaded between positioning points A and B
Step 2:
Clamp the complete spindle drive by way of the mechanical spring in a vice with prism jaws.

Vice with prism jaws

Relief cut
Cut at least 80% of the turns of the mechanical spring using an angle grinder with a cutting disc.
Carry out a separating cut parallel to the spindle drive axis.
Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

EN

CAUTION!
When severing the spring coils beware of sudden impact force on the cutting disc.
Cutting work may only be carried out by qualified personnel.
Observe the safety instructions!

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
STABILUS GmbH
Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com

Disassembly and pressure discharge of
STABILUS products prior to disposal

STAB-Spec. 10009375
Page

24

Ident. Doc.: SN 03.10-00/13

The same procedure applies to axially parallel and angular drives.

Intended for internal and external use.

The print-out is not subject to the modification service.

Document-No.

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

EN

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
STABILUS GmbH
Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com

Disassembly and pressure discharge of
STABILUS products prior to disposal

STAB-Spec. 10009375
Page

25

Ident. Doc.: SN 03.10-00/13

2.15. Model: POWERISE Spindle Drive with tension spring
Method:Relief cut, approx in the middle of the spring
Cut the middle turn on the mechanical spring using an angle grinder with a cutting disc. Carry out
a separating cut parallel to the spindle drive axis.
The same procedure applies to axially parallel and angular drives

Intended for internal and external use.

The print-out is not subject to the modification service.

Document-No.

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

EN

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
STABILUS GmbH
Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com

The print-out is not subject to the modification service.
Intended for internal and external use.

Disassembly and pressure discharge of
STABILUS products prior to disposal

STAB-Spec. 10009375
Page

26

Ident. Doc.: SN 03.10-00/13

2.16. Model: POWERISE Spindle drive paradox
Method:Steel-Protective tubemin. 15 mm

min. 15 mm

Cut line, min. 5 mm deep
Cut through the steel protective tube and mechanical spring using an angle grinder with a cutting
disc, cutting depth at least 5 mm. Carry out a separating cut parallel to the spindle drive axis.
Make the cut up to approx. 15mm from the tube end.
ATTENTION!
Mechanical spring is pre-tensioned in the steel protective tube.
ATTENTION!
When cutting through the spring coils, sudden impact load on the cutting disc.
Cutting work may only be carried out by qualified personnel.
Observe safety regulations!

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

ENDocument-No.

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
STABILUS GmbH
Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com

The print-out is not subject to the modification service.
Intended for internal and external use.
Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

ENDocument-No.

Disassembly and pressure discharge of
STABILUS products prior to disposal

STAB-Spec. 10009375
Page

27

Ident. Doc.: SN 03.10-00/13

2.17. Model: other POWERISE
2.17.1.

Disposal of POWERISE bowden cable system with Dorstop

Dorstop

BracketPotentiometercut theBowden cable
WiringCompression
spring

Housing

All system components can be disassembled into their individual components bymeans of separating the threaded and pressfit connections. The individualcomponents must be disposed of based on material and according to any and all
local regulations.
Caution when separating the bowden cables, system is pretensioned(compression spring).
Dispose of DORSTOP devices according to the corresponding section of thisspecification.

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
STABILUS GmbH
Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com

The print-out is not subject to the modification service.
Intended for internal and external use.

Document-No.

Disassembly and pressure discharge of
STABILUS products prior to disposal

STAB-Spec. 10009375
Page

28

Ident. Doc.: SN 03.10-00/13

2.17.2.

Disposal of POWERISE with Direct Drive

Housing

Control
Motor

Drive lever
ConnectingrodPotentiometer

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

EN

All system components can be disassembled into their individual components bymeans of separating the threaded and pressfit connections. The individualcomponents must be disposed of based on material and according to any and all
local regulations.

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
STABILUS GmbH
Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com

The print-out is not subject to the modification service.
Intended for internal and external use.

Disassembly and pressure discharge of
STABILUS products prior to disposal

STAB-Spec. 10009375
Page

29

Ident. Doc.: SN 03.10-00/13

2.17.3.

Disposal of POWERISE bowden cable system with Lift-o-Mat

Motor

Cut thebowden cableGas spring

Potentiometer
Control

All system components can be disassembled into their individual components bymeans of separating the threaded and pressfit connections. The individualcomponents must be disposed of based on material and according to any and all
local regulations.
Caution when separating the bowden cables, system is pretensioned (torsion
spring in housing).

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

ENDocument-No.

Disposal of Lift-o-Mat according to the corresponding section of this specification.

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
STABILUS GmbH
Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com

The print-out is not subject to the modification service.
Intended for internal and external use.

Disassembly and pressure discharge of
STABILUS products prior to disposal

STAB-Spec. 10009375
Page

30

Ident. Doc.: SN 03.10-00/13

2.18. Model: Rotary Damper

Cover
Rotor

Housing

The unit is pressureless and filled with silicone oil. It is not necessary to open the device. If
necessary, the product can be disassembled into the individual materials by opening the
housing.
Either the product and the individual parts can be disposed, in compliance with therespective local regulations.

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

ENDocument-No.

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
STABILUS GmbH
Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com

The print-out is not subject to the modification service.
Intended for internal and external use.
Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

ENDocument-No.

STAB-Spec. 10009375

Disassembly and pressure discharge of
STABILUS products prior to disposal

Page

31

Ident. Doc.: SN 03.10-00/13

2.19. Model: Gas damper
Products under high pressure may present hazards under certain circumstances. To exclude
such hazards, gas dampers to be disposed of must be degassed before disposal without(intermediate) storage, i.e., immediately after their removal, in accordance with the provisionsof this Stabilus specification.
The following general instructions must be observed
Non-observance can lead to hazards and is not permitted.

whendegassing.

The following generally applies:
1.

The pressure tube must be clamped between two prisms without being deformed.

2.

For degassing, the pressure tube must be slowly sawn open at the TWO indicatedpoints with a handsaw or drilled out with a drill having a diameter of approx. 3 mm:
5-15 mm upstream of the DRRO end (pressure tube connection side) and 10-20 mm
downstream of the first bead (piston rod side)
10-20 mm5-15 mm3.

Since chips and oil can spray away from the sawing or drilling site due to the highinternal pressure, suitable measures must be taken to protect persons before
sawing or drilling (eye and face protection, covering of the saw cut).

4.

The depressurized device must be disposed of in accordance with the relevant(waste) regulations. Gas dampers are filled with oil.
Dispose of used oil according to relevant (waste) legal regulations.
Do not allow used oil to enter soil or water.

5.

If disposal according to this regulation is not possible, it is recommended that
disposal should be coordinated with the supplying plant.

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
STABILUS GmbH
Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com

The print-out is not subject to the modification service.
Intended for internal and external use.

Disassembly and pressure discharge of
STABILUS products prior to disposal

STAB-Spec. 10009375
Page

32

Ident. Doc.: SN 03.10-00/13

2.20. Model: LOM X
Attention! Double tube product with three pressure volumes.

Flanging

Working
chamber(gas)

Expansion material
1. drilling chamber
2. drilling
location
location

ca.
20 mm

ca. 70 mm
Piston rod

Supportchamber (gas)

BottomPressure tube

Personal protective equipment:
As chips, oil and expansion material can spray away from the drilling site, suitable measures
must be taken to protect the operators’ eyes and face.
1. A protective google shall be worn.
2. The drilling must be covered with a protective shield.
Drill out - Observe the sequence!
1. Drilling: Drill out the pressure tube approx. 70mm from the flanging the minimum drilling
depth is 8 mm to degas the pressure in the working chamber.
Attention!
After drilling through the first tube an expansion material escapes. After drilling through thesecond tume, the working chamber degases.

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

ENDocument-No.

2. Drilling: Drill out the tube about 20 mm from the bottom to degas the supporting chamber.

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
STABILUS GmbH
Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
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Disassembly and pressure discharge of
STABILUS products prior to disposal

STAB-Spec. 10009375
Page

33

Ident. Doc.: SN 03.10-00/13

Tests of an unpressurized device:
An inserted piston rod does not necessarily mean that the device is completely degassed.
A LOM X is depressurized if the piston rod can be pushed in without any effort AND there is ahole in the support space.
After the product has been depressurised, the product or the components of the product can bedisposed in compliance with the respective local regulations.

Intended for internal and external use.

The print-out is not subject to the modification service.

Document-No.

Preceding edition: 11.11.1993

DE: X│EN: X│ES: X│IT: X│PR:X │FR: X│RO: X

EN

We reserve all rights to this document, to any patents or patent registrations
related hereto, and to the duplication, retransmission by third parties and misc. use.
Any use of this document is not permitted without the written consent of STABILUS.

Rev.:
STABILUS GmbH
Wallersheimer Weg 100
D-56070 Koblenz
Postfach 201454, D-56014 Koblenz

20

Telefon: (0261) 8900-0
Telefax: (0261) 8900-204
E-Mail: Info@de.stabilus.com
http://www.stabilus.com