VARIABLE TRIMMER HT-1000V

CUTTINGHT-1000V
Variable Trimmer

ZERO MAKE-READY
The Horizon HT-1000V three-knife trimmer achieves
zero make-ready on book trim size and thickness changes.
Well suited for short run production, and book of one production
can also be achieved through barcode driven set-up.

2

Variable Trimmer HT-1000V

BENEFIT
AUTOMATED SET-UP
The HT-1000V is set-up automatically on the fly byreading a barcode at the entrance of the trimmer. Thesystem also is capable of automatic set-up from theoperator panel for same size production runs.
VARIABLE SIZE TRIMMING
One-to-one book production with variable sizes can beproduced. Both untrimmed and trimmed sizes can bevariable for true variable format production.
IN-LINE PRODUCTION
The HT-1000V can be placed in-line with Horizon
perfect binders to maximize finishing automation andminimize human operation error.
HIGH SPEED OPERATION
Maximum cycle speed of the HT-1000V is 1,000 books
per hour. For example, A4 to A5 alternating sequence(book of one production) can be *950 books per hour.
*Production speed depends on book condition and preparation ofuntrimmed books.

JDF WORKFLOW
The HT-1000V can be connected with the Horizon
pXnet JDF workflow for finishing production efficiencyand management.

Variable Trimmer HT-1000V

3DETAILS FOR EACH DEVICE.
143
2

1 OPERATION PANEL

2 BOOK POSITIONINGThe HT-1000V is equippedwith a new generation
touch screen. Uniquely
designed user interface
provides intuitive
operation and fine-tune
adjustment if necessary.
200 jobs can be memorized for repeat jobs or special
applications.

Each book is positioned
at the fore-edge trim
(first trim) section bya servo-motor drivenpusher. Pusher movestroke and number ofjogs can be adjusted
through the operation
panel for exact positioning of the book. Cover overhang isdiverted above the pusher for accurate book registration
before trim.

3 BOOK CLAMP

4 TRIMMING

Press plate replacement
is not required forformat changes or bookthickness. Precise servomotor driven bookclamps automatically
position and press eachbook. Single books ortrimming of piled books can be performed without any
manual operation.

Independently operated
trim knives provide
smooth and accurate
trimming. Even longer
knife usage before resharpening. Silicon spray
is applied automaticallyat the spine cut of the top
and bottom trim knives to prevent glue from sticking to theknives.

4Variable Trimmer HT-1000V

OPTIONS.
Performance Enhancing Options.

1000VX BARCODE READER

BR-1000B/1000BK BOTTOM CODE READER UNIT

■ A Barcode scanner locatedat the entrance of the HT1000V scans a barcode
printed on each untrimmed
book. Scanned barcode
information is used forautomated setting, book bybook. Both before and aftertrim size can be fully variable.

■ Scan the code from the bottom and start changeover on
the fly for variable production.
■ Install in the space of BR-1000VX or PCV-1000VX. Reader
direction can be switched from upper or lower.
*BR-1000VX or PCV-1000VX is required additionally.

CV8-1 / CV8-2 / CV8-3 CONVEYOR
PCV-1000VX POSITIONING CONVEYOR

CV8-L / CV8-R CURVE CONVEYOR■ Scan code printed on upperside of the book. Push thespine of the book to theregistration infeed section ofHT-1000V.
*Both 1D & 2D codereadable.

■ This conveyor can beconnected in combination
with the 1 m conveyor, the2 m conveyor and the 3 mconveyor depending on themachine layout.

HC-1000V HAND-FEED CONVEYOR

DV-HT1000V DELIVERY CONVEYOR■ 1.5 m / 4.95 ft conveyor forhand feeding operation.

■ Finished books can bestacked up to 350mm /13.8". Delivery belt speed
can adjust depending on
size of the book.

■ This is used when the HT1000V is used as a standalone unit. The conveyor
speed is adjustable.

NAME

MODEL

DESCRIPTIONCONVEYOR GUIDE

HCG-80The book will be aligned on to the cooling conveyor.

STEPSTOOL

KB-80

This pier is used to cross the conveyor.

WIRED REMOTE CONTROLLER

WRC-1000V

Wired remote controller to operate the system more efficiently.

POSITIONING CONVEYOR

CV-1000VX

1 m conveyor for book delivery after trimming.

Variable Trimmer HT-1000V

5OPTIONS.
Eﬃcient Flow of Book Binding with
In-line Connection to Trimmer from Horizon Book Binder.

AC-500L
Delivery Conveyor

HT-1000V
Variable Trimmer

PCV-1000VX
Positioning Conveyor*For DC-1000S

CV-1000V
Delivery Roller Conveyor

BQ-500Book Binder

CV8-2
2 m Conveyor

BR-1000VX
Barcode Reader*For SS-800
DC-1000S
Docking Conveyor*Or SS-800 Stack Stream.

REQUIREMENT FOR INLINE OPERATION WITH PERFECT BINDER ※ EITHER UNIT IS REQUIRED.

DC-1000S DOCKING CONVEYOR

SS-800 STACK STREAM■ The DC-1000S is prepared for the in-line configuration ofthe BQ-500 and PCV-1000VX positioning conveyor / HT1000V three-trimmer.

■ The SS-800 accumulates the bound books and transports
them to the cooling conveyor.

■ Suitable for book of one production with over-hang cover.
Only one book at a time is delivered to the trimmer.

■ Settings such as the number of stacked books can be set
through the touch panel of the BQ-500.

■ Start/Stop can be achieved from the HT-1000V. Systemdoes not require any setup allowing for quick make-ready.

-ereFoeinSp

Untrimmed
Book Sizedg

e

Lengt

hSS-800

Lehgt
Lenedg-ere
Fothng

LeSpine Length x Fore-edge LengthMax. 320 x 320 mm or 12.59” x 12.59”
Min. 145 x 105 mm or 5.71” x 4.14”

Production Speed

Cycle Speed: Max. 1,000 cycles per hour

Voltage/Frequency

3-Phase 200 V, 50 / 60 Hz

Machine Dimensions

895 mm (W) x 540 mm (D) x 835 mm (H) or35.3” (W) x 21.3” (D) x 32.9” (H)*The machine design and specifications are subject to change without any notice.
*Specifications may vary depending on the job, paper quality, environmental influences, and various
other factors. Please do a test run before starting production.

6

Variable Trimmer HT-1000V

theinSp

Untrimmed
Book Size

ngDC-1000S

Spine Length x Fore-edge LengthMax. 320 x 320 mm or 12.595" x 12.595"
Min. 145 x 105 mm or 5.710" x 4.135"

Book Thickness

Max. 65 mm or 2.56” Min. 2 mm or 0.08”(Machine can process books with 1 mm or 0.04” thicknessdepending on condition.)

Pile HeightMax. 65 mm or 2.56” Min. 1 mm or 0.042
Pile height is limited depending on book thickness.
(Height of transport pusher is 54 mm or 2.126” and all piled
books should be touching the transport pusher.)

Production Speed

Max. 1,000 cycles per hour (Linked operation)
Max. 1,350 cycles per hour (Standalone operation)

Voltage/Frequency

3-phase 200 to 230V, 50 / 60 Hz

Machine Dimensions

Main Body: 475 mm (W) x 475 mm (D) x 890 mm (H)or 18.701" (W) x 18.701" (D) x 35.040" (H)Electroical Box: 470 mm (W) x 275 mm (D) x 465 mm (H)or 18.504" (W) x 10.827" (H) x 18.308" (H)SPECIFICATIONS.
Machine Dimensions. (Unit: mm or inch)
4,980 or 196.1”
1,780 or 70.1”

HT-1000V

3,200 or 126.0”

Untrimmed BookSize

ECV-1000V

FoCV
CVA-100

Spin

HT-1000Vhngte Ledg
re-e

BR-1000V

3,551 or 139.9”

eL

eng

th

Finished Book Sizege-edeFor

HC-1000V

Spin

gth

LeneL

eng

thMax. Spine Length 350 x Fore-edge Length 320 mm or13.780” x 12.600”
Limitation: The maximum length from the center to top or
bottom is 175 mm or 6.889”.
Min. Spine Length 148 x Fore-edge Length 105 mm or
5.825” x 4.130”
Limitation: The minimum length from the center to top or
bottom is 74 mm or 2.91”.
Max. Spine Length 340 x Fore-edge Length 300 mm or
13.390” x 11.815”
Limitation: The maximum length from the center to top or
bottom is 170 mm or 6.69”.
Min. Spine Length 145 x Fore-edge Length 101.6 mm or
5.705” x 4.00”
Limitation: The minimum length from the center to top or
bottom is 72.5 mm or 2.85”.

1,515 or 59.7”

Trim WidthHT-1000V

CV
CVA-100

1 to 65 mm or 0.04” to 2.560”

HC-1000V

Book WeightTransport Speed Level 7: 2.8 kg (6.16 lb) or lessTransport Speed Level 6: 4.0 kg (8.80 lb) or lessTransport Speed Level 5: 5.2 kg (11.45 lb) or less

ECV-1000V

Height of Entrance
Section Pusher

56 mm or 2.20”

8,155 or 321.1”

AC-500LCV8-3

3,000 or 118.2”

SS-800725 590oror
28.6” 23.3”

6,545 or 257.7”

HT-1000V

BQ-500Servo Motor
2 kN to 8 kN

Production Speed

400 to 1,000 cycles per hour
* Higher production can be reached with piled books.
* Production speed depends on trim settings.

Voltage/Frequency

3-Phase 200 to 220 V, 50 or 60 Hz
3-Phase 380 to 415 V, 50 or 60 Hz (Step down to 200V byTransformer)

MachineDimensions

W2,027 x D3,200 x H1,622 mm or W79.8” x D126.0” x H63.9”(The height including the pole lamp is 1,722 mm or 67.8”)

Recommended Air
SourceRated Output of Prime Mover (Reference) : 50 or 60 Hz, 3.7
kW
Required Pressure: 0.55 to 0.95 MPa
Required Discharge: 200 Liters per minute or more

*The machine design and specifications are subject to change without any notice.
*Specifications may vary depending on the job, paper quality, environmental influences, and various
other factors. Please do a test run before starting production.

475
or18.8”

1,780 or 70.1"

3,200 or 126.0”

BR-1000V

1,130
or
44.5”

3,670 / 144.5”
190
or7.5”

Top and bottom: Max. 80 mm or 3.150” each
Min. 1 mm or 0.04” each

Trim Height

BR-1000V

Clamp System andLoad

1,497
or59.0”Fore-edge: Max. 110 mm or 4.330”
Min. 1 mm or 0.04”

COMPRESSOR MAJOR SPECIFICATIONS(TO BE ARRANGED LOCALLY)
PowerConsumption

3.7 kW

Pressure

0.85 to 0.7 MPa

Discharge

375 L/min.

■ Prepare enough installation space depending on thelayout. The area about 700 mm or 27.6” around themachine is necessary space.

Variable Trimmer HT-1000V

7MORE ATHORIZON.CO.JP

Horizon International Inc.

Horizon GmbH

1601 Asahi, Shinasahicho, Takashima,Shiga, 520-1501, Japan
Phone : +81-740-25-4570
Fax : +81-740-25-5820
www.horizon.co.jp

Pascalstrasse 2025451 Quickborn / Germany
Phone : +49 4106 8042-0
Fax : +49 4106 8042-199
www.horizon.de240301/CT00140-07