ROTARY DIE-CUT SYSTEM RD-N4055 / RD-N4055DM

ROTARY
THIS SHOULD
DIE-CUTBE SYSTEMSHORTER THAN HEADLINE.

RD-N4055
Longest Headline
RD-N4055DM
Subheadline should be 2 rows and
130mm width at max (or shorter).
New rotary die-cut systemincreases production efficiency.

IMPROVE THE QUALITY AND PRODUCTIVITY
OF THE DIE-CUTTING PROCESS.
Efficient production with new separator and card stacker forlabor saving operation.

BENEFITSHIGH EFFICIENCY
Die cutting, waste separation and stacking in one passfor efficient production.
APPLICATION FLEXIBILITY
Business cards, greeting cards, labels and lightpackages... A wide range of applications can beprocessed.
HIGH PRODUCTIVITY
Maximum 6,000 sheets can be processed. In the caseof 21-up round corner business card application, it canprocessed at 126,000 cards per hour.
SIMPLE AND EASY OPERATION
Simple and easy operation without relying on a skilled
operator.

2

Rotary Die-cut System RD-N4055 / RD-N4055DM

REDUCED DIE COST
Uniquely designed servo motor controlled “Repeat-cut”
feature allows multiple-up applications from a singleup die to minimize die cost.
SPACE SAVING
Rotary Die-cutter designed to meet the growing
demand for short run product. The rotary die-cutters
are ruggedly constructed, yet compact compared tonormal die cutters.
FLEXIBLE CONFIGURATION
Various delivery options are available to process a wide
range of applications. Simple delivery conveyor, card
stacker and sheet stacker can be selected dependingon needs.

DIE-CUTTING MECHANISM
Cutting Blade

Upper Cylinder

Attach the upper die on the upper
magnetic cylinder with the blade
position matching the productpattern.

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Lower Anvil Cylinder

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Sheet

The blades are pressed against
the lower anvil cylinder to cut the
sheet.

KISS CUTTING
Die-cutting and Kiss cutting can be performed at the same time by using a die which has two different blade heights.
Ideal for making stickers and labels.
Cutting Blade= Blade to die cut the base sheet
Kiss Cutting Blade= Blade to kiss cut the top material
Upper Die
Cutting Blade Kiss Cutting Blade
Top Material

Upper Die

Adhesive

Sheet

Base Sheet

CREASING
Crease can be achieved to avoid image cracking. Suitable for boxes, pocket folders and greeting cards which require
additional folding processes after die cutting.
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Upper Die

Rotary-40
RD
System55

Die-cut

Lower Die
RD-N4055

RD-N4055DM
Attach the tape along
the creasing lines.

Lower Die

Upper Die

Creasing channel should be preparedon the die so creasing blade aligns.
Creasing blade
Cutting blade(Anvil Cylinder)

Lower Die
(Anvil Cylinder)

Tape

Upper Die
Lower Die

Lower Die

Creasing blade
Cutting blade

Cutting BaseCreasing channel

REPEAT CUT
Repeat-cut function enables the running of multiple up
imposed applications with a smaller die to reduce die cost.
(Up to 8 repeats)

Required Gripping Width :170 mm (6.69”) or longer

Rotary Die-cut System RD-N4055 / RD-N4055DM

3

DETAILS FOR EACH DEVICE.
5

6

3

4
1

CSD-40RD
Card Stacker

SPC-N4055
Separator

RD-N4055
Rotary Die Cutter

1 TOUCH PANEL

3 TRANSPORT SECTION

Both setup and control canbe done through the intuitive
touch screen. After mounting
the upper and lower die, thesystem can be set up by simply
inputting sheet size and productsize. The graphical illustrations on the screen are simple andeasy to understand.

Sheets are registered by vacuum
belt and position is firmly
secured with gripper rollers
for accurate and consistentregister. Servo motor driven
gripper rollers ensure the die
cut position without effecting
processing speed. The optional alignment detection sensor
ADS-N4055 detects the alignment error for additional
quality control.

2 FEED SECTION
Vacuum belt feeding enables
superior feeding with easy setup
and operation. An ultrasonicsensor is used for double feed
detection on a wide range ofsubstrates. The optional code
reader BR-N4055 enables job
separation for easy handling.

4

Rotary Die-cut System RD-N4055 / RD-N4055DM

DV-RL
Delivery Roller
CSD-40RD(Option)
Card Stacker(Option)2

SHEET FLOWSPC-N4055
Separator(Option)RD-N4055
Rotary Die Cutter

FFU-N4055
Sheet Feeder

Waste

FFU-N4055
Sheet Feeder

When the SPC-N4055 and CSD-40RD are configured

4 DIE CUTTING SECTION
Rigid magnetic upper roller
and solid lower anvil cylinder
ensure high quality die cutting.
Uniquely designed die cutting
section enables easy and quick
die setting.
Attaching the Lower Die

The lower die can be attached on the lower cylinder to makecrease lines.
■ RD-N4055
Prepare the lower die by making
grooves on the stainless sheet using
a tape. The lower die is attached on
the anvil cylinder.
■ RD-N4055DM
The lower die is attached on thelower magnetic cylinder.

5 SEPARATOR SPC-N4055 OPTION
The connected separator
removes the waste from thefinished product and delivers
to the waste bin. The newly
designed suction transport belt
ensures stable transport of cut
product.

6 DELIVERY SECTION OPTIONSPC-N4055*Without the CSD-40RD and GST-50RD

SPC-N4055 is equipped with aconveyor to deliver the products
after separation. The angle of
the receiving conveyor can be
adjusted to receive a
Delivery section of SPC-N4055
wide range of products.

CSD-40RD*Connected to the SPC-N4055

The optional card stacker canstack up to 40 mm in height
for efficient and labor saving
production.
SPC-N4055 + CSD-40RD + DV-RL

GST-50RD*Connected to the SPC-N4055

The optional gathering stacker
can gather into one stack up
to 50 mm in height for efficientquality checking and packing.
SPC-N4055 + GST-50RD + DC-GST1

Rotary Die-cut System RD-N4055 / RD-N4055DM

5

OPTIONS.
Selective options for the delivery unit.

SPC-N4055 SEPARATOR■ Newly designed separation module which includes
stripper guides, blowing air, and knock-out pistons ensureclean separation of the product from the waste.

■ Suction belt transportation provides smooth consistenttransport of cut product.

COUNT SENSORSINFEED SECTION

Up to five sensors can be used to count the cut
pieces to ensure all products are delivered. The
counted number can be verified on the touch
screen to check which pieces are missing.

The infeed height can be adjusted forsmooth sheet transfer from the RD-N4055.
Air blowing feature assists in separating the
sheets from the die.

DV-RL
Delivery Roller

FFU-N4055
Sheet Feeder

RD-N4055
Rotary Die Cutter
SPC-N4055
Separator

DELIVERY SECTION
Die cut products areneatly stacked on thedelivery conveyor. The
conveyor speed can be
adjusted for smoothdelivery for a wide range
of applications.

6

Rotary Die-cut System RD-N4055 / RD-N4055DM

Prepare the compressor to meet the following specifications :SPECIFICATIONS FOR COMPRESSOR WITH SPC-N4055
Rated Output of Prime Mover (Reference)

0.75 kW

Required Pressure

0.55 to 0.95 MPa

Required Discharge

85 Liters per minuteType

Oil-free TypeCSD-40RD CARD STACKER■ The CSD-40RD stacks the pre-set number of sheets foreasy handling of small applications such as businesscards, tags, and door hangers.

■ The delivery unit enables easy switching from theseparator SPC-N4055 to the card stacker CSD-40RD for awide range of applications.

DV-RL
Delivery Roller

RD-N4055
Rotary Die Cutter
CSD-40RD
Card Stacker

COUNT SENSORS
Up to five count sensors can beused for checking the numberof finished pieces.
If the counted number ofpieces does not match with thepre-set number, the system
automatically stops and theerror position can be checked on the touch screen of the
RD-N4055.
*When the CSD-40RD is connected, the count sensors on the SPC-4055 are
not activated.

FFU-N4055
Sheet Feeder

SPC-N4055
Separator

SPECIFICATIONS.
Compatible
Machines
Sheet Size
Width
LengthCSD-40RD

SPC-N4055
Max. W297 × L210 mm or W11.69” × L8.26” A4 LandscapeMin. W80 × L50 mm or W3.15” × L1.97”
W50 × L80 mm or W1.97” × L3.15”
When the stack counter is used to count products,
the imposition is limited.

Production Speed Based on the RD-N4055
Voltage /Frequency

Single Phase 200 to 240 V, 50 or 60 Hz(Supplied from the SPC-N4055)

MachineDimensions

W1,273 × D820 × H1,020 mm or W50.2” × D32.3” × H40.2”*When the optional DV-RL is installed

Machine Weight

118 kg or 260.0 lb

Rotary Die-cut System RD-N4055 / RD-N4055DM

7

GST-50RD GATHERING STACKER■ The GST-50RD gathers separated applications into one
stack up to 50 mm height for efficient production of as
business and greeting card applications.

■ Delivery direction can be chosen according to user’s
needs : either front or back side delivery.

STACKING SECTION
The cut products are stacked
in rows through SPC-N4055
and gathered into one stackby pusher, saving time during
packing and inspection.

RD-N4055
Rotary Die Cutter

SPC-N4055
Separator

FFU-N4055
Sheet Feeder

GST-50RD
Gathering Stacker
DC-GST1
Delivery Conveyor

SPECIFICATIONS.

OPTIONS.
NAME

MODEL

Delivery Conveyor

DC-GST1

Stacking Unit for Two Ups

GST-2UP

Stacking Unit for Three Ups

GST-3UP

Stacking Unit for Four Ups

GST-4UPDESCRIPTIONSExtend conveyor for GST-50RD.

Guide units to stack finishedapplications on a slant before they
are combined into one pile.
They need to be replaced dependingon the imposition layout.
Refer to the User’s Manual for
required imposition information.

GST-50RD
Compatible
Machines

Sheet Size

SPC-N4055

Width
LengthSheet WeightRange

W55 × L91 mm or W2.2” × L3.6”
W91 × L55 mm or W3.6” × L2.2”
W51 × L89 mm or W2.00” × L3.50”
W89 × L51 mm or W3.50” × L2.00”
W148 × L100 mm or W5.83” × L3.94”
W148 × L105 mm or W5.83” × L4.14”
W100 × L148 mm or W3.94” × L5.83”
W105 × L148 mm or W4.14” × L5.83”
W88.9 × L127 mm or W3.50” × L5.00”
W177.8 × L127 mm or W7.00” × L5.00”

Based on the RD-N4055

Production Speed Based on the RD-N4055
Stacking Unit for Five Ups

Conveyor for Waste

8

GST-5UP

ECV-CSD

Stack Unit for Two Ups GST-2UP

Conveyor to eject the waste fromthe SPC-N4055.

Rotary Die-cut System RD-N4055 / RD-N4055DM

Stack Capacity

Max. 50 mm or 1.96”

ReceivingTransport
ThicknessMax. 5 mm or 0.19”

Voltage /Frequency

Single Phase 200 to 240 V, 50 or 60 Hz(Supplied from the SPC-N4055)

Rated Current

Single Phase 200 to 240 V, 50 or 60 Hz, 0.5 A

MachineDimensions

W2,300 × D789 × H979 mm or W90.6” × D31.1” × H38.6”*When the required option DC-GST1 is connectedST-4055 STACKER■ ST-4055 stacks a wide range of substrates and applications
such as thin sheets or complicated shapes which can bedifficult to separate.
■ Vacuum belt transport ensures smooth delivery without
separating die cut pieces.

■ Delivery tray slides out for easy
removal of finished pile.
■ Maximum stack capacity : 170 mm
or 6.69”*To connect the ST-4055, remove the SPC-4055.

■ Offset stacking function is available by pre-set number.

RD-N4055
Rotary Die Cutter

ST-4055
Stacker

SPECIFICATIONS.
Compatible Machines
Sheet Size

FFU-N4055
Sheet Feeder

ST-4055
RD-N4055 / RD-N4055DM
Max. W400 × L550 mm or W15.74” × L21.65”
Min. W200 × L275 mm or W7.88” × L10.83”

Width
LengthSheet Weight Range

Normal Paper, Coated Paper, Cardboard
Material Thickness : Max. 0.5 mm or 0.02”, 127.9 to 400 gsm

Production Speed

Offset Stacking : 3,000 sheets per hour
In the stacking speed reduction mode : 3,000 sheets per hour
Straight Stacking without speed reduction mode :6,000 sheets per hour (This production speed is limited according to the sheet thickness, sheet size, and the number of nicks.)

Stack Capacity

Maximum Stack Height : 170 mm or 6.69”
Max Load. 48 kg or 105.8 lb

Voltage / Frequency

Single Phase 200 to 240 V, 50 or 60 Hz
Single Phase 208 V, 60 Hz (Only for the United States)

Machine Dimensions

W1,520 × D830 × H1,030 mm or W58.7” × D32.7” × H40.6”

Machine Weight

About 306 kg or 674.0 lb

Recommended Air Source

Mover (Reference) : 0.75 kW
Required Pressure : 0.55 to 0.95 MPa
Required Discharge : 85 Liters per minute, 3.01 cfm
Type : Oil-free Type*The optional BR-N4055 cannot be used when connecting the ST-4055.

BT-4055 RECEIVING TRAY
■ BT-4055 is a bucket receiving tray to deliver non-separated
die cut sheets in on the receiving tray.
■ The angle of the receiving tray can be adjusted for smoothdelivery.

RD-N4055
Rotary Die Cutter

FFU-N4055
Sheet Feeder

BT-4055
Bucket Receiving Tray
Rotary Die-cut System RD-N4055 / RD-N4055DM

9

OPTIONS.
Performance Enhancing Options.
For FFU-N4055 Sheet Feeder

BR-N4055 CODE READER■ Job separation by reading abarcode for easy and laborsaving production.
■ The BR-N4055 cannot be
used when the ST-4055 isconnected.

For RD-N4055 / RD-N4055DM Rotary Die Cutter

MS-3346 MARK SENSOR

ADS-N4055 ALIGNMENT DETECTION SENSOR■ The mark sensor reads themark printed on the lead edgeof the sheet. If the printing
image shifts, the position is
automatically corrected toprocess the sheet accurately.

■ The sensor checks if the sheet
is transported along theregister guide. If the sheet is
not aligned with guide, thesystem stops before feeding
the sheets into the die cutting
section.

LDK-4055 LOWER DIE TOOL KIT

RD-NP NICK PUNCH■ This kit includes the necessary
tools and materials to
help prepare the lower die
efficiently.

■ The nick punch is a tool tomake nicks on the die easily
without damaging the die.

For SPC-N4055 Separator

SPC-20UP 5×4 ROLLER FOR BUSINESS CARDS

SPC-21UP 3×7 ROLLER FOR BUSINESS CARD

■ This unit holds the cut
pieces of small applications
such as business cards on
the SPC-N4055 for smoothtransportation.

■ This unit holds the cut
pieces of small applications
such as business cards on
the SPC-N4055 for smoothtransportation.

■ For imposition of cards : 5 × 4■ For imposition of cards : 3 × 7

DV-RL DELIVERY ROLLER■ Additional roller conveyor
for the SPC-N4055 and CSD40RD.

10

Rotary Die-cut System RD-N4055 / RD-N4055DM

SPECIFICATIONS.
Machine Dimensions. (Unit : mm / inch)

RD-N4055 + SPC-N4055(Top View)(Front View)
3,471 / 136.7”( 3,160 / 124.5”)

RD-N4055

FFU-N4055

DV-RL

SPC-N4055

RD-N4055

1,195 / 47.1”

SPC-N4055

820 / 32.3”

DV-RL

1,020 / 40.2”

1,846 / 72.7”
FFU-N4055

490

19.3”

1,905 / 75”

1,625 / 64”*Inside ( ) is the dimension when using the normal tray.

RD-N4055 + SPC-N4055 + CSD-40RD(Top View)(Front View)

SPC-N4055

RD-N4055

FFU-N4055

SPC-N4055

RD-N4055

FFU-N4055

490

19.3”

1,414 / 55.7”

1,273 / 50.2”

DV-RL CSD-40RD

1,195 / 47.1”

DV-RL CSD-40RD

820 / 32.3”

1,846 / 72.7”

1,020 / 40.2”

4,253 / 167.5”( 3,947 / 155.4”)

2,407 / 94.8”*Inside ( ) is the dimension when using the normal tray.

RD-N4055 + SPC-N4055 + GST-50RD FRONT DELIVERY(Top View)(Front View)

1,400 / 55.2”

SPC-N4055

RD-N4055

FFU-N4055

894 / 35.2”

2,300 / 90.6”

GST-50RD

GST-50RD

SPC-N4055

RD-N4055

FFU-N4055

DC-GST1

1,195 / 47.1”

3,770 / 148.5”

3,770 / 148.5”

DC-GST1

RD-N4055 + ST-4055(Top View)(Front View)

1,520 / 59.9”

RD-N4055

FFU-N4055

1,030 / 40.6”

ST-4055

873 / 34.4”

830 / 32.7”

1,846 / 72.7”
ST-4055

RD-N4055

FFU-N4055

1,195 / 47.1”

3,096 / 121.9”

1,251 / 49.3”

Rotary Die-cut System RD-N4055 / RD-N4055DM

11

RD-N4055 / RD-N4055DM
Sheet Feeding
SystemAir Suction Feed Belt

Sheet Size
(BeforeProcessing)

Width
LengthWith SPC
Without
CSD (*1)

With CSD(*2)

Production
Speed

Max. W400 × L550 mm or W15.740” × L21.650”
Min. W200 × L275 mm or W7.875” × L10.830”
Max. W376 × L530 mm or W14.803” × L20.866”
Min. W80 × L50 mm or W3.15” × L1.969”
Min. W50 × L80 mm or W1.969” × L3.15”

Without
SPC
With BT(*4)

Without
SPC
With ST(*5)

Processed
Material

Single Phase 200 to 240 V, 50 or 60 Hz
Single Phase 230 to 240 V, 50 or 60 Hz(For the machine with CE marking)Single Phase 208 V, 60 Hz (Only for the United States)
With SPC
Without
CSD (*1)

W3,471 (*6) (3,160) × D820 × H1,195 mm
or W136.7” × D32.3” × H47.1”

Min. W80 × L50 mm or W3.15” × L1.969”
Min. W50 × L80 mm or W1.969” × L3.15”

With CSD(*2)

W4,253 (*6) × D820 × H1,195 mm
or W167.5” × D32.3” × H47.1”

When the stack counter is used to count products,
the imposition is limited. See page 111 for details.

With GST W3,770 × D2,300 × H1,195 mm(*3)
or W148.5” × D90.6” × H47.1”

MachineDimensions

Max. W384 × L530 mm or W15.118” × L20.866”
Min. Depending on die shape
Size received on the bucket receiving tray
Max. W400 × L550 mm or W15.748” × L22.047”
Min. W200 × L275 mm or W7.875” × L10.830”
Max. W384 × L530 mm or W15.118” × L20.866”
Min. Depending on die shape

Machine Weight

Size received on the stack table
Max. W400 × L550 mm or W15.748” × L22.047”
Min. W200 × L275 mm or W7.875” × L10.830”

Normal paper, Coated paper, Cardboard
The sheets below cannot be processed : Sheet whose backside is laminated (covered with polypropylene)
Plastic film

RD-N4055
127.9 to 400 gsm
Die Cutting : Max. 0.5 mm or 0.019”(In case of blade height : 0.8 mm or 0.031”)
Max. 0.3 mm or 0.011”(In case of blade height : 0.6 mm or 0.023”)
Creasing : Max. 0.4 mm or 0.015”(In case of blade height : 0.8 mm or 0.031”)

Recommended
Air Source*Prepare the aircompressor tomeet the specifications.

RD-N4055DM
127.9 to 400 gsm
Die Cutting : Max. 0.5 mm or 0.019”
Creasing : Max. 0.3 mm or 0.011”*There is a limitation depending on the conditions such as the shape ofthe die cutting, the thickness and the stiffness of the sheet to be cut.

Feeder Stack
HeightMaximum Feeder Stack Height : 500 mm or 19.68”
Max Load : 100 kg or 220.5 lb

Die Size Upper Die

Max. W400 × L560 mm or W15.748” × L22.047”
Min. W160 × L100 mm or W6.30” × L3.937”

Upper Cutting
Blade Height

RD-N4055 : 0.6 or 0.8 mm / 0.0236 or 0.0315”
RD-N4055DM : 0.8 mm / 0.0315”*Inside ( ) is the dimension when using the normal tray.

Without
SPC
With BT(*4)

W2,510 × D820 × H1,195 mm
or W98.9” × D32.3” × H47.1”

Without
SPC
With ST(*5)

W3,309 × D830 × H1,195 mm
or W121.9” × D32.7” × H47.1”

With SPC
Without
CSD (*1)

1,095 kg or 2,414.06 lb

With CSD(*2)

1,165 kg or 2,568.82 lb

With GST
1,332 kg or 2,933.93 lb(*3)
Without
SPC
With BT
(*4)

765 kg or 1,686.54 lb

Without
SPC
With ST(*5)

1,026 kg or 2,261.943 lb

With SPC
Without
CSD (*1)*There is a limitation depending on the conditions such as the shape ofthe die cutting, the thickness and the stiffness of the sheet to be cut.

Material
Thickness*There is a limitation depending on the conditions such as the shape ofthe die cutting, the thickness and the stiffness of the sheet to be cut.

Max. W297 × L210 mm or W11.693” × L8.268”
A4 Landscape

W55 × L91 mm or W2.2” × L3.6”
W91 × L55 mm or W3.6” × L2.2”
Cut Product Size
W51 × L89 mm or W2.00” × L3.50”
W89 × L51 mm or W3.50” × L2.00”
Width
With GST W148 × L100 mm or W5.83” × L3.94”(*3)
W148 × L105 mm or W5.83” × L4.14”
LengthW100 × L148 mm or W3.94” × L5.83”
W105 × L148 mm or W4.14” × L5.83”*The size can be
W88.9 × L127 mm or W3.50” × L5.00”
limited dependingon the die shape andW177.8 × L127 mm or W7.00” × L5.00”
sheet weight range.

Voltage /Frequency

Die cut roller 6,000 cycles per hour
(When the ST-N4055 is connected, the number of processing
sheets is 3,000 sheets per hour.)With CSD(*2)
With GST(*3)

Rated Output of Prime Mover (Reference) : 0.75 kW
Required Pressure : 0.55 to 0.95 MPa
Required Discharge : 85 Liters per minuteType : Oil-free Type

Without
SPC
With BT(*4)

Rated Output of Prime Mover (Reference) : 0.2 kW
Required Pressure : 0.55 to 0.95 MPa
Required Discharge : 20 Liters per minute, 0.71 cfm
Type : Oil-free Type

Without
SPC
With ST(*5)

Rated Output of Prime Mover (Reference) : 0.75 kW
Required Pressure : 0.55 to 0.95 MPa
Required Discharge : 85 Liters per minuteType : Oil-free Type

*1 : With SPC, without CSD : FFU-N4055 + RD-N4055 / RD-N4055DM + SPC-N4055 + DV-RL*2 : With CSD : FFU-N4055 + RD-N4055 / RD-N4055DM + SPC-N4055 + CSD-40RD + DV-RL*3 : With GST : FFU-N4055 + RD-N4055 / RD-N4055DM + SPC-N4055 + GST-50RD + DC-GST1*4 : Without SPC, with BT : FFU-N4055 + RD-N4055 / RD-N4055DM + BT-4055*5 : Without SPC, with ST : FFU-N4055 + RD-N4055 / RD-N4055DM + ST-4055*6 : The width of machine is longer 410 mm when the long tray is installed.
*The machine design and specifications are subject to change without any notice.
*Specifications may vary depending on the job, paper quality, environmental inﬂuences, and various
other factors. Please do a test run before starting production.

Horizon International Inc.

Horizon GmbH

1601 Asahi, Shinasahicho, Takashima,
Shiga, 520-1501, Japan
Phone : +81-740-25-4570
Fax : +81-740-25-5820
www.horizon.co.jp

Pascalstrasse 20
25451 Quickborn / Germany
Phone : +49 4106 8042-0
Fax : +49 4106 8042-199
www.horizon.de

Scan this barcode
for more detailed
information.

240109/CT00174-02