Process chart for repairing holes createdby rust and Rust preventive system
Working process and scope

6. Applying ALUMINUM PUTTY
rust preventive J

Loose rustPutty

corroded hole

1.

Hammering

Apply as shown by arrow.

7.

Reinforcing

Somay-Q rust preventive series

catalogue

Only Somay-Q rust preventive system can solve serious problems with rust!!!！

防錆シリーズー Somay-Q rust preventive series ーRemove loose rust

2.

Sanding with a wire brush

Insert reinforcing plate into the hole.

8.

Fixing reinforcing plate

SSPC-SP-2 or 3

3.

Denting hole created by rust

Incredible power to stoprust .

Fill ALUMINUM PUTTY rust preventive J liberally.

9.

Sanding

Dent rusted hole with up to 3 cm depth andwith 5cm width from its edge as shown.

4.

Preparing for reinforcing plate

Sand putty with #120-180 grit sandpaper.

10.

Undercoating, middlecoating

Prepare for reinforcing plate with 0.5-1cm thickness.
(Sand both reinforcing plate with 100 grit sandpaper.)5. Applying SABIFUJI
SABIFUJI

On rusted surface - Apply it until rusted surface is glossy.
On reinforcing plate ‒ Apply it thinly
Allow to dry for 30-40 minutes at room temperature.

POWER BOUSEI EP039 and Plusurf

11.

Apply POWER BOUSEI AP089※When you use urethane topcoat (strong solvent type) for automotive work, please work as follows.
9.

10.

11.

Sanding
Allow to dry for over 12 hours at room temperature or air-drying time for 30-40 minutes.
Then, force dry at 60-80℃. Also, allow for dry for more than 2 hours . Sand the putty.
Undercoating, middlecoating
For automotive work, apply POWER BOUSEI Plusurf(hardening progress type)for faster curing time.
Topcoating
When using a topcoat with strong solvents, use POWER BOUSEI Plusurf.
After spraying it, force dry at 80℃ for 30-40 minutes. Then, take ﬂash time for 5-6 hours.

【Manufactures】

Somay-Q Technology Corp.

5971-31,Morokurihashi, Goka-machi,Sashima-gun,Ibaraki
306-0313 Japan
TEL.0280-80-0005 FAX.0280-80-0006
E-mail:support@somayq.com http://www.somayq.com

For various surfaces

Topcoating

Powerful Adhesion!

Long-lasting resistanceto corrosion
For all steel ｓｔructuresand more!

Somay-Q
POWER RUST STOP series
Line-up●POWER BOUEI EP039●POWER BOUEI AP089●POWER BOUEI EP1000●SABIFUJI●ALUMINUM PUTTY "J"rust preventive

POWER BOUSEI prevention series※DIRECTIONS FOR USE.Please read the product catalog for each product.

Incredible power to prevent rust,
but very easy to use.

Suitable for topcoating for EP039

Strong adhesion and protection
on rusted surface

POWER BOUSEI Rust Preventive
Primer
EP039

preventive
POWER BOUSEI rusttopcoat
AP089 for outdoor use

preventive
POWER BOUSEI rusttopcoat
EP1000 (for indoor use)

【POWERBOUSEI EP039】epoxy high solid primer can build dry ﬁlm
thickness over 75u per coat for excellent resistance to friction,chemicals and moisture. It is a 2-component modiﬁed polyamide
epoxy primer that allows for a long recoating time up to 30 days.
EP039 is a high performance primer that is eﬀective, economicaland easy to use.

【POWER BOUSEI AP089】is Acryl modiﬁed polyurethane topcoat
which provides saving time, pollution reduction, ﬁnishing with justone coating. It can be sprayed on the rust surface with minimum
sanding and provide excellent resistance to weathering, chemicals
and corrosion.

【POWER BOUSEI EP1000】high solid type can build dry ﬁlm thickness 125-200u per coat. Especially, it can adhere to serious rusted
surface with minimum surface preparation. It is a high solid modiﬁed
epoxy topcoat. It provides VOC compliant and high penetration
power.

Substrates

Substrates

Substrates●Rusted surfaces●Steel●Steel plate●Rusted surfaces●Galvanized steel(both cold andhot dipped)●Concrete●Structural steel●Steel plates, etc.

●Rusted surfaces●Galvanized steel(both cold and hot dipped)●Aluminum●Stainless steel●Existing ﬁnish●Concrete●Tile etc.

●Chemical conversion
coating surface●Existing ﬁnish●※Galvanized steel(Both cold and hot dipped) etc※ Please contact to R&D

POWER BOUSEI EP039 SET ※SizeCoverage

Quantity

10kg

159〜265 g/㎡

1 set

POWER BOUSEI AP089 Base

3.5kg

EP REDUCER

3.7L

4cans

POWER BOUSEI AP089 Activator

0.7kg

AP REDUCER

3.7L

Product※1set= Basic component plus activator (5 kg cans)

Product

Size

Coverage
167〜280g/㎡

Color

SABIFUJI
SABIFUJI with brush

Size

Coverage

Quantity

16L

1cans

3.7L

4cans

0.9L
0.3L

50〜100g/㎡

6cans
6cans

Size

POWER BOUSEI EP1000 Light color

4.5kg1POWER BOUSEI EP1000 Deep color

4kg

POWER BOUSEI EP1000 Activator（Qulck-dry)

5kg

EP REDUCER

3.7L

Coverage230〜240g/㎡

Quantity
1 set4cans

ALUMINUM PUTTY "J" rust preventive
Rust Preventive
Primer【ALUMINUM PUTTY J rust preventive】is able to adhere to galvanized steel (both cold and hot dipped) well. It can repair parts to withstand heavy weights and ﬁll up the hole, especially surfaces unable toweld. Moreover, it is hard and ﬂexible putty bearable for strong
impacts. (added ﬁber)

Brown(almost transparent)
ProductProduct14cans

SABIFUJI【SABIFUJI】is a strong 1 component penetrating primer. It penetrates
deeply into the rusted surface and prevents the rust completely. Itenhances hardness of existing lacquer and synthetic paints tobecome more resistant to solvents and delamination.

Quantity

Substrates
Color

Aluminum, Stainless steel, steel,galvanized steel (both cold and hot dipped),concrete etc

SilverProduct

Rust Reventive
Repairing AgentALUMINUM PUTTY "J"rust preventive

Common hardener J(separate sale)

Size

Quantity

4kg

4cans

Color: blue
Volume: 80g
Mix ratio: putty 100 : hardener 2
by volume