Product Family’s AC-DC Solutions for Avionics
 Power Factor Correction (PFC)♦Single Phase and 3-Phase Input Options♦Isolated Output♦Up to 800 W Output Power♦PF > 0.99 / THD < 3% / Efficiency > 90%

 AC Line Filter

Specification Compliance RTCA/DO-160

 Boeing 787B3-0147

 Boeing D6-44588

 Airbus ABD0100.1.8

 Boeing D6-36440

 CE marked

Made inthe USA

www.SynQor.com

AeroQor AC Line Filter Modules

The AeroQor EMI AC Line Filters brings SynQor’s field proven technology and manufacturing expertise to theAvionics COTS Component marketplace. SynQor’s innovative packaging approach ensures survivability
in the most hostile environments. Compatible with the industry standard format, these filters have highdifferential-mode and common-mode attenuation and low series resistance. They follow conservative
component derating guidelines and they are designed and manufactured to the highest standards.
Filter Features

Specification Compliance• 85 to 264 Vrms
• Very low series resistance• High Differential & Common-mode Attenuation• All capacitors are safety-rated X7R multi-layer ceramic• Meets common EMC standards in properly designed systemwith SynQor APFIC modules.
• -40 °C to +100 °C Operating Temperature• Low power dissipation• RTCA/DO-160• Airbus ABD0100.1.8• Boeing 787B3-0147• Boeing D6-36440• Boeing D6-44588• CE marked

AeroQor AC Line Filter
FamilyInput Frequency

Input Voltage

ACF

U: 45 - 800 Hz

230: 85 to 264 Vrms

Package Size
QT: Quarter-brick Tera
QM: Quarter-brick Mega
HT: Half-brick Tera
HP: Half-brick Peta

Thermal Design

RoHS

C: Encased
V: Encased with Flanged Baseplate

G: RoHS

Example: ACF-U-230-ET-C-G For valid part numbers, refer to the website or contact your local sales representative.

ModelNumber

Input
Input Voltage Output
Frequency(L-N)
Current

Output PowerMax Series
ResistanceDifferential-mode
Attenuation

Common-mode
Attenuation

ACF-U-230-QM 45-800 Hz 85-264 Vrms 2 Arms 230 W @ 115 Vrms / 460 W @ 230 Vrms 900 mΩ @ 100 °C >45 dB @ 250 kHz >45 dB @ 250 kHz
ACF-U-230-QT

45-800 Hz 85-264 Vrms 5 Arms 575 W @ 115 Vrms / 1.5 kW @ 230 Vrms 330 mΩ @ 100 °C >40 dB @ 250 kHz >40 dB @ 250 kHz

ACF-U-230-HT

45-800 Hz 85-264 Vrms 9 Arms

ACF-U-230-HP

45-800 Hz 85-264 Vrms 11.5 Arms 1 kW @ 115 Vrms / 2 kW @ 230 Vrms 195 mΩ @ 100 °C >30 dB @ 200 kHz >30 dB @ 200 kHz

1 kW @ 115 Vrms / 2 kW @ 230 Vrms 195 mΩ @ 100 °C >30 dB @ 200 kHz >30 dB @ 200 kHz

AeroQor 3-Phase AC Line Filter
FamilyInput Frequency

Input Voltage

Phase

ACF

U: 45 - 800 Hz

115: 85 to 264 Vrms

3PH: 3-Phase

Package Size

Thermal Design
C: Encased
QG: Quarter-brick Giga
V: Encased with Flanged Baseplate

RoHS

G: RoHS

Example: ACF-U-115-3PH-QG-C-G For valid part numbers, refer to the website or contact your local sales representative.

Model Number

Input
Frequency

Input Voltage(L-N)

OutputCurrent

Output PowerMax Series
ResistanceDifferential-mode
Attenuation

Common-mode
Attenuation

ACF-U-115-3PH-QG-x-G

45-800 Hz

85-140 Vrms

3 Arms1 kW@115 Vrms 700 mΩ @ 100 °C >55 dB @ 200 kHz >40 dB @ 200 kHz

SynQor Headquarters | 155 Swanson Road, Boxborough, MA 01719-1316 USA | QMS# 006-0007197 Rev. C 09/12/2022 | www.synqor.com

Avionic Electronic Isolated PFC
Converters & Filters
AeroQor Single-Phase Isolated Power Factor Correction Modules

The AeroQor Isolated PFC Module is a high efficiency, active PFC, AC-DC converter designed tobe used as a COTS Component in airborne applications. It operates from a universal AC input andgenerates an isolated DC output. Regulated output and droop output modules are available. Used inconjunction with a hold-up capacitor, and SynQor’s AeroQor AC line filter, the PFC Module will draw anearly perfect sinusoidal current (PF>0.99) from a single phase AC input. The module is designed witha high level of documentation and traceability.
Operational Features• Isolated output, 100 W, 325 W, 600 W & 800 W output
power options• Universal input frequency range: 47 - 63 Hz / 360 - 800 Hz• Input voltage range: 85-264 Vrms
• ≥0.99 Power Factor• High efficiency: 92% (230 Vrms)• -40 °C to +100 °C Operating Temperature• Internal inrush current limit• Auxiliary 10 V bias supply, primary-side referenced• Can be paralleled (droop version only)• Compatible with SynQor’s AeroQor AC line filters• Hold-up available on 600 W FG model only

Protection/Control Features• PFC Enable• AC and DC Power Good outputs• Input current limit & auto-recovery short circuit protection• Auto-recovery input under/over-voltage protection• Auto-recovery output over-voltage protection• Auto-recovery thermal shutdown

Specification Compliance• RTCA/DO-160• Airbus ABD0100.1.8• Boeing 787B3-0147• Boeing D6-36440• Boeing D6-44588• CE marked

AeroQor Isolated Power Factor Correction Module
Family Input VoltageAPFIC

U: 85-264 V

Output Voltage

12: 12 V
24: 24 V
28: 28 V
48: 48 V
55: 55 VRegulation

Package Size

R: Regulated Output
HT: Half-brick Tera
RH: Regulated Output
HM: Half-brick Mega
with Hold-up (FG)FT: Full-brick Tera
D: Droop Sharing
FG: Full-brick Giga
DH: Droop Sharing
with Hold-up (FG)

Thermal Design

RoHS

C: Encased
D: Encased with Non-threaded Baseplate
V: Encased with Flanged Baseplate

G: RoHS

Example: APFIC-U-24D-HT-C-G For valid part numbers, refer to the website or contact your local sales representative.
SynQor Headquarters | 155 Swanson Road, Boxborough, MA 01719-1316 USA | QMS# 006-0007197 Rev. C 09/12/2022 | www.synqor.com

AeroQor 3-Phase Isolated Power Factor Correction Modules

The AeroQor Isolated PFC Module is a high efficiency, active PFC, AC-DC converter designed to be
used as a COTS Component in airborne applications. It operates from a 115 Vrms AC input andgenerates an isolated DC output. Regulated output and droop output modules are available. Used inconjunction with a holdup capacitor, and SynQor’s AeroQor AC line filter, the PFC Module will draw anearly perfect sinusoidal current (PF>0.99) from a 3-Phase AC input. The module is supplied completely
encased to provide protection from the harsh environments seen in many industrial areas.
Protection/Control Features

Operational Features• Compatible with commercial aircraft 60 Hz, 400 Hz
and variable frequency systems• Harmonic content meets commercial aircraftstandards• Minimal inrush current• Balanced phase currents• High power factor (0.99 at 400 Hz / 750 W)• Minimal external output capacitance requirement• Full load current during startup• Ability to meet full EMI with available additional EMIfilters• N * 750 W power levels when paralleled• 100 °C max baseplate temperature at full power• -40 °C to +100 °C Operating Temperature• All control pins referenced to separate floating return• Asynchronous serial data interface• AC and DC Power Good outputs• PFC Enable and Battle Short inputs• 3.3 V always-on standby power output• Clock synchronization output• Output current limit and auto-recovery short circuitprotection• Auto-recovery input under/over-voltage protection• Auto-recovery output over-voltage protection• Auto-recovery thermal shutdown

Specification Compliance• RTCA/DO-160• Airbus ABD0100.1.8• Boeing 787B3-0147• Boeing D6-36440• Boeing D6-44588• CE marked

AeroQor 3-Phase Isolated Power Factor Correction Module
FamilyVin Range

Input Phases

APFIC 115: 115 VrmsL-N 3PH: 3-Phase

VoutRegulation

Package Size

Thermal Design

12: 12 V
C: Encased
24: 24 V
D: Encased with Non-threaded
R: Regulated Output
28: 28 V
FT: Full-brick Tera
D: Droop Sharing
Baseplate
48: 48 V
V: Encased with Flanged Baseplate
54: 54 VRoHS

G: RoHS

Example: APFIC-115-3PH-28R-FT-C-G For valid part numbers, refer to the website or contact your local sales representative.

SynQor Headquarters | 155 Swanson Road, Boxborough, MA 01719-1316 USA | QMS# 006-0007197 Rev. C 09/12/2022 | www.synqor.com

Parameter
QUALIFICATION TESTING
Cold Temperature - Ground Survival
Hot Temperature - Ground Survival
Cold Temperature - Operating
Hot Temperature - Operating
Temperature Variation
Temperature Cycling
Humidity
Waterproofness - Condensing
Fungus ResistanceVibration - Fixed Wing and Helicopter
Operational Shock and Crash Safety
Altitude - Steady State
Altitude - Decompression
Design Marginality
Life Test
Solderability

Qualification & Compliance# Units

Test Conditions

RTCA/DO-160G Section 4.5.1
5RTCA/DO-160G Section 4.5.3
5RTCA/DO-160G Section 4.5.2
5RTCA/DO-160G Section 4.5.4
5
RTCA/DO-160G Section 5.3.1
5
MIL-STD-810G Method 503.5 – Procedure I
5
RTCA/DO-160G Section 6.3.1 (Category A)
3
RTCA/DO-160G Section 10.3.1 (Category Y)
31MIL-STD-810G Method 508.6
RTCA/DO-160G Sections 8.5.2 (Level B4), 8.8.3 (Levels G and F1)
5
RTCA/DO-160G Section 7.2.1, 7.3.1, and 7.3.3 (Category B)
5
RTCA/DO-160G Section 4.6.1; 70,000 ft (21 km), see note2
RTCA/DO-160G Section 4.6.2
2
Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load595% rated Vin and load, units at derating point, 1000 hours
5MIL-STD-883, Method 2003
15 pins
Note: A conductive cooling design is generally needed for high altitude applications because of naturally poor convection cooling at rare atmospheres.
Category Description
Input Voltage
Switching Transients
Voltage Spikes
Frequency Transients
Harmonic Content
DC Content on Input Voltage
Audio Frequency Conducted Susceptibility
Audio Frequency Conducted Emissions
Induced Signal Susceptibility
Conductive Emissions
Magnetic EffectRadiated Emissions
Electrostatic Discharge
Electrical Bonding and Grounding
Lightning Requirements
Reliability

115Vrms Specification Compliance
787B3-0147, D6-44588, Airbus ABD0100.1.8, RTCA/DO-160G
787B3-0147, D6-44588, Airbus ABD0100.1.8, RTCA/DO-160G, EN61000-4-4, EN61000-4-5
787B3-0147, D6-44588, Airbus ABD0100.1.8, RTCA/DO-160G, EN61000-4-6
787B3-0147, D6-44588, Airbus ABD0100.1.8, RTCA/DO-160G
787B3-0147, D6-44588, Airbus ABD0100.1.8, RTCA/DO-160G, EN61000-3-2, MIL-STD-1399
787B3-0147, D6-44588, Airbus ABD0100.1.8, RTCA/DO-160G
D6-36440, RTCA/DO-160G
D6-36440, RTCA/DO-160G
D6-36440, RTCA/DO-160G, EN61000-4-6
D6-36440, RTCA/DO-160G, EN55011/22
D6-36440, RTCA/DO-160G, EN61000-4-11
D6-36440, RTCA/DO-160G, EN61000-4-3
D6-36440, RTCA/DO-160G, EN61000-4-2
D6-36440, D6-44588, UL 60950-1
D6-36440, D6-16050-5, RTCA/DO-160G
Telcordia, MIL-HDBK-217F

Validation, Verification & Certification
USA Manufacturing Facility: AS9100 & ISO 9001 Certified

SynQor considers in-house manufacturing to be a core competency and strategic advantage. All SynQor products are manufactured in our manufacturing facility at our corporate headquarters in Boxborough, MA, USA, utilizing state-of–the art equipment and proprietary assembly techniques. By
maintaining both AS9100 and ISO9001 certifications, SynQor is able to provide the same level of attention to detail in our manufacturing processes
as we do in our products. We utilize proprietary in-house developed manufacturing data and document control systems that allow us to operate in apaperless manufacturing environment, providing both maximized manufacturing efficiency and flexibility. Ultimately, our manufacturing expertise remains in-house, allowing us to maintain complete control over the quality and traceability of our product down to the component level to meet the moststringent customer and industry requirements.

Design, Engineering & Manufacturing Process
SynQor employs a stringent, ECO controlled, 5-stage product development process, starting with product concept design and ending with manufacturing integration. We believe that a solid design and DFM review process leads to efficient manufacturing, higher performance, and enhanced reliability.
By designing for reliability, SynQor greatly reduces the chance of field defects and increases product integrity.
Concept Design

Design & Verification• Generate electrical
specification• Review performancerequirements• Design simulation• Schematic• Qualify new components• Breadboard• Prelim thermal analysis• Full layout• Build units and• DFM/DFT Review
electrically characterize• Build engineering prototypes • Verify electrical• Debug circuitperformance• Worst-case electrical testing • Verify component• Component stress analysis
stress analysis• Stability analysis• Statistical variations• Abnormal electrical testing • Thermal analysis and• Specification review
imaging• Preliminary datasheet• HALT testing• Complete datasheet

Proof of Design

Proof of Manufacturing

Manufacturing Integration• Controlled Production Build • Processes transfer• ATE testing• Full documentation release• Yield analysis(SCD’s, BOM, processes,• Validate and finalize
procedures, etc.)
manufacturing processes and • Release qualification reports
Tooling• Release final datasheet• 1000 hour life test
• Transfer units to finished goods• Qualification testing(humidity, vibration, DMT,PTC, thermal and mechanicalshock, altitude andsolderability)Power Converters & Systems

SynQor is a leading supplier of power conversion solutions to the military, avionics,transportation, medical, industrial, telecommunications and computing markets. SynQor’s
innovative products are designed to exceed the demanding performance, quality, andreliability requirements of today’s power electronic engineers who develop leading-edge
infrastructure hardware. SynQor provides all the power conversion modules needed to build
a power system, as well as complete power systems. SynQor’s core capabilities include
both standard and custom solutions, delivered with industry leading service and support.
SynQor’s total commitment to quality, customer satisfaction and continuous improvement
drives our business processes.

SynQor Headquarters | 155 Swanson Road, Boxborough, MA 01719-1316 USA | QMS# 006-0007197 Rev. C 09/12/2022 | www.synqor.com