https://youtu.be/iGZw4vC5fwI

New Robot System Proposed by ESTIC
General Screw Tightening Robot
PLC controls the nutrunner and the robot
Ladder Program

Nutrunner

Nutrunner controls the robot
Tightening Program

PLCTightening Program

ESTIC ROBOT SYSTEM

Nutrunner

Robot Program

Robot Program

Robot

Robot

PLC, nutrrunners and the robot require separate
configurations, programming, and software
maintenance.

Cycle delay occurs dueto the communication

Only the nutrunner programming is required since
the system can be managed centrally.

Reduces cycle time© 2021 ESTIC CORPORATION.

01Significant Reduction of Robot
Construction Man-hours
Process of the General Screw
Tightening Robot

Process of the ESTIC ROBOT SYSTEM

Robot Selection

Robot Selection

Nutrunner Selection

Nutrunner Selection

Parts Feeder Selection

Parts Feeder Selection

Concept

Concept

DesignDesign

Ladder Programming

Ladder Programming

Maintenance Management of PLC Software

Maintenance Management of PLC Software

Tightening Programming

Tightening Programming

Maintenance Management of Tightening Software

Maintenance Management of Tightening Software

Robot Programming

Robot Programming

Maintenance Management of Robot Software

Maintenance Management of Robot Software

PLC software maintenance management

・Does the robot correspond to the reaction force of screw tightening ?
・Is the speed sufficient ?
・Is a magnetic or pneumatic screw feeder used ?
・What about parts supply ?

There are many things to beconsidered

System and Nutrunner Selection

Only this !

Significantly reduces thenumber of steps© 2021 ESTIC CORPORATION.

02

Features and Benefits
Direct teaching

Simple settings

Tightening points can be taught by moving
the robot directly.

Vision position correction
function (optional)

Improves productivity

With the correction function of thecamera, even the slightest misalignments
will not be missed.

Hole misalignment correction function.

Tightening Point
Recording Button

Master image

X: 124.131
Y: 273.110
Z: 56.802
C: 7.291

Operating image

Correct position of each tightening points.

© 2021 ESTIC CORPORATION.

03

Features and Benefits
Z-axis Thrust Control Function

Production Guarantee

Prevents workpiece overload and cam out by tightening screws
or bolts with the appropriate thrust.

Dedicated Command

Reduces Cycle Time

Reduces communication time with the robot by using dedicatedcommands.

Management Software

Batch Setting

Robot operations such as screw/bolt receivings and tightenings
can be set in a batch on the nutrunner side.

Step Function
Detailed settings can be made by selecting an item from© 2021 ESTIC CORPORATION.

・Tightening・Move・Return to the original position
・Skip04

Line-up
Image

1900
2085

1900

700

1000

800

700
(mm)

Title

ERS-TypeA

1400

1900

800

700

600

600(mm)(mm)

ERS-TypeB(mm)

ERS-TypeC

With workpiece pull-in device

Without workpiece pull-in device

THE400-EM01

THE400-EM01

THE400-EM01

THL900-EN01

Applicable handheld
nutrunner

Handy 2000 Micro

Handy 2000 Micro

Handy 2000 Micro

Handy 2000 Touch

Screw capacity *1

M1.7~M6M1.7~M6

M1.7~M6

M3~M12

0.1~6.0｜0.07～4.43

0.1~6.0｜0.07～4.43

0.1~6.0｜0.07～4.43

1.0~100.0｜0.73～73.75

Primary side powersupply

Single-phase 200V AC±10%（50/60Hz）

Single-phase 200V AC±10%（50/60Hz）

Single-phase 200V AC±10%（50/60Hz）

Single-phase 200V AC±10%（50/60Hz）

Primary air supply

0.4MPa or higher

0.4MPa or higher

0.4MPa or higherーApplicable robot

Torque range(N･m｜ft･lb）

Conveyor compatible*1© 2021 ESTIC CORPORATION.

Excludes truss head screw05

Basic Configuration Robot Model THE400
Working Range

224（mm）

Up and Down Stroke : 160mm

Component Unit

Nutrunner Unit

（Handy 2000 Micro／Touch）

Robot Unit

Power Unit

© 2021 ESTIC CORPORATION.

Suction Unit

Vacuum Equipment

Parts Feeder

06

Basic Configuration Robot Model THL900
Working Range（mm）

Up and Down Stroke : 160mm

Component Unit

Nutrunner Unit

(Handy 2000Touch)

Robot Unit

Power Unit

Socket Unit

© 2021 ESTIC CORPORATION.

07

Specification○ ：Applicableー：Not applicable

ERS-TypeC

Title

ERS-TypeA

ERS-TypeB

Applicable Robot

THE400-EM01

THE400-EM01

THE400-EM01

THL900-EN01✓✓✓✓

Robot standCasters (4 wheels)

✓✓

✓

✓

Adjuster✓✓✓✓Specification Contents

Anchor bracket✓

✓

✓

✓

Anchor bolt

✓

✓

✓

✓
Handy 2000 Touch

Handheld nutrunner controller

Handy 2000 Micro／Touch

Handy 2000 Micro／Touch

Handy 2000 Micro／Touch

Handheld nutrunner tool unit

✓✓

✓

✓

Power unit

✓

✓

✓

✓

SCARA robot

✓

✓

✓

✓

Robot controller

✓

✓

✓

✓

3 positions switch box✓

✓

✓

N/A

200×200mm

350×250mm

350×250mm

850×450mm

Workpiece jig

N/AN/AN/AN/A

Air supply✓

✓✓

N/A

*1
*2

Applicable pallet size (jig)Screw holding method
Parts feeder
Workpiece pull-in
Workpiece pull-in method
Area sensor
Safety cover (withoutelectromagnetic lock)Air suction

Air suction

Air suction

Magnet✓(One machine)✓(One machine)✓(One machine)

N/A

✓

N/A

N/A

N/A

Electric slider

N/A

N/A

N/A

N/A

One surface (front)

N/A

N/A

4 sides

3 sides

4 sides

N/AOption

Area sensor○

Standard equipment (front only)○―

Electronic door lock

○○

○

―

Adding parts feeder

○

○

○

― *2Vision sensor○ (Up to 4 units are possible)○ (Up to 4 units are possible)○ (Up to 4 units are possible)―

Signal tower

○

○

○

―

Teaching pendant

○

○

○

○

Management software

○

○

○

○

Socket change function

―

――

○

*1

Pneumatic adsorption is possible. (However, it depends on the bolt size)© 2021 ESTIC CORPORATION.

*2

Custom-made is possible. Please contact our sales team.

08

ESTIC CORPORATION
1-2-16 Togodori,Moriguchi-city,Osaka,
570-0041 Japanwww.linkedin.com/company/estic-corporation
JP：www.estic.co.jp
EN：www.estic.co.jp/en/
CN：www.estic.co.jp/cn/

www.youtube.com/user/EsticCorporation
2110 ESNN 200EN