READY4U
CUSTOMIZED SOLUTIONSFOR EFFICIENCYAdvanced components for industrial processes

Process optimization has many aspects.
WHAT IS YOUR DRIVER?

READY4U
The impetus for the development of industrial processes and innovations is mostly provided bytechnological and economic aspects. Increasingly, however, global issues such as sustainability are also gaining enormous importance. Against the backdrop of increasing complexity at
different levels, the demands on people, materials and processes are growing. This is precisely
the point at which we support you with our engineering experience: with customized READY4U
system components. What drives you?

Highest Purity
The highest standards of hygiene and cleanliness are essential for numerous manufacturing processes in the pharmaceutical, chemical and semiconductor industries. Thisis particularly true for the inner surfaces of piping systems
that are in contact with sensitive media.

Enhancing Efficiency
For many manufacturing companies, increasing efficiency
is a particular challenge: Given the high complexity of production systems, companies might come up against personnel or technological limits.

Hygienic Design
For pharmaceutical products and other highly sensitive
substances, protection against contamination is an essential aspect. The question is how quickly and easily a production facility can be cleaned. Hygienic design includes production features that ensure this and guarantee continuous
product quality.

Space Management
Nowadays, capital-intensive production, rising prices (e.g.
energy) or shortages of raw materials are forcing companies more and more to put their processes to the test.
Space management refers to customer-specific solutions
that enable the expansion or optimization of plants in avery limited space.

Leak Tightness
Chemical plants or tube systems in the semiconductor
industry must operate reliably. Absolute tightness is aprerequisite for process reliability.

Process instrumentation

Technology partner at your side

Integrating measuring technology into tube systems meansintervening in the part that comes into contact with the process. Components are differentiated into welded stainlesssteel tube or drilled solid material depending on the design.
Flow optimization is of great importance for the process.

Dockweiler has assembled its own expert team of industry
specialists and engineers for the development and manufacture of innovative system components. The team is atyour side with competence and know-how in the development of customized solutions.

If you can draw it,
WE CAN MAKE IT.

READY4U
When developing individual components and prototypes, our Engineering Solutions team supports you with many years of application knowledge. Our experts translate your requirements
into suitable special solutions: In the end, selected technical refinements come together to form aunique component. Your customized solution can be easily integrated into your process - READY4U.

Different
connections

Quality of the inner surfaces
up to RA ≤ 0.13 µm(Imperial: ≤ 5 µin)

Expertise in Stainless Steel

Clean Room Production

We know the highest demands on the quality and gradeof materials for use in highly technical industries. And wehave been doing so for over 60 years.

ISO class 4 / US FED STD 209E 10 is our standard. Highpurity UHP and vacuum systems as well as containers arewelded, assembled, tested and packed by us.

Surface Treatment

Certified Quality

With mechanical and electrochemical surface treatment
and finishing, we ensure optimum purity in industrial process systems.

Standardized structured 3.1 certificates ensure complete
traceability from raw material to delivery. On request also
digitally with our WebCert.

Welding Technology

Validation of Components

Connecting components

Special collar andmoulding procedures

Ideal for complex geometries: Using the 3D inside-out Material testing (PMI), X-ray testing, cryo testing, surface
welding process (IO welding), we manufacture outlets analysis, corrosion testing, residual gas analysis and helium leak testing complete our scope.
with low dead space and close proximity to each other.

Valves andball valves

Minimum distance
between two connections
Narrow outlets
and small diameters
Patented IO welding
up to 4 mm inner diameter(Imperial: 1/4 inch)

Metal Processing

Engineering

Compact and flow-optimized: Our evolved expertise in- For the optimization of processes we design special solucludes metalworking operations such as bending and col- tions resulting in new developments. With our experiencelaring. This is evident in every single component.
we are partners for industry and science.

No matter how specific your business is.
WE ARE AT YOUR SIDE WITH CUSTOMIZED SOLUTIONS.

READY4U
Microelectronics
Innovation in semiconductor technology is becoming
more dynamic every year: artificial intelligence, 5G network, Internet-of-Things, autonomous driving and other aspects of digitalization are leading to a high level ofcomplexity. The demands on industrial processes in theMicroelectronics mega industry are increasing immensely.
This is also evident in the highly specific line systems of
the semiconductor industry. Here, Dockweiler is one ofthe pioneers. The production of manifolds for ultra-puregas supply is therefore just one of many customer-specificsolutions.

Life ScienceDigitalization, decarbonization and innovative life science technologies are undisputed megatrends. They show which topics will decide our future. Companies are called upon to take on these

Life science technologies are constantly evolving. This applies to the production of active medical ingredients aswell as to processes in the field of biotechnology. Innovations are absolutely necessary to remain competitive.
The complexity and dynamics are also reflected in theincreasing demands on components and piping systems.
For media supply, CIP/SIP systems, water-for-injection oreven wastewater treatment, we are at your side with ourexpertise.

challenges and offer solutions. We are in the process.

New Energy
Our Solution Engineering Team
Customized Solutions are advanced system components for industrial
processes. Our goal is to work with you to develop the best solution foryour process. We see ourselves as a technology partner for efficiency enhancement and optimization in the fields of Life Science, Microelectronics
and New Energy.
Contact our Solution Engineering team:solutions@dockweiler.com
Dr. Torsten Köcher, Head of Solution Engineering, +49 38757 58 111

One of the greatest challenges is undoubtedly to transform all sectors of the economy sustainably and to set
new standards with innovations: In addition to photovoltaics, hydrogen must be developed as an energy carrier
and future technologies such as the fusion of hydrogenisotopes must also be advanced. For the world‘s largest
fusion plant to date, the Wendelstein 7-X research projectin Greifswald, Dockweiler supplied customized components for the cooling system. This experience is currently
also being used for the international ITER project (International Thermonuclear Experimental Reactor in Cadarache/France).

Dockweiler AGAn der Autobahn 10/20
19306 Neustadt-Glewe
Germany+ 49 38757 58-0sales@dockweiler.com

www.dockweiler.com
Find your local partnerand further informations

R4U-EN 7-2022