E-Book

Advanced
Prototyping
for Next
GenerationProductDevelopment

Are you looking to be themarket leader in productdevelopment?
If so, 3D printing could be your answer. With sucha diverse range of material options available, 3D
printing opens new possibilities in terms of productdevelopment at all stages, from concept to final
prototype. From small parts with intricate details
previously unattainable with traditional manufacturingmethods, to much larger parts, advanced prototyping
with 3D printing produces better results – all while
reducing costs!

E-BookIn this eBook we’ll cover how to get started withadvanced prototyping and the key benefits to using
3D printing technology to take design from concept
to production. So, if you’re eager to learn more
about unlocking the power of advanced prototype
engineering in order to drive your product development
plans forward – read on!
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Why
3D Printing?
As product designers, engineers and manufacturers
strive to create better products faster and more
efficiently, advanced prototyping with 3D printing
has become a cornerstone of modern product development. 3D printing offers
numerous advantages over traditional prototyping methods, including greater
flexibility, improved accuracy and faster turnaround times, at all stages of the productdevelopment cycle. Read on for more details of how 3D printing is revolutionizing thedesign, engineering and production stages of the product development cycle:

E-BookDesign3D printing is revolutionizing the way we design
products, as well as streamlining the production
process. With 3D printing, designers haveaccess to fast, high-fidelity models that can beused to quickly test ideas, proof of concept
and prototypes during the development stages.

Engineering
3D printing is revolutionizing the way weengineer products, enabling us to design multimaterial, functional and large models from a
range of materials and providing engineers withfaster prototyping cycles, enabling them toquickly test ideas and receive feedback on early
designs.

Production
3D printing is revolutionizing the way wecreate products, providing manufacturers with
fast and affordable production capabilities.
3D printing provides huge advantages suchas faster production cycles, fewer materials
wasted and greater freedom when it comes tocustomization.

3E-BookHow
does it work?

By using computer-aided design (CAD) software tocreate digital models of an object, the 3D printerreleases successive layers of material, according to theCAD code, until the desired product is created. This
digital process allows for more complex designs thanthose possible with traditional manufacturing methods,
as well as highly customizable end products withintricate details and precision. 3D printing is a powerfultool for quick prototyping and efficient productdevelopment that is becoming increasingly popular
in industries ranging from automotive engineering tomedical device production.
4Whatare the benefits?
Additive manufacturing has enabled the entire
product development lifecycle—from initial concept toproduction—to become faster and more adaptive thanever. The potential applications are endless and here aresome of the main benefits of using next generation 3D
printing for your product development:
Speed & Efficiency
3D printing is one of the fastest prototyping
methods available today. Prototypes can becreated in hours or days instead of weeks ormonths when using traditional methods suchas machining, fabrication or casting, allowing
engineers to quickly iterate on prototypes anddevelop new ideas at a rapid pace.

E-BookCost Savings
3D printing is often less expensive than
traditional manufacturing processes due to its
low setup costs and reduced lead times. By
using 3D printing for prototyping purposes,
companies can keep labor costs down while

altogether avoiding the costs associated withtooling for mass production runs.
Sustainability
Additive manufacturing is more energy efficientcompared to traditional methods. By keeping
the entire product development cycle in one
location, traditional supply chain costs are
avoided making it an invaluable tool in the effort
towards sustainable product development andmindful manufacturing.
Accuracy & Quality
The unparalleled level of accuracy achieved
through 3D printing makes it easier toensure that parts meet tight tolerances andspecifications during product design andtesting phases before going into production
runs compared to other manufacturing
processes.
IP Security
3D printing allows for greater control over yourprecious IP. By only printing parts in-house,companies can confidently protect their ideas
and designs from potential competitors who
may be tempted to copy them, allowing brands
to put more focus on innovation.

5

Types ofmaterials
available

E-Book

The materials used in
3D printing can vary,depending on the desiredapplication. Generally,
3D-printed parts are
made from thermoplastic
polymers. Morespecialized materials like
photopolymers and resins
have become increasingly
popular for prototyping
applications. Composite
materials can be used tocreate parts which exhibit
enhanced properties suchas increased strength andstiffness. Read more.
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What theprofessionals
are saying
PepsiCo redesigned their 2-liter bottle usingPolyJet technology and the Stratasys J55 Prime
3D printer. According to Max Rodriguez, Sr.
Manager R&D - Global Packaging & Engineering
at PepsiCo, “From a cost savings perspective,
typical tooling costs range between $5-10K,
depending on the complexity of the mold. Byutilizing the Stratasys J55, we reduced that toless than $1000.”Read moreTeam Penske used stereolithography technology
to rapidly print scale model components for
aerodynamic testing with Stratasys Neo®800
3D printer. According to Andrew Miller,
Composite Design Engineer, “Over the past
six months we have significantly reduced ourtime and cost to get new components to theracetrack, particularly composite components.””E-Book

Read more

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Wrapping UpAdvanced
Rapid Prototyping
3D printing has revolutionized productdevelopment for consumer goods companies
due to the power of advanced rapid
prototyping. Advancements in 3D printing
technology have enabled companies toproduce high-quality prototypes quickly andcost-effectively, for a next generation productdevelopment lifecycle from initial concept rightthrough to production.
Next generation 3D printing allows industry
leaders to bring innovative products to market
faster by eliminating costly delays associatedwith traditional prototyping methods.
Advanced rapid prototyping gives consumer

goods companies a competitive edge andunparalleled quality and precision during the
product design process, creating an optimal
outcome for both the manufacturer and theconsumer.
If you are interested in learning more about
how your company can benefit from advanced
rapid prototyping with 3D printing, contact
us today. We’ll be happy to discuss yourproduct development cycle and help you takeadvantage of this cutting-edge technology.

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E-Bookstratasys.com
ISO 9001:2015 Certified© 2023 Stratasys Ltd. All rights reserved. Stratasys, Stratasys signet, PolyJet, J55 and Neo are trademarks or registered trademarks ofStratasys Ltd. and/or its subsidiaries or affiliates and may be registered in certain jurisdictions. All other trademarks belong to their respectiveowners. Product specifications subject to change without notice. eB_Advanced_Prototyping_Next_Gen_0223a