QUALITY DOWN TO THE LAST DETAIL · Products and Services

Headquarters
Balluff GmbH
Schurwaldstrasse 973765 Neuhausen a. d. F.
Germany
Phone +49 7158 173-0
Fax +49 7158 5010
balluff@balluff.dewww.balluff.com

Doc. No. 934785 · EN · E22 · Subject to change. Replaces J20.

CONTACT OUR
WORLDWIDESUBSIDIARIES

Products
and Services

QUALITY DOWN TO THE
LAST DETAILMobility

Energy Generation

Packaging, Foods and Beverages

Plastics and Rubber

Metalworking

Semiconductor
Industry

Life Science

Steel and MetallurgicalIndustry

Products and Services | 3

Innovative solutions

TO MEET YOURAUTOMATION NEEDS

IIoT | 5

#B_IIoT

SEIZE THEOPPORTUNITIES OF
THE INDUSTRIAL
INTERNET OF THINGSWITH BALLUFF
The future of automation is digital and interlinked. As your automation partner we
accompany you step by step on the path to the smart factory. And all the while
we keep your competitive ability in view. Build on our expertise and experience –we support you in exploiting the potential of the Industrial Internet of Things (IIoT).
For higher productivity, more efficiency and transparent manufacturing
When it comes to generating and transporting data, we have many years of experience
with outstanding success. It is on this basis that Balluff provides you with a constantly
growing portfolio of smart devices. Through the use of software, we generate true
added value for your production environment. By combining powerful hardware andsoftware, you get intelligent automation solutions – all with the goal of technologicaladvancement.
Utilize the potential of the Industrial Internet of Things – together with Balluff
Our portfolio ranges from the IIoT capable hard- and middleware to software tointelligent system solutions. By using standardized interfaces and protocols we ensurethat you can run our solutions in your existing IIoT infrastructure and on common
platforms. To this end we of course make use of the communication standard IO-Link.
Because IO-Link is ideally suited for the IIoT.
All this makes Balluff an enabler and solution provider for the
Industrial Internet of Things.
Questions? Our experts are eager and ready to assist you.

Products and Services | 7

CONTENTS

10

12
18
26
32
38
40
46

Inductive sensors
Photoelectric sensors
Capacitive sensors
Magnetic field sensors
Ultrasonic sensors
Cam switches
Magnetostrictive sensors

50 Magnetic encoders
54 Inclination sensors
56 Pressure sensors
60 Temperature sensors
62 Flow sensors
64 Condition Monitoring		Sensors

68
72
76
80

RFID system HF (13.56 MHz) BIS M
RFID system LF (70/455 kHz) BIS C
RFID system LF (125 kHz) BIS L
RFID system UHF (860/960 MHz) BIS USENSOR TECHNOLOGY

66
RFID
86 Machine vision
90 Optical identification

84
MACHINE VISION AND
OPTICAL IDENTIFICATION
94 Signaling and display devices

92
HUMAN MACHINE INTERFACES
98 Safe I/O modules

96
SAFETY

100
INDUSTRIAL NETWORKING

102
106
108
110
112

Network modules
Switches
I/O modules
IO-Link memory modules
Inductive couplers

Products and Services | 9

118 Configuring and operating IO-Link
		devices

116
SOFTWARE
122 Tool-ID
122 Connected Mold-ID

120
SYSTEMSOLUTIONS
126 Power Supplies

124
POWER SUPPLY UNITS

130

132 Single-ended cordsets
136 Double-ended cordsets
140	Field attachables
142 Junction blocks
144 Receptacles

146
148
152
154
156
158

Bulk cables
Y-splitters
Tees
Bulkheads
Adapters
Terminating resistors

CONNECTIVITY

160
ACCESSORIESSERVICES 180
OPENING UP NEW PERSPECTIVES 182
FIND YOUR BALLUFF SOLUTION 184

162
165
170
174
178

Fastening technology
Mechanical protection
Reflectors, fibers, optics
Lights for vision systems and machines
Signal converters and communication adapters10 | Sensor Technology

Comprehensive solutions for industrial automation

SENSORTECHNOLOGY
In the field of sensor technology, Balluff handles the entire range of technology with its various operating principles. We offer high-value sensors forany application or requirement: from linear measurement to object detection
to level, temperature and pressure monitoring. For everyday industrial uses
as well for tough applications in critical environments.

Your Balluff solutionsn Inductive sensors
n Photoelectric sensors
n Capacitive sensors
n Magnetic field sensors

Our quality management regime is DIN EN ISO 9001:2015 certified. All Balluff
sensors are tested in our in-house, accredited laboratory. They also meetregional and international standards and are in successful applications aroundthe world.

n Ultrasonic sensors
n Mechanical cam switchesn Magnetostrictive sensors
n Magnetic encoder systems
n Inclination sensors
n Pressure sensors
n Temperature sensors
n Flow sensors
n Condition monitoring sensors

www.balluff.com

Sensor Technology | 13

Highest quality and accuracy for automation

INDUCTIVESENSORS

Automation is almost inconceivable without inductive sensors. Whereverprocesses are automated, non-contact position detection of metallic objects,
free from wear, and with high reliability are in demand whether in machinebuilding, electronics production, in the automobile, foods or plastics industry.

The most important benefitsn Suitable for a variety of applicationsn Contact-free and therefore wear-freen Resistant to dirt

Balluff offers you a wide range of inductive sensors in various form factors
for virtually any application: from standard sensors to sensors with extended
switching distance, hygiene-approved, high-pressure and Ex sensors, Factor
1 or all-metal sensors. They are also available with additional ceramic or PTFE
coating, for example to prevent weld splatter from adhering. You will also findall-metal with Factor 1 in our range.

n Short-circuit protected
n In form factors from 3 mm Ø to 80 × 80 mm

square dimensions

Balluff inductive sensors are used to monitor, control and automate yourprocesses and conditions with the highest level of quality, even in extreme
environments.

www.balluff.com

14 | Sensor Technology

Sensor Technology | 15

PRODUCT OVERVIEW

Product family
BES hygienic inductive sensors

Long service life even under difficult environmental
conditions

Featuresn Custom stainless steel, such as 1.4404,

Our hygienic sensors are extremely resistant toabrasives and aggressive media. Even the part label
is protected against abrasion and chemicals. The
LED indicators cannot be destroyed. And the housing
construction is optimized for safe cleaning, so that the
products do not retain dirt.

1.4571n High chemical resistancen High degree of protection IP67 to IP69K
n Extended temperature range available
n Ecolab, FDA certifications available
n Safe cleaning (CIP)n Different models and sizes

For use in extremely aggressive environments,
variations completely in PTFE are available.

Product family
BES inductive standard sensors withpreferred types

Globally proven solutions for controlling, positioning
and monitoring

Features

BES inductive Factor 1 sensors

n Cylindrical sensors in Ø 6.5 mm, M8, M12,

Our BES inductive standard sensors with preferred
types for detecting objects in metal areas are robust
and reliable. With a wide range of over 500 series tochoose from, we offer the right inductive sensor for
any application.

M18, M30 and block-style 40 × 40 mm
n Flush and non-flush versionsn Flush ranges up to 15 mm
n Non-flush ranges up to 30 mm
n Connector or cable connection

The technology, which is in use worldwide, has an
optimum price/performance ratio, with short delivery
times even in large quantities.

BES inductive 2-wire sensors

More flexibility for your production

Features

The inductive Factor 1 sensors can be used wherever
dissimilar metals must be identified uniformly withhigh precision. These all-rounders reliably detect all
metals without a reduction factor at the same sensing
distance: ferrous and non-ferrous metals, steel, brass,aluminum, etc. They are also magnetic field resistantand can be used in strong electromagnetic fields.

n High sensing distance without reduction factor

for all metals
n Magnetic field resistantn Installation in different metals possiblen High-precision and flexible use
n Different models and sizesn Weld spatter resistant versions available

Also available: versions with PTFE coating to protect
against weld spatter.

Universal application – various form factors

Features

With inductive 2-wire sensors from Balluff, you canreduce the number of variants in your application ina targeted manner. This saves you storage spaceand costs without losing functionality. Our standard
range of 2-wire technology with a range of 0 to 50
mm includes sensors in M8 to M30. And it is suitable
for most PNP or NPN control systems. Our inductive 2-wire sensors are also available with increased
switching distance.

n Sensors for DC, AC, and AC/DC power

BES inductive full-metal sensors

suppliesn In cylindrical housings for flush or non-flush
mountingn With cable and connector variants

Extremely rugged for use in harsh environments

Features

The especially resistant stainless steel inductive
sensors are custom developed for use in very harshenvironments. The housing and sensor front are madeof stainless steel and are resistant to impact, mechanical loads and abrasive media. For welding applications
we offer versions with PTFE and ceramic coating that
resist weld splatter. This reduces your maintenancecosts and increases the up-time of the equipment.

n Form factors from M8 to M30 and block-stylehousings
n Switching distances from 1.5...8 mm
n Extremely ruggedn High switching distancen Factor 1 sensors and selective sensors(ferrous/non-ferrous)n Resistant to abrasive media and cleaning

agentsn Different models and sizes

BHS high-pressure rated inductive
sensors

Perfect for use in hydraulic cylinders and valves

FeaturesOur pressure-rated inductive sensors withstandpressure of up to 500 bar. They are, therefore,
perfectly suited for position monitoring of yourhydraulics, such as for end position verification of
hydraulic cylinders or monitoring valve position.
This capability is a result of media-resistant housingmaterials and special sealing. For individual applications we offer a comprehensive line of various
housing diameters and thread sizes.

n Pressure-resistant to 500 bar
n High-temperature-resistant up to 120 °C
n Appropriate for use in explosion-protectedareas
n Overall dimensions from M5 to M18
n Short and long configurations
n With and without fixed stop

BES magnetic-field-resistant inductive
sensors

Magnetic field and weld field resistant – for flexible use inharsh conditions
In areas with strong electromagnetic fields, suchas in welding and induction hardening equipment,
magnetic-field-resistent inductive sensors work withthe greatest precision. They are insensitive to magnetic
fields arising from electric welding currents up to
25 kA. And with their additional ceramic coating, they
are resistant to metal spatters, slag and combustion
residues. They are extremely rugged.

Featuresn Extremely ruggedn Magnetic field resistantn Weld-spatter-resistantn Resistant to abrasive media and cleaning

agentsn Different models and sizes

www.balluff.com

16 | Sensor Technology

Sensor Technology | 17

Product family
Weld-immune inductive sensors

Product family
No problem with magnetic fields, slag, metal splatter andabrasive media

Features

BES inductive ring and tube sensors

n Detect metallic objects with no reduction

BES temperature-rated inductive sensors

Weld-immune Factor 1 inductive sensors from Balluff
detect metallic objects, such as steel, aluminum, or
brass, with the same switching distance. With theirceramic coating they are just as resistant to metal
spatter, slag, and combustion residues as they are tomagnetic fields arising from electric welding currents
of up to 25 kA. Even abrasive media and cleaning
agents cannot harm them. Perfect for use in welding,
induction hardening installations, and similarly harshindustrial environments.

factorn Extremely robust, magnetic-field-resistant,
and weld-spatter-resistantn Resistant to abrasive media and cleaning
agentsn Available in different configurations and sizes

Highest precision even at high temperatures

FeaturesOur temperature-resistant sensors are designed fortemperatures up to 160 °C: this is due to their special
housing and cable construction as well as their fully
integrated electronics. We also offer high-pressure
rated sensors, so that you can make use of a broad
application spectrum.

n No sensing distance drift under temperaturen Temperature ranges to 160 °C available
n High IP68 ratingn Stainless steel housing 1.4571
n Different models and sizes

BAW inductive distance sensors

Ideal for detecting small parts

Features

Our inductive ring and tube sensors work extremely
reliably and are ideal for detecting small parts with ahigh object speed of up to 20 m/s. The integrated
pulse extension of up to 150 ms makes it possible forthe switching signals to be reliably utilized by control
systems. You also benefit from the simple installation
procedure. The sensors can be universally mounted,
lined up, and stacked at a distance of > 20 mm.

n Reliable sensor principle for high object speeds
n Inductive ring sensors available in various sizesn Inductive sensor for hoses easily installable on

Reliable measurement of position, distance and differentiation of materials

Featuresthe feed hosen Stackable at a distance of > 20 mm

n Tubular types from Ø 6.5 mm to M30 and

Our inductive distance sensors measure various
positions and distances. They also reliably differentiate
various material types. They work without contact andare therefore wear-free, and feature long service life.
Initial installation is quick and easy, which means short
down-times when a sensor needs to be replaced.

many block-style housingsn Compact, solid and reliable
n Contact-free and therefore wear-freen Absolute measuring principlen Measurement range from 0.2 to 50 mm,

also teachable
n Quick response time, high reproducibility,

Included among the important fields of application forour distance sensors are the monitoring of movements
in joining, pressing or clamping equipment used formachine construction or the detection of imbalancesand expansions of axles.

BES inductive sensors for potentiallyexplosive areas

BHS and BES inductive NAMUR sensors

Extremely reliable even in Ex zones

Features

You can use wear-free inductive sensors in various
Ex-zones: in areas in which an explosive atmosphereis a rare occurrence (Category 3G/3D), or in explosion
hazard equipment or Zone 1 (Category 2G/1D)
when combined with a NAMUR isolating amplifier.
For flexible use, we offer a comprehensive portfolioof common sensor housings, thread sizes and theoption of molded-on cables or connectors.

n Applicable for zones 2G/1D and 3G/3D
n Pressure-resistant to 500 bar
n High-temperature-resistant up to 120 °C
n Can be combined with NAMUR amplifiersn Contact-free and therefore wear-freen Resistant to dirtn Short-circuit protectedn Media-resistant

For detecting the conditions within sensitive areas

Features

Inductive NAMUR sensors and switching amplifiers
make condition detection in sensitive areas easy.
The non-contact sensors are placed inside the work
area and the switching amplifiers are placed outside.
This assists with process stability.

n Support for process stabilityn Also available for hydraulic cylinders and

BIP inductive positioning systems

and linearityn Broad temperature range, minimal

temperature drift
n Simple to use with absolute analog voltage,current or IO-Link signal

Can be perfectly integrated even when there is little space

Features

The inductive positioning system is impressive in tightinstallation conditions: perfectly integrable, it measures
the position of metallic objects with maximum
precision, contact- and wear-free. The measurement
values are output via IO-Link or analog.

n Measurement ranges adjustable from

Included among the most important areas of use aremonitoring of drive spindles and clamping devices
or detecting linear motion: for example punch depth,
gripper positions, roller positions or valve positions.

0…133 mmn No mechanical adjustment is necessaryn Contact-free and therefore wear-freen Reliably detect travel using a simple target –a simple machine member can be used as
the target
n High repeat accuracy and precise positioningn Analog and digital interfaces

hazardous areasn Faults detectable

In addition to standard versions, we also offer highpressure variants for monitoring end positions inhydraulic cylinders or for monitoring the positions ofvalves. There are explosion-proof variants for potentially explosive systems or rooms in Zones 1 and 2. In
addition, models are available for applications in thesemiconductor industry.

www.balluff.com

Sensor Technology | 19

Generous detection range and high reliability

PHOTOELECTRIC SENSORS

Photoelectric sensors from Balluff reliably recognize the presenceof objects. They check shape, color, distance or thickness
equally reliably. And they have a significantly greater detection
range compared to inductive or capacitive technology.
Balluff offers you a wide variety of products. You can choose
sensors using all light types from red light to infrared to laser
technology, and sensors with different ranges, with and withoutbackground suppression, as well as many different form factors.
For specialty applications, mini-sensors, color sensors, lightbands and contrast sensors round out our portfolio. With Balluff
you achieve not only the highest reliability, but also the greatest
flexibility.

The most important benefitsn All light types, all principles
n Different ranges from near to far
n Tailored to the requirements of automation, mounting

and handlingn Robust and reliable even under adverse environmental

conditionsn Attractive features for flexible planning and installationwww.balluff.com

20 | Sensor Technology

Sensor Technology | 21

PRODUCT OVERVIEW

Product family
BOS diffuse sensor with backgroundsuppression

For detecting contrast differences

FeaturesOur vast array of diffuse sensors offers an economicalsolution if you want to reliably detect contrast differences. These diffuse sensors detect objects based on
their surface, color, and material. Thus, their scanning
range depends on the size, shape, color, and textureof the reflective object surface.

n Ideal for detecting contrast differences

FeaturesOur diffuse sensors with background suppression
detect objects within a set switching distance, without
being affected by reflective backgrounds, just about
regardless of the color and surface of the object.
Object and background can be differentiated very definitively, especially as these diffuse sensors are characterized by their low gray value shift and hysteresis.

n Reliable object detection with various

Since the transmitter and receiver are housed together
in a single unit to save space, you can easily mount
our diffuse sensors and align them quickly. In addition,
the highly visible light beam with the versions available
in red light and lasers make it easier for you to do this.
You can easily adjust the settings using teach-in or via
a potentiometer.

Product family
BOS diffuse sensors

Virtually regardless of color and surface type

operating ranges, independent of surface,color, and materialn Detects objects against very close backgrounds, even if they are very dark against
a bright backgroundn Almost constant pulse width even withdifferent reflectancen Only one electrical device without reflectors
or separate receivers
n With red light or the laser red light that is
ideally suited for detecting small parts

dependent upon surface, color and materialn Economical and easy to mount andalign thanks to highly visible light beams

BOS retroreflective sensors

n Shorter ranges as compared to

Reliable object detection regardless of surface, color, andmaterial

Featuresn Simple alignment thanks to generous

retro-reflective and through-beam sensors

Whatever your application, Balluff offers you a wide
range of retroreflective sensors. These enable you toreliably detect objects regardless of surface, color, andmaterial. If you use a polarizing filter, our retroreflective
sensors even enable you to detect shiny objects.

n Only one unit to install

The emitter and receiver are housed together in asingle unit so that you can easily install the diffuse
sensors and align them quickly using their highly
visible light beams.

mounting tolerancesn Large reflectors for high ranges
n Reliable detection – regardless of surface,color, and materialn Also with a polarizing filter suitable fordetecting shiny objects
The transmitter and receiver are housed together in asingle unit so that you can easily mount it and align it
quickly with its generous mounting tolerances.

You select the most suitable light type based on yourapplication. Depending on the model, our diffuse sensors offer you highly visible red light, invisible infrared
light, or very precise laser light that is ideally suited for
detecting small parts.

n Installation of only one electrical device

plus reflector

You select the most suitable light type based onyour requirements. Depending on the model, ourretroreflective sensors work with highly visible red light,
invisible infrared light, or very precise laser light that is
ideally suited for detecting small parts.

For color-independent and surface-independent
detection, we recommend diffuse sensors withbackground suppression. They work with red lightor laser red light. Their scanning response is virtuallyconstant, even with different reflectance levels.
BOS through-beam sensors

Positioning made easy

FeaturesThrough-beam sensors from Balluff serve to detectobjects reliably, regardless of surface, color, material - even with a heavy gloss finish. They consist of
separate transmitter and receiver units that are attuned
to each other. When an object interrupts the lightbeam, this causes a change in the output signal in thereceiver with absolute reliability.

n Ideal for positioning tasks thanks to excellent

reproducibilityn Extremely resistant to contamination andhas a large functional reserven Ideally suited for large operating rangesn Transmitter and receiver in separate housingswww.balluff.com

22 | Sensor Technology

Sensor Technology | 23

Product family
BGL through-beam fork sensors

Product family
Unmatched high precision and reliability

FeaturesOur fork sensors with transmitter and receiver in one
housing are pre-adjusted. That reduces your expense,
saves valuable time during start-up and supports
reliable processes. When it comes to accuracy, small
parts and detail detection, and operating reliability,
our fork sensors are unsurpassed. The broad productoffering also ensures reliable solutions even for challenging applications such as transparency detection,water detection and web edge control.

n Different light types (red light, infrared, laser)n Rugged metal housingn Simple alignment to the object
n High optical resolution and repeat accuracyn Fork widths from 5…220 mm

BLG light gridswith standardized mounting holesn Identical mechanical and optical axes
n High process reliability since the transmitterand receiver are firmly aligned with each othern Save time and expense – only one electricalconnection is required

Count objects and measure large areas

Features

Our light grids are ideally suited for scanning larger
areas, for counting parts, for detecting stack heights(of paper, for example) or for measuring the heightof pallets. This makes them superior to traditional
through-beam sensors that typically scan only selectively at points. Balluff's light grids feature a switching
output – for counting, for example – and an analog
output for measurement tasks.

n Different lengths available
n Also suitable for large objects up to a range of

2.1 m
n Ideal for counting due to its short responsetime
n Rugged metal housing
n Invisible infrared lightn Switching output (PNP) and analog output(0…10 V)n Simple connection, easily-assembled installa-tion without additional equipmentn Ready to use – no parameter setting necessary

BWL angle sensors

Precise detection at any angle and around corners

Features

Angle sensors are used for demanding applications– for example, in feed monitoring of objects or incounting and detection in complex feed systems. The
form factor and beam geometry enable the approachand detection of objects from almost every direction.

n Ideal for every application thanks to different

They are quick to install – even in tight mounting
spaces. because the emitter and receiver arepermanently aligned with each other.

Optical window sensors BOW

BLA light bands

light types (red light, infrared, laser)n Rugged metal housing
n Its angled form allows extremely flexible
mounting
n High optical resolution and repeat accuracyn Identical mechanical and optical axes
n High process reliability since the transmitterand receiver are permanently aligned witheach othern No time-intensive adjustmentn Large selection of different shapes and sizes

Dynamic or static area checking within a stable frame

Features

Our optical window sensors are useful where objects
are to be checked not only at discrete points, butalso within a range. Thanks to their multitude ofbeams arranged in parallel, they can detect objects
within a broad window. Optical window sensors areavailable in a variety of dynamic and static versions.
The dynamic version detects only moving objects.
Feed equipment etc. does not affect detection, sothat fast and randomly falling objects can be counted.

n Uniformly high resolution over the wholearea of the framen Detects small parts down to 0.8 mm diametern Robust metal housing with M8 standard
plug connectorn Adjustable sensitivity and output signal lengthn Dynamic and static versionsn Modular construction kit with numerous
frame sizes

Identify parts, determine positions and count objects withhigh precision
Our multi-functional, high-resolution BLA light bands
combines up to three different parallel measurement
results in one device: you can identify parts, determine
positions and count objects. Numerous measurement
modes are available such as testing object diameters,
positions and quantities, gap width and position, as
well as edge position. Using the simple and intuitive
control panel, you can program recognition of up to six
different objects through digital outputs.

BFS color sensors

Reliably determine color and contrast – better than thehuman eyeUse color sensors to simplify and accelerate yourautomated processes, for example, in detecting
color nuances in textiles or painted sheets as wellas colored markings on packaging or labels. They
ensure consistently high product quality and contributeto reliable production sequences. The true-color
sensors differentiate even subtle color nuances andevaluate the quality of the finished pieces objectively
and unerringly.

Featuresn Rugged metal housing
n 20mm or 50 mm wide light bandn Distances up to 2 m possiblen Excellent resolution of 0.01 mm
n Two freely configured analog outputs
n Three programmable digital outputs
n Intelligent noise contour suppressionn Self-contained device – no additional

accessories such as controller, PC or
software requiredn Consistent, homogeneous light array

Featuresn High switching frequency
n With or without display
n Robust and industrial graden High ranges to 400 mm thanks to a strong

white lightn Optional with IO-Link interface for simple

parameterizationn Differentiation between any number of objects(255 can be directly learned)
n Very high color resolutionn Application-specific parameterizationwww.balluff.com

24 | Sensor Technology

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Product family
BKT contrast sensors

Product family
Fast detection of print markings and slight contrast
differences

Features

BFO plastic and glass fibers forfiber-based devices

n For fast processes, with a high switching

Contrast sensors are high-resolution diffuse sensors
that distinguish objects based on their gray values.
Balluff's rugged contrast sensors recognize evensmall differences in contrast, have a high switchingfrequency up to 30 kHz and are therefore particularly
fast. They enable high positioning precision and areappropriate for a variety of applications, for example,
in the printing and packaging industry.

BLT luminescence sensors

BFB fiber-based devices for plastic andglass fibers

frequency up to 30 kHz
n Different light types (laser/red/green/blue or
white light)
n Large ranges with lasern Highly visible light spots
n Pulse stretchingn Teach-in possiblen Also available with analog output signal
n Available with display for simple setup
n Different models for different applications

Reliably detect invisible marks and markings

Features

Our luminescence sensors, with their UV light sensor,
detect objects that an unaided human eye cannot
see. They are useful for detecting invisibly marked
products. Or for testing lubricants which have beenpreviously enriched with luminescent particles.

n UV light – no external lamp or light source

Maximum flexibility thanks to plastic or glass-fiber optics

Features

Fiber optic sensors are used where traditional
photoelectric sensors are too large or inflexible. Ourfiber optic sensors are combined with plastic or glass
fiber optics for a complete sensor. This gives you themaximum flexibility for any application. Plastic fiber
optics are used for lesser requirements in ruggedness,
temperature and chemical resistance, but we also offer
high-temperature plastic fiber optics. Glass fiber optics
feature non-crush, temperature and chemical resistantproperties.

n For detecting low contrast differences
n Very fast – up to 8 kHzn High positioning precisionn Flexibly mountable, simple to installn Mechanically ruggedn With one-way or detecting principle
n Straight or angled optics
n Compact configuration for mounting on

DIN rails

output signaln For glass or plastic fibers

FeaturesOur plastic and glass fibers, which are designed andtested for our fiber-based devices, are available asswitches or in single-use designs. You can use thesewherever mounting space is at a premium: for example for small parts detection, checking parts features,parts positioning, counting and in robotics.

n High function reserven High quality materials and precise machiningn Homogeneous optical propertiesn Compact, flexible, and robust with various

Plastic optics are used when requirements for robustness as well as temperature or chemical resistance arelow. Glass fiber optics are suitable for harsh environments – even with oil mist and influence from chemicals – as well as for temperatures of over 200 °C. Bothour plastic as well as glass fibers are characterized bytheir transmission accuracy and speed.

n With diagnostics and condition monitoring

Exceptionally small sensor heads

Features

The MicroMote system is especially small and is therefore highly flexible in its uses. It combines an external
amplifier with unusually small photoelectric sensor
heads. As a result it is suitable even for extremely
constricted spaces and moving machine elements. A
variety of housing styles ensures especially high design
freedom, while precise photoelectric components
ensure high process accuracy in any application.

n Large selection of sensor heads with

Specialized in optical distance measurement

FeaturesPhotoelectric distance sensors from Balluff help youwith positioning, material flow control, or level detection, as well as in many other applications. Whether in
the automotive industry, factory automation, logistics,
or in constructional steelwork, you can achieve
noticeable increases in productivity through reliable
distance measurement and avoid faults in a targetedmanner. With that in mind, we offer various, somewhat
adjustable measurement ranges from 20 mm to 20 m
and variants with and without background suppression
ability.

n Ideal for distance measurements andsheathing materials, lengths, and diameters
n Teach in on the sensor via teach-in input or

via IO-Link

BOH Micromote sensors

requiredn Programmable with the touch of a button –without separate softwaren Robust, industrial-grade configurations

n With or without display
n Different light types (red or infrared)n Also optionally available with analog

Top-shelf performers with special qualities

BOD photoelectric distance sensors

Our non-contact, wear-free sensors use either red lightor laser light. They are housed in durable plastic or
metal housings and have analog current and voltage
outputs as well as digital serial or IO-Link interfaces.

functions upon requestn Also available as user-configurable fibers
n Various terminators with straight or right-angle

light exit or bendable optical head for plastic
fibersmaximum precision: Microspot, Nanospot,
lasers, infrared, classic red-light LEDs
n Amplifier for analog, digital, dynamic
n Display indication of target and actual valuesn Convenient operationn Extremely flexible sensor cablen Outstanding technical parameters
n Rugged, for challenging environments
n Ideal for use in grippers
n Elegant, seamless integration into machines

distance monitoring of short, medium, andlong measurement ranges
n Additional switching outputs with adjustableswitchpoints available for almost all productsn Teach in on the sensor via teach-in input or
via IO-Linkn With diagnostics and condition monitoring
functions upon requestn UL approval and optional Ecolab certificationsn Suited for harsh environments, available in
IP65/67 and IP69K

www.balluff.com

Sensor Technology | 27

Object and level detection with patented technology

CAPACITIVE SENSORS

Balluff's capacitive sensors detect fluids, granulates and powders
in direct contact or through a non-metallic container wall.
Adhesive versions fit flexibly to the housing shape and are easily
removable. Moisture, foam and deposits of any kind arecompensated for, even through glass and plastic walls up to
10 mm thick. This makes them ideal as level detection sensors for
conductive media while guaranteeing high application security.
Our capacitive sensors are available in various form factors, even
especially small ones.

The most important benefitsn Contact-free and therefore wear-freen Bounceless output signal
n Foam and residue compensationwww.balluff.com

28 | Sensor Technology

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PRODUCT OVERVIEW

Product family
BCS capacitive level sensors with media
contact

Designed for media-contacting detection of liquids or bulk
materials

Featuresn For fill level detection of plastic granules,

Our capacitive level sensors with media contact detect
the level of granulates, powdery, viscous or liquid
media as well as bulk goods in containers, pipes ortanks. Thanks to their great number of variants they
can handle a wide range of applications.
Choose from cylindrical form factors, immersibles
and versions for hole or flange mounting as well aspressure-rated versions or sensors with different connectors and cables. In addition, their diverse range of
housing materials, such as stainless steel, PTFE, andPEEK, ensure the best possible chemical resistance.

Product family
BCS capacitive sensors for object
detection

BCS capacitive level sensors without
media contact

Reliably detect objects – using a straight-line electrical field

FeaturesOur capacitive sensors for object detection feature astraight-line electrical field. Using this, they recognize
even media with a low dielectric constant at a long
distance. These sensors detect liquids as well as
solid bodies such as wafers, printed circuit boards,
cardboard packaging, stacks of paper, bottles, plastic
blocks and boards.

n Compact designs from Ø 6.5 mm
n Flat designs or disc shapes with a sensing

Non-contacting detection of liquids or bulk materials

Features

You want to detect and monitor fill levels in containers,
pipes, or tanks while in contact with the medium?
This is not a problem for our capacitive level sensors
without media contact. They detect the fill level ofliquids and bulk materials and deliver reliable results.

n For fill level detection of liquids and bulk

A wide variety of models is available for many different
applications: especially compact and flat cylindrical,
cubic, or disc configurations as well as pressure-rated
versions and with a variety of plug and cable variants.

Good to know: equipped with our patented Smart
Level technology, the capacitive sensors from Balluff
compensate for moisture, foam, and adhesion of any
kind, and they offer high application reliability.

distance of up to 25 mm
n Flush installationn Plastic and stainless steel designs
n Economical designs availablen Adjustable via potentiometer or cable teach-inn Plug and cable variationsn Optionally with IO-Linkmaterialsn Large selection of configurations and housing

grains, feed and wood pellets, oils, aqueous
liquids, acids, lyes, conductive powders, etc.
n Large selection of configurations and housingmaterials as well as cost-effective versionsn Easy adjustment and setup, also via IO-Linkn Patented Smart Level technology to compensate for adhesion, foam, and moisture

BCS capacitive sensor heads forswitching amplifiers

Small, flexible, robust, and with separate processor unit

Features

Wherever a sensor with integrated electronics
would not work optimally due to its environment, thecapacitive sensor heads from Balluff offer you theprecision to keep your system running. These aresuitable for detecting liquid, paste-like, and powdery
media – in direct contact or even through up to 4 mm
thick container walls made of glass and plastic.

n Made of PTFE or stainless steel for very ex-treme temperatures or for the highest pressuren Operation via a separate remote amplifier,optionally with switching signal, analog or with
IO-Linkn Quick, easy, and cost-effective installationn Especially environment-resistant and robust
variants available

Thanks to the compact design, our solutions work
exceptionally well in tight spaces because theelectronics are separated from the sensor head.

materials as well as cost-effective versionsn Easy adjustment and setup, also via IO-Linkn Patented Smart Level technology

compensates for adhesion, moisture, andfoam through glass and plastic walls up
to 10 mm thickOf particular interest: equipped with our patented
Smart Level technology, the capacitive sensors from
Balluff compensate for moisture, foam, and adhesionof any kind. That makes the sensors ideal for levelmeasurement of conductive media.

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Product family
BAE remote amplifiers for capacitive
sensor heads

BCS capacitive sensors with special
properties

The right setup for every application

Features

Balluff remote amplifiers enable our capacitive sensor
heads to be setup and processed easily. Compact
signal converters with switching signals, analog values,
or IO-Link functionality for top-hat rail mounting areavailable for this purpose.

n For simple setting and processing of our

Pressure- and temperature-resistant even in demanding
environments

Featurescapacitive sensor heads with compact, convenient processor or IO-Link signal converter for
DIN rail mounting
n Adjustment possible beyond critical environment conditionsn Compact configurations and various functionalmodes

n With stainless steel and plastic housings – also

Our portfolio also includes capacitive sensors
specifically for high technical requirements, such as forpressure or high temperatures. As self-adhering variants, they adapt very easily to the surface they are to
be attached too in a flexible manner. Housing materials
such as stainless steel, plastic, or PTFE make them
ideal for use in tough environments.

available in PTFEn High temperature resistance of up to 250 °C

and at 180 °C, pressure-rated of up to 6 bar aswell as high pressure-rated for up to 150 bar
n Sensor heads for use with separate amplifier,
IO-Link capablen Self-adhering variants for easy and flexible
attachment

For use at extremely high temperatures or when spaceis limited, we even offer sensor heads with remote
electronics. As a result, these can also be installed in
hard-to-reach places and fine-tuned easily. Since theiramplifiers are available with switching or analog output
or with IO-Link interface, you can use the sensors
across a wide range of applications. Depending on
which output you choose, you can use it to detect alimit level, for example, or to set up continuous fill level
detection.

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Sensor Technology | 33

Sure position detection even at high speeds

MAGNETIC FIELDSENSORSOur magnetic field sensors are used chiefly on cylinders and grippers formonitoring the piston position. The sensor thus recognizes the field of themagnet integrated into the piston through the actuator wall. even at hightravel speeds.

The most important benefitsn Contact-free and therefore wear-freen No double switching points
n Reliable even at high travel speedsWith their non-contact position detection the magnetic field sensors from
Balluff work absolutely reliably and wear-free: no contact burn, no bouncing,
just clean switching points.

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PRODUCT OVERVIEW

Product family
BMF magnetic field sensors for C-slot

For flush mounting – securely held

Features

Magnetic field sensors detect piston position contactlessly through the cylinder wall. Our magnetic
field sensors for C-slots can be mounted directly inthe slot and provide a particularly strong hold. They
mount flush so that they are suitable for space-criticalapplications.

n Reliable switching processn Precise switching pointn Contact-free and therefore wear-freen Insensitive to contaminationn Low hysteresis

Since all our C-slot sensors can be inserted fromabove, they will also fit where the slot ends are closed
off. We also offer extremely short designs that perfectly
fit grippers and short-stroke cylinders.
Product family
BMP magnetic field positioning systems

BMF magnetic field sensors for T-slot

Intelligent linear feedback

Features

BMP magnetic field positioning systems give you
the ability to monitor running processes reliably andwear-free. They help you stay in control of various
processes, ensure simultaneous processing ofworkpieces while remaining energy-efficient. Their use
ensures high process reliability and automation quality.
And it all happens reliably, whether you need to control
assembly in the automobile industry, or quickly adapt
to changing formats and process parameters in the
packaging industry while controlling multiple pneumatic motions at the same time.

n Modular design for flexibility: covers a variety ofcylinders over a stroke of up to 256 mm
n Continuous monitoring of the piston position in

the smallest spaces using analog voltage andcurrent output as well as an IO-Link interface
n Reliable results with application-specific linearity and repeat accuracyn High process reliability: low temperature drift
and very good electromagnetic compatibilityn Ready for the IIoT: format changes, condition
monitoring and predictive maintenanceFor flush mounting – securely held

FeaturesOur magnetic field sensors detect piston position
contactlessly through the cylinder wall. Our magnetic
field sensors for T-slots can be mounted directly inthe slot and provide a particularly strong hold. They
mount flush so that they are suitable for space-criticalapplications.

n Reliable switching process thanks to precise

For use in harsh environments, around weld spatter or
flying sparks, we offer versions in a metal housing orwith magnet-sensitive electronics for industrial environments with high welding currents. And extremely shortform factors open up extra play allowance when used.

BMF magnetic field sensors for multiple
slot shapes

For universal use

FeaturesOur magnetic field sensors with flexible attachment
systems are suitable for all groove shapes, suchas T-, C-, round, or trapezoidal slots. They can beadapted to almost all cylinder types using special
manufacturer-specific mounting brackets. As a result,a reliable tool is always available for detecting position
on grippers and pneumatic cylinders. And they arehighly flexible.

n One sensor for all pneumatic cylinders
n Reliable switching processn Captive switchpointn Contact-free and therefore wear-freen The best hold thanks to metal fasteners

Moreover, the switchpoint is adjusted only once and isretained even if the sensor is replaced. This way you
increase the functional reliability of your equipment.
Sensor replacement is safer and easier even in hardto-reach places. A welcome side-effect: our universally
applicable sensor types save you inventory space andmoney.

switching points
n Contact-free and therefore wear-freen Insensitive to contaminationn Thanks to the especially bright LEDs, they re-liably display the switching state of the sensor
even at a long distanceBMF magnetic field sensors for
trapezoidal slot and trapezoidal guide

Ingenious fastening concept

FeaturesOur magnetic field sensors for trapezoidal grooves
and trapezoidal guides can be mounted easily to thecylinder with mounting brackets and adapters. The
sophisticated mounting bracket concept is suitable formost types of cylinder like these.

n Reliable switching processn Precise switching pointn Contact-free and therefore wear-freen Insensitive to contaminationn Simple to install

In addition, we offer sensor variants that fit directly ona cylinder with a 60° and 90° trapezoidal slot without amounting bracket. The sensors detect piston position
contactlessly through the cylinder walls.

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Product family
BMF magnetic field sensors for roundcylinders

BMF magnetic field sensors for tie rod
cylinders

BMF magnetic field sensors with adjustable switchpoints

Product family
Secure mounting with mounting bracket and hose clamp

FeaturesOur magnetic field sensors for round cylinders are
securely integrated into different applications with theappropriate hose clamp and mounting bracket. The
well thought-out mounting bracket concept is suitable
for most types of cylinder up to 80 mm piston diameter. Piston position is registered contactlessly throughthe cylinder wall.

n Up to 80 mm piston diametern Reliable switching process thanks toClassic mounting system for versatile use

FeaturesOur magnetic field sensors for tie rod cylinders canbe reliably integrated into a myriad of applications.
The sensors are traditionally mounted with mounting
brackets on cylinders with tie rods and DUO rails.
The well thought-out mounting bracket concept issuitable for most current types of cylinder with any
piston diameter. The piston position is detected without contact through the cylinder walls.

n Tie rod diameter up to 17 mm
n Reliable switching process thanks toMore flexibility and comfort through adjustable multiple
switching points

FeaturesOur magnetic field sensors for C- and T-slots withadjustable multiple switching points enable quick integration of pneumatic and hydraulic cylinder drives inmachine control. Attach our teachable sensors in theirapproximate position. One or more switchpoints arethen set using the teach key. This allows two different
switching points to be set on the same cylinder, up to
eight with the IO-Link version. One sensor can thus replace multiple traditional sensors. For you this means
more convenience, greater flexibility and significant
cost savings.

BMF single-connector version with two
BMF magnetic field sensors

Two magnetic field sensors are often necessary forsmaller pneumatic hydraulic cylinders or grippers inorder to determine the position of the piston. Our
single-connector version reduces your installation andwiring effort and expense. The electrical connection forboth sensors takes place via a single 4-pin connector.
This means you only need one plug position whenconnecting to a distribution box saving you both timeand effort as well as procurement and inventory costs.

precise switching points
n Contact-free and therefore wear-freen Insensitive to contaminationn Firm gripn Mounts quickly

precise switching points
n Contact-free and therefore wear-freen Insensitive to contaminationn Firm gripn Mounts quickly

Save mounting costs with only one plug connector for two
sensors

BMF tubular magnetic field sensors

Featuresn Tie rod diameter up to 17 mm
n Reliable switching process thanks to precise

switching points
n Contact-free and therefore wear-freen Insensitive to contaminationn Mounts quickly

Non-contacting as a safe bet

Features

Tubular magnetic field sensors enable you to reliably
detect positions in a non-contacting manner. They are
vibration-insensitive and switch through non-ferrous
metal and aluminum walls without reducing the switching distance. In doing so, they allow for a significantly
greater switching distance than inductive sensors of
the same configuration size. Another plug: installing it
flush in steel is no problem.

n Small, extremely compact configuration, andvery long switching distancesn Sensors with a diameter of 6.5 mm can scan

positions without making contact at a distanceof up to 90 mm
n Industrial grade and impervious tocontaminationn Position detection even through containers orpipes
n Detection of codes using magnets

n Contact-free and therefore wear-freen Individual installation of the switching points

without tools
n Applicable for cylinders and grippers with radialor axial magnetic polarizationn Remote-Teach of up to 8 switching points via

IO-Linkn Adjustable hysteresis for each individual

switching pointn Extremely large, 60 mm travel pathn Status indication via multiple colored LEDsn Captive switching points even after a power

outagewww.balluff.com

Sensor Technology | 39

PRODUCT OVERVIEW

Product family
BUS ultrasonic sensors with digital output

BUS ultrasonic sensors with analog output

Precise, flexible all-rounders

ULTRASONIC SENSORS
Whether for position detection, distance detection or
detection of powdery and fluid media, our ultrasonicsensors are precise all-rounders. They measure filllevels, heights and sag without making contact as wellas counting and monitoring the presence of objects.
These universal sensors work regardless of color andsurface properties. Even strong reflections from transparent objects do not affect them. And fog, dust andimpurities are not a problem. The generous detection
range means they are also highly reliable for greater
object distances.
Ultrasonic sensors from Balluff are available asswitching or analog output types. Depending on the
output signal you can either reliably detect and countobjects or determine distances with high precision.
This makes them very versatile to use.

Universal – measure fill levels, heights, and sag

FeaturesOur ultrasonic sensors with digital output measurelevel, height or sag and are the ideal solution for thoselooking for a sensor that can be used anywhere andregardless of color or surface finish. Based on theindividual requirement profile, we are able to offer thishighly talented device with various voltage or current
outputs as well as in variants with additional switching
output.

n Position or object detection in solid, powdery,

Universal – for monitoring solid, powdery, and liquid media

FeaturesOur ultrasonic sensors with analog output are used
to detect positions or objects in solid, powdery, andliquid media. There they control the presence ofobjects and count them precisely without making contact. They are the ideal solution for those looking fora sensor that can be used anywhere and regardless ofcolor or surface finish. Our multi-talented sensors areavailable with various output signals.

n Position or object detection in solid, powdery,

Fill level measurement under extreme conditions

Features

Chemically resistant ultrasonic sensors from Balluff
measure fill levels in tanks and containers without
making contact – both under normal pressure andat overpressures of up to 6 bar. You can even carryout fill level measurements and overflow protection
simultaneously by combining switching and analog
outputs. Especially advantageous: a PTFE membrane
and the stainless steel housing protect the sensor fromaggressive liquids in all applications.

n Level measurement in tanks and containers

and liquid media
n Checking for presence/absence of andcounting objects, without making contact
n Regardless of color and surface finish
n Extreme precision thanks to high resolution

and small blind zones
n Analog outputs

and liquid media
n Monitor presence and count objects without

contact
n Regardless of color and surface finish
n Extreme precision thanks to high resolution

and small blind zones
n Analog outputs

The most important benefitsn Contactless detectionn Reliable in critical environmental conditions suchas fog, dust and impurities
n Operate irrespective of color, transparency,

reflection properties and surface finish on the object
n Precise detection of even small objects with highresolution and no blind zones
n Rectangular and cylindrical heads allow for greater
freedom of designn Can be used as normally open or normally closed –various output functions

BUS pressure-rated ultrasonic sensors

simultaneous with overflow protectionn Pressure rated up to 6 barn Chemical resistance – protected fromaggressive media
n Extreme precision thanks to high resolution

and small blind zones

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Sensor Technology | 41

The classics for metalworking and the automobile industry

MECHANICALCAM SWITCHES

The cam switches from Balluff are used on machine tools,
presses, in flexible manufacturing centers, robots, assembly andconveying devices and in machine and equipment construction.
Here they serve as command transmitters for automatic controls,
for positioning and for end-of-travel switching.
The design principle of the devices, their variety of possible
switching actions as well as consistent quality inspection guarantee consistently high quality and reliability.
At Balluff you can choose from nine different series and fiveplunger types each: Chisel, ball, roller, roller bearing and chiselwith wiper plate. A large number of connection varieties is alsoavailable.

The most important benefits
n Reliable and rugged, even in harsh environments
n Flawless functionality in the event of vibrations, shock loads,

temperature swings, aggressive cooling lubricants and heavychip accumulationn Maintenance-free, self-lubricating ram guide with plain
bearing bushn High-quality Viton sealsn Protection class IP67
n Also available with inductive switching points

www.balluff.com

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PRODUCT OVERVIEW

Product family
BNS mechanical single position limit
switches with safety switch positions

Reliable forcible opening even with welded contacts

Features

Do you value reliable switching even with weldedcontacts? Then equip your safety functions such as
emergency stops or limit stops with Balluff safetyswitches. Their switching process is triggered by arigid plunger that actuates a mechanical switchingelement with forcible opening. If this plunger moves, it
breaks the contact. Your reliable, safe choice.

n Also suitable for welded contacts
n Safety function in accordanceReliable forcible opening even with welded contacts

Features

Do you value reliable and safe switching even withwelded contacts? Then equip your safety functions
such as emergency stops or limit stops with Balluff
safety switches. Their switching process is triggered by a rigid plunger that actuates a mechanicalswitching element with forcible opening. If this plunger
moves, it breaks the contact. Good to know: thenumber of safety switch positions in a single multiple
position switch is arbitrary and can also be combinedwith standard switching elements.

n Also suitable for welded contacts
n Safety functions in accordance

Secured switching even with welded contacts

Features

Safety switching elements are not feasible due to thedesign, especially with mechanical single position limit
switches in smaller configurations. In contrast, solutions with positive opening already exist. In these, theswitching process is triggered by a rigid plunger that
actuates a mechanical switching element with forcible
opening. However, should this plunger move, it breaks
the contact. This means that you have reliable controlof switching processes even with welded contacts.

n Also suitable for welded contacts
n Two model seriesn Dual chamber system with IP67 protection:with DIN EN 60204-1/VDE 0113 andDIN EN 60947-5-1

Product family
BNS mechanical single position limit
switches

BNS mechanical multiple position
switches

Counter with rugged housing for extreme applications

Features

In mechanical single position limit switches without
positive opening, a telescoping plunger executes theswitching process. With its help, a mechanical switching element is switched in a separate sealed chamber.
The optimal choice of the plunger shape in combination with our cams is decided by the application
requirements. This guarantees a long service life foryour application.

n Long service lifen Robust housing for extreme applicationsn Three model seriesn Optional: Function indicatorn Dual chamber system with IP67 protection:

Counter with rugged housing for extreme applications

Features

In mechanical multiple position limit switches without
positive opening, a telescoping plunger executes theswitching process. With its help, a mechanical switching element is switched in a separate sealed chamber.
The optimal choice of the plunger shape in combination with our cams is decided by the application
requirements. This guarantees a long service life foryour application.

n Long service lifen Robust housing for extreme applicationsn IO-Link adaptablen Six model seriesn Depending on the model series, up to

BNS mechanical multiple position limit
switches with safety switch positions

wear-free membrane with hermetic separationof the plunger mechanism and the switch
interiorn Maintenance-free, self-lubricating ram guidewith plain bearing bush

16 interfaces
n Function indicator, optionaln Dual chamber system with IP67 protection:

wear-free membrane with hermetic separationof the plunger mechanism and the switch
interiorn Maintenance-free, self-lubricating ram guidewith plain bearing bush

BNS mechanical single position limit
switches with positive opening

with DIN EN 60204-1/VDE 0113 andDIN EN 60947-5-1
n Four model seriesn Depending on the model series, up to
16 switch positionsn Freely selectable number of safety switch
positions in one multiple position switch
n Safety switch positions can be combined withstandard switching elements

wear-free membrane with hermetic separationof the plunger mechanism and the switch
interiorn Maintenance-free, self-lubricating ram guidewith plain bearing bushn Rigid plunger

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Product family
BNS mechanical multiple position limit
switches with positive opening

BES inductive single position limit
switches

Product family
Secured switching even with welded contacts

Features

Safety switching elements are not feasible due to thedesign, especially with mechanical multiple position
limit switches in smaller configurations. In contrast,
solutions with positive opening already exist. In these,
the switching process is triggered by a rigid plungerthat actuates a mechanical switching element with
forcible opening. However, should this plunger move, it
breaks the contact. This means that you have reliable
control of switching processes even with weldedcontacts.

n Also suitable for welded contacts
n Two model seriesn Depending on the model series, up to twelve

Non-contacting and thus free from wear during operation

Features

Our inductive single position limit switches combine
the advantages of an inductive sensor with those of
our mechanical housing-based line of products bycarrying over their robust housings and using a reliableinductive switching element for the switching function.

n Reliable inductive active principlen Function indicator with LEDsn Compact design
n Mechanical housing normed to the fixing mass

As a result, you benefit from compact configurations
and high switching distances, which enable non-contacting and thus wear-free operation. And since theswitching elements are equipped with LEDs, you can
immediately recognize each switching function on the
housing cover.

BNS inductive multiple position switches

switch positionsn Freely selectable number of switching points

with positive openingn Dual chamber system with IP67 protection:

Interchangeable unit for quick and easy plunger replacement

FeaturesOur mechanical multiple position limit switch with interchangeable unit are available for standard applications
as well as with safety switch positions for increased
requirements. With them, the entire switch does nothave to be removed to replace individual plungers.
Loosening of two screws is enough to remove theplunger unit. This saves you time and money.

n Short service times thanks to simple

wear-free membrane with hermetic separationof the plunger mechanism and the switch
interiorn Maintenance-free, self-lubricating ram guidewith plain bearing bushn Rigid plungers

Our inductive multiple position limit switches combine
the advantages of an inductive sensor with those of
our mechanical housing-based line of products. By
carrying over their robust housings and using a reliableinductive switching element for the switching function.

n Reliable inductive active principlen LED function display for each switching pointn Compact design
n Mechanical housing normed to the fixing masscan be usedn Long switching distancesn Contact-free and therefore wear-freen Tight sequential arrangement possible by coor-

the entire unit directly on the machinen Low repair costs
n No wiring errors
n Depending on the model series, up to six

switch positions

BNS mechanical single position limit
switches for extended temperature range

can be used

Featuresreplacement of the interchangeable unitn Fast exchange of individual ram orn Two model seriesn Long switching distancesn Contact-free and therefore wear-freen IP67: Resistant to aggressive cooling lubricantsWorking without making contact and close to each otherAs a result, you benefit from compact configurations
and high switching distances, which enable non-contacting and thus wear-free operation.

BNS mechanical multiple position limit
switches with interchangeable plunger
unit

BNS mechanical multiple position limit
switches with extended temperature
range

Stay cool up to 180 °C

FeaturesA special switching element and a sophisticatedplunger design characterize mechanical position limit
switches for extended temperature ranges. They aresuitable for operating temperatures of up to 180 °C.
Ideal for harsh environments in mold making in theplastics industries as well as in steel and iron works.

n Reliable switching processn Temperature range of –5 to 180 °C
n Available with high-temperature cablen Two model series

Stay cool up to 180 °C

FeaturesA special switching element and a sophisticatedplunger design characterize our mechanical position
limit switches for extended temperature ranges. They
are suitable for operating temperatures of up to 180°C. Ideal for harsh environments in mold making in theplastics and steel industries.

n Reliable switching processn Temperature range of –5 to 180 °C
n Available with high-temperature cablen Up to twelve switch positions
n Four model series

dinated transmission of switching frequencies
n IP67: Resistant to aggressive cooling lubricants

The coordinated transmission frequencies of the inductive switching elements allow for a tight sequential
arrangement. And since the switching elements areequipped with LEDs, you can immediately recognize
each switching function on the housing cover.

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Sensor Technology | 47

Reliable even over long stroke lengths and in harsh conditions

MAGNETOSTRICTIVESENSORS

Magnetostrictive sensors come into use wherever high reliability
and precision is demanded in position and speed measurement
over long stroke lengths.

The most important benefitsn Precise, absolute measurement without a reference runn Contact-free, so wear- and maintenance-free

Our contact-free and absolute measuring systems are suitable forall industry-standard interfaces for a wide range of applications.
Even under extreme surrounding conditions, they guarantee ahigh machine and system availability.

n Resistant to shock, vibration and contaminationn Hermetically sealed housingn Highly dynamic control applications through synchronizedmeasurement datan High durability and long service lifen Flexible installation and handlingn Magnetostrictive sensor Configurator

Assemble your own system online
balluff.de/configuring-magnetostrictive-sensors

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PRODUCT OVERVIEW

Product family
BTL magnetostrictive linear position
sensors for extreme environments

Cylinder feedback systems for the toughest environmental
conditions
Whenever you need to measure with absolute precision, you can count on the rugged linear position
sensors from Balluff. These systems are made completely of stainless steel and are designed in protection
classes up to IP69K or for high pressure cylinder
applications up to 1000 bar. This guarantees you thehighest degree of reliability and precision, even underthe most extreme ambient conditions.

Featuresn Rugged stainless steel housingn Exceptional resistance to shock and vibrationn Extreme waterproofness, IP69K
n Temperature range of –40 to +85 °C
n High-pressure resistant rated to 1000 bar
n Resolution of up to 1 µm
n Measuring lengths up to 7620 mm
n Contact-free and therefore wear-free – nodown-times

Product family
BTL magnetostrictive linear position
sensors in profile housing

BTL magnetostrictive linear position
sensor for industrial hydraulics

Maximum flexibility with installation and use

Features

These magnetostrictive linear position sensors with aprofile design are contact-free and absolute measurement systems for the precise detection of one or morepositions. They deliver convincing performance inharsh environments, for example in presses, injection
molding machines or gantry robots, because they
are made of a hermetically sealed IP67 aluminum
housing. The magnets of the position encoder act
on the measurement element through the wall of thealuminum profile.

n High resolution of up to 0.5 µm
n Measuring lengths up to 7620 mm
n Measures several positions and speeds at thePressure-resistant measurement systems for a variety ofcylinder applications
The most important application for our magnetostrictive linear position sensors in rod design is in hydraulicdrive units. They are exceptionally well-suited for use in
hydraulic cylinders for position feedback, for molding
lines and rolling mills or in wind power applications.
Because the sensors are installed in the pressure areaof hydraulic cylinders, they have to have the samepressure resistance as the cylinder itself. The measurement element is installed in a pressure-tight tube madeof non-magnetic stainless steel. The flange seals thehigh pressure area using an O-ring. The electronics
are integrated in a protective housing outside of thecylinder on the mounting flange.

BTL redundant magnetostrictive linear
position sensors

Our multiple redundant position measurement systems
meet the highest requirements for security and availability, even in harsh environments, for example, whenused in safety-relevant valves and hydraulic cylinders.
They offer up to three independent measurement
systems in the same housing and thereby ensure
increased safety during operation. The different interfaces enable diverse redundancy.

same timen Contact-free, therefore wear-free – nodowntimes, long service lifen Easy system integration via a range ofinterfaces – e.g., IO-Link, Profinet, EtherCAT,
SSI and analog
n Programmable output signals – invert,
configure and document the measuring rangen Three housing variants for flexible andfast installation depending on the spacerequirements and applicationn Floating and captive encoders

Featuresn Double- or triple-redundancy designn Temperature range of –40 to +85 °C
n Analog and digital interfacesn Flexibly adjustable measuring range and signal

inversion via softwaren Settings can be copied to all three measure-ment channels
n Durable thanks to rugged mechanical con-structionn Contact-free and therefore wear-free

BTL magnetostrictive sensors for
explosion hazard areas

Featuresn High resolution of up to 1 µm
n Measuring lengths up to 7620 mm
n Measures several positions and speeds at thesame timen Programmable output signals – invert,
configure and document the measuring range
n Flexible installation with various thread types
n Contact-free, therefore wear-free – nodowntimes, long service lifen Expanded measuring possibilities withmulti-magnet technology
n Easy system integration via a range ofinterfaces – e.g., IO-Link, Profinet, EtherCAT,
SSI and analog

Maximum system availability and safety, even in harshenvironments

Pressure encapsulated linear position sensors for ex zones

Features

For use in ex zones 0 and 1 we offer pressure encapsulated rod styles with various performance profiles.
Depending on the application, you can choose variants for areas with gas or dust hazards. Magnetostrictive sensors are also available for Zone 2. Rugged andpressure encapsulated versions with easily and quickly
replaced electronic modules meet the specifications of
the oil and gas industry for high reliability and simple
service.

n Suitable for ex zones 0, 1 and 2
n Measurement ranges up to 7620 mm
n Absolute output signal with high resolution of

up to 5 µm
n Pressure-resistant to 600 barn Range of interfaces available
n Fast commissioning through characteristic

curve adjustmentn Many international certifications, such as

IECEx, ATEX and CSA

BTL magnetostrictive sensors for fill levelmeasurement

High-precision fill level measurement for maximum hygiene
standards for excellent filling results

Featuresn 100 % stainless steel for unbeatable hygiene

The fill level sensor continuously performs precise
measurements in applications in which exceptional
hygiene is required. The measurement system is madeof corrosion-free stainless steel. With a high surface
quality and rounded edges, it meets the highest international hygiene standards and allows you to easily
implement, for example, the strict requirements of thefood industry.

standards and a long service life
n Safe for sterilization (SIP) and cleaning (CIP)n Continuous precise measurement in the μm

range for excellent filling resultsn Reliable fill level values thanks to foam com-pensation systemn International certificates such as 3-A SanitaryStandard, FDA and EHEDGn Tri-clamp mounting

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Sensor Technology | 51

Precise positioning in very fast-moving applications

MAGNETIC ENCODERSYSTEMS

Balluff's magnetic encoders were developed for precise positioning andspeed detection in very dynamic applications. The highly-precise, fast-response encoders are optionally equipped with magnetic linear or rotational
measuring elements. They are appropriate for linear as well as rotational
applications, for incremental or absolute position detection.

The most important benefitsn Contact-free and therefore wear-freen Incremental or absolute interfaces
n High resolution to 1 µm
n Measurement lengths to 48 m

Their rugged design makes them ideal in extreme ambient conditions. They
also ensure high up-time of your machines and equipment.

n Flexible installation and handlingn Rugged for long operational life

www.balluff.com

52 | Sensor Technology

Sensor Technology | 53

PRODUCT OVERVIEW

Product family
BML incremental linear magnetic encoder
systemPrecise and flexible – for a broad spectrum of applications

Features

The incremental linear magnetic encoders can be used
for a broad spectrum of uses and for almost every
measurement length. For example, the sensors assure
precise positioning in energy production, in the beverage industry and in many other sectors where precise
positioning is demanded. Using standardized digital
and analog interfaces, our encoders can be integrated
into almost all controllers.

n Best machine performance via quick andPrecise positioning and speed control of rotating axles andshaftsFeaturesprecise measured value determination withhigh repeatabilityn High system availability thanks to durably stable magnetic tape with Permagnet® technology
n Long operational life through its rugged metalor plastic housing

Product family
BML absolute linear magnetic encoder
system

BML absolute rotary magnetic encoder
systemDynamic and precise positioning with high repeatability

FeaturesOur absolute linear magnetic encoders provide absolute position feedback in any location or orientation.
They can be used immediately – without a reference
run, even after a loss of operating voltage and restarting the system.

n Best machine performance via quick andHighest-precision positional feedback for the most flexible
use

precise measured value determination withhigh repeatabilityn High system availability thanks to durably stable magnetic tape with Permagnet® technology
n Long operational life because of its rugged
metal housingn Simple, quick installation with calibration
software

BML incremental rotary magnetic encoder
systemn Lower process and inventory costs throughOur incremental rotary magnetic encoders are used for
precise positioning and speed control of rotating axles
and shafts. We offer the appropriate sensor for almost
every shaft diameter. Using standardized digital andanalog interfaces, our encoders can be integrated into
almost all controllers and also provide the proper drive
in torque motors.

flexible use of the measuring element in acircular segmentn Low total costsn High system availability thanks to durably stable magnetic tape with Permagnet® technology
n Long operational life through its rugged metalor plastic housing
n Saves space with optimum ease of integration

Designed for safety applications

FeaturesOur magnetic safety encoder systems feature a safe
incremental sin/cos interface and a safe absolute SSI
or BiSS C interface. This makes them ideal for safety
applications (certified by TÜV Rheinland). And with
their long measuring length up to 48 m and very highrepeat accuracy (< 1 µm) they are highly versatile.

n Safe: meets the requirements of

Featuresn Energy saving through high precision and

Absolute magnetic encoders for rotary applications
can be used immediately – with no homing moverequired. Our encoders also work with high accuracy
on large diameters, are extremely compact and easy
to integrate into motors.

accuracy, low overall costsn High system availability thanks to durably sta-

ble magnetic tape with Permagnet® technology
n Long operational life through its rugged metal

housing
n Simple, quick installation with calibration

software

BML magnetic safety encoder systems

DIN EN ISO 13849-1:2015 (Machine Directive,Pld), IEC 61508:2010 (Functional Safety, SIL2)
and EN IEC 61800-5-2:2007 (Safety Function,
SIL2)
n Saves time: easy to set up with noconfiguration necessaryn Universal: measuring lengths up to 48 m,
selectable resolution, high system resolution
to 20 µmn Convenient: configuration and diagnostic
functionswww.balluff.com

Sensor Technology | 55

PRODUCT OVERVIEW

Product family
BSI inclination sensors with one
measuring axis

360° high precision – so that nothing gets out of balance

Features

BSI inclination sensors with one measuring axis offer
you measurements along one axis over a full 360°.
They reliably monitor rotational movements and enable
continuous tracking. This makes these sensors perfectfor optimum process control.

Fluid-basedn Modbus and 4…20 mA interface available
n High repeat accuracy and precisionn Extremely low temperature driftn Robust and compact metal housingn Simple mounting – four mounting holes in the
housing

The single-axis versions are available with two different
measuring principles: fluid-based inclination sensors
when you need high accuracy over the entire measuring and temperature range and MEMS-based (Micro
Electro Mechanical Systems) inclination sensors forapplications that require more flexibility.

Precise deviation measurement for numerous industries

INCLINATION SENSORS
Many applications require precise position control aswell as continuous tracking and monitoring of rotary
movement. Inclination sensors from Balluff measure
the deviation from horizontal or vertical axes up to360°. The sensors are available with two different
measuring principles, making them ideal for numerous
industries and applications.

The most important benefitsn Contactless and absoluten Capacitive measuring principles

BSI inclination sensors with two
measuring axes

MEMS-basedn UL and CE approvaln Interfaces: 4…20 mA, 0…10 V
n Large selection of different measurement
rangesn Centering function (calibration) for ease of
installationn Two versions for different requirements
n The compact configuration saves space

Measure two axes with only one sensor

FeaturesOur biaxial BSI inclination sensors are MEMS-based(Micro Electro Mechanical Systems). They have compact chips with microelectromechanical structures thatmove with the inclination according to gravity. Evaluation takes place via a capacitive measuring principle.

n UL and CE approvaln Interfaces: 4…20 mA, 0…10 V
n Measure two axes with just one sensorn Large selection of different measurement

rangesn Centering function (calibration) for ease of

Using just one sensor you can perform position monitoring of machine components in two axes. A large
number of different measuring ranges ensures optimal
precision for any task.

installationn Two versions for different requirements
n The compact configuration saves spacen Maintenance-free operationn Direct inclination measurement without costly

special fabrications
n Interfaces: 4…20 mA, 0…10 V and Modbus
n Appropriate for use in harsh conditions with highprotection class IP67
n Measuring range up to 360°n Simple mounting and integration in your facilityn For use in many industries: factory automation,energy, hydraulics, packaging, plastics, rubber,tires, life scienceswww.balluff.com

Sensor Technology | 57

Compact and convenient measurement and monitoring

PRESSURE SENSORSOur high-end pressure transmitters are optimally suited forpressure monitoring and pressure measurement of gaseous, fluidand viscous media. With their rotating housing and the simple,
VDMA-compliant programming, they can be flexibly mounted aswell as conveniently serviced. The bright LED display always gives
you an overview of the current system pressure.

The most important benefitsn Compact and rugged transmittern Convenient to operate, with a very legible display
n Pressure range –1…600 bar
n Process connection G¼", G½", R¼", NPT¼"
n Flush with the front surface in G½" and Tri-Clamp 1½"
n Fluid temperature –40…+125 °C
n Output 4…20 mA, 0...10 V, switching points (NPN/PNP)

and IO-Linkn Protection class IP67 and IP69Kn Compact with M12 connectionn Stainless steel or PVDF process connectionn Dual rotation – easily installedn UL approvaln Pressure values directly via IO-Link

www.balluff.com

Sensor Technology | 59

58 | Sensor Technology

PRODUCT OVERVIEW

Product family
BSP pressure transmitters with display

Convenient installation, clear information

FeaturesPressure sensors with a display are especially convenient to read. The compact housing design canbe rotated two ways, making it simple to install. The
orientation can be adjusted for overhead installation.
Parameter setting is according to the VDMA standard.
Their comprehensive diagnostic functions (operating hours, pressure peak counter, display of internal
temperature trend) provide for excellent condition
monitoring.

n Pressure range –1…600 bar
n Measuring principle: relative pressuren M12 connection, independently rotationaln Stainless steel or PVDF process connection,

High-end sensors

FeaturesOur BSP front flush pressure sensors are mostappropriate for pressure measurements in viscous,
paste-like, crystallizing, or solids-containing media forexample, with glues, greases, sealing compounds or
frequently changed media. With the flush-mounted,
welded stainless steel membrane, the sensors have nodead spaces and are particularly easy to clean. Theircomprehensive diagnostic functions (operating hours,
pressure peak counter, display of internal temperature
trend) provide for excellent condition monitoring.

n Convenient, with easy to read display andG1/4", G1/2", NPT1/4"
n Selectable outputs (analog, digital, IO-Link)n Expanded temperature range(fluid temperature –40…+125 °C)
n Ceramic or stainless steel measuring celln UL approvaln Comprehensive diagnostic functions

Product family
BSP pressure transmitters without display

Compact and rugged thanks to a stainless steel housing

Features

The BSP pressure transmitters without display
are easy to install as well as extremely compact andrugged with stainless steel housing.

n Pressure range –1…600 bar
n Measuring principle: relative pressuren Process connection G1/4", G1/2", R1/4",

NPT1/4"n Front flush with Tri-Clamp 11/2"
n M12 connectionn Output 4…20 mA, 0...10 V or IO-Link withswitching output (NPN/PNP)
n Output 4…20 mA as a two-conductor systemn Expanded temperature range(fluid temperature –40…+125 °C)
n Ceramic or stainless steel measuring celln Extended input voltage range 8…32 V DCn UL approval

BSP front flush-mounted pressuretransmittersselectable outputs (analog, digital, IO-Link)n Compact and rugged transmittern Pressure range –1…600 bar
n Process connection in high-end stainless steel

G1/2" or 1½" Tri-Clamp
n IP67 or IP69K
n Pressure values directly via IO-Linkn Expanded temperature range(fluid temperature –40…+125 °C)
n UL approved, material test certification 3.1(EN10204)
n Customer-specific modifications upon requestn Comprehensive diagnostic functions

www.balluff.com

Sensortechnik | 61

PRODUCT OVERVIEW

Produktfamilie
BFT media-contacting temperature
sensors

For direct installation in liquid or gaseous media

FeaturesOur media-contacting temperature sensors can detect
process temperatures continuously and/or with aswitching response. For example in machine tools,
mobile work machines, in pumps and compressors orfor hydraulics and pneumatics.

n With rotating, easy to read display: flexible

You can use different models with and without adisplay to handle different requirements in a variety of
applications. The rugged IP67 housing makes thesetemperature sensors also ideal for harsh industrial
environments.

installation and operating conveniencen Versions without display: compact form factor

and high resistance to vibrationn Interfaces: Analog signals and switching points
n Rugged M12 connector for ease of integrationn UL and CE approvalWith and without media contact

TEMPERATURE SENSORSWith our sensors you can monitor temperature eitherwith contact or contactlessly in a wide range of applications. Including in areas that are difficult to accessor hazardous to persons. Whether without media
contact or for direct use in liquid and gaseous media,
our temperature sensors provide reliable operation.

The most important benefitsn Non-contact: temperature range 250…1250 °C
n Contacting: for direct use in liquid and gaseous

media
n Rugged IP67 housing, suitable for harshenvironmentswww.balluff.com

Sensor Technology | 63

PRODUCT OVERVIEW

Product family
BFF thermal flow controllers

Monitor flow using a switching function

Features

Thermal flow controllers allow you to monitor process
fluids with a switching function. For example in machine tools, on pumps and compressors. Their rugged
housing makes Balluff flow controllers ideal for harshindustrial environments.

n No moving parts, resistant to contaminationn Form factor for screw-in or in-line, dependingon the flow amount or tube diametern M12 connector for ease of integrationn LED line or display for visualizing flow amountn UL and CE approvalWith our models for thread-in or direct in-line installation you can handle a variety of requirements in manydifferent areas of applications.

Process reliability without compromise

FLOW SENSORS
Flow sensors let you measure and monitor the flowof process media in a wide range of applications.
For example the lubricant flow or reliable circulationof cooling water. Now you can detect a pump failure
early and prevent an unplanned machine or evensystem stop.

The most important benefitsn Flow detection with switching function –in liquid median Threaded versions or in-line for a variety

of applicationsn Rugged IP67 housing for harsh industrial

This is how flow sensors as well as pressure ortemperature sensors contribute to process security.

environmentsn UL and CE approvalwww.balluff.com

Sensor Technology | 65

PRODUCT OVERVIEW

Product family
BCM condition monitoring sensors withmulti-function

Vibration, temperature, relative humidity, barometricpressureFeaturesn Multiple variables in one device: vibration

The Balluff condition monitoring sensor detects various
physical variables such as vibration, temperature,
relative humidity and barometric pressure, processes
them on-board and provides the desired data to ahost system via IO-Link. In addition the sensor has
integrated self-awareness functions to detect andcommunicate its own condition. Now you are continuously informed of its temperature, number of operating
hours and start cycles.

(speed/acceleration), contact temperature,
relative humidity, ambient pressuren Sensor self-monitoringn Flexible process data configurationn Vibration measurement per ISO 10816-3
n Data pre-processing (e.g. RMS,
peak-to-peak, average, standard deviation,min./max.)n Events (pre- and main alarms)
n Delay times for alarmsn Search function with LED indicator (ping)

Simple with IO-Link

With integrated data pre-processing

CONDITION MONITORINGSENSORSBCM multi-functional condition monitoring sensors
support the efficient and fault-free operation of any
equipment and significantly enhance the efficiencyof the overall plant. Unplanned stoppages andinterruptions in the production process can now be
prevented because these intelligent sensors provide
you with condition information which you can use
for planning predictive maintenance and repair andautomating cost-intensive manual inspections. Being
able to detect, process and interpret the condition ofmachines and equipment as well as their associatedcomponents is also essential for the Industrial Internetof Things.

The most important benefitsn Multiple measurements in one devicen Integrated processing circuitry with configurable

data processing

The standardized IO-Link protocol means you caneasily parameterize the sensor and match the processing in the sensor to your specific application. This
makes it simple and convenient to integrate into newor already existing systems. The flexible process data
structure allows up to five measured or preprocesseddata to be freely configured and cyclically transmitted.
IO-Link also makes it possible to perform an acyclicalrequest for additional statistical processing variables.
Data quantities are reduced to what is essential
You can also use automated monitoring of measurement or processing variables to define limit values forpre-alarms and main alarms, so that the sensor generates warning messages when certain events occur.
By monitoring limit values the sensor can be used as asentinel so that only relevant data are communicatedover the interface. This allows data quantities to be
drastically reduced which in turn prevents unnecessary
data traffic.

n Configurable events and status indicationsn Quick and easy to connect, ease of incorporation

using IO-Link
n Compact form factor for tight mounting spaceswww.balluff.com

66 | RFID

Automatic identification and tracking in production

RFID – RADIO FREQUENCYIDENTIFICATION

Our BIS Industrial RFID systems offer you the key technology for implementing
essential features of a modern manufacturing facility. RFID lets you categorize objects
unambiguously and trace them at any time. Processes become transparent. RFID is
shaping the future because industrial identification contributes to the interplay of all thelevels involved in production and clears the path for self-controlling processes. Thatmakes autonomous systems an important component of the Smart Factory and the IIoT.

Your Balluff solutionsn RFID system HF (13.56 MHz) BIS M
n RFID system LF (70/455 kHz) BIS C
n RFID system LF (125 kHz) BIS L
n RFID system UHF (860/960 MHz) BIS U
n RFID Configurator

At Balluff you have access to the entire spectrum of RFID technologies with low (LF),high (HF) and ultra-high (UHF) frequency operation for virtually unlimited application. This
gives you an extraordinary bandwidth of components in many different versions which
you can utilize with limitless variability. One special feature: with our BIS V multi-frequency
processor unit you can combine all our RFID systems flexibly with each other.

Assemble your own system online
www.balluff.de/go/rfid-configurator

Another plus: our RFID Configurator lets you assemble your custom system online. And
it's easy to use. Simply let yourself be guided by your own application, and in just a few
clicks you're there.

www.balluff.com

RFID | 69

High transmission speed for large volumes of data

RFID SYSTEM HF(13.56 MHZ) BIS M

The RFID system BIS M supports global ISO standards andscores with a high transmission speed for large volumes of data.
Through various combination options of data carriers and read/
write heads, the system can be used for a variety of applications.
The system is ideal, for example, in close-range parts tracking
or for applications in production control such as palletizing or recording data on the workpiece.

The most important benefits
n 4-pin standard wiring and IO-Link components
n Combine with passive data carriers of average ranges

up to a max. of 400 mm
n Seamless integration in applications through global RFID

standards ISO 15693 and ISO 14443A
n All bus systems commonly used on a global basis available
n Easy, fast commissioningn Balluff high-speed components (up to eight times faster thanISO 15693)
n Customer-specific developments
n A variety of accessories for an easy integration available at allplaces of use

www.balluff.com

70 | RFID

RFID | 71

System Components
HF read/write heads (13.56 MHz) withintegrated processor unit BIS M

PRODUCT OVERVIEW

Portable HF read/write units (13.56 MHz)BIS M
System Components
HF data carrier (13.56 MHz) BIS M

Information directly available on the object

Features

Data carriers accompany the workpieces throughthe entire production process. In this context, theysometimes exposed to extreme conditions fromhigh temperatures, metal enclosure and environmental
influences. Our data carriers withstand such environments without problems. The wide product range
from Balluff offers you the right product for virtually any
requirement.

n Passive data carriers: The data and therequired energy are inductively coupled by theread/write headn All data carriers have a unique identification
number (Unique ID)
n Can be used all over the world thanks to
ISO 15693 conformity
n EEPROM data carrier, up to 992 byte memoryn FRAM data carrier with up to 128 kB for almost
unlimited feed cycles
n Installation: Glue-on or screwsn High level of protection up to IP68/69K
n A wide variety of properties, such as installation
on metal, high temperature, etc.
n For time-critical applications: High-speed
components, up to eight times faster thanISO 15693
n Special key data carriers for transfer systems
that are read/write on two sides
n Databolts are easy to attach to the object andcan then be quickly detachedHF processor units (13.56 MHz) BIS V

Everything in one housing

Features

Read/write heads with integrated processor unit are
the mediators between data carrier and PC or thecontroller. Benefit to you: because antenna, electronics
and interface are located in one housing, an additional
processor unit is eliminated. In addition the ease of
integration reduces your installation time and expense.
Variants with separate electronics are also suitable fortight installation conditions and provide leeway during
the installation.

n Available interfaces: Serial RS232, RS485/

Comfortably record data using a handheld

FeaturesOur handheld devices are designed for BIS M datacarriers. They are ideal for manual quality inspection orfor documenting maintenance. The read/write heads
reliably detect all data even in poor lighting conditions
as well as in harsh environments. The data is transmitted via WLAN, Bluetooth or cable-connected USB
port. The handheld devices are modularly expandable
with 1D or 2D barcode readers.

n Windows CE® V6.0 operating systemn Various antenna designs availablen Range depends on antenna variantn Includes charging adapter and stylus
n Base device is the powerful Zebra Workabout

Reliable data exchange with the controller

Features

With our BIS V RFID processor unit, you can simultaneously use up to four read/write heads. This unit
processes multiple frequencies at the same time toenable mixed operation. Different processor units are
no longer necessary, thereby simplifying your inventory
management. For industry-independent use, theprocessor unit is available with all globally standard
bus systems.

n Perfect EMC due to the robust zinc die-cast

Subnet 16, RS422, USB
n New also with bus interface: All-in-One RFID

Reader BIS M-4008 can be directly connected
to Profinetn Reliable use in harsh environments: rugged
IP67 housingn Status displays directly on the housingof the reader facilitate the commissioning andminimize down times

Pro 4 Mobile Computern Pre-installed Balluff softwaren Touchscreen with large color display
n Optional: Docking station and pistol gripn Customer-specific software on request

housing
n All connections are easily accessible from thefront
n Variable mounting concept for installation on

DIN rails or extrusionsn Integrated IO-Link master port for the connec-

tion of IO-Link-capable sensors and actuatorsn Web server for status monitoringn Function modules for many different controller

manufacturers
n Integrated 2-port Ethernet switch for line andring topologyn USB interface for rapid commissioning without

bus link
HF read/write heads and antennas(13.56 MHz) BIS M

Data carrier communication partners

FeaturesOur application-specific read/write heads with their industrial-grade design are simple to integrate into yoursystem. They support the global standard ISO 15693
and in part ISO 14443A.

n Easy startup, minimal down-times: statusn Read/write head configurable independentof interface with PC-based software tool BIS
Cockpitn Power supply via rugged 7/8" plug for harshindustrial environments

indicators directly on the read/write headn Up to four read/write heads can be connectedto the BIS V processor unitsn Connection via M12 plug connectors, cableThanks to the rugged housing with IP67 protection
they are suited for harsh environments. Their range
depends on the combination of read/write head anddata carrier that is used.
The read/write heads are also available with IO-Linkinterface. These address applications for example
in which, with little data, production progress, batch
number or quality data must be economically logged.

length 50 m
n Read/write heads for flush installation in metaln M12 designs with integrated antennan Special read/write heads, for example, fortransfer systems for simple assembly without
additional mounting brackets
n HF loop antennas for long ranges up to
400 mmn Customized designs possiblen Tool-ID components available in the same
design as the BIS C read/write heads

HF communication modules (13.56 MHz)
BAE

Gateways for subnet-16TM bus topologies

Features

HF communication modules/gateways (13.56 MHz)
from Balluff are used for point-to-point connectionor as a bus interface. They are integrated into yoursystem directly via the serial interface of a hostcomputer (RS232) or on a bus interface. The RS485
interface allows you to construct a subnet with up to
16 nodes.

n One communication assembly for up to

16 read headsn Highly compact designn Rugged IP67 housing for reliable use in harshenvironments
n Status displays directly on the reader housing

facilitate commissioning and minimize downtimes
n Solutions for long read ranges also available

www.balluff.com

RFID | 73

Tool identification even at short ranges

RFID SYSTEM LF(70/455 KHZ) BIS C

Especially high-performing and flexible are the BIS C low-frequency RFID systems with reliable tool identification in coolant- andlubricant-heavy machining centers. Exact positioning is not always necessary: Many data carriers can be dynamically read andidentified in passing.
The LF RFID system (70/455 kHz) is also the first choice fortool identification over short ranges. Other areas of use are tooltransport with conveyor systems, driverless transport systems
and pallet transport systems as well as assembly technology andsupply organization.

The most important benefitsn Great variety of data carriers and read/write heads for very

diverse applications and difficult operating conditionsn Wear-free, maintenance-free and insensitive to dirtn High noise immunity and assured data transfer with special

checking software in the processor unitsn All bus systems commonly used on a global basis available
n Memory capacity up to 8 kB

www.balluff.com

74 | RFID

RFID | 75

PRODUCT OVERVIEW

System Components
Portable LF read/write units (70/455kHz)
BIS C

Reliable even in poor lighting and under harsh conditions

FeaturesOur read/write devices are ideally suited for mobile
reading and writing of BIS C data carriers. These areused with manual quality control or in the documentation of maintenance procedures.

n Windows CE® V6.0 operating systemn Various antenna designs availablen Range depends on antenna variantn Charging power supply and operating pin

The data is transmitted via WLAN, Bluetooth orcable-connected USB port. Handheld devices can be
expanded with 1D or 2D barcode readers.

n Base device is the powerful Zebra Workabout

Compact processor unit for all frequencies

Features

With our BIS V RFID processor unit, you can simultaneously use up to four read/write heads. This unit
processes multiple frequencies at the same time toenable mixed operation. Different processor units are
no longer necessary, thereby simplifying your inventory
management. For industry-independent use, theprocessor unit is available with all globally standard
bus systems.

n Perfect EMC due to the robust zinc die-cast

included in the scope of supply
Pro 4 Mobile Computern Pre-installed Balluff softwaren Touchscreen with large color display
n Optional: Docking station and pistol gripn Customer-specific software on request

System Components
LF data carrier (70/455 kHz) BIS C

Information directly on the object – even in harshenvironments

Featuresn EEPROM data carriers with 511, 1023,

Data carriers accompany the workpieces throughthe entire production process. In this context, they
are exposed to extreme conditions such as high temperatures, metal surroundings or harsh environmental
influences. Balluff data carriers handle this easily: They
are insensitive to interference in metallic surroundings,
high-performing in refrigerant- and lubricant-heavy
environments and suitable for use in de-ionizedwater in an autoclave and in a vacuum. The rugged,
identified-strength, weather and temperature resistantdata carriers are available in many variants.

LF processor units (70/455 kHz) BIS V

2047 byte memory capacity
n FRAM data carriers with 8 kB for practicallyunlimited read/write cycles
n Installation: Glue-on or screwsn 10 mm Tool-ID data carrier: Millions in use,
the global standard
n Corner data carrier with double coils avoids
pallet rotations in the pallet identificationn Data carriers can be programmed to yourspecifications

housing
n All connections are easily accessible from thefront
n Variable mounting concept for installation on

DIN rails or extrusionsn Integrated IO-Link master port for the connec-

tion of IO-Link-capable sensors and actuatorsn Web server for status monitoringn Function modules for many different controller

manufacturers
n Integrated 2-port Ethernet switch for line andring topologyn USB interface for rapid commissioning without

bus link
LF read/write heads and antennas(70/455kHz) BIS C

Read/write heads for multiple applications

FeaturesOur application-specific read/write heads in industrial-grade designs are easy to integrate into yoursystems. Depending on the need, various versions
with cable or plug connection are available.

n Special tool ID read/write heads in Ø 14.5 mm

The read/write range depends on the combinationof read/write head and data carrier that is used. The
range is additionally influenced by the operating mode
(static versus dynamic), the installation material andthe clear zone for metal.

n BCC0FCK connection cable requiredn Read/write head configurable independentof interface with PC-based software tool BIS
Cockpitn Power supply via rugged 7/8" plug for harshindustrial environments

or M16 for flush installation in metaln Robust housing in IP67
n Cable available in 1 m, 5 m and 10 m (cannot

be trimmed)

LF read/write heads (70/455 kHz) withintegrated processor unit BIS C

for connection to the BIS V processor unitn Customized designs possible

Everything in one housing

FeaturesOur read heads with an integrated processor unit
combine antenna, electronics and interface in one
housing. For quick and easy data carrier programming, you can use the free PC software BIS Cockpit.
It is also possible to program the data carriers via
a processor unit with a serial connection and Balluff
007 protocol.

n BIS C-60R: the simplest read-only system for

LF data couplers (70/455 kHz) - BIS C

Contactless bridging of air interfaces

Features

Data couplers from Balluff ensure a maximum degreeof flexibility. They securely transmit the data via two
air interfaces. In so doing, they handle the contactlessbridging of the two transitions instead of a fixed datatransmission. You can use our data couplers wherevera double mechanical interface is inconvenient, for example, with rotary tables, interchangeable workpiece
holders or gripper arms.

n Data couplers work like an extension cablen Maintenance-free transmission without

mechanical wear
n Fast and secure signal transmissionn Cable lengths 1 m, 2 m and 5 m
n Easy wiring of rotary tables, exchangeable

punch heads,n Increase in function queries, even in previously

inaccessible places

uncomplicated applications
n Makes available the 8-bit information in parallel

without additional components
n 3 bytes per value are always used starting withaddress 0
n The remaining bytes on the data carriers

are also usable for other purposes (with thecorresponding processor units)

www.balluff.com

RFID | 77

Cost-effective solution
for simple identification tasks

RFID SYSTEM LF(125 KH) BIS L

Our BIS L low-frequency RFID systems are suitable for applications thatinvolve just identification and require less data processing. For example,
often only a (read-only) code is required for tracing. The 125-kHz systems
function reliably up to ranges of 100 mm and are relatively neutral withrespect to materials such as water, textiles, wood and aluminum.

The most important benefitsn Data carrier memory limited to 192 bytes
n For sending smaller quantities of datan Wide range of data carriersn Unique ID with 5 bytes, read-onlyn Read-only data carriers available (protection

against manipulation)www.balluff.com

78 | RFID

RFID | 79

PRODUCT OVERVIEW

System Components
LF handheld devices (125 kHz) BIS L

Mobile data recording – simple and comfortable

FeaturesOur handheld devices are outstandingly suited formobile reading and writing of BIS L data carriers.
These handheld devices are used with manual quality
control or in the documentation of maintenance procedures. And they are absolutely precise and reliable
even under poor lighting conditions and harsh environments. The data is transmitted via WLAN, Bluetoothor cable-connected USB port. All handheld devices
from Balluff can be modularly expanded with 1D or 2D
barcode readers.

n Windows CE® V6.0 operating systemn Various antenna designs availablen Range depends on antenna variantn Includes charging adapter and stylus
n Base device is the powerful Zebra Workabout

One processor unit for up to four read/write heads

Features

With our BIS V RFID processor unit, you can simultaneously use up to four read/write heads. This unit
processes multiple frequencies at the same time toenable mixed operation. Different processor units are
no longer necessary, thereby simplifying your inventory
management. For industry-independent use, theprocessor unit is available with all globally standard
bus systems.

n Perfect EMC due to the robust zinc die-cast

Pro 4 Mobile Computern Pre-installed Balluff softwaren Touchscreen with large color display
n Optional: Docking station and pistol gripn Customer-specific software on request

System Components
LF data carriers (125 kHz) BIS L

Availability of the information directly on the object

Features

Data carriers accompany the workpieces throughthe entire production process. If you need a large
number of tags for your application, LF data carriers
from Balluff are an economical and reliable choice.
Data carriers with read-only functionality prevent
manipulation and ensure high data security.

n Round data carriers in various sizes:

LF processor units (125 kHz) BIS V

Ø 12.4 mm, Ø 20 mm, Ø 30 mm, Ø 50 mm
n Chemical resistant glass data carriersn Data carriers for read only (3 or 5 bytes) orread/write with 192 bytes
n Installation: Glue-on or screws
n Two versions of read-only data carriers
available: with a 5-byte fixed Unique ID or
custom programmed with 3 bytes of data
to your specification

housing
n All connections are easily accessible from thefront
n Variable mounting concept for installation on

DIN rails or extrusionsn Integrated IO-Link master port for the connec-

tion of IO-Link-capable sensors and actuatorsn Web server for status monitoringn Function modules for many different controller

manufacturers
n Integrated 2-port Ethernet switch for line andring topology
LF read/write heads and antennas(125kHz) BIS L

LF read/write heads (125 kHz) withintegrated processor unit BIS L

Data carrier communication partners

FeaturesOur application-specific read/write heads in industrial-grade designs are easy to integrate into your systems. Up to four read/write heads can be connected
to BIS V processor units. Especially small read heads
in the M12 or M18 size with separate processing electronics are available for constricted spaces. Moreover,Balluff offers you read heads with IO-Link interface.
They are often used if only detection (read-only) is
required for the backtracing.

n Robust housing in protection type IP67

ensures reliable use in harsh environments
n Range depends on the combination of read/
write head and data carrier that is used (seedata sheet for the respective read/write head)n Connection via M12 plug connectors, cable
length 50 m
n Flat design available

Reading and evaluation with a device

FeaturesOur read heads with an integrated processor unit
combine antenna, electronics and interface in one
housing. Easy installation saves time and money. For
tight mounting conditions you have many different
variants to choose from. The rugged housing in IP67
ensures reliable use in a harsh environment.

n Available interfaces: Parallel and serial (RS232,

RS422)n USB interface for rapid commissioning without

bus linkn Read/write head configurable independentof interface with PC-based software tool BIS
Cockpitn Power supply via rugged 7/8" plug for harshindustrial environments

LF data couplers (125 kHz) BIS L

Secure data transmission via air interfaces

Features

Data couplers from Balluff ensure a maximum degreeof flexibility. They securely transmit the data via two
air interfaces. In so doing, they handle the contactlessbridging of the two transitions instead of a fixed datatransmission. You can use our data couplers wherevera double mechanical interface is inconvenient, for example, with rotary tables, interchangeable workpiece
holders or gripper arms.

n Maintenance-free transmission without

mechanical wear
n Fast and secure signal transmissionn Various cable lengths: 1 m, 2 m and 5 m

n Additional processor unit eliminatedn Status displays directly on the housing facilitatecommissioning and minimize down times

www.balluff.com

RFID | 81

Continuous transmission security anddata transparency

RFID SYSTEM UHF(860/960 MHZ) BIS U

The BIS U UHF systems from Balluff ensure data transparency
and traceability of your automation processes. UHF is a standard technology for identification solutions covering all processes. They help to achieve fast detection of tag information andcontinuous transmission security. By querying decentrally stored
product- and process-data, UHF is a central component oftraceability applications. Our UHF BIS U systems thereby provide permanent data transparency in your entire delivery chain.

The most important benefits
n Problem-free integration in applications via globally used

standard interfaces
n Corresponds to the global standard ISO 18000-6C and EPC

Gen2 Class1
n Flexible use due to a wide range of different combinations ofdata carriers and antennasn Ranges up to 6 m and moren Bulk capture for simultaneous scanning of many data carriers(tags)n Suitable for attachment to traditional control systems via bus

interfaces and to higher level IT systems
n Complete tailored system solutions possiblen Many accessories for integration into a variety of applications

www.balluff.com

82 | RFID

RFID | 83

PRODUCT OVERVIEW

System Components
Portable UHF read/write units (860/960
MHz) BUS U

Quickly and comfortable record data using a handheld device

FeaturesOur portable UHF read/write units are designed for
portable reading and writing of BIS U data carriers.
These are used with manual quality control or in the
documentation of maintenance procedures. The datais transmitted via WLAN, Bluetooth or cable-connected USB port.

n Windows CE® V5.0 operating systemn Includes charging adapter and stylus
n Pre-installed demo softwaren Ideal under poor lighting conditions and in

All handheld devices are absolutely reliable even underpoor lighting conditions and harsh environments. They
are modularly expandable with 1D or 2D barcode
readers.

harsh environments
n Touchscreen with large color displayn Docking station and pistol grip for ergonomic

working
n Customer-specific software on request

System Components
UHF data carriers (860/960 MHz) BUS U

Reliably readable tags for harsh environments

Features

Data carriers (or "Tags") mark the object to be identified and furnish it with additional information. Thismeans they store the product, process and quality
data to provide reliable information about the productlife cycle. Our modern data carriers withstand hightemperatures, humidity, chemical substances and arestill reliably detectable even in metallic surroundings.
In contrast to barcodes, RFID tags are also readable
without optical line of sight and are resistant to soiling.

n All data carriers have a unique, unalterable

identification number (TID) and an individuallyprogrammable EPC (Electronic Product Code)n Global standards ISO 18000-6C or EPC Gen2Class1n Freely writable user memory range up to
112 bytes
n Installation: Glue-on, potted-in, or screws
n Variants for direct mounting on metaln Very cost-beneficial self-adhesive
Smart Labels available for one-time applications (for remaining on the product)n Mass applications via low-cost tags alsoavailablen Special silicone-free data carriers for the
automobile industry
n Special tags, temperature-resistant up to
220°C
n Custom-tailored versions possible

UHF processor units (860/960 MHz) BIS V

Easily and reliably collect, process, and forward data

Features

With our BIS V RFID processor unit, you can simultaneously use up to four read/write heads. This unit
processes multiple frequencies at the same time toenable mixed operation. Different processor units are
no longer necessary, thereby simplifying your inventory
management. For industry-independent use, theprocessor unit is available with all globally standard
bus systems.

n High performance at ranges up to 6 m and

moren Perfect EMC due to the robust zinc die-casthousing
n All connections are easily accessible from thefront
n LCD display and pushbuttons for simple

startupn Different versions certified for country-specificuse
n With integrated IO-Link master portn Web server for convenient remote condition

monitoring
UHF read/write heads and antennas(860/960 MHz) BUS U

Communication via the air interface

FeaturesOur read/write heads are scalable and allow flexible
configuration and completion of your identificationtask, for example, with conveyor lines or gates. Manydifferent versions are available for different detection
ranges and applications. The range here depends onthe combination of read/write head or antenna anddata carrier that is used and on the configuration of
the processor unit.

n Variants for frequency ranges for the EU(865...868 MHz) and US (902...928 MHz)n Rugged housings up to IP67 ensure reliable
use in harsh environments
n Status LEDs directly on the read/write headn Startup and configuration in seconds with
Auto-Setup functionn Connection via coax cables or M12 connectors
n Data carriers can be detected in practically any
orientationn Read ranges up to 6 m and more possiblen Read/write head and antennas mountabledirectly on metaln Function modules available for many common

controller manufacturers
n BIS V USB interface for rapid commissioning

without bus linkwww.balluff.com

84 | Machine Vision and Optical Identification

Image processing devices for reliable detection and recording

MACHINE VISIONAND OPTICALIDENTIFICATION

The demands on modern production equipment are high: they must be
ex-tremely productive and flexible, while achieving maximum quality.
Our Balluff Vision Solutions are designed precisely to meet theserequirements. They reliably detect errors, check quality, and are suitable
for reliable reading and verification of codes. They scan objects, 1D and
2D barcodes, and plain text.

Your Balluff solutionsn Machine visionn Optical identification

The sensors are extremely flexible for parts checking in assembly orparts tracking in production. Their standardized interface mean the devices
are simple to integrate and easy to use.

www.balluff.com

| Machine Vision and Optical Identification | 87

Quality assurance withindustrial grade image processing

MACHINE VISION

Machine Vision from Balluff ensures quality and flexibility in modern
produc-tion facilities. Through the use of industrial image processing,
they provide reliable defect detection and thereby ensure exact quality
control. All func-tions of the sensors can be flexibly combined.

The most important benefitsn High cost-effectiveness and potential for cost

reductionn Less scrap thanks to early defect detection

You can also assemble your vision solution online to ensure that it precisely
fits your requirements. Use the intuitive Machine Vision Configurator on our
web site.

n High system up-time when changing batchesn Machine Vision Configurator

www.balluff.com

88 | Machine Vision and Optical Identification| Machine Vision and Optical Identification | 89

PRODUCT OVERVIEW

Product family
BVS E Infrared vision sensor

Greater security and precision through infrared light

FeaturesFluctuating light conditions can impair the checking
reliability of common vision sensors. At the same time,
employees are often irritated by their flashing light.
Our infrared vision sensors provide the solution: theinfrared light is invisible to humans. Simultaneously, its
fixed integrated light filter prevents ambient light frominfluencing the testing of your objects. This contributes
to greater process security.

n Spurious ambient light is blockedn No disturbance of employeesn Light intensity 10% higher than comparable

3D Machine Vision that is flexible and easy to use

FeaturesOur smart 3D cameras are ideal for stationary andmobile robot applications. Thanks to the integrated
graphics processor and user-friendly user interface,
you can implement your system quickly while keeping
system costs low.

n Low system costs and high system

red light sensors

Product family
BVS-E Standard vision sensor

Globally proven solutions for controlling, positioning andmonitoring

Featuresn Cost savings using one vision sensor forWith our standard series of vision sensors, youcontrol the quantity of your production process in a
cost-conscious and precise manner. You can use
a total of seven testing tools that can be employedindependently of each other and simultaneously
check multiple product features. Up to twenty storable
inspections can easily be activated via the PLC. This
supports continuous production even with changing
workpieces.

multiple tasks
n Early defect detection ensures the highest

qualityn Fast format changing through simple switchingof inspection functions

The Standard vision sensor is suitable for simple tasks
in error detection.

BVS E Advanced vision sensor

Reliable monitoring of product quality

Features

Advanced vision sensors efficiently and reliably monitor
your production process. The identified position of
the objects and the detected process data are output
via Ethernet TCP/IP interface. The rapid processingof data and the combination of individual test results
ensure a precise and reliable monitoring of the productquality.

n Quality control also on parts with random

3D Machine Vision rc_visard

rc_visardn Smart 3D camera for robotic applicationsn Easy operation through user-friendly,
web-based user interfacen High flexibility through optional software modules
and GigE Vision interface
n Low system costs because of on-board processing
and smart, application-specific software modules

reliability through on-board processing andapplication-specific software modulesn High application flexibility through optional
software modules and GigE Vision interface
n Fast implementation thanks to user-friendly
web-based user interface
n Increased productivity through smart
software modules

rotational positionn Simple changing of the inspection task forchanging lots means high system availability

The wide application range for a single vision sensor
saves real money. This is because a vision sensor
simultaneously handles multiple inspection tasks.

BVS-E Universal vision sensor

An all-rounder with a wide range of applications

Features

The versatile Universal vision sensors feature especiallyhigh-performance, contour-based image processing
tools. They localize, inspect and count parts in any
rotational orientation. The sensor can transfer the partorientation and position via the interface. The Universal
vision sensor reads bar and data matrix codes especially quickly and precisely. It reliably checks up to 40
codes per second.

n Checking of part orientation or position reduc-es expenses in part managementn Quality control also on parts with random

rotational positionn Simple changing of the inspection task forchanging lots means high system availability

www.balluff.com

90 | Machine Vision and Optical Identification| Machine Vision and Optical Identification | 91

Product family
BVS E identification code reader

Reliable identification in the compact housing

Features

The identification code reader uniquely identifies yourproducts. It reliably reads 1D or 2D codes and stacked
codes – up to 40 times a second. It makes no difference whether the codes were adhered with a label,printed on, lasered or directly marked. Nor are position
deviations a problem for the sensor. In addition you
can use the vision sensor to check ISO standard
Sensor Identification Codes or verify texts and number
sequences, such as in monitoring expiration dates.

n Simple, self-explanatory operationn Simultaneously and securely read multiple

codes
n Easy linking to PLC via RS232 and Ethernet

interfacen Compact design
n Different optics available
n Optionally available with built-in red or infrared

light source

Identification code readers are used in the identification of components in the process and in tracking
packages and in manufacturing control.

BVS HS-P handheld code reader

Industrial grade handhelds with outstanding reading
performance

Featuresn Reliable read confirmation via acoustic signal, 2

Secure identification and decoding of objects

These handheld barcode readers read all standard 1D,
2D and stacked barcodes from documents, plastic
labels, circuit boards and metal parts quickly and reliably. The readers are robust and combine maximum
reading performance with user friendliness. The reader
offers IP65 protection and also withstands multiple
falls onto concrete from up to 2 meters. This means
they can be reliably used in industry, logistics andinventory control. The wireless versions with Bluetooth
provide users with maximum freedom of movement.
This is because reliable data transmission is possible
in a surrounding area of up to 100 m around the basestation.

green LEDs and projection of a green LED spot
on the code that has been readn Intuitive aiming system using a highly visible
laser marking framen Up to 30,000 read cycles on one charge of thelithium ion rechargeable batteryn Work without fatigue thanks to low weight andergonomic shapen High-Density versions read high-resolution
codes (up to 2.5 mil for 1D) as well as large
areas (up to A4)n Maximum read ranges up to 110 cm

Handheld readers for versatile use in the warehouse and inlogistics

Features

OPTICAL IDENTIFICATIONBVS HS-Q handheld code reader

n Automatic adaptation to different read situa-

Optical identification via 1D and 2D barcodes is anestablished way of identifying components andobjects and flawlessly managing systems andprocesses.
Our broad range of offerings in this area includes
stationary barcode readers, mobile handheld readers
and accessories for standard and industrial grade
applications.

The most important benefits
n Reliable traceability of products and assemblyn Application areas: controlling supply processes(e.g., Kanban system), production control, optical
tool identificationn Simple startup

The handheld readers in this series read all standard
1D, 2D and stacked barcodes as well as postal codesin every rotary position up to 40° tilt and while moving.
Reading under more difficult conditions – such as
displays and against a slightly reflective background –does not present any difficulties for them. The readers
are suitable for reading codes on documents or codelabels and offer maximum read ranges of 40 cm.
The ergonomic shape and maximum 200 g weight
eliminate fatigue and are easy on the user's hands.

tions
n Reliable read confirmation via a green LED

and an acoustic signal as well as projection ofa green LED spot on the code that has beenreadn Intuitive aiming system with highly visible blue
LED marking

www.balluff.com

92 | Human Machine Interfaces

All the information you need at a glance

HUMAN MACHINEINTERFACES
With our controllers and display devices, you know at all times where things
stand with production and exactly where a tool is located. They reliably
monitor the status and the point-of-use of machines and systems. The output
signals from the sensors are converted into visual or acoustic indicators.

Your Balluff solutions
n SmartLight LED stack lights
n Displaysn Industrial Controllers

The controllers evaluate the results from industrial cameras and other sensors,
process them and send them on to the controller. This pre-processing
ensures that only the important parameters are obtained and sent over thecustomer network to a central controller, which protects the entire production
environment from data overload.
Our displays and SmartLight LED stack lights indicate the operating status ofyour machine at a glance because they visualize physical variables and states.

Human Machine Interfaces | 95

PRODUCT OVERVIEW

Product family
BNI SmartLight – LED stack lights

BAE displays

Detect operating status

SIGNALING AND DISPLAY
DEVICES
Our displays and the SmartLight LED stack light
display physical variables. In this way, you recognize
the operating state of your machine at a glance. The
displays give you the choice between analog, SSI andpulse inputs. The SmartLight visualizes progressions
and trends, with the special advantage that you
can correlate different colors and modes without
any mechanical modifications. Installation andconfiguration are simple using IO-Link.

The most important benefitsn Flexible
n Easy to installn Displays for analog, SSI or pulse input signal
n SmartLight with IO-Link and individuallycorrelated colors and modes

BAE industrial controllers

LED stack lights with IO-Link interface

Features

The LED stack light with IO-Link interface indicates
operating states such as temperatures, fill levels or
the position of a slide with a flexible color spectrum
using multi-color LEDs. You can individually define
the colors and have important or critical machinestates displayed. The color scale indicates trends andprogressions of physical variables.

n Easy to installn Up to 20 separately controllable LED circuitsn Highly flexible since it can be modified

For visualizing various input signals

Features

Displays from Balluff are ideal for control cabinet installation. Choose from between analog value displays,
axis indicators and display modules with SSI interface
or digital pulse interface. The various interfaces ensure
optimal integration. And with a variety of setting possibilities you can use our displays with great flexibility.
Depending on the model, parameter settings are
made using function keys or on the front touch screen.

n Basic analog value displays: visualizes sensor

Transparent production processes

Features

Do you need to quickly and directly display or change
the production status and configurations of yourmachine vision products and other Balluff sensors andchange them using a touch function? Our industrial
controllers are tailor made for these tasks.

n Scalable range of functions, from simple repre-

Our industrial grade panel PC running on Windows 10
IOT can operate and visualize various industrial
components. Use standard input and entry systems
such as keyboard and mouse or touchscreen. The
12" display lets you read all the information comfortably.

on-the-fly with no mechanical alterationsn Optionally with integrated sound module foracoustic signals

data cost effectivelyn Displays with touch screen:

integrated encoder power supply, plain-text
parameter setting, including display color,
units, linearizing, hysteresis

sentation to high-performance data analysis
n Industrial type form factor and mounting

concepts
n Standardized linking to a wide range ofcompany network environments

Our SmartVision controller directly controls industrial
cameras and makes the results available to the central
controller over various network interfaces.

www.balluff.com

96 | Safety

Safety with Balluff quality

SAFETYThe safe operation of machines and systems is elementary for employee
protection, safeguarding productivity as well as liability security. To ensureboth the safe operation of your machines and systems and to meet thesafety requirements for machines and systems in industry, Balluff offers acomprehensive portfolio and solutions for your safety. This enables you tomeet and reliably comply with the requirements of ISO 13849-1 Functional
Safety as the standard for the safety verification according to the Machinery
Directive 2006/42/EC.

Your Balluff solutionsn Safe I/O modulesn Safety sensors and switchesn Opto-electronic protective devices
n Safety guard locking devices
n Safety command devices

Safety | 99

PRODUCT OVERVIEW

Product family
IO-Link blocks for safety applications

IO-Link and Safety

Features

Our IO-Link blocks for safety applications and passive
safety are suitable for applications up to PLd/SIL2.
In addition to actuator modules, there is also a version for connecting to common binary sensors andactuators which are controlled during the automatedproduction process over IO-Link.

n Suitable for safety applications up to PLd/SIL2
n Low maintenance costs when service

Thanks to universally usable M12 standard cables,
you save time and money with these modules,
optimize the machine design, simplify commissioning
and increase rationality. In addition, you can group themachine functions and/or machine areas on a moduleand in this way optimize the structural overview of themachine.

is needed – diagnosis is thorough andcomponent replacement easyn Cost savings thanks to uniform M12
single-ended cordsets
n Remote maintenance for reduced downtimes
n Saving in blocks by grouping and standardizing
machine functions

IO-Link blocks for safety applications are remotely
serviceable via the existing IO-Link diagnostic tools
and in the event of service can be replaced. Good for
reducing downtimes to a minimum. Their suitability foruse in the field permits equipment installations outsideof the control cabinet. Even under harsh environmental
conditions, such as the presence of dust, dirt, oils, water, emulsions, mechanical stresses and much more.

Use IO-Link to easily implement safety applications

SAFE I/O MODULES
Balluff’s safe I/O modules combine safety andautomation technology with IO-Link technology.
This provides sensor and actuator signals while also
being used for safety applications. With this universal
interface the integration of industrial safety technology
easier than ever.

The most important benefitsn For safety applications up to PLe/SIL3
n An infrastructure for automation and safety

technology

BNI Profisafe over IO-Link

Automation and safety technology using IO-Link combined
for the first time

Featuresn Infrastructure for automation and safety

The safe I/O module from Balluff is the first to combine
automation and safety technology via IO-Link. With
Safety over IO-Link, you get the best of both worlds.
And integrating safety technology becomes easierthan ever before. All you need is standard M12 cables
for connecting virtually any safety device. Parameters
are configured centrally using the controller. Safety-related information is sent directly through the master tothe controller. Using Profisafe over Profinet guarantees
secure communication with the controller.

technology up to PLe/SIL3 via IO-Linkn Low maintenance costs in case of service

thanks to comprehensive diagnostics andeasy device replacementn Cost savings thanks to uniform M12
single-ended cordsets
n Fewer IP addresses necessaryn Standardized wiring concept, reliable guard
locking devices can be connected directly
n Nearly any safety device can be connected

n Simple to integraten Can be connected to virtually any devicen Safe communication with Profisafe over Profinet

www.balluff.com

100 | Industrial Networking

Reliable information exchange across all levels

INDUSTRIAL
NETWORKING

Demands on industrial networking continually increase: The rising quantities
of data and ever more complex communication require high-performancecomponents that can reliably transport the information across all levels.
This is especially true when high protection ratings, robustness, use at hightemperatures or special interfaces and connections for maximum security
are needed.

Your Balluff solutionsn Network modules
n Switchesn I/O blocks
n IO-Link memory modules
n Inductive couplers

With the intelligent combination of high-performance industrial networking
technology and the IO-Link communication standard, Balluff makes flexible
and smooth communication in the most varied application scenarios possible.

www.balluff.com

Industrial Networking | 103

For the highest performance

NETWORK
MODULES

Balluff has developed a new generation of network blocks for perfect linkingof sensors and actuators. The system features highly versatile parametersetting and diagnostics possibilities that can be carried out via display, LEDs
and an integrated web server.

The most important benefitsn High performance in all networks
n Faster, simpler connectionn Reliable even in harsh environments, shock and

The status LEDs on the modules are large, bright, and easy to read andinterpret. This saves you time in setup, maintenance or troubleshooting. Withan output current of up to 2 A, the Balluff network blocks are capable ofdriving almost any load. Each output also offers overload protection with LED
indicator and a memory feature for easy troubleshooting. And the rugged,
full-jacket enclosure also withstands high mechanical loads. For you thismeans full-time, overall high performance.

vibration resistantn IP67 design and rugged full-jacket enclosuren Integrated web servern Line topology constructionwww.balluff.com

104 | Industrial Networking

Industrial Networking | 105

PRODUCT OVERVIEW

Product family
BNI CC-Link network blocks

High-performance control topologies

Features

CC-Link is a standardized fieldbus designed tointegrate the most diverse automation components ofa wide range of providers. CC-Link is already theprinciple fieldbus technology used in Asia. CC-Link isan effective integral system that will absolutely meetyour requirements. Utilize our extensive, high-quality
CC-Link portfolio to implement your own powerful control topologies using products from a single
source.

n Powerful diagnostic system for clear

For high system performance

Features

High efficiency is only feasible with an optimized
network. We offer a comprehensive Ethernet/IP line ofproducts for your high-performance system. Ethernet/
IP is a worldwide recognized standard for network
technology and has replaced Devicenet in many areas.
The technology based on Ethernet is significantly
faster and enables the integration of drive technology.
Our Ethernet/IP modules also score points with theirhigh operator-friendliness.

n Time- and cost-saving:

Optimal components for efficient Devicenet use

Features

Balluff offers the entire range of high-performance
networking technology. We can provide all modules
required for efficient Devicenet applications in the US.
Regardless of the controller manufacturer, you canchoose from our portfolio based on your needs andutilize a comprehensive and sophisticated networking
and connectivity program. You can thus choose an
efficient field and process combinationand save both time and money.

n Simple installation, fast integration, fast

Powerful technology for full flexibility

Features

EtherCAT provides full flexibility: from free topology
selection to the possibility of connecting and disconnecting devices and segments during operation,
to the performance redundancy of the ring topology.
The technology is suitable for both centralized anddecentralized architectures. It supports master/slave,
master/master and slave/slave communication.

n Outstanding performance at low costn Flexible topology and ease of handlingn Supports up to 65535 slave devices locatedidentification of problem areasn Constant data throughput, even whenprocessing large data volumes
n Reliable real-time control
n Controls are programmable via a network
n Network stations can be switched on andoff during operationn Network stations can be restored automatically

Product family
BNI network blocks for Profinet

BNI network blocks for Profibus

BNI network blocks for CC-Link IE-Field

Fast, economical and robust for industrial automation

Features

With Profinet you directly link drives and safety
technology to the network environment. This Ethernet-based system is significantly faster than Profibus
but can readily be combined with it. The same applies
to connections with IO-Link. This will save you timeand money. And it will ensure improved process
quality through connectivity. Profinet can be integrated
consistently from the control level to the drive, evenin harsh environments.

n Freedom of installationn Simple wiringn Full diagnostics and centralized parameter

Efficient field and process communication

Features

Balluff offers a wide range of components for optimal
Profibus use. Regardless of the controller manufacturer, you will find the optimum solution in our range of
products. Profit from more efficient field and process
communication, simple wiring, direct installation inyour equipment and the possibility of rapid reconfiguration, even in harsh industrial environments. Anotherplus: Our Profibus solutions are IO-Link capable.

n Thorough diagnostics: no system failuresn Centralized parameter setting: systems quickly

Highly functional and practical modules

Features

Especially for automation requirements in the Asian
region, Balluff has been able to link communicationon the machine and equipment level with sensor/
actuator communication: CC-Link IE/Field modules
for the equipment level on one hand and direct linking
with the sensor/actuator level on the other. For perfectlinking of I/O systems to the open, deterministic
high-speed network CC-Link IE/Field there are highly
functional and practical fieldbus blocks available.

n Display, LEDs and integrated SLMP access

BNI network blocks for Ethernet/IP

setting with IO-Link

BNI network blocks for Devicenet

go back to being operationaln Time and cost savingsn Simplified system expansion andgreater investment security throughIEC 61158/EN 50170 standardization(Seamless Message Protocol) for diagnostics
and configuration

BNI network blocks for EtherCAT

fast installation and simple integration into
existing networks
n Easy module replacement through innovative
address plugn Lock and protect IP addresses for greater
security and simpler maintenancemodificationn Any controller manufacturer

at up to 100 m from each othern International standard since 2007www.balluff.com

Industrial Networking | 107

PRODUCT OVERVIEW

Product family
BNI unmanaged switches

Precise detection at any angle and around corners

Features

With our unmanaged switches, 5-port and 8-port
Ethernet devices can be star-connected on acomponent. The unmanaged switches satisfy bothprotection classes IP67 and IP20 and support the
10 and 100 Mbit/s transfer rates.

n Transfer speed automatically adjustable via

Auto-Negotiation functionn Wiring errors eliminated by Auto-crossing

function

System solutions for efficient network design

SWITCHES
Ethernet-based network systems are increasingly
significant in industrial automation. To enable you
to easily link all Ethernet system components with
Ethernet, with Balluff you receive a complete system.
We offer you a multiplicity of Ethernet-based systems
and network components for machine and systemoutfitting – for example, Profinet and Ethernet/IP. Thismeans: optimum infrastructure for complex networks.

The most important benefits
n Variety of Ethernet-based systems and network

components
n Complete system for linking Ethernet systemcomponents with Ethernet

www.balluff.com

Industrial Networking | 109

PRODUCT OVERVIEW

Product family
BNI IO-Link sensor/actuator hubs

For high efficiency – single-channel monitoring detects shortcircuits and cable breaks

Featuresn Simple and cost-saving installation and main-

Our IO-Link sensor/actuator hubs in rugged housingsare especially efficient additions to your machine
installation, particularly in harsh environments.

tenancen Detects short circuit and overload or cablebreak at the portn Many variations: M8 or M12 connection,

The port-specific single-channel monitoring detects
short circuit and overload events as well as a cablebreak at the port. This degree of selective diagnosis is
unique among I/O blocks.
Our variant BNI IOL-302… offers the highest functionality with the best flexibility. It combines two blocks
into one. Its maximum sensor load current of 500 mA
is ideal for operating sensors with high current
consumption. If configured as an output, up to 2 A
are available at the port.

BNI IO-Link valve interface

3-pin, 4-pin and analog or configurable,with 8 or 16 standard inputs, IP67 protectionn Each input programmable as normally open
or normally closed – for great flexibilityn Communicate with IO-Link masters in COM2
mode and provide a complete process imagein 2 msn IP20 sensor/actuator hubs for installation incontrol cabinets, with screw terminals

Simply connect decentralized valve terminals

FeaturesOur valve interfaces also offer the advantages of
IO-Link. Now it is utterly simple to connect
decentralized valve terminals and the control level.

n Direct plug-in to the valve terminaln Compact adapter housing for minimal spacerequirementn Compatible with pin assignments of various

valve terminals
n Optimized wiring by connection at the control

Reliable signal transmission, even under extreme conditions

level using standard 3- or 4-wire sensor cablen Controls up to 24 solenoids

I/O BLOCKSBNI universal IO-Link interfaces

I/O blocks from Balluff connect binary and analog
sensors and actuators to the control level via a bus.
By using our modules you can significantly reduce thenumber of cables required. The Balluff I/O blocks alsooffer additional functions for signal preprocessing andexpanded diagnostic options. Various form factors
and connection technologies provide solutions forthe widest range of requirements, even in extreme
environments.

The most important benefitsn Simple to installn Efficient configurationn Continuous diagnosticsn Individual solutions through a variety of designs

and connection techniquesn Suitable for use under extreme environmental
conditions

Unlimited possibilities

FeaturesAll devices are open to IO-Link with up to 16 inputs/
outputs via the universal IO-Link interface. Connect
pumps, signal lights, control panels, valve terminals,
switching units, transfer units, etc. to the control level.
The module offers the fast IO-Link connection througha standard sensor cable and an open-ended cable.

n Compact adapter housing for directconnection to different devices via IO-Linkn Universal, fieldbus-neutral
n Links to the control level using standard sensor

cable
n Variants available with 8 or 16 input/output

signals
n No cumbersome multiple cablingn Saves space, time and money through the leancabling concept

www.balluff.com

Industrial Networking | 111

PRODUCT OVERVIEW

Product family
BNI IO-Link memory modules

Built-in data memory

Features

Many parameters can be logged and saved on our
IO-Link memory modules: from the operating data ofa tool through the histogram of the temperature level
during operation and of the required power level to thenumber of tool cycles and error messages in the tool.
Now you have all the operating data and supplementary information you need for maintenance or repair.

n Log and store many different parameters
n More efficient maintenance and repair thanks

to enhanced information

Important parameters for optimized processes

IO-LINK MEMORY MODULES
Our IO-Link memory modules have a built-in data
storage to assume the function of a removable datacarrier. Many parameters can be logged and saved on
the IO-Link memory module, from the operating dataof a tool to a histogram of the temperature level during
operation or the required power level to the number oftool cycles and error messages in the tool.

The most important benefitsn Built-in data storagen Logging and saving many different parameters
n More efficient maintenance/repair,since supplementary information is available

www.balluff.com

Industrial Networking | 113

Efficient communication with no wear

INDUCTIVE
COUPLERS

Fixed wiring of sensors and actuators comes with drawbacks: cable andcontacts are often severely loaded, and cables can fatigue and break. And
in the worst case, machine stoppages are the result. Not so with our inductive couplers. These transmit data and power over an air gap. No mechanicalwear occurs.

The most important benefitsn No mechanical wearn Higher system availability, shorter cycle times,

more flexible sequencesn Quickly disconnectable, easy to handle,

This increases equipment availability, results in shorter cycle times and makes
processes more flexible. This enables you to meet new demands in the shortest possible time, because the units can quickly be disconnected, are easy tohandle and maintenance-free.

maintenance free

www.balluff.com

114 | Industrial Networking

Industrial Networking | 115

PRODUCT OVERVIEW

Product family
BIC inductive couplers for signal transmission

Reliably transmit signals in both directions

Features

Our inductive couplers are designed for up to
eight sensor signals and eight actuator drive signals.
The bidirectional system transmits signals in both
directions. Its remote unit can drive on an individual
basis and operate clamping units. Up to eight signals
can be transferred from the base. Drive four channels
independently of each other.

n Send signals in both directions without contact
n Remote unit drives individually and operates

Contactless power transmission guarantees fast formatchangeFeaturesclamping unitsn Transfer up to eight signalsn Drive four channels independently of each

other

Product family
BIC inductive couplers for IO-Link signaltransmission

Transparent, contactless data exchange between masterand device

Featuresn Simultaneous control of actuators andOur inductive couplers transmit data and power contactlessly across an air gap. This renders mechanicalplug-in contacts superfluous.

gathering of sensor signals
n AUX power for actuators can be switched on

and offn No configuration needed – simple installation

Use our bi-directional version with IO-Link to also
send the data in both directions. Non-contact signaltransmission over IO-Link is transparent and does nothave to be parameterized, so that you can easily andsimply incorporate the coupler between the IO-Link
master and IO-Link device and start communicating
immediately. Events, parameter data and process data
are directly exchanged between master and device.

via plug-and-workn IO-Link functionality up to the devicen Flexible process data length

BIC inductive couplers for power supplyn Wear-free contactless power transmission

Fast gripper changes are critical on robots for highproductivity. Plug contacts often make those changes
difficult. Our inductive couplers for power supply transmit power contactlessly across an air gap. Mechanicalplug contacts are therefore superfluous. This ensures
freedom from wear, guarantees prompt tool change
and provides great flexibility.

across an air gap
n Prompt tool changen High flexibility

www.balluff.com

116 | Systeme

Generate, transport, visualize data –create added value

SOFTWARE

The future of automation is increasingly interlinked and digital. The growing
diversity of technology, including in the private sector, means the expectations of many users are increasing while the demands on industry rise.

Your Balluff solutionsn Configuring and operating IO-Link

devices
Meeting these increasing demands necessitates the merging of traditional
automation technology (OT) and information technology (IT). The increased
use of software is the next logical step.
Balluff offers you a variety of software that, combined with our IIoT capable
hardware, represents true added value.

Systeme | 119

PRODUCT OVERVIEW

Product family
Configuring and operating IO-Link
devices

Balluff Engineering Tool

Features

The Balluff Engineering Tool (BET) makes
simple configuration and startup of IO-Link
devices available. You can conveniently
configure and put into service each device basedon the IO-Link standard for sensors and actuatorsfrom a PC or tablet. No more having to deal with acomplicated software tool landscape.

n Simple, faster setup of IO-Link devices,even without a PLC
n Reduced startup time and fewer errors

since IO-Link device settings can be saved
and reusedn Prevents wiring mistakes and reduces
time-consuming PLC programmingtroubleshooting by testing the IO-Link
wiring before startup
n Faster error detection: Compare the
IO-Link topology with the existing one
n Greater efficiency: Unique software for
all IO-Link network and I/O blocks aswell as IO-Link sensors and actuators

Simpler operation and greater transparency
using software tools

SOFTWARE FORCOMMISSIONING AND
CONFIGURATION
At Balluff you can choose software for commissioning and configuration for IO-Link capablesensors and for camera and RFID systems.

The most important benefitsn Configuring and operating IO-Link devicesnn Configuration and commissioning forThis greatly simplifies parameter setting
and commissioning. You can even configure
parameters on-the-fly.

camera systems

www.balluff.com

120 | Systeme

Holistic automation solutions
for your production environment

SYSTEMSOLUTIONS
We offer our customers IIoT capable hard- and middleware in
combination with powerful software. This means you benefit fromsystem solutions for the widest variety of requirements in yourproduction environment.
You get solutions for condition monitoring of your machines,
for monitoring your production equipment or systems for tool
management on injection molding machines or machine tools.

Your Balluff solutions
n Tool ID
n Connected Mold-ID

Systeme | 123

PRODUKTÜBERSICHT

Produktfamilie
Tool ID

Connected Mold-ID

Your solution for the machine tool

Features

Tool-ID is the economical entry solution fortool management. The simplified installationand configuration allows any machine tool tobe easily retrofitted with just a USB port
(keyboard extension). RFID technology is used
to write the data from the presetter (required)to the tool. And then transmit the data to themachine tool using the Easy Tool-ID system.
Manual entry is eliminated. Setup times andthe risk of incorrect are significantly reduced.

n Reduce setup times and input mistakes:

Your solution for injection molding machines

Features

Optimize the use of your injection molds. And
enable condition-based maintenance. Connected
Mold-ID makes entry into digital tool management
easy. Because with plug-and-play you can collectand manage your injection mold automatically.
Connected Mold-ID enables optimal utilization ofyour molds and high availability. This prevents moldfailures and reduces unplanned downtimes.

n No downtimes from tool failuresn Documentation of the tool life cycle and

Send tool data reliably and fast via USB
n Reduces defect rate: No manual enteringof tool datan Effortless retrofitting: Simple configuration

via web browser, no intervention in themachine tool itself and only very short
downtimes

recording of the production cycles using
an autonomous systemn High data security, no information loss:
All the data are available directly on the tooln Optimal tool changes by visualizing
inspection intervals on the equipment
and in the software

Collect tool data with RFIDTOOL MANAGEMENT
Tool management is indispensable for reliable
automation processes, whether on machine tools
or injection molding machinery. With Balluff you
benefit from more than 30 years of tool management experience.
Not only that our low-frequency RFID system hasestablished itself as the standard over many years
and that we also offer high-frequency versions.
Our solutions even offer the option of mixed
frequencies in one unit. Backed by our decadesof Industrial RFID expertise.

Our systems provide you with reliably complete
tool data, and support secure operation to increase
the productivity of your plant.
Balluff plug-and-play solutions make it easy for
you to enter the world of digital tool management.
And they are easy to retrofit into existing machines.
All is well that starts easy.

www.balluff.com

124 | Power Supply

Wide range of voltages
and power levels

POWER SUPPLYWith our power supplies you can power any of your applications. Whether
single-phase, three-phase, for parallel or series wiring, whether for thecontrol cabinet, in compact form for automated machines or for harshconditions directly in the field. At Balluff you will find a wide selection of voltages and power levels for reliable and efficient power supply, for example,
our Heartbeat® power supply units, which enable intelligent solutions withpredictive maintenance. The expanded diagnosis is usable system-wide
via IO-Link. Our devices are approved according to CE/TÜV, UL or CCC.

Your Balluff solutions
n Power supply unitsPower supply | 127

Reliable and efficient power supply

POWER SUPPLYUNITSBalluff offers high-performance power supplies to ensure that your systems
run efficiently and without interference. Our DIN Rail mount power supplies
withstand overload and have especially long service life: up to 800,000 hours(91 years) to ensure the availability of your machines and equipment.

The most important benefits

Our power supplies with the Heartbeat® function provide continuous function
information about the internal device condition and indicate the current load
situation and demand on the internal components. And the Lifetime display
gives you warning for preventive maintenance. The diagnostics function canbe applied anywhere in the system via IO-Link.

n Long service life for reliable operationn Complete line – everything from a single sourcen Safety in case of short circuits and overloads inindustrial environments
n High system availability of all equipmentn Comprehensive approval packages for global use

All the devices are available in several versions and output voltages. Heartbeat®
power supply units for use directly in harsh environments are also available in
IP67.

www.balluff.com

128 | Power Supply

Power supply | 129

PRODUCT OVERVIEW

Product family
BAE Heartbeat® power supply units with
IO-Link interface

For demanding applications and preventive maintenanceFeatures

Reliably handle critical applications with high demands
on quality, long service life and diagnostics capability.
Balluff also offers Heartbeat® power supply units with
IO-Link. Alarm, stress level and lifetime are output
through the digital outputs. Using IO-Link you can callup detailed diagnostic and status information about
the device, the operating parameters and history.

n 24 V, single phasen 60, 120, 240 and 480 W
n Short-circuit proof with PowerBoost 150 %n Regulatable output voltage
n Especially low residual ripple on the output

and condition-based maintenance,
communicating to host systems over IO-Link
n Extra-narrow IP20 versions forthe resource-optimized control cabinetn IP67 versions for power in decentralized
structures directly at the consumer

Product family
BAE Heartbeat® power supply units

voltagen Heartbeat® supports predictive maintenance

Optimal power supply for efficient automation

FeaturesOur Heartbeat® power supply units ensure reliable
and efficient power supply of sensors, actuators,
controllers and HMIs. They are distinguished by especially high-quality components, long service life andintegrated monitoring. Another plus: the three-color
status LED on the Heartbeat® power supply tells you
the current load situation, device level of wear as wellas the remaining service life of the power supply at a
glance.

n 24 V, single phasen 60, 120, 240 and 480 W
n Short-circuit proof with PowerBoost 150 %n Regulatable output voltage
n Especially low residual ripple on the output

voltagen Heartbeat® supports preventive

maintenance and condition-based
maintenance (Industry 4.0)

BAE power supplies

Reliable power supply for installation in the control cabinet

FeaturesOur DIN rail mount power supplies are ideal for virtually
any application, since they offer different power levels.
Our short-circuit-proof power supplies for automation
are approved for worldwide use. Different voltagesof 24 V, 12 V up to 48 V can be selected. Diagnostic
outputs are available for incorporation in machinediagnostics.

n Single-phase or three-phasen 18…960 W, connected in parallel up to 2.8 kW
n Regulatable output voltage
n Ready-/Alarm-LED and output (digital)n Parallel and series operation for flexible

adaptation to the application (type-dependent)n Also available as a Class 2 version
n Especially low residual ripple on the output

voltagen Forward or hiccup mode in the event of a shortcircuitn Metal or metal/plastic housingwww.balluff.com

130 | Connectivity

Standardized and tailor-made connection components

CONNECTIVITY

For all areas of automation, Balluff offers an extensive selection ofconnectivity elements for nearly all networks, with a variety of materials foruse anywhere in the world. We do this so that you have reliable solutions
for your applications.

Your Balluff solutionsn Single-ended cordsets
n Double-ended cordsets
n Field attachables

Our connectors and double-ended cordsets are available for high temperatures up to 180 °C and for low temperatures down to –40 °C. Designs with
Ecolab approval or in IP69K are especially suitable for sensitive conditions
such as the food industry. All connectivity technology is ideally suited forrugged use in the industrial environment. Whatever you decide on, simple
installation and rapid integration for fast start-up are guaranteed.

n Junction blocks
n Receptacles
n Bulk cables
n Y-Splittersn Teesn Bulkheads
n Adaptersn Terminating resistors

Connectivity | 133

Large selection for every industry

SINGLE-ENDEDCORDSETSIn our comprehensive product range of single-ended cordsets for every
industry, you can find the right connection for your application. Signals, dataand power are always reliably transmitted. We also offer various cable types
and connectors for great flexibility in making your selection.

The most important benefitsn Large selection for every industry
n Various cable types, various plug connectors
n Robust and industrial grade

www.balluff.com

134 | Connectivity

Connectivity | 135

PRODUCT OVERVIEW

Product family
BCC power single-ended cordsets

7/8" power cables for Profinet modules

Features

Balluff offers you a wide product range of 7/8" power
single-ended cordsets for push-pull connections.
You have the choice between cables with 3-, 4- or
5-conductors, versions in PUR, PVC or TPE, and withright-angle or straight plugs. All power single-ended
cordsets are resistant to shocks and vibration,
conform to the protection type IP67, are made ofhigh-quality materials and are flexible in application.

n Resistant to shocks and vibrationn High-quality materials
n Protection class IP67

For optimized data transmission

FeaturesOur single-ended cordsets for the new push-pullvariants of the Profinet modules are especially fast andeasy to assemble. For your data transmission you canchoose between copper conductors and single-ended
cordsets for glass and plastic fiber optics. All available
single-ended cordsets deliver convincing performancewith a large transmission bandwidth and a high length
range. In this way, your data-intensive applications
from power supply to data transmission are optimized.

n Wide transmission bandwidthn High longitudinal rangen Resistant to shocks and vibrationn Protection class IP67
n Fast and easy mounting

Wide, versatile product range for connecting your sensors

FeaturesOur single-ended cordsets for sensors are especiallydesigned for M5, M8 and M12 connectors and aresuitable for 3-, 4-, 5- and 8-conductor cables. Whether PUR, PVC, or TPE, with or without LED, angled or
straight, our wide product range offers great flexibility
for your applications.

n PUR, PVC and TPE cablen Versions with and without LEDsn Angled and straight versionsn With socket and plugn Resistant to shocks and vibrationn High-quality materialsn Bright LEDs
n Protection type IP67, optional IP68

Product family
BCC single-ended cordsets for individual
requirements

BCC single-ended cordsets for the foodindustry

High performance at high temperatures

Features

Our offering of single-ended cordsets covers a wide
range of technical areas, to meet your individual
requirements. The single-ended cordsets with coatedretainer nuts and special plug materials withstandtemperatures of up to 800 °C for brief periods. This
also makes them suitable for use in harsh industrial
environments. The mechanical protection of the lines
guarantees secure connection even in the presenceof flying sparks and weld spatter, and when subject
to mechanical wear and impacts.

n Suitable for high temperatures (up to 800 °C

High-quality single-ended cordsets optimized for the foodindustry

Features

BCC plug connectors for Profinet
push-pull modules

for brief periods)
n Protection against mechanical influences,flying sparks and weld spattern Coated retainer nuts
n Special plug materials

BCC single-ended cordsets for sensors

n Best suited for use in the food and beverage

Our single-ended cordsets are exceptionally well-suited for the requirements of the food industry. This isbecause they were intensively tested and optimized
for the highest demands. They are best matched toour sensors and systems used in the food industry.

BCC single-ended cordsets for junction
blockssectorn Straight and angled connectors
n Various cable jacket materials
n Proven PUR cable qualities
n Protection type IP69K
n Stainless steel nuts
n For high hygiene requirements

Wide product range for high flexibility of application

Features

At Balluff you find the right single-ended cordsets forjunction blocks in M12 and M23. 8-, 12- or 19-pin
versions are available, with PUR or PVC cables andangled or straight plugs. All lines are resistant toshocks and vibration, conform to the protection type
IP67 and are made of high-quality materials.

n Resistant to shocks and vibrationn High-quality materials
n Protection class IP67

All single-ended cordsets are resistant to shocks andvibration, are made of high-quality materials, havebright LEDs if included and conform to the protection
type IP67 (optionally IP68).

BCC valve connector single-ended
cordsets

Easy assembly for secure connection

FeaturesOur valve connector single-ended cordsets can bemounted especially quickly via their central screw. Ourlarge product range includes various designs, DIN andindustry standard, and various protective circuits. All
our single-ended cordsets are resistant to shocks andvibration, are made of high quality materials and havebright LEDs. A sealing lip is integrated.

n Different protective circuitsn Designs A, B and C
n DIN and industry standard availablen Resistant to shocks and vibrationn High-quality materialsn Bright LEDsn Fast installation with one central screwn Integrated sealing lip

www.balluff.com

Connectivity | 137

Reliable transmission of signals, data and power

DOUBLE-ENDEDCORDSETSWith our robust double-ended cordsets, signals, data and power are transmitted continuously and securely, in every industry and in every application.
At Balluff you can choose from various cable types and connectors.

The most important benefitsn Always the right connection for your applicationn Various cable types, various plug connectors
n Reliably transmit signals, data and powern Robust and industrial grade

www.balluff.com

138 | Connectivity

Connectivity | 139

Product family
BCC double-ended cordsets for junction
blocksRobust lines in different versions

FeaturesOur PUR- and PVC-double-ended cordsets forjunction blocks are suitable for M12 and M23 plugs
in 8-, 12- or 19-pin versions. We offer angled andstraight variants. They are all shock-resistant andvibration-resistant, are made of high-quality materials
and conform to protection type IP67.

n 8-, 12-, 19-pin
n PUR and PVC
n Angled and straight variantsn Resistant to shocks and vibrationn High-quality materials
n Protection class IP67

Extra power for 7/8"- and push-pull connections

Features

We have a wide product range of power double-ended cordsets 7/8" and push-pull connections. You
can select from among 3-, 4- and 5-conductor PUR,
PVC and TPE cables in angled or straight versions.
Another benefit: All power double-ended cordsets areshock-resistant and vibration-resistant, are made ofhigh-quality materials and conform to protection type
IP67.

n Suitable for 7/8"- and push-pull connections
n 3-, 4- or 5-wiren PUR, PVC and TPE lines available
n Right-angled and straight versionsn Resistant to shocks and vibrationn High-quality materials
n Protection class IP67

Wide transmission bandwidth and length range

Features

Double-ended cordsets for Profinet push-pull blocks
are especially fast and easy to install. For data transmission you can choose between copper cables or
glass/fiber optics cables. All double-ended cordsets
deliver convincing performance with a large transmission bandwidth and a high longitudinal range.
Optimize your data-intensive applications, from power
feed to data transmission.

n Wide transmission bandwidthn High longitudinal rangen Resistant to shocks and vibrationn Protection class IP67
n Fast and easy mounting

Robust cables in various configurations

Features

For connecting sensors, double-ended cordsets areavailable in M5, M8 and M12. Also choose from 3-,4-, 5- and 8-conductor cables. Cables come with orwithout LED and in straight or right-angle versions.
Good to know: all our double-ended cordsets are resistant to shock and vibration, are made of high-quality
materials, and conform to the protection type IP67
(optionally IP68).

n Right-angled and straight versionsn Resistant to shocks and vibrationn High-quality materialsn Versions with and without LEDs
n Protection type IP67, optional IP68

Quick to install, rugged cables for secure connection

Features

Balluff offers you a wide product range of double-ended cordsets with different protection circuits for valve
connectors. We carry types A, B and C, each witheither M12 or M8 plug connectors. Our valve connector double-ended cordsets are shock-resistant andvibration-resistant, made of high-quality materials andhave bright LEDs. They can be quickly mounted using
the center screw.

n Different protective circuitsn DIN and industry standardn Resistant to shocks and vibrationn High-quality materialsn Fast installation with one central screwn Integrated sealing lip

PRODUCT OVERVIEW
BCC power double-ended cordsets

Product family
BCC fieldbus double-ended cordsets

BCC double-ended cordsets for individual
requirements

Certified bus cables for common fieldbus systems

Features

At Balluff you will find certified fieldbus double-ended
cordsets for connecting to all common fieldbus
systems such as Profibus, Profinet, Devicenet,
Ethernet or CC-Link. For maximum flexibility, we offer
injection-molded and assembled plugs, as well as
straight and angled plug connectors. Various cablesheathing materials and drag-chain compatible
versions round out our extensive product range.

n Certified bus linesn Suitable for all standard commercially available

Specially developed for high temperatures and hardenvironments

FeaturesIn our wide portfolio of double-ended cordsets, youwill certainly find the right product for your individual
requirements. Our double-ended cordsets are protected against mechanical wear and withstand shock andshort-term temperatures up to 800 °C. Flying sparks
and metal spatter such as in welding applications are
no problem for them.

BCC double-ended cordsets for the foodindustry

High-quality double-ended cordsets – optimized for the foodindustry

fieldbus systems
n Injection-molded and assembled plugs
n Straight and angled connectors
n Various cable jacket materials
n Cable-carrier-suitable versionsn Best suited for welding applications
n Reliable also at high temperatures (up to 800°

for brief periods), when there are flying sparks
and metal spattern Rugged resistance to mechanical effects,
wear and impacts
n Coated retainer nuts
n Special plug materials

BCC double-ended cordsets for Profinet
configurable blocks

BCC double-ended cordsets for sensors

Featuresn Best suited for use in the food and beverage

Our double-ended cordsets are exceptionally well-suited for the requirements of the food industry. This isbecause they were intensively tested and optimized forthe highest demands. Thus, they are best matchedto our sensors and systems used in the food industry.

sectorn Straight and angled connectors available
n Various cable jacket materials available
n Protection class IP69K
n Stainless steel nuts
n For high hygiene requirements

BCC valve connector double-ended
cordsetswww.balluff.com

Connectivity | 141

PRODUCT OVERVIEW

Product family
BCC field attachables

The right connector for every industry

FeaturesOur field attachables are available in various form
factors and housing materials and always in the quality
you are accustomed to and expect from us. Our wide
product range can be used in every industry.

7/8" plug connectors
n Plastic versionsn Straight and angled connectors
n Female or malen 3-, 4-, 5-pin
n Protection class IP67n Resistant to shocks and vibration
Plug connectors for field busesn For all common fieldbus systems: Profibus,
Profinet, Devicenet, Ethernet, CC-Link
n Straight and angled connectors
n Female or malen Plastic and metal versions

Reliably transmit signals, data and power without cable

Plug connectors for the food industry
n Optimized for use in the food and beverage
sectorn Straight or angled connectors
n Female or malen Protection type IP69K
n Stainless steel nuts
n Ensured hygiene

FIELD ATTACHABLES

M8 and M12 plug connectors
n 3-, 4-, 5-, 8- and 12-pin
n With socket, plugn Straight and angled connectors
n Plastic and metal versions
n Various connection methodologies
n Resistant to shocks and vibrationn Protection class IP67

Balluff offers you an extensive product range of fieldattachables for the secure transmission of signals,
data and power. From various designs and housingmaterials, you can select exactly the product that fits
your application. All plug connectors are extremely
robust and industrial grade.

Plug connectors for junction blocks
n For M12 and M23 plug connectors
n 8-, 12-, 19-pin
n Straight and angled connectors
n Female or malen Resistant to shocks and vibrationn Protection class IP67

The most important benefitsn Large selection for every industry
n Various designs
n Various housing materials
n Secure transmission of signals, data and powern Robust and industrial grade

www.balluff.com

Connectivity | 143

PRODUCT OVERVIEW

Product family
BPI junction blocks

Industry compatibility guaranteed

FeaturesJunction blocks from Balluff are vibration- andshock-resistant and can be attached to all standard
profiles and base plates. The mounting holes areplaced in the center. Additional mounting holes on theside allow flexibility in mounting. The rugged design
and metal screw inserts mean you can integrate ourjunction blocks accurately into any machine or system.

M12 port plug connectionn Connection with 12-pin and 19-pin M23 plugconnector
n Variants for one or two signals per port
n 4-way and 8-way versions of PNP, NPN andvariants without LED available
M12 port cable connection
n Various cable lengths
n Variants for one or two signals per portn 4- and 8-way versions
n Variants for PNP and NPN sensors andvariants without LED
M12 port hood-type outlet
n Connection via plug strips
n Galvanic isolation of the power supply for thesensors and actuators via jumpers possiblen Variants for one or two signals per portn 4- and 8-way versions
n Variants for PNP sensors

Universal use, even under harsh conditions

JUNCTION BLOCKS
Junction blocks from Balluff connect sensors andactuators to the controller. These are ideal for harshenvironments, especially in areas subject to coolants
and lubricants. Metal screw inserts ensure optimum
media resistance. The fully encapsulated housing
offers a high degree of protection and an outstanding
resistance to shock and vibrations.

The most important benefitsn Easy connectionsn Low space requirements
n High media resistance and precision fit withmetal screw inserts
n Flexible mounting options

M8 port cable connection
n Various cable lengths
n Variants for one or two signals per port
n 4-, 6-, 8-,10-way versions
n Variants for PNP and NPN sensors andvariants without LED
M8 port plug connectionn Connection with 8-pin or 12-pin M12 plugconnector
n Variants for one or two signals per port
n 4-, 6-, 8-,10-way versions
n Variants for PNP and NPN sensors andvariants without LED

www.balluff.com

Connectivity | 145

PRODUCT OVERVIEW

Product family
BCC receptacles

Robust receptacles for a secure connection

FeaturesOur wide range of receptacles enables the rightsolution for every situation.

n With socket and plugn Robust metal designsn Resistant to shocks and vibrationn High-quality materials
n Protection class IP67
n Different strand lengths available
n Versatile application

Rugged for secure connections

RECEPTACLES
With Balluff you can select from a wide, flexibly
applicable product range of receptacles in M8 andM12 sizes. You can get the connectors in 3-, 4-, 5-,
8- and 12-pin versions.

The most important benefitsn With socket and plugn Robust metal designsn Resistant to shocks and vibration

Made of tough metal, all receptacles offer IP67 protection. They are also shock- and vibration-resistant.

n High-quality materials
n Protection class IP67
n Different strand lengths available
n Wide range of productsn Flexible in applicationwww.balluff.com

Connectivity | 147

PRODUCT OVERVIEW

Product family
BCC bulk cables for individual requirements

BCC bulk cables for junction blocks

Proven quality and the best suitability for industry

Very robust at high temperatures

Features

With an especially wide product range of rugged bulk
cables, Balluff will meet your individual requirements.
Our bulk cables are best suited for use in welding
applications because they tolerate high temperatures,
even up to 800 °C for brief periods. Even flying sparks
and metal spatter cannot harm them. They remain
unaffected by mechanical wear and shock. This ruggedness means they have extremely long service life.

n Especially wide product range
n Best suited for welding applicationsn Robust resistance to high temperatures

Wide product range for M12 splitters

Features

With Balluff you can choose from a wide productrange of PUR and PVS bulk cables for junction blocks.
This includes hybrid cables in different versions andbulk cables with different numbers of wire strands.
These bulk cables are suitable for junction blocks in
the M12 size.

n PUR and PVS cablesn Different numbers of wire strandsn Suitable for M12 splittersn Wide range of products
n Versatile

Wide product range for the right connection

Features

Select your PUR and PVC cables from our wide range.
Especially the American market, TPE cables are alsoavailable to you. All our cables are available in 3-,
4- and 5-wire versions and are made of exceptionallyhigh-quality materials.

n 3-, 4- and 5-wiren PUR, PVC and TPE
n High-quality materials
n Wide range of products
n Versatile(up to 800 °C for brief periods)
n Protected against mechanical influences,flying sparks and metal spatter, mechanicalwear and impacts

BULK CABLES
Balluff offers you bulk cables with the proven qualityof our assembled cables. The bulk cables productrange includes different materials with different
cross-sections. Therefore, you can find the correctline for your application and in any case a robust andindustrial grade solution. You also profit with eachof our cables from great installation flexibility, since
the cable length can be adapted as needed.

The most important benefits
n Proven quality of our assembled cables
n Various materials and cross-sections available
n Robust and industrial graden Line length freely adaptable

BCC cables for sensors

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148 | Connectivity

Robust splitters for rapid,
reliable connections

Y-SPLITTERS
With our Y-splitters, you can collect, connect and split two signals in the field.
Our comprehensive program offers robust and industrial-grade Y-splitterswith various designs. All splitters ensure a rapid and reliable connection.

The most important benefitsn Connect a variety of cablesn Comprehensive product rangen Various designs
n Reliable and rapid connectionn High dust and water protectionn Robust and industrial grade

www.balluff.com

150 | Connectivity

Connectivity | 151

Product family

PRODUCT OVERVIEWBCC Y-splitters for sensors

Use rugged sensor splitters for connection and signal
splitting
For the secure connection of sensors, we offer you
a comprehensive product range of Y-splitters. Ourwide, flexibly applicable product portfolio includes
Y-splitters for sensors with M8 and M12 connections
that are suitable for 3, 4 and 5-wire and other cables.
The shock-resistant an vibration-resistant splitters are
made of high-quality materials and can be equippedwith bright LEDs.

n PUR, PVC and TPE lines available
n Variants with and without LEDs available
n Right-angle or straight version available
n With socket, plugn Resistant to shocks and vibrationn High-quality materialsn Bright LEDs
n Protection type IP67, optional IP68
n Wide range of products
n Versatile

All Balluff Y-splitters conform to protection type IP67
(optionally IP68).

Product family
BCC Y-splitters for the food industry

Features

High quality Y-splitters optimized for the food industry

FeaturesOur Y-splitters for the food industry easily meet thehigh demands for food and beverage. They havebeen thoroughly tested, optimized for the highest
requirements and ideally matched to our sensors andsystems used in the food industry.

n Perfectly designed for use in food andbeveragen Straight and angled connectors available
n Various cable jacket materials available
n Protection type IP69K
n Stainless steel nuts
n Ensured hygiene

BCC Y-splitters with valve connector

Quickly assembled and usable even under harsh conditions

Features

Balluff offers you a comprehensive product range ofY-splitters with valve connectors with various designs
and different protective circuits. The shock- andvibration-resistant Y-splitters from Balluff are available
with DIN and industry standard. Using the central
screw, they are mounted especially quickly. In theirproduction, we use exclusively high quality materials.

n Designs A, B and C
n Different protective circuitsn DIN and industry standardn Resistant to shocks and vibrationn High-quality materialsn Bright LEDs
n Rapid assembly via central screwn Integrated sealing lip

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Connectivity | 153

PRODUCT OVERVIEW

Product family
BCC Tees

Splitters without wires ensure secure connection

Features

You can use tees to collect, connect and split two
signals. These are distinguished by their small, narrowand compact design and are available in different
physical forms. We offer tees with M8, M12 and 7/8"
connections that are suitable for 3-, 4- and 5-wirecables. Chose from different protection circuits andvariants without, with one or with two mounting holes.

n Small, narrow and compact
n Extensive product range with various designs
n For reliable, fast connectingn Robust and industrial graden Resistant to shocks and vibrationn Protection type IP67, optional IP68n High-quality materialsn Bright LEDsn Flexibly applicable – various wirings, variants

without, with one or with two mounting holes

Splitters without wires ensure secure connection

TEES
For reliable gathering, connecting and distributing of
two signals Balluff provides a wide range of tees. Our
solutions are distinguished by their small, narrowand compact design and are available in different form
factors.

The most important benefitsn Small, narrow and compact
n Extensive product range with various designs
n For reliable, fast connectingn Robust and industrial grade

Various protection circuits and mounting holes offer
you great flexibility in utilization.

n Resistant to shocks and vibrationn Protection type IP67, optional IP68n High-quality materialsn Bright LEDsn Flexibly applicable – various wirings, variants

without, with one or with two mounting holeswww.balluff.com

Connectivity | 155

PRODUCT OVERVIEW

Product family
BCC bulkheads

Robust plug connectors for optimized connection

FeaturesOur connectors ensure a reliable and rapid connection
through the control cabinet wall or other housings.
For versatility, various form factors are available. Ourconnectors also feature high-quality materials as wellas dust and water protection.

n High dust and water protectionn Extensive product range with various designs
n For reliable, fast connectingn Robust and industrial graden High-quality materials

The RJ45 and M12 versions (A-, B- and D-coded)
are shock and vibration resistant as well as extremely
rugged.

Robust plug connectors for optimized connection

BULKHEADS
We offer you an extensive product range of bulkheads. Our RJ45 and M12 plug connectors (A-, Band D-coded) in various designs are exceptionally robust, resistant to shocks and vibration.

The most important benefitsn High dust and water protectionn Extensive product range with various designs
n For reliable, fast connecting

High dust and water protection and high-quality materials distinguish connectors from Balluff. They ensure areliable and rapid connection through the control cabinet wall or other housings.

n Robust and industrial graden High-quality materials

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Connectivity | 157

PRODUCT OVERVIEW

Product family
BCC adapters

M8, M12 and valve connector adapters

FeaturesOur M8 and M12 adapters as well as our valve
connector adapters meet the highest requirements
while offering additional flexibility for implementing
your applications with minimal effort.
n Resistant to shocks and vibrationn High-quality materialsn IP67n Robust, industrial graden For reliable, fast connectingn Additional flexibility

Profibus adapters
Our Profibus adapters are available for easy andsecure Profibus connection.
n Completely shielded zinc die-cast housingn Switch lever for the activation of the bus termination
remotely operable
n Programming/diagnostic option with second D-subn Various housing shapes
n Versions with plug-and-play and field attachables

Problem solvers in installation technology

ADAPTERS
The extensive range of adapters from Balluff helps you
to connect different plug connector designs quickly
and reliably.

The most important benefitsn Robust, industrial graden For reliable, fast connecting

For the highest degree of flexibility you can select fromvarious product series. Without exception these are
extremely rugged, designed for industrial conditions.

n Additional flexibility

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Connectivity | 159

PRODUCT OVERVIEW

Product family
BCC terminating resistors

Robust plug connectors for optimized connections

Features

We sell terminating resistors for all standard commercial bus systems – Profibus, Devicenet and CC-Link.
You get standardized as well as custom connection
components and can choose from various form
factors. This expands your options in installation andapplication.

n Robust, interference resistantn Resistant to shocks and vibrationn Industrial graden IP67, optionally IP68n High-quality materials
n Reliable
n Various designs
n Suitable for all standard commercially available

All products are well suited for rugged use in theindustrial environment. Rugged, noise-resistantand extremely reliable, they contribute to the highproduction quality of your systems.

field bus systems
n Supports high manufacturing quality

Matched to your bus system

TERMINATING RESISTORSAt Balluff you will always find the right terminating
resistor. This is because we offer terminating resistors
for all standard commercial bus systems – Profibus,
Devicenet and CC-Link. Our broad product range
includes both standard and custom components.
They are available in various form factors and in
molded versions.

The most important benefitsn Robust, interference resistantn Resistant to shocks and vibrationn Industrial graden IP67, optionally IP68n High-quality materials
n Reliable
n Various designs
n Suitable for all standard commercially available

field bus systems
n Supports high manufacturing quality

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160 | Accessories

High-quality gear for virtually any application

ACCESSORIESOur great selection of high-quality accessories supports you in the optimum
embedding of the sensor in machines and systems through easy assembly
and installation, exact positioning and high machine availability. The wide
Balluff product range offers the optimum gear for nearly every application.

Your Balluff solutions
n Fastening technology
n Mechanical protectionn Reflectors, fibers, optics
n Lights for vision systems and machinesn Signal converters and communication adapters162 | Accessories

Versatile and flexible mounting solutions

FASTENINGTECHNOLOGYWith our assembly systems and brackets, you can adapt the sensors andequipment to your particular task.

The most important benefitsn Flexible and versatile

Simple to install and adjust, these provide easy attachment and exact
positioning, even under difficult conditions. Balluff mounting solutions are
distinguished by high-quality materials and exact processing.

n Compatible and universal
n Excellent price/performance ratio

www.balluff.com

164 | Accessories

Accessories | 165

Product family
BAM nuts

PRODUCT OVERVIEW
BAM brackets for vision sensors, SmartCameras and lights

FeaturesOur rugged nuts have long proven themselves as
the standard fastening method for sensors. They aresuitable for all common cylindrical designs, provide
you with high quality at the best price and ensurethat you can integrate sensors into your equipment
easily, precisely and safely. The nuts are available innickel-plated brass, stainless steel or plastic.

n Economical and yet high-quality standard

Perfect positioning, easy installation

Features

For Balluff vision sensors, SmartCameras and lights
we offer high-quality brackets and holding systems.
These are designed and tested specifically for ourmachine vision devices so that you can position them
ideally in your application.

n Designed and tested specifically for Balluff

The sensor brackets can be combined with the BMS
assembly system. They are distinguished by precisionand long service life.

Product family
BAM mounts with positive stop forproximity switches

For the precise and secure installation of sensors

Secure protection, positioning and attachment in one

FeaturesOur proximity sensor mounts with positive stops offer
reliable protection, precise positioning and attachment
in one. They feature rugged construction and aresimple to install. Different sizes from M5 to M30 anddifferent versions, such as steel and stainless steel,are available for selection.

n Economical and reliablen Assembly and protection combinedn Sensor replacement fast and easy

BAM brackets for RFID systems

with fixed stop without readjustment
n Flush and non-flush versionsn Also tool-free versions

mounting optionn For M5, M8, M12, M18 and M30 cylindricalsensorsn Made of stainless steel, metal or plasticn Can also be used as replacement partsvision sensors, SmartCameras and lights
n Can be combined with the flexible BMS

mounting systemn Precise, stable and durable
n For optimal positioning in machine visionapplications

Custom tailored for Balluff RFID

FeaturesNeed perfect positioning and secure holding of RFID
systems? This is what brackets from Balluff ensure.
The rugged constructions are designed and tested
for our RFID systems and components. They feature
precision and long service life.

n Simple installation and rugged construction
n Various versionsn Precise, durable and ruggedn Designed and tested for Balluff RFID systems

and components

These high-quality brackets are easy to install. Various
versions mean you can integrated them perfectly into
your system.
BAM universal brackets

Precise universal brackets for any application

FeaturesOur universal brackets can be combined with the BMS
assembly system. You can select from cylindrical (M8to M36) and block-style form factors in many different
sizes and made of various materials. These include
versions in stainless steel, zinc plated steel, anodized
aluminum or wear- and oil-resistant plastic.

n Fast and easy to use
n Flexible and application-appropriate in use
n Optimal price/performance ratio

The high-quality universal brackets are designed andtested for Balluff. They are distinguished by precisionand long service life.

BAM flexible mounting system

Individually configurable assembly system

FeaturesOur flexible mounting system is robust, universally
employed and easy to install. It is made of a basebracket, assembly rods, cross ties and linkage pieces.
Depending on what you want to attach, you can selectfrom a broad range of suitable sensor and reflector
brackets in order to find the right solution.

n Long-lasting and economicaln Simple to installn Individually configurable and adjustablen Also available as a set and in its casen Assembly on baseplates and all standard

BAM brackets for Human MachineInterfaces

Can be combined with the BMS mounting system

Features

The brackets for our SmartLight stack lights, ourSmartLight indicators and displays also provide exact
positioning along with secure holding. They are quick
and easy to install.

n Flexible positioning and ease of mounting in

They also feature rugged construction. These
high-quality brackets are designed and tested for Balluff devices. You can combine the brackets for Human
Machine Interfaces with the BMS mounting system.

n Can be integrated on machine and in assembly

one accessoryn Simple installation and rugged constructionn Can be combined with the flexible BMS

mounting systemlines
n High-quality, compact brackets, designed for

Balluff devices

profilesThe flexible mounting system is available in various
versions (anodized aluminum, chromated zinc, stainless steel or high-quality plastic).

www.balluff.com

166 | Accessories

Mechanical protection for sensors and devices

MECHANICALPROTECTION

Our protective caps, protective housings, protective covers, protective tubes
and anti-sabotage protection prevent mechanical damage to the sensor or a
device.

The most important benefitsn High-quality and long service lifen Simple to install

Select from different versions, even for sophisticated applications.

n Compatibility

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Accessories | 169

PRODUCT OVERVIEW

Product family
BAM protective housing

All-round safety and security

Features

No one using Balluff sensors and devices in veryharsh environments should do without our protective
housings. They are resistant to high temperature,chemicals and mechanical effects and can even be
used in welding areas. They are made of high-quality
materials, offer durable surfaces and protective glasswith qualified optical properties.

n Sturdy, thanks to quality materials, durable

surfaces and geometryn Can be integrated economically and reliably inany systemn Resistant to high temperatures, chemicals andmechanical influences

Assembly is really easy. And if you find yourself withouta spare part, we can deliver quickly.
Product family
BAM plunger probe solutions

Robust assembly for maximum application flexibility

FeaturesOur plunger probe solutions have a fixed stop and a
sturdy design for harsh environments. They are ideallysuited for welding devices and punch applications aswell as for applications with monitored tool ejection.
The complete set consists of sensor, housing andsprings.

n Reliable and long service life, even in dirty

You can choose between different plunger tips, suchas round, flat, chiseled and M6 threads, as well as
three spring tensions (low, medium, high). In eachcase, the two-part housing simplifies the maintenance.

BAM sabotage protection

environments
n Sensor is easily replaced for cleaning andmaintenance

BAM protective caps and port covers

n Precise switching pointn Variety of sizes and shapes for versatilityn Accessories available for the thread type:flat attachment M4, M6, M8, M10

Reliably handles high temperatures and chemicals

FeaturesOur easily installable protective caps and port covers
ensure reliable protection in harsh environments. They
are available for a wide variety of Balluff products,
including M8 to M30 sensors.

n Robust materials and construction, protection

class up to IP69K
n Can be integrated economically and compactly

into any systemn Metal and plastic versions, also with PTFE

They are available in metal and plastic versions, alsowith PTFE coating, and are distinguished by highresistance to temperature and chemicals. Some ofthem can even be used in welding areas and in the
foods industry.

Security against undesirable production losses

FeaturesOur protective covers, which are compact as well as
sturdy, provide reliable protection against misadjustment and sabotage. Specifically designed for Balluff
products and solutions, they simplify installation andmounting for you on M8/M12 plug connectors, fieldbus blocks and vision sensors. You can also choose
from various versions. Sabotage protection is available
in high-quality plastic as well as aluminum.

n Standard industry solutions for protection

coatingagainst misadjustment and sabotagen Easy and economical to integrate into any

systemn Made of high quality materials and customized

BAM protective tubes for cables

Customizable cable guard

FeaturesOur flexible and robust silicone cable guard
protects the cable primarily in the welding area. It isdistinguished by chemical resistance and handles
temperatures of up to 250 °C. Discover different
versions, such as protective tubing, protective casing
and protective tape, as well as different diameters from
7 to 50 mm are available.

n Long-lasting and economicaln Easy to installn Different diameters
n Customizable

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170 | Accessories

High-quality accessories system for optical applications

REFLECTORS,FIBERS AND OPTICS

Our accessories for optical applications include round and square reflectors
and reflex films. Moreover, you can obtain plastic and glass fibers as well as
shields, lenses, filters and deflecting mirrors.

The most important benefitsn High quality and flexible
n Simple to install

The optical accessories system is qualified for Balluff sensors and is available
in different versions, even for highly demanding applications.

n Compatibility

www.balluff.com

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PRODUCT OVERVIEW

Product family
BFO plastic fibers

Plastic optical fibers for optical applications

FeaturesOur compact, highly flexible and robust plastic fiber
solutions are distinguished by precision and speed.

n Designed and tested for Balluff optical fiber

They are available as diffuse and through-beamversions. And offer the choice between different headtypes (M2, M3, M4, M5, M6, square from 5 × 4 mm to
23 × 55 mm etc.) with straight or angled light emission
and bendable optic head.

Precise and robust reflectors

Features

The right reflector for any environment: our roundand square reflectors and reflective foils are heat- andchemical-resistant. They are suitable for red light,
white light, infrared and laser applications.

n Precise and robustn Easy attachment using adhesives or screws
n Various designs
n High-quality materialsn Homogeneous optical properties

Balluff reflectors and reflective foils realize their fullfunctionality in conjunction with our optoelectronic
sensors. For customized use in your application, you
can choose between different sizes and mounting
options.

BFO glass fibers

Glass optical fibers for optical applications

FeaturesOur compact, flexible and robust glass fiber solutions
are distinguished by their precision and speed.

n Designed and tested for Balluff BFB M18M-…

and BOS 30M-…
n Various casing materials, such as polyurethane,

They are available as switch and through-beamversions. Different end pieces with diameters ranging
from 2 to 8 mm are available for selection, as well asa choice between straight or angled designs.
The glass fibers are temperature-resistant up to
250 °C and chemically resistant. They are also simple
to install, even in tight mounting conditions.

BAM optics: diaphragms, filters, lenses,
deflectors

propertiesn Coaxial fiber arrangement as an optionn User-fabricated plastic fiber optics available

The plastic fibers are temperature-resistant and chemical-resistant. You also benefit from simple installation,even under tight installation conditions.

Product family
BAM reflectors

devices BFB 6K, 18KF, 73K and 75K
n Various lengths and diameters
n Crush-resistant and oil-resistantn High function reserven Precise machining and homogeneous optical

Robust optics for Balluff sensors and fibers

FeaturesOur diaphragms, lenses and deflectors are suitablefor different optical and ultrasound sensors andapplications. The compact and rugged optics are easy
to install.

n Designed and tested for Balluff sensors
n Various lengths and diameters with different

corrugated metal tubing and silicone
n Various lengths and diameters
n Crush-resistant and oil-resistantn High function reserven High quality materials and precise machiningn Homogeneous optical properties

focus
n Precision and homogeneous optical properties
n High-quality materials and exact processing

To handle any application you can easily select fromdifferent size variants and designs, such as plastic,aluminum and stainless steel.

www.balluff.com

Accessories | 175

Optimum lighting conditions for your application

LIGHTS FOR VISION SYSTEMSAND MACHINES

Balluff offers a wide range of rugged lights for yourvarious installation spaces and tasks: for optimal lighting conditions in image processing and for machinelighting.
The energy-saving and long-lasting LED technology
is impressive with homogeneous optical properties.
Moreover, Balluff lighting options guarantee eye safetyin accordance with IEC 62471. You can selectbetween red light, white light, infrared light or laser
variants.

The most important benefits
n The highest quality (extensive EMC tests,

high protection class)n Easy and fast assemblyn Simple startup
n Rugged, long service life

www.balluff.com

176 | Accessories

Accessories | 177
Product family
BAE strip lights

Homogeneous, targeted and direct lighting

Features

When used as lateral illumination, our strip lights create
shadows to check features. In addition, they provide
consistent lighting without glare points.

n Easy attachment and flexible positioningn Almost rimless design, making stacking and

The strip lights are available in various sizes withlight field diameters of 10 x 95 mm to 10 x 195 mm.
Versions with red light, white light and infrared light areavailable which are used as direct illumination of theimage field.

PRODUCT OVERVIEW
BAE coaxial lights

Homogeneous illumination with red light for reflective
surfaces
Our coaxial lights with red light are optimally suited,
for the illumination of highly reflective or mirroring
surfaces. Choose here between two different sizes
having light fields from 50 × 50 mm to 100 × 100 mm.

arrangement in rows possiblen High-quality housing, IP54
n Mounting bracket makes it possible toconfigure as a square or rectangle or frame

Featuresn Low-maintenance and industry-oriented
n Easy installation and integrationn High-quality housing, IP54
n For the inspection of surfaces that are printed

or soiled or needle-punchedn First-class materials

Product family
BAE dark field lights

BAE spot lights
Powerful and homogeneous lighting for checking surfaces

FeaturesOur dark field lights are used to check for scratches,pits and impurities on surfaces. Their red light reliably
and homogeneously illuminates a light field with adiameter of 90 mm regardless of the material andsurface.

n Easy attachment and flexible positioningn High-quality housing, IP54
n Reliable and powerfuln First-class materials

BAE line lasers

BAE background lights

Homogeneous and bright lighting for checking for cracks

Features

With our background lights, you can easily check dimensions and shapes and for any material or surface.
You can choose between different sizes and different
light field diameters (25 × 25 mm to 300 × 200 mm)
and variants with red and infrared light. Good to know:
Balluff background lights can also be used for diffuse
incident lights.

n Extremely flat designn Quick and easy installationn Versatile and brightn High-quality housing, IP54 or IP69K
n First-class materials
n Also available as a stainless steel variant

Ring lights with red light, white light and infrared

Features

The light field size of our ring lights has a diameterof 100/60 mm. As an additional incident light withhigh-brightness LEDs you enjoy homogeneous illumination. Versions with red light, white light or infrared
light are available.

n Easy attachment and installationn High-quality housing, IP65n Large inspection distances realizablen Diffuser attachment for applications with mir-rored surfaces to prevent disruptive reflections

FeaturesTo fill in areas with pinpoint accuracy, our spot lights
are the right choice. In addition, solutions of varying
size (M12, M18, M30) as well as versions with red
light or infrared light are available to you. In each case
you benefit from easy installation and less frequent
inspections.

n Easy attachment and flexible positioningn High-quality housing, IP67n First-class materials

Modulatable line lasers

FeaturesOur powerful line lasers are used for the detection andmeasurement of defects, diameters, images, gaps,
steps or for presence control. Also usable in industrial
image processing and for the alignment and positioning of workpieces or accessories.

n Robust and compact (M18, M12 design)n High-quality housing, IP67
n Easy attachment and flexible positioningn Easy installation, laser class 1M or 2M (noBalluff line lasers can be triggered, focused andmodulated. Of our especially long-lasting solutions,
you can select between red, blue and green lighttypes as well as various projection types, from line andgrid to matrix and point to cross.

BAE machine lights

BAE ring lights

Pinpoint lighting with spotlight

additional protective measures required)n High-quality materials and laser modulesn Large inspection distances up to 2000 mm
n Adjustable brightness and zoom

Powerful, durable, universal

FeaturesOur high-quality LED machine lights series BAE LX aredesigned for versatility. They are ideal not only for machines, but also for washing equipment, workbenches,
test stands, semi-automated workstations and special
applications in the automotive industry. Their compact,rugged construction with an IP67 or IP69K protection
rating ensures high performance and especially longservice life. They are also quick and easy to integrate
into your equipment.

n Shock- and vibration-proof, thermally and

The BAE LX lights are available in plastic or borosilicate glass and in eleven lengths – from 250 mm to1200 mm. The plastic versions (PMMA) are available
with 20 mm diameter and versions in borosilicate
glass with 45 mm diameter. Our products offer you
the best possible energy efficiency and an attractive
price-performance ratio.

n Space-saving, compact design with Ø 20 mm

mechanically highly rated
n Protection rating IP67/IP69K: suitable for harshenvironments
n Inexpensive standard M12 plug-in connection

is easy to installn Homogeneous, large area and, for diffuse

versions, completely non-glare illuminationn Reduces costs thanks to low energy consump-tion and high-efficiency LED technology
or Ø 45 mm and low weightn 24 V DC instead of 230 V AC: no grounding

needed, increases work safety
n Simple to installwww.balluff.com

Connectivity | 179

PRODUCT OVERVIEW

Product family
BNI/BAE signal converters

Change output signals or counting and timing functions
without additional installations

Featuresn Analog switching device: switching state isWith our signal converters, you can easily change
output signals or numerical and time functions. Analog
switching devices for sensors with analog output,
signal converters for sensors with switching output
and signal amplifiers are available for this purpose.
They are flexibly installable in the control cabinet or
else on site.

indicated by LEDs
n Timer function for a capacitive sensor aswell as min/max fill level detection for two
capacitive sensors
n Signal converters for sensors with switching
output can be combined with each other andare easy to install and adjust

For capacitive sensors, you can get capacitive sensor
controllers with potential-free changeover contact.

Efficiently transport signals with signal converters

SIGNAL CONVERTERS ANDCOMMUNICATION ADAPTERS
Our signal converters store an incoming signal in a
specific format and output it in a different format.

The most important benefitsn Easy to install

Frequently, such modules are used in the conversionof analog signals into digital signals or vice versa.
Likewise, you can convert different communication
protocols using signal converters.

n Installation in the control cabinet or directly on

the sensorn Adaptation of the output signal to the applicationn Mixture of different signals on one assembly

possiblen Cost reduction potential

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180 | Services

We assist you expertly and personally

SERVICES

Our products are precisely tailored to your needs. Our services are too, forfast commissioning, optimum process flows and the greatest possible planning security and cost effectiveness. Would you like advice on products andservices? Tailor-made solutions? Or expert know-how on site? You receive
our comprehensive support: competent, uncomplicated and totally according
to your specifications.

Your Balluff solutionsn Technical supportn Trainingn Support and consultationn Development and integrationn Product-accompanying services
n Customer-specific solutions

www.balluff.com

Balluff | 183

Balluff

OPENING UP
NEW PERSPECTIVES

Balluff is a leading provider of high-value sensor, identification and image
processing solutions including networking technology and software
for any automation requirement. Family owned for more than 100 years,
Balluff currently employs around 3600 persons in 38 subsidiaries withsales, production and development facilities around the world to ensure
your success. Together with our representatives we guarantee the highest
quality standards in 68 countries so that you always get the best.
We perform top services for innovative solutions that increase yourcompetitive ability. We deliver a consistent digital focus, manufacturingexpertise, and high personal dedication.
We adhere to our motto "Innovating Automation" as pacesetters of automation,refiners and new developers, and technological trailblazers. In open exchangewith associations, universities and research institutes, as well as in close contact
with our customers, we create new industrial sector solutions for automation.
As a future-looking company we keep our eye not only on the traditional
areas of automation, but also devote ourselves to the development of holistic
applications for an increasingly digital and networked world.
We have the future firmly in view in everything we do. With a sophisticatedenvironmental management system, we protect the environment and handle
our resources with care. This also creates for you the best prerequisites forsustained action.
You can always rely on us, our products and our adherence to delivery
dates and schedule – all in the name of mutually beneficial partnership.

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Balluff | 185

FIND YOURBALLUFFSOLUTION

At www.balluff.com you will find additional information about us
and what we have to offer. Test the convenience of our new web
site, with features that are simple and intuitive to use according to
your needs.
Research the right products using a product finder by simply
filtering by operating principle, area of use, industry or application.
You can compare all the products, save them in a wish list andorder directly using the online shopping cart. And you will findeverything you need to know about using each product: in the"Industries and Solutions" areas you can read cogent application
examples.
Do you have questions, requests or suggestions? We are always
happy to get a call from you and hear about your needs. Most of
all we would like to get to know you personally.

www.balluff.com

QUALITY DOWN TO THE LAST DETAIL · Products and Services

Headquarters
Balluff GmbH
Schurwaldstrasse 973765 Neuhausen a. d. F.
Germany
Phone +49 7158 173-0
Fax +49 7158 5010
balluff@balluff.dewww.balluff.com

Doc. No. 934785 · EN · E22 · Subject to change. Replaces J20.

CONTACT OUR
WORLDWIDESUBSIDIARIES

Products
and Services

QUALITY DOWN TO THE
LAST DETAIL