Brushless Screwdriver with Built-in Torque Sensor

PG Series

PG-3000 / PG-5000 / PG-7000
Control Unit

PG-01
User's Manual

ET-A034 22A

Table of Contents

03

Important Safety Instructions

04

Checking Supplied Accessories

05

Setting Up the Device■ Connect the Cords■ Install the Bit

Remove the Bit■ Turn On the Power

06

Parts and Their Functions

09

Start and Stop

09

Adjust Torque10

Set Learning Values (Teaching)

11

Evaluation of Screw Tightening

14

Connect the ScrewDriver to PC■ PG-3000/PG-5000/PG-7000■ PG-01■ Start the Screwdriver■ Stop the Screwdriver■ Reference Table of Output Torque■ About Learning Values■ OK/NG Judgment of Tightening Torque Value■ Evaluation of Operation Time■ Flowchart of Judgment■ Check the PortIn Case of Windows 10■ Data Output Format by Either RS-232C or USB Connection

Error-related Output
Measurement Judgment Output■ PC Input

Hyper terminal (Example: Windows XP)
Example of a Measurement OK Message
Abnormal Conditions■ Data Taking-in Sheet (HIOS-PG-0611-V2-2_5)

Operating Environment
Configuration of the Screen
Other Sheet■ Collection of Screwdriver Data (Application)

20

Troubleshooting

21

After-sales Service

21

Specifications■ External Dimension Drawing■ Specifications of PG-01

Important Safety Instructions
Please read this manual and the power supply unit manual carefully before use to ensure proper operation. In
addition, do not use the product in the way not described in this manual. Please note that we are not responsible
for any problems caused by using the product in a manner that does not conform to the contents of this manual,
using it improperly, or repairing / modifying by a third party except by us or someone specified by us.

Installation◦Do not install the device at the places described
below. Otherwise, it may cause a fire or a failure.
A place of high humidity or with a lot of dust
・A place where it becomes high temperatures
・A place of fire・A place of direct sunshine
・A place containing corrosive gas in the air
・Unstable place

item.
◦If static electricity is charged, you need toneutralize it before use.
◦Avoid an unstable place or an unreasonable
posture for work. Otherwise, it may cause an
injury.
◦Long-time work or some types of work may
cause strain on your hands, neck, arms or waist,causing an injury. Avoid long-time work and takea break regularly.

◦Do not use the device where the ambient
temperatures are out of the range of 5 to 40 °C.

◦We recommend use of a balancer to prevent thedevice from falling and to protect cords / wires.

Power Supply◦Hold the plug when you attach / remove thepower cord, screwdriver and so on.

◦Be sure to install an earth leakage breaker and asafety breaker on the commercial power source
before using it.
◦Connect the earth wire to the earth wire
terminal of the outlet. You may have an electric
shock without the earth wire connection in caseof an electric leakage.
◦Avoid the octopus foot wiring and use of an
extension cord. Otherwise, it may cause a fire oran electric shock.
◦Do not connect anything other than specified tothe connection part of this device. Otherwise, it
may cause an electric shock or a failure.

Handling◦Do not wear clothes with flippers on the cuffs,
gloves, neckties etc. Otherwise, they may getcaught in the rotating screwdriver and cause an
injury or a failure.
◦Wear suitable clothing and protective eye-wear
for work. Cover long hair with a hat etc. so thatyou can work safely.
◦Turn off power when you leave the workplace,or when you attach / remove a bit / an optional◦Protect cords / wires by not giving damages tothem; not remodeling them; not pulling them;
not bending them forcibly; etc. Also, do notplace heavy items on the power cord.
Otherwise, it may cause a fire or an electric
shock.
◦If you detect an uneven rotation, strange noises,
overheating or activation of a breaker, etc., stopusing the device immediately and have it
repaired. However, note that the device may beoverheated depending on the frequency of theworkpiece or screw types. As a countermeasure,prepare spare screwdrivers of the same model
to extend the tact time and use them alternately,or review the selection of screwdriver models.
◦Do not overload the device so much that it
cannot clutch. Otherwise, it may cause a failureof the motor.
◦Do not touch the screwdriver while it is rotating.
Otherwise, it may cause an injury or a failure.
◦Keep your hands and face away from therotating section while in use. Otherwise, it may
cause an injury.
◦Remove the bit from the screwdriver when you
03

are not working.
◦If you cannot attach / remove the bit in the way
described in this document, please makecontact with our service section.
◦Fix the workpiece with jig / clump while inworking.
◦Do not use the switch lever as a hanger.
Otherwise, it may cause an accident or an injury.
◦Do not give a strong impact or excessive force.
Otherwise, it may cause a failure.
◦Do not operate the screwdriver with wet or oiled
hands.
◦Do not operate the FOR / REV switch before thescrewdriver completely stops. Otherwise, it may
cause a failure.
◦Do not disassemble / remodel this device.
Otherwise, it may cause a failure.
◦High torque has a large recoil on the hand orarm. Hold the driver firmly to avoid being swung
around.

Maintenance and Inspections◦Turn off power and remove the power plug fromthe outlet when the device is not in use for along time.

◦Remove the accessories from the screwdriverand store them in the package box when it is
not in use them for a long time.
◦Inspect the device regularly to confirm there are
no damages. If you use it with damages, it may
cause a fire or an electric shock.
◦When you clean the device, turn off the power
and remove the power plug from the outlet.
Otherwise, it may cause a fire or an electric
shock.
◦Use dry cloth to wipe of dust or stains. The dust
may absorb moisture to allow current to flow,
causing a fire.
◦Store the device in a place where theappropriate temperatures and humidity arecontrolled.
◦Do not store the device in an unstable place or aplace with vibrations. Otherwise, it may cause afailure.
◦Keep the device out of reach of anyone but
people involved in the workpiece.
◦We recommend genuine HIOS parts for
replacement.

Checking Supplied Accessories
If an item is missing or damaged, contact the store where you purchased the product.
◦ Screwdriver◦ Bit◦ Screwdriver Cord (2m)
◦ Sensor Cord (1.7m)◦ PG-01◦ AC Adapter◦ RS-232C Cable◦ USB to RS-232 Conversion Cable*◦ Manual◦ User Software CD-ROM* Please download and install the device driver for the USB to RS-232 conversion cable from the ATEN
website.

04

Setting Up the Device■ Connect the Cords
Connect all the attached cords.
After all cords are successfully connected, put the power plug into an outlet.

CAUTION⃝ Make sure the combination of the screwdriver and the power supply is appropriate.
⃝ Make sure the power is off.
❶ Connect the plug and screwdriver cord to the power supply.
❷ Connect the screwdriver and sensor cords to the screwdriver and connect the sensor cord to
PG-01.
❸Connect the AC adapter to PG-01.

■ Install the Bit
CAUTION◦ Do not install or remove the bit with the power on. It may cause an accident.
❶ Insert the bit while pushing the joint shaft collar into the body.

❷ Release the collar and check if the bit is locked.

◦ Pull the bit gently to confirm it does not come out.

Remove the Bit❶ Pull out the bit while pushing the collar against the body.

■ Turn On the Power❶Turn on T-70BL and PG-01.

CAUTION
PG-01 automatically performs zero-adjustment when the power is turned on. Do not apply a load tothe tip of the screwdriver or do not start the screwdriver during the adjustment.
05

Parts and Their Functions■ PG-3000/PG-5000/PG-7000
❶

❷❸

❹

❺

❻❼❽

PG-3000

❶ ❷❸

❹

❺

❶ ❷❸

❹

❺

❽ ❻❼

PG-5000

PG-7000❶ Joint shaft collar
Operate the collar to install or remove the bit.
❷ Nut protection coverThis protects the torque adjustment nut. Turn it counterclockwise for removal.
❸ Torque adjustment nut
Use this for adjustment of the output torque.
❹ Switch leverStart the screwdriver with the lever.
❺ Forward / reverse switch
You can switch the screwdriver’s rotational direction.
: Clockwise
OFF: no rotation(PG-5000/PG-7000): Counterclockwise❻ Screwdriver cord connector
To connect the screwdriver cord.
❼ Hanger
To hang the screwdriver on the balancer or like.
❽ Sensor cord connector
To connect the sensor cord.
06❻❼❽

■ PG-01
The measurement result of tightening a screw will be informed by the indicator and sound.

❶

❷

❸

❹

❺

Control Unit

Front Side

⓫

❿

❾

⓬

❽ ❼

❻

⓭

Back Side⓯⓮❶ L.NG Indicator
This indicator is lit when the measured value is no good (smaller than the minimum pass value).
❷ L.G Indicator
This indicator is lit when the measured value is good (larger than the minimum pass value and below
the minimum learning value).
❸ GOOD Indicator
This indicator is lit when the measured value is good (larger than the minimum learning value andsmaller than the maximum learning value).
❹ H.G Indicator
This indicator is lit when the measured value is good (larger than the maximum learning value andbelow the maximum pass value).
❺ H.NG Indicator
This indicator is lit when the measured value is no good (larger than the maximum pass value).
❻ Teaching Indicator
This indicator is lit when in the teaching mode (for setting of learning values).
❼ Teaching Button
This is for setting to the teaching mode. Pressing and holding this button (2 seconds or longer) in theteaching mode will cancel the mode. For details of teaching, refer to "Set Learning Values (Teaching)"(P.10).
07❽ OPERATION OK Indicator
This indicator is lit while the screwdriver is rotating positively.
❾ OPERATION NG Indicator
This indicator is lit when the operation ends without torque up. This blinks when the operation ends
due to an abnormal measurement time.
❿ Power Button
This switch turns power on and off. Press and hold the button for 2 seconds to turn off the power.
⓫ Power Indicator
This indicator is lit when power is supplied.
⓬ Sensor Cord Connector
This is used to connect the sensor cord.
⓭ I/O Connector
The I/O flat cable is connected here for the evaluation result to be output. The output format is an open
collector. Use this when you cannot connect with RS-232C.

19

1

20

2

PIN No.

Output signal

12

COM GND—

Description

13

L.NG (NG)

Output when the measurement value is NG (below the minimum passvalue)

14

L.G (OK)

Output when the measurement value is OK (equal to or larger than theminimum pass value and smaller than the minimum learning value)

15

GOOD (OK)

Output when the measurement value is OK (equal to or larger than theminimum learning value and smaller than the maximum learning
value)

16

H.G (OK)

Output when the measurement value is good (equal to or larger thanthe minimum learning value and smaller than the maximum learning
value)

17

H.NG (NG)

Output when the measurement value is no good (larger than the
maximum pass value).

⓮ RS-232C Connector
An RS-232C cable is connected here.
PIN No.

Signal name

I/O

2

RXD

OUT

3

TXD

IN

5

GND

⓯ AC Adaptor Connector
An AC adaptor is connected here. Power will be automatically supplied when an AC adaptor isconnected.
08

Start and Stop
■ Start the Screwdriver❶ Pull the switch lever to start the bit turning. Release it to stop turning.

■ Stop the Screwdriver❶ When the set torque is reached, the clutch in the screwdriver works to stop turning.

Adjust Torque
CAUTION
The "reference table of output torque" and the torque adjustment scale are approximate and do notguarantee actual setting values.
For accurate torque check, please use an HIOS torque meter and Fidaptor.
❶ If the torque is determined beforehand, turn the torque adjustment nut and nut fixing ringreferring to the "reference table of output torque".
◦Turn the torque adjustment nut clockwise to increase the torque and turnit counterclockwise to decrease the torque.
◦Adjust it so that the end face of the nut fixing ring is right above the scale.
◦After the nut fixing ring is positioned, fit the torque adjustment nut
accordingly.

❷ Try to fasten a screw and check how it is fastened after the screwdriver stops and adjust the mostappropriate torque.

■ Reference Table of Output Torque

0.3

0.2

1 2 3 4 5 6 7 8Torque Scale

1.0
0.8
0.6
0.4

N·m

1 2 3 4 5 6 7 8Torque Scale

2.8
2.6
2.4
2.2
2.0
1.8
1.6
1.4
1.2
1.0

N·m

PG-7000

0.4

1.2

PG-5000

0.5

N·m

PG-3000

0.55

1 2 3 4 5 6 7 8 9 10Torque Scale09

Set Learning Values (Teaching)
Measure the "tightening torque" and "working time" by using screws and materials actually used to set
the reference values for work. The two values recorded are the minimum and maximum, respectively.
Also, after teaching, it is possible to change the error tolerance of the learning values and the learned
values in the attached application or Excel file.

CAUTION
Teaching should be done under the same conditions as actual operation.
An error may occur in the measured value if the screw to be used, the materials to be fastened, theattaching method of the screw, etc., are different from actual operation.
❶ Press and hold the teaching button.

Control Unit

◦A buzzer sounds in about 2 seconds and the teaching mode is enabled.
◦The teaching indicator is lit.
◦L.NG indicator and H.NG indicator blinks.

❷ Using the screws and materials to be actually used, perform tightening more than 3 times.

◦Every time after tightening is completed, a buzzer sounds once, and the measured value is recorded.
◦The measured values of the third to tenth trials are recorded and the values after the eleventh trial
will overwrite the old values.
❸ Press and hold the teaching button.

◦A buzzer sounds in about 2 seconds and the teaching mode ends.
◦The teaching indicator, L.NG indicator and H.NG indicator turn off.

■ About Learning Values◦ The learned values do not disappear even when the power is turned off.
◦ To reset the learned values, perform teaching again. The previous learned values will be deleted when
the teaching mode is enabled.
◦ After purchasing, please perform teaching with PG-01 for the first time. Otherwise, it is not possible toset learning values with the attached application.

10

Evaluation of Screw Tightening◦It measures actual screw tightening work in real time, compares the measurement with the learning
value, and informs the user of the evaluation result with a indicator and sound.
◦The reverse rotation of the screwdriver is not evaluated.
◦The allowable error range at the time of purchase is set to 10% for both upper and lower limits. If you
want to change it, please use the attached application.

■ OK/NG Judgment of Tightening Torque Value
If no error is detected in the screw tightening work, one of L.G, GOOD or H.G indicator is lit and the buzzer
sounds.
Allowable error range
Upper limit value

Allowable error range
Lower limit value
Threshold value

Learning
value

NG

OK

Threshold valueNG

If the torque is within the learning values, the GOOD indicator will be lit, and if it falls within the allowableerror range, either L.G or H.G indicator will be lit. Conversely, when the torque is less than the lower limit
value, the L.NG indicator will be lit, and when the torque exceeds the upper limit value, the H.NG indicator
will be lit, which means fail.

11

■ Evaluation of Operation Time
◦The operation time from start of rotation to stop of the screwdriver is evaluated against the learning
values.
◦The blinking and lighting of the OPERATION NG indicator will turn off when the START signal is enteredagain.

Control Unit

Main reasons why OPERATION NG indicator is lit◦No torque up signal is sent because of reasons like screwdriver idling.
Main reasons why OPERATION NG indicator blinks◦A torque up signal was not sent during the learning measurement period.
If it is not necessary to strictly measure the operation time, by using the application, change the setting
value so that the learning interval will become larger.
◦Continuous ON/OFF operations at the end of tightening (pushing the button twice or three times in arow)

CAUTION
There is a nonintervention time of 100mS for torque measurement and evaluation after the START is input.
Nonintervention time of 100mS

If the screwdriver output is given to a screw even after tightening, the value will be larger than themeasuring value and not the expected tightening value.
To perform proper screw tightening, please do not perform continuous operations.

12■ Flowchart of Judgment
Power ON
Select an operation

Set the judgment value (TEACHING)

Normal operations

L.NG, and H.NG blinks
if no teaching value is set.

Set the evaluated value
TEACHING LED is lit (red)L.NG & H.NG LED blinks (red)The set value can bechanged later from thetabulation software on theconnected PC.

Tightening ON

LED OFF at completion

Initial resetting of PG-01

OPERATION OK LED ON (green)
One beep

End of tightening(Torque up signal)

No torque up signal
OPERATION NG LED ON (red)Evaluation

NG

OK

L.G, GOOD or H.G LED ON (green)
One beep
Signal output

L.NG LED or H.NG LED ON (red)If measurement time is NG, OPERATION NG LED blinks (red)Two beeps
Signal output

End

13

Connect the ScrewDriver to PC❶ Connect the RS-232C cable to PG-01.
❷ Connect the USB to RS-232C conversion cable to the RS-232C cable.
❸ Connect the USB to RS-232C conversion cable to PC.
❹ Download the device driver from the ATEN website and install it on PC.
Check the website for how to install and supported OSs.
https://www.aten.com/global/en/products/usb-peripherals/usb-converters/uc232a/❺ Turn on PG-01.

■ Check the Port
Open the device manager to check which port PG-01 is connected to.

In Case of Windows 10❶ Right-click the Start button and select Device Manager.

❷ Click the port (COM and LPT) in the list and check COM number displayed in <ATEN USB to Serial
Bridge (COMXX)>.

14

■ Data Output Format by Either RS-232C or USB Connection
The data for judgment is output for each measurement in the three formats in the sequence below.
・Measurement Data
XXXX XXXXX<LF>❶❷❶ Torque conversion value – 4 digits❷ Measurement time – 5 digits (unit: mS)
D10

・Recorded Learning Value
D00 XXXX XXXX XXXX XXXXX XXXXX<LF>
❸
❹
❺
❻
❼
❸ Display learning number❹ Display learning minimum value❺ Display minimum learning measurement time
❻ Display learning maximum value❼ Display maximum learning measurement time・Judgment reference values
D20 XX XXXX XXXX XXXXX XXXXX<LF>
❽
❾
❿
⓫
⓬
❽ Judgment error rate
❾ Judgment minimum value❿ Judgment measurement time minimum value⓫ Judgment maximum value⓬ Judgment measurement time maximum value

Error-related Output
E90

End which cannot be detected by 0 areas, and judged[Zero area detection/Impossible
judgment ending]

E91

Abnormal termination at measurement time

[The abnormally end at themeasurement time]

E92

Study shortage and end which cannot be judged[The ending about which it is
impossible to judge by thelearning
lack]

E93

Judgment=LOW NG[Judgment = Low NG]

E94

Judgment=HIGH NG[Judgment = High NG]

Measurement Judgment Output
E00

Judgment=GOOD[Judgment = Good]

E01

Judgment=LOW OK[Judgment = Low OK]

E02

Judgment=HIGH OK[Judgment = High OK]

15

■ PC Input
Hyper terminal (Example: Windows XP)
After the PC is turned on and the version information is displayed, auto-zero correction is performed. The
following messages for debugging are displayed that are not directly related to measurement.
Ver3.04 2022/05/25[Zero Adj A/D=7C2 G=1EA F=200][Zero Adj A/D=806 G=1EB F=200][Zero Adj A/D=808 G=1EC F=200][Zero Adj A/D=803 G=1ED F=200][Zero Adjustment end A/D=7FF Gain=1ED]

Example of a Measurement OK Message
In general, messages are either operation check messages or measurement data.
[Job Num = 4]
S00
[Lever SW ON][Job Num = 6]

Operation check message for debugging

S02[Torque UP ON]
D10026900668
D000005026903150033701891

Measurement data

D2002026303210033001928
M21[Judgment=LOW OK]
E01

Operation check message for debugging[Judgment end]

Abnormal Conditions
This displays the condition when judgment results are abnormal.
[Job Num = 4]
S00
[Lever SW ON][Job Num = 6]

Operation check message for debugging

S02[Torque UP ON]
D10028600590
D000006009600010000101894

Measurement data

D2002140513090131201931[Abnormal termination at measurement time]
E91

16

Operation check message for debugging

■ Data Taking-in Sheet (HIOS-PG-0611-V2-2_5)
By using the data taking-in sheet in the attached CD-ROM, you can check the OK/NG of screw tightening
on the PC or record the measurement data.

CAUTION◦Enable macros.

◦Start settings after turning on PG-01 and connecting it to the PC.
◦When using USB, the PC may turn off PG-01 automatically in some cases. In that case, please
disconnect and reconnect the screwdriver.
◦There is no reaction to the reverse rotation of the screwdriver.
◦If you want to take in two types of data, create two files (for example, test1.xls and test2.xls) inadvance. Then, start up two applications, and then open each file.
If you open files by double-clicking them in Windows Explorer, two files are opened in the same
application and the application cannot be used.

Operating Environment
The data taking-in sheet was confirmed to be effective in the following environments:
・Microsoft Windows XP
・Microsoft Excel 2003
If it is not functioning, select application type “screwdriver data collection”.
Please be aware that maintenance and support services are unavailable since this is sample software.

Configuration of the Screen

❶ ❷

⓬
⓫
❿

❸ ❹

❺

❻

❾
❼
❽
❶ Connection confirmation window
17

The login information is displayed.
❷ Disconnect button
This ends data import.
❸ Connect button
This makes the data import standby. If the previous data is necessary, please save the current data first
and then connect the screwdriver. (The previous data will be cleared upon connection.)❹ COM port
Check the port number and enter it. Then, press [Enter] on the keyboard. Usually, select COM as the
port.
Cell colors
・Gray: the screwdriver is not connected.
・Yellow: the screwdriver is connected.
❺ LAN settings
Optional❻ Judge On/Off
Errors E90/E91/E92 can be turned ON/OFF.
ON: the measured values are entered in the datasheet.
OFF: the measured values are entered in the irregular sheet.
❼ Measurement settings processing table
The table shows commands and settings processing that are displayed in the log.
❽ Judgment
This indicates OK/NG of screw tightening with colors.
❾ Output data
Torque equivalent value: this indicates values taken during actual operation.
Measurement time: this indicates the time from screw tightening to torque-up.
Number of the learning: indicates the number of teaching operations performed.
Minimum of the learning: indicates the minimum teaching value (modifiable).
Maximum of the learning: indicates the maximum teaching value (modifiable).
Measurement time of minimum: indicates the teaching minimum time (modifiable).
Measurement time of maximum: indicates the teaching maximum time (modifiable).
After inputting a number, press [Enter] on the keyboard.
・These learning-related values will be sent to PG-01 by clicking the [Write learn-value] button after
entering a number.
・If the [Learned value change] button is not pressed, the memory in PG-01 won’t be updated and theprevious value will be recovered after the next torque-up operation.
❿ Judgment comparison data
Torque value: indicates the value output on the graph sheet.
Judgment minimum value: indicates the amount minus the % setting for the learning minimum value.
Judgment maximum value: indicates the amount plus the % setting for the learning maximum value.
Meas. Time of judge minimum: indicates the amount of the time minus the % setting for the learning
minimum measurement time.
Meas. Time of judge maximum: indicates the amount of the time plus the % setting for the learning
maximum measurement time.
⓫ Judgment error rate (%)
This sets the acceptable evaluation threshold before a screw tightening operation.
18

Selecting the judgment error rate while the screwdriver is connected transmits the selected rate to
PG-01. Even after disconnecting the PC, the selected rate will be retained.
The selectable rates: 0%, 2%, 5%, 10% or 20% (02=2%)⓬ Work On
Normally this turns on automatically when an operation is performed.

Other Sheet
イレギュラシート

データーシート

グラフシート■ Collection of Screwdriver Data (Application)
The operation data is collected in the same way as the data taking-in sheet. The data is saved in the CSV
format.
For details, click [Instructions] on the screen of screwdriver data collection.

19Troubleshooting
If you have any problem while using this machine, please check the items in this section before making
inquiries.
Then, if the problem persists, please contact your dealer or us.

The L.NG or H.NG indicator blinks when the power is turned on.
There is a possibility that the learning values are not set correctly. Repeat teaching 3 times or more to set
the learning values.

The L.NG or H.NG indicator flashes even when the teaching mode is ended andmeasurement cannot be performed.
There is a possibility that data for evaluation comparison is insufficient. If the learning count is less than 3,
the indicator will keep flashing even if the teaching mode ends. Repeat teaching 3 times or more again to
set the learning values.
In the following cases it is difficult to make an evaluation, and it may not be counted as learning.
・Torque value is 10 or less ("E90" [Zero area detection/Impossible judgment ending])
・Idling of the screwdriver occurs or the measurement time is 100 mS or shorter. ("S01" [Lever switch
Off(no torque up)])

Setting cannot be changed from the tabulation software.
Click the [Write learn-value] button after input of a number. The settings in PG-1 will be updated byclicking the [Write learn-value] button.

The torque is abnormally low or high.
Turn off the power to check if the cords are connected correctly and then turn on the power again.
If the problem persists, replace the sensor cord.

When a Problem Cannot Be Solved
When contacting us, have the following information ready:・Product name・Description of the problem (detailed description of the operation performed and its result, etc.)
・Serial number (on the label of the product)20

After-sales Service
The PG Series is equipped with an axial force sensor. We recommend overhauling and inspecting the axial
force sensor about once a year depending on usage conditions.

Specifications
The product specifications are subject to change without prior notice due to improvements of the
product.
Model

PG-3000

PG-5000

Start Type

PG-7000

Lever

Output Torque Range (N·m)

0.2–0.55

0.4–1.2

1.0–2.8

Unloaded Rotation
Speed (rpm) ±10% [HI/LOW]

980/680

900/590960/630

Machine Screw

1.7–2.3

2.3–3.0

2.6–5.0

Tapping Screw

2.0–2.3

2.0–2.3

2.6–4.0

345

509

807

Screw Size (mm)Weight (g)Power supply

Bit Drive

T-70BL
Standard

H4

Ｈ5 and 5HEX（compatible）

Option—1/4HEX21

■ External Dimension Drawing

mm

51.5

HIOS

PG-7000
HIOS

PG-5000

M36P1.5 左ネジ∅32.5

M27P1.5 左ネジ

左ネジ M30P1.5

∅36

22

295.28257.31

237.6936

■ Specifications of PG-01
118

120

20

44

φ

10

4.

10

2
L.NG

L.G

PG-01

POWER

GOOD

H.G

OK

CONTROL UNIT
H.NG
TEACHING

49

2-

NG
OPERATION

149

AC Adaptor

Input: AC100-240V (50-60Hz) Output: DC12V

Weight513g

RS-232C
communication

Speed: 4800bps
Start bit: 1Bit
Stop bit: 1Bit
Data length: 8Bit
Data format: ASCII
Parity: none
Standard: RS-232C
Terminal: D-SUB 9 pins

PC

FemaleMaleTransmission Data
Transmission Register

Transmission Signal
Level Conversion

StatusControl Circuit

Received Signal

Reception Register

Received Data

Common to plus and minus
Output: sink type

PG-01

Straight Cable

Level Conversion

Example of Connections

I/O input output

23

HIOS Inc.

1-35-1 Oshiage, Sumida-ku Tokyo, Japan 131-0045

www.hios.com