AR0001SI

PAGE 1 OF 9FITTING INSTRUCTIONS FOR AR0001SI ADVENTURE LUGGAGE RACKKTM 790 ADVENTURE 2019Picture APicture B

THIS KIT CONTAINS THE ITEMS PICTURED AND LABELLED OVER PAGE.
SOME PARTS MAY BE SHOWN FOR CLARITY OF INSTRUCTIONS ONLY.
DO NOT PROCEED UNTIL YOU ARE SURE ALL PARTS ARE PRESENT.
PLEASE READ ALL INSTRUCTIONS BEFORE PROCEEDING.

PLEASE NOTE THAT THE WAY THE KIT IS PACKED DOES NOT NECESSARILY REPRESENT THE WAY OFMOUNTING TO THE BIKE.
IN THE EVENT OF RUBBER WASHERS BEING USED TO HOLD COMPONENTS ONTO BOLTS,THESE RUBBER WASHERS CAN BE THROWN AWAY.

DIGITAL COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FROM:
WWW.RG-RACING.COM

R&G Racing
Unit 1, Shelleys Lane, East Worldham, Alton, Hampshire GU34 3AQ.
Tel: +44 (0)1420 89007 Fax +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com

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PAGE 2 OF 9TOOLS REQUIRED•••

GENERAL TORQUE SETTINGS

T45 Torx Tool
5mm A/F Allen Tool
Torque Wrench

M4 BOLT = 8Nm
M5 BOLT = 12Nm
M6 BOLT = 15Nm
M8 BOLT = 20Nm
M10 BOLT = 40Nm
M12 BOLT = 40Nm

LEGEND
ITEM
No.
ITEM 1DESCRIPTION

QTY

SMW0151 ADVENTURE RACK—BRUSHED

1ITEM 2S1196 SHORT ANGLED TOP-HAT SPACER

2ITEM 3

S1197 TALL ANGLED TOP-HAT SPACER

2ITEM 4M8 x 1.25 x 70.00mm LONG COUNTERSINK BOLT

2ITEM 5M8 x 1.25 x 60.00 LONG COUNTERSINK BOLT2

EXPLODED ASSEMBLY DIAGRAM

R&G Racing
Unit 1, Shelleys Lane, East Worldham, Alton, Hampshire GU34 3AQ.
Tel: +44 (0)1420 89007 Fax +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com

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PAGE 3 OF 9

Picture 1

Picture 2

Picture 3

Picture 4

Picture 5

Picture 6
R&G Racing

Unit 1, Shelleys Lane, East Worldham, Alton, Hampshire GU34 3AQ.
Tel: +44 (0)1420 89007 Fax +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com

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PAGE 4 OF 9

FITTING INSTRUCTIONS•Remove the 4x T45 bolts shown in picture 1, ensuring that the OEM rack and both grab rails aresupported to prevent them from dropping, and keep them in place.

•Referring to the diagram on page 2 as well as pictures 2 & 3, place the 2 longer top-hat spacers(item 3) in the 2 frontmost (closest to seat) mounting wells of the OEM rack, then place the 2shorter top-hat spacers (item 2) in the rearmost (closest to end of bike) wells.

•Referring to pictures 2 and 3, rotate the spacers so that the R&G Adventure Rack (item 1) sits flaton top of all 4 spacers and parallel to the OEM rack surface, as shown in picture 4.

•Line up the countersunk R&G rack mounting holes with those of the spacers, then insert the 2 M8x 70mm countersink bolts (item 4) into the frontmost holes as shown in the diagram on page 2.
Secure using a 5mm Allen key as shown in picture 5, but do not fully tighten.

•Insert the 2 M8 x 60mm countersink bolts (item 5) into the rearmost holes and secure with a
5mm Allen key, then fully tighten all bolts and torque to 20Nm.

•Please note - KTM recommend not to exceed a 5kg load capacity on the OEM rack.
ISSUE 1 - 23/08/2019 (FB)

CONSUMER NOTICE
The catalogue description and any exhibition of samples are only broad indications of the Products and R&G may make designchanges which do not diminish their performance or visual appeal and supplying them in such state shall conform to the order.
The Buyer acknowledges no representation or warranty (other than as to title) has been given or will apply to the Products otherthan those in R&G’s order or confirmation and the Buyer confirms it has chosen the Products as being of merchantable quality
and suitable for its particular purposes. Where R&G fits the Products or undertakes other services it shall exercise reasonable skill
and care and rectify any fault free of charge unless the workmanship has been disturbed. The Buyer is responsible for ensuringthat the warranty on the motorcycle is not affected by the fitting of the Products. On return of any defective Products R&G shallat its option either supply a replacement or refund the purchase money but shall not be liable if the Products have been modified
or used or maintained otherwise than in accordance with R&G’s or manufacturer’s instructions and good engineering practice or if
the defect arises from accident or neglect. Other than identified above and subject to R&G not limiting its liability for causing
death and personal injury, it shall not be liable for indirect or consequential loss and otherwise its liability shall be limited to theamounts paid by the Buyer for the Products or the fitting or service concerned. These terms do not affect the Buyer’s statutory
rights.

R&G RETURNS POLICY (NON-FAULTY GOODS)
Returns must be pre-authorised (if not pre-authorised the return will be rejected). Goods may only be returned direct to us if
they were purchased direct from us (customer must prove if necessary). Otherwise to be returned to original vendor. Goods
must be in re-sellable condition, in the opinion of R&G. All returns are subject to a 25% restocking and handling fee (25% of thegross value exc. P&P – at the prevailing price at time of purchase). The customer must pay any and all carriage charges. No
returns of discontinued products, unless within 14 days of purchase. This policy does not affect your statutory rights and does notrefer to faulty goods.

R&G Racing
Unit 1, Shelleys Lane, East Worldham, Alton, Hampshire GU34 3AQ.
Tel: +44 (0)1420 89007 Fax +44 (0)1420 87301 www.rg-racing.com Email: info@rg-racing.com