Hygienic

894438 / Version 03/2017 Print 03/2017

Pharmaceutical

Bürkert Fluid Control Systems
Christian-Bürkert-Straße 13 -1774653 Ingelfingen
Germany
Tel. +49 (0) 7940/10 - 0
Fax +49 (0) 7940/10 - 91 204
info@burkert.com
www.burkert.com

2

Bürkert | HP Pharmaceutical

Introduction

Competence in the
Pharmaceutical Sector

Welcome to our Hygienic Processing Pharmaceutical brochure. Inside you will find an overview of our strategic approach to serving your business needs, an insight into some uniqueproducts which provide the chance to enhance overall plant performance, make the very bestof your space envelope, reduce and even eliminate dead space
to optimize cleaning and ultimately achieve a higher product yield.
Through Bürkert’s customer oriented segment approach we have combined our know-ledge
and brought together an extended portfolio allowing us to offer our customers a more com-Content

prehensive and attuned range of customized products and system solutions.
Within Bürkert’s international subsidiary offices and global distribution network you are even3

Introduction

4

With You from the Start

6

Fascination Bürkert

8

Hygienic Processing

19

Diaphragm Valves for Hygienic Process

56

Networking

60

Gas Control

64

Sensors, Controllers, Transmitters

76

System Competence

82

Bürkert – Close to You

closer to these services and products. Our combined energies in all business areas – researchand development, production capacity, knowledge transfer and especially customer service
and support.
We look forward to being your partner of choice for hygienic processing systems
and solutions and look forward to serving your needs in the future! Your insistence on ourpartnership will be highly appreciated and valued and we are confident it will bea successful and rewarding long term relationship.

3

4

Bürkert | HP Pharmaceutical

With You from the Start

With You from the Start
Bürkert offers you the opportunity of a competent and knowledgeable partner from the very beginning.
Whether you are undertaking a routine maintenance program through or a major project we want to be withyou from the very start to share our knowledge and engineer the very best possible systems and product solutions for your facilities.
Our fully trained sales team operates globally and together with our multiple manufacturing facilities andunique Systemhaus operations you are always close to a willing partner.
Our service around the world is unparalleled. We are totally committed to provide support for all of our products and the networks and applications wherever they are used. Satisfying your needs and requirements are
our primary concerns and supporting in all areas such as installation, commissioning and certification as wellas general engineering and design work.
We base our partnership approach on continuous consultation. Our pharmaceutical experience lies in common applications such as fermentor control, mixing and batching, water production and distribution, clean
steam generation, and transmission, separation, filtration and chromatography, lyophilisation equipment, vacuum systems, high speed liquid packaging machinery, coating equipment, solvent handling to name some of
the many we work with on a regular basis.

Combined Competence
In hygienic processing, the measuring and controlling of liquids and gases demands superior instrument
performance and networkability; the equipment used has to interface seamlessly. The overall mechanicalprocess connec-tivity is equally as important for maintaining sterile and pure conditions as well as optimisationof plant performance and process security.
Standard connectivity with modular, decentralized monitoring, intelligence and diagnostics are the platform forflow control networks which provide reliable productivity data from your plant level network.
Fluids like ultra-pure water through to those with extreme viscosities, high solid concentrations and low conductivity, and clean or sterile manufacturing application environments present a wide range of challenges that
we understand. All our mechanical components are designed according to global standards.
This means proven reliability, superior accuracy and virtually maintenance free service ensuring that we deliver
unsurpassed total performance in the form of complete flow control loop systems.

5

7

Fascination Bürkert

Welcome to the Fascinating
World of Fluid Control Systems

Bürkert Product Program

Measurement and control: When it comes to working with liquids and gases, we are at your side – as a manufacturer

We are one of the few suppliers on the market to cover the complete control loop. Our current product rangeof sophisticated products, as a problem-solver with an eye for the big picture, and as a partner offering you reliable

extends from solenoid valves through process and analytical valves to pneumatic actuators and sensors.

advice. Since we started in 1946, we have developed into one of the world’s leading suppliers of Fluid Control
Systems. At the same time we have kept our status as a family-owned business with a foundation of strong basic
values to highlight the way we think and act.

EXPERIENCE
There are things which are not inherently yours. You have to gather them bit by bit. You receive them from others.

Product Overview

Product Overview

Process and Control Valves

Sensors, Transmitters and Controllers

And you constantly have to acquire them anew. That is what makes them so valuable. Experience is one of those
things. For instance, because of our many years of experience in hygienic processing, we can provide our extensive services to you – from consulting, development, and 3D CAD simulation to testing and after-sales service.

COURAGE
Those who only work toward optimizing things that already exist will eventually reach the limits – technically, finan-

Bürkert offers a remarkablerange of servo assisted anddirect acting solenoid valves.
Read more about them in thisbrochure.

P R O C E S S VA LV E S

P N E U M AT I C S

05

06

07

01

02

03

04

S O L E N O I D C O N T R O L VA LV E S

S O L E N O I D VA LV E S

04

M A S S F LO W C O N T R O L L E R S

S O L E N O I D C O N T R O L VA LV E S

03

MICROFLUIDICSM A S S F LO W C O N T R O L L E R S

02MICROFLUIDICS

01

SENSORS

experience!

P N E U M AT I C SWhether individual product solutions or a pioneering new system for the entire control process: Benefit from our
S O L E N O I D VA LV E S

6

05

06

07

Bürkert offers unlimited modularity for process control with
angle-seat, globe and diaphragmvalves in the widest range ofconfigurations.

Here you can find our productrange of pneumatic valves, valve
units and automation systems
as well as information on ourcontrol cabinet building.

Here you can find our sensors,transmitters and controllers formeasuring and controlling flow,
temperature, pressure, level, pH/
ORP and conductivity.

The brochure contains an overview of Bürkert miniature valvesand micro pumps, which allow
for precise and safe handling of
small volumes of liquids.

This brochure provides technicalbackground information as well
as a detailed product overview
for the mass flow controller andmeter product range.

This brochure presents our solenoid control valves including theirrespective features, functions
and typical applications.

cially, or personally. In order to overcome these limits, courage is needed: The courage to be different and trust
one’s own ideas; the courage to venture into the unknown, searching for new ways to develop products that havenever existed before. We have this courage. By pooling and utilizing our competencies across all sectors, you
benefit from our cumulative knowledge of hygienic processing systems, whether it is in the pharmaceutical or thebiotechnology sector.

CLOSENESS
There are things we simply take for granted. Only when they are gone, do we realize how important these things
really were. This applies in particular to closeness. Without closeness, it is very difficult to build relationships and agood understanding of one another. As an established medium-sized company, we know that. And that is why weare always there for you. Working with you, we develop the best possible solutions for your projects in the area of
hygienic processing. Our global presence in 35 locations enables us to press ahead with technical innovations forour customers around the world.

8

Bürkert | HP PharmaceuticalHygienic Processing

Hygienic
Virtual Plant Processing
Higher Process Yield

Maximum Cleanability

Minimum Plant Footprint
Optimum Process Flexibility

910

Bürkert | HP PharmaceuticalHygienic Processing – Typical Applications

In the Process
In the world of hygiene, where compactness, smart

components are not only good looking, they are also

communications, plant footprints, cleaning and sterilization,

flexible, and can be used in many different processes – fordead legs, cross-contamination, and validation areeven easier operation, internal processing, and preventative

everyday concerns, We provide process efficiency andmaintenance. Through the sterile process area the scope

higher yields by offering unlimited process modularity.

of systems and components from the alliance cover all theEnd-users profit from the combined experience of bothdifferent application environments – effective and efficientcompanies. And in addition to convincing functionality andin each application whilst working harmoniously together

cleanability, all instruments andto provide a reliable total plant solution.

Separation and Filtration
Filtration and separation of identifiable and specific active drug ingredients require ourunlimited modularity to save you valuable plant space and offer you peace of mind fromdead legs and cross-contamination.

Chromatography
Obtain as much product yield as possible in the right place with the least amount of waste.
This is the area where the combined engineering competence and process/application
understanding is fully utilised to deliver fast flow shifts, minimum dead space and reduced
footprint.
Downstream is the home of the Robolux multiway/multiport diaphragm valve solution,
extending the principle that a highest possible return on investment is generated from thisarea of the plant.

Fermentation
Significant time and money is already invested in preparing the ingredients for the fermentation process. On the reactor our sterile flanges, ingolds and access ports are of the highest
quality materials and engineering as well as being precision machined. The result is completely reliable environment control for the culture creation; we combine that with exceptional
components for fermenter gas control, pH and pressure monitoring, and field bus solutions,which are used to join up separate reactors within coordinated processing lines.

11

12

Bürkert | HP PharmaceuticalHygienic Processing – Typical Applications

In the Background
Pharmaceutical manufacturing relies on utilities liquids andEach area demands strict control and yet flexibility is often

gasses being readily available and of the desired quality.

a key desire – you can be certain that both mechanical andThis means controlled conditions, accurate pressures andinstrumentation equipment are system designed to realisetemperatures and variations of other measurements ac-these goals offering enhanced plant lifecycle with high in-cording to specific duty. These applications are critical integrity and satisfaction.

upstream integrity as well as overall plant performance.

Clean-in-Place, Sterilize-in-PlacePatients trust your product and safety is related to your brand. Each stage of your CIP/SIP
regime can be controlled and safely documented. Our stable and rugged components aredesigned for the harsh shifts from acid to base. Our components and system solutions
bring peace of mind. Reliability in switching from water to clean steam and from chemical tosurfactant is standard in a range of valves which are designed for this purpose. All of the
CIP parameters are safe in Bürkert hands allowing you to make your product with confidence.

Utility and Clean Steam
Bürkert provides cutting edge solutions for heat transfer applications in your world. Your useof steam as a heat transfer media, a cleaning agent or as a crucial sterile ingredient can be
regulated precisely with Bürkert systems and solutions. Through constant innovation our
technology is designed to work with your steam in your hygienic environment.

Water Quality and Availability
In the pharma sector water is known as the most important ingredient. Water quality istherefore often essential to the success of the product. It affects the sterility of an injectablesaline solution, traceability and certification of water quality is standard procedure. Bürkert isinvolved in the complete water supply chain from groundwater treatment and incomingwater supply, processing to your most stringent requirements, inline verification and final
decontamination, treatment and/or neutralization. In the production of de-mineralised water,
purified water and water for injection(s) Bürkert‘s technology and expertise are employedwith confidence.

13

14

Bürkert | HP PharmaceuticalHygienic Processing – Materials

Materials Specifications
Metallurgy

Elastomers

The use of stainless steel is widely endorsed in the

Elastomers are materials that can be stretched or

pharmaceutical segment; but the exact grade and finish ofcompressed repeatedly but upon release of stress returnthe material will determine the most important contribution

to almost their original size and state. Their resistance toto process efficiency and security against contaminationdifferent process media, cleaning media and temperatureor resistance to corrosion. A steel alloy has a minimum

cycles are critical success factors in a pharmaceuticalcontent of 10% chromium which defines it as stainlessinstallation.

steel; this content is sufficient that chromium oxide forms
a passive film across the surface and protects against surface corrosion as well as inhibiting internal material
structure corrosion.

The use of EPDM, PTFE, FPM, silicone and many otherelastomeric materials is controlled through regulatory
bodies such as FDA (Food & Drug Administration) andUSP (United States Pharmacopeia). Our qualified andEnsuring low ferrite content raw material and optimisedexperienced engineers have vigorously tested each of the

manufacturing processes are standard practice andgrades of elastomer in our laboratory facilities to gain

together with appropriate validation certification mean thatsatisfactory approval for use.

you are assured of quality every time.

Whether used for sealing gaskets, o-rings or diaphragms

Welding components inline for optimum tightness andor used in the construction of special process interfaces,

process integrity demands high quality materials. Metallur-

all such materials used by the alliance meet the necessary

gical knowledge is extensive throughout our alliance andgrade and ensure your peace of mind.

covers a wide range of materials with high corrosion
resistance for demanding applications.

Metallurgy

Elastomers

AISI
ASTM

A182, A479, 316L
ASME BPE

EPDM

FDA CFR #21 177.2600
USP Class VI 121 °C

DIN 17440

1.4435 BN2
2 CrNiMo 18 12

Advanced PTFEFDA CFR #21 177.1550

British Standard

970 316 S12AFNOR:

Z 2CND 17-13

Ferrite< 0.5 %

Full FDA compliant certification and traceability is provided.

15

16

Bürkert | HP PharmaceuticalHygienic Processing – Surface Finish

17

Perfect Surface for Process
Efficiency
All Bürkert valve bodies are machined and finished in house using the latest computer controlled
CNC machines and measurement equipment. A high surface quality by precision machining
followed by grinding or polishing, to ensure the surface is free of shrink-holes, scoring and otherroughness phenomena and free of impurities.
Virtually ferrite-free alloys prevent contamination which may occur due to the use of cast pipe
sections.
One key to hygiene is the high quality of stainless steel.
A high surface quality is demanded, particularly in the pharmaceutical and biotechnology industries. The high-quality surfaces meet the stringent requirements concerning purity in the processes.
200

5
4

100

3

Typical size bacterium

2
1
Mean

0
1
100

2
3
4

200

Surface

ProfileHight

5

Unpolished Casting(Ra – 4.0 µm)

400 grit mirror polishedforging (Ra – 0.1 µm)

120 grit polished forging(Ra – 1.5 µm)

Electropolishing offers a 50 % reduction of roughness by smoothing the surface. The operation
also reduces the surface tension and increases corrosion resistance by creating a high-chromiumoxide barrier. Electropolishing optimizes cleanability and sterilizability and removes any chance ofcontamination by lubricants or dirt particles. It also gives the beautiful appearance expected in theindustry.

Surface finish
Ra µm

6.3

3.2

2.7

1.6

0.89

0.75

0.625

0.51

0.375

0.28

0.25

Ra µInch

250

128

108

64

35

30

25

20

15

11

10

180

240

280

320

330

Grit

150

18

Bürkert | HP Pharmaceutical

Documentation and Validation
Supporting the validation requirements of our clients and customers every time, we have

Diaphragm Valves for Hygienic Process iaphragm Valves forD
Hygienic
Process
Safety first at Bürkert

extended our quality culture to certification and documentation for pharmaceutical specificrequirements. Optimized traceability, the elimination of waste from handling procedures andinnovative supply chain/transformation processes raise our level of capability. We are ready toreact and deliver to new market requirements by supplying a full range of supporting paperwork
with each of our fantastic products.

§ All assembled diaphragm valves 100 % leakage tested to ensure tightness§	All component diaphragm valve body weirs are 100 % laser measured to ensure dimensional
compliance§	Machining and assembling under segregated production and assembly to avoid crosscontamination of materials§ Assembling in an enclosed area under controlled clean environment conditions§	All diaphragm valves are designed to closed dynamically against max. operating pressure.
Actuators for lower line pressure available upon request

3D-Visualization tools
for process efficiency

Process Yield Magic
Pharmaceutical and biotechnology customers need to be certain about their process. Often
reducing dead legs and optimising system volume are key factors when engineering for maximum process efficiency and highest possible yield.

The unique Robolux valve, which makes use of a double weir-single diaphragm-single actuator design, is the ultimate solution for achieving all of these criteria.
Exceptional solutions can be provided by combining all the available technologies, and we havesome of the most experienced design engineers who can bring your ideas to life in a virtual 3D
model so that you can visualise the process enhancements as they are developed for you.

In recent years the development of complex block and multi port diaphragm valve solutions has
proven advantageous for achieving smaller footprints through compact design; this has led tosolutions that are extremely cleanable and provide sterile conditions when designed accordingly.
The use of manual and pneumatic actuators with different options for stroke limitation, feedbackof position or even full PID control can be combined with any conventional solution or can be implemented in such multi port solutions, meaning even higher levels of performance can be ascertained.

19

20

Bürkert | HP Pharmaceutical

Diaphragm Valves for Hygienic Process

Manual operated 2-way Diaphragm Valve DN4 – DN100

Actuator materialPort connection

PPS/
PPS

PPS/
SS

DN4

DN4

SS/
SS

DN4

CLASSIC Pneumatically operated 2/2-way Diaphragm Valve DN4 – DN100

PPS/
PPS

PPS/
SS

DN15 – DN50

DN15 – DN50

SS/
SS

SS/
SS

DN15 – DN50

DN65 – DN100

Actuatormaterial

SS
SS

PPS
PPS

PPS
PPS

PPS
SS

PPS
PPS/SSPPS
PPS/SS

PPS
SS

Port
connection

DN4 – DN15

DN4 – DN15

DN4 – DN50

DN4 – DN50

DN15 – DN50

DN15 – DN50

DN65 – DN100

Actuator
designINOXCLASSIC

CLASSIC

CLASSIC

CLASSIC+8690/8691/8697

CLASSIC+8630/8692/
8693/8694

CLASSIC

TVB3G
DN08 – DN50

DN4 – DN100

DN4 – DN100

DN8 – DN100

Block
DN8 – DN100

Tandem
DN8 – DN100

DN8 – DN100

2031

2031

2031

2032

2033

2034W

2034B

0 – 10 Bar

0 – 10 Bar

Valve body design
TVB3G
DN15 – DN50

Valve type number

DN4 – DN100

3233

3233

Mediumtemperature range
Pressure range

DN4 – DN100

3233

Block
DN8 – DN100

3234

Block
DN8 – DN100

Block
DN8 – DN100

3235

2034B

0 – 10 Bar

0 – 10 Bar

0 – 10 Bar

Valve type
numberMediumtemperature
range

Depending on diaphragm material. Please see page 26.

0 – 10 Bar

Valve bodydesign0 – 10 Bar

0 – 10 Bar

Pressure
range

Depending on diaphragm material. Please see page 26.

0 – 10 Bar

0 – 10 Bar

0 – 10 Bar

0 – 10 Bar

0 – 10 Bar

Diaphragm
materials

Diaphragm
materials

PTFE/EPDM,
advanced PTFE/EPDM, PTFE/FKM, Gylon®

EPDM, FKM

PTFE/EPDM,
advanced PTFE/EPDM, PTFE/FKM, Gylon®

EPDM, FKM

Connection
variants

Connection
variants

Standard weld end
Standard clamp

BBS-05
Sterile Clamp

BBS-03
Sterile threaded connection

BBS-06
Sterile flangeStandard weld end
Standard clamp

BBS-05
Sterile Clamp

BBS-03
Sterile threaded connection

BBS-06
Sterile flange

21

22

Bürkert | HP Pharmaceutical

Diaphragm Valves for Hygienic Process

ELEMENT Pneumatically operated 2/2-way diaphragm valve DN4 – DN50

Robolux Multiway/multiport diaphragm valve pneumatically operated DN10 – DN50

2103

8801
(2103 + 8690)

8801 (2103 +
8691/8695)

8802 (2103 +
8694/8696)

8802 (2103 + 8692)

8802 (2103 + 8693)

SS+PPS

SS+PPSPPSSS+PPS
PPS
8691/8695

SS+PPSPPSSS+PPS
PPS
LED
8692

SS+PPS
PPS
LED
8693

Port connection

DN4 – DN50

DN4 – DN50

DN4 – DN50

DN4 – DN50

DN4 – DN50

DN4 – DN50

Protection
class

IP65/IP67

IP65/IP67

IP65/IP67

IP65/IP67

IP65/IP67

IP65/IP67

Type

Actuatormaterial

Valve bodydesignValve type
number2036

8806 (2036 with 8685+8686)

Customer specific solution

Actuatormaterial

SS

SS

SS+PPSSS

Port connection

DN10 – DN50

DN10 – DN50

DN10 – DN50

Protection class

IP65/IP67

IP65/IP67

IP65/IP67

Block
DN8 – DN50

Block
DN8 – DN50

Block
DN8 – DN50

Valve type
number

2036

2036

2034

Mediumtemperaturerange-10 – 120°C-10 – 120°C-10 – 120°C

Pressure range

0 – 10 Bar

0 – 10 Bar

0 – 10 Bar

Valve bodydesignDN4 – DN100

DN4 – DN100

Block
DN8 – DN100

Block
DN8 – DN100

DN8 – DN100

Block
DN8 – DN100

2103

2031

2032

2033

2034W

2034B

Mediumtemperature
range
Pressure range

Type

Depending on diaphragm material. Please see page 26.
0 – 10 Bar

0 – 10 Bar

0 – 10 Bar

0 – 10 Bar

0 – 10 Bar

0 – 10 Bar

Diaphragm
range

Diaphragm
range

PTFE/EPDM
advanced PTFE/EPDM PTFE /FKM, Gylon®

EPDM FKM

Connection
variants

EPDM, advanced PTFE

Connection
variants
Standard weld end
Standard clamp

BBS-05
Sterile Clamp

BBS-03
Sterile threaded connection

BBS-06
Sterile flange

Robolux

BBS-05
Sterile Clamp

BBS-03
Sterile threaded connection

BBS-06
Sterile flange23

Bürkert | HP Pharmaceutical

Diaphragm Valves for Hygienic Process

Diaphragm valve body material

Bürkert Diaphragms

Bürkert production of stainless steel diaphragm valve bod-

As the name implies, the diaphragm is the most importanties include casting, forging, block material or hydro form-

part of the diaphragm valve. It is the sensitive point in thising. Inspection certificate 3.1 by EN 10204 is standard

valve type. To help you decide which diaphragm optimally

Bürkert can produce corresponding welded connection to match with different pipe standards. For an overview we list,

for traceability of stainless steel materials. The diaphragmfulfils the requirements of your process, the following table

in a table below, the different outer diameters and wall thicknesses for several common used pipes.

valve body material is available as per required standard.

lists our extensive product range in a detailed and trans-

The connection type and pipe standards of diaphragm valves
There are three common ways for connection: butt weld ends, clamp andhydroformed tube valve bodyparent manner.

0,03

2 0,75 0,030 0,045
2

ASME BPE
316L

0,035 2

P

Cr

Ni

Mo

10-13

2-2,5

16-18

10-15

2-3

1

0,015 0,045

17-18

12,5-15 2,5-3

10,0050,045
0,017

16-18

10-15

2-3

Bürkert valve material meets the following standards depending on product method:
AISI

316L

DIN 17440

1.4435 X 2 CrNiMo 18 12

USA: ASME BPE ASME BPE 2009 316L

The valve body material from Bürkert is of highest quality

certification

316L

1.4435-BN2 0,03S

0,030 0,045 16,5-18,5

steam
sterilisation

1

max
temp

Si

2

min.
temp

Mn

0,03

diaphragm
size DN

C
1.4404Bürkertcode

316L….1.4435 BN2 material composition
Material

24

EPDM

AB

8-100

-10°C

130°C

140°C60min.

FDA-USPClass VI

EPDM

AD

8-100

-5°C

143°C

150°C60min.

FDA-USPClass VI

FKM

FF

8-100

0°C

130°C

FDA-USPClass VI
FDA-USPClass VI
USP 381EU Phr 3.2.9

-

PTFE/
EPDM

EA

8-100

-10°C

130°C

140°C60min.

Advanced
PTFE/
EPDM

EU

8-100

-5°C

143°C

150°C60min.

Advanced
PTFE
vulcanised on
EPDM(Type 2036)
Gylon

EK

ER

8-50

8-50

5°C

-5°C

90°C

130°C

No

143°C60min.

FDA-USPClass VI

FDA-USP
CLASS VI

stainless steel with low percentage Sulphur, which supports the welding process. Besides, Bürkert can also

The life of the diaphragm depends on the following factors:

comply with the following material specification:§ the material of which the diaphragm is made904L / 1.4539§ the medium that will be in contact with the diaphragm

Hasteloy C22 / 2.4602§ the temperature and pressure of the medium

1.4539§ the choice of the spring forces required for sealing

254 SMO§ the control pressure for double acting actuators and normallyother material upon request

open actuators§ the tightening torque applied to the diaphragm during installation

DN
[mm]

DIN EN ISO 1127 /ISO 4200 /DIN 11866 Series B

SMS 3008 /ISO 2037

DIN 11850
Series 0

DIN 11850 Series 1
DIN 11850 Series 2
DIN EN 10357
DIN EN 10357 Series A
Series B
DIN 11866 Series A

BS 4825

DIN 11850
Series 3

ASME BPE /JIS G 3447 JIS G 3459
DIN 11866 Series C

4.0

-

-

6x1.0

-

-

-

-

-

-

-

6.0

10.2x1.6

-

8x1.0

-

-

-

-

3.17x0.56

-

-

8.0

13.5x1.6-

10x1.0---6.35x1.2

6.35x0.89-

13.8x1.65

10.0

17.2x1.6--

12x1.013x1.514x2.09.53x1.2

9.53x0.89-

17.3x1.65

15.0

21.3x1.6-

18x1.518x1.019x1.520x2.012.7x1.2

12.7x1.65-

21.7x2.1

20.0

26.9x1.6-

22x1.522x1.023x1.524x2.019.05x1.2

19.05x1.65

-

-

25.0

33.7x2.0

25.0x1.2

28x1.528x1.029x1.530x2.025.4x1.65

25.4x1.65

25.4x1.2-

32.0

42.4x2.0

33.7x1.2

34x1.534x1.035x1.536x2.0

-

-

-

-

40.0

48.3x2.0

38.0x1.2

40x1.540x1.041x1.542x2.038.1x1.65

38.1x1.65

38.1x1.2-

50.0

60.3x2.0

51.0x1.2

52x1.552x1.053x1.554x2.050.8x1.65

50.8x1.65

50.8x1.5-

65.0

76.1x2.0

63.5x1.6--

70x2.0-63.5x1.65

63.5x1.65

63.5x2.0-

80.0

88.9x2.3

76.1x1.6--

85x2.0-76.2x1.65

76.2x1.65

76.3x2.0-

100.0

114.3x2.3

101.6x2.0--

104x2.0-

101.6x2.11

101.6x2.11--

Since the standard varies, the outer diameter and wall thickness of the pipe are different as well. For example, you can
see the differences for DN15 from the following comparison
ASME
BPE

BS 4825

DIN 11850 DIN 11850 DIN 11850 DIN 11850 JIS G 3459 ISO 4200
Series 0
Series 1
Series 2
Series 3

øD=12,7

øD=12,7

øD=18

øD=18

øD=19

øD=20

øD=21,7

øD=21,3

S=1,65

S=1,2

S=1,5

S=1,0

S=1,5

S=2,0

S=2,1

S=1,6

D

Traceability in a pharmaceutical plant is essential for
ensuring that all materials have the required documentation for the quality assurance processes. The marking ofmaterial, size, production year and month, as well as the
Bürkert logo ensure the traceability required both in the
GMP and the ASME BPE guidelines. The required certification is available upon request.

s25

Bürkert | HP Pharmaceutical

Diaphragm Valves for Hygienic Process

The Hydroformed Tube Valve Body for
Diaphragm Valves for types 2103, 2031, 3233
One of the most common necessities for manufacturing pharmaceuticals, cosmetics,
food and beverages are diaphragm valves. What used to be a dull two-way race between
forged and cast body variants is now being challenged by an exciting, ground-breaking
technology. The hydroformed, light-weight diaphragm tube valve body will change theway you think about plant design and operation – as it helps you create more sustainable
processes while meeting the industry’s demanding regulations. And during operation, it
can increase overall productivity of your plant.

The new tube valve body in combination
with Bürkert‘s diaphragm valve actuators

Current challenges

The way to more sustainable processes …

Expect the high quality you are used to. The tube valve… and higher plant productivity

Currently, traditional forged body diaphragm valves

Now you are able to regain your valuable manufacturing

body is robust and rigid: Its wall thickness conforms to

The tube valve body is a ground-breaking technology forneedlessly consume energy in SIP processes with loads

time due to shortened heat-ups and quicker cool downs,

ASME-BPE 2014. It bears up against sudden temperature

diaphragm valves users in the pharmaceutical, cosmetic,of costly-to-raise clean steam. At the same time, theyas Bürkert’s unique tube valve body has a remarkably

changes from hot steam and cold water, long-term

food and beverage industry. You will be able to design

diminish manufacturing time while heating and coolinglighter thermal mass than forged and cast alternatives

vibrations and intensive corrosion tests. Hygienic safety islighter, more sustainable processes including less steam forslowly in CIP/SIP cycles due to their excessive thermal– up to 75% for a 2-inch-valve. During laboratory testing,assured by EHEDG certified CIP processes and the fact

CIP/SIP. With these energy savings plus Bürkert’s green

mass. This is also valid for cast bodies, even though

we found steam rate savings of up to 53.8% per valvethat any media only touches the diaphragm and thetube valve body production you will reduce your overall

they have a lower thermal mass than forged, but are still(with a temperature delta of 100 K). Multiply this energy

pharma tube section – which is identical to the piping

Carbon Footprint. Moreover, when the process comes into

heavier than the new tube valve body. Besides, castsaving with the number of valves in your plant – and thenelements you are already using in your process! With thisoperation, tube valve bodies can increase overall productiv-

bodies increase product contamination risk due tomultiply again with the number of CIP/SIP cycles per year!

revolutionary body, you get access to the most hygienic

ity of your plant by increasing the manufacturing timeconnection available: tube-to-tube welding.

available to you.

possible casting impurities.

Applications

Temperature§§ Clean Utilities – distribution and storage loops for

120°C

3.0

pharmaceutical water like WFI and PW

Traditional forged body

Valve body weight (kg)26§§ Cleaning in Place (CIP)§§ Sterilization in Place (SIP)
New tubevalve body

Industries

45°C§§ Cosmetics§§ Food & Beverage

The tube valve body helps to design lighter, more sustainable processes.

2.5

Time

0

sterilizing with steam

65%

2.0
1.5
1.0

34%

65%

75%

50%

37%

0.5
0.0

§§ Pharmaceuticals, Biotechnology

100%

½

Forged body¾
1
1½
ASME-BPE connection size (inch)
Cast body

New tube balve body

20%

Weight saving (%)

cooling with air

Regain valuable manufacturing time with shortened heat-ups andquicker cool downs in SIP/CIP cycles: SIP temperature curves incomparison.

The tube valve body has a lighter thermal mass (up to 75 %) than traditional forged or cast body alternatives and therefore saves energy.

27

Bürkert | HP Pharmaceutical

Diaphragm Valves for Hygienic Process

Clamp connection standard

Common accessories for Bürkert diaphragm valves

Beside outer diameter and wall thickness, the other important criteria is the clamp size.

Bürkert diaphragm valve are suitable for different accessories, orientation and I/O system to meet customers’ requirement.

The following overview shows some common Bürkert clamp dimensions.

Control header

Feedback and accessories
Type 1060 electrical feedback

8697 Pneumatic Control Unit /Feedback

ØD3

A
s

28

Type 8697 feedback top actuator
8690/8691/8695 Element control
heads

ISO 2852 standard clamp connection, mm

ASME BPE standard clamp connection, mm

A

s

Ø D3

25

25.6

1.5

50.5

25.0

40

38.6

1.5

50.5

0.89

25.0

50

51.6

1.5

64.0

12.7

1.65

25.0

65

64.1

1.9

77.5

19.05

1.65

25.0

80

76.7

1.9

91.0

1.65

50.5

100

102.5

2.45

119.0

1.65

50.5

A

s

Ø D3

1/4"

6.35

0.89

10

3/8"

9.53

15

1/2"

20

3/4"

25

1.0"

25.4

40

1.5"

38.1

mm

inch

08

50

2.0"

50.8

1.65

64.0

65

2.5"

63.5

1.65

77.5

80

3.0"

76.2

1.65

91.0

100

4.0"

101.6

2.11

119.0

DIN32676 Series-A clamp, mm
with DIN 11850 pipe, mm

A

s

Ø D3

08

6.35

1.2

25.0

10

9.53

1.2

25.0

15

12.7

1.2

25.0

20

19.05

1.2

25.0

Ø D3

25

25.4

1.65

50.5

08

10.0

1.0

25.0

40

38.1

1.65

50.5

10

13.0

1.5

34.0

50

50.8

1.65

64.0
77.5

15

19.0

1.5

34.0

65

63.5

1.65

20

23.0

1.5

34.0

80

76.1

1.65

91.0

25

29.0

1.5

50.5

100

101.6

2.11

119.0

32

35.0

1.5

50.5

40

41.0

1.5

50.5

53.0

1.5

64.0

70.0

1.5

91.0

DIN 32676 Series-B clamp connection, mm
with ISO4200 pipe, mm
A

s

Ø D3

08

13.5

1.6

25.0

08

13.5

1.6

25.0

10

17.2

1.6

34.0

15

21.3

1.6

25.0

15

21.3

1.6

50.5

20

26.9

1.6

50.5

25

33.7

2.0

50.5

32

42.4

2.0

50.5

40

48.3

2.0

64.0

50

60.3

2.0

77.5

65

76.1

2.0

91.0

88

88.9

2.3

106.0

100

114.3

2.3

130.0

8694/8696/8692 Digital electropneumatic positioner
Type 1071 External Magnetic
Inductive Position Feedbacks

65

Positioner and Pneumatic systems

BS 4825-3 standard clamp connection, mm
with BS4825-1 pipe, mm

A

50Type 8697 feedback with stroke
limit top actuator

8693 Digital electro-pneumatic
process controller

Manual valve with locking device
8635 Electro Pneumatic Positioner

Manual override

300/6012/6014 Solenoid valves

DIN 32676 serie B Clamp 34.00 with ISO 4200 pipe, mm
A

s

Ø D3

08

13.5

1.6

34.0

10

17.2

1.6

34.0

15

21.3

1.6

34.0

NAMUR adapter

Stroke Limiter
Max. stroke limiter

Min./ max. stroke limiter with
optical position indicator

8640 Customized Pneumatic
Systems Solutions

8644 Remote Process Actuation
Control System AirLINE

29

Bürkert | HP Pharmaceutical

Diaphragm Valves for Hygienic Process

Global Certifications

Diaphragm valve type and corresponding code
Example

2031

A

2

25

AB

VS

TG44

D

F

*

NO17

+

NK52

8

*

9
variable, i.e.
with certification 3.1

7variable, i.e.
Surface finish

BS 4825

ASME BPE /DIN 11866 Series C

JIS G 3447

JIS G 3459

ASME B36.19M
SCHEDULE 10S

variable

6

Actuator size

§ USP VI compliance statement

5

Actuatorversion§ FDA compliance statement

Path/positions§ Level 3.1 Material Certification

4

Port
connection

3

Valve bodymaterial

2

Diaphragm
material

1§ Level 2.2 Conformance Certification

Diaphragm
size*Controlfunction

特性定义

Type

30

§ Instruction, Maintenence and Operation Manual§ CE Statement§ ATEX Certification§ Positive Material Identification (PMI)§ Re-stamping & traceability§ Ferrite Content Confirmation§ Surface Finish Profilometer Report§ EP Certificate§ Welding Certification and Boroscope Media§ CE Declarations§ 3A Certification§ CRN certificate
Welding connection overview
DN[mm]

Certificates
Bürkert complies with customer’s requirements for certification and documentation. It varies from material certification that meets EN 10204 3.1, certificates of conformity and different approvals from different organisations.

Burkert Contromatic (Suzhou) Co. Ltd
Bldg. 5 No.128, Fangzhou Rd.
SIP. Suzhou. 215024
Phone +86 512 6265 8498
Fax
+86 512 6265 9773

Inspection certificate 3.1 by EN 10204
Material Test Report (MTR)

CERTIFICATION OF COMPLIANCE TO SURFACE FINISH
CERTIFICAT DE CONFORMITE D’ETATS DE SURF ACEBESCHEINIGUNG FÜR DIE ERFÜLLUNG DER OBERFLÄCHENGÜTECreation date
Client Code 31004569/31200
Order:
3130812711
PO Country: 3190223366
Plant order730004002

CUSTOMER / CLIENT / KUNDE
Name / Nom / Name
Address / Adresse / Adresse
Burkert Contromatic (Shanghai) Co. Ltd
4th Floor, Building 12A, No.58 Xin Jun Ring Road,
Pujiang High-tech Park, Shanghai, China 201114

Your order Nr. /Votre Nr. de cde /Kunden-Best.-Nr.

ORDER / COMMANDE / BESTELLUNG
Order date / Date de cde / Our order Nr./ Notre Nr. deBestelldatum
cde / Unsere Auftr.- Nr.

3190221723
20.06.2014
730003425
PRODUCT / PRODUIT /BATCH / NUMÉRO DE COULÉ / CHARGEPRODUKT (Ident.)- Nr.
214414LM-F

Item

Production order/ Part-Nr./Ordre denuméro ID/
production/
Ident.-Nr.
Fertigungsauftrag
71137508
439090
MEAS. NR. / NR. MES. /MESSUNG(Serien)- Nr.

ROUGHNESS MEASUREMENT DEVICES / RUGOSIMETRE / RAUHEITSMESSGERÄT
Equipment Nr.
6-39-265/C001
Most recent calibration / Etalonné Frequency / Périodicité /Measure length / Longueur de
Cut off
jusqu’au / letzte Prüfung
Prüfintervall
mesure / Messstrecke
2014/02
12months
5,6 mm0,8Description / Description / Bezeichnung:2031-B-2-50,0-EA-VS-TG46-D-H*
NK52+NO17
Surface finish / Etats de surface / Oberflächengüte:Internal / Interne / Innen:
Ra: 0.38 µm
External/ Externe / Aussen :
Ra:
µm
1

measuring point / point de mesure / Messpunkt
Ra (µm)measuring point / point de mesure / Messpunkt
Ra (µm)

1
0.216
1
0.156

2
0.283
2
0.359

3
0.352
3
0.359

4
0.310
4
0.323

5
0.271
5
0.295

Charge Number
LM-F

Material

Material Description

KOMP-940-0000
Material:

316L

13.01.2015
Page: 2 / 2
18.11.2014
18.11.2014
28.11.2014

Quantity-ROND-160-VA

Tolerance
limit______________________________________________________________________________________________________________________________|_______________________________________________________________________________________________________________________________
C % | Si % | Mn % | P % | S % | Mo % | Ni % | Cr% | N % | Ti % | Nb % | Cu % |||_______________________________________________________________________________________________________________________________||||| 2.000 | 10.000 | 16.000 |
|
|
|
| Low
|

Enclosure of Certificate No.:|_______________________________________________________________________________________________________________________________
0.030 | 1.000 | 2.000 | 0.045 | 0.030 | 3.000 | 14.000 | 18.000 | 0.100 |||| High|12 100 26708 TMSDIN EN ISO 1127 /ISO 4200 /DIN 11866 Series B

DIN 11850 Series 0
SMS 3008 /ISO 2037

DIN 11850 Series 1
DIN EN 10357 Series B

DIN 11850 Series 2 DIN 11850 Series 3
DIN EN 10357 Series A
DIN 11866 Series A

4.0

-

-

SC40 - 6x1.0

-

-

-

-

-

-

-

-

6.0

SA78 - 10.2x1.6-

SC41 - 8x1.0

-

-

-

-

SA89 - 3.17x0.56

-

-

-

8.0

SA40 - 13.5x1.6-

SC42 - 10x1.0

-

-

-

SODB - 6.35x1.2

SA90 - 6.35x0.89-

SA70 - 13.8x1.65

-

10.0

SA41 - 17.2x1.6--

SF40 - 12x1.0

SD40 - 13x1.5

SE40 - 14x2.0 SODC - 9.53x1.2

SA91 - 9.53x0.89-

SA71 - 17.3X1.65

-

15.0

SA42 - 21.3x1.6-

SC43 - 18x1.5

SF41 - 18x1.0

SD42 - 19x1.5

SE42 - 20x2.0 SODD - 12.7x1.2

SA92 - 12.7x1.65-

SA72 - 21.7x2.11 SA30 - 21.3x2.11

20.0

SA43 - 26.9x1.6-

SC44 - 22x1.5

SF42 - 22x1.0

SD43 - 23x1.5

SE43 - 24x2.0 SODE - 19.05x1.2 SA93 - 19.05x1.65-

SA80 - 27.2x2.1 SA31 - 26.7x2.11

25.0

SA44 - 33.7x2.0

SA60 - 25.0x1.2 SC45 - 28x1.5

SF43 - 28x1.0

SD44 - 29x1.5

SE44 - 30x2.0 SODF - 25.4x1.65

32.0

SA45 - 42.4x2.0

SA61 - 33.7x1.2 SC46 - 34x1.5

SF44 - 34x1.0

SD45 - 35x1.5

SE45 - 36x2.0

40.0

SA46 - 48.3x2.0

SA62 - 38.0x1.2 SC47 - 40x1.5

SF45 - 40x1.0

SD46 - 41x1.5

SE46 - 42x2.0 SODH - 38.1x1.65 SODH - 38.1x1.65 SA74 - 38.1x1.2 SA83 - 48.6x2.0 SA35 - 60.3x2.77

50.0SA47 - 60.3x2.0

SA63 - 51.0x1.2 SC48 - 52x1.5

SF46 - 52x1.0

SD47 - 53x1.5

SE47 - 54x2.0 SODI - 50.8x1.65

65.0

SA48 - 76.1x2.0

SA64 - 63.5x1.6--

SD48 - 70x2.0-

SODJ - 63.5x1.65

80.0

SA49 - 88.9x2.3

SA65 - 76.1x1.6--

SD49 - 85x2.0-

100.0 SA39 - 114.3x2.3 SA66 - 101.6x2.0--

SD50 - 104x2.0-

SODL - 101.6x2.11 SODL - 101.6x2.11-

SODF - 25.4x1.65

SA73 - 25.4x1.2--

SA81 - 34x2.0

SA32 - 33.4x2.77

SA82 - 42.7x2.0 SA33 - 42.2x2.77

SODI - 50.8x1.65

SA75 - 50.8x1.5 SA84 - 60.5x2.0 SA36 - 73.0x3.05

SODJ - 63.5x1.65

SA77 - 63.5x2.0-

SA37 - 88.9x3.05

SODK - 76.2x1.65 SODK - 76.2x1.65 SA79 - 76.3x2.0-

SA38 - 114.3x3.05

-

-

-

Mesuredvalues of charge_______________________________________________________________________________________________________________________________|_______________________________________________________________________________________________________________________________
C % | Si % | Mn % | P % | S % | Mo % | Ni % | Cr% | N % | Ti % | Nb % | Cu % | Charge
Quantity||_______________________________________________________________________________________________________________________________
0.007 | 0.302 | 1.330 | 0.042 | 0.011 | 2.030 | 10.030 | 16.260 | 0.073 |||| HB141203J / 1 |Sites

Scope of application

Bürkert Werke GmbH
(Produktion)
Christian-Bürkert-Straße 13-17
74653 Ingelfingen
Germany

Development, Production, Assembly and Service
of Fluid Control Systems.

Bürkert Werke GmbH
(Produktionsniederlassung)
Keltenstraße 1074653 Ingelfingen
Germany

Production of Fluid Control Systems.
This certificate w as generated by

Bürkert Werke GmbH
Landauer Straße 2474580 Gerabronn
Germany

Production, Assembly and Service of Fluid Control Systems.

Bürkert Werke GmbH
Schleifbachweg 4074601 Öhringen
Germany

Production, Assembly and Service of Fluid Control Systems.

Bürkert Werke GmbH
(Systemhaus Ingelfingen)
Keltenstraße 1074653 Ingelfingen
Germany

Development of customized system solutions as well as
Assembly of prototypes and small series.

Tracy Tang
Inspector
data system it does not have to be signed for validity as w ell.

Clamp connection overview
DN[mm]

Clamp 34.0
DIN 32676 Series B(ISO-tube(ISO 4200)

DIN 32676 Series A(DIN-tube(DIN 11850 S-2))

DIN 32676 Series B(ISO-tube(ISO 4200))

ASME BPE

BS 4825(Clamp BS 4825-3, tube(BS 4825-1))

ISO 2852

8.0

TC51 - 13.5x1.6 Clamp: 34.0

TD40 - 10.0x1.0 Clamp: 25.0

TC40 - 13.5x1.6 Clamp: 25.0

TG50 - 6.35x0.89 Clamp: 25.0

TH40 - 6.35x1.2 Clamp: 25.0

-

10.0

TC41 - 17.2x1.6 Clamp: 34.0

TD41 - 13.0x1.5 Clamp: 34.0

TC53 - 17.2x1.6 Clamp: 25.0

TG01 - 9.53x0.89 Clamp: 25.0

TH41 - 9.53x1.2 Clamp: 25.0-

Christian-Bürkert-Straße 13-17
74653 Ingelfingen
Germany

15.0

TC42 - 21.3x1.6 Clamp: 34.0

TD42 - 19.0x1.5 Clamp: 34.0

TC52 - 21.3x1.6 Clamp: 50.5

TG02 - 12.7x1.65 Clamp: 25.0

TH42 - 12.7x1.2 Clamp: 25.0-

has established and applies
a Quality Management System for

20.0

-

TD43 - 23.0x1.5 Clamp: 34.0

TC43 - 26.9x1.6 Clamp: 50.5

TG03 - 19.05x1.65 Clamp: 25.0

TH43 - 19.05x1.2 Clamp: 25.0

-

25.0

-

TD44 - 29.0x1.5 Clamp: 50.5

TC44 - 33.7x2.0 Clamp: 50.5

TG04 - 25.4x1.65 Clamp: 50.5

TG04 - 25.4x1.65 Clamp: 50.5

TM44 - 25.6x1.5 Clamp: 50.5

40.0

-

TD46 - 41.0x1.5 Clamp: 50.5

TC46 - 48.3x2.0 Clamp: 64.0

TG05 - 38.1x1.65 Clamp: 50.5

TG05 - 38.1x1.65 Clamp: 50.5

TM46 - 38.6x1.5 Clamp: 50.5

50.0

-

TD47 - 53.0x1.5 Clamp: 64.0

TC47 - 60.3x2.0 Clamp: 77.5

TG06 - 50.8x1.65 Clamp: 64.0

TG06 - 50.8x1.65 Clamp: 64.0

TM47 - 51.6x1.5 Clamp: 64.0

65.0

-

TD48 - 70.0x2.0 Clamp: 91.0

TC48 - 76.1x2.0 Clamp: 91.0

TG07 - 63.5x1.65 Clamp: 77.5

TG07 - 63.5x1.65 Clamp: 77.5

TM48 - 64.1x1.9 Clamp: 77.5

80.0

-

-

TC49 - 88.9x2.3 Clamp: 106.0

TG08 - 76.1x1.65 Clamp: 91.0

TG08 - 76.1x1.65 Clamp: 91.0

TM49 - 76.7x1.9 Clamp: 91.0

100.0

-

-

TC50 - 114.3x2.3 Clamp: 130.0

TG09 - 101.6x2.11 Clamp: 119.0

TG09 - 101.6x2.11 Clamp: 119.0

TM50 - 102.5x2.45 Clamp: 119.0

2

LM-F

Remarks / remarques / Bemerkungen:

CERTIFICATEThe Certification Bodyof TÜV SÜD Management Service GmbH

Burkert Contromatic (Suzhou) Co. Ltd
Quality assurance / assurance de la qualité / Qualitätssicherung
Representative / Contrôleur / Beauftragter

certifies that

Christian Bürkert GmbH & Co. KG(Holding)

Realisation of Central Functions
for the Sites and their scope of application
as mentioned at the enclosure.

An audit was performed, Report No. 70019106
Proof has been furnished that the requirements
according toISO 9001:2008
are fulfilled. The certificate is valid from 2014-11-23 until 2017-11-22.
Certificate Registration No. 12 100 26708 TMS

Product Compliance Management
Munich, 2014-11-21
Page 1 of 3

Bürkert Werke GmbH
Christian-Bürkert-Straße 201900 Großröhrsdorf
Germany
Bürkert Werke GmbH
Holzener Straße 70
58708 Menden
Germany

Transfer preparation of system products to other factories
for huge quantities.
Development of customized system solutions as well as
Assembly of prototypes and small series.
Transfer preparation of system products to other factories
for huge quantities.
Burkert Contromatic (Suzhou) Co.,Ltd.
Development and Assembly of customized
Buildingfor
No.
5control and measuring system solutions
fluidsand gases
No. 128, Fangzhou Road
Suzhou Industrial Park 215024
e-mail: orders-suzhou@burkert.com

CNY: Acct. No. 630-004554-001
SWIFT-Code: HSBCCNSHSUZEUR: Acct. No.010-004554-057
SWIFT CODE: MIDLGB22
USD: Acct. No. 010-004554-055
SWIFT-Code: HSBCCNSHSUZ

Page / Page/ Seite 1 von 2

Product Compliance Management
Munich, 2014-11-21
Page 2 of 3

31

32

Bürkert | HP Pharmaceutical

Diaphragm Valves for Hygienic Process

6. Valve body material

1. Type of valve

8.1. Actuator design

Type

Description

CodeMaterial

Code

Version3233

2/2 way diaphragm valve manually operated

VS

Forged 1.4435BN2/ASME BPE

C

PA-Actuator On/Off

3234

T Zero Deadleg diaphragm valve manually operated

VI

Block 1.4435 acc. to BN2/ASMED

PPS-Actuator On/Off

3235

Tank Bottom diaphragm valve manually operated

VG

Investment cast 316L/1.4435

F

PA-Control Actuator

2031

2/2 way diaphragm valve Classic pneumatically operated

VH

Block 1.4435/AISI 316LI

PPS Control Actuator

2032

T Zero Deadleg diaphragm valve pneumatically operated CLASSIC

VP

Stainless steel tube 1.4435-BN2 /UNS

G/E

Element

2033

Tank Bottom diaphragm valve pneumatically operated CLASSIC

VU

Block Uranus 1.4539

D050

PPS handwheel and bonnet

HA

Block Hastelloy C22 2.4602

D051

PPS handwheel and stainless steel bonnet

2034B

Multifunction Block Solution, monoblock

2034W

Tandem diaphragm valve, welded configuation

D052

Stainless steel handwheel and bonnet

2036

Robolux Multiway Multiport diaphragm valve

D058

PPS Handwheel and SS bonnet and hole for bolt

2103

2/2 way diaphragm valve Element diaphragm valve
T Zero Deadleg diaphragm valve Element pneumaticallyoperated
Tank bottom diaphragm valve Element pneumatically operated

D059

Stainless steel handwheel and bonnet with hole for bolt

D102

Handwheel and jaw pad SS and hole for bolt

2104
2105

2. Control function
Code

Function0

ManualA

Normally Closed

B

Normally OpenI

Double Acting

3. Path/positions
Code

Way/Position

2

2 Way / 2 position

6

2 Way / 3 position

4. Diaphragm size
DN

Seat Size04

8 mm (5/16)

06

8 mm (5/16)

08

8 mm

10

15 mm (1/2)

1515mm ( 1/2 )2020mm ( 3/4 )

2525mm ( 1 )3232mm ( 1 1/4 )

40

40mm ( 1 1/2 )

50

50mm ( 2 )6565mm ( 2 1/2 )80

80mm ( 3 )100

100mm ( 4 )( 5/16 )5. Diaphragm material

7. Port connection and dimension
Code

Description

TG50
TG01

Clamp acc. ASME BPE short version ¼“
Clamp acc. ASME BPE short version 3⁄8“TG02

Clamp acc. ASME BPE short version ½“

TG03

Clamp acc. ASME BPE short version ¾“

TG04

Clamp acc. ASME BPE short version 1“

TG05

Clamp acc. ASME BPE short version 1 ½“

TG06

Clamp acc. ASME BPE short version 2“

TG07

Clamp acc. ASME BPE short version 2 ½“

TG08

Clamp acc. ASME BPE short version 3“TG09

Clamp acc. ASME BPE short version 4“

SA90
SA91

Weld connection ASME BPE ¼“
Weld connection ASME BPE 3⁄8“SA92

Weld connection ASME BPE ½“

SA93

Weld connection ASME BPE ¾“

SODF

Weld connection ASME BPE 1“

SODH

Weld connection ASME BPE 1 ½“

SODI

Weld connection ASME BPE 2“

SODJ

Weld connection ASME BPE 2 ½“

SODK

Weld connection ASME BPE 3“

SODL

Weld connection ASME BPE 4“TM44

Clamp 50,5 - 25.6x1.5mm acc. ISO 2852

TM46

Clamp 50,5 - 38.6x1.5mm acc. ISO 2852⁞⁞

Material

AB

EPDM

AD

EPDM

EA

PTFE/EPDM

EU

advanced PTFE/EPDM in two pieces

EK

advanced PTFE/EPDM bonded on EPDM (Type 2036)

FF

FKM

ER

Gylon bonded on EPDM

CodeActuator diameterCø 40mm CLASSIC

Dø 50mm CLASSIC

E

ø 63mm CLASSIC

Fø 80mm CLASSIC

Gø 100mm CLASSIC

Hø 125mm CLASSIC

K

ø 175mm CLASSIC

Lø 225mm CLASSIC

Mø 70mm (For ELEMENT)Nø 90mm (For ELEMENT)Pø 130mm (For ELEMENT)

9. Optional code
9.1. Surface finish internal
Code
NO14
NO23
NO06
NO17

Surface quality
mechanically polished Ra <= 0,5 μm / Ra <= 20 μinch(ASME BPE SF1)
mechanically polished Ra (0.6 μm / Ra= 23 μinch(ASME BPE SF2)
mechanical polished Ra <= 0,78 μm / Ra <= 30 μinch(ASME BPE SF3)
electro polished Ra <= 0,38μm/Ra <= 15 μinch(ASME BPE SF4)

TM50

Clamp 119,0 - 102.5x2.45mm acc. ISO 2852

SA40

Weld ends-OD 13.5mm acc. ISO 4200, DIN EN ISO 1127,
DIN 11866 series B

SA41

Weld ends-OD 17.2mm acc. ISO 4200, DIN EN ISO 1127,
DIN 11866 series B

⁞

⁞

SAP

configuration

SA49

Weld ends-OD 88.9mm acc. ISO 4200, DIN EN ISO 1127,
DIN 11866 series B

GMP

configuration

SA39

Weld ends-OD 114.3mm acc. ISO 4200, DIN EN ISO
1127, DIN 11866 series B

SA60

Weld end - 25.0x1.2mm acc. SMS 3008 / ISO 2037

Code

Certificates

⁞

⁞

NK52

SA66

Weld end – 101.6x2.0mm acc. SMS 3008 / ISO 2037
Weld end 13.0x1.5 acc. DIN11850 series 2,
DIN 11866 series A, DIN EN10357 series A⁞
Weld end 104.0x2.0 acc. DIN11850 series 2,
DIN 11866 series A, DIN EN10357 series A
Clamp 25.0 – 10.0x1.0 acc. DIN32676 series A(DIN pipe)⁞
Clamp 91.0 – 70.0x2.0 acc. DIN32676 series A(DIN pipe)
Clamp 50.5 – 26.9x1.6 acc. DIN32676 series B(ISO pipe)⁞
Clamp 130.0 – 114.3x2.3 acc. DIN32676 series B(ISO pipe)

NK55

with material certification EN 10204 3.1
with material certification EN 10204 3.1
and FDA certificate of conformity

SD40

Type

8.2. Actuator size

⁞
SD50
TD40
⁞
TD48
TC43
⁞
TC50

9.2. Valve feature specification key 2034
Design9.3. Some selected variable codes…

33

Bürkert | HP Pharmaceutical

Diaphragm Valves for Hygienic Process

2/2-way diaphragm valve technical data ASME BPE specification

2 way diaphragm valve technical data ASME BPE standard

The following pages are examples showing ASME BPE variants. For more information about other standards please consult the data sheets.
3233 2/2 way diaphgram valve manually operated with clamp ends ¼”- ½”

3233 2/2 way diaphgram valve manually operated with weld ends ¼”- ½”

D2

H1

D2

D1

D5

D1C

S

S

H1

Lw(min)
L
L

L

ø D1

Lw (min.)

s

H1

ø D2

A

B

L

ø D1C

ø D5

s

H1

ø D2

1/4"

78.0

20.0

6.35

0.89

56.0

35.0

54°

36°

1/4"

78.0

25.0

4.57

0.89

56.0

35.0

3/8"

89.0

25.5

9.53

0.89

56.0

35.0

61°

29°

3/8"

89.0

25.0

7.75

0.89

56.0

35.0

25°

1/2"

89.0

25.0

9.40

1.65

56.0

35.0

1/2"

89.0

25.5

12.70

1.65

56.0

35.0

65°

H2

Basic diaphragm valve manually operated with weld ends ½” – 2 ½”

Basic diaphragm valve manually operated with clamp ends ½” – 2 ½”
ØD2

D5

D1C

ØD1

S

S

H1

H1

H2

ØD2

Lw(min)
L

L

L

Lw (min.)

ø D1

s

H1

1/2"

108.0

29.8

12.70

1.65

3/4"

117.0

28.3

19.05

1.65

1.0"

127.0

29.5

25.40

1 1/2"

159.0

34.5

2.0"

190.0

41.0

2 1/2"

192.0

42.0

ø D5

s

H1

25.0

9.40

1.65

25.0

15.75

1.65

50.5

22.20

140.0

50.5

2.0"

159.0

2 1/2"

190.0

ø D2

85.0

7.0

80

1/2"

89.0

93.0

11.0

80

3/4"

102.0

1.65

94.0

12.0

80

1.0"

114.0

38.10

1.65

116.0

19.0

114

1 1/2"

50.80

1.65

133.0

25.0

114
114

63.50

1.65

133.0

25.0

ø D1C

L

H2

H2

ø D2

85.0

7.0

80.0

93.0

11.0

80.0

1.65

94.0

12.0

80.0

34.90

1.65

116.0

19.0

114.0

64.0

47.60

1.65

133.0

25.0

114.0

77.5

60.20

1.65

133.0

25.0

114.0

Basic diaphragm valve manually operated with clamp ends 2 1/2” – 4”

Basic diaphragm valve manually operated with weld ends 2 1/2” – 4”

ØD2

H2

L(min)

ØD1C

ØD5

D1

S

S

H1

H1

D2

H2

34

L

L

L

Lw (min.)

ø D1

s

H1

H2

ø D2

2 1/2"

250.0

43.0

63.50

1.65

212.0

43.0

272

3.0"

250.0

43.0

76.20

1.65

212.0

43.0

272

4.0"

295.0

35.0

101.60

2.11

225.0

49.0

272

L

ø D1C

ø D5

s

H1

H2

ø D2

2 1/2"

190.0

77.5

60.20

1.65

212.0

43.0

272.0

3.0"

222.0

91.0

72.90

1.65

212.0

43.0

272.0

4.0"

352.2

119.0

97.40

2.11

225.0

49.0

272.0

For details please see the data sheets.

35

Bürkert | HP Pharmaceutical

Diaphragm Valves for Hygienic Process

2/2-way diaphragm valve technical data ASME BPE specification

2-way diaphragm valve technical data (ASME BPE standard)

2031 2/2 way diaphgram valve pneumatically operated with weld ends ¼”- ½”

2031 2/2 way diaphgram valve pneumatically operated with clamp ends ¼”- ½”

D3

D5

D1C

D1

s

S

H3

H3

D3

Lw(min)
L

L

L

Lw (min.)

ø D1

s

H3

ø D3

1/4" (C-40)

78.0

20.0

6.35

0.89

85.0

53.0

3/8" (C-40)

89.0

25.5

9.53

0.89

85.0

53.0

1/2" (D-50)

108.0

29.8

12.70

1.65

121.0

64.0

L

ø D1C

ø D5

s

H3

ø D3

1/4" (C-40)

64.5

25

4.57

0.89

85.0

53.0

3/8" (C-40)

89.0

25

7.75

0.89

85.0

53.0

1/2" (D-50)

89.0

25

9.40

1.65

121.0

64.0

ø D5

s

H3

ø D3
80.0

Basic diaphragm valve pneumatically operated with clamp ends ½” – 4”

Basic diaphragm valve pneumatically operated with weld ends ½” – 4”
D3

H3

D3

D5

D1
Lw(min)

D1C

S

s

H3

36

L

L

L

Lw (min.)

ø D1

s

H3

ø D3

L

ø D1C

1/2" (E-63)

108.0

29.8

12.70

1.65

138.0

80.0

3/4" (E-63)

117.0

29.3

19.05

1.65

148.0

80.0

1/2" (E-63)

89.0

25.0

9.40

1.65

138.0

3/4" (E-63)

102.0

25.0

15.75

1.65

148.0

1.0" (F-80)

127.0

29.5

25.40

1.65

177.0

80.0

101.0

1.0" (F-80)

114.0

50.0

22.20

1.65

177.0

101.0

1 1/2" (G-100)

159.0

34.5

38.10

1.65

2.0" (H-125)

190.0

41.0

50.80

1.65

233.0

127.0

1 1/2" (G-100)

140.0

50.5

34.90

1.65

233.0

127.0

278.0

153.0

2.0" (H-125)

159.0

64.0

47.60

1.65

278.0

2 1/2" (H-125)

192.0

42.0

63.50

153.0

1.65

278.0

153.0

2 1/2" (H-125)

190.0

77.0

60.20

1.65

278.0

3.0" (K-175)

250.0

43.0

153.0

76.20

1.65

394.0

211.0

3.0" (K-175)

222.0

91.0

72.90

1.65

394.0

4.0" (L-225)

295.0

35.0

211.0

101.60

2.11

409.0

261.0

4.0" (L-225)

352.2

119.0

97.40

2.11

409.0

261.0

For details please see the data sheets.

37

Bürkert | HP Pharmaceutical

Diaphragm Valves for Hygienic Process

2/2-way diaphragm valve technical data ASME BPE specification

Zero Deadleg T diaphragm valve (2032, 2104, 3234)

2103 Element 2/2 way diaphgram valve pneumatically operated with weld ends ¼”- 2”

The Bürkert Zero Deadleg T Valve system is designed for control of ultra-pure, sterile, aggressive or abrasive fluids.
Enabling optimised sampling, draining at point of use or diverting and distribution of purified water, water for injection, or

D3

critical process fluids. The valve body is machined from one block of stainless steel (monoblock – no weld seams) andtherefore only one material certificate EN 10204 3.1 needs to be documented. Many additional customer specific designs

ØD1

S

H3

are achieved by our specialists.

Lw(min)LL

Lw (min.)

ø D1

s

H3

øD3

1/4" (D-50)

78.0

20.0

6.35

0.89

129

64.5

3/8" (D-50)

89.0

25.5

9.53

0.89

144

64.5

1/2" (M-70)

108.0

29.8

12.70

1.65

161

91.0

3/4" (M-70)

117.0

28.3

19.05

1.65

171

91.0

1"

127.0

29.5

25.40

1.65

207

120.0

(N-90)

1 1/2" (P-130)

159.0

34.5

38.10

1.65

288

159.0

2"

190.0

41.0

50.80

1.65

311

159.0

(P-130)The port diameter of the main tube Zero Deadleg T valve ranges from DN8 to DN150 and the diaphragm size ranges
from DN8 to DN 100. Different manual or pneumatic actuators are available.

2103 Element 2/2 way diaphgram valve pneumatically operated with clamp ends ¼”-2”
D3

There are mutiple special combinations available. Please contact Bürkert for more details.

ØD1C

ØD5

S

H3

38

L

L

ø D1C

ø D5

s

H3

øD3

Small diaphragm sizes for sampling and testing ensures a very compact designs with minimum foot print and economical

1/4" (D-50)

78.0

25

4.57

0.89

129

64.5

manufacturing costs.

3/8" (D-50)

89.0

25

7.75

0.89

144

64.5

1/2" (M-70)

89.0

25

9.40

1.65

161

91.0

3/4" (M-70)

102.0

25

15.75

1.65

171

91.0

1"

114.0

50.5

22.20

1.65

207

120.0

(N-90)

1 1/2" (P-130)

140.0

50.5

34.90

1.65

288

159.0

2"

159.0

64.0

47.60

1.65

311

159.0

(P-130)For details please see the data sheets.

39

40

Bürkert | HP Pharmaceutical

Diaphragm Valves for Hygienic Process

Bellow Control Valve Type 2380 –In charge of safety control
The hygienic control valve system on the left clearly demon-

Fluidic applications carried out in tanks – like fermentation or storage – often require theprecious media to be protected from reacting with air, oxygen and other ingress. A pressurised inert gas layer above the media serves to maintain a stable chemical balance. This
process is known as tank blanketing and commonly utilised in pharmaceutical and biotechnology industries. Building upon the new hygienic control valve Type 2380, a truly
robust system is in charge of increasing safety levels in tank blanketing and many moredemanding applications.

strated its all-time high safety values in tank blanketing. The
system itself builds upon two hygienic control valves of Type
2380. These compact, light-weight and CIP/SIP-capablevalves are suitable for virtually any pressure, low-flow andfilling control application in hygienic environments, where theyalso introduce new levels of precious productivity and quality.

ELEMENT design
Designed exclusively around hygienic requirements, the
ELEMENT design has become an industry standard.
Rounded stainless steel surfaces, internal air routing,wash-down resistance and a hermetically sealed process
boundary (high IP 65/67 protection) keep it all safe.
ELEMENT positioner/controller

Although a seemingly simple process on the surface, theDowntimes and maintenance costs due to corroding

Benefitting from ELEMENT design, these control heads arestrict requirements with respect to cleanability and cross-exhausts will be eliminated by the system’s robust design.

not only durable in chemical wash-down environments but

contamination prevention – mandated by the highly regulated

Uptimes and precious productivity will in turn be vastly

pharma and biotechnology industries – introduce a new level

increased in all of these applications. Considering non-sole-of complexity to this application. Standard off-the-shelfnoid alternatives, one will find rather heavy and bulky

components typically used for tank blanketing inherently

devices. In contrast, the incorporated valves Type 2380

cause issues with cleanability, are highly susceptible toweigh as little as ¼ to ½ of an alternative and save 83% ofcontamination and can result in risk issues and erratic failure

space in comparison. This means more flexibility in design

rates due to naturally acidic carbon dioxide or other aggres-with a clear focus on process productivity. Naturally, theHigh controllability allows fully reproducible, automatedsive foam upon exhausting. They are simply not fit-for-pur-durable tank blanketing system is fail-safe, tested CIP/SIP

processes. The compact diaphragm actuator in use yields

pose. Downtimes, maintenance costs and compromise ofcapable and fully hygienic design (GMP, FDA) compliant – forlowest hysteresis, a unique benefit especially for smaller

product quality are all risks introduced by utilising the

all-time high safety levels. At Bürkert we thrive on under-

common standard solenoid components. Liberating pharma

standing our customers in order to deliver tailored solutions,and biotech manufacturers from these heavy drawbacks, thewhich perfectly meet your needs and exceed your expecta-

Bürkert hygienic control valve system is in full charge oftions. Integration of valves, sensors and logic is our speciality

rapidly increasing safety for tank blanketing and virtually any

setting Bürkert apart from competitors. Sit down with us, tellpressure, flow and filling control applications in clean

us your ideas – and we will make them flow.

environments.

also equipped with preventative maintenance measures tomonitor cumulative travel and valve stroke count. They canoperate autonomously with an integrated process controller or be easily added into a modern PLC fieldbus network.
ELEMENT
positioner/controller

Diaphragm actuator

valve sizes in terms of stable reliability levels.
PTFE bellow
Superior reliability plus process safety: Wetted parts andDiaphragm actuator

process connections match hygienic needs. Protecting
precious media from the environment, the PTFE bellow
eliminates contamination risks. Being robust against

PTFE bellow
Stainless steel body

corroding supplies/exhausts like the naturally acidic CO2,
it is suitable for virtually any media, SIP-capable – andcomes with all necessary approvals (FDA, USP class VI).

Hygienic control valve
with process controller

Hygienic control valve
with positioner

Safety position: tank vented,
i.e. normally open valve (NO)

Safety position: supply shut,i.e. normally closed valve (NC)

Stainless steel body
Made from 316L steel in various sizes with port connections according to ASME-BPE, ISO and DIN. Self-drainability in vertical position and smooth curvatures allow
hygienically safe operation and cleaning.

Inert gas atmosphere(e.g. Nitrogen/N2)

Pressure sensor
integrated hygienic
designApplications & industries
Modularity and system integration capabilities are key
advantages making the hygienic control valve essentially

Fermentation
media

Supplyvaluable in applications like:§§ Pressure control for fermentation and tank storage§§ Flow control for precious products and CIP liquids

Exhaust§§ Filling control with no product loss and no contamination

41

42

Bürkert | HP Pharmaceutical

Diaphragm Valves for Hygienic Process

Tank bottom diaphragm valve (2105, 2033, 2036)
The tank bottom valve is normally welded on the bottom of the tank at the lowest installation position to achieve the best
results for draining, sampling or cleaning of the tank. Depending on the situation of the downstream pipeline, Bürkert
tank bottom valves can be designed to meet multiple requirements like “Y” outlet ends for distribution of the media. It
can be designed as a tank top valve for the cover of the tank. The tank bottom valve body is machined from monoblock
material. Additional CIP / SIP interfaces or a sample port can be realized by machining or welding. A modified design ofthe tank valve could also be used as a sampling valve welded to the tank wall machined with the specified tank wall radius for a the perfect match. The most compact design of the valve and actuator ensures best operational flexibility. The
diaphragm is easy to reach and exchange.

Additional features can be added to the basic design of the tank bottom valve

For example: samples taken directly from the valve with an additional valve body welded on or machined into the tankbottom valve body. Sampling diaphragm valve installed to the wall of the tank fermentation system.

A multi-function tank valve

Tank valve

Very compact Robolux mutilway-multiport

43

44

Bürkert | HP Pharmaceutical

Diaphragm Valves for Hygienic Process

Tandem diaphragm valve solution (GMP design (2034W))

Tandem diaphragm valve system (SAP design)

The pharmaceutical and biotechnology industry has the highest quality standards and needs to process different media,

SAP (Sterile Access Port) valve options typically consists of 2 2/2-way diaphragm valve welded together. The SAP is po-

avoid any risk of cross contamination and safely produce in accordance with the validated processes. The importancesitioned at the lowest point of the main valve body which is oriented at the optimum drain angle in a horizontal piping sys-of processing, cleaning and sterilization costs is increasing frequently. Bürkert products meet these requirements andtem. Typically this access port is used for sampling, condensate drain or divert connection. Based on different technicalprovide the most reasonable and economical solutions on the highest technical level.

requirements, Bürkert offers 8 types of standard SAP valve options plus 4 types containing a third port. The main valve
and the outlet valve can be both manually or pneumatically actuated. Different accessories can be supplied.
SAP1

SAP2

SAP3

SAP4

2

1

2

2

2

1

3

1

3

3

3

Bürkert offers a range of GMP/SAP valve systems or

1

SAP5

SAP6

SAP7

SAP8

multifunction block solutions

2

1

1

2

1

1

GMP (Good Manufacturing Practice) valve option typicallyconsists of 2 2/2-way diaphragm valve welded together.

3

2

3

2

The GMP design reduces the dead legs on point of use

3

3

outlets. Based on different technical requirement, Bürkert

SAPA

SAPB

SAPC

SAPD

offers 8 types of standard GMP valve options plus 2 types
2

containing a third port.
1

GMP1

GMP2
1

GMP3
1

2

GMP4
1

2

1

3
3
3

3

GMP5

2

2

GMP6

GMP7

1

1

GMP8
1

2

1

2

3
3
2

2

GMPA

GMPB
1

1

3
2

3

2

3

3

1

2
3

2

1

3

3

3
2

1

45

46

Bürkert | HP Pharmaceutical

Multifunction Block Solution 2034B

Diaphragm Valves for Hygienic Process

0201

0202

According to customers’ specific requirements and after a detailed evaluation of the P&ID flow path and the orienta-

C2/V

C1/V

S2

C3/H

0203

tion and position of the valves, our competent team designs a 3D CAD multifunction block body. This enables a close

S1

C1/H

communication with the customer in detail about the suggested solution. This procedure supports the communication

C3/V

S1

S2
S1

C2/H

quality and reduces the overall design and delivery time. The Bürkert design team has extended experience and detailed

S1

C2/H

C1/H

C2/V

S2

C4/V

C3/V

C1/V

C3/V

S2

knowledge to achieve a mimimum internal volume between the seats, an optimum drainage of the multifunction block, aswell as enhanced cleanability to support overall process efficiency.
S2

C1

C1

C1

S1

S2

C2

S2
C4
C3

C2

S1

C2

C3

C3
S2

0227

0233

0234
C3/V

C1/V
S1

C3/H

S1

C1/H

S2

C2/H
S2

S2

C2/H

C3/V

S1
C1/H

C1

C3

S2

S2

C2/H

S2

C1

C3

C1

C2

C2

S1

S1

0235

C2

C3

0236

GMP6
C3/V

C1/H

C1/V

C2/H
S1

C3/H
S2

C4/V

S1

S1
C1/H

C2/V

C2/H

C3

S1
S2

C1

C1

C2
C3

S2

S2

C3/V

C1

S1

S2
C3

C2
C4

S1

S1
S2
C2

47

48

Bürkert | HP Pharmaceutical

Diaphragm Valves for Hygienic Process

GMP3

GMP4

GMP5
C1/V

C1/V

S2
C3/H

S2

S1

0301
C1/V

S1

C1/H
S2

S1

S1

0303

S3

C3/V

C2/V

C2/V

C3

SAP3

S1

C2

S1

S3

0413

C3/H

C1/H

C1/V
C2/H

S1
C3/V

C3/V

C1/H

S1

S2

S3

C1/H
C2/V

C1

C3/V

C1
C2

C1

C2

C4/V

C3/H

C2/H

SAP4

S4

C1

C4

S1

S3

C2

C5

S1

C4

C3

C1/H

C2/H

C3

S1

S2

S2

C3/V

0325

C2

S3

0417

C3/V

C4/V

C5/V

S1

S2

S3

S4

S5

S6

C6/V

C7/V

C8/V

C3/H

C1/H

C3/H

S5

C2/H

C1/H

S2
C1/H

S3
S1

C1/H

C3/V

S1

S2

S3

S4

C3/V

C4/V

C5/V

C6/V

S2

C2/H

S3

S4

C2/H

C3
C4

S2

0602

C2/H

S2

S1

S2

C4/H

S1

S1
C1/H

C1/H

S3

C2 C3

0501

SAP8

C3/H

S1

C1

S4

C4/H

C5

S2

SAP7

S3

C5/H

C4/H

C3
S1

S4

C3/H

S2

C2

S2

S4

C5/V

S1

S4

S3

S2

S1

S4

C2/H

S1

S1

S2

C4

C1/V

S2

S2

C3

S1 C3

0416

C2/H

S2

S2

C2

C4

0403

S1

C1

S3

C2

SAP2
C2/H

S2

S3

C3

C4/V

C1

S2

C2

C1/H

C4

C3/V

C1

C2

C3

SAP1

C2/V

S3

S2

S2

C3

S2

C2/H

C1
S1

C3

S1

S2

S1

C1/H

S1

C1

S1

C2

C1/V

S3

S2

C4/V

S1
C1
S2

C4/V

C3/H

C2/V

C1

C3/V

C2/H

S2

C3/H

0319

C2/H

C2/H

S1

S2

C1
C1

S1

C2

C2

C2
C3
S2

C1

C4

C3

S2

C1

S1
C4

S2

S1

C2

S1

S3

S4

C6
S5 C7
S6 C8

C3

S2

S2

C1

C3

C2

C2

C3

S3

C1

C3

S2

C1
S3

C5

S5
S4

S1
C3

S1

S3

S4
C2

C4

C5

C6

49

50

Bürkert | HP Pharmaceutical

Diaphragm Valves for Hygienic Process

51

2034-B Multifunction Block Solution diaphragm valve specification sheet
Customized configuration – request for quotation, continued

Customized configuration – request for quotation
Please fill out and send to your nearest Bürkert facility* with your inquiry or orderCompany

Contact person

Customer no.

Department

Address

Tel./Fax

Postcode/town

E-MailAutomation system (product overview)

Sales data
Project name:single enquiry

Quantities:

Bloc solution

enquiry for series

Flow schematic

A1
A3

A2

C3/V
Diaphragm valve - one seatC1 ... Cn
A1 ... An(V/H)(horizontal or vertical available)mechanical electrical feedback
inductive feedback

Detail information on www.burkert.com

Bürkert standard
in blue

Pilot pressure

Remarks:
C1/V

Ambient temperature

A1
C2/H

Medium pressure

Medium temperature

Medium viscosity

Kv value or flow rate
Material for the bloc

1.4535 / 316L

Surface finish (internal)

0.8

0.6

0.4

C3/V

(EX / ATEX / NAMUR)

1.4435 acc. to BN2 / ASME BPESpecific material:

0.25
Specific surface finish (Ra in µm):

Electropolish

C3/H

A4

Hazardous location

Bürkert standard in blue

A3

A2

Implementation (clean room, outside...)Medium nature

Other actuator material

Actuator material

St. steel/Plastic

Plastic

Power supply

8 V Namur

24 V/DC

IP protection

IP65

IP67

Other power supply

Automation

ASI

DeviceNet

Other automation (PLC / Fieldbus)

230 V/50-60 Hz

Other protection / application conditions

Definition actuation, feedback, pilote valves control headSpecific surface finish (Ra in µm):
PTFE

FKM

Nominal size
A-Nr.
DN

Actuator

Pneumatic

Silicone (only Robolux)
A1

Connection definition
DIN 11850 S.2
DIN 11866 S.A

Description fluidic system Type 2034

Cycle per year

Technical data -Fluidic

Nominal size
C-Nr.
DN

Robolux double control head Type 8686

2 pilot valve for multi port valve
contactless position detection
LED indicator
ASI communication
Namur / Ex (without LED)

ELEMENT feeedback head Type 8690 /
8697

Technical data - Actuation

Optional indication of inlet and outlet

EPDM

ASI and device net communication possible

Eexi version

A1, A2, ... actuator (Bloc valves)

Diaphragm material

contactless position detection
LED indicator
ASI communication
Namur / Ex (without LED)

Drain direction
Connection C1, C2, ... - System / Bloc

1.6

Robolux double feedback head Type 8685

integrated pilot valve
position teach inlarge LED indication

Area with minimum volume
Flow direction

Surface finish (external)

ELEMENT control head Type 8691

ASI and device net communication possible

C3/H

A4

Please sketch the schematic

double actuator with 2 valve function
optimum designed for modular actuator
concepthigh life time with double piston actuator

integrated pilot valve
position teach in
Large LED indication

C1/V

C2/H

Robolux actuator systemcompact stainless steel design
designed for modular actuation
fresh air system

ELEMENT control head Type 8695 for actuator 50mm

LegendeWarning: connection and valve description should be in accordance with the table that filled
below!

ELEMENT actuator system

Weld end

ISO 4200

EN ISO 1127
DIN 11866 S.B

C1
C2
C3
C4
C5
C6
C7
C8
Actuator and actuation see specification on next page.

ASME BPE
DIN 11866 S.C

DIN 32676 S. A

Clamp

DIN 32676 S. B

A2
ASME BPE

Divers

A3
A4
A5
A6
A7
A8
Fluidic specification, connections, norms see previous page.

ManualControl feedback

Position ON

Position OFF

Control head

+ Pilot valve

Control function

normally
closednormallyopen

52

Bürkert | HP Pharmaceutical

ELEMENT actuator design
In the pharmaceutical and biotechnology industry, most equipment, process valves and instrumentation are installed in a

Diaphragm Valves for Hygienic Process

Modularity: Various combinations modes to meet avariety of application to satisfy customers’ needs

clean room and customers demand hygienic design and easy to clean surfaces. The Element series is designed specifically for process systems and such conditions. The Element product platform combines excellent chemical and technicalproperties with the unique characteristics of a beautiful and durable stainless steel housing. This product line is easy toclean and designed in accordance with the EHEDG (European Hygienic Engineering and Design Group) guidelines. The
huge advantage of the ELEMENT line is the combination of actuator and automation unit.
8690

8697

8691

8695

+

2031

+

2036

The Element product line fits to the following valve principles:

Pneumatic valves: On/Off valve or control valve, incl. diaphragm valve, angle seat valve, andglobe valve. Control head or positioner with different type’s field-bus.

8685

8686

Decentralized Automation:
Decentralized automation uses intelligent
control heads integrated into pneumatic
process and control valves for all production processes and utility circuits such as
cleaning agents, steam or temperature
control. A minimum of wiring and tubing
ensures a maximum hygiene and great energy efficiency through low compressed-air
consumption.

2103

8692

8693

8694

8696

+

2031

2103

53

54

Bürkert | HP Pharmaceutical

Diaphragm Valves for Hygienic Process

Unique patented Robolux Multiway Multiport Diaphragm Valve 2036

Some additional products for pharmaceutical industry

Bürkert´s Robolux Multiway Multiport Diaphragm Valve is a most advanced and patented product. It is based on the

Besides standard valves, Bürkert also offers accessories such as:

Robolux design, where two seats are placed under one diaphragm. The new design of the series 2036 is the next level of
evolution and it offers in certain applications even more advantages than the traditional Multifunction block. Especially inrespect to the volume of remaining internal liquid and installation footprint. It will be designed to meet the requirements ofyour specific application and system.

AStandard valve body

BD

– 3C2S– 4C2S– 4C4SA

Cross FlowC

BBS-05
Sterile clamp

BD– 4C4S
Double Flow PathC

A

BBS-06
Sterile flangeC– 4C4S
B
D

Double Flow PathA

Example of customized valve functions

C
B

BBS-03F
Sight glass with weld end

BBS-03F
Sight glass with clamp

BBS-10Standard aseptic check valve
with weld end

BBS-10Eccentric sterile check valve with weld end

BBS-07
Tank flange clamp

BBS-04 Silicone hose
BBS-04S Hose connections

55

56

Bürkert | HP Pharmaceutical

Networking

Networking
Pneumatic Process Interface
The heart of Bürkert’s pharmaceutical expertise. With clients around the world at pharmaceuticalplants, builders of fermentors, filtration skids and WFI production equipment we have exceededmarket expectations for modularity, performance and ease of use.
Our innovation continues into the hazardous location which is often present in pharmaceutical andcosmetic production plants with systems built for Zone 1 and 2 or Class 1 Div 1 FM as required.
AirLINE consists of a gateway or mini-PLC, modular I/O slices and rugged pneumatic valves on
one address.
The gateways connect with all of the normal bus systems and TCP/IP networks for ultimate
flexibility in your design. Mini-PLCs can be incorporated easily into the island and in many instances can be programmed for your application by Bürkert engineers. The I/O slices allow 4-20 mA
inputs, high frequency counters, thermocouple inputs, relays, RTDs and AS-I bus controllers.

57

58

Bürkert | HP Pharmaceutical

Networking

Pneumatic Process Interface Centres
AirLINE Quick – Type 8644 with Siemens ET 200S
Bürkert offers the widest range of equipment to actuate, monitor, network, position and decentralize process control into the field. Each component is the product of cross functional mechanical and electrical engineering innovation and exacting laboratory testing. Each building blocks isready to be included in your complete automation strategy.

Remote process actuation control system AirLINE, fully compatible
with Siemens ET 200S. It integrates high performance solenoid pilot valves, remote electronic I/O and fieldbus communication into a
pro-cess actuation and control system that is both compact and extremely flexible. In addition to the existing solution the AirLINE Quickversion helps you to reduces the number of components in the control cabinet.

AirLINE Quick – Type 8644 with Rockwell Point I/O
Groundbreaking modular system in protection class IP 20 with mulTypes 6519 / 6014p / 6012p Pilot Valves
It’s your choice. From the simplest banjo valve to a fieldbus enabled
off road multichannel miracle. We fit within your flexible plant or latest blockbuster machine seamlessly.

tiple communication possibilities including ControlNet, DeviceNet,
Ethernet and Profibus DP. Fully compatible with Rockwell Point I/O.
In addition to the existing solution the AirLINE Quick version helps
you to reduces the number of components in the control cabinet.

AirLINE – Type 8644 with Wago 750
Remote process actuation control system AirLINE, fully compatible
with WAGO I/O System 750. It integrates high performance solenoid pilot valves, remote electronic I/O and fieldbus communication
AirLINE – Type 8640
The 8640 valve unit system is designed to solve diverse and com-

into a process actuation and control system that is both compact
and extremely flexible.

plex control problems due to its systematic modular construction
and combination of pneumatic and electrical interfaces. By putting together a row of pneumatic modules with different numbers

AirLINE – Type 8644 with Phoenix Inlineof valves, 2 to 24 valve functions may be realized on one valve unit.

Remote process actuation control system AirLINE, fully compatible

Protection class up to IP 54. Communication with conventional wir-with Phoenix Inline System. It integrates high performance solenoid

ing or fieldbus techniques.

pilot valves, remote electronic I/O and fieldbus communication into
a process actuation and control system that is both compact andextremely flexible.

AirLINE Quick – Type 8640
The Type 8640 valve island is expanded by AirLINE Quick with astainless steel adapter plate and stainless steel push-in connectors

AirLINE Ex – Type 8650

for hygienic applications. Installation and comissioning times are

AirLINE Ex is a modular electrical and pneumatic automation sys-

reduced to a minimum. Installation location of the valve island is atem for use in hazardous areas (Zone 1/21). Electrical connection

choice between either cabinet wall or floor mounting, the flexible

via PROFIBUS® DP-is, electrical I/O functions via Siemens SIMAT-AirLINE Quick system supports both options.

IC ET 200 iSP-modules. Compact design. Protection rating IP30.

59

60

Bürkert | HP Pharmaceutical

Gas Control

Gas Mass
Control
Flow Measure and Control
Working hand-in-hand with a host of international clients we have developed some of the mostadvanced gas blending equipment in the world.
We control protective or reactive mixtures by combining various in-house technologies including
thermal mass or differential pressure flow and precision solenoid control valves to form perfectloops. Each of these loops or subsystems offers documented ratio control with millisecond
reaction times and, importantly, fewer sealing points. The system operator benefits from highlevels of repeatability and flexibility without the cost of expensive, less stable pre-mixed gases.
Process gases are indispensable in pharmaceutical manufacturing, from fermentation rightthrough to the packaging processes. Inert gases are used for example to protect packaged
drugs against the effect of atmospheric oxygen. The combination of inert gases and reactive
gases such as N² , CO² , O² are used in the fermentation process to give the microorganisms aprecise atmo-sphere to achieve a high yield. Whatever the application, it is all down to precise
regulation, constant control and accurate metering of the gas media, ensuring a consistent andreproducible result, whilst maintaining process security and limiting costs.
Bürkert’s Mass Flow Meters (MFM) and Mass Flow Controllers (MFC) rank among the mostsought after components in the business. With a well established position in various processes
all over the world, they set the standard in the measurement and control of mass flow rates.

61

62

Bürkert | HP Pharmaceutical

Gas Control

Mass Flow Measure and Control
The Mass Flow Controllers are compact devices that control the mass flow of gases. They control a preset flow rate reference value – regardless of disturbance variables or temporary occurring flow resistances. The mechatronic devices consists of the following components: flow
sensor (CMOS, Capillary or Inline sensor), digital electronics and a solenoid control valve as an
actuator.

Types 8712 / 8702 CMOS Sensors
The CMOS sensor determines the flow rate directly in a secondary
channel in parallel to the main channel. This enables the measurement and control of gas flow with millisecond reaction times andmaintains its high sensitivity, even with the smallest flow rates. The

With its easy installation, the compact structure of the Mass Flow Controller ensures the convenient operation of a complete (closed) control loop. Additional work and costs e.g. wiring and har-

MFC/MFM using this type of sensor, displays a high level of repeatability.

monising individual components, incorporating pipe lengths, are ruled out.

Types 8710 / 8700 Capillary Sensors
The capillary sensor work also with a parallel running secondary
channel to the main channel. The sensor has no direct contact withthe medium and the measuring range shows a linear dependency
Full scale range – 273.15 K (0°C); 1013.25 mbar

between the measuring signal and the mass flow rate. This enables
the use of gases the sensor is not calibrated for by working with aconversion factor. This predestinate MFC/MFMs with this type of

CMOS Sensor

CAPILLARY Sensor

sensor for the use with aggressive gases.

0.02 - 80 lN/min (N²)

0.005 - 10 l N/min (N²)

Types 8626 / 8006 Inline Sensors
In contrast to the CMOS and capillary sensor, the Inline sensor
measures the mass flow of the gas in the main channel. The

INLINE Sensor

25 - 1500 lN/min (N²)

appropriate flow conditioning and the arrangement of the sensor
ensures that the mass flow can be very fast (few hundred milliseconds) and precisely derived.

63

64

Bürkert | HP PharmaceuticalSensors, Controllers, Transmitters

Sensors, Controllers
and Transmitters
Process Vision
For more than a decade, Bürkert has been providing well-rounded system solutions from one
source with its own range of sensors. In view of the wide variety of specific components linked to
specific manufacturers, the availability of a standard concept completing the control loop of
actuators and controllers with suitable sensors proves to be the most consistent and logicalstep. The market proximate, practically oriented alignment of our sensor concept has always offered clear advantages characterized by extremely easy operation and efficient standardization oflayout, electrical interfaces and process connections. And the Bürkert brand stands for yet another benefit: optimum economy and efficiency and design geared to the future.
Wherever it is necessary to display process values, perform control functions and monitor
alarms, the concept is clear: simple menu prompting and easy integration and commissioning ofactuators in an individual, tailor-made system.
Whether they are required to control flow rates, monitor for leaks or control pH values in coolingwater conditioning systems or monitoring temperature, conductivity and filling level: our sensors act precisely, systematically and economically. The rugged design and long service life evenin extreme continuous operation are “design features” which apply to all products manufactured
by Bürkert. The trend in sensor systems pursues two directions. High-end technology with field
bus interfaces and multi-channel designs is one of them. On the other hand, there is an increasing demand for “simple” monitoring with switching output and optional ASI bus interfacing. Bürkert leads the way on both levels. Integrating intelligent technology using field buses from the startand providing those who only wish to control or measure a simple system with individually adapted products and services.
Our strength is shown in the functional details of a comprehensive range of sensor systems andits modularity. We offer individually configurable, systematic solutions for any application problem.
The dialogue between our researchers and developers and on-site specialists has brought about
ground-breaking components. For example, in flow measuring technology, the paddle wheel
measuring method plays an outstanding role owing to its broad range of application, and measurement with Finger type MID opening up new, interesting potentials. Bürkert already provides
suitable, fully-developed products for both areas, and new, innovative solutions will be added,
making your life simpler.

65

66

Bürkert | HP PharmaceuticalSensors, Controllers, Transmitters

Flow Sensors
According to the various requests and requirements from the pharmaceutical market, Bürkert provides flow sensors and transmitters with measuring principles suitable for both utilities and process
duties. With measuring principles from magnetic inductive and paddlewheel and a range of materials and connections to suit different applications your needs are well covered.
Type 8056 – Magflowmeter
The 8056 hygienic magnetic flowmeter has high accuracy, a wide
range of outputs and integrated data logger and batch controlType 8098 – FLOWave, a flowmeter based on SAW technology
The flowmeter Type 8098 is a product of the FLOWave range. It uses theSAW (Surface Acoustic Waves) technology and is at first designed for theuse in applications which require products to be in accordance to all hygienic design guidelines.

ler. Manufactured from 316L stainless steel with a PTFE lining, it isavailable from DN3 to DN100 with clamp and other sanitary connections. It is designed for applications with conductivities as low as
5 µS/cm. Type 8056 can control high-precision dosing operations
and continuous flow measurement, with a measuring range up to
280 m3/h.

This is achieved by using:§ the accepted stainless steel materials§ a tube free of any inner parts§ the ideal outer design (e.g. without any fixing components like screws)
The main use focus is on hygienic applications and for the measurement ormonitoring of water similar liquids. As an example low conductivity or non

Type 8045 – INSERTION Magmeter

conductive water is a preferred area of usage as FLOWave flow measure-

INSERTION magmeter for continuous flow measurement. Designed

ment is independent of conductivity.

for pipes with diameters ranging from DN 06 to DN 400 and > 20

FLOWave offers a range of features, including advantages of flexibility,µS/cm. FDA approved. The version with a stainless steel sensor

cleanability (e.g. CIP and SIP), compact size, light weight, easy installation

has been designed for applications with high pressures (PN16) andand handling, and is compliant with numerous standards. In addition to thehigh temperatures (up to 110°C). The version with Alloy C22 elec-

unique sensor technology it is uses a modular electronic platform based on

trodes allows appliations with highly corrosive fluids.

digital communication and an easy to use operators interface.

Type 8030 – Paddlewheel Flow Sensor
The 8030 paddlewheel flowmeter is ideal for non conductive fluids
like RO systems and DI water production skids. All wetted parts areproduced from FDA approved materials. The Bürkert designed fitting system ensures simple installation of the sensors into all pipesfrom DN 06 to 65.

67

68

Bürkert | HP PharmaceuticalSensors, Controllers, Transmitters

Level Sensors
The Bürkert series of level sensors now includes radar, guided microwave, ultrasonic transmitters and tuning fork switches to meet the demanding tasks of the pharmaceutical industry. Theyfulfill the stringent requirements regarding design, appearance and ease of cleaning in the hygienic sector. Whether aggressive or neutral media: high-tech solutions from Bürkert quickly and efficiently solve your problems.

Type 8188 – Guided Microwave Level Measurement Device

Type 8138 – Sanitary Radar Level Transmitter

The Type 8188 is a level measurement device with cable, rod or

Non-contact radar level transmitter for continuous level measure-coax probe, designed for continuous level measurement. The unit

ment up to 20 m. It is particularly suitable for use in small vessels thatis suitable for liquids, for industrial use in all areas of process tech-contain beverage liquids under sanitary process conditions.

nology. With a measuring range up to 75 m, the 8188 is best suitedfor tall vessels. Even process conditions such as strong steam generation, density fluctuations or changes of the dielectric constant do
not influence the accuracy of the measurement. Build-up or condensation on the probe or vessel wall do not influence the measuring result. A liquid interface measurement is also possible with theType 8188, typically an oil/water interface.

Type 8137 – High Pressure Radar Level Transmitter
General purpose high pressure radar level transmitter, level mea-

Type 8177 – Ultrasonic Level Transmitterssurement up to 30 m. Available in two versions: with thread andhorn antenna particularly suitable for use in small tanks or with

Non-contact, highly precise, ultrasonic level transmitters are easily

flange and horn antenna particularly suitable for use in storage

set up for level control of utility fluids such as CIP bulk chemicals

tanks and process vessels for measurement of products under ex-

where a simple menu allows output of level or volume in minutes. In

tremely difficult process conditions.

combination with our intelligent sanitary process valves, continuous level control loops can be established in processing equipment
such as flakers.
Type 8111 – Vibrating Level Switch for Food and Beverage
The 8111 is a vibrating level switch for liquids, using a tuning fork forlevel detection. It is designed for industrial use in areas of process
technology and can be used in liquids. Typical applications are overfill
or dry run protection. Depending on the version it is also used formonitoring or control of levels in hazardous environments, even for
combustible liquids, gases, fogs or vapours. Due to the simple andrugged measuring system, the 8111 is virtually unaffected by thechemical and physical features of the liquid. It works even under unfavourable conditions such as turbulence, air bubbles, foam generation, buildup or varying products.

Type 8136 – Radar Level Transmitter
Non-contact radar level transmitter for continuous level measurement up to 20 m. The unit is available in two versions: with encapsulated horn antenna particularly suitable for level measurementof aggressive liquids in small vessels or with plastic horn antenna
particularly suitable for flow measurement in open flumes or gaugemeasurement in water.

69

70

Bürkert | HP PharmaceuticalSensors, Controllers, Transmitters

Temperature Sensors

Pressure Sensors

Temperature sensing and control is often critical in both process and cleaning cycles within all

Accurate and reliable, our range of pressure sensors provides exceptional performance. In stand-hygienic processing environments. With its compact size and smart functionality, the Bürkert

ard form they come with threaded connections, but each of them feature zero and span adjust-

8400 series offers you precisely what you need. However, if it is simple blind sensing with ther-ment, which means they can be combined effortlessly with diaphragm seals to adapt to virtual-

mo well pockets and standard Pt100 sensors, please don’t hesitate to talk to our team who will

ly any pressure, temperature or media in an impressive range of connections. Whether hygienic

be pleased to discuss your exact needs and requirements. Each instrument offered is available forconnections for process or rugged connections for utilities, you will benefit from using these sen-connection to the wide range of controllers that we offer.

sors throughout your plant.

Type 8311 – Pressure Transmitter, 0-50 bar
This intelligent mini transmitter/switch with an extra-large display is
specially designed to switch alarms and to establish a monitoring
system or an On/Off control loop. The switching points can be programmed with the three-key keypad under the display. In addition,
the process value can be transmitted to the PLC (4-20 mA). Measuring range up to 50 bar. Equipped with EHEDG flush diaphragmfor demanding hygienic applications.

Type 8316 – Pressure Transmitter, OEM
The compact Type 8316 pressure transmitter meets the highest requirements with regard to mechanical loading, EMC characteristics
and operational reliability and is particularly suitable for demanding
industrial applications. For aggressive fluids against stainless steel
the process connection in PVDF is available.

Type 8400 – PT100 Temperature Transmitter

Type 8323 – Pressure Transmitter/Monitor, 0-25 bar

This intelligent sensor/switch with an extra large display is specifi-

High accuracy, compact design, robust construction and flexibility

cally designed to switch a valve and to establish a monitoring system or an On/Off control loop. Compact and wall versions are available. The wall-mounted version must be inserted into a wall mounted
holder, and it needs to be associated with a remote temperature
sensor.

make this instrument universal and suitable for different measurement functions. The sensor is available with flush diaphragm or according to EHEDG standards. For technical reasons, a piezoresistive
sensor element is used for measuring ranges up to 16 bar and a thinfilm sensor element for the measuring range of 25 bar. Wetted parts
are made of stainless steel and completely welded. Internal seal elements, which could restrict the choice of measuring materials, areexcluded.

71

72

Bürkert | HP PharmaceuticalSensors, Controllers, Transmitters

Analytical Sensors
Conductivity (Process)In combination with our process valves, Bürkert’s analytical sensors and controllers for pH andconductivity measurement are the ideal solution for pharmaceutical CIP and SIP applications.
Inductive transmitters are employed in the CIP makeup loop whereas the return CIP must be

Type 8221 – Four-Pole Conductivity Sensor

able to measure the very low conductivity of the final rinse water which is commonly WFI quality.

Due to their hygienic design and the robust layout, these conductivity
sensors are suitable for use under demanding conditions in pharmaceutical, biotechnology and the general chemical industry. The sensors are based on the 4-electrode principle which excludes polarization phenomena normally observed with 2-electrode sensors.

pH (Process)Conductivity (Utility)

Type 8201 – pH Transmitter

Type 8222 – Resistive Conductivity Transmitter, ELEMENT Design

The pH measuring system is suitable for measuring absolute pH

DUAL-compact field transmitter for conductivity and temperature.

values in liquids between pH 0 and pH 12 at medium temperatures

Direct inline or bypass pipe mounted via a standard True Union fit-of up to 140°C and process pressures of a maximum 6 bar. Dueting. The 8222 utilizes 3 different electrodes which are determined

to its hygienic design and the robust glass-free layout, this modelby liquid conductivity covering a broad range from ultra pure wateris particularly suitable for use in hygienic processes, for example(.05 µS/cm) to industrial sewage water (10 mS/cm). Integrated

the production of foods and active ingredients. The pH electrode’s

switches are optional for diagnostics, high/low alarm purposes orextremely smooth enamel surface prevents the medium from stick-for simple on/off controller functions. The programmer unit withing and is very easy to clean. For this, the electrode stays in thebacklit display can be left in the unit for local display or removed,

process even during a CIP purification.

leaving the transmitter blind.

pH/ORP (Utility)
Type 8202 – pH/ORP Meter, ELEMENT DesignType 8228 – Inductive Conductivity Meter, ELEMENT Design
For demanding applications like CIP, the wide measurement rangeof this inductive conductivity meter is a powerful feature. Different

The ELEMENT meter Type 8202 is a compact, but modular device,temperature compensation modes are available and can be easily

specially designed for measuring the pH or ORP value of fluids withrealized thanks to the integrated temperature sensor.

two transistors and dual analog output for temperature and pH/
ORP. The meter consists of a replaceable standard 120 mm pH
or ORP probe, screwed in a sensor holder with integrated Pt1000
temperature sensor. This assembly is plugged-in and screwed withFor measuring under harsh conditions, variants are available withno metallic parts in contact to the process liquid, so conductivity up
to 2 S/cm and temperature up to 130°C can by measured easily.

a nut to an IP67 enclosure containing the electronic module with

Thanks to the ELEMENT design, optional display, up to two ana-

cover and a removable display.

logue and two switching outputs are available.

73

74

Bürkert | HP PharmaceuticalSensors, Controllers, Transmitters

Controllers and Transmitters

75§ Drinking water treatment§ Industrial water treatment§ Food & Beverage

Temperature
Functionality is the word that best describes this range of transmitters and controllers. Modularity§ Galvanic Industry

is a close second with plenty of options available as standard to allow you to select the ultimate§ Cooling§ CIP

controller for your process. From standard DIN panel mounting, wall mounting and skid mount-§…

ing you can be sure you can fit your choice into your chosen application for optimum handling.
With a wide range of materials of construction and many features built in for convenience andpH

perform-ance, you will find each one a natural choice to enhance your process or use as a standalone system controller to integrate into your existing systems.

ORP

Conductivity
Type 8611 – eCONTROL
Thanks to its compact design, the universal 8611 controller is
espec-ially designed for compact control system applications. It

2 AO 2 DO

pH/ORP
Board

OutputBoard
2 AO

Cond. Board

DI 1)
AI 2)

2 AI 2 DI
Input Board

Free Chlorine

cally actuated process control valves. The PI process controller iscan be supplied as one of three inputs; a standard current (4-20mA), frequency or Pt100 signal connected directly to the universal
controller. The process switching points can be set via a 4-20 mA
signal or with the keypad.

Digital signals• Flow signal• Static signals•…

1)equipped with many additional functions. The actual process value

multiCELL as full flexible
multichannel measurementtransmitter / controller

PLC/
Monitoring/
Logging

2 DO

2 DI 1)is compatible with a wide range of proportional control valves andconnects with an electropneumatic servo-system for pneumati-

Up to 6 extension boards

Other analogue signals e.g.
• Level, Pressure• Other analytical sensors•…

2)

Control• PID• Dosing• pH control•…

Type 8620 – mxCONTROLType 8619 – MultiCELL

Multi-parameter controller designed to automate the control of pro-

Bürkert’s 8619 transmitter/controller is the latest addition to Bürk-

cess variables within a water treatment system (e.g. boiler, coolingert’s process control program. The 1/4DIN panel-mount or wall-

tower or reverse osmosis system). Sophisticated electronics andmount transmitter/controller – incorporates a large backlit LCD

state of the art control algorithms ensure that optimum processdisplay for viewing up to 16 possible process variables including

control is maintained at all times, with minimal operator intervention.

multiple analytical instruments, temperature, flow and other sen-

It saves time and space by allowing parameterization and data log-

sors.. Additional input and output modules can be added to further

ging of a wide number of control variants via an SD card slot, USB

enhance the controller’s capabilities with additional 4-20mA andconnection or via an Ethernet interface. Up to eight functions canbinary inputs and outputs. An SD card is standard for data logging

be performed simultaneously by utilizing up to 23 I/O points.

and up/down loading of parameterization files.

76

Bürkert | HP Pharmaceutical

System Competence

77

SystemCompetence
Perfect Solutions
Bürkert has a unique perspective

01

02

03

04

05

Connect

Conceive &Innovate

Plan  & Specify

Do & Check

Complete

As a globally flexible, lean, focused andYour project team starts working for

In Phase 3 the project is planned in de-

Good communication, coordination

Our work does not end with the per-questions and provide the rightinnovative company we are the partner

you: from your reliable sales consultant,tail. A specification sheet and refinedand documentation at all project phas-

fect delivery of components and sys-

hardware. Transparent operations,of choice for fluid control systems inqualified industry specialists to dedicat-

solution concept are developed. Thises make sure that we are on the righttems. We offer a comprehensive pro-up to date situation, review pro-more than 35 countries. Whether you

ed system engineers – Bürkert puts thedefines exactly what you expect fromtrack, developing the right solution, togram to our global clients interlinking

cedure, engineering change no-are in Stuttgart, Singapore, Chicago ornecessary experts together.

the system and what it must provide toallow us to quickly move on to proto-

services ranging from maintenance andtices, portals through SAP and

Sydney, everywhere in the world we are

ensure that all components meet yourtyping.

service contracts operator training andsecure intranet are normal in ourclose to you and therefore know first-

projects.

hand about your specific tasks andin the process control and instrumentation industry as we are theonly single brand which combines
a complete range of valves, instruments, pneumatic actuation,
networking and controllers from asingle source.
With our dedicated world-classengineers and our superlative
manufacturing facilities we candeliver systems which meet yourexact requirements.
Your reliable Bürkert sales consultant and our system engineers
work in concert to ask the rightproblems.
For a world class system experi-

For the entire duration of the project
they work together, combining their ex-requirements.
At the end of this phase you are pre-able to build a prototype made of met-

Our customer service is available

ments in close cooperation with you tosented with a detailed product defini-al or plastic or a functional model, toaround the clock, offering support

test flow for example, within 24 hours.

through internet, telephone or our qual-

Following our principle of “one face to thecome up with a feasible draft of yourtion, a production specification andbe part of your next project.

customer”, you have a competent, reli-solution within the shortest timeframe.

precise commercial conditions andwho listens to your needs and presents asolution in your daily application language … crossing conventional boundaries and creating synergies between industries in pursuit of your ideal solution.
Systemhaus crews in Charlotte (USA),
Suzhou (China), Dresden, Ingelfingen
and Dortmund are continuously in innovation mode. They creatively engineer
cost effective solutions to meet difficult
process challenges for our customers.

integrated logistics.

perience and clarifying all the require-ence, insist on Bürkert people toable consultant by your side at all times,

Thanks to the latest technology, we are

CAD-created animations or simula-agreements.

We provide you with samples; we per-ified, experi-enced people at your site.

form tests and, of course, obtain all theWe aim to provide only the utmost intions, combined with extended manu-

Structured project management basednecessary local and global approvals

customer experience. Something you

facturing, materials, tool design, con-on open communication, effective co-to make sure the system can go towill tell your friends about.

struction and assembly knowledge

ordination and thorough documenta-

production.

enable us to pro-vide a rough but firmtion ensures fast and reliable results.

production concept for your system at
an early stage.

From here we work in concert with oneof our production facilities in Ingelfingen, Gerabronn, Criesbach, Öhringenor Triembach according to their individual core manufacturing competencies.

78

Bürkert | HP Pharmaceutical

Systems
Bürkert will provide you with total system solutions which are completely compliant. Our Quality
Management Systems, Quality Assurance, Risk Assessment and Validation and Training all meetlatest practices and combine with our manufacturing and engineering design teams to give youan optimum experience.
Our practical experience of qualitative and productive tools and techniques is put to use every
day and is transferred into your ideal system solution.
When the consulting approach begins we are searching for the knowledge you possess that willallow us to apply these techniques and put our engineering skills and experience into practice. As
we continue to consult, our closeness develops and a mutual trust and understanding brings us
closer to realising exceptional system solutions which are tailor made to your process demands.
Finally we have realised together a system solution which delivers results time and time again
and proves to have a rewarding payback. And so we find the courage to continue as partners in
the future and push the boundaries of engineering to enhance process performance and productyield for a successful future.
With more than 6 manufacturing locations, multiple Systemhaus facilities globally, more than2500 employees and an own scope of supply which is unrivalled, we are almost certainly a partner that you will want to insist upon supporting your business development plans.

We make ideas flow.

System Competence

79

80

81

Bürkert | HP PharmaceuticalYour Project – Where can we help?

Project Requirements
Type of Networking:Pharmaceutical Engineering

MechanicalNetworking

Application:

Instrumentation

Material Specification:
Pressure
PipingValvesTanks & Vessels

Temperature
Level
Flow
pH
Conductivity
Controllers

Hygienic

Utility

Documentation:

82

Bürkert | HP Pharmaceutical

Bürkert – Close to You

For up-to-date addresses
please visit us at

Norwaywww.burkert.com.

PolandAustria

Portugal

Belgium

Spain

Czech Republic

SwedenDenmark

Switzerland

FinlandTurkeyFranceUnited Kingdom

Germany
Italy

RussiaNetherlands

China
CanadaHong Kong

USA

India
Japan
Korea
Malaysia
Philippines

UnitedSingapore

Argentina

Arab

BrazilEmiratesSouth Africa

TaiwanAustralia
New ZealandCredits: © and concept: Christian Bürkert GmbH & Co. KG | Realization: Scanner GmbH Künzelsau | Photography: Münch Lichtbildnerei, Stuttgart; Studio Flamisch, Düsseldorf |3D-Drawings: 3D Sales Technologies GmbH. All people shown are employees at Bürkert. Thank you for your support (and spirit).