Small-to-medium robots
up to 80kg payload

Kawasaki Heavy Industries, Ltd
Robot Business Division

Large robots
up to 300kg payload

Kawasaki Robotics website

Extra large robots
up to 1,500kg payload

https://kawasakirobotics.com/

Tokyo Head Office/Robot Division
1-14-5, Kaigan, Minato-ku, Tokyo 105-8315, Japan
Phone: +81-3-3435-2501
Fax: +81-3-3437-9880
Akashi Works/Robot Division
1-1, Kawasaki-cho, Akashi, Hyogo 673-8666, Japan
Phone: +81-78-921-2946
Fax: +81-78-923-6548

Dual-arm Collaborative robots
Explosion-proof painting robots

Kawasaki Robostage (showroom)https://kawasakirobotics.com/jp-sp/robostage/en/

Nishi-Kobe Works/Robot Division234, Matsumoto, Hasetani-cho, Nishi-ku, Kobe, Hyogo
651-2239, Japan
Phone: +81-78-915-8136
Fax: +81-78-915-8274

Kawasaki Robot
Explosion-proof Painting Robots

Sealing robots
Arc welding robots
Palletizing robots
Medical & pharmaceutical robots
Picking robots
Wafer transfer robots

Global Network
Kawasaki Robotics (USA), Inc.
28140 Lakeview Drive, Wixom, MI 48393, U.S.A.
Phone: +1-248-446-4100
Fax: +1-248-446-4200
Kawasaki Robotics (UK) Ltd.
Unit 4 Easter Court, Europa Boulevard, Westbrook
Warrington Cheshire, WA5 7ZB, United Kingdom
Phone: +44-1925-71-3000
Fax: +44-1925-71-3001
Kawasaki Robotics GmbHIm Taubental 32, 41468 Neuss, Germany
Phone: +49-2131-34260
Fax: +49-2131-3426-22
Kawasaki Robotics Korea, Ltd.
43, Namdong-daero 215beon-gil, Namdong-gu, Incheon,
21633, Korea
Phone: +82-32-821-6941
Fax: +82-32-821-6947
Kawasaki Robotics (Tianjin) Co., Ltd.
1·2/F, Building 6, No.19 Xinhuan Road, TEDA, China
Phone: +86-22-5983-1888
Fax: +86-22-5983-1889
Taiwan kawasaki Robot Center
3F, No.31, Ln.216, Gongyuan Rd.,Hsinchu City
30069, Taiwan(R.O.C)
Phone: +886-3-562-0518
Kawasaki Motors Enterprise (Thailand) Co., Ltd.
(Rayong Robot Center)
119/10 Moo 4 T.Pluak Daeng, A.Pluak Daeng, Rayong 21140
ThailandPhone: +66-38-955-040-58
Fax: +66-38-955-145
Singapore Kawasaki Robot Center
100G Pasir Panjang Road #06-10
Singapore 118523
Phone: +65-6513-3145
Kawasaki Robotics India Pvt. Ltd.
Plot No. 136, Sector-37, Pace City 1,
Gurgaon, 122101 Haryana, India
Phone: +91-124-437-1845＊ Materials and specifications are subject to change without notice.

CAUTIONS TO BE TAKENTO ENSURE SAFETY● For those persons involved with the operation /service of your system, including Kawasaki Robot,
they must strictly observe all safety regulations at
all times. They should carefully read the Manuals
and other related safety documents.
● Products described in this catalogue are generalindustrial robots. Therefore, if a customer wishes to
use the Robot for special purposes, which might
endanger operators or if the Robot has any
problems, please contact us. We will be pleased tohelp you.
● Be

ca ref u l a s P h oto g ra p h s i l l u st ra te d i n t h i s
catalogue are frequently taken after removing
safety fences and other safety devices stipulated in
the safety regulations from the Robot operation
system.

Cat. No. 3L2454 May ’24 M

Product map

Explosion-proof Painting Robots

KF series（kg）

The K series robots are explosion-proof painting robots developed on Kawasaki's"Simple and Friendly" concept.The wide range of robots covers all painting
applications from small to large workpieces in every industry.

K

Max. payload

Kawasaki is the leading painting robot manufacturer in Japan and world.

KJ314
KJ264

KF192・193

KF262・263
KF264

KF194
10
KJ125 KJ155

KF121

5

series

KJ244

KJ194

15

KJ series

0

0

1,000

1,500

2,000

2,500

3,000

3,500 （mm）

Max. reach

KF121

KF192

KF193

KF194

KJ244

01

KF262

KF263

KF264

KJ125

KJ155

KJ194

KJ264

KJ314

02

【Applications 】

K series

Painting

KF192

(mm)

Standard Specifications

0°

Articulated robot

Type

6

Degree of freedom (axes)

Wrist：12

Payload (kg)Max. reach＊1（mm）±0.5

Position repeatability＊2 (mm)RBR

JT4 (Bend)

KF192 / KF262

JT6(Roll)

JT5 (Bend)
JT6(Roll)

3R (Ø50mm )

3R (Ø70mm)

KF193 / KF263

KJ125 / KJ155

KF194 / KF264 / KJ194※

JT5(Roll)

Wrist swivel（JT4）±360

Wrist bend （JT5）±360

Wrist twist （JT6）

±360

JT6
(Roll)＊The shape of the tool mounting part of the wrist (flange
surface) is same as that of the 3R (φ70mm)

JT4 (Roll)

690
5

Point P

EuropeCombination of pressurized and intrinsically safe
（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）

Korea

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）

JT4 (Roll)

KF121

Working range
based on Point P.

258 240

China

Combination of pressurized and intrinsically safe
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）

EuropeE45

Japan & Asia

E25

–80°
JT2

–60°

197

+110°
+150°
JT1
–150°

309

598

＊1: Distance between centers of JT1 and JT4.
＊2: Conforms to ISO9283.
＊3: Depends on payload and motion patterns.

JT6(Roll)

250

+90°
JT3

Combination of pressurized and intrinsically safe
Japan & Asia
(except China & Korea) （Expxib ⅡB T4 / Ex ib IIB T4 Gb）
Controller

JT4 (Roll)

850

143 143

Floor, wall

Explosionproof
construction

150°

1.2

Mounting

JT5 (Roll)

JT6(Roll)

1,973

557

598

(mm)

KF193
Standard Specifications±150

Wrist swivel（JT4）±270

Wrist bend （JT5）±145

Wrist twist （JT6）

±360

1

6
（6 0°
0°
）

Motionrange (°)

140
Floor, wall, ceiling＊3Power requirements （kVA）

Working range
based on Point P.

1.5

America

Combination of pressurized and intrinsically safe
（CL I ZN 1 AEx ib pxb ⅡB T4 / AEx ib IIB T4 Gb）

CanadaCombination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4 Gb）

EuropeCombination of pressurized and intrinsically safe
（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）

Korea

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）

China

Combination of pressurized and intrinsically safe
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）

America, Canada

E37
E47

Japan & Asia

E27

＊1: Distance between centers of JT1 and JT5.
＊2: Conforms to ISO9283.
＊3: Depends on payload and motion patterns.
＊4: For America and Canada, only floor and wall mount types are available.

117

JT4 540°
109
°
90

90

1,240

JT2 180°

02

0

5
R5

150°

150°

64

142 50
JT1
320°

R3

R5

50
18

off-set 90

249.5

±150

Arm out-in （JT2）+110 - −60

Arm up-down（JT3）+90 - −80

Wrist swivel（JT4）±720

Wrist bend （JT5）±720

Wrist twist （JT6）±410

Painting speed（m/s）

1.2

Mass (kg)

720

Mounting

Floor, wall

Power requirements＊3（kVA）

JT3 480°

°

150
R1,

Combination of pressurized and intrinsically safe
Japan & Asia
(except China & Korea) （Expxib ⅡB T4 / Ex ib IIB T4 Gb）
EuropeJT5 290°

Explosionproof
construction

400

Mounting

JT6 720°

Point P80

＊473 154Mass (kg)

Arm rotation（JT1）

329.5

150°

850

EuropeKorea

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）

China

Combination of pressurized and intrinsically safe
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）

Point P

Controller

E45

Japan & Asia

E25

＊1: Distance between centers of JT1 and JT5.
＊2: Conforms to ISO9283.
＊3: Depends on payload and motion patterns.

258 240225 211

–80°
JT2

–60°

197

+110°
+150°
JT1

Combination of pressurized and intrinsically safe
Japan & Asia
(except China & Korea) （Expxib ⅡB T4 / Ex ib IIB T4 Gb）
EuropeWorking range
based on Point P.

+90°
JT3

5
Combination of pressurized and intrinsically safe
（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）

250

200

Arm up-down（JT3）±0.5

Position repeatability＊2 (mm)1

±90

Arm：20

1,973

R5
2

±160/±60（Wall）

Arm out-in （JT2）Max. reach＊1（mm）

2,433

Arm rotation（JT1）

Wrist：12

Payload (kg)

550

±0.2

6

Degree of freedom (axes)

0

4
,2
R1

1,630

Position repeatability＊2 (mm)

0°
16 °
0）
（6

100 600

1,240

154

Max. reach＊1（mm）

3

7
,9
R1

Articulated robot

Type

5

Payload (kg)

0°

15

–150°

454

6

Degree of freedom (axes)

850

Articulated robot

Type

(mm)

710

Standard Specifications

03+90 - −80

Mass (kg)KJ244 / KJ264 / KJ314

JT5 (Roll)

Controller+110 - −60

Arm up-down（JT3）

Power requirements＊3（kVA）

3R (Ø40mm)

Explosionproof
construction

Arm out-in （JT2）

Painting speed（m/s）

KF121

Motionrange (°)

±150

200

JT5 (Bend)

BBR
JT4 (Roll)

Arm rotation（JT1）454

Variations of wrists

Motionrange (°)

Arm：201,973

850

Painting package cells support users to introduce robot painting lines with ease (optional).

R5
21

The 3R type hollow wrist can install hoses inside to prevent dusts on the painted parts.

3

7
,9
R1

15

2,433

Full lineup of painting robots cover diverse workpieces from small to large.

710

Features

309

598
1,973

557

598

＊Number in ( ) represents wall mount type.

04

K series(mm)

Position repeatability＊2 (mm)Arm out-in （JT2）+110 - −60

Arm up-down（JT3）+90 - −80

Wrist swivel（JT4）±720

Wrist bend （JT5）±720

Wrist twist （JT6）

±410

850

Working range
based on Point P.

258 240

Mounting

Floor, wall

+90° JT3
220

750

Combination of pressurized and intrinsically safe
（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）

Korea

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）

China

Combination of pressurized and intrinsically safe
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）

2,438

5

Point P

–80°
JT2
–60°
+110°

Combination of pressurized and intrinsically safe
Japan & Asia
(except China & Korea) （Expxib ⅡB T4 / Ex ib IIB T4 Gb）

E45
E25

557

±720

Wrist bend （JT5）±720

Wrist twist （JT6）±410

Mounting

Floor, wall

150°

Working range
based on Point P.
1,300

258 240225 211

5–80°

Point P

EuropeCombination of pressurized and intrinsically safe
（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）

Korea

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）

China

Combination of pressurized and intrinsically safe
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）

JT2

EuropeE45

Japan & Asia

E25

–60°

197

+110°
+150°
JT1

–150°

309

697
2,665

＊1: Distance between centers of JT1 and JT5.
＊2: Conforms to ISO9283.
＊3: Depends on payload and motion patterns.

598

250

+90°JT3

Combination of pressurized and intrinsically safe
Japan & Asia
(except China & Korea) （Expxib ⅡB T4 / Ex ib IIB T4 Gb）

309

1,978

Wrist swivel（JT4）740

Controller＊1: Distance between centers of JT1 and JT5.
＊2: Conforms to ISO9283.
＊3: Depends on payload and motion patterns.

+90 - −80

Mass (kg)

–150°

618

+110 - −60

Arm up-down（JT3）

1.2

Explosionproof
construction

459

EuropeJapan & Asia

Arm out-in （JT2）

Painting speed（m/s）

197

+150°

JT1

±150（Floor）/±60（wall）

Power requirements＊3（kVA）

850

Mass (kg)Controller

250

710

1.2

Explosionproof
construction

Motionrange (°)

248 228

Painting speed（m/s）

Europe150°±0.5

Arm rotation（JT1）

200

±0.5
±150

Arm：20

2,665

3,125

Max. reach＊1（mm）

1,100

1,978

Arm rotation（JT1）

Power requirements＊3（kVA）

6
Wrist：12

Payload (kg)1

Position repeatability＊2 (mm)

Arm：20R5
2Max. reach＊1（mm）

Articulated robot

Degree of freedom (axes)

6
,6
R2

0°
）
15 °
60
（

982

Wrist：12

Payload (kg)

5

Type

6

Degree of freedom (axes)

Motionrange (°)

Standard Specifications

8

7
,9
R1

Articulated robot

Type

(mm)

R5
21

°

150

Standard Specifications

KF263

710

KF194

557

598

＊Number in ( ) represents wall mount type.

±0.5

Position repeatability＊2 (mm)Wrist swivel（JT4）±360

Wrist bend （JT5）±360

Wrist twist （JT6）±360

Painting speed（m/s）

1.2

Mass (kg)

720

Mounting

Floor, wall

Power requirements＊3（kVA）

5

EuropeCombination of pressurized and intrinsically safe
（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）

Korea

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）

China

Combination of pressurized and intrinsically safe
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）

Motionrange (°)
Working range
based on Point P.
1,300

Controller

E45

Japan & Asia

E25

＊1: Distance between centers of JT1 and JT4.
＊2: Conforms to ISO9283.
＊3: Depends on payload and motion patterns.

258 240250

143 143+90°
JT3

Point P

–80°

JT2

–60°

–150°

2,665

557

Arm out-in （JT2）+110 - −60

Arm up-down（JT3）+90 - −80

Wrist swivel（JT4）±720

Wrist bend （JT5）±720

Wrist twist （JT6）

±410

1.2

Mass (kg)

770

Mounting

Floor, wall

Explosionproof
construction

5

EuropeCombination of pressurized and intrinsically safe
（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）

Korea

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）

China

Combination of pressurized and intrinsically safe
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）

150°

Working range
based on Point P.
1,300

598

Controller

EuropeE45

Japan & Asia

E25

＊1: Distance between centers of JT1 and JT5.
＊2: Conforms to ISO9283.
＊3: Depends on payload and motion patterns.

258 240250

248 228

+90°
JT3
–80°

Point P

JT2
+110°

–60°

197

+150°

Combination of pressurized and intrinsically safe
Japan&Asia(except China & Korea) （Expxib ⅡB T4 / Ex ib IIB T4 Gb）
309

697

±150（Floor）/±60（wall）

Painting speed（m/s）

197

+150°
JT1

±0.5

Arm rotation（JT1）

Power requirements＊3（kVA）+110°

Combination of pressurized and intrinsically safe
Japan&Asia(except China & Korea) （Expxib ⅡB T4 / Ex ib IIB T4 Gb）
Europe150°

200+90 - −80

3,125+110 - −60

Arm up-down（JT3）1,100

Arm out-in （JT2）

710

±150

982

Arm rotation（JT1）

Arm：202,668

220Max. reach＊1（mm）

3,128

2,665

1

Position repeatability＊2 (mm)Wrist：12

Payload (kg)R5
2Max. reach＊1（mm）

6

Degree of freedom (axes)
Arm：20

0
）
15 0°
6
（

1,100

Wrist：12

Payload (kg)

8

6
,6
R2

°

Articulated robot

Type

6

Degree of freedom (axes)

Explosionproof
construction

15

1

Articulated robot

Type

Motionrange (°)

Standard Specifications

5

6
,6
R2

0°

(mm)

R5
2

Standard Specifications

KF264

JT1

–150°

309

715
2,668

710

(mm)

557

985

KF262

598

＊Number in ( ) represents wall mount type.

05

06

K series

KJ125

(mm)
160°

Standard Specifications

Arm：5

1,299

Max. reach＊1（mm）

Position repeatability＊2 (mm)±0.15

Position repeatability＊2 (mm)±160

Arm out-in （JT2）+130 - −80

Arm up-down（JT3）+90 - −75

Wrist swivel（JT4）±720

Wrist bend （JT5）±720

Wrist twist （JT6）±410

Painting speed（m/s）

1.5Mass (kg)

190

Mounting

Floor, Wall

550

Point P

135

3

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4 Gb）

EuropeCombination of pressurized and intrinsically safe
（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）

Korea

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）

China

Combination of pressurized and intrinsically safe
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）-75°

America, Canada

E35

EuropeE45

Japan & Asia

E25

JT2
-80°

+160°

-160°

200

±720

Wrist twist （JT6）

±410

Floor

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4 Gb）+130°

EuropeCombination of pressurized and intrinsically safe
（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）

Korea

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）

JT1

China

Combination of pressurized and intrinsically safe
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）

E35

EuropeE45

Japan & Asia

E25

-65°
JT2
-80°

+120°
-120°

260 260(650)
542

Articulated robot

Position repeatability＊2 (mm)Wrist swivel（JT4）±720

Wrist bend （JT5）±720

Wrist twist （JT6）±410

Painting speed（m/s）

1.5Mass (kg)

195

Mounting

Floor, Wall

160°

Motionrange (°)

Working range
based on Point P.
Point P
1,545
200

135

800

3
Combination of pressurized and intrinsically safe
（CL I ZN 1 AEx ib pxb ⅡB T4 / AEx ib IIB T4 Gb）

CanadaCombination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4 Gb）

EuropeCombination of pressurized and intrinsically safe
（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）

Korea

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）

China

Combination of pressurized and intrinsically safe
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）

Combination of pressurized and intrinsically safe
Japan & Asia
(except China & Korea) （fG4 / Ex ib IIB T4 Gb）
America, Canada

E35

EuropeE45

Japan & Asia

E25

JT2
-80°

492

350

+130 - −80

Arm up-down（JT3）+90 - −65

Wrist swivel（JT4）±720

Wrist bend （JT5）±720

Wrist twist （JT6）

±410

1.5
520

Mounting

Shelf

Explosionproof
construction

+160°
-160°

Arm out-in （JT2）Power requirements＊3（kVA）

+130°

JT1

±120

Mass (kg)

JT3
-75°

±0.5

Arm rotation（JT1）

Painting speed（m/s）

600

America

200

+90°
125

+90 - −75

1,410+130 - −80

Arm up-down（JT3）450

Arm out-in （JT2）

1,195

±160

200

Controller

(945)

950

America

Combination of pressurized and intrinsically safe
（CL I ZN 1 AEx ib pxb ⅡB T4 / AEx ib IIB T4 Gb）

CanadaCombination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4 Gb）

EuropeCombination of pressurized and intrinsically safe
（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）

Korea

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）

China

Combination of pressurized and intrinsically safe
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）

America, Canada

E35

EuropeE45

Japan & Asia

E25

408
261 261+120° -120°

5

Combination of pressurized and intrinsically safe
Japan & Asia
(except China & Korea) （fG4 / Ex ib IIB T4 Gb）

200

Working range
based on Point P.

-80°

+90°

390

±0.15

Arm rotation（JT1）

JT2

6

JT3

-65°

+130°

542

Position repeatability＊2 (mm)

Arm：25

1,940

40

,9

386 261

Max. reach＊1（mm）

316

Wrist：15

Payload (kg)381 194

Arm：5

R1

6

Degree of freedom (axes)

140

Wrist：8

(mm)

Type

30

6

KJ194 (Shelf)
Standard Specifications

45

,5

R1

R3

Articulated robot＊1: Distance between centers of JT1 and JT5.
＊2: Conforms to ISO9283.
＊3: Depends on payload and motion patterns.

JT3

CanadaAmerica, Canada

Working range
based on Point P.

140

+90°

Point P

Combination of pressurized and intrinsically safe
（CL I ZN 1 AEx ib pxb ⅡB T4 / AEx ib IIB T4 Gb）

1,545

Controller

850

AmericaMax. reach＊1（mm）

Explosionproof
construction

1,940

850

160°

Power requirements＊3（kVA）

0°＊1: Distance between centers of JT1 and JT5.
＊2: Conforms to ISO9283.
＊3: Depends on payload and motion patterns.

Standard Specifications

Motionrange (°)

12

5

Combination of pressurized and intrinsically safe
Japan & Asia
(except China & Korea) （fG4 / Ex ib IIB T4 Gb）(mm)

Payload (kg)

±720

Wrist bend （JT5）

Mounting

Controller

KJ155

Degree of freedom (axes)

Wrist swivel（JT4）

1.5

200

＊1: Distance between centers of JT1 and JT5.
＊2: Conforms to ISO9283.
＊3: Depends on payload and motion patterns.

Type+90 - −65

530

Explosionproof
construction

350

417

+130 - −80

Arm up-down（JT3）

Mass (kg)

+130°

JT1

Arm out-in （JT2）

Painting speed（m/s）

600

Combination of pressurized and intrinsically safe
（CL I ZN 1 AEx ib pxb ⅡB T4 / AEx ib IIB T4 Gb）±120

Power requirements＊3（kVA）

1,164

JT3

Canada200+90°

Combination of pressurized and intrinsically safe
Japan & Asia
(except China & Korea) （fG4 / Ex ib IIB T4 Gb）
Controller

200

±0.5

Arm rotation（JT1）

1,940

Explosionproof
construction

1,299

950

America

Working range
based on Point P.

Motionrange (°)

450

Power requirements＊3（kVA）

160°

125

Arm rotation（JT1）

Arm：25

1,940

45
R4

Motionrange (°)

07

Wrist：15

Payload (kg)Max. reach＊1（mm）

950

Wrist：8

Payload (kg)

0

4
,9
R1

0°

12

6

Degree of freedom (axes)

900

6

Degree of freedom (axes)

Articulated robot

Type

6

30
R3

R1

1,800

99

,2

Articulated robot

(mm)

1,461

Standard Specifications
Type

KJ194 (Floor)

JT1
(550)

Point P

1,800

1,461

＊1: Distance between centers of JT1 and JT5.
＊2: Conforms to ISO9283.
＊3: Depends on payload and motion patterns.

08

K series

KJ194 (Wall)(mm)

Standard Specifications+30 - −120＊3

Arm out-in （JT2）+130 - −80

Arm up-down（JT3）+90 - −65

Wrist swivel（JT4）±720

Wrist bend （JT5）±720

Wrist twist （JT6）±410

Working range
based on Point P.

Arm rotation（JT1）±120

Arm out-in （JT2）+130 - −80

Arm up-down（JT3）+90 - −65

Wrist swivel（JT4）±720

Wrist bend （JT5）±720

Wrist twist （JT6）

±410

1.5

Painting speed（m/s）

1.5Mass (kg)

520

Mass (kg)

530

Mounting

Shelf

Wall

(945)

950

＊4

+30° -120°

Power requirements （kVA）

EuropeE45

Japan & Asia

E25

-65°

JT3

261 261

408

JT2

6

850

542

140

+90°

Explosionproof
construction+130° JT1
(550)

Point P

1,800

Controller

1,461

(mm)

America

Combination of pressurized and intrinsically safe
（CL I ZN 1 AEx ib pxb ⅡB T4 / AEx ib IIB T4 Gb）

CanadaCombination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4 Gb）

EuropeCombination of pressurized and intrinsically safe
（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）

Korea

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）

China

Combination of pressurized and intrinsically safe
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）

America, Canada

E35

EuropeE45

Japan & Asia

E25

-120°

-80°
+90°
JT2
JT3

-65°

+130° JT1

6

(550)

Point P

2,350

2,072

KJ244 (Wall)(mm)

Standard Specifications

Wrist swivel（JT4）±720

Wrist bend （JT5）±720

Wrist twist （JT6）±410

Painting speed（m/s）

1.5Mass (kg)

540

Mounting

Floor

Power requirements＊3（kVA）

0°

Working range
based on Point P.

2,490

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4 Gb）

EuropeCombination of pressurized and intrinsically safe
（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）

Korea

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）

China

Combination of pressurized and intrinsically safe
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）

Combination of pressurized and intrinsically safe
Japan & Asia
(except China & Korea) （fG4 / Ex ib IIB T4 Gb）
America, Canada

E35

EuropeE45

Japan & Asia

E25

＊1: Distance between centers of JT1 and JT5.
＊2: Conforms to ISO9283.
＊3: Depends on payload and motion patterns.

+130 - −80

Arm up-down（JT3）+90 - −65

Wrist swivel（JT4）±720

Wrist bend （JT5）±720

Wrist twist （JT6）±410

Painting speed（m/s）

1.5Mass (kg)

530

Mounting

Wall

JT3
-65°
JT2
+130°

-80°

+120°
-120°

JT1

260 260

Arm out-in （JT2）

Working range
based on Point P.

Explosionproof
construction

(650)
812

Controller

5
Combination of pressurized and intrinsically safe
America（CL I ZN 1 AEx ib pxb ⅡB T4 / AEx ib IIB T4 Gb）
Combination of pressurized and intrinsically safe
Canada（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4 Gb）
Combination of pressurized and intrinsically safe
Europe（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）
Combination of pressurized and intrinsically safe
Korea
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）
Combination of pressurized and intrinsically safe
China
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）
Japan & Asia
Combination of pressurized and intrinsically safe
(except China & Korea) （fG4 / Ex ib IIB T4 Gb）
America, Canada
E35
EuropeE45

Japan & Asia

E25

＊1: Distance between centers of JT1 and JT5.
＊2: Conforms to ISO9283.
＊3: Motion range of JT1 varies depending on the direction of the mounting surface. Viewing fromthe robot backside, when the mounting surface is located on the left, it is [+120 to -30].
When the surface is on the right side, it is [+30 to -120].
＊4: Depends on payload and motion patterns.

(945)

950

Power requirements＊4（kVA）

900

Canada+90°
Point P

6

Combination of pressurized and intrinsically safe
（CL I ZN 1 AEx ib pxb ⅡB T4 / AEx ib IIB T4 Gb）

140

1,400

5

America

Motionrange (°)

+30 - −120＊3

+30°

-120°

-80°
+90°
JT2
JT3

-65°
6

408
261 261+90 - −65

±0.5

Arm rotation（JT1）140

Arm up-down（JT3）1245+130 - −80

R4

Arm out-in （JT2）

Arm：252,490

390

Position repeatability＊2 (mm)

±120

90

,4

812

±0.5

Arm rotation（JT1）950

Position repeatability＊2 (mm)Max. reach＊1（mm）

R2

6
Wrist：15

Payload (kg)

2,490

2,350

Max. reach （mm）

1

Arm：252,072＊1

Degree of freedom (axes)

1,400

Wrist：15

Payload (kg)

Articulated robot

Type

386 261

0

9
,4
R2

°
20

6

Degree of freedom (axes)

316

Articulated robot

Type

381 194

Standard Specifications

Controller

408
261 261+120°

5＊1: Distance between centers of JT1 and JT5.
＊2: Conforms to ISO9283.
＊3: Depends on payload and motion patterns.

KJ244 (Floor)

Explosionproof
construction

(945)

950

Combination of pressurized and intrinsically safe
Japan & Asia
(except China & Korea) （fG4 / Ex ib IIB T4 Gb）＊1: Distance between centers of JT1 and JT5.
＊2: Conforms to ISO9283.
＊3: Motion range of JT1 varies depending on the direction of the mounting surface. Viewing fromthe robot backside, when the mounting surface is located on the left, it is [+120 to -30].
When the surface is on the right side, it is [+30 to -120].
＊4: Depends on payload and motion patterns.

Motionrange (°)

Working range
based on Point P.

+130° JT1
(550)

2,490

Controller

Power requirements＊3（kVA）

-80°

1,940

Explosionproof
construction

5
Combination of pressurized and intrinsically safe
America（CL I ZN 1 AEx ib pxb ⅡB T4 / AEx ib IIB T4 Gb）
Combination of pressurized and intrinsically safe
Canada（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4 Gb）
Combination of pressurized and intrinsically safe
Europe（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）
Combination of pressurized and intrinsically safe
Korea
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）
Combination of pressurized and intrinsically safe
China
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）
Combination of pressurized and intrinsically safe
Japan & Asia
(except China & Korea) （fG4 / Ex ib IIB T4 Gb）
America, Canada
E35

386 261±0.5

Position repeatability＊2 (mm)Motionrange (°)

Arm：25

2,490

316

390

Max. reach＊1（mm）

Painting speed（m/s）
Mounting

09

Wrist：15

Payload (kg)

390
812

Arm rotation（JT1）

90

,4

6

Degree of freedom (axes)

381 194±0.5

Position repeatability＊2 (mm)386 261

1,940

316

Max. reach＊1（mm）

Arm：25381 194

Wrist：15

Payload (kg)

R2

140

6

Degree of freedom (axes)

Articulated robot

Type

1,400

40

,9
R1

Articulated robot

Type

Motionrange (°)

(mm)

2,490

Standard Specifications

KJ244 (Shelf)

Point P

2,350

2,072

10

K series

KJ264 (Floor)

(mm)

540

Mounting

Floor

-65°
JT2

Combination of pressurized and intrinsically safe
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）

JT1

260 260

Controller

E35

EuropeE45

Japan & Asia

E25

Explosionproof
construction

+120°
-120°

(650)
755

Combination of pressurized and intrinsically safe
Japan & Asia
(except China & Korea) （fG4 / Ex ib IIB T4 Gb）
America, Canada

Controller

KJ264 (Shelf)(mm)Standard Specifications

Arm out-in （JT2）+130 - −80

Arm up-down（JT3）+90 - −65

Wrist swivel（JT4）±720

Wrist bend （JT5）±720

Wrist twist （JT6）±410

Painting speed（m/s）

1.5Mass (kg)

530

Mounting

Shelf

Power requirements＊3（kVA）

Korea

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）

China

Combination of pressurized and intrinsically safe
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）

America, Canada

E35

EuropeE45

Japan & Asia

E25

＊1: Distance between centers of JT1 and JT5.
＊2: Conforms to ISO9283.
＊3: Depends on payload and motion patterns.

11

390

386 261316

381 194
2,500

2,107

(945)

1,100

408
261 261+120°-120°
140

JT2
-65°
JT3
6

+130°JT1

±0.5
±120

Arm out-in （JT2）+130 - −80

Arm up-down（JT3）+90 - −65

Wrist swivel（JT4）±720

Wrist bend （JT5）±720

Wrist twist （JT6）±410

Arm swing （JT7）

±90

1.5
720

Mounting

Wall

Point P

2,500

Arm rotation（JT1）

Mass (kg)Explosionproof
construction(550)

Arm：25

3,100

Power requirements＊3（kVA）

-80°
+90°

0
,1
R3
5

Wrist：15

Painting speed（m/s）

390
755

EuropeCombination of pressurized and intrinsically safe
Japan & Asia
(except China & Korea) （fG4 / Ex ib IIB T4 Gb）
Controller

Motionrange (°)

1,400

Explosionproof
construction

Combination of pressurized and intrinsically safe
（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）

Point P

Articulated robot
7

Max. reach＊1（mm）

Working range
based on Point P.

Combination of pressurized and intrinsically safe
（CL I ZN 1 AEx ib pxb ⅡB T4 / AEx ib IIB T4 Gb）
Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4 Gb）

(550)

(mm)

Position repeatability＊2 (mm)5Canada+130°JT160

Payload (kg)2,640

America

JT2
-65°
JT3

Controller

Working range
based on Point P.

1,100

America

Combination of pressurized and intrinsically safe
（CL I ZN 1 AEx ib pxb ⅡB T4 / AEx ib IIB T4 Gb）

CanadaCombination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4 Gb）

EuropeCombination of pressurized and intrinsically safe
（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）

Korea

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）

China

Combination of pressurized and intrinsically safe
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）

America, Canada

E35

EuropeE45

Japan & Asia

E25

600

JT7

450
+90°
385
261 261

-90°
+120°
-120°

5

Combination of pressurized and intrinsically safe
Japan & Asia
(except China & Korea) （fG4 / Ex ib IIB T4 Gb）
2,107

°

±120

+90°

90

±0.5

Arm rotation（JT1）

316

2,640

Position repeatability＊2 (mm)-80°KJ314 (Wall)
Type

386 261

Arm：25381 194

Wrist：15

E25

Degree of freedom (axes)

6

Max. reach＊1（mm）

Motionrange (°)

4
,6
R2

Articulated robot

Payload (kg)E45Japan & Asia

+30°-120°

Standard Specifications

0

Degree of freedom (axes)

Europe

(945)

1,100

5

Combination of pressurized and intrinsically safe
America（CL I ZN 1 AEx ib pxb ⅡB T4 / AEx ib IIB T4 Gb）
Combination of pressurized and intrinsically safe
Canada（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4 Gb）
Combination of pressurized and intrinsically safe
Europe（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）
Combination of pressurized and intrinsically safe
Korea
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）
Combination of pressurized and intrinsically safe
China
（Ex ib px ⅡB T4 Gb / Ex ib IIB T4 Gb）
Combination of pressurized and intrinsically safe
Japan & Asia
(except China & Korea) （fG4 / Ex ib IIB T4 Gb）
America, Canada
E35＊1: Distance between centers of JT1 and JT5.
＊2: Conforms to ISO9283.
＊3: Motion range of JT1 varies depending on the direction of the mounting surface. Viewing fromthe robot backside, when the mounting surface is located on the left, it is [+120 to -30].
When the surface is on the right side, it is [+30 to -120].
＊4: Depends on payload and motion patterns.

＊1: Distance between centers of JT1 and JT5.
＊2: Conforms to ISO9283.
＊3: Depends on payload and motion patterns.

Type

Wall

900

China

-80°

+130°

2,107

Combination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4）

Mounting
Power requirements＊4（kVA）

JT3

Combination of pressurized and intrinsically safe
（Ⅱ2 G Ex pxb ib ⅡB T4 / Ex ib IIB T4 Gb）

Korea

530

1,100

CanadaCombination of pressurized and intrinsically safe
（Ex ib pxb ⅡB T4 Gb / Ex ib IIB T4 Gb）

1.5

Mass (kg)6

Combination of pressurized and intrinsically safe
（CL I ZN 1 AEx ib pxb ⅡB T4 / AEx ib IIB T4 Gb）

140

+90°

Point P

5

America

Europe

1,400

±410

408
261 261

1.5

Mass (kg)Wrist twist （JT6）
Painting speed（m/s）

Working range
based on Point P.

755

Painting speed（m/s）

2,640

±720

-80°
+90°

JT3

JT2
-65°
6

+130°JT1

755(520) 375

±410

±720

Wrist bend （JT5）

R3
6

±720

Wrist twist （JT6）+90 - −65

Wrist swivel（JT4）°

Wrist bend （JT5）

Working range
based on Point P.

+130 - −80

Arm up-down（JT3）

90

±720

Arm out-in （JT2）386 261

Wrist swivel（JT4）

Motionrange (°)

316

+90 - −65

+30 - −120＊3

381 194+130 - −80

Arm up-down（JT3）±0.5

Arm rotation（JT1）140

Arm out-in （JT2）

0°

1,400

±120

Arm：252,640

Position repeatability＊2 (mm)
12

45
R4

Arm rotation（JT1）

Max. reach＊1（mm）

140

±0.5

Wrist：15

Payload (kg)

1,400

Position repeatability＊2 (mm)Power requirements＊3（kVA）

Degree of freedom (axes)

2,640

2,640

0

4
,6
R2

Articulated robot
6

Type

Arm：25Max. reach＊1（mm）

Explosionproof
construction

0°

2,500

Wrist：15

Payload (kg)

4
,6
R2

12

6

Degree of freedom (axes)

Motionrange (°)

Standard Specifications

0

Articulated robot

(mm)

2,640

Standard Specifications
Type

KJ264 (Wall)

Point P
2,500

2,107

＊1: Distance between centers of JT1 and JT5.
＊2: Conforms to ISO9283.
＊3: Depends on payload and motion patterns.

12Controller

Package cells
Robot
controller

Painting booth
Air panel

E25, E35, E45/E27, E37, E47

Small sized painting applications

Servo Tombow
Space saving and easy-to-install

FeaturesSpace saving thanks to the small footprint.
By installing additional amplifiers, a conveyor, a gear pumpand up to 3 external exes can be used.

1. Smooth movement
Servo motion control provides smooth movement to eliminate work
slippage.
For small cubical boxes (electronic appliances such as TV cabinets.),
the spray gun can be oriented to each surface at a right angle. The
distance between the gun and the surface can also be adjusted
simply by entering a value. These features enable easy operationand enhance the painting quality.

Standard Specifications
America

E35

E37

EuropeE45

E47

Japan & Asia

E25

E27

6
8

Memory capacity (MB)External operation

Motor power Off, Hold

Input (Channels)

32

Output (Channels)

32

Robot-controller (m)

3

550

Power
E45/E47
requirements
E25/E27600

AC200-220V ±10%, 50/60Hz, 3ø 10kVA (E25)/5.6kVA (E27)＊1
Class-D ground (standard for robots), leakage current: 100 mA at maximum
Class-A ground (for intrinsic explosion-proof safety circuits)

About 520

Absolute encoder

Position detection method
Diameter (mm)Arm

1,000, 1,200, 1,400, 1,600, 1,800

180°

Operation angle (°)
2.0/180°

Operation angle

4-M8 Dp15

Indexing angle (°)

90-deg and arbitrary angle

Indexing time (sec)

0.8/90°1.2/90°

Uninterrupted rotary
speed (rpm)Max. 90

Max. 45

Explosion protection

Normal/reverse rotation
Air pressurized explosion protection and intrinsically safe.
Explosion-proof composite type (Expib II BT4 / Exib II BT4)

Mass (kg)Approx. 140 - 160

Color
Table shaft details(mm)

2.4/180°
Infinite revolution

Rotary direction

ø80

About 700

Servo control
PTP teaching+CP control

Teaching playback method

ø 63AC380-415V ±10%, 50/60 Hz, 3ø 7.3kVA (E45)/5.1kVA (E47)＊1
Protective ground, leakage current: 10 mA at maximum

40 kg x 2 Table

Robot 6+Servo tombow 2

No. of control (axes)

Table

About 1,000, 1200, 1,400, 1,600 1,800

AC440-480V ±10%, 60 Hz, 3ø 7.3kVA (E35)/5.1kVA (E37)＊1
Protective ground, leakage current: 10 mA at maximum

Heavy load type

Munsell 10GY9/1 equivalent

Note: The standard arm lengths are 1,000 mm, 1,200 mm, 1,400 mm, 1,600 mm and 1,800 mm.
The work loading table and loading fixtures to be prepared by the purchaser.

1,400

E35/E37

Standard

20 kg x 2 Table

Indexing time (sec)External view and dimensions

500

120 (E25/E27), 170 (E35/E37, E45/E47)

Mass (kg)

Table load

To reduce the problem of paint mist accumulation, workpieces canbe positioned above a water tank when spraying.

E25, E35, E45 / E27, E37, E47

10Teach pendant (m)Standard Specifications

4. Preventing paint mist accumulation

600

Controlled (axes)

Cable
lengthExternal view and dimensions

Safety fence

Manual operation box

Control method

The Servo Tombow’s table rotation is synchronized with the robot
movements, assuring a uniform paint finish for cylindrical shaped
components such as hot plates, wooden trays and automobile hubs.
The Tombow table offers 360 degrees of rotation.

Enclosed structure/Indirect cooling system

Construction

I/O signals

3. Synchronous operation with the robot

W500×D550×H1,400

Dimensions (mm)Servo Tombow

2. Higher painting quality

Painting booth
Robotcontroller

0 - 45

Ambient temperature (°C)
Installation
environment Relative humidity (%)

35 - 85（No dew, nor frost allowed）

Teach pendant

TFT color LCD display with touch-panel, E-Stop switch,teach lock switch, Enable switch

Operation panel

E-stop switch, teach/repeat switch＊2, control power light(Cycle start, motor-on, hold/run, and error rest are activated fromthe teach pendant.)＊1: Power requirements ensure maximum operation of a robot, not those required for normal operations.
＊2: The E45/E47 comes with three switches to change between teach/teach 100%/repeat, as standard equipment.

Air panel

Small sized painting applications

Servo Tombow-R
Side view (left)

Front view

Enhanced space efficiency
1. Space efficient
The paint robot is installed at the center of the Servo Tombow
painting system, thereby achieving a greater space efficiency.

System configuration diagram

The tables and arm can be positioned and speed-controlled with ahigh level of precision. The tables can also be continuously rotated
and fixed at any desired angle, making it possible to select the best
painting method for the workpiece.

Option boards
DIO board, 32 I/O points each,max. four boards (128 points)

USB Memory

Cubic-S(Space/Speed monitoring)

CC-Link board,master/slave＊1: Standard for the E35/E37 and E45/E47

This system attaches and removes workpieces behind the paintrobot. As a result, this system can be easily combined with
automated transportation equipment that uses conveyors ordelivery robots.

EtherNet

External view and dimensions

EtherNet/IP board,master/slave
EtherCAT board,slave
PROFIBUS-DP board,master/slave
PROFINET board,master/slave

ø6

About 1,800, 2,000, 2,200, 2,600

Manual operation box

Standard

Heavy load type

20 kg x 2 Table

40 kg x 2 Table

Robot 6+Servo tombow 2
Servo control

Control method
Teaching playback method

PTP teaching+CP control

Position detection method

Absolute encoder

Diameter (mm) 1,800, 2,000, 2,200, 2,600
Operation angle (°)

1,800, 2,000, 2,200

180

Indexing time (sec)

4.0/180°

Operation angle

Infinite revolution

Indexing angle (°)
Table Indexing time (sec)Uninterrupted rotary
speed (rpm)Rotary direction

90-deg and arbitrary angle
1.0/90°1.7/90°Max. 120

Max. 45

Normal/reverse rotation

Air pressurized explosion protection and intrinsically safe.
Explosion protection
Explosion-proof composite type (Expib II BT4 / Exib II BT4)3600

4-M8 Dp15
ø80

About 890

RS-232C

Table loadArm

4. Ideal for automated transportation equipment

DeviceNET board,master/slave

Safety fence

Standard Specifications

No. of control (axes)

There are few obstacles surrounding the tables, allowing the paintrobot to freely change its posture. The lack of obstacles also meansthat the airflow inside the booth does not become too turbulent.
These advantages lead to an improved level of paint quality.

CC-Link IE board,
slave

Teach
pendant

Terminal
software

3. Enhanced paint quality

Fieldbus
CANopen board,slave

Terminal
software13

Conveyor I/F board

Mass (kg)
Color

1,000

Brake releaseswitch ＊1

OptionAbout 710

Optional device

Standard

External axis motor
・Workpiece transfer/rotation devices(tombow, shuttle, turntable)
・Travel unit
・Gear pump

Servo Tombow - R

2. Adaptability to different painting conditions

Table shaft details(mm)

Approx. 550 - 690 (excluding the manipulator base)Munsell 10GY9/1 equivalent

Note: A set of work loading tables and loading fixtures are necessary.
Install the Manipulator KF121 onto a tombow-R with an arm length of 1,800 mm or
2,000 mm.
Install the Manipulator KF192/193/194 onto a tombow-R with an arm length of 2,200
mm or 2,600 mm.

14

Package cells

Small sized painting applications

Medium sized work-piece painting cell

Servo Twister

Servo Shuttle

A compact but sophisticated system

Ultimate“table painting”type

Painting booth

1. Small installation space

Painting booth
Robotcontroller

1. Improvement in productivity

The minimum installation space required for this system is
2,200 mm wide x 1,966 mm long for a 600 x 600 mm table.
Such compactness allows you to install this system in anarrow hand-blowing booth.

Servo motion provides high speed work transfer and table rotation
with shock-less smooth start and stop motion, and also enables
continuous rotation tracking with robot and any stand-by positionof feeder.

Servo Twister

2. Rotary table functions

Air panel

2. Higher coating quality

In spite of its small size the Servo Twister provides rotary
coating, indexed coating and rotary synchronization
functions.

Controlling the position of the table provides the optimum painting
position. This combined with the high-speed, high-precision robot
with the servo shuttle enables high-quality painting.

3. 6-axis robots

3. Simple teaching

The Servo Twister installation uses a 6-axis, articulated
robot.

The simple teaching function provided by the KF series painting
robot eliminates time-consuming program teaching.

4. Shared coating program

4. Increased table load

The integration of the robot and painting table into one
unit allows for programs to be shared by more than one
robot.

5. Short installation time
The servo twister cell can be built before delivery, so thatthe time for installation could be done as quick as one day.

The system can be used for painting large TV cabinets, sanitaryware, automobile instrument panels etc.

Manual operation box
Air panel

Servo Shuttle
Manual operation box

Manipulator base

5. Simple installation

Safety fence

Robot
controller

Safety fence

Servo ShuttleThis complete package is simple to install, but will provide for thepainting of the most complex of components.
Standard Specifications

External view and dimensions

Standard Specifications

Standard

Standard

No. of control (axes)
Control method

20 kg x 2 Table

PTP teaching+CP control

Position detection method

Absolute encoder

Diameter (mm)135

Indexing time (sec)

1.8/135°

Operation angle

Infinite revolution

Indexing angle (°)

90-deg and arbitrary angle

Table Indexing time (sec)Uninterrupted rotary
speed (rpm)Rotary direction
Explosion protection
Mass (kg)Color

650, 800

Operation angle (°)

Teaching playback method

PTP teaching+CP control

Position detection method

Absolute encoder

4-M8 Dp15

Table shaft details

Shuttleø80

0.8/90°

Table

Max. 90
Normal/reverse rotation

500 (Arm Length 650)
600 (Arm Length 800)

Air pressurized explosion protection andintrinsically safe.
Explosion-proof composite type(Expib II BT4 / Exib II BT4)

13

5°

120
Munsell 10GY9/1 equivalent

Note : The work loading table and loading fixtures to be prepared by the purchaser.

135°Servo control

Control method

Servo control

Teaching playback method

Arm

ø 63

Robot 6+Servo twister 2

60 kg x 2 Table
Robot 6+Servo shuttle 2

No. of control (axes)

Stroke (mm)2,000, 2,700, 3,200, 4,000

Max. speed(mm/sec)

1,000Operation angle

Infinite revolution

Indexing angle (°)

90-deg and arbitrary angle

Indexing time (sec)

0.8/90°1.2/90°

Uninterrupted rotary
speed (rpm)Max. 90

Max. 45

Rotary direction
500 (Arm Length 650)
600 (Arm Length 800)

Table load

Heavy load type

20 kg x 2 Table

Table load

About 650, 800

Intermediate stop function

Normal/reverse rotation
The intermediate stop function and multiple coating control function are available.
Air pressurized explosion protection and intrinsically safe.
Explosion-proof composite type (Expib II BT4 / Exib II BT4)

Explosion protection
Mass (kg)

One side: 300 to 500

Color

Munsell 10GY9/1 equivalent

Note : The work loading table and loading fixtures to be prepared by the purchaser.

External view and dimensions

600

188

600

4-M10 Dp20
2,000, 2,700, 3,200, 4,000

520

15

ø90

478

(mm)

550

710

About 520

About 700

4
ø7

240

Table shaft details
(mm)

16

Package cells
Painting booth

Medium sized work-piece painting cell

Medium sized work-piece painting cell

Servo Wing

A new dimension in“line coating”

Painting booth

Robotcontroller
Air panel

1. Space saving

2. Uninterrupted painting

Safety fence

Absolute encoder

Operation angle
Indexing angle (°)
Table

1.1/90°

Uninterrupted rotary
speed (rpm)Max. 90

Max. 45

Infinite revolution

Indexing angle (°)

90-deg and arbitrary angle

Indexing time (sec)

1.2/90°

Uninterrupted rotary
speed (rpm)Max. 90

Intermediate stop function
Explosion protection
Mass (kg)Color

Servo Turntable
Complete surface painting is possible with
uninterrupted turntable rotation

Normal/reverse rotation
The intermediate stop function and multiple
coating control function are available.
Air pressurized explosion protection and intrinsically safe.
Explosion-proof composite type (Expib II BT4 / Exib II BT4)

Painting booth

1. The integrated control of the robot and table allows any painting
position to be achieved according to the work shape.

Robot
controller

Air panel

2. The system can be applied to various types of painting such assynchronous control, arbitrary-angle indexing and paint spraying
with continuous rotation of the table.

970
Munsell 10GY9/1 equivalent

Note: The arm index time indicates the time of arm movement from the intermediate stop position to thepainting position.
The arm index time varies depending on the intermediate stop position.

300

Standard Specifications

Table load (kg)No. of control (axes)

ø10H7 +0.015
Dp15
0Max. 1,000

Robot 6+Servo Turntable 1
Servo control
PTP teaching+CP control

Position detection method

Absolute encoder

Table
4-M8 Dp16
5 (ø65H8)

Heavy load type

Teaching playback method
Pin hole for positioning
ø82

Infinite revolution

Indexing angle (°)

90-deg and arbitrary angle

Indexing time (sec)

2.5/90°

5/90°

Uninterrupted rotary
speed (rpm)Max. 10Max. 5

Explosion protection

ø65H8 +0.04
0Mass (kg)
Table diameter (mm)
Color
(mm)

Foot switch function(Option)Loading/
unloadingof work-piece

Servo Turntable

Operation angle

Rotary direction

ø160
ø104

Table shaft details

Standard

Max. 500

Control method

1,300

30°

17

(mm)

Munsell 10GY9/1 equivalent

Large sized work-piece painting cell

680

Rotary direction

Table shaft details

Safety fence

External view and dimensions

Normal/reverse rotation

up to ø2,000

Air pressurized explosion protection and intrinsically safe.
Explosion-proof composite type (Expib II BT4 / Exib II BT4)
180 (without table jig)
up to ø2,000
Munsell 10GY9/1 equivalent
Uninterrupted normal
rotation, rotation stop

Uninterrupted rotation,
45-deg., 90-deg., 180-deg.,indexing (changeable
indexing angle), rotation stop

270

3.2

Operation angle (°
)

ø134

0

2,670

Table

Indexing time (sec)

ø88

45

00

2,670

Arm

4-M10
Dp20

670

60

Mass (kg)1,3

Absolute encoder

Normal/reverse rotation
Air pressurized explosion protection and intrinsically safe.
Explosion-proof composite type (Expib II BT4 / Exib II BT4)600 (Standard) 750(Heavy load carrying)

672

Robot 6+Servo wing 2

Stroke (mm)90-deg and arbitrary angle
0.8/90°Color

30 kg x 2 Table

PTP teaching+CP control

Infinite revolution

Indexing time (sec)Rotary direction

External view and dimensions

Position detection method

Servo control

Position detection method

Explosion protection

Teaching playback method

Robot 6+Servo Spinner 1
PTP teaching+CP control

Servo Wing

Manual operation box

Servo control

60

Teaching playback method

This device is delivered pre-assembled. So, it can be installed in as short
as one day and you can start production immediately.

Control method

20

Control method

5. Short Construction Period

No. of control (axes)

Heavy load type

280

No. of control (axes)

Standard

600 (Standard) 750(Heavy load carrying)

Table load (kg)

Because the left and right arms can be set for the same painting positions(one position), a single program can be used, thus making the teachingtime shorter.

Table load

External view and dimensions

Standard Specifications

3. Less teaching work

Servo Spinner

233

Because there is one painting position, the distance between theworkpiece and the robot becomes closer, making the robot possibly
smaller than that in the Servo Shuttle.

Standard Specifications

Safety fence

Painting can be performed with the table rotating, thus minimizing
the robot’s wait time.

2. Even small-sized robots can handle large workpieces

Because the arms are slim with no fixed rails, painting can be conductedabove the water, reducing soiling of the booth. In addition, the airflow
turbulence inside the paint booth can be minimized.

1. Flexible component placement
Choose the optimum painting posture for the workpiece, andreduce contamination of the paint booth.

While suitable for workpieces of a larger size than in the Servo Shuttle,
the installation space is made smaller. Because the left and rightworkpieces are closer together, loading and unloading work is reduced.

4. Preventing paint mist accumulation

Floor
conveyor

Servo Spinner

The installation space for“Table Painting”was madeeven smaller.

Robot
controller

Air panel

ø640

(mm)

18