COMPANY GUIDANCEABOUT USCOMPANY HISTORY

Conic has been produced quality punch tools since

1976 Established.

1976 in Okayama Japan.

1979 Tokyo Sales Office opened.

Our tools are used worldwide in the sheetmetal market and that1985 Okayama Factory opened.

quality is really satisfied from various production customers.

1990 "International Sheet Metal Symposium"
held by the company.
1992 Tool information and order receiving
office was opened.
1993 Osaka Branch opened in Higashi-Osakacity.
1993 Head Office moved into Okayama Factory.

Our policy is that we make a high quality tools in timely,inreasonable price to helping customers manufacture sheet
metal parts in high productivity and reliability.
We have done a lot of development of new products such as
Super Dry Punch(SDP), Conic Long life Punch(CLP), Conic
Hard Punch(CHP) for last long tools.
We recently introduced PROTECH series tool to the market
and market reflect strong praise.
Conic would like to be your punch press tool partner.
We look forward to serving you.

QUALITY
Okayama factory :ISO 9001:2015 provide superior Quality
Management System in 1998 Conic Corp,
received ISO9001 authorization, and it
has been recognized as a very reliable
company, both on the international front
and Japan.

1998 Okayama factory was registered underrequired operation of international
quality management system "ISO-9001".
1999 "Super Dry Punch" newly developed andlaunched.
2000 Internet order and quote receiving
system was opened.
2002 "Conic Hard Punch" newly developed andlaunched.
2009 PROTECH series tooling newly developed
and launched.
2012 Thailand Factory opened.
2013 "Conic Long life Punch" newly developed
and launched.
2018 The Representative office in Vietnam opened.

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NC TURRET PUNCH TOOLING

SPECIFICATION OF CONIC TOOLING■P r eve nt S lug P ulling
Slug Ejector

PUNCH

Punch

Slug ejector push down the slug.
It will be installed to over φ4 for round andover 6 mm width shape tool as our standard.
Please contact us, when punch thick material sheetor hard material with small punch diameter.

Slug ejector

Die

Punch

Die
Slug

Slug Catcher Die
Standard shapes and special shapes have this function as standard.
(Except : Blank type, less than 2mm width die for blank will be parts, punch with heel, die clearance is less than 0.1mm)① Material is cut
off at [A] part.

② The slug is compressedin the process ofpunching at [B] part.

③ Drags the slug
through the relief.

④ [B] part is narrower
than [C] part so theslug cannot comes up.

Ｂ

Ｂ

Punch
Slug

Die

Ｂ

Ａ

Ｃ

Depositron Process
Put electrical super hard spot onto inside of die hole
Except clearance 0.1mm
Standard on die diameter φ2～φ4.5

DIE

Die
cuttingedge

Carbidecoating

Slug

Straight with taper Die
Use this specification standard on Blank tool, less than 2mm width diefor blank will be parts, punch with heel die clearance is less than 0.1mm

Cyclone Die (Compatible with Amada power vacuum die)
Cyclone die has small incline holes to provide cyclone airflow
to make a strong vacuum area under the die.
This vacuum helped to prevent slug pulling problems.
This function is working only when punching machine has
vacuum die use function as machine option.

Cyclone die

Air supply
Die holder
Slug
Cyclone airflow

4

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SPECIFICATION OF CONIC TOOLING■Conic Original Coating

Perfect tool for stainless steel !

Super Dry Punch (SDP)
This is our best tool. Incredible durability and defeated the common sensethat "Stainless is hard to process".
This tool is suitable for night time unattended operationand dry ( no oil lubrication on the sheet metal) condition punching.
Super Dry Punch (SDP) is available with only the following shapes.
■ROUND (RO)■SQUARE (SQ)

■RECTANGLE (RE)■OBROUND (OB)■SQUARE with R
RECTANGLE with R(Less than R10)

Perfect tool for continuos processing and thick material!

Heavy Duty Punch (HDP)High performance for all purpose, especially for continuos processing.
Coating with excellent heat resistance.
The coating is difficult to peel of even with heat generated continuously.
Special shapes are also available for this treatment.

Most efficient in long life and cost !

Conic Long life Punch (CLP)High performance for all purpose, especially for mild steel, ga lvanized steel
with high corrosion resistance !
Special shapes are also available for this treatment.

Ultra cost performance tool for reasonable price !

Conic Hard Punch (CHP)
Reasonable price and suitable for all purpose.
CHP shows high performance reducing adhesion and galling which is more
likely to be caused by processing Aluminum and Coated steel sheet.

Total PerformanceHigh Performance

Aptitude

Punch type

Stainless steel (SUS)

Mild steel (SPCC)

Aluminum

Galvanized

Super Dry Punch (SDP)
Heavy Duty Punch (HDP)
Conic Long life Punch (CLP)
Conic Hard Punch (CHP)HSS

Cost Performance

D2

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5

NC TURRET PUNCH TOOLING

VARIATION OF CONIC AMADA TYPE TOOLORIGINAL STYLE (NON AIR BLOW TYPE)
1/2" (A)1-1/4" (B)

2" (C)

3-1/2" (D)

4-1/2" (E)

2" (C)

3-1/2" (D)

4-1/2" (E)OMP (AIR BLOW TYPE)
1/2" (A)1-1/4" (B)PROTECH SERIES ( AIR BLOW SYSTEM INCLUDED )1/2" (A)6

1-1/4" (B)

2" (C)

3-1/2" (D)WWW.CONIC.CO.JP

4-1/2" (E)THICK TURRET TOOLING

1/2"(A) STATION TOOLING
Diameters Up to 12.7mm

in

2
(A)

OMP
(AIR BLOW TYPE)

ORIGINAL STYLEPROTECH 3(AIR BLOW TYPE)HEAD

CANISTERSPRING COVER

208

O-RING

209.5

RETAINERPUNCH BODY
PUNCH BODY

SET ASSY

GUIDE

φ25.9

φ25.9

φ25.9

DIE

DIE
30

30

PUNCH ASSYSPRING

209.5

1

φ25.4

φ25.4

Standard die

Cyclone die

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THICK TURRET TOOLING

1-1/4"(B) STATION TOOLINGORIGNAL STYLE : Diameters 12.71mm ～ 31.7mm

11 4 in

OMP / PROTECH 3 : Diameters 12.71mm ～ 30mm

(B)

OMP
(AIR BLOW TYPE)

ORIGINAL STYLEPROTECH 3(AIR BLOW TYPE)HEAD
CANISTERSPRING COVER

208

O-RING

209.5

RETAINER
209.5

PUNCH ASSYSPRINGPUNCH BODY
PUNCH BODY

SET ASSY

GUIDE

φ47.8

φ47.8

φ47.8

DIE
30

30

8

DIE

φ47.6

φ47.6

Standard die

Cyclone die

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THICK TURRET TOOLING

2"(C) STATION TOOLING
2 in

(C)

ORIGNAL STYLE : Diameters 31.71mm ～ 50.8mm
OMP / PROTECH 3 : Diameters 30.01mm ～ 47mm

OMP
(AIR BLOW TYPE)

ORIGINAL STYLEPROTECH 3(AIR BLOW TYPE)

HEAD
HEAD FIXING BOLT
DRIVERGUIDE SETDISK SPRING
PUNCH FIXING BOLTGUIDEGUIDE KEY
KEY FIXING SCREWSTRIPPER SCREWSTRIPPER SPRINGSTRIPPER HOLDERPUNCH FIXING BOLT M12

PUNCH FIXING BOLT M14

φ51

φ51

PUNCH BODY

96

96

PUNCH BODY

φ60
10STRIPPER PLATE

DIE
30

10

φ60

φ88.9

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9

THICK TURRET TOOLING

3-1/2"(D) STATION TOOLING
31 2 in(D)

ORIGNAL STYLE : Diameters 50.81mm ～ 88.9mm
OMP / PROTECH 3 : Diameters 47.01mm ～ 85.6mm

OMP(AIR BLOW TYPE)

ORIGINAL STYLEPROTECH 3(AIR BLOW TYPE)

HEAD
HEAD FIXING BOLTGUIDE SETDRIVERDISK SPRING
PUNCH FIXING BOLTGUIDEGUIDE KEY
KEY FIXING BOLTSTRIPPER SCREWSTRIPPER SPRINGSTRIPPER HOLDERPUNCH FIXING BOLT M12
φ89.4

PUNCH FIXING BOLT M14
φ89.4

φ89.4

84

84

φ89.4

TIP HOLDERPUNCH BODY

PUNCH BODY
INSERT PUNCH

φ102

10

STRIPPER PLATE

10

φ102

30

DIE

φ125.4

10

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THICK TURRET TOOLING

4-1/2"(E) STATION TOOLINGORIGNAL STYLE : Diameters 88.91mm ～ 114.3mm

41 2 in

OMP / PROTECH 3 : Diameters 85.61mm ～ 110.5mm

(E)

OMP
(AIR BLOW TYPE)

ORIGINAL STYLEPROTECH 3(AIR BLOW TYPE)

HEAD
HEAD FIXING BOLT
DRIVERDISK SPRINGGUIDE SETPUNCH FIXING BOLTGUIDEGUIDE KEY
KEY FIXING BOLTSTRIPPER SCREWSTRIPPER SPRINGSTRIPPER HOLDERPUNCH FIXING BOLT M14

PUNCH FIXING BOLT M12
φ114.8

φ114.8

φ114.885

85

φ114.8TIP HOLDERPUNCH BODY

PUNCH BODY
INSERT PUNCH

φ123
10

STRIPPER PLATE

10

φ123

30

DIE

φ158.7

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11

THICK TURRET TOOLINGNESTING TOOL (ORIGINAL STYLE, OMP, PROTECH 3)
Special tool for punching more close position to clamp.

3-1/2" (D)

4-1/2" (E)NESTING GUIDE SET

2" (C)PUNCHNESTINGSTRIPPER PLATENESTING DIENESTING TOOL

Maximum sheet metal thickness 3.2 mm
SHEET METALPUNCHING HOLE
35 mm

SHEET METAL
CLAMP

CLAMP

12

CLAMP

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THICK TURRET TOOLINGACCESSORIES
ADAPTERS
1/2"(A) Tool

1-1/4"(B) Station

1-1/4"(B) Tool

3-1/2"(D) Station

Original style (Non air blow type)

Original style (Non air blow type)

PUNCH GUIDE ADAPTERPUNCH GUIDE ADAPTERDIE ADAPTERDIE ADAPTERPUNCH SHIM , DIE SHIM
1/2"(A)

1-1/4"(B)2"(C)

3-1/2"(D)4-1/2"(E)

PUNCH
SHIM

DIE SHIM

Remark : Shim set = 0.5mm, 1.0mm x 2, 1.5mm, 2mm

Total 5 pieces

BRUSH DIE

TURRET ALIGNMENT JIG(For Amada machine)

Placing these "Brush Die" into the vacant stations to avoid
the damage of sheet metal.

1/2"(A)

1-1/4"(B)2"(C)

For station 3-1/2"(D) and
4-1/2"(E) also available.

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Your favorite punch press machinein the best condition at regularturret centering work.

13

THICK TURRET TOOLINGINSTRUCTION MANUAL (ORIGINAL STYLE, OMP)
Parts name

Checkpoints① Head② Head collar③ Spring④ Spring cover⑤ Retainer⑥ O-ring⑦ Guide⑧ Punch body

How to remove punch body

① Please follow the machine instruction manual before
use punching tools.
② Please check there are no cracks or seizes.
If you find such abnormal conditions, do not use
the tools.
③ Machine turrets tables, die holders also should be
kept clean.
(ex: Slugs in die holders can cause a serious damageon the tools)④ Cutting edge of the tooling must be sharpened when
it is dull.

How to assemble punch body

① Remove guide.

① Set punch body to punchassembly jig on the machine.

② Set punch body to punch assembly
jig on the machine.
② Set retainer, spring, springcover, head collar, headsequentially to the punch body.

③ Insert 2 screws to the punch
head's screw holes.
Cap screws are recommended.
1/2"

Ｍ５

1-1/4"

Ｍ６

Punch assemble jig④ Tight screws evenly until
distance between head and headcollar becomes 5mm.

Punch assemble jig③ Turn the head unit
CW(clock wise) until punchheight becomes correct length.
(207.5mm)④ Put the grease on the halfbottom part of punch body for
lubrication.
We recommend “Mori Paste”
which is available from CONIC.

⑤ Unscrew head with belt wrench tounscrew the head.
(It is also possible to use a bar
between two screws and turn
CCW(counter clock wise)⑤ Insert guide.

⑥ Remove head , head collar, spring,
spring cover, retainer.

CAUTION

Punch assemble jig

When assembling/disassembling
punch body, we recommend to use
soft metal or rugs to prevent
scratches on the punch body.

Punch assemble jig

14

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THICK TURRET TOOLINGINSTRUCTION MANUAL (PROTECH 3 )SAFETY, ACCURATELY and SPEEDY - PROTECH 3
CanisterCanisterHeight adjust button

Heightadjust button
208

208

Guide
lock button

Guide

Guide
lock button
Guide
You can adjust punch height
when you slide this button to
direction like photo.

-0.5mmPunch edge

-0.5mmPunch edge

Use this button when
you put out and set
in guide.

How to adjust punch height1.

Slide punch height adjust button
to punch edge direction.
Turn the canister during
pushing the button.

2.

Set the punch edge to same
surface position as guide
stripping surface.

3.

Punch edge out ・・・ Turn canister to c.c.w.
Punch edge in・・・ Turn canister to cw.

Punch height adjusting by 3 clicks.
① During sliding height adjust button
to guide direction.
② Release height adjust button
as soon as starting to turn canisterto right direction.
③ One click is approximately 0.2mm
in case of turning canister till
automatic locked position.
④ In case you repeat this work 3 times(3 clicks), punch height will be
adjusted in standard dimension.

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15

THICK TURRET TOOLINGINSTRUCTION MANUAL (PROTECH 3 )Easy & Quick operation
How to disassemble

1.

Slide guide lock button to side
direction of the guide.

2.

Pull out guide while sliding
the guide lock button.

3.

Turn the punch body out
from the canister.

How to assemble

1.

Put the punch body into canister.
Then turn the punch body tillpunch screw comes to head parts.

4.

16

2.

Insert punch body into guideafter matching punch key andguide key.

When release the guide lock button,
guide is locked automatically.

5.

3.

By sliding the guide lock button,
insert guide till guide flange touch
to the canister.

Confirm if guide and canister are locked.

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FORMING TOOLSNC TURRET PUNCH TOOLING

Widest variety special forming tools in advanced technology.

Conic Special tools

Conic offers the best performance special tools to the customer.
Conic engineers always try to find the best solution of productive tools
to the customer which uses the most advanced tooling technologies.

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17

NC TURRET PUNCH TOOLINGFORMING TOOLSCENTER POINT
FORMING UP
NC 1-1/4"(B)

FORMING DOWN
NC 1/2"(A)FORMING UP

FORMING DOWN

A=90°

A=90°

Forming process of making conical recess (center point).
Used for locator, landmark and so on.

BURRING FOR THREAD FORM
FORMING UP
NC 1-1/4"(B)

FORMING DOWN
NC 1-1/4"(B)(Forming after pre-piercing)(Pre-piercing and forming)

FORMING UP

Screw size

Diameter(A)Pre-hole

M2.5

φ2.1

φ1.2

M3

φ2.6

φ1.5

M4

φ3.4

φ2.0

M5

φ4.3

φ2.4

M6

φ5.1

φ2.8

FORMING DOWN

φA

H

H

φA

Forming process for making tubes of threading for screw.
Threading for screws and increased bearing area for tubes.

18

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NC TURRET PUNCH TOOLINGFORMING TOOLSHALF SHEARFORMING DOWNFORMING UP

FORMING DOWN

φA

φB
H

FORMING UP

φB

H

φA

Forming process of pierce half of material thickness.
Used for locator or stopper.

EMBOSS (DIMPLE)
FORMING DOWNFORMING UP
SRC

φA

SRD

φB

FORMING DOWN
SRD

φB

SRC

φA

H

H

FORMING UP

Forming process of embossing material like dimple.
Used for locator or decorative pattern of the material.

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19

NC TURRET PUNCH TOOLINGFORMING TOOLSCOUNTERSINK FOR COUNTERSUNK SCREW (CHAMFERING)FORMING UP

FORMING DOWNFORMING UP

FORMING DOWN

C°
φB

φA

φA

φB

C°
Forming process of making a chamfer to material.
Used for sink a countersunk screw head, make chamfer to a corner
after punching, guide of tapping.

COUNTERSINKFORMING DOWNFORMING UP

FORMING DOWN

φA
φC

D°

φB

H

H

FORMING UP

φB
D°

φC
φA

Forming process of embossing work, such as dish-shaped.
Used for sink a countersunk screw head, or used for nonslip.

20

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NC TURRET PUNCH TOOLINGFORMING TOOLSCOUNTERSINK BURRINGFORMING UP

FORMING DOWNFORMING UP

FORMING DOWN

C°

φB
C°

φB

φA

H

H

φA

Forming process for making tube of threading for screw, andat the same time make a chamfer in the entrance part.
Used for threading for screw. Used to guide at the time oftapping.

ONE PITCH THREAD FORM
FORMING UP

FORMING DOWNFORMING UP

FORMING DOWN

Forming process of making the one pitch thread form.
Used to screw in place that does not require a heavy strength.

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21

NC TURRET PUNCH TOOLINGFORMING TOOLSCOUNTERSINK BURRINGFORMING DOWNFORMING UP

FORMING DOWN

H

φB
φA

φA
φB

H

FORMING UP

Forming process for making tubes.
Used to guide or protect the code and pipe.

CURLINGFORMING DOWNCURLING

φA

φB
φA
H

BURRING

Forming process to bend the material after forming of burring.
Used to guide or protect the code and pipe.
The order of processing is Pre-hole ⇒ Burring ⇒ Curling.

22

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NC TURRET PUNCH TOOLINGFORMING TOOLSEMBOSSFORMING DOWNFORMING UP

FORMING DOWN

φA
φC

φB
φD
H

H

FORMING UP

E

φD

φC
φA

φB

Forming process to produce raised or sunken shape.
Used for sinking a head of bolts or nuts.
Used for the seat of the product.

KNOCKOUTFORMING DOWNFORMING UP

FORMING DOWN

φA

φB

φB

φA

H

H

FORMING UP

Forming process of piercing a hole and keep the slug on the
sheet metal by tabs.
When using a hole, remove the slug using a screwdriver.

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23

NC TURRET PUNCH TOOLINGFORMING TOOLSBRIDGE , DOUBLE BRIDGEFORMING DOWNDOUBLE BRIDGE(FORMING UP)WUSINGLE BRIDGE(FORMING UP)WFORMING UP

A
C
H

H

A
C

D

E

D

E

B

B
Forming process of lance like a bridge.

LANCE (Z-BENDING)FORMING UP

Forming after pre-hole
Pre-hole

A

A

S

D°

Forming without pre-holeR
B

Forming process of lance like Z figure.
Used for hook, locator and stopper.

24

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H

H

B

NC TURRET PUNCH TOOLINGFORMING TOOLSLANCE (L-BENDING)FORMING UP

Forming after pre-hole
Pre-hole

A

A

S

D°

Forming without pre-hole

H

H

R

Forming process of lance like L figure.
Used for hook, locator and stopper.

BENDING (OFFSET TOOL)FORMING DOWNFORMING UP

FORMING DOWN

H

W

H

FORMING UP

W
Forming process of bending that can hit continuously along
the sheet.
Used for the overlaying the sheet.

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25

NC TURRET PUNCH TOOLINGFORMING TOOLSLANCE FOR AIR FLOWFORMING UP

FORMING UP
Forming process of lance tocreate an opening.

R

C°

B

U

Used to provide air flow orventilation.

P②① Order of punching

H

D°

A

LOUVER FOR AIR FLOWFORMING UP

FORMING UP

Used to provide air flow orventilation.

B

R

C

Forming process of louver tocreate an opening.

P

H

A

Order of punching ①

26

WWW.CONIC.CO.JP②

NC TURRET PUNCH TOOLINGFORMING TOOLSCARD GUIDEFORMING UP

FORMING UP

B

L

Py

R

Pre-hole

Px

HA

Forming process to form U-groove for a printed circuit board.

BEADINGFree

FORMING UP

H

A

B

Forming process of embossing that can hit continuously along the sheet.
Used for strengthening, nonslip or decoration.

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27

NC TURRET PUNCH TOOLINGFORMING TOOLSMARKING (STAMPING)FORMING UP

FORMING DOWNFORMING UP

FORMING DOWN

D

D

A°

A°

Forming process of stamping the character or logo etc.

MARKING (EMBOSS)FORMING UP

FORMING DOWNFORMING UP

FORMING DOWN

H

H

W

W

Forming process of embossing the character or logo etc.

28

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FORMING TOOLSFORMING UP

FORMING DOWN

HEAD

HEAD

SPRING COVER
SPRINGEMBOSS BODYRETAINERO-RINGUPPER EJECTORSPRINGEMBOSS PUNCH

PUNCH BODY

GUIDEUPPER EJECTOR

LOWER EJECTOR

LOWER EJECTORDIE PUNCHDIESTRIPPER BOLTEJECTOR SPRING

LOWER EJECTOR SPRINGSCREW PLUG

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29

TECHNICAL INFORMATION

NC TURRET PUNCH TOOLINGCALCULATE PUNCHING FORCE (TONNAGE)
Tonnage capacity is different depending on machines.
Use the calculation formula below to prevent from over tonnage.
2

Circumference(mm) x Material thickness(mm) x Shear resistance(kg/mm )Tonnage (ton) =1000
Circumference

Shear resistance by material

Round

ShapedMaterial

Diameter x 3.14

(Length dimension + Width dimension) x 2(kg/mm 2 )Mild Steel

26～35

SS400

33～42

Stainless Steel

52～56

Aluminum

7～16

Copper

18～30

Brass

22～40

B
A

D

Circumference = D x 3.14

Shear resistance

Circumference = (A + B) x 2＜Calculation example＞

φ40

The tonnage when piercing Φ40 to Mild Steel T=1.6mm.
Circumference

40 x 3.14

Material
thickness

x

1.6

Shear
resistance

x

35

1000

Mild Steel(SPCC)= 7 (ton)

1.6

DIE CLEARANCEDIE CLERANCE IS ・・・
A
PUNCH

Die clearance is difference between punch diameter and die diameter.
Die clearance = B - A
RECOMMENDED DIE CLERANCE
Die clearance = Material thickness x Clearance Ratio
Material

DIE

Mild steel
B

30

Clearance
Ratio
0.5～1.0
0.15
0.15

1.2

Material thickness
1.5
2.0

2.3

3.2

0.2

0.25

0.3

0.4

0.5

Stainless steel

0.2

0.2

0.25

0.3

0.4

0.5

0.6

Aluminum

0.1

0.15

0.15

0.15

0.2

0.25

0.35

Copper

0.1

0.15

0.15

0.15

0.2

0.25

0.35

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TECHNICAL INFORMATION

NC TURRET PUNCH TOOLING

JOINT METHOD

0.1～0.2mm

CORNER JOINT

Joint of corner part0.1～0.2mm

MICRO JOINT

Product

Product

Product

Product

Joint of straight part

About 0.3mm

About 0.3mm

Product side

Product

Product

Product

Product

Product side

WIRE JOINT

Joint of straight part
0.5～1mm

Product side

Product

Product

Product

Product

CORNER ROUNDING
Standard Corner rounding tool

Corner rounding tool with tangent line Corner rounding tool with joint

Product

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31

CONIC HIGH PERFORMANCE TOOLING
Murata type tooling
Trumpf type toolingalso available.

CONIC Co., Ltd.

ISO9001:2008 ASR Q2517 / Okayama factory

10-5 Taiheidai, Shoo-cho, Katsuta-gun,Okayama 709-4321 Japan
TEL: +81 868 38 6154 FAX: +81 868 38 6331

E-mail: tools@conic.co.jp
http://www.conic.co.jp/

CONIC PRECISION Co., Ltd.
55/22 Moo 4, Buengkumphroy, Lumlukka,
Phatumthani 12150 Thailand
TEL: +66 2 159 9870-1 FAX: +66 2 159 9872

E-mail: conic_thai@conic.co.jp
http://www.conic.co.jp/thai/

The Representative office in Vietnam
4F VIN OFFICE Building No. 362/19 Ung Van Khiem Street,
Ward 25, Binh Thanh District, Ho Chi Minh City, Vietnam
TEL: +84(0)285 7300 0250

E-mail: conic_vn@conic.co.jp

DealerJune. 2020