Equipment specifications
Specifications
Model

HYSERVE-30

Raw material
H2 production capacity

HYSERVE-100

HYSERVE-300

Natural gas, Propane gas
30m3N/h

100m3N/h

300m3N/h

H2 purity

99.999vol%H2 supply pressure

0.70MPaG

Operation

Automatic program Load management (40-100%),Hot standby operation

Minimum Unit Size*

3,600W×2,000L×2,950H

Options

5,300W×2,750L×3,450H

9,700W×3,000L×3,550H

Remote monitoring,etc.

Super Compact
On-site Hydrogen Production Unit

*Except for utility area (compressor,water purification,cooling tower,control panel etc.)
It may be extended about width and Length for Maintenance space,etc.

Outline dimension

Super compact design + Low cost
HW

L

Contact Address
HYDROGEN SOLUTION DEPARTMENTOSAKA GAS LIQUID CO.,LTD.

5F, the Sumitomo Bldg. No.3, 4-7-19 Kitahama, Chuo-Ku,Osaka 541-0041, Japan
Phone: +81-6-4706-2701 Facsimile: +81-6-4706-2711
https://www.liquidgas.co.jp/

OVERSEAS MARKETING TEAM BUSINESS DEVELOPMENT DEPT. ENGINEERING BUSINESS UNITDAIGAS GAS AND POWER SOLUTIONS CO.,LTD.
3-5-11, Dosyo-machi Chuo-ku, Osaka, 541-0045, Japan
Phone: +81-6-6205-4119 Facsimile: +81-6-6220-1230
https://www.daigasgps.co.jp/“HYSERVE” is a registered trademark of Osaka Gas.

2020.10-2G（RAY）500

At Minimum Space & Low Cost

High-Purity Hydrogen Production Unit
HYSERVE-30

HYSERVE-100

HYSERVE-300
HYSERVE-300

Steam methane reforming systemFeatures

Naturalgas

Compact design suitable for on-site hydrogen supply
Compact medium pressure ( 1.0MPa) reformer and compact PSA using improved operation system aredesigned with less thermal and pressure losses.

Desulfurizer(200 – 300 )A package of the reformer and the PSA makes it possible to shorten the installation period and to reduce the construction cost at acustomer site.
High-purity hydrogen is produced easily at the customer site using natural gas supplied through pipeline.
Ammoniacracker

H2 Storage

Naturalgas

H2 Curdle

High-purity hydrogen

Natural gas supplied at medium pressure is available to reduce
compression power significantly.
Effective use of PSA off-gas, depending on the operation
condition, can reduce natural gas consumption rate.
1 skid mount packaged structure can reduce installation time andcost at a customer site.

Automatic operation by one button start and stop.
Load between 40 to 100% and hot standby operation are available.
High-purity hydrogen is produced within 30 minutes from the mode of hot standby.

Remote monitoring system, remote operating system, etc., are optional.
Capable Countermeasure of TIIS(Japanese regulation)(IECEx in preparation)

CO +H2O H2 +CO2 (Exothermal reaction)

PSA unit

H2 purification process (PSA)

Adsorbent with remarkable H2 separation ability removes
impurity gas and high-purity hydrogen is separated.
* Almost all amount of off-gas from PSA is used for the reformer heating.

Process flow
Compressor

An example of HYSERVE-30 installed
at a customer’s site (2 units)

Easy operation

CH4 +H2O 3H2 +CO (Endothermal reaction)

CO of syngas is converted to H2 after steam methane reforming.

High-purity
H2 gasNaturalgas

High-purity hydrogen (≧99.999%) is produced from natural gas.

Dramatic cost reduction

CO shift process(200 – 300 )H2H2Syngas is produced by high-efficiency steam methane reforming
catalyst that Osaka Gas has developed.

CO shiftOff-gas

H2 Loader

Steam methane reforming processReformer(700 – 800 )Heating

H2 +N2NH3Many options

Combustion
burnerOn-sitePurifier

Steam methane
reforming catalyst

SteamHigh-purity
H2 gas ( 99.999%)

CO shiftconverter
Desulfurizer
Reformer
PSA
Pure water

Off-gas tank

Reforming Section

PSA Section

PSA: Pressure Swing Adsorption

Major application
Hyserve unit can easily supply
hydrogen at low cost using
minimum space eliminating theneed for a high-pressurehydrogen tube trailer orammonia cracker. High-purity
hydrogen can be used forvarious industrial applications.

Metal Industry
Metal ceramic
Metal heat treatment. Stainless bright annealing. Galvanized steel reducing
treatment. Various baking furnace
protective gas
Magnetic iron powder
Metal sintering
etc.

Glass & CeramicIndustry

Plate glass manufacturing
Quartz glass manufacturing
Quartz glass processing
Fiber optics
Ceramic package
etc.

Electronics, Chemistry,
Food Industry, etc.
Semiconductor
Silicon wafer
Petroleum resin hydride
Chemicals
Catalyst manufacturing
Fat and oil
etc.