Ultrahigh-Speed Three-Side-Seal Pouch Forming, Filling and Packaging Machines

R-series

S-typeG-type■Main specifications of R-series S-type machines<Servomotor-equipped machines>
Small pouch machine■Application examples

Large pouch machine

Model

R-35S

R-36S

R-51S

R-52S

Print registration control

None

Provided

None

Provided

0.5cc〜20cc

0.5cc〜50cc

Packaging speed

300 to 400 pouches/min(film speed: 28 m/min)

200 to 600 pouches/min(film speed: 42 m/min)

Pouch size

Width: 30 to 90 mm (specified)
Length: 40 to 90 mm (specified)Width: 30 to 110 mm (specified)
Length: 40 to 125 mm (specified)Machine dimensions

Approx. 2,500 (W) x 750 (D) x 1,950 (H) mm

Approx. 2,750 (W) x 880 (D) x 1,980 (H) mm

Machine weight

Approx. 1,800 kg

Approx. 2,500 kg

Power consumption

Approx. 5 to 7 kw

Approx. 6 to 8 kw

Filling capacity※1

Compressed
air consumption

Powdered soup, seasonings, granulated sugar,coffee, powdered cream, tea bags,
food supplements, powdered/granulated
pharmaceuticals, desiccants, oxygen absorbers,
food additives, bath agents.

■Product samples

Approx. 0.5 MPa · 100 liter/min (ANR)※1 Specifications vary depending on the filling product, packaging material and pouch size.
※2 C-type machines are also available without the cutter and automatic film splicer※2 Machines with other specifications can also be manufactured.

■Line configuration■Main specifications of R-series G-type machines
Small pouch machine-35S

R

Model

R-35G

R-36G

R-51G

R-52G

Print registration control

None

Provided

None

Provided

0.5cc〜20cc

0.5cc〜50cc

Packaging speed

300 to 400 pouches/min(film speed: 28 m/min)

200 to 600 pouches/min(film speed: 42 m/min)

Pouch size

Width: 30 to 90 mm (specified)
Length: 40 to 90 mm (specified)Width: 30 to 110 mm (specified)
Length: 40 to 125 mm (specified)Machine dimensions

Approx. 2,200 (W) x 710 (D) x 1,950 (H) mm

Approx. 2,500 (W) x 830 (D) x 1,980 (H) mm

Machine weight

Approx. 1,500 kg

Approx. 2,000 kg

Power consumption

Approx. 4 to 6 kw

Approx. 5 to 7 kw

Filling capacity
※1S

R-36

S
15R

Compressed
air consumption-52S

Large pouch machine

R series + continuous pouch loader
R series + continuous pouch winder
R series + stacker + pouch filler
R series + stacker + flow wrapping machine
R series + stacker + cartoner
R series + stacker + banding unit
Various other lines can also be configured.

■Film material and dimensions●Heat-sealable laminated film
●Film roll outer diameter: 380 mm or less,diameter of core paper roll: 76 mm■Standard equipment
Approx. 0.5 MPa · 100 liter/min (ANR)●Print registration system(R-36S, R-52S, R-36G, R-52G)

R※1 Specifications vary depending on the filling product, packaging material and pouch size.
※2 C-type machines are also available without the cutter and automatic film splicer.
※2 Machines with other specifications can also be manufactured.

The photo shows the R-52S model.

■Required installation space (R-51S,R-52S)

G
R-35
G63R
G
R-51
G
R-52880(750)mm

1,525(1,350)mm※Figures in parentheses ( ) indicate installation space required by the R-35S, R-36S models.

●Touch panel (S type)●Automatic film splicer●Film end detector●Joined tape detector●Empty pouch detector●Preheating bar open-status detector●Automatic preheating bar operating system●Heater disconnection detector●Overload detector●Safety cover with auto-stop●Hopper level sensor■Optional equipment●Dust collector●Counting and dividing unit
●Tear cutting unit
●Code printing unit
●Four-side sealing unit
●Adjustable volumetric controller●Belt conveyor※This catalog lists standard specifications. Due to improvements in the equipment, specifications are subject to change without notice.

6-15-10, Kamihigashi, Hirano-ku, Osaka 547-0002, Japan
Phone: 81-6-6792-3776 Fax: 81-6-6794-3074
URL : http://www.topack.co.jp/

The photo shows the R-35G model.
※The photo shows a system equipped with options.

11.05.2000 I Printed in Japan

R-series

S-typeG-typeHigh-Speed Three-Side-Seal Pouch Forming, Filling and Packaging Machines
Simpler structure, more compact, more reasonably priced than everFeatures●■ New automatic film splicer

The rotary system performs pouch forming, filling and sealing
operations in a horizontal direction to achieve an ultra-fast packaging
rate of 300 to 600 pouches per minute. Since a longer filling time canbe provided, there is minimal biting of the filling product at the sealed
areas. In addition, the sealing time can be extended and pinhole
generation can be reduced.

●

Two film rolls mounted on the right and left sides allow uniform film
tension for added stability in automatic film splicing operation.

●

The low film loading position enables the use of film rolls measuring
up to 400 mm in diameter.

■ Compact dimensions●●

Use of the optional stacker allows connection of a cartoner, flow
wrapper, banding unit and pouch filler.

●

Various accessories and optional devices are available to meetspecific packaging needs.

■ New rotary mechanism (patent pending)A wealth of new mechanisms●

The top sealer drive servomotor control eliminates the need to change
gears and numerical settings can be entered easily on the touch panel.

The seal bar cam and chute up/down cam feature Topack’s original
cam profiles to allow precision processing.

●

Smooth rotation reduces operating noise and prolongs service life.

●(patent pending) <S type>
The cutter-drive servomotor control minimizes the positional deviationof the cutter.

●■ Rotary disc shutter ON/OFF control (patent pending)■ Equipped with Topack’s proprietary servo system●

When the rotary disc is shut off, all the shutters close, then the rotary
disc stops.
This minimizes splashing of the filling product.

The standard 5.7-inch color touch panel displays auto-stop record andproduction control data.

■ Magnetic discharge clipper (patent pending)●■ T-1 stacker (patent pending) <S type>●The servomotor-controlled elevation mechanism assures stableproduct stacking.

●

The number of stacking rows can be set easily on the touch panel.

■ Digital print registration system (patented)

Equipped on R-36S, R-52S, R-36G and R-52G●

Easy operation with the touch panel.

●All control information is displayed on the touch
panel for real-time confirmation of numeric data.

●The photo mark position can bechanged with input of numeric data,thus allowing flexible adjustment of
the seal position.

●●

When the pitch control fails, the required
amount of seal bar inward/outward
movement is numerically displayed.
Stores data for up to 8 products.

Movable shutter operating pins, operated by an air cylinder, are used inplace of conventional fixed pins. All shutters remain closed whenever
the rotary disc is not rotating.
When the rotary disc is turned on, the shutters open after synchronizing
with the filling chute, then the filling operation starts.

■ Easy-to-operate touch panel <S type>●The compact machine size requires about 20% less installation spacethan a conventional unit.

■ Stacking mechanism

Magnets are used in the clipper in place of springs. When the clipper isopen, no load is applied, thus reducing the stress on the clipper
opening mechanism and turn section. The new system offers improved
durability and also eliminates spring replacement.

■ High-speed filling and sealing mechanisms(patent pending)

Sealing period

Clipper

Cutter base rollTop sealer

Preheating bar(Top sealer)
Turningroller

Fillingperiod

Filling chuteFilm
Cutter blade
Alternating stacker

Measuring cup

Elevation shutter※S-type machines are equipped with the T-1 stacker, which uses
servomotor control for the elevation mechanism.

Side seal bar(Vertical sealer)