S1-1

EMAK9 : The 9th Workshop of Energy Management
Action Network (EMAK9) under IPEEC

Outline and Outcomes of the “Japan – Brazil
Cooperation Project”

November 21st, 2018

Kazuhiko YOSHIDATechnical Consulting Adviser
International Cooperation Division
The Energy Conservation Center, Japan (ECCJ)
ECCJ11. Project and Background

Japan – Brazil Cooperation Project for EC(1) Established in FY 2015 between Ministry ofIndustry, Foreign Trade and Services of Brazil(MDIC) and Ministry of Economy, Trade andIndustry of Japan (METI) under the “Smart
Community Working (WG)”(2) Completed in March 2018.
PurposeTo Establish the Energy Efficient Basis with “Demand
Management” and “Demand Response”, Especiallyfor “Peak-cut and Saving of Electric Power”
ECCJ

Abbreviation :EC (Energy Conservation), EE&C (Energy Efficiency and Conservation)2

Process to Have Established the Japan – Brazil
Cooperation Project for Energy Conservation(1) Brainstormed in Inception Workshop in Japan (Feb. 2014)(2) Studied by METI-ECCJ to Develop Proposed Project(3) MDIC-METI Seminar in Brasilia to Discuss “Proposed
Project” (May 2014)(4) 2nd Japan-Brazil Smart Community WG Meeting in Tokyo
to Establish the Project (Sept. 2014)
Project on “Peak-Cut and Saving of Electric Power”
Significance▶ Measures & Management Required for “Smart Grid / Community”▶ Met Brazilian Situations of Electricity (76% Is Shared by Hydro
Power Affected by Climate Change)▶ Application of Japanese Experience after the Big Earth in 2011
ECCJ

3

Inception Workshop in Japan (*) to Direct Japan Brazil EC Cooperation (Feb. 13th – Feb. 20th, 2014)(*) BEC BR3

Outcome1. Established “Smart Network” Between Brazil and Japan

Key Persons from 4 Brazilian Ministries and Governmental Organizations
2. Identified Possible Cooperation Based on Useful Inputs by METI-ECCJ
Lectures, Exchanges and Visits to Best Practices & Smart Community
ECCJ

4Workshop in Japan (BEC BR4) to Kick-off Japan Brazil EC Cooperation Project (January 2015)● Participants : 11 Key Persons from Brazilian Organizations

Outcome1. Organized “Steering Taskforce” (Members from Public & Private Sector)
2. Finalized “Basic Plan of The Program and Developed “Action Plan”
3. Started Preparation for Implementing Activities in Brazil
ECCJ

5

Points of EC Cooperation Project – Basic Scope
Policy/Law
System to
Promote
EE&C

CEMS

BEMS
BEMS
BEMS

FEMS

BEMS

EC – Important
Basis

GE

BEMS

Step – 1 Build Foundation▪ Establish EnMS for Each
Factory / Building (Inc.
“Management Standard” etc.)▪ Implement Good EM Practices& introduce Effective Equipment/ Technologies under EnMS

HEMS

FEMS
HEMS

HEMS

Step – 2
With Systematic Management of
Operation in Each Factory / Building

Smart System
EnMS : Energy Management System
EE&C : Energy Efficiency and Conservation
CEMS : Community Energy Management System
BEMS : Building Energy Management System
FEMS : Factory Energy Management System
HEMS : Home Energy Management System
ECCJ

Establish / Manage
Single Systems▪ Systematized Individual
Management by FEMS, BEMS

Step – 3

Integrate Systems▪ Integrated Management by
CEMS

Key : Demand Management / Demand Response6Points of EC Cooperation Project – Basic Solutions
Peak-cut & Saving of Electric Power : Basic Solution & Measure
Max. Electricity Use [%]Shift &
Shave

Reduction by- 15%[Time](Solution – 1)
By Energy Management System

1-1. Operation / Maint. Considering Cost
(1) Operation in Off-Peak Time & Days
Cut Fixed (2) Maintenance to Keep Efficiency(3) Control to Improve Productivity
Energyand Loss Reduction (Stop Idling etc.)
1-2. Systematization of Measures with
Using EM Tools Such as Database(Solution – 2)
By Introducing Efficient Process/Equipment(Solution – 3)
2-1. Change in Energy Use(1) Ice Storage AC, PV Cells & Battery / Solar Heater By Enhancing Public Awareness(2) Regenerative Burner (from Elect. Heater), etc.
3-1. Simple Electricity Saving Manual
2-2. High Efficiency Equipment / Process(1) Showing how to Change Way of Use,
(1) Heat Pump – Inverter AC and LED Lighting
Setting Values, Life Style with Merits(2) Cogeneration / Waste Heat Elect. Generation
3-2. Purchasing Efficient Appliances(3) VSD (VVVF), Efficient Transformers / Motors, etc (1) Labeling with Values of Effects/Merits(Solution – 4)
By Introducing Managing and Controlling System of Power Demand4-1. FEMS, BEMS and HEMS with Demand Controller with Good Guidelines for Operation
ECCJ

7

2. Outline of Project (1)1. Name of Project
Project on Peak-cut and Saving of Electric Power
2. Expected Effects
Through Establishing Energy Efficient Basis with “Demand
Side Management” and “Demand Response” in Brazil,(1) To Secure 1) Stable, Efficient and economical Supply ofElectric Power / 2) Efficient Use - Lower Demand of Power(2) To Realize the Sustainable Development through Items (1)3.Duration
January 2015 – March 2018 (For Approx. 3 Years)
ECCJ

82. Outline of Project (2)4. Counterpart
Ministry of Development, Industry and Foreign Trade(MDIC)
with Cooperation from Ministry of Mines and Energy (MME)

5. Sub-Programs(Program-1)
Establish and Disseminate Showcase Energy Management
System (EnMS) Based on ISO 50001(Program-2)
Establish and Improve the Legal Framework on Energy
Management and Support System to Promote EE&C
(Program-3)
Develop and Disseminate Tools for Electricity Saving
ECCJ

9EC Cooperation Project – Programs for Solutions
Peak-cut and Saving of Electric Power : Key 3 Sub-Programs
Specifics of the 3 “Programs” to Have Achieved the Solutions(Program-1) Establish and Disseminate Showcase Energy Management System(EnMS) Based on ISO50001 and Best Practices in EE&C
♦ Establish Showcase EnMS in the Cooperating Factories (With Cooperation by CNI etc.)(Including Introduction and Utilization of Energy Management Tools (Energy-Material
Balance & Cost Management Database, Portfolio Analysis, EC Guideline and Energy
Management Standard etc.)♦ Implement EC Measures including Projects Identified in Practicing EM under EnMS
♦ Realize EC Best Practices to Develop Guideline to Introduce Effective Technologies♦ Disseminate Showcases of EnMS and EE&C Best Practices (Led by MDIC)(Program-2) Establish / Improve Legal Framework on EM etc. and Support System
Organize Working Group to Prepare Proposals on the Following (Led by MME)
♦ Legal Framework for “Energy Management”♦ Supporting / Incentive System to Introduce Equipment / Appliances Effective for EC,
Considering Those Identified in Program-1(Program-3) Develop “Action Guidebook” for Saving and Peak-cut of Electricity
Organize Working Group-2 to Prepare the “Action Guide” for Factories etc. (Led by MDIC)(As Per EC Guideline )
ECCJ

10

Workshop in Japan (BEC BR5) for Harmonized
Implementation of the “Project” (January 2016)● Participants : 12 Key Persons from Brazilian Organizations

Outcome1. Established Basic Implementation Plan of Each Organization

2. Started Preparation for Specific Activities of Each Organization
ECCJ

11

3. Concept of Project : Program-1
Requirement of ISO 50001
Pilot Program To Establish Energy Management System
4

Energy Management System Requirements
4.1 General Requirements
4.2 Management Responsibility
4.2.1 Top Management
4.2.2 Management Representative

Energy Management(E.M.) Tools

4.3 Energy Policy
4.4 Energy Planning
4.4.1 General
4.4.2 Legal and Other Requirements
4.4.3 Energy Review
4.4.4 Energy Baseline
4.4.5 Energy Performance Indicators
4.4.6 Energy Objectives, Energy Targets & Energy Management Action Plans

4.5 Implementation and Operation

P-D-C-A
Cycle

4.5.1 General
4.5.2 Competence, Training and Awareness
4.5.3 Communication
4.5.4 Documentation
4.5.4.1 Documentation Requirements
4.5.4.2 Control of Documents
4.5.5 Operational Control
4.5.6 Design
4.5.7 Procurement of Energy Services, Products, Equipment and Energy

4.6 Checking
4.6.1 Monitoring, Measurement and Analysis
4.6.2 Evaluation of Legal Requirements and Other Requirements
4.6.3 Internal Audit of the Energy Management System
4.6.4 Nonconformities, Corrections, Corrective and Preventive Actions
4.6.5 Control of Records

4.7 Management Review

To Establish EnMS Showcases
at Cooperating Companies inEnergy Intensive Industries

Energy-Material Balance& Cost Management DB
Portfolio
Analysis“Standard of
Judgment”

Pilot EC
Projects(To Prove
Functions of
EnMS)

Showcase
EnergyManagement
SystemEC BestPractices
Measures /Technologies

EnergyManagement
Standard

Manuals forOperationetc.

4.7.1 General
4.7.2 Input to Management Review
4.7.3 Output from Management Review

ECCJ

Participation
byCompanies

Dissemination

Cooperating Companies

Larger EC
Effects
Advice etc.
・Activity on Site
・Workshop in JP

MDIC, CNI etc.
12

3. Points of Project : Program-1(1)Cooperating Companies – Finally 4 Companies(2) Utilize / Refer to EM Tools Developed by ECCJ
- Template to Develop Plan to Establish EnMS
- Energy, Material and Cost Management Database- EC Gudelines, EM Standard and Analyses (Portfolio Analysis etc.)- Report to Compile Important Data / Information to Diisseminate(3) Systematize / Implement Identified EC Measures to Prove EnMS
Performance(4) Disseminate by MDIC etc. Using “Reports”
4 Cooperating Companies (Featured by International / Conglomerate)
No.
Name of Company
1 General Motors do Brasil Ltda.
2 Novelis do Brasil Ltda.
3 Votorantim Cimentos
4 Votorantim Metais
Company P
Company F
ECCJSub-Industry
Automobile Manufacturing
Aluminum Products Manufacturing
CementZinc Metal Refining
TextileFood Processing

Remarks

Current Nexa Resources
Declined in FY 2015
Declined in FY 201613

3. Concept of Project : Program-2 Tied with Program-1
By Government

Program – 1

EnMS (P-D-C-A Cycle)(By Companies)

Disseminationin Sub-Industries

Energy Management(E.M.) Tools

By Association& Companies
Participation
by Outside
Companies

Disseminationin Sub-Industries

Energy-Material Balance& Cost Management DB

Promoting
ISO50001

Regulation
on EM etc.
- Guideline- EM Standard- Reporting
System, etc.

Portfolio
Analysis

Showcase
EnMS“Standard of
Judgment”

Pilot EC
Projects(To Prove
Functionsof EnMS)

E.M.
Standard

Best
Practices•Measures•Technologies

Support
System- Subsidy- Tech.
Guideline- Awardfor B.P

Manuals forOperation
etc.

ECCJ

Program-2 by Government14

3. Points of Project : Program-2 (Reference)
Industry Sector

Consumer Sector
Commercial Sector
Residential
SectorEnergy Management System

Reference –BasicStructure of
EnergyConservation
Act(Japan)(Energy Manager / Periodical
Reports / Standard of Judgment by
BusinessOperators (about 15,000)
with 1,500 or more kl/y of Energy
Consumption

TargetReduce Energy Unit Consumption
by 1% / year / Achieve Benchmarks

Combination –Regulation andSupportTransportation
sectorPeriodical
Reports by
Freight
Carriers andConsigners
 Efforts to
Reduce 1% /yof Energy Unit
Consumption

Energy Efficiency Standards for
Buildings and Houses (Floor Areaof 300m2 or more)Top Runner Standard (Standard and Labeling)
For Home Appliances, Equipment, Automobiles etc., 29
Items in Total (Managing 70% of Household Energy
Consumption)

Supporting System Subsidy / Low Interest Loan / Tax Incentive to Promote EE&C
ECCJ

15

3. Concept of Project : Program-3 Tied with Program-1
Comprehensive “Action Guide”
Check List : Recommended Measures and Effects

Electricity Saving Menu
for Summer

3 Electricity saving menu

21 Manufacturers* As the form of electricity use by manufacturers greatly varies depending on the business type, theelectricity saving ratio is described for each equipment below.

(For Business Operators)

Electricity saving menu for production equipment

Electricity saving
effect of eachmachine andequipment- Certainly switch off electric equipment which is not used or in a stand-by state and prevent revolving machines
such as motors from revolving idle.

(2) Features of electricity demand in summer(3) Examples of electricity saving menus by business type
- Office buildings- Wholesale/retail stores (department stores, drugstores, etc.)- Food supermarkets- Medical institutions (hospitals, clinics)- Hotels, inns

- Strengthen thermal insulation of electric furnaces, electric heaters, etc.
(Electricity saving effect: If heat retention is applied to)7%- Reduce the supply pressure of compressors by reviewing the pressure of the user side.
(Electricity saving effect: If the pressure is reduced by 0.1 MPa for a single unit)

8%- Lower compressor’s air-taking temperature (to match the room temperature of the installation place with outside
temperature). (Electricity saving effect: If the air-taking temperature is lowered by 10℃ for a single unit)

2%- Control the number of compressors, pumps and fans according to load.
(Electricity saving effect: If the peak load is 60% to 80% in a 5 compressor system)

9%

P1- Review the operation method for pumps and fans with inverter function.
(Electricity saving effect: If the total pressure becomes 80% as a result of using the inverter function by confirming
and P3
adjusting the open/close state of valves)- Reduce the motive power of turbo chillers, heat pumps, etc. by setting the cold water outlet temperature of chillers
high. (Electricity saving effect: If the temperature is changed from 7℃ to 9℃ while confirming the state of the user
side)

P8

Lighting

P10
P12
Air
P14
Conditioning

P16- Schools (elementary, junior high and high schools)

P18(Reference)
Electricity Saving Manual(Japan)- Sample description

Basic 10 electricity saving menusAir
conditioners

8%

Refrigerators(1) 76%(2) 85%- Set the factory temperature to 28℃ (or slightly higher than 28℃ considering the indoor
environment such as ventilation)(Electricity saving effect: If the room temperature setting is raised by 2℃)- Reduce the power for ventilation or heat load by adjusting outside air to be taken.
(Electricity saving effect: If the outside air taken is reduced by 30% by intermittently operating or
stopping ventilation fans)- Remove obstacles placed around outdoor units and avoid direct sunlight.
(Electricity saving effect: If a bamboo blind is hung over an outside unit affected by sunlight)

6%

Lighting
Televisions- Reduce loss by appropriately and periodically implementing maintenance of equipment and machinery.

Warm water
washing toilet
seats- Appoint personnel in charge of electricity saving and implement follow-up meetings and electricity saving patrols
involving managers (president, factory managers) and all related departments.

10%(3) Turn off air conditioner in an affordable way and use fans.

50%(4) Change the setting from “strong” to “medium”, reduce thetime when the door is opened and do not fill the refrigerator withtoo much food.
* Be careful of perishable food.

2%(5) Turn off unnecessary lights in daytime.

5%(6) Set the energy saving mode, lower the brightness andswitch off when not used.
* In case the mode is changed from the standard to the energy saving
and the time to watch is reduced to two thirds

2%(7) Use the warm water off function and the timer electricity saving
function.

(8) If there are no above-mentioned functions, take out the plug fromthe outlet when not used.
Jar rice cookers- Shift the start of production motive power to time which is before the time zone for electricity saving.
- Adjust the time for office work, etc. to shift the electricity peak.
- Peak adjustment based on supply and demand adjustment contract (price incentive), use of private power generation,
operation shift, etc.

Stand-by electricity- The above-mentioned electricity saving effects are estimated ratio of electricity saving effect in the electricity consumption of eachmachine and equipment. Therefore, the effect may differ depending on the state of equipment, the state of use, etc.
- As regards the air conditioning, electric air conditioning is being assumed.
- Take care that actions do not become irrelevant in respect of health and hygiene, safety and management because of excessing
consciousness of electricity saving.

21

ECCJ

(2) Mitigate the sunlight coming through windows by using blinds or
bamboo blinds. (Electricity saving of air conditioner)- Provide employees with information on the necessity and method of electricity saving in homes.

Control of electricity peak by shifting the operation of motive power for production* Note

10%

8%
10%

- Introduce a demand monitoring system to implement prescribed electricity saving measures when there is a warning.

Operational
shift(1) Try to make the room temperature 28℃. (If the setting
temperature is increased by 2℃)

Check* Note that dehumidification run or frequent on-off operation results in the increase of electricity
consumption.

P22
OthersApril, 2013
Ministry of Economy, Trade and Industry

Electricity
saving effect(Saving ratio)-

Other electricity saving menus
P20

Understanding ofelectricity
saving

▲4.0%
▲3.6%

15%

- Certainly turn off lights of unused areas.
- Change incandescent lamps to bulb type fluorescent lamps or LED lamps.
(Electricity saving effect: If incandescent 60 W lamps are changed to (1) bulb type fluorescentlamps or (2) LED lamps)▲10.5% Chubu Electric Power area
▲4.0% Chugoku Electric Power area
▲8.5%

* Compared with FY2010

P5
Electricity
saving menu for general equipment (lighting, air conditioning) (*)- Restaurants (family restaurants, drinking establishments, etc.)- Manufacturers

Tohoku Electric Power area ▲3.8% Tokyo Electric Power area
Kansai Electric Power area ▲8.7% Hokuriku Electric Power area
Shikoku Electric Power area ▲5.2% Kyushu Electric Power area-

Tohoku, Tokyo, Chubu, Hokuriku,
Electricity saving menu for utility equipment
Kansai, Chugoku, Shikoku, Kyushu(1) Request for cooperation in implementing electricity saving for this summer

Implementation
check

Please check the items you can implement in your home and implement the electricity saving by
aiming at the following values estimated as fixed electricity saving.

Actions Based on “EC Guideline”

Less
than 1%in eithercase(9) Cook the amount for a whole day early in the morning, using thetimer function, and store the cooked rice in a refrigerator or
freezer.

2%(10) Turn off the main power supply of the main body instead of thepower supply of the remote control. Take out the plug from theoutlet if not used for a long time.

2%

For people who are out during daytime

Actions Based on “EC Guideline”
Please implement electricity saving of (4) refrigerators, (7) warm water washing toilet seats and (10)stand-by electricity during daytime.
* Estimation by Agency for Natural Resources and Energy * Reference of saving ratio in the
maximum use (approximately 1,200 W) in daytime of homes where people are in.

316

4. Achievements of Project : Functional Group for EC
Established The Effective and Functional Group to Promote EC in Brazil,
Involving the Concerned Public and Private Organizations through Joint
Implementation of The Project.
Japan
Government
METI
ECCJ

Federal Gov.
MDIC MME
State Gov.
SP State Gov.

BrazilIndustrial Associations
CNI
SENAI
ABESCOABRAVA
Working Gr-1
Working Gr-2
ECCJ

ABRACE

Cooperating
Companies●General Motors●Novelis●Votorantim Cimentos●Votorantim Metais
etc.

Others●●●●●17

4. Achievements of Project : Program - 1(1) Established Showcase EnMS by the 4 Cooperating Companies“General Motors”, “Novelis do Brasil”, “Votorantim Cimentos” and“Votorantim Metais”● Large Impact to Prove Effectiveness of EnMS
← EnPIs Improved by 2%-36% Regardless of Recession Experienced● Featured Policy to Globally Develop Established EnMS
→ Expectation of Larger Benefit● Customized Application of Useful EM Tools Prepared by ECCJ
← Energy-Material-Cost Management Database / Standard Roadmap
to Establish EnMS / EC Guidelines - EM Standard / E.E Targets etc.
(2) Dissemination Kicked off by 1st Dissemination Workshop● Shared Showcased EnMS and EC Best Practices with Participants● Used “Report” (Formated by ECCJ) Prepared by the 4 Companies● Preparing Database to Compile Summary of “Report” → MDIC’s Web.
(3) Strategic Transfer of “Program-1” to “Alliance Program” by CNI● CNI Developed “Alliance Program” Consistent with Program-1.
ECCJ

EnPI : Energy Performance Indicator / EE : Energy Efficiency

18

Impacts of EnMS Established by the Cooperating Companies(Summary : Data of EnPI Given by “Report” for Dissemination)
Company

Baseline

ActualResults

EffectEnPI

Year

GeneralMotors do
Brasil Ltda

MWh/unit
Kg-CO2/unit

No
Info.

1.25
308

No
Info.

1.05
198

16%
36%

Novelis do
Brasil Ltda

GJ/SalesMetric-ton

FY
2015

9.45

FY
2018

9.04

4.3%

kWh/N-ton
Nm3/N-ton

Oct.
2015

134.32
30.63

Mar.
2017

131.85
30.71

1.8%
-0.3%

Votorantim
Metaiston-CO2eq/t

No
Info.

0.834

No
Info.

0.819

1.8%

Votorantim
Cimentos

CO2 (Mton/y)
MJ/t-clinker)
Fossil Fuel (%)

23.7
3475
88.2

14.4%
0.6%
2.8%

ECCJ

2014

Year

27.7
3495
90.7

2016

EnPI (Energy Performance Indicator)

19

Summary of Typical EC Measures Identified / Implemented(From “Report” Submitted by the Cooperating Companies)
Energy Conservation Measures Identified / Implemented
EC Guideline
Optimization of Energy Utility System
Improvement in Metering
GeneralFuel Switching (Natural Gas ← Oil etc.)#1
New Fuel System (Biomass for Boiler)#1 & #3
Addition of PV System#1
Improvement in Combustion / Heating
Installation of Automatic Combustion Control#2
Temperature Control for Heating Crucible etc.
#2
Improvement in Waste Heat Utilization
Maintenance System of Regenerator#3
Installation of Heat Exchangers for Furnaces#3
Prevention of Heat Loss
Repairing Lining of Furnaces#5-1
Application of Variable Control of Flow / Speed Flow Control Applied for Exhaust Fans of Furnace #6
Control of Flow & Operation for De-dusting System #6
Control of Air Ventilation Fan for Mining#6
Improvement in Compressed Air Systemprevention of Leakage / Improved Maintenance#5-2, General
Optimized Operation of Compressors#5-2
Control of Distribution of Air#5-2
Replacement with More Efficient Compressors#6
Process Specific Improvement
Improvement in Electrolysis (Zinc Metal Refining) #6
Improvement in Grinding Mill (Cement)
#6

ECCJ

EC Guideline : Refer to Slide No. 24

20

Useful Energy Management Tools by ECCJ
Standard Roadmap to Establish EnMS Based on ISO50001
Key Requirements and Actions

Current Status :Baseline(Established or Not)

1st Year
Jan.

Feb.

Mar.

Apr.

1. Policy & Commitment for EE&C by Top

May

June

July

2nd Year
Aug.

Sept.

Oct.

Nov.

Dec.

Jan.

Feb.

Mar.

Apr.

May

June

July

Remarks
Aug.

Sept.

Oct.

Nov.

Dec.

Continue

Authorization of Policy and Targets by Top
Management
Announcing Policy for EE&C (Annual Report andEnvironment Report etc.)
Approval of Programs and Projects
Resource Allocation (Staffs, Budget etc.) underBusiness Plan

2. Establishment of Organizations
Energy Management Committee (Cross-cut
Organization)
Assignment of Person(s) Responsible for Energy
Management
Organization for Energy or Taskforce (Energy
Management Team etc.)

Establishment of Energy Management System

3. System for Energy Planning
Assign Responsible Sections / Staffs
Standardization for Planning Procedure
Database for Energy Planning
Tools to Analyze Data andto Identify Improvements
Action Plan Development

Continue

Key Elementsof EnMS

4. System for Implementation / Operation
Assignment of Staffs in Charge of EE&C in Each
Related Department
System for Training on EM and EE&C (Courses /Curriculum, Trainers, Textbooks)
Implementation and Its Management
Establishment of Standard System(For EM, Operation and Maintenance)
Standardization of Energy Management forEnergy System and Major Equipment
Development of EE&C Guideline in Operation and
MaintenanceStandardization in Design and Procurement ofEquipment and Materials for EE&C

Continue

Continue

Basic Flow of
Establishment

5. System for Checking

Continue

Monitoring System with Instrumentation for Data
Collection and Control
System for Guidance to Take Actions
Regular Energy Audit (Evaluate Energy Use and
Identify Potential Improvements)
Systems to Report for Sharing Data & Info. and to
Decide Required Actions
Compliance (Inc. Environment and Safety etc.) to Meet
Mandatory Requirements

6. System for Management Review

Continue

System of Evaluation and Review on EE&C with
Regular Meetings
Reports : Input for Management Review andSummarize Results of Review
System to Feedback to Top Management

Major Measures for EE&C

Identified EE&C Measures(Please specify measures or projects, if any.)(Status : Under Studying (S), Planning (P) or
Implementing (I))
Category - 1 : Measures with No/Low Cost
1 Identification of Specific EC Measures
2 Study
3 Planning
4 Implementation
Please add lines if required.
Category - 2 : Measures with Medium Cost
1 Identification of Specific EC Measures
2 Study
3 Planning
4 Implementation
Please add lines if required.
Category - 3 : Measures with High Cost
1 Identification of Specific EC Measures
2 Study
3 Planning
4 Implementation
Please add lines if required.

ECCJ

Current Status :Baseline(S, P or I)

Systematized EC
Measures Identified for
Systematic Implementation

Continue

Continue

ContinueTime

21

Useful Energy Management Tools by ECCJ
Process Flow – Key Measurements
Ene r gy & Uti l i ty sup p l y e qui p me nt

Raw waterIndustrial
water
treatment
equipment

Steam and Electricity Generating
and Supplying Facility

Industrial water(I.W)
Domestic consumption ofEnergy & Utility supply equipment

Power company

Receivingstation

E&U

Purchasedpower
Po wer(Condenser cooling water)
Circulating wateror seawater(fuel for boiler
and incinerator )Coal
Biomass
Natural gas
Oil

Steam
turbinegenerator: Key Measuring Points(or Estimated Data)

Generated *power*In case when captive power plant exists

Pr ocess steam(L.P steam)

H.P steam

Deionized
water
equipment

Deionized
water

Boiler feed-water *1)

BoilerBoiler feed-water *1)↑（Recycled steam drain*3））
Pap e r sl ud ge （ PS)Dist.ribution Loss
Incinerator
Supply Loss
Recycled（ Ene r gy & uti l i ty sup p l y ）Recycled steam drain*2）

Waste
paper

（ Pr o d uc ti o n p r o c e ss & p r o d uc t ）(Emi ssi o n, e ffl ue nt & w aste ）ECCJExhaust gas(Thermaleffluent)
Effluent
Steam drain
Waste(Ash, etc)

P1

I.W
Power
L.P steamChemicalsA

Recycled
pulp
process

Effluent
Steam
drain
Waste
(PS: Paper
sludge,etc)

water *2）
steam drain

Virginpulp

Recycled
pulp

P2

Process Flow

Recycled
I.W
Power
L.P steamChemicalsA

Mixingprocess

Effluent
Steam
drain
Waste
(PS: Paper
sludge,etc)

water *2）
steam drain

Mixed
pulp

P3

Recycled
I.W
Power
L.P steamChemicalsA

Papermanufacturing
process

Effluent
Steam
drain
Waste
(PS: Paper
sludge,etc)

steam *2）
drain

Base
paper

P4

Power
L.P steamChemicalsD

Finishingprocess

Finalproduct

Steam
drain
Waste
(PS: Paper
sludge,etc)

22Useful Energy Management Tools by ECCJ (Data Visualization)
Process Flow – “Energy / Material / Cost Management Database
Summary : Material & Energy balance with cost

Energy Supply
Energy Flow

Loss before equipment
776,075.7

Energy Supplied (Primary)
Energy Converted (Secondary)

635,427.9

Secondary Energy

437,120.2

35,189.0
54,257.9

217,031.6

54,257.9

217,031.6

Explanatory note

Material
M :product
End
Explanatory note
SC: System cost
M : Material
E : Energy
SC: System cost

March, 2015

95,645.6

11,239.4

54,257.9

217,031.6

54,257.9

New input SC(Million Rp.)

2,788.6

146,885.6

New input E(GJ)

635,427.9

217,031.6

553,622.9

207,706.5

222,452.8

51,852.1

9,325.1

207,553.3

2,405.8

48,501.2

9,478.2

5,756.7

0.0

36,600.0

Input SC(Million Rp.)

2,788.6

146,885.6

284,586.3

379,841.0

390,035.5

390,134.2

Input E(GJ)

635,427.9

217,031.6

270,103.5

486,764.1

539,682.9

1,171,388.8

0.5%

0.1%

0.3%

0.7%

200.0
802.7

100.0
390.9

200.0

500.0

1,045.0

2,689.9

1,186.0371.0

1,339.1

3,722.0

0.0

0.0

0.0

0.0

Material
Flow
Loss /
Waste

Material loss MC(t)Material SC(Million Rp.)

99.5%

72,800.0

99.9%

72,700.0

99.7%

72,500.0

0.0%

9,478.2
0.0

4.4%
0.0%

5,756.7
0.0

10.6%
0.0%

Energy Loss Total (GJ)
Loss before equipment

249,418.7
35,189.0

371.0

15.4%

1,339.1

14.1%

3,722.0

64.7%

Loss in Process

6,618.0

2.7%

2,034.8

84.6%

8,139.1

85.9%

2,034.8

35.3%

Discharge loss

207,611.6

83.2%

Discharge energy

207,612-Recycling energy

02,405.8
0.0

4.4%

0.0

0.0%

1,186.0

12.7%

Discharge loss

187,263.8

84.2%

8,139.1

87.3%

Discharge energy

187,264

8,139

2,035

8,139

2,035

Recycling energy

0

0

0

0

0

Loss in Process

6,618.0

776,075.7
526,657.0

4.3%
0.0%

28.7%

Negative Product(Loss / Waste)

1,000.0
4,928.4

Effective Total (GJ)

9,325.1
0.0

222,452.8
35,189.0

Total negative product(loss)

89.4%

15.8%

Energy Loss Total (GJ)
Loss before equipment

Oood Products(Finial Product)

End product54,257.9
48,501.2

54,257.9
51,852.1

71.3%

72,000.0

95.6%

95.7%

776,075.7
553,622.9

Input Energy (GJ)

99.3%

217,031.6
207,553.3

217,031.6
207,706.5

Effective Total (GJ)

395,062.6
1,178,006.9

Effective↑ ＥｎergyLoss↑

Input M(t)InputMaterial

73,000.0

Effective↑ＥｎergyLoss↑

Effective↑ＥｎergyLoss↑

Effective↑ ＥｎergyLoss↑

Total Material

G-total new input

Effective↑ ＥｎergyLoss↑

Material E(GJ)

Thermalenergy138,503.4

36,400.0

Waste management Cost(Million Rp.)

(Breakdown)

0.0

36,600.0

Ratio of negative product volume

4.negative
product(loss)

0.0

0.0

New input M(t)Energy Flow
3.Input for
each
process(1+2)

Finishingprocess

Mixing process

Production process

1.New
input

Paper manufacturing
process

Recycled
pulp process

Energy & Utility supply
equipment

95.6%

Input Energy (GJ)

(Break
down)

67.9%
32.1%
14.1%

EnergyBalance(Sub-Process
and Total)

0.0%

250,000.0

Legend200,000.0

Loss
150,000.0

Effective
100,000.0

50,000.0

0.0

P1

P2

P3

P4

ECCJ Points : Identify “SEU” : Amounts of Consumption, Loss and Cost

23

Useful Energy Management Tools by ECCJ
Basic Guideline for Energy Conservation (EC) – Energy Flow
6 Key Guidelines Based on Basic Energy Flow
(Applied in Japan under the “Energy Conservation Act” – Reference)• Viewpoints for EC• To Include in “EM“Standards” tooRationalization of1.
2.

Fuel and Combustion
Heating, Cooling and Heat
Transfer
4. Conversion of Heat to Driving
6. Conversion of Electric Power to
Driving Force and Heat, etc.
3. Recovery and Utilizationof Waste Heat

5. Prevention of Energy Lossby Radiation, Conduction andResistance etc.
ECCJ

Reference : “Act Concerning Rational Use of Energy” in Japan24

Useful Energy Management Tools by ECCJ
EM Standard – Key Management Factors with EC Guideline
EM Standards to Prepare for Energy Intensive Processes / Facilities / Equipment(Management Items)

EC Guideline(Basic Guidelines)(1) Rationalization of Fueland Combustion(1) Management withTargets(2) Measurement andRecord(3) Inspection and
Maintenance(4) Necessary Criteria &Measures when Replacing /Newly Installing Equipment

Key Management Factors(2) Rationalization of
Heating, Cooling and Heat
Transfer(3) Recovery and Utilizationof Waste Heat
(4) Rationalization ofConversion of Heat to
Driving Force andElectric Power, etc.
(5) Prevention of Energy
Loss through Radiation,
Conduction andResistance etc.
(6) Rationalization ofConversion of ElectricPower to Driving Forceand Heat, etc.

ECCJ

Reference : “Act Concerning Rational Use of Energy (EC Act)” in Japan25

Useful Energy Management Tools by ECCJ (Exp. – Cement)
Identify Targets / Measures: Matrix of “SEU” Affecting Factors
Process
Factors to Affect EE&C
Raw Materials Reutilized Waste- Waste Tire
- Steel Slag
- Fly Ash
- Sludge etc.
Limestone- CaO Contents
Clay : Quality etc.
Coal
- Total C / AshContent, etc.
Utilities
Fuel / Electricity /Gas / Water etc.
Products

TypicalFor Process
Technologies

Technology
For EE&C(Common)

Unit Energy
Consumptions

ECCJ

Raw Material Pretreatment

Sizing
Blending

Electricity / Water etc.

Clinker Making(Pre-heating / Calcining / Sintering / Cooling)
Pre-Heater / Kiln
CoolerUtilization of Recycled Wastes(Tire, Oil, Plastics, Biomass
and Other Materialas)

Finishing / Shipping

Mixing Conditions- Gypsum- BF Slag, Fly Ash etc.

Conditions(Material etc.)
Electricity / Fuel / Water etc.

Electricity / Water etc.

Electricity / Water, etc.

(Quality and Size etc.)
Clinker
Kinds / Qualities / Lot Size etc.
Pre- Traeted Raw Meals(Portland Cement, Mixing
Pulverized Coal
Cement etc.)
Dry Process
Kiln Heat Utilization
Cooling Control
Additive Mixing Control
Blending / Sizing Control - Suspension Pre-heater (SP) Efficient Cooler
Size Control- Vertical Type of Mill- Caiciner (New Suspension- Pre-grinding Control
with Efficient Classifier Pre-heater(NSP))- Efficient Separator
etc.
Efficient Kiln Burner- Management of Mill
(Wet / Semi-Wet
Combustion Control
Efficient Cement Mill
Processes Remain.)Heat Recovery of Waste Gas
Vertical Type of Coal Mill
Application of VVVF for Heat Recovery of Kiln
Heat Recovery of Coolant Air Mixtrure of Recycled Slag etc.
Blowers etc.
Usage of Recycled Fuel etc.
(Including Pre-Treatment)
Common : FEMS (Factory Energy Management System) / BEMS (Building Energy Management System)
MJ / t - Mixture

MJ / t - Clinker
Check & Evaluation of
Effectiveness / Cost for Possible Action
Process Flow

MJ / t - Finished Cement
MJ / t - Shipped Cement26

Useful Energy Management Tools by ECCJ
Guideline of Technologies – EC Basic Guideline (Example)
Tech. / Equip. for Specific Industry(Other Guideline)(Other Guideline)

Tech. / Equip Commonly Used
(Items)(EC Guideline No.)

(Iron & Steel)
Field / Industrial Sectors

1

Technology / Equipment
Combustion Equipment

A. Inter-Sector(Common to
Many Industries
and Buildings)

B-1. Iron & SteelSpecific Technologies Applied(BF : Blast Furnace, LD / BOF : Steel Converter)

Air Ratio Improvement
Gas Analyzers
Fuel - Air Flow Rate Measurement & Controllers
Air Ratio Controllers

#1
#1
#1
#1

1-2

Thermal Efficiency Improvement
Combustion Air Preheaters
Regenerative Combustion Equipment
Atomizers ( by Steam and Gas)
Ceramic Radiant Tube
Oxygen (Enriched) Burners
Catalyst Combustion Burners
Merged Heating Burner
Efficient Combustion Air Blower
Fluidized Combustion Equipment#!, #2, #3#3#3#1#1 & #2
#1
#1
#2
#1
#1

Air Blower / Ventilation
Automatic Draft Controller
Blowers of Soot etc.
Volume Controlling Exhaust Fans (VSD)
Dehydration Blowers (Re-heater for Dehydrated Air)

1-4

1-5

✔

Additional BasicEC Guideline No.

Coke Oven, Hot Stove, Re-heating Furnaces etc.

Kiln Burner, Calciner

Process

Coke Oven, Hot Stove, Re-heating Furnace etc.

Pre-Heaters and Calciner (New Suspension Pre-heater (NSP) ), Kiln, Clinker Cooler
Utilization of Waste Air of Clinker Cooler

Process
Process✔
✔
Oil Injection, Pulverized Coal Injection (PCI) to BF

Combustion Air Fans for Various Furnaces

#1
#1
#5-1
#5-1
#2

✔

Hot Stove

Combustion Control
Measuring Sensors of Fuel Flow Rate
Controllers for Fuel Feeding
Controllers for Combustion Air Volume
Automatic Combustion Controllers

#1
#1
#1
#1
#1

✔

Others (Boilers etc.)
Economizer and Combustion Air Pre-heater
Latent Heat Recovery Type Boilers
High Efficiency Boilers
Distributed Boiler System
Boilers Utilizing Sensible Heat of Waste Gas etc.

#1, #3, #5-1
#3
#1, #3
#5-1
#5-1
#3

Equipment of Heat Utilization#2, #3, #5-1

2-1

#3
#3

Process Guidelines

BF, EAF✔
✔

Effective Heat Recovery
Corrosion Resistant High Efficiency Heat Exchangers

B-2. Cement / Ceramics
Specific Technologies Applied

Additional BasicEC Guideline No.

#1

1-1

1-3

2

Basic EC
Guideline
No.

(Cement)

Blowers for De-dusting System and Pneumatic Transportation, Various Mills

Pre-heaters for Combustion Air

Coke Oven, Hot Stove, BF, Re-heating Furnace etc.

Process Guidelines

Boilers for Power Generating Plant,, Various Waste Heat Recovery Boilers

Kiln, Calciner (New Suspension Pre-heater (NSP))

Process

Waste Heat Recovery Power Generation System

✔
✔
✔
✔

✔

Coke Oven (CDQ, CMC), Sintering Plant, Hot Stove, BOF, Ladle Heaters

Process

Suspension Pre-heater (SP), Kiln, Re-Utilization of Waste Air from Clinker Cooler

Process

Other Technologies
and Equipment
Other Technologies / Equipment
ECCJ

Other Industries

27

Useful Energy Management Tools by ECCJ
Process Flow – Guideline of Effective Technologies (Exp.) Steel
COG

BFG

Process

Process
Power G. Plant

LDG
Holder

SteamElectric Power

Process

To Process

Electric PowerP3 : Hot Rolling
Hot Rolling

From Process(Customer)

ShapedSteelO2 and N2 etc.
COG

Compressed Air

Bar /
Wire

Others

Molten
Steel

Heavy
Plate

MoltenIron

Coal

BilletCoke Oven

Hot
Stove

Ore / Flux

(*1)
CDQ

Water

Boiler

Hot CoilContinuous Caster

BOF

Sintering

Bloom

Blast
FurnaceSlabTurbine /Generator

Ingot Making

Cold CoilCold Rolling / Finishing

Demin. Water

Pipes
EAF

Industrial Water

To Process
Furnaces forCast Iron andAlloy etc.

(Effluent)

Treatment

E&U
Effective EE&C
Technology

E&U
Energy and Utility Facility
36 Optimization of Industrial
Gas Supply
37 Energy Center
38 Advanced Combined Cycle

Effective EC
Technology
ECCJ

Re-heating Furnace

ForgedSteel

Waste Water from Process

P1 : Ironmaking
P1 : Ironmaking
Coke Oven
1 Automatic Combustion Control
2 Coke Dry Quenching Facility (CDQ)
3 Coal Moisture Control Facility (CMC)
Sintering Machine
4 Segregated Charging of Raw Mix
5 Waste Heat Recovery System for Exhaust
Gas Main
6 Heat Recovery System for Cooling Air
at Cooler
7 Direct Ignition Burner
Blast Furnace (BF)
8 Waste Heat Recovery System for Hot Stove
9 Pulverized Coal Injection (PCI) System
10 Top Pressure Recovery Power Generating
System
11 BF Gas Recovery for Pressure Equalization
12 Burden Distribution Control
Cast Iron
34 Trench Type of Induction Furnace to Melt
Cast Iron

P4 : Cold Rolling /FinishingP2 : Steelmaking
P2 : Steelmaking
Electric Arc Furnace (EAF)
13 DC EAF with Water Cooling
14 Scrap Pre-heating System
15 Advanced EAF
Converter (LD) and Continuous Caster (CC)16 Continuous Casting Facility
17 Recovery System of LDG with Sealed BOF
18 Recovery of Sensible Heat of LDG
19 Ladle Heaters with Regenerative Burner
Ferro Alloy Manufacturing
35 High Efficiency Ferro Alloy (Fe-Cr) Refining
FurnaceP3 : Hot RollingP4 : Cold Rolling

EAF - Hot Rolling (HR)20 Regenerative Burnerwith Honeycomb Type ofRe-generator
CC - Hot Rolling (HC)21 Sizing Press
22 Direct Rolling and Hot
Charging of Hot SlabHot Rolling
23 Edge Heater
24 Reheating Furnace with
Regenerative Burner
25 High Efficiency Reheating
Furnace
26 High Efficiency Descaling
Pump
27 Convection Type of Heat
Treatment Furnace (Steel Rod)28 Continuous Rolling
29 Coil Box

Cold Rolling
31 Continuous Annealing
Furnace
32 Electromagnetic
Induction Heater for
Forge Welding
33 High Frequency
Induction Furnace28

4. Achievements of Project : Programs – 2 and – 3
Program - 2(1) Confirmed Necessity of Regulative Framework and Main Components
of Energy Management System and of Improvement in the Support
System by the Federal and São Paulo State Governments(2) Organized WG-1 to Study for Developing Proposals on Item (1)(Point) Harmonization of Federal – State (São Paulo) Governments(3) Prepared Proposals as Follows by WG-1 Based on the ECCJ’s Guide● Design of Energy Management System● Improvement in the Support System
Including Roadmap for Legislation by Brazilian Government

Program - 3(1) Organized WG-2 to Study / Draft “Action Guide”(Based on the Japanese “Electricity Saving Manual”)(2) Prepared “Action Guide for General Industry” by WG-2
(3) Using the “Action Guide for General Industry” by Approx. 300 SMEs
(4) Plan to Develop Other “Action Guides” for Office and Residence etc.
ECCJ

29

Program – 2 : Proposals (Points of Design)
EC Law

Government
EM Regulation

Basic Key
Components toConsist•Energy Manager•Reporting•EC Targets•EC Guidelines(with Criteria)•Standardization(EM Standard)

Newly Develop

Company
A

P

EnergyManagement
SystemCEC
Measures•Improve Existing•Newly Develop

Measures

The Existing
Systems /Programs•PEE-ANEEL•PROCEL•COMPETetc.

Lack of
Tech.
Capa.

Technical
Assistance(Free E Audit /Free Training)

Lack of
Info.

Info. Provision(Best Practices)

D

EC
Projects

ECCJ

Identification

Support
SystemLack ofFinance

Barriers
To Implement

Financial
SupportLower
Barriers•Assess•Identify Issues•Study to
Improve

SmoothImplementation
30

Program – 3 : Points of “Action Guide”(1) Recommended
Actions & Measures
to Reduce ElectricPower Consumption(2) Expected Effects(Customized toMatch with Brazilian
Conditions)

Check Actions
and Measures
Possibleto Apply

Measures to Reduce
Peak Demand

ECCJ

31

5. Actual Results and Future Roadmap after FY 2018
Sub-Program and Main Activities

FY 2015
1st Half (April-September)

1. Establishment of Showcase Energy Management System (EnMS) at
Cooperating Factories Based on ISO 50001(Actually Functioning PDCA Cycle / Introduction of EM Tools etc.)

FY 2016

2nd Half (October-March)

1st Half (April-September)

FY 2017

2nd Half (October-March)

1st Half (April-September)

FY 2018

2nd Half (October-March)

1st Half

2nd HalfCompletion
Basic Plan

FutureRoadmap

Establishment of EnMS for VOTORAMTIN METAIS and VOTORAMTIN CIMENTS① 1st Group (Zn Manufacturing, Cement (and Textile (Declined in Oct. 2015))
Follow-up Progress / Advice by ECCJ
a. Establishment of Working Team for EC Promotion
b. Establishment of Planning Systemc. Establishment of System of Implementation and Management
d. Establishment of Effective P-D-C-A Cyclee. Identification of Improvements and development of Implementation Plan
f. Actual Implementation of measures / Projects for Improvementg. Preparation of Report of Showcase EnMS and Best Practices to Disseminate

●

●

●

●

■ Completion
●

●

●

●

Dissemination■ Completion●●

Continuation
Continuation
Continuation
Continuation
Continuation
NOVELIS and GENERAL MOTORS② 2nd Group (Al Products Manufacturing and Automobile (and Food (Declined))
Follow-up Progress / Advice by ECCJ
a. Establishment of Working Team for EC Promotion
b. Establishment of Planning Systemc. Establishment of System of Implementation and Management
d. Establishment of Effective P-D-C-A Cyclee. Identification of Improvements and development of Implementation Plan
f. Actual Implementation of measures / Projects for Improvementg. Preparation of Report of Showcase EnMS and Best Practices to Disseminate

●

●

●

●

●

2-3 Factories③ 3rd Group (Food etc.) Out of Scope
Follow-up Progress / Advice by ECCJ
a. Establishment of Working Team for EC Promotion④ Dissemination Procedure and System

Dissemination■ Completion●○

Out of Project Scope (By Brazilian Side)b. Establishment of Planning Systemc. Establishment of System of Implementation and Management
d. Establishment of Effective P-D-C-A Cyclee. Identification of Improvements and development of Implementation Plan
f. Actual Implementation of measures / Projects for Improvementg. Preparation of Report of Showcase EnMS and Best Practices to Disseminate•Dissemination•Transfer to CNI Pro.

Continuation
Continuation
Continuation
Continuation
Continuation

Not Started

Continuation
Continuation
Continuation
Continuation
Continuation
Dissemination

Program-1●

1st Dissemination Workshop●

Dissemination by MDIC - CNI-ABRACE

Dissemination Activities

Evaluation Transfer to CNI Program (*1)

2. Study on Improvement in EM Regulation / Design of Support System(MME-MDIC and State Government of São Paulo)

Legislation Process (Federal Gov., MME)

① Organization of Study Group② Committee Meeting (● : Joint Meeting)●③ Developing EM System Regulation (Under EC Law or Ministerial regulation etc.)● Development of EC Guideline ("Standard of Judgment")●

Development of Ideas

1st Draft◎●
Discussion / Revision◎◎●●
Finalization of Proposal

Study : Specifics of Regulation and Enforcement Procedure④ Improvement in Standard and Labeling for EC Equipment (expansion of Scope)● Equipment for industry● Technical Assistance◎Study : Contents and Procedure (Including Coordination by MME and Sao Paulo Gov.)● Mandatory Establishment of "Energy Management Standard"● Appliances and Equipment Contributing to Peak-cut(Under PBE (Brazilian Labeling Program))⑤ Development of Support System for EC Promotion (Cooperation by MOF)
● Financial Supporting System(MME (ANEEL) etc.)

◎
●

Study

1st Draft

Assessment

Legislation

Finalization of Proposal

Additional Equipment / Appliances
Study
Ideas

Program-2⑥ Regulation by Sao Paulo Government : Specifics and Procedure to Enforce

Discuss Possible Support Measures

1st Draft Revision

Finalization of Proposal

Study / Coordination among Ministries and Industrial Association (Steering Task Team)
Development and Drafting Specifics
Coordination with MME

Study Regulation

Harmonization

Finalization of Proposal

3. Preparation of "Action Guide" for Saving & Peak-cut of Electricity(Joint Work by MDIC, MME, CNI and ABRACE)① Organization of Working group② Editorial Meeting (● : Joint Meeting)Tentative Gr.
◎●③ Collection of Information④ Draft Preparation◎●

Base : Manual in Japan◎◎●
Collection Data in Brazil

Modification

◎
●

◎

◎

◎
●

•Dissemination•New Action Guides◎●

Deveop "Action
Guide" for Building etc.

1st Draft⑤ Review by Industrial Organization⑥ Revision⑦ Finalization⑧ Usage by Companies⑨ Procedure / System for Distribution / Publication

Legislation Process (SP Gov.)

Program-3

Publication / Actual Usage"Action Guide" for Industry
Ⅱ. Brazil-Japan Joint Activities① Joint Activity in Brazil with ECCJ Experts

Plan for FY 2017●
1st (6/4 - 6/24)② Workshop in Japan●
2nd (10/13 - 10/23)●
4th ●3rd(9/8-9/16) 4th (12/5-15)

5th ●
5th (3/6-11,2017)●6th(Jul.17-21)●7th
Nov.1317●8thFeb.26Mar.2☆
BEC BR5 (1/21 - 1/29, 2016)

Ⅲ． "Alliance Program" by CNI to Promote EC in Industry in Brazil(CNI and ABRACE) Time Schedule etc. to Confirm by CNI① Establishment of ECCBR(Study by CNI and ABRACE)② Development / Implementation of Pilot Programs (Inc. International Proj.)● Establishment of EC Database● Introduction of Training system for Capacity Building● System for Energy Audit● Development of Diagnosis Tool
● Accreditation System③ Official Operation of All Functions

ECCJ

Official Transfer from the BR-JP
Project (Program-1)

Alliance
Program(CNI)

Study / Coordination
Study / Development

Implementation

Continuing

Official Operation④ Linkage with Outcomes by the Cooperating Factories through Worship etc.

＊MDIC Ministry of Industry, Foreign Trade and Services
MME : Ministry of Mines and Energy

Evaluation

Cooperating Company(Automobile)

Transfer from Program-1●

Completed

Completed●

Completed

Until 2020●

Actual Results

32

Conclusion
The Japan – Brazil EC Cooperation Project for over 3 years
was successfully completed in March 2018.
1. Important Outcomes of the Project Established
1) Functional group consisted of public – private stakeholders
to promote EC in Brazil
2) Showcase EnMS based on ISO 50001 and EC best practices
with developed EM tools including dissemination of these
3) Proposal of EM regulation under EC Law / Improved
support system to Promote EC
4) “Action Guide” for Industry to save and peak-cut Electricity
5) Transfer to “Alliance Program” by CNI utilizing outcomes
2. Developed Roadmap of Required Actions after FY 2018
Expected Discussion of Way Forward of Cooperation
ECCJ

33

Thank you very much

For More Information
The Energy Conservation Center, Japan (ECCJ)
http://www.eccj.or.jp
Asia Energy Efficiency and Conservation Collaboration
Center (AEEC)
http://www.asiaeec-col.eccj.or.jp/index.html
Japanese Business Alliance for Smart Energy Worldwide
http://www.jase-w.org/english/top/
ECCJ34