TOX®-ElectricDrive Core
System and Components
Typenblatt 40.15

Subject to technical changes.

2024 / 01

TOX® PRESSOTECHNIK GmbH & Co. KG, Riedstrasse 4, 88250 Weingarten / Germany
www.tox.com

TOX® ElectricDrive CoreTOX ®
ElectricDrive Core

System setup
The scope of delivery is composed of the following
components.

Scope of delivery

CustomerField bus

TOX® PowerModule Core

PLC

TOX® ElectricPowerDrive
Network
database /Cloud services

Reference
sensor

Application
Motor
Resolver

TOX® EdgeUnit

TOX® Software

System bus (internal)

Ethernet
On customer orPC

Master computerForcesensor

TOX® UDI Panel

Block diagram
The block diagram displays the system schematically.
Supply400 to 480 V, AC 3 phases

TOX® PowerModule Core
TOX® Software

X100

Brake
resistor

X105
X16(Rb1/Rb2)

Ethernet

X2x6
Field bus

TOX® ElectricPowerDrive

X2x7
X7a

Safety circuit
customer side

DelayedEmergency Stop

X105

X1

X3

PC

X237

Instantaneous
Emergency Stop

X5

Resolver
Motor

XG20
XD20

Force sensor(in drive, cabling
internal)

TOX® EdgeUnit
X10

Green: scope of delivery
Red: supplied by the customer

System bus (internal)
X1
24 V DC2

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X3

TOX_TB 4015_en

TOX® ElectricDrive Core
TOX® ElectricPowerDrive
Type EQe-K

Type EXe-K

Type EXe-F

Type EXe-L

Cost-efficient solution

Flexible for any solution

For high speed solutions

High press forces

Ball screw

Planetary roller screw

Planetary roller screw

Planetary roller screw

Nominal force:
10 kN, 30 kN, 60 kN, 100 kN,
200 kN¡

Nominal force:
5 kN, 10 kN, 30 kN, 60 kN, 100
kN¡

Nominal force:
300 kN, 400 kN, 500 kN, 700
kN, 1,000 kN¡

Nominal force:¡
2 kN, 5 kN, 10 kN, 30 kN, 60 kN,
100 kN¡

Press force range:
0.02 kN - 100 kN¡

Press force range:
0.1 kN - 200 kN¡

Press force range:
0.05 kN - 100 kN¡

Press force range:
3 kN - 1,000 kN¡

Stroke length:
150 mm, 300 mm, 450 mm¡

Standard stroke length:
150 mm, 300 mm, 450 mm¡

Standard stroke length:
150 mm, 300 mm¡

Standard stroke length: 300 mm¡

Alternative to hydraulics

High power density with small
space requirement and low
weight¡¡For further information see data
sheet 40.45

Stroke speed:
up to 800 mm/s

Customer-specific versions are possible

Customer-specific versions are possible

Customer-specific versions are possible

For further information see data
sheet 40.55

For further information see data
sheet 40.65

For further information see data
sheet 40.25

For data sheets see www.tox.com

TOX_TB 4015_en

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3

TOX® ElectricDrive Core
TOX® EdgeUnit
The TOX® EdgeUnit works like a decentralized intelligence. It collects

Designation

Interfaces

data at the place where they are recorded, and sends the bundled

X4

Digital IN

data digitally to the TOX® PowerModule Core.
General technical data¡

Ambient temperature: 0 - 50°C¡

IP protection: IP 65 (connector closed)¡

Housing: aluminum¡

The status LED shows different statuses of the TOX® EdgeUnit¡

Integrated memory

24 V DC

Logic level 0 (LOW)

0 V - 10 V

Logic level 1 (HIGH)

16 V - 28 V

Input current

max. 2 mA (at 24 V)

Connection type

M12 5-pin bushing, A-coded
Strain gauge 2

X5*
measuring range

1.157 mV/V to 3.25 mV/V (adjustable gain)

Voltage VDC

5V

X8

X7

Bridge resistance

700Ω

X6

X5

Resolution

16 bitConnection type

M12 5-pin bushing, A-coded

X4

X3

X2

X1

X9

Designation

Interfaces

X1

EtherCAT IN, including status LED
Connection type

Connection type

M12 4-pin bushing, D-coded

M12 4-pin bushing, D-coded
Supply voltage

X3
Voltage+ 24 V DC (18 - 28 V DC)

Current consumption

US1 <0.25 A (without loads on
Pin1, X4-7)

Analog IN 1

-10 - 10 V DC, 16 bit

Analog IN 2

0 - 10 V DC, 12 bit

Connection type

M12 5-pin bushing, A-coded
Digital OUT

X7

EtherCAT OUT, including status
LED

X2

Analog IN

X6*
X10

4

Digital IN 1 / Digital IN 2

Digital OUT 0 / Digital
OUT 1

24 V DC, US2

Output current

max. 2 A (per channel) / excess
current and short-circuit safe

Connection type

M12 5-pin bushing, A-coded
Encoder

X8*
Connection type

M12 8-pin bushing, A-coded
Service plug

X9
Connection type

M12 8-pin connector, A-coded

US2 ~0 A (without outputs to X7)* We would be happy to supply you with compatible sensor types

US1

Logic voltage + sensors

upon request.

US2

Output voltage(not isolated)

Connection type

M12 5-pin, connector A-coded

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TOX_TB 4015_en

TOX® ElectricDrive Core
TOX® PowerModule CoreThe TOX® PowerModule Core is required for operating the drive as

Properties

well as for parameterization and visualization.

¡

Fast commissioning (plug & play)¡

Open parameterization, comprehensive programming and diagnostic functions¡

Definition of process jumps, i.e. with flexible response to abort
events, functions can be skipped.

1

15

2
¡

Configuration of multiple conditions

14¡

Configuration, definition and querying of variables

13¡

500 processes and 8000 functions
Mathematical and calculation functions are available

3

12

¡

Switching to external force sensors and/or external linear position sensor during travel is possible¡

Hold force, regulate force

4
5
11

¡

Predefined sample processes

6¡

Window and envelope monitoring

7¡

Freely definable rework/recovery¡

Definable transition speed from one movement function to the
next

8

10

9

The server controller is available as extended safety version as an
option.

No

Designation

Description

1

Power supply connection

Power supply

2

24 V supply of control electronics

Connection for the control electronics

3

System bus (internal) IN

EtherCAT input (internal communication)

4

System bus (internal) OUT

EtherCAT output (internal communication)

5

Basic Safety-STO

The integrated safety technology offers the control and drive prerequisites for the implementation of protectivefunctions.

6

Control clamp¡

Safe shutdown of the energy supply for the servo controller output stage (STO) in PLe. This safety function
prevents accidental system startup.

¡

optional extended safety: (PROFISafe, FSoE, SLS, SOS)¡

Further safety functions available on request.

I/O periphery
¡

Power

–
¡

¡

Digital IN–

DI1 Safety brake feedback (closed = logic level 1)–

DI2 Reset error–

DI3 Brake resistor temperature (temp ok = logic level 1)–

DI4 Program abort

Digital OUT–

TOX_TB 4015_en

24 VDC Supply

DO1 STO status (safety ok = logic level 0)

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5

TOX® ElectricDrive CoreNo

Designation

Description

7

Ethernet

Connection to the TOX® Software

8

Connection of motor and brake resistor¡

Connection toTOX® UDI Panel, or Line IPC (customer), where theTOX® Software can be installed.

¡

The TOX® Software must be used for initial parameterization. During production a higher control system(customer PLC / robot) can be used as alternative for driving, or process data adjustment for example.

¡

The TOX® Software is used to store the quality data on an IPC or a freely definable location, or can bepassed through. Process backups are/can be created automatically.

Connection for motor and brake resistor.
The brake resistor is a load resistor.
¡

It transforms excess motor brake energy to heat. The resistor is installed on the control cabinet by default
since it generally does not get hot during standard processes (internal brake resistor).

¡

The brake resistor can optionally also be installed outside of the control cabinet for improved heat dissipation (external brake resistor).

¡

For the larger drives, only an external brake resistor is provided due to the high heat development.

9

Connection of motor holding brake

For optional equipment: connection for the motor holding brake and brake voltage from a separate mains
adapter.

10

ResolverPhase angle determines the motor position.

11

Memory card

Contains the entire TOX® know-how

12

Status of LED converter

13

Connection of fieldbus (either
Profinet, EtherNetIP or EtheCAT) (*)

14

15

DC bus¡Application and process sequence¡

The process sequence can be programmed by the customer.

¡

Interface to the PLC /to the robot¡

Program selection, signal exchange, start¡Move to PLC values as well as program numbers and parameters, such as force and speed for example.

¡

Data scope can be defined application-specific: 32 words (switch-over possible)¡

Final values, actual values (force/position/window results)¡

Part serial information from the PLC to the servo controller (96 digit ASCII string)

Optional possibilities of connection for intermediate circuit.

(*) Flexible fieldbus interface
TOX® PowerModule Core

Fieldbus Size 32 words
Fixes basic travel
movement
10 words

PLC
Flexible fieldbus
22 words- ProfiNet- EtherCat- Ethernet IP3+21

Flexible information- PLC values- Final values- Window results- Part information- Freely configurable
pages
- ...

max. 16 pages

The interface can be freely designed:¡

FIXED TABLE, 10 words¡

Independent of hardware¡¡

No prioritized function modules for PLC manufacturers necessary

SWITCHING TABLE, max. 16 x 22 words (e.g. PLC values, final
values of window results, part information, freely configurable
pages, )¡Data scope can be defined application-specific: 32 words,
switch-over possible¡

Move to PLC standard values independent of PLC type6

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TOX_TB 4015_en

TOX® ElectricDrive Core
Overview of sizes TOX® PowerModule Core

1

2

For TOX® ElectricPowerDrive

EQe-K 002

3

4

Rated power

2.2 kW

Size

1

Size

WeightPre-fuse

Dimensions(not included in(H x W x D)

delivery)

338 x 60 x 187 mm

1.6 kg

B10 A

EQe-K 005

B10 A

EQe-K 010

B10 A

EXe-F 005

B16 A

EQe-K 0304 kW

1338 x 60 x 187 mm

1.6 kg

B16 A

EQe-K 060

B16 A

EXe-K 010

B10 A

EXe-K 030

B16 A

EXe-F-010

B16 A

EXe-K 060

7.5 kW2

375 x 120 x 187 mm

3.9 kgEXe-F 030

B32 A
B32 A

EQe-K 100

11 kW

2

375 x 120 x 187 mm

3.9 kgB25 A

EXe-K10015 kW

2375 x 120 x 187 mm

3.9 kgB32 A

EXe-F 060
EXe-K 200

B32 A
22 kW

3

440 x 204.5 x 253 mm

10.7 kg

B40 A

EXe-F 100

B32 A

EXe-L 300

B63 A

EXe-L 400

B63 A

EXe-L 500

B63 A

EXe-L 700

B63 A

EXe-L 1000

TOX_TB 4015_en

45 kW

4

635 x 250 x 245 mm

16.7 kg

B80 A

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7TOX® ElectricDrive Core
Brake resistor
The brake resistor is a load resistor.

1

2

1

Size 1 (internal brake resistor)

2

3

Size 3 (external brake resistor)

For TOX® ElectricPowerDrive

EQe-K 002¡

It transforms excess energy to heat. The resistor is installed in
the control cabinet by default (internal brake resistor).

¡

The brake resistor can optionally also be installed outside of
the control cabinet for improved heat dissipation (external
brake resistor). Additional cooling of the control cabinet might
not be necessary under certain circumstances.

¡

For the larger drives, only an external brake resistor is provided due to the high heat development.

3

Size 2 (external brake resistor)

Resistance180 Ω

Rated power

270 W

Protection

Dimensionclass(H x W x D)

IP54

335 x 30 x 60 mm

Size

1

(internal)

EQe-K 005
EQe-K 010
EXe-F 005
EQe-K 030

47 Ω

270 W

IP54

335 x 30 x 60 mm

1(internal)

EQe-K 060
EXe-K 010
EXe-K 030
EXe-F-010
EXe-K 060
EXe-F 030

18 Ω

800 W

IP65

710 x 114 x 105 mm

2(external)
EQe-K 100

47 Ω

270 W

IP54

335 x 30 x 60 mm

1(internal)
EXe-K100

18 Ω

800 W

IP65

710 x 114 x 105 mm

2(external)

EXe-F 060
EXe-K 200
EXe-L 300
EXe-L 400
EXe-L 500
EXe-L 700
EXe-F 100
EXe-L 1000

7.5 Ω

800 W

IP65

530 x 124 x 120.5 mm

3(external)

8

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TOX_TB 4015_en

TOX® ElectricDrive Core
Cable set
Technical data¡

Available lengths: 5, 10, 15, 20, 25 m¡

Standard version: drag-chain-suitable¡

Optional: robotic flex (torsional)¡

Optional: halogen-free

Characteristics
Connector¡

Connecting cable from motor: flying leads

TOX® PowerModule Core-side¡

Connecting cable from resolver: D-SUB connector¡

EtherCAT connection to TOX® EdgeUnit with connector M12D and RJ45 connection to TOX® PowerModule Core.

Connector¡

Motor connector: Intercontec SpeedTec®

¡

Resolver connector: Intercontec SpeedTec¡

24 V power cable: M12 5-pin connector, A-coded¡

EtherCAT cable: M12 4-pin connector, D-coded¡

24 V supply toTOX® EdgeUnit with free cable end (customer side)

TOX ElectricPowerDrive-side

Connector
Mains adapter (customer side)

For TOX® ElectricPower-

cable

Cross-section

Drive
EQe-K 002
EQe-K 005
EXe-F 005

Motor cable

2.5 mm2
2

Motor cable withmotor holding brake

2.5 mm + 1.5 mm

Motor cable

4 mm2

2

Number of

Bending radius for firm

Bending installation of

wires

installation

drag-chain

4

min. 4 x d = 46 mm

min. 7.5 x d = 86.25 mm

4+2min. 5 x d = 70 mm

min. 10 x d = 140 mm

4min. 4 x d = 54 mm

min. 7.5 x d = 101.25 mm

4+2min. 5 x d = 75 mm

min. 10 x d = 150 mm

EQe-K 010
EXe-K 010
EXe-F 010
EQe-K 030
EXe-K 030
EXe-F 030
EQe-K 060
EXe-K 060
EQe-K 100
EXe-F 060
EXe-K 100
EXe-F 10022Motor cable withmotor holding brake

4 mm + 1.5 mm

Motor cable

10 mm2

4

min. 4 x d = 74 mm

min. 7.5 x d = 138.75 mm

Resolver cable

0.25 mm2

4x2min. 4 x d = 32 mm

min. 7.5 x d = 60 mm

Power cable 24 V

1.5 mm2

5

min. 4 x d = 36.4 mm

min. 7.5 x d = 68.25 mm

EtherCAT cable

0.34 mm2

4min. 5 x d = 33.5 mm

min. 12 x d = 80.4 mm

EXe-K 200
EXe-L 300
EXe-L 400
EXe-L 500
EXe-L 700
For all TOX® ElectricPowerDrive types

TOX_TB 4015_en

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9TOX® ElectricDrive Core
Safety equipment
Motor holding brake and safety brake
The drive systems are very effective and for this reason have a low
self-retention, i.e. the tool can drop down when power is lost. The
maximum permissible tool weights can be found in the technicaldata sheets of the TOX® ElectricPowerDrive.
Dropping can be prevented with weights in excess of these with theaid of a separate brake.
Two different types of brakes are available.
¡

Motor holding brake (integrated in the motor)¡

Safety brake (installed on the TOX® ElectricPowerDrive)

Motor holding brake (integrated in the motor)
When power is lost, and also with a vertical facility, the motor hold-the TOX® ElectricDrive Core for the motor holding brake. A motor

ing brake prevents the weight-loaded working piston from dropping.

holding brake is not available for the TOX® ElectricPowerDrive type

It protects the drive, the tools and the workpieces against damage.

EXe-L.

The motor holding brake is connected by means of the motor cable

The motor holding brake does not function as a safety brake.

included in the cable set. A separate supply voltage is required on

Safety brake (installed on the TOX® ElectricPowerDrive)
The TOX® ElectricPowerDrive EQe-K, EXe-K, EXe-L can be fitted witha safety brake. During a malfunction it stops the drive and protects
against injuries. The functionality of the brake is checked prior to every cycle. This conforms to the work safety regulations and standards of the trade associations.
The safety brake for the drive types EQe-K, EXe-K and EXe-L is designed as spring-loaded brake. When the power is switched off, thebrake and the drive, or the dynamically loaded working piston stop.
The parameters are already preset in the brake switch module according to the size of the safety brake.

10

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TOX_TB 4015_en

TOX® ElectricDrive Core
Delivery of the safety brake

Fig. 1

Safety brake, brake switch module, cable

Scope of delivery
Safety brake

Size in dependence of the size of the TOX® ElectricPowerDrive.

Brake switch module

For TOX® ElectricPowerDrive, type EQe-K, EXe-K, EXe-L

cable

25 m long cable from the safety brake to the brake switch module. It canbe connected to the safety brake and has an open cable end on the otherside. The cable can, or must be, shortened during the installation.

Performance data of safety brake
Drive

Brake

Rated voltage

Rated power

Brake switch module
Dimension (H x W x D)

EQe-K 002

RSM 2

16 V*

16 W

EQe-K 005

RSM 2

16 V*

16 W

EQe-K 010

RSM 8

16 V*

30.5 W

EQe-K 030

RSM 16

16 V

24 W

EQe-K 060

RSM 32

16 V*

51 W

EQe-K 100

RSM 60

16 V*

66 W

EXe-K 010

RSM 2

16 V*

16 W

EXe-K 030

RSM 8

16 V*

30.5 W

EXe-K 060

RSM 16

16 V*

42 W

EXe-K 100

RSM 32

16 V*

51 W

EXe-K 200

RSM 60

16 V*

66 W

EXe-L 300

RSM 250

24 V

116 W

EXe-L 400

RSM 250

24 V

116 W

EXe-L 500

RSM 500

24 V

143 W

EXe-L 700

RSM 500

24 V

143 W

EXe-L 1000

RSM 500

24 V

143 W

100 x 45 x 120 mm(*) internal voltage drop in the brake switch module.

TOX_TB 4015_en

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11

TOX® Software
TOX ®
Software

The TOX® Software is necessary for the parameterization of the sys-

Properties:

tem.

¡

Flexible screen layout (dashboard)

It includes all required functions for fast and simple configuration,¡

Intuitive operation

parameterization, visualization and diagnosis of the servo drive sys-¡

Network based (Ethernet TCP/IP)

tems.

¡

Multiple login levels for user management and security

View: integrated archive¡

Powerful functions¡

Adjustable to customer-specific requirements¡

Data backup, data export of quality data (xml, csv, json, pdf)¡

Multilingual¡

In-house engineering

System Requirements
The requirements for the customer PC depend on the number of
TOX® ElectricDrive Core systems and function parameters/conditions.
View: freely designable dashboard, landscape format

Supported operating systems:¡

Microsoft® Windows 10® and higher¡

Ubuntu MATE 22.04 LTS and higher

Up to 3 TOX® ElectricDrive Core systems:

View: freely designable dashboard, portrait format¡

min. i3, 7th Generation¡

8 GB Ram¡

120 GB SSD

Up to 10 TOX® ElectricDrive Core systems:¡

min. i5, 7th Generation

¡

16 GB

¡

240 GB SSD

The information applies to all the following functional requirements:

12

www.tox.com¡

2 channel¡

2 s cycle¡

1000 x/y points¡

5 windows per channel¡

Including data transfer of the standard data object

TOX_TB 4015_en

TOX® Software
Window functions
The window functions offer an integrated full-value process monitor

This provides you high process stability and early detection of errors.

for every piece part. There are versatile options via the freely definable and designable windows.

General information
The window function consists of 5 freely definable windows per

For quality assurance, 5,000 diagram points are available per track.

channel. Every channel has an x-, y- and time track. Every window
can be freely parameterized to x/y-, x/time- and y/time evaluation.

Window illustration

OK

NOK

y

Designation

Explanation

Application

Entry and exit

The entry and exit sides of the window are freely definable and aremonitored.

Force-displacement monitoring during the pressing of elements

Calculation

One calculation operation is performed with two process values thatcan determine a new target window.

Measuring piece parts during pressing

Must contact

The curve must contact the set window.

Force-displacement monitoring during the pressing of elements

Extended lines

The lines specify the corridor. The
force-displacement line must enter
the window past the lines (saving of
2 windows).

Force-displacement monitoring during the pressing of elements

Break point detection

The slope must reach a definedvalue. This is stored and is relevant
for the execution of further motion.

Pressing with force at piece part fluctuations

Digital input

A defined digital signal must be triggered in the area of the window.

Monitoring of sequential processes
such as prevention of collisions

y

x

x

y

X3

X2 + (X2 - X1) = X3
X2

X1

x

OK

NOK

y

y

x

x

OK

NOK

y

y

x

x

OK

NOK

y

y

X

x

x

OK

NOK

y

y

x

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13

TOX® Software
OK

NOK

y

Designation

Explanation

Application

IntegralCalculation and evaluation of the area
below the curve.

Monitoring of the energy introduced
in a piece part

Intersection within windows

The defined line (x or y) must be
crossed within the window. The value
is recorded.

Detecting the position of the excess
of force

Hysteresis

Evaluates the hyteresis (x or y) between an advancing or retracting
curve.

Detection of a permanent deformation of a piece part

Load drop

A target value, determined by the difference of both lines, must be
reached.

Break of piece part during joining

Time monitoring

Monitoring the time between entry
and exit.

Check of time functions such as filling of liquids

Average value

An average value is calculated andmonitored within the window.

Check of the average force that is introduced in a piece part

Peak point

A peak value must be reached within
a window.

Monitoring a maximum such as a slot
in a piece part

Differential average value

Calculation of differentials between
entry and exit of the window.

Evaluation of fit tightness on a piece
partDifferential of current values

The actual slope is constantly
recorded and evaluated (deviation).

Evaluation of fit tightness on a piece
part

y

x

x

OK

NOK

y

y

x

x

OK

NOK

y

y

x

x

OK

NOK

y

y

x

x

OK

NOK

y

y

x

x

OK

NOK

y

y

x

x

OK

NOK

y

y
X1/Y1

x

x

OK
y

NOK
y

X2/Y2

X1/Y1

x

x

OK

NOK

y

y

x

14

x

max.

max.

min.

min.

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TOX_TB 4015_en

TOX® Software
Quality data
PLC

Quality data of mastercomputerProcess archive:- Diagrams- Final values- Window results

Field bus

+ ...

Notifications:- Errors- Warnings- Counters- InfoData formats
- xml
- csv
- json- pdf

TOX®
SoftwareEthernet

Configuration data
Process configuration
Parameter logger
Part information- TCP IP-Network folder- OPC-UA Client / Server- MQTT-Broker- Possible interfaces:
QS-Stat, Q-DA, IPM, Q-Works

Seamless quality assurance can be carried out. We offer the mostentry, exit and average of force/travel and the window results of theflexible integration into the database and/or to the management/pro-

respective window functions are recorded.

duction system.

¡

Different data formats, such as CSV, JSON, XML.

5,000 diagram points are available per track. Final values, two inter-¡

Transmission protocols: TCP/IP, MQTT, FTP, OPC UA

mediate values each with force and travel as well as minimum and¡Data content: final value, diagram, drive data, device data,
customer-specific data (i.e. part serial #)The multi-channel capability is an outstanding function of the TOX®

¡

5000 diagram points for each track

ElectricDrive Core system.

¡

Quality assurance via switchover to external transducers andadditional machine parameters¡

Evaluation of all parameters within a system

maximum force/travel are recorded. The maximum and minimum

Multi-channel capability¡¡

Closed loop monitoring: i.e. monitoring of the integrated measuring technology with redundancy
10 tracks per channel

Transmission duration of quality data
Content of quality data

Transmission time of quality data

The quality data contain the following data packages:

The time of transmission depends on the target system on which the¡

Quality data

TOX® Software is going to be set. The time of the transmission also¡

Final process values

depends on the control system used.

¡

Curve data

That is why (independent of the target system) a minimum transmis-¡

Window results

sion time of approx. 1 second is specified.

¡

Counters

It is recommended to adhere to the transmission time between two¡(message buffer if necessary)

processes.

TOX_TB 4015_en

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15

System key
System key

The TOX® ElectricDrive Core system is available in many different

The type key comprises all components of the system and its techni-

versions.

cal data, or characteristics.
The following table is used for the interpretation of key numbers andexplains the number combinations.

Breakdown of type key
EDC - Q 0100. 004 . 45 . 001 PN X00 L105 W11 05 M 00 - 000

TOX® ElectricDrive Core System
TOX® ElectricPowerDriveType
TOX® ElectricPowerDrive
Nominal force
TOX® ElectricPowerDrive Version
TOX® ElectricPowerDrive
Stroke length
TOX® ElectricPowerDrive Design version
Field bus type
TOX® ControlSystem
TOX® PowerModule
TOX® WireSet
TOX® WireSetLength
TOX® ElectricPowerDrive

Brake

Customer-specific version
Accessories and special versions

Designation

Description

SystemDesignates the entire system: EDC (TOX® ElectricDrive Core or EDA (TOX® ElectricDrive Advanced).

TOX® ElectricPowerDriveType

Designates the TOX® ElectricPowerDrive type, such as Q (EQe-K), X (EXe-K), F (EXe-F),L (EXe-L), R (EXe-R).

Nominal force

Indicates the nominal force in kN (nominal press force).

VersionDesignates the TOX® ElectricPowerDrive version, such as¡003 (basic model)¡

004 (safety brake, for the protection of persons)¡005 (safety brake with rotary encoder, for safe speed)¡006 (motor holding brake, for increased tool weight)¡

007 (holding times version min. of 10 s at min. 80% pressing at nominal force)¡008 (safety brake version and holding time min. of 10 s at min. 80% pressing at nominal force)¡011 (version identical to pressing/pulling at nominal force, punching)¡012 (safety brake version and identical nominal force pressing/pulling, punching)¡

017 (motor with fan, for fast cycle times)¡

033 (increased speed)¡053 (protection class IP65)¡

302 (working piston with frontal threaded holes)¡

303 (working piston with frontal threaded holes, with safety brake)¡

555 (clean room version according to ISO 14644-1 usable up to clean air class 5)¡803 (short)

Stroke length

Indicates the stroke length in cm.

Design version

Indicates the TOX® ElectricPowerDrive design version.

Field bus type

Indicates the bus version used, such as PN (ProfiNet), EP (EtherNet IP), EC (EtherCat).

®

TOX ControlSystem

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Indicates the selection option of the PC (only for TOX® ElectricDrive Advanced).

TOX_TB 4015_enSystem key
Designation

Description

TOX® PowerModule Core

Indicates the selection option of the controller (only for TOX® ElectricDrive Advanced).

®

Indicates the selection option of the cable setup, e.g. halogen-free, robot/cable-track compatible.

®

Indicates the cable length in m.

®

TOX ElectricPowerDrive Brake

Indicates the brake type, such as
X (no brake), M (motor holding brake), S (safety brake) or B (safety brake & motor holding brake).

Customer-specific version

Indicates the customer-specific version.

Accessories and special versions

Indicates the special versions.

TOX WireSet
TOX WireSetlength

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17Performance Level Kit
Performance Level Kit

For the TOX® ElectricPowerDrive with safety brake we provide so-PowerModule Core. The kit contains the complete control unit – allcalled model-approved Performance Level Kits to achieve a Perfor-

completely mounted on a mounting plate.

mance Level e (PLe) in the overall system. This is a ready-to-use assembled and wired module, where only the 400 VAC and 24 VDC

Advantages:

power supply and the safety signal need to be wired.

¡No additional work for the customer¡

Highest safety, Performance Level e¡Autonomous module – immediately ready for operation

The PLe Kit itself consists of the mounting plate, terminals for the®

power supply, a safety PLC, brake switching module and the TOX
G

A

F

B

E

D
C

I

L

H

K

J

Control-Kit

A

B

C

D

E

F

H

H

I

j

k

L

002 kN - 100
kN

418 mm

600 mm

0 mm

10 mm

300 mm

590 mm6

ø 6.6
mm (6x)

3 mm

430 mm

18 mm

16 mm

200 kN - 1000kN

468 mm

700 mm

0 mm

10 mm

350 mm

690 mm6

ø 6.6
mm (6x)

3 mm

480 mm

18 mm

16 mm

PLe Solo18

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TOX_TB 4015_enPerformance Level Kit
Schematic diagram
Customer

Scope of delivery
Field bus

PLC

Network
database /Cloud serviceoron customer PC

Ethernet
TOX® UDI Panel

TOX® ElectricPowerDrive
Master computer
Reference
sensor

TOX® PowerModule Core
Motor

Resolver

SafetySystem safety

TOX® EdgeUnit

Emergency Stop
System bus

Forcesensor

System bus
Brake

Control:

Function:

There are different ways how to control a start.

An external start is sent to the TOX® PowerModule Core. The safety

1.

With the TOX® Software the TOX® ElectricPowerDrive

control unit checks whether the safety is active before enabling thecan be moved via the standard buttons and processes

start. Only then is the process started.

started.
2.

With the aid of the TOX® EdgeUnit a process can bestarted via the available digital inputs. The configurationand selection of the processes is to be performed via the

PLe Kit
TOX® PowerModule Core
Start

SafetyProcess requirement

TOX® Software.
3.

A process can also be selected and started via the fieldbus.

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19Performance Level Kit

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