.............................................................................................................................................................

TOX®-Powerpackage
Type RZ
Data sheet 10.08
2021 / 07

TOX® PRESSOTECHNIK GmbH & Co. KG, Riedstrasse 4, 88250 Weingarten / Germany
Find your local contact at: www.tox.com
1

TOX®-Powerpackage Type RZK.............................................................................................................................................................

Advantages of the RZKControl dimension X

Adjustment of the total stroke on the RZK, e. g. for the control dimension X in clinching, is done directly over an adjustable collar of the RZK cylinder. The end position can bedetected with a sensor for the X dimension.

Point ØStandard version:
Includes power bypass ZLB, hydraulic return stroke damping ZHD, total stroke adjustment, manually switchable
power stroke valve, threads on working rod to match TOX®Strippers, precision mounting flange for TZ-Tongs.
For complete installation, a tongs installation plate incl. main
control valve, pneumatic spring with fast stroke support andnecessary pneumatic components are optionally required.
Available alternatively with pneumatic spring assembly including fast stroke support, pneumatic spring pressure regulator and flow control “X”. Main control valve required on
customer-side.

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Series:
35: with total stroke limiter 90 – 100 mm (150 or 200 mmon request).
37/48: with total stroke limiter with 50 mm travel adjustment(version 37/48 is available only for 200 mm stroke cylinder).

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E1
E5E2C31
ØC

D1D2D52
ØC
C5C4B

Y

A

P

F1(A2)MK CF4W

FN

Q

X

B1
S

A2

ØH
L
ØV

R

E

E

Type

Total stroke

Included
power stroke

Max. press force at 6 bar air pressurekN

Approach force at
6 bar N

Return force at 6 barNWeightkg

RZK 05.35.100.07

100752.11320

1890

43RZK 05.37.200.122001252.11320

1890

54

RZK 08.35.100.08

100882.4

2710

3570

74

RZK 08.48.200.12

200

1282.42710

3570

86TypeAA2B

B1CC1C2C3H7C4H7C5

D1

D2

D5E

E1

E2

E5

RZK 05.35.100.07

85

110

542542271391414M1215

29

7G1/4605055

RZK 05.37.200.12

85110

695695271391414

M1215

297G1/4605055

RZK 08.35.100.08

116135577

583

33

17.5

111414M121733

7G1/2856064

RZK 08.48.200.12116

135724730

33

17.5

111414M1217337G1/28560

64

TypeF

F1±0.02

F4HK

LM

NPQRS

T1Vg6WXYRZK 05.35.100.07

904593018

M24x1.5 19

SW24202.5

7762

217

56

226109171.5

RZK 05.37.200.12

90

45930

18

M24x1.5 19

SW30

202.5

776227165226222.5

301.5

RZK 08.35.100.08

116

851035

17

M24x1.5 19

SW2425683

67.5 233.565226125172.5

RZK 08.48.200.12116

85

1035

17

M24x1.5 19

SW3025683

67.5 280.565226221

312.5

Dimensions in mm

Pneumatic connection sizesConnection

Nominal sizes /Inside-Ø hose

G1/4“

7 - 8 mm

G3/8“

8 - 9 mmG1/2“

10 - 11 mm

G3/4“

19 - 20 mm

G1“

25 mm

G1 1/2“38 mm

Note: For a trouble-free operation, the connection size and nominal sizemust be maintained throughout the compressed air supply.

TB 10.08_202107.en

3

TOX®-Powerpackage Type RZS.............................................................................................................................................................

Advantages of the RZSControl dimension X

Adjustment of the stroke for the RZS, e. g. for the control
dimension X in clinching, is done at the TOX®-Tooling using
precision ground shim plates.
The RZS can be used for the TOX®-Clinching Process orfor punching of round contours. A damping system to reduce cutting impact is always recommended. In this case, thedamping should be integrated in the tooling.

Standard version:
Includes power bypass ZLB, hydraulic return stroke damping ZHD, defined end position stop with damping, threads
on working rod to match TOX®-Strippers, precision mounting flange for TZ-Tongs.
For complete installation, a tongs installation plate incl. maincontrol valve, pneumatic spring with fast stroke support andnecessary pneumatic components are optionally required.
Available alternatively with pneumatic spring assembly including fast stroke support, pneumatic spring pressure regulator and flow control “X”. Main control valve required on
customer-side. Switch for X dimension can be mounted on
working rod. Prepared for mounting of stroke monitor (ZHU)
or position sensor (ZHW).

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Point ØRecommended accessories: End position monitoring
These TOX®-Powerpackages are equipped with a magnet on the working rod and a special barrel. Sensors
can be mounted on the tie rods to monitor the cylinder
rod position. Please order the position sensing option(ZHU) or the travel sensing option (ZHW) separately.
 In conjunction with a TOX®-Process Monitoring System and corresponding accessories, an inquiry of thecontrol dimension X is possible for clinching processes.
The comprehensive TOX®-Powerpackage and accessories
program, as well as the technical data on the stroke monitor
ZHU are shown in the data sheet 10.10.

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D1

D2

E1
E5
E2
NC3

ØC

21
ØC

D55
ØC

C4W

MFF4F1HLØV

QCAKSREETypeTotal strokeIncluded
power stroke

Max. air pressurebarMax. press force
kNApproach force
NReturn force
NWeightkg

RZS 05.30.100.07

10076.055.41325826

29

RZS 08.30.100.08

100

75.2

84.2

23521529

47
Dimensions in mm

TypeAB

CC1C2

C3H7C4H7C5

D1

D2

D5E

E1

E2

E5

RZS 05.30.100.07

851031.5

271391414

M121529

7

G 1/4

60

5055

RZS 08.30.100.08

1161042.5

33

17.5

111414

M121733

7G 1/2856064

Dimensions in mm

TypeF

F1±0,02F4HKLMNQRSVg6W

RZS 05.30.100.07

9045930

18M24x1.5

19SW 247762184

226

RZS 08.30.100.08

11658

1035

17M24x1.5

19SW 30

8367.5186.5

226

Dimensions in mm

Pneumatic connection sizes
Connection

Nominal sizes /Inside-Ø hose

G1/4“

7 - 8 mm

G3/8“

8 - 9 mmG1/2“

10 - 11 mm

G3/4“

19 - 20 mm

G1“

25 mm

G1 1/2“38 mm

Note: For a trouble-free operation, the connection size and nominal sizemust be maintained throughout the compressed air supply.

TB 10.08_202107.en5

TOX®-Powerpackage Type RZHL and RZHO.............................................................................................................................................................

Advantages of the RZH

Control dimension XAdjustment of the total stroke on the RZH, e. g. for the control dimension X in clinching, is done directly over an adjustable collar of the RZH cylinders series 00 and 30. For
RZH series 200, the adjustment is done at the TOX®-Toolingusing shim plates.
Point ØNote: hydraulic pressure to the RZH cylinder can be supplied by a hydraulic unit or one of our TOX®-Pneumohydraulic Intensifiers. The type of pressure media used for thereturn stroke determines the type of cylinder: a RZHL for airreturn, or a RZHO for oil return (for additional information,see data sheet 10.05).
Standard version:
Threads to match TOX®-Strippers, precision mounting forTZ-Tongs. When ordered by itself, no guarding is provided(like version 151 for HZ), prepared for X dimension switch.

Series:00: with total stroke limiter 10 mm range

C C4G4G1

GN(G)E Return stroke (RH)S

E Fast approach stroke (VH)

30: with total stroke limiter 50 mm range
RT1AØHLØVA

E Return stroke (RH)

WYB

M K200: with 50 mm travel without adjustment, 4 return ports (90°), axial approach port for RZHx05 and radial for RZHx08.
UC5ØC
2

ØC

1BA2A
E1E5E2

E Fast approach stroke (VH)

D1 D5
D2R

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StrokePress force max.
(at oil pressure) kN

Approach force at
6 bar N

Return force at
6 bar NMax. return force for oil /oil operation kN

V
cm3

F1*

F2*

Weightkg

RZHx 05.200.050

5054.5 (175 bar)

1550

800

253.1

2.00.6

11RZHx 05. 00.100

10062.5 (250 bar)

1240

870

252.5

5.00.6

13RZHx 05. 30.200

20062.5 (250 bar)

1240

870

252.5

10.00.6

16RZHx 08.200.050

5088.3 (200 bar)

2250

1260

254.4

3.00.618Type x = L or O

RZHx 08. 00.100

10090.3 (250 bar)

1480

1370

253.6

7.00.623RZHx 08. 30.200

20090.3 (250 bar)

1480

1370

253.6

14.00.626*For calculation of the factors F1 and F2 see data sheet 10.05 TOX®-Powerpackage X-KT-System.

Dimensions in mmCaution: Observe max. return force.

Type x = L or OAA2B

CC1C2C3H7C4H7C5

D1

D2D5E (RH)

E (VH)

RZHx 05.200.050

8580268

271391414

M121529

7G3/8

G3/4

RZHx 05. 00.100

85–

314

271391414

M1215

29

7G3/8

G1/2

RZHx 05. 30.200

85–

414

271391414

M121529

7G3/8

G1/2

RZHx 08.200.050

116

90301

33

17.5

111414

M121733

7G1/2

G3/4

RZHx 08. 00.100

116–330

3317.5111414M121733

7G1/2

G3/4

RZHx 08. 30.200

116–4303317.5

111414M1217337G1/2

G3/4

Dimensions in mm

Type x = L or O

E1E2E5G

G1±0,02G4HKM

NQ

RST1UVg6W

Y

RZHx 05.200.050

60

5055

90

45

930

18 M24x1.5

L19

SW247792––10226–

RZHx 05. 00.100

60

5055

90

45

930

18 M24x1.5

19SW2477

63

215

56–

226 174.5

RZHx 05. 30.200

6050559045930

18 M24x1.5

19SW2477

63315

56–

226 314.5

RZHx 08.200.050

856064 116

58103517 M24x1.5

19SW24123104.5 137.5––

226RZHx 08. 00.100

8560

64 116581035

17 M24x1.5

19SW2483

64.5 224.5

65–

226 184.5

RZHx 08. 30.200

856064 116

58

1035

17 M24x1.5

19SW2483

64.5 324.5

65–

226 324.5–

Dimensions in mm

Pneumatic connection sizes
Connection

Nominal sizes /Inside-Ø hose

G1/4“

7 - 8 mm

G3/8“

8 - 9 mmG1/2“

10 - 11 mm

G3/4“

19 - 20 mm

G1“

25 mm

G1 1/2“38 mm

Note: For a trouble-free operation, the connection size and nominal sizemust be maintained throughout the compressed air supply.

TB 10.08_202107.en

7

TOX®-Powerpackage special versions.............................................................................................................................................................

TOX®-Powerpackage ZLM for use in the food industry
With the exception of line-Q, all TOX®-Powerpackages areavailable with food grade oil and grease lubrication. Both lubricants are certified according to USDA-H11 and are used
wherever there is a chance of occasional, technically unavoidable contact between foodstuffs and lubricant.

Compatible with:All TOX®-Powerpackages (without line-Q)
Order no.
S 1.32.6 - ZLM
Food-grade version
Order no. of TOX®-Powerpackage

TOX®-Powerpackages are used in industrial food manufacturing, processing, filling and packaging machines, as wellas in the pharmaceutical and cosmetics industry.

TOX®-Powerpackage in anti-rust version ZROWith the exception of line-Q, all TOX®-Powerpackages canbe supplied with rust protection. All individual parts areeither plasma nitrided, galvanised or primed and painted.
These devices are particularly suitable for use in the foodand packaging industries.

Compatible with:All TOX®-Powerpackages (without line-Q)
Order no.
S 1.32.6 - ZRO
Anti-rust version
Order no. of TOX®-Powerpackage
On request, we can provide TOX®-Powerpackages as stainless steel version. Please contact us!

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Subject to technical modifications.