MM
Association
Maruka-Manufacturer GroupCATALOG

Profile
Established

Offices
December 16, 1946

Capital¥1,414,410,000 Listed on the First
Section of the Tokyo Stock Exchange

Employees

627 (consolidated basis)

Annualsales¥64.5 billion(fiscal year ended November 2018)

Businesses• Domestic sale, import, and export ofmachine tools, forming machinery,plastic molding machines, industrial
robots, and other fabrication
machinery as well as public works
and construction machinery, material
handling machinery, vehicles, foodmachinery, materials and parts,
equipment, and measuring instruments• Rental of construction machinery• Transport, warehousing, customs
clearance, and leasing of real estate• Insurance brokerage

Head Office

2-2-5 Minamishin-machi, Chuo-ku, Osaka-shi, Osaka Prefecture 540-0024

Industrial Machinery
Phone: +81-6-6450-6825 Fax: +81-6-6450-6826
Division
Tokyo BranchTokyo Industrial
Machinery
Department

3-20 Kanda Nishiki-cho, Chiyoda-ku, Tokyo, 101-0054(Nishiki-cho Trad Square Building 4F)
Phone: +81-3-6811-7312

Fax: +81-3-6811-7326

Nagoya Branch

2-9-29 Nishiki, Naka-Ku, Nagoya-shi, Aichi Prefecture 460-0003(ORE Nagoya Fushimi Building 7F)
Phone: +81-52-211-3681 Fax: +81-52-211-3697

Tohoku Branch

4-17-10 Arai, Wakabayashi-ku, Sendai-shi, Miyagi Prefecture 984-0032
Phone: +81-22-288-7191 Fax: +81-22-288-7194

Okayama Branch

1-23 Oka-machi, Kita-ku, Okayama-shi, Okayama Prefecture 700-0867(Sun City Building)
Phone: +81-86-231-0305 Fax: +81-86-232-8670

Fukuoka Branch

1-8-32-1 Oike, Onojo-shi, Fukuoka Prefecture 816-0904
Phone: +81-92-503-5871 Fax: +81-92-503-5884

Shizuoka Branch

Room B, 5th floor, Chiken Inagawa Building, 1-1-3 Inagawa,
Suruga-ku, Shizuoka-shi, Shizuoka Prefecture 422-8062
Phone: +81-54-281-6531 Fax: +81-54-281-6533

Shimane Office

1923-2 Shimoito, Higashiizumo-cho, Matsue-shi,
Shimane Prefecture 699-0102
Phone: +81-852-52-2541 Fax: +81-852-52-5325

Matsuyama Office 2-1143-1 Kiyosumi, Matsuyama-shi, Ehime Prefecture 791-8055
Phone: +81-89-952-6411 Fax: +81-89-952-6413
Sakai
Rental Center

2648-13 Fukai Higashi-machi, Naka-ku, Sakai-shi,
Osaka Prefecture 599-8235
Phone: +81-72-281-0195 Fax: +81-72-281-0198

Overseas Offices
MARUKA U.S.A. INC.

1stFL., Piarnsri Watana Building 29/9 Moo 14Bangna-Trad Rd., km.
6 Bangkaew, Bangplee, Samutprakarn 10540,Thailand
Tel：66-2-743-0791〜96 Fax：66-2-743-0797

1210 N. E. Douglas Lee’s Summit, MO 64086, U.S.A.
Tel：1-816-524-1811 Fax：1-816-524-5444

New Jersey Office

45 U.S Route 46East, Suite 610, Pine Brook, NJ 07058, U.S.A.
Tel：1-973-487-3800 Fax：1-973-244-2147

Florida Office7441 114th Avenue N. Suite 605 Largo, FL. 33773, U.S.A.
Tel：1-727-541-1645 Fax：1-727-541-1640

Charlotte Office4526-B Westinghouse Blvd. Charlotte, NC 28273, U.S.A.
Tel：1-704-588-9910 Fax：1-704-588-9950

Los Angeles Office16440 Manning Way, Cerritos, CA 90703 U.S.A.
Tel：1-562-926-3654 Fax：1-562-926-0884

789/28 Phase 4 Unit A1, Pinthong Industrial Estate 1, Moo-1,
T. Nongkham, A. Sriracha, Chonburi 20230
Tel：66-38-348-196 Fax：66-38-348-269

Chicago Office1062 Garfield Street, Lombard, IL 60148, U.S.A.
Tel：1-630-953-1707 Fax：1-630-953-1753

MARUKA（M）SDN.BHD.

Cincinnati Office7453 Empire Dr. Suite 140 Florence, KY 41042, U.S.A.
Tel：1-859-372-6662 Fax：1-859-372-6669

URL：http：//www.marukausa.com/

INDUSTRIAL TOOL INC.

9210 52nd Avenue North, Minneapolis, MN 55428, U.S.A.
Tel：1-800-776-4455 Fax：1-763-533-7244

MARUKA MEXICO S.A. de C.V.

Boulevard Luis Donaldo Colosio #248A Lomas Del Campestre
1a Seccion Aguascalientes, Aguascalientes C.P 20129 Mexico
Tel：52-449-153-1491 Fax：52-449-996-8952

Q UERETARO OFFICE
Blvd.Universitario#540 Plaza Shopping Center Juriquilla Local 13
Col.Jurica Acueducto C.P.76230 Queretaro,Qro.MexicoTel : 52-442-234-0155

MARUKA ENTERPRISES,INC.

Unit 401&402La Fuerza Plaza I 2241 Don Chino Roces Avenue,Makati City,Philippines
Tel：63-2-815-8247 Fax：63-2-840-4939

PT. MARUKA INDONESIA

Sentra Niaga Kalimalang Blok A.7 No.5-6 JI.A. Yani, Margajaya, Bekasi Selatan,
Kota Bekasi 17141, Indonesia
Tel：62-21-889-1611 Fax：62-21-885-5118

MARUKA MACHINERY CORP.OF TAIWAN
FL. 4-1. No.687, Sec.5, Chung Shan North Road,Taipei
Tel：886-2-2836-1313 Fax：886-2-2836-9191

1

MARUKA MACHINERY（THAILAND）CO.,LTD.

Kansas City Head
OfficePINTHONG BRANCH
789/28 Phase 4 Unit A1, Pinthong Industrial Estate 1, Moo-1,
T. Nongkham, A. Sriracha, Chonburi 20230
Tel：66-38-348-267/268 Fax：66-38-348-269

MARUKA EXPORT（THAILAND）CO.,LTD.

NO. 4, Jalan PJU 1A/12 Taman Perindustrian Jaya, Ara Damansara 47200
Petaling Jaya, Selangor, Malaysia
Tel：60-3-7848-3251 Fax：60-3-7848-3257

MARUKA TRADING GUANGZHOU LIMITED
広州丸嘉貿易有限公司

広州市天河区体育東路138号金利来数码网絡大厦2502-03室
Tel：86-20-8758-0814

Fax：86-20-8757-3058

MARUKA TRADING SHANGHAI LIMITED
上海丸嘉貿易有限公司 上海市徐匯区肇嘉浜路789号均瑶国際広場10階E2室
Tel：86-21-5496-0022 Fax：86-21-5496-0527
天津分公司 天 津市河西区南京路66号凱旋門大厦B-11D室
Tel：86-22-2311-2977 Fax：86-22-2331-7679
無錫営業所

江 蘇省無錫市新区高浪東路19号逸林大廈906室
Tel：86-510-8522-8753 Fax：86-510-8528-1315

MARUKA VIETNAM CO.,LTD.

Room 202, 02nd FL, Techno Center, Thang Long Industrial Park,
Kim Chung Commune, Dong Anh District, Hanoi, Vietnam
Tel：84-4-3955-0164 Fax：84-4-3955-0165

H
 O CHI MINH OFFICE5 th Floor, PaxSky Building, 123 Nguyen Dinh Chieu St, Ward 6,
District 3, Ho Chi Minh City, Vietnam
MARUKA INDIA PVT.LTD.

ABW Tower Unit No.208&208A, 2nd Floor, Sector 25, M.G.Road,
Near Iffco Chowk, Gurgaon 122001 Haryana India
Tel：91-124-428-5400 Fax：91-124-428-5401

MM Association（Maruka-Manufacturer Group）
Company NameSANOYAS ENGINEERING CORPORATION
5-2-7 Kitakagaya, Suninoe-ku, Osaka CityOHMINE INDUSTRY CO., LTD.

Main Products◎Shot blast machines (jig stripper) ◎Various grinding materials

1-11-4-1000 Umeda, Kita-ku, Osaka (Osaka Eki-mae Dai 4 Building, 10th Floor, Suite 17)◎Chip conveyors (Vertical type, floor type) ◎No-touch system◎Twin 200

KAN MANUFACTORY CO., LTD.

◎CNC High-pressure washer ◎Dedicated machine tools

KOEI MANUFACTURING WORKS CO., LTD.

◎Hydraulic press ◎Induction heating system

COSMOTEC CO., LTD.

◎Press repairs (KOMATSU subcontract factory)

2-6-11 Shogehigashi, Tendo City, Yamagata

Takarazuka Techno Town, 4-3-23 Takatsukasa, Takarazuka City, Hyogo

1501 Nozuecho, Midori-ku, Nagoya City, Aichi

SENJO SEIKI CO., LTD.

622-7 Shishihara, Shimizu-ku, Shizuoka City, Shizuoka

CHIYODA KOGYO CO., LTD.
2-4-17 Tagawa, Yodogawa-ku, Osaka City

U. TEC CO., LTD.

1377 Oaza Inada, Usuki City, Oita
PT.U. TEC INDUSTRIES INDONESIA
Jl.Kenari Raya Blok G6-01 Kav.06A,Kawasan Industri Delta Silicon 6,
Lippo Cikarang, Bekasi 17550-INDONESIASAN-AI ECO SYSTEM CO., LTD.

◎Program-less automatic chamfering machine,◎Dedicated de-burring machine, ◎3D In-line checker◎Tube bender, ◎Automatic tube fabricating machine◎FA energy-saving equipment◎Design and manufacture of various production systems◎Design and manufacture of various inspection systems◎Design and manufacture of various press-fitting machines◎Design and manufacture of various assembly systems

260-57 Hase, Atsugi City, Kanagawa◎Design, manufacture, and sales of industrial waste proper treatment system and processing equipment◎Design, manufacture, and sales of metal cutting chip and metal grinding sludge processing system◎Design, manufacture, and sales of metal cutting chip and metal grinding sludge processing equipment

KIWA MACHINERY CO., LTD◎Manufacture and sales of machine tools

522-51 Kuramochicho Harade, Nabari City, Mie

TAKAHASHI METAL INDUSTRIES CO., LTD.
864-4 Hosoecho, Nagahama City, Shiga

FUJISEIKI CO., LTD.
3-39 Motomachi, Komaki City, Aichi

DAISHIN INDUSTRIAL CO., LTD.

◎Manufacture of various non-standard washers◎Manufacture of electrolytic ion water generators◎Design and manufacture of dedicated machines and drilling machines based on hydraulicsingle-function machines, NC lathes (comb tooth type), and single-function NC lathes◎Sales of automated, transfer systems, inspection systems for own company systems

7-1-7 Izuo, Taisho-ku, Osaka◎Manufacture and sales of automatic brazing equipment and brazing auxiliary materials◎Buildup welding and precision casting using corrosion resistant, heat resistant, and wear resistant metals

TARGET ENGINEERING CO., LTD.

◎Design and manufacture of various automated systems

93 Takeda Nishidangawaracho, Fushimi-ku, Kyoto

YMG CO., LTD.

234 Uenoyama Unoyacho, Toyohashi City

◎Design, manufacture, and sales of auto loader device, robot system
devices, and automated systems

MATSUI MFG. CO., LTD.

◎Manufacture and sales of rationalizing devices and systems for plastic
molding (Mold temperature controller, resin dryer, transport systems,
blender, granulator, recycling devices, etc.)

MARUSHOW ENGINEERING CO., LTD.
7-2-41 Nagayoshi Deto, Hirano-ku, Osaka City

◎Various wire treatment machines ◎Various machine tools◎Dedicated jigs ◎Energy-saving automated machines◎Various testing systems ◎Design and manufacture

HARU TECHNIQUE LABORATORY◎Manufacture of metal machine tools

TECHNOS CORP.

◎Manufacture of automated systems

OBP Plaza 17F, 1-4-70 Shiromi, Chuo-ku, Osaka City

3670-2 Kozuminamigata, Higashi-ku, Okayama City3346-2 Hashiemachi, Isesaki City, Gunma

NICHIZOTECH INC.

1 Oaza Ariake, Nagasu-machi, Tamana-gun, Kumamoto

UNI-GIKEN CO., LTD.

Chayanoshita 154-2 Hoseicho, Toyohashi CityDAISEI CO., LTD.

209, 2-chome Toyoshima Minami, Ikeda City, Osaka

NICHIEIKIKO CO., LTD.

◎General engineering and service company refining technology in the three business areas ofengineering, technical consulting, and maintenance. Services provided to customers have been
expanded through coordination of these business areas. The Kyushu Business Section has more than
30 years of experience in the design and manufacture of automation and energy saving using robots.
◎Design and manufacture of various machines including part suppliers,transfer systems, inspection systems, and measuring systems◎Manufacture and sales of precision measurement machines,
manufacture and sales of machine tools

45 Tomei, Ryujin-cho, Toyota City, Aichi Prefecture◎Manufacture of various dedicated machines for automobile partmanufacture

SONORUKA ENGINEERING CO., LTD.

◎Coil line system ◎Shear line ◎NC transfer ◎Cooling system

4-8-28 Torikaikami, Settsu City, Osaka

2

SANOYAS ENGINEERING CORPORATION
for PAINTINGJIG STRIPPER
New system for painting
industry.
Simple operations
completely strip coating
without damaging jigs.
Beforeprocessing

Afterprocessing

Beforeprocessing

FJS-1500H

FJS-700SL

Closed system for jig stripper media (grinding materials)
Afterprocessing

Purchase waste dust

Delivery of waste dust

Our
company

User
Re-delivery media(grinding materials)

Running costs(1/5th to 1/20th)Metal

Refining factory
processing
Media (grinding
facilitymaterial)
Delivery of media
Extractionoftreatment(grinding materials)
metal content

Waste solution and wastematerials (zero)

Coating elements
are processed
into a harmless
substance, andthen re-used as
construction andcivil engineering
materials.

Maintenance-free(Just replenish grinding materials)

Main features of new “Jig Stripper”
The jig stripper uses special media to recycle coating adhered on painting jigs, etc., without wearing or
deforming the jig. The compact and dry-type system has a small footprint, and can be easily and safely operated
by anyone. There’s no need to worry about processing wastes.

Main Specifications
Item Effective work size
ModelStandard
type
Hoist
type

3

(mm)

Rotor unit
No. of unitsMax.
projection
rate (kg/min)Dustcollector
Wind rate2(m /min)Total
horsepower3-phase 200V
(kw)

Main dimensions
Wx Lx H(mm)FJS-510

Diameter 500×1000H FR37 model: 1 unit

60×1

12

4.95

2100×1200×2500

FJS-700SL

Diameter 700×1400H FR37 model: 2 unit

60×2

12

8.85

2400×1300×3000

FJS-1000

Diameter 1000×1500H FR37 model: 3 unit

60×3

28

15.50

3000×1700×3500

FJS-1218

Diameter 1200×1800H FR37 model: 3 unit

60×3

28

18.18

3200×4300×4550

FJS-1500H

Diameter 1500×2000H FR37 model: 3 unit

60×3

28

18.18

3500×5100×5000

http://www.sanoyas.co.jp/eng/

Shot Blast Machine

DAICHU

Surface treatment specialists
SANOYAS ENGINEERING CORPORATION
accurately respond to users’ needs
while focusing on saving labor,saving energy, and reducing costs
at production sites.
Optimum conbler for labor saving
Integrated conveyor type and tumbler type

Our conbler automates product loading, blasting, and unloading operations
to realize labor saving.
As products are carried in one direction from loading to unloading, theconbler can be incorporated into a line.
Blast machine
Blast
Unloading

Product
Loading[Product unloading][Tumbling blast]

TABLE TYPE

Photo Conbler FTC-20 model

CRANE TYPEAPRON TYPECONVEYOR TYPEBAG FILTER

Table type shot blast machine

Single table type

[Product loading]Crane type shot blast machine

Apron type shot blast machine

Double table type

HANGER TYPE
Hanger type shot blast machine

Conveyor type shot blast machine

Shot blast machine and jig strippers are available in a variety of types and sizes.

Bag filter (dust collector)

4

OHMINE INDUSTRY CO., LTD.
Developer & manufacturer of
cantilever conveyors

OHMINE Chip Conveyor Vertical type

Diverse variety ofmodels designed fortrouble-free operation
is growing in demandthroughout the world.
Ultimate cutting scrap, press waste
scrap, die cast sprue, and central
processing systems

Cutting scraps

Press waste scarps

Die cast sprue

OHMINE Chip Conveyor
The OHMINE chip conveyor features a chain-driven cantilever scraper. The scraper slides along base of chute to transfer
the cutting chips, and on return drops down along the side wall not to prevent the entry and transport of cutting chips.

Main Features●No abnormal wear of base plate caused by biting
The scraper contacts the chute’s base plate with its own weight, soeven if cutting chips get caught between the scraper and base plate,the scraper moves upward and bite-in pressure is not generated. This
prevents abnormal wear of the base plate.

●Power reduced by eliminating excessive force on drive
The rational design eliminates biting and other abnormalities, by that
reducing the required drive power.

●Durable scraper can handle any type of cutting chips.
Not only is the scraper designed with a durable structure in respect to thebending moment, an optimum model can be selected to handle the cutting
chips and press waste scraps.

●Compatible with scraps containing cutting fluid.
If the chips contain cutting fluid, the conveyor chute can be used as a tankfor the cutting fluid passed with the cutting chips.

●Supply cutting chips from anywhere.
The scraper unloads the cutting chips at the end of the conveyor, andthen drops down the chain and advances in the return direction.

Floor conveyor bendable freely in all directions
Developer & manufacturer of
cantilever conveyors

OHMINE Chip Conveyor Floor type

OHMINE Chip Conveyor
This conveyor is directly installed on the floor, and is designedwith a low height so workers and vehicles can easily pass over it.

Main Features●There’s no need to dig a pit.
●The conveyor can be relocated or rearranged when layouts change.
●The conveyor can be installed even in curvy lines.
●The conveyor can be passed under the foot stools for machine tools.
●By installing foot plates, workers and vehicle can pass over theconveyor.

5

Conveyor for turning

URL http://www.ohmine.co.jp/

Machine tool built-in type conveyor

PatentedTwin 200

Two screw shafts transfer large quantities of cutting scraps, and prevent workpieces andbroken pieces from biting in.

Main Features

2-shaft screw type

●The 2-shaft screw type increases the cutting scrap transfer capacity.
●Cutting scraps do not wrap onto the screw.
●Cutting scraps are smoothly discharged from the improved (oval shape)

Steel, aluminum, and curled
cutting chips are compressed.

discharge outlet.

●The original V-shaped base structure prevents biting even if chucks,

workpieces, or tools drop in by mistake, and transfers the items out withthe cutting chips.
●Steel, aluminum, and curled cutting chips are compressed.

NON-TOUCH OHIMNE system
Eliminate wastes in cutting scrap processes,
and protect factory from oil pollution.
Delivery results

708units

ISO14001

Standard compliant

Main Features●Labor-saving processing
Reduce work by using the lifter to transfer scraps from the transport
vehicle to the hopper.

●Safe and accurate
Just place the chip carriage into the lifter. There’s no need for extra work.

●Easy loading into trucks
Maintain order in the factory. Not a single drop of oil will fall on the floor,
so there’s no worry of oil flowing into the sewage.

●Collect cutting fluid and prevent oil pollution.
No pollution is caused by oil.

●Reclaim costs in six months by general effects
Costs can be sufficiently reclaimed in six months considering theenormous labor costs required for transferring cutting scraps from thechip carriage, for loading cutting chips from the storage area to the trucks,
and the adverse effect onto the environment.

6

KAN MANUFACTORY CO., LTD.
Precision washer designed for modern needs

KR-2 Series

CNC Washer•S tandard turntable enables workpiece setting andremoval during washing.
• Improved drive unit doubles feed rate compared
to conventional models.
•C eiling door allows workspaces to be set andremoved with a gantry, and supports automatedlines.
• Work efficiency and cycle time reduction are
greatly improved.

Combining
revolutionary unique
technology andoutstanding
operability in a
precision washer.

Direct-injection washing nozzle

Big shower washing nozzle

Rotary washing nozzle●Target washing

Positioning using NC programming ensures accurate target washing.

●Versatile general
purpose washer

Variety of part washing supported with simple jig replacement and programchanges.

●High-power washingDe-burring washing realized with 50MPa high-pressure spray.

●High-speed movement High-speed washing supported with feed rate approx. double that ofconventional machines.
●6-side washing7

4-division indexing table and reversal jig combination realize 6-side washing.

URL http://www.kan-mf.co.jp/
Specifications
StrokeRapid traverse
rate

Repeatability

CNC specifications

X：400mmY：400mmZ：400mm

Control unit

FANUC Series

0i-MODEL F

X, Z axes

40m/minNo. of simultaneouscontrol axes

Max. 4 axes

Y axis

30m/minOperation panel

8.4 color LCD/MDI

B axisNC option

Handle feed

Manual pulse generator

XYZ±0.05mm

Program recording
capacity

512Kbyte

B±0.1°

No. of registeredprograms

400 programs

Table size

W350mm×L220mm×H250mm

Data input/output

Reader, puncher interface
Memory card, USB

Max. workpiece
weight50kg

Automatic power OFF

OptionalMax. number ofnozzlesMax. 3 nozzles

Primary filtration
unit

Mesh basket

Secondaryfiltration unit

Bag filter or line filter (option)

Required powersource200VAC 3-phase 50/60Hz

Rotary typeShower washer with vacuum drying unit
Specifications
Washing workpiece
dimensions
Mesh basket jig
dimensions

The drying performance is improved by dividing thesystem is divided into three tanks: the washing tank,blowing tank, and vacuum drying tank.
The rotary-type table contributes to the space-saving
and compact washer design.

ø160 within H100mm
φ180

H100mmMax. washing
workpiece weight

10kg

1ST

Workpiece removal

2ST

Shower washing

3ST

Air blow

4ST

Vacuum drying

Washing pressure

0.4MPaDischarge rate

120L/minPrimary filtration unit

Mesh basket

Secondary filtrationunit

Bag filter 1 unit

Heating unit

5kw x 1 unit

Other accessories
Options

Mist collector
Oil skimmer
Bag filter, additional unit
Area sensor

8

KOEI MANUFACTURING WORKS CO., LTD.
Assembly, processing, & precision press processing in
automobile, home appliance, electronics, and other industries

High-speed Hydraulic Bench Press
High-quality machine with high speed, highperformance, and high cost effectiveness.
Features of “High-speed hydraulic bench press”
Highly reliability high-performance, high-speed hydraulic bench press developed with expertise hydraulictechnology and production technology. This high-quality machine realizes a high cost performance for assembly,
machining, and precision press work in automobile, home appliance, electronics, and other industries.

Mechanical stopper

Pressuregauge

Pump motor
Pressurizing LS

Upperlimit LS

■Applications◎Caulking
Wire and cable fitting attachment, motor core,magnet core, rivet, shaft, pin, lid and cover,pipe, etc.

◎Punching
Control box

Ram

Semiconductor (tie bar cutting), metal andresin plates, sheets, film, etc.

◎Press-fit
Liner, bearing, gear, bushing, etc.

◎T rimming

Bolster
Safety bar
Two-hand
operation box
Frame (option)
Jack bolt

Die cast parts, etc.

◎Engraving (stamping)Numbering, marking, etc.

◎Bending
Sheet metal, plate spring, semiconductor(forming), etc.

◎Embossing (drawing)
Metal plate, leather, paper, etc.

◎Clamping (pressure holding)
Molding, etc.

Standard C-type KOEI Bench Press Specifications Table
Specifications

Model

Pressurizing pressure (ton)Open height (mm)Shaft height (mm)Reach (mm)Motor (Kw)
Operating power
Ram stroke (mm)Ram lowering
speed (mm/sec)

9

During approach(mm/sec)
During pressurizing(mm/sec)

Ram rising speed (mm/sec)
Tank capacity (L)Table height (mm)Height (H) x width (W) x depth (D) (mm)Machine weight (kg)

KPH-3M
1.5 to 3
250
100
180
0.75

150
310
35
290
30
250
1400×560×960
370

KPH-5M
KPH-10M
KPH-15M
KPH-25M
2.5 to 5
4 to 107 to 15
10 to 25
250
350
350
400
100
150
150
200
180
250
250
250
1.5
2.2
3.7
3.7
Drive 200VAC/operation circuit 100VAC (transformer built-in)
150
200
200
200
400
380
380
195
45
29
29
16
380
290
290
245
30
55
55
65
250
300
300
455
1400×560×960
1700×600×1210
1700×600×1210
2200×740×1240
400
700
750
1400

KPH-35M
15 to 35
400
200
250
5.5
200
195
16
245
65
455
2200×740×1250
1500

URL http://www.koei-bp.com/

Examples of High-speed Hydraulic Press

Hydraulic trimming press withreversing slide table 30 TON

Hydraulic drawing press

High-speed hydraulic servo press

Electric servo press
5 TON KSV-5

1. Hybrid combining hydraulics and electric
2. Surge-less to achieve stable quality
3. Bottom dead point accuracy ± 0.015
4. High-speed approach, high-speed rise
5. Long stroke compatible
6. Easy traceability
7. Save 100 patterns in memory

Hydraulic servo press
30 TON KUS-30

8. Operate with small amount of hydraulic oil
10COSMOTEC CO., LTD.
Overhaul & Relocation

Various Press Machinery

Cosmotec supports our user’s every needs for press work.
We are gaining popularity in various fields with our hightechnical skills.
We support repairs, modifications, and overhaul for these makers: KOMATSU, AIDA, WASHINO, FUKUI, etc.
■Line of Business◎Various press machines◎Power press inspectors(Registration No. AI-1310)
KOMATSU Industrial machine subcontract factory●Delivery and Installation… …Delivery, installation, operation training●Inspection… …………Periodic inspection, safety inspection, andadjustment●Repairs… ……………Repairs of sudden faults, planned repairs, overhauls●Modifications…………Automation, improvement of press capacity, safety●Relocation……………Changing of factory layout, relocation outside offactory, relocation to overseas factory●Automatic control unit………Design, construction●Machine work supported

Safety Meeting

11

Overhaul completed

Relocation work

URL http://www.e-cosmotec.com/

Welding and repairing 1600t slide damage●NC lathe 2m, 182cm, 4m●Slotter 300●Radial machine 1650

New slide Length 6m, weight 25t

Onsite work (frame precision drilling)●NC milling machine 8#
Table work area 1,800x650mm
Axis travel stroke X1,500xY800xZ600mm●Table type horizontal boring machine BT-110●Mill 3#

Thai subsidiary COSMO (THAILAND) CO., LTD.

Inside factory at COSMO (THAILAND) CO., LTD.

12

SENJO SEIKI CO., LTD.
Easily de-burr and chamfer complicated profile parts

Automatic
Chamfering
MachineVersatile de-burring
machine series flexibly
support various needs
Shape sensing type
“Chamfering Teacher”
This chamfering machine automatically chamfers (orde-burrs) variant workpieces, various gears, etc. As
the workpiece side is sensed during the chamfer
process, there is no need for a program or positioning.
In addition, the chamfering dimensions are always
constant even if the workpiece dimensions or shapes
are inconsistent. The chamfering rate can be easilyadjusted with the handle, and by installing the optional
brush unit, the workpiece can be brushed
simultaneously (measures against secondary burrs
caused by tool wear).
The following types are also available in the PLC
Series:●PLC-102 (large workpiece compliant)●Cutter head inclined specifications (for gear withshaft, etc.)●Dedicated machine specifications with loader(automated line), etc.
Machine examples

13

2-head type chamfering machine (with loader)5-head type de-burring machine

Large gear chamfering machine

URL http://www.senjo-seiki.co.jp/
PLC Features
No need for programs or positioning
Slides back and forth along
the workpiece shape

The shape of the workpiece being de-burred or chamfered issensed during processing, so there is no need for programs or
positioning before starting chamfering with the NC machine tool.

Chamfering accuracy exceeding NC machine
Since the actual workpiece is sensed, the chamfering dimensions
are always constant even if the workpiece dimensions or shapes
are inconsistent.

Removal of large burrs
Chamfering cutter

Burrs are removed from the base, so even large burrs can be cut
off with one try.

Freely adapt
chamfering dimensions
by adjusting height

Easy operations

StylusCompact and easy to move (PLC-101)

Workpiece(Shape sensing plate)

There is no need to position the workpiece when setting it, andthe chamfer dimensions and feed rate can be easily adjusted withthe handle and dials.
At just 550mm wide, 1030mm deep, and 1665mm high, thedesign is extremely compact and simple compared to robots andNC machines. Caster wheels make movement easy.

Examples of Machining
BeforemachiningAftermachining

Floating Chamfer FC-500[Features]
1. Even chamfering ispossible even with roughteaching.
2. Constant chamfer size ismaintained even when
product is inconsistent.
3. Inner periphery and outer
periphery machining areboth supported with asingle chuck.
4. Dedicated jigs allow
continuous machining ofmultiple parts.
5. Products traditionallydifficult to machine, suchas long or complicatedshapes, can be machined.

14

CHIYODA KOGYO CO., LTD.

Pipe Bender Specialists
Bending technology for wide-ranging pipe processing

BENDING

Chiyoda’s CNC pipe bender greatly expands the world of pipe bending withhighly precise processing, capable of bending up to 1DR, and high-speed
operation using AC servo control. Our lineup includes high-performancemachines in various sizes to match applications, unmanned pipe supply anddischarge using a pipe loader and unloader, and eco-friendly system machinesthat save space and energy.

Achieving high efficiency with unique chip-less type pipe cutting

CUTTING

15

The Chiyoda RC pipe cutter performs set dimension cuttingof coil materials and straight material pipes and tubes withthe spin cutting method that eliminates burrs and cutting
chips. Pipes for air conditioners, gas equipment, and small
diameter parts for automobiles are automatically cut to a set
length at a high speed. Various cutters such as press cutting
and metal saw cutting are also supported.

URL http://www.chiyoda-kogyo.co.jp/

Bending, Expanding, Cutting, Measuring
Supporting various pipe end working needs
Pipe end
working

EXPANDING & SWAGING

Chiyoda’s pipe end working machines
excel in high-speed pipe end forming andworking. A variety of models are available
to suppor t var ious needs including
m a c h i n e s w i t h s u p p l y l o a d e r s fo r
unmanned operation, rotary-type piped r aw i n g m a c h i n e, p i p e d e - bu r r i n g
machine, and machines capable of ringinsertion and caulking processes anddouble-end working.

3D measuring with camera images, and video image checking withpersonal computer

3D-MEASURING & SIMULATIONThe 3D pipe measuring machine instantly
measures the bend pipe’s shape andaccuracy in the measuring booth with a
CMOS camera, and simulates the bend
wor king on a computer. Integrated
production control systems using an
online connection with the Chiyoda CNC
pipe bender are available. The
measurement data from the 3D
measuring machine can be printed out
and used as an inspection certificate.

16

U. TEC CO., LTD.

For Your’s Technology
As a “Benri-Daiku”, we aim to create
manufacturing technology for our customers,
and design and manufacture various
production systems and testing systems, etc.
Production items●Design and manufacture of various production systems●Design and manufacture of various inspection systems●Design and manufacture of various press-fitting machines●Design and manufacture of various assembly machines

Head Office/Head Factory

Factory No. 1

Factory No. 2

Jakarta Factory

Factory facilities
1540x760x660mm
1050x560x520mm● Vertical machining center
820x435x485mm● Vertical machining center
560x460x450mm● Vertical machining center
630x410x460mm● NC plain milling machine
1600x1220x1000mm● NC vertical milling machine
710x305x400mm

17● Vertical machining center● NC lathe● Vertical machining center● NC lathe● Lathe● Radial drilling machine● 3D coordinate measuring machine● Mechanical CAD

ø430x563L
ø510x800L
ø500x2000L
1100L
850x600x600mm
Solid Works 3D● Electrical CAD(many other systems also incorporated)

URL http://u-tecse.co.jp/

U. TEC Products [Various manufacturing machines]
1. Various press-fit machines and assembly machines

2. Various inspection machines18

SAN-AI ECO SYSTEM CO., LTD.

From waste to valuables
Creating new value
Rising social awareness of environmental issues has generated demand for rapid
improvements in industrial waste treatment. This in turn has made industrial waste
treatment an urgent issue for manufacturers.
SAN-AI ECO SYSTEM proposes ideal solutions for treating the chips and grinding sludge
generated in processes at metal processing plants.
Crushing or solidifying the considerable volume of chips and grinding sludge generated atplants helps address the long-standing problems and achieve clean working environments.

Examples of benefits of introduction

Social benefits ofimproved chiptreatment●Acclaimed activities that protect theenvironment strengthen corporate
longevity.
●Reduces environmental risks, and cuts
costs.
●Improves working environments,
boosts productivity, and contributes toenvironmental conservation.

Economic benefits of●Reduce waste collection requirements
to 1/3 to 1/10 of previous rates andsuppress costs.

introducing
crushers●Reduce the incidence of shutdowns
caused by facility problems and can
improve productivity.
●Reduce the time and costs associatedwith treatment, and reduce problems
involving disposal transport.

Economic benefits of●Reduce disposal costs associated withgrinding sludge and liquid coolant for
grinding.

introducing
compressors●Contribute to higher resale value ofaluminum, stainless steel, brass, andother nonferrous metals.

Generated cutting chips during
cutting process

Grinding sludge storage areas takeup space, and there are concerns ofsoil pollution●Generate economic benefits through thesale of solidified grinding sludge.
Discharged from lathe

19

URL http://www.san-ai-eco.com/

Cutting chips
Generated
cutting chips
Soil pollution
during cutting

Treatment of cutting chips and grinding
sludge that contaminate factories

SAN-AI ECO SYSTEM helps
resolve such cutting chipproblems.

process

Cutting chips take up storage
space, and can cause soil
pollution

Discharged
from lathe

Cutting chips andsludge generated at metal
processing plant

Grinding sludge

Recycled forreuse as material

Cutting chips

Chip crusher

Collectionof cutting
fluid

Iron ingots extracted
by re-melting

Chip compressor

Finer with granulator
More solid with compressor

Crushed chips

Compressed
chips

Delivered to material
manufacturers for use assource of iron■Installation Example of SSCL-075W■Installation Example of SPS-40SYR

20KIWA MACHINERY CO., LTD

Aiming for machining center makersupporting our customers’ various needs.
○The performance of machining centers greatly varies by the jigs and accessories.
KIWA MACHINERY discusses requirements with customers to create bigger possibilities.
○We will continue to develop unique machine specifications.
Standard specifications
Machine width: 1,530mm

Customer specifications

Modified touser’s needs

・Stroke (X/Y/Z)： 510/510/510mm
・Number of tools ： 40 tools (60 tools optional)
・Number of pallets： 2 (single pallet optional)

Machine width: 1,310mm

・Stroke (X/Y/Z)： 310/510/510mm
・Number of tools ： 10 tools, 20 tools
・Number of pallets： Single pallet

New Product Information

Column traverse type horizontal machining center achieving further advancement

Triple H40

Features○3-axis column traverse machine○Fixed table supports various jigs, additional
axis jigs, and automatic work transfer○Space saving (machine frontage: 1,250mm)○Separate and independent machining area andmoving area⇒reducing incidents caused by cutting chips
and coolant, etc.
Flexibly supported

Y axis510mm

21Machine width (frontage): 1,250mm

Z axis
400mm

X axis
510mm

URL https://www.kiwa-mc.co.jp/
MODEL/SPEC
Horizontal machining center
ModeI

Triple H40

NC

KH-41

FANUC 0i-M

Spindle speed

6,000min ［OP.12,000min ］

Pallet size

−1

12,000min ［OP.15,000min ］−1

1［OP.2］−−−

Min.indexing degree−−−

X/Y/Z axis travel−1

2

820×450mm

Max.work piece size

KH-45

FANUC 0i-MD−1

Number of paIlets

KH-41（S type）

FANUC 32i-B［OP.0i-MD］

FANUC 31i-B

10,000min−1［OP.12,000/15,000/20,000min ］

10,000min ［OP.6,000min ］

2［OP.1/6/8］

2［OP.1/6］−1

1
400×400mm−1−1

400×400mm［OP.500×500mm］ 500×500mm［OP.630×630mm］
φ750×1,000mm

φ900×1,000mm

0.001°

0.001°

0.001°

510/510/400mm

510/510/510mm

640/610/680mm

800/800/800mm

Rapid traverse

X/Y/Z：60,000mm/min

X/Y/Z：60,000mm/min

X/Y/Z：60,000mm/min

X/Y/Z：60,000mm/min

Tool shank

MAS BT40［OP.CAT40］

MAS BT40［OP.CAT40］

MAS BT40［OP.CAT40］

MAS BT50［OP.CAT50］

20［OP.40］

40［OP.60］40［OP.60/80/120/220］40［OP.60/120/240］

1,400×2,950mm

1,530×3,936mm 1,530×3,385mm

2,398×4,539mm

2,950×5,586mm

Tools in Magazine
FIoor space

φ550×850mm

KH-55

φ650×975mm

Vertical machining center
ModeI

Triple V21i-R

NC

Triple V21i-S

Triple V21i-B

FANUC 0i-MD

Spindle speed

10,000min ［OP.12,000min ］

Table size

820×410mm−1

X/Y/Z axis travel

8,000min−1−1

620/425/400mm

Rapid traverse

X/Y/Z：60,000mm/min

Tool shank

MAS BT40［OP.CAT40］

Tools in Magazine
FIoor space

24［OP.30］

7［OP.8］2,360×3,365mm 2,360×2,762mm 2,360×2,882mm

Spindle speed

12,000min ［OP.15,000min ］−1−1

500×500mm

X/Y/Z axis travel

550/660/510mm

A-axis tilting angle+30°to -120°

C-axis rotating speed

33.3min−1

Rapid traverse

X/Y/Z：60,000mm/min

Tool shank

MAS BT40［OP.CAT40］

Tools in Magazine

KH-55

Triple V41-5X
FANUC 0i-MD

Table size

820×450mm

610/410/510mm

ModeI
NC

FIoor space

32［OP.120］
1,690×3,095mm

Triple V21i-R

Realizing outstanding cutting performancewith hybrid guide specifications (optional)

Rotary APC

22

TAKAHASHI METAL INDUSTRIES CO., LTD.
Aiming to become washing experts!
Washing is the key to quality! with decisive quality!

Dedicated washer and electrolytic ion water generator
Various non-standard washing machines are can be custom-made.
The workpiece being washed and the washing requirements must be considered when designing the washing machine.
Washing machine needs to be designed to meet the workpieces being washed and washing request.
We perform detailed reviews and analysis through discussions, and provide only customer-satisfying systems.

23

Batch type shower transfer system

Batch type washing system (with loading conveyor)

Batch type ultrasonic washing system

Net conveyor type shower washing system

Net conveyor type shower washing system

Net conveyor type shower washing system

Net conveyor type shower washing system

Pitch feed conveyor type shower washing system

Hand batch type ultrasonic washing system

Index type shower washing system

Index type shower washing system

Index type shower washing system

URL http://www.takahasi-k.co.jp/

Electrolytic ion water washing system changes city water into washing solution!
This system, equipped with an electrolytic ionized water generator using our original special electrolysis method, is used to degreaseindustrial parts and to eliminate and wash off contaminant.
Electrolytic ionized water is automatically generated just by supplying raw water (tap water, industrial water, etc.) and used as the washingsolution. No detergents or chemicals are used.

Electrolytic ionizedwater generator

Washing power

Rust suppressing effect

The dedicated design suitable for electrolytic water
achieves a high washing effect.

Negative ions, such as chloride, which cause
metal rusting and discoloration, are reduced.

Before washing

After washing

Oil is adhered and ink isrepelled

Degreased and ink drips off

Submerged in tap water Submerged in alkaline
electrolytic water

Washing Test and Evaluation Center
TAKAHASHI METALS has testing facilities that can try washing with electrolytic ionized water and water soluble detergent. This Center isequipped with a conveyor type shower washing system, ultrasonic washing system, vacuum ultrasonic washing system, vacuum drying
system, etc., and can perform tests and evaluations that match the customer’s needs.

Conveyor type shower washing system

Ultrasonic washing system

Vacuum ultrasonic washing system

Our original brand line of rush inhibitor dedicated forelectrolytic ionized water, washing auxiliary detergent,
and water-soluble washing agents is available.

Supporting optimum production around the world with three bases in Thailand, China, and Japan
Takahashi Metals is expanding our network around the world to support our main clients as they accelerate their global developments.
Each production base aims to provide the finest quality, swift supplies, and realize efficient product supply.

Japan Head Office

China Plant

Thailand Plant

24

FUJISEIKI CO., LTD.

Compact CNC Lathe Late/Hydraulic Single-Function Machines
Fuji Seiki applies our ideas to continue
challenging various needs.
Product Guide
As we pursue strong basic functions that realize society’s dreams, we have focused on the basic
performance of machines and have applied our high-technology. Each challenge we make creates
possibilities that realize an ideal society.

<Hydraulic single-function machine SMD/SLD><CNC lathe FM-60/80>

Shorten cycle times with simultaneous machining, etc., and save energy withthe automatic supply system specifications.
The simple part configuration eliminates faults, and reduces maintenance costs.
1/100 dimension compensation is possible by attaching the optional adjustment
cylinder.

The comb blade lathe can shorten cycle times and simplify tool management.
Chucks that match various workpieces are supported.

■Standard specifications■Standard specifications

Spindle diameterMax. speed
Spindle motor
No. 1 slide
Cylinder diameter x stroke
No. 2 slide
Cylinder diameter x stroke
Center height (mm)Machine weight
Required floor space mm(Frontage x depth)

SMD

SLD

φ60
4000MAX
1.5kW×4P
φ50×80 (main)
φ50×20 (sub)φ50×80 (main)
φ50×20 (sub)
36m/m
750kg

φ80
2500MAX
2.2kW×4P
φ60×100 (main)
φ60× 20 (sub)φ60×100 (main)
φ60× 20 (sub)53m/m
1000kg1400×1200

1700×1400■Optional specifications
Brake unit
Sensing unit
Special chuck
Rotary slide
Automatic supply/discharge unit
Tailstock

Special cycle
Spindle variable-speed drive
Spindle set position stopSpecial tool rest
Over-cut device
Reciprocating cutting device

Control unit
Machining max. machining diameter
ability
Machining length
Spindle diameter
Speed
SpindleTransmission
Spindle motor
Rapid traverse
X axis travel stroke
Z axis travel stroke
Carriage Tool rest
Machine weight kg
Required floor space (mm)(Frontage x depth x height)

FM-60
FM-80
MELDAS 70V
φ60mm
φ80mm
------φ60
φ80
MAX4000rpm MAX2500rpm
Inverter
3.7kW
X:15m/min Z:15m/min
200mm
250mm
2 rests, 4 tools
1200
1500×1100×1700
1350×1300×1700■Optional specifications
Coolant unit
Automatic supply/discharge unit

Air spraying device
Chip conveyor

Encoder device

Front coverStandard cover +inspection system<Cover type variations>25

Totally enclosed cover <Single function>

Low floor coverURL http://www.kk-fujiseiki.co.jp/
Smooth cycle operation and stable supply with accurate specifications

Automatic supply/discharge unit - Supply unit
Enable fully automatic operation by installing the automatic supply/discharge unit, and reduce labor and costs.
The optimum specifications are selected for each workpiece, so smooth and accurate supply is possible.

IN chute + spring ejector

Robot

Loader

UnloaderMulti-row chute(supply unit)

Processing dedicated system supporting processing of various workpieces with flexible ideas

Fuji Seiki Original Processing Dedicated Machines
In addition to cutting machining, our flexible ideas enable a variety of processing applications including drilling, grinding,and de-burring.

Tapping (dedicated machine)

Drilling (dedicated machine)

Grinding with film grinding unit
(dedicated for FM machine base)

Spur roll processing (dedicated forhydraulic single-function base)De-burring (dedicated for hydraulicsingle-function base)

Knurling (dedicated for hydraulicsingle-function base)

Diverse range of specifications applying Fuji Seiki designs and proposals

Process Poka-Yoke (mistake proofing) system and inspection system
Defects in the process can be minimized by installing this system on the outlet chute.
These systems also contribute to labor saving and cost reductions.

Width thickness/width deviation PokaYoke system (GT sensor)

Total length Poka-Yoke system(GT sensor)

Width thickness Poka-Yoke system(Monosashi-Kun)

26

DAISHIN INDUSTRIAL CO., LTD.

Typical types of brazing machines

Robot brazing

Robot type

Conveyor type

Aluminum brazing

Phosphor copper brazing

Single-action type

FLOTRON <Patent Registered>

Performing various functions with the touch panel.
Unstable primary pressure

Ratio setting

Stable secondary gas flow

By setting the preheating gas heating and oxygen flow rate in advance,
a constant setting flow rate is maintained with FLOWTRON control
even if the primary side supply pressure varies slightly.
The gas and oxygen mixture rate can be set freely.
As the optimum heating conditions for each workpiece
are recorded, the set recording conditions can be
repeated at any time by anyone, thus guaranteeing stablebrazing.
In addition, 30 types of heating conditions can be set.
The flow rate settings and flow rate stage operations for Dual flame type low cost model
each workpiece model can be set with a single touch
FLOTRON DF-70
with the touch panel.

27

FLOTRON

DF-10K

Touch panel

URL http://www.daishin-lab.com

DE SAVER
Extensively pursuing safety management and cost reduction in gas brazing work
DE SAVER Spark Igniter (gas-saving)

DE SAVER eliminates the need for torch valve adjustment. The operator just needs to ignite the torchwhen starting gas welding or gas brazing, and hang the torch in the hanger when finished.
The torch is ignited by the spark igniter, so gas consumption is reduced.

N-500

Flow control
intensity selection model

Digital flowrate display model

N-1000DE-2500
Valve-lesstorch setht
ra ligUlt

Vapour Flux

g

300

Vapour Flux Vaporizing Tank

Prevent oxidation during brazing
Promote brazing efficiency
Easily remove flux during and after brazing

Automatic fluid level control

V.AUTO TANK

Vapour Tank

S−21

Daishin Bronze

Daishin Aluminum Flux Cored Wire

Daishin Aluminum
Flux Cored Ring
28

TARGET ENGINEERING CO., LTD.
Your sanctuary for automated equipment

TARGET Engineering is the shelter for
those who need automated equipment.
“Having trouble? Give Target a call.“People contacting Target are quietly, yet steadily increasing.
List of delivered machines(Only representative machines listed)[Electronic part, semiconductor related]
Various relay coil block assembly machines
Various relay secondary sealing devices
Various relay case attaching devices
Various relay characteristic inspection devices
Various relay solder face inspection systems
Various relay terminal bending and packaging systems
Various relay inner frame bond insertion systems
Various relay reject unloaders
Various relay main block curing furnaces
Various glass substrate stockers (AGV, MGV)
Various glass substrate transfer lines
CD, DVD disc stocker
PCB flattening device
System with crystal oscillator
Silicon wafer appearance inspection system
Thermistor sorting device
Thermistor transfer device
Magnetic switch assembly device
Push switch assembly device
Ceramic substrate inspection device
Pressure membrane substrate appearance inspection system This system automatically supplies andTop entry pole cutting device
assembles parts for the resin products, dieSide entry pole cutting device
cast products, and compound products, etc.,
Lead frame stamp cutting device

Unit part automatic
assembly device[Home appliance related (Electric devices)]
Juicer/blender assembly line
Bread machine assembly line
Spinner unit assembly device
Mixer cutter grinding device
Completed fluorescent light inspection device
Clear valve transfer device
Various unit part assembly device
Piezoelectric ignition plug assembly device
Spindle motor assembly device
Ultrasonic cleaner

performs various inspections, and packages
only the passing parts.

Wafer appearance
inspection device
This system uses line sensors and laser
displacement measurement to measure theoutline dimensions and angles, and inspect for
chips, various cracks, pin holes, thickness, andwarping, etc.

[Automobile related]
2D/3D insert molding system
Fan motor assembly line
Brush holder assembly device
Retractor assembly device
Fuse automatic insertion device
Terminal welding device
Coil feeder
Drip-proof agent application system
Airtightness inspection & internal cleaning system
Pressure adjustment and inspection system
Appearance inspection system
Coil terminal welding device
Valve caulking device
Connecting rod assembly device
End play measuring equipment
Air pressure circuit operation inspection device
Part aligning and storage device
Compressor transfer device

29

3D picking system
Insert molding system
This insert molding machine, which iscompatible with part feeder-less systems,
incorporates a picking system using an
innovative 3D robot vision sensor.

URL http://www.kyoto-target.com

Wide-ranging Experience
Since our establishment, Target Engineering has applied ourexperience of designing and manufacturing more than 500 models tocreate customer-satisfying automated systems.
List of delivered machines(Only representative machines listed)

Seal plate attachment
systemThis system attaches the top plate of a square
lithium-ion battery at a high speed.
In the series of automated steps, the square
battery is removed from the tray, the seal plateis attached, the OCB is measured, rejects aredischarged, and the passing parts are packed.

Laminated battery
assembly device
This system stores and welds drawn laminatedfilm with processes including pole platestacking and electrode welding.

[Battery & Capacitor related]
EP battery assembly line
Shrink labeler for batteries
Li-Ion pole plate cutting and processing device
Li-Ion inner protective tape attachment device
Li-Ion tape attachment inspection device
Li-Ion top plate attachment device
Li-Ion appearance inspection & stocking system
Li-Ion tube inner surface washing system
ML battery sealing agent application & inspection device
ML battery conductive agent application & inspection device
ML battery laser terminal welding device
CR battery automatic IJP stamping device
CR battery terminal welding device
CR battery vertical type continuous washing system
CR battery cell tray storage device
CR battery ring insertion device
ER battery terminal welding device
PR battery air cell automatic assembly line
LR battery mixture alignment & filling device
LR battery inspection & packaging and delivery line
Ni/MH battery set battery terminal welding device
Ni/MH battery sealed body safety valve assembly device
Ni/MH battery safety valve inspection device
Various battery pole plate stacking device
Backup battery pole plate assembly device
Vacuum filling device
Capacitor assembly device
Laminated film forming device for capacitor,
polymer, Li-Ion battery (drawing device)
Vacuum filling & heat sealing device
Aluminum tube inside washing device
Laminated battery assembly device[Automatic inspection systems]
Precision molding resin part appearance inspection device
Lead frame appearance inspection device
Various battery safety valve pressure resistance & leak inspection device
Various battery OV, CV inspection devices
Various X-ray inspection devices
Various appearance inspection devices
Various substrate appearance inspection devices[Packaging machines and ancillary devices]
Corrugated board box packaging machine
Wrap around caser
Vertical erector
Horizontal erector
Tray former
Robot caser
Separate packer
Bottom filling caser
Instrument Counting packager
Boiled egg net packager[Food related]
Sliced ham alignment feeder
Plastic container pinhole inspection device
Plastic container integrated film packaging device
Plastic container label feeder
Sealing label attachment device
Poached egg production device

30

YMG CO., LTD.
Unmanned System Engineering

YMG builds automated systems that match the needs ofthe times from unmanned consolidated line systems to
YMG robot groups.
By promoting research and development with ouradvanced concepts, we aim to help our customers laborsaving in the drastically evolving new era ofmanufacturing.

Consolidated line system groups
Ultra-high speed gantry loader

IN-OUT stocker & gantry system
Loading/unloading stocker

RUN-GLB

Special 3-axis gantry loader

Industries fastest(* YMG Comparison Sept. 2017)

Travel speed: 300m/min
Low noise / low vibration

Gantry Arm Unit
Gantry Arm Unit group

YMG robot group

YGR-500CW
2-stage sliding arm unit
2-arm type gantry loader

Floor traveling robot
transfer system

31

URL http://www.kk-ymg.co.jp/

Gantry system group
Large loader and transfer systemfor 100kg workpieces

YMG standard tray changer group
Standard tray changer

3-axis gantry loader

Hand unit group

Swivel turning
double-hand unit

Servo turning
double-hand unit

Double-hand unit

Operation group32

MATSUI MFG. CO., LTD.
MATSUI Molding System
MATSUI manufactures devices required for incorporating FA in each stepfrom materials to completed products in a molding process.

Conveyor

Materials are conveyed to the dryer
or molding system. Materials aretransported between systems.

Granulator

Defective goods and sprue
runners are pulverized tomake new materials.

Dryer

Finished
goods

Materials are dried to theideal moisture level andtemperature for molding.

Blender

Multiple materials aremeasured and mixed with
ideal proportions.

Temperature Controller
The molds are controlled to theideal temperature to ensure stablemolding quality.

System, etc.

Aiming to quadruple the molding factory’s resource
productivity by getting rid of “water wastes”, “resin wastes”,
and “energy wastes”.

Doubling wealth, “halving” resource use
In 2011, the world’s population
exceeded 7 billion people.
In 2050, it is anticipated that the
population will reach 9 billion
people.
In the manufacturing industry, an
unprecedented market is opening in
the future.
Even for the plastic industry,
extremely large chances arecoming. However, a sudden
increase in population is subjecting
the earth to an all-time crisis.
33

This is the problem of “environment”.
If we do not carefully use our limited
resources and energy, there will be
no industry when the population
reaches 9 billion people.
We cannot talk about the future ofplastic without thinking about theearth’s future.
This global environment issue isa problem that those of us who
are aiming for sustainable industry
growth must overcome.
One indicator to resolve this is“factor 4”.
“Development of industry” and“preservation of global environment”.
“factor 4” is an ideology thatconnects two futures which appear
to be separate goals, and presents
us with even larger possibilities.
This is an innovative and specificidea for realizing coexistence andmutual propriety for the plastic
industry and future of the earth.

URL http://matsui.net

Visit the Eco column
on our website

What is “factor 4” in a
molding factory?
“factor 4” refers to reducing the costof materials, waters and energy
required for plastic molding byhalf, and at the same time, double
the wealth of the company byincreasing production volume andthe product’s added value.
This initiative also leads to theearth’s richness. MATSUI MFG.
CO., LTD. proposes specificsolutions to realize this initiative.

Plumbing solution
Introduction of ecobrid
Are scales adhered on piping andheat exchangers affecting
Production
Added value
your factory’s overall
Doubled wealth volume
increased
increased
efficiency?
Resource
Resource consumption halved
Eliminate trouble caused byconsumption cut
water quality with ecobrid.
Resource
Added value
ecobrid is a nextconsumption volume
production volume
generation type air-cooled
Doubledclosed circuit water coolingsystem.
Because it is closed,
Resource productivity Quadrupledthere’s no worry about
tower system for ten 200 ton classwater quality trouble caused bymolding machines is replaced withcondensation of impurities.
ecobrid, the annual water usage
The heat exchanger also
volume can be reduced by 3,860t,
incorporates completely air-cooled
and water costs and electric costs
specifications so it is not subject to
can be reduced by 1.2 million yen
direct water, and there’s no need toa year. (Calculated based on Kanto
wash or replace the heat exchanger.
area)
As reference data, if a coolingAir-cooled closed circuit water cooling system
contributing to maintaining factory’s overall water
quality, water conservation, and energy conservation

Incorporated at more than 10,000 companies worldwide

34

MARUSHOW ENGINEERING CO., LTD.

ROBOARM
New easy-to-use
slim design!

Features●Space-saving and compact unit

WIREMAN

Features●High-speed, high-accuracy machining●Clean cutting edge!

●Material retainer unit●Sequence with terminal processing machine●Eight types of machining programs!

●Correction block position digital display unit

Perform high-speed and stable high-accuracy machining.

Prevent materials from lifting up, and separation from mold!
(Standard)35

dimensions (total length reduced byapprox. 500mm)●Highly rigid bending head with widemachining area!
●Sharp, burr-free cutting surfaces!
●Windows touch panel PC incorporated!

Up to eight types of radii can be selected within the program.
NC mandrel rotation function (Optional)

Sharp and burr-free cutting edge.

Sequence with various terminal processing machines such aspresses and chamfer units.
Work efficiency is improved with digital display of correction
position! (Optional)

URL https://mrshow.co.jp

3D-BENDER

Originally developed new mechanism has been improved
to increase productivity!

Features●Diverse tool configurations using independent rotation andstep-less vertical movement of inner shaft/outer shaft spindle.
●Switch between draw bending method and compression
bending method.
●Highly repeatable machining accuracy supported by highly
rigid machine.

NC-BENDER

Dedicated bending machine developed to maximize
the NC functions
Features●AC servomotor drive eliminates needfor compressor●N C control simplifies rotation angles e tt i n g s c o m p a re d to t ra d i t i o n a lpneumatic or hydraulic methods
Setting left and right bending angles ispossible●U p to 10 processes and 10 0 typesof bending angles can be set, andprogram data can be saved on SD Card●Rotation angle can be set between 0°
and 360° x Max. 100 rotations (NC minibender is up to 25 rotations)●S tep-less variable-speed selection
switching of bending speed is possible●Production counter is displayed ontouch panel screen●Cylinder operation can be included inbending operation
36

HARU TECHNIQUE LABORATORY
Differential Case Complex Machining Center

WDM40-DA16※ With optional workpiece stocker and internal loader

Perform various complex machining with
one chuck motion.
The compact body is equipped with a laterally opposed spindle unit
and an indexing unit in the middle. Shaft holes, spherical facemachining, end surface machining, knock holes, side gear holes, andaxle shaft holes, etc., can be drilled from both sides while rotating andpositioning the differential case. There’s no need to change the setup.
Combining process-specific line structures into
single complex machining system.

37

Conventional: Line built with dedicatedmachine for each process

Shaft hole drilling

Spherical faceknock hole drilling

End surface
machining

Knock hole
drilling

Side gear hole
drilling

Axle shaft hole
drilling

Axle shaft holeroller burning

Oil hole drilling

Bearing puller
recessing

ID hole drilling

URL http://www.harutl.com/

1

Outstanding jig configuration

2

Fixed type laterally opposed
spindleComplete setup in approx. 3 minutes
Workpiece mounting position: 400mm
660 to 4000cc differential supported just bychanging jig

High through accuracy ensured

3

Accurate ATT control

4Tool magazines mounted onleft and rightSpherical face/edge cutter can be inserted into
extra small workpieces using X/Y/Z+ rotation
4-axis NC control

16 BT40 tools (with ATC) are mounted on the left
and right each, realizing tool replacement (Tool toTool) in two seconds.

5

Transfer options
Work stocker, robot, internal loader, externalloaderShaft hole drilling (left/right)
Simultaneously tap hole drilling, semi-finishing,and opening chamfering
Ultra-high speed finishing with high-speed reamer

Spherical face drilling (left-right)
Machine the spherical face and chamfer the inner face

Knock hole drilling
Semi-circular face machining with milling
Spot facing with end mill
Knock hole drilling

End processing (left-right)
High speed machining with vertical cutter

38

TECHNOS CORP.

TECHNOS provides optimum system
integration with advanced technology.
In addition to various automobile part
related equipment, we realize robotized
automated systems for bulk loading,handling, and assembly.

Robotized automation system (bulk loading/handling system)
Products that are loaded on a pallet in bulk are removed using 3D vision sensors.
Products are recognized by a 2D camera, and then the front/back judgment andpositioning are accurately performed with a separate robot.

39

URL http://www.technos-eng.co.jp

Automatic measurement and transfer system
The QC Code of a product set on the dolly is read with a camera, and then handed over tothe measuring section. Once the measurement is completed, the product is removed andtransferred to the finished product dolly. The measurement data is linked to the QR Codedata, and saved. Since robots perform the transfer, unmanned operation can be conducted
for long hours.

Automobile part assembly, application, tightening, and inspection system
Workpieces set on the free flow conveyor pallets are processed by the assembly,
application, tightening, and image inspection units installed at each station.
The free flow conveyor style allows units to be added easily.

40

NICHIZOTECH INC.

NICHIZOTECH aims to increase
productivity and support customers’
needs with 30 years ofrobot technology.

Die cast machine ancillary robot system
Compact spray head

[General image]

41[Optimum application according to type]

Integrated water tankand gate cutting unit

Gate cutter[Reduce load in robot work][Gate cutting independent of press]

URL http://www.nichizotech.co.jp/

Robot handling system between compact presses[Reduce cycle time][Support multiple varieties using camera]

Palletizing and packing robot system[Labor saving in packaging process][Labor saving in shipping process]Handling robot between machines

Aluminum pouring robot system[Labor saving between machines][Improvement of 3D (dangerous,
dirty, demanding) workshop]

42

UNI-GIKEN CO., LTD.

The passion to materialize
dreams is the driving force of
UNI-GIKEN.
“Materialize designs.”“Move those materialized items.”“Create products better than anyone else”.
UNI-GIKEN’s professional technology and philosophy arefound in our integrated production systems in all stages
from design to manufacture.

UNI-GEN’s comprehensive powers are condensed
in our integrated production system.
UNI-GEN’s business policy is “Work that materializes CS (Customer Satisfaction)”.
We do not just sell products. We realize optimum solutions by combining machines
and technology, such as seen in the design of automated device lines required at
manufacturing sites.
Our business is diverse, and extends to the design and development of various “laborsaving, automated systems”, including parts feeders, transfer devices, automatic
assembly devices, inspection devices, and measuring instruments. We are able topropose optimum systems for our customers’ needs by providing consistent involvementfrom design, processing, to manufacture.

Product

Articulated robot - Palletizing system

43

Differential ASSY - Clearance inspection device

URL http://www.unigiken.co.jp/

Product

Differential side gear - Final inspection device

Balance shaft - Gear/pin press-fit machineCamshaft - Oil hole penetration inspection device

Pulley shaft - Deflection measuring instrument

Original ball feeder - Material feeder

Camshaft - Journal lapping machine

Skewer type rotary stocker

Variable roller position type top roller conveyor

44

DAISEI CO., LTD.

Aiming to become

Conscienceand Trust

As “precision measurement” and “precision machining”
professionals, DAISEI supports the hardware to software
aspects of manufacturing with advanced technology.
Our engineering staff with rich knowledge provides swift
and diverse services.

Introductionof key products
Automatic
measuringsystemAutomatic measuring system for crank shaft

45

CVT shim selecting machinemanufacturing specialists
Precision measuring machine fields

Precision machine tool fields
The DAISEI super-finishingmachine is a fully automatic
machine tool used forsuperfinishing of raceways
on various bearing races
outer rings and inner rings,
and for various precisionparts. The highly rigid
design and highly durable
design ensure stable highprecision over a long timeand a long machine life.

Ever since our founding, wehave responded to needs toevolve our products including
the air micrometer, evolutiontype electric micrometer,
and automatic measuringmachine which is a productmerged with machine tooltechnology. We have focusedon “high precision, durability,
and maintainability” to create
valuable products.
●Automatic measuring machine●Vertical superfinishing machine●Electric micrometer●Dedicated superfinishing machine●Automatic sorting machine●Air micrometer●Measurement unit

●Gauge, dedicated measuring tool

●Horizontal superfinishing machine●Dot marking type marking equipment

SuperfinishingmachineSuperfinishing machine
for water pump

Air / electric
micrometer

Horizontal 2-axis series
superfinishing machine

Ele-Mic
Measurement head

Air micrometer
46

NICHIEIKIKO CO., LTD.

NICHIEI Your Sourceof Quality
For more than 40 years, we have supported the core of Japan’s manufacturing in
Toyota City, Aichi Prefecture.
With our motto “Technology is built by people, Companies are built by people”, we
contribute to the manufacturing society with technical skills and human skills.

47

Head Office, Assembly Factory

URL http://www.nichieikikou.co.jp

Business line
Various dedicated machines for automobile part manufacture
Various press-fitting machines and assembly machines
Various transport systems (auto loaders, low hydraulic systems)
Maintenance and renovation of machine tools

Various labor-saving systems
Machine design, manufacture, and management
Electric automatic control system design and manufacture

Situation of factory equipment
Belt grinder

1 unitDrilling machine

3 units

Shirring

1 unitBrake

1 unit

X800：Y200 X1000：Y450
X1300：Y280

Band saw

1 unitX1050：Y525

Saw disk

1 unitHitachi GMM

6 units

2D CAD

Micro Caelum II

6 units

3D CAD

Surface grinding machine

2 units

Double-headed grinder

1 unitTabletop grinder

1 unitHoist

3 units

2.8t×2 units 1.5t×1 unit

Milling cutter

3 units

Machining center2 units

Worker1 unit300×100

600×300

Newest facilities

Compound assembly machine

Compound press-fitting machine

Compound assembly grease application machine

Joint S press-fitting machine48

SONORUKA ENGINEERING CO., LTD.

Sophisticated functional beauty createdfrom the pursuit of “optimization”
Just as things become more functionally sophisticated and beautiful with the passageof time, an FA (factory automation) system never fossilizes into a fixed form. Under the
age-old proposition of realizing “a highly efficient system capable of making high-quality
products,” we are always pursuing the optimal system configuration using our experienceacquired over many years of operation and our excellent analytical abilities, while
adapting to ever-changing customer needs. We provide efficient, innovative FA systems
with excellent cost performance tailored to the needs of each customer.

Concept of Simple Coil Lines
Coil line systems for exterior automobile body panels for Company T’s domestic factories
and group company’s overseas factories. Our customers demand system lines that heavily
incorporate the know-how of our company and customers, and are characterized byunprecedented space-saving line composition, quality improvement, and improved productivity.

Full view

Six-high leveler
49

Coiler (lift type)

Cleaning equipment, down-cut shear,coil-end adjustment

Coil holder

URL http://www.maruka.co.jp/company/list/sonoruka

Ideal FA line created from extensive system concepts
Our comprehensive systems are backed by more than 50 lines installed in Japanand overseas, and accumulated know-how.
We offer fine blanking feeding lines for 16.0mm thick plates, and leveler feeder lines for heavy plate processing.

Main specifications<Tandem line>
Coil width 500-1850mm
Coil outer diameter 760-1800mm(inner diameter 508, 610mm)
Coil weight Max. 15 ton
Feed length Max. 2000 mm
Feed count 20 to 83 spm
Line speed Max. 83 m/min<Leveler feeder line>
Coil width 70-1830mm
Coil outer diameter 700-1830mm(inner diameter 508, 610mm)
Coil weight Max. 15 ton
Feed length Max. 1500 mm
Feed count 25 to 80 spm
Line speed Max. 40 m/min

Business products
Coil line system
Shearing line
Press peripheral automated systems

Cooling system
PressmachineWe provide cooling systems withoutstanding cost performance byengineering equipment to match ourcustomers’ needs.

Operation
panel
Control panel
Water tank
Circulation pump

Sonoruka Engineering designs andmanufactures cooling systems for hot
plate press and for various factoryequipment and devices.

Water tank

Hot press cooling system

Chiller

We manufacture various watercooling circulation systems formachine tools (chiller)

50This catalog was printed using eco-friendly
soy ink, and using clean energy in parts.

This catalog was prepared with eco-friendly printing
methods compliant with E3PA Silver Standards.
E3PA: Association for the Promotion of Environmental
Protection Printing
http://www.e3pa.com

2019.10.2000.①