.............................................................................................................................................................

TOX®-Sensors
Data sheet 110.00
2023 / 11

TOX® PRESSOTECHNIK GmbH & Co. KG, Riedstrasse 4, 88250 Weingarten / Germany
Find your local contact at: www.tox.com
1

Table of contents.............................................................................................................................................................

Pressure indicator ZDA

3Electronic pressure switch ZDO

4External linear position sensor ZHW

5Linear position sensor ZKW

6

Potentiometer travel measurement ZW-x

7

External, analog displacement transducer ZWW

8Press force sensor ZPS

9Anti-rotation device ZPSV10

TOX®-Press Force Sensor CKN

11TOX®-Miniature Force Sensor CKNM

12TOX®-Press Force Sensor ZKNW

13

3 in 1 tool fixture ZAK with force sensor

14

Strain Sensor ZKN

15

Precision limit switch ZWE

16

Proximity switch ZHS for forward and return stroke monitor ZHU

17

2

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TB 110.00_202311.en

Pressure measurement.............................................................................................................................................................
Application

Pressure indicator ZDA
The function keys on the front part of the pressure indicator are used for programming. The function “instantaneous
value storage“ is available for recording variable measuring
signals. Further tests are possible with the peak value memory. A analogue output (4...20 mA, 0...10 V) is available forconnection with a PLC. As option, a serial interface for thetransmission of the measured data to a PC is available.

 TOX®-Powerpackage

Technical data: 5-digital display, 2-colors
 Peak value memory Analogue input
 2 programmable set points
 Analogue output for SPS

Sampling rate:

10 / sSupply voltage:

90 ... 264 V AC, 50 / 60 Hz

Dimensions (W x H x D):

96 x 48 x 187 mm

Panel cutout:

92+0.5 x 45+0.5 mm

Pressure sensor ZDSØ30

The oil pressure in the high pressure chamber of the TOX®Powerpackage is measured by the pressure sensor andis displayed by a 5-digit display on the pressure indicatorwith integrated power supply. The measured “pressure“ isdisplayed in bar or kN.

75

M12x1

0 – 400 bar

Connection:

M12 x 1 plug

Analogue output:

4 – 20 mA

Deviation from characteristic:

1 % FS*

Repeat accuracy:

0,1 % FS*

Supply voltage:

12 – 30 V DC (by ZDA)

SW 30

1.3

Pressure range:

14

Technical data:

G 1/4“
Ø21.5
Ø27* FS = Full Scale

Scope of delivery: Pressure indicator ZDA
 Transducer ZDS, incl. mounting plate ZMP
 HP measuring hose ZHM 630, connection 1 x 90°,
compl. assembled, filled and bled Connection cable between transducer and pressure
indicator

Example for ordering
ZDA-230AC
Supply voltage
Pressure indicator
When ordering please do not forget to specify thetype of TOX®-Powerpackage.

Option: Serial interface

TB 110.00_202311.en

3

Pressure measurement.............................................................................................................................................................
Application

Electronic pressure switch ZDO TOX®-Powerpackage

Programmable functions
 LED display unit bar, psi, Pa Switching logic PNP Maximum value memory LED display can be flipped 180°
 LED display off
Failure is displayed if:
 System pressure > 10 % of max. nominal pressure Short circuit in switch output 1 or switch output 2

Connection scheme:
ZDO 01.400A
with analog output

48

Ø34

black

white

white

blue

blue

M12x1
57.3

brown

black

SW 30

Ø21.5
Ø27

G1/4“

13.5

1.3

brown

91.5

ZDO 01

Dimensions in mm

Technical data:Type

ZDO 01.010

ZDO 01.400

ZDO 01.600

ZDO 01.400A

Full Scale (bar):-1 – 10

0 – 400

0 – 600

0 – 400

Increment (bar):

0.01

1

1

1

Repetive accuracy:± 0,1 %  FS*< ± 0,25 %  FS*< ± 0,25 %  FS*< ± 0,1 %  FS*

Switch point accuracy:± 0,5 % FS*± 1,5 % FS*± 1,5 % FS*< ± 0,5 % FS*

IP67

IP67

Display:

LED 7-Segments

Delay time:

0 - 50 s

Supply voltage:

18 – 30 V DC

Protection class:

IP65

Switching function per output:

IP67
hysteresis / normally closed
window function / normally closed

hysteresis / normally open
window function / normally openin addition analog output
4 – 20 mA / 0 –10 V* FS = Full Scale

Example for ordering
ZDO 01.400A
With SP2 as analog output
Max. pressure 400 bar
Version 01
Electronic pressure switch
4

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TB 110.00_202311.enDistance measurement.............................................................................................................................................................
Application

External linear position sensor ZHW TOX®-Powerpackage
line-X, line-Q
 TOX®-Presses
 TOX®-Tongs

The external linear position sensor provides the absolute
position of the working piston in the TOX®-Powerpackage
even after power failure. Due to the external mounting on the
TOX®-Powerpackage, the mounting position can be adapted to the conditions inside the press.
By default, the linear position sensor is mounted on
the front service side of the TOX®-Powerpackage.
For the TOX®-Powerpackage types Q-S, X-S, X-AT and RZS
the sensor can be mounted on one of three sides. For thetypes Q-K and X-K, two mounting sides are possible.
Function:
The piston position is determinded via a special barrel and amagnetic ring on the working piston.

Advantages:
The linear position sensor provides non-contact sensing
technology resulting in the following features: Wear-free Resistant to contamination

It is also possible to combine this linear position sensor type
ZHW with the end position sensor option type ZHU.

51.8

347
2 (ZHW 002/004/008/015)
14 (ZHW030)

Dimensions in mm

Technical data:
Repeat accuracy:± 10 µm

Supply voltage:

10 ... 30 V (stabilized)

Linear deviation:≤ ± 0.15 mm

Protection class: (in connected condition)
OutputOutput voltage:
Load current:

IP67
0 ... 10 V
≤ 5 mAPin assignment connector S32 (view toconnector at sensor) for shielded cable(max. 20 m) Ø 6 to 8 mm.

Note: When using the accessory ZHW, the effective total
stroke of the TOX®-Powerpackage has to be reduced
by 20 mm. The power stroke remains the same. In orderto achieve the described repeat accuracy and linear
deviation it is necessary to prevent the working rod of
the TOX®-Powerpackage from rotating.
 Using of the ZHW only up to size S 30.

Output signal
Pin

Cable

InterfacePin

1

YE yellow

not used

6

BU

blue

GND (1)

2

GY

grey

0V

7

BN

brown

10 ... 30 V

3

PK

pink

10 ... 0 V

8

WH

white

Lb (2)4RD

red

La (2)

5

GN green

Delivery condition ZHW:The TOX®-Powerpackage is delivered with the sensor’s output voltage of 0 … 10 V already calibrated for the total stroke.
(1)

Scope of delivery:
 Sensor with right angle connector 90°
 Mounting bracket
Option USB communication box/PC software
see page 6

Supply voltage(external)

(2)

Cable

Interface

0 ... 10 V

Reference potential for supply voltage and EMV-GND.
La = Lb = communication line

Example for ordering
Q-S 002.030.100.12 – ZHW
External linear position sensor
TOX®-Powerpackage
TB 110.00_202311.en

5

Distance measurement.............................................................................................................................................................
Application

Linear position sensor ZKW TOX®-Powerpackage
type K / AT / HZL / HZO(from size K 02 / HZ 07)
and X-K / X-AT (fromsize X-AT 50)
 TOX®-Presses
 TOX®-Tongs

The linear position sensor ZKW determines the actual position of the TOX®-Powerpackage piston, even after a power
failure. The measuring system works contactless. Therefore
it is free of wear, insensitive to dirt and interferences. Finalvalues are adjustable. CANopen and PROFIBUS-DP interfaces are available on request.

74.5
Sw46

123.5

49
5
3

Ø 45

Ø7

33

2

View of soldered connection of the bush body.
4
1

8
7

TOX®-Powerpackage
End cap

Dimensions in mm

Technical data:
Repeat accuracy:± 10 µm

Supply voltage:

20 ... 28 V DC (stabilized)

Remaining ripple:≤ 0.5 VssCurrent consuption:≤ 150 mA

GND against housing:

500 V

OutputOutput voltage:
Electric strength:

0 ... 10 and 10 ... 0 V≤ 5 mA

Load current in connected condition):

IP67

Connector S 32 for shielded cable (max. 20 m) Ø 6 to 8 mm.

6Output signal

Supply voltage (external)

pin

cable

pin

cable

1

YE yellow

6

BU blue

GND (1)

2

GY grey

0V

7

BN brown+ 24 V DC

3

PK pink

10 ... 0 V

8WH white

GND

4

not occupied5

GN green

not occupied

0 ... 10 V

(1) Reference potential for distri-bution voltage and EMV-GND

Scope of delivery:
Sensor with connector, 90° angled.
Order no.
K 2.100.8 - ZKWPath measuring system
Order no. of TOX®-Powerpackage

Option USB communication box/PC software
The option USB communication box provides two outputs
via USB interface.
Output 1 for total stroke; output 2 freely configurable (e.g.
for the last 5 mm of the stroke).

Features of the USB communication box with PC
software: Online display of the current sensor position
 Graphical support for adjusting functions andcharacteristics
 Simple parameterising Freely configurable characteristics
 Two individually usable and adjustable outputs

6

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TB 110.00_202311.en

System requirements:
 Operating system Windows 7or better
 Min. screen resolution 1024 x 768 pixel 10 MB free hard drive space Java Runtime Environment version 1.4.2 or newer
 USB interface

Distance measurement, Accessory, electrical.............................................................................................................................................................
Application

Potentiometer travel measurement ZW-x

 TOX®-FinePress

Easy mounting to return stroke lock and press head. Scopeof delivery: travel sensor, cable incl. plug M8x1, mounting
bracket, cable guard and cable accessory.

Toggle Presses

Rack and Pinion PressesTypefor press typeType

ZW-K 075.001

KFS 002
KFSU / KFLU / KFWU 008

ZW-Z 075.000

ZFS 002

ZW-Z 100.000

ZFS / L / W 004

ZW-K 075.002

for press type

KFSU / KFLU 025

Pneumatic Presses

Pneumatic Presses with manual approachTypefor press typeType

for press type

ZW-P 080.000

PFL / W 008
PFL 013
PFL 022
PFL 056

ZW-PH 075.000

PFHL / W 008
PFHL 013
PFHL 022
PFHL 056

PFS 002
PFL / W 004

ZW-P 100.000

Technical data:Type:

Travel sensor ZW-P / ZW-Z100

Travel sensor ZW-PH / ZW-K075 / ZW-Z075

Electric range:

100 mm + -1 mm

75 mm + -1 mm

Output voltage:

0 ...10 V, 10 V ... 0 V

10 ...0 V, 0 V ... 10 V

Linearity tolerance:+ -0.1 %+ -0.1 %Resolution:< 0.01 mm< 0.01 mm

Mechanical travel:

105 mm

80 mm

Example for ordering
ZW-K 075.002
Type 002
75 mm
Potentiometer travel measurement for
Toggle Presses
TB 110.00_202311.en

7

Distance measurement, Accessory, electrical.............................................................................................................................................................

External, analog displacement transducer ZWW TOX®-Powerpackage
 TOX®-Presses

The displacement transducer ZWW indicates the absoluteinstantaneous position of the working rod or ram, even during power failure. The measurement system is almost wearfree, and it is not sensitive to dirt or interference. The sensor
is mounted externally in a die set or on the working rod.

15

13
+ clearance
for travel

A

O

B

D

11

M4

22

18

45
29
Ø10

Ø4

15

C

D

41

Wiring diagram1(-) 0V/GND

2

()

3

(+) L+ 10V DC-10V DC

Wire colors:
PIN 1– Supply voltage
PIN 2+ Signal output
PIN 3+ Supply voltage

Type

Measuring range

A

B

ZWW 010.000

10 mm

48

15

32

108

ZWW 025.000

25 mm

63

30

32

138

ZWW 050.000

50 mm

88

55

40

196

ZWW 100.000

100 mm

138

115

40

307

Technical data:
Repeatability:8± 0.01 mm

Supply voltage:

10 V DC

Resistance:

1 kΩ – 5 kΩLinearity:

0.1 – 0.3 % full scale

Connection:plug, 5 pin, Binder
10-09-2013-00-05

Protection:

IP54

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TB 110.00_202311.en

Application

Scope of delivery:
 Sensor Connector
 Mounting

Example for ordering
ZWW 100.000
Variant
100 mmDescriptionForce measurement.............................................................................................................................................................
Application

Press force sensor ZPS

 TOX®-Powerpackage
 TOX®-ElectricDrive TOX®-Presses

The press force sensor ZPS can be mounted directly on theworking piston of the TOX®-Powerpackage.
It is possible to measure the press forces in push and pull
direction. The sensor is sealed against dirt and moisture.
The anti-rotation device ZPSV is recommended to avoid damage of the connection cable (see next page).

Advantages:
 Highly precise
 Robust
 Compact
C
G

D

B
SW
ØA1

ØA

ØB
ØFg6

B

ØA1

B
SW

C
G

E

ØA

D

I
J

H

H

ZPS 001 / ZPS 002

I
J

ZPS 004 – ZPS 200

Type

Press force
max. kN

ØA

Ø A1

B

C

D

E

Ø Fg6

G

SW

H

I

J

Retracting force
max. kN

ZPS 001  13

20  20.7M12x1.5

60

12

–

–

53

16

8

10

14

  9

ZPS 002  21

25  25.7

M16x1.5

75

15

–

–

68

21

12

13

16

20

ZPS 004

  52

30

31

M22x2

90

20

7

18

83

26

14

14

16

25

ZPS 008

  81

48

49

M30x2

115

25

7

26

105

41

15

19

22

40

ZPS 015

160

48

49

M30x2

115

25

7

26

105

41

15

19

22

40

ZPS 030

325

58

60

M39x2

130

35

–

–

120

50

20

36

40

110

ZPS 050

500

68

70

M42x2

150

40

–

–

136

55

20

42

59

110

ZPS 100

1030

100

102

M64x2

180

60

–

–

155

85

22

63

66

245

ZPS 200

2000

150

152

M80x2

220

80

–

–

200

140

28

83

88

350
Dimensions in mm

Technical data:
Rated output:

1.1 mV / V

Temperature range:-10° to +65°

Zero balance:± 2%

Supply voltage:

10 V DC (max. 15 V)

Insulation resistance:

1GΩ

Nominal impedance:

760 ΩElectric connection:

System Fischer

Combined error:< ± 0.5 %Overload:

115 %Protection class:

IP54
TB 110.00_202311.en

9Force measurement.............................................................................................................................................................
Application

Prevents damage to the sensor cable. The center of theguide bushing bore must be set at dimension E from thecenterline of the sensor. When ordering, please advise thetotal stroke of the TOX®-Powerpackage.

 TOX®-Powerpackage
 TOX®-ElectricDrive TOX®-Presses

C + Total stoke

Anti-rotation device ZPSV

ØA

D

M

ØB

K
J

F

G

H

L

ØI

Scope of delivery:
 Anti rotation device
 Guide bushing Shaft

2

E±0.0

Type

For press force sensor type

Ø AH7

ØB

C

D

E

F

G

H

ØI

J

K

L

M

ZPSV 001

ZPS 001

14

12

70

17

52

18

19

17

20

49.14

58.14

26

37

ZPSV 002

ZPS 002

14

12

85

17

52

18

21

17

25

49.14

58.14

26

49

ZPSV 004

ZPS 004

18

16

100

19

80

24

23

20

30

77.46

89.46

32

59

ZPSV 008

23

20

90

24

105

30

32

23

48

102.45117.45

38

75

23

20

90

24

110

30

32

23

48

107.57122.57

38

75

ZPSV 030

ZPS 008
ZPS 008
ZPS 015
ZPS 030

28

25

150

24

170

38

37

27

58

167.84186.8446

85

ZPSV 050

ZPS 050

28

25

150

24

180

38

42

27

68

177.96238.9646

105

ZPSV 100

ZPS 100

28

25

338

24

235

38

58

39

100

231.74250.74

39

122

ZPSV 200

ZPS 200ZPSV 015

on request
Dimensions in mm

10

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TB 110.00_202311.en

Force measurement.............................................................................................................................................................

TOX®-Press Force Sensor CKN

Application

In-Die sensor for TOX®-Punch or TOX®-Die. This force
transducer specially developed by TOX® PRESSOTECHNIK
allows measurement of relatively high forces under criticalspace requirements.

 TOX®-Powerpackage
 TOX®-ElectricDrive TOX®-Presses
 TOX®-Tongs

Force sensor
mounting plateØA-0.1

ØC+0.15+0.1

Type

Rated capacity
max. kN

CKN 027.000

Ø3

4

2

+0.07
P+0.05

L-0.02

5,05+0.02(D)+0.07+0.05

Guide length =min. 0.4 x TOX®tool length

PressureplateØA Ø B

L

ØC

D

P

27

13

3

25

13

30

25

CKN 040.000

40

15

3

25

15

30

25

CKN 055.000

55

17

3

30

17

35

30

CKN 072.000

72

19

3

30

19

35

30

CKN 091.000

91

21

3

35

21

40

35

CKN 112.000

112

23

3

35

23

40

35

CKN 140.000

140

26

3

35

26

40

35

CKN 150.000

150

27

3

40

27

45

40

CKN 190.000

190

30

3

40

30

45

40

Requirements:
 Press force + 20 % < rated capacity of the sensor
 Included 5 pin connector
 Cable 1.9 m long
 Sensor must be installed in such a way that no side-,
torsion-, or pre-loads are present

Dimensions in mm

Technical data:

Wire colors:
I

U

Rated output:

8 mV at 12 mA
excitation

2.2 - 2.7 mV / V

Supply voltage:–

5V

Excitation current:

12 mA

–

Temperature range:black+ Supply voltage

red– Supply voltage

white+ Signal output

green– Signal output+10 °C to 65 °C

Zero balance:±3%

Insulation resistance:>5x109 Ω

Nominal impedance:

350 Ω

Combined error:≤ ±2%Overload:

120 %Protection:

IP54

Example for ordering
CKN 040.000
VersionRated capacity (40 kN)
Description
TB 110.00_202311.en

11Force measurement.............................................................................................................................................................

TOX®-Miniature Force Sensor CKNM 20

 TOX®-Powerpackage
 TOX®-ElectricDrive TOX®-Presses
 TOX®-Tongs

Compact miniature sensor for use in very small tools.

Ø8-0.1

Ø6.5 h628
24--0.0225 0.0219.5 ± 0.1

-0.1

2.8

3.8

Ø3

Ø6.5 z6

Technical data:

12

Rated output:

2.5 mV / V

Temperature range:+10 °C to 65 °C

Zero balance:± 0.25 mV / V

Supply voltage:

10 V

Nominal impedance:

1000 Ω

Linearity:± 2 % F.S.

Overload:

120 %Protection:

IP54

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TB 110.00_202311.en

Application

Wire colors:
white+ Supply voltage
brown – Supply voltage
yellow + Signal output
green – Signal output

Order no.
CKNM 20

Force measurement.............................................................................................................................................................
Application

TOX®-Press Force Sensor ZKNW TOX®-Powerpackage
 TOX®-ElectricDrive TOX®-Presses
 TOX®-Tongs

Compact miniature sensor for use in very small tools.

M

F
I

H

ØC
ØK

ØD1

ØD2

A

Example: sensor under TOX®-Die

Type

Rated capacity max. kN

Ø D1

Ø D2

F

A

H

I

ØC

ØK

M

ZKNW 001.000

  1

6.4

12.7

  3.05

14.9

9.6

0.25

1.9

2.8

1.6

ZKNW 002.000

  2

6.8

12.7

  3.05

14.9

9.6

0.25

1.9

2.8

1.6

ZKNW 005.000

  5

7.7

12.7

  3.05

14.9

9.6

0.25

1.9

2.8

1.6

ZKNW 010.000

10

10.0

12.7

  3.05

14.9

9.6

0.25

1.9

2.8

1.6

ZKNW 020.000

20

14.0

15.9

6.0

16.5

16.0

0.25

1.9

2.8

3.1

ZKNW 050.000

50

19.7

22.4

6.0

19.7

16.0

0.25

1.9

2.8

3.1

ZKNW 100.000

100

25.5

44.0

15.0

35.0

38.0

0.50

3.0

7.0

7.5

Dimension in mm

Technical data:
Rated output:

1,5 mV / V

Temperature range:+10 °C to 65 °C

Zero balance:±1%

Supply voltage:

3 V DC (max. 5 V DC)

Insulation resistance:

10 MΩ

Bridge resistance:

350 Ω nominally

Combined error:≤ ± 0.5 %Overload:

150 %Protection:

IP54

Wire colors:
white+ Supply voltage
brown – Supply voltage
yellow + Signal output
green – Signal output

Example for ordering
ZKNW 010.000
VersionRated capacity 10 kN)
Description
TB 110.00_202311.en

13

Force measurement.............................................................................................................................................................
Application

3 in 1 tool fixture ZAK with force sensor

 TOX®-FinePress

Scope of delivery: Force sensor
 Cable incl. plug M8x1 and mounting bracket
 Cable guard Cable accessory
D2

G1

B

L2
L1

M8x1

G2

B

D1f9

D2
D

Type

Nominal force
of sensor

D1H7
f7

For press type

Nominal force Measuring accuracyof press(depending on press)

B

D

D1

D2

G1

G2

L1

L2

ZAK 001*

1.0 kNfor special applications

0.5 %

26

55

10

M12x1

13

10

74

71

ZAK-K04.000*

4.0 kNKFS 002

2.5 kN

0.8 %

26

55

10

M12x1

13

10

86

83

ZAK-Z04.000*

4.0 kNZFS 002
ZFS/L/W 004

2.5 kN
4.0 kN

0.8 %
0.5 %

26

55

10

M12x1

13

10

86

83

ZAK-P04.000*

4.0 kNPFS 002
PFL/W 004

2.0 kN
4.0 kN

1.0 %
0.5 %

26

55

10

M12x1

13

10

86

83

ZAK-K08.000

8.0 kNKFSU/LU/WU 008
PFHL/W 008

8.0 kN
8.5 kN

0.5 %
0.5 %

26

38

10

M12x1

13

10

59

56

ZAK-K16.000

16.0 kN

PFHL 013

13.5 kN

0.6 %

26

38

10

M12x1

13

10

59

56

ZAK-P16.000

16.0 kN

PFL/W 008
PFL 013

8.5 kN13.5 kN

0.9 %
0.6 %

26

38

10

M12x1

13

10

59

56

ZAK-K25.000

25.0 kN

KFSU/LU 025

25.0 kN

0.5 %

26

38

10

M12x1

13

10

59

56

ZAK-K34.000

34.0 kN

PFHL 022

22.5 kN

0.8 %

26

50

14

M16x1.5

15.5

12

67.5

62

ZAK-P34.000

34.0 kN

PFL 02222.5 kN

0.8 %

26

50

14

M16x1.5

15.5

12

67.5

62

ZAK-K57.000

57.0 kN

PFHL 056

57.5 kN

0.5 %

26

50

14

M16x1.5

15.5

12

67.5

62

ZAK-P57.000

57.0 kN

PFL 056

57.5 kN

0.5 %

26

50

14

M16x1.5

15.5

12

67.5

62

*The types ZAK-..001 / 04 provide a mechanical overload protection. As a result, the guidance accuracy is reduced.

Technical data:

14

Rated output:

1,10 mV/V

Temperature range:-10° C – 65° C

Supply voltage:

10 V DC

www.tox.com

TB 110.00_202311.en

Example for ordering
ZAK - K08
Nominal force 8 kN
For Toggle Presses
Tool force sensor with fixtureForce measurement, Accessory electrical.............................................................................................................................................................
Application

Strain Sensor ZKN TOX®-Powerpackage
 TOX®-ElectricDrive TOX®-Presses
 TOX®-Tongs

The surface sensor measures the strain between two bolted
locations. The measured signal is proportional to the elongation of the structure. The sensor can measure elongationand compression, and provides the respective signal.
Assembly instructions:
The strain sensor ZKN must be mounted on a machined
surface with a minimum ISO surface finish of N9 and a maximum flatness tolerance of 0.05 mm. The tightening torqueshould be 14 + 1 Nm. Use mounting screws M6 x 25 with agrade of 10.9 or higher.

13.6

Ø6.6

92.5
76

12

25
14.5

6.5

Wire colors:
Active (pull and press):white+ Supply voltage
rosa– Supply voltage (GND)grey+ Signal output
blue– Signal output (OV)
green – Tara-Signal

Passive (pull and press):brown + Excitation
green – Excitation
yellow + Signal output
white– Signal output

Technical data:
Passive:

Active:Rated output:

1.25 mV / V (250 µE)

Rated output:

10 V (250 µE)

Temperature range:+ 10 °C to 65 °C

Temperature range:+ 10 °C to 65 °C

Zero balance:± 100 % possible

Zero balance:± 100 % possible

Supply voltage:

5 V DC (max. 10 V DC)

Supply voltage:max. 24 V DC ≤ 30 mA

Insulation resistance:>10 MΩ

Insulation resistance:>10 MΩ

Nominal impedance:

350 Ω

Combined error:≤ ±2%

Combined error:≤ ±2%Overload:120 %Overload:120 %Standard cable length:2mStandard cable length:1.90 mProtection:

IP67

Protection:

IP67

Example for ordering
ZKN 103.xxx.190
Cable length
Sensor type upon request
Description

TB 110.00_202311.en

15

Distance measurement, Accessory electrical.............................................................................................................................................................
Application

Precision limit switch ZWE

 TOX®-Powerpackage
 TOX®-Presses
 TOX®-FinePress

This precision limit switch ZWE can be used to monitor thecontrol dimension X for clinching applications.

M12x1

Ø15.8
M14x1
Ø6

2.5 Operating point
0.8 Differential valve
0.5 End position

Domeplunger R2

3

4
34

64

Wiring diagram
1

4

Wire colors:
PIN 1+ Supply voltage
PIN 4– Switching signal

Technical data:
Operating voltage:

18 ... 30 V DC

Switching current min. at 1 mV:

1 mA

16

Operating point accuracy:± 0.01 mm

Mechanical life:≥ 10 million

Actuating force:

10 N

Mounting position:

optional

Connection:

M12 round plugProtection:

IP54

www.tox.com

TB 110.00_202311.en

Example for ordering
ZWE 001.000
Variant
Type
DescriptionPosition sensor, Accessory electrical.............................................................................................................................................................

Proximity switch ZHS for forward and returnstroke monitor ZHU
Attached to the working piston permanent magnet is which
is detected by the sensors through the special tube.

Application
 TOX®-Powerpackage
 TOX®-Presses
 TOX®-FinePress TOX®-Tongs

Notes:The total stroke of the TOX®-Powerpackage is shortened by
the ZHU installation:
 For types S / K / AT 01 – 30 up to 10 mm
 For types HZ 05 – 48 with total stroke up to 200 mm by
20 mm
 For series line-Q and line-X no stroke reduction isrequired
approx. 20

approx. 50

approx. 50
24approx. 20

24

Dimensions in mm

Technical data:
Supply voltage:

10 – 30 V DC

Residual ripple:≤ 15 %

Max. admissible current:

max. 200 mA

Turn-on time:≤ 0.5 ms

Turn-off time:

20 – 50 ms

Hysteresis:

0,5...1 mm

Plug connection:

With LED, M 8 according to DIN 43 650 IP65

Options: Proximity switch, magnet-sensitive, with LED,
ZHS 001.000
 Holding angle ZMP for proximity switch ZHS
 Cable box M8 x 1 with 5 m cable, straight

Subject to technical changes.

Order no.
S 1.32.6 - ZHU
Stroke monitor without sensors and holding fixture
Order no. of TOX®-Powerpackage

TB 110.00_202311.en

17