.............................................................................................................................................................

TOX®-ElectricDrive
System & Components
Data sheet 40.18
2021 / 11

TOX® PRESSOTECHNIK GmbH & Co. KG, Riedstrasse 4, 88250 Weingarten / Germany
Find your local contact at: tox-pressotechnik.com
1

Product overview TOX -ElectricDrive®

.............................................................................................................................................................

Modular electro-mechanical servo drive systems with press forces of up to 1000 kN. From a single system to a complex
drive solution in a special machine, we supply perfect concepts for a large number of applications. The scope of delivery iscomposed of the following components:

DrivesDefault components

EQ-K

Integrated in the control
cabinet:

EX-K

EX-F

Load / brake
resistor
Transforms
excessenergy toheat.

Measuring
amplifierAmplifies
the forcemeasuring
signal.

Servo controller

The servo controller
immediately processes the processdata and responds
directly to deviations.

Cable set:
EPMR

Cable set
For connecting
the drive with thecontroller.

Software:
EPMK
TOX®softWare
The TOX®softWare includes all required
programs for fast and simple configuration, parameterization, visualization anddiagnosis of the servo drive systems.

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Options
PLe-KitType tested, fully
integrated panel toachieve performancelevel E safety circuit.

External load / brake
resistor
Outside the control
cabinet for special
joining modules.
Safety brake switch module
For controlling theexternal brake.
External brake
For the highest safetylevel e. g. for manual
workstations.
Motor holding brake
For use withhigher-weighttools.
Fan
The servo drives EX andEPMR can be equippedwith an external motor
cooling fan. This enables
higher duty cycles andfaster operation.
IPC
For visualization of
the TOX®softWare.

.............................................................................................................................................................

Block diagram
Schematic diagram of a TOX®-ElectricDrive System (simplified form)
Supply 400 V AC 3 phases

Servo controller

Loadresistor

TOX®
softWare

X105

PC
MXI2
Standard Fieldbus (Profinet)

MXI1
Force sensor
X3
X7

min. category
3 switch-off

X4, X5
MSI

E/S

X105

Emergency
Stop
instantaneous

Safety circuit customer-side

Servo
drive

Resolver
Motor

Control connection, digital, PLC

green: TOX®-ElectricDrive component
red: supplied by the customer

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Electromechanical drives.............................................................................................................................................................

Type key
TOX®-ElectricDrive drives are available in many different
versions. Applications can be realized using standard
solutions, and custom versions can be used for special
requirements.
The part numbers of the drives are composed oftechnical data. The following table is used for theinterpretation of these numbers and explains the number
combinations.

Information in the type key
TOX®-ElectricDrive type
Design (version):
K (compact)
F (standard-fast)
R (mounting flange tongs)
EQ-K

EX-K

Press force
002 – 100
(2 – 100 kN)

010 – 200
(10 - 200 kN)

Version(brakes and others)
003 Without brake
004 With safety brake
006 With motor holding brake
003 Without brake
004 With safety brake006 With motor holding brake

Total strokein mm

Designversion(internal version
number)*Standard: 150 / 300 / 450

Standard: 150 / 300 / 450(special stroke lengths up to 800 mm)A dditional versions can befound in data sheet 40.50

EX-F

005 – 100
(5 – 100 kN)

EPMK

300 – 1000
(300 – 1000 kN)

EPMR (55 / 80 / 100 kN)

055 / 080 / 100(55 / 80 / 100 kN)

EQ-K

030.

003 Without brake
006 With motor holding brakeA dditional versions can befound in data sheet 40.60
003 Without brake
006 With safety brakeStandard: 150 / 300(special stroke lengths up to 800 mm)
Standard: 300(special stroke lengths up to 800 mm)

510 (without force sensor)A dditional versions can befound in data sheet 40.80
006.

Standard: 150 / 240

300.

The example shows an EQ-K drive type in compact design with 30 kN press force, motor holding brake and a total stroke of 300 mm.
* TOX -internal for special designs and special versions®

More information can be found in the data sheet of each respective drive.

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.............................................................................................................................................................

Motor holding brake and safety brake
The drive systems are available with two different
brakes:Motor holding brake (internal)
During a powerloss, the motor holding brake prevents
the weight-loaded working piston from dropping. The
maximum permissible tool weights can be found in thedata sheets of the drives. The motor holding brake isconnected by means of the motor cable included in thecable set.

Safety brake (attached to screw)
The safety brake for the drives EQ-K, EX-K and EPMK is
designed as spring-loaded brake. This means that whenswitching off the power, the brake closes and stops rotation.
The safety brake can also be used as a holding brake. The
brake type is configured in the TOX®softWare.
The parameters in the brake switch module are preset at thefactory according to the size of the safety brake.

Performance data of the safety brakes
Brake

Nominalvoltage

Rated
power

EQ-K 002

RSM 2

16 V

16 W

EQ-K 005

RSM 2

16 V

16 W

Drive

EQ-K 010

RSM 8

16 V

30,5 W

EQ-K 030

RSM 16

16 V

42 W

EQ-K 060

RSM 32

16 V

51 W

EQ-K 100

RSM 60

16 V

66 W

EX-K 010

RSM 2

16 V

16 W

EX-K 030

RSM 8

16 V

30,5 W

EX-K 060

RSM 16

16 V

42 W

EX-K 100

RSM 32

16 V

51 W

EX-K 200

RSM 60

16 V

66 W

EPMK 300

RSM 250

24 V

116 W

EPMK 400

RSM 250

24 V

116 W

EPMK 500

RSM 500

24 V

143 W

EPMK 700

RSM 500

24 V

143 W

EPMK 1000

RSM 500

24 V

143 W

Dimensions(H x W x D)

Brake switch module
for EQ-K, EX-K
100 x 45 x 120 mm

100 x 250 x
200 mmBrake switch module for EPMKTB 40.18_202111.en

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Electrical controls.............................................................................................................................................................

Type key
The suitable control unit must be chosen for each TOX®ElectricDrive drive. The type key for the control unit
comprises the drive type, the press force and specifies thesize of the servo controller.
With regard to selecting the control unit, it is also crucial
whether an internal or external brake is used. Furthermore,
the fieldbus connection must be selected.

Information in the type key of the controls
TOX®-Control

VersionDrive size

Bus module

STE

601 Drive without motor holding brake /External safety / holding brake configurable

009 EPMx 300 - 700 kN
010 EPMx 1000 kN

000 without bus
001 Profibus-DP
002 Profinet
003 Ethernet / IP
004 Interbus with Gateway
005 Interbus LWL
006 DeviceNet
007 CC-Link with Gateway
008 CANopen009 EtherCAT
010 Interbus
015 ProfiSAFE

for all
TOX®-ElectricDrive- EPMS- EPMKSTE 1 for all
TOX -ElectricDrive- EQ-K- EX-K- EX-F- EPMR version ≥ 500®

601 Drive without motor holding brake /External safety / holding brake configurable*
602 Drive with motor holding brake

STE 1 -

003
004
005
006
007
008

EQ-K

EX-K

EX-F

2-10 kN
30 kN
60 kN

–
10 kN
30 kN
60 kN
100 kN
200 kN–
5-10 kN

100 kN

601 -

003 -

30 kN
60 kN
100 kNEPMR

55 / 80 kN
100 kN000 without bus
001 Profibus-DP
002 Profinet
003 Ethernet / IP
004 Interbus with Gateway
005 Interbus LWL
006 DeviceNet
007 CC-Link with Gateway
008 CANopen009 EtherCAT
010 Interbus
015 ProfiSAFE
000

The example shows a control unit for an EQ-K drive type without motor holding brake, press force of the drive 2 – 10 kN and without bus module.
*Not for EX-F, as this is only available with internal motor holding brake.

More information can be found in the data sheet of the respective drive.

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Cable set.............................................................................................................................................................

Type key
For each TOX®-ElectricDrive drive, different cable sets
are available for connecting the peripheral devices. The
following table shows the available versions and theinformation contained within the part number.

Information in the type key of the cable sets

TOX®-Cable Set
CBL
for all
TOX®-ElectricDrive- EPMS- EPMK- EPMR
version < 500

CBL 1
for all
TOX®-ElectricDrive- EQ-K- EX-K- EX-F- EPMR
version ≥ 500

Cable set
(motor, Resolver, force sensor)
and cross section

Connector(controller-side)

Connector(motor-side)Cable
length001 Highly flexible (cable track-compatible),
4.0 mm²
002 Robot connection (robot-compatible),
4.0 mm²003 Highly flexible (cable track-compatible),
10.0 mm²004 Highly flexible (cable track-compatible),
halogen-free, 4.0 mm²005 Highly flexible (cable track-compatible),
halogen-free, 10.0 mm²001 Motor: flying leads end
Resolver: D-SUB plug
Force sensor: flying leads
end
Reference sensor: flying
leads end

051 Motor: 6 pol. M23 Intercontec
SpeedTec
Resolver: 12 pol. M23 Intercontec
SpeedTec
Force sensor: 5 pol. M12
Reference sensor: 3 pol. M85m

001 Highly flexible (cable track-compatible),
2.5 mm²
002 Robot connection (robot-compatible),
2.5 mm²003 Highly flexible (cable track-compatible),
4.0 mm²004 Highly flexible (cable track-compatible),
halogen-free, 2.5 mm²005 Highly flexible (cable track-compatible),
halogen-free, 4.0 mm²001 Motor: flying leads end
Resolver: D-SUB plug
Force and reference sensor:
flying leads end

10 m
15 m
20 m

From drive EPMK 200
with M40 plug

002 Motor: flying leads end
including wires for motor
holding brake
Resolver: D-SUB plug
Force and reference sensor:
flying leads end

051 Motor: 6 pol. M23 Intercontec
SpeedTec
Resolver: 12 pol. M23 Intercontec
SpeedTec
Force and reference sensor:
8 pol. M12 A-coded

25 m

5m
10 m
15 m
20 m

052 Motor: 6 pol. M23 Intercontec
SpeedTec incl. wires for motor
holding brake
Resolver: 12 pol. M23 Intercontec
SpeedTec
Force and reference sensor:
8 pol. M12 A-coded

25 m

061 as 051 but
Motor: 6 pol. M40 Intercontec
SpeedTec
062 as 052 but
Motor: 6 pol. M40 Intercontec
SpeedTec
CBL 1 -

001 -

001 -

051 -

10 m

The example shows a cable set for an EQ, EX or EPMR drive type, highly flexible with 2.5 mm² cable cross-section,
the connections 001 and 051 with 10 m length.

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Cable set.............................................................................................................................................................

Assignment drive, control unit and cable set
TOX®-Drive

TOX®-Control

TOX®-Cable Set(without motor holding brake)

TOX®-Cable Set(with motor holding brake)

EQ-K 002

STE 1 xxx-003-xxx

CBL 1-001-001-051-x m

CBL 1-001-002-052-x m

EQ-K 005

STE 1 xxx-003-xxx

CBL 1-001-001-051-x m

CBL 1-001-002-052-x m

EQ-K 010

STE 1 xxx-003-xxx

CBL 1-001-001-051-x m

CBL 1-001-002-052-x m

EQ-K 030

STE 1 xxx-004-xxx

CBL 1-001-001-051-x m

CBL 1-001-002-052-x m

EQ-K 060

STE 1 xxx-005-xxx

CBL 1-001-001-051-x m

CBL 1-001-002-052-x m

EQ-K 100

STE 1 xxx-007-xxx

CBL 1-001-001-051-x m

CBL 1-001-002-052-x m

EX-K 010

STE 1 xxx-004-xxx

CBL 1-001-001-051-x m

CBL 1-001-002-052-x m

EX-K 030

STE 1 xxx-005-xxx

CBL 1-001-001-051-x m

CBL 1-001-002-052-x m

EX-K 060

STE 1 xxx-006-xxx

CBL 1-001-001-051-x m

CBL 1-001-002-052-x m

EX-K 100

STE 1 xxx-007-xxx

CBL 1-003-001-051-x m

CBL 1-003-002-052-x m

EX-K 200

STE 1 xxx-008-xxx

CBL 1-003-001-051-x m

CBL 1-003-002-052-x m

EX-F 005

STE 1 xxx-004-xxx

CBL 1-001-001-051-x m

CBL 1-001-002-052-x m

EX-F 010

STE 1 xxx-004-xxx

CBL 1-001-001-051-x m

CBL 1-001-002-052-x m

EX-F 030

STE 1 xxx-006-xxx

CBL 1-001-001-051-x m

CBL 1-001-002-052-x m

EX-F 060

STE 1 xxx-007-xxx

CBL 1-003-001-051-x m

CBL 1-003-002-052-x m

EX-F 100

STE 1 xxx-008xxx

CBL 1-003-001-051-x m

CBL 1-003-002-052-x m

EPMR 055 version > 500

STE 1 xxx-005-xxx

CBL 1-001-001-051-x m

CBL 1-001-002-052-x m

EPMR 080 version > 500

STE 1 xxx-006-xxx

CBL 1-001-001-051-x m

CBL 1-001-002-052-x m

EPMR 100 version > 500

STE 1 xxx-007-xxx

CBL 1-001-001-051-x m

CBL 1-001-002-052-x m

EPMK 300

STE 601-009-xxx

CBL 003-001-052-x m–

EPMK 400

STE 601-009-xxx

CBL 003-001-052-x m–

EPMK 500

STE 601-009-xxx

CBL 003-001-052-x m–

EPMK 700

STE 601-009-xxx

CBL 003-001-052-x m–

EPMK 1000

STE 601-010-xxx

CBL STE 601-010/MSK–

Cable for fan (optional)
The fan for the servo drives EX and EPMx cools the
motor, thus enabling a higher duty cycle and faster
operation. These versions require an additional cablesupplying the fan with power.
For the EPMx drives, 230 V AC fans are used and with
24 V DC fans are used for the EX drives. The connecting
cables can be used for either fan version and are available inlengths of 5 m, 10 m, 15 m, 20 m and 25 m.
Cable for brake switch module (optional)
For drives with external brake, the brake switch module
is required as a part of the control. The scope of delivery
includes a 25 m long connecting cable. It can be attachedto the external brake on the press side with flying leads on
the other end. This makes it easy to cut to the appropriate
the length.
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TOX®-Servo Controller.............................................................................................................................................................

Program selection, communication, work piece data
The central intelligence: The easy to program servo
controller is a single-axis motor amplifier with integrated
motion logic. It controls and regulates the TOX®-ElectricDrive
System with all required functions. Benefits are theimmediate processing of process data and a direct response to their deviations. The process data can be viewed
during and after production for a complete quality audit anddocumented accordingly.

Plug system with interchangeable modules

Fieldbus module (MXI1)
 Interface to the PLC / robot Control and status signal exchange,
program selection and fault codes Press / move to parameters sent via
PLC (data sets) End values, actual values (force/position) andquality data Part information (i. e. barcode scanner ASCII) fromthe PLC to the servo controller

Ethernet module (MXI2)
 Connection to TOX®-IPC / Line IPC(customer), here the non-licensed, noncost TOX®softWare can be installed The TOX®softWare does not need
to be running, it can be used for
one-time parameterization. The connected control
unit (customer PLC / robot) can then be used for
driving or adjusting process data The TOX®softWare is used to store the quality dataon an IPC

Storage module (MMI) Application + process control The process control can be freely
programmed by the customer.
 If the TOX®softWare is used there will always be aprocess backup on the PC. Backups can also be
automatically created hourly, daily, weekly or monthly.

Safety module (MSI)
Safe shutdown of the energy supply forthe servo controller output stage (STO)in PLe. This safety function preventsaccidental system startup. Switch-off
via 2 safety inputs (SM 100).
SM 301: Switch-off via Profisafe (ProfiBus, Profinet) or
optionally via SS1, SOS
Further safety functions available on request!

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TOX®-Servo Controller.............................................................................................................................................................

The servo controller is required for operating the drive as
well as for parameterization and visualization.
Amongst others, features include: Fast commissioning (Plug & Work) Freely parameterizable Comprehensive programming and diagnostic functions
 Programming / parameterization of the processparameters (online and offline) Integrated PLC functionalities, enabling the control ofadditional movement from the controller Definition of process jumps
 Configuration of multiple conditions
 Configuration, definition and querying of variables Maintenance-free Switch to external force sensors possible
 Special applications tailored to customer requirementson request Window and envelope monitoring

TOX®softWare
The TOX®softWare includes all required programs for fastand simple configuration, parameterization, visualizationand diagnosis of the servo drive systems.
Properties: Developed specifically for TOX®-ElectricDrive Flexibly adaptable Intuitive operation Network-based (Ethernet TCP/IP) Integrated documentation
 Four authorization levels of security level 1 (operator) up
to level 4 (reserved for TOX®) Powerful functions Adjustable to customer-specific requirements Backup Multilingual In-house engineering

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Example: Power / stroke path with envelope andwindow monitoring.

TOX®-Servo Controller.............................................................................................................................................................

Overview of controller, power range and dimensions
Voltage 180 – 550 V, maximum performance of the assigned drive starting at 400 VAC.

TOX®-Drive

TOX®-Control

Controller type

Power (kW)Rated current (A)Back-up fuse

Size

Weight

EQ-K 002

STE 1 xxx-003-xxx

E94ASHE0044

0.8 kW / 1.2 A

10 A

2

5.3 kg

EQ-K 005

STE 1 xxx-003-xxx

E94ASHE0044

0.8 kW / 1.2 A

10 A

2

5.3 kg

EQ-K 010

STE 1 xxx-003-xxx

E94ASHE0044

1.5 kW / 2.1 A

10 A

2

5.3 kg

EQ-K 030

STE 1 xxx-004-xxx

E94ASHE0074

2.3 kW / 3.3 A

16 A

2

5.3 kg

EQ-K 060

STE 1 xxx-005-xxx

E94ASHE0134

3.4 kW / 4.8 A

20 A

3

8.1 kg

EQ-K 100

STE 1 xxx-007-xxx

E94ASHE0244

5.6 kW / 8.0 A

32 A

3

8.1 kgEX-K 010

STE 1 xxx-004-xxx

E94ASHE0074

2.3 kW / 3.3 A

16 A

2

5.3 kgEX-K 030

STE 1 xxx-005-xxx

E94ASHE0134

3.4 kW / 4.8 A

20 A

3

8.1 kgEX-K 060

STE 1 xxx-006-xxx

E94ASHE0174

5.5 kW / 7.9 A

25 A

3

8.1 kgEX-K 100

STE 1 xxx-007-xxx

E94ASHE0244

6.6 kW / 9.6 A

32 A

3

8.1 kgEX-K 200

STE 1 xxx-008-xxx

E94ASHE0324

8.3 kW / 12 A

40 A

6

26.5 kg

EX-F 005

STE 1 xxx-004-xxx

E94ASHE0074

2.3 kW / 3.3 A

16 A

2

5.3 kgEX-F 010

STE 1 xxx-004-xxx

E94ASHE0074

2.3 kW / 3.3 A

16 A

2

5.3 kgEX-F 030

STE 1 xxx-006-xxx

E94ASHE0174

5.5 kW / 7.9 A

25 A

3

8.1 kgEX-F 060

STE 1 xxx-007-xxx

E94ASHE0244

6.6 kW / 5.6 A

32 A

3

8.1 kgEX-F 100

STE 1 xxx-008xxx

E94ASHE0324

8.3 kW / 12 A

40 A

6

26.5 kg

EPMR 055 version > 500

STE 1 xxx-005-xxx

E94ASHE0174

5.5 kW / 7.9 A

25 A

3

8.1 kgEPMR 080 version > 500

STE 1 xxx-006-xxx

E94ASHE0174

5.5 kW / 7.9 A

25 A

3

8.1 kgEPMR 100 version > 500

STE 1 xxx-007-xxx

E94ASHE0244

6.6 kW / 5.6 A

32 A

3

8.1 kg

EPMK 300

STE 601-009-xxx

E94ASHE0474

11.8 kW / 17 A

C63 A

6

26.5 kg

EPMK 400

STE 601-009-xxx

E94ASHE0474

11.8 kW / 17 A

C63 A

6

26.5 kg

EPMK 500

STE 601-009-xxx

E94ASHE0474

18 kW / 26 A

63 A

6

26.5 kg

EPMK 700

STE 601-009-xxx

E94ASHE0474

18 kW / 26 A

63 A

6

26.5 kg

EPMK 1000

STE 601-010-xxx

E94ASHE0864

24.2 kW / 35 A

100 A

7

42.0 kg

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11Size 2Size 3Size 6

Brake resistor.............................................................................................................................................................

The brake resistor is a load resistor. It transforms excessenergy to heat.
The resistor is installed in the control cabinet by default(internal brake resistor). The brake resistor can optionallyalso be installed outside of the control cabinet for improved
heat dissipation (external brake resistor). Cooling of thecontrol cabinet needs to be considered and might not benecessary under certain circumstances.
For
the
more
powerfuldriveswiththe
STE 1 xxx-008 / 009 / 010 controller types, only an
external brake resistor is provided due to the high heatdevelopment.

External
brake resistor

Internal
brake resistor

Brake resistor

12Internal brake resistor IP50
(included in standard scope of delivery)

External brake resistor IP65
(optional or standard for 008 / 009 / 010)

Controller sizeor control unit

Size (H x W x D)

ResistorPower

Size (H x W x D)

Resistor

Power

STE 1 xxx-003-xxx

335 x 30 x 60 mm

47 Ohm

270 W

1020 x 114 x 105 mm

18 Ohm1200  W

STE 1 xxx-004-xxx

335 x 30 x 61 mm

47 Ohm

270 W

1020 x 114 x 105 mm

18 Ohm1200  W

STE 1 xxx-005-xxx

335 x 30 x 62 mm

47 Ohm

270 W

1020 x 114 x 105 mm

18 Ohm1200  W

STE 1 xxx-006-xxx
EX-F 30

335 x 30 x 63 mm
47 Ohmno internal brake resistor

270 W

1020 x 114 x 105 mm
710 x 114 x 105 mm

18 Ohm18 Ohm1200 W
800 W

STE 1 xxx-007-xxx
EX-F 60

335 x 30 x 64 mm
47 Ohmno internal brake resistor

270 W

1020 x 114 x 105 mm
710 x 114 x 105 mm

18 Ohm18 Ohm1200 W
800 W

STE 1 xxx-008-xxx

no internal brake resistor

1020 x 114 x 105 mm

18 Ohm1200  W

STE 1 xxx-009-xxx

no internal brake resistor

825 x 200 x 105 mm

18 Ohm1900  W

STE 1 xxx-010-xxx

no internal brake resistor

825 x 200 x 105 mm

18 Ohm1900  W

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Safety.............................................................................................................................................................

Performance Level Kits
We provide Performance Level Kits for drives with safety
brake to achieve an overall Performance Level e (PL e) of
the system. This is an out of the box, wired and assembled
kit where customers only need to provide incoming
400 V AC, control power 24 V DC and a safety signalling
element (e-stop).
The PLe Kit itself consists of the mounting plate, terminals
for the power supply and a safety PLC as well as additional
inputs and outputs on the controller for evaluation. The kit
contains the complete control unit and the matching cableset for the drive – all completely mounted on a mounting
plate.

Advantages:
 No additional work for the customer
 Highest safety, Performance Level e
 Autonomous module – immediately ready for operation

Example set-up PLe Kit

Subject to technical modifications.

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