Specification TCA-1 Rev.:4/11/2010

Chemical Injection Technologies
Product/Specification Bulletin
SUPERIOR™ TCA-1
Universal Chlorine Ton Container Adaptor
GENERAL DESCRIPTIONThe SUPERIOR™ TCA-1 Universal Chlorine Ton Container
Adaptor is designed to allow virtually any direct cylinder
mounted gas chlorinator vacuum regulator to be mounted
directly onto the gas outlet valve of a U.S. standard one (1)ton chlorine container.
Unlike direct cylinder mounting, direct ton container mounting
often poses a problem of liquid chlorine entering the gassystem when first using a newly refilled ton container, as wellas having impurities build up in the chlorinator inlet areas.
The SUPERIOR™ TCA-1 ton container adaptor eliminates
those problems while allowing the gas chlorine user to takeadvantage of the lower chlorine
gas costs associated with toncontainers. It also eliminates theuse of pressurized flexible
connectors and wall manifold
mountings.

FEATURES
1. UNIVERSAL CHLORINATORREGULATOR MOUNTING - The
SUPERIOR™ TCA-1 adaptor isdesigned with a Chlorine Instituteapproved U.S. standard chlorine
valve.
Virtually any direct
cylinder mounted gas chlorinatorvacuum regulator can bemounted onto the TCA-1 chlorine
gas outlet valve, and the entire
assembly then mounted directly
onto the gas outlet valve of a toncontainer. With the TCA-1, new orpreviously in-service direct
cylinder mounted gas
chlorinators do not need any
modifications to use chlorine toncontainers.

4. SUPER THICK HEAVY DUTY
PLASTIC COATING PREVENTSCORROSION - The TCA-1 istotally encased in a bonded
plastic protective coating that isabout 1/16" thick. Chlorine gas
cannot penetrate this coating tocause corrosion of the underlying
metal. This is the thickest coatingused in the gas chlorinatorindustry.

MOUNTING AND
INSTALLATION

2. LIQUID CHLORINE DIVERTER/VAPORIZER TRAP - Liquidchlorine is often trapped in the internal piping of a ton
container and can enter the chlorinator system, particularly
when the gas valve is first opened. The SUPERIOR™ TCA-1
adaptor contains internal piping that diverts this liquid into thebottom of an expansion pipe which is fitted with an external
heater to vaporize any remaining chlorine liquid.

Pub: Specification TCA-1, Rev: 11042010

3. HIGH EFFICIENCY INLET FILTER - In addition to theproblem of liquid chlorine entering the gas system, toncontainers also pose a much higher chance for impurities tobe introduced into the chlorinator and cause potential
operational difficulties. In chlorine cylinders, these impurities
are usually retained in the bottom of the cylinder as the liquidboils off the surface and leaves the cylinder as a gas, in muchthe same manner as a distillation process. But when liquidfrom the ton container is introduced into the gas piping andevaporates, the residue will build up in the piping or in thechlorinator itself. The SUPERIOR™ TCA-1 incorporates a very
high efficiency filter right at the inlet connection between theTCA-1 and the ton container valve. This filter traps all
impurities greater than 25 microns. The filter is easily
removable from the inlet and can
be cleaned and reused, orreplaced.

A direct cylinder mounted
chlorinator vacuum regulator ismounted onto the auxiliary
chlorine gas valve of the TCA-1
adaptor using the regulator's own
cylinder mounting yoke and alead gasket. The TCA-1 and thevacuum regulator then become an integral assembly for
mounting directly on the gas outlet valve (top valve) of achlorine ton container. It is not necessary to remove thevacuum regulator from the TCA-1 unless service ormaintenance is required. The TCA-1 and regulator are thenmounted onto the ton container valve using the adaptor's highstrength yoke assembly. The adaptor inlet is speciallydesigned to ensure easy alignment with the ton container
valve outlet.

Copyright© 1994, Chemical Injection Technologies, Inc.

Printed in U.S.A.

SPECIFICATIONS
The gas chlorinator ton container adaptor shall be a
SUPERIOR™ model TCA-1 direct mounting chlorine toncontainer adaptor manufactured by Chemical injection
Technologies, Incorporated, Fort Pierce, Florida, USA.

The adaptor shall also contain internal piping to divert liquid
chlorine into the bottom of a vaporization and expansion
chamber.
The vaporization chamber shall contain an
externally mounted 25 watt heater to vaporize any liquid which
may enter the chamber.

The ton container adaptor shall be designed to mount directly
onto the gas outlet valve of the ton container by means of apositive yoke type clamp. The yoke clamp shall have an
integral tightening screw with slide bar handle. The adaptor
shall contain an auxiliary chlorine valve which shall permit themounting of a standard direct cylinder mounted chlorinatorvacuum regulator.

A plastic coating of 0.025" minimum thickness shall cover all
external steel surfaces for corrosion protection.

The adaptor shall contain a high efficiency inlet filter whichshall be capable of trapping all impurities greater than 25
microns in diameter. The filter shall be chemically inert to theeffects of all forms of chlorine, and shall be capable of easy
removal, cleaning and reuse.

835 Edwards Rd., Ft. Pierce, FL, 34982, USA(772) 461-0666
Fax: (772) 460-1847
E-Mail: superior@chlorinators.com
www.chlorinators.com

MAXIMUM CAPACITY: 500 pounds per 24 hours (10 Kg/Hr)____________________________________________

Chemical Injection Technologies, Inc.

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