ECONO CONVEYOR
SEC-CCY

Read This Manual before Operating

OPERATION MANUAL
Notice:Read through this operation manual before operating the conveyor. Always observe cautionary items written in thismanual strictly. Keep this manual at a place where you can refer to it at any time.

INTRODUCTION
Thank you for purchasing the “ECONO COVEYOR”. This operation manual describes the conveyor’s functions,
how to operate it, and the precautions when using it. Please read this manual thoroughly in order to understand thefeatures of this conveyor better and use it more efficiently.

Features
Because of aluminum frame and polyurethane belt, the structure is light and compact.
Intermittent operation can be finished in interlock with external signals from an Unloader or the like , sothat the tact amount of the mold can be easily changed.
Belt surface is flat and can be used as a plarform if necessary.

CONTENTS
123

Related Safety Information ...............................................................................................1
1-1

Safety-Precaution Indications ................................................................................................................. 1

1-2

Safety-Precautions .................................................................................................................................. 2

1-3

Precaution Labels .................................................................................................................................... 5

Name and Function of Each Part .....................................................................................82-1

Name of Each Part on Conveyor ............................................................................................................. 82-2

Name and Function of Each Part in Control Box（Operation Screen） ................................................9Operation Method ............................................................................................................103-1

Adjustment ............................................................................................................................................ 103-2

Power Supply ........................................................................................................................................ 11

4

Maintenance and Check ..................................................................................................135Reference Data .................................................................................................................145-1

Mechanical Specification ...................................................................................................................... 145-2

Part List ................................................................................................................................................. 15

5-3

Electric Drawing ................................................................................................................................... 165-4

General Drawing ................................................................................................................................... 17

1 Related Safety Information

Improper operation of this product can cause failure or accident. Be familiar with safety precautions
described in the operation manual and also be careful for related operations.

1-1

Safety-Precaution Indications
Safety-precaution indications which recorded in this manual are divided into 3 kinds.

DANGER

Ignorance of this precaution may cause serious injuries even death.

WARNING

Ignorance of this precaution n may cause serious injuries or serious
damage to unloader.

CAUTION

Ignorance of this precaution may cause injuries or damage to unloader.

●About Important Issues
Important issues are marked with1in this manual.

1 Related Safety Information
1-2

Safety-Precautions

DANGER●Any operator is forbidden to sit on the conveyor
Never attempt to sit on the conveyor. If an operator sits on the conveyor, the conveyor will
be unstable and operator may fall down and get injured.

●Maintenance is not allowed during conveyor running
Never attempt to maintain the conveyor while it is running. Before maintenance, be sureto turn off the machine: (1)Turn off the power of the control box. (2) Turn off the power.

WARNING●Wear appropriate work clothes
Do not wear loose clothes and ornaments when working beside a conveyor, or clothes andornaments maybe caught in the machine and get the worker seriously injured.

●Never attempt to modify the conveyor
Do not redesign, rebuild, or otherwise modify the conveyor. Our company will not be
responsible for accidents or damage caused by modified equipment.

●Be sure to earth the conveyor
Please make sure the single-point earthing works fine in order to prevent serious electricshock.

●Use non-fuse switch
To avoid the risk of fire due to over current, a non-fuse circuit breaker must be used in thecircuit of power source.

●Do not the open the cover of power box
High voltage exists within the power box. Opening the cover may cause serious electricshock.

●Do not remove the chain cover during operation
Operating the conveyor with the chain cover removed may cause the risk of getting theworker caught or pinched in the machine.

2

1 Related Safety Information●Do not touch the conveyor belt while the conveyor is running
Never put your hands inside the conveyor belt while it is running, or the risk of getting
hands caught or pinched in the conveyor driving rollers may be caused.

。

●Stop operation during frequent power outage.
The machine should be stopped during frequent power outage due to thunderstorm or othersuch external events. Operating with an irregular power supply may cause equipment
damage. If you cannot find the cause of failure, please contact the service engineers of oursales dept.

CAUTION●Designate a management
A management should be designated in order to prevent accidents caused by manual
operation errors and poor safety check when 2 or more operators are operating a conveyor.

。

●Reserve enough maintenance space
For safe operation, please reserve at least 1 cubic meter maintenance space around theconveyor. Do not put anything into this area.

●Keep the machine clean and tidy
Always keep the machine clean and tidy and keep enough illumination.

●Regular check and maintenanceCheck and maintain the device regularly to make sure it is in safe operating condition.
Should you have any question, please contact us.

● Stop operation in case of failure or other problems
If the conveyor is abnormal or broken, do not keep operating the conveyor. The conveyor
should be stopped immediately. Operation can only be continued after our technicianschecking the conveyor.

● Never touch the switches with wet or dirty hands
Touching switches with wet or dirty hands will cause conveyor failure or operator electricshock.

3

1 Related Safety Information● Stop all devices linked to the conveyor during check
Before check, maintain, modify, clean or lubricate the conveyor in the conveyor’s moving
range, be sure to shut down not only the conveyor itself but also all devices linked to it. A
mistaken operation will cause serious casualty.

●Read through this manual
Read the operation methods and precautions in this manual carefully and obey theinstructions during operation.

4

1 Related Safety Information
1-3Precaution Labels■Kinds of Precaution Labels※Including some precaution labels which are not used on this conveyor.
● Caution for high voltage electric shock
Make sure to turn off the breaker of control box
while maintenance. Especially during maintenanceinside the box, disconnect the cable with IMM andturn off primary power supply of the factory.

This precaution labels are marked at where there arehigh voltage and electric shock may be caused (suchas terminal block etc.).
Caution,electric shock5

1 Related Safety Information● Caution for danger of chopping

During working in operating area for maintenance orother purposes, do not touch rotary axis, gear, pulleybelt which have danger of enfolding you. Turn off
power supply while working.

● Caution for static electricity

CAUTION
The conveyor belt
may be charged bystatic electricity.

The conveyor belt or the product on the conveyor
may be charged by static electricity. You may be
shocked by electric when approaching.

61 Related Safety Information■Locations of Precaution Labels
The locations of precaution labels are marked on the following picture.
●Picture of Conveyor
CAUTIONThe conveyor belt
may be charged bystatic electricity.

Caution,electric shock72

各部位名称和功能

2 Name and Function of Each Part
2-1
Name of Each Part on Conveyor
1273
465

① Conveyor Belt
This is a special belt made of polyurethane resin.
② Control Box
This box is used to set and operate the conveyor.
③ Motor Reducer

The power supply of conveyor.The speed varies according to the type of conveyor.
Standard specification: 1-3m/min.
Note: this standard specification is measured at a frequency of 60 Hz.

④ Chain CoverOpen this cover before modifying, maintaining or check chain gears.
⑤ Castor
Castors are used to move the conveyor. Lock them with the stopper after assembling the conveyor.
⑥ Height Adjusting/Mounting Nut⑦

These nuts are used to adjust the height of legs. Please first loosen these mounting nuts and adjust the height.
After adjustment, tighten the nuts.
Tension Adjusting Bolts
These bolts are used to adjust the tension of conveyor. After adjustment, tighten the bolts.

POINT
Do not tense the belt too much. Adjust the bolts on both sides uniformly.

82 Name and Function of Each Part
2-2Name and Function of Each Part in Control Box（Operation Screen）■Standard Specification（CC-4B III）

① Power Switch
Turn on/off the power of conveyor.
② Speed Setting Switch
This switch is used to set the speed of product delivery.
Setting range: 1～3m/min
Note: this speed is measured at a frequency of 60Hz.

③ Power LED
This LED is on when turning on the power.
④ Working LED
The green LED is on when conveyor works normally. The green LED flashes when alarming.
⑤ Mode LED
This LED is on when conveyor works in interval mode.
⑥ Mode Selecting Switch
This switch is used to shift modes (Press)
・INTERVAL……………Conveyor start signal is input from an Unloader. Conveyor works in the setting timeof timer.

・CONTINUATION………The conveyor works continuously.
Product Delivery Timer (Rotate)
After pressing switch No.6 and select interval mode, please rotate the switch No.6 to set the timeinterval for the conveyor to deliver products.

9

3 Operation Method3-1 Adjustment
When assembling a conveyor, please fix the castors and do the following adjustments.

■ Height Adjustment
Please refer to the picture, first loosen the mounting nuts by amonkey wrench, then rotate the hand wheel to adjust the height ofconveyor.

※Please tighten the nut after adjustment.

■ Belt Tension Adjustment

CAUTION
Adjust the belt tension only when the conveyor belt is snaking or the conveyor driver roller is idling. Or,
there is no need to adjust the belt tension.

Adjust the belt tension by the tension adjusting bolts at both sidesof move in side if necessary.

TightenLoosenTension
Adjusting Bolt

Mounting NutPOINT
Do not tense the belt too much. Adjust the bolts on both sides
uniformly. After adjustment, please tighten the nuts.

10

3 Operation Method
3-2 Power Supply
The following are the connecting methods of power wire and conveyor start signal wire.

DANGER・ Please turn off the power (supply side) before wire connecting.
・ For instruction of connecting conveyor start signals（SG1 and SG2）, please refer to the manual ofUnloader control box. Besides, if inputting conveyor start signals from other devices instead ofUnloader made by our compamy, please first contact the service engineers in our sales dept. beforeusing. Because the electric circuit maybe damaged by incorrect connection methods.

WARNING
Please turn off the power (supply side) before connecting or disconnecting wires. Or, operators may getelectric shock.

●Standard Specification
All the wiring of the outlet

11

3 Operation Method
Signal Table

TB1

TB2

Pin1
2
3
4567
8
910
11
12SignalFANFANCOM
CCWCW
M3
M2
M1SREE

Note
Cooling Fan（90W）
Cooling Fan（90W）
Motor rotation direction control common terminal
Motor rotation direction control forward terminal
Motor rotation direction control reverse terminal
Motor Power Output
Motor Power Output
Motor Power Output
S-Phase of AC Input
R-Phase of AC Input
EarthingEarthing

123

SG1
SG2
SW1

Start Signal
Start Signal
External Option Switch. OFF: Internal Mode；ON:Continuation Mode.

4SW25678TH
GNDTGTG

Please short-circuit these signals by jumper when not using
external option.
Signal Input of Motor Temperature Sensor
GND
Signal Input of Motor Speed Sensor
Signal Input of Motor Speed Sensor

12

4 Maintenance and Check
Open the chain cover and grease the chains with bush every 6months.

CAUTION
After maintenance or check, assemble the chain
cover back to its place. Or, operator may get chopped
by the chains.

13

5 Reference Data
5-1 Mechanical Specification
Standard Specification
Overall
Model

Length(mm)

SEC2000-3CCX

Belt Widthmm（ ）Heightmm（ ）Power Supply

SpeedMaximum
Payload(Type A)
kg

（ ）

Total
Weightkg（ ）30042400

46

SEC2000-5CCX50051

SEC2000-6CCX

600

56

SEC3000-3CCX

300

SEC2000-4CCX

SEC3000-4CCX

2000

3000

SEC3000-5CCX

400
500

SEC3000-6CCX

600

SEC4000-3CCX

300

SEC4000-4CCX

4000

400

50Settingrange: 900
1300～The obliqueangle can beadjusted.

～
AC200V(Option（Single-P 1～8m/min)
hase）
40W
（60HZ）

StandardSpecification

1 3m/min5663
Please referto theattached.

6968
75

SEC4000-5CCX

500

SEC4000-6CCX

600

95

SEC5000-3CCX

300

73

400

86

SEC5000-5CCX

500

96

SEC5000-6CCX

600

107

SEC5000-4CCX

5000

Please use belt made of polyurethane resin under the frequency of 60HZ.

※1…Please contact us about the power/input information when the conveyor is used abroad.

1486

5 Reference Data
Standard Specification (Speed Variable Motor)
Drawing of Maximum Payload

Maximum Payloadkg）（－（m/min.）Speed

Speed Maximum Payload

Diagram

5-2 Part List
NameSpecification

Supplier

Quantity

M91X40GV4DGA
110V 40W

Panasonic

1

Reducer

MX9G90B

Panasonic

1

Polyurethane Resin Belt

SL-SY356

Bando

1

Single-Phase（Induction）

Motor Speed Variable

15

Code No.

5 Reference Data
5-3 Electric Drawing
Electric Drawing of Quick Conveyor（Standard Specification）

AC200V Specification※1External switch OPEN: Permanent action
External switch Close: Intermittent action

Rotation direction shift terminal
COM,CW,CCW
SEC conveyor can not use
Please do not alter the COM Jumper（※1. Usage method of SW terminal）

Under Intermittent action mode, if want to control the conveyor manually, please use SW terminal.
Please use B connection switch.

※2 Temperature fuse input terminal
SEC conveyor can not use.

※3 Time selection
S1-2：OFF According to the setting time of Interval Time（VR1）to perform the action.(Standard Mode)
S1-2：ON Interval Time（VR1） is invalid, SG1 2 is ON, execute the action.
Unloader need to control the time of the action, please use S1-2 ON※4 The capacity of TB3 capacitor(The accessory of the Motor)
100V : 12uF/250V
115V : 10uF/250V
200V : 3uF/450V
220/230V : 2.5uF/450V※5 If use 90W (Or above 90W) type of motor, need to connect the fan.
The supply voltage of the fan is the same as the output voltage of the conveyer。

※6 The input voltage of the Board is AC100V or AC200V. Do not need power supply shift switch。
Due to the different voltage, the connection of the motor, TB3 capacitor etc. are also different. Please pay attention
to it.

165 Reference Data
5-4 General Drawing■ SEC－2000、3000

175 Reference Data

■ SEC－4000、5000

18

・All copyrights regarding this manual belong to STAR SEIKI Co., Ltd.

Reproduction, translation or adaption of this manual in whole or part without consent
from STAR SEIKI shall be an infringement of copyright.
・These specifications are subject to change without prior notice.

186851
1811-01-Eng