Partnering to Drive Interoperability and Harmonization
John Dyck, CEOCESMII – The Smart Manufacturing Institute
October, 2022

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mission. strategy. role.
Driving the next wave of manufacturing productivity, energy
productivity, sustainability and competitiveness through smart
manufacturing innovation.

2017$140M+

Founded bythe D.O.E.

Private/publicpartnershipHow.

CESMII represents thevoice of manufacturing;
engaging the smart
manufacturing ecosystemthrough a membership model

Improve Manufacturing
Competitiveness throughSensing, Control, Modeling,
Analytics & Platform
Technologies

Fund the Innovation necessary to dramaticallyreduce the cost & complexity of Smart
Manufacturing, and create a more competitive
manufacturing environment

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An ecosystem of ~160 Collaborating Members

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Accelerate the Democratization of Smart Manufacturing“…making Smart Manufacturing Accessible to Every Manufacturer”
Technology

Knowledge

Innovation

Enabling Technologies that
Decrease SM Cost & Complexity;
Standards Advocacy

Empower a Data-driven Culture
and SM-Enabled Ecosystem;
Facilitate OT/IT ConvergenceEnable Manufacturing
Ecosystem to Embrace
Openness & Interoperability

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4••
ExpensiveSME

80% of your time& investment

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•••

Proprietary Information Model(Not Portable)
Information Model (and Application)
Limited to Specified Use Case
Application Hard-wired to theProprietary Info Model (Also NotPortable)
Yet Another Data Silo
Vendor Lock-in5

ENTERPRISE
SYSTEMSThe Legacy ofIndustry 3.0…significant
headwinds forSM

Islands of Information,
enormous complexity
preventing
manufacturers
from innovating…

Logistics*

Quality*

Production*

Maintenance*

Management*

Environmental Systems

Campaigns

Production Monitoring

Tool Monitoring

Information PortalMetrics (DTD, BTS)

Shipping – Error Proofing

Downtime Analysis

Predictive

Energy/Building Mgmt

Shipping

External Metrics

Production Counts

Preventive

Cost Management

Container Tracking

Internal Metrics

Constraint ID & Analysis

Crisis

Policy Deployment

Lot Tracking

Traceability

Schedule Execution/

Reliability & MaintenanceBest Practice

Rack Tagging

Error Proofing

Hit to Hit

Downtime Analysis

Timekeeping

Raw Mat Ordering & Inv

Defect Tracking

Process Control Boards

Fluid Tracking

Metrics for Workforce

Dock Inventory

SPC

Dock Inventory

Programmable Dev Supp

Issues Management

Schedule Optimization

Repair Bay OI

Process Sheets

Plant Design & Layout

Production Log

Inventory Control

Quarantine

Manual Production CountDie Re-Chroming

Knowledge Management

Line Side Replenishment

Scrap & Reject Reporting

Cycle Time Analysis

Part Consumption

Birth History

Sequencing

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Training*many more non-sanctioned (Shadow-IT) systems

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CESMII – Accelerating Adoption of SM
Adoption of Digital Transformation in Manufacturing Operations Still In Its Infancy
Current State of Manufacturing Systems

Smart Manufacturing 2030

US Investment in Digital Transformation Lagging
Vendors Proliferating Legacy Architectures
OT / IT Convergence Stagnant

Broad Ecosystem Engagement & Adoption
Technology Foundations and Standards Advocacy
Knowledge & Education Enable Cultural Transformation

DIGITAL DIVIDE

1970

1980

1990

2000

2010

2030

2020

2040

The 3rd Industrial Revolution

The 4th Industrial Revolution

••
•
•
•
•
••
•
•
•••
•

Proprietary, Closed
No Interoperability
Data Silos
Stovepipe Architecture
Vendor Lock-in
No Application Portability
Difficult to Scale – Up or Down

= High Complexity & CostCopyright © 2022 CESMII - All Rights Reserved.

2011Fourth Industrial
Revolution

Interoperable & Open
Sustainable & Energy Efficient
SecureScalable
Resilient & Orchestrated
Flat & Real Time
Proactive & Semi-Autonomous

2050

Smart
Manufacturing
First
Principles™

= Democratization of SM7

Where is Smart Manufacturing
Innovation Happening?
MANUFACTUREROT VENDORINTEGRATOR

Manufacturing
Ecosystem
MACHINE BLDR

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IT VENDORCONSULTANT

ACADEMIA

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The CESMII Smart Manufacturing Innovation Platform
A Dramatically Simplified Approach to Manufacturing Systems

Interoperability via Smart Manufacturing Profiles - A Global Production Language
Platforms& Apps

SAP IBM SAS
IoT Platforms & Apps

SAP IBM SAS

IBM SAS

Etc.

Etc.

AI Engines

Workflow

123Etc.

SAP IBM SAS Etc.

SAP IBM SAS

PLM Integration

Enterprise Integration

New Apps/Innovations

Etc.

SM Core Platform
SM Innovation
Platform

SM Profile-Based API
SM Profile-Based Data Ingestion & Contextualization
SM Profile-Based Workflow Orchestration

SM Edge

SM Edge

Connect, Ingest, Buffer… (OPC, MQTT, OSI, CIP…)
Unstructured Data

Smart Devices

Audio

C/T Sensor

Human Input

Automation Systems

Manufacturing Software Systems

ManufacturingOperations
VideoVFD

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Wearable

Manual DataRobot

Machine Tool

PLCDCS

DB/Historian

HMI/SCADA Mfg Software

9Advocating for & Harmonizing Global Standards & Interoperability
Strategic Global Partners• OPC Foundation & MQTT(Sparkplug B)• US - Japan Partnership on
Smart Manufacturing• US - German Partnershipon Smart Manufacturing•••

Standardization Efforts
Skills & Training
Testbeds• Important AdvocacyGroups•••

VDMAIIC
Digital Twin Consortium

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Joint Working Group••••••••••••••••••
•
•
•
•
•
•
•

ABB
AscolabAtlas Copco
AmazonBeeondBitctrl
BoschCapgemini
CESMII
Endress + Hauser
Equinor
GoogleHilscherIBM
Idata
InrayMicrosoft
Prediktor
Renault
SAP
Siemens
Softing
VDMAWago
4CE Industry
10Accelerating Smart Manufacturing for all Manufacturers
SMM
Innovation
Adoption
Process

ExploreConsulting
SupportPresentations,
Workshops at Events

Education
SupportOn-Demand
Knowledge

Technical
SupportDemonstrations atSMICs

Assess

Focus

Roadmap

Current State
CompetitivenessMarket Readiness
People/Process/TechCurrent Opportunities
Educate Leaders

Challenges, Opportunities
Business Drivers
Value PropositionFuture State
Tech-enabled Strategy
Select Solutions, Path
People/Process/TechBusiness Drivers
Key Milestones
1-3 Year Plan
Project Definition
Scope, Business case

Execute andSustain
SM Foundation
Establish Infrastructure
Implement Solutions
Quick Wins – Agile
People, Process, Tech
Change Management
Knowledge Transfer
Training and Adoption
SupportValidate
Validate SuccessBusiness value
ImpactTimeliness

Leverage the free SM Business Practice Assessment from CESMII
focused on accelerating small and medium manufacturers.
Visit: https://www.cesmii.org/sm-acceleration-toolkit/

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The Smart Manufacturing Journey
Enabling Digital Transformation at Scale
Purdue Model (Legacy)

L4

Manufacturing
Operations

L3

Supervisory
Controls

L2

Finance
Supply Chain
ITOperations
Quality
Scheduling

Production
Process
Controls

L1

Maintenance
Quality

PhysicalPlant

L0Engineering

40 Years of Industry 3.0 Technical and Implementation Debt
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SM Platform Infrastructure

Business
Planning

Smart Manufacturing Model

Business
Planning

L4

Manufacturing
Operations

L3

Supervisory
Controls

L2

Process
Controls

L1

Production
Maintenance
Quality

PhysicalPlant

L0

Engineering

Interoperability via Plant, Enterprise & Supply Chain Information Models12Call to Action
Smart Manufacturing Takes an Ecosystem

Tackling Innovation Barriers That No One Organization Can Address Alone
Manufacturers

Technology Providers

System Integrators

Machine Builders
Academics, Govt. Labs, andNon-profits

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Economic Impact•
Smart, Connected Plants•
Smart, Connected Workforce•
Smart, Connected Supply Chain•
Sustainable Operations & Supply Chain•
Empowered Continuous Improvement•New business models•
Improved CompetitivenessInnovation Triage•
Immediate Access to World Class SM Education•Immediate (FREE) Access to Best-in-Class SM Technologies•
Immediate Access to SM Subject Matter Experts•Immediate Networking with Your Peers

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Thank you.

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