FASTENER INSERTION MACHINES

824™ WindowTouch® 5Fastener Insertion System Versatility and Ease of Setup
The 824™ WindowTouch® 5e brings you:
1. Easier and faster tooling setup combined with the most reliable fastener feeding
2. Best workpiece accessibility
3. Easier and faster programming
4. Best Operator Ergonomics
5. Energy Saving
Learn how Haeger’s mission can become your profitability• Are you still handling your parts multiple times?
• Are you still manually feeding the majority of your fasteners?
• Are you still experiencing substantial setup times on both new and repeatjobs?
• Are you still under the assumption that setting up automatic tooling is toocomplicated or too time consuming?
Are you still experiencing:• Missing fasteners?
• Fasteners inserted in the wrong location?
• Fasteners inserting on the wrong side of the part?
• Wrong length stud or standoff inserted?
• Parts scratched due to manual feeding in
combination with multiple handlings?
We have taken your feedback seriously formany years and have developed multiple
solutions to address the challenges you
are facing. The integration of all thesesolutions are found in the 824™
WindowTouch® 5e.

FASTENER INSERTION MACHINES
Easier and Faster Tooling Setup
MAS 350 – New Modular Autofeed System.
A unique new drive system in combination with a complete new bowl
design incorporating all the latest bowl feeding technologies.
A long list of advantages, but what does this mean to you?
• Tool Change reduced from 3 minutes to 3 seconds through a one piecetool module.
• No more manual bowl settings required. Software automatically sets
the proper vibration rate, air eject time and required air pressure toallow for failure free fastener feed. From a full bowl down to the lastMAS 350 - new modular autofeed system.
one out. Reliable Feeding. Faster Changeover. No Training Required.
• Larger bowl design in combination with new drive allowing for fastener sizes M1.5 through M10 all to be
fed in the same bowl.
• Deeper Bowl design in combination with new bowl tooling design allowing for fastener lengths up to30mm all to be fed in the same bowl.
• New drive design allows for a 1 single tool piece, resulting in faster and easier tool changes.
• Change in bowl material resulting in fasteners becoming less dirty from “airdust” or individual rubbing• Lower mounting position allowing for easier filling and emptying.

New T-Bracket and Shuttle with integrated Connectors eliminatingalignment challenges.
Fastest and easiest setup in the industry. Reduced from 2 minutes to 10
seconds without having to think about which connector goes where. On
traditional machines, an operator had to change multiple air-lines and sensor
cables, unnecessarily delaying changeover times. In addition, operators
required training for alignment of the T-Bracket and shuttle, which has beeneliminated with this new system. New re-designed Shuttle Plate Jaw Pins,
eliminating breakage and saving cost for replacement and downtime.

New T-bracket and shuttle withintegrated connectors.

Pre-aligned Base Plate
A pre-aligned base plate allows for easy tool holder changeover. Noalignment of tools required. Where a tooling re-alignment after tool holder
replacement used to take up to 5 minutes, this setup time has now been
completely eliminated.
Pre-aligned lower tool holders.

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824™ WindowTouch® 5Fastener Insertion System – Best Workpiece Accessibility
Lower Support Arm.
200mm more access on lower support arm.
Through the use of built-in reinforcements and achange in frame design, the 824™ WindowTouch® 5e
now offers more accessibility on the lower support arm.

Haeger 824 Plus, 824WT-1, 824WT-2, 824WT-3
Haeger 824WT-4e
Haeger HP6

The “Star Design” Turret Insertion System (TIS) allows for access in“U-Shaped profiles”. Compared to a round Turret Design, the Star Designoffers maximum accessibility for a variety of pre-formed workpieces.
The Turret Insertion System clamps the tools in position while providing
Position Feedback, eliminating the famous “missing fastener” error.

“Star Design” turret Insertion System (TIS).

Manual J-Frame with 24” (610mm) throat depth.
Changeover from Automatic Top Feeding to using
a J-Frame is now done within seconds. This makes
it a more attractive to use feature for a varietyof pre-formed workpieces. The Haeger J-Frame
solution allows for insertion under flanges up to1mm from the bending line.
Manual J-Frame in combination with 24” (610mm) throat depth.

J-Frame in combination with ABFT (AutomaticBottom Feed Tool). Unique in the industry is theAutomatic Bottom Feeding of Nuts in combination
with a J-Frame to maximize productivity andincrease ergonomics for those workpieces
requiring installation under return flanges.

J-Frame in combination with ABFT (Automatic Bottom Feed Tool).

Automatic Tooling:
Upper Tools, Lower Tools and Shuttle Plates are compatible with previous Haeger
machine models. The One-Piece Multi-module for the MAS-350 Autofeed System
reduces total components per set from 5 to 4.

Shuttle Standoff Set.

Shuttle Nut Set.

The turret arms are individually removable,
allowing for even more access while theposition feedback (and process control)
remains present.

ABFT (Automatic Bottom Feed) Set.
Turret arms removed.

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FASTENER INSERTION MACHINESFASTENER INSERTION MACHINES

824™ WindowTouch® 5
Best Operator Ergonomics:
Operator control pendant can be adjusted in 6
directions, allowing for easy access and a greatview of screen instructions while standing up or
sitting down.

Dimensions:
Length 59” / 1499 mm
Wide40” / 1016 mm
Tall94” / 2388 mm

Operator control pendant adjustable in 6directions.

94” / 2388 mm

Energy Saving:
New variable speed hydraulics reduceenergy consumption up to 30% compared toconventional hydraulic systems.

59” / 1499 mm

Easier and Faster Programming:
The ALL NEW intuitive Insertion Logic® Softwarewith Insertion Graphics and Integrated Statistic
Process Control allows for more functionality
while reducing programming time.
Insertion Logic® provides you with therecommended operating time for the partprogrammed and monitors and stores any
corrected errors during the insertion process,allowing you to provide this data with yourdeliveries to your customers.

Easier and faster programming.

Specifications
Force Range

Adjustable 800 lbs. (3.6 kN) to 16,000 lbs. (72 kN)

Throat Depth24” (610 mm)

Stroke Length

Adjustable 0 to 8.5” (0 to 220 mm)

Electrical

208 to 575 V 3 phase - 50 or 60 Hz

Motor

5 HP 3 Phase Low 16 A 208-240 V / High 9.6 A 380-480 V

Oil Tank Reservoir

22 gallons (83 liters)

Speedup to 1,400 insertions per hour

Repeatability+/- 2% of force setting

Weight3,000 lbs. (1,361 kg)

Footprint59”L x 40”W x 94”H (1499 mm x 1016 mm x 2388 mm)

Fastener Range.256 to 1/2” (M2 to M12)

For more information on the 824™ WindowTouch® 5e and other Haeger® products, visit
our website at www.haeger.com or contact your authorized Haeger® distributor.

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