TANKLESS WATER HEATING

Gas Piping Facts
Information forproperly sizing gaslines for use withtankless water
heaters and othergas appliances

With any gas appliance, it is essential that the gas supply system be properly sized to support theBTU load of the system. Tankless water heaters can be a great solution to provide hot water;
however, most tankless water heaters have a BTU capacity ranging from 140,000 to 200,000 or more,which makes a tankless water heater one of the largest single appliances on a typical gas system.
It is necessary to ensure that the system can handle the capacity of the tankless water heater
along with all other gas appliances on the system. This guide will address the fundamentals
and facts of gas pipe sizing for low-pressure (under 2 psi) natural gas systems using rigid iron pipe.
For other gas systems, including Propane, Hybrid Pressure, Copper Pipe, and CSST, please consult
your local code or the National Fuel Gas Code, NFPA54, ANSI Z223.1 - 2012 Edition.

1

Gas Pipe System Facts
Will a tankless water heater work on a ½-inch gas line?

Yes and No. A typical residential gas system is a low-pressure system, meaning that the home is supplied with a gas pressurearound 7 in. w.c. (inches of water column). The piping must be sized sufficiently enough so that the pressure drop is a half an inchof water column or less, when all the gas appliances are on. This can be the limiting factor when trying to use the existing piping
and upgrading from a typical tank-type water heater to a tankless water heater. Typically, the gas piping has to be upgraded tosupport the tankless water heater due to the volume of fuel that is required. Tables 2 and 3 provide the capacity by pipe size andlength based on the maximum allowable pressure drops. In all cases, a near 200,000 BTU gas appliance will require a minimumof a ¾-inch gas supply line.
In specific conditions a ½-inch gas line may be used. In the 2012 National Fuel Gas Code (NFPA54. ANSI Z223.1), a 3.0 in. w.c.
pressure drop chart was added for certain conditions. This chart allows a 200,000 BTU gas appliance to be installed on a ½-inchgas line up to 40 ft. in length. However, the following conditions must be met: The minimum static gas pressure must be 8 in. w.c.
or greater; The calculated dropped pressure (the static pressure minus the 3.0 in. pressure drop), must be greater than the highest
minimum gas pressure required by any of the gas appliances on the system. See Table 4 for pipes sizes and capacities with a
3 in. w.c. pressure drop. To select the correct diameter pipe, first determine the natural gas supply pressure for the system. The
characteristics of the installation will specify the correct tables to use in ANSI Z223.1.

Will an existing regulator and meter support a tankless water heater?

Newer construction gas systems are typically a hybrid pressure system, where the incoming pressure is around 2 psi and eachappliance or group of appliances are served by a single regulator. In many older areas and buildings, the system is supplied witha single, low-pressure gas system (around 7 in. w.c.) from the provider. In either case, the capacity of the regulator(s) and meter
would need to be checked to ensure that the system can supply enough gas to support the addition of a tankless water heater tothe system. On low-pressure systems, the pressure must be greater than the highest minimum requirement of the gas appliances
plus the associated pressure drop.

What size gas line will I need for my tankless water heater?

The gas line size will depend on BTU rating of the water heater, the other gas appliances, and where they are installed on eachbranch from the meter and regulator. There are two methods for determining the required pipe size: the longest length method or
the branch length method. See “Gas Pipe System Sizing” for more information.

How do I tell what size regulator or meter I have?

Each meter has a capacity in Cubic Feet per Hour (CFH). Locate that number regulator and multiply it by 1,024 (BTUH/CFH) togive you an approximate BTUH capacity for natural gas. The capacity of the meter and regulator must be greater than the totalsum of the maximum BTU rating of all the appliances in the home. If the capacity of the system is too small, the gas appliances
will not receive the volume of gas required for proper operation.

What do all these different gas pressures mean?

Gas pressure can be measured in two ways: pounds per square inch (psi) or Inches of Water Column (in. w.c.). The high-pressure
side of hybrid pressure gas systems commonly measured in pounds per square inch. This pressure is around 2 psi. Inches ofWater Column is typically used to measure low-pressure gas systems, which is what feeds most appliances. For example, there
are 27.7 in. w.c. in 1 psi.

What is Inches of Water Column?

Inches of water column is a measurement of how much force it takes to push a column of water up by a number of inches. It is
typically used to measure low-pressure gas systems.

How do you measure the gas pressure?

You will need an instrument called a Manometer. This tool allows you to measure the pressure of gas in the system. Manometers
are available that measures a specific range of pressure in inches of water column or pounds per square inch. A digital Manometer can measure a broader range of pressures. See the manufacturer’s instructions for using the Manometer properly.

Where do you find the BTU rating on my appliances?

Each appliance is required to have a rating plate. This plate will list the BTU ratings of the appliance and required gas pressuresfor proper operation. See the manufacturer’s instructions for information on locating the rating plate on each gas appliance.

Can a negative pressure gas valve solve an undersized gas system?

While a negative pressure gas valve in an appliance can operate at a very low gas pressure, it can have adverse effects on anundersized gas system. This style of appliance can actually rob the gas from other appliances, such as a furnace and possibly
cause nuisance outages. The piping and system must be sized to pass the volume of gas, not just the pressure.

How would an undersized gas system affect the appliances?

An undersized gas system can cause poor performance in the appliances. It could cause the burners to soot, pilots lights andburners to go out, or cause condensate to form in the heat exchanger of the furnace or water heater. Condensate will cause
corrosion and eventual failure in appliances not specifically designed for it. Sooting can clog burners or flues which can cause anappliance to fail or produce harmful exhaust gases such as Carbon-Monoxide.

2Gas Pipe System Sizing
Figure 1 - Typical Gas System with a Tankless Water Heater

Gas Dryer(25,000 BTU)

Furnace(75,000 BTU)

Tankless Water Heater(199,900 BTU)

G 15 ft
E 20 ft

C 15 ft

J20 ftD 30 ft

Branch 1 Total
274,900 BTU

A

B 30 ft

Branch 2 Total
120,000 BTU

H30 ftK 10 ft

20 ft

Trunk Line Total
394,900 BTU

Gas Logs Fireplace(40,000 BTU)
Gas Range(55,000 BTU)

Gas Meter(395 Cubic Feet)

Determining the Required Meter and Regulator size.

Find the BTU requirement of each appliance in the home. In our example above, we have the following:
199,900 BTU Tankless, a 75,000 BTU Furnace, a 55,000 BTU Range, a 25,000 BTU Dryer, and a 40,000 BTU Gas Log Fireplace.
The sum of these appliances is 394,900 BTU. Since most gas regulators and meters are rated in Cubic Feet per Hour, we needto convert the BTU calculation to ensure they are sized correctly. Divide total BTU by 1,024 to get the estimated Cubic Feet perHour (CFH) requirement for the meter and regulator; 386 CFH in our example.
If the water heater was a typical tank type at 40,000 BTU, then the overall system requirement would have been just 235,000 BTU
with a meter and regulator rated at 235 Cubic Feet per Hour. A typical household meter and regulator is commonly rated at 250
Cubic Feet per Hour. As you can see that in the example above, when you change the water heater to a tankless, the existing
regulator and meter would be potentially undersized. It is important to have a properly sized meter and regulator on the system;otherwise, the appliances on the system could experience operational issues. The local gas utility can provide more information
on upgrading the meter and regulator for the home.
Hybrid pressure systems, with a 2 psi static pressure with regulators at each appliance, are sized differently than in this example.
Consult your local gas supplier or the National Fuel Gas Code in regards to these type systems.

Pipe Sizing Methods

There are two basic pipe sizing methods: longest length and branch length. Proper sizing will allow the system to maintain therequired minimum pressure drop.
In the longest length method, the pipe size of each section should be determined by using the longest length of piping from thepoint of delivery, the gas meter or regulator, to the most remote outlet and the load of the section.
In the branch length method, the pipe size of each section of the longest pipe run, from the point of delivery to the most remoteoutlet, should be determined by the longest run of piping and the load of the section. The pipe size of each section of branchpiping should be determined using the length of piping from the point of delivery to the most remote outlet in each branch and theload of the section. Branch length sizing is the most common method.

Determining Pipe Size by Length and Capacity

We will need to calculate the total load of the system and each branch. In our sample system, Figure 1, measure and add thelengths of pipes at each section. Total the BTU of the appliances for each branch line and the main trunk line back to the gas
meter. Select the appropriate sized gas line based on length, BTU capacity, and pressure drop from Table 2, Table 3, or Table 4.
3

Gas Pipe System Sizing

Table 1 - Gas System Branch Sizing Example based on Figure 1Line SegmentBranch 1

Branch 2

Main TrunkAppliance

BTU RequiredLine Length

ETankless Water Heater

199,900G

Gas Furnace

D

Minimum Pipe Size Required
0.3 w.c. drop

3.0 w.c. drop

20 ft

1”

½”

75,000

15 ft

½”

½”

Branch Main Line

274.900

30 ft

1”

¾”

J

Gas Dryer

25,000

20 ft

½”

½”

H

Gas Range

55,000

30 ft

½”

½”

K

Gas Logs

40,000

10 ft

½”

½”

B+C

Branch Main Line

120,000

45 ft

¾”

½”

AMain Trunk Line394,900

20 ft

1 ¼”

¾”

You can see that, in a typical gas system, a tankless water heater with a capacity of 199,900 BTU will require a 1-inch pipe size
for a 20 ft branch length (based on the 0.3 in w.c. pressure drop in Table 2). The same appliance would require just a ½” pipe size
based on Table 4 the 3.0 in w.c. pressure drop.
A branch line is a pipe off the main line that feeds a group of appliances. In our example, we have two branch lines. The pipe sizeof the main pipe on the branch must be sized based on the total BTU of all the appliances on that branch line and pipe length.
The trunk line pipe is the main pipe from the meter/regulator that feeds the different branches. The trunk line must be sized basedon the total BTU from each branch-line system or the sum of the total BTU of all the appliances on the system and pipe length.
Items such as elbows, tees, and valves are not included in these sample calculations. Their equivalent pipe length should beincluded when sizing gas systems. It is recommend that a licensed gas tradesman size, design, and install the gas system.

Pipe Sizing Formula and Factors

You can calculate the required inside diameter of the piping required for a specific appliance/system capacity and length. This
formula is from the National Fuel Gas Code (NFPA 54, ANSI Z223.1, Section 6.4.1).
Calculate Q by dividing the BTU capacity of the appliance(s) by 1,024.
To determine the allowable pressure drop, find the system static input gas pressure using a Manometer. Then, find the highest
minimum gas pressure from all the appliances, usually listed on the appliances rating label. Subtract the highest minimum gaspressure from the static input gas pressure to get the difference. For example, the input static pressure is 7 in. w.c.; the highest
minimum pressure is 6 in. w.c.; leaving a difference of 1 in. w.c. In this example the system can have a .5 in. w.c. pressure drop
based on Table 3. If the input pressure was 9 in. w.c., in this example, then a 3.0 in. w.c. pressure drop based on Table 4 would
be allowable.

QD=
19.17(0.381

ΔHCr x L0.206)

D = inside diameter of pipe (in.)
Q = input rate of appliance (s) (cubic feet)(divide the BTU by 1,000 to get the cubic feet)

ΔH = pressure drop [in. w.c.]
L = equivalent length of pipe
Cr = gas formula factor 0.6094 for Natural Gas

4

For additional sizing information for Hybrid Pressure Systems, Propane Gas
Systems, and Corrugated Stainless Steel Tubing, see the 2012 Edition of theNational Fuel Gas Code, NFPA 54, ANSI Z223.1, or consult with your local gas
utility or code officials.

The information in this brochure is for educational purposes only, it is not meant to be an engineering
guide or supplement any national or local code. All national and local codes muse be followed. Theinformation in this brochure was obtained from the National Fuel Gas Code, NFPA54, ANSI Z223.1
2012 Edition. Refer to the National Fuel Gas Code, your local gas supplier, or your local code official
for information. Gas systems should be designed, installed, and inspected by a certified and licensed
gas fitter, engineer, or tradesman. The information in this guide does not apply for installations inCanada, see CAN/CSA B149.1 for details or consult with your local code official.

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Gas Pipe Capacity Charts

Table 2 - 0.3 Inch Water Column Pressure Drop for Black Iron - Schedule 40 Metallic Pipe
Pipe Size (in.)
Nominal Dia.

½¾

134,144
92,16073,72863,48856,32051,20047,10443,00840,96038,912

279,552
192,512
154,624
132,096
116,736
106,496
97,28091,13684,99280,896

Length (ft)

1020
30
40
50
60
70
80
90
100

1

1¼

Capacity in BTU per Hour**526,336
1,085,440
363,520
743,424
290,816
596,992
248,832
510,976
220,160
452,608
199,680
409,600
183,296376,832
171,008351,232
160,768
329,728
151,552
311,2961½

2

1,617,920
1,116,160
893,952
764,928
677,888614,400
565,248526,336
493,568
465,920

3,123,200
2,140,160
1,720,320
1,474,560
1,310,720
1,187,840
1,085,440
1,012,736
950,272
898,048** Calculated based ANSI Z223.1-2012 Table 6.2(a) using 1,024 BTU per Cubic Foot of Gas

Table 3 - 0.5 Inch Water Column Pressure Drop for Black Iron - Schedule 40 Metallic Pipe
Pipe Size (in.)
Nominal Dia.

½¾

Length (ft)

1020
30
40
50
60
70
80
90
100

176,128
120,83297,280
82,94473,72866,56061,44057,34453,24851,200368,640
252,928
203,776
174,080
154,624
140,288
129,024
119,808
112,640
106,496

11¼

Capacity in BTU per Hour**
694,272
1,423,360
477,184
979,968
382,976
786,432
327,680
672,768
290,816
596,992
263,168
540,672
242,688
497,664
225,280
462,848
211,968
434,176
199,680
409,600

1½

22,140,160
1,464,320
1,177,600
1,008,640
893,952
809,984
745,472
693,248
650,240
614,400

4,116,480
2,826,240
2,273,280
1,945,600
1,720,320
1,556,480
1,433,600
1,331,200
1,249,280
1,187,840** Calculated based ANSI Z223.1-2012 Table 6.2(b) using 1,024 BTU per Cubic Foot of Gas

Table 4 - 3 Inch Water Column Pressure Drop for Black Iron - Schedule 40 Metallic Pipe
Initial gas supply pressure must be 8.0 inches of water column or greater
Pipe Size (in.)
Nominal Dia.

½¾

Length (ft)

1020
30
40
50
60
70
80
90
100

464,896
319,488
256,000
219,136
194,560
176,128
161,792
150,528
141,312134,144971,776
667,648536,576
458,752
396,288368,640338,944
315,392
295,936
279,552

1

1¼

Capacity in BTU per Hour**
1,829,888
3,757,056
1,257,472
2,582,528
1,009,664
2,073,600
864,256
1,774,592
765,952
1,572,864
694,272
1,425,408
638,976
1,310,720
593,920
1,219,584
557,056
1,144,832
526,336
1,081,344

1½

2

5,628,928
3,868,672
3,868,672
2,659,328
2,357,248
2,135,040
1,965,056
1,827,840
1,715,200
1,619,968

10,842,112
7,451,648
5,984,256
5,121,024
4,539,392
4,112,384
3,783,680
3,519,488
3,302,400
3,119,104** Calculated based ANSI Z223.1-2012 Table 6.2(c) using 1,024 BTU per Cubic Foot of Gas
Tables are based on the National Fuel Gas Code, NFPA54, ANSI Z223.1 2012 Edition.

5

Some products shown are in next generation design

Rheem helps you give your customers the value,performance and features they want. From our tried and truetank-type water heaters to our space-saving tankless solutions
that provide continuous hot water, Rheem has something tosatisfy the budgets and lifestyles of every customer.
In addition to our large selection of water heating
solutions, Rheem also has a full line of heating and cooling
products, parts and accessories for warm winter nights,
cool summer days and hot water all year long.

In keeping with its policy of continuous progress and improvement, Rheem reserves the right to make changes without notice.
The information in this brochure is for educational purposes only, it is not meant to be an engineering guide or supplement any national or local code. All national and local
codes muse be followed. The information in this brochure was obtained from the National Fuel Gas Code, NFPA54, ANSI Z223.1 2012 Edition. Refer to the National Fuel
Gas Code or your local gas supplier or code official for information. Gas systems should be designed, installed, and inspected by a certified and licensed gas fitter, engineer,or tradesman. The information in this guide does not apply for installations in Canada, see CAN/CSA B149.1 for details or consult with your local code official.
Rheem Water Heating • 101 Bell Road
Montgomery, AL 36117 • 1.800.621.5622
www.rheem.com

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