Technical Information

PLUS+1 Safety Controller
Propel Controller PC036

www.danfoss.com

Technical Information
PLUS+1 Propel Controller PC036

Revision history

2 | © Danfoss | June 2024

Table of revisions
Date

ChangedRev

June 2024

Updated environmental specification

0102

February 2023

First edition

0101

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Technical Information
PLUS+1 Propel Controller PC036
Contents
Introduction
Literature references....................................................................................................................................................................... 4
API specifications (API)................................................................................................................................................................... 4
User Liability Safety Statements
Safety precautions............................................................................................................................................................................5
OEM responsibility........................................................................................................................................................................... 5
PC036 Controller...............................................................................................................................................................................6
Functional safety.............................................................................................................................................................................. 6
Product Ratings
Pin layout.............................................................................................................................................................................................7
Environmental Specification........................................................................................................................................................ 8
Non-volatile memory read/write ratings................................................................................................................................. 8
Event logging memory...................................................................................................................................................................9
Electrical Characteristics
Power supply and current ratings............................................................................................................................................10
Wake-up functions........................................................................................................................................................................ 10
Sensor power supplies................................................................................................................................................................. 10
CAN communication.....................................................................................................................................................................10
Indicator LEDs..................................................................................................................................................................................10
Digital/Analog inputs (DIN/AIN)............................................................................................................................................... 11
Digital/Analog/Frequency inputs (DIN/AIN/FreqIN)......................................................................................................... 11
Digital/Analog/Current input (DIN/AIN/4-20 mA)............................................................................................................. 12
Digital/Analog/Resistance (DIN/AIN/ResIN)......................................................................................................................... 13
Digital outputs source (DOUT - source)................................................................................................................................. 14
Digital outputs sink (DOUT - sink)............................................................................................................................................14
PWM outputs (PWM/DOUT).......................................................................................................................................................14
Wiring and Mating Connectors
CAN Bus Wiring...............................................................................................................................................................................15
Mating Connectors........................................................................................................................................................................15
Mechanical Dimensions
PC036 Controller............................................................................................................................................................................ 16
Product installation and start-up© Danfoss | June 2024

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Technical Information
PLUS+1 Propel Controller PC036
Introduction

Literature references
Literature title

Document type

Literature ID

PLUS+1® Safety Controller PC036 with Propel Software Data

Data Sheet

AI435076264199

Sheet

API specifications (API)Module API specifications contain detailed information about the module BIOS. PLUS+1® BIOS
functionality is pin dependent. Pins are defined in module data sheets as C (connector number) p (pinnumber).
API specifications include:
Variable name
Variable data type
Variable direction (read/write)
Variable function and scaling

•
•
•
•

The API specification is part of the PLUS+1® GUIDE hardware library.
Module API specifications are the definitive source of information regarding PLUS+1® module pincharacteristics.

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Technical Information
PLUS+1 Propel Controller PC036
User Liability Safety Statements

Safety precautions
Always consider safety precautions before beginning a service procedure. Protect yourself and othersfrom injury. Take the following general precautions whenever servicing a hydraulic system.

W Warning
Unintended machine movement: Unintended movement of the machine or mechanism may cause
injury to the technician or bystanders. To protect against unintended movement, secure the machine or
disable/disconnect the mechanism while servicing.

W Warning
Flammable cleaning solvents: Some cleaning solvents are flammable. To avoid possible fire, do not use
cleaning solvents in an area where a source of ignition may be present.

W Warning
Fluid under pressure: Escaping hydraulic fluid under pressure can have sufficient force to penetrate skincausing serious injury and/or infection. This fluid may also be hot enough to cause burns. Use caution
when dealing with hydraulic fluid under pressure. Relieve pressure in the system before removing hoses,
fittings, gauges or components. Never use a hand or any other body part to check for leaks in apressurized line. Seek medical attention immediately if cut by hydraulic fluid.

W Warning
Personal safety: Protect yourself from injury. User proper safety equipment, including safety glasses, at
all times.

W Warning
Welding on a machine:The following procedures are recommended when welding on a machine:• Turn the engine off• Disconnect the negative battery cable from the battery• Do not use electrical components to ground the welder. Clamp the ground cable for the welder tothe component that will be welded as close as possible to the weld.
During machine tests, make sure all persons are in safe positions. Beware that unexpected movement of
the machine will not injure persons or damage property. For best practice, lift the driven wheels or tracks
off the ground during start-up and test runs.

OEM responsibility
The OEM of a machine or vehicle in which Danfoss products are installed has the full responsibility for all
consequences that might occur. Danfoss is not responsible for any consequences, direct or indirect,
caused by failures or malfunctions.
• Danfoss is not responsible for any accidents caused by incorrectly mounted or maintained
equipment.
• Danfoss assumes no responsibility for Danfoss products being incorrectly applied or the system being
programmed in a manner that jeopardizes safety.
• All safety critical systems shall include an emergency stop to switch off the main supply voltage forthe outputs of the electronic control system. All safety critical components shall be installed in such a
way that the main supply voltage can be switched off at any time. The emergency stop must be easily
accessible to the operator.

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Technical Information
PLUS+1 Propel Controller PC036
User Liability Safety Statements
PC036 Controller
PC036 Controller is a modular propel system with varying level of flexibility with regards to hardware andsoftware packages allowing customers to maximize the efficiency of the system to the needs of theirmachine and application.
The spectrum of the applications goes from very simple medium power applications in turf care andsimple high power applications for the rental market, to very advanced and complex speedshift or two
motor transmission propel systems. We offer a modular system solution to these very much different
applications, so that can guarantee a cost optimized hardware that best meets the functional needs ofthe application.
The PC036 controller is designed for usage with electronic controlled H1P and MP1 closed circuit pumpseries in all available displacements.
Functional safety
The PC0xx Propel System is designed for propel applications and fulfill the safety requirements according
the EU machine directive (2006/42/EC).
• Safety Integrity Level: SIL 2 Capable• Device Type: Type B
Type A Standards
Cover aspects applicable to all types of machines.
• IEC 61508 Functional safety of electrical/electronic/programmable electronic safety-related systems
Type B1 Standards
Cover particular safety and ergonomic aspects of machinery.
• ISO 19014: 2018 (former ISO 15998) Controller for Earth moving machinery• EN ISO 13849-1: 2015 Safety of machinery- Safety-related parts of control systems- Part 1 & 2• ISO 25119 Agriculture machinery (former EN 16590)
Type B2 Standards
Cover safety components and protective devices, for example: two-hand controls, interlocking devices,pressure-sensitive devices, guards);
Type C Standards
Machine safety standards dealing with detailed safety requirements for a particular machine or group ofmachines.
• DIN/EN 474 Earth moving machinery• EN 1459-1: 2020 Rough-terrain trucks – Safety requirements and verification – Part 1: Variable-reachtrucks• EN 4254-1: 2021 Agricultural machinery – Safety – Part 1: General requirements• EU 167/2013 Agricultural and Forestry vehicles (Tractor directive)‒ EU 1322/2014‒ EU 68/2015‒ EU 96/2015‒ EU 208/2015‒ EU 1788/2016
Danfoss strongly recommends that the OEM performs a system-level Failure Mode Effects Analysis(FMEA).
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PLUS+1 Propel Controller PC036
Product Ratings

Pin layout
Function / Pins

PC036

Power Supply Ground (KL31)

1Power Supply Battery voltage (ignition on - KL15) wakeup 1
pin© Danfoss | June 2024

Power Supply Battery voltage (KL30)

2Internal 5V Sensor power supply 500 mA

1

Internal 5V – 10 V Sensor power supply 500 mA--

CAN Interface (CAN FD)

1

Inputs16

Analog/Digital input

9

Analog/Frequency input

2

Digital /Analog/4-20mA/resistance5

Outputs

12

PWM output 3A high side, switch to battery voltage

5

Digital output 3A low side, switch to ground3

Digital output 4A high side, switch to battery voltage

4

Multi functional outputs 4A high or low side or PWM--

Connector

Pin Type

Comment

C1p01

Power ground -KL 31 (DIN 72552)

C1p02

Power supply +KL15 (DIN 72552) switched plus
(ignition on) wakeup pin

C1p03

CAN 1 High

C1p04

CAN 1 Low

C1p05

DIN/AIN

C1p06

DIN/AIN

C1p07

DIN/AIN

C1p08

5 V Sensor Supply +C1p09

Sensor Ground -C1p10

DIN/AIN

C1p11

DIN/AIN

C1p12

DIN/AIN /FreqIN

C2p01

DIN/AIN

C2p02

DIN/AIN

C2p03

PWM/DOUT

C2p04

PWM/DOUT

C2p05

DOUT - sink

C2p06

DOUT - sink

C2p07

PWM/DOUT

max 3A

C2p08

DOUT - source

switch to battery +C2p09

DOUT - source

C2p10

DOUT - source

C2p11

DOUT - source

C2p12

Power supply +max 3Aswitch to ground

KL30 (DIN 72552) battery plus

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Technical Information
PLUS+1 Propel Controller PC036
Product Ratings
Connector

Pin Type

C3p01

DIN/AIN/0-20mA

Comment

C3p02

DIN/AIN/0-20mA

C3p03

DIN/AIN

C3p04

DIN/AIN/ResIN

C3p05

DIN/AIN/ResIN

C3p06

DIN/AIN /FreqIN

C3p07

DIN/AIN

C3p08

DIN/AIN/0-20mA

C3p09

PWM/DOUT

C3p10

PWM/DOUT

C3p11

DOUT - sinkswitch to groundC3p12

Power supply +KL30 (DIN 72552) battery plus

Environmental Specification
Description
Operating Temperature
Range-40 to +105°C

Storage Temperature
Range-40 to +85 °C

Powerline Transients

ISO 7637-2, 7637-3 and ISO 16750-2

Degrees of Protection, Dust IP69k with external connectors installed
and Water
Housing material

Plastic and aluminum

Vibration and Free Fall

IEC 60068 Part 2-6: Tests – Test Fc: Vibration (sinusoidal)
Part 2-64: Tests – Test Fh: Vibration, Broadband Random and GuidancePart 2-29: Tests, Test Eb & Guidance: Bump
Part 2-27: Tests – Test Ea & Guidance: ShockPart 2-32: Tests – Test Ed: Free Fall

Conducted EM Emissions

EN50025, ed. 3

Radiated EM Immunity

ISO 13766 (2018) – 200 MHz to 1000 MHz, 100 V/m
1000 MHz to 2700 MHz, 30V/m and lower

Conducted EM Immunity

ISO 13766 – 10 kHz to 200 MHz, 200 mA

ESD

ISO 10605; EN 61000-4-2; +/-15kV air discharge+/-8 kV contact discharge, pin discharge

Chemical ResistanceIEC 60068-2-52 and ISO 16750-2

CE rating

CE compliant

Non-volatile memory read/write ratings

EEPROM write/erase ratings
To prevent unexpected memory writes, care must be taken to ensure memory with a high number ofread/write cycles: U32 or S32 data types.

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Technical Information
PLUS+1 Propel Controller PC036
Product Ratings
Write/erase cycles
Description

Minimum

EEPROM write/erase cycles

1 million

Maximum

Comment
Minimum valid over entire operating
temperature range.

EEPROM in PC036 controllers is used for applications software, parameters and error loggings.
Event logging memory
Some PC036 variants have 32 Mbyte of serial flash memory for event logging. The write/erase cycle isdepending on the size of memory which written/read size.
Application developers can use this memory to log machine event data and use the PLUS+1® Service Tool
to extract the logged data. As there is no real time clock on PLUS+1® modules, vault memory is not timestamped.

© Danfoss | June 2024

Description

Minimum

Flash write/erase cycles

32 Mbyte x 100,000
cyclesMaximum

Comment
Minimum valid overentire operating
temperature range.

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Technical Information
PLUS+1 Propel Controller PC036
Electrical Characteristics

Power supply and current ratings
PC036 Controller are designed to operate with a nominal 7 to 36 V dc power supply. The controller willsurvive with full functionality if the supply voltage remains below 36 Vdc. The controller are protectedagainst reverse polarity. A fully populated PC036 controller is able to source and sink different currents inambient temperatures of -40 C to +105° C. The maximum current will be limited by the power connector
current rating for DEUTSCH DTM with 7.5A.
Description

Minimum

Maximum

Allowed voltage at pin

36 V

Supply 12V system

9V

16 V

Supply 24V system

18 V

32 V

PC036

Comment

Source estimated / max

Sink estimated / max

12A / 22.5 A

3A / 7.5 A

Estimated current: estimated current for a standard application up to 105°C ambient
Max current: maximal current for an ambient temperature of 70°C
In the temperature range from 71°C to at 105°C ambient the allowed current is 80% of the max current

Wake-up functions
Pin C1p02 is used as a wake-up pin from K15 (ignition on). All other power pins are supplied with
continuous battery voltage (KL30). The stand-by consumption stays below 5mA.
If K15 is switched off, the controller stay alive for minimum 15s before going to sleep. Outputs and CAN
messages are active during this time.
It is possible to run the controller only with the supply to connector C1p02 (e.g. for programming withapplication software or parameter files.
Sensor power supplies
SymbolDescription

ValuesVout

Nominal voltage range

4.81 V

5.0 V

5.2 V

Iout

Sensor power current

0 mA

-

500 mA

Min.

Typ.

Notes
Max.
Fixed 5V output

CAN communication
The PC036 has one CAN/CAN-FD port. A CAN shield pin is not provided.
• CAN Revision 2.0B
• Baud rate up to 5 Mbps, CAN-FD compatible• No 120 Ω termination resistor installed
Indicator LEDs
The PC036 controller follows the PLUS+1® controller convention of using two LEDs that are visible to theuser. Both are under application software control of the MCU. Before the application software starts
running, the green LED will be on and the red LED will be off.
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Technical Information
PLUS+1 Propel Controller PC036
Electrical Characteristics
Normal operation: only green LED1 on
Sleep mode or power off: no LED on
Error code: green LED1 on + red LED2 blinking (not with watchdog error - see below)
Watchdog error green + yellow LED2 on, no red LED or both yellow LEDs on
LED 1: Green & yellow -> driven by MCU
LED 2: red -> driven by Aurix, but overruled by yellow -> driven by Watchdog

Digital/Analog inputs (DIN/AIN)
The digital/analog input has configurable resistors to pull down or up the input to either +5V or battery
voltage. The D/A input can be configured to operate with middle (5V) or high (36V) input voltage ranges.
The default setting is the high voltage operating range with pull down resistor.
The threshold values for digital inputs are defined in the software.
SymbolDescription

Values
Min.

Typ.

Notes
Max.

General:Vin

Input voltage range

0V

-

36 V

Middle Range:
Vin

Minimum discernible
voltage

0 mV

-

20 mV

Vin

Maximum discernible
voltage

5,13 V

5,26 V

5,38 V

Vin

Precision--

1.3 mV

Rin

Input impedance

228 kΩ

233 kΩ

238 kΩ

No pull up or pull down

Rin

Input impedance (5V/GND)

13,9 kΩ14,1 kΩ

14,3 kΩ

Pull up to +5V OR pull
down to ground

Rin

Input impedance (2.5V)7,2 kΩ

7,3 kΩ

7,4 kΩ

Pull up and pull down
enabled. Open input = 2.5V

Vin

Minimum discernible
voltage

0 mV-

130 mVVin

Maximum discernible
voltage

34,1 V35,3 V36,5 V

Vin

Precision

-

-

9 mV

High Range:

Rin

Input impedance

108 kΩ

110 kΩ

112 kΩ

No pull up or pull down

Rin

Input impedance (5V/
Battery voltage/GND)

13,3 kΩ13,6 kΩ13,9 kΩ

Pull up to +5V OR pull
down to ground

Rin

Input impedance (2.5V)

6,9 kΩ

7,1 kΩ

7,2 kΩ

Pull up and pull down
enabled. Open input = 2.5V

Digital/Analog/Frequency inputs (DIN/AIN/FreqIN)
The analog/frequency input has configurable resistors to pull the input to either +5V or ground. The
input can be configured to operate with middle (5V) or high (36V) input voltage ranges. The default
setting is the middle voltage operating range with pull down resistor.

© Danfoss | June 2024

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Technical Information
PLUS+1 Propel Controller PC036
Electrical Characteristics
Description

ValuesMin.

Input voltage range

0V

Typ.
-

Notes
Max.
36 V

Middle Range
Minimum discernible voltage

0 mV

-

20 mV

Maximum discernible voltage

5,13 V

5,26 V

5,38 V

Precision--

1,3 mV

Input impedance

230 kΩ

233 kΩ

236 kΩ

No pull up or pull down

Input impedance (5V/GND)

13,9 kΩ14,1 kΩ

14,3 kΩ

Pull up to +5V OR pull down togroundInput impedance (2.5V)7,2 kΩ

7,3 kΩ

7,4 kΩ

Pull up and pull down enabled. Openinput = 2.5V

0 mV

-

130 mVHigh Range
Minimum discernible voltage
Maximum discernible voltage

34,1 V35,3 V36,5 V

Precision

-

-

9 mV

Input impedance

146 kΩ

149 kΩ

152 kΩ

No pull up or pull down

Input impedance (5V/GND)

13,3 kΩ13,6 kΩ13,9 kΩ

Pull up to +5V OR pull down togroundInput impedance (2.5V)

6,9 kΩ

7,1 kΩ

7,2 kΩ

Pull up and pull down enabled. Openinput = 2.5V

Frequency range

0 Hz

-

10000 HzIn steps of 1 Hz

Frequency input when used as quadcount or phase shift

0 Hz

-

5000 HzIn steps of 1 Hz

3,76 V

Voltage required for frequency input
to read high.

Middle Range
Rising Voltage Threshold
Falling Voltage Threshold

0,87 V

Voltage required for frequency input
to read low.

Input impedance

230 kΩ

233 kΩ

236 kΩ

No pull up or pull down

Input impedance (5V/GND)

13,9 kΩ14,1 kΩ

14,3 kΩ

Pull up to +5V OR pull down togroundInput impedance (2.5V)7,2 kΩ

7,3 kΩ

7,4 kΩ

Pull up and pull down enabled. Openinput = 2.5V

3,76 V

Voltage required for frequency input
to read high.

High Range
Rising Voltage Threshold
Falling Voltage Threshold

0,87 V

Voltage required for frequency input
to read low.

Input impedance

146 kΩ

149 kΩ

152 kΩ

No pull up or pull down

Input impedance (5V/GND)

13,3 kΩ13,6 kΩ13,9 kΩ

Pull up to +5V OR pull down togroundInput impedance (2.5V)

6,9 kΩ

7,1 kΩ

7,2 kΩ

Pull up and pull down enabled. Openinput = 2.5V

The signal levels for the frequency input are the same in both measurement ranges (Middle Range andHigh Range). The level will change if the pull up and pull down resistors are enabled.

Digital/Analog/Current input (DIN/AIN/4-20 mA)
The Digital/Analog/Current Input has configurable resistors to pull the input to either +5V or ground. The
input can be configured to operate with middle (5V) or high (36V) input voltage ranges. The current
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Technical Information
PLUS+1 Propel Controller PC036
Electrical Characteristics
measurement uses only middle (5V) range signals. The default setting is the middle voltage operating
range with pull down resistor.
Description

Values
Min.

Notes

Typ.

Max.

Middle Range:
Minimum discernible voltage

0 mV

-

20 mV

Maximum discernible voltage

5,13 V

5,26 V

5,38 V

Precision--

1,3 mV

Input impedance

230 kΩ

233 kΩ

236 kΩ

No pull up or pull down

Input impedance (5V/GND)

13,9 kΩ14,1 kΩ

14,3 kΩ

Pull up to +5V OR pull down togroundInput impedance (2.5V)7,2 kΩ

7,3 kΩ

7,4 kΩ

Pull up and pull down enabled.
Open input = 2.5V

High Range:
Minimum discernible voltage

0 mV

-

130 mV

Maximum discernible voltage

34,1 V35,3 V36,5 V

Precision

-

-

9 mV

Input impedance

108 kΩ

110 kΩ

112 kΩ

No pull up or pull down

Input impedance (5V/GND)

13,0 kΩ13,2 kΩ13,4 kΩ

Pull up to +5V OR pull down togroundInput impedance (2.5V)

6,9 kΩ

7 kΩ

7,1 kΩ

Pull up and pull down enabled.
Open input = 2.5V

5.0 V

higher voltages will destroy
input circuit

Current Input:
Maximum discernible voltage
Minimum discernible current

0 mA

-

0,1 mA

Maximum discernible current

25,3 mA

26,2 mA

27,0 mA

Precision

-

-

6 µA

Input impedance

198,6 Ω

200,6 Ω

202,6 ΩMaximum over-current
protection time--

250 mspull down to ground

Digital/Analog/Resistance (DIN/AIN/ResIN)
For the Digital/Analog characteristics, see above specification.
When configured as a resistance (rheostat/temperature) sensor input, the device will provide up to 3,76mA current to an external load which can then be measured. The equation for calculating AD counts for agiven load is: AD counts = (30996 x RL / (RL + 1322)).
The following chart shows the relationship between AD counts and load.
High range mode and the pull up / pull down features are not available when the input is configured in
Resistance mode.
Description

Values
Min.

Typ.

Max.

Input voltage range

0

5,0 V

7,0 V

Measurement range

5Ω

Accuracy
Minimum discernable current© Danfoss | June 2024

Notes

10 kΩ
2Ω

0,44 mA

10 kΩ to groundBC448277252592en-000102 | 13

Technical Information
PLUS+1 Propel Controller PC036
Electrical Characteristics
Description

Values

Notes

Min.

Typ.

Max.

Maximum discernible current
Input impedance

3,76 mA

0 Ω to ground

1,33 kΩ1,331 kΩ

Pull up to +5 V

ValuesNotes

1,328 kΩ

Digital outputs source (DOUT - source)
Digital Outputs Source (DOUT - source)
Description
Min.

Typ. Max.

Output voltage range

0V

-

Vbatt

Output current range

0A

-

4A

Over- current trip point

6,8A

7,3 A -

Minimum open load current for status bit to readOK

100 mA -If the current exceeds the trip point, theoutput will be latched off.

-

Digital outputs sink (DOUT - sink)
The normal use case of a sink output is in combination with a PWM output or a digital source output.
Description

ValuesMin.

Notes

Typ. Max.

Output voltage range

0V-

Output current range

0A-

Switch to GND

Over- current trip point-

7,3 A -

4A

Feedback current measurement 50 mA -Please consider the max current ratings. See Power supply andcurrent ratings on page 10
If the current exceeds the trip point, the output will belatched off.

4A

PWM outputs (PWM/DOUT)
The frequency of the PWM signal is software adjustable. There is a current measurement built in to eachdriver circuit. Each PWM output can be used as a digital output.
Description

Values
Min.

14 | © Danfoss | June 2024

Notes

Typ.

Max.

Output voltage range

0V

-

Vbatt

Output current range

0A

-

4A

Absolute accuracy

-

-

3%

Percentage of full scale

Over- current trip point

-

7,3 A

-

If the current exceeds the trip point,
the output will be latched off.

PWM frequency

33 Hz

-

4000 Hz

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PLUS+1 Propel Controller PC036
Wiring and Mating Connectors

CAN Bus Wiring
The wiring of the vehicles CAN bus must be according SAE J1939-11 Physical layer and ISO 11898-2. The
following information are an abstract of the ISO11898-2, please consider as well the official rules.
For the High-Speed (250 kbit/s) CAN bus both ends of the signal wires (CAN High and CAN Low) must be
terminated with 120 Ω, because the communication flows both ways on the CAN bus.

The following points must be considered:
Cable twisted pair
Cable impedance (Z) 120 Ω nominal
Length-related resistance 70 mΩ/m (copper wire 0,25mm² min)Maximum 30 devices (ECU) on the bus
Maximum bus length (L) 40m
Maximum cable stub length (ls) 0,3m
Node distance (d) 0,1 – 40m
Termination resistor 120 Ω on both ends
Bus traffic less than 40% recommended

•
•
•
•
•
•
•
•
•
Mating Connectors
Connector

TypePart number

C1

DEUTSCH DTM 06-12SA, grey, Key A, 12 pins

10100940

C2

DEUTSCH DTM 06-12SB, black, Key B, 12 pins

10100212

C3

DEUTSCH DTM 06-12SC, green, Key C, 12 pins

11298660

wedge

wedge lock WM-12S

10100941

Blind Plug

Blind plug 0413-204-2005

10100943

contacts

Socket, 0462-201-2031, female, turned, gold, (24-20 AWG) 0,21 - 0,52 mm²10100942

contacs

Socket, 1062-20-0144, female, stamped, gold, (22-16 AWG) 0,32 - 1,31mm²

10102022

Crimp tool

Crimp tool for pins (24-20 AWG) 0,21 - 0,52 mm²10100745

Crimp tool

Crimp tool for pins (20-16 AWG) 0,52 - 1,31 mm²10102028

Assembly bag
PC036

Assembly Bag, DEUTSCH, PC036, (24-20 AWG) 0,21 - 0,52 mm²11298682

Assembly Bag, DEUTSCH, PC036, (22-16 AWG) 0.32 - 1.31mm2

11298683© Danfoss | June 2024

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Technical Information
PLUS+1 Propel Controller PC036
Mechanical Dimensions

PC036 Controller
All dimensions in mm.

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PLUS+1 Propel Controller PC036
Product installation and start-up
If the module is side or stack mounted, provide a drip loop in the harness. If the module is mounted
vertically, the connector should be on the bottom of the module.
Provide strain relief for mating connector wires.

C Caution
Module damage may occur
Use caution when installing modules. Due to the size of the mating connector wire bundle, it is possible
to twist of the end cap of the module if excessive pressure is applied during the installation of harness
strain relief.
Fasteners
Recommended outer diameter (OD)

Recommended torque6.0 mm (0.25 in)

2.26 N•m (20in•lbs)

Machine wiring guidelines

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© Danfoss | June 2024

Protect wires from mechanical abuse, run wires in flexible metal or plastic conduits.
Use 85˚ C (185˚ F) wire with abrasion resistant insulation and 105˚ C (221˚ F) wire should beconsidered near hot surfaces.
Use a wire size that is appropriate for the module connector.
Separate high current wires such as solenoids, lights, alternators or fuel pumps from sensor and othernoise-sensitive input wires.
Run wires along the inside of, or close to, metal machine surfaces where possible, this simulates ashield which will minimize the effects of EMI/RFI radiation.
Do not run wires near sharp metal corners, consider running wires through a grommet whenrounding a corner.
Do not run wires near hot machine members.
Provide strain relief for all wires.
Avoid running wires near moving or vibrating components.
Avoid long, unsupported wire spans.
Ground electronic modules to a dedicated conductor of sufficient size that is connected to thebattery (-).
Power the sensors and valve drive circuits by their dedicated wired power sources and groundreturns.
Twist sensor lines about one turn every 10 cm (4 in).
Use wire harness anchors that will allow wires to float with respect to the machine rather than rigid
anchors.

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Products we offer:

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Cartridge valves
DCV directional control
valvesElectric converters
Electric machines

Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic andelectric components. We specialize in providing state-of-the-art technology and solutions
that excel in the harsh operating conditions of the mobile off-highway market as well as themarine sector. Building on our extensive applications expertise, we work closely with you toensure exceptional performance for a broad range of applications. We help you and othercustomers around the world speed up system development, reduce costs and bring vehicles
and vessels to market faster.

Gear motors

Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile
electrification.

Gear pumps

Go to www.danfoss.com for further product information.

Hydraulic integrated
circuits (HICs)
Hydrostatic motors

We offer you expert worldwide support for ensuring the best possible solutions foroutstanding performance. And with an extensive network of Global Service Partners, we also
provide you with comprehensive global service for all of our components.

Electric motors

Hydrostatic pumps
Orbital motors
PLUS+1® controllers
PLUS+1® displays
PLUS+1® joysticks andpedals
PLUS+1® operator
interfaces
PLUS+1® sensors
PLUS+1® software
PLUS+1® software services,support and training
Position controls andsensors
PVG proportional valves
Steering components andsystems
Telematics

Local address:

Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com

Danfoss
Power Solutions (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239 6000

Danfoss
Power Solutions GmbH & Co. OHG
Krokamp 35
D-24539 Neumünster, Germany
Phone: +49 4321 871 0

Danfoss
Power Solutions ApS
Nordborgvej 81
DK-6430 Nordborg, Denmark
Phone: +45 7488 2222

Danfoss
Power Solutions Trading(Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: +86 21 2080 6201

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequent changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

© Danfoss | June 2024

BC448277252592en-000102