J03
Summary Workshop
PROMOTION OF ENERGY EFFICIENCY AND CONSERVATION
SOME-METI WORK PROGRAMME 2006-2007

Major Industry
Proposed Plan in 2007-2008

February 27-28, 2007
Kazuhiko YOSHIDA, Taichiro KAWASEThe Energy Conservation Center, Japan
ECCJ

1

Contents
1. Outline of Phase-1 & -2 Activities
2. Basic Direction for 2007-2008
3. Outline of Activities in 2006-2007
4. Implementation Schedule
5. Activities(1) Preparatory Work(2) 1st & 2nd Site Activities(3) Analysis of Site Activity Results and Preparation of“Technical Directory” and “In-house Database”(4) Follow-up of Activities in 3 Countries(5) 3rd Site Activity - Summary & Post Workshop(6) Preparation of “Report” to be submitted to METI
ECCJ2

1. Outline of Phase-1 & -2 Activities
Country
Brunei Cambodia Indonesia Lao PDR Malaysia Myanmar Philippine Singapore Thailand
Industry
1. Country Condition- Area (km2)

5,765- Population (x103) 350/‘03

181,000

1,890,000 240,000

330,000

680,000

299,404

699

514,000

Vietnam329,241

13,500/‘02 215,000/‘00 5,609/‘05 25,580/‘04 52,170/‘02 81,500/'03 4,240/‘04 61,970/‘04 82,060/‘04- GDP(US$) per capita 13,418/‘03 291/‘02

954/‘03 402/’03-04 4,372/‘04 180/‘03

1,050/‘03 25,191/‘04 2,236/‘03 483/‘04

2. Industry & Time of Energy Audit(1) Cement

2000
2005

Nov. 2006

Oct. 2006
2000(2) Textile
2001
2005

(3) Pulp / Paper

2001
Nov. 2006(4) Oil Refining(5) Ceramics /Porcelain

2001
2001

(6) Hydropower(7) Garment(8) Iron & Steel

2002
2005
2002
2005

Nov. 2006
2003(9) Food(10) Chemical(Caustic Soda)

N. 24〜28
J.12〜15

2003
D. 1〜5, '03
J. 6〜9, '04

3ECCJ2. Basic Direction for 2007-2008
1. Enhanced OJT- Well-organized Local (ASEAN) Team for Energy
Audit & Workshop- Well-prepared Activity (Required Data for Survey,etc)
2. Effort to Understand Basic Knowledge on IndustrialProcesses4

3. Outline of Main Activities in FY2007
1. Follow-up survey / Energy Audit / Workshop under Enhanced OJT at 3
Countries (max):(Purpose) Enhanced implementation & dissemination of improvements
Country A- Industry 1
Country B- Industry 2Country C- Industry 3- As a rule, one country one industry. Audit place should be conveniently
within or near the capital city for saving of time.
- Industry is to be proposed, but preferably selected from rather light industry,for example, textile, food, ceramics and plastics.
2. Preparation of “Technical Directory for major industry”(Joint activity with ACE)
- Successful cases resulted from PROMEEC activities should be registered.
- Revise web-page so that readers can access more easily to the subjects.
3. Discussion and study to develop In-house Database including Benchmark /Guideline for individual industries- Strengthen PR activity on every opportunity so as to make industry recognizea significance of DB/BM/GL

ECCJ54. Implementation Schedule (Plan)
PROMEEC (Industry) for 2007-2008: Basic Implementation Plan- Implementation Schedule -(Preliminary)
ECCJYearMonthActivities
Inception Workshop(1) Preparation of Detailed
Implementation Plan & Preparation(2)

1st Site Activity (Follow-up Survey& Workshop (2 Countries))

45672007
891011February 27-28, 2007
2008
12
12
3

Inception W/S

Two Countries(3) Results / Preparation for 2nd Site

(4)

2nd Site Activity (Follow-up Survey& Workshop (1 Country))

One Country

Analyses of 2nd Site Activity(5) Results / Preparation for 3rd Site
Activity
3rd Site Activity (S & P-Workshop),(6) TD dissemination & DB/BM/GLformulation)

Post W/S(7) Report Writing

ECCJ65. Activities (1/5)(1) Preparatory Work
ACE : - Development of Detailed Implementation Plan+ASEAN - Arrangement / Preparation for Site Activity
a. Factory appointment :Ahead of time! (at least two month)b. Organization of Audit Team
Team members should be more than 5 persons, andnominate the leader and define each member’s role.
- Preparation for Seminar-Workshop
Venue Arrangement, Participant Recruiting &Presentation Documents, etc.
- Check of previous activity report and its delivery toaudit team
- Audit team members : Self study and prepare actively(especially process principle)- Questionnaire Delivery and Collection of Answers(submission of proper answer within defined time)
ECCJ: - Preparation of Questionnaire, Required Data/and Information, etc. (simplify questions)
ECCJ

7

Activities (2/5)(2) 1st & 2nd Site Activities: 1 week activity per country
1) Audit Survey: Follow up : max 2 factories/country(new audit : 1 factory/country)
Purpose: Survey on the actual status of implementation for
the improvement items recommended by ECCJ
- Factory(ies) audited in the PROMEEC Project (Must)- Factory(ies) where EE&C technologies and practices are
realized and can show successful results
All audits should be done by “Audit team of host country”, andECCJ will support their activities.
Document preparation for presentation by audit team or factory
audited.

ECCJ Team: 2~3 members at each time
(Leader + Technical experts)
ECCJ8Activities (3/5)
2) Seminar-Workshop: 1 day (5th working day) at each country- Confirmation of the results of above Follow-up Survey- Presentations of activities to implement/disseminate therecommendations (2~3 presentations by host country and one
each by invited 3 other countries on 3 other industries)(PPT documents written in English are desirable.)- Discussion of Barriers and Measures for dissemination ofrecommended technologies and practice- Discussion of Development of “Technical Directory”(Contents and work assignment, etc.) and “In-house DB, BM,GL”- Participant list preparation!

(3) Analysis of Site Activity Results and Additional
Preparation of “Technical Directory”: 3 Countries andECCJECCJ9In-house Database

Data /Information
through
Energy Audit

Data requiredfor Energy Managementin the Factory

DB system

Factory Data
1) Production, Energy Use
2) Organization, etc
Internal B/M
1) Equipment SEC
2) Process SEC
3) Factory SEC(or Product SEC)
EE&C G/L
1) Oper & Maint G/L
ex. Grinding Efficiency
2) Equipment G/L
ex. Actual COP

External
B/M

Knowledge on Process Principles is Required
10Ceramic − Brick
Formation
Water
0.330#

Preparation

ExtrudeFiring

PackageWater

1.05#1.0#

Shale/Clay

Brick

Crush/
Grind

0.330#

Screen

Plasticform

Dryer

Kiln

Fuel

Fuel

CoolerPackage

Water

Elec
0.340#

Dry press
ElecEnergy

Base unit for energy balance : ton of brickPreparation
Crush/Grind
Feed

ScreenFiringFormation
Extrude/Plastic/Press

Dryer

Kiln

Package
CoolerPackage

Clay
ShaleProductBrick

EnergyFuel (toe)Steam (toe)3

Elec (10 kwh)11

Activities (4/5)(4) Follow-up of Activity in 3 Countries- Advice on EE&C implementation and dissemination- Reviewing of “Technical Directory”(5) 3rd Site Activity1) Summary Workshop: Half day for Industry
Participants from all the ASEAN countries and ECCJ at 1 country- Presentation of Summary of Local Activities:
Results of Follow-up Surveys at 3 Countries and status ofimplementation & dissemination, etc. (ECCJ)- Discussion of Possible Measures for smooth dissemination ofrecommended technologies and practice- Presentation of prepared “Technical Directory” and “In-house
DB, BM,GL” (AESAN 3 Countries)- Presentation and discussion of future plan (ECCJ)
ECCJ12Activities (5/5)2) Post Workshop: Following day of Summary Workshop & Half day
Participants from all the ASEAN countries and ECCJ
- Explanation/Confirmation of results of project activities andachievement (ECCJ)- Confirmation of future plan(6) Preparation of “Report” to be submitted to METI (ECCJ)
After translation in English, this report will be sent to ACE, then toASEAN countries.

ECCJ13

Thank You

The Energy Conservation Center, Japan14