AR03.30-P-8001HA
Remove/install flywheel / drive plate
ENGINE
602.982 /983, 604, 605, 606 /12.12.08

P03.30-0290-09

Modification notes
1.3.94
1.5.95

Technical modifications: Replace stretch-shank bolt by astretch-thread bolt.
Bolt made uniform for clutch plate, flywheel, sheet metal
two-mass flywheel

Step 4
Step 4

Remove/install
1.1
1.2

Remove manual transmission
Remove automatic transmission

2.1
3

Remove clutch
Install retaining lock (3,4) for crankshaft/ringgear

4

Unscrew bolts (1, 1a, 1c)

AR26.10-P-0020A
AR27.10-P-0500A
AR27.10-P-0500G
AR27.10-P-0500BD
AR25.10-P-0050A
Use M6 90 bolts otherwise thread in rear AR03.30-P-5000HA
end cover will be damaged.
*000589011000
Model 202, 210, 140
Model 461
Model 463
Manual transmission

Stretch-thread bolt (1)*BA03.30-P-1004-01A

Stretch-thread bolts (1a)*BA03.30-P-1005-01A

Torx screws (1c)*BA03.30-P-1005-01A

Replace Torx screws and stretch-thread bolt;
see technical modifications
Bolt for two-mass flywheel modified

Engine 605, 606

BT03.30-P-0001-01A

Bolt made uniform for clutch plate, flywheel,
sheet metal two-mass flywheel

Engine 602.982/983, 604, 605, 606

BT03.30-P-0002-01A

Installation:
If no angle tightener is available, the bolts canbe turned by the specified angle in a single
stroke, using a socket wrench and locking
handle (10).
Do not use a flexi-rod torque wrench fortightening to angle degrees in order to avoid
any angle errors.
5.1

Check bolts (stretch shank bolts) (1) for
flywheel/clutch plate

AR03.30-P-8001-01HA*BE03.30-P-1001-01A© Daimler AG, 8/7/24, L/10/16, ar03.30-p-8001ha, Remove/install flywheel / drive plate
ENGINE 602.982 /983, 604, 605, 606 /Page 1 of 3

6

Remove flywheel (5), two-mass flywheel orflywheel (6) with drive plate (6a), or starterring gear (7)Straight pin (2) centers flywheel and clutchplate.
Flywheels do not need to be balanced andmust not be interchanged.
Flywheel, two-mass flywheel, drive plate, GF03.30-P-8001-01A
location

7

Install in the reverse order

Flywheel test value, drive plate
NumberDesignation

BE03.30-P-1001-01AFlywheel or drive platebolts (1st version)

ThreadEngine 605, 606 with
automatictransmission up to4/95

Engine 605, 606
with manualtransmission (TMF) up
to 4/95

M

10 1

10 1

Newmm

8.5-0.2

8.5-0.2

minmm

8.0

8.0Newmm

22.0

max.

mm

22.5

-

AR03.30-P-8001-01HA

AR03.30-P-8001-01HAEngine 604 up to 10/95

Engine 111 with two
mass flywheel

M

10 1

10 1

Newmm

8.5-0.2

8.5-0.2

minmm

8.0

8.0

Newmm

22.0

max.

mm

22.5

-

AR03.30-P-8001-01HA

AR03.30-P-8001-01HAEngine 111 withflywheel or drivenplate

Engine 111 with sheet
steel two-mass
flywheelM

10 1

10 1(d) Newmm

8.5-0.2

8.5-0.2

minmm

8.0

8.0Newmm

22.0 0.2

22.0max.

mm

22.5

22.5

(D)

Stretch shank(d)Shank length (L)See picture

0.2

57.0

0.2

Flywheel test value, drive plate
NumberDesignation

BE03.30-P-1001-01A

Flywheel or drive platebolts (1st version)

Thread(D)Stretch shank(d)Shank length (L)See picture

0.2

57.0

0.2

Flywheel test value, drive plate
NumberDesignation

BE03.30-P-1001-01A

Flywheel or drive platebolts (1st version)

Thread(D)Stretch shank

Shank length (L)© Daimler AG, 8/7/24, L/10/16, ar03.30-p-8001ha, Remove/install flywheel / drive plate
ENGINE 602.982 /983, 604, 605, 606 /0.2Page 2 of 3

AR03.30-P-8001-01HA

See picture

AR03.30-P-8001-01HAFlywheel, driven plate, vibration damper, starter ring gear
NumberDesignation

BA03.30-P-1004-01A

Stretch shank bolt for flywheel tocrankshaft

BA03.30-P-1005-01A

Stretch-thread bolt for flywheel or twomass flywheel to crankshaftEngine601, 602, 603
with/without
automatictransmission

Engine604 with/without
automatictransmission

Stage 1

Nm35

35

Stage 2°

9090

Stage 1

Nm4545

Stage 2°

9090

Engine605, 606
with manualtransmission(TMF)

Engine605, 606 with
automatictransmission

Flywheel, driven plate, vibration damper, starter ring gear
NumberDesignation

BA03.30-P-1004-01A

Stretch shank bolt for flywheel tocrankshaft

BA03.30-P-1005-01A

Stretch-thread bolt for flywheel or twomass flywheel to crankshaft

Stage 1

Nm

40

35

Stage 2°

9090

Stage 1

Nm4545

Stage 2°90

90000 589 01 10 00
Torx bit set© Daimler AG, 8/7/24, L/10/16, ar03.30-p-8001ha, Remove/install flywheel / drive plate
ENGINE 602.982 /983, 604, 605, 606 /Page 3 of 3