Instruction Manual for Brake Hose Kit

COItem No. ：０６―０８―００１６ (420mm)：０６―０８―００１７ (500mm)：０６―０８―００１８ (600mm)
For use in ：any kinds of bikes

・Thank you for purchasing one of our TAKEGAWA's products. Please strictly follow the following instructions in installing and using the products.
・Before installing the products, please be sure to check the product contents. Should you have any questions about the products, please contact your local
motorcycle dealer.
◎ Please note that, in some cases, the illustrations and photos may vary from the actual hardware.

Read all instructions first before starting the installation◎ We do not take any responsibility for any accident or damage whatsoever arising from the use of the kit not in conformity with the instructions in themanual.
◎ We shall be held free from any kind of warranty whatsoever of products other than this product if the glitch takes place on the other products than
this one after the installation and use of this product.
◎ If you make modifications to any product of the kit, we shall be held free from any guarantee of the product.
◎ You are kindly requested not to contact us about the combination of our products with other manufacturers'.
◎ The thread pitch of a banjo bolt supplied in this Kit is 10 x 1.25. Please check before installing a master cylinder and caliper that their thread pitches are
the same as that of the banjo bolt.

CAUTION

The following show the envisioned possibility of injuries to human bodies and property damage as a result of disregarding thefollowing cautions.

・Always try to drive your motorcycle at legal speed, abiding by the laws.
・Work only when the engine and muffler are cool. (Otherwise, you will get burned.)
・Do the installation with right tools. (Otherwise, breakage of parts or injuries to you may take place.)
・Always use a torque wrench to screw bolts and nuts tight and securely to the specified torque.
(Otherwise, these parts may get damaged or fall off, resulting in accidents.)
・As some products and frames have sharp edges or protruding portions, please work with your hands protected. (Otherwise, you will suffer injuries.)
・Before riding, always check every hardware like screws for slack. If you find slack ones, screw them securely up to the specified torque.
(Otherwise, improper tightening may cause parts to come off.)
・Sealing washers for a brake hose must be replaced with new ones at every installation or removal. Besides, check for wear or damage carefully inthose parts to be reused, and in case wear or damage is detected, always replace it with a new one.

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The following show the envisioned possibility of human death or serious injuries to human bodies as a result of disregarding theWARNING following warnings.

・When you notice something abnormal with your motorcycle while riding, immediately stop riding and park your motorcyle in a safe place to check what
has gone wrong. (Otherwise, the malfunction could lead to accidents.)
・Before doing work, make sure your motorcycle is secure on level ground for safety’s sake.
(Otherwise, your motorcycle could overturn and injure you while you are working.)
・Check or carry out maintenance of your motorcycle correctly according to the procedures in the instruction manual or service manual.
(Improper checking or maintenance could lead to accidents.)
・If you find damaged parts when checking and performing maintenance of your motorcycle, do not use these parts any longer, and replace them withnew ones. (The continued use of these damaged parts as they are could lead to accidents.)◎ Please be informed that, mainly because of improvement in performance, design changes, and cost increase, the product specifications and prices
are subject to change without prior notice.
◎ This manual should be retained for future reference.

〜 Features 〜

This is a Kit of general-purpose brake hoses.
The use of banjo-adaptor type fittings has made possible the highly flexible routing of the brake hoses.

〜 Kit Contents 〜４No.
1５３５４５５１2345Part Name
Brake hose 600mm
Brake hose 500mm
Brake hose 420mm
Banjo, 45°
Banjo, 25°
Banjo bolt, M10 x 1.25
Sealing washer

Qty
11
1
1
1
2
4Repair Part Item No.
06-080-0009
06-080-0003
06-080-0002
00-07-0039
00-07-0037
00-07-0038
00-07-0010

In packs of11
1
1
1
1
10

∴ Please order repair parts by indicating the Repair Part No. as listed above.
As you see from the list, depending on the repair parts. we cannot accept
your order for a single item in the quantity of one.
Co.,Ltd.
3-5-16 Nishikiorihigashi Tondabayashi Osaka Japan

２TEL : 81-721-25-1357‑A1‑

FAX : 81-721-24-5059

URL : http://www.takegawa.co.jp
Dec./26/ 08

※ Installation of brake hose

※ How to release air:○ Detach the cap, diaphragm plate and diaphragmon the oil cup, and add the brake fluid up to theupper level mark on the oil cup.
Notice: Never produce air bubbles in the brakefluid container by shaking it.

CO○ Connect a transparent bleeder hose to a bleeder
valve on the rear caliper, and place a suitable cup○ Sandwiching the 25-degree banjo between
sealing washers, install and tighten the banjo
on the master cylinder with a banjo bolt, loosely
for now.
○ Sandwiching the 45-degree banjo between
sealing washers, install and tighten the banjo
on the rear caliper with a banjo bolt, loosely
for now.
○ After determining how to route the brake hose,tighten the fittings on the banjo bolt andbrake-hose to the specified torque.
NOTE: Be sure to always tighten to thespecified torque.
Torque for banjo bolt: 13 ~ 15 N・m(1.3 ~ 1.5 kgf・m)
Torque for fittings: 5 ~ 6 N・m(0.5 ~ 0.6 kgf・m)under the tip of the other end of the hose toreceive the drained brake fluid.
○ Give the bleeder valve half a turn to ease it.
And repeat kicking down on the brake pedal andreleasing it until brake fluid comes out from thebleeder valve in sufficient amount.
◎Do the work, adding new brake fluid, being awareof the amounts of brake fluid left in the oil cup.

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○When no more air is coming out of the bleeder
valve, operate the brake pedal to check if there is
no more air being mixed in.
○ When it is confirmed that there is no more air,tighten the valve to the specified torque.
NOTE: Be sure to always tighten to thespecified torque.
Torque: 6 N・m (0.6 kgf・m)○ Add the brake fluid up to the upper level mark on
the oil cup, and attach the diaphragm, diaphragmplate and cap.
WARNING: Do not let the oil and grease adhere
to the brake disk rotor or brakepad.
If oil or grease adheres to them,replace the brake pad, anddegrease the brake rotor.

○ Secure the brake hose with a Insulation lockso it does not interfere with other parts, and cut
off the excess portion of the Insulation lock witha nipper.

‑H1‑

Dec./26/ 08