Weld SelectSeriesSOLUTIONS TO BOOSTPRODUCTIVITY IN
AUTOMATED WELDING

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2 | Weld Select Series

CONTENTS
Philosophy
Technology
Actions

12

BEST PRACTICES

Weld Spatter
Physical Impact
Nut Detection
Photoelectric
Cylinder Position
Connectivity
Inductive Coupling

20

COMMON PROBLEMS
Sensing
Connectivity
Joining
I/O Architectures
VisionIIoT
Traceability

38
APPLICATIONS

56

Inductive
Photoelectric
Magnetic Field
Machine Vision and Optical Identification
SafetyNetworking
Connectivity
Accessories

PRODUCTS

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Welding Automation

IS DEVICE FAILURECOSTING PRODUCTIVITYIN YOUR WELD CELLS?

The Weld Select Series is an industry proven group of Balluff products
designed for use in the most inhospitable welding environments. Poor
sensor selection costs welders in every industry increased downtime,
unnecessary maintenance, delayed delivery, and lost profits. Balluff
presents a complete package of welding solutions that extends sensor
life and increases productivity in the harshest welding environments.
This guide contains two sections. The front section is designed to help workers
at all plant levels identify existing issues and offer Balluff-developed solutions toaddress them. The second section offers an extensive list of products developedby Balluff welding experts from valuable customer input. These products havebeen tested in the harshest welding environments and provide significant process
and part quality improvement.
n Stop wasting sensors and destroying connectors
n Change the paradigm of accepted high volume sensor usagen Reduce downtime due to sensor failuren Slash consumption of sensors and connectors
n Boost profitability throughout the plant

www.balluff.com

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Examples of how
we’ve solved
downtime problems
The standard expectation in automated welding is a highvolume of component replacement and maintenance, repair
and operations (MRO). Damaged sensors and burned cablescause unplanned downtime and reduced production, driving
up overtime wage costs and creating a crunch on delivery
timelines. We work with manufacturers on problem areas todevelop the best application specific solutions to increase
productivity.

UNPROTECTED SENSORSCABLE DAMAGE

Problem

Solution

Problem

Solution

Unprotected and non-bunkered sensors,
sensors in damage-prone areas, and/or
lightweight brackets result in premature
sensor failure.

Bunker blocks and protective mounts
with spatter resistant coatings allow full
protection against harsh environments
and physical impact.

Damage to unprotected cables
can cause failure, shorts and lossof communication.

Protective high durability cables provide
flexibility and resistance to weld-spatter,lubricants, and connector burn-through.

www.balluff.com

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SPATTER DAMAGE

PHYSICAL IMPACT

Problem

Solution

Problem

Solution

Spatter accumulation and unprotected
pigtail sensors cause excessive
downtime.

PTFE coated prox mounts, protective
tubing sealed with wrap, and sacrificial
cables improve sensor life andproductivity.

Physical contact from loading of parts
can quickly destroy a basic sensor,
especially with the presence of weld
spatter.

Coated steel face sensors resist weld
spatter and mechanical impact, and they
can be brushed clean with no damage
or issues.

www.balluff.com

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10 | Weld Select Series

YOUR PARTNER IN
OPERATIONAL EXCELLENCE
Automated welding requires robust solutions since most standard automation components and basic assembly
practices typically do not hold up well in weld cells. To achieve operational excellence Balluff has worked for decades
on best practices and solutions to improve uptime and eliminate nuisance stops from failed automation. We use ourpassion for automation and lasting technology for continuous improvement to help achieve your goals.

Our Mission

Boosting Productivity

We will improve the competitive positionof our customers enabling them to get
in touch with their business by sharing
our passion for automation, contributing
to a better future for all stakeholders.

Make more with the equipment andpeople you have. Reducing unplanned
downtime, shortening crib trip time fora replacement part and eliminatingstockouts can have a dramatic effecton the productivity of a weld shop.
By understanding root cause of failure,
identifying right fit/function andimplementing training on best practices,
we have had a dramatic impact on
many manufacturers looking to boost
productivity.

We do this through a focus on thecustomer and a mindset of responsibility.

Reducing Costs
We want to work with you to reduce
waste of all kinds in the plant.
Controlling consumption, communizing
inventory and reducing the cost ofpurchasing can be accomplishedthrough an understanding of yourgoals and looking at the total costof ownership of a problem.

Your Partner
Those who work with Balluff have along–term partner working to improvetheir production. We use a simple
process to identify trouble areas, contain
issues and implement lasting solutions.
Working together we have positive
impact on the operational excellence of
manufacturing and automated welding.

ContainDeficiencies

OPERATIONAL
EXCELLENCE
Identify
Trouble Spots

Implement
Detectionwww.balluff.com

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Boost Productivity

WELD AUTOMATIONBEST PRACTICES

A review of our partnerships over the decades shows the teams who
have boosted productivity the best have taken a multi-angle approach to
improving and implementing sensing and automation applications. Using
best practices in sensing philosophy, we work together toward application
specificity: selecting the right sensor, cable and protection for eachsituation, then learning and duplicating from that experience. Technology
best practices include utilizing sensor coatings and multi-metal sensing,determining technology to survive loading impact, and choosing the rightcable jacket to resist spatter. Finally, no best practice works without
action; documenting sensor failure, auditing high downtime locations,documenting the ROI and training employees on the best solutions are allcontinuous improvement actions that return dividends to manufacturers.

www.balluff.com

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BEST PRACTICESENSING PHILOSOPHY

SELECT
CONNECTLEARN

SELECTLEARN

SELECT

SELECT

BEST
PRACTICESBESTPRACTICES

LEARN

BEST
PRACTICESBESTPRACTICESCONNECTPROTECT

CONNECT

CONNECTPROTECTLEARN

PROTECTPROTECT

When working in harsh environments and in heavy duty
applications like welding, it is important to take a multi-angle
approach to designing the application. Working with existing
sensor installations, you must to consider all the reasons forthe sensor’s failure before determining a winning solution.
While blind trial and error will eventually lead to improvements
in sensor life, Balluff has developed, with our customers,
a strong best-practice approach for applying sensors in
automated welding.
Selecting Components for Survivability

SELECT THE RIGHT SENSOR

PROTECT THE SENSORCONNECT WITH PROTECTIONLEARN WITH CONTINUOUS
IMPROVEMENT

When selecting the right sensor, youhave to take into account multiple
aspects of the application: how thesensor is being used, what environmentis it being exposed to, and why thecurrent installation has continuously
failed. Common questions to consider
are:

When determining how muchprotection is needed for the sensor,
you still have to conside: what is
the sensor being exposed to andwhy the current installantion failing.
Other common questions to
consider are:Protecting the connection between
the controller and the sensor can be
as much of a pain point as keeping
the sensor alive. Whether the sensor
cable fails from weld-spatter buildup
or due to physical damage causedby contact with a part, the cable canbe the lynchpin to a successful sensing
application. Questions to consider
when looking at connectivity options:

There are some things worth doingover and over, but replacing a proximity
sensor every shift is not one of them. Bylearning from our failures and analyzing
them we can increase our productivity,
improve our quality, and reduceheadaches for operators, technicians,
and even managers. So when a sensor
fails, it is best to document the failure
and then make a plan to improve theapplication. Some questions to consider
at a failed sensor application include:n What available space do I have?

n Select the right sensor
n Protect the sensor

n Is there excessive weld-spattern Connect with protection

accumulation on the sensor?
n Does a different sensor
technology make more sense?
n Is there a better mounting
solution for the sensor?

n Learn with continuous improvement

Balluff offers many combinations of
sensor technologies for use in welding
environments, and the best technology
for each application may require sometesting before it can be determined.

n Is the physical contact causing

damage to the existing sensor?
n Can I change the tooling in any way?

n Is the cable collecting spatter or

Balluff offers one of the widest
portfolios of accessories specificallydesigned for applying sensors in
the welding environment. The best
accessory for your specific application
may require adaptation of the toolingfor implementation.

n Is the connector not meeting

melting from contact with spatter?
the proper bend radius andbeing damaged?
n What temperatures and environments
is the cable be exposed to?

n What caused the eventual end of

the sensor? Heat? Spatter? Impact?
n What else is damaging the sensor?
n Is the cable failing?
n Where else do we have a similar

installation or application?
Balluff offers a strong selection of
sensor connectors for your welding
applications. These products havebeen tested in real-world customer
applications and extended thelife of an application by morethan 50 times in some instances.

Balluff offers many opportunities fortraining where we can help you improve
the skill set of the technicians andengineers. We can bring the training
to you.

www.balluff.com

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BEST PRACTICE TECHNOLOGIESSENSOR COATINGS

MULTI-METAL SENSING AND WELD FIELD IMMUNITYSURVIVE LOADING AND CONTACTCABLE PROTECTION

Every application is different, but for sensors to survive
in an automated welding environment there are somebasic principles that are best practice. Plastic-faced
brass housings on inductive sensors fail quickly in aweld cell, so special coatings are available for every
type of application. Start with a basic coating as yourstandard. Where failures and issues occur, invest in
better or best coatings to extend survivability andimprove up-time of the equipment.

With the large array of new materials used inlightweighting, new variations of steel and the rise ofaluminum in structural components, standard inductive
proximity sensors can be challenged to reliably detect
the material. In addition, electromagnetic weld fields caninterrupt the sensor signal causing chatter in the I/O.
Factor 1 technology is inherently weld field immune (WFI)
and reliably detects all metals at the same distanceregardless of ferrous composition.

Many sensors fail from mechanical and physical damage
during manual machine loading and unloading of parts.
Steel face sensors are specialty inductive proximity
sensors designed with a metal sensing surface. This
allows for repeated physical impact from part loading.
In addition, the Bunkerprox technology has an extra thickhousing to reduce damage due to heat and a raised
metal ring around the sensing face to deflect physicalimpact from the ceramic face. Accessories are alsoavailable like a prox mount and protecting ring to improve
the survivability of sensors in part-loading applications.

Cable failure is one of the top cited issues discussedwith maintenance teams working in automated welding.
Traditional automation cable materials, like PVC or PUR,
do not typically have enough robustness to survive ina hostile weld cell. TPE-jacketed sensor and networking
cables have a much higher spatter and abrasion
resistance which makes them a good go-to productfor basic automation applications in the welding
environment. As hot spots and high spatter areas
occur, it is recommended that better jacket materials
like silicone or a silicone-free FEP are applied that havehigher resistance to welding debris. Accessory tubing,sheets and wrap are used to add an extra layer ofprotection to cables and pneumatic/hydraulic lines, andfor covering other sensitive automation components.

Basicn Good spatter resistancen Typical Materials: PTFE coatings,

Correction Factor *SteelStandard Sensor

Ceramic sensing faces

Basic

Nickeln Good spatter resistance

Brass
Bettern Good abraision resistance

Plastic Face

Copper / Aluminium

NiCuZn Housing

n Typical Materials: TPE, PUR

Same distancen Great spatter resistancen Good abraision resistance

Bunker Prox Sensor

n Typical Materials: 2K coatings,

Impact Deflection Ring

W51 coatings

PTFE Coating

Bettern Great spatter resistancen Strong thermal barrier

Ceramic FaceBestn Exceptional spatter resistancen Typical Materials: Sun73 coatings,

Fortron® PPS, black coatingStandard Sensor

Factor 1 Sensor

Extra Thickness

n Typical Materials: PUR welding spark resistant,silicone tube, silicone sheet, silicone wrap

Steelface Sensor
PTFE Coating*drawing not to scaleBestn Exceptional spatter resistanceSteel Face

Steel Housingn Great abraision resistancen Typical Materials: FEP (PTFE), silicone jacket

Prox Mount for Sensors
Positive Stop

PTFE Coating

Edge Protection

Quick Change Nut

www.balluff.com

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18 | Weld Select Series

BEST PRACTICE ACTIONSDOCUMENT SENSOR FAILURE

AUDIT HIGH DOWNTIME CELLS

Throwing sensors away every shift doesn’t have to benormal. Instead of dumping them in the closest garbage
can, start a sensor collection system or bin in each workarea. Have the operator or maintenance person
document what happened to the sensor, where thefailure happened and when it happened. Track thisinformation for a few weeks and quickly see where theproblem areas of the plant are, and which issues youneed to address first.

It is important to take a systematic approach to reviewing
your downtime to determine what is causing thedowntime (what cell, where in the cell, why is it failing),and do side-by side comparisons of technologies. Own
the problem and find solutions one application at a time.
Most manufacturers find that only a small percentage of
their applications are causing the largest material
replacement costs.

ROI CALCULATION TOOL
Application Information
Date: __________________
Location: __________________
Annual Operating Days: __________________ (A)TIME COST
Average Minutes Down to Replace __________________ (B)Downtime Cost per Minute __________________ (C)Calculate Replacement Time Cost (D)__________________ x __________________ = __________________(B: Average minutes down to replace)

DOCUMENT THE ROIWhile a more robust technology sounds like an obviousplan, sometimes you need to justify that paying a little
more will actually save money in the long run. The best
projects start small with one application in one cell. Whatis causing the most heartache? First document thecurrent state of being. Opinions are OK at first; facts are
best but not always available on the floor for every
application. Find a better technology and test it in thatlocation. Did it do better? Calculate the savings using
the below return on investment (ROI) calculator.

WELDING SOLUTIONSFOR EVALUATION
10301

CONTINUOUS IMPROVEMENT TRAINING

OP #Location
Submitted byDateCalculate Quantity Consumed Per Year (G)Divide __________________ / ____________________ = __________________(A: Annual Operating Days)(D: Cost to Replace Part)(H: Replacement Time Costs)(G: Quantity Consumed Per Year)(I: Annual Part Cost)

Determine Current Total Cost of Ownership (J)Sum __________________ + __________________ = __________________(H: Replacement Time Costs)(I: Annual Part Cost)(J: Current Total Cost of Ownership)BALLUFF SOLUTIONPart Number: __________________Part Cost: $__________________(K)Number of Days between Replacements : __________________(L)Determine Quantity Consumed (M)Divide __________________ / __________________ = __________________(A: Annual Operating Days)(L: Number of Days between Replacements)(M: Quantity Consumed)

Calculate Replacement Time Costs (O)Multiply __________________ x __________________ = __________________(M: Quantity Consumed)(N: Replacement Time Costs)

Month(M: Quantity Consumed)(O: Annual Part Costs)

Determine New Total Cost of Ownership (P)Sum __________________ + __________________ = __________________(N: Replacement Time Costs)

Week(G: Quantity Consumed Per Year)

Calculate Annual Part Costs
Multiply __________________ x __________________ = __________________

Replacement Frequency
Day(G: Quantity Consumed Per Year)

Determine Annual Part Costs (I)Multiply __________________ x __________________ = __________________(K: Part Cost)

Shift(F: Number of Days between Replacements)

Calculate Replacement Time Costs (H)Multiply __________________ x __________________ = __________________(D: Cost to Replace Part)

Reason for Failure(D: Cost to replace part)

CURRENT SOLUTIONPart Vendor and Part Number: _____________________Part Cost: $__________________ (E)Number of Days between Replacements: __________________ (F)(E: Part Cost)

Once good solutions are found and ROI is proven, it
is necessary to train the maintenance crews on what
was discovered. What are the best technologies for theprocesses in the plant? Education on how to properly
install and replace a sensor when it fails is as important
as sharing how and when to escalate repeated failureand hotspot sensor applications. Creating a culture ofcontinuous improvement training has been found todramatically improve productivity and reduce downtime
issues.

Cell Name(C: Downtime cost per minute)(O: Annual Part Costs)(P: New Total Cost of Ownership)

APPLICATION SAVINGS
Calculate Percentage of Application Savings
Subtract __________________ - __________________ = __________________(J: Current Total Cost of Ownership)(P: New Time Cost of Ownership)(Q: Monetary Application Savings)

Divide __________________ / __________________ = __________________%(Q: Monetary Application Savings)(J: Old Total Cost of Ownership)(Q: Percentage of Application Savings)

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Downtime Issues

COMMON PROBLEMSIN AUTOMATED AND
ROBOTIC WELDING

Keeping a structural or component production line running with highefficiency is a big challenge. Welding throws off debris, spatter and molten
metal making the environment dirty and difficult for standard automation
products to survive. Operators loading parts hour after hour can impact
sensors and cause physical damage to automation devices.In this section
we will review the most common problems in automated and robotic
welding and suggest solutions to the most common problems:n Damage from weld spattern Damage from physical contact
n Problems with nut detectionn Exposure to high temperaturesn Damaged photoelectric sensors
n Detecting position in cylinders and clampingn Connectivity and cable failuren Rotation and slip-ring challenges

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Nut Detection
One of the most common and frustrating applications in
automated and robotic welding is reliably detecting thepresence of a weld nut. There are some solutions andtechnologies on the market that have varying levels of
success. Detection of the weld nut is very application
specific: sense it during the load or in a secondary checkstation? How much space is available for a sensor andconnector? Is it sensed from under the part or on top of the
part? What is the size or shape of the nut? What are thetolerances? Each type of technology brings benefits andweaknesses based up on the answers to these questions.

Tip

No Tip

FALSE READ NUT DETECTION

NUT DETECTION AND ORIENTATION

Problem

Solution

Problem

SolutionError proofing nut detection applications
require sensors that can come in contact
without damaging the sensor. Standard
sensors can fail due to contact with thesensor face.

The Balluff Plunger Probe with nut tip
detects and error proofs components inharsh environments. The Plunger Probeis offered in PNP and NPN with four
different tips to choose from, providinga very flexible sensor solution.

For those who make metal parts for thewhite goods, recreation equipment andautomotive industries, there is inevitably
a point where a nut needs to be welded
to a part. Many times these nuts are
welded in place and then additional
processes are performed around thenut, removing the possibilities to rework
the part if a mistake has been made.

Automated pedestal or nut welders
have improved this process better, butissues can still occur if a nut is missingor misaligned, or two nuts are fed into
the process by accident. Today many
applications look for the proper heightof the welder with adjustable position
discrete proximity sensors, continuousor linear position sensors.

More information about
our weld select series can befound at www.balluff.com

www.balluff.com

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BROKEN SPECIALTY NUT DETECTIONPHOTOELECTRIC FALSE NUT PRESENCE

Problem

Solution

Problem

Solution

Heavy metal parts being loaded into awelding cell regularly damage specialty
nut detection sensors designed to stickthrough a hole in a part.

The Balluff plunger probe with M4, M6,
M8 or M10 nut tips detects a weld nut
reliably with mechanical contact. If thenut is present, the plunger depresses;
if there is not a weld nut the probe goes
through the hole and does not trigger.

Photoelectric sensors applied improperly
can have intermittent results whenattempting to detect the presence of aweld nut.

Robust metal housings and aprotective mounting ensure that thesensor does not get damaged in thepart loading process. Measurement
lasers and background suppression
sensors more reliably detect thepresence of a nut versus traditional
photoelectric technologies.

www.balluff.com

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Weldingenvironment
Non-contact inductive proximity sensors must perform awide variety of clamping and nesting indication, as well as
poka-yoke functions in harsh welding environments. Hot
weld-spatter accumulation, elevated ambient temperatures,and strong electromagnetic fields emitted by weld guns cancause false triggering and degrade sensor performance.

WELD SPATTERELECTROMAGNETIC WELD FIELDS

Problem

Solution

Problem

Solution

Hot weld spatter sticks to sensor faces
and bodies and causes premature failureof sensors in weld cells.

Coatings on sensor faces resist weld
debris and provide a thermal barrier,significantly enhancing sensor longevity
and reducing false triggering. Coatedsensor bodies resist weld debris
accumulation and promote weld
spatter removal during regularscheduled maintenance periods.

Strong electromagnetic fields cause
conventional sensors to false trigger
or “chatter.”

Balluff inductive proximity and magnetic
field sensors with weld field immunity(WFI) resist electromagnetic fields
emitted by weld guns up to 100 kA/m.

More information about
our weld select series can befound at www.balluff.com

www.balluff.com

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Series || 2929
Weld

28 | Weld Select Series

DAMAGE FROM LOADING IMPACTSENSOR FACE DAMAGED BY IMPACT

Problem

Solution

ProblemSevere loading impact and continuous
operational impact damages plastic
and/or coated sensor faces as well as
sensor bodies.

Every precaution should be taken toprevent electronics such as sensors
from being hit, but in many cases,
loading impact cannot be avoided.
By nesting a Balluff steel face inductive
proximity sensor into a rugged prox
mount or bunker block, the likelihoodof premature failure is reduced, evenwith repeated impact over time.

Standard tubular sensors often failfrom damage to the sensor face andcoil caused by spatter and impact.
Over time, small repeated impacts candamage the face and lead to sensor
failure.

Solution
Balluff steel face inductive proximity
sensors with extended range andstainless steel housings resist impact,
providing long life in weld cell impact
zones. Balluff bunker blocks and Plunger
Probes provide sensors an extraordinary
degree of physical protection, resistingor eliminating contact damage to thesensor body and face as well as rapid
sensor removal and replacement
without need for recalibration.

Loading impact
Incidental sensor damage caused by impact during parts
loading can significantly degrade sensor performance,
shorten sensor life, or even destroy a sensor. Balluff steel
face inductive proximity sensors can withstand multiple
heavy impacts and abrasion, and often have a long sensing
range so it can be placed out of harm’s way.

www.balluff.com

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Photoelectric
sensors
Photoelectric and fiber optic sensors require special
protection and mounting expertise when integrated into
welding cells. Balluff has a wide range of photoelectrics
with application-specific infrared, red light, or laser capability
that can reliably sense through smoke, oil and dirt. In
addition, Balluff provides a range of accessories that protect
photoelectric optics from heat, spatter, and lens occlusionin the hostile weld cell environment such as ceramic caps,
face savers, and bunkerblocks.

FIBER OPTIC LIMITATIONSSENSOR DAMAGE BY LOADING IMPACT

Problem

Solution

Problem

Solution

Fiber optics can become occluded in
the weld cell and stop functioning. They
can become broken when weld fixtures
are removed, causing fibers to vibrateloose. Or they can get damaged by weld
spatter, and cables with excess length
break when tied back.

Typically, fiber optic solutions are not
the best choice in weld cells. Metal-bodylaser sensors or inductive proximity
sensors are almost always a better
choice. Remote weld spatter removal
during regular scheduled maintenanceperiods will extend sensor life.

Impact-prone photoelectric sensors
can easily become physically damaged
in welding environments.

Bunker blocks and prox mounts canbe used to protect tubular photoelectric
sensors. They provide a thermal
barrier, protect against weld spatterand impact, and provide rapid sensor
change out. Bunker blocks, available inseveral sizes and styles, protect blockstyle photoelectric sensors in the weld
environment.

More information about
our weld select series can befound at www.balluff.com

www.balluff.com

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Series || 33
33
Weld

32 | Weld Select Series

SENSOR CABLE DAMAGE

PREMATURE REED SWITCH FAILURE

Problem

Solution

ProblemMany times small and weak magnetic
field sensor cables are damaged before
the actual sensor fails, ruining a good
sensor.

By selecting sensors with weld spatter
resistant cabling integrated into the
housing and connector, the life of
the sensors can be extended, andconnector wiring survives better in
weld hostility.

When installed on pneumatic clamping
cylinders, failure-prone reed switches
and drift-prone Hall Effect sensors
deteriorate, often providing inaccurate
switch points before failing completely,or being mounted poorly.

Solution
Balluff magnetoresistive sensors comewith a lifetime warranty and fit virtually
all cylinder housing styles and brands.
They provide precise switch points andwithstand the rigors of the weld process,while providing wear-free, non-contact
reliability.

Cylinder position
detection
Parts welded in a robotic weld cell must be nested and heldin place by pneumatically or hydraulically actuated clamps,
which are often equipped with sensors located in the clamp
jaws to indicate “clamped” or “unclamped” position. Clamp
position can also be determined by magnetic field sensors
located on the outer wall of an aluminum or composite
pneumatic cylinder. To determine clamping position, a Balluff
magnetoresistive sensor tracks the magnetic field emitted
by a magnet attached to the cylinder’s piston.

www.balluff.com

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Protecting
connectivity
Weld cells demand the toughest connectivity solutions.
Weld debris shortens the life of a cable in different fashions.
Weld-spatter can build up on the jacket, pulling the cableout of the connector. Weld sparks can burn through thecable causing shorts in the connection, and the extreme
environment temperatures can cook components. Balluff’s
family of high durability cables were designed with weld
environments in mind. The bodies of the connectors are
weld spark immune with PTFE coated nuts to prevent
spatter from sticking or burning the connectors. This family
has multiple cable jackets to endure different environments.

SENSOR CABLE BURN-THROUGH

NETWORK I/O BLOCKS DAMAGED

Problem

Solution

Problem

Weld spatter burns through and destroys
conventional cabling. It’s weight often
pulls the cable away from the connector,
exposing it to even more damage.

Balluff engineered a new line of highdurability cables to encompass every
part of the cable helping it withstanda welding environment. This line ofcables has a PTFE coated nut toprevent accumulation of debris, aswell as a weld spark immune connector
body to withstand sudden increases
in temperature. Balluff tested different
cable jackets in weld cells until finding
our most durable cables: silicone tube,
silicone cable, and FEP cable. These
different options keep production
moving and reduce the need for cablereplacements.

Sensor connections often terminate into
plastic junction blocks or network blocks
which can easily be damaged in welding
cells.

Solution

More information about
our weld select series can befound at www.balluff.com

A rugged line of industrial I/O products
designed for use in the harshest
environments offer a greater degree ofstrength and durability for applications
like robotic welding cells. Most major
bus and Ethernet based industrial
networks are supported and provide
detailed diagnostics on the connections
from short circuit protection to network
status. In the dark confines of a weld
cell, the large, bright LEDs are easy tosee.

www.balluff.com

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36 | Weld Select Series

BROKEN OR WORN OUT SLIP RINGSROTATING AND CHANGE TOOLING

Problem

Solution

Problem

Solution

Rotational weld cells, or cells that use
interchangeable fixtures, often incur highmaintenance and frequent stoppages
due to damaged slip rings and tangled,
over-flexed, or twisted wiring.

Non-contact connector systems provide
communication between two or more
separated weld cell components throughan air gap to energize and communicate
between the controller and the sensors.
Since there is no hard wired connection,
weld fixtures can be inserted into aweld cell frame without the need formechanical connections, facilitating
rapid change out.

Maintaining connectivity to sensors
and devices on the tooling in a weld
cell can be challenging. A-side/
B-side production or 360° degreedial tables require lots of movementin the connectivity, putting strain on
cables and cordsets. Interchangeable
tooling is becoming more common
and large multi-pin connectors areeasy to damage and costly to repair.

Non-contact connector systems
can be mounted at each workstation,
allowing for power and signal to besent across the airgap. Power-onlyversions can drive up to 5Amps, while
IO-Link versions allow for inputs andoutputs to be controlled in the tooling.
By utilizing this technology, tooling canbe seamlessly changed and operators
don’t have to remember to disconnect
connectors. Protection, resisting or
eliminating contact damage to thesensor body and face as well as rapid
sensor removal and replacement
without need for recalibration.

Non-contact
coupling
Any place with an A-side/B-side production or 360º rotatingtable needs connections across an axis of rotation. The
non-contact coupler from Balluff provides transparent
connection between the sensors and controller. Since it isnon-contact, it is completely wear-free and has dramaticallyreduced repair and downtime versus many traditional
connection methods.

www.balluff.com

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Technology Considerations

WELDING AUTOMATIONAPPLICATIONSWhen designing an automation application for manual welding, robotic
welding or pedestal welding, there are some key technology considerations
to take into account during the sensor and device selection process.
Whether it is proper mounting clamp and sensor combinations or I/O
mounting considerations, reliable applications are laid out in the following
pages to reduce downtime, improve efficiency and empower visibility at
all levels of the plant.
n Sensing considerationsn Connectivity considerations
n I/O architectures with IO-Linkn Inductive coupling utilizationn IIoT capabilities
n Alternative joining techniquesn Safety over IO-Link

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40 | Weld Select Series

SENSING CONSIDERATIONSPROPER MOUNTING AND GAPPINGSENSOR SIZE SELECTIONSENSOR MOUNTINGPROX MOUNTS WITH STEEL FACE SENSORSWhen deciding how to position a sensor to detect
the part, the whole application needs to be considered.
What is the loading direction of the part and where
will welding occur? Where could weld spatter collect?
Sensors should be positioned as much as possible sothat weld spatter cannot easily accumulate or burn thesensing face. Proper gapping according to the sensor’s
full sensing range reduces the chance of impact to thesensor from part loading and reduces possible failurefrom mechanical damage.

For inductive proximity sensors, size matters. The larger
the sensing face, typically the longer the range of thesensor. This has two ramifications in an automatedwelding application. First it can be challenging to detect
the edge of a part with a sensor, so it is recommended
that the surface, not the edge, be detected. If an edge
needs to be the target, it is recommended that thesensor face be similar in diameter to the thickness ofthe part. Second, it is important to not use mini sensors
for detecting large parts. Mini sensors are more prone
to damage from large parts due to their short sensing
range and small mass. These mini sensors are powerfulwhen used properly but should be used sparingly withlarge parts, or kept for use in sub-assembly fixtures.

When designing a sensor mount, it is important tounderstand the entire process being implemented aroundthe sensor. Will a heavy part be loaded by an operator
nearby? Is the tool steel strong enough to take repeatedpounding by the loaded part? Thin steel plates can easily
get bent and damaged, causing the sensor, thoughorginally gapped properly, to become a physical stop
for the loaded part creating unplanned downtime. Slots
are sometimes used to allow for easy adjustment of thesensor position. Unfortunately slots over time get loose
and sensors cause nuisance failures as they move or fall.
Mounting should protect the sensor and fix the sensing
distance to the part for process reliability.

Prox mounts are very reliable tools for welding automation toguarantee the right sensing position and easy change-out of afailed sensor. These mounts have a positive stop that creates
repeatability of the sensing distance. Due to the technology
used in development of steel face sensors, they can only be
used with prox mounts made of steel to maintain a reliable
sensing distance. When specifying steel face with a prox
mount, it is recommended to use the black coated steel prox
mounts to ensure a well functioning application.

Loading Direction
Improper gap makes
physical contact

Thin metal plates
can bend

Edge of Part

Steel Face Sensor
Brass Prox Mount

Part

Quick Change Nut

Big Sensor

Loading Direction

Metal
Slot

Do not use brass mount withsteel face sensors. Severede-rating of sensing distancemay occur

Big Part
SensorPart

Slots are not good as sensors
can move around in them overtime

Face collects weld
spatter

4mm

Mini Sensor

Big Part

Loading Direction

Edge of Part

Use theSensing Range

Good Mounting

Mounting should protect andfix the sensing distanceSteel Face Sensor
Steel Prox Mount
Quick Change Nut

Mini Sensor

Part
Big Sensor

www.balluff.com

Weld Select Series | 43

42 | Weld Select Series

CONNECTIVITY CONSIDERATIONSQUICK DISCONNECTS AND
SACRIFICE CABLES
Sensors with cable out are one of the cheapest options
from most suppliers, but they aren’t typically suitable forwelding automation. The sensor cable is one of the mostcommon points of failure in a weld cell due to damage
from weld spatter. Having to replace a perfectly working
electronic sensor due to cable damage is not operational
excellence. Quick disconnect sensors allow for
replacement of only the failed component and reducetime to replace. Including a short sacrificial cable inextremely harsh applications can reduce cordset
replacement downtime when it is inevitable due toapplication design.

Cable Out Sensor

Quick Disconnect
Sensor

Sacrifice Cable

PROTECTION TUBE AND WRAP

SILICONE VS. SILICONE FREEPROTECTION SHEETS

Using standard automation cable by itself is a risk of
downtime in automated welding. Protection tubes
provide a layer of resistance to weld spatter and provide
a thermal barrier from the heat in the environment. Whileusing a protection tube on its own can have a positiveeffect, the open end of the tube can slide off the cableor collect welding debris and expose the vulnerable cableinside. Some attempt to seal the tube with zip ties orcable ties, however these fail from only brief contact witha hot weld spark. Silicone wraps hold the tube in place,up and over the nut and connector. This seals the end
so that weld debris cannot collect inside the tube andthe tube cannot fall back exposing the cable underneath.
Many manufacturers use these products to protect
cables, pneumatics and hydraulics in the weld cell andincrease up-time.

When working in rugged environments it’s important tochoose a cordset that will stand up to the harshest
situations. Many manufacturers have found that silicone
is one of the best products for resisting spatter damage
and have found major improvements in productivity fromits use as protection for connectivity. Some corporate
specifications, however, do not allow silicone based
sprays or lubricants in the plant thereby eliminating thisoption, so other reliable materials are available like FEP
and TPE. Third party testing has verified that the useof silicone-based protection products from Balluff does
not impact production in the same way sprays or
lubricants have. Contact Balluff for a copy of the reportat 1-800-543-8390.

Automation components like valve manifolds or I/O
blocks can be particularly vulnerable to damage fromweld spatter. Like a large blanket, protection sheets canbe installed and hung to protect valuable and expensive
automation equipment from damage and rouge weld
spatter. Customers also utilize this sheeting to protect
end-effectors on robots and interchangeable tooling,
like weld guns, from damage due to flying weld sparks.
Easily cut to size or modified with grommets, thissheeting is extremely weld spatter resistant andeffective in protecting equipment.

Gap
Silicone Free Options
Basic: TPE, PUR weld spark resistant
Zip Tien Flexible
n Abraision resistantn Spatter resistant

1
n

Wrap

Best: FEP (PTFE)n Rigidn High spatter resistance

1. Protection sheetn High abrasion resistance2

2. Protection sheet

www.balluff.com

Weld Select Series | 45

44 | Weld Select Series

I/O ARCHITECTURESKEEP COMMUNICATINGFAST TROUBLESHOOTINGHOT SWAPHIGH I/O PER IP

I/O hubs have become a very common device used
for connecting the many sensors used in automatedwelding. These devices are nice because they areconnected to a network and can provide diagnostic
data, such as short circuits and overloads. However,many manufacturers struggle with damaged network
cables or homerun cables that can cause intermittent
communication issues that are difficult to troubleshoot.
By using IO-Link hubs and masters for I/O, the mastercan be mounted out of harm's way so it can always
communicate with the PLC and network. The I/O andsensing devices are mounted in the workcell where
the damage can occur. If a device fails, the master canreport the details up the chain. This architecture allows
for improved troubleshooting through constantcommunication and readily available diagnostics.

Time is a valuable resource. When a problem occurs,
maintenance crews and operators need to quickly find asolution and get the equipment running. By implementing
IP67 machine mount I/O, the failed points become more
visible and accessible. In addition, diagnostics provided
by the individual intelligent devices can help narrow thescope of the problem and speed recovery. Operators
can provide technicians exact details of the failure andtime can be saved for the technician by knowing andpreparing for the problem before they even arrive at theequipment.

Duration of downtime can be significantly reduced
and can require less skill to replace with IO-Link. Whena typical I/O device is damaged in production, themaintenance technician has to swap the old device fora new one and then program the IP address, set any
configurations required and reestablish network
communication. In addition, there is little verificationthat the proper part was reinstalled. With IO-Link, theI/O hub is swapped and the master verifies the correct
device is connected then automatically configures
the device without any effort from the technician.

From stack lights to solenoid valves to proxes tomeasurement devices, a variety of inputs and outputs
are required to make a production line run and flexibly
operate. IP20 slice style solutions require a collection ofother products like terminals, circuit breakers, and control
cabinets. Available with discrete or analog I/O options
and an open standard, they allow any vendor’s IO-Link
device to be utilized. By utilizing IO-Link, a machine
can have dramatically reduced wiring, smaller electricalcabinets, and provide diagnostics that allow for quick
troubleshooting of I/O problems.

AlwaysCommunicating
Hostile Environment

Identify and Solve
Problems Faster
Auto-configuration

Valve Manifold

I/O Block

Valve Manifold

I/O BlockPossible diagnostics provided:
Device present
Device powered
Marginal operation
Lens dirty
Target beyond sensing range
Short circuit detection
Overload detected
Open output coil

Hot swap

128-480 Discrete I/O Points on a Single Fieldbus Nodewww.balluff.com

Weld Select Series | 47

46 | Weld Select Series

UTILIZING INDUCTIVE COUPLINGENABLING IIoT WITH IO-LINK

HOW NON-CONTACT COUPLERS WORK

INDUSTRIAL INTERNET OF THINGS (IIoT)

Non-contact couplers work like a mechanical connector without pins or the requirement of physical contact. Whenconnected, power goes out to the devices and signals come back from the devices. Depending on the specific productof interest, different information can be passed. Power only or power plus, discrete inputs and outputs, or analog voltage
signals can be transmitted across the air gap. Each base head is mounted on the controller side of the application,
and as many remote heads as needed are mounted on the sensors/actuators side of the application.

IO-Link is a major enabling force for Industry 4.0 and smart manufacturing. Motivations for flexible manufacturing, efficient
production and visibility require that we have more diagnostics and data available for analysis and monitoring. IIoT is simply
about connecting devices on the plant floor to a network. These connections provide new ways to generate and collect usefuldata. This network can provide visibility down into the machine, enabling predictive maintenance and big data analytics.
With IIoT, we are able to improve overall equipment effectiveness and provide new insights into our business.

ROTATING WORK TABLE

CHANGE TOOLINGVISIBILITY DOWN TO A SENSOR

MACHINE CONDITION MONITORING

Any place with an A-side/B-side or 360º rotating tableneeds connections across an axis of rotation. The
non-contact coupler from Balluff provides transparent
connection between the sensors and controller. Since
it is non-contact, it is completely wear-free and has
dramatically reduced repair and downtime versus many
traditional connection methods. By placing the coupler
on each side connectivity is made during loading andunloading to ens,ure that parts are seated properly.

In automated welding production using pedestal
welders and robotic work cells, it is becoming morecommon to see flexibility being added to the work
cell through the use of interchangeable tooling.
Manufacturers wanting to get the most throughput outof their investments in automation can make more than
one component or sub assembly in a single work cell.
Tooling mounted on interchangeable plates or evenrolling carts have been used to add flexibility andutilization of the capital investments. Inductive couplingallows for simple connection to the sensors in the tooling,
reducing the need for operators to connect the devices
and eliminating costly damage to large multipin or
milspec connectors.

IIoT is about connecting devices on the plant floor
to a network. These connections deliver new ways togenerate and collect useful data. By providing visibility
down into the process, IIoT allows for significant
improvements to productivity and quality, including
more predictive maintenance and big data analytics.

To implement predictive maintenance, repair or
replacement work, it is essential to have information
about the condition of the sensors, the process chain
and the workpieces. IO-Link sensors not only provide
information about system control, they also gather
machine data which serves as information in higher levelsystems. Continuous condition monitoring of machinesprovides information in real-time and ensures proper
control and utilization of the production processes.
This lowers costs while at the same time optimizing
productivity. IO-Link sensors and systems developed
for machine monitoring can be installed directly in thedesired production system or retrofitted simply.

With IO-Link you can create visibility down to every
sensor in the plant and gain the flexibility and reliability
that you need for sustainable competitiveness in the
global market. More than just providing control, data
can be captured, and you can use the resulting analytics
to drive your decisions.

Flow
Cloud

Plc

Temperature
MasterB-Side
I/O

MasterMachineCoupler

I/O
MasterI/O

A-SideOperator Load Station

Change Tooling

Device ID
Change function
Temperature
Healthy sensor
Lens dirty
Switch count
Suboptimal target
Current / voltage
Measurement

MasterAnalogOutputPressure
Control Valve

SensorData

Hydraulic Cylinder Positionwww.balluff.com

Weld Select Series | 49

48 | Weld Select Series

MACHINE
VISION SOLUTIONSBVS COCKPIT:
NO EXPERTISE REQUIREDTRACEABILITY AND PART VERIFICATIONERROR PROOFINGVISIBILITY

Identifying high value parts is becoming more importantas tracking lineage and production information about thepart has serious value during a recall or rework situation.
Various solutions like 1D/2D barcodes on industrial
stickers and dot peen data matrix codes are used to
identify good parts, bad parts and lot or production data.
Vision based identification systems can be used toensure that only good parts are used in the next stepof the process or that the proper product is sent to theproper customer. If a quality or production problem is
identified, lots or runs can be quickly identified andcontained utilizing the data stored on the part mark 2D
or dot peen data matrix.

Due to lightweighting and technological advances,components and welded parts are more complex
than ever. Vision systems are being applied in postproduction check stations to verify that all the processes
executed well and that a good part has been made.
Missing components like weld nuts or small mounting
flanges can cause major issues if they are allowed
to pass downstream in the production and must be
identified and contained in the weld cell to ensure
production quality and customer satisfaction. Error
proofing can be done with sensors but typicallyrequires a combination of sensors and vision systems
to be successful.

The BVS Cockpit user interface makes it easy to access allfunctions. You can intuitively set up our cameras with noprior knowledge. In short: our camera concept is designed
for everyone.
Configuration
Individual tools are combined into an inspection program.
A program includes the camera setting, image
processing tools, and definition of the results data.
Monitor
The monitor shows you the current inspection program.
The SmartCamera can store up to 100 inspection
programs, which you can select individually either directlyor through the controller.
Statistics
While the camera is performing an inspection, you canaccess the statistics, view the entire production quality,
and analyze the results parameters statistically andquickly. Just a click lets you switch from a graph point tothe associated inspection display in monitor mode,
directly or through the controller.
Store test reports
You can automatically create a results report in XMLformat after each inspection and save the associatedimages to an FTP server. The storage condition can be
defined with filter settings (ok/nok).

Image processing tools
The SmartCamera offers intuitive operation and simple touse tools which are based on industry-standard HALCON
basic algorithms – all of which ensures you of fast andreliable solutions.

Interface tools
Results can be passed dynamically to the appropriate
interface for the particular industrial system.

Definition of inputs and outputs
Up to eight digital channels are assigned to electricalconnector pins by type, function, and time behavior.
Embed data into saved images
Saved images can be embedded with data from the current
inspection: date/time stamps, project/inspection name orwith information sent to the camera like VIN number or serial
number.
Industrial network integration
The cockpit is used to setup the communication protocol of
the camera’s industrial network ports. Capable of acting as a
UDP, Profinet or EtherNet/IP device, the SmartCamera canalso be setup as an IO-Link master to control some devices
with limited function or to allow PLC control of smart devices
like SmartLight tower lights or RFID processors with fullfunctionality.

www.balluff.com

Weld Select Series | 51

50 | Weld Select Series

TRACEABILITY APPLICATIONSPART BIN TRACKINGDUNNAGE CART RETURN

CHANGE TOOL IDENTIFICATIONOPERATOR ACCESS CONTROLAs parts are produced at a stamping press or as an
output from a welding sub-assembly process, they are
typically loaded into bins or racks. These storage units
can be very expensive, and the parts stored inside evenmore so. When parts move through the plant, it is notuncommon for an entire bin to disappear or be
misplaced. This can cause production delays or delivery
issues for a customer. By using traceability technology
and information like RFID or barcodes, we can identify
the parts in the bin, determine the production run, or themachine they came from. We can verify at a work-cellthat the right bin of parts has been provided and nota part that looks similar. Utilizing RFID gateways or
handheld barcode scanners, we can track where abin was stored by the fork truck operator, making iteasier to find a bin when we need it.

When moving materials between production facilities,
it is vital to keep track of what left the building and what
has been returned. This becomes even more importantwhen shipping parts to a customer. Specialized dunnage
carts and racks for moving finished parts can be highpriced. If these racks are not returned or go missing,it can eat away at profit margins or make it harder todeliver parts safely to a customer. By using UHF RFID
systems, manufacturers are recording every cart thatleaves the facility, they know which truck and at whattime it left. This allows for documentation of delivery
as well as chain of ownership awareness of valuable
dunnage carts and racks.

In automated welding production using pedestal welders
and robotic work cells, it is becoming more common tosee flexibility being added to the work cell through theuse of interchangeable tooling. Tooling mounted oninterchangeable plates or even rolling carts have beenused to add flexibility and utilization of the capital
investments. RFID technology allows for easy asset
management of the change tools and fixtures. A datacarrier tag is mounted on each tool and can store avariety of information: part number, number of cycles
run, last maintenance time, last operator, and valid work
cells. The tag can also drive flexibility in the robot
program or the operator guidance systems, improving
capital asset utilization.

Industrial RFID systems provide a controlled andtamper-resistant solution for limiting access to themachine. Differentiating between operators, technicians,
supervisors and engineers provides restricted access tocertain maintenance screens or automatically changes
the views for the HMI or Interface. Access control is usedfor verifying the operator’s work times, tracking regular
maintenance or supervisor override status. Many current
solutions utilize physical keys for supervisor override
or maintenance calls, but keys are easily copied, lostor shared by employees on the floor causing issues
and confusion.

RFID Processor
BIS V

RFID TagJOHN SMITH

Read Head
UHF RFID

HMI
MachineReaderTag

Tag

ID
ID Badge

MasterReaderBarcode Reader
Change Toolingwww.balluff.com

Weld Select Series | 53

52 | Weld Select Series

ALTERNATIVE JOININGTECHNIQUES AND MATERIALSFor metal fabricators, MIG and TIG welding aren’t the only processes in the joining toolbox. Lightweighting, new materials, andnew delivery expectations are driving the use of complementary joining and alternate materials. Riveting is a common process
being utilized and is now being paired with adhesives or glues for some specialty materials or when joining two different
materials. Spot welding also has a different impact on the automation versus MIG and TIG welding. And handling carbon fiber
at production volumes has generated new challenges for automation equipment and is requiring new processes and sensors.

RIVETING

GLUE / ADHESIVESPOT WELDINGCARBON FIBER

Riveting is a common process being utilized and is now
being paired with adhesives or glues for some specialty
materials or when joining two different materials.
Detection of the position of the rivet gun is solved using
linear position transducer sensors. I/O on the tool andin the fixture are handled easily by IO-Link technology,
which simplifes the integration of automation with theend effector of the robot.

Assuring that the glue or adhesive seam covers theentire length of the joint is an important part of using
this alternative joining technique. The application of
the adhesive needs to be regularly inspected to ensure
proper joint strength. Vision systems allow for
extraordinary flexibility and allow for additional demanding
quality checks. Ultrasonic, photoelectric, and capacitivetechnologies are all used regularly for detection of theadhesive. Capacitive, flow, temperature, and pressure
sensors are all used to monitor the condition of theapplication of glue and the processing of the adhesivematerial.

To perfectly join chassis parts in fully automated spot
welding systems, we have the answers. Our inductive
positioning systems help to precisely position theelectrodes prior to welding. This means you can control
the welding process even more efficiently. The sensor
installed on the spot welder generates all the parameters
needed for spot welding.

When the trimmed carbon fibers are inserted during the
preform process, our ultrasonic sensors check whether
the gripper is correctly holding the mat. By doing so they
ensure that the carbon fiber blanks are correctly formed.
Dust and dirt, which could affect photoelectric sensors,
have no impact on ultrasonic sensors. And in contrast
to capacitive sensors, these rugged jacks-of-all-trades
simply ignore any electrostatic discharge that might arise.

www.balluff.com

Weld Select Series | 55

54 | Weld Select Series

Easy to integrate, cost-saving and flexible

DISCOVER THE BENEFITSOF SAFETY OVER IO-LINK
Using IO-Link advantages for safety

Safety over IO-Link lowers overall costs

Reliable, flexible exchange of information, data transfer across all levels, easy
connection and universal standardized
interfaces – are all possible with Safety
over IO-Link. It delivers the advantageof having the proven safety benefits of
IO-Link.

Safety over IO-Link combines safety
and automation in one system. The
safe I/O modules can be added to theexisting IO-Link topology in the field.
And the savings potential from IO-Link
provides you with benefits over theentire life cycle of your machine.

Easy to integrate

Scalability increases system performance

Integrating safety technology only
requires you to connect the I/O module
to the IO-Link master. You can connect
nearly any safety device to this system,
which is open all the way to the sensor
level.Parameters are configured centrallyusing the controller. Safety-related
information is sent directly throughthe master to the controller. Using
Profisafe via Profinet guarantees securecommunication with the controller.
In some cases you can even dispensewith a separate hub. This is because
the safety hub makes it possible tobundle signals from standard binary
sensors as well.

With Safety over IO-Link the existing
network topology is scalable toaccom-modate future needs. You
can connect both safety and standard
components to the I/O module.
This maintains the function of yoursystem just the way you use it andensures safety. Both topolo-gies are
successfully combined and in-crease
the performance of your system.

STANDARD PLC

SAFETY PLC

FIELDBUS
MASTER WITH
IO-LINK INTERFACESAFETY-OVERIO-LINK DEVICE*

Safety over IO-Link
n Combines automation andsafety technology
n High degree of process reliabilityn More space in your control cabinet

A simple system setup reduces
machine installation spacen Easy to integrate
n Simple system structure

IO-LINKDEVICESn Lower overall costs

An intelligent expansion of IO-Link withthe addition of safety components
ma-kes it easy for you to set up thesystem. You cut down on wiring andreduce the volume of your control
cabinet as well as the installation spaceof your machine.

n Increased system performancen High flexibility

STANDARDSENSORS/ACTUATORSSAFETYSENSORS/ACTUATORS*for use only with Profinet

www.balluff.com

56 | Weld Select Series

Weld Select Series | 57

Weld Select Portfolio

THE BEST TECHNOLOGIESFOR WELDING AUTOMATION

Balluff specializes in delivering dependable, rugged products forindustrial sensing, networking, and ID to help prevent downtime andelimiate errors. We are your complete system and component supplier.
We add technologies that unlock hidden productivity potential.
Our products include a complete line of sensors, transducers, ID systems,
and connectivity products. Our sensor lines include photoelectric,
inductive, capacitive, and magnetic, as well as other more specialized
sensor products to fit virtually any sensing application.
n Inductiven Photoelectricn Magnetic fieldn Networking
n Cablesn Accessories

www.balluff.com

Weld Select Series | 59

58 | Weld Select Series

1086062		 Inductive sensors
90		 Mechanical protection

110 Machine vision

94
Photoelectric sensors

CONNECTIVITY
144 High durability cables
158 Sensor cables
182 Y-Splitters
188 Power cables
195 Fieldbus cables

112

PHOTOELECTRIC SENSORS
96

142

MACHINE VISION AND
OPTICAL IDENTIFICATIONINDUCTIVE SENSORSSAFETY114 Safety command devices
116 Safety switches and safety sensors
120 Safety guard locking devices
122 Electromechanical safety switches
124 Mechanical accessories
126 Safe I/O modules

196

ACCESSORIES
198 Fastening technology
202 Mechanical protection

103

MAGNETIC FIELD SENSORS

130

104 Magnetic field sensors
106 Magnetic field sensors for T-slot

INDUSTRIAL NETWORKING
132 Network blocks
136 I/O modules
138 Inductive couplers

www.balluff.com

60 | Sensors

Weld SelectSensors
Series || 6161

Highest quality and precision
for a variety of applications

INDUCTIVESENSORS

Exact, non-contact position detection is essential for processes in
automation technology. Inductive sensors from Balluff reliably monitor,
regulate and automate sequences and statuses in the highest quality.
Every sensor is optimized for its respective application: from standard
to extended sensing distance, from temperature- and high-pressureresistant up to Factor 1, from mini to maxi. They are always wear-free,resistant to dirt, and short-circuit-proof.

Contents
62
66
72
74
78
88
90

Inductive 2-wire sensors
Inductive Factor 1 sensors
Weld field-resistant inductive sensors
Steelface inductive sensors
Weld field immune inductive sensors
Temperature-rated inductive sensors
Plunger probe solutions

www.balluff.com

62 | Sensors | Inductive sensors

Inductive 2-wire sensors | 63

BES03H7

BES0324

BES048U

BES0326

BES039W

BES039U

BES03HL

DimensionØ 8 x 50 mm

Ø 8 x 40 mm

Ø 8 x 40 mm

Ø 12 x 43 mm

Ø 12 x 43 mm

Ø 12 x 50 mm

Ø 12 x 50 mm

Style

M8x1

M8x1

M8x1

M12x1

M12x1

M12x1

M12x1

Installation

for flush mounting

for flush mounting

for flush mounting

for flush mounting

for flush mounting

for flush mounting

for flush mounting

Range

2 mm

2 mm

2 mm

3 mm

3 mm

3 mm

3 mm

Switching output

non-polarized normally open (NO)polarized normally open (NO)polarized normally open (NO)polarized normally open (NO)polarized normally open (NO)polarized normally open (NO)non-polarized normally open (NO)

Switching frequency

1500 Hz

1500 Hz

1500 Hz

1300 Hz

1300 Hz

1300 Hz

1300 Hz

Housing material

Brass

Brass

Brass

Brass

Brass

Brass

Brass

Surface protection

PTFE coated

Nickel-free coated

PTFE coated

Nickel-free coated

PTFE coated

PTFE coated

PTFE coatedMaterial sensing surface

LCP
PTFE

ceramic coated

LCP
PTFE

ceramic coated

LCP
PTFE

LCP
PTFE

LCP
PTFE

Connection

Connector, M12x1 male, 4-pin

Cable with connector, M12x1
male, 4-pin, 0.30 m, PUR

Cable with connector, M12x1
male, 4-pin, 0.30 m, TPU

Cable with connector, M12x1
male, 4-pin, 0.30 m, PUR

Cable with connector, M12x1
male, 4-pin, 0.30 m, PUR

Connector, M12x1 male, 4-pin

Connector, M12x1 male, 4-pin

Operating voltage Ub

10...36 VDC

10...30 VDC

10...36 VDC

10...30 VDC

10...36 VDC

10...36 VDC

10...36 VDC

Ambient temperature-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C

Protection degree

IP67

IP67

IP67

IP67

IP67

IP67

IP67

Approval/Conformity

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

Recommended prox mount

BAM0312

BAM0312

BAM0312

BAM0247

BAM0247

BAM0247

BAM0247

BES M08ME1-USC20B-SO4G-U

www.balluff.com

BES M08MG-GSC20B-BP00,3-GS04-101

BES M08MG-GSC20B-BZ00,3-GS04-U02

BES M12MG-GSC30B-BP00,3-GS04-101

BES M12MG-GSC30B-BX00,3-GS04-U

BES M12MF-GSC30B-S04G-U

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

BES M12MF-USC30B-S04G-U

64 | Sensors | Inductive sensors

Inductive 2-wire sensors | 65

BES03FJ

BES03FH

BES027K

BES03KL

DimensionØ 18 x 46 mm

Ø 18 x 51 mm

Ø 30 x 42.5 mm

Ø 30 x 51 mm

Style

M18x1

M18x1

M30x1.5

M30x1.5

Installation

for flush mounting

for flush mounting

for flush mounting

for flush mounting

Range

7 mm

7 mm

15 mm

15 mm

Switching output

polarized normally open (NO)polarized normally open (NO)polarized normally open (NO)polarized normally open (NO)

Switching frequency

600 Hz600 Hz400 Hz400 Hz

Housing material

Brass

Brass

Brass

Brass

Surface protection

PTFE coated

PTFE coated

PTFE coated

PTFE coatedMaterial sensing surface

LCP
PTFE

LCP
PTFE

LCP
PTFE

LCP
PTFE

Connection

Cable with connector, M12x1
male, 4-pin, 0.30 m, PUR

Connector, M12x1 male, 4-pin

Cable with connector, M12x1
male, 4-pin, 0.30 m, PUR

Connector, M12x1 male, 4-pin

Operating voltage Ub

10...36 VDC

10...36 VDC

10...36 VDC

10...36 VDC

Ambient temperature-25...70 °C-25...70 °C-25...70 °C-25...70 °C

Protection degree

IP67

IP67

IP67

IP67

Approval/Conformity

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

Recommended prox mount

BAM022F

BAM022F

BAM024C

BAM024C

BES M18MG-GSC70B-BX00,3-GS04-U

www.balluff.com

BES M18MF-GSC70B-S04G-U

BES M30MF-GSC15B-BX00,3-GS04-U

BES M30MF-GSC15B-S04G-U

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

66 | Sensors | Inductive sensors

Inductive Factor 1 sensors | 67

BES02YR

BES02YT

BES02JZ

BES02JW

BES0567

BES02K5

BES05AJ

DimensionØ 8 x 49 mm

Ø 8 x 57 mm

Ø 12 x 50 mm

Ø 12 x 50 mm

Ø 12 x 65 mm

Ø 12 x 65 mm

Ø 18 x 46 mm

Style

M8x1

M8x1

M12x1

M12x1

M12x1

M12x1

M18x1

Installation

for flush mounting

for flush mounting

for flush mounting

non-flush

for flush mounting

non-flush

for flush mounting

Range

1.5 mm

1.5 mm

3 mm

8 mm

4 mm

8 mm

8 mm

Switching output

PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)

Switching frequency

2000 Hz2000 Hz2000 Hz2000 Hz80 Hz

2000 Hz

2500 Hz

Housing material

Stainless steel (1.4301)

Stainless steel (1.4301)

Brass

Brass

Stainless steel

Brass

Brass

Surface protection

PTFE coated

PTFE coated

PTFE coated

PTFE coated

PTFE coated

PTFE coated

PTFE coatedMaterial sensing surface

PBT
PTFE

PBT
PTFE

LCP
PTFE

LCP
PTFE

Stainless steel, PTFE coated

LCP
PTFE

PBT

Connection

Connector, M8x1 male, 3-pin

Connector, M12x1 male, 4-pin

Connector, M12x1 male, 4-pin

Connector, M12x1 male, 4-pin

Connector, M12x1 male, 4-pin

Connector, M12x1 male, 4-pin

Connector, M12x1 male, 3-pin

Operating voltage Ub

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

Ambient temperature-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C-40...85 °C

Magnetic field immune

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

Protection degree

IP67

IP67

IP67

IP67

IP67

IP67

IP68

Approval/Conformity

CE, EAC, WEEE

CE, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

Additional features

Factor 1, Weld immune

Factor 1, Weld immune

Factor 1, Weld immune

Factor 1, Weld immune

Factor 1, Weld immune, Housing
resistant to weld spatter

Factor 1, Weld immune

Factor 1, Extended temperature
range, Housing resistant to weld
spatter, weld-immune (magnetic
field 100kA/m)

Recommended prox mount

BAM0312

BAM0312

BAM0247

BAM0247

BAM00CW

BAM0247

BAM022F

BES M08EG-PSC15A-S49G-W

www.balluff.com

BES M08EG1-PSC15A-S04G-W

BES M12MF1-PSC30A-S04G-W

BES M12MD1-PSC80E-S04G-W

BES M12EI-PSC40A-S04G-S02

BES M12ML-PSC80E-S04G-W

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

BES M18ME-PSC80A-S04G-W08

68 | Sensors | Inductive sensors

Inductive Factor 1 sensors | 69

BES05NC

BES05AH

BES05AKBES05AL

BES05AM

BES02KM

DimensionØ 18 x 56 mm

Ø 18 x 66 mm

Ø 18 x 66 mm

Ø 18 x 56 mm

Ø 18 x 76 mm

Ø 30 x 65 mm

Style

M18x1

M18x1

M18x1

M18x1

M18x1

M30x1.5

Installation

for flush mounting

for flush mounting

for flush mounting

non-flush

non-flush

for flush mounting

Range

8 mm

8 mm

8 mm

12 mm

12 mm

10 mm

Switching output

PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)

Switching frequency

110 Hz2500 Hz

2500 Hz2000 Hz2000 Hz600 Hz

Housing material

Stainless steel

Brass

Brass

Brass

Brass

Brass

Surface protection

PTFE coated

PTFE coated

PTFE coated

PTFE coated

PTFE coated

PTFE coatedMaterial sensing surface

Stainless steel, PTFE coated

PBT, PTFE coated

PBT

PBT

PBT

LCP
PTFE

Connection

Connector, M12x1 male, 3-pin

Connector, M12x1 male, 3-pin

Connector, M12x1 male, 3-pin

Connector, M12x1 male, 3-pin

Connector, M12x1 male, 3-pin

Connector, M12x1 male, 4-pin

Operating voltage Ub

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

Ambient temperature-25...70 °C-40...85 °C-40...85 °C-40...85 °C-40...85 °C-25...70 °C

Magnetic field immune

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

Protection degree

IP68

IP68

IP68

IP68, IP67

IP68, IP67

IP67

Approval/Conformity

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, EAC, cULus, WEEE

CE, EAC, cULus, WEEE

CE, cULus, EAC, WEEE

Additional features

Factor 1

Factor 1, Extended temperature
range, Housing resistant to weld
spatter, weld-immune (magnetic
field 100kA/m)

Factor 1, Extended temperature
range, Housing resistant to weld
spatter, weld-immune (magnetic
field 100kA/m)

Factor 1, Extended temperature
range, Housing resistant to weld
spatter

Factor 1, Extended temperature
range, Housing resistant to weld
spatter

Factor 1, Weld immune

Recommended prox mount

BAM00FM

BAM022F

BAM022F

BAM022F

BAM022F

BAM024C

BES M18EG1-PSC80A-S04G-S02

www.balluff.com

BES M18MI-PSC80A-S04G-W07

BES M18MI-PSC80A-S04G-W08

BES M18ME-PSC12E-S04G-W08

BES M18MI-PSC12E-S04G-W08

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

BES M30ML-PSC10A-S04G-W

70 | Sensors | Inductive sensors

Inductive Factor 1 sensors | 71

BES02KN

BES049YBES04RE *BES0457

BES021K

BES04AW

DimensionØ 30 x 65 mm

32 x 20 x 8 mm

32 x 20 x 8 mm

40 x 40 x 62 mm

40 x 40 x 62 mm

40 x 40 x 62 mm

Style

M30x1.5

Block style

Block style

Block style

Block style

Block style

Installation

for flush mounting

for flush mounting

for flush mounting

for flush mounting

non-flush

for flush mounting

Range

10 mm

5 mm

5 mm

20 mm

35 mm

20 mm

Switching output

PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open/normallyclosed (NO/NC)

PNP normally open/normallyclosed (NO/NC)

PNP normally open/normallyclosed (NO/NC)

Switching frequency

600 Hz

20 Hz

20 Hz

400 Hz250 Hz400 Hz

Housing material

Brass

Stainless steel

Stainless steel

PBT

PBT

PBT

Surface protection

PTFE coated

PTFE coated

PTFE coatedpartly coatedpartly coatedpartly coatedMaterial sensing surface

ceramic coated

Stainless steel, W51 coating

Stainless steel, W51 coating

ceramic coatedceramic coatedceramic coatedConnection

Connector, M12x1 male, 4-pin

Cable with connector, M12x1
male, 4-pin, 0.30 m, PUR

Cable with connector, M12x1
male, 4-pin, 0.30 m, silicone

Connector, M12x1 male, 4-pin

Connector, M12x1 male, 4-pin

Connector, M12x1 male, 4-pin

Operating voltage Ub

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

Ambient temperature-25...70 °C-25...70 °C-25...70 °C-25...70 °C-10...70 °C-25...70 °C

Magnetic field immune

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

Protection degree

IP67

IP67

IP67

IP67

IP67

IP67

Approval/Conformity

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

cULus, CE, EAC, WEEE

Additional features

Factor 1, Weld immune

Factor 1, Housing resistant toweld spatter, Weld immune

Factor 1, Housing resistant toweld spatter, Weld immune

Factor 1, Weld immune

Factor 1, Weld immune

Factor 1, Weld immune

Recommended prox mount

BAM024C

BES M30ML-PSC10A-S04G-W01

BES R01EC-PSC50A-BP00,3-GS04-W51

BES R01EC-PSC50A-BS00,3-GS04-W51

BES Q40KFU-PAC20A-S04G-W01

BES Q40KFU-PAC35E-S04G-W01* Contains silicone

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

BES Q40KFU-PAC20A-S04G-W14

72 | Sensors | Inductive sensors

Magnetic field resistant inductive sensors | 73

BES05KP

BES05KU

BES05KT

BES05KR

BES05KW

DimensionØ 12 x 50 mm

Ø 12 x 65 mm

Ø 12 x 65 mm

Ø 12 x 50 mm

Ø 12 x 65 mm

Style

M12x1

M12x1

M12x1

M12x1

M12x1

Installation

for flush mounting

for flush mounting

for flush mounting

non-flush

non-flush

Range

4 mm

4 mm

4 mm

8 mm

8 mm

Switching output

PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)

Switching frequency

2000 Hz2000 Hz2000 Hz2000 Hz2000 Hz

Housing material

Brass

Brass

Brass

Brass

Brass

Surface protection

PTFE coated

PTFE coated

PTFE coated

PTFE coated

PTFE coatedMaterial sensing surface

PBT

PBT, PTFE coated

PBT

PBT

PBT

Connection

Connector, M12x1 male, 3-pin

Connector, M12x1 male, 3-pin

Connector, M12x1 male, 3-pin

Connector, M12x1 male, 3-pin

Connector, M12x1 male, 3-pin

Operating voltage Ub

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

Ambient temperature-40...85 °C-40...85 °C-40...85 °C-40...85 °C-40...85 °C

Magnetic field immune

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

Protection degree

IP68

IP68

IP68

IP68

IP68

Approval/Conformity

cULus, CE, EAC, WEEE

cULus, CE, EAC, WEEE

cULus, CE, EAC, WEEE

cULus, CE, EAC, WEEE

cULus, CE, EAC, WEEE

Additional features

Factor 1, Extended temperature
range, Housing resistant to weld
spatter, weld-immune (magnetic
field 100kA/m)

Factor 1, Extended temperature
range, Housing resistant to weld
spatter, weld-immune (magnetic
field 100kA/m)

Factor 1, Extended temperature
range, Housing resistant to weld
spatter, weld-immune (magnetic
field 100kA/m)

Factor 1, Extended temperature
range, Housing resistant to weld
spatter, weld-immune (magnetic
field 100kA/m)

Factor 1, Extended temperature
range, Housing resistant to weld
spatter, weld-immune (magnetic
field 100kA/m)

Recommended prox mounts

BAM00247

BAM00247

BAM00247

BAM00247

BAM00247

BES M12ME-PSC40A-S04G-W08

www.balluff.com

BES M12MI-PSC40A-S04G-W07

BES M12MI-PSC40A-S04G-W08

BES M12ME-PSC80E-S04G-W08

BES M12MI-PSC80E-S04G-W08

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

74 | Sensors | Inductive sensors

Steel face inductive sensors | 75

BES054M

BES02N4

BES02N9

BES02NH

BES02N6

DimensionØ 8 x 50 mm

Ø 8 x 65 mm

Ø 12 x 65 mm

Ø 18 x 65 mm

Ø 8 x 65 mm

Style

M8x1

M8x1

M12x1

M18x1

M8x1

Installation

for flush mounting

for flush mounting

for flush mounting

for flush mounting

for flush mounting

Range

2 mm

2 mm

4 mm

7.2 mm2 mm

Switching output

PNP normally open (NO)NPN normally open (NO)NPN normally open (NO)NPN normally open (NO)PNP normally open (NO)

Switching frequency

100 Hz750 Hz500 Hz250 Hz750 Hz

Housing material

Stainless steel (1.4404)

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Surface protection

PTFE coated

PTFE coated

PTFE coated

PTFE coated

PTFE coatedMaterial sensing surface

Stainless steel (1.4404), PTFE
coatedStainless steel, PTFE coated

Stainless steel, PTFE coated

Stainless steel, PTFE coated

Stainless steel, PTFE coatedConnection

Connector, M8x1 male, 3-pin

Connector, M12x1 male, 4-pin

Connector, M12x1 male, 4-pin

Connector, M12x1 male, 4-pin

Connector, M12x1 male, 4-pin

Operating voltage Ub

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

Ambient temperature-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C

Pressure rating max.

80 bar80 bar

60 bar

40 bar80 barProtection degree

IP67

IP67

IP67

IP67

IP67

Approval/Conformity

cULus, CE, EAC, WEEE

CE, cULus, EAC, WEEE

cULus, CE, EAC, WEEE

cULus, CE, EAC, WEEE

CE, cULus, EAC, WEEE

Recommended prox mount

BAM00AC

BAM00AC

BAM00CW

BAM00FM

BAM00AC

BES M08EE1-PSC20B-S49G-S01

www.balluff.com

BES M08EH1-NSC20B-S04G-S01

BES M12EI-NSC40B-S04G-S01

BES M18EI-NSC72B-S04G-S01

BES M08EH1-PSC20B-S04G-S01

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

76 | Sensors | Inductive sensors

Steel face inductive sensors | 77

BES05K8

BES05K9

BES056Z

BES056C

BES0572

BES0569

BES056Y

BES056A

DimensionØ 18 x 56 mm

Ø 18 x 56 mm

Ø 18 x 65 mm

Ø 18 x 65 mm

Ø 8 x 65 mm

Ø 8 x 65 mm

Ø 12 x 65 mm

Ø 12 x 65 mm

Style

M18x1

M18x1

M18x1

M18x1

M8x1

M8x1

M12x1

M12x1

Installation

for flush mounting

for flush mounting

for flush mounting

for flush mounting

for flush mounting

for flush mounting

for flush mounting

for flush mounting

Range

8 mm

8 mm

7.2 mm

7.2 mm

2 mm

2 mm

4 mm

4 mm

Switching output

PNP normally open (NO)PNP normally open (NO)NPN normally open (NO)PNP normally open (NO)NPN normally open (NO)PNP normally open (NO)NPN normally open (NO)PNP normally open (NO)

Switching frequency

110 Hz110 Hz250 Hz250 Hz750 Hz750 Hz500 Hz500 Hz

Housing material

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Surface protection——

weld spatter resistant, Sun 73

weld spatter resistant, Sun 73

weld spatter resistant, Sun73

weld spatter resistant, Sun73

weld spatter resistant,
Sun 73weld spatter resistant,
Sun 73

Material sensing surface

Stainless steel

Stainless steel

Stainless steel, weld spatter
resistant, Sun 73

Stainless steel, weld spatter
resistant, Sun 73

Stainless steel, weld spatter
resistant, Sun 73

Stainless steel, weld spatter
resistant, Sun 73

Stainless steel, weld spatter resistant, Sun 73

Stainless steel, weld
spatter resistant, Sun 73

Connection

Connector, M12x1 male, 3-pin

Connector, M12x1 male, 3-pin

Connector, M12x1 male, 4-pin

Connector, M12x1 male,
4-pin

Connector, M12x1 male,
4-pin

Connector, M12x1 male,
4-pin

Connector, M12x1 male,
4-pin

Connector, M12x1 male,
4-pin

Operating voltage Ub

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

Ambient temperature-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C

Magnetic field immune

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

—

—

—

—

—

—

Protection degree

IP68

IP68

IP67

IP67

IP67

IP67

IP67

IP67

Approval/Conformity

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

EAC, cULus, CE, WEEE

CE, cULus, EAC, WEEE

Additional features

Selective ferrous

Selective non-ferrous

Recommended prox moumt

BAM00FM

BAM00FM

BAM00FM

BAM00FM

BAM00AC

BAM00AC

BAM00CW

BAM00CW

BES M18EG1-PSC80S-S04G-S

www.balluff.com

BES M18EG1-PSC80N-S04G-S

BES M18EI-NSC72B-S04G-S03

BES M18EI-PSC72B-S04G-S03

BES M08EH1-NSC20B-S04G-S03

BES M08EH1-PSC20B-S04G-S03

BES M12EI-NSC40B-S04G-S03

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

BES M12EI-PSC40B-S04G-S03

78 | Sensors | Inductive sensors

Weld field immune inductive sensors | 79

BES03MYBES05K5 *DimensionØ 18 x 65 mm

32 x 20 x 8 mm

Style

M18x1

Block style

Installation

for flush mounting

for flush mounting

Range

4 mm

5 mm

Switching output

PNP normally open (NO)PNP normally open (NO)

Switching frequency

50 Hz

100 Hz

Housing material

BrassZinc, die-cast

Surface protection

PTFE coated—Material sensing surface

Ceramic, PTFE coatedFortron 6165 A6Connection

Connector, M12x1 male, 4-pin

Cable with connector, M12x1
male, 3-pin, 0.30 m, silicone

Operating voltage Ub

10...30 VDC

10...30 VDC

Ambient temperature-25...70 °C-25...70 °C

Magnetic field immune

magnetic field immune (AC/DC)

magnetic field immune (AC/DC)

Protection degree

IP67

IP67

Approval/Conformity

cULus, CE, EAC, WEEE

CE, cULus, EAC, WEEE

BES M18MI-PSC40B-S04G-W03

BES R01ZC-PSC50B-BS00,3-GS04-W52

Recommended prxo mount* Contains silicone

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

80 | Sensors | Inductive sensors

Mini inductive sensors | 81

BES0586

BES0548

BES05PM

BES05PL

BES05PA

BES056M

BES02P1

BES05P6

Dimension

Ø 4 x 27 mm

Ø 5 x 27 mm

Ø 5 x 27 mm

Ø 5 x 27 mm

Ø 5 x 27 mm

Ø 8 x 30 mm

Ø 8 x 45 mm

Ø 8 x 50 mm

Style

D4.0

M5x0.5M5x0.5M5x0.5M5x0.5

M8x1

M8x1

M8x1

Installation

for flush mounting

for flush mounting

for flush mounting

for flush mounting

for flush mounting

for flush mounting

for flush mounting

for flush mounting

Range

1.5 mm

1.5 mm

1.5 mm

1.5 mm

1.5 mm

2 mm

2 mm

2 mm

Switching output

PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)NPN normally open (NO)PNP normally open (NO)

Switching frequency

5000 Hz

5000 Hz

5000 Hz

5000 Hz

5000 Hz

1500 Hz

1500 Hz

5000 Hz

Housing material

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Stainless steel

Surface protection

2K coated

2K coated

2K coated

2K coated

2K coated———

Material sensing surface

2K coated

2K coated

2K coated

2K coated

2K coated

PBT, 2K coatedceramic coated

PBT, 2K coatedConnection

Cable, 2.00 m, TPE

Cable, 2.00 m, TPE

Cable with connector,
M12x1 male, 3-pin, 0.3m, TPE

Cable with connector,
M8x1 male, 3-pin, 0.3m, TPE

Cable with connector,
M8x1 male, 3-pin, 0.3m, TPE

Cable, 2.00 m, TPU

Connector, M8x1 male,
3-pin

Connector, M8x1 male,
3-pin

Operating voltage Ub

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

Ambient temperature-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C-40...85 °C

Protection degree

IP67

IP67

IP67

IP67

IP67

IP68

IP68

IP68

Approval/Conformity

cULus, CE, EAC, WEEE

cULus, CE, EAC, WEEE

cULus, CE, EAC, WEEE

cULus, CE, EAC, WEEE

cULus, CE, EAC, WEEE

EAC, cULus, CE, WEEE

CE, cULus, EAC, WEEE

cULus, CE, EAC, WEEE

BAM0312

BAM0312

BAM0312

BES 516-3007-G-SA12-E4-C-PU-02

Recommended prox mountwww.balluff.com

BES 516-3005-G-SA12-E4-C-PU-02

BES 516-3005-G-SA13-E4-C-S4-00,3

BES 516-3005-G-SA13-E4-C-S49-00,3

BES M05ED-PSC15B-BP00,3-GS49-119

BES 516-324-G-SA70-E4-C-02

BES 516-343-SA96-G-E5-C-S49

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

BES M08EG PSC20B-S49G-539

82 | Sensors | Inductive sensors

Mini inductive sensors | 83

BES02PN

BES0558

BES056P

BES056N

BES03UP

BES0588

DimensionØ 8 x 65 mm

Ø 8 x 40 mm

Ø 8 x 30 mm

Ø 8 x 49.5 mm

Ø 12 x 45 mm

20 x 8 x 8 mm

Style

M8x1

M8x1

M8x1

M8x1

M12x1

8x8

Installation

for flush mounting

for flush mounting

non-flush

non-flush

for flush mounting

for flush mounting

Range

2 mm

2.5 mm

4 mm

4 mm

4 mm

2 mm

Switching output

NPN normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)NPN normally open (NO)PNP normally open (NO)

Switching frequency

700 Hz1000 Hz

1500 Hz

1500 Hz

2500 Hz

3000 Hz

Housing material

Brass

Stainless steel

Stainless steel

Stainless steel

Brass

Brass

Surface protection

nickel plated

—

—

—

Nickel-free 2K coated

Nickel-free 2K coatedMaterial sensing surface

ceramic coated

PBT, 2K coated

PBT, 2K coated

PBT, 2K coatedceramic coated

PBT, coatedConnection

Connector, M12x1 male,
4-pin

Connector, M8x1 male,
3-pin

Connector, M8x1 male,
3-pin

Connector, M8x1 male,
3-pin

Connector, M12x1 male,
4-pin

Cable, 2.00 m, PUR

Operating voltage Ub

12...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

Ambient temperature-25...70 °C

0...60 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C

Protection degree

IP67

IP67

IP68

IP68

IP68

IP67

Approval/Conformity

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

EAC, cULus, CE, WEEE

CE, cULus, EAC, WEEE

cULus, CE, EAC, WEEE

Recommended prox mount

BAM0312

BAM0312

BAM0312

BAM0312

BAM0247

BES M08MH1-NSC20B-S04G-101

www.balluff.com

BES M08EE-PSC25B-S49G-539

BES M08EB-PSC40F-S49G-539

BES M08EF-PSC40F-S49G-539

BES 516-329-SA96-G-E5-C-S4

BES Q08MEC-PSC20B-EZ02-519

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

84 | Sensors | Inductive sensors

Mini inductive sensors | 85

BES0587

BES05RY

BES055A

BES0584

BES049E

BES05P9

BES05MC

BES05P2

Dimension

40 x 8 x 8 mm

20 x 8 x 8 mm

40 x 8 x 8 mm

16 x 8 x 4.7 mm

16 x 8 x 4.7 mm

16 x 8 x 4.7 mm

19 x 8 x 4.7 mm

19 x 8 x 4.7 mm

Style

8x8

8x8

8x8

Block style

Block style

Block style

Block style

Block style

Installation

for flush mounting

for flush mounting

for flush mounting

for flush mounting

for flush mounting

for flush mounting

for flush mounting

for flush mounting

Range

3 mm

2 mm

3 mm

2 mm

2 mm

2 mm

2 mm

2 mm

Switching output

PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)

Switching frequency

1000 Hz

3000 Hz

1000 Hz

5000 Hz

5000 Hz

5000 Hz

5000 Hz

5000 Hz

Housing material

Zinc, die-cast

Brass

Zinc, die-cast

Brass

Brass

Brass

Stainless steel

Stainless steel

Surface protection

2K coated

Nickel-free 2K coated

2K coated

2K coated

Nickel-free coated

2K coated——

Material sensing surface

PBT, 2K coated

PBT, 2K coated

PBT, 2K coated

2K coated

Ceramic

2K coated

Ceramic

Ceramic

Connection

Cable, 2.0 m, 3 wire, TPE

Cable with connector,
M8x1 male, 3-pin, 0.30m, PUR

Cable with connector,
M8x1 male, 3-pin, 0.30m, TPE

Cable, 2.00 m, PUR

Cable with connector,
M8x1 male, 3-pin, 0.20 m,
silicone

Cable with connector,
M8x1 male, 3-pin, 0.3m, TPE

Cable with connector,
M12x1 male, 3-pin, 0.30m, silicone

Cable with LED connector,
M12x1 male, 3-pin, 0.30m, silicone

Operating voltage Ub

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

Ambient temperature-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C

Protection degree

IP67

IP67

IP67

IP67

IP67

IP67

IP65

IP65

Approval/Conformity

EAC, cULus, CE, WEEE

cULus, CE, EAC, WEEE

EAC, cULus, CE, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

cULus, CE, EAC, WEEE

cULus, CE, EAC, WEEEBES Q08ZC-PSC30B-EZ02-519

BES Q08MEC-PSC20B-EZ00,3-GS49-519

BES Q08ZC-PSC30B-EZ00,3-GS49-519

BES R04MC-PSC20B-EZ02-519

BES R04MC-PSC20B-EP00,2-GS49-107

BES R04MC-PSC20B-EZ00,3-GS49-519

BES R12EC-PSC20B-ES00,3-GS04-106* Contains silicone

www.balluff.com

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including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

BES R12EC-PSC20B-ES00,3-GS04-118

86 | Sensors | Inductive sensors

Mini inductive sensors | 87

BES05KY *BES05M9 *BES0484

BES05EP *BES0585 *BES0492

Dimension

19 x 8 x 4.7 mm

28 x 8 x 5.5 mm

32 x 20 x 8 mm

32 x 20 x 8 mm

32 x 20 x 8 mm

32 x 20 x 8 mm

Style

Block style

Block style

Block style

Block style

Block style

Block style

Installation

for flush mounting

for flush mounting

for flush mounting

for flush mounting

for flush mounting

for flush mounting

Range

2 mm

2 mm

7 mm

7 mm

7 mm

7 mm

Switching output

PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)

Switching frequency

5000 Hz

5000 Hz150 Hz150 Hz150 Hz150 Hz

Housing material

Stainless steel

Stainless steel

Zinc, die-castZinc, die-castZinc, die-castZinc, die-cast

Surface protection

—

—

—

—

—

—

Material sensing surface

Ceramic

Ceramic

Ceramic coatedFortron 6165 A6

Ceramic

Ceramic coatedConnection

Cable with connector,
M8x1 male, 3-pin, 0.30 m,
silicone

Cable with connector,
M12x1 male, 3-pin, 0.20m, silicone

Cable, 5.00 m, TPU 3-wireCable with connector,
M12x1 male, 3-pin, 0.30m, silicone

Cable with connector,
M12x1 male, 3-pin, 0.30m, silicone

Cable with connector,
M8x1 male, 3-pin, 0.20m, TPU

Operating voltage Ub

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

Ambient temperature-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C-25...70 °C

Protection degree

IP65

IP65

IP67

IP67

IP67

IP67

Approval/Conformity

cULus, CE, EAC, WEEE

cULus, CE, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEEBES R12EC-PSC20B-ES00,3-GS49-106

BES R13EC-PSC20B-ES00,2-GS04-106

BES R01ZC-PSC70B-BZ05-108

BES R01ZC-PSC70B-BS00,3-GS04-016

BES R01ZC-PSC70B-BS00,3-GS04-540

BES R01ZC-PSC70B-BZ00,2-GS49-108* Contains silicone

www.balluff.com

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including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

88 | Sensors | Inductive sensors

Temperature-rated inductive sensors | 89

BES05FN

BES05N7

BES05N8

BES05N9

DimensionØ 8 x 60 mm

8 x 8 x 55 mm

12 x 12 x 59 mm

40 x 40 x 70.7 mm

Style

M8x1

8x8

12x12

40x40

Installation

for flush mounting

for flush mounting

for flush mounting

non-flush

Range

2 mm

2 mm

4 mm

25 mm

Switching output

PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)

Switching frequency

600 Hz500 Hz500 Hz

BES M08EM-PSD20B-ET05-T

BES Q08EC-PSD20B-ES05

BES Q12EC-PSD40B-ES05

BCC0K7T

BES Q40KG-PSD25F-S04G

BCC M415-0000-1A-001-OH0334-050

Connection

M12x1-Female, Straight, 5-pin,
A-codedCable

TPE-O electron beam crosslinked black, 5.00 m, higher
ambient temperature

PNP normally open (NO)

Number of conductors

3

100 Hz

Cable temperature, fixed routing-55...155 °C-40...155 °C

Housing material

Stainless steel

Stainless steel

Stainless steel

Stainless steel (1.4305)
LCP

Cable temeprature, flexible
routing

Surface protection

—

—

—

—

Operating voltage Ub

250 VDC / 250 VAC

Material sensing surface

LCP

LCP

LCP

LCP

IP rating

IP68

Connection

Cable, 5.0 m, 3 wire, PTFE

Cable, 5.0 m, 3 wire, silicone

Cable, 5.0 m, 3 wire, silicone

Connector, M12x1 male, 4-pin

Approval/Conformity

EAC, WEEE

Operating voltage Ub

10...30 VDC

10...30 VDC

10...30 VDC

10...35 VDC

Ambient temperature

0...140 °C-25...140 °C-25...130 °C

0...150 °C

Protection degree

IP50

IP65

IP65

IP67

Approval/Conformity

CE, EAC, WEEE

CE, EAC, WEEE

CE, EAC, WEEE

CE, EAC, WEEE

www.balluff.com

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including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

90 | Accessories | Mechanical Protection

Plunger probe solutions | 91

PNP, NO

SET0167

SET0168

SET015A

SET015F

SET0169

SET016A

SET016C

SET016E

NPN, NO

SET017U

SET017W

SET017R

SET017T

SET017Y

SET017Z

SET0180

SET0181

Short description

Plunger probe with chisel tip

Plunger probe with chisel tip

Plunger probe with round tip

Plunger probe with round tip

Plunger probe with flat tip

Plunger probe with flat tip

Plunger probe with internal
threads

Plunger probe with internal
threads

Usefor positive stop plunger
probe

for positive stop plunger
probe

for positive stop plunger
probe

for positive stop plunger
probe

for positive stop plunger
probe

for positive stop plunger
probe

for positive stop plunger
probe

for positive stop plunger
probe

Material

Brass chrome plated
SteelBronzeStainless steel, chrome
platedBrass chrome plated
SteelBronzeStainless steel, chrome
platedBrass chrome plated
SteelBronzeStainless steel, chrome
platedBrass chrome plated
SteelBronzeStainless steel, chrome
platedBrass chrome plated
SteelBronzeStainless steel, chrome
platedBrass chrome plated
SteelBronzeStainless steel, chrome
platedBrass chrome plated
SteelBronzeStainless steel, chrome
platedBrass chrome plated
SteelBronzeStainless steel, chrome
platedDimensionØ 18 x 120.5 mm

Ø 18 x 125.6 mm

Ø 18 x 120.5 mm

Ø 18 x 125.6 mm

Ø 18 x 120.5 mm

Ø 18 x 125.6 mm

Ø 18 x 120.5 mm

Ø 18 x 125.6 mm

Mounting

Screws M18

Screws M18

Screws M18

Screws M18

Screws M18

Screws M18

Screws M18

Screws M18

Connection

Connector, M8x1 connector,
3-pin

Cable with connector,
M12x1-Male, 4-pin, 0.20m, PUR

Connector, M8x1 connector,
3-pin

Cable with connector,
M12x1-Male, 4-pin, 0.20m, PUR

Connector, M8x1 connector,
3-pin

Cable with connector,
M12x1-Male, 4-pin, 0.20m, PUR

Connector, M8x1 connector,
3-pin

Cable with connector,
M12x1-Male, 4-pin, 0.20m, PUR

Ambient temperature

0...60 °C

0...60 °C

0...60 °C

0...60 °C

0...60 °C

0...60 °C

0...60 °C

0...60 °C

BAV BP-PH-00100-01
BAV BP-PH-00100-11

BAV BP-PH-00100-02
BAV BP-PH-00100-12

BAV BP-PH-00093-01
BAV BP-PH-00093-11

BAV BP-PH-00093-02
BAV BP-PH-00093-12

BAV BP-PH-00101-01
BAV BP-PH-00101-11

BAV BP-PH-00101-02
BAV BP-PH-00101-12

BAV BP-PH-00102-01
BAV BP-PH-00102-11

BAV BP-PH-00102-02
BAV BP-PH-00102-12

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

92 | Accessories | Mechanical Protection

Plunger probe solutions | 93

BAM02WR

BAM02JUBAM027T

BAM02JW

BAM02JY

Short description

Plunger wiper brushM4 nut detection tip

M6 nut detection tip

M8 nut detection tip

M10 nut detection tip

Usefor positive stop plunger probe

for plunger probe with internal
threads

for plunger probe with internal
threads

for plunger probe with internal
threads

for plunger probe with internal
threads

Material

Steel (1.7225)

Stainless steel (1.7225) zinccoated, bright

Stainless steel (1.7225) zinccoated, bright

Stainless steel (1.7225) zinccoated, bright

Stainless steel (1.7225) zinccoated, brightDimension

Ø 31.75 x 17.5 mm

Ø 9.5 x 29 mm

Ø 9.5 x 29 mm

Ø 9.5 x 29 mm

Ø 9.5 x 29 mm

Mounting

M18x1

M6x1

M6x1

M6x1

M6x1

Ambient temperature—

0...60 °C

0...60 °C

0...60 °C

0...60 °C

BAM SE-AM-009-M18/D09,5

www.balluff.com

BAM TG-AM-015-003

BAM TG-AM-015-002

BAM TG-AM-015-004

BAM TG-AM-015-005

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

94 | Photoelectric sensors

Generous detection range for high reliability

PHOTOELECTRICSENSORS

Photoelectric sensors from Balluff reliably recognize thepresence of objects. They check shape, color, distance or
thickness equally reliably. This is because they have asignificantly greater detection range compared to inductive
or capacitive technology.
In the area of photoelectric sensors we offer a huge productvariety, including all light types from red light to infrared
to laser technology, sensors with and without backgroundsuppression, as well as many different form factors. For
specialty applications, mini-sensors, color sensors, light bandand contrast sensors round out our portfolio. With Balluff you
achieve not only the highest reliability, but also the greatest
flexibility.

Contents
96 Photoelectric distance sensors
98 Diffuse sensors with background suppression
100 Diffuse sensors

Photoelectric sensors | 95

96 | Sensors | Photoelectric sensors

Photoelectric distance sensors | 97

BOD002L

BOD0020

Series21M

23K

Dimension

15 x 51 x 42.5 mm

51 x 23 x 52.4 mm

Interface

IO-Link 1.1
Analog, current 4...20 mA
linear rising/falling
2x PNP/NPN NO/NC

IO-Link 1.1
PNP/NPN/Auto-Detect NO/NC

Principle of operation

Photoelectric distance sensor

Photoelectric distance sensor

Principle of optical operation

Triangulation

Light time-of-flight

Beam characteristic

Focus, typical at 400 mm

CollimatedLight type

Laser red light

Laser red lightLight spot size

1.5 x 0.5 mm at 200 mm

5.5 x 7 mm at 5 m

Range

30...200 mm, adjustable

100...5000 mm

Accuracy±1 mm max. (30...170 mm)±3 mm max. (170...200 mm)±0.6 %FS

Repeat accuracy≤ ± 0.25 mm

0.024 %FS

Resolution≤ 10 µm typ. (30...170 mm)
100 µm typ. (170...200 mm)≤ 5 mmConnection

Connector, M12x1 Male, 4-pin

Connector, M12x1 Male, 4-pin

Housing material

Zinc, die-cast
Aluminum, glass, PMMA, blackABS

Operating voltage Ub

15...30 VDC

18...30 VDCApproval/Conformity

CE, cULus, EAC, IO-Link, WEEE

CE, cULus, EAC, Ecolab, WEEEBOD 21M-LBI05-S4

BOD 23K-LI01-S4

98 | Sensors | Photoelectric sensors

Diffuse sensor with background suppression | 99

BOS01J3

BOS01J4

BOS0201

BOS01Z9

BOS01UW

BOS0179

BOS01FL

Series

18M

18M

21M

21M

23K

23K

23K

DimensionØ 18 x 75 mm

Ø 18 x 75 mm

15 x 51 x 42.5 mm

15 x 51 x 42.5 mm

23 x 51 x 52.4 mm

23 x 51 x 52.4 mm

23 x 51 x 52.4 mm

Interface

NPN NONPN NCPNP NOPNP NCNPN NONPN NCPNP NOPNP NC

2x PNP/NPN/Auto-Detect
NO/NC

NPN normally open/normally closed (NO/NC)

PNP NOPNP NCPrinciple of operation

Photoelectric sensor

Photoelectric sensor

Photoelectric sensor

Photoelectric sensor

Photoelectric sensor

Photoelectric sensor

Photoelectric sensor

Principle of optical operation

Diffuse sensor, triangulation

Diffuse sensor, triangulation

Diffuse sensor, triangulation

Diffuse sensor, triangulation

Light time-of-flight

Diffuse sensor, triangulation

Diffuse sensor, triangulation

Special optical feature

Background suppression

Background suppression

Background suppression

Background suppression

Background suppression

Background suppression

Background suppression

Beam characteristic

Divergent

Divergent

Focus, typical at 400 mm

Focus, typical at 400 mm

Divergent

Focus, typical at 500 mm

Focus, typical at 500 mm

Light typeLED, red light

LED, red light

Laser red light

Laser red light

Laser red light

LED, red light

LED, red lightLight spot size

10 x 10 mm at 150 mm

10 x 10 mm at 150 mm

Ø 3 mm at 200 mm

Ø 3 mm at 200 mm

Ø 7 mm at 5 m

15 x 15 mm at focal point

15 x 15 mm at focal point

Range

30...150 mm

30...150 mm

1...250 mm

1...250 mm

0...5 m3...800 mm

3...800 mm

Connection

Connector, M12x1-Male,
4-pin

Connector, M12x1-Male,
4-pin

Connector, M12x1-Male,
4-pin

Connector, M12x1-Male,
4-pin

Connector, M12x1-Male,
5-pin

Connector, M12x1-Male,
4-pin

Connector, M12x1-Male,
4-pin

Housing material

Brass

Brass

Zinc, die-castaluminum

Zinc, die-castaluminum

PC
ABS

PC
ABS

PC
ABS

Material sensing surface

Glass

Glass

Glass

Glass

PMMA

PMMA

PMMA

Operating voltage Ub

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

18...30 VDC

10...30 VDC

10...30 VDCApproval/Conformity

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, CDRH, EAC,
WEEE

CE, cULus, CDRH, EAC,
WEEE

CE, Ecolab, cULus, EAC,
WEEE

Ecolab, CE, cULus, EAC,
WEEE

CE, Ecolab, cULus, EAC,
WEEE

BOS 18M-NA-RH23-S4

BOS 18M-PA-RH23-S4

BOS 21M-NA-LH23-S4

BOS 21M-PA-LH23-S4

BOS 23K-UU-LH11-S92

BOS 23K-NU-RH10-S4

BOS 23K-PA-RH10-S4

100 | Sensors | Photoelectric sensors

Diffuse sensor | 101

BOS01E6

BOS01CFBOS002W

BOS0033

BOS01FM

Series

18M

18M

21M

21M

23K

DimensionØ 18 x 75 mm

Ø 18 x 75 mm

15 x 50 x 42.5 mm

15 x 50 x 42.5 mm

23 x 51 x 52.4 mm

Interface

NPN NONPN NCPNP NOPNP NCNPN NONPN NCPNP NOPNP NCPNP NOPNP NCPrinciple of operation

Photoelectric sensor

Photoelectric sensor

Photoelectric sensor

Photoelectric sensor

Photoelectric sensor

Principle of optical operation

Diffuse sensor, energetic

Diffuse sensor, energetic

Diffuse sensor, energetic

Diffuse sensor, energetic

Diffuse sensor, energetic

Beam characteristic

Divergent

Divergent

Divergent

Divergent

Focus, typical at 500 mm

Light typeLED, red light

LED, red light

LED, red light

LED, red light

LED, red lightLight spot sizeØ 50 mm at 600 mm

Ø 50 mm at 600 mm——

15 x 15 mm at focal point

Range

0...600 mm

0...600 mm

10...1000 mm

10...1000 mm

0...2000 mm

Connection

Connector, M12x1-Male, 4-pin

Connector, M12x1-Male, 4-pin

Connector, M12x1-Male, 4-pin

Connector, M12x1-Male, 4-pin

Connector, M12x1-Male, 4-pin

Housing material

Brass

Brass

Zinc, die-castaluminum

Zinc, die-castaluminumPC
ABS

Material sensing surface

Glass, anti-glare

Glass, anti-glare

PMMA

PMMA

PMMA

Operating voltage Ub

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDCApproval/Conformity

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

CE, cULus, EAC, WEEE

Ecolab, CE, cULus, EAC, WEEEBOS 18M-NA-RD20-S4

BOS 18M-PA-RD20-S4

BOS 21M-NA-RD10-S4

BOS 21M-PA-RD10-S4

BOS 23K-PA-RD10-S4

102 | Magnetic field sensors

Magnetic field sensors | 103

Sure position detection even at high speeds

MAGNETIC FIELDSENSORSOur magnetic field sensors are used chiefly on cylinders and grippers
for monitoring the piston position. The sensors recognize the fieldof the magnet integrated into the piston through the actuator wall,
even at high travel speeds.
With their non-contact position detection the magnetic field sensors
from Balluff work absolutely reliably and wear-free —no contact burn or
bouncing, just clean switching points.

Contents
104 Magnetic field sensors for C-slot
106 Magnetic field sensors for T-slot

104 | Sensors | Magnetic field sensors

Magnetic field sensors for C-slot | 105

BMF00M4

BMF00MF

BMF00H6

BMF00H7

BMF00L0

Dimension

16.8 x 2.9 x 4.5 mm

24 x 3 x 3.75 mm

24 x 3 x 3.75 mm

24 x 3 x 3.75 mm

24 x 3 x 3.75 mm

Connection

M8x1-Male, 3-pin

M8x1-Male, 3-pin

M12x1-Male, 4-pin, A-coded

M8x1 Male, 3-pin

M8x1 Male, 3-pin

Cable

PUR with silicone tube, 0.30 m

PUR, 0.30 m

PUR with silicone tube, 0.30 m

PUR with silicone tube, 0.30 m

PUR with silicone tube, 0.50 m

Application

Optimized response pathespecially suited for short-stroke
cylinders.

Pneumatic cylinder with C-slot,
e.g. SMC, Festo*, Schunk, Sommer, Gimatic (*not suitable for
Festo Series ADVC and AEVC)

Pneumatic cylinder with C-slot,
e.g. SMC, Festo*, Schunk, Sommer, Gimatic (*not suitable for
Festo Series ADVC and AEVC)

Pneumatic cylinder with C-slot,
e.g. SMC, Festo*, Schunk, Sommer, Gimatic (*not suitable for
Festo Series ADVC and AEVC)

Pneumatic cylinder with C-slot,
e.g. SMC, Festo*, Schunk, Sommer, Gimatic (*not suitable for
Festo Series ADVC and AEVC)

Mounting—

can be installed in C-slot fromabove

can be installed in C-slot fromabove

can be installed in C-slot fromabove

can be installed in C-slot fromabove

Housing material

PA 12

PA 12

PA 12

PA 12

PA 12

Switching output

PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)

Switching frequency

7000 Hz

3000 Hz

3000 Hz

3000 Hz

3000 HzOperating voltage Ub

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

Ambient temperature-25...85 °C-25...85 °C-25...85 °C-25...85 °C-25...85 °C

Protection degree

IP67

IP67

IP67

IP67

IP67

Approval/Conformity

CE, cULus, WEEE

cULus, CE, WEEE

cULus, CE, WEEE

CE, cULus, WEEE

cULus, CE, WEEEBMF 214K-PS-C-2A-SA93-S49-00,3

BMF 243K-PS-C-2A-SA1-S49-00,3

BMF 243K-PS-C-2A-SA93-S4-00,3

BMF 243K-PS-C-2A-SA93-S49-00,3

BMF 243K-PS-C-2A-SA93-S49-00,5

106 | Sensors | Magnetic field sensors

Magnetic field sensors for T-slot | 107

BMF00JCBMF00H5

BMF00H3

BMF00KF

BMF00J6

Dimension

23.5 x 5 x 5.5 mm

23.5 x 5 x 5.5 mm

23.5 x 5 x 5.5 mm

23.5 x 5 x 5.5 mm

23.5 x 5 x 5.5 mm

Connection

M8x1-Male, 3-pin

M12x1-Male, 4-pin, A-coded

M8x1-Male, 3-pin

M8x1 connector, 3-pin

3-wireCable

TPE, welding spark resistant,
0.30 mPUR with silicone tube, 0.30 m

PUR with silicone tube, 0.30 m

TPE, welding spark resistant,
0.50 m

TPE welding spark resistant,
2.00 mApplication

Pneumatic cylinder with T-slot.
For dimensions, see sketch inproduct view.

Pneumatic cylinder with T-slot.
For dimensions, see sketch inproduct view.

Pneumatic cylinder with T-slot.
For dimensions, see sketch inproduct view.

Pneumatic cylinder with T-slot.
For dimensions, see sketch inproduct view.

Pneumatic cylinder with T-slot.
For dimensions, see sketch inproduct view.

Mounting

can be installed in T-slot fromabove

can be installed in T-slot fromabove

can be installed in T-slot fromabove

can be installed in T-slot fromabove

can be installed in T-slot fromabove

Housing material

PA 12

PA 12

PA 12

PA 12

PA 12

Switching output

PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)PNP normally open (NO)

Switching frequency

3000 Hz

3000 Hz

3000 Hz

3000 Hz

3000 HzOperating voltage Ub

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

10...30 VDC

Ambient temperature-25...85 °C-25...85 °C-25...85 °C-25...85 °C-25...85 °C

Protection degree

IP67

IP67

IP67

IP67

IP67

Approval/Conformity

CE, cULus, WEEE

cULus, CE, WEEE

cULus, CE, WEEE

cULus, CE, WEEE

CE, cULus, WEEEBMF 235K-PS-C-2A-SA5-S49-00,3

BMF 235K-PS-C-2A-SA93-S4-00,3

BMF 235K-PS-C-2A-SA93-S49-00,3

BMF 235K-PS-C-2A-SA5-S49-00,5

BMF 235K-PS-C-2A-SA5-02

108 | Machine Vision and Optical Identification

Machine Vision and Optical Identification | 109

Image processing devices for reliable detection and recording

MACHINE VISIONAND OPTICALIDENTIFICATION

The demands on modern production equipment are high: they must
be extremely productive and flexible while achieving maximum quality. Our
Balluff vision solutions are designed precisely to meet these requirements.
They reliably detect error, check quality, and are suitable forreliable reading and verification of codes. They scan objects, 1D and 2D
barcodes, and plain text.
The sensors are extremely flexible – for parts checking in assemblyor parts tracking in production. Their standardized interface means thedevices are simple to integrate and easy to use.

Contents
110 SmartCamera for machine vision110 | Machine Vision and Optical Identification | Machine Vision

SmartCamera for machine vision | 111

BVS002F

BVS002C

BVS002A

BVS0033

Application

Object inspection, Analyze color, Range,
Object detection, Positioning, Barcode-, 2D-,
OCR identification

Object inspection, Range, Object detection,
Positioning, Barcode-, 2D-, OCR identification

Object inspection, Range, Object detection,
Positioning, Barcode-, 2D-, OCR identification

Object inspection, Range, Object detection,
Positioning, Barcode-, 2D-, OCR identification, HDevelop script import

Image resolution

1280 x 1024 pixels

1280 x 1024 pixels

1280 x 1024 pixels

1280 x 1024 pixels

Sensor type Vision

CMOS 1/1,8“ color global shutter

CMOS 1/1.8“ monochrome global shutter

CMOS 1/1.8“ monochrome global shutter

CMOS 1/1.8“ monochrome global shutter

Housing material

Aluminum

Aluminum

Aluminum

Aluminum

Dimension

62 x 55 x 110 mm

62 x 55 x 110 mm

62 x 55 x 110 mm

62 x 55 x 110 mm

Switching output

2x IO configurable

8x IO configurable

2x IO configurable

2x IO configurable

Interface

LAN (Gigabit Ethernet), Profinet / EtherNet/
IP, IO-Link

LAN (Gigabit Ethernet)

LAN (Gigabit Ethernet), Profinet / EtherNet/
IP, IO-Link

LAN (Gigabit Ethernet), Profinet / EtherNet/
IP, IO-Link

Operating voltage Ub

19.2...28.8 VDC

19.2...28.8 VDC

19.2...28.8 VDC

19.2...28.8 VDC

Ambient temperature

0...55 °C

0...55 °C

0...55 °C

0...55 °C

Approval/Conformity

CE, cULus, WEEE

CE, cULus, WEEE

CE, cULus, WEEE

CE, cULus, WEEE

Protection degree

IP67 with protection tube

IP67 with protection tube

IP67 with protection tube

IP67 with protection tube

BVS SC-C1280Z00-30-000

www.balluff.com

BVS SC-M1280Z00-07-000

BVS SC-M1280Z00-30-000

BVS SC-M1280Z00-30-020

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

112 | Safety

Safety | 113

Safety with Balluff quality

SAFETY
Automation requires safety. And safety is based on reliability. The Balluff
safety concept consists of products and solutions that fulfill their tasks
over the course of years with the same reliability and precision. With
Safety over IO-Link from Balluff you enjoy the proven benefits of IO-Link
now for the safety of people and equipment as well. By linking automation
technology and safety technology, you get full machine security in one
system, because IO-Link communicates down to the last meter andprovides both sensor/actuator details as well as safety information.

Contents
114
116
120
122
124
126
128

Safety command devices
Inductive safety sensors
Electromechanical guard locking devices
Electromechanical safety switches
Mechanical accessories
Profisafe over IO-Link
IO-Link blocks for safety applications

114 | Safety | Safety command devices

BAM02HABAM ES-XA-01D-01-R01-201-S92

B10d (EN ISO 13849-1)

0.1 million Switching operations

Approval/Conformity

UL CERTIFIED, CE, TÜV, WEEE

Operating principle

Mechanical

No of contacts

2x positive opening

Utilization category

AC-15, DC -13

Type of release

Turning

Life expectancy mechanical0.06 million Switching operations

Connection

M12x1-Male, 5-pin, A-coded

Dimension

80 x 106 x 72 mm

Ambient temperature-25...70 °C

Protection degree

IP65

Housing material

Plastic

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

116 | Safety | Safety switches and safety sensors

Inductive safety sensors | 117

BES0577

BES057A

BES057C

BES0574

Performance Level

e

e

e

d

Safety category (EN ISO 13849-1)

3

3

3

2

SIL (IEC 61508)

3

3

3

2

SIL CL (EN 62061)

3

3

3

2

Response time max.

200 ms200 ms200 ms

1 ms

Approval/Conformity

CE, TÜV, cULus, WEEE

CE, TÜV, cULus, WEEE

CE, TÜV, cULus, WEEE

CE, TÜV, cULus, WEEE

Operating principle

non-contact (inductive)

non-contact (inductive)

non-contact (inductive)

non-contact (inductive)

Approach direction

any to sensing surface

any to sensing surface

any to sensing surface

any to sensing surface

Assured operating distance Sao

12 mm

15 mm

20 mm

4 mm

Assured switch off distance Sar

30 mm

30 mm

45 mm

6 mm

Connection

M12x1-Male, 4-pin, A-coded

M12x1-Male, 4-pin, A-coded

M12x1-Male, 4-pin, A-coded

M12x1-Male, 4-pin, A-coded

Switching output

2x PNP OSSD

2x PNP OSSD

2x PNP OSSDPNP OSSD, PNP normally closed (NC)Installation

non-flush

Flush on one side

non-flush

non-flush

DimensionØ 30 x 80 mm

40 × 66 mm

40 × 66 mm

Ø 12 x 70 mm

Ambient temperature-25...70 °C, for service life ≤ 10 years
10...40 °C, for service life ≤ 20 years-25...70 °C, for service life ≤ 10 years
10...40 °C, for service life ≤ 20 years-25...60 °C, for service life ≤ 10 years
10...40 °C, for service life ≤ 20 years-25...70 °C, for service life ≤ 10 years
10...40 °C, for service life ≤ 20 years

Protection degree

IP68, IP69K

IP67

IP67

IP67

Housing material

Stainless steel (1.4404)

Die-cast zinc

Die-cast zinc

Stainless steel (1.4404)

BES M30EP-PFC12F-S04G-D12

www.balluff.com

BES Q40ZU-PFC15B-S04G-D12

BES Q40ZU-PFC20F-S04G-D12

BES M12EN-PFC40F-S04G-D11

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including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

118 | Safety | Safety switches and safety sensors

Inductive safety sensors | 119

BES0575

BES0576

BES0578

BES0579

Performance Level

d

d

d

d

Safety category (EN ISO 13849-1)

2

2

2

2

SIL (IEC 61508)

2

2

2

2

SIL CL (EN 62061)

2

2

2

2

Response time max.

1 ms

1 ms

1 ms

1 ms

Approval/Conformity

CE, TÜV, cULus, WEEE

CE, TÜV, cULus, WEEE

CE, TÜV, cULus, WEEE

CE, TÜV, cULus, WEEE

Operating principle

non-contact (inductive)

non-contact (inductive)

non-contact (inductive)

non-contact (inductive)

Approach direction

any to sensing surface

any to sensing surface

any to sensing surface

any to sensing surface

Assured operating distance Sao

8 mm

5 mm

15 mm

10 mm

Assured switch off distance Sar

12 mm

7 mm

22 mm

15 mm

Connection

M12x1-Male, 4-pin, A-coded

M12x1-Male, 4-pin, A-coded

M12x1-Male, 4-pin, A-coded

M12x1-Male, 4-pin, A-coded

Switching output

PNP OSSD, PNP normally closed (NC)PNP OSSD, PNP normally closed (NC)PNP OSSD, PNP normally closed (NC)PNP OSSD, PNP normally closed (NC)Installation

non-flush

for flush mounting

non-flush

for flush mounting

DimensionØ 18 x 70.5 mm

Ø 18 x 70.5 mm

Ø 30 x 70 mm

Ø 30 x 70 mm

Ambient temperature-25...70 °C, for service life ≤ 10 years
10...40 °C, for service life ≤ 20 years-25...70 °C, for service life ≤ 10 years
10...40 °C, for service life ≤ 20 years-25...70 °C, for service life ≤ 10 years
10...40 °C, for service life ≤ 20 years-25...70 °C, for service life ≤ 10 years
10...40 °C, for service life ≤ 20 years

Protection degree

IP67

IP67

IP67

IP67

Housing material

Stainless steel (1.4571)

Brass

Stainless steel (1.4571)

Brass

BES M18EN-PFC80F-S04G-D11

www.balluff.com

BES M18MN-PFC50B-S04G-D11

BES M30EN-PFC15F-S04G-D11

BES M30MN-PFC10B-S04G-D11

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including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

120 | Safety | Safety guard locking devices

Electromechanical guard locking devices | 121

BID0004

BID0002

BID0003

BID0001

B10d (EN ISO 13849-1)

5 million Switching operations

5 million Switching operations

5 million Switching operations

5 million Switching operations

Coding level (EN ISO 14119)

low

low

low

low

Approval/Conformity

CE, TÜV NRTL, TÜV, RoHS, WEEE

CE, TÜV NRTL, TÜV, RoHS, WEEE

CE, TÜV NRTL, TÜV, RoHS, WEEETÜV NRTL, TÜV, CE, RoHS, WEEE

Operating principle

mechanical - force, contact

mechanical - force, contact

mechanical - force, contact

mechanical - force, contact

No of contacts

2x positive opening

2x positive opening

2x positive opening

2x positive opening

Utilization category

AC-15, DC -13

AC-15, DC -13

AC-15, DC -13

AC-15, DC -13

Approach direction

laterally + above

laterally + above

laterally + above

laterally + above

Guard locking, principle

yes, spring force (power to unlock)

yes, spring force (power to unlock)

yes, magnetic force (power to lock)

yes, magnetic force (power to lock)Holding force FZH2500 N

2500 N

2500 N

2500 N

Axillary release

key

key

no

no

Escape release

no

yes

no

yes

Life expectancy mechanical

1 mil. switching operations

1 mil. switching operations

1 mil. switching operations

1 mil. switching operations

Connection

Connector, M12x1 Male, 8-pin

Connector, M12x1 Male, 8-pin

Connector, M12x1 Male, 8-pin

Connector, M12x1 Male, 8-pin

Dimension

40 x 197.7 x 47.5 mm

40 x 247.7 x 61.3 mm

40 x 197.7 x 44 mm

40 x 247.7 x 61.3 mm

Ambient temperature

0...40 °C

0...40 °C

0...40 °C

0...40 °C

Protection degree

IP65

IP65

IP65

IP65

Housing material

Aluminum

Aluminum

Aluminum

Aluminum

BID F101-2M1M3-M02AZ0-S115

www.balluff.com

BID F101-2M1M3R-M02AZ0-S115

BID F101-2M1E3-M02AZ0-S115

BID F101-2M1E3R-M02AZ0-S115

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including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

122 | Safety | Safety guard locking devices

Electromechanical safety switches | 123

BID0005

BID F101-2M100-M20ZZ0-S92

B10d (EN ISO 13849-1)

5 million Switching operations

Coding level (EN ISO 14119)

low

Approval/Conformity

TÜV NRTL, CE, RoHS, TÜV, WEEE

Operating principle

mechanical - force, contact

No of contacts

2x positive opening

Utilization category

AC-15, DC -13

Approach direction

laterally + above

Life expectancy mechanical

1 million Switching operations

Connection

M12x1-Male, 5-pin, A-coded

Dimension

40 x 147.7 x 43.5 mm

Ambient temperature

0...40 °C

Protection degree

IP65

Housing material

Aluminum

www.balluff.com

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including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

124 | Accessories | Mechanical Accessories

Mechanical Accessories | 125

BAM0270

BAM0271

BAM0272

Principle of operation

Actuator

Actuator

Actuator

VersionActuator

Actuator with parallel handle

Actuator with perpendicular
handleUsefor safety switch BID

for safety switch BID

for safety switch BID

Material

Stainless steel

Aluminum, Stainless steel

Aluminum, Stainless steel

Dimension

17 x 32 x 48 mm

145 x 72 x 113 mm

145 x 72 x 113 mm

Mounting

Screw M5

Screw M5

Screw M5

Ambient temperature

—

—

—

BAM TG-ID-016-A01

www.balluff.com

BAM TG-ID-016-H01

BAM TG-ID-016-H02

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including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

126 | Safety | Safe I/O modules

Profisafe over IO-Link | 127

BNI0098

BNI IOF-329-P02-Z038

Principle of operation

IO-Link master

Dimension

68 x 32.4 x 181.5 mm

Housing material

Die-cast zinc

Connection ports

2x M12x1-Female, 8-pole, A-coded
6x M12x1-Female, 5-pole, A-coded

Number of safe inputs

12

Number of safe outputs

2

Digital inputs

12x PNP, Type 3

Digital outputs—

Operating voltage Ub

18...30.2 VDC

Current sum US, sensor

4.8 A

Current sum UA, actuator

8A

Output current max. US, sensor—

Output current max. UA, actuator—

Interface

PROFIsafe over IO-Link

Ambient temperature-5...55 °C

Protection degree

IP67

Performance Levele

Safety category (EN ISO 13849-1)

4

SIL (IEC 61508)

3

SIL CL (EN 62061)

3

Response time max.

20 ms

Approval/Conformity

CE, TÜV, cULus, WEEE

www.balluff.com

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including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

128 | Safety | Safe I/O modules

IO-Link blocks for safety applications | 129

BNI00CL

BNI IOL-355-S02-Z013

Principle of operation

IO-Link master

Dimension

68 x 32.4 x 181.5 mm

Housing material

Die-cast zinc

Connection ports

8x M12x1-Female, 5-pin, A-coded

Digital inputs

8x PNP, Type 3

Digital outputs

8x PNP

Operating voltage Ub

18...30.2 VDC

Output current max.

2A

Current sum UA, actuator

9A

Auxiliary interfaces

Galvanically Isolated Outputs

Interface

IO-Link 1.1

Ambient temperature-5...55 °C

Protection degree

IP67

Performance Leveld

Safety category (EN ISO 13849-1)

3

SIL (IEC 61508)

2

SIL CL (EN 62061)

2

Response time max.

1 ms

Approval/Conformity

CE, TÜV, IO-Link, cULus, WEEE

www.balluff.com

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including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

130 | Industrial Networking

Industrial Networking | 131

Reliable information exchange across all levels

INDUSTRIAL
NETWORKINGThe demands on industrial networking continually increase:
The rising quantities of data and ever more complex communication
require high-performance components that can reliably transport the
information across all levels. This is especially true if high protection
ratings, robustness, use at high temperatures, or special interfaces andconnections for maximum security are needed.
With an intelligent combination of high-performance industrial networking
technology and the IO-Link communication standard, Balluff makes
flexible and smooth communication possible in the greatest variety of
applications.

Contents
132
136
138
140

IO-Link masters for Ethernet/IP
IO-Link sensor/actuator hubs
Inductive couplers for IO-Link signal transmission
Indcutive couplers for power supply

132 | Industrial Networking | Network blocks

IO-Link masters for Ethernet/IP | 133

BNI008M

BNI008Z

BNI00CE

BNI00CY

Principle of operation

Active splitter

Active splitter

Active splitter

Active splitter

Interface

Ethernet/IP

Ethernet/IP

Ethernet/IP

Ethernet/IP

Operating voltage Ub

18...30.2 VDC

18...30.2 VDC

18...30.2 VDC

18...30.2 VDCConnection (COM 1)

M12x1-Female, 4-pole, D-coded

M12x1-Female, 4-pole, D-coded

M12x1-Female, 4-pole, D-coded

M12x1-Female, 4-pole, D-coded

Connection (COM 2)

M12x1-Female, 4-pole, D-coded

M12x1-Female, 4-pole, D-coded

M12x1-Female, 4-pole, D-coded

M12x1-Female, 4-pole, D-coded

Connection (supply voltage IN)

7/8“-Male, 4-pole

7/8“-Male, 4-pole

7/8“-Male, 4-pole

7/8“-Male, 4-pole

Connection (supply voltage OUT)

7/8“-Female, 4-pole

7/8“-Female, 4-pole

7/8“-Female, 4-pole

7/8“-Female, 4-pole

Connection ports

8x M12x1-Female, 5-pole,
A-coded

8x M12x1-Female, 5-pole,
A-coded

8x M12x1-Female, 5-pole,
A-coded

8x M12x1-Female, 5-pole,
A-codedDigital inputs

16x PNP, Type 3

16x PNP, Type 3

16x PNP, Type 2

12x PNP, Type 3

Digital outputs

16x PNP

16x PNP—

8x PNP, Type 3

Configurable inputs/outputs

yes

yes

yes

—

Output current max.

2A

2A

—

—

Current sum US, sensor

9.0 A

9.0 A

9.0 A

9.0 A

Current sum UA, actuator

9.0 A

9.0 A

—

—

Housing material

PPS

PPS

PPS

PPS

Dimension

68 x 42.9 x 226 mm

68 x 42.9 x 226 mm

68 x 42.9 x 226 mm

68 x 42.9 x 226 mm

Ambient temperature-5...70 °C-5...70 °C-5...50 °C-5...50 °C

Protection degree

IP67

IP67

IP67

IP67

Auxiliary interfaces

8x IO-Link

4x IO-Link

8x IO-Link

8x IO-Link

IO-Link version

1.1

1.1

—

1.1

Port-classType A

Type A—

Type A / Type B

BNI EIP-508-105-R015

www.balluff.com

BNI EIP-502-105-R015

BNI EIP-508-105-R015-007

BNI EIP-538-105-R015

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including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

134 | Industrial Networking | Network blocks

IO-Link masters for Ethernet/IP | 135

BNI008Y

BNI00AN

BNI008P

Principle of operation

Active splitter

Active splitter

Active splitter

Interface

Ethernet/IP

Ethernet/IP

Ethernet/IP

Operating voltage Ub

18...30.2 VDC

18...30.2 VDC

18...30.2 VDCConnection (COM 1)

M12x1-Female, 4-pole, D-coded

M12x1-Female, 4-pole, D-coded

M12x1-Female, 4-pole, D-coded

Connection (COM 2)

M12x1-Female, 4-pole, D-coded

M12x1-Female, 4-pole, D-coded

M12x1-Female, 4-pole, D-coded

Connection (supply voltage IN)

7/8“-Male, 4-pole

7/8“-Male, 4-pole

7/8“-Male, 4-pole

Connection (supply voltage OUT)

7/8“-Female, 4-pole

7/8“-Female, 4-pole

7/8“-Female, 4-pole

Connection ports

8x M12x1-Female, 5-pole, A-coded

8x M12x1-Female, 5-pole, A-coded

8x M12x1-Female, 5-pole,
A-codedDigital inputs

16x PNP, Type 3

16x PNP, Type 3

16x PNP, Type 3

Digital outputs—

16x PNP

16x PNP

Configurable inputs/outputs

no

yes

yes

Output current max.

—

2A

2A

Current sum US, sensor

9.0 A

9.0 A

9.0 A

Current sum UA, actuator

—

9.0 A

9.0 A

Housing material

PPS

PPS

PPS

Dimension

68 x 42.9 x 226 mm

68 x 42.9 x 226 mm

68 x 42.9 x 226 mm

Ambient temperature-5...70 °C-5...70 °C-5...70 °C

Protection degree

IP67

IP67

IP67

Auxiliary interfaces

—

—

—

IO-Link version

—

—

—

Port-class

—

—

—

BNI EIP-104-105-R015

www.balluff.com

BNI EIP-302-104-R015

BNI EIP-302-105-R015

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including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

136 | Industrial Networking | I/O modules

IO-Link sensor/actuator hubs | 137

BNI0090

BNI00CH

BNI0091

BNI00CJInterface

IO-Link 1.1

IO-Link 1.1

IO-Link 1.1

IO-Link 1.1

Operating voltage Ub

18...30.2 VDC

18...30.2 VDC

18...30.2 VDC

18...30.2 VDCConnection (COM 1)

M12x1-Male, 4-pole, A-coded

M12x1-Male, 4-pole, A-coded

M12x1-Male, 4-pole, A-coded

M12x1-Male, 4-pin, A-coded

Connection (supply voltage IN)——

7/8“-Male, 4-pole

7/8“-Male, 4-pole

Connection ports

8x M12x1-Female, 5-pole,
A-coded

8x M12x1-Female, 5-pole,
A-coded

8x M12x1-Female, 5-pole,
A-coded

8x M12x1-Female, 5-pin, A-coded

Digital inputs

16x PNP, Type 3

16x PNP, Type 3

16x PNP, Type 3

16x PNP, Type 3

Digital outputs——

16x PNP

16x PNP

Analog inputs

—

—

—

—

Configurable inputs/outputs

no

no

yes

yes

Additional function

Extension port, Single-channel
monitoring

Extension port, Single-channel
monitoring, alternative processdata maping

Extension port, Single-channel
monitoring

Extension port, Single-channel
monitoring, alternative processdata maping

Output current max.

—

—

2A

2A

Housing material

PPS

PPS

PPS

PPS

Dimension

68 x 36.8 x 183.5 mm

68 x 36.8 x 183.5 mm

68 x 37.6 x 183.5 mm

68 x 37.6 x 183.5 mm

Ambient temperature-5...70 °C-5...70 °C-5...70 °C-5...70 °C

Protection degree

IP67 when threaded in

IP67 when threaded in

IP67 when threaded in

IP67 when threaded inTransfer rate

COM2 (38.4 kBaud)COM2 (38.4 kBaud)COM2 (38.4 kBaud)COM2 (38.4 kBaud)

Process data cycle min.

4.5 ms

4.5 ms

6.0 ms

6.0 msProcess data in

4 bytes

4 bytes

6 bytes

6 bytes

Process data out——

2 bytes

2 bytes

BNI IOL-104-S02-R012

www.balluff.com

BNI IOL-104-S02-R012-008

BNI IOL-302-S02-R026

BNI IOL-302-S02-R026-008

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including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

138 | Industrial Networking | Inductive couplers

Inductive couplers for IO-Link signal transmission | 139

BIC007F

BIC007H

BIC007J

BIC007K

Function

IO-Link signal transmission

IO-Link signal transmission

8x PNP signals

8x PNP signals

Signal typebi-directionalbi-directional

unidirectional

unidirectional

Transmission distance

0...5 mm

0...5 mm

0...5 mm

0...5 mm

Component

Base

RemoteBaseRemoteInterface

IO-Link 1.1

IO-Link 1.1

9x PNP (In-zone) Outputs

8x PNP Inputs

Connection

Connector, M12x1 Male, 4-pin

Connector, M12x1 Male, 5-pin

Connector, M12x1, 12-pin, 0.20 m,
PUR

Connector, M12x1, 12-pin, 0.20 m,
PUR

Rated operating voltage Ue

24 VDC—

24 VDC—

Output voltage—

24 VDC—

24 VDC

Rated output current

—

1.7 A

—

0.5 A

Output current max.

—

5 A / 1 ms——

Housing material

PBTP

PBTP

PBTP

PBTP

Dimension

40 x 40 x 62 mm

40 x 40 x 60.8 mm

40 x 40 x 52 mm

40 x 40 x 52 mm

Ambient temperature-5...55 °C-5...55 °C-5...65 °C-5...65 °C

Protection degree

IP67

IP67

IP67

IP67

Transfer rate

COM2 (38.4 kBaud), COM3
(230.4 kBaud)COM2 (38.4 kBaud), COM3
(230.4 kBaud)——

Additive cycle time

Device + 2.8 ms

Device + 2.8 ms——

Process data in

0...32 bytes

0...32 bytes——

Process data out

0...32 bytes

0...32 bytes——

SIO mode

no

no

—

—

BIC 1B0-IT1A7-Q40KFU-SM4A4A

BIC 2B0-IT1A7-Q40KFU-SM4A5A

BAM0334

BAM0335

Dimension

73.25 x 66.5 x 62 mm

73.25 x 66.5 x 62 mm

Material

POM

POM

Use

for inductive couplers Q40, Basefor inductive couplers Q40,
RemoteVersionMagnetic holder

Magnetic holder

BAM FS-IC-009-Q40-O

www.balluff.com

BAM FS-IC-010-Q40-O

BIC 1I3-P2A50-Q40KFU-EPX0-002-M4CA

BIC 2I3-P2A50-Q40KFU-EPX0-002-M4CA

140 | Industrial Networking | Inductive couplers

Inductive couplers for power supply | 141

BIC0075

BIC0076

Function

Power only

Power only

Transmission distance

0...4 mm

0...4 mm

Component

Base

RemoteConnection

Connector, 7/8“ Male, 4-pin

Connector, 7/8“ Female, 4-pin

Rated operating voltage Ue

24 VDC—

Output voltage—

24 VDC

Rated output current—

5A

Housing material

Aluminum, black anodized

Aluminum, black anodized

Dimension

120 x 45 x 120 mm

120 x 45 x 120 mm

Ambient temperature-10...50 °C-10...50 °C

Protection degree

IP67

IP67

BIC 1P0-P25A0-Q120AE-SA3A40

www.balluff.com

BIC 2P0-P25A0-Q120AE-SA3A40

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including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

142 | Connectivity

Standardized and tailor-made connection components

CONNECTIVITY

Connectivity I 143

At Balluff, you get everything from a single source including a comprehensive range of
connectivity components for every area of automation from a variety of materials, forvarious requirements and applications. Connectors and double-ended cordsets from
Balluff are available for temperatures up to 180 °C or as low as –40 °C. Designs with
Ecolab approval or in IP69K are especially suitable for sensitive fields such as the foodindustry. All products are suited for rugged use in the industrial environment. All are simple
to install and have rapid integration for fast startup.

Contents
144
146
150
154
156
158
160
162
164
166
170
174
178
182
186
188
192

Weld spatter resistant I silicone cable I 4-conductor I M12 female I M12 female/M12 male
Weld spatter resistant I FEP cable I 3-conductor I 4-conductor I M8 female I M12 female
Weld spark immune I torsion resistant I 3-conductor I 4-conductor I 5-conductor I M8 female I M12 female
Weld spark immune I silicone-free cable I 3-conductor I 4-conductor I M8 female I M12 female
Weld spatter resistant I silicone-free cable I 3-conductor I 4-conductor I M8 female/M8 male I M12 female/M12 male
3-conductor I M8 female I M8 male
4-conductor I M8 female I M8 male
3-conductor I M12 female I M12 male
4-conductor I M12 female I M12 male
3-conductor I M8 female/M8 male I M8 female/M12 male
3-conductor I M12 female/M8 male I M12 female/M12 male
4-conductor I M8 female/M8 male I M8 female/M12 male
4-conductor I M12 female/M8 male I M12 female/M12 maleHigh durability cable splitters
Sensor cable splitters
4-conductor I 7/8“ female I 7/8“ male
Ethernet cables

144 | Connectivity | High Durability Cables

Weld spatter resistant I silicone cable I 4-conductor I M12 female I M12 female/M12 male I 145

BCC W415 ...

BCC W425 ...

BCC W415 ...
BCC W414 ...

BCC W425 ...
BCC W414 ...

Connection

M12 female, A-coded

M12 female, A-coded

M12 female, A-coded/
M12 male, A-coded

M12 female, A-coded/
M12, A-coded, male

Versionstraight

angledstraight/straightangled/straight

Rated voltage

250 V AC/DC

250 V AC/DC

250 V AC/DC

250 V AC/DC

Rated current

4A

4A

4A

4A

Degree of protection

IP65

IP65

IP65/IP65

IP65/IP65

unshielded, no LED

BCC W415-0000-1A-003-SW0434-_ _ _

BCC W425-0000-1A-003-SW0434-_ _ _

BCC W415-W414-3A-304-SW0434-_ _ _

BCC W425-W414-3A-304-SW0434-_ _ _unshielded, 3 × PNP-LED––

BCC W415-W414-3A-650-SW0434-_ _ _

BCC W425-W414-3A-650-SW0434-_ _ _Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

M12 female

M12 female/M12 male
PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

unshielded, no LED

PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

I

II



Material

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexedSW0434

SiliconeBlack

4 × 0.34 mm2–40...+200 °C–25...+200 °C

Cable length

UNSHIELDED

unshielded, no LED

CONNECTION CABLE
unshielded, 3 × PNP-LED

020

2m

050

5m

100

10 m

CABLE
* 1) LED green = Power2)
3)

LED yellow = Function
LED red = Function

003

0.3 m

006

0.6 m

010

1m

015

1.5 m

020

2m

050

5m

Other cable lengths on request!

AVAILABLE AS BULK CABLE

SW0434www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download..

Order code

Part number

Cable length

BCC0HA8

BCC 0000-0000-00-003-SW0434-10X

100 m

146 | Connectivity | High Durability Cables

Weld spatter resistant I FEP cable I 3-conductor I 4-conductor I M8 female I M12 female I 147

BCC W313 ...
BCC W314 ...

BCC W323 ...
BCC W324 ...

BCC W415 ...

BCC W425 ...

Connection

M8 female, A-coded

M8 female, A-coded

M12 female, A-coded

M12 female, A-coded

Versionstraight

angledstraight

angled60 V AC/DC

60 V AC/DC

250 V AC/DC

250 V AC/DC

4A

4A

4A

4A

Rated voltage

No LED

Rated current
Degree of protection

IP65

IP65

IP65

IP65

unshielded, no LED, 3-conductor

BCC W313-0000-10-001-TW0334-_ _ _

BCC W323-0000-10-001-TW0334-_ _ _––unshielded, no LED, 4-conductor

BCC W314-0000-10-003-TW0434-_ _ _

BCC W324-0000-10-003-TW0434-_ _ _

BCC W415-0000-1A-003-TW0434-_ _ _

BCC W425-0000-1A-003-TW0434-_ _ _Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

M8 female, 3-conductor
PIN 1: brown
PIN 3: blue
PIN 4: black

unshielded

M8 female, 4-conductor
PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

M12 female, 4-conductor
PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

unshielded, no LED

unshielded, no LED

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexedFEP (PTFE)Black

3 × 0.34 mm2–100...+200 °C

–

Black

2

–100...+200 °C–

UNSHIELDED
TW0334

unshielded, no LED

Material

TW0434

FEP (PTFE)

Cable length

4 × 0.34 mm

CONNECTION CABLE
020

2m

050

5m

100

10 m

Other cable lengths on request!

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

148 | Connectivity | High Durability Cables

Weld spatter resistant I FEP cable I 3-conductor I 4-conductor I M8 female/M8 male I M12 female/M12 male I 149

BCC W313-W313 ...

BCC W415-W414 ...

BCC W425-W414 ...

Connection

M8 female, A-coded/
M8 male, A-coded

M12 female, A-coded/
M12 male, A-coded

M12 female, A-coded/
M12 male, A-coded

Versionstraight/straightstraight/straightangled/straight

No LED

60 V AC/DC

250 V AC/DC

250 V AC/DC

with LED–30 V DC

30 V DC

4A

4A

4A

IP65/IP65

IP65/IP65

IP65/IP65

unshielded, no LED, 3-conductor

BCC W313-W313-30-300-TW0334-_ _ _––unshielded, no LED, 4-conductor–

BCC W415-W414-3A-304-TW0434-_ _ _

BCC W425-W414-3A-304-TW0434-_ _ _unshielded, 3 × PNP-LED, 4-conductor–

BCC W415-W414-3A-650-TW0434-_ _ _

BCC W425-W414-3A-650-TW0434-_ _ _Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

Rated voltage

Rated current
Degree of protection

unshielded

M8 female/M8 male,
3-wireM12 female/M12 male,
4-wirePIN 1: brown
PIN 3: blue
PIN 4: blackI
unshielded, no LED

II

I

II


PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: blackMaterial

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexedFEP

Black

3 × 0.34 mm2–100...+200 °C

–

Black

2

–100...+200 °C–

UNSHIELDED
TW0334
TW0434FEP



Cable length

4 × 0.34 mm

unshielded, no LED

CABLE
unshielded, 3 × PNP-LED* 1) LED green = Power2)
3)

LED yellow = Function
LED white = Function

003

0.3 m

006

0.6 m

010

1m

015

1.5 m

020

2m

050

5m

Other cable lengths on request!

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

150 | Connectivity | High Durability Cables

Weld spark immune I torsion resistant I 3-conductor I 4-conductor I 5-conductor I M8 female I M12 female I 151

BCC M313 ...
BCC M314 ...

BCC M323 ...
BCC M324 ...

BCC M415 ...

BCC M425 ...

Connection

M8 female, A-coded

M8 female, A-coded

M12 female, A-coded

M12 female, A-coded

Versionstraight

angledstraight

angledNo LED

60 V AC/DC

60 V AC/DC

250 V AC/DC

250 V AC/DC

with LED–––30 V DC

Rated current

4A

4A

4A

4A

Degree of protection

IP67, IP69K

IP67, IP69K

IP67, IP68, IP69K

IP67, IP68, IP69K

unshielded, no LED, 3-conductor

BCC M313-0000-10-001-PW3334-_ _ _

BCC M323-0000-10-001-PW3334-_ _ _––unshielded, no LED, 3-conductor, N.O. signal

–

–

–

BCC M425-0000-1A-001-PW3334-_ _ _unshielded, 2 × PNP-LED, 3-conductor, N.O. signal

–

–

–

BCC M425-0000-1A-004-PW3334-_ _ _unshielded, no LED, 4-conductor

BCC M314-0000-10-003-PW3434-_ _ _

BCC M324-0000-10-003-PW3434-_ _ _

BCC M415-0000-1A-003-PW3434-_ _ _

BCC M425-0000-1A-003-PW3434-_ _ _unshielded, 3 × PNP-LED, 4-conductor

–

–

–

BCC M425-0000-1A-099-PW3434-_ _ _unshielded, 3 × PNP-LED, 5-conductor, with PE

–

–

–

BCC M425-0000-1A-100-PW3534-_ _ _Approval/Conformity

CE, EAC

CE, EAC

CE, UL, EAC

CE, UL, EAC

Rated voltage

M8 female, 3-conductor

M12 female, 3-conductor,
N.O. signal

PIN 1: brown
PIN 3: blue
PIN 4: black

unshielded, no LED

M8 female, 4-conductor

PIN 1: brown
PIN 3: blue
PIN 4: black

unshielded, no LED

unshielded, 2 × PNP-LED

M12 female, 4-conductor
PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

M12 female, 5-conductor,
with PEPIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black
PIN 5: green/yellow

unshielded, 3 × PNP-LED

PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

unshielded, no LED* 1) LED green = Power
2)
3)

Material

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexedPUR

Orange3 × 0.34 mm2–50...+90 °C–25...+90 °C

Orange4 × 0.34 mm

2–50...+90 °C–25...+90 °C

5 × 0.34 mm

2–50...+90 °C–25...+90 °C

UNSHIELDED
PW3334
PW3434

unshielded, no LED

unshielded, 3 × PNP-LED

PUR

PW3534

PUR

Cable length

OrangeCONNECTION CABLE
020

2m

050

5m

100

10 m

Other cable lengths on request!

LED yellow = Function
LED red = Function

AVAILABLE AS BULK CABLE

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download..

Order code

Part number

Cable length

PW3334

BCC0C1A

BCC 0000-0000-00-000-PW3334-10X

100 m

PW3434

BCC0C19

BCC 0000-0000-00-000-PW3434-10X

100 m

PW3534

BCC0C1FBCC 0000-0000-00-003-PW3534-10X

100 m

152 | Connectivity | High Durability Cables

Weld spark immune I torsion resistant I 3-conductor I 4-conductor I 5-conductor I M8 female/M12 male I M12 female/M12 male I 153

BCC M323-M413 ...

BCC M415-M414...
BCC M415-M415...

BCC M425-M413...
BCC M425-M414...
BCC M425-M415...

Connection

M8 female, A-coded/
M12 male, A-coded

M12 female, A-coded/
M12 male, A-coded

M12 female, A-coded/
M12 male, A-coded

Versionangled/straightstraight/straightangled/straight

No LED–

250 V AC/DC

250 V AC/DC

with LED30 V DC

30 V DC

30 V DC

Rated current

4A

4A

4A

Degree of protection

IP67, IP69K/IP67, IP68, IP69K

IP67, IP68, IP69K/IP67, IP68, IP69K

IP67, IP68, IP69K/IP67, IP68, IP69K

unshielded, 2 × PNP-LED, 3-conductor

BCC M323-M413-3E-602-PW3334-_ _ _––unshielded, 2 × PNP-LED, 3-conductor, N.O. signal––

BCC M425-M413-3A-602-PW3334-_ _ _unshielded, no LED, 4-conductor–

BCC M415-M414-3A-304-PW3434-_ _ _

BCC M425-M414-3A-304-PW3434-_ _ _unshielded, 3 × PNP-LED, 4-conductor–

unshielded, no LED, 5-conductor, with PE–

BCC M415-M415-3A-313-PW3534-_ _ _

BCC M425-M415-3A-313-PW3534-_ _ _unshielded, 3 × PNP-LED, 5-conductor, with PE––

BCC M425-M415-3A-692-PW3534-_ _ _Approval/Conformity

CE, EAC

CE, UL, EAC

CE, UL, EAC

Rated voltage

M8 female/M12 male,
3-conductor

M12 female/M12 male,
3-conductor, N.O. signal

II

M12 female/M12 male,
4-wirePIN 1: brown
PIN 3: blue
PIN 4: black

PIN 1: brown
PIN 3: blue
PIN 4: blackI

BCC M425-M414-3A-691-PW3434-_ _ _

I

II

I

II

M12 female/M12 male,
5-conductor, with PE
PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

unshielded, no LED

unshielded, 2 × PNP-LED*

unshielded, 2 × PNP-LED*

unshielded, 3 × PNP-LED*I

II

PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black
PIN 5: green/yellow

unshielded, no LED

unshielded, 3 × PNP-LED** 1) LED green = Power2)
3)

LED yellow = Function
LED red = FunctionMaterial

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexedPUR

Orange3 × 0.34 mm2–50...+90 °C–25...+90 °C

Orange4 × 0.34 mm

2–50...+90 °C–25...+90 °C

5 × 0.34 mm

2–50...+90 °C–25...+90 °C

UNSHIELDED
PW3334
PW3434PUR

PW3534

PUR

Cable length

Orange

CABLE
003

0.3 m

006

0.6 m

010

1m

015

1.5 m

020

2m

050

5m

Other cable lengths on request!

AVAILABLE AS BULK CABLE

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download..

Order code

Part number

Cable length

PW3334

BCC0C1A

BCC 0000-0000-00-000-PW3334-10X

100 m

PW3434

BCC0C19

BCC 0000-0000-00-000-PW3434-10X

100 m

PW3534

BCC0C1FBCC 0000-0000-00-003-PW3534-10X

100 m

154 | Connectivity | High Durability Cables

Weld spark immune I silicone-free cable I 3-conductor I 4-conductor I M8 female I M12 female I 155

BCC W313 ...
BCC W314 ...

BCC W323 ...
BCC W324 ...

BCC W415 ...

BCC W425 ...

Connection

M8 female, A-coded

M8 female, A-coded

M12 female, A-coded

M12 female, A-coded

Versionstraight

angledstraight

angledRated voltage

60 V AC/DC

60 V AC/DC

250 V AC/DC

250 V AC/DC

Rated current

4A

4A

4A

4A

Degree of protection

IP65

IP65

IP65

IP65

unshielded, no LED, 3-conductor

BCC W313-0000-10-001-BW8334-_ _ _

BCC W323-0000-10-001-BW8334-_ _ _––unshielded, no LED, 4-conductor

BCC W314-0000-10-003-BW8434-_ _ _

BCC W324-0000-10-003-BW8434-_ _ _

BCC W415-0000-1A-003-BW8434-_ _ _

BCC W425-0000-1A-003-BW8434-_ _ _Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

M8 female, 3-conductor
PIN 1: brown
PIN 3: blue
PIN 4: black

M8 female, 4-conductor
PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

M12 female, 4-conductor
PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

unshielded, no LED

unshielded, no LED

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexedTPE

Gray

3 × 0.34 mm2–50...+130 °C–40...+125 °C

Gray

2

–50...+130 °C–40...+125 °C

UNSHIELDED
BW8334

unshielded, no LED

Material

BW8434TPE

Cable length

4 × 0.34 mm

CONNECTION CABLE
020

2m

050

5m

Other cable lengths on request!

www.balluff.com

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including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

156 | Connectivity | High Durability Cables

Weld spatter resistant I silicone-free cable I 3-conductor I 4-conductor I M8 female/M8 male I M12 female/M12 male I 157

BCC W313-W313 ...

BCC W415-W414 ...

BCC W425-W414 ...

Connection

M8 female, A-coded/
M8 male, A-coded

M12 female, A-coded/
M12 male, A-coded

M12 female, A-coded/
M12 male, A-coded

Versionstraight/straightstraight/straightangled/straight

Rated voltage

60 V AC/DC

250 V AC/DC

250 V AC/DC

Rated current

4A

4A

4A

Degree of protection

IP65/IP65

IP65/IP65

IP65/IP65

unshielded, no LED, 3-conductor

BCC W313-W313-30-300-BW8334-_ _ _––unshielded, no LED, 4-conductor–

BCC W415-W414-3A-304-BW8434-_ _ _

BCC W425-W414-3A-304-BW8434-_ _ _Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

M8 female/M8 male,
3-wireM12 female/M12 male,
4-wirePIN 1: brown
PIN 3: blue
PIN 4: blackI
unshielded, no LED

III
unshielded, no LED

II
PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: blackMaterial

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexedTPE

Gray

3 × 0.34 mm2–50...+130 °C–40...+125 °C

Gray

2

–50...+130 °C–40...+125 °C

UNSHIELDED
BW8334
BW8434TPE

Cable length

4 × 0.34 mm

CABLE
003

0.3 m

006

0.6 m

010

1m

015

1.5 m

020

2m

050

5m

Other cable lengths on request!

www.balluff.com

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including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

158 | Connectivity | Sensor Cables

3-conductor I M8 female I M8 male 159

Connection
VersionRated voltage

BCC M313 ...

BCC M323 ...

BCC M323 ...

M8 female, A-coded

M8 male, A-coded

M8 female, A-coded

M8 male, A-codedstraight

straight

angledangledNo LED

60 V AC/DC

60 V AC/DC

60 V AC/DC

60 V AC/DC

with LED30 V DC–

30 V DC

–

4A

4A

4A

4A

unshielded

IP67, IP69K

IP67, IP69K

IP67, IP69K

IP67, IP69K

shielded

IP67

Rated current
Degree of protection

BCC M313 ...

IP67

unshielded, no LED

BCC M313-0000-10-001-_ _ _ _ _ _-_ _ _

BCC M313-0000-20-001-_ _ _ _ _ _-_ _ _

BCC M323-0000-10-001-_ _ _ _ _ _-_ _ _

BCC M323-0000-20-001-_ _ _ _ _ _-_ _ _unshielded, 2 × PNP-LED

BCC M313-0000-10-004-_ _ _ _ _ _-_ _ _–

BCC M323-0000-10-004-_ _ _ _ _ _-_ _ _–unshielded, 2 × NPN-LED––

BCC M323-0000-10-006-_ _ _ _ _ _-_ _ _–shielded, no LED

BCC M313-0000-10-036-_ _ _ _ _ _-_ _ _–

BCC M323-0000-10-036-_ _ _ _ _ _-_ _ _–Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

M8 female

M8 malePIN 1: brown
PIN 3: blue
PIN 4: black

unshielded, no LED

PIN 1: brown
PIN 3: blue
PIN 4: black

unshielded, no LEDMaterial

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexed

PX0334PUR

Black

3 × 0.34 mm2–50...+90 °C–25...+90 °C

EX43T2

TPE

Yellow

3 × 22 AWG–50...+105 °C–25...+105 °C

PS0334PUR

Black

3 × 0.34 mm2–50...+90 °C–25...+90 °C

Cable length

UNSHIELDEDSHIELDED

unshielded, 2 × PNP-LED*

unshielded, 2 × NPN-LED*

CONNECTION CABLE
shielded, no LED

020

2m

050

5m

100

10 m

Other cable lengths on request!

shield on cap nut* 1) LED green = Power2)

LED yellow = Functionwww.balluff.com

AVAILABLE AS BULK CABLE

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download..

Order code

Part number

Cable length

PX0334

BCC0AC7

BCC 0000-0000-00-000-PX0334-10X

100 m

EX43T2

BCC0AEC

BCC 0000-0000-00-001-EX43T2-10X

100 m

160 | Connectivity | Sensor Cables

4-conductor I M8 female I M8 male I 161

Connection
Version

BCC M314 ...

BCC M314 ...

BCC M324 ...

BCC M324 ...

M8 female, A-coded

M8 male, A-coded

M8 female, A-coded

M8 male, A-codedstraight

straight

angledangledNo LED

60 V AC/DC

60 V AC/DC

60 V AC/DC

60 V AC/DC

with LED––30 V DC

–

4A

4A

4A

4A

unshielded

IP67, IP69K

IP67, IP69K

IP67, IP69K

IP67, IP69K

shielded

IP67

–

IP67

–

unshielded, no LED

BCC M314-0000-10-003-_ _ _ _ _ _-_ _ _

BCC M314-0000-20-003-_ _ _ _ _ _-_ _ _

BCC M324-0000-10-003-_ _ _ _ _ _-_ _ _

BCC M324-0000-20-003-_ _ _ _ _ _-_ _ _unshielded, 2 × PNP-LED––

BCC M324-0000-10-008-_ _ _ _ _ _-_ _ _–shielded, no LED

BCC M314-0000-10-014-_ _ _ _ _ _-_ _ _–

BCC M324-0000-10-014-_ _ _ _ _ _-_ _ _–Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

Rated voltage

Rated current
Degree of protection

M8 female

M8 malePIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

unshielded, no LED

PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

unshielded, no LEDMaterial

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexed

PX0434PUR

Black

4 × 0.34 mm2–50...+90 °C–25...+90 °C

EX44T2

TPE

Yellow

4 × 22 AWG–50...+105 °C–25...+105 °C

PS0434PUR

Black

4 × 0.34 mm2–50...+90 °C–25...+90 °C

Cable length

UNSHIELDEDSHIELDED
unshielded, 2 × PNP-LED*shielded, no LED

CONNECTION CABLE
shield on cap nut* 1) LED green = Power2)

LED yellow = Function

020

2m

050

5m

100

10 m

Other cable lengths on request!

AVAILABLE AS BULK CABLE

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download..

Order code

Part number

Cable length

PX0434

BCC0AC8

BCC 0000-0000-00-000-PX0434-10X

100 m

EX44T2

BCC0AEE

BCC 0000-0000-00-003-EX44T2-10X

100 m

162 | Connectivity | Sensor Cables

3-conductor I M12 female I M12 male I 163

Connection
Version

BCC M415 ...

BCC M413 ...

BCC M425 ...

BCC M413 ...

M12 female, A-coded

M12 male, A-coded

M12 female, A-coded

M12 male, A-codedstraight

straight

angledangledNo LED

250 V AC/DC

250 V AC/DC

250 V AC/DC

250 V AC/DC

with LED30 V DC–

30 V DC

–

4A

4A

4A

4A

unshielded

IP67, IP68, IP69K

IP67, IP68, IP69K

IP67, IP68, IP69K

IP67, IP68, IP69K

shielded

IP67

IP67

IP67

IP67

unshielded, no LED, N.O. signal

BCC M415-0000-1A-001-_ _ _ _ _ _-_ _ _

BCC M413-0000-2A-001-_ _ _ _ _ _-_ _ _

BCC M425-0000-1A-001-_ _ _ _ _ _-_ _ _

BCC M423-0000-2A-001-_ _ _ _ _ _-_ _ _unshielded, 2 × PNP-LED, N.O. signal

BCC M415-0000-1A-004-_ _ _ _ _ _-_ _ _–

BCC M425-0000-1A-004-_ _ _ _ _ _-_ _ _–unshielded, 2 × NPN-LED, N.O. signal––

BCC M425-0000-1A-006-_ _ _ _ _ _-_ _ _–shielded, no LED, N.O. signal

BCC M415-0000-1A-036-_ _ _ _ _ _-_ _ _

BCC M413-0000-2A-036-_ _ _ _ _ _-_ _ _

BCC M425-0000-1A-036-_ _ _ _ _ _-_ _ _

BCC M423-0000-2A-036-_ _ _ _ _ _-_ _ _unshielded, no LED, N.C. signal

BCC M415-0000-1A-002-_ _ _ _ _ _-_ _ _

BCC M413-0000-2A-002-_ _ _ _ _ _-_ _ _

BCC M425-0000-1A-002-_ _ _ _ _ _-_ _ _–unshielded, 2 × PNP-LED, N.C. signal

BCC M415-0000-1A-005-_ _ _ _ _ _-_ _ _–

BCC M425-0000-1A-005-_ _ _ _ _ _-_ _ _–shielded, no LED, N.C. signal

BCC M415-0000-1A-037-_ _ _ _ _ _-_ _ _

BCC M413-0000-2A-037-_ _ _ _ _ _-_ _ _

BCC M425-0000-1A-037-_ _ _ _ _ _-_ _ _–Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

Rated voltage

Rated current
Degree of protection

M12 female, N.O. signal

M12 female, N.C. signal

M12 male, N.O. signal

PIN 1: brown
PIN 3: blue
PIN 4: black

PIN 1: brown
PIN 2: black
PIN 3: blue

PIN 1: brown
PIN 3: blue
PIN 4: black

unshielded, no LED

unshielded, no LED

unshielded, no LED

M12 male, N.C. signal
PIN 1: brown
PIN 2: black
PIN 3: blue

unshielded, no LEDMaterial

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexed

PX0334PUR

Black

3 × 0.34 mm2–50...+90 °C–25...+90 °C

EX43T2

TPE

Yellow

3 × 22 AWG–50...+105 °C–25...+105 °C

PS0334PUR

Black

3 × 0.34 mm2–50...+90 °C–25...+90 °C

Cable length

UNSHIELDEDSHIELDED

unshielded, 2 × PNP-LED*

unshielded, 2 × PNP-LED*

CONNECTION CABLE

unshielded, 2 × NPN-LED*

020

2m

050

5m

100

10 m

Other cable lengths on request!

AVAILABLE AS BULK CABLE

shielded, no LED

shield on cap nut

shielded, no LED

shield on cap nut

shielded, no LED

shielded, no LED

shield on cap nut

shield on cap nut* 1) LED green = Power2)

LED yellow = Function

Order code

Part number

Cable length

PX0334

BCC0AC7

BCC 0000-0000-00-000-PX0334-10X

100 m

EX43T2

BCC0AEC

BCC 0000-0000-00-001-EX43T2-10X

100 m

164 | Connectivity | Sensor Cables

4-conductor I M12 female I M12 male I 165

Connection
Version

BCC M415 ...

BCC M414 ...

BCC M425 ...

BCC M424 ...

M12 female, A-coded

M12 male, A-coded

M12 female, A-coded

M12 female, A-codedstraight

straight

angledangledNo LED

250 V AC/DC

250 V AC/DC

250 V AC/DC

250 V AC/DC

with LED30 V DC–

30 V DC

30 V DC

4A

4A

4A

4A

unshielded

IP67, IP68, IP69K

IP67, IP68, IP69K

IP67, IP68, IP69K

IP67, IP68, IP69K

shielded

IP67

IP67

IP67

IP67

unshielded, no LED

BCC M415-0000-1A-003-_ _ _ _ _ _-_ _ _

BCC M414-0000-2A-003-_ _ _ _ _ _-_ _ _

BCC M425-0000-1A-003-_ _ _ _ _ _-_ _ _

BCC M424-0000-2A-003-_ _ _ _ _ _-_ _ _unshielded, 2 × PNP-LED

BCC M415-0000-1A-008-_ _ _ _ _ _-_ _ _–

BCC M425-0000-1A-008-_ _ _ _ _ _-_ _ _

BCC M424-0000-2A-008-_ _ _ _ _ _-_ _ _unshielded, 3 × PNP-LED

BCC M415-0000-1A-010-_ _ _ _ _ _-_ _ _–

BCC M425-0000-1A-010-_ _ _ _ _ _-_ _ _–

Rated voltage

Rated current
Degree of protection

shielded, no LED

BCC M415-0000-1A-014-_ _ _ _ _ _-_ _ _

BCC M414-0000-2A-014-_ _ _ _ _ _-_ _ _

BCC M425-0000-1A-014-_ _ _ _ _ _-_ _ _

BCC M424-0000-2A-014-_ _ _ _ _ _-_ _ _Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

M12 female

M12 male
PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

unshielded, no LED

PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

unshielded, no LEDMaterial

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexed

PX0434PUR

Black

4 × 0.34 mm2–50...+90 °C–25...+90 °C

EX44T2

TPE

Yellow

4 × 22 AWG–50...+105 °C–25...+105 °C

PS0434PUR

Black

4 × 0.34 mm2–50...+90 °C–25...+90 °C

Cable length

UNSHIELDEDSHIELDED

unshielded, 2 × PNP-LED*

unshielded, 2 × PNP-LED*

unshielded, 3 × PNP-LED*shielded, no LED

CONNECTION CABLE

shielded, no LED

020

2m

050

5m

100

10 m

Other cable lengths on request!

shield on cap nut

shield on cap nut

AVAILABLE AS BULK CABLE* 1) LED green = Power2)
3)

Order code

Part number

Cable length

PX0434

BCC0AC8

BCC 0000-0000-00-000-PX0434-10X

100 m

EX44T2

BCC0AEE

BCC 0000-0000-00-003-EX44T2-10X

100 m

LED yellow = Function
LED white = Functionwww.balluff.com

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including technical drawings, data sheets, user guides and more for each individual product. All items are available for download..

166 | Connectivity | Sensor Cables

3-conductor I M8 female/M8 male I M8 female/M12 male I 167

BCC M313-M313 ...

BCC M313-M323 ...

BCC M313-M413 ...

BCC M313-M423 ...

Connection

M8 female, A-coded/
M8 male, A-coded

M8 female, A-coded/
M8 male, A-coded

M8 female, A-coded/
M12 male, A-coded

M8 female, A-coded/
M12 male, A-coded

Versionstraight/straightstraight/angled

straight/straightstraight/angled

Rated voltage

60 V AC/DC

60 V AC/DC

60 V AC/DC

60 V AC/DC

Rated current

4A

4A

4A

4A

Degree of protection

IP67, IP69K/IP67, IP69K

IP67, IP69K/IP67, IP69K

IP67, IP69K/IP67, IP68, IP69K

IP67, IP69K/IP67, IP68, IP69K

unshielded, no LED

BCC M313-M313-30-300-_ _ _ _ _ _-_ _ _

BCC M313-M323-30-300-_ _ _ _ _ _-_ _ _––unshielded, no LED, N.O. signal––

BCC M313-M413-3E-300-_ _ _ _ _ _-_ _ _

BCC M313-M423-3E-300-_ _ _ _ _ _-_ _ _Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

M8 female/M8 maleIunshielded, no LED

M8 female/M12 male, N.O. signal

II

PIN 1: brown
PIN 3: blue
PIN 4: blackI

II

PIN 1: brown
PIN 3: blue
PIN 4: black

unshielded, no LEDMaterial

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexed

PX0334PUR

Black

3 × 0.34 mm2–50...+90 °C–25...+90 °C

EX43T2

TPE

Yellow

3 × 22 AWG–50...+105 °C–25...+105 °C

Cable length

UNSHIELDED

CABLE
003

0.3 m

006

0.6 m

010

1m

015

1.5 m

020

2m

050

5m

Other cable lengths on request!

AVAILABLE AS BULK CABLE

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download..

Order code

Part number

Cable length

PX0334

BCC0AC7

BCC 0000-0000-00-000-PX0334-10X

100 m

EX43T2

BCC0AEC

BCC 0000-0000-00-001-EX43T2-10X

100 m

168 | Connectivity | Sensor Cables

3-conductor I M8 female/M8 male I M8 female/M12 male I 169

BCC M323-M313 ...

BCC M323-M323 ...

BCC M323-M413 ...

BCC M323-M423 ...

Connection

M8 female, A-coded/
M8 male, A-coded

M8 female, A-coded/
M8 male, A-coded

M8 female, A-coded/
M12 male, A-coded

M8 female, A-coded/
M12 male, A-coded

Versionangled/straightangled/angled

angled/straightangled/angled

No LED

60 V AC/DC

60 V AC/DC

60 V AC/DC

60 V AC/DC

with LED30 V DC–

30 V DC–

Rated current

4A

4A

4A

4A

Degree of protection

IP67, IP69K/IP67, IP69K

IP67, IP69K/IP67, IP69K

IP67, IP69K/IP67, IP68, IP69K

IP67, IP69K/IP67, IP68, IP69K

Rated voltage

unshielded, no LED

BCC M323-M313-30-300-_ _ _ _ _ _-_ _ _

BCC M323-M323-30-300-_ _ _ _ _ _-_ _ _––unshielded, 2 × PNP-LED

BCC M323-M313-30-602-_ _ _ _ _ _-_ _ _

–

–

–

unshielded, no LED, N.O. signal––

BCC M323-M413-3E-300-_ _ _ _ _ _-_ _ _

BCC M323-M423-3E-300-_ _ _ _ _ _-_ _ _unshielded, PNP-LED, N.O. signal––

BCC M323-M413-3E-602-_ _ _ _ _ _-_ _ _–Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

M8 female/M8 maleM8 female/M12 male, N.O. signal
PIN 1: brown
PIN 3: blue
PIN 4: blackI

II

PIN 1: brown
PIN 3: blue
PIN 4: blackIII

unshielded, no LED

unshielded, no LED

unshielded, 2 × PNP-LED*

unshielded, 2 × PNP-LED*

Material

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexed

PX0334PUR

Black

3 × 0.34 mm2–50...+90 °C–25...+90 °C

EX43T2

TPE

Yellow

3 × 22 AWG–50...+105 °C–25...+105 °C

Cable length

UNSHIELDED

CABLE* 1) LED green = Power2)

LED yellow = Function

003

0.3 m

006

0.6 m

010

1m

015

1.5 m

020

2m

050

5m

Other cable lengths on request!

AVAILABLE AS BULK CABLE

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download..

Order code

Part number

Cable length

PX0334

BCC0AC7

BCC 0000-0000-00-000-PX0334-10X

100 m

EX43T2

BCC0AEC

BCC 0000-0000-00-001-EX43T2-10X

100 m

170 | Connectivity | Sensor Cables

3-conductor I M12 female/M8 male I M12 female/M12 male I 171

BCC M415-M313 ...

BCC M415-M323 ...

BCC M415-M413 ...

BCC M415-M423 ...

Connection

M12 female, A-coded/
M8 male, A-coded

M12 female, A-coded/
M8 male, A-coded

M12 female, A-coded/
M12 male, A-coded

M12 female, A-coded/
M12 male, A-coded

Versionstraight/straightstraight/angled

straight/straightstraight/angled

Rated voltage

60 V AC/DC

60 V AC/DC

250 V AC/DC

250 V AC/DC

Rated current

4A

4A

4A

4A

Degree of protection

IP67, IP68, IP69K/IP67, IP69K

IP67, IP68, IP69K/IP67, IP69K

IP67, IP68, IP69K/IP67, IP68, IP69K

IP67, IP68, IP69K/IP67, IP68, IP69K

unshielded, no LED, N.O. signal

BCC M415-M313-3F-300-_ _ _ _ _ _-_ _ _

BCC M415-M323-3F-300-_ _ _ _ _ _-_ _ _

BCC M415-M413-3A-300-_ _ _ _ _ _-_ _ _

BCC M415-M423-3A-300-_ _ _ _ _ _-_ _ _Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

M12 female/M8 male,
N.O. signal

M12 female/M12 male,
N.O. signal
PIN 1: brown
PIN 3: blue
PIN 4: black

PIN 1: brown
PIN 3: blue
PIN 4: blackI

unshielded, no LED

II



I

II

unshielded, no LED

Material

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexed

PX0334PUR

Black

3 × 0.34 mm2–50...+90 °C–25...+90 °C

EX43T2

TPE

Yellow

3 × 22 AWG–50...+105 °C–25...+105 °C

Cable length

UNSHIELDED

CABLE
003

0.3 m

006

0.6 m

010

1m

015

1.5 m

020

2m

050

5m

Other cable lengths on request!

AVAILABLE AS BULK CABLE

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download..

Order code

Part number

Cable length

PX0334

BCC0AC7

BCC 0000-0000-00-000-PX0334-10X

100 m

EX43T2

BCC0AEC

BCC 0000-0000-00-001-EX43T2-10X

100 m

172 | Connectivity | Sensor Cables

3-conductor I M12 female/M8 male I M12 female/M12 male I 173

BCC M425-M313 ...

BCC M425-M323 ...

BCC M425-M413 ...

BCC M425-M423 ...

Connection

M12 female, A-coded/
M8 male, A-coded

M12 female, A-coded/
M8 male, A-coded

M12 female, A-coded/
M12 male, A-coded

M12 female, A-coded/
M12 male, A-coded

Versionangled/straightangled/angled

angled/straightangled/angled

No LED

60 V AC/DC

60 V AC/DC

250 V AC/DC

250 V AC/DC

with LED30 V DC

30 V DC

30 V DC–

Rated current

4A

4A

4A

4A

Degree of protection

IP67, IP68, IP69K/IP67, IP69K

IP67, IP68, IP69K/IP67, IP69K

IP67, IP68, IP69K/IP67, IP68, IP69K

IP67, IP68, IP69K/IP67, IP68, IP69K

Rated voltage

unshielded, no LED, N.O. signal

BCC M425-M313-3F-300-_ _ _ _ _ _-_ _ _

BCC M425-M323-3F-300-_ _ _ _ _ _-_ _ _

BCC M425-M413-3A-300-_ _ _ _ _ _-_ _ _

BCC M425-M423-3A-300-_ _ _ _ _ _-_ _ _unshielded, 2 × PNP-LED, N.O. signal

BCC M425-M313-3F-602-_ _ _ _ _ _-_ _ _

BCC M425-M323-3F-602-_ _ _ _ _ _-_ _ _

BCC M425-M413-3A-602-_ _ _ _ _ _-_ _ _–Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

M12 female/M8 male,
N.O. signal

M12 female/M12 male,
N.O. signal
PIN 1: brown
PIN 3: blue
PIN 4: black

PIN 1: brown
PIN 3: blue
PIN 4: black
I

II



I

II

unshielded, no LED

unshielded, no LED

unshielded, 2 × PNP-LED*

unshielded, 2 × PNP-LED*

Material

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexed

PX0334PUR

Black

3 × 0.34 mm2–50...+90 °C–25...+90 °C

EX43T2

TPE

Yellow

3 × 22 AWG–50...+105 °C–25...+105 °C

Cable length

UNSHIELDED

CABLE* 1) LED green = Power2)

LED yellow = Function

003

0.3 m

006

0.6 m

010

1m

015

1.5 m

020

2m

050

5m

Other cable lengths on request!

AVAILABLE AS BULK CABLE

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download..

Order code

Part number

Cable length

PX0334

BCC0AC7

BCC 0000-0000-00-000-PX0334-10X

100 m

EX43T2

BCC0AEC

BCC 0000-0000-00-001-EX43T2-10X

100 m

174 | Connectivity | Sensor Cables

4-conductor I M8 female/M8 male I M8 female/M12 male I 175

BCC M324-M314 ...

BCC M324-M324 ...

BCC M324-M414 ...

BCC M324-M424 ...

Connection

M8 female, A-coded/
M8 male, A-coded

M8 female, A-coded/
M8 male, A-coded

M8 female, A-coded/
M12 male, A-coded

M8 female, A-coded/
M12 male, A-coded

Versionangled/straightangled/angled

angled/straightangled/angled

Rated voltage

60 V AC/DC

60 V AC/DC

60 V AC/DC

60 V AC/DC

Rated current

4A

4A

4A

4A

Degree of protection

IP67, IP69K/IP67, IP69K

IP67, IP69K/IP67, IP69K

IP67, IP69K/IP67, IP68, IP69K

IP67, IP69K/IP67, IP68, IP69K

unshielded, no LED

BCC M324-M314-30-304-_ _ _ _ _ _-_ _ _

BCC M324-M324-30-304-_ _ _ _ _ _-_ _ _

BCC M324-M414-3E-304-_ _ _ _ _ _-_ _ _

BCC M324-M424-3E-304-_ _ _ _ _ _-_ _ _Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

M8 female/M8 maleIunshielded, no LED

M8 female/M12 maleII

PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: blackI

II

PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

unshielded, no LEDMaterial

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexed

PX0434PUR

Black

4 × 0.34 mm2–50...+90 °C–25...+90 °C

EX44T2

TPE

Yellow

4 × 22 AWG–50...+105 °C–25...+105 °C

Cable length

UNSHIELDED

CABLE
003

0.3 m

006

0.6 m

010

1m

015

1.5 m

020

2m

050

5m

Other cable lengths on request!

AVAILABLE AS BULK CABLE

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download..

Order code

Part number

Cable length

PX0434

BCC0AC8

BCC 0000-0000-00-000-PX0434-10X

100 m

EX44T2

BCC0AEE

BCC 0000-0000-00-003-EX44T2-10X

100 m

176 | Connectivity | Sensor Cables

4-conductor I M8 female/M8 male I M8 female/M12 male I 177

BCC M314-M314 ...

BCC M314-M324 ...

BCC M314-M414 ...

BCC M314-M424 ...

Connection

M8 female, A-coded/
M8 male, A-coded

M8 female, A-coded/
M8 male, A-coded

M8 female, A-coded/
M12 male, A-coded

M8 female, A-coded/
M12 male, A-coded

Versionstraight/straightstraight/angled

straight/straightstraight/angled

Rated voltage

60 V AC/DC

60 V AC/DC

60 V AC/DC

60 V AC/DC

Rated current

4A

4A

4A

4A

Degree of protection

IP67, IP69K/IP67, IP69K

IP67, IP69K/IP67, IP69K

IP67, IP69K/IP67, IP68, IP69K

IP67, IP69K/IP67, IP68, IP69K

unshielded, no LED

BCC M314-M314-30-304-_ _ _ _ _ _-_ _ _

BCC M314-M324-30-304-_ _ _ _ _ _-_ _ _

BCC M314-M414-3E-304-_ _ _ _ _ _-_ _ _

BCC M314-M424-3E-304-_ _ _ _ _ _-_ _ _Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

M8 female/M8 maleI

IIunshielded, no LED

M8 female/M12 male
PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

I

II


PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

unshielded, no LED

Material

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexed

PX0434PUR

Black

4 × 0.34 mm2–50...+90 °C–25...+90 °C

EX44T2

TPE

Yellow

4 × 22 AWG–50...+105 °C–25...+105 °C

Cable length

UNSHIELDED

CABLE
003

0.3 m

006

0.6 m

010

1m

015

1.5 m

020

2m

050

5m

Other cable lengths on request!

AVAILABLE AS BULK CABLE

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download..

Order code

Part number

Cable length

PX0434

BCC0AC8

BCC 0000-0000-00-000-PX0434-10X

100 m

EX44T2

BCC0AEE

BCC 0000-0000-00-003-EX44T2-10X

100 m

178 | Connectivity | Sensor Cables

4-conductor I M12 female/M8 male I M12 female/M12 male I 179

BCC M415-M314 ...

BCC M415-M324 ...

BCC M415-M414 ...

BCC M415-M424 ...

Connection

M12 female, A-coded/
M8 male, A-coded

M12 female, A-coded/
M8 male, A-coded

M12 female, A-coded/
M12 male, A-coded

M12 female, A-coded/
M12 male, A-coded

Versionstraight/straightstraight/angled

straight/straightstraight/angled

No LED

60 V AC/DC

60 V AC/DC

250 V AC/DC

250 V AC/DC

with LED––30 V DC

–

4A

4A

4A

4A

unshielded

IP67, IP68, IP69K/IP67, IP69K

IP67, IP68, IP69K/IP67, IP69K

IP67, IP68, IP69K/IP67, IP68, IP69K

IP67, IP68, IP69K/IP67, IP68, IP69K

shielded

Rated voltage

Rated current
Degree of protection––

IP67/IP67–

unshielded, no LED

BCC M415-M314-3F-304-_ _ _ _ _ _-_ _ _

BCC M415-M324-3F-304-_ _ _ _ _ _-_ _ _

BCC M415-M414-3A-304-_ _ _ _ _ _-_ _ _

BCC M415-M424-3A-304-_ _ _ _ _ _-_ _ _unshielded, 2 × PNP-LED––

BCC M415-M414-3A-606-_ _ _ _ _ _-_ _ _–shielded, no LED––

BCC M415-M414-3A-305-PS0434-_ _ _–Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

M12 female/M8 maleIunshielded, no LED

II

M12 female/M12 male
PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

II

I

PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

unshielded, no LEDMaterial

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexed

PX0434PUR

Black

4 × 0.34 mm2–50...+90 °C–25...+90 °C

EX44T2

TPE

Yellow

4 × 22 AWG–50...+105 °C–25...+105 °C

PS0434PUR

Black

4 × 0.34 mm2–50...+90 °C–25...+90 °C

Cable length

UNSHIELDEDSHIELDED
unshielded, 2 × PNP-LED** 1) LED green = Power2)

LED yellow = Function

shielded, no LED

shield on cap nut

CABLE
003

0.3 m

006

0.6 m

010

1m

015

1.5 m

020

2m

050

5m

Other cable lengths on request!

AVAILABLE AS BULK CABLE

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download..

Order code

Part number

Cable length

PX0434

BCC0AC8

BCC 0000-0000-00-000-PX0434-10X

100 m

EX44T2

BCC0AEE

BCC 0000-0000-00-003-EX44T2-10X

100 m

180 | Connectivity | Sensor Cables

4-conductor I M12 female/M8 male I M12 female/M12 male I 181

BCC M425-M314 ...

BCC M425-M324 ...

BCC M425-M414 ...

BCC M425-M424 ...

Connection

M12 female, A-coded/
M8 male, A-coded

M12 female, A-coded/
M8 male, A-coded

M12 female, A-coded/
M12 male, A-coded

M12 female, A-coded/
M12 male, A-coded

Versionangled/straightangled/angled

angled/straightangled/angled

No LED

60 V AC/DC

60 V AC/DC

250 V AC/DC

250 V AC/DC

with LED––30 V DC–

Rated current

4A

4A

4A

4A

Degree of protection

IP67, IP68, IP69K/IP67, IP69K

IP67, IP68, IP69K/IP67, IP69K

IP67, IP68, IP69K/IP67, IP68, IP69K

IP67, IP68, IP69K/IP67, IP68, IP69K

unshielded, no LED

BCC M425-M314-3F-304-_ _ _ _ _ _-_ _ _

BCC M425-M324-3F-304-_ _ _ _ _ _-_ _ _

BCC M425-M414-3A-304-_ _ _ _ _ _-_ _ _

BCC M425-M424-3A-304-_ _ _ _ _ _-_ _ _unshielded, 2 × PNP-LED––

BCC M425-M414-3A-606-_ _ _ _ _ _-_ _ _–Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

Rated voltage

M12 female/M8 maleIunshielded, no LED

II

M12 female/M12 male
PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

II

I

PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

unshielded, no LED

unshielded, 2 × PNP-LED*

Material

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexed

PX0434PUR

Black

4 × 0.34 mm2–50...+90 °C–25...+90 °C

EX44T2

TPE

Yellow

4 × 22 AWG–50...+105 °C–25...+105 °C

Cable length

UNSHIELDED

CABLE* LED green = Power1)

2)

LED yellow = Function

003

0.3 m

006

0.6 m

010

1m

015

1.5 m

020

2m

050

5m

Other cable lengths on request!

AVAILABLE AS BULK CABLE

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download..

Order code

Part number

Cable length

PX0434

BCC0AC8

BCC 0000-0000-00-000-PX0434-10X

100 m

EX44T2

BCC0AEE

BCC 0000-0000-00-003-EX44T2-10X

100 m

182 | Connectivity | Y-Splitters

High durability cable splitters I 183

BCC W314-W313-W313…

BCC W314-W323-W323…

BCC W414-W313-W313 ...

Connection

M8 male, M8 female, M8 female

M8 male, M8 female, M8 female

M12 male, M8 female, M8 female

Versionstraight/straight/straightstraight/angled/angled

straight/straight/straight

Rated voltage

60 V AC/DC

60 V AC/DC

60 V AC/DC

Rated current

4.0 A

4.0 A

4.0 A

Degree of protection

IP67/IP67/IP67

IP67/IP67/IP67

IP67/IP67/IP67

Material cover nut

PTFE coated Brass

PTFE coated Brass

PTFE coated Brass

Material grip

PUR special

PUR special

PUR special

Silicone BlackBCC W314-W313-W313-U2050-_ _ _

BCC W314-W323-W323-U2050-_ _ _ 

BCC W414-W313-W313-U2049-_ _ _Material

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexedApproval /Conformity

U2049

SiliconeBlack

3 x 0.34 mm2-40...200 °C-25...200 °C

CE, EAC, WEEE

U2050

SiliconeBlack

3 x 0.34 mm2-40...200 °C-25...200 °C

CE, EAC, WEEE

CABLE



Cable length

CABLE
003

0.3 m

006

0.6 m

Other cable lengths on request!

184 | Connectivity | Y-Splitters

High durability cable splitters I 185

BCC W414-W323-W323…

BCC W414-W415-W415…

BCC W414-W425-W425…

Connection

M12 male, M8 female, M8 female

M12 male, M12 female, M12 female

M12 male, M12 female, M12 female

Versionstraight/angled/angled

straight/straight/straightstraight/angled/angled

Rated voltage

60 V AC/DC

250 V AC/DC

250 V AC/DC

Rated current

4.0 A

4.0 A

4.0 A

Degree of protection

IP67/IP67/IP67

IP67/IP67/IP67

IP67/IP67/IP67

Material cover nut

PTFE coated Brass

PTFE coated Brass

PTFE coated Brass

Material grip

PUR special

PUR special

PUR special

Silicone BlackBCC W414-W323-W323-U2049-_ _ _

BCC W414-W415-W415-U2046-_ _ _

BCC W414-W425-W425-U2046-_ _ _

FEP (PTFE)-

BCC W414-W415-W415-U2048-_ _ _

BCC W414-W425-W425-U2048-_ _ _

Glass fiber-

BCC W414-W415-W415-U2045-_ _ _

BCC W414-W425-W425-U2045-_ _ _gray TPE-150°C-

BCC W414-W415-W415-U2044-_ _ _

BCC W414-W425-W425-U2044-_ _ _Material

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexedApproval /Conformity

U2044

TPE-150°C

Gray

3 x 0.34 mm2-50...130 °C-40...125 °C

EAC, WEEE

U2045

Glass fiberwhite

3 x 0.34 mm

2-60...400 °C

not recommended

EAC, WEEE

U2046

SiliconeBlack

3 x 0.34 mm2-40...200 °C-25...200 °C

EAC, WEEEU2048

FEP (PTFE)Black

3 x 0.34 mm2-100...200 °C

not recommended

EAC, WEEE

U2049

SiliconeBlack

3 x 0.34 mm-40...200 °C-25...200 °C

CE, EAC, WEEE

CABLE



Cable length

CABLE
003

0.3 m

006

0.6 m

Other cable lengths on request!

2

186 | Connectivity | Y-Splitters

Sensor cable splitters I 187

BCC M414-M313-M313 ...

BCC M414-M323-M323 ...

BCC M414-M415-M415 ...

BCC M414-M425-M425 ...

Connection

M12 male, A-coded/
M8 female, A-coded/
M8 female, A-coded

M12 male, A-coded/
M8 female, A-coded/
M8 female, A-coded

M12 male, A-coded/
M12 female, A-coded/
M12 female, A-coded

M12 male, A-coded/
M12 female, A-coded/
M12 female, A-coded

Versionstraight/straight/straightstraight/angled/angled

straight/straight/straightstraight/angled/angled

Rated voltage

60 V AC/DC

60 V AC/DC

250 V AC/DC

250 V AC/DC

Rated current

4A

4A

4A

4A

Degree of protection

IP67/IP67, IP69K/IP67, IP69K

IP67/IP67, IP69K/IP67, IP69K

IP67/IP67, IP68, IP69K/IP67, IP68, IP69K

IP67/IP67, IP68, IP69K/IP67, IP68, IP69K

PUR, black

BCC M414-M313-M313-U2026-_ _ _

BCC M414-M323-M323-U2026-_ _ _

BCC M414-M415-M415-U2028-_ _ _

BCC M414-M425-M425-U2028-_ _ _

TPE, yellow––

BCC M414-M415-M415-U2002-_ _ _

BCC M414-M425-M425-U2002-_ _ _Approval/Conformity

CE, EAC

CE, EAC

EAC

EAC

M12 male/
M8 female/M8 female

M12 male/
M12 female/
M12 female

Material

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexedPUR

Black

3 × 0.34 mm2–50...+90 °C–25...+90 °C

TPE

Yellow

3 × 22 AWG–50...+90 °C–25...+105 °C

Cable length

003

0.3 m

006

0.6 m

010

1m

020

2m

050

5m

UNSHIELDED
II

III

I

II

III

I

Other cable lengths on request!

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

188 | Connectivity | Power Cables

4-conductor I 7/8“ female I 7/8“ male I 189

BCC A314...

BCC A314 ...

BCC A324 ...

BCC A324 ...

Connection

7/8“ female

7/8“ male

7/8“ female

7/8“ male

Versionstraight

straight

angledangledRated voltage

300 V AC/DC

300 V AC/DC

300 V AC/DC

300 V AC/DC

Rated current

10 A

10 A

10 A

10 A

Degree of protection

IP67, IP68

IP67, IP68

IP67, IP68

IP67, IP68

unshielded

BCC A314-0000-10-003-_ _ _ _ _ _-_ _ _

BCC A314-0000-20-003-_ _ _ _ _ _-_ _ _

BCC A324-0000-10-003-_ _ _ _ _ _-_ _ _

BCC A324-0000-20-003-_ _ _ _ _ _-_ _ _Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

7/8" female

7/8“ male
PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: black

PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: blackMaterial

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexedPX04A5

PUR

Black

4 × 1.5 mm2–40...+80 °C–20...+80 °C

EX44W6

TPE

Yellow

4 × AWG16–50...+105 °C–

Cable length

UNSHIELDED

CONNECTION CABLE
020

2m

050

5m

100

10 m

Other cable lengths on request!

AVAILABLE AS BULK CABLE

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download..

Order code

Part number

Cable length

PX04A5

BCC0ACFBCC 0000-0000-00-000-PX04A5-10X

100 m

EX44W6

BCC0APC

BCC 0000-0000-00-003-EX44W6-10X

100 m

190 | Connectivity | Power Cables

4-conductor I 7/8“ female/7/8“ male I 191

BCC A314-A314...

BCC A314-A324...

BCC A324-A314 ...

BCC A324-A324 ...

Connection

7/8“ female/
7/8“ male

7/8“ female/
7/8“ male

7/8“ female/
7/8“ male

7/8“ female/
7/8“ male

Versionstraight/straightstraight/angled

angled/straightangled/angled

Rated voltage

300 V AC/DC

300 V AC/DC

300 V AC/DC

300 V AC/DC

Rated current

10 A

10 A

10 A

10 A

Degree of protection

IP67, IP68

IP67, IP68

IP67, IP68

IP67, IP68

unshielded

BCC A314-A314-30-304-_ _ _ _ _ _-_ _ _

BCC A314-A324-30-304-_ _ _ _ _ _-_ _ _

BCC A324-A314-30-304-_ _ _ _ _ _-_ _ _

BCC A324-A324-30-304-_ _ _ _ _ _-_ _ _Approval/Conformity

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

CE, UL, EAC

7/8" female/7/8" male

I

II


PIN 1: brown
PIN 2: white
PIN 3: blue
PIN 4: blackMaterial

Color

Number of conductors ×
conductor cross-section

Cable temperature
fixed in place

Cable temperature
flexedPX04A5

PUR

Black

4 × 1.5 mm2–40...+80 °C–20...+80 °C

EX44W6

TPE

Yellow

4 × AWG16–50...+105 °C–

Cable length

UNSHIELDED

CABLE
006

0.6 m

020

2m

050

5m

100

10 m

Other cable lengths on request!

AVAILABLE AS BULK CABLE

www.balluff.com

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download..

Order code

Part number

Cable length

PX04A5

BCC0ACFBCC 0000-0000-00-000-PX04A5-10X

100 m

EX44W6

BCC0APC

BCC 0000-0000-00-003-EX44W6-10X

100 m

192 | Connectivity | Fieldbus cables

Weld Select Series | 193

BCC M414-M414…

BCC M414-M424…

BCC M424-M424…

Connection

M12 male, D-coded/
M12 male, D-coded

M12 male, D-coded/
M12 male, D-coded

M12 male, D-coded/
M12 male, D-coded

Versionstraight/straightstraight/angled

angled/angled

Cable Construction

250 V AC/DC

250 V AC/DC

250 V AC/DC

Rated voltage max.

4.0 A

4.0 A

4.0 A

Degree of protection

IP67, IP68, IP69K

IP67, IP68, IP69K

IP67, IP68, IP69K

shielded Profinet

BCC M414-M414-6D-331-PS54N2-_ _ _

BCC M414-M424-6D-331-PS54N2-_ _ _

BCC M424-M424-6D-331-PS54N2-_ _ _shielded Ethernet, CAT 5E

BCC M414-M414-6D-338-_ _ _ _ _ _-_ _ _

BCC M414-M424-6D-338-ES64N9-_ _ _

BCC M424-M424-6D-338-ES64N9-006

unshielded Ethernet, CAT 5E

BCC M414-M414-6D-366-_ _ _ _ _ _-_ _ _

BCC M414-M424-6D-366-EX64N9-_ _ _

BCC M424-M424-6D-366-EX64N9-003

Approval/Conformity

UL, EACUL, EACUL, EAC

RJ45 male/
RJ45 male

M12 male/M12 maleI

II

M12 male/
RJ45 male
PIN 1: white/orange
PIN 2: white/green
PIN 3: orange
PIN 4: green

PIN 1: white/orange
PIN 2: orange
PIN 3: white/green
PIN 6: green

I

I

II

Number of conductors ×
conductor cross-section

Applications

Cable temperature
flexedPUR

Green

4 x 22 AWG Starquad

Profinet, CAT 5E–40...80 °C

SHIELDED PROFINET
PS54N2SHIELDED ETHERNET CAT 5E

2)

Shield on cover nut
2)
Shield on housing

Color

II

PIN 1: white/orange PIN 1: white/orange
PIN 2: white/green PIN 2: orange
PIN 3: orange
PIN 3: white/green
PIN 4: green
PIN 6: green

1)

Material

2)

ES34N9TPE

Orange2 x 2 24 AWG

EtherNet/IP, CAT 5E-40…80 ºC

ES24N9TPE

Red

2 x 2 24 AWG

EtherNet/IP, CAT 5E-40…80 ºC

ES64N9TPE

Teal

2 x 2 24 AWG

EtherNet/IP, CAT 5E-40…80 ºC

ES64N9…-C046

TPE

Royal Blue2 x 2 24 AWG

EtherNet/IP, CAT 5E-40…80 ºC

UNSHIELDED ETHERNET CAT 5E
EX64N9TPE

Teal

2 x 2 24 AWG

EtherNet/IP, CAT 5E-40…105 ºC

EX64N9…-C046

TPE

Royal Blue2 x 2 24 AWG

EtherNet/IP, CAT 5E-40…105 ºCCable length

CABLE
006

0.6 m

010

1m

020

2m

050

5m

100

10 m

*also available typically in lengths of 15 meters to 50 meters in 5 meter steps.
Additional lengths available in each series.

AVAILABLE AS BULK CABLE
Order code

Part number

Cable length

PS54N2

BCC0AC6

BCC 0000-0000-00-000-PS54N2-10X

100 m

PS54N2

BCC0H4U

BCC 0000-0000-00-000-PS54N2-20X

200 m

ES24N9BCC0HTM

BCC 0000-0000-00-168-ES24N9-10X

100 m

ES64N9BCC0AUJ

BCC 0000-0000-00-168-ES64N9-10X

100 m

EX64N9BCC0CN3

BCC 0000-0000-00-102-EX64N9-10X

100 m

194 | Connectivity | Fieldbus cables

Weld Select Series | 195

BCC M414-E834…
BCC M414-E894…

BCC M424-E894…

BCC E834-E834…
BCC E894-E894…

Connection"M12 male, D-coded/
RJ45, male""M12 male, D-coded/
RJ45, male""RJ45, male/
RJ45, male"

Versionstraight/straightangled/straightstraight/straight

Cable Construction

30 V AC / 42 V DC

30 V AC / 42 V DC

30 V AC / 42 V DC

Rated voltage max.

1.0 A

1.0 A

1.0 A

Degree of protection

IP67, IP68, IP69K / IP20

IP67, IP68, IP69K / IP20

IP20 / IP20

shielded Profinet

BCC M414-E834-8G-668-PS54N2-_ _ _-

BCC E834-E834-90-334-PS54N2-_ _ _shielded Ethernet, CAT 5E

BCC M414-E894-8G-672-_ _ _ _ _ _-_ _ _

BCC M424-E894-8G-672-ES64N9-_ _ _

BCC E894-E894-90-339-_ _ _ _ _ _-_ _ _unshielded Ethernet, CAT 5E

BCC M414-E894-8G-695-_ _ _ _ _ _-_ _ _

BCC M424-E894-8G-695-EX64N9-_ _ _

BCC E894-E894-90-367-EX64N9-_ _ _Approval/Conformity

CE, EAC

CE, EAC

CE, EAC

RJ45 male/
RJ45 male

M12 male/M12 maleI

II

M12 male/
RJ45 male
PIN 1: white/orange
PIN 2: white/green
PIN 3: orange
PIN 4: green

PIN 1: white/orange
PIN 2: orange
PIN 3: white/green
PIN 6: green

I

I

II

II

PIN 1: white/orange PIN 1: white/orange
PIN 2: white/green PIN 2: orange
PIN 3: orange
PIN 3: white/green
PIN 4: green
PIN 6: green

2)

Shield on cover nut
Shield on housing

Color

Number of conductors ×
conductor cross-section

Applciations

Cable temperature
flexedPUR

Green

4 x 22 AWG Starquad

Profinet, CAT 5E–40...80 °C

SHIELDED PROFINET
PS54N2SHIELDED ETHERNET CAT 5E

2)

1)

Material

2)

ES34N9TPE

Orange2 x 2 24 AWG

EtherNet/IP, CAT 5E-40…80 ºC

ES24N9TPE

Red

2 x 2 24 AWG

EtherNet/IP, CAT 5E-40…80 ºC

ES64N9TPE

Teal

2 x 2 24 AWG

EtherNet/IP, CAT 5E-40…80 ºC

ES64N9…-C046

TPE

Royal Blue2 x 2 24 AWG

EtherNet/IP, CAT 5E-40…80 ºC

UNSHIELDED ETHERNET CAT 5E
EX64N9TPE

Teal

2 x 2 24 AWG

EtherNet/IP, CAT 5E-40…105 ºC

EX64N9…-C046

TPE

Royal Blue2 x 2 24 AWG

EtherNet/IP, CAT 5E-40…105 ºCCable length

CABLE
006

0.6 m

010

1m

020

2m

050

5m

100

10 m

*also available typically in lengths of 15 meters to 50 meters in 5 meter steps.
Additional lengths available in each series.

AVAILABLE AS BULK CABLE
Order code

Part number

Cable length

PS54N2

BCC0AC6

BCC 0000-0000-00-000-PS54N2-10X

100 m

PS54N2

BCC0H4U

BCC 0000-0000-00-000-PS54N2-20X

200 m

ES24N9BCC0HTM

BCC 0000-0000-00-168-ES24N9-10X

100 m

ES64N9BCC0AUJ

BCC 0000-0000-00-168-ES64N9-10X

100 m

EX64N9BCC0CN3

BCC 0000-0000-00-102-EX64N9-10X

100 m

196 | Accessories

Accessories | 197

High-quality gear for
virtually any application

ACCESSORIESOur great selection of high-quality accessories supports you in the
optimum embedding of sensors in machines and systems. The wide
Balluff product range offers the optimum gearfor nearly every application.

Contents
198
200
202
204
206

Universal brackets
Proximity sensor mounts with positive stops
Protective housing
Protective caps and port covers
Protective tubes for cables

198 | Accessories | Fastening Technology

Universal brackets | 199

BAM0269

BAM0218

BAM0219

BAM01U0

BAM00JY

BAM00NK

Version

Mounting clamp

Mounting clamp

Mounting clamp

Mounting clamp

Mounting block

Mounting bracket

Use

for sensors Ø8 mm, For M8
sensors

for sensors Ø12 mm, For M12
sensors

for sensors Ø18 mm, For M18
sensors

for sensors Ø30 mm, For M30
sensors

for capacitive sensors BCS Q40,
for inductive sensors BES Q40,
for inductive couplers BIC Q40

for inductive sensors BES R01,
for inductive sensors BES

Material

Anodized aluminum

Anodized aluminum

Anodized aluminum

Anodized aluminum

Die-cast zinc

Aluminum

Dimension

12 x 15 x 27 mm

12 x 20 x 32 mm

12 x 26 x 36 mm

15 x 46 x 64 mm

40 x 25 x 40 mm

61.5 x 6 x 38.1 mm

Mounting

Screws, clamps

Screws, clamps

Screws, clamps

Screws, clamps

Screws, clamps

Screw M3

BAM00NL

BAM00A4

BAM00C6

BAM00F5

BAM00HR

Version

Mounting bracket

Mounting block

Mounting block

Mounting block

Mounting blockUse

for inductive sensors BES R01,
for inductive sensors BES

for sensors Ø8 mm, For M08
sensors

for sensors Ø12 mm, For M12
sensors

for sensors Ø18 mm, For M12
sensors

for sensors Ø30 mm, For M30
sensors

Material

Aluminum

Galvanized steel, copper plated

Galvanized steel, copper plated

Galvanized steel, copper plated

Galvanized steel, copper plated

Dimension

61.5 x 9.5 x 38.1 mm

35 x 12.7 x 28.6 mm

38.1 x 19 x 34.9 mm

38.1 x 25.4 x 38.1 mm

44.5 x 38.1 x 60 mm

Mounting

Screw M3

Screws, clamps

Screws, clamps

Screws, clamps

Screws, clamps

BAM MC-XA-027-D08,0-1

BES R01-SH-4-B

www.balluff.com

BAM MC-XA-027-D12,0-1

BES 08,0-KB-10/W

BAM MC-XA-027-D18,0-1

BES 12,0-KB-10/W

BAM MC-XA-017-D30,0-1

BES 18,0-KB-10/W

BES Q40-HW-2

BES 30,0-KB-10/W

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

BES R01-SH-4-A

200 | Accessories | Fastening Technology

Proximity sensor mounts with positive stops | 201

BAM0312

BAM00AC

BAM0247

BAM024E

BAM024F

BAM00CW

Use

For M08 sensors, for sensors Ø8mm, fastening length 28mm andlongerfor sensors Ø8 mm, For M08
sensors, fastening length 36mm
and longer

for sensors Ø12 mm, For M12
sensors, fastening length 36mm
and longer

for sensors Ø12 mm, For M12
sensors, fastening length 40mm
and longer

for sensors Ø12 mm, For M12
sensors, fastening length 50mm
and longer

for sensors Ø12 mm, For M12
sensors, fastening length 36mm
and longer

Material

Brass, PTFE coatedSteel, PTFE coated

Brass, PTFE coated

Brass, PTFE coated

Brass, PTFE coatedSteel, PTFE coatedDimensionØ 19.5 x 28 mm

Ø 17 x 33 mm

Ø 23 x 34 mm

Ø 23 x 38 mm

Ø 23 x 48.5 mm

Ø 22 x 37 mm

Mounting

Screws, clamps

Screws, clamps

Screws, clamps

Screws, clamps

Screws, clamps

Screws, clamps

Additional features

Weld immune

Weld immune

Weld immune

Weld immune

Weld immune

Weld immune

BAM022F

BAM00FM

BAM024C

Use

for sensors Ø18 mm, For M18
sensors, fastening length 36mm
and longer

for sensors Ø18 mm, For M18
sensors, fastening length 36mm
and longer

for sensors Ø30 mm, For M30
sensors, fastening length 60mm
and longer

Material

Brass, PTFE coatedSteel, PTFE coated

Brass, PTFE coatedDimensionØ 32 x 30 mm

Ø 30 x 37 mm

Ø 45 x 58 mm

Mounting

Screws, clamps

Screws, clamps

Screws, clamps

Additional features

Weld immune

Weld immune

Weld immune

BAM MC-XA-023-D08,0-2-FS/W

BAM MC-XA-023-D18,0-2-FXS/W

www.balluff.com

BES 08,0-KH-11S/W

BES 18,0-KH-11S/W

BAM MC-XA-023-D12,0-2-FM/W

BAM MC-XA-024-D12,0-2-FM/W

BAM MC-XA-024-D12,0-2-FXL/W

BAM MC-XA-023-D30,0-2-FXL/W

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

BES 12,0-KH-11S/W

202 | Accessories | Mechanical Protection

Protective housing | 203

BAM00R9

BAM00K1

BAM01NC

BAM00K0

BAM01L8

BAM01YL

BAM01FM

Short description

air tube / coolingProtective coverProtective nut—

Protective cover for optics

Protective cover for optics

Mounting brackets, 1
adjustable axis

Usefor photoelectric sensors
BOS 18K, for photoelectric sensors BOS 18M

for Unicompact sensors

for photoelectric sensors
BOS 18M

for Unicompact sensors

for photoelectric sensors
BOS 23K

for protection cover optics
BOS 23K

for photoelectric sensors
BOS 23K

Material

Aluminum, black anodized

PA 6

Stainless steel
Glass

Anodized aluminum

Anodized aluminum
Glass

Glass

Stainless steel (1.4301)

Protection sheet material

—

—

—

—

—

—

—

DimensionØ 22 x 30 mm

95 x 50 x 72 mm

Ø 22 x 13 mm

41.4 x 38 x 85 mm

22.5 x 59.3 x 34.3 mm

58 x 3 x 19.9 mm

44.3 x 58 x 65 mm

Mounting

Thread M18x1

ScrewsScrews—ScrewsScrewsScrewsAmbient temperature

—

—

—

—

—

—

—

Approval/Conformity

—

—

—

—

—

—

—

BOS 18-LT-1

www.balluff.com

BES Q40-SH-2

BAM PC-XO-005-18M-4

BES Q40-SH-1

BAM PC-XO-006-23K-1

BAM PC-XO-006-23K-G/RK

BAM MB-XO-007-B05-4

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

204 | Accessories | Mechanical Protection

Protective caps and port covers | 205

BAM02WW

BAM02R5

BAM009Z

BAM00A0

BAM02WY

BAM02R6

BAM00C2

BAM00C3

Short description

Protective ring

Protective cap

Protective cap

Protective cap

Protective ring

Protective cap

Protective cap

Sensor cap

Usefor inductive sensors BES
M8

For M08 sensors

For M08 sensors

For M08 sensors

for inductive sensors BES
M12

For M12 sensors

For M12 sensors

For M12 sensors, for inductive sensors BES M12,
for inductive sensors BES

Material

Stainless steel (1.4401),
weld spatter resistantCeramic

PTFE

PTFE

Stainless steel (1.4401),
weld spatter resistantCeramic

POM

PTFE

DimensionØ 15 x 8 mm

Ø 38 x 20 mm

Ø 10 x 5 mm

Ø 10 x 9 mm

Ø 19.05 x 8 mm

Ø 38 x 20 mm

Ø 16 x 10 mm

Ø 14.7 x 8.9 mm

Mounting

M8x1

M8x1

M8x1

M8x1

M12x1

M12x1

M12x1

M12x1

BAM02WZ

BAM02R7

BAM00RM

BAM0321

BAM02R8

BES02YW

Short description

Protective ring

Protective cap

Sensor cap

Protective ring

Protective cap

Sensor cap

Usefor inductive sensors BES
M18

for front-flush sensors
M18, for inductive sensors
BES M18

for photoelectric sensors
BOS 18K, for photoelectric sensors BOS 18M

For inductive sensors M30
sensors

for front-flush sensors
M30

for inductive sensors
BES R

Material

Stainless steel (1.4401),
weld spatter resistantCeramic

POM

Stainless steel (1.4401),
weld spatter resistantCeramic

PTFE

DimensionØ 25 x 8 mm

Ø 38 x 20 mm

Ø 22.2 x 25.4 mm

Ø 37 x 8 mm

Ø 38 x 20 mm

35.9 x 9 x 24.4 mm

Mounting

M18x1

M18x1

18x1

M30x1.5

M30x1.5

ClampsBAM PC-XA-031-M8-3/W

BAM PC-XA-031-M18-3/W

www.balluff.com

BAM PC-XE-028-M8-9

BAM PC-XE-028-M18-9

BES 08-SM-1

BOS 18-SM-2-A

BES 08-SM-1F

BAM PC-XA-031-M30-3/W

BAM PC-XA-031-M12-3/W

BAM PC-XE-028-M30-9

BAM PC-XE-028-M12-9

BES 12-SM-2

BES R01ZC-TC

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

BES 12-SM-4

206 | Accessories | Mechanical Protection

Protective tubes for cables | 207

BAM0183

BAM0182

BAM021E

BAM021F

Short description

Silicone vulcanising wrap

Silicone vulcanising wrap

Silicone strip

Silicone strip

Usefor cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

Material

Silicone 60 white, translucent

Silicone 60 white, translucent

Silicone 60 white, translucent

Silicone 60 white, translucent

Dimension

1.6 x 26 x 3658 mm

1.6 x 51 x 10970 mm

1.6 x 26 x 20000 mm

1.6 x 51 x 20000 mm

Ambient temperature-65...260 °C-65...260 °C-40...180 °C-40...180 °C

BAM02E1

BAM02E3

BAM02E9

BAM02EA

BAM02ET

Short description

Silicone sheet

Silicone sheet

Silicone sheet

Silicone sheet

Silicone sheet

Usefor cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

Material

Silicone

Silicone

Silicone

Silicone

Silicone

Dimension

1.6 x 914 x 304 mm

1.6 x 914 x 914 mm

1.6 x 914 x 4877 mm

1.6 x 914 x 6096 mm

1.6 x 914 x 10000 mm

Ambient temperature-65...233 °C-65...233 °C-65...233 °C-65...233 °C-65...233 °C

BKS-PW-26/20-SI-TR-03,5

BKS-PW-51/30-SI-TR-11

BAM PT-XA-005-260-T-R20

BAM PT-XA-005-510-T-R20* Contains silicone

BAM PT-XA-006-M91-T-00,3

www.balluff.com

BAM PT-XA-006-M91-T-00,9

BAM PT-XA-006-M91-T-04,8

BAM PT-XA-006-M91-T-06

BAM PT-XA-006-M91-T-10

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

208 | Accessories | Mechanical Protection

Protective tubes for cables | 209

BAM022Z

BAM0230

BAM01R2

BAM0231

BAM01UY

BAM0232

BAM0233

Short description

Silicone-fiberglass tube

Silicone-fiberglass tube

Silicone-fiberglass tube

Silicone-fiberglass tube

Silicone-fiberglass tube

Silicone-fiberglass tube

Silicone-fiberglass tube

Use

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

Material

Glass fiber jacketed
Silicone rubber, red

Glass fiber jacketed
Silicone rubber, red

Glass fiber jacketed
Silicone rubber, red

Glass fiber jacketed
Silicone rubber, red

Glass fiber jacketed
Silicone rubber, red

Glass fiber jacketed
Silicone rubber, red

Glass fiber jacketed
Silicone rubber, red

DimensionØ 17 x 15000 mm

Ø 20 x 15000 mm

Ø 20.7 x 30480 mm

Ø 26 x 15000 mm

Ø 27.1 x 30480 mm

Ø 45 x 15000 mm

Ø 57 x 15000 mm

Inside Diameter10.0 mm

12.7 mm13.0 mm19.0 mm

19.1 mm38.0 mm50.0 mm

Ambient temperature-40...250 °C-40...250 °C-55...260 °C-40...250 °C-55...260 °C-40...250 °C-40...250 °C

BAM PT-XA-002-100-2-R15

www.balluff.com

BAM PT-XA-002-130-2-R15

BAM PT-XA-002-127-2-30

BAM PT-XA-002-190-2-R15

BAM PT-XA-002-190-2-30

BAM PT-XA-002-380-2-R15

BAM PT-XA-002-500-2-R15

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

210 | Accessories | Mechanical Protection

Protective tubes for cables | 211

BAM0181

BAM017K

BAM017E

BAM0212

BAM017H

BAM0213

BAM017L

Short description

Silicone tube

Silicone tube

Silicone tube

Silicone tube

Silicone tube

Silicone tube

Silicone tube

Use

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

Material

Silicone 60 white,translucent

Silicone 60 white,translucent

Silicone 60 white,translucent

Silicone 60 white,translucent

Silicone 60 white,translucent

Silicone 60 white,translucent

Silicone 60 white,translucent

DimensionØ 11.2 x 15000 mm

Ø 14.2 x 15000 mm

Ø 10.2 x 15000 mm

Ø 10.2 x 16000 mm

Ø 13.2 x 15000 mm

Ø 13.2 x 16000 mm

Ø 16.2 x 15000 mm

Inside Diameter

8.0 mm

11.0 mm

7.0 mm

7.0 mm

10.0 mm10.0 mm13.0 mm

Ambient temperature-60...260 °C-60...260 °C-60...260 °C-40...200 °C-60...260 °C-40...200 °C-60...260 °C

BAM0214

BAM017N

BAM0215

BAM0216

BAM017R

BAM017U

BAM017Z

BAM0217

Short description

Silicone tube

Silicone tube

Silicone tube

Silicone tube

Silicone tube

Silicone tube

Silicone tube

Silicone tube

Use

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

for cable guard, for weld
protection

Material

Silicone 60 white, translucent

Silicone 60 white, translucent

Silicone 60 white, translucent

Silicone 60 white, translucent

Silicone 60 white, translucent

Silicone 60 white, translucent

Silicone 60 white, translucent

Silicone 60 white, translucent

DimensionØ 16.2 x 16000 mm

Ø 19.2 x 15000 mm

Ø 19.2 x 16000 mm

Ø 21.2 x 16000 mm

Ø 22.2 x 15000 mm

Ø 41.2 x 7500 mm

Ø 53.2 x 7500 mm

Ø 53.2 x 16000 mm

Inside Diameter13.0 mm

16.0 mm

16.0 mm19.0 mm19.0 mm38.0 mm50.0 mm50.0 mm

Ambient temperature-40...200 °C-60...260 °C-40...200 °C-40...200 °C-60...260 °C-60...260 °C-60...260 °C-40...200 °C

BKS-PT-8/16-SI-15

BAM PT-XA-004-130-T-R16

www.balluff.com

BKS-PT-11/16-SI-15

BKS-PT-16/16-SI-15

BKS-PT-07/16-SI-15

BAM PT-XA-004-160-T-R16

BAM PT-XA-004-070-T-R16

BAM PT-XA-004-190-T-R16

BKS-PT-10/16-SI-15

BKS-PT-19/16-SI-15

BAM PT-XA-004-100-T-R16

BKS-PT-38/16-SI-07.5

BKS-PT-13/16-SI-15

BKS-PT-50/16-SI-07.5

Do you need more details? Our Product Finder at www.balluff.com provides you with product-specific information,
including technical drawings, data sheets, user guides and more for each individual product. All items are available for download.

BAM PT-XA-004-500-T-R16

212 | Weld Select Series

Weld Select Series I 213

Global Project Management

WE ARE EVERYWHERE
FOR YOU

Always where you need us
Wherever you are doing business, we will support you locally. We work
closely with machine and systems builders, systems integrators, planning
offices and maintenance engineers. Balluff has constructed a global networkfor you consisting of technical consulting, sales and after-sales services.

Project manuals and approval lists
We provide you with custom tailored product data for smooth running ofyour projects. You receive project-specific manuals and approval lists. And
personal contacts from Balluff are at your side throughout the entire project.

Individual services
If our services need to be even more personalized, we make this possible
as well: with individual e-catalogs, application-specific product modifications,
integrated software and system solutions and comprehensive logistics
concepts.
Questions? Contact us. We are happy to help.

www.balluff.com

214 | Weld Select Series

Weld Select Series I 215

Balluff

OPENING NEWPERSPECTIVES

Balluff is one of the leading providers of high-quality sensor, identification,
network and software solutions for your automation requirements. Family-run
for more than 90 years, the company now employs more than 4000 employees
in 38 subsidiaries with distribution, production and development sites worldwide,
all working towards your success. Together with our branches, we guarantee
the highest quality standards worldwide. This is how we empower you toalways receive the best.
We give our all to provide top services for innovative solutions that increase
your competitive edge. Through years of experience we bring the competenceof a manufacturer and high personal engagement.
We live our motto ‘innovating automation’: we are automation pacesetters,developers and technological pioneers. In open interactions with associations,
universities and research facilities, and in close contact with our customers,
we create new industry solutions for automation. Innovative Balluff solutions
prepare you for a successful future.
We keep the future firmly in sight. In everything we do. With sophisticatedenvironmental management, we protect the environment and handle our resources
carefully. This creates the best conditions for sustainable action, also for you.
You can always count on us, our products and our scheduling and delivery reliability.
In the spirit of a good partnership.

www.balluff.com

Headquarters
Balluff GmbH
Schurwaldstrasse 973765 Neuhausen a. d. F.
Germany
Phone + 49 7158 173-0
Fax +49 7158 5010
balluff@balluff.dewww.balluff.com

Doc. No. 913540 EN · L19; Product specifications, availability, and pricing are subject to change without notice. Replaces K16.

HOW
TO REACH
US