Oil-Catch Tank Kit Instruction Manual(Stock・Regular・R Stage/EM/+D・17R Stage E/+D)(Special Clutch/Dry Clutch)
Product number 07-05-0011

Adaptation model

Monkey / Gorilla (Z50J-1300017 ～ )(AB27-1000001 ～ 1899999)

Thank you very much for purchasing our products.
Thank you so you will comply with the following matters at the time of use.Before installation, please check your always kit contents.
If there is a point of notice event, Please contact us the dealer of purchase.
◎ If the description, such as photos or Illustration different with this part.

CO☆ Please read carefully before use ☆

◎ The use ignoring the instructions that are written in the manual, if the accident or damage has occurred, we can not assume any
responsibility for compensation.
◎ This product installation and use, when a problem occurs to after market goods, guarantee other than this product, also can notassume any in any such matters.
◎ If it was the case or mounting that has been processed like a product, it will not be covered under warranty.
◎ It is not possible to inquire of the combination of other manufacturers.
◎ Product may have edges or protrusions. Be sure to wear working gloves.
(Please wear work gloves when working, even if a photo in this article show without work gloves.)◎ Please note that this kit cannot be attached to a stock or up-type muffler.
◎ For use in bikes of frame Nos AB27-1000001 onwards, please connect an exhaust hose to an air cleaner.

CautionWhen the handling of ignoring this display, property damage and human shows the assumption of what injury.

■ When performing the work, etc., be sure during the cold (when the engine and the muffler is cold).
(It may cause burns.)■ When performing the work, it should be made to prepare the tools for the job.
(Breakage of parts, it may cause injury.)■ Do the work must always specified torque using a torque wrench.
(Damage of bolts and nuts, and cause of dropout.)■ The product and the frame, might have edges or protrusions. When working, please wear work gloves to protect your hands.
（It may cause injury.）■ Be sure to each part inspection before operation, check the loosening of the threaded portion, be sure to securely tighten thespecified torque if there is loose. (It may cause detachment of the parts.)■ Always use the catch tank with the hose connected at all times. If the tank alone is installed, the stay may get damaged from thejolt, leading to the fall of the tank.

WarningPY

When the handling of ignoring this display people died, shows the contents of the serious injury possibility isassumed.

■ During operation, when an abnormality occurs, immediately stop the vehicle in a safe place, please stop running.
(It may lead to an accident.)■ When performing the work, do the work safely stabilize the vehicle in a horizontal location.
(There is a risk of injury vehicle collapsed while working.)■ Inspection, maintenance, the instruction manual or, inspection methods such as service manuals, to protect the way, should be done
correctly.(unsuitable inspection and maintenance, there is a risk that result to an accident.)■ When carrying out the inspection and maintenance, etc., if found damaged parts, replace the damaged parts to avoid possible to reuse
the parts. (There is a risk that lead to accidents Continued use.)■ Plastic bags of product packaging, you can either be stored in a place that is out of reach of children, it should be discarded.
(When the children or wearing, there is a risk of suffocation.)◎ Please note. Performance up, the design change, the product and the price in the cost up, etc. are subject to change without notice.
◎ Please be informed that we shall be held harmless against any claim against us whatsoever arising out of use of the products in
racing and the like.
◎ Keep this manual stored until this product is discarded.

CONTACT Address : 3-5-16 Nishikiorihigashi Tondabayashi Osaka JAPANTEL: +81-721-25-1357 FAX:+81-721-24-5059 e-mail:english@takegawa.co.jp URL http://www.takegawa.co.jp
Please contact with your name and country name provided. (Only English please)2024.1.1907-05-0011

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Product content①②③④Option⑤07-06-0021②④⑫⑥⑦ ⑧⑨⑩CO⑫⑥⑬Number
Product content
1Catch tank COMP.
2
Tappet cap
3
Breather cap COMP.
4O-ring, 30mm
5Braid hose, 12x500
6Braid hose, 8x1000
7Socket cap screw, 8x208Collar
9Plain washer, 8mm
10Hose clamp, φ 15.5
11
Hose clamp, φ 9.5
12Hose clamp, φ 13.1
13Insulation lock, 150mm
14Hex wrench, 6mm⑪⑭Quantity
Item Number
107-05-0009
100-07-0002
1
200-01-0034 (4 pcs)
100-07-0069 (1m)1100-00-0739 (5 pcs)
100-00-2154
100-00-0076 (10 pcs)
200-00-0215 (4 pcs)
100-00-0216 (4 pcs)
300-00-0087 (4 pcs)
100-00-0222 (10 pcs)
107-06-0001③④00-07-0070⑫⑥PY※ Please order in the repair parts are always repair part number.
If it is not the part number order, you may not be able to order.
Please be forewarned.
It should be noted, In the case of parts that can not be separately
shipment, please order a set part number.
※ Repair parts may differ slightly from the kit contents in terms ofshape, etc.
There is no problem to use it. Please be forewarned.

■ Mounting procedure※ Please refer to the Genuine Service Manual for detailed mounting methods and specified torques that are notspecifically described.

For the installation, please refer to the photos.
Bleed air, or tothe air cleanerCollar○ Install the oil-catch tank onto a stock muffler-mounting spot.
○ Detach a hole cap from the clutch cover.
Apply engine oil slightly to the O-ring, and install thebreather cap COMP.
Note: Be sure that you protect specified torque.
Breather cap

Plain washer, 8mm

To the crankcase
breather

Socket cap screw, 8x20
Torque :13N・m(1.3kgf・m)

To the cylinder headbreather

To the clutch coverbreather2024.1.19

07-05-0011

/3Torque：10N・m（1.0kgf・m）

■ Mounting procedure※ Please refer to the Genuine Service Manual for detailed mounting methods and specified torques that are notspecifically described.

○ Remove the upper part of the tappet cap from the cylinder head.
Apply engine oil slightly to the O-ring, and install the tappetcap.
Note: Be sure that you protect specified torque.
Tappet cap

Torque：12N・m（1.2kgf・m）

CO○ Connect the hose of the crankcase breather, and fix it with a
φ 9.5 hose clamp.
Cut the cylinder-head braid type hose 8x1000 to the proper
length, and fix it with a φ 13.1 hose clamp.
Cut the crankcase-cover braid type hose 12x500 to the proper
length, and fix it with a φ 15.5 hose clamp.
○ Connect an air-bleeding hose, and fix it with a φ 13.1 hoseclamp.
※ With a provided insulation lock, fix the hose.
※ On bikes of frame Nos AB27-1000001 onwards, please connect thehose to the air cleaner.

PY○ When you connect the hose to the air cleaner, fix the hose to thestorage tank.
○ If you use an air filter, unfasten a bolt that mounts the storagetank. And fix the tank with an insulation lock or the like at alocation so the cable does not get under too much strain.
Mounting bolt

Storage tank◎ You can see this instruction manual on our website as PDF data .
If this document hard to read, please download it from our website.
2024.1.19

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