Steam Specialist Company
Peush Jaitly
General Manager – Country Head (India)
pjaitly@tlv.co.in 9841020933
Copyright 2020 byObjective, Framework & Activities
Objective:
To provide a platform for replication of successful Japanese Low Carbon
Technology / Systems & Methods to improve Steam Systems.
•••
•
•

%
Improving Process 100
Efficiency,
Avoid unwanted
shutdowns,
Customer
Satisfaction
Energy Conservation
Reduce CO2 emissions
Conserve Water

Consulting & Engineering Service

Quality First =Incomparable
Originality Training= Patent Plant
Seminars(CreatingAwareness)

Products /Systems /Methods

Surveys(AssessmentDemonstration)

Findings
Reports / ROI
Implementation

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Indian Steam Users – TLV’s Experience
Number of Medium & Small Size plants surveyed Approx. 100(JITMAP & overall TLV surveys)
Approx. CDL Population : 25,000
Failure Rates:
Cold / Blocked: 17%
Leaking: 41%

Survey Data fromConsulting
Servicejust &100 Engineering
Medium& Small Plants

Quality First =Total Losses due to CDL Failure: INR 100 Cr / Year !

Incomparable
PatentCO2 emission/ Year by
Traps: 36,500 Ton / Year
Originality= leaking
Water wastage: 27,000 m3/year ( Treated water)
More than 10,000 Large & Medium plants &Many small plants ( Textile / Rice Mills….)
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Case Study – Large Oil Refinery in India
Survey of a section of the plant

Copyright 2020 bySimulated Saving Potential
For the entire plant : INR 159 Cr / year
CO2 Reduction potential: 97,000 ton / year
Along with Improvement in Safety & Reliability

Consulting & Engineering Service

Quality First =Incomparable
Originality =PatentCopyright 2020
Copyright
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Is there scope for improvement ? Tremendous !
100 % in a time bound manner? Yes indeed
Can we do something
Customer Satisfaction
Consulting & Engineering Service
Will it be beneficial for both (Users in India & Japanesecompany)? Yes
Quality First =Incomparable
PatentOriginality=Challenge is to find “ How”

Copyright 2020
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2020bybyLearnings / Challenges
Implementation?
High cost of poor quality !
100 %Lack of Appreciation/ Understanding of superior technology
Customer Satisfaction
Consulting & Engineering Service
100 years old Archaic IBR Rules & Regulations makemanufacturing
unnecessary
expensive & resulting in higher
Quality First=cost to the users! (Unnecessary Energy Consumption / Steel Industry /HighestIncomparable
CO2 emission / This Regulation creates more CO2 emission /Hundreds of casting/forging manufacturer,vessel manufacturers ! )Originality = Patent
Procurement Processes don’t give any advantage to theproducts of superior technology and quality !

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Suggestions on way forward
1. Effective implementation is the key to success.
To explore some mechanism
100whereby% IGES+TERI stay engaged for longer time tooversee the implementation and review.

Customer Satisfaction

Consulting & Engineering Service

2. Internationally accepted standards (such as ASME etc) should beaccepted in India as well.

Quality First =3. Government of India & Japan should facilitate and support theIncomparable
effective
implementation to demonstrate and prove the benefits of Low
PatentCarbonOriginality
Technology ( Toreal progress towards Net Zero Goal)= make4. Procurement policies should also consider superior technologies &quality not just price in decision making.

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Steam Specialist Company

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A Journey of 70+ years
Founded: 1950, Kakogawa, JapanTLV
Trouble Less ValveISO 9001 : acquired – 1991
ISO14001： acquired – 1997
ASME N ： acquired – 2010

100% Customer Satisfaction
Quality First & Incomparable Originality – 1400+ Patents

Copyright 2020 byInnovation- Incomparable Originality

Patented Products & Systems
100 %Customer Satisfaction

Consulting & Engineering Service

Quality First =PRV with Cyclone Separator &Steam Trap Built InPower Trap for StallConditions

Free Float Steam Trap

PatentTM5 Steam Trap
Diagnostic Tool

Patents held by TLV

1,387（as of March, 2018）
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MISSION is to Help
Build a Low Carbon Societyand Create “Peace of Mind” in plants through®

Steam System Optimization Program

A Sustainable Asset Management Program
which Improves Safety, Reliability & Profitability
by Continuously Optimizing Performance ofthe Entire Steam System through Visualization based on“Condition Monitoring and Timely Consulting & Engineering Services”
to Minimize Condensate Problems, Energy Losses and CO2 Emissions

SteamWorld®
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Recognition - Energy Conservation Grand Prize 2021
2021

TLV : 3 times winner of this award
Quality First =Incomparable
Originality =2019

2009

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Thank You

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