For Eitabashi

For Nihonbashi

Kasai Stn.

Kasaibashi-Dori Ave

For Urayasu

Tokyo Metro Tozai LineFor Nishifunabashi

Bus Terminal

NIPPON ROLL

Kasai Police Station

Public BathYudokoro KasaiNIPPON ROLL

Kyu-Edo River

Kannana-Dori Ave

IkaduchiHomes Kasai
Ario Kasai

For Kasai IC

Tokyo Warehouse
Jitsugyo
Nagisa Park

RUBBER & PLASTICS MACHINERYContact
Machinery & Rolls Division

Pipe Division

Technical Sales TEL03-3878-6661 ／ FAX03-3878-6680

QA

TEL03-3878-6666 ／ FAX03-3878-6677

Engineering

TEL03-3878-6651 ／ FAX03-3878-6704

Sendai OﬃceTEL022-352-6337 ／ FAX022-253-7501

Plant Oﬃce

TEL03-3878-6681 ／ FAX03-3878-6834

General Aﬀairs

Purchase

TEL03-3878-6631 ／ FAX03-3878-6680

T-LON Construction Materials Division

General Aﬀairs TEL03-3878-6616 ／ FAX03-3878-6721
Accounting

TEL03-3878-6633 ／ FAX03-3878-6721

Sales/Purchase TEL03-3878-6613 ／ FAX03-3878-6677
Narita Oﬃce

TEL0476-20-1238 ／ FAX0476-20-1066

Nippon Roll MFG. Co., Ltd.

03-3878-6611

9-3-1 Higashi-Kasai, Edogawa-ku, Tokyo, 134-8533, Japan

Nippon Roll MFG. Co., Ltd.

NIPPON ROLL

Doing what matters:
supplying reliable technology,
building trust
Since our establishment in 1888, Nippon Roll has

Our testing facilities provide our customers with aalways been contributing to the technologicaldownsized production plant for testing purposes.

advances in the ﬁeld of material processing.

Here, our customers freely carry out tests guided

Now Nippon Roll is organized as three divisions ‒by their inspirations. Our testing facilities arethe Machinery & Rolls Division, designing andhighly valued as a place where new kinds of plastics

manufacturing rubber or plastics processing plants

and rubber can be developed and production

and rolling plants for steel and other metals,

processes can be evaluated.

the T-LON Construction Materials division,

The technological expertise accumulated in more

supplying various materials ranging from water

than one century also raises an awareness of theand sewage facilities to civil engineering supplies

fundamentals. Development goals and demands

and the pipes division, mainly supplying

change with time but the fundamental technologies dorigid PVC and polyethylene tubes.

not. Being a supplier of reliable technology, it

Production equipment manufactured by Nippon

continues to be our mission to assist our customers inRoll has been exported world-wide ‒ to China, Korea,

developing competitive products for the global

Thailand, Singapore, Malaysia and other locations inmarket.

Asia but also to the Middle East, Europe and America
and has contributed to the industrial development allover the world.
Nippon Roll MFG. Co., Ltd.

3

Company
ProfileCompany Basics
Name

Nippon Roll Manufacturing Co., Ltd.

Year of Foundation 1888
Paid-in Capital¥498,000,000

Representative

President-DirectorHQ & Works

Yōsuke Aoki

9-3-1 Higashi-Kasai, Edogawa-ku, Tokyo
TEL. 03-3878-6611
FAX. 03-3878-6680

Business Items
Rubber/Plastics Processing Machinery, Calenders,
Mixing Mills, Intensive Mixers, Strainer Extruders, Rolling
Mills, Accessories
くFields of Business>
Chemical Machinery, Roll Press for Rechargeable Batteries,
Ferrous/Non-ferrous rolling, Testing Facilities, Rolls

Total

Europe

130

Total

Total

N. America

Asia

56

2,845

Total

Oceania
Total

AfricaTotal

14

Latin America

1919

Asia
Japan・・・・・・・・・・・・・・・・・・・・・・2,106
China・・・・・・・・・・・・・・・・・・・・・・・ 213
Korea・・・・・・・・・・・・・・・・・・・・・・・ 154
Taiwan・・・・・・・・・・・・・・・・・・・・・ 116
Thailand・・・・・・・・・・・・・・・・・・・ 74
Indonesia・・・・・・・・・・・・・・・・・・ 51
Philippines・・・・・・・・・・・・・・・・ 46
Iran・・・・・・・・・・・・・・・・・・・・・・・・・・ 22
Turkey・・・・・・・・・・・・・・・・・・・・・ 12
India・・・・・・・・・・・・・・・・・・・・・・・・・ 12
Hongkong・・・・・・・・・・・・・・・・・ 11
Singapore・・・・・・・・・・・・・・・・・ 11
Pakistan・・・・・・・・・・・・・・・・・・・5
Malaysia・・・・・・・・・・・・・・・・・・・4
Myanmar・・・・・・・・・・・・・・・・・・4
Vietnam・・・・・・・・・・・・・・・・・・・・44

Nippon Roll MFG. Co., Ltd.

EuropeRussia・・・・・・・・・・・・・・・・・・・・・・103
Poland・・・・・・・・・・・・・・・・・・・・・ 16
Norway・・・・・・・・・・・・・・・・・・・・ 7
Former Yugoslavia・・・・・ 3
Spain・・・・・・・・・・・・・・・・・・・・・・・ 1

AfricaKenia・・・・・・・・・・・・・・・・・・・・・・・5
Tanzania・・・・・・・・・・・・・・・・・・5
Egypt・・・・・・・・・・・・・・・・・・・・・・・3
Ethiopia・・・・・・・・・・・・・・・・・・・・3
Botswana・・・・・・・・・・・・・・・・・3

North America
America・・・・・・・・・・・・・・・・・・・・ 51
Canada・・・・・・・・・・・・・・・・・・・・ 5

Oceania
Australia・・・・・・・・・・・・・・・・・・・9
New Zealand・・・・・・・・・・・・5

Latin America
Mexico・・・・・・・・・・・・・・・・・・・・・ 12
Brazil・・・・・・・・・・・・・・・・・・・・・・・ 4
Argentine・・・・・・・・・・・・・・・・・ 1
Cuba・・・・・・・・・・・・・・・・・・・・・・・・ 1
Columbia・・・・・・・・・・・・・・・・・・ 1

Delivered
Machines
Total：3,083

Nippon Roll MFG. Co., Ltd.

5Plastics Processing
LinesSoft & semi rigid ﬁlm and sheet mfg line

Rubber Processing
Lines

PLASTICSManufactured by Nippon Roll
Intensive mixer

Automatic compounding equipment

Calenders

Mixing mill
Strainer
CalenderMixing MillsHigh speed mixer

Intensive mixer
CalenderEmbossing roll
Mixing mill

Cooling drums

Pinch roll

Automaticsurface
winderRigid ﬁlm and sheet mfg line

Leather mfg line

CalenderCalenderEmbossing roll

β-ray thickness
gauge
Pinch roll

Re-winder

Cooling drums

Center winder

Machining Tools

Take-oﬀ Cooling drums

Automatic centerwinder

Testing Facilities
B3

ExtruderTesting Facilities
B1, B2

Strainers

Take-oﬀ

β-ray thickness gauge

Intensive Mixers

Strainer

6

Nippon Roll MFG. Co., Ltd.

Nippon Roll MFG. Co., Ltd.

7

Plastics Processing
LinesRubber master batch line

Rubber Processing
Lines

RUBBER
Manufactured by Nippon Roll
Intensive mixer

Intensive mixer

Strainer

Calenders

Mixing millWarming line

CalenderMixing millWarming mill

Splicing
press

Rubber Reclaiming
Mills

Cooling standFestoonCutting

x-ray thickness
gauge

Creel standWind-upPress

Cracking Mill

Intensive Mixers

FestoonWire cutter

Strainers

CalenderWind-up

Testing Facilities
B1, B2Fabｒic let-oﬀ

Dryingstand

Grinding Mill
Screen Conveyor

Screen Conveyor
Conveyor

Conveyor

Testing Facilities
B3Festoon

Calender line for double coating steel
cord tire fabric Calender Cooling standβ-ray thickness gauge

Devulcanization
Process Oil

Machining Tools

Calender line fordouble coatingtire fabricMixing Mills

Batch-oﬀ machineReﬁning Mill
Strainer-Extruder

Reﬁning Mill

Sheeting Mill

Inspection
Weighing
Forwarding

8

Nippon Roll MFG. Co., Ltd.

Nippon Roll MFG. Co., Ltd.

9Plastics Processing
LinesRubber Processing
Lines

CALENDERS
Our calenders are for the processing of plastic products such as various kinds of ﬁlm,sheeting, leather, tile, ﬂooring sheet and wall coverings as well as rubber sheeting andrubberized fabric.

Calenders

Both design and manufacture are done with an eye to the precision and quality desired by theclient. Nippon Roll machinery is well known not only at home, but overseas as well.

●Calender Speciﬁcations
Mixing Mills

Calendar model
Roll size (Dia × Length)

12KC

12×24-36

14KC

14×28-42

16KC

16×32-48

18KC

18×36-54

20KC

20×40-60

22KC

22×44-66

24KC

24×48-72

26KC

26×52-78

28KC

28×56-84

30KC

30×60-90

32KC

32×64-96

36KC

36×72-108

40KC

40×80-120φ22"×L66" Inverted L-Type 4-Roll Calender
Intensive Mixers

10×20-30

Strainers

8×16-2410KC

φ12"×L30" Inclined 3-Roll Calenderφ24"×L68" Inclined 3-Roll Calender

Model 150" Gasket Sheet Calender

Testing Facilities
B1, B2

8KC

Combined Type 6

L Type 5

Camel Back Type 4

S Type 4

Inverted L Type 4

Vertical Type 3

Vertical Type 4

Inclined Type 3

Z Type 4

Horizontal Type 3

Vertical Type 2

Testing Facilities
B3❖Length of roll can be changed to ﬁt the productbeing manufactured

Inclined Z Type 4

Inclined Type 2

φ16"×L48" S-Type 4-Roll Calender10

Nippon Roll MFG. Co., Ltd.

Nippon Roll MFG. Co., Ltd.

11

Machining Tools

ModelPlastics Processing
LinesRubber Processing
Lines

MIXING MILLSThe basic design and construction of Nippon Rollmixing mills have been well tested by thousands ofsuccessful installations for a variety of applications.
Our program of continual improvement has brought

Calendersthem to their present point of high eﬃciency andreﬁnement of design.
It is our policy to what each mill is to accomplish.
What type of stock is to be processed.
temperature ... and so forth. With these questions

Mixing Mills

What output volume is required, at what
φ26"×L84" Mixing Millanswered, we are in a position to furnish the machine
φ8"×L20" Mixing Mill

Testing Facilities
B1, B2

Strainers

Intensive Mixers

that suits the client's needs exactly.

φ28"×L90" Mixing Mill

●Mixing Mill Speciﬁcations
Mixing Mill model

φ22"×L66" Mixing Mill

12Nippon Roll MFG. Co., Ltd.

ModelRoll size (Dia × Length)

6KM

6×12-1822KM

22×44-66

8KM

8×16-24

24KM

24×48-7210KM

10×20-30

26KM

26×52-78

12KM

12×24-36

28KM

28×56-84

14KM

14×28-4230KM

30×60-90

16KM

16×32-48

32KM

32×64-96

18KM

18×36-54

34KM

34×68-102

20KM

20×40-60

Machining Tools

Roll size (Dia × Length)

Testing Facilities
B3

Mixing Mill model

Model❖The length of roll can be changed to ﬁt the product to be manufactured

Nippon Roll MFG. Co., Ltd.

13

Plastics Processing
LinesRubber Processing
Lines

INTENSIVE MIXERS
Our intensive mixer not only mixes at high eﬃciency, but also at most economical speed.
It is eﬀective for natural rubber, artiﬁcial rubber, all kinds of resins, asphalt, cellulose, paints
and enamels, and more.

Calenders

The intensive mixer is designed to withstand the rigors of daily use.
The mixing chamber can be cooled with water when mixing rubber. Or steam can be put
through the jackets to heat the chamber for mixing plastics.
Several types of mixers are available, classiﬁed by the size of their mixing chambers,a nd by theIntensive Mixers

Mixing Mills

type of discharge door they have ̶ drop door or sliding door.

Strainers

Model 160 Drop-Door-Type Intensive Mixer

Model 75 Slide-Door-Type Intensive Mixer

2 wings

4 wings

Capacity(ℓ)

Capacity(ℓ)

2 wings

4 wings

2KV

2.3

1.6

5KV

5.7

4.1

100KV

107

100

120KV

126

10KV

10.4

118

9.3

140KV

145

20KV

121

23.0

20.2

160KV

151

131

35KV

39.8

34.8

180KV

181

163

50KV

51

48

200KV

200

177

75KV

81

71

230KV

224

193

80KV

82

78

270KV

278

243

14

Nippon Roll MFG. Co., Ltd.

Model

Testing Facilities
B3Capacity(ℓ)

ModelModel 80 Drop-Door-Type Intensive Mixer

Intensive Mixer model

Capacity(ℓ)

Machining Tools

Intensive Mixer model

Testing Facilities
B1, B2●Intensive Mixer Speciﬁcations❖Chamber volume varies with tip clearance

Nippon Roll MFG. Co., Ltd.

15

Plastics Processing
LinesRubber Processing
Lines

STRAINERS
Nippon Roll strainers remove foreign mattersuch as ﬁbers, hair, metal ﬂakes, slivers ofwood, etc., that may have gotten into thematerial in the mixing and extruding process.

Calenders

Our strainers are compact, mount on acommon bed and are easily installed,

Mixing Mills

removed and relocated.

Testing Facilities
B1, B2

Strainers

Intensive Mixers

Model 10 Strainer

Model 8 Strainer

Testing Facilities
B3●Strainer Speciﬁcations

Model 10 Strainer

16

Nippon Roll MFG. Co., Ltd.

Model

Screw Dia (mm)

6KS

150

8KS20010KS

254

12KS300

Machining Tools

Strainer model

Nippon Roll MFG. Co., Ltd.

17

Plastics Processing
Lines

Our Testing Facilities

Rubber Processing
Lines

PILOT PLANT NO.1, NO.2
Pilot Plant No. 2

Our pilot plants enable the user to take advantage of our wealth of technologies accumulated■Pilot Plant No. 1

Laboratory for Compounding and Sheetingof RubberCalenders

over many in the ﬁeld of kneading and forming machines for rubbers and plastics.
Rolling or roll-pressing of various materials at high load and heat levels with very high precision■Pilot Plant No. 3
Kneading, calendering of resins at high temperatures (ambient Temperature +60 - 200°C).
Testing of entire process with kneading, calendering with 6-roll calender, cooling, wind-up.

Pilot Plant No. 1●Components and Main Specs
1.Intensive Mixer
Capacity

10 ℓ (ctual10.3 ℓ)

Rotor Speed

5 - 100/120 min-1

Mixing Mills

Kneading, sheeting of rubber at low temperatures (ambient temperature +10 - 120°
C).

Rotor Speed Ratio Inﬁnitely variable
Inverter Motor

55 kW × 2

Temp. Range ❖Ambient Temp. + 10 - 120°
CRotor Geometry

2 wings or 4 wings

Intensive Mixers■Pilot Plant No. 2

2.Mixing Mill
Multi-Purpose Test Rolling Facility

Rolls

Roll-pressing of metals and other various materials

max. 26.8 min-1

Roll Speed Ratio

Inﬁnitely variable

Inverter Motor

11 kW × 1, 15kw × 1

Temp. Range ❖Ambient Temp. + 10 - 120°
C❖Temperature of Temperature Control Medium●Main Speciﬁcations
Max. 700

Line Speed

230 m/minReduction ForceMax. 1400 kN (15.8 MPa)

Work Roll

500 mm × L 800 mm

Roll Gap Control

Position Control/Pressure Control

Inverter Motor

22 kW × 2Roll Temp. Control

Ambient Temp. or 50 - 300°
CRoll Crown Adjustm

Roll Bending Type

Main Applications

Winding/Unwinding Tension

40 - 100N&68.6 - 392N

Roll Press for rechargeable batteries,

Coil Core Diameter

φ 89.1 (3") mm

calender-laminating of resins, coating, rolling,

Coil Outer DiameterMax. φ 450 mm

skin-pass rolling, friction rolling

Machining Tools

Testing Facilities
B3

Material Width

Nippon Roll MFG. Co., Ltd.

Roll Speed

Testing Facilities
B1, B2temperatures

Strainers

Eﬃciency Drilled Rolls

with very high precision at high loads and18

φ 305 mm x L 920 mmHigh-Nippon Roll MFG. Co., Ltd.

19

Plastics Processing
LinesRubber Processing
Lines

PILOT PLANT NO.3
Pilot Plant No. 3

Calenders

Resin Sheet Calendering Line with Compounding, Cooling and Wind-Up

Capacity

5 ℓ (Actual Capacity 5.7 ℓ )Rolls

φ 200 × L610

Rotor Speed

10. 5 - 136.4 min-1

Roll Speed

2.8 - 28 min-1

Temperature Control

Oil Circulation, max. 200°CTemperature Control

Oil Circulation, max. 200°
C

2.Planetary Roller Extruder

5.Combined 6-Roll Calender (8KC6)

Screw Size

150 mmRolls

φ 200 × L700

Screw Speed

5.5 - 55 min-1

Line Speed

3 - 30 m/min

Temperature Control

Oil Circulation, max. 250°
C

Temperature Control

Oil Circulation, max. 250°
C

Drive Motor

Individual drives 7.5 kW × 6

3.Mixing Mill (12KM)
Rolls

φ 305 × L920

Roll Speed

2.6 - 25.9 min-1

Temperature Control

Oil Circulation, max. 200°
C

Intensive Mixers

4.Mixing Mill (8KM)

Strainers

1.5 Liter Intensive Mixer (5LKV-D)

Mixing Mills●Components and Main Specs

Machining Tools

Testing Facilities
B3

Testing Facilities
B1, B2

5-Liter Drop-Door-Type Intensive Mixer

φ200 mm × L 700 mm Combined 6-Roll Calender

20Nippon Roll MFG. Co., Ltd.

φ305 mm × L 920 mm Mixing Mill

Nippon Roll MFG. Co., Ltd.

21

φ1,000×7,000L

1Niigata Engineering Co.,Ltd.

3,550W×6,000L

1Shin Nippon Koki Co., Ltd.

Lathe (Large)

φ1,060×6,000L

1Ikegai Corp

Lathe (Small)

400×1,600

1Yamazaki Mazak Corporation20t

1Nippon Hoist Co., Ltd.

Crane

CNC Roll Grinder

Factory B(Large)

Crane

10t

3

Nippon Hoist Co., Ltd.

φ1,400×8,000L

1Waldrich Siegen GmbH & Co. KG

1,000×9,500

1Toshiba Machine Co., Ltd.

20t

2Nippon Hoist Co., Ltd.

1.4t

3

Nippon Hoist Co., Ltd.

Double-Column 5-Axis Machining Center

3,000W×8,000L

1Okuma Corporation

Double-Column 5-Axis Machining Center

3,550W×6,000L

1Toshiba Machine Co., Ltd.

1,400×10,000

1Dainichi Kinzoku Kogyo Co.,Ltd

φ250×1,000L

1DMG Mori Co., Ltd.

75×2,000L(φ400）

1Dainichi Kinzoku Kogyo Co.,Ltd

95×5,000L(φ700）

1Dainichi Kinzoku Kogyo Co.,Ltd

Milling Machine

500×1,600

1

Yamasaki Giken Co.,Ltd.

Surface Grinding Machine

600×2,000

1

Kuroda Precision Industries Ltd.

Drilling Machine

2,580×1,050

1

Ohtori-Kiko Co., Ltd.

2.8t

3

Nippon Hoist Co., Ltd.

30t

1

Nippon Hoist Co., Ltd.

20t

2

Nippon Hoist Co., Ltd.

CNC Lathe

Factory C

Testing Facilities
B1, B2Crane

Rubber Processing
LinesRoll Grinder (Large)
Plano Drilling Machine

Calenders

Manufacture name

Mixing Mills

NumberIntensive Mixers

Processing sizeStrainers

Factory A

MACHINE TOOLS

Process machinery

Plastics Processing
Lines●Equipment Outline

Double-Column 5-Axis Machining Center

22

Nippon Roll MFG. Co., Ltd.

Double-Column 5-Axis Machining Center

CNC Roll Grinder（ Large）

Nippon Roll MFG. Co., Ltd.

23

Machining Tools

Testing Facilities
B3

CNC Grinder（ Large）