System GSK PLC-less control system

G S K
G K L

Items
System /model configuration ・ P 159
I/O cable /terminal

・・・・・・・・・・・・

P 162

Setting software ・・・・・・・・・・・・・・・ P 165

System GSKController ・・・・・・・・・・・・・・・・・・・・・・ P 163

Positioning GSK

Features ・・・・・・・・・・・・・・・・・・・・・・・・ P 157

Peripheral device/option

155

156

System GSK PLC-less control system

FeatureFeature (Simple sequence function (GFB) is incorporated)
CylinderNut runner controller

Sequencer for control
G K L

GFB (Giken Function Block)The behavior of cylinder etc. can be set without PLC byusing the setting software of system GSK for GIKEN'soriginal circuit block.

Operating unit

device is enabled by mounting GFB on nut runner controller

Existing system

Various actuators can be managed and the sequence-less conﬁguration ofCylinder

G S K◆GFB is regularly mounted on nut runner controller

Operating unit

Nut runner

PLC◆Various signals of solenoid valve etc. are controlled from actuator

Positioning GSK

・Simpliﬁcation of system
・Nut runner + positioning setting + cylinder operation
setting is enabled by system GSK setting software.

Number ofblocks
10,000 blocks

Operating unit

Solenoid valve
control

Number of
I/O points
96 points

CylinderNut runner controller

Operating unit

Control of othersignals

CylinderSequencer for control

Not necessary
PLC

Number of I/O points per I/O board
Input: 24 points Output: 24 points
Two I/O boards can be attached to system GSK.
※For the standard model, only one I/O board is attached.
The second board is an option.

157

158

Peripheral device/option

Positioningcontrol

FeatureNut runnercontrol

System GSK

Nut runnerSystem GSK PLC-less control systemSystem/model configuration■System GSK system configuration■Model configuration■Interface

Motor cable

Controlpower supply
DC24V【Inter face】

Controlpower supply
DC24V
Setting PC

Controlpower supply
DC24V

G S K - I F SG

2- N1

①②

③

①Corresponding communication specification③Corresponding series symbol
N1 ： Standard

G K L

SG ： System GSK（I/O）
Display

Drive power supply
AC200V

GSK/
GKLPrinter②Number of I/O boards
Positioning GSK

ID controller

Encoder cable(Resolver)

Blank： One I/O board
2 ： Two I/O boards

Encoder sensor cable
I/Ocable【I/O terminal】

Controller【I/O terminal】◆Model list

【Nut runner】

Model

I/O board

GSK-IFSG-N1

One I/O board

GSK-IFSG2-N1

Two I/O boards※The controller can use GSK · GKL and Positioning GSK that way.
【Proximity switch】
Palette confirmation【Actuator】
Socket lifting【Actuator】
Locate pin lifting

159【Solenoid valve】【Actuator】
Palette transfer【Actuator】
Guide slide

160

Peripheral device/option【Nut runner】

G S K【Controller】

System GSK PLC-less control system

Name of each section

Name of each section

I/O cable/terminal model■System GSK I/O cable■Interface◆I/O cable model
G S K

CN12SD
cardControl
power supply
DC24V

CN2

【I/O terminal】
SYS-FA60-TB

Option
CN14

CN4Setting
PC

G K L

CN5

I/O count per I/O board
Input: 24 points
Output: 24 points

Display
CN7Standard

GSK/
GKL

CN8

CN13

Printer

CN10

I/O count per I/O board
Input: 24 points
Output: 24 points
CN11

Battery

Cable length [m]SYS-FA60-0.5M

0.5m

SYS-FA60-1M

1.0m

SYS-FA60-2M

2.0m

SYS-FA60-3M

3.0m※60-pin flat cable
Opponent's connector Opponent's connector Opponent's Communication
connector
Connector model
housingpinmethodAccessories

PortNO.

Name

CN2Control power
supply input port

734-144(WAGO)

734-104(WAGO)-○

CN4

Port forconnecting
setting PC

UBB-4R-D14T-4D
(JST)

USB
Type B--

CN5

Port forconnecting
controller

MSTB2.5/4-GF-5.08 MSTB2.5/4-STF-5.08(PHOENIX CONTACT) (PHOENIX CONTACT)-○Port forconnecting
display

1-1827876-4(TE Connectivity)

1-1827864-4(TE Connectivity)

1827570-2(TE Connectivity)-CN8

Port forconnecting ID
controller

1-1827876-4(TE Connectivity)

1-1827864-4(TE Connectivity)

1827570-2(TE Connectivity)

-

CN10

Port forconnectingprinter

1-1827876-2(TE Connectivity)

1-1827864-2(TE Connectivity)

1827570-2(TE Connectivity)

-

CN11

Battery---○-

Battery model:CR2450 / PanasonicBattery included

CN12

SD card slot-----

SD/SDHC to 32GB or less supported
SD card model: GK-SD-32G

CN13

Port forconnecting I/O
cable8830-060-170S-F
(KEL)

-

Standard model is equippedwith only one port

CN14

Port forconnecting I/O
cable-For the second sheet, an optional
IO port: SYS-IO24
is separately required

8830-060-170S-F
(KEL)

--161

○-

■System GSK I/O terminal

DC24VUSB

communication

Cable model：GK-SET-1.8M◆I/O terminal model

Peripheral device/option

CN7

Remarks

ARC-NET

communication

RS422

communication

Cable model：GSK-DIS-10M

RS422

communication

RS232C

communication

Controller

Model

Positioning GSK【I/O terminal】
SYS-FA60-TB

Nut runnercontroller

Cable model：GK-PRN-1.5M：GK-PRN-3.0M

Model
SYS-FA60-TB※The shape will be changed without notice.
For the latest shape and dimensions, please contact our company.

162System GSK PLC-less control system■Interface

Connection diagram■Controller

G S K
G K L
Positioning GSKController
Peripheral device/option

163

164

System GSK PLC-less control system

Setting software■Setting software

To carry out various settings of GSK, a PC in which setting software is installed is required
Various settings, communication status with upper device, tightening result, andtightening waveform can be conﬁrmed with setting software.
Setting software
Language
model
S-GSK-SET-SOFT-J Japanese
S-GSK-SET-SOFT-E English【SOC.T Setting】◆Setting cable model

G S K◆Setting software model【Rate Setting】

Cable for connecting PC in which setting
software of GSK is installed and interface.

Controller type
System GSK

Model

Cable length［m］

GK-SET-1.8M

1.8m

The setting cable is common to allsetting software.

Supported OS win7/8/8.1/10

Screen for setting the details of used nut runner .
Main menu

Screen for setting the rotation for matching abolt with a socket.

F1 Setting read
F1 Calendar and basic unit setting

F1 Calendar setting

F1 Common setting

F2 Screw number setting

F2 output setting

F2 Positioning setting

F1 Cylinder name setting

F2 Setting write
F3 Setting
F2 Tightening waveform

F2 X rate. Set

F4 Alarm history

F3 Y rate. Set

F5 Cycle monitor

F4 XY point setting

F6 Current step display

F5 Timer setting
F3 Nut runner setting

Torque sensor zero【PRE.T Setting】【REV.T Setting】
Positioning GSK

F3 Tightening record

F1 Zero/magniﬁcation results
F5 Quality control

Tightening data

F3 Option setting

F1 Online
F4 Automeasurement

F1 Rating setting

F2 point adjustment

F2 Manual setting

F3 SOC.T SET

F3 Self diagnosis

F3 Auto setting

F4 PRE.T SET
F5 REV.T SET

F4 Program setting

F6 Print

Behavior selection

F6 REA.T SET

F2 Dummy input

F5 Unit settings

F3 Dummy output
F6 Axis off
F7 System GSK setting

F1F2Configuration ofGFB
ID communicationsetting

Screen for setting bolt setting status to seating.
(temporary tightening)

Screen for setting seizure judgment after temporary tightening of bolt.

F1 Monitor

F3 Cycle monitor

F2 Forcible input

F4 I/O monitor

F3 Forcible output【REA.T Setting】【Auto setting】

F6 Write setting■Setting screen【Main menu】【Setting menu】

Screen for setting the final tightening For thetype of final tightening, two types; torquemethod and angle method are available.

Setting screen that automatically creates thetightening setting by inputting necessary items
in case of full auto setting With the samplingsetting, detailed setting is enabled by actuallytightening a workpiece.

※For the final tightening setting, up to No. 50 can be set.

Initial screen that is displayed when the setting
software is activated.

Screen for carrying out various settings.

165

166

Peripheral device/option

F5 Read setting

Setting software

F1 Monitor
F7 I/O monitor

G K L■Hierarchy of setting softwareSystem GSK PLC-less control system【Online】【Tightening history】

Setting software【Screw No. array setting】【Program setting】

G S K

Screen for importing the data saved in thecontroller in PC.

Screen for setting the screw No. array to be
displayed on the display (GSK-D1/ GK-D1 series).

Screen for setting the combination of behaviors
related to tightening(socket matching,temporaryinversion,final tightening)for each axis tightening, final tightening) for each axis.

※Maximum number of saved items intightening historyper axis: 5,000items※Maximum number of programs【I/O monitor】【Tightening waveform】

Number ofprograms

Number of steps

3016220305070850220【Monitor】

Setting software

Screen for importing the alarm data saved in thecontroller in PC.

Max.numberof axes

Screen for checking the I/O status with upperlink.

※Maximum number of saved items inalarm history per axis:16 items【Self diagnosis】

Screen for checking the input /output status with
the I / O board of the I / F.

Screen for importing the tightening waveform inPC.

【GFB configuration】

Screen for checking the zero point of current
torque sensor.

Screen for checking each version of currently
configured parts.

167【GFB input condition configuration】

Screen for setting the basic setting (ladder) ofGFB.

Screen for setting the input conditions of GFB.

168

Peripheral device/option【Torque sensor zero point adjustment】

Positioning GSK【Alarm history】

G K L

Screen for saving the tightening result in PC bymaking a connection to controller.