Bosch Motorsport | PowerBox PBX 190

PowerBox PBX 190

 250 A continuous current
 52 outputs, 48 V high side switches Ethernet, CAN and LIN communication
 Precision current measurement
 Easy programming of complex functions

The PowerBox is an intelligent control and distribution unit for the electric grid in a modern racing car,which is seamlessly integrated into the Bosch
Motorsport system architecture. It is capable to replace all conventional relays, fuses and circuit breakers, simplifies wiring harnesses and provides diagnostic capabilities. The integrated PBX-softwareguarantees an easy programming of complex functions by intuitive handling.
Technical Specifications

Outputs
4 x high power channels up to 40 A (parallel up to 80 A)
10 x high power channels up to 25 A
26 x high power channels up to 15 A
4 x high side channels up to 25 A, up to 48 V
8 x multi-purpose outputs up to 15 A (low side, high side, pushpull, PWM; two output stages can be combined to form an Hbridge)
SoftwareMechanical Data

Function development and calibration tool

Bosch Motorsport PBX SuiteSize

245 x 183 x 37 mmWeight1,270 g

Pin Configuration

Protection Classification

IP67Connector X1: 37 Pins / 8STA62437SA

Internal G-sensors
Temp. range (at internalsensors)-20 to 85°C

Max. vibration

Vibration profile 1 (see Downloads)

Electrical Data

PinSignal

Cont. [A]Peak [A]A

HS_15A X1_A

15100

B

HS_15A X1_B

15

100

C

HS_15A X1_C

15

100

D

HS_15A X1_D

15

100

E

HS_15A X1_E

15100

Supply voltage range

5 to 16 V

F

HS_15A X1_F

15

100

Current consumption<1 A continuouslyG

HS_15A X1_G

15100

Maximum recommended output current

250 A continuously; >310 A
peak current (2 s)H

HS_15A X1_H

15100J

HS_15A X1_J

15100Inputs

K

HS_15A X1_K

1510018 x analog inputs (16 bit resolution) switchable pull-up resistors

L

HS_15A X1_L

15

100

10 x digital inputs switchable pull-up/pull-down resistors

M

HS_15A X1_M

15100Sensor Supplies and ScreensN

HS_15A X1_N

15

100PPWM_15A X1_P

1560

2 x sensor supplies 5 V 400 mA with individual ground pinBosch Motorsport | PowerBox PBX 190

2|4Connector X1: 37 Pins / 8STA62437SAConnector X4: 6 Pins / 8STA61606SA

R

PWM_15A X1_R

1560PinSignal

Cont. [A]Peak [A]S

PWM_15A X1_S

1560

A

HS48V_25A X4_A

2550

T

PWM_15A X1_T

1560

B

HS48V_25A X4_B

2550

U

HS_15A X1_U

15100

C

HS48V_25A X4_C

2550

V

HS_15A X1_V

15100

D

HS48V_25A X4_D

2550

W

HS_15A X1_W

15100

E

Supply up to 48 V for X42535X

HS_15A X1_X

15100F

Supply up to 48 V for X42535Y

HS_15A X1_Y

15100ZHS_15A X1_Z15100a

HS_15A X1_a15100b

HS_15A X1_b15100c

PWM_15A X1_c1560d

PWM_15A X1_d1560e

PWM_15A X1_e1560f

PWM_15A X1_f1560g

HS_15A X1_g

15100hHS_15A X1_h15100k

HS_15A X1_k15100m

HS_15A X1_m

15100nHS_15A X1_n

15100pPower KL3115-q

Power KL3115-r

Power KL31

15-Connector X5: 66 Pins / 8STA6-18-35SNPinSignal

1Analog Input X5_01

0 to 5 V, Pull-up

2Analog Input X5_02

0 to 5 V, Pull-up

3Analog Input X5_03

0 to 5 V, Pull-up

4Analog Input X5_04

0 to 5 V, Pull-up

5Analog Input X5_05

0 to 5 V, Pull-up

6Analog Input X5_06

0 to 5 V, Pull-up

7Analog Input X5_07

0 to 5 V, Pull-up

8Analog Input X5_08

0 to 5 V, Pull-up

9

CAN 3 Interface Low-Level

Max. 1 Mbaud

10Analog Input X5_10

0 to 5 V, Pull-up

11Analog Input X5_11

0 to 5 V, Pull-up

12Analog Input X5_12

0 to 5 V, Pull-up

13Digital Input X5_13

0 to 12 V, Pull-up, Pulldown

14Digital Input X5_14

0 to 12 V, Pull-up, Pulldown

15CAN 3 Interface High-Level

Max. 1 Mbaud

16LIN

Control of Bosch
Motorsport LIN devices
included. Support ofother devices on request.

17Analog Input X5_17

0 to 5 V, Pull-up

18

Analog Input X5_18

0 to 5 V, Pull-up

19

DGND-fused

5A

20

DGND-fused

5A

21

Digital Input X5_21

0 to 12 V, Pull-up, Pulldown

22

Digital Input X5_22

0 to 12 V, Pull-up, Pulldown

Connector X2: 1 Pin / 8STA61201BN261
PinSignal

Cont. [A]Peak [A]1Power Supply 12 V200240Connector X3: 19 Pins / 8STA62419SNPinSignal

Cont. [A]Peak [A]A

HS_25A X3_A25150

B

HS_25A X3_B

25150

C

HS_25A X3_C25150

D

HS_25A X3_D25150

E

HS_25A X3_E

25150

F

HS_25A X3_F

25150

G+H

HS_40A X3_G_H

40

150

J+T

HS_40A X3_J_T

40150

K+U

HS_40A X3_K_U

40150

L+N

HS_40A X3_L_N

40150

M

HS_25A X3_M

25150

23SERCOS1 TXP

P

HS_25A X3_P2515024SERCOS1 TXN

R

HS_25A X3_R2515025

do not connect (use for internal debugging)S

HS_25A X3_S

25150

26

do not connect (use for internal debugging)

VPower KL31

25-27

Analog Input X5_27

0 to 5 V, Pull-up

28

Digital Input X5_28

0 to 12 V, Pull-up, Pulldown

Bosch Motorsport | PowerBox PBX 190

3|4Communication

Connector X5: 66 Pins / 8STA6-18-35SN
29

Digital Input X5_29

0 to 12 V, Pull-up, Pulldown

3 x CAN30

Analog Input X5_30

0 to 5 V, Pull-up

2 x Ethernet

31

KL31-fused

32

SERCOS1 RXP

33

SERCOS1 RXN

34

do not connect (use for internal debugging)35

do not connect (use for internal debugging)

36

Digital Input X5_36

0 to 12 V, Pull-up, Pulldown

37

Digital Input X5_37

0 to 12 V, Pull-up, Pulldown

1 x LIN, Control of Bosch Motorsport LIN devices included. Support of other devices on request.
Installation Notes
Inspection services recommended after 220 h or 2 years, nocomponents to replace.
Legal Restrictions
The sale of this product in Mexico is prohibited.
Due to embargo restrictions, sale of this product inRussia, Belarus, Iran, Syria, and North Korea is prohibited.

38

Analog_Screen

39

Analog Input X5_39

40

KL31-fused

41

SERCOS2 RXP

42

SERCOS2 RXN

43Digital Input X5_43

0 to 12 V, Pull-up, Pulldown

44

Digital Input X5_44

0 to 12 V, Pull-up, Pulldown

45

Sensor GND for X5_51

5A46

Timesync

47

COM_Screen

48

CAN 1 Interface High-Level

49

SERCOS2 TXP

50

SERCOS2_TXN

51

Powersupply_5V X5_51

400 mA

52

Sensor GND for X5_58

5A53

ETHERNET1 RXN

10/100 Mbps

Mating Connector X1
Order number F02U.004.387-01

54

ETHERNET0 RXN

10/100 Mbps

Mating Connector X255

CAN 2 Interface Low-Level

Max. 1 Mbaud

Socket 25 mm²56

CAN 1 Interface Low-Level

Max. 1 Mbaud

57

Analog Input X5_57

0 to 5 V, Pull-up

58

Powersupply_5V X5_58

400 mA

Order number F02U.B01.045-01

59

ETHERNET1 RXP

10/100 Mbps

60

ETHERNET1 TXN

10/100 Mbps

Mating Connector X3
Order number F02U.004.386-01

61

ETHERNET0 TXN

10/100 Mbps

62

CAN 2 Interface High-Level

Max. 1 Mbaud

63

Analog Input X5_63

0 to 5 V, Pull-up

64

ETHERNET1 TXP

10/100 Mbps

65

ETHERNET0 RXP

10/100 Mbps

66

ETHERNET0 TXP

10/100 Mbps

0 to 5 V, Pull-up

UpgradesCCA Hardware Upgrade per device

Max. 1 Mbaud

Provides the option to run customer developed software code on
Bosch device

Ordering Information
PowerBox PBX 190
Order number F02U.V02.626-04
Software Options
CCA Hardware Upgrade per device
Order number F02U.V02.137-01
Accessories

Order number F02U.B01.044-01
Mating Connector X2

Socket 35 mm2

Mating Connector X4
Order number F02U.004.388-01
Mating Connector X5
Order number F02U.000.472-02
Breakout Box
Order number F02U.V02.523-01
CAN Keypad CK-M12
Order number F02U.V0U.328-04
Connector Opening Tool for Shellsize 24
Order number F02U.V02.434-01

Bosch Motorsport | PowerBox PBX 190

4|4

Dimensions

Represented by:
Europe:Bosch Engineering GmbHMotorsport
Robert-Bosch-Allee 174232 AbstattGermany
Tel.: +49 7062 911 9101
Fax: +49 7062 911 79104
motorsport@bosch.com
www.bosch-motorsport.de

North America:
Bosch Engineering North America
Motorsport
38000 Hills Tech Drive
Farmington Hills, MI 48331-3417
United States of America
Tel.: +1 248 876 2977
Fax: +1 248 876 7373
motorsport@bosch.com
www.bosch-motorsport.com© Bosch Engineering GmbH 2024 | Data subject to change without notice65935243 | en, 1, 19. Jul 2024

Asia-Pacific:
Bosch Engineering Japan K.K.
Motorsports Department
1-9-32 Nakagawa Chuo, Tsuzuki-ku
Yokohama City
Kanagawa Prefecture 224-8601
Japan
Tel.: +81 45 605 3032
Fax: +81 45 605 3059
www.bosch-motorsport.jp

Australia, New Zealand and South
Africa:Robert Bosch Pty. Ltd
Motorsport
1555 Centre Road
Clayton, Victoria, 3168
Australia
Tel.: +61 (3) 9541 3901
motor.sport@au.bosch.com