GIMM PROCS

GIMM SOLUTION

GIMM
A SUPPLY CHAIN MANAGEMENT SOLUTION
gimm (Global Integrated Manufacturing Manager) is a TSYSTEMS solution created to synchronize the automotive supplychains (car manufacturers and first tier suppliers) giving a
specific answer to Just in Time, Just in Sequence, Traceability,
Production Control and Warehouse Management.

gimm manages the logistic and productive activities in discretedelivery or production environments, synchronizing the processesof the plant to ensure proper keeping of the supply chain.

Sequencing Management

Production Control System

ManufacturingexecutionWarehousemanagement

Deliveryexecution

Warehouse Management

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PROCS manages factory's internal production through automation of their productive operations in “Manufacturing Execution
System" (MES) modality, controlling the robots at workstations or work cells and thus guaranteeing follow-up and automatic
traceability of both their productive processes and finished products.
Main functionalities covered by PROCS:▪ Acquires and stores traceability data,▪ Ensure production process quality,▪ Management of workstations and work cells,▪ PLC configuration and management,▪ Handles raw material, production, rework, scrap and packing stations▪ Management and configuration of productive workflow.

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GIMM
PICKING SYSTEM MODULES
gimm provides extension modules for picking and kitting processes.
Based on technologies such as tablets, lights, vision and voice or
combination of several of these elements the picking system modules
bring to customers innovative logistics solutions to achieve Industry 4.0
objectives.

Pick toLight
Pick byvision

Pick byVoicegimm
Pick toTablet /WebPicking

ePadWebStocs

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GIMM
FUNCTIONAL MODULES OVERVIEW

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GIMM - BENEFITS❑ Focused on Automotive sector for

JIT/JIS and traceability❑ Flexible, scalable and highly
configurable❑ Standard interfaces❑ Product Management & Roadmap❑ 24x7 expert assistance specialized on

mission critical environments❑ +80% incidents solved within firstcontact❑ OEM’s demand compliant❑ Worldwide support service❑ Industrial expertise❑ Highly skilled team worldwide❑ +15 years business experience❑ Excellent knowhow in shop-floorprocesses❑ Single provider with worldwidecoverage❑ Cost effective❑ Global approach❑ T-Systems product7
T-Systems Iberia | Manufacturing Execution

GIMM PROCS

PROCSSCOPE OF THE SOLUTION
Level 4
ERP

Business planning and logistics - ERP(days to weeks)Level 3
MES (*)
Level 2SCADA
Level 1
DCS / PLC
Level 0
Plant Instrumentation and Control

Production control and execution(seconds to hours)
Automatization, advanced process control andproduction monitoring(seconds to minutes)
Basic control, rectification andstatistical analysis(milliseconds to seconds)
Sensors and measurements.
On-line monitoring(continuous – real time)

PROCS (Production Control System) manages factory's internal production processes through automation of their productive operations in“Manufacturing Execution System" (MES) compliance, guaranteeing a follow-up and a traceability of both their production processes andfinished products by exchanging data with machine tools, robots and operators.

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9PROCS
MAIN FUNCTIONALITIES
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Management of assembly /production lines (work cells). Scalable forlarge physical facilities
Management and configuration of productive workflow (sequentialcontrol of operations)
Ensure production process qualityHandles the bill of materials and the declaration of reworks and scraps
Packing of products and material consumption management
Poka-yoke production techniques
Standalone or connected to a JIS/JIT(1) - APS(2) systems
Online monitoring of workstations
Online monitoring of production KPI’s
Online production alerts (graphical displays, email, labels,..)Hardware simulators (virtual devices) for modelling purposes(1)JJIS/JIT: Just In Sequence / Just In Time

(2)APS: Advanced Planning and Scheduling

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PROCSOPERATIONS & ENGINEERING•••••••

Login on workstations and monitoring screens
User profiles tailoring
Multiple BOM /Routing
File import/export capabilities
PLC connection and management of data acquisition
OPC compatible (Kepserver, Applicom, etc.)
Integration with different ERP or multiples sources (databases, flatfiles, XML, WebServices, etc.)

PRODUCT TRACEABILITY••••

Traceability of items (subassemblies, components and batches) andenvironment (worker, machine process parameters,..)Historical storage of data (long-term data database)
Genealogy and traceability reports
Full traceability of JIT orders

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PROCSPRODUCTION LINES MODELLING

Device 1
Device nWorkstation 1

Ws. 2

Ws. 3A

Ws. n
Device 2

Device iWs. 3B

Workstation simulation tools

Virtual Device x

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PROCSHADRWARE CONNECTIVITY
Any device with a web browser: PC, Thin Client, Tablet, etc.
Option: scanner connected to the device or to Ethernet.

GIMM
PROCS

ProFace

PLC

Scenario 1

PLC with HMI

ProFace

PLC(Autonomousworkstations)

Scenario 2

Scenario 3

Scenario 4

UI / UX provided by the customer

WebStation

Scenario 5

PLC

WebStation

Scenario 6UI / UX provided by T-Systems
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PROCSDATA EXCHANGE PROTOCOL
W/O WebStation

ProFace/
PLC

With WebStation

PLC

PROCS

STEP1
STE

STE

Scan of components barcodes

P1

P2

STE

PROCS

STEP1

STEP2

PROCS sends the cycle authorization to theSTE

P2

PLC/ProFace (optional, other data).
STE

P3

STEP3

P3

PLC/ProFace sends the result of theoperation to PROCS (optional, other data).

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PROCSWEBSTATION SCREENS

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PROCSTRACEABILITY DATA
Based on the workstations configured PROCS is able to trace all data
sent by PLC or any other hardware connected to it. Data likemeasurements, weights, temperatures, etc. are all stored.
Traceability data can be accessible through pre-configured reports andmonitoring tools.

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PROCSREPORTING
gimm is using Microsoft Reporting Services.
• There is a set of reports pre defined: full traceability of a single part, production between dates.
• New reports can be added depending on customer requirements.
• Reports can be exported to csv file, excel, pdf for internal purposes.

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PROCS
BUSINESS ANALYTICSPROCS allows production data analysis.
• Collection in data cubes of all measures generated for KPI’s,counters and downtimes.
• “Pivot grid” controls in order to build custom data views.

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PROCSPRODUCTION LINE MONITORINGPROCS provides tools in real-time for monitoring thedata gathered.
• From production line general overview to workstation
status details.

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PROCSPRODUCTION LINE KPI’SPROCS provides tools for analyzing in real-time availability,performance and quality KPI’s:• Core metrics used in Total Productive Maintenance(TPM)• To achieve perfect production:• No Breakdowns• No Small Stops or Slow Running• No Defects

e-mailSMS

User
Interface
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PROCSPRODUCTION LINE KPI’SPROCS provides tools in real-time foranalyzing downtimes on Pareto graphic.

• Planned and unplanned stops• Custom downtime categories

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