EB 5827-1 EN
Translation of original instructions

Type 5827 Electric Actuator
Three-step version

Edition November 2023

Note on these mounting and operating instructions
These mounting and operating instructions assist you in mounting and operating the device
safely. The instructions are binding for handling SAMSON devices. The images shown inthese instructions are for illustration purposes only. The actual product may vary.
Î For the safe and proper use of these instructions, read them carefully and keep them forlater reference.
Î If you have any questions about these instructions, contact SAMSON‘s After-sales Service(aftersalesservice@samsongroup.com).

The mounting and operating instructions for the devices are included in
the scope of delivery. The latest documentation is available on our website
at www.samsongroup.com > Downloads > Documentation.

Definition of signal words! DANGER
Hazardous situations which, if not avoided,
will result in death or serious injury! WARNING
Hazardous situations which, if not avoided,
could result in death or serious injury! NOTICE
Property damage message or malfunction
Note
Additional information
Tip
Recommended action

EB 5827-1 EN

Contents

1
1.1
1.2
1.3
1.4

Safety instructions and measures.................................................................1-1
Notes on possible severe personal injury.......................................................1-4
Notes on possible personal injury.................................................................1-4
Notes on possible property damage..............................................................1-5
Warnings on the device................................................................................1-6

2
2.1
2.2

Markings on the device...............................................................................2-1
Nameplate..................................................................................................2-1
Device code.................................................................................................2-2

3
3.1
3.2
3.3
3.4
3.5

Design and principle of operation................................................................3-1
Fail-safe action............................................................................................3-2
Versions......................................................................................................3-2
Additional equipment...................................................................................3-3
Technical data.............................................................................................3-4
Dimensions..................................................................................................3-6

4
4.1
4.2
4.3
4.4
4.5

Shipment and on-site transport....................................................................4-1
Accepting the delivered goods......................................................................4-1
Removing the packaging from the actuator....................................................4-1
Transporting the actuator..............................................................................4-1
Lifting the actuator.......................................................................................4-1
Storing the actuator......................................................................................4-1

5
5.1
5.2
5.3
5.4
5.4.1
5.4.1.1
5.4.1.2
5.4.2
5.4.2.1
5.4.2.2
5.5
5.6

Installation..................................................................................................5-1
Installation conditions...................................................................................5-1
Preparation for installation............................................................................5-1
Aligning the travel indication scale................................................................5-2
Mounting the actuator..................................................................................5-3
Actuator without fail-safe action....................................................................5-3
Force-locking attachment..............................................................................5-3
Form-fit attachment......................................................................................5-3
Actuator with fail-safe action........................................................................5-3
Force-locking attachment..............................................................................5-3
Form-fit attachment......................................................................................5-4
Installing the control valve into the pipeline....................................................5-4
Electrical connection.....................................................................................5-6

6
6.1
6.1.1

Operation...................................................................................................6-1
Device overview and operating controls.........................................................6-1
Actuating shaft (opened front housing cover)..................................................6-2

EB 5827-1 EN

Contents

7
7.1
7.2

Start-up......................................................................................................7-1
Adjusting the limit contacts...........................................................................7-1
Adjusting the resistance transmitter................................................................7-2

8
8.1
8.2

Operation...................................................................................................8-1
Three-step operation....................................................................................8-1
Handwheel..................................................................................................8-1

9
9.1

Malfunctions...............................................................................................9-1
Emergency action........................................................................................9-1

10Servicing..................................................................................................10-1

11

Decommissioning......................................................................................11-1

12
12.1
12.2

Removal...................................................................................................12-1
Force-locking attachment............................................................................12-1
Form-fit attachment....................................................................................12-1

13
13.1

Repairs.....................................................................................................13-1
Returning the actuator to SAMSON.............................................................13-1

14

Disposal....................................................................................................14-1

15

Certificates................................................................................................15-1

16
16.1
16.2

Annex......................................................................................................16-1
Accessories...............................................................................................16-1
After-sales service......................................................................................16-1

EB 5827-1 EN

Safety instructions and measures

1 Safety instructions and measures
Intended use
The Type 5827 Electric Actuator is designed to operate a mounted globe valve used in heating, ventilation and air-conditioning systems as well as in process engineering and industrial
energy transfer systems. The actuator is designed to operate under exactly defined conditions(e.g. thrust, travel). Therefore, operators must ensure that an actuator is only used in operating conditions that meet the specifications used for sizing the actuator at the ordering stage.
In case operators intend to use an actuator in applications or conditions other than thosespecified, contact SAMSON.
SAMSON does not assume any liability for damage resulting from the failure to use the device for its intended purpose or for damage caused by external forces or any other external
factors.
Î Refer to the technical data for limits and fields of application as well as possible uses. See
the 'Design and principle of operation' section.
Reasonably foreseeable misuse
The actuator is not suitable for the following applications:− Use outside the limits defined during sizing and by the technical data
− Outdoor use
Furthermore, the following activities do not comply with the intended use:
− Use of non-original spare parts− Performing service and repair work not described
Qualifications of operating personnel
The actuator must be mounted, started up, serviced and repaired by fully trained andqualified personnel only; the accepted industry codes and practices must be observed.
According to these mounting and operating instructions, trained personnel refers toindividuals who are able to judge the work they are assigned to and recognize possible
hazards due to their specialized training, their knowledge and experience as well as theirknowledge of the applicable standards.

EB 5827-1 EN

1-1

Safety instructions and measures

Personal protective equipment
No personal protective equipment is required for the direct handling of the electric actuator.
Work on the control valve may be necessary when mounting or removing the device.
Î Observe the requirements for personal protective equipment specified in the valve documentation.
Î Check with the plant operator for details on further protective equipment.
Revisions and other modifications
Revisions, conversions or other modifications of the product are not authorized by SAMSON.
They are performed at the user's own risk and may lead to safety hazards, for example. Furthermore, the product may no longer meet the requirements for its intended use.
Safety features
Upon supply voltage failure, a valve, which has an electric actuator with fail-safe action
mounted on it, moves to a certain fail-safe position. The direction of the fail-safe action is
specified on the nameplate of SAMSON actuators.
Warning against residual hazards
To avoid personal injury or property damage, plant operators and operating personnel must
prevent hazards that could be caused in the control valve by the process medium, the operating pressure, the signal pressure or by moving parts by taking appropriate precautions. Plant
operators and operating personnel must observe all hazard statements, warnings and caution notes in these mounting and operating instructions, especially for installation, start-up
and service work.
Responsibilities of the operator
Operators are responsible for proper use and compliance with the safety regulations. Operators are obliged to provide these mounting and operating instructions to the operating personnel and to instruct them in proper operation. Furthermore, operators must ensure that operating personnel or third parties are not exposed to any danger.
Responsibilities of operating personnel
Operating personnel must read and understand these mounting and operating instructions aswell as the specified hazard statements, warnings and caution notes. Furthermore, operating
personnel must be familiar with the applicable health, safety and accident prevention regulations and comply with them.

1-2

EB 5827-1 EN

Safety instructions and measures

Referenced standards, directives and regulations
Devices with a CE marking fulfill the requirements of the following Directives:− 2014/30/EU− 2014/35/EU− 2011/65/EU
Devices with a UKCA marking fulfill the requirements of the following Regulations:− SI 2016 No. 1091 (The Electromagnetic Compatibility Regulations 2016)− SI 2016 No. 1101 (The Electrical Equipment (Safety) Regulations 2016)− SI 2012 No. 3032 (The Restriction of the Use of Hazardous Substances in Electrical andElectronic Equipment Regulations 2012)
Devices with an EAC marking fulfill the requirements of the following Regulations:− TR CU 004/2011− TR CU 020/2011
The 'Certificates' section contains these declarations of conformity and TR CU certificate.
The Type 5827 Electric Actuator is designed for use in low-voltage installations.
Î For wiring, maintenance and repair, observe the relevant safety regulations.
Referenced documentation
The following documents apply in addition to these mounting and operating instructions:− Mounting and operating instructions of the valve on which the electric actuator is mounted, e.g. for SAMSON valves:u EB 5861 for Type 3260 Three-way Valveu EB 5863 for Type 3226 Three-way Valveu EB 5866 for Type 3222 Globe Valveu EB 5868 for Type 3213 and Type 3214 Globe Valvesu EB 8111 for Type 3321 Globe Valveu EB 8113 for Type 3323 Three-way Valveu EB 8131 for Type 3531 Globe Valve for Heat Transfer Oilu EB 8135 for Type 3535 Three-way Valve for Heat Transfer Oil

EB 5827-1 EN

1-3

Safety instructions and measures

1.1 Notes on possible severe personal injury! DANGER
Risk of fatal injury due to electric shock.
Î Before connecting wiring, performing any work on the device or opening the device, disconnect the supply voltage and protect it against unintentional reconnection.
Î Only use power interruption devices that can be protected against unintentional reconnection of the power supply.
Î Do not remove any covers to perform adjustment work on live parts.
Î Do not open the back housing cover.
The electric actuator is protected against spray water (IP 54).
Î Avoid jets of water.

1.2 Notes on possible personal injury! WARNING
Crush hazard arising from moving parts.
The form-fit version of the electric actuator contains moving parts (actuator and plugstems), which can injure hands or fingers if inserted into the actuator.
Î Do not insert hands or finger into the yoke while the valve is in operation.
Î Disconnect the supply voltage and protect it against unintentional reconnection before performing any work on the control valve.
Î Do not impede the movement of the actuator or plug stem by inserting objects into
their path.

1-4

EB 5827-1 EN

Safety instructions and measures! WARNING
Risk of personal injury through incorrect operation, use or installation as a result of
information on the actuator being illegible.
Over time, markings, labels and nameplates on the actuator may become covered withdirt or become illegible in some other way. As a result, hazards may go unnoticed andthe necessary instructions not followed. There is a risk of personal injury.
Î Keep all relevant markings and inscriptions on the device in a constantly legible
state.
Î Immediately renew damaged, missing or incorrect nameplates or labels.

1.3 Notes on possible property damage! NOTICE
Risk of damage to the electric actuator due to the supply voltage exceeding the permissible tolerances.
The Type 5827 Electric Actuator is designed for use according to regulations for
low-voltage installations.
Î Observe the permissible tolerances of the supply voltage.
Risk of actuator damage due to excessively high tightening torques.
The connection of the Type 5827 Electric Actuator must be tightened with certain
torques. Excessive tightening torques lead to parts wearing out more quickly.
Î Observe the specified tightening torques.
Risk of damage to the electric actuator by moving the actuator stem too far.
The actuator stem of the electric actuator can be adjusted manually.
Î Move the actuator stem only as far as the bottom or top end position.
Risk of damage to the electric actuator due to incorrect connection of the voltage.
The electric actuator has terminals to retract the stem (eL terminal) and to extend thestem (aL terminal).
Î Do not apply a voltage to eL and aL at the same time.

EB 5827-1 EN

1-5

Safety instructions and measures

1.4 Warnings on the device
Warning symbols

1-6

Meaning

Location on the device

General warningÎ Refer to the mounting andoperating instructions.

Actuator housing

Class of protection 2,
only effective when the housing
cover is closed and lockedÎ Refer to the mounting andoperating instructions.

Actuator housing

EB 5827-1 EN

Markings on the device

2 Markings on the device
2.1 Nameplate
The nameplate shown was up to date at the time of publication of this document. The nameplate on the device may differ from the one shown.

15

1Type designation

2

Data Matrix code3

Material number

4

Serial number, date of manufacture5

Supply voltage; power line frequency

6Power consumption

7

Rated travel

8

Stroking speed

9

Thrust (actuator stem retracts)

10

Thrust (actuator stem extends)

EB 5827-1 EN

11

Fail-safe action
Extends

12
13

Retracts

Resistance transmitters
Limit contact

14

DIN test with register number (only version with"actuator stem extends" fail-safe action)

15

Other mark of conformity

2-1

Markings on the device

2.2 Device code
Electric actuator

Type 5827 –

x

x

x

Fail-safe action
Without

N

Actuator stem extends

A

Actuator stem retracts

E

Rated travel/adaptation
6 mm/force locking

1

12 mm/force locking

2

15 mm/form-fit

3

Control/supply voltage

2-2

Three-step control/230 V

1Three-step control/24 V

2

EB 5827-1 EN

Design and principle of operation

3 Design and principle ofoperation

movement of the actuator stem as a result of
the return spring in the valve.

The actuator contains a reversible synchronous motor and a maintenance-free gear.
The motor is switched off by torque switches
or in case of overload.
The force of the motor is transmitted to theactuator stem (3) via gear and crank disk.
When the actuator stem extends, the actuator piston (3) pushes against the valve's plug
stem.

When the actuator stem retracts (form-fit attachment), the plug stem is connected to theactuator stem and follows its movement.
Version without fail-safe action
This actuator without fail-safe action has a
handwheel (2) used to manually position thevalve. Travel and direction of action can beread off the travel indication scale (9).

When the actuator stem retracts (force-locking attachment), the plug stem follows the

1

7.1 8

7.2 5

9.1 9

10

3
4

Retracts

2 2.1

6

1.1 1.2

1
1.1
1.2
2
2.1
3
4
5
6
7.1

Housing
Front housing cover
Cable entry
Handwheel (Type 5827-Nxx only)
Actuating shaft
Actuator stem with actuator piston
Coupling nut
Cam disk
Mechanical limit contacts
Adjuster for limit contact(bottom contact cam)
7.2 Adjuster for limit contact(top contact cam)
8
Spring assembly (Types 5827-Axx
and 5827-Exx only)
9
Travel indication scale
9.1 Follower pin
10 Torque switch

Extends
Fig. 3-1: Type 5827 Actuator (front cover open), force-locking attachment

EB 5827-1 EN

3-1

Design and principle of operation

3.1 Fail-safe action

3.2 Versions

The actuator version with fail-safe action
contains a spring assembly (8, see Fig. 3-1)
and an electromagnet. The actuator is
moved by the force of the spring to the failsafe position when the electromagnet (terminals L and N) is de-energized. The directionof action depends on the actuator version
and cannot be reversed.

Actuator with faster motor

The actuator is available with the following
fail-safe actions:
Actuator stem extends: upon supply voltage
failure, the actuator stem extends.

The actuator version with a faster motor hasa more powerful motor in a housing at theback of the actuator.
Version with non-floating torque switches
The version with non-floating torque switches
is fitted with additional terminals. The control
signal is applied to these terminals as soon
as the actuator reaches either end position toallow a second actuator to be controlled.

Actuator stem retracts: upon supply voltage
failure, the actuator stem retracts.
! NOTICE
Increased wear and shortened service lifeof the actuator.
Î Do not use the fail-safe action to control
the valve position.
The actuator version with fail-safe action
does not have a handwheel (2) on the front
housing cover. Manual override is possible,
after removing the front cover, using a 4 mm
Allen key. The actuator returns to its original
position as soon as the Allen key is released.
Testing according to DIN EN 14597
The Type 5827 Electric Actuator with failsafe action "actuator stem extends" is testedby the German technical surveillance association TÜV according to DIN EN 14597 in
combination with different SAMSON valves(the register number is available on request).

3-2

EB 5827-1 EN

Design and principle of operation

3.3 Additional equipment
Limit contacts
Optionally, the actuator can be equippedwith two limit contacts. They consist of twochangeover switches. Their switching positions are changed independently from one
another by continuously adjustable cam
disks.
Limit contacts are not suitable for retrofitting.
Resistance transmitter
Optionally, the actuator can be equippedwith a resistance transmitter. It is linked to thegear and produces a resistance signal between approx. 0 and 1000 Ω (usable range
0 to 800 Ω) proportional to the valve travel.
It can be used to assess the process of theactuator stem.
The resistance transmitter is not suitable forretrofitting.

EB 5827-1 EN

3-3

Design and principle of operation

3.1 Technical data
Table 3-1: Technical data · Type 5827-Nxx, version without fail-safe action
Type 5827-N

11

12

21

22

31

mm

6 1)

6 1)

12

12

15

15

Extends

N

700

700

700

700

700

700

Retracts

N

–

–

–

–

700

700

Rated travel
ThrustManual override

32

Yes

Stroking speed

Transit time for rated
travel

Slow

mm/s

–

–

–

–

–

–

Standard

mm/s

0.18

0.18

0.18

0.18

0.18

0.18

Fast

mm/s

0.36

–

0.36

–

0.36

–

Slow

s

–

–

–

–

–

–
90

Standard

s

35

35

70

70

90

Fast

s

18

–

35

–

45

–

Force-locking

•

•

•

•

–

–

Form-fit

–

–

–

–

•

•

24 V (±10 %), 50 Hz

–

•

–

•

–

•

230 V (±10 %), 50 Hz/60 Hz 2)
Protection provided by electrical installationin the building

•

–

•

–

•

–

3 3)

3

3 3))

3

3 3)

3

Attachment
Supply voltage

Power consumption

VA

Torque switch, active switching output
Weight

2)
3)
4)
5)
6)

kg

0.75 4)0.75

0.75 4)0.75

0.75 4)0.75

Two limit contacts, max. 230 V, max. 1 A

•

•

•

•

•

•

One resistance transmitter 6), 0 to 1000 Ω±15 %, max. 200 mW (90 % of final value
at rated travel)

•

•

•

•

•

•

Additional equipment1)

230 V, max. 1 A

5)Actuators with 6 mm travel can also be used for valves with 7.5 mm travel (45 s transit time, 22.5 s for actuatorwith faster motor).
60 Hz as special version
Double power consumption for version with faster motor
The weight of the version with faster motor is 0.25 kg heavier.
Cannot be retrofitted
Not possible in actuator with faster motor

3-4

EB 5827-1 EN

Design and principle of operation

Table 3-2: Technical data · Type 5827-Axx, version with "stem extends" fail-safe action
Type 5827-A

11

12

21

22

31

32

mm

6 1)

6 1)

12

12

15

15

Extends

N

500

500

500

500

280

280

Retracts

N

–

–

–

–

280

280

N

500

500

500

500

280

280

Rated travel
ThrustThrust in the event of fail-safe action
Manual override

Possible 2)
Slow

mm/s

–

–

–

–

–

–

Standard

mm/s

0.18

0.18

0.18

0.18

0.18

0.18

Fast

mm/s

0.36

–

0.36

–

0.36

–

Slow

s

–

–

–

–

–

–

Standard

s

35

35

70

70

90

90

s

18

–

35

–

45

–

4

4

6

6

7

7

Force-locking

•

•

•

•

–

–

Form-fit

–

–

–

–

•

•

24 V (±10 %), 50 Hz

–

• 3)

–

• 3)

–

•

230 V (±10 %), 50 Hz/60 Hz 4)
Protection provided by electrical installationin the building

• 3)

–

• 3)

–

•

–

5 5)

5

5 5)

5

5 5)

5

Stroking speed

Transit time for rated
travelFast

Transit time for rated travel in the event offail-safe action
AttachmentsSupply voltage

Power consumption

VA

Torque switch, active switching output
Weight

1 6)

1

1 6)

1

1 6)

1

Two limit contacts, max. 230 V, max. 1 A

•

•

•

•

•

•

One resistance transmitter, 0 to 1000 Ω±15 %, max. 200 mW (90 % of final value
at rated travel)

•

•

•

•

•

•

•

•

•

•

–

–

Additional equipmentkg
7)

Testing according to DIN EN 14597
1)

2)
3)
4)
5)
6)
7)

230 V, max. 1 A

Actuators with 6 mm travel can also be used for valves with 7.5 mm travel (45 s transit time, 22.5 s for actuatorwith faster motor).
Manual override with a 4 mm Allen key
Voltage tolerance for actuators tested according to DIN EN 14597: –15/+10 %60 Hz as special version
Double power consumption for version with faster motor
The weight of the version with faster motor is 0.25 kg heavier.
Cannot be retrofitted

EB 5827-1 EN

3-5

Design and principle of operation

Table 3-3: Technical data · Type 5827-Exx, version with "stem retracts" fail-safe action
Type 5827-E

11

12

21

22

31

32

mm

6 1)

6 1)

12

12

15

15

Extends

N

500

500

500

500

280

280

Retracts

N

–

–

–

–

280

280

N

–

–

–

–

280

280

Rated travel
ThrustThrust in the event of fail-safe action
Manual override

Possible 2)
Slow

mm/s

–

–

–

–

–

–

Standard

mm/s

0.18

0.18

0.18

0.18

0.18

0.18

Fast

mm/s

–

–

–

–

–

–

Slow

s

–

–

–

–

–

–

Standard

s

35

35

70

70

90

90

Fast

s

–

–

–

–

–

–

4

4

6

6

7

7

Force-locking

•

•

•

•

–

–

Form-fit

–

–

–

–

•

•

24 V (±10 %), 50 Hz

–

•

–

•

–

•

230 V (±10 %), 50 Hz/60 Hz 3)
Protection provided by electrical installationin the building

•

–

•

–

•

–

5

5

5

5

5

5

Stroking speed

Transit time for rated
travelTransit time for rated travel in the eventof fail-safe action
AttachmentsSupply voltage

Power consumption

VA

Torque switch, active switching output
Weight230 V, max. 1 A
kg

1

1

1

1

1

1

Two limit contacts, max. 230 V, max. 1 A

•

•

•

•

•

•

One resistance transmitter, 0 to 1000 Ω±15 %, max. 200 mW (90 % of final value
at rated travel)

•

•

•

•

•

•

Additional equipment 4)

1)

2)
3)
4)

Actuators with 6 mm travel can also be used for valves with 7.5 mm travel (45 s transit time, 22.5 s for actuatorwith faster motor).
Manual override with a 4 mm Allen key
60 Hz as special version
Cannot be retrofitted

3-6

EB 5827-1 EN

Design and principle of operation

Table 3-4: Technical data for all versions
Type 5827-N/-A/-E

All versions

SafetyDegree of protection

IP54 according to EN 60529 1)Class of protection

II according to EN 61140 1)

Degree of contamination2 according to EN 60664-1

Noise immunity

According to EN 61000-6-2 and EN 61326-1

Noise emission

According to EN 61000-6-3 and EN 61326-1

Electrical safety

According to EN 60730-1 and EN 60730-2-14

Rated surge voltage

2.5 kV according to EN 60730-1

Vibration

According to EN 60068-2-64 and EN 60068-2-27

Conformity
Materials
Housing, housing cover

Plastic (PPO with glass fiber reinforcement)

Coupling nut M32x1.5

Brass

Ambient conditions
Permissible temperature ranges 2)

1)
2)

Ambient

0 to 50 °C

Storage–20 to +70 °C

Humidity

5 to 95 % moisture, no dew formation

Max. altitude above sea level2000 mOnly with closed and locked housing cover
The permissible medium temperature depends on the valve on which the actuator is mounted. The limits in the valve
documentation apply.

EB 5827-1 EN

3-7

Design and principle of operation

Dimensions

154

154

85

50

116

116

85

50

44

44
107

107

Fig. 3-2: Dimensions in mm · Force-locking attachment

3-8

EB 5827-1 EN

Design and principle of operation

206

Form-fit attachment

46.5

50

50

Ø 10
136
Force-locking attachment · With faster motor

154

Ø 70
16

116

85

50

(33)
107
139
Fig. 3-3: Dimensions in mm · Form-fit attachment, with faster motor

EB 5827-1 EN

3-9

3-10

EB 5827-1 EN

Shipment and on-site transport

4 Shipment and on-site transport
The work described in this section is only tobe performed by personnel appropriately
qualified to carry out such tasks.

4.1 Accepting the delivered
goods
After receiving the shipment, proceed as follows:
1. Compare the shipment received with thedelivery note.
2. Check the shipment for transportation
damage. Report any damage to
SAMSON and the forwarding agent(refer to delivery note).

4.2 Removing the packaging
from the actuator
Note
Do not remove the packaging until immediately before mounting and start-up.
1. Remove the packaging from the electric
actuator.
2. Check scope of delivery (see Fig. 4-1).
3. Dispose and recycle the packaging in accordance with the local regulations.
1x
1x

4.3 Transporting the actuator− Protect the actuator against external influences (e.g. impact).
− Protect the actuator against moisture anddirt.
− Observe the permissible transportation
temperature of –20 to +70 °C.

4.4 Lifting the actuator
Due to the low service weight, lifting equipment is not required to lift the electric actuator.

4.5 Storing the actuator! NOTICE
Risk of electric actuator damage due to improper storage.
Î Observe the storage instructions.
Î Avoid long storage times.
Î Contact SAMSON in case of different
storage conditions or longer storage
times.
Note
We recommend regularly checking the electric actuator and the prevailing storage conditions during long storage periods.

Type 5827-xxx Electric Actuator
Document IP 5827-1(Important Product Information)

Fig. 4-1: Scope of delivery

EB 5827-1 EN

4-1

Shipment and on-site transport

Storage instructions− Protect the electric actuator against external influences (e.g. impact).
− Protect the electric actuator against moisture and dirt.
− Make sure that the ambient air is free ofacids or other corrosive media.
− Observe the permissible storage temperature from –20 to +70 °C.
− Do not place any objects on the electric
actuator.

4-2

EB 5827-1 EN

Installation

5 Installation
5.1 Installation conditions
Work position
If not described otherwise in the valve documentation, the work position for the control
valve is the front view looking onto the operating controls.
Point of installation
The actuator is designed for installation in
enclosed spaces.
Mounting orientation

The control valve can be installed in thepipeline in any desired position. However, asuspended mounting position of the actuator
is not permissible (see Fig. 5-1).
! NOTICE
Risk of actuator damage due to adverse
weather conditions.
Î Do not use the actuator outdoors.

5.2 Preparation for installation
Before installation, make sure the following
conditions are met:
− The actuator is not damaged.
Proceed as follows:

0...90°Lay out the necessary material and tools tohave them ready during installation work.

6

6− Flat-blade screwdriver with 0.8 mm
blade thickness and 4.0 mm blade width− Open-end wrench with width AF 32

0...90°The front housing cover of the actuator is secured by a quarter-turn fastener (seeFig. 5-2).
Î Use a screwdriver to turn the quarter-turn
fastener to the unlock symbol.

66

Opening the front housing cover!

Î Lift off the cover at the tab on the side of
housing cover.

Fig. 5-1: Mounting orientation

EB 5827-1 EN

5-1

Installation

0

6

0

0

Quarter-turn fastener

126
15

1512

6

Hole for driving pin
with three-way mixing
valve

15
12
Driving pin in position 0,
location of scale with globe or three-way
diverting valves (delivered state)

Unlocked

LockedFig. 5-2: Quarter-turn fastener! NOTICE
Risk of actuator damage due to unauthorized opening of the back housing cover.
Î Do not open the back housing cover.

5.3 Aligning the travel indication scale
The travel indication scale has two opposed
scales. Which scale is to be used depends
on the valve version. In the delivered state,
the scale alignment applies to globe valves
and three-way diverting valves.
Î Change the alignment when a three-way
mixing valve is used.

Fig. 5-3: Travel indication scale

Globe and three-way diverting valves:
The driving pin is in position 0 (delivered
state).
Three-way mixing valve:
Change the alignment of the scale:Î Carefully open the front housing cover.
Î Remove scale, turn it and replace it sothat the pin is positioned over the appropriate hole (6, 12 or 15) corresponding
to the rated travel (6, 12 or 15 mm travel).
Closing the front housing cover
1. Position the housing cover correctly andplace it on the housing.
Î Make sure that the quarter-turn fasteneris turned to the unlocked position(see Fig. 5-2) and the handwheel (actuators without fail-safe action) engages in
the actuating shaft.
2. Turn the quarter-turn fastener to thelocked position.

5-2

EB 5827-1 EN

Installation

5.4 Mounting the actuator
The actuator is mounted either directly onto
the valve or using a yoke depending on thevalve version used (see Fig. 5-4).

5.4.1

Actuator without failsafe action

5.4.1.1

Force-locking attachment

1. Turn the handwheel (2) counterclockwise
to retract the actuator stem.
2. Place the actuator on the valve connection and fasten with the coupling nut (4).
Tightening torque5.4.1.2

20 Nm

Form-fit attachment

1. Place the actuator on the yoke and fasten
with the coupling nut (4).
Tightening torque

20 Nm

2. Place actuator with yoke (15) on thevalve and fasten with the nut (17).
Tightening torque

150 NmNote
A spacer (see Fig. 5-4) is required to mounta Type 3323 Three-way Valve (DN 65 to80).

4. Position the clamps of the stem connector(16) included in the accessories on theends of the actuator stem and plug stemand screw tight.

5.4.2

Actuator with fail-safe
action5.4.2.1

Force-locking attachment"Actuator stem extends" fail-safe action
The actuator stem must be retracted before
the actuator can be mounted onto the valve.
The stem can be retracted either mechanically or electrically. Both methods are described
below.
Retracting the actuator stem mechanically
1. Unfasten the front housing cover andplace a 4 mm Allen key on the red actuating shaft.
2. Retract the actuator stem: turn Allen key
counterclockwise and only as far as the
top end position which is at the point
where the torque switch is activated.
! NOTICE
Risk of damage to the actuator by moving
the actuator stem too far.
Î Move the actuator stem only as far as the
top end position.

3. Pull plug stem until it reaches the actuator stem or extend actuator stem using
the handwheel (2).

EB 5827-1 EN

5-3

Installation

3. Hold Allen key in place and fasten valve
and actuator together using the couplingnut.
Tightening torque

20 Nm

Remove Allen key and carefully replace
the front housing cover.
Retracting the actuator stem electrically
1. Remove the front housing cover.
2. Perform electrical wiring as described in
section 5.6 and carefully replace thefront housing cover.
3. Retract actuator stem:− Switch on the supply voltage andretract the actuator stem electrically
until it reaches the end position(voltage applied to eL and N or using
controller).
! NOTICE
Risk of damage to the actuator due to incorrect connection of the voltage.
Î Do not apply a voltage to eL and aL at
the same time.

5.5 Installing the control valve
into the pipeline! NOTICE
Degree of protection not achieved due toincorrect mounting position.
Î Install the control valve according tosection 5.1.
Î Install the valve into the pipeline according the specifications in the mounting
and operating instructions of the valve.
! NOTICE
Risk of actuator damage due to directcontact with steam.
Î During mounting, make sure that theactuator cannot come into contact with ajet of steam during operation.

4. Fasten valve and actuator together using
the coupling nut.
Tightening torque

20 Nm"Actuator stem retracts" fail-safe action
Î Place the actuator on the valve connection and fasten with the coupling nut.
Tightening torque5.4.2.2

20 Nm

Form-fit attachment

Î Install as described in section 5.4.1.2.

5-4

EB 5827-1 EN

Installation

Force-locking attachment with coupling nut, e.g. to Type 3222 Valve

Form-fit attachment with stem connector, e.g. with yoke on Series V2001 Valve1)

A spacer (seeAnnex) is required
to mount a Type
3323 Three-way
Valve (DN 65 to
80).

2
3

Handwheel
Actuator stem withactuator piston
4 Coupling nut
11 Yoke
12 Stem connector
13 NutFig. 5-4: Attaching actuator and valve

EB 5827-1 EN

5-5

Installation

5.6 Electrical connection! DANGER
Risk of fatal injury due to electric shock.
Î Upon installation of the electric cables,
you are required to observe the regulations concerning low-voltage installations
according to DIN VDE 0100 as well as
the regulations of your local power supplier.
Î Use a suitable voltage supply whichguarantees that no dangerous voltages
reach the device in normal operation orin the event of a fault in the system or
any other system parts.
Î Only perform the electrical connection
after switching off the supply voltage.
Make sure the supply voltage cannot beswitched on again unintentionally.
Î Use a plastic cable gland with cable grip
at the cable entry.
Î Keep the housing cover closed in the energized state.

Note
The interference suppression capacitors in
the output circuit of the connected controller
must not exceed a value of 2.5 nF to ensure
the proper functioning of the actuator.
! NOTICE
Hunting of actuators connected in parallel
due to a shared OPEN and CLOSED contact.
Î Connect actuators operated in parallelover separate contacts.
WiringÎ Mount the cable gland with cable grip.
Î Guide the wires through the cable gland
into the housing and connect as shownin Fig. 5-5.
Î Additionally connect the supply voltage
to terminals L and N in version with failsafe action.

− Voltage applied to eL causes the actuatormotor to retract the actuator stem.
− Voltage applied to aL causes the actuatormotor to extend the actuator stem.
! NOTICE
Risk of damage to the actuator due toincorrect connection of the voltage.
Î Do not apply a voltage to eL and aL at
the same time.
Î Make sure that the single wires of multiwire cables do not touch neighboring
terminals.

5-6

EB 5827-1 EN

Installation

L
N
Controller

L

N

–

+

N

aL

eL

1)

2)

N'

aL'

eL'

N

L

M
Type 5827 Actuator

Additional electrical equipment
Mechanical limit contacts

41

44

42 51 54

Bottomcontact cam

1)

2)

Resistance transmitter

52

63

62 61

Top contact
cam

Signal feedforward for cascade control of several actuators after an actuator reaches its end position; “torqueswitch wired to terminals” version only
Types 5827-A and 5827-E Actuators with fail-safe action only;
The 'N' connection is not connected to the N terminals for actuator control. As a result, it is possible to connect
an external supply for 'L' and 'N' connections of the safety circuit.

Fig. 5-5: Electrical connection

EB 5827-1 EN

5-7

Table 5-1: Cables and stranded wires that can be used
Cable

Wire cross-section

With terminals for control and supply
Single-wire H05(07) V-U

0.5 to 1.5 mm²

Fine-wire H05(07) V-K

0.5 to 1.5 mm²Length of insulation to be stripped off wire ends: 6 mm (±0.5 mm)
With terminals for limit contacts
Single-wire H05(07) V-U

0.2 to 1.5 mm²

Fine-wire H05(07) V-K

0.2 to 1.5 mm²With wire ferrule acc. to DIN 46228-1

0.25 to 1.5 mm²With wire ferrule and sleeve acc. to DIN 46228-4

0.25 to 0.75 mm²Length of insulation to be stripped off wire ends: 8 mm
With terminals for resistance transmitter
Single-wire H05(07) V-U

0.14 to 1.5 mm²

Fine-wire H05(07) V-K

0.14 to 1.5 mm²Length of insulation to be stripped off wire ends: 6 mm (±0.5 mm)

5-8

EB 5827-1 EN

Operation

6 Operation
6.1 Device overview and operating controls

1

2
1
2

Travel indication scale
Handwheel (onlyversion without fail-safe
action)Fig. 6-1: Location of external operating controls

EB 5827-1 EN

6-1

Operation

6.1.1

Actuating shaft (opened front housing cover)
Actuating shaft

Tag
Tag when the end position is reached(torque switch triggered)Fig. 6-2: Actuating shaft and torque switches

6-2

EB 5827-1 EN

Start-up

7 Start-up
Once the actuator has been mounted correctly and the wiring has been performed as
described in the 'Installation' section, theelectric actuator is ready for use and can becontrolled by a three-step signal (see specifications in technical data).

Tip
The angle of rotation of the cam disks islimited. Therefore, use preferably the
adjuster (7.1) for the lower travel range andthe adjuster (7.2) for the upper travel range(see Fig. 7-1).
7.1

7.1 Adjusting the limit contacts! DANGER
Risk of fatal injury due to electric shock.
Î Before opening the housing cover, switch
off the supply voltage and protect itagainst unintentional reconnection.
Î Disconnect the signal line.
The limit contacts (see the 'Design and principle of operation' section) can optionally be
used as make or break contacts.
Terminal assignment (see the 'Installation'section and Fig. 7-1):− Terminals 41, 44, 42:à Bottom cam disk, adjuster 7.1− Terminals 51, 54, 52:
à Top cam disk, adjuster 7.2
1. Switch off the supply voltage.
2. Remove the front housing cover.
3. Move the actuator stem to the position atwhich switching point is to be activated.

7.2

7.1
7.2

Adjuster for limit contact(bottom contact cam)
Adjuster for limit contact(top contact cam)Fig. 7-1: Adjusters for limit contacts

Note
The limit contacts are not suitable for retrofitting.

4. Use a 4 mm Allen key to turn the adjusters (see the 'Design and principle of operation' section) up to the point where
the contact is triggered.

EB 5827-1 EN

7-1

Start-up

Switching point of the lower limit contact−

Activated by the bottom cam disk at 0 % travel
when moving in the direction indicated by the
arrow

−

Lower limit contact is active when the actuator
stem is extended.

−

Adjustable with adjuster 7.1−

Contacts 41/44 closed when the switch is active−

Activated by the top cam disk at 100 % travel when

Switching point of the upper limit contact

moving in the direction indicated by the arrow−

Upper limit contact is active when the actuator stem
is retracted.

−

Adjustable with adjuster 7.2−

Contacts 51/54 closed when the switch is active−

Not activated by the cam disks−

Both limit contacts inactive−

Contacts 41/42 closed (lower limit contact)−

Contacts 51/52 closed (upper limit contact)

Limit contacts inactive

Fig. 7-2: Switching points of the limit contacts

7-2

EB 5827-1 EN

Start-up

7.2 Adjusting the resistancetransmitter! DANGER
Risk of fatal injury due to electric shock.
Î Before adjusting the resistancetransmitter, switch off the supply voltage
and disconnect the signal line.
Note
The resistance transmitter is not suitable forretrofitting.
As the valve passes through its travel range,
the resistance value changes from 0 Ω toapprox. 80 % of its nominal value. Turn ascrewdriver placed on the slotted shaft tocalibrate the resistance transmitter.

Calibrating the actuator with a retracted
actuator stem at 0 Ω
1. Connect ohmmeter to terminals 61 and63 (see the 'Installation' section).
2. Move the actuator stem to the top end
position.
3. Turn the resistance transmitter clockwise
as far as it will go. The ohmmeter
indicates the initial value of approx. 0 Ω.
4. Only for actuators with 6 or 12 mmtravel: slowly turn the resistancetransmitter counterclockwise up to thepoint where the resistance changes from0 Ω.

Calibrating the actuator with an extended
actuator stem at 0 Ω
1. Connect ohmmeter to terminals 61 and62 (see the 'Installation' section).
2. Move the actuator stem to the bottom
end position.
3. Turn the resistance transmittercounterclockwise as far as it will go. The
ohmmeter indicates the initial value ofapprox. 0 Ω.

EB 5827-1 EN

7-3

7-4

EB 5827-1 EN

Operation

8 Operation

8.2 Handwheel

After connecting the supply voltage, the actuator is ready for use.

Travel and direction of action can be read
off the scale of the travel indicator (seeFig. 8-2).

8.1 Three-step operation
In three-step operation, the actuator stem is
moved in the corresponding direction by applying a signal to the terminal eL or aL (seeFig. 8-1).
Actuators with fail-safe action additionallyrequire a constant supply voltage (see the'Installation' section).

Actuator without fail-safe action
For actuators with fail-safe action, manually
move the actuator stem one millimeter by
turning the handwheel approx. 4 turns.
Travel indication scale

Handwheel

Direction

Actuator stemeL

Extends
Retracts

aL

Fig. 8-2: Handwheel and travel indicator
Fig. 8-1: Movement of the actuator stem

Direction of rotation− Turn clockwise: the actuator stem extends(see Fig. 8-1 and Fig. 8-2).
− Turn counterclockwise: the actuator stem
retracts (see Fig. 8-1 and Fig. 8-2).

EB 5827-1 EN

8-1

Operation

Actuator with fail-safe action

Direction of rotation

For actuators with fail-safe action, move theactuator stem one millimeter by turning theactuator shaft approx. 4 turns using a 4 mm
Allen key (see Fig. 8-3). In this case, thefront housing cover must be opened (see the'Installation' section).

− Turn clockwise: the actuator stem extends(see Fig. 8-1).
− Turn counterclockwise: the actuator stem
retracts (see Fig. 8-1).

! DANGER
Risk of fatal injury due to electric shock.
Î Before opening the housing cover, switch
off the supply voltage and protect itagainst unintentional reconnection.
Î Disconnect the signal lines.

Travel indication scaleFig. 8-3: Types 5827-Axx and 5827-Exx
Electric Actuators

8-2

EB 5827-1 EN

Malfunctions

9 Malfunctions
Î Troubleshooting (see Table 9-1).
Note
Contact SAMSON's After-sales Service for malfunctions not listed in the table.
Table 9-1: Troubleshooting
Error

Possible reasons

Recommended action

Actuator stem does not move.

Actuator is blocked.

Î Check attachment.
Î Remove the blockage.

Actuator stem does not movethrough the whole range.

No or incorrect supply voltage
connected.

Î Check the supply voltage
and connections.

No or incorrect supply voltage
connected.

Î Check the supply voltage
and connections.

9.1 Emergency action
The valve, on which the actuator with fail-safe action is mounted, is moved to its fail-safe position upon failure of the supply voltage (see the 'Design and principle of operation' section).
Plant operators are responsible for emergency action to be taken in the plant.
Tip
Emergency action in the event of valve failure is described in the associated valve documentation.

EB 5827-1 EN

9-1

9-2

EB 5827-1 EN

Servicing

10 Servicing
The work described in this section is only tobe performed by personnel appropriately
qualified to carry out such tasks.
Note
The electric actuator was checked by
SAMSON before it left the factory.
− The product warranty becomes void ifservice or repair work not described inthese instructions is performed without
prior agreement by SAMSON's After-sales
Service.
The actuator requires no maintenance.
We recommend inspection and testing according to Table 10-1.
Table 10-1: Recommended inspection andtesting
Inspection and testing

Action to be taken in the event of a negative
resultCheck the markings, labels and nameplates on
the electric actuator for their readability andcompleteness.

Î Immediately renew damaged, missing or
incorrect nameplates or labels.

Check the electric wiring.

Î Tighten loose terminal screws (see the'Installation' section).

Î Clean any inscriptions that are covered withdirt and are illegible.

Î Renew damaged wires.

EB 5827-1 EN

10-1

10-2

EB 5827-1 EN

Decommissioning

11 Decommissioning
The work described in this section is only tobe performed by personnel appropriately
qualified to carry out such tasks.
! DANGER
Risk of fatal injury due to electric shock.
Î Before disconnecting live wires, switch
off the supply voltage at the actuator andprotect it against unintentional reconnection.

To decommission the electric actuator for
maintenance work or disassembly, proceed
as follows:Î Put the control valve out of operation.
See associated valve documentation.
Î Disconnect the supply voltage andprotect it against unintentional
reconnection.

! WARNING
Risk of personal injury due to residual process medium in the valve.
While working on the valve, residual medium can flow out of the valve and, depending on its properties, cause personal injury,
e.g. (chemical) burns.
Î Wear protective clothing, safety gloves
and eye protection.
! WARNING
Risk of burn injuries due to hot or cold components and pipeline.
Valve components and the pipeline may become very hot or cold. Risk of burn injuries.
Î Allow components and pipelines to cool
down or warm up to the ambient temperature.
Î Wear protective clothing and safety
gloves.

EB 5827-1 EN

11-1

11-2

EB 5827-1 EN

Removal

12 Removal

12.1 Force-locking attachment

The work described in this section is only tobe performed by personnel appropriately
qualified to carry out such tasks.

Version without fail-safe action! DANGER
Risk of fatal injury due to electric shock.
Î Before disconnecting live wires, switch
off the supply voltage at the actuator andprotect it against unintentional reconnection.

2. Open the front housing cover.

! WARNING
Risk of personal injury due to hot components.
Î If necessary, allow the pipeline and valve
components to cool down.
! WARNING
Risk of personal injury due to residual process medium.
While working on the valve, residual medium can flow out of the valve and, depending on its properties, cause personal injury,
e.g. (chemical) burns.
Î Wear protective clothing, safety gloves
and eye protection.

EB 5827-1 EN

1. Retract the actuator stem using the handwheel (see the 'Operation' section).
3. Disconnect and remove the wires of theconnection cables from the terminals.
4. Unscrew the coupling nut (4 in Fig. 12-1)
and remove the actuator from the valve
connection.
Version with "actuator stem extends" failsafe action
1. Open the front housing cover.
2. Disconnect and remove the wires of theconnection cables from the terminals.
3. Retract the actuator stem with a 4 mm
Allen key (see the 'Operation' section).
Î Hold the actuating shaft in place after retracting the actuator stem to prevent itfrom extending again.
4. Unscrew the coupling nut (4 in Fig. 12-1)
and remove the actuator from the valve
connection.
Version with "actuator stem retracts" failsafe action
Î Proceed as for the version without failsafe action.

12-1

Removal

12.2 Form-fit attachment
Version without fail-safe action

6. Undo the coupling nut (4 in Fig. 12-1)
and remove the actuator from the rodtype yoke (11 in Fig. 12-1).

1. Retract the actuator stem using the handwheel (see the 'Operation' section).

Version with "actuator stem retracts" failsafe action

2. Open the front housing cover.
3. Disconnect and remove the wires of theconnection cables from the terminals.

Î Proceed as for the version without failsafe action.

4. Unfasten the stem connector clamps (12in Fig. 12-1) between the actuator stemand the plug stem.
5. Undo the nut (13 in Fig. 12-1) and remove the rod-type yoke (11 in Fig. 12-1)
together with the actuator from the valve.
6. Undo the coupling nut (4 in Fig. 12-1)
and remove the actuator from the rodtype yoke (11 in Fig. 12-1).
Version with "actuator stem extends" failsafe action
1. Open the front housing cover.
2. Disconnect and remove the wires of theconnection cables from the terminals.
3. Unfasten the stem connector clamps (12in Fig. 12-1) between the actuator stemand the plug stem.
4. Retract the actuator stem with a 4 mm
Allen key (see the 'Operation' section).
Î Hold the actuating shaft in place after retracting the actuator stem to prevent itfrom extending again.
5. Undo the nut (13 in Fig. 12-1) and remove the rod-type yoke (11 in Fig. 12-1)
together with the actuator from the valve.

12-2

EB 5827-1 EN

Removal

Force-locking attachment with coupling nut, e.g. to Type 3222 Valve

Form-fit attachment with stem connector, e.g. with yoke on Series V2001 Valve

2
3
4
11
12
13

Handwheel
Actuator stem withactuator piston
Coupling nut
Yoke
Stem connector
NutFig. 12-1: Attaching actuator and valve

EB 5827-1 EN

12-3

12-4

EB 5827-1 ENRepairs

13 Repairs
If the actuator does not function properly
according to how it was originallyconfigured or does not function at all, it isdefective and must be exchanged.
! NOTICE
Risk of actuator damage due to incorrect
service or repair work.
Î Do not perform any repair work on yourown.
Î Contact SAMSON's After-sales Service.

13.1 Returning the actuator to
SAMSON
Defective actuators can be returned to
SAMSON for examination.
Proceed as follows to return devices:
1. Remove the electric actuator from thevalve (see the 'Removal' section).
2. Continue as described on our website atu www.samsongroup.com > Service >After-sales Service > Returning goods.

EB 5827-1 EN

13-1

13-2

EB 5827-1 EN

Disposal

14 Disposal
SAMSON is a producer
registered at the following
European institution u https://www.ewrn.org/nationalregisters/national-registers.
WEEE reg. no.:DE 62194439/FR 025665

Î Observe local, national and international refuse regulations.
Î Do not dispose of components, lubricantsand hazardous substances together withyour other household waste.
Note
We can provide you with a recycling
passport according to PAS 1049
on request. Simply e-mail us ataftersalesservice@samsongroup.com giving
details of your company address.
Tip
On request, we can appoint a service provider to dismantle and recycle the product aspart of a distributor take-back scheme.

EB 5827-1 EN

14-1

14-2

EB 5827-1 EN

Certificates

15 Certificates
The following certificates are included on the next pages:− EU declaration of conformity− UKCA declaration of conformity− TR CU certificate− Declaration of incorporation
The certificates shown were up to date at the time of publishing. The latest certificates can befound on our website:
u www.samsongroup.com > Products > Actuators > 5827

15.1 Information on the UK sales region
The following information corresponds to the Pressure Equipment (Safety) Regulations 2016,
STATUTORY INSTRUMENTS, 2016 No. 1105 (UKCA marking). It does not apply to Northern
Ireland.
Importer
SAMSON Controls Ltd
Perrywood Business Park
Honeycrock Lane
Redhill, Surrey RH1 5JQ
Tel.: +44 1737 766391
E-mail: u sales-uk@samsongroup.com
Website: u uk.samsongroup.com

EB 5827-1 EN

15-1

Certificates

EU declarations of conformity

15-2

EB 5827-1 EN

Certificates

Declaration of Conformity of Final Machineryin accordance with Annex II, section 1.A. of the Directive 2006/42/EC
For the following product:

Type 3222/XXXX-X Electric Control Valve consisting of Type 3222 Valve and 5857,
5824, 5825, 5827, TROVIS 5757-X, TROVIS 5724-X or TROVIS 5725-X Actuator
We hereby declare that the machinery mentioned above complies with all applicable requirements
stipulated in Machinery Directive 2006/42/EC.
For product descriptions refer to:Electric and Pneumatic Control Valves Type 3222/…:
Mounting and Operating Instructions EB 5866

Referenced technical standards and/or specifications:
VCI, VDMA, VGB: "Leitfaden Maschinenrichtlinie (2006/42/EG) – Bedeutung für Armaturen,
Mai 2018" [German only]
VCI, VDMA, VGB: "Zusatzdokument zum Leitfaden Maschinenrichtlinie (2006/42/EG) –Bedeutung für Armaturen vom Mai 2018" [German only], based on
DIN EN ISO 12100:2011-03
Comment:
Information on residual risks of the machinery can be found in the mounting and operating
instructions of the valve and actuator as well as in the referenced documents listed in the mounting
and operating instructions.

Persons authorized to compile the technical file:
SAMSON AG, Weismüllerstraße 3, 60314 Frankfurt am Main, Germany
Frankfurt am Main, 22 September 2023

Norbert Tollas
Senior Vice President
Global OperationsPeter Scheermesser
Director
Product Maintenance and Engineered Products

Revision no. 00
Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany

EB 5827-1 EN

Page 1 of 1

15-3

Certificates

Declaration of Conformity of Final Machineryin accordance with Annex II, section 1.A. of the Directive 2006/42/EC
For the following product:

Type 3214/XXXX-X Electric Control Valve consisting of Type 3214 Valve and
TROVIS 5724-X, TROVIS 5725-X, Type 5824, Type 5825, Type 5827, Type 3274 orType 3374 Actuator
We hereby declare that the machinery mentioned above complies with all applicable requirements
stipulated in Machinery Directive 2006/42/EC.
For product descriptions refer to:Type 3214/… Electric and Pneumatic Control Valves:
Mounting and Operating Instructions EB 5868/5869

Referenced technical standards and/or specifications:
VCI, VDMA, VGB: "Leitfaden Maschinenrichtlinie (2006/42/EG) – Bedeutung für Armaturen,
Mai 2018" [German only]
VCI, VDMA, VGB: "Zusatzdokument zum Leitfaden Maschinenrichtlinie (2006/42/EG) –Bedeutung für Armaturen vom Mai 2018" [German only], based on
DIN EN ISO 12100:2011-03
Comment:
Information on residual risks of the machinery can be found in the mounting and operating
instructions of the valve and actuator as well as in the referenced documents listed in the mounting
and operating instructions.

Persons authorized to compile the technical file:
SAMSON AG, Weismüllerstraße 3, 60314 Frankfurt am Main, Germany
Frankfurt am Main, 10 October 2023

Norbert Tollas
Senior Vice President
Global OperationsPeter Scheermesser
Director
Product Maintenance & Engineered Products

Revision no. 00
Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany

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Certificates

UKCA declaration of conformity

This declaration of conformity is issued under the sole responsibility of the manufacturer.
For the following product:
Electric Actuator Type 5827
the conformity with the following relevant UK regulatory requirements is declared with:UK Regulation / Statutory Instrument

Designated Standard

SI 2016 No. 1091

EN 61000-6-2:2005
EN 61000-6-3:2007+A1:2011

SI 2016 No. 1101

The Electrical Equipment (Safety) Regulations 2016

EN 60730-1:2011
EN 61010-1:2010/A1:2019

SI 2012 No. 3032

EN IEC 63000:2018

The Electromagnetic Compatibility Regulations 2016

The Restriction of the Use of Certain Hazardous Substancesin Electrical and Electronic Equipment Regulations 2012

Manufacturer:
SAMSON AKTIENGESELLSCHAFT
Weismuellerstrasse 360314 Frankfurt am Main
GermanyFrankfurt am Main, 2022-12-14
Signed for and behalf of the manufacturer:

Fabio RomaVice President Smart Products & Components

Sebastian Krause

Director Development Valves & Actuators

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Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismuellerstrasse 3 · 60314 Frankfurt am Main, Germany

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TR CU certificate-

samson@samson.ru.

SAMSON,5824, 5825, 5827.
"SAMSON AKTIENGESELLSCHAFT".
Weismuellerstrasse 3, 60314 Frankfurt am Main,
3, 60314 Frankfurt am Main, ("SAMSON AKTIENGESELLSCHAFT; ul. Spacerowa 30, 57-402 Nowa Ruda, ("Framo Morat Polska Sp. z o.o."),
.

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428-

02.06.2021,
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: 8501 10 930 0.
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-5824-30-

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);

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.0-75 "-

1-06-2021

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15.06.2026

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15-6

16.06.2021

EB 5827-1 EN

Certificates-IEC 60730-1:2013 / Cor. 1:2014 "Automaticelectrical controls for household and similar use. Part
1. General requirements. Corrigendum 1"
EN 61000-6-1-2007 "Electromagnetic compatibility(EMC) - Part 6-1: Generic standards - Immunity forresidential, commercial and light-industrial
environments"
IEC 61000-6-2:2016 "Electromagnetic compatibility(EMC). Part 6-2: Generic standards. Immunity forindustrial environments"
EN 61000-6-3:2007 + A1:2011 "Electromagnetic
compatibility (EMC). Part 6-3: Generic standards.
Emission standard for residential, commercial andlight-industrial environments"
IEC 61010-1:2010 "Safety requirements forelectrical equipment for measurement, control, andlaboratory use. Part 1: General requirements"

473/21

"

6-

6-1.

"

6-

EN 61326-1:2013 "Electrical equipment formeasurement, control and laboratory use. EMC
requirements. Part 1: General requirements"

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Certificates

Declaration of incorporation

Declaration of Incorporation in Compliance with Machinery Directive 2006/42/EC
For the following product:
Type 5827 Actuator
We certify that the Types 5824 and 5825 Electric Actuators are partly completed machinery
as defined in the Machinery Directive 2006/42/EC and that the safety requirements stipulated
in Annex I, 1.1.2, 1.1.3, 1.1.5, 1.2.1, 1.2.2, 1.2.3, 1.2.5, 1.2.6, 1.3.1, 1.3.2, 1.3.3, 1.3.4, 1.3.7,
1.3.8.2, 1.3.9, 1.4.1, 1.5.1, 1.5.3, 1.5.4 and 1.5.8 are observed. The relevant technicaldocumentation described in Annex VII, part B has been compiled.
Products we supply must not be put into service until the final machinery into which it is to beincorporated has been declared in conformity with the provisions of the Machinery Directive
2006/42/EC.
Operators are obliged to install the products observing the accepted industry codes andpractices (good engineering practice) as well as the mounting and operating instructions.
Operators must take appropriate precautions to prevent hazards that could be caused by theprocess medium and operating pressure in the valve as well as by the signal pressure andmoving parts.
The permissible limits of application and mounting instructions for the products are specified
in the associated mounting and operating instructions; the documents are available inelectronic form on the Internet at www.samsongroup.com.
For product descriptions refer to:-Type 5827 Electric Actuator: Mounting and Operating Instructions EB 5827-1 / EB 5827-2

Referenced technical standards and/or specifications:-

VCI, VDMA, VGB: "Leitfaden Maschinenrichtlinie (2006/42/EG) – Bedeutung für Armaturen, Mai 2018"[German only]
VCI, VDMA, VGB: "Zusatzdokument zum Leitfaden Maschinenrichtlinie (2006/42/EG) – Bedeutung für
Armaturen vom Mai 2018" [German only], based on DIN EN ISO 12100:2011-03

Comments:-

See mounting and operating instructions for residual hazards.
Also observe the referenced documents listed in the mounting and operating instructions.

Persons authorized to compile the technical file:
SAMSON AG, Weismüllerstraße 3, 60314 Frankfurt am Main, Germany
Frankfurt am Main, 21 February 2021

Stephan Giesen
Director
Product Management

Sebastian Krause
Director
Strategic R&D, Valves and Actuators

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Annex16 Annex
16.1 Accessories
Cable glands 1)

Order no.

M16x1.5 cable gland with 14x1.5 O-ring for 5 to
10 mm clamping range

8808-1010

M16x1.5 cable gland for 4 to 8 mm clamping range

100161061

O-ring 14x1.5

8421-0070

M16x1.5 lock nut with width AF 19

8808-1032

For mounting on form-fit valves without return spring

1)
2)

2)

Order no.

Rod-type yoke

1400-7414

Spacer to mount the actuator on Type 3323 Valve(DN 65 to 80)

0340-3031

It is not possible to use the cable glands from the Types 5824 and 5825 Actuators.
With Type 5827-x3x Actuator16.2 After-sales service

Required specifications

Contact our after-sales service for support
concerning service or repair work or whenmalfunctions or defects arise.

− Type designation

E-mail contact

Please submit the following details:− Material number− Serial number

You can reach our after-sales service at
u aftersalesservice@samsongroup.com.
Addresses of SAMSON AG and its subsidiaries
The addresses of SAMSON, its subsidiaries,
representatives and service facilities worldwide can be found on our website(u www.samsongroup.com) or in all
SAMSON product catalogs.

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SAMSON AKTIENGESELLSCHAFT
Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany
Phone: +49 69 4009-0 · Fax: +49 69 4009-1507
samson@samsongroup.com · www.samsongroup.com

2024-01-02 · English

EB 5827-1 EN