Parts Manual forTM

OUT FRONT Z-RIDER
ZERO TURNING HYDRO DRIVESERIES 1 & 2
POWER UNIT MODELS
ZF2501KH
MOWER UNIT MODELSZF5201M
ZF6101M
ZF7302M

COPYRIGHT © 2002
SNAPPER INC.
ALL RIGHTS RESERVED(Rev. 1, 06/30/02)

MANUAL No. 06107

CONTENTS
DESCRIPTIONPAGEFUEL TANK ASSEMBLY .............................................................................................................3
ENGINE ASSEMBLY....................................................................................................................4
AIR INTAKE ASSEMBLY .............................................................................................................5
TANDEM HYDRO TRANSAXLE ASSEMBLY....................................................................... 6 & 7
DRIVE TIRE/WHEEL ASSEMBLY ...............................................................................................8
FOOTREST ASSEMBLY ..............................................................................................................9
HYDRO RESERVOIR ASSEMBLY ............................................................................................10
UPPER CHASSIS AND SEAT LATCH ASSEMBLY ..................................................................11
LOWER CHASSIS/CASTER WHEEL ASSEMBLY........................................................... 12 & 13
JOYSTICK CONTROL ASSEMBLY.................................................................................. 14 & 15
PARKING BREAK ASSEMBLY ........................................................................................ 16 & 17
SEAT SUPPORT ASSEMBLY....................................................................................................18
FENDER/CONTROL CABLE ASSEMBLY.................................................................................19
UPPER DRIVE SHAFT ASSEMBLY ................................................................................. 20 & 21
DECK DRIVE SHAFT ASSEMBLY.................................................................................... 22 & 23
CUTTER HOUSING ASSEMBLY ...............................................................................................24
TRACTION DRIVE IDLER ASSEMBLY .....................................................................................25
DECALS............................................................................................................................. 26 & 27
52” MOWER DECK COMPONENTS ................................................................................. 28 - 31
61” MOWER DECK COMPONENTS ................................................................................. 32 - 35
73” MOWER DECK COMPONENTS ................................................................................. 36 - 39
52 & 61” DECK IDLER ASSEMBLIES.............................................................................. 40 & 41
73” DECK FRAME ASSEMBLY ........................................................................................ 42 & 43
73” DECK FRONT CASTER ASSEMBLY......................................................................... 44 & 45
SEAT ASSEMBLY ............................................................................................................. 46 & 47
ELECTRICAL COMPONENTS (except wiring)................................................................ 48 & 49
ELECTRICAL COMPONENTS (wiring) .....................................................................................50
WIRING SCHEMATIC.................................................................................................................51

MANUAL No. 06107

OUT FRONT ZTR
2

FUEL TANK ASSEMBLY

11
2
12

8

4

12

7

7

9

6
12

7

5
5

1

11
10
3
6

7

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5

1-38475-40983-55045-41199-1640

6
7
8
9
10
11
12

9-12991-22223-58534-47774-52825-41207-7345RETAINER, 3/8 Bolt (2)TANK, Fuel (Includes items 4 & 11)
BRACKET, Fuel Tank Support
ASSEMBLY, Cap/Gauge
BOLT, 3/8-16 x 1” Square Neck
Carriage, Grade 5 (3)NUT, 3/8-16 Nyloc (3)CLAMP, Fuel Hose (4)HOSE, Fuel 1/4 x 4”
FILTER, Fuel
HOSE, Fuel 1/4 x 24”
ASSEMBLY, Fuel Suction Line
PAD (3)

OUT FRONT ZTRMANUAL No. 06107
3

ENGINE SUB-ASSEMBLY
16

18

11
10
21

1

7

19
20

17

5

10
15
3
4

6

9

14
13
2
2
8

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

PART NO.
--1-2222
2-24862-79725-89253-56753-58523-58539-12999-13019-13041-43599-15539-17639-1807
9-18084-64864-64877-2256
7-2155---12DESCRIPTIONENGINE, 25 HP (Kohler Part No. CH25S PS-68669)
CLAMP, Fuel Hose (2)OIL DRAIN, ShortASSEMBLY, Oil Valve
CLUTCH, Warner Electric
SPACER, Clutch
BRACKET, Anti-Rotation
HOSE, Fuel 1/4 x 4”
NUT, 3/8-16 Nyloc (4)WASHER, 7/16” Split Lock (2)SCREW, 3/8-16 x 1” Hex Head Cap, Grade 5
FILTER, Fuel (in-line)
SCREW, 3/8-16 x 1-3/4” Hex Head Cap, Grade 5 (4)SCREW, 7/16-20 x 1-1/2” Hex Head Cap Grade 5
WASHER, 15/32 I.D. x 1-3/8 O.D. x 1/4 Flat
SCREW, 7/16-14 x 1”, Grade 5
BRACKET, Muffler 25 HP Kohler
SHIELD, Heat 25 HP Kohler
SPACER, Muffler Guard
GUARD, Muffler “Snapper”
MUFFLER, 25 HP (Kohler Part No. A-24 068 17)

MANUAL No. 06107

OUT FRONT ZTR
4

AIR INTAKE ASSEMBLY

ITEMPART NO.

DESCRIPTION

1

2-3295

U-NUT, 1/4-20 (3)23-5767

SCREEN, Air Intake

33-5768MOUNT, Air Intake

49-0361SCREW, 5/16-18 x 5/8” Self-Tapping (2)59-1787SCREW, 1/4-20 Hex Flange Lock (3)OUT FRONT ZTRMANUAL No. 06107
5

TANDEM HYDRO TRANSAXLE ASSEMBLYNOTE:
HYDRO TRANSAXLE MAINTENANCESHOULD ONLY BE PERFORMED BY
AN AUTHORIZED SNAPPER DEALER.

15
27
35
26

20
20

11

34

34
33

32
9

L. H. LINKASSEMBLY

34

34
4

20

20
13
6
23
12

29

22

19
16

2

18

21

30

10

1

21
28
3

7

7
25
8

8
1

17
7

5

10
14

24
31

17

VIEWED FROM REARMANUAL No. 06107
6

PULLEYMOUNTING
DETAIL FOR L.H.
HYDRO MODULEOUT FRONT ZTRTANDEM HYDRO TRANSAXLE ASSEMBLY

ITEMPART NO.

DESCRIPTION

1

1-0935WASHER, 3/4 I.D. x 1-1/8” O.D. Flat (7)21-2709RETAINING RING, 1” External (2)31-4264WOODRUFF KEY, #404 (2)41-5894WOODRUFF KEY, #605 (2)51-8978

FAN, 10 Blade 7” Dia. (2)62-7175

BOLT, 5/16-18 x 2-1/2” Hex Head (2)72-7223WASHER, 1/4 Split Lock (4)89-1814SCREW, 1/4-20 x 1-1/4”, Hex Head Cap (3)95-9156ASSEMBLY, Transaxle 771-108 (R.H.) (shown)--

5-9155ASSEMBLY, Transaxle 771-107 (L.H.)

103-5547

PULLEY, Transmission Input (2)117-2017SPACER, Eaton Transaxle (8)123-5910

PLATE, Neutral Adjust (2)13

3-5915SPRING, Neutral Return Adjust (2)143-5923SPACER/ADAPTER, Fan

153-5925

ROD, Roll Release (2)163-5927SPRING, Neutral Return (2)174-2612SPACER, Fan (Weldment) (2)18

4-2639CAM, Neutral Return (Weldment) (2)195-9441

PLATE, Neutral Return (2)20

1-5753

BALL-JOINT (4)219-0201SET SCREW, 5/16-18 x 5/16” Hex Recess (4)229-1299

NUT, 3/8-16, Hex Nyloc (4)239-0122WASHER, 3/8 SAE Flat (4)249-1603

NUT, 1/4-20 Hex Nyloc (8)259-1627WASHER, 1/4 I.D. x 1” O.D. (2)26

9-1629COTTER-PIN, 1/16 x 1/2” (2)27

9-1786

BOLT, 3/8-16 x 4-3/4” Grade 5 (4)28

9-1787SCREW, 1/4-20 x 5/8” Hex Flange Lock, Grade 5 (8)299-1811

BOLT, 5/16-18 x 5/8”, Hex Flange Lock (4)309-1812

NUT, 1/4-28, Hex Nyloc (4)319-0505SCREW, 1/4-20 x 2”, Hex Head Cap, Grade 5323-5914

ROD, Threaded 1/4-28 x 5-3/8”

33

3-5916

ROD, Threaded 1/4-28 x 4-3/8”

34

9-1605

NUT, 1/4-28 Hex, Grade 5 or B (4)35

4-2715FILTER, Oil (EATON No. 103144)

OUT FRONT ZTRMANUAL No. 06107
7

DRIVE TIRE/WHEEL ASSEMBLY

1

ASSEMBLY
6

3

8

9

7

RIGHT HAND
TRANSAXLE
SEE PAGE 7

5
2

4
ITEM

PART NO.

DESCRIPTION

15-4509*ASSEMBLY, Rear Tire & Rim, Left Hand (Not Shown)--

5-4510*ASSEMBLY, Rear Tire & Rim, Right Hand (Shown)24-4707

TIRE, 21 x 10.00-8 4 ply “All Terrain”

35-4111

RIM, 8” Dia. X 7-3/4”

4

1-2234VALVE, Air

52-7192

NUT, 1/2-20 Lug (10)65-4461ASSEMBLY, Wheel Hub

7

9-1793

PIN, Cotter, 9/64 x 1-1/2 (2)89-1978

KEY, #806 Woodruff

99-1828

NUT, 3/4-20 Slotted Hex*NOTE: Includes Items 2, 3 & 4.

MANUAL No. 06107

OUT FRONT ZTR
8

FOOTREST ASSEMBLY
4

9
2

10

4

7
1
3

11

3

11

12
10

5
13

2
6
10

NOTE: HINGE BRACKET (COMPONENT OF
ITEM 8) SHOWN “DETACHED” FOR
CLARITY OF ASSEMBLY.

8

ITEM

PART NO.

DESCRIPTION

1

2-2696SPRING

22-8810

BUSHING, 5/16 I.D. x 7/16 O.D. x 3/16 (2)33-5849

BOLT, 1/2-13, 3/4 Dia. X 1-1/16 Shoulder (2)49-1602

BOLT, 5/16-18 x 1-1/2 Hex Flange Lock, Grade 5 (2)53-5855

FOOT PAD, Rubber

63-5978

PLATE, Footrest Latch

73-5979SPACER, Shoulder (Latch)

84-2630

FOOTREST (Weldment)

99-1296WASHER, 11/32 I.D. x 11/16 O.D. x 1/16” Flat (2)109-1298

NUT, 5/16-18 Nyloc (3)11--9-13259-1894

NUT, 1/2-13 Nyloc (2)NUT, 1/2-13 Hex Center Lock, Grade 5 (2)129-1331WASHER, 13/32 I.D. x 1-1/2 O.D. x 1/8” Flat

13

9-1591

BOLT, 5/16-18 x 1 Hex Flange Lock, Grade 5

OUT FRONT ZTRMANUAL No. 06107
9

HYDRO RESERVOIR ASSEMBLY

7
5
3

2
10

1

11

12

7

12
1
10

2

1

4

1

11

1

9

VIEWED FROMUNDERNEATH

1

8
6
1
1

ITEM
1
2
3
4
5
6
7
8
9
10
11
12

PART NO.
1-61309-12983-55143-55154-18344-18333-56395-47035-41039-12963-55127-7345DESCRIPTION
CLAMP, Hose 13/16” (8)NUT, 5/16-18 Nyloc (2)HOSE, Rubber R.H. Front (.625 I.D. x 13-1/2” Long)
HOSE, Rubber R.H. Back (.625 I.D. x 16” Long)
HOSE, Rubber (.625 I.D. x 34” Long)
HOSE, Rubber (.625 I.D. x 6” Long)
BRACKET, Reservoir (2)RESERVOIR, L.H. Hydro (includes cap, item 11)
RESERVOIR, R.H. Hydro (includes cap, item 11)
WASHER, 11/32 I.D. x 11/16” O.D. (2)
CAP, Reservoir
PAD (2)MANUAL No. 06107

OUT FRONT ZTR
10UPPER CHASSIS AND SEAT LATCH ASSEMBLY
5

6

8
7
11

3
2
4

12

8

1

9

ITEM
1
2
3
4
5
6
7
8
9
10
11
12

PART NO.
5-87705-87665-87687-29347-21061-57612-62929-12987-32779-15089-17149-129610DESCRIPTIONWELDMENT, Upper Chassis
ASSEMBLY, Bushing Support (incl. items 3 & 4)
WELDMENT, Bushing Support
BUSHING, 5/8” (Teflon Impregnated) (2)
LATCH, Seat Support
BOLT, 5/16-18 Shoulder
SPRING
NUT, 5/16-18 Hex Nyloc (7)PLATE, Cover
BOLT, 5/16-18 x 3/4” Carriage (4)BOLT, 5/16-18 X 1” Square Neck Carriage, Grade 5 (2)WASHER, 5/16” Flat (4)FRONT ZTRMANUAL No. 06107
11LOWER CHASSIS/CASTER WHEEL-ASSEMBLY
28

35
30

34

9

7
23
12
10

7
22

16

9

17
19
19
27

9
24
13

6

36

21
18
20
39

11

40

25

29
23

1

37

33

23

39

5

29

23
14

38

32
NOTE: SKID GUARDSMOUNT TO ENGINESUPPORT CROSSMEMBER

4
23

8

15

23

2
26

MANUAL No. 06107

37

3

26
31

OUT FRONT ZTR
12LOWER CHASSIS/CASTER WHEEL-ASSEMBLY

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

PART NO.
3-6406
1-44322-90744-69687-28273-54763-56023-56387-45627-45634-25894-25904-25914-26284-26295-40873-54743-54752-8722
1-22341-27001-09659-12999-13259-15149-15989-17739-1786
9-17909-17959-13289-15959-16403-65789-03614-27779-12997-32762-7181
1-3847DESCRIPTIONBRACKET, Battery Support
SPRING (2)PIN, Clevis 1/2 x 4” (2)SKID GUARD, R.H.
SKID GUARD L.H.
SLEEVE, Axle
BEARING, 30mm x 62mm (2)J-CLIP, Open Cushioned (2)COUNTERWEIGHT, Large (6)COUNTERWEIGHT, Small (2)CHASSIS, Lower
WELDMENT, Caster Support
WELDMENT, Caster Yoke
WELDMENT, Hitch Plate (2)WELDMENT, Hitch Pin (2)ASSEMBLY, Tire & Rim (Includes Items 17 thru 21)
TIRE, 13 x 5.00-6 4 Ply
RIM
BEARING (2)VALVE, Air
FITTING, Lube
RING, 1-3/16” External Retaining
NUT, 3/8-16 Hex Nyloc (20)
NUT, 1/2-13 Nyloc
WASHER, 13/32 I.D. x 13/16 O.D., Flat (2)PIN, Cotter, 1/8 x 3/4” (4)SCREW, 1/2-13 x 7-1/4, Grade 5
BOLT, 3/8-16 x 4-3/4”, Grade 5 (2)BOLT, 3/8-16 x 1-1/4”, Carriage, Grade 5 (8)WASHER, 1-1/4 I.D. x 1-7/8 O.D. Flat
SCREW, 3/8-16 x 1-1/4”, Hex Head Cap, Gr. 5 (8)WASHER, 15/32 I.D. x 15/16” O.D. Flat (4)BOLT, 3/8-16 x 1” Carriage, Grade 5 (4)CAP, Caster Shaft
SCREW, 5/16-18 x 5/8” Self Tapping
SHIELD, Grass
NUT, 3/8-16 Hex Nyloc (6)BRACKET, Cylinder
BOLT, 3/8-16 x 1-1/4” Short Neck Carriage, Grade 5 (4)RETAINER, 3/8” Bolt (2)OUT FRONT ZTRMANUAL No. 06107
13

JOYSTICK CONTROL ASSEMBLY
8
9A

9B

1
5

1

1

8

15
1

16
9
6
2
16
12

21

8
20
16
1

18
8
18
21

11

7

18
20

20
17
10

21

4
17

20
14
21

19
17
3
17
13

MANUAL No. 06107

OUT FRONT ZTR
14

JOYSTICK CONTROL ASSEMBLY

ITEMPART NO.

DESCRIPTION

1

1-3072

ROLL PIN, 1/4 x 1” (10)22-3656

HANDLE, Plastic

33-5532

BRACKET, Joystick Mounting

43-5533BLOCK, Pivot J-Stick Control

57-3274

SHAFT, Upper Cross

6

7-3275

SHAFT, Lower Cross

74-2599WELDMENT, Joystick Control Handle

84-2638WELDMENT, Arm/Hub (6)95-8766ASSEMBLY, Cross Shaft Support (includes
one 9A and two 9B)

9A

5-8768WELDMENT, Cross Shaft Support

9B

7-2934

BUSHING, Teflon Impregnated (2)103-5908

ROD, Threaded 1/4-28 x 2.71 long

113-5909ROD, Threaded 1/4-28 x 3.85 long

129-0844

ROLL PIN 3/16 x 3/4”

13

9-1298

NUT, 5/16-18 Hex Nyloc (3)149-1508

BOLT, 5/16-18 x 3/4” Carriage, Grade 5 (3)15

9-1523SCREW, 5/16-18 x 5/8” Hex Washer Self-Tap (4)169-1628WASHER, 41/64 I.D. x 1” O.D. Flat (4)179-1800

BOLT, 5/16-18 Shoulder (4)189-1812

NUT, 1/4-28 Hex Nyloc (4)199-1816

ROLL PIN, 1/4 x 2-3/4”

20

9-1605

NUT, 1/4-28 Hex, Grade 5 or B (4)21

1-5753

BALL-JOINT (4)OUT FRONT ZTRMANUAL No. 06107
15

PARKING BRAKE ASSEMBLY
19

18
18

19

15

15
12
12
6
6
12

12
13
9
16

4

1

13
3

12

5
2
12

20

17

14

13

11
10

8
7
7

MANUAL No. 06107

OUT FRONT ZTR
16

PARKING BRAKE ASSEMBLY

ITEMPART NO.

DESCRIPTION

1

1-2068

RING, Rear Lift Arm

2

7-2222

GRIP, Park Brake Lever

34-6451

SWIVEL, Adjustable (3/8-24 thread)

43-4453WASHER, 3/4 I.D. x 1-1/2 O.D. x 9/64” Flat

54-6456

ARM, Brake Lift (3/8-24 thread)

63-5888

ROD, Hydrostatic Brake (1/4-28 thread) (2)73-6399SLEEVE Bearing, 1/2 I.D. x .629 (2)85-8729WELDMENT, Parking Brake Arm

94-2635WELDMENT, Brake Shaft

10

4-2647WELDMENT, Joystick Lockout Bracket

114-2648WELDMENT, Support Plate

12

9-1597

COTTER-PIN, 3/32 x 3/4” (6)13

9-0122WASHER, 3/8” Flat (3)149-1523SCREW, 5/16-18 x 5/8” Hex Washer Face Self-Tap (3)159-1605

NUT, 1/4-28 Hex, Grade 5 (2)169-1809COTTER PIN, 1/8 x 1-1/4”

17

1-4001

PIN, Roll 1/8 x 3/4”

18

9-1812

NUT, 1/4-28 Hex Nyloc (2)199-1832

SWIVEL, 1/4” Smooth (2)209-0692WASHER, 5/16” Flat (2)OUT FRONT ZTRMANUAL No. 06107
17

SEAT SUPPORT ASSEMBLY
10

9
1

7
12

9
12

12
3

3

1
14
6

6

2

5

8

13

11
2

12
13

11
4

12

13
4
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART NO.
1-57612-27932-27942-36063-33629-20077-20157-20349-0951
9-10469-12969-12989-15082-3354DESCRIPTION
BOLT, 5/16-18 Shoulder (2)BUSHING, Molded Seat, 1/2 I.D., 5/8” O.D. (2)SPACER, .31 I.D., 1-3/8” Long (2)CAP, Vinyl, 1/4 I.D. x 1/5 O.D. (2)
HOLDER, Seat Switch
SPRING (2)PLATE, Seat Mount
BRACKET, Seat Hinge
NUT, 5/16-18 Hex Large Flange Center Lock (2)SCREW, 5/16-18 x 2-1/2” Hex Head Cap, Grade 5 (2)WASHER, 5/16 x 11/16 O.D. Flat (2)NUT, 5/16-18 Hex Nyloc (7)BOLT, 5/16-18 x 3/4 Short Neck. Carriage, Grade 5 (5)SWITCH, Seat (Normally Closed)

MANUAL No. 06107

OUT FRONT ZTR
18

FENDER/CONTROL CABLE ASSEMBLY

2

11
3
6
10

11

8

4

8

1

9

12

10

7
12
5

1
13

14

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART NO.
2-36553-55483-57013-59404-26424-26433-5837*
9-09139-10179-15239-17879-10183-5838*
9-11309DESCRIPTIONLEVER, Throttle Control (2)HANDLE, 5/8” Tubing
PANEL, Console
PLATE, Joystick Control
FENDER, Right Hand
FENDER, Left Hand
CABLE, Choke (Kohler) (39.5” Long)SCREW, #10-24 Hex Washer Face Self-tap (8)SCREW, #8-32 x 3/8”Machine (2)SCREW, 5/16-18 x 5/8” Hex Washer Face Self-tap (15)SCREW, 1/4-20 x 5/8” Hex Flange Lock (3)NUT, #8-32 Hex (2)CABLE, Throttle (Kohler) (39.5” Long)WASHER, 5/16 I.D. Flat (2)*NOTE: Part number is printed on cable.

OUT FRONT ZTRMANUAL No. 06107
19

UPPER DRIVE SHAFT ASSEMBLY
5

2
1
5

13

14
4

13

15

2

5
12
10

14

16

15

12

10

6

9
7

REAR CROSSMEMBER(COMPONENT OF UPPERCHASSIS WELDMENT,PART NO. 5-8770)

17
3

11

6
17
8
MANUAL No. 06107

OUT FRONT ZTR
20

UPPER DRIVE SHAFT ASSEMBLY

ITEMPART NO.

DESCRIPTION

1

1-4338

DISC, Flexible

2

1-4803SPACER, (2)35-4655ASSEMBLY, Flange/Bearing/Lock Collar (Includes 1-4625, 3/4” Lock Collar
w/Set Screw and 4-5246, Flange Bearing)4

1-8626

HUB, Drive Shaft Adapter

53-2070WASHER, 13/32 I.D. x 3/4 O.D., Flat (4)63-5544

BELT, AX, Cogged, 33.8” Effective Length (2)79-1803

KEY, 3/16” Square x 1-1/2” Long

83-5564

PULLEY, Cast Iron Dual V 4.95 Effective O.D. (includes
two of item 17)

93-5811

UPPER DRIVE SHAFT, 3/4” Diameter109-0848SET SCREW, 5/16-18 x 1/2” Square Head Cup Point (2)119-1298

NUT, 5/16-18 Hex Nyloc (3)129-1299

NUT, 3/8-16 Hex Nyloc (2)139-1328SCREW, 3/8-16 x 1-1/4” Hex Head Cap, Grade 5 (2)149-1320WASHER, 3/8 Split Lock (2)15

9-1497SCREW, 3/8-16 x 1-1/2” Hex Head Cap, Grade 5 (2)169-1714

BOLT, 5/16-18 x 1”, Square Neck Carriage, Grade 5 (3)179-1802SCREW, 5/16-18 x 5/8”, Socket-Head (2)OUT FRONT ZTRMANUAL No. 06107
21

DECK DRIVESHAFT ASSEMBLY
MOUNTS TO FRONTCHASSIS CROSSMEMBERSEE NEXT PAGE.

6
25

18

23
12
17

22

4
18

14

17
16
14
18
NOTE: ITEM 12 MOUNTS TOLEFT & RIGHT TRANSAXLES.
PART NUMBERS 5-9155 & 5-9156,
SEE PAGE 7.

23

26

17
16

8

15
18

MOUNTS TO ENGINESUPPORT
CROSSMEMBERSEE NEXT PAGE.

25
4

1
16
15

19
7

17

14

5

26

9

3
3

11

10

6
20

24

16

13
2

21

MANUAL No. 06107

OUT FRONT ZTR
22

DECK DRIVESHAFT ASSEMBLYLOWER
CHASSISWELDMENT

ENGINESUPPORT
CROSSMEMBERFRONTCHASSISCROSSMEMBER

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

PART NO.
1-23151-33241-44095-46589-09903-55303-55313-55433-57133-58163-58674-26104-26229-0776
9-18029-12989-12999-19289-01229-15189-15989-17872-7181
9-18041-42651-3864DESCRIPTION
KEY, 1/4” Square x 2”
FITTING, Lube (45 degree, for 3/16” hole)
BUSHING (2)ASSEMBLY, Bearing, (includes items 25 & 26) (2)
BOLT, 3/8-16 x 2” Carriage, Grade 2
DRIVE SHAFT, Deck (1” Diameter, 15 Spline)
PULLEY, Double V (5.45 O.D., A Section)
BELT, Deck Drive (HA 36.5” Eff. Length) (2)SPRING, Tension
PIN, 3/8-24 UNF
FLAT IDLER, 2.75 O.D. x 1-1/4” WideWELDMENT, Bearing Mount
IDLER ARM, Straight (Weldment)
SET SCREW, 1/4-20 x 1/4” Cone Point (2)SET SCREW, 5/16-18 x 5/8 Knurled Cup Point (2)NUT, 5/16-18 Hex Nyloc (6)NUT, 3/8-16 Hex Nyloc (5)BOLT, 5/16-18 x 1-1/4”, Square Neck Carriage Grade 5 (6)WASHER, 3/8” Flat (4)NUT, 3/8-24 Hex Nyloc
COTTER-PIN, 1/8 x 3/4”
SCREW, 1/4-20 x 5/8”, Hex Flange Lock, Grade 5 (16)
BOLT, 3/8-16 x 1-1/4” Carriage, Grade 5 (4)WASHER, 9/16 FlatASSEMBLY, Lock Collar, 1” (with 1/4” Set Screw, item 14)
FITTING, LubeOUT FRONT ZTRMANUAL No. 06107
23

CUTTER HOUSING ASSEMBLY
2

15

4
14
7A, 7B
6

18
17

3
13
1

8

12

11

7C
9
NOTE: Blade partnumber appears on
blade.

10

5

16

7D

*NOTE: for bearing preseal kit (6-3240) installation,
discard item 3 and replacewith items 17 and 18 asshown.

1
ITEM
1
2
3
4
5
6
7A
7B
7C
7D
8
9
10
11
12
13
14
15
16
17
18

PART NO.
2-94222-92702-92745-93112-92542-92712-9251
7-33957-33964-66251-64406-32342-92752-92522-93842-93022-92496-32379-12996-3238*1-3370*DESCRIPTIONBEARING, Sealed (2)WASHER, Spindle
SNAP-RING, Spindle Shaft
SHAFT, Spindle
SPACER, Bearing
SPACER, Blade (4)BLADE, 21” (61” Deck) (High Lift)
BLADE, 18” (52” Deck) (Low Lift)
BLADE, 21” (61” Deck) (Low Lift)
BLADE, 25” (73” Deck)WASHER, Beveled
BOLT, 5/8-11 x 7-1/2” Hex Head Cap, Grade 5
FITTING, Lube
HOUSING, Cutter
VENT, Spindle
BOLT, 3/8-16 x 1-1/4” Rib Necked (6)PULLEY, 5-3/4” O.D. (61” Deck)
NUT, 5/8-18 Hex Flange Lock, Grade 5
NUT, 3/8-16 Hex Nyloc (6)SEAL, Nylos
WASHERNOTE: Part Number 5-4017 (Spindle Housing sub-assembly) is comprised of items 11
and 12 (one each) as well as item 13 (six each).

MANUAL No. 06107

OUT FRONT ZTR
24

TRACTION DRIVE IDLER ASSEMBLY
5REAR CROSSMEMBER(COMPONENT OF UPPERCHASSIS WELDMENT,PART NO. 5-8770)

4

12

9

7
1

2

12

15

11

15

9

16

3

1
2
10

2

14

6

10

2

3

6

8

13

11

ITEM

PART NO.

DESCRIPTION

1
-2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

1-38641-33241-44091-85731-91091-93489-18043-57133-58123-58164-26229-12999-15189-15539-09909-15983-6562

FITTING, Lube (straight, for 3/16” hole) (2)FITTING, Lube (45 degree, for 3/16” hole) (2)
BUSHING, 9/16 I.D., 3/4” O.D. (4)PULLEY, Idler 3.48 O.D. A Section (2)COVER, Spring (Rubber) (2)CLIP, Seat Cushion (2)WASHER, 9/16 Flat (Type B) (4)SPRING, Torsion
SPACER, 3/8 I.D. 5/8 O.D. x 5/8” Long
PIN, 3/8-24 (2)WELDMENT, Idler Arm (2)NUT, 3/8-16 Hex Nyloc (2)NUT, 3/8-24 Hex Nyloc (2)SCREW, 3/8-16 x 1-3/4” Hex Head Cap, Grade 5
BOLT, 3/8-16 x 2” Short Neck Carriage, Grade 2
COTTER PIN, 1/8 x 3/4” (2)SPRING, Torsion

OUT FRONT ZTRMANUAL No. 06107
25

DECALS

1

2
5

4

3
7

6

9

8

ITEM
1
2
3
4
5
6
7
8
9

PART NO.
3-58483-58477-36014-46774-46402-92951-30107-36472-9470DESCRIPTIONLOGO, Front 16.33” Long
LOGO, Side 24.5” Long (same appearance as above)
DECAL, Throttle/Choke
DECAL, Name ZF2200K
DECAL, SNAPPERDECAL, Height-of-Cut
DECAL, Warning (CPSC Cut-Finger)
DECAL, Danger
DECAL, Patent Numbers

MANUAL No. 06107

OUT FRONT ZTR
26

DECALS
10

13

14

16
15

17

12
ITEM
10
11
12
13
14
15
16
17

11

OUT FRONT ZTR

PART NO.
7-37987-35963-58464-51074-47934-47944-6371
1-6134DESCRIPTIONDECAL, Control Panel
DECAL, Danger
DECAL, Fuse
DECAL, Parking Brake
DECAL, 52” Deck
DECAL, 61” Deck
DECAL, 73” Deck
DECAL, Caution Tag
MANUAL No. 06107

27

52” MOWER DECK COMPONENTS(page 1 of 4)
9
15

11

15

9

16
13

14
12

10B
21

10A

15
39

2

2

1

17

21

27
41

20

36
19

15

8

18

7
9

48

35

20

78

79

3

33

6

23
24

26

4
37

20

79
9

22

29

20

23

15

34
5

2

25

30

20
40

38

15

42
MANUAL No. 06107

32

15

44

31
OUT FRONT ZTR

28

52” MOWER DECK COMPONENTS(page 2 of 4)
ITEM
1
2
3
4
5
6
7
8
9
10A
10B
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

PART NO.
4-28989-12995-82852-92779-13132-79504-29149-13319-13044-64955-34373-64593-64583-64603-64619-13252-73277-92262-92643-6456
9-1587
9-18844-26522-3556
7-69983-64444-26554-26532-93559-18214-27802-21519-1326
2-19602-37471-7711
9-18224-26574-26582-73449-18243-64655-90654-65404-64304-65412-23952-23945-4477DESCRIPTIONWELDMENT, 52” Deck- Adjustable Height
NUT, 3/8-16 Hex Nyloc (23)
DEFLECTOR, Chute 52” Euro (Weldment)
PIN, Chute Hinge
PIN, 3/32 x 1” Cotter
SPRING, Chute
BAFFLE, Front (2)WASHER, 13/32 x 1-1/2” Flat (8)SCREW, 3/8-16 x 1” Hex Head Cap, Grade 5 (21)
LINK, Height of Cut (2)LINK, Height of Cut, Heavy Duty (may be substituted for 4-6495)
MOUNT, Roller Left Hand
MOUNT, Roller Right Hand
TUBE, Roller
PIN, Roller
NUT, 1/2-13 Hex Nyloc (15)WELDMENT, Shaft
ROLLER, Low Density Polyethylene (3)WHEEL, Gage (4)SPACER, Gage Wheel (4)WASHER, 1/2” Flat (26)
SCREW, 1/2-13 x 1-1/2” Hex Head Cap, Grade 2 (3)TUBE, Caster (Weldment) (2)
BUSHING, Caster (4)FITTING, Lube 1/4-28 Straight (4)ARM, Lower Caster (2)ARM, Caster Support Left Hand
ARM, Caster Support Right Hand
BOLT, 1/2-13 x 3-3/4” Hex Head Cap, Grade 5 (2)BOLT, 1/2-13 x 3” Hex Head (9)WELDMENT, Caster (2)SLEEVE, Axle (2)SCREW, 1/2-13 x 5-1/2” Hex Head Cap, Grade 5 (2)SPACER, Powdered Metal (2)BUSHING, Machine (2)PIN, 7/16” HD Lynch (2)BOLT, 1/2-13 x 5” Hex Head Cap, Grade 5 (5)TUBE, Jack Stand (Weldment) (2)WELDMENT, Jack Stand (2)WASHER, 5/8” Flat (2)PIN, 5/16” Lynch (2)BALLJOINT, 1/2-20 (2)ASSEMBLY, Wheel/Tire (2) (Includes items 43 Thru 47)
TIRE, Carefree 4.10-4
FITTING, Grease 1/4”
RIM, Steel (White) 1-3/8” Bore w/o Air Valve
BEARING, Roller
BEARING, Flanged (2)
GROUP, Spindle (3) (See Page 24 for parts breakdown)

NOTE: 5-7735 (Height of Cut Linkage Assembly) is comprised of items 10A & 41.

OUT FRONT ZTRMANUAL No. 06107
29

52” MOWER DECK COMPONENTS(page 3 of 4)
49

18

50

51

19

73

9

50

51
52

15

2

2
36

57

20

36

74

2

20

59

2

69

15
24

68
20

29
15

8
77

20

66

20

61

62

55
15

54

20

29

15

62

2

60

70
15

2

76

29
63
28

67
53

NOTE:
DECK IDLER ASSEMBLIESNOT SHOWN, SEE PAGES
40 & 41.

75
56

58

65

64
MANUAL No. 06107

OUT FRONT ZTR
30

52” MOWER DECK COMPONENTS(page 4 of 4)

ITEM

PART NO.

DESCRIPTION

49

4-6728COVER, 52” Deck50

2-3735

KNOB, 5/16-18 Thread (5)512-9303

STANDOFF, 3-1/2” (5)52

4-2776

V-BELT, 52” Deck (122”) HB

53

1-0008

KEY, #6 Woodruff

543-6447MOUNT, Motor (Front)

55

9-1802SCREW, 5/16-18 x 5/8” Square Head Set w/locking patch (2)56

9-0132SCREW, 3/8-16 x 3/8” Hex Recess Set (2)57

3-6448SCREWJACK, Warner Electric 1000 lbs.

58

1-0211

KEY, #9 Woodruff

593-6453SPACER, Motor, Rear (2)604-2900MAIN LINK (Weldment)

61

4-2901

MAIN LINK (Weldment) Left Hand

62

3-6452SPACER, Tube (2)63

4-2660HOLDER, Pivot (Weldment) (2)64

9-1497SCREW, 3/8-16 x 1-1/2” Hex Head Cap, Grade 5 (2)65

5-8342

GEARBOX, Right Angle (Peerless P/N 1000-52)

66

4-2867

PULLEY, Cast 5.75” Outside Diameter

67

3-6455

SHIM, Gearbox

68

9-1544

NUT, 1/2-13 Hex Flange Lock, Grade 5 (2)69

9-1323

BOLT, 1/2-13 x 1-1/4” Hex Flange Lock, Grade 5 (2)70

3-6450BRACKET, Strain Relief

713-5779RELIEF, Strain (see page 48)

72

4-2834

HARNESS, Deck Lift (see page 50)

73

3-6457

BRACKET, Gage Wheel (2)743-6454

INDICATOR, Height-of-Cut (2)755-4104ASSEMBLY, Telescoping Drive Shaft (includes two set screws,
p/n 9-0201 and one 1/4-28 grease fitting, p/n 1-2700)

76

3-5668SPACER77

9-1899SCREW, 3/8-24 x 1”, Grade 578

9-0993SCREW, 1/2-20 x 4-1/2” Hex Head Cap, Grade 5 (4)79

9-0393

NUT, 1/2-20 Hex Nyloc (4)OUT FRONT ZTRMANUAL No. 06107
31

61” MOWER DECK COMPONENTS(page 1 of 4)

9
15
11
15

9
13

14
12

10B

16
21
10A

15
39

2

2

1

17

41
21

27

20

36
19

15

8
18

7
48
3

9
35

20
6

78

79

33

4

23
37

24

26

9

20

79

40

22

29

20

23

15

5

2

34
25

30

20

38
15
49

50

32
15

44
42

MANUAL No. 06107

31

OUT FRONT ZTR
32

61” MOWER DECK COMPONENTS(page 2 of 4)
ITEM
1
2
3
4
5
6
7
8
9
10A
10B
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

PART NO.
4-26519-12995-82912-92779-13132-79503-64459-13319-13044-64955-34373-64593-64583-64603-64619-13252-73277-92262-92643-6456
9-1587
9-18844-26522-3556
7-69983-64444-26554-26532-93559-18214-27802-21519-1326
2-19602-37471-7711
9-18224-26574-26582-73449-18243-64655-90654-65404-64304-65412-23952-23945-43537-48187-4819DESCRIPTIONWELDMENT, 61” Deck- Adjustable Height
NUT, 3/8-16 Hex Nyloc (14)
DEFLECTOR, Chute 61” Euro (Weldment)
PIN, Chute Hinge
PIN, 3/32 x 1” Cotter
SPRING, Chute
BAFFLE, Front (2)WASHER, 13/32 x 1-1/2” Flat (7)SCREW, 3/8-16 x 1” Hex Head Cap, Grade 5 (18)
LINK, Height of Cut (2)LINK, Height of Cut, Heavy Duty (may be substituted for 4-6495)
MOUNT, Roller Left Hand
MOUNT, Roller Right Hand
TUBE, Roller
PIN, Roller
NUT, 1/2-13 Hex Nyloc (21)
WELDMENT, Shaft
ROLLER, Low Density Polyethylene (3)WHEEL, Gage (4)SPACER, Gage Wheel (4)WASHER, 1/2” Flat (26)
SCREW, 1/2-13 x 1-1/2” Hex Head Cap, Grade 2 (3)TUBE, Caster (Weldment) (2)
BUSHING, Caster (4)FITTING, Lube 1/4-28 Straight (4)ARM, Lower Caster (2)ARM, Caster Support Left Hand
ARM, Caster Support Right Hand
BOLT, 1/2-13 x 3-3/4” Hex Head Cap, Grade 5 (2)BOLT, 1/2-13 x 3” Hex Head (9)WELDMENT, Caster (2)SLEEVE, Axle (2)SCREW, 1/2-13 x 5-1/2” Hex Head Cap, Grade 5 (2)SPACER, Powdered Metal (2)BUSHING, Machine (2)PIN, 7/16” HD Lynch (2)BOLT, 1/2-13 x 5” Hex Head Cap, Grade 5 (5)TUBE, Jack Stand (Weldment) (2)WELDMENT, Jack Stand (2)WASHER, 5/8” Flat (2)PIN, 5/16” Lynch (2)BALLJOINT, 1/2-20 (2)ASSEMBLY, Wheel/Tire (2) (Includes items 43 Thru 47)
TIRE, Carefree 4.10-4
FITTING, Grease 1/4”
RIM, Steel (White) 1-3/8” Bore w/o Air Valve
BEARING, Roller
BEARING, Flanged (2)
GROUP, Spindle (3) (See Page 24 for parts breakdown)
STIFFENER, 61” Deck, Left Hand
STIFFENER, 61” Deck, Right Hand

NOTE: 5-7735 (Height of Cut Linkage Assembly) is comprised of items 10A & 41.
OUT FRONT ZTRMANUAL No. 06107
33

61” MOWER DECK COMPONENTS(page 3 of 4)
49

18

50

51

19

73

9

50

51
52

15

2

2
36

57

20

36

74

2

20

59

2

69

15
24

68
20

29
15

8
77

20

66

20

61

62

55
15

54

20

29

15

62

2

60

70
15

2

76

29
63
28

67
53

NOTE:
DECK IDLER ASSEMBLIESNOT SHOWN, SEE PAGES
40 & 41.

75
56

58

65

64
MANUAL No. 06107

OUT FRONT ZTR
34

61” MOWER DECK COMPONENTS(page 4 of 4)

ITEM

PART NO.

DESCRIPTION

49

4-6729COVER, 61” Deck50

2-3735

KNOB, 5/16-18 Thread (4)512-9303

STANDOFF, 3-1/2” (5)52

3-5542

V-BELT, 61” (134.5”) HB

53

1-0008

KEY, #6 Woodruff

543-6447MOUNT, Motor (Front)

55

9-1802SCREW, 5/16-18 x 5/8” Square Head Set w/locking patch (2)56

9-0132SCREW, 3/8-16 x 3/8” Hex Recess Set (2)57

3-6448SCREWJACK, Warner Electric 1000 lbs.

58

1-0211

KEY, #9 Woodruff

593-6453SPACER, Motor, Rear (2)60

4-2662

MAIN LINK (Weldment)

61

4-2661

MAIN LINK (Weldment) Left Hand

62

3-6452SPACER, Tube (2)63

4-2660HOLDER, Pivot (Weldment) (2)64

9-1328SCREW, 3/8-16 x 1-1/4” Hex Head Cap, Grade 5 (2)65

5-8342

GEARBOX, Right Angle (Peerless P/N 1000-52)

66

7-4466

PULLEY, Cast 5.25” Outside Diameter

67

3-6455

SHIM, Gearbox

68

9-1544

NUT, 1/2-13 Hex Flange Lock, Grade 5 (2)69

9-1323

BOLT, 1/2-13 x 1-1/4” Hex Flange Lock, Grade 5 (2)70

3-6450BRACKET, Strain Relief

713-5779RELIEF, Strain (see page 48)

72

4-2834

HARNESS, Deck Lift (see page 50)

73

3-6457

BRACKET, Gage Wheel (2)743-6454

INDICATOR, Height-of-Cut (2)755-4104ASSEMBLY, Telescoping Drive Shaft (includes two set screws,
p/n 9-0201 and one 1/4-28 grease fitting, p/n 1-2700)

76

3-5668SPACER77

9-1899SCREW, 3/8-24 x 1”, Grade 578

9-0993SCREW, 1/2-20 x 4-1/2” Hex Head Cap, Grade 5 (4)79

9-0393

NUT, 1/2-20 Hex Nyloc (4)OUT FRONT ZTRMANUAL No. 06107
35

73” MOWER DECK COMPONENTS(page 1 of 4)

MANUAL No. 06107

OUT FRONT ZTR
36

73” MOWER DECK COMPONENTS(page 2 of 4)

ITEM

PART NO.

DESCRIPTION

1

4-1839WELDMENT, 73” Deck2

4-6250CHANNEL, L.H. Deck Stiffener34-6251CHANNEL, R.H. Deck Stiffener

44-1295WELDMENT, Idler Pivot

53-6449

STAND, Fixed Idler

63-5789PULLEY, Idler 5-1/2” O.D.

7

3-6459ROLLER MOUNT, Left Hand

83-6458ROLLER MOUNT, Right Hand

94-3824

HANGER BRACKET, Rear Deck Lift (2)104-6623

BRACKET, Rear Deck Hanger (2)114-6509

STIFFENER, Deck (2)124-6371DECAL, 73” Deck13

7-3647DECAL, Danger

144-1821WELDMENT, Gage Wheel (2)153-6457

BRACKET, Gage Wheel (2)164-6515WELDMENT, Caster Support (2)17

3-5789PULLEY, Idler 5-1/2” O.D.

18

2-9303

STANDOFF, 3-1/2” (5/16-18 Top; 3/8-16 Bottom) (6)192-3735

KNOB, 5/16-18 (6)20

4-4752SPACER (2)219-1553SCREW, 3/8-16 x 1-3/4” Hex Head Cap, Grade 5 (2)229-1305SCREW, 3/8-16 x 2” Hex Head Cap, Grade 5 (2)239-1331WASHER, .406 I. D. x 1-1/2” O.D. Flat

24

1-3847RETAINER, 3/8” Bolt

25

9-1619

NUT, 3/8-16 Hex Flange Lock26

9-1300WASHER, .44 I.D. x 1” O.D. (7)279-1304SCREW, 3/8-16 x 1” Hex Head Cap, Grade 5 (16)28

9-1640

BOLT, 3/8-16 x 1” square Neck Carriage, Grade 5 (30)29

9-1299

NUT, 3/8-16 Hex Nyloc (44)OUT FRONT ZTRMANUAL No. 06107
37

73” MOWER DECK COMPONENTS(page 3 of 4)
60

MANUAL No. 06107

OUT FRONT ZTR
38

73” MOWER DECK COMPONENTS (page 4 of 4)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60

PART NO.
9-18222-92643-64569-13259-15414-48392-19604-48922-37474-46469-16177-98687-98829-12993-64613-64609-18842-73277-92262-73441-7711
1-91522-35564-65237-69989-13262-21512-98692-98702-98712-23942-23951-22344-64305-77795-88982-92779-13132-79504-66249-13041-38577-32905-78639-01329-18024-26193-2031
1-27099-13059-13003-57899-15539-13313-56673-58587-33284-6644
9-19222-3735DESCRIPTIONSCREW, 1/2-13 x 5” Hex Head Cap (2)GAGE WHEEL (2)SPACER, Gage Wheel (2)NUT, 1/2-13 Hex Nyloc (5)SCREW, 5/16-18 x 3/4” Hex Washer Self-Tap (2)CAP, Caster Shaft (2)SPACER (6)
BEARING, Flanged Radial 1 x 2 x 23/32” Double Seal (4)BUSHING, Machine 1” I.D. (4)WELDMENT, Gauge Wheel Caster (2)SCREW, 3/8-16 x 6” Hex Head Cap (2)ROLLER, 3-3/4 x 4-13/16” Nylon (2)TUBE, Axle (2)NUT, 3/8-16 Hex Nyloc (6)ROD, 1/2-13 Threaded Roller
TUBE, Roller
SCREW, 1/2-13 x 1-1/2” Hex Head Cap
WELDMENT, Pivot Pin
ROLLER, Low Density Polyethylene (3)WASHER, 5/8” SAE Flat (2)PIN, 7/16” Lynch (2)SPACER, Caster (12)BUSHING, Caster (6)WELDMENT, Caster Yoke (2)FITTING, 1/4-28, Straight, Grease (3)SCREW, 1/2-13 x 5-1/2” Hex Head Cap, Grade 5 (2)SLEEVE, Axle (2)ASSEMBLY, Wheel/Tire (2) (includes items 29-34)
TIRE, 9 x 3.50-4, 4 Ply Smooth
RIM, One Piece Steel, WhiteBEARING, Flanged (2)BEARING, Roller (not shown)
VALVE, Air
FITTING, 1/4-28, 45 Degree, Grease
GROUP, Spindle (3) (see page 24 for parts breakdown)
WELDMENT, Chute Deflector ANSI Compliant
HINGE PIN, Chute
PIN, 3/32 x 1” Cotter
SPRING, Chute
GEARBOX, Right Angle 1.5:1 (Peerless P/N 1100-018)
SCREW, 3/8-16 x 1” Hex Head Cap, Grade 5 (4)KEY, 1/4 x 7/8” Woodruff (2)PULLEY, Cast 6.50” O.D.
DRIVESHAFT, Telescoping
SCREW, 3/8-16 x 3/8” Set (2)SCREW, 5/16-18 x 5/8” Socket Head Set (2)WELDMENT, Idler Arm
WASHER, 1-1/32 I.D. x 1-1/4” O.D. Flat
E-RING, 1”
SCREW, 3/8-16 x 2” Hex Head Cap, Grade 5
WASHER, 3/8” Flat
PULLEY, 5-1/2” O.D. Idler
SCREW, 3/8-16 x 1-3/4” Hex Head Cap, Grade 5
WASHER, 13/32 I.D. x 1-1/2” O.D. Flat
SPRING, Extension
SPACER, 1/2 I.D. x 3/4” O.D. x .83
BELT, 153.12” HB Section
GUARD, Pulley (2)NUT, 1/2-13 Hex Light Nyloc (2)KNOB, 5/16-18 (6)OUT FRONT ZTRMANUAL No. 06107
39

52” & 61” DECK IDLER ASSEMBLIES

1
2

8

3

2
3

4
5
7

15

4

4

1
6
14

5
4

10
17

11
13

9

16

14

4

FIXED IDLER ASSEMBLY

8

12A

11
SPRING LOADED IDLERASSEMBLY

12B

MANUAL No. 06107

OUT FRONT ZTR
40

52” & 61” DECK IDLER ASSEMBLIESITEMPART NO.

DESCRIPTION

1

9-1305SCREW, 3/8-16 x 2” Hex Head Cap, Grade 5 (2)29-1300WASHER, 3/8” Flat (2)33-5789PULLEY, Idler 5-1/2” O.D. (2)49-1299

NUT, 3/8-16 Hex Nyloc (11)52-3556

BUSHING (2)64-2619ARM, Idler (Weldment)

77-6998

FITTING, Lube 1/4-28 Straight8

9-1553SCREW, 3/8-16 x 1-3/4” Hex Head Cap, Grade 5 (2)93-5858SPACER, .50 I.D. x .75 O.D. x .83

103-5667SPRING, Extension

119-1640

BOLT, 3/8-16 x 1” Square Neck Carriage, Grade 5 (6)

12A
12B

4-12954-2976WELDMENT, Tri-Mount Idler Pivot (61” Deck only)
WELDMENT, Idler Pivot (52” Deck only)

13

1-2709

RING, 1” External-Retaining

149-1331WASHER, .406 x 1.5 x .120 Yellow Zinc (2)153-6449

STAND, Fixed Idler

16

3-2031WASHER, 1.031 x 1.25

17

1-3847RETAINER, 3/8” Bolt

OUT FRONT ZTRMANUAL No. 06107
41

73” DECK FRAME ASSEMBLYMANUAL No. 06107

OUT FRONT ZTR
42

73” DECK FRAME ASSEMBLY

ITEMPART NO.

DESCRIPTION

1

4-7171

PLATE, Diamond Tread Foot2

9-1523SCREW, 5/16-18 x 5/8” Hex Washer Head, Self-Tapping Swage (8)39-0219SCREW, 5/16 x 2-1/2” Hex Head Cap, Grade 2 (4)49-1587WASHER, 17/32 Flat (22)54-3803

BRACKET, Deck Lift Hanger (2)64-6595

ARM, Front Lift (Weldment)

74-7130

FRAME, Deck (Weldment)

84-6602

BAR, 7” Lift

91-2802

PIN, 1/2 x 1 1/8” Clevis (YZ) (2)109-1516

PIN, 5/32 x 1” Cotter (16)114-6508ANGLE, Front Deck Mounting (L.H.)

124-6507ANGLE, Front Deck Mounting (R.H.)

13

4-3824

BRACKET, Deck Lift, Rear (2)144-6598

ROD, Timing, 1/2” Threaded (2)154-6599

SWIVEL, .50 Thru Hole (4)164-6596

ARM, Rear Bell Crank (L.H.) (Weldment)

174-6597

ARM, Rear Bell Crank (R.H.) (Weldment)

18

3-5496

BEARING, .75 I.D. (4)194-6856

J-BOLT, 1/2” Dia. x 8 1/2” Long (Front)

20

4-6857

J-BOLT, 1/2” x 7” Long (Rear)

21

4-6603

BAR, 5.62 Lift22

9-1298

NUT, 5/16-18-3B (YZ) (4)239-1299

NUT, 3/8-16 Nyloc (YZ) (2)24

9-0863WASHER, 13/16 x 1 15/32” (HS) (2)25

4-6594CHANNEL, Deck Stabilizer (2)26

4-7178

J-BOLT, Deck Attachment (2)27

9-0735

BOLT, 1/2-13 x 4” Hex (HO) (3)28

4-6605SLEEVE, Stabilizer (2)29

9-1922

NUT, 1/2-13 Nyloc, Regular (YZ) (2)30

2-9258BUSHING, Suspension (4)31

3-6448LINEAR ACTUATOR, 1000 Lbs., 4” Stroke

323-6454

INDICATOR, Height Of Cut

33

4-6593

BRACKET, Actuator Anchor

34

9-1218SCREW, 1/2 UNC x 2.5 Hex Head Cap (Black Phosphate)

35

9-1501SCREW, 3/8-16 x 2-1/2” Hex Head Cap (2)369-1514WASHER, .406 x .812 x .075” (YZ) (2)37

4-7166WIRE HARNESS, Deck Lift

OUT FRONT ZTRMANUAL No. 06107
43

73” DECK FRONT CASTER ASSEMBLYMANUAL No. 06107

OUT FRONT ZTR
44

73” DECK FRONT CASTER ASSEMBLY

ITEMPART NO.

DESCRIPTION1--ASSEMBLY, 11” Front Caster (Includes Items 2 thru 14) (2)21-2709

RING, 1” External Retaining

3

1-3864

FITTING, 3/16” Lube

42-3556

BUSHING, Caster

52-3747

BUSHING, 1” Machine

62-9141BEARING, Flanged Ball

73-5359

TUBE, 5/8” x 18 Ga. Wall x 3.545

84-6620

YOKE, Caster (Weldment)

94-7138

ARM, Telescoping Caster (Weldment)

105-8248ASSEMBLY, Wheel (Includes Items 11 thru 14)

11

1-2234VALVE, Air

127-2197

HUB, Caster Wheel White

133-5358BEARING, 5/8” I.D. x 1-3/8” (2)14

3-5618

TIRE, 11 x 4.00-5 Smooth Tread

15

9-1917

NUT, 7/16-14 Hex Nyloc

169-1772SCREW, 7/16-14 x 6” Hex Head Cap, Grade 5179-1821SCREW, 1/2-13 x 3” Hex Head Cap (2)18

9-1922

NUT, 1/2-13 Hex Light Nyloc (2)OUT FRONT ZTRMANUAL No. 06107
45

SEAT ASSEMBLY

7
25
3

24
23

7
26
1
16

22

14
15

17
17

6

14

13
18

21
5

20

19
4

9
11
11

11

27

11
2

8

12
10

MANUAL No. 06107

OUT FRONT ZTR
46

SEAT ASSEMBLY

ITEMPART NO.

DESCRIPTION

1**

PAN, Complete

23-6476CUSHION, Seat3

3-6477CUSHION, Back

44-4724

BRACKET, Armrest R.H.

53-5568BRACKET, Armrest L.H.

6

3-6478CHANNEL, Armrest (2)73-6479ARM PAD, Grey (2)83-6484

ADJUSTER (with lock)93-6485ADJUSTER (without lock)

10**

STUD GUARD (4)113-6486SPACER, Bell (4)129-1296WASHER, 11/32” Flat, Grade 5 (8)139-1601

NUT, 5/16-18 Hex Flange Grade 5 (6)14**SCREW, 1/4-20 x 3/4” Phillips (9)15**

SCREW, #8 x 1/2” Set (2)162-7174SCREW, 5/16-18 x 2” Hex Head Cap, Grade 5 (2)17

3-5797WASHER, .406 I.D. Poly (4)189-1067

NUT, 5/16-18 Hex Center Lock Grade B (2)199-0646SCREW, 1/2-13 x 1” Hex Head Cap, Grade 5 (2)20

9-0975

NUT, 1/2-13 Hex Head Center Lock, Grade 5 (2)21

9-0683SCREW, 5/16-18 x 1” Slotted Pan Head

22

4-2968HOLDER, Beverage

234-4902SPACER, Cup Holder

244-4903

COVER, Cup Holder

25

9-1919RIVET, 3/16 Pan Head (3)264-4904

BRACKET, Arm Rest Cup Holder

27

9-1303

BOLT, 5/16-18 x 1’ Short Neck Carriage Gr. 5 (6)**NOTE: Not a Sales Item.
Refer to Page 18 for Seat Support Components.

OUT FRONT ZTRMANUAL No. 06107
47

ELECTRICAL COMPONENTS (except wiring)
6

7

9

RED
(NEGATIVE)

8

BLACK
(POSITIVE)

10

5
4

BLUE

BLUE/WHITE

12

13

3

ORANGE(TO FUSEBOX)YELLOW(JUMPER)YELLOW

ORANGE

2
1

YELLOW
BLUE
(S)
GREEN
(NEGATIVE)

16
14
15

11

WHITE

BLUE/WHITEPURPLE (M)ORANGE(POSITIVE)

RED (B)

17

19

ORANGE (L)GREEN (G)PINK

24
BLUE/WHITEORANGE

18
ORANGE

ORANGE(POSITIVE)
GREEN

22

BROWN
(NEGATIVE)

PURPLE

21

23

RED

YELLOW

26

28
30

27

25

22
33

32

29
31

MANUAL No. 06107

20

23

OUT FRONT ZTR
48

ELECTRICAL COMPONENTS (except wiring)

ITEM

PART NO.

DESCRIPTION

1

2-6343KEYSWITCH, Ignition- Afterfire Solenoid2

1-6132SPACER, 5/8”

3

9-1546WASHER, 5/8” Internal Tooth Lock4

1-2685

NUT, 5/8-32 Hex

5

2-3506BEZEL

61-1138

KEY, and Ring

7

2-3355

SWITCH, DPDT

8

9-1240SCREW, #10-32 x 5/8” Hex Wash. Hd. Machine, Grade 5 (2)99-0376

NUT, #10-32 Hex Nyloc (2)101-9547ASSEMBLY, Ammeter and Clamp

113-5658SWITCH, PTO

12

1-5277

HOUR METER, D.C. Series 1500

13

9-0927SCREW, #6-32 Round Head Machine (2)149-0926WASHER, #6 Internal Tooth Lock (2)159-0925

NUT, #6-32 Hex (for Machine Screw) (2)16

3-5659SWITCH, Lights

177-9208BUZZER, Pulsing

18

3-5700

SWITCH, Self Centering, Deck Lift

192-3354

SWITCH, Seat NC (see page 18 for illustration)

20

3-5610BATTERY, 11 Plate- 380CCA

21

9-0072SCREW, 1/4-20 x 5/8”, Hex Head Cap, Grade 5 (2)229-0055WASHER, .28 I.D. x .63 O.D. x .06 Flat (2)239-0372

NUT, 1/4-20 Hex Center Lock, Grade 5 or B (2)24

2-2366

BRACKET, Battery

252-2696SPRING, Battery

26

3-5779STRAIN RELIEF, Wire (2)27

1-2080CABLE TIE, 7” (15)28

1-8829HEAD LIGHT (2)29

3-5550BEZEL, Headlight (2)30

3-5661SPACER, PTO Switch

31

3-5702

SEAL, Switch

32

1-5861

CLIP, Harness

33

3-5638

CLIP, Open J, 3/8” Cushioned

34

9-1523SCREW, 5/16-18 x 5/8” Hex Washer Self-Tap (2)359-0585

NUT, 5/16-18 Hex Flange Lock, Grade 5

OUT FRONT ZTRMANUAL No. 06107
49

ELECTRICAL COMPONENTS (wiring)
TO STARTER
SOLENOIDTO PTOTO CONSOLE
HARNESS1

TO STARTER
SWITCH2

TO ELECTRICSCREWJACKTO ENGINE

5
TO R.H. LIGHT

3
TO PARKBRAKE
SWITCHTO SEATSWITCH

4

TO DECKSWITCHTO FRONTHARNESSTO CONTROLPANEL
HARNESS(BLACK WIRE)

TO POS.
BATTERYTERMINALTO
BATTERY

TO L.H. LIGHT
TO DECK LIFT

TO NEG.
BATTERYTERMINALFUSESTO LIGHT SWITCHTO PTO SWITCHTO HOUR METERTO AMP METER

6TO BUZZERTO FRONTHARNESSTO IGNITION
SWITCHTO CONTROLPANEL
HARNESS(GREEN WIRE)

TO GROUND(ENGINE BASE)

ITEM
1
2
3
4
5
6

PART NO.
3-56063-56144-28344-71663-56073-5609DESCRIPTIONHARNESS, Control Panel
HARNESS, Front
HARNESS, Deck Lift (15” Long)HARNESS, Deck Lift (21” Long) (for 73” Deck)
CABLE, Battery- Positive
CABLE, Battery- Negative

MANUAL No. 06107

OUT FRONT ZTR
50

WIRING SCHEMATIC

OUT FRONT ZTRMANUAL No. 06107
51

Parts Manual for

OUT FRONT Z-RIDER
ZERO TURNING HYDRO DRIVESERIES 1 & 2
TM

IT IS THE POLICY OF SNAPPER TO IMPROVE ITS PRODUCTS WHENEVER IT IS POSSIBLE
AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES OR ADD
IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO MAKE SUCHCHANGES ON PRODUCTS MANUFACTURED PREVIOUSLY.

COPYRIGHT © 2002
SNAPPER INC.
ALL RIGHTS RESERVEDMANUAL No. 06107(Rev. 1, 06/30/02)
52

PRINTED IN U.S.A.