2018-Ⅲ
Photo taken December 16, 2018

JIMTOF 2018
JIMTOF 2018 (The 29th Japan International Machine Tool Fair) was held at Tokyo Big Sight from Thursday, November 1
through Tuesday, November 6, 2018.
This year, the number of participating companies was 1,085, significantly increasing from the last fair. The number ofvisitors for the 6 days was 153,103, hitting a record high.
Many customers visited the FANUC booth where we exhibited many new products and functions that provide innovation
and reliability to manufacturing sites toward a nonstop factory.
In the FIELD system area, many visitors were highly interested in many apps that set a precedent for smart factories. Not
only does FANUC endeavor to create new values for things by connecting them and through visualization, but also by
efficiently using data. Many customers agreed with and expressed expectations for our efforts related to IoT.

In the FA area, the Series 0i-MODEL F Plus gathered attention. This new product is equipped with the ability to customize
it among other functions as standard and has an iHMI model in the lineup. FA AI functions that can quickly bring benefits
to the field (AI thermal displacement compensation, AI servo tuning, and AI spindle monitor) and the servo motor withbattery-less pulse coder also draw much attention. Many customers asked us about their practical use.

In the robot area, a collaborative robot mounted on an AGV and another collaborative robot that performs setup using a
3D vision sensor performed assembly work with a worker to demonstrate a specific example of production facilities wherecollaborative robots are introduced. The deep learning bin-picking system, which facilitates setup work, was also popular.

In the ROBODRILL area, the ROBODRILL demonstrated dynamic cutting of steel and aluminum blocks to show visitors thehigh-level machining performance. The custom screen, which improved the usability, also attracted the visitors. The
demonstration of the PCD tool cutting through simple connection with a collaborative robot (QSSR) in the ROBOCUT area
and the demonstration of mirror finishing without polishing of an automobile headlight mold in the ROBONANO area also
consistently attracted many visitors.

In the service area, we presented our efforts toward lifetime maintenance, preventive maintenance and BCP, and newservice activities of our service website and FIELD system services. Our presentations were highly appreciated by those incharge of field maintenance. We also introduced the new FANUC Academy with a video presentation to give our guests thewhole picture of this facility equipped with plenty of practice devices and state-of-the-art educational equipment.
2

The Japan Machine Tool Builders' Association, which cohosted this event, displayed the operating states of over 300
machines from 72 companies on a large monitor, comparing the venue to a factory. The operating states of 167 machinesfrom 47 companies were stably displayed during the event via the FIELD system.
FANUC CNC, which has further evolved with the AI and IoT functions that quickly bring benefits to the field, and theFANUC robots, which support the automation of manufacturing sites more effectively with collaborative and SCARA robots
in the lineup, were supported by many participating companies again at this JIMTOF, each acquiring a large share.
CNC share

Company D
1.1％
Company C
4.7％

Robot share（excluding the robots exhibitedat their manufacturer's own booths）
Company K
2.1％
Company J
3.4％

Other
9.5％

Company B
Company A
3.2％
17.9％

Other
5.5％

Company I
5.5％
301 units
FANUC
63.6％

Company G
Company H 6.9％
Company F
6.2％
9.0％
Company E
9.7％

Total number of units: 473

73 units
FANUC
51.7％

Total number of units: 143

Share of FANUC CNC and FANUC robots at JIMTOF 2018 [survey by FANUC]

On the first evening of JIMTOF 2018, FANUC held a party, inviting many related parties domestically and from overseas.
The party started with complementary speeches by guests. Participants freely networked with one another over dinnerand enjoyed the lively evening.

Ms. Yuko Tamai

Director, Industrial Machinery Division,
Manufacturing Industry Bureau
Ministry of Economy, Trade and Industry

Mr. Akihiro Teramachi
President and CEO
THK Co., Ltd.

Dr. Yoshiharu Inaba
Chairman and CEO
FANUC CORPORATION

Kenji Yamaguchi
President and COO
FANUC CORPORATION

3

IMTS 2018
IMTS 2018 was held at the McCormick Place in Chicago, U.S. for
6 days from September 10 (Mon) to September 15 (Sat), 2018.
This event was prosperous with 130,000 visitors from all over
the world.
In our booth, FANUC hung a huge yellow airship from the ceilingand introduced the latest FA, ROBOT and ROBOMACHINE
products, efforts related to IoT, and our services that cover thewhole world under the theme of one FANUC and Service First.

In the FA area, the successor of the 0i-F, the CNC 0i-F Plus, the new
Panel iH Pro, the Fast Cycle-time Technology to reduce cycle times,
demonstrations of cutting and marking using a fiber laser that wassynchronized to the axis control at high speed and with highprecision gathered attention.
In the robot area, we exhibited the green collaborative robots,
SCARA robots, AI bin-picking. In addition, a large robot carried anelectric vehicle and a robot with 3D vision mounted on the AGV
charged the vehicle and inspected the parts on the backside of thecar body. This area was always crowded by many visitors.
In the ROBOMACHINE area, customers were impressed with the
new developments made for ROBODRILL, ROBOSHOT, andROBOCUT as well as demonstrations of AI, QSSR, and LINKi. The
demonstration of mold cutting by ROBONANO gathered attention
from many visitors.
In the IoT area, we exhibited the FIELD system, LINKi and ZDT. In
particular, we exhibited the operating state monitor connected to
328 machine tools at 144 companies' booths in the exhibit venue
using the FIELD system. This monitor was popular among those incharge of factory maintenance.
In the service area, we introduced new functions, alarm searches,manual searches, and visual guidance on our service website. We
also presented our lifetime maintenance policy, which allows customers to safely use our products all over the world.
Our shares in the machines exhibited at the IMTS are as shown below. We would like to express our sincere gratitude to
the customers who presented our products. Thank you very much.
CNC share

Robot share (excluding the robots exhibitedat their manufacturer's own booths)
Company G
2.0％

Company D
4.6％

Company C
10.8％

Company B
3.2％

Company F
3.8％

Other
15.9％

FANUC
420 units
53.8％

Company E
9.7％
FANUC
297 units
76.0％

Company A
11.8％

Total number of units: 781

4

Other
8.4％

Total number of units: 391

Introduction of New Products and New Functions (FA)■ FANUC Series 0+-MODEL F Plus

FANUC has developed the FANUC Series 0i-MODEL F Plus as the successor to the FANUC Series 0i-MODEL F. The FANUC
Series 0i-MODEL F Plus is easy to use with significantly enhanced basic functions.
The FANUC Series 0i-MODEL F Plus is the latest model of the CNC 0i Series, which is highly appreciated all over the world.
Over 1,300,000 CNC 0i Series have been shipped in total.
● Totally new design
We gave the new dark screen a black, flat appearance that is easy to read and easy on the eyes. We created the newmachine tool appearance by improving details including the new 10.4" unit,
which replaces the conventional 8.4" screen, the MDI unit with a new design,
new color combination and hierarchical icon display.
● iHMI
Customers can select the iHMI, our new user interface, which supports themachining field in an integrated way. The iHMI provides the best usability
ever, making full use of the graphical screen. The iHMI goes beyond theoperations of a conventional CNC, working with standard FANUC applications
and applications specific to each machine manufacturer. As a result, users canefficiently carry out a series of tasks such as programming, simulation, actualmachining, measurement, and proposals for improvements with simple
operations.
● Latest FANUC CNC and servo technologies
The FANUC Series 0i-MODEL F Plus employs the latest FANUC control technologies including the Fine Surface
Technology to enable high-definition machining and the Fast Cycle-time Technology to reduce cycle times. Because
cumbersome settings are not required, you can immediately make use of the latest technologies, and therefore,
effectively realize the machine's performance.
● Customization functions provided as standard
The FANUC Series 0i-MODEL F Plus is equipped with the FANUC customization functions, that is, FANUC PICTURE
executor, C language executor, and macro executor as standard. With the significantly enhanced expressiveness of thescreen and a new script for strong control available in the latest version of FANUC PICTURE, you can more flexibly
create screens suited to your machine tool.
● Expanded memory capacity
The FANUC Series 0i-MODEL F Plus has a larger machining program capacity. On top of that, you can expand theprogram capacity by up to 2 GB by using a memory card. In addition, FANUC has expanded the memory capacity usedby ladder programs and customization functions. Therefore, each machine manufacturer can create and add more
powerful applications of their own.

■ Servo Learning Oscillation for shredding chips in turning

Servo Learning Oscillation is the function to realize oscillation cutting for shredding chips in turning.
For oscillation cutting, the oscillation command is superimposed on the machining path in CNC, and the tool andworkpiece relatively oscillate during turning. This avoids troubles due to chips and allows for continuous machine
operation. In addition, the effect to reduce facility costs is expected because an external chip shredder is no longer needed.
Also the effect of volume reduction and easy disposal of chips is expect. Thanks to our unique technology “Servo Learning
Control” applied to this function, the cutting tool accurately follows the oscillation command, thus it is easy to set the
cutting conditions on the shop floor.

Effect of application of Servo Learning Oscillation

Without
oscillation

Z

Tool moves only
in one direction.

Servo Learning
Oscillation

Z

Tool moves withoscillation.

Time

Time

Entangled chips

Shredded chips

Oscillation
5

Introduction of New Products and New Functions (Robot)■ FANUC Robot CR-15+A
FANUC has launched the CR-15iA as a new variation that follows the 35-kg heavy payload CR-35iA and the small
collaborative robots, CR-4iA, CR-7iA, and CR-7iA/L in the CR Series of "green robots," which can collaboratively work withhuman workers without a safety fence.
The CR-15iA is a mid-sized collaborative robot with a 15-kg payload that can work with human workers without a safety
fence. No need for a safety fence also means compactness. Therefore, you can easily introduce the CR-15iA into
manufacturing processes mainly performed human workers to gradually automate those processes. In addition, theCR-15iA can be hung from the ceiling or attached to a wall. This allows you to have a wider working space without
obstructing the human working area. Therefore, you can use this robot fora variety of manufacturing processes including part transportation andassembly.
● Like the conventional CR Series, the FANUC proprietary safety function
safely stops the robot if it contacts a human being.
● FANUC has acquired a safety certification according to the international
ISO10218-1 standards for this robot from a third-party safety
certification organization.
● The collaborative robot is green so that you can immediately distinguishit from our standard yellow robots as a safe robot.
● Like the conventional CR Series, the original robot is a yellow one andhighly reliable. You can also continue to use advanced intelligence
functions including iRVision (integrated vision) and force sensors.
This enhancement of the lineup of green robots, which allow man-machinecollaboration, contributes to new automation in the manufacturingindustry.
New model added to the "green robot" lineup
CR-15+A■ FANUC 3D Vision Sensor 3DV/400
FANUC has developed and launched a small lightweight 3D vision sensor
known as the 3DV/400 that can be mounted on a robot arm.
You can measure the three-dimensional shape of workpieces with this 3D
vision sensor, identify their positions and orientation based on that threedimensional shape, and use the data to remove three-dimensionally
misaligned workpieces.
● ‌The 3D Vision Sensor 3DV/400 consists of two cameras and one
projector. The two cameras take images of a specially designed patternmade by the projector to measure the three-dimensional shape of aworkpiece.
● ‌The measurement time is shorter than conventional sensors, which
need multiple projected patterns. This is because the 3D Vision Sensor
3DV/400 can measure the three-dimensional shape with a single
projected pattern.
● ‌Because the measurement time is short, you can take images without
stopping the robot and measure the shape even if the sensor orworkpiece moves (e.g., visual tracking to recognize workpieces moving
along the conveyor).
● ‌One camera cable can supply power for data transmission and thesensor, which contributes to reduction in wiring and maintenance costs.
● ‌The 3D Vision Sensor 3DV/400 has vibration resistance for mounting
on the robot and IP67 dust-proof and drip-proof performance.
The new 3D vision sensor further promotes automation of threedimensional parts.
6

3DV/400

Introduction of New Products and New Functions (ROBOMACHINE)■ LINK+ for ROBOMACHINE
LINKi for ROBOMACHINE (ROBODRILL-LINKi, ROBOSHOT-LINKi, and ROBOCUT-LINKi) is a ROBOMACHINE network
system that promotes the adoption of IoT in manufacturing sites. LINKi collects and analyzes ROBOMACHINE operation
information and provides a wide range of functions useful in manufacturing sites such as the operation monitoring
function and quality monitoring function. As the demand for the adoption of IoT is increasingly rising in the market,
FANUC is further enhancing LINKi for ROBOMACHINE.

● ROBODRILL-LINK+ (ROBODRILL)ROBODRILL-LINKi is a machine monitoring system which collects
and analyze ROBODRILL operation information to support its
operation rate.
Recently, FANUC has developed the following functions to further
enhance ROBODRILL-LINKi.
● Symultaneous file tranfer function
You can send machining programs to multiple ROBODRILLS atonce. This process is effective to write machining programs to
many ROBODRILLS that perform the same machining.

Machining program
Stored in the server.

ROBODRILL-LINK+
server
Simultaneoustransfer function● Maintenance information monitoring function
You can collect and monitor maintenance information such as
replacement time period of consumable parts and tool life
information, so that factory management can plan themaintenance schedule effectively.

● ROBOSHOT-LINK+ (ROBOSHOT)ROBOSHOT-LINKi is a production and quality information
managing system for collecting and analyzing ROBOSHOT
operation information and molding data to promote the use of IoT
in molding factories.
To increase the usage of ROBOSHOT-LINKi, it now supports the
new communication interface, EUROMAP 77.
●Communication intarface EUROMAP77
EUROMAP77 is a new communication interface for injection
molding machine and MES (Manufacturing Execution System)
which is established in Europe in May 2018. ROBOSHOT-LINKi
supports these standards ahead of competing products.
EUROMAP77 interface enables sending data which ROBOSHOT
operation information and molding data collected by
ROBOSHOT-LINKi to MES.

Production management system
MES
EUROMAP77
interface

ROBOSHOT-LINK+
server● ROBOCUT-LINK+ (ROBOCUT)ROBOCUT-LINKi is a production and quality information
monitoring system for collecting and analyzing ROBOCUT
operation information and cutting data to contribute to improve
the productivity of electrical discharge machining.
ROBOCUT-LINKi has supported the preventive maintenancefunction to increase its usage.
● Preventive maintenance function
ROBOCUT-LINKi has a preventive maintenance function to
notify the user before machine failure to prevent ROBOCUTs go
down.
ROBOCUT-LINKi can be used to check whether a ROBOCUT is
being inspected periodically and the life of consumables.
ROBOCUT-LINKi can also send emails to inform users theinspection period and the life of consumables to remind them toconduct maintenance and inspection.

Inspection email
Life of consumables
ROBOCUT-LINK+
serverInspection state

7

FANUC Received the double awards, from Minister of Economy, Trade and Industry
Award and Minister of Internal Affair and Communications, at the Robot Award
FANUC's ZDT (Zero Down Time) received the Minister of Economy, Trade andIndustry Award and the Minister of Internal Affair and Communications
Award at the 8th Robot Award hosted by the Ministry of Economy, Trade andIndustry. This is the first time that one product received two awards.
The ZDT received two of the six Minister Awards (Minister of Economy, Tradeand Industry Award, Minister of Internal Affair and Communications Award,
Minister of Education, Culture, Sports, Science and Technology Award,
Minister of Health, Labour and Welfare Award, Minister of Agriculture,
Forestry and Fisheries Award, and Minister of Land, Infrastructure andTransport Award) at the Robot Award.
FANUC ZDT was highly recognized as the first commercialized IoT system in
the world, creating new customer value through the adoption of IoT in the
product and the business results, namely, the fact that the ZDT has alreadybeen connected to 20,000 robots.
FANUC Chairman and CEO, Dr. Y. Inaba and Dr. K. Inaba, General Manager,
Robot Business Division, received the award certificate and memorial trophy
at the awards ceremony on Wednesday, October 17, 2018.

Awards ceremony
Practical IoT product that eliminates down time atmanufacturing sites, ZDT (Zero Down Time)

Introduction of the awarded productZDT is an IoT technology that realizes preventive maintenance and failure
prognosis and eliminates downtime by connecting industrial robots that
operate at a factory via a network and collectively managing informationfrom the robots in a server. This technology contributes to the improvementof factory operating rates by monitoring the mechanical units of robots andthe system and notifying customers when a failure is expected in order toprevent downtime.

FANUC Chairman and CEO, Dr. Inaba Received theOrder of the Rising Sun, Gold and Silver Star.
In Autumn 2018, FANUC Chairman and CEO, Dr. Inaba had the honor of receiving the Order of the Rising Sun, Gold and Silver Star.
His dedication to company business and development of industry as well as assistance to the government by accepting public positions wererecognized.
His dedication to company development has contributed first and foremost to the development of FANUC.
He has also contributed to the development of industry, for example by serving as the vice chairman of the Japan Machine Tool Builders'
Association for 13 years and the chairman of the Japan Robot Association for three terms.
In terms of assistance to the government, he participated in committees organized by the government, the Ministry of Economy, Trade andIndustry, the Ministry of Education, Culture, Sports, Science and Technology, and the Ministry of Health, Labour and Welfare and other activities.
The main reason for which he received this honor is his dedication to company business.

The ninth man from left in the front row is FANUC Chairman and CEO, Dr. Inaba.

8

AC Party
The 61st AC Party was held on Tuesday, August 21. The AC Party started as an internal get-together organized by the Automatic Control Section
set up in 1958. The group has grown larger every year and now has 1,244 members. This year's AC Party, which was held in the new cafeteria at
the new laboratory completed last February, was attended by 1,207 members, including 166 new members.
At the start of the party, FANUC Chairman and CEO, Dr. Inaba gave an opening greeting in which he encouraged employees to push development
forward placing the most importance on product reliability by making the most of new facilities such as the reliability evaluation facility.
Following President Yamaguchi's toast in the cafeteria full of people holding drinks and plates of food in their hands, AC participants deepened
their bonds with a renewed determination to strive toward further development.

14th Japan Student's Indoor Flying Robot Contest
The 14th Japan Student's Indoor Flying Robot Contest was held on September 29 (Sat) and
September 30 (Sun) at the Ota-City General Gymnasium. This contest was intended toencourage students to make things, but more importantly to develop human resources inaircraft design, manufacturing and other areas. A total of 48 teams from universities,
technical colleges, high schools, and vocational schools across Japan participated in thecontest.
Participants conducted missions such as material transportation and figure-eight flightand competed in flight performance, control technology, and flying techniques. FANUC
was a special sponsor of this contest and granted the FANUC Award to Yamaguchi
University for their airframe design that realizes stable flight control.
14thJapan Student's
Indoor Flying Robot
ContestHost: The Japan Society for Aeronautical and Space Sciences
Co-hosts: Tokyo Ota Ward Government, JAXA (Japan Aerospace Exploration Agency), and Ohta Business Sozo KyougikaiSpecial adviser: Professor Shinji Suzuki, Department of Aeronautics and Astronautics, University of Tokyo
Chairman: Professor Takeshi Tsuchiya, Department of Aeronautics and Astronautics, University of TokyoFANUC EMC Center has been certified as Appointed
EMC Laboratory by TÜV Reinland JapanOn October 11, 2018, 10m Anechoic Chamber in our reliability evaluation building was certified as appointed EMC laboratory by TÜV
Rheinland Japan.
Acquiring the certification of the appointed EMC laboratory is a proof that we conduct in-house EMC testing conforming to the international
standard ISO/IEC 17025.
From now, the EMC testing for CE marking acquisition, which had been done at external EMC testing laboratories, are able to be done in-house.
The acquisition of the appointed EMC laboratory means that more efficient and reliable R&D has become possible.
※ EMC: ElectroMagnetic Compatibility

Anechoic Chamberin the Reliability
Evaluation Building

Certificate ofAppointed EMC
laboratory9

Visiting Users

TAKANO Co. Ltd. manufactures standard andcustom-order parts for press molding parts andprovides high quality products by leveraging
machining expertise accumulated over thelong history since its foundation.
We visited their headquarters/factory in
Ota City, Gunma Prefecture, to interview Mr.
Takano, President.

Please tell us about your campany’s
history and business domain.
Mr. Takano, President: We mainly manufacture partsfor press molding. We manufacture molding parts forblades, guide parts and other parts at the factory in ourheadquarters (Ota City, Gunma Prefecture) and deliver
them to about 2,500 mold manufacturers and press andmold manufacturers across Japan.
My father (Mr. Hiroshi Takano) started the company by
manufacturing molds in the free space in our house morethan 40 years ago.
At that time, most mold manufacturers internally
manufactured molds and mold parts that areincorporated into molds. We also focused on
manufacturing mold parts in addition to molds.
My father was really good at creating new mold parts
thanks to his ingenuity and other mold manufacturers
wanted to use our mold parts. So, the company started
making mold parts for other companies as well. The
percentage of mold parts in sales gradually increased and
now we produce hundreds of types of mold parts as amold part manufacturer.

What are the strong points of yourcompany?
Mr. Takano, President: We have expertise on

Takano headquarters and factory

10

Mr.Takano, President

machining of mold parts accumulated over our long
history and the latest facilities including an NC cylindrical
grinding machine, NC composite lathe, and robots.
By making the most of these facilities, we internallyperform the cutting and heat treatment through to thegrinding processes in an integrated way to realize highquality products and short lead times. In addition, we
control the whole procedure from end to end, startingfrom order reception through to manufacturing,inspection, and logistics all in one place to build an agile
service organization.

Your company has installed the green
collaborative robot, CR-7+A. We also
appreciate your using the first release of
FIELD system.
Can you tell us how you arrived at thisdecision?
Mr. Takano, President: We had felt the necessity for
production automation and robotization several years ago
and gave it much thought. We wanted to maintain theprice competitiveness of products and ensure stable
quality through automation and robotization.
When looking around the JIMTOF exhibition in 2016, wefound the optimal equipment for automating androbotizing the production of a blade part called a punch,

Cylindrical grinding automation system using the CR-7+A

one of our main products. We also found out the we could
take advantage of subsidies by smartly combining robots
and IoT technology. That's why we consulted with FANUC,
which provides advanced robots and IoT technology,
about implementing these technologies.
Now, the collaborative robot loads and unloads punches
in the cylindrical grinding machine day and night. In
addition, we installed a new app in the FIELD system tocollect measurement values from the cylindrical grinding
machine and peripheral devices and monitor their states.

Please tell us your thoughts after usingthem.

in implementing this automation system from startup to
troubleshooting. Thank you.
FANUC also meticulously taught us about the teachingprocedure of the collaborative robot one by one from thestartup. However, we may not be able to solve actual
problems by ourselves if one were to happen. So, we lookforward to FANUC’s continued support.
We also hope that FANUC will further enhance FIELD
system apps with functions that improve production
efficiency, such as a push notification function for when
the operation line stops or a scheduler link function.
(Interviewer : Shingo Numoto, Public Relations
Department, FANUC CORPORATION)

Mr. Takano, President: The FANUC collaborative robot
does not need a safety fence because it safely stops if itcomes in contact with a human worker. Therefore, wewere able to install this automation system using thecollaborative robot in a very small space. In addition,
automation and robotization brought benefits such as anincrease in the daily production volume resulting fromnighttime operation and reduction in human working
hours to about one-tenth.
On top of that, the iZDT app in the FIELD systemmonitors robot operation and prevent failures anddowntime.

Please tell us if you have any requests
that you would like to make to FANUC.
Mr. Takano, President: FANUC sincerely supported us"I am happy to see the robot silently working in a completely dark
factory when I leave the office late at night." says Mr. Takano,President.

TAKANO CO. Ltd.（http://www.kk-takano.co.jp/）▶President and CEO : Eiji Takano ▶Capital stock : 20 million yen ▶Number of employees : 100▶Address : Higashikanai-cho 1237, Ota-shi, Gunma Phone : 0276-22-6270 Fax : 0276-22-6278

Four Seasons of FANUC
ファナックの四季
On the premises of FANUC, autumn vividly and swiftly passed and winter is coming with clear air
and quiet.
<Autumn leaves and mushrooms that colored the premises of FANUC in Autumn>

11Making factories smarter by intelligently and eﬃciently operating ﬁeld machines

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FANUC News 2018-Ⅲ
Oshino-mura, Minamitsuru-gun, Yamanashi 401-0597 Japan
https://www.fanuc.co.jp/
Phone: (81) 0555-84-5555
Fax: (81) 0555-84-5512
Person in charge of publishing:
Yoshihiro Gonda, Representative Director, Senior Executive Vice President and CFO (General Manager, Corporate Administration Division)
Reprint or reproduction is not permitted without permission. All rights reserved.
©FANUC CORPORATION May 17, 2019 Printed in Japan