StructureExpert

Dedicated Image Verification

Dedicated structure
verification in 30 seconds!

• Fast – short time to verification• Robust – long lifetime• Easy and reliable – minimum training

2The new way to fast and reliable
structure verification
Designed for both the production and lab environments, StructureExpert is an all-in-one solution
dedicated to your particular application. Challenging conventional technology, StructureExpert
does away with time consuming positioning and adjustments, enabling reliable verification of a
specimen within 30 seconds and delivering critical quality control data in line with production tact.

Dedicated software
At each step in the process, dedicated and workflow-oriented application
software makes sure the operator has access only to functions that arerelevant for the specific application. This means a faster and simpler
process that can be performed by virtually anyone.
Cast iron - evaluate form, distribution
and size of graphite particles in cast iron,according to standard.

Current range:StructureExpert GrainStructureExpert Cast IronStructureExpert Decarb

StructureExpert CoatingStructureExpert Phase

DEDICATED

Grain - determine number of grains permm 2 / inch 2 and/or average grain size and/or largest grain, according to standard.

Coating - measure thickness of coatings
on metals, according to standard.

3FAST
Fast

RobustEasy and reliable

You can verify a prepared specimen injust 30 seconds based on a magnified,crystal clear and hi-res digital image.
Save even more time by locating theStructureExpert close to your QC
function – if necessary, right beside theproduction line.

You can use StructureExpert invirtually any production environment.
The optical equipment is completely
protected by a robust and dustproof
housing, letting you save time by
performing verifications right where
you need it.

A straightforward user interface and an
automated step-by-step process mean
rapid familiarisation and consistent
repeatability.

1

2
On location:
Simply place the specimen– no adjustment needed.

AB

C

Follow the step-by-step guide.

3
Analyse and verify!

4StructureExpert challenges conventional structure verification
technology with time-saving automated functions
Auto-illumination

Auto-focus

Auto-calibration

Perfect specimen
inspection conditions

Optimal and constantmeasurement conditions

Maximum repeatability
and reproducibility

Specimen illumination and contrast is
automatically adjusted to ensure perfectconditions for the given application and thesurface conditions detected by the system.
This eliminates the need for tedious lightand filter adjustments and significantly
simplifies the analysis.

The zoom system offers the operator
maximum flexibility in selecting a perfectfield of view for all measurements without
the need to select and switch between
objective lenses. Automatic focus on thespecimen surface eliminates the need for
manual adjustments. This means unmatchedease of use and optimized repeatability.

Contrary to conventional manual verification
technology, the specimen surface is always
at the same distance from the camera. This
does away with time-consuming, continuous
height adjustments and calibrations, thus
significantly reducing operator time, while
maximizing image quality.

5Specimen - general specimen information, e.g. name, batch, etc.

Acquisition - positioning of specimen and acquisition of image(s).

Analysis - carrying out and adjusting the analysis/measurement.

Results - reviewing the results, generating report, exporting data.

StructureExpert Workflow
Dedicated software provides everything the operator needs to ensure a fast and reliable workflow.

1. Specimen

2. Application

3. Acquisition

4. Analysis

5. Reporting

Place your specimenon the plate

Choose the applicationand standard

The image appearson the monitor

Inspect the image
and verify

Save the resulton the PC

6StructureExpert in the lab:
StructureExpert relieves busy lab technicians by replacing manual chores with automated functions, letting you keep up
with production tact with less effort. Dedicated software provides a choice of workflows for many common applications
that you can switch between in seconds. Auto-calibration and focus together with automatic specimen illumination
do away with time-consuming manual settings while ensuring quality and repeatability. All workflows and images arerecorded and can be retrieved at any time to ensure full traceability.

RELIABLE• You can place the Struers StructureExpert wherever it best suits you – in the lab or evenright next to the production line.
• Simply select the dedicated software package for your particular application.
• Use automated functions that do away with tedious and time-consuming manual settings.
• Workflow-based software dedicated to the application you choose means a straightforward
and fast process.
• You can inspect and verify specimens immediately using a high-resolution monitor.
• Leave automatic storage of workflows and images to the software to ensure traceability
at any time.
• Get the most out of simplicity and ease of use requiring a minimum of training.

7Specifications

Cat. no:StructureExpert Standard
Dedicated imaging system for verification of microstructures and dimensional measurements.
Based on a workflow oriented user interface for easy and repeatable operation.
Includes software for basic manual measurements and reporting.
Dedicated application oriented modules are ordered separately (CLSTR040-081).
Consists of compact housing, LED lighting system and motorized zoom camera.
With auto-focus and automatic illumination adjustment. Field of view 6.24 mm to 294 µm,
equivalent to 25x - 500x magnification. Measurement resolution 0.11 µm.
Includes manual xy-stage capable of supporting 3 kg, e.g. large specimen holders.
Includes calibration plate (CLCAL003) and necessary cables.
Accredited certificate (CLUKA002) for calibration plate is optional.
PC and monitor are required, but not included. See CLSTR030.

CLSTR002

Accessories

Cat. no:General Data
Field of View (FOV)
0.294 - 6.24 mm
Optical magnification
Comparable to 25x-500x on regular microscopes
Camera resolution
18 MP CMOSXY Stage
XY stage, with a completely flat surface, supplied bothwith glass plate and holed metal plate.
Capable of supporting at least 3 kg and a Ø160 mm dia.
Struers specimen holder.
Approximate dimensions
Height 300 x Width 200 x Depth 500 mm

StructureExpert Grain
StructureExpert module for grain size analysis of metals, steels as well as largest grain (ALA).
Conforms to standards ASTM E1382, ASTM E112, ASTM E930, EN ISO 643.
Only works in combination with CLSTR002

CLSTR040

StructureExpert Cast Iron
Module for analysis of graphite in cast iron, including nodularity evaluation and ferrite/pearlite ratio.
Conforms to standards ASTM A247, EN ISO 945.
Only works in combination with CLSTR002.

CLSTR050

StructureExpert Coating
Module for measurement of metal and oxide coatings
Conforms to standards ASTM B487, EN ISO 1463
Only works in combination with CLSTR002.

CLSTR071

StructureExpert Decarb
Module for decarburisation depth measurement of steels
Conforms to standards ASTM E1077, EN ISO 3887
Only works in combination with CLSTR002.

CLSTR072

StructureExpert Phase
Module for volume fraction and phase percent measurement
Conforms to standards ASTM E562
Only works in combination with CLSTR002.

CLSTR081

StructureExpert Measure
Module for dimensional measurements and checks. Based on freely definable measurement
templates, typically based an internal inspection standard. With 3 sets of min-max limits(quality levels) and G-NG warnings in green-red. Includes all measurement tools, e.g. length,
free-hand, parallel, perpendicular, circular, radius, angle etc.
Only works in combination with CLSTR002.

CLSTR060

Report editor for StructureExpert
Software module for creation and editing of Excel report templates.
Only works in combination with CLSTR002.

CLSTR090

UKAS Certificate for Calibration Plate
Accredited certificate (UKAS) for calibration plate CLCAL003.
Can only be ordered in combination with CLCAL003 or CLSTR002.

CLUKA002

All-in-one PC system with 23” touch screen monitor
Compact PC system with full HD multi touch screen monitor. Windows 8. Ordered software pre-installed.

CLSTR030

Struers’ equipment is in conformity with the provisions of the applicable International Directives and their appurtenant
Standards. (Please contact your local supplier for details)
Struers’ products are subject to constant product development. Therefore, we reserve the right to introduce changes inour products without notice.

Structure verification in 30 seconds?
See for yourself at
www.StructureExpert.com

Minimum PC specifications
Windows 8 / Windows 10, 64 bitIntel Core I7 - 4 x 2.5 GHz CPU / 8 GB RAM
1 x USB 3.0, 3 x USB 2.0
Graphic card 1920 x 1080
Screen resolution 1920 x 1080 (full HD)
20” LCD monitor
Excel Pro 2007 or higher
Conforms to standards
Grain sizing: ASTM E1382, ASTM E112, ASTM E930,EN ISO 643
Cast iron analysis: ASTM A247, EN ISO 945
Coating thickness: ASTM B487, EN ISO 1463
Decarburisation depth: ASTM E1077, EN ISO 3887
Phase analysis: ASTM E562

Struers ApS
Pederstrupvej 84
DK-2750 Ballerup, Denmark
Phone +45 44 600 800
Fax +45 44 600 801
struers@struers.dk
www.struers.com

BELGIUM (Wallonie)
Struers S.A.S.
370, rue du Marché Rollay
F- 94507 Champigny
sur Marne Cedex
Téléphone +33 1 5509 1430
Télécopie +33 1 5509 1449
struers@struers.fr
BELGIUM (Flanders)
Struers GmbH Nederland
Zomerdijk 34 A
3143 CT Maassluis
Telefoon +31 (10) 599 7209
Fax +31 (10) 5997201
netherlands@struers.deCANADA
Struers Ltd.
7275 West Credit Avenue
Mississauga, Ontario L5N 5M9Phone +1 905-814-8855
Fax +1 905-814-1440
info@struers.com
CHINA
Struers Ltd.
No. 1696 Zhang Heng RoadZhang Jiang Hi-Tech Park
Shanghai 201203, P.R. China
Phone +86 (21) 6035 3900
Fax +86 (21) 6035 3999
struers@struers.cn
CZECH REPUBLIC & SLOVAKIA
Struers GmbH Organizační složka
vědeckotechnický parkPřílepská 1920,CZ-252 63 Roztoky u Prahy
Phone +420 233 312 625
Fax +420 233 312 640
czechrepublic@struers.de
slovakia@struers.de

GERMANY
Struers GmbH
Carl-Friedrich-Benz-Straße 5
D- 47877 Willich
Telefon +49 (0) 2154 486-0
Fax +49 (0) 2154 486-222
verkauf@struers.de

NETHERLANDS
Struers GmbH Nederland
Zomerdijk 34 A3143 CT Maassluis
Telefoon +31 (10) 599 7209
Fax +31 (10) 5997201
netherlands@struers.deFRANCE
Struers S.A.S.
370, rue du Marché Rollay
F-94507 Champigny
sur Marne Cedex
Téléphone +33 1 5509 1430
Télécopie +33 1 5509 1449
struers@struers.fr

NORWAY
Struers ApS, Norge
Sjøskogenveien 44C
1407 Vinterbro
Telefon +47 970 94 285
info@struers.noHUNGARY
Struers GmbH
Magyarországi Fióktelep
Tatai ut 532821 Gyermely
Phone +36 (34) 880546
Fax +36 (34) 880547
hungary@struers.deIRELAND
Struers Ltd.
Unit 11 Evolution@ AMP
Whittle Way, Catcliffe
Rotherham S60 5BL
Tel. +44 0845 604 6664
Fax +44 0845 604 6651
info@struers.co.uk
ITALY
Struers Italia
Via Monte Grappa 80/4
20020 Arese (MI)Tel. +39-02/38236281
Fax +39-02/38236274
struers.it@struers.it
JAPAN
Marumoto Struers K.K.
Takanawa Muse Bldg. 1F
3-14-13 Higashi-Gotanda,
ShinagawaTokyo141-0022 Japan
Phone +81 3 5488 6207
Fax +81 3 5488 6237
struers@struers.co.jp

AUSTRIA
Struers GmbH
Zweigniederlassung ÖsterreichBetriebsgebiet Puch Nord 85412 Puch
Telefon +43 6245 70567
Fax +43 6245 70567-78
austria@struers.dePOLAND
Struers Sp. z o.o.
Oddział w Polsce
ul. Jasnogórska 4431-358 Kraków
Phone +48 12 661 20 60
Fax +48 12 626 01 46
poland@struers.de
ROMANIA
Struers GmbH, Sucursala Bucuresti
Str. Preciziei nr. 6R062203 sector 6, Bucuresti
Phone +40 (31) 101 9548
Fax +40 (31) 101 9549
romania@struers.de
SWITZERLAND
Struers GmbH
Zweigniederlassung Schweiz
Weissenbrunnenstraße 41
CH-8903 Birmensdorf
Telefon +41 44 777 63 07
Fax +41 44 777 63 09
switzerland@struers.deSINGAPORE
Struers Singapore
627A Aljunied Road,#07-08 BizTech Centre
Singapore 389842
Phone +65 6299 2268
Fax +65 6299 2661
struers.sg@struers.dk
SPAIN
Struers España
Camino Cerro de los Gamos 1
Building 1 - Pozuelo de Alarcón
CP 28224 Madrid
Teléfono +34 917 901 204
Fax +34 917 901 112
struers.es@struers.es
FINLAND
Struers ApS, Suomi
Hietalahdenranta 1300180 Helsinki
Puhelin +358 (0)207 919 430Faksi +358 (0)207 919 431
finland@struers.fi
SWEDEN
Struers SverigeBox 20038
161 02 Bromma
Telefon +46 (0)8 447 53 90
Telefax +46 (0)8 447 53 99
info@struers.se
UNITED KINGDOM
Struers Ltd.
Unit 11 Evolution @ AMP
Whittle Way, Catcliffe
Rotherham S60 5BL
Tel. +44 0845 604 6664
Fax +44 0845 604 6651
info@struers.co.uk
USAStruers Inc.
24766 Detroit Road
Westlake, OH 44145-1598
Phone +1 440 871 0071
Fax +1 440 871 8188
info@struers.com

Ensuring Certainty
With offices and affiliates in 24 countries and a presence in more than 50 countries worldwide, Struers is the world’s
leading materialographic solution supplier. We are dedicated to enabling our customers to ensure certainty in all
aspects of materialographic preparation and testing as well as material hardness testing - wherever they are in theworld. Struers offers a complete range of equipment, consumables, service and training programmes – all supportedby the most comprehensive knowledge base, global applications support and a certified global service set-up.
Learn more
Contact a Struers sales representative today or visit www.struers.com

16.04.2018 R02 / 62140121

AUSTRALIAN & NEW ZEALAND
Struers Australia
27 Mayneview Street
Milton QLD 4064
Australia
Phone +61 7 3512 9600
Fax +61 7 3369 8200
info.au@struers.dk