Type 8652
AirLINE

Modular valve island for pneumatics

Operating Instructions

We reserve the right to make technical changes without notice.
© Bürkert Werke GmbH & Co. KG, 2017 - 2024
Operating Instructions 2405/20_EUen_00810541 / Original DE

Type 8652
﻿Contents

Valve island AirLINE Type 8652

1

OPERATING INSTRUCTIONS.................................................................................................................6
1.1 Symbols.........................................................................................................................................6
1.2 Definition of terms.........................................................................................................................7

2

INTENDED USE.......................................................................................................................................83

BASIC SAFETY INSTRUCTIONS............................................................................................................94

GENERAL NOTES.................................................................................................................................11
4.1 Contact address..........................................................................................................................11
4.2 Warranty......................................................................................................................................11
4.3 Information on the Internet.........................................................................................................11

5

PRODUCT DESCRIPTION.....................................................................................................................12
5.1 Product structure........................................................................................................................14
5.2 External safety-related shutdown of valves...............................................................................17

6

TECHNICAL DATA.................................................................................................................................18
6.1 Standards and directives............................................................................................................18
6.2 Operating conditions..................................................................................................................18
6.3 Pneumatic data...........................................................................................................................18
6.4 General electrical data................................................................................................................19
6.5 Electrical data of electronic module with digital inputs............................................................20
6.6 Pneumatic slide valve type 6534................................................................................................21
6.7 Circuit function (CF)....................................................................................................................22
6.8 Standard type label (example)....................................................................................................23
6.9 Type label UL (example)..............................................................................................................23
6.10 Industrial Ethernet specifications...............................................................................................24
6.11 Specifications PROFIBUS DPV1................................................................................................25
6.12 CC-Link specifications................................................................................................................26

7

INSTALLATION OF THE VALVE ISLAND IN THE CONTROL CABINET................................................27
7.1 Installation on the control cabinet floor or the control cabinet wall with AirLINE Quick.........28
7.2 Standard rail installation.............................................................................................................31

8

ELECTRICAL CONNECTION.................................................................................................................33
8.1 Cabling of büS networks............................................................................................................33
8.2 Fieldbus gateway ME43.............................................................................................................33
8.3 24 V supply voltage for pneumatic valves.................................................................................37
8.4 Electronic module with digital inputs.........................................................................................38
8.5 Electrical connection assignment..............................................................................................39
8.6 Valves type 6534 for safety-related shutdown, variant SIA......................................................40
8.7 Modular safety-related shutdown..............................................................................................429

PNEUMATIC CONNECTION..................................................................................................................44
9.1 Assignment of the pneumatic ports...........................................................................................44
9.2 Pneumatic connection assignment............................................................................................46

10

INTEGRATION INTO THE CONTROL ENVIRONMENT.........................................................................47
10.1 Start-up files and description of the process data and parameters........................................47
10.2 PLC compatibility........................................................................................................................47
10.3 Commissioning a PROFINET device with Siemens TIA Portal.................................................49
10.4 Commissioning a PROFIBUS DPV1 device with Siemens TIA Portal.......................................52
10.5 Commissioning an EtherNet/IP device with Rockwell Logix Designer....................................55

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10.6 Bit-wise composition of the inputs and outputs.......................................................................69
10.7 Advanced gateway functionalities.............................................................................................69

4

11

CONFIGURATION WITH WEB SERVER...............................................................................................70
11.1 Establishing a connection to the web server............................................................................70
11.2 Logging onto the web server......................................................................................................71
11.3 Passwords...................................................................................................................................71
11.4 Finding the device.......................................................................................................................71
11.5 Disabling web server access with Bürkert Communicator.......................................................72
11.6 Information in the web server.....................................................................................................72
11.7 Setting options in the web server..............................................................................................72
11.8 Industrial communication of web server....................................................................................73

12

CONFIGURATION WITH FIELDBUS GATEWAY...................................................................................74
12.1 Operating the fieldbus gateway.................................................................................................74
12.2 Selecting the protocol.................................................................................................................74
12.3 Enter PROFIBUS address or CC-Link address.........................................................................75
12.4 Converting compatibility mode..................................................................................................75
12.5 Valve configuration.....................................................................................................................75
12.6 Configure pressure sensor(s).....................................................................................................75
12.7 Display: contrast, brightness, installation position, language..................................................76
12.8 Configuration provider................................................................................................................76
12.9 Error diagnostics.........................................................................................................................76
12.10 Restarting the valve island.........................................................................................................76
12.11 Factory reset...............................................................................................................................76
12.12 Reset the switching cycle counters...........................................................................................77
12.13 Replacing devices (config clients).............................................................................................77

13

MENU STRUCTURE FIELDBUS GATEWAY..........................................................................................78

14

FIELDBUS GATEWAY DISPLAY ELEMENTS .......................................................................................80
14.1 LEDs for indicating the network connection to Industrial Ethernet..........................................80
14.2 LED for displaying the device status.........................................................................................81
14.3 Displays.......................................................................................................................................8215BÜRKERT COMMUNICATOR BASICS.................................................................................................84
15.1 User levels...................................................................................................................................85
15.2 Connecting the device to the Bürkert Communicator..............................................................86

16

CONFIGURATION WITH BÜRKERT COMMUNICATOR.......................................................................87
16.1 Base valve island settings..........................................................................................................87
16.2 Base Industrial Communicator settings.....................................................................................87
16.3 Base settings CANopen/büS......................................................................................................89
16.4 Active pressure sensor...............................................................................................................89
16.5 Disable or enable module supply monitoring............................................................................89
16.6 Change “error” report status......................................................................................................89
16.7 Reset device to factory settings................................................................................................89
16.8 Restart device.............................................................................................................................89
16.9 Switch time monitoring of actuators..........................................................................................90
16.10 Disabling access to web server.................................................................................................90
16.11 Using Extension Modules (EM)..................................................................................................9017BÜRKERT COMMUNICATOR MENU STRUCTURE.............................................................................9318

START-UP..............................................................................................................................................98
18.1 Safety instructions......................................................................................................................98

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18.2 Commissioning via manual override..........................................................................................98
18.3 Identification of the valve positions...........................................................................................99
19

DISPLAY ELECTRONIC MODULE......................................................................................................100

20

COMBINE VALVE ISLAND WITH EXTERNAL DI MODULES..............................................................103
20.1 Assign position feedback sensor source in the automation software...................................103
20.2 Assign position feedback sensor source in Bürkert Communicator......................................103
20.3 Network configuration in the Bürkert Communicator.............................................................104
20.4 Show errors from büS partners on the display........................................................................10820.5 Configure external DI modules using a wizard........................................................................109

21

SWITCH TIME MONITORING FUNCTION..........................................................................................110
21.1 What exactly is being measured?............................................................................................110
21.2 Settings for the actuator switching time..................................................................................110
21.3 Start switching time measurement..........................................................................................111
21.4 Error messages for the function of the switching time monitoring........................................112

22

MICRO SD CARD................................................................................................................................113
22.1 Display of memory operation on the fieldbusgateway............................................................114

23

BACKUP BATTERY..............................................................................................................................115

24

REPLACING SPARE PARTS................................................................................................................116
24.1 Connection module with compressed air supply....................................................................116
24.2 Connection module with pressure sensor...............................................................................118
24.3 Electronic module.....................................................................................................................120
24.4 Pneumatic valves......................................................................................................................121

25

REPLACE THE ME43 FIELDBUS GATEWAY......................................................................................125

26

BASIC VARIANT: RETROFITTING ELECTRONIC MODULE..............................................................126
26.1 Mounting an electronic module on the valve island................................................................126
26.2 Configuring the electronic module...........................................................................................126

27

MAINTENANCE, TROUBLESHOOTING..............................................................................................12827.1 Safety instructions....................................................................................................................12827.2 Replace filter for auxiliary pilot air............................................................................................128
27.3 Troubleshooting........................................................................................................................129
27.4 Error messages on the LC display of the electronic modules................................................130
27.5 Description of the error code...................................................................................................131

28

DISASSEMBLY....................................................................................................................................135
28.1 Safety instructions....................................................................................................................135

29

ACCESSORIES....................................................................................................................................136

30

PACKAGING AND TRANSPORT.........................................................................................................139

31

STORAGE............................................................................................................................................139

32

ENVIRONMENTALLY FRIENDLY DISPOSAL......................................................................................139

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Operating Instructions

1

OPERATING INSTRUCTIONS

The operating instructions describe the entire life cycle of the device.

→ Keep these instructions ready to hand at the operation site.
Important safety information!
► Carefully read these instructions.
► Observe in particular the safety instructions, intended use and operating conditions.
► Persons who work on the device must read and understand these instructions.

1.1

Symbols
DANGER

Warns of an immediate danger.
► Failure to observe will result in death or serious injuries.

WARNING
Warns of a potentially hazardous situation.
► Failure to observe these instructions may result in serious injuries or death.

CAUTIONWarns of a potential danger.
► Failure to observe may result in moderate or minor injuries.

CAUTIONWarns of damage.
► Failure to observe may result in damage to the device or the system.

Indicates important additional information, tips and recommendations.

Refers to information in these operating instructions or in other documentation.
Designates instructions to avoid danger.
Designates a procedure which you must carry out.
Designates a result.
MENU

Symbol for software interface texts.

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Operating Instructions

1.2

Definition of terms

Term

In these instructions stands for

Actuator, process valve

Pneumatic consumer controlled by the valve islandbüS

Bürkert system bus; a communication bus developed by Bürkert, based on
the CANopen protocol

EVS

External valve voltage shut-off
Valves can be de-energised irrespective of the control signals from the bus
master. This safety shutdown can be applied to individual valves, valve
units or the entire valve block.

Device, valve island

Valve island AirLINE Type 8652

SIA variant

Variant for safety-related shut-off (see “EVS”)

Pneumatic valve, pilot valve

Pneumatic slide valve that can be integrated into the valve block

Information on cabling büS networks can be found in the " Cabling Guide for büS / EDIP ".
You can find the “ Cabling Guide for büS / EDIP ” in the “Operating Instructions” area for type 8652
on the Bürkert homepage country.burkert.com.

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Intended use

2

INTENDED USE

The AirLINE type 8652 valve island is designed to control and record the switching states of pneumatically operated process valves.
► Use the device only as intended. Non-intended use of the device may be dangerous to people, nearby
equipment and the environment.
► In the potentially explosive atmosphere, only use devices that are approved for this purpose. These

devices are identified by a separate “Ex” type label. When used in potentially explosive atmospheres,always observe the details on the separate Ex type label and the supplementary Ex instructions
included in the scope of delivery.

► Prerequisites for safe and trouble-free operation are correct transportation, correct storage, installation,

start-up, operation and maintenance.

► To use the device, observe the permitted data, operating conditions and application conditions. These

specifications can be found in the contract documents, the operating instructions and on the type label.

► Use the device only in conjunction with third-party devices and components recommended or approved

by Bürkert.

► In the outdoor area, make sure that the device is installed in a control cabinet with at least a degree ofprotection IP 65.

► In the interior, ensure that the device is installed in a control cabinet with at least a degree of protection

IP 20.

► Do not place the device under mechanical stress, e.g. by placing objects on it or standing on it.
► Use the device only when it is in perfect condition.

The valve island is intended exclusively for use in the industrial sector.
The valve island is only permitted in applications where there is a danger to life and limb if the SIA and
EVS functions provided for this purpose are used with appropriate, approved equipment (safety relays,etc.).

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Basic safety instructions

3

BASIC SAFETY INSTRUCTIONS

These safety instructions do not take into account any unforeseen circumstances or events that occur during
installation, operation and maintenance. The operator is responsible for observing the location-specific safety
regulations, also with reference to personnel.

Risk of injury from high pressure and uncontrolled movement of the actuators.
► Secure the actuators against shifting before working on the device or plant.
► Switch off the pressure before working on the device or plant. Vent or empty the lines.

Risk of injury from electric shock.
► Switch off the power supply before working on the device or system. Secure it against reactivation.
► Observe any applicable accident prevention and safety regulations for electrical devices.

Risk of burns from hot device parts.
► Keep the device away from highly flammable substances and media.

Risk of injury due to improper installation, maintenance or operation.
► Only trained technicians may perform installation and maintenance work.
► Only trained personnel may operate the device.
► Perform installation work and maintenance work using suitable tools only.

Risk of injury due to unintentional activation of the device and system and uncontrolled restart.
► Secure the device and system against unintentional activation.
► Ensure that the system starts up in a controlled manner only.

Risk of injury due to heavy device.
During transportation or installation work, a heavy device may fall down and cause injuries.
► Heavy equipment must only be transported, assembled and disassembled with the help of a second

person.

► Use suitable tools.

General hazardous situations.
To prevent injuries, observe the following:► Install the device according to the regulations applicable in the respective country.
► Do not feed any aggressive or combustible media into the media connections of the device.
► Do not feed any liquids into the device’s media connections.
► Following interruption of the process, ensure that the process is restarted in a controlled manner.

Observe the sequence:
1. Apply electrical supply.
2. Apply pneumatic supply (in case of external pressure supply, first the external auxiliary pilot air[X / 12/14], then the medium pressure [P / 1]).

► Do not modify the device.
► Do not mechanically load the device.
► Observe the general rules of technical equipment.

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Basic safety instructions

CAUTION
Electrostatically sensitive components and assemblies.
The device contains electronic components that are susceptible to the effects of electrostatic discharging(ESD). Components that come into contact with electrostatically charged persons or objects are at risk. In
the worst case scenario, these components will be destroyed immediately or fail after start-up.
► Meet the requirements specified by EN 61340-5-1 to minimise or avoid the possibility of damage caused

by a sudden electrostatic discharge.

► Do not touch electronic components when the supply voltage is connected.

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General notes

4

GENERAL NOTES

4.1

Contact address

Germany
Bürkert Fluid Control Systems
Sales Centre
Christian-Bürkert-Straße 13 –17
D-74653 IngelfingenTel. +49 (0) 7940 - 10 91 111
Fax +49 (0) 7940 - 10 91 448
Email: info@burkert.com
International
The contact addresses can be found on the back pages of the printed Quickstart.
They are also available online at: country.burkert.com

4.2

Warranty

A precondition for the warranty is that the device is used as intended in consideration of the specified operating conditions.

4.3

Information on the Internet

Operating instructions and data sheets for the Bürkert products can be found on the Internet at:country.burkert.com

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Product description

5

PRODUCT DESCRIPTION

Thanks to its compact and modular structure with regard to pneumatic and electrical interfaces, the AirLINE
type 8652 valve island is suitable for solving diverse and complex control tasks.
The structure of the valve island is optimised for use in control cabinets. The AirLINE Quick adapter plate isalready part of the valve island in the basic configuration (Basic variant). With AirLINE Quick, the valve island
can be placed on an opening in the control cabinet floor or the control cabinet wall. Alternatively, it can also
be installed on the rear wall of the control cabinet using a standard rail.
In the maximum expansion stage, the valve island enables the use of up to 48 valve functions. A clear operating concept and a clear display concept help with installation and maintenance work. The supply manifold
is made of aluminium and provides the necessary stability. Both the fluidic elements such as pneumaticslide valves and the electronic modules are attached to it.
Electrical connection occurs via the ME43 fieldbus gateway, thereby allowing the use of a wide range offieldbus protocols.
Valve units
1

Figure 1:

2

3

4

5

6

Maximum extension of valve island Type 8652: 6 valve units with a maximum of 8 valve functions per unit

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Product description

Basic variant

Figure 2:

Example of a valve island type 8652 Basic variant

The Basic variant is the basic version of the modular valve island. This variant is designed for standard
control and automation technology tasks. The Basic variant has no electronic modules and no digital inputs.

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Product description

5.1

Product structureInterface board
Interface board
with module-based shutdownProtection cover(Basic variant)Electronic module
Electronic module withdigital inputs

Supply manifold
complete (hot swap)
Fieldbus gateway ME43

Terminating resistor
Connection modulewith compressed air
supply and integratedpressure sensor

Connection module

Connection module withcompressed air supply
Pneumatic slide valves
Adapter plate
AirLINE Quick

Figure 3:

Structure of the valve island type 8652

5.1.1

Fieldbus gateway ME43

Electrical connection occurs via ME43 fieldbus gateway, thereby allowing the use of a wide range of fieldbus
protocols. The gateway serves as a fieldbus converter between büS / CANopen and Industrial Ethernet,
PROFIBUS DPV1 or CC-Link.

5.1.2

Interface board

Connections for module-based safety shutdown
24 V supply voltage for pneumatic valves

Figure 4:

14

Connections for EVS on the interface board

The interface board has a 2-pole spring-loaded terminal to which the supply voltage for the pneumatic slide
valves is connected. This allows the voltage for all pneumatic slide valves of the valve island to be shut
down irrespective of the communication to the superordinate controller (PLC). If the voltage is shut down orinterrupted, the message “EVS active” appears on all valve island displays.

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Product description

Interface board with module-based shutdown
The 12-pole spring-loaded terminal is bridged upon delivery. If the bridge is removed, module-based safety
shutdown can be performed by means of a connection to a safety relay. All 4 valve slots of a valve unit (see“Figure 1” on page 12) can therefore be shut down without impacting on further functions of the valve
island. If the voltage is shut down or interrupted, the message “EVS active” appears on the display of therespective valve unit.

5.1.3

Connection module

The connection module is used to internally distribute the pilot pressure to the pilot valves. The position of aseal in the connection module can be used to switch to internal or external pilot pressure supply.
Connection module with compressed air supply
Connection modules with a compressed air supply enable the additional compressed air supply of medium
pressure and pilot pressure.
Connection module with compressed air supply and integrated pressure sensor
This variant of the connection module is equipped with an integrated pressure sensor. The pressure sensor
monitors the medium pressure of the unit and reports the current pressure to the controller. The current
medium pressure can be indicated on the valve unit displays.
Minimum values and maximum values for the issuance of warning and error alerts can be specified with the
web server (for PROFINET, EtherNet/IP or Modbus TCP) or the software Bürkert Communicator.

5.1.4

Protection coverIn the Basic variant, the protective cover replaces the electronic modules. Protective covers are without
display and without digital inputs. They protect the electrical contacts of the backplane from dirt anddamage.

5.1.5Electronic module

The electronics module shows the status of the valves on an LC display.
Electronic module with digital inputs
The digital inputs are used to supply electrical power to the position feedback sensors. The position
feedback sensors can be used to show error messages, maintenance intervals or other information on thedevice status on the LC display of the electronics module.
Standard position feedback sensors (3-wire sensors and 2-wire sensors as well as mechanical limit
switches) can be connected to the digital inputs.
Depending on the position feedback sensor used, the following data can be output:
Possible data

3-wire sensors

2-wire sensors

Mech. Limit switches

Position feedback
sensor activated

X

X

X

Position feedback
sensor not activated

X

X

X

Short circuit

X

–

–

Wire break

–

X

–

Examples of usable position feedback sensors
3-wire sensors:
2-wire sensors:
Bürkert type 8697 (3-wire)
Bürkert type 8697 (2-wire)

Mechanical limit switch:
Bürkert type 8697 (micro switch)
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Product description

5.1.6

Pneumatic slide valves type 6534

The functioning of the pneumatic slide valves is based on a soft-sealing slide principle. The individual technical values and the various circuit functions of the pneumatic slide valves are described on the data sheet
for the valve island type 8652 (see country.burkert.com ).
Pneumatic slide valves type 6534 are equipped with manual override. The manual override works without
voltage being applied to the valve island and allows manual valve switching (see chapter “18.2”).
The standard manual override is spring return and latching. By using the additional element "Manual
override locking", the function of the manual override is restricted (purely tentative or blocked).
SIA variant (for safety-related shutdown)
Valves Type 6534 “SIA variant” are equipped with additional connection terminals. The circuit of a valve cantherefore be interrupted by an external switch. Manual override is not required for these valve variants.

5.1.7

Supply manifold

The supply manifold is used for the pneumatic supply of the individual valves. The supply manifold isavailable with and without check valves. By using P shutoff (hot swap), individual valves can be exchanged
during operation. The check valves in the ventilation ducts prevent the actuators from being switched unintentionally (e.g. due to uncontrolled pressure peaks).
The supply manifold is designed so that the valve island can be used on the standard rail or directly on thecontrol cabinet floor or the control cabinet wall as AirLINE Quick.

5.1.8

Adapter plate AirLINE Quick

The adapter plate AirLINE Quick in stainless steel enables, for example, the use of the valve island inhygienic applications without great installation effort. The adapter plate allows simple and safe installation in
the control cabinet floor or the control cabinet wall.
When the valve island is installed correctly in the control cabinet base or control cabinet wall as specified inchapter “7.1” on page 28, degree of protection IP65 is achieved at the interface between adapter plate
AirLINE Quick and the control cabinet.

5.1.9

Terminating resistor

When delivered, each valve island type 8652 contains 1 terminating resistor (see “Figure 3”). If several valve
islands are connected in a line, only the last device within this line may contain a terminating resistor. The
terminating resistors of the other devices must be removed by pulling them off to the right of the device.

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Product description

5.2

External safety-related shutdown of valves

There are several ways to de-energise valves irrespective of the control signals from the bus master.
• Single valves only
Pneumatic slide valves Type 6534 “SIA variant” are equipped with additional connection terminals. The
circuit of a valve can therefore be interrupted by an external switch. An external shutdown of the valvesis not shown on the associated display. Shutdown takes place via the connection terminal of the valve
regardless of the state of the valve island.
• All the valves of a valve unit (module-based safety shutdown):
If the interface board is additionally equipped with a 12-pole spring-loaded terminal, module-based safety
shutdown is possible.
The spring-loaded terminal is bridged upon delivery. If the bridge is removed, all 4 valve slots of a valve
unit can be shut down by means of a connection to a safety relay without impacting on further functionsof the valve island.
If a valve unit is shut down, the message “EVS active” appears on the display of the valve unit.
• All valves of the valve block:
By shutting down the supply voltage of the valve block (via the 2-pole spring-loaded terminal), all valves
are immediately de-energised (the energy contained in the energy packs of the valve block is negligible).
The message “EVS active” is displayed on all displays of the valve island.
The latter two options have the advantage that the logic, display and diagnostics continue unaffected, thus
remaining available.

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Technical data

6

TECHNICAL DATA

6.1

Standards and directives

The device complies with the relevant EU harmonisation legislation. In addition, the device also complies
with the requirements of the laws of the United Kingdom.
The harmonised standards that have been applied for the conformity assessment procedure are listed in
the current version of the EU Declaration of Conformity/UK Declaration of Conformity.

6.2

Operating conditions

Ambient temperature–10…+55 °C

Storage temperature–10…+60 °C

Altitude

For UL approved versions limited to max. 2000 m above sea level

Degree of protection

IP20

6.3

Pneumatic data

Control medium

Compressed air quality ISO 8573-1: 2010, class 7.4.4

Pressure range

See chapter “6.6”Connections:
Pressure port (P/1)

Plug-in coupling Ø 10 mm or Ø D3/8

Exhaust ports (S / 3, R / 5)
Pressure port
auxiliary pilot air (X / 12/14)1
Exhaust port
auxiliary pilot air (R’ / 82/84)1

Plug-in coupling Ø 6 mm or Ø D1/4

Working ports

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1)With the Basic variant, the equipment of the connections for auxiliary pilot air (X / 12/14 and R’ / 82/84) can vary.

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Technical data

6.4

General electrical data

CAUTION► Use safety extra-low voltage according to protection class III EN 61140, VDE 0140.

Nominal operating
mode

Continuous operation (100% duty cycle)

Operating voltage

24 V

Current consumption

The current consumption depends on the configuration of the valve island.

± 10%, residual ripple with fieldbus interface max. 1 Vss²

The total current for the fieldbus interface is calculated according to the formula:
I tot = I basic + (n x I valve ) + (m x I feedback ) + (k x I electr. mod. )I tot :

Total current

I basic :Basic current depending on the fieldbus system
PROFINET / PROFINET S2: 135 mA
EtherNet/IP:

135 mA

Modbus TCP:

135 mA

EtherCAT:

135 mA

CC-Link IE Field Basic:

135 mAPROFIBUS DPV1:

120 mA

BüS /CANopen:

70 mA

CC-Link:

120 mAn:

Number of valves (max. 48 when using 24 double valves 2x3 /2-way)

IValveNominal current of the valve (30 mA)m:

Number of position feedback sensors (max. 48)3

I feedback : Current consumption of position feedback sensor (max. 30 mA)

2)

3)

k:

Number of electronic modules (Max. 6)3I electr.
mod. :

Current consumption of electronic modules ((21 mA)

UL approved versions must be supplied in one of the following ways:a. "Limited Energy Circuit" (LEC), according to UL / IEC61010-1
b. "Limited Power Source" (LPS), according to UL / IEC60950
c. SELV / PELV with UL-approved overcurrent protection, designed according to UL / IEC61010-1, Table 18
d. NEC Class 2 power supply unit
Basic variant: Electronic modules and digital inputs are not included in the scope of delivery. When calculating thetotal current, enter the value “0” for the variables “m” and “k”

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Technical data

6.5

Electrical data of electronic module with digital inputs

Module properties
Diagnostics

Wire break detection for 2-wire sensors
Short circuit detection for 3-wire sensors

SafetyProtection against overvoltage

Electrical data
Electrical connection (position feedback
sensor)2-wire sensors
3-wire sensors
Mechanical limit switches

Input typeType 1 and type 3 according to IEC 61132-2

Conductor cross-section≤ 1.5 mm2

Max. Cable length<30 m

Sensor supply (position feedback sensor)
Current consumption

8 x max. 30 mA

Voltage

24 V± 10 %

Input current for VON = type 24 V DC

Type 5.8 mA

Input impedance> 3 kΩ

Switching threshold

VOFF = 0...5 V
VON = 10...30 V

Electrical isolation

No

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Technical data

6.6

Pneumatic slide valve type 6534

Circuit function (CF)

4)
5)

6)

2 x CFC⁴
NC (normally closed)
2 x 3/2-way

CF H⁴
5/2-way monostable

2 x CFDNO (normally open)
2 x 3/2-way

CFZ
5/2-way bistable

CFL⁴
5/3-way blockedCFM
5/3-way pressurised
CFN
5/3-way vented

Flow rate Q Nn

up to 310 l N / min(for exact flow values for the different circuit functions, see data sheet)

Medium pressure⁵

0 ... 10 bar

Control pressure⁶

3 ... 10 bar

Electr. Power before /after power reduction

2 x 0.7 W / 2 x 0.175 W

0.7 W/0.175 W

Current before / after
power reduction

2 x 29 mA / 2 x ≤ 10 mA

29 mA / ≤ 10 mA

0.7 W/0.175 W

Also available as the SIA variant (see chapter“8.6” on page 40 ) or pressure values from vacuum to 3 bar, observe the pilot pressure diagram and set the supply of auxiliary pilot air
F
to "external" (take chapter“9.1.1 External and internal auxiliary pilot air” on page 45 into consideration here).
For the "External auxiliary pilot air" variant, select the pilot pressure according to the pilot pressure diagram.

Control pressure diagram
Medium pressure (P-channel) [bar]6.6.1

Figure 5:

10
9
8
7
6
5
4
3
2
1
0
-1

3

4

5
6
7
8
Pilot pressure (X-channel) [bar]910Control pressure diagram for pneumatic slide valve type 6534

21

EnglishType 8652
Technical data

6.7

Circuit function (CF)Circuit function (CF)2 x CFC⁷

Symbol according to ISO 1219-1 Description
14
1

2 x CFD

CF H⁷Outlet 2 and outlet 4 vented when idle.

4

2
12
3

1

5

Outlet 2 and outlet 4 aerated when idle.

4

2
14

12
1

3

4

2

1

5

Pressure port 1 connected to outlet 2 whenidle, outlet 4 vented.

14
12
5 1 3

5/2-way valve bistable;
Depending on the switch position, either
output 2 is vented and output 4 is vented
or
output 2 is vented and output 4 is aerated.

CFZ

For CFZ *:
4

CFZ *

2

14

With regard to valves with circuit function Z*,
the valve island software ensures that the
newly installed valve adopts the switch settingof the original valve in the event that a valve isreplaced (hot swap).

12
5 1 3

For valves with circuit function Z*, manual
override is disabled after the first electricalactivation.
CFL⁷

4

2

14

12

All connections blocked in the idle position.

5 13

CFM

4

2

14

12

In the idle position, output 2 and output 4 arepressurised.

5 13

CFN

4

2

14

12

Outlet 2 and outlet 4 vented when idle.

5 13

7)

Type 6534 variant SIA (variant for safety-related shutdown)
The type 6534 valves can optionally be equipped with a second electrical connection (connection terminal). Safety-related shut-off is therefore possible
for each channel individually. The valve variants are without manual override. See also chapter “8.6” on page 40

22

EnglishType 8652
Technical data

Standard type label (example)
Made in Germany
D-74653 Ingelﬁngen

6.8Type 8652 AirLINE
3-10 bar-10...+55°C
24V
3A
S/N 0
W14AL

permissible pilot pressure range
permissible ambient temperature range
Operating voltage, current consumption

12345678

Type label standard valve island type 8652

6.9Type label UL (example)
Made in Germany
D-74653 Ingelﬁngen

Figure 6:

Figure 7:

Type 8652 AirLINE
3-10 bar-10...+55°C
24V
3A
S/N 0
W14AL

12345678

Proc. Cont. Eq
E238179

Observe the operating instructions for safety-related
information

Type label UL valve island type 8652

23

EnglishType 8652
Technical data

6.10

Industrial Ethernet specifications

6.10.1PROFINET / PROFINET S2Topology recognition

LLDP, SNMP V1, MIB2, Physical Device

Minimum cycle time

10 ms

IRT

not supported

MRP media redundancy

MRP client is supported

Other supported functions

DCP, VLAN Priority Tagging, Shared Device

Transmission speed

100 Mbit/s

Data transport layer

Ethernet II, IEEE 802.3

PROFINET IO specification

V2.42

Application Relations (AR)PROFINET:The device can simultaneously process up to 2 IO ARs, 1 Supervisor AR, and 1 Supervisor DA AR.
PROFINET S2:
The device can simultaneously establish one connection to theprimary and one connection to the backup.

6.10.2EtherNet/IP

Pre-defined standard objects

Identity Object (0x01)
Message Router Object (0x02)
Assembly Object (0x04)
Connection Manager (0x06)
DLR Object (0x47)
QoS Object (0x48)
TCP/IP Interface Object (0xF5)
Ethernet Link Object (0xF6)

DHCP

supported

BOOTP

supported

Transmission speed

10 and 100 MBit/s

Duplex modes

Half duplex, full duplex, auto-negotiation

MDI modes

MDI, MDI-X, Auto-MDI-X

Data transport layer

Ethernet II, IEEE 802.3

Address Conflict Detection (ACD)

supportedDLR (ring topology)

supported

CIP reset service

Identity Object Reset Service Type 0 and Type 1

24

EnglishType 8652
Technical data

6.10.3

Modbus TCP

Modbus function codes

1, 3, 6, 15, 16

Transmission speed

10 and 100 MBit/s

Data transport layer

Ethernet II, IEEE 802.3

6.10.4

EtherCAT 

Ethernet interface X1, X2

X1: EtherCAT IN
X2: EtherCAT OUT

Acyclic communication (CoE)

SDO

Type

Complex Slave

FMMUs

8

Sync Managers

4

Transmission speed

100 Mbit/s

Data transport layer

Ethernet II, IEEE 802.3

EtherCAT ® is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH,Germany

6.10.5

CC-Link IE Field Basic

Number of occupied stations

1…16

Acyclic communication

SLMP Server

Data transport layer

Ethernet II, IEEE 802.3, 100 MBit/s

CC-Link interface

Cyclic data 61450 (UDP)
Discovery and SLMP Server 61451 (UDP)
SLMP Communication 20000 (UDP)

6.11

Specifications PROFIBUS DPV1

Acyclic communication

DPV1 Class 1 Read/Write
DPV1 Class 2 Read / Write / Data Transport

Transmission speed

fixed values from 9.6 kbit / s to 12 Mbit / s
Autodetect mode is supported

25

EnglishType 8652
Technical data

6.12

CC-Link specifications

CC-Link version 2.0
Number of stations

Up to 4 occupied stations

Extended cycles

1

Input data

32 bytes (RWw)

Output data

32 bytes (RWr)

Transmission speeds

156 kbit / s, 625 kbit / s, 2500 kbit / s, 5 Mbit / s, 10 Mbit / s

CC-Link version 1.1
Number of stations

Up to 4 occupied stations

Input data

8 bytes (RWw) per occupied station

Output data

8 bytes (RWr) per occupied station

Transmission speeds

156 kbit / s, 625 kbit / s, 2500 kbit / s, 5 Mbit / s, 10 Mbit / s

26

EnglishType 8652
Installation of the valve island in the control cabinet

7

INSTALLATION OF THE VALVE ISLAND IN THE
CONTROL CABINETWARNING

Risk of injury due to improper installation.
► Only trained technicians may perform installation work.
► Perform installation work using suitable tools only.

CAUTION
Risk of injury due to heavy device.
During transportation or installation work, a heavy device may fall down and cause injuries.
► Heavy equipment must only be transported, assembled and disassembled with the help of a second

person.

► Use suitable tools.

The AirLINE type 8652 valve island is supplied as a fully assembled device. Modifications are only
permitted to be carried out by Bürkert.
The valves are excluded from this and may be exchanged by the user for valves of the same variant.
There are 2 options for placing the valve island in the control cabinet:
1. On the control cabinet floor or the control cabinet wall with AirLINE Quick
The AirLINE Quick adapter plate is a standard part of the valve island. The AirLINE Quick adapter plate
enables the valve island to be positioned on a cutout on the control cabinet floor or on the control cabinet
wall. This means that the pneumatic connection of the valve island can be made outside the control
cabinet.
When the valve island is installed correctly in the control cabinet base or control cabinet wall as specified inchapter “7.1” on page 28, degree of protection IP65 is achieved at the interface between adapter plate
AirLINE Quick and the control cabinet.
2. On the rear wall of the control cabinet with a standard rail
The valve island is mounted on the rear wall of the control cabinet using a standard rail.

Installation on standard railin the control cabinet

Installation on thecontrol cabinet floor
with AirLINE Quick

Figure 8:

Options for placing the valve island in the control cabinet

27

EnglishType 8652
Installation of the valve island in the control cabinet

7.1

Installation on the control cabinet floor or the control
cabinet wall with AirLINE Quick
WARNING

Danger due to electromagnetic disruptions.
If the functional earth (FE) is not connected, then the requirements of the EMC protection are not met andmalfunctions may occur on the unit.
► Connect the control cabinet housing to the functional earth (FE) using a short cable with a large

cross-section.

► Only use shielded cables.

For installation with AirLINE Quick, a cutout must first be provided on the control cabinet floor or the control
cabinet wall and holes for the fastening screws. The recess can be done with a laser or a punch (see “7.1.1
Dimensions of the flange pattern AirLINE Quick”).

CAUTION
The recess on the control cabinet must be burr-free so that the seal between the AirLINE Quick and thecontrol cabinet is not damaged.

min.
74,8

When measuring the excavation, note:
To be able to use the Hot-Swap function (valve replacement during operation), there must be a minimum
distance from the front edge of the control cabinet when installing the valve island in the control cabinet(see “Figure 10”). The valves can only be pulled out of the valve island to the front if the minimum distanceis observed.

Control cabinet rear wall

Figure 9:

Make the cut-out in the control cabinet floor close to the rear wall of the control cabinet.

The minimum distances to the left, right, front and top depend on the position of the valve island in thecontrol cabinet:
Position in the control cabinet

front

left

right

Top

BottomInstallation on the control cabinet floor

60.5 mm

30 mm

50 mm

50 mm

–

Installation on the right of the control
cabinet wall

60.5 mm

50 mm

–

50 mm

30 mm

Installation on the control cabinet wall on
the left

60.5 mm

–

50 mm

30 mm

50 mm

Table 1:

The minimum distances refer from the outer edge of the valve island to the inner edge of the control
cabinet28

EnglishType 8652
Installation of the valve island in the control cabinet

Mounting platemax. 25

A-A (1 : 2)

min. 60,5

Z

min. 73

max. 19,5
Distance between the rear wall of thecontrol cabinet and the mounting plate

Figure 10:

To be able to use the Hot-Swap function, there must be a minimum distance from the front edge of thecontrol cabinet when installing the valve island in the control cabinet.

7.1.1

Dimensions of the flange pattern AirLINE Quick
N2
N1

89 ±0,377 ±0,3t > = 1,5

R5

nur bei o = 10

5,3 ±0,2

M

Figure 11:

Flange pattern AirLINE Quick - for dimensions, see table 2

29

Version RevisionÄnderungsnr.

EnglishMaße ohne Toleranzangabe

BürkertÄnderungstext
Werkstoff

Fluid Control Systems
D-74653 Ingelfingen
Name

Datum (yyyy-mm-dd) Benennung

Type 8652
Installation of the valve island in the control cabinet

Number of valves

M [mm]

N1 [mm]N2 [mm]Number of holes

485.8 ±0.3

66 ±0.3–

48

129.8 ±0.4

37 ±0.3

111 ±0.48

12173.8 ±0.4

77 ±0.3

154 ±0.41016244 ±0.4

112 ±0.3

224 ±0.41020288 ±0.4134 ±0.3

268 ±0.4

1024

332.1 ±0.4

156 ±0.3

312 ±0.4

10

Table 2:Dimensions of the flange pattern AirLINE Quick

7.1.2
Install the valve island in the control cabinet→ Check whether the seal between the AirLINE Quick and the control cabinet is free of damage.
→ Place the valve island in the control cabinet in the prepared recess.
→ Fasten from the outside with M5x10 screws (tightening torque 2.5 Nm).

30

EnglishType 8652
Installation of the valve island in the control cabinet

7.2

Standard rail installation
WARNING

Danger due to electromagnetic disruptions.
If the functional earth (FE) is not connected, then the requirements of the EMC protection are not met andmalfunctions may occur on the unit.
► Connect the standard rail to the functional earth (FE) using a short cable with a large cross-section ora copper tape.

► Only use shielded cables.

The valve island must be freely accessible from above. Ensure good heat dissipation.

A
C

D

B

Figure 12:

Recommended minimum clearances when installing on a standard rail in the control cabinet

Recommended minimum distances [mm]Standard
Basic variant

A
50
80

B
30

C
30

D
50

→ Install the standard rail firmly in the control cabinet.
→ Establish a short, wide PE connection between the standard rail and the control cabinet.
→ Hook the valve island onto the upper guide of the standard rail.
→ Fasten the valve island to the standard rail with the two fastening screws (tightening torque 1.5 Nm).

31

EnglishType 8652
Installation of the valve island in the control cabinet

Figure 13:

Fastening screws for valve island on standard rail

32

EnglishType 8652
Electrical connection

8

ELECTRICAL CONNECTION
CAUTION

Risk of injury from electric shock.
► Switch off the power supply before working on the device or system. Secure against reactivation.
► Observe any applicable accident prevention and safety regulations for electrical devices.

Risk of injury if the electrical connection is incorrect.
► Only trained specialists are allowed to make the electrical connection.
► Make the electrical connection only with a suitable tool.

8.1

Cabling of büS networks
Information on cabling büS networks can be found in the " Cabling Guide for büS / EDIP ".
You will find the “Cabling Guide for büS / EDIP ” in the “Operating Instructions” area for type 8652
on the Bürkert homepage country.burkert.com .

8.2

Fieldbus gateway ME43

8.2.1
Gateway with CANopen / büS interface→ Connect 5-pin spring-loaded terminal according to the assignment.

Possible cable cross-section: ≤ 1.5 mm 2 (see also Chapter“29 Accessories” )Assignment 5-pin spring-loaded terminal
Plug view

Table 3:

Terminal colour

Description

Red

Supply voltage 24 VWhite

CAN_H (büS connection)

Green

ShieldingBlue

CAN_L (büS connection)

Black

GND

Assignment 5-pin spring-loaded terminal

33

EnglishType 8652
Electrical connection

8.2.2

Gateway with Industrial Ethernet interface

The following protocols are supported:
Industrial Ethernet device

PROFINET S2 device• EtherCAT• PROFINET S2• EtherNet/IP• Modbus TCP• PROFINET• CC-Link IE Field Basic→ Connect 5-pin spring-loaded terminal according to the assignment.

Possible cable cross-section: ≤ 1.5 mm 2 (see also Chapter“29 Accessories” )→ Plug the Ethernet cables into the sockets of interfaces X1 and X2.

The interfaces X1 and X2 for RJ45 push-in connectors are equivalent.

Assignment 5-pin spring-loaded terminal
Plug view

Table 4:

Terminal colour

Description

Red

Supply voltage 24 VWhite

CAN_H (büS connection)8

Green

ShieldingBlue

CAN_L (büS connection)8

Black

GND

Assignment 5-pin spring-loaded terminal

Assignment interface X1 and X2

8
7
6
5
4
3
2
1

Pin

Plug configuration RJ45

1

TX+

2

TX–

3

RX+

4
5
6
7
8

Figure 14:

34

8)

Not usedRX–
Not used

Allocation of interfaces X1 (EtherCAT IN) and X2 (EtherCAT OUT); Connection to the fieldbus

Only occupied when using several Bürkert devices (EDIP) or in connection with the communicator.

EnglishType 8652
Electrical connection

8.2.3
Gateway with PROFIBUS DPV1 interface→ Connect 5-pin spring-loaded terminal according to the assignment.

Possible cable cross-section: ≤ 1.5 mm 2 (see also Chapter“29 Accessories” )→ Connection of a 9-pin D-Sub plug to the PROFIBUS DPV1 interface according to the assignment.
Assignment 5-pin spring-loaded terminal
Plug view

Table 5:

Terminal colour

Description

Red

Supply voltage 24 VWhite

CAN_H (büS connection)9

Green

ShieldingBlue

CAN_L (büS connection)9

Black

GND

Assignment 5-pin spring-loaded terminal

Allocation of push-in connector D-Sub, 9-pin
D-Sub, 9-pin

6
7
8
9

Figure 15:

9)

1
2
3
4
5

Pin

SignalFunction

Connection1

Not used2

Not used

3

RxD/TxD-P

Data line P (B conductor)

Duty

4

CNTR-P

Repeater directional control

optional

5

DGND

Weightoptional

6

VP

+5 V

optional

7

Not used

8

RxD/TxD-N

Data line N (A conductor)

Duty

9

Not used

PROFIBUS DPV1, assignment of D-Sub 9-pin push-in connector

Only occupied when using several Bürkert devices (EDIP) or in connection with the communicator.

English35

Type 8652
Electrical connection

8.2.4
Gateway with CC-Link interface→ Connect 5-pin spring-loaded terminal according to the assignment.

Possible cable cross-section: ≤ 1.5 mm 2 (see also Chapter“29 Accessories” )→ Connection of a D-sub 9-pin plug to the CC-L ink - interface according to the assignment.
Assignment 5-pin spring-loaded terminal
Plug view

Table 6:

Terminal colour

Description

Red

Supply voltage 24 VWhite

CAN_H (büS connection)10

Green

ShieldingBlue

CAN_L (büS connection)10

Black

GND

Assignment 5-pin spring-loaded terminal

Allocation of push-in connector D-Sub, 9-pin
D-Sub, 9-pin

6
7
8
9

Figure 16:

36

10)

1
2
3
4
5

Pin

SignalFunction

Connection1

Not used2

Not used

3

DA

Data line A

Duty

4

DG

Data ground

Duty

5

Not used6

Not used7

Not used

8

DB

Data line B

Duty

9

Not used

CC-Link, pin assignment D-Sub 9-pin push-in connector

Only occupied when using several Bürkert devices (EDIP) or in connection with the communicator.

EnglishType 8652
Electrical connection

8.3

24 V supply voltage for pneumatic valves

The interface board has a 2-pole spring-loaded terminal to which the supply voltage for the pneumatic
valves is connected. This allows the voltage for all pneumatic valves of the valve island to be shut down
irrespective of the communication to the superordinate controller (PLC).
1
2

Figure 17:

Terminal

Assignment

1, redAUX 24 V

2, black

GND

Assignment of the 2-pole spring-loaded terminal

37

EnglishType 8652
Electrical connection

8.4→

Electronic module with digital inputs
Switch off the supply voltage.

→ Connect the position feedback sensors to the electronics module according to the assignment.
Possible cable cross-section: ≤ 1.5 mm 2 Maximum cable length: <30 m

The electrical supply to the position feedback sensors (24 V) is provided by the electronic module.

→ Limit the current consumption of position feedback sensors to 30 mA!
Assignment of the digital inputs of the electronic module

24 V
DI

3-wiresensor2-wiresensorMechanicallimit switch

0V

Figure 18:

Assignment of the digital inputs of the electronic module

Standard position feedback sensors (3-wire sensors and 2-wire sensors as well as mechanical limit
switches) can be used.
Depending on the position feedback sensor used, the following data can be output:
Possible data

3-wire sensors

2-wire sensors

Mech. Limit switches

Position feedback
sensor activated

X

X

X

Position feedback
sensor not activated

X

X

X

Short circuit

X

–

–

Wire break

–

X

–

38

EnglishType 8652
Electrical connection

8.5

Electrical connection assignment

8.5.1

Upper end position
Valve unit with 4 pieces 2x3 / 2-way valves

1

1

1

0

1

0

0

1

1

1

1

0

1

0

0

1

Upper end position(= 8 position feedback sensor
inputs)8 bit

reported binary value: 0b10010111

Figure 19:

Example of upper end positions for a valve unit with 4 2x3 / 2-way valves

8.5.2

Lower end position
Valve unit with 4 pieces 2x3 / 2-way valves

0

1

1

1

0

0

1

1

Lower end position(= 8 position feedback sensor
inputs)

0

1

1

1

0

0

1

1

8 bit

reported binary value: 0b11001110

Figure 20:

Example of lower end positions for a valve unit with 4 2x3 / 2-way valves

8.5.3

Changing end positions

Changing end positions only affect the 5/2-way valves, since 8 bits are sufficient for the transmission of
all values for the entire valve unit. With the changing end position, the 8 inputs are used alternately for theupper and lower end positions (see“Figure 21” ).
Valve unit with 4 units 5/2-way valves

1

1

1

0

0

1

0

1

0

1

1

0

0

1

0

Upper end position(= 4 position feedback sensor
inputs)Lower end position(= 4 position feedback sensor
inputs)0

8 bit(upper end (lower end (upper end (lower end (upper end (lower end (upper end (lower end
position)
position)
position) position) position) position)
position)
position)
reported binary value: 0b00100111

Figure 21:

Example of changing end positions for a valve unit with 4 5/2-way valves
39

EnglishType 8652
Electrical connection

8.6

Valves type 6534 for safety-related shutdown,
variant SIA
DANGER

Risk of injury due to unintentional movement of the actuators.
If the shut-off function is required to control safety-critical processes, hazardous movements of the actuators may be triggered when the switch-off function is faulty.
▶ Make sure the shut-off function is working properly before start-up.

WARNING
Risk of injury and property damage due to electrical faults.
If the connections for the safety-related shut-off are not connected correctly, there is a risk of injury due touncontrolled behaviour of the plant.
▶ When using several SIA variant valves, connect each connection to an individual potential-free contact(mechanical switch or relay). Never connect several contacts together under any circumstances!
▶ Do not apply voltage to the connections (risk of damage to the valves).
Risk of injury due to sharp edges.
Sharp edges on the connection or on the contacts of the screw-type terminal can cause cuts.
▶ Wear suitable protective gloves.
Type 6534 valves for safety-related shut-off (SIA variant) are equipped with additional connection terminals.
The circuit of a valve can therefore be interrupted by an external switch. Manual override is not required forthese valve variants.
The technical data of the Type 6534 SIA variant valves corresponds to the data of the standard device.
To use the shut-off function, connect the connection to a potential-free contact (mechanical switch or relay).
The contact must be in the same control cabinet as the valve island; restrict the maximum cable length
to 2 m.

CodingBridge40

EnglishThe yellow connection terminals are pluggable and can beremoved to facilitate connection of a cable. With the exceptionof CF H, there are always 2 connection terminals. To avoid
confusing the connections, the connection terminals arecoded.
On delivery, the connection terminals are provided with abridge to ensure the valve can be put into operation immediately. Remove the bridge before connecting a cable.

Type 8652
Electrical connection

Connection terminals:

Pluggable screw-type terminal, 2-pole, coded
wire cross-section (rigid or flexible) 0.14 mm²...1.5 mm² (AWG
28...16)

Labelling connection terminals:

21 → connection terminal 2, pole 1
22 → connection terminal 2, pole 2
41 → connection terminal 4, pole 1
42 → connection terminal 4, pole 2

Required switching capacity of thecontact:

0.5 A / 24 V DC

Connection designation

Circuit diagram
Electrical connection valve:

2 (+)
2

2 (+)

2 (–)

24 V

4 (+)

2 (–)

4 (–)

4 (+)
4

24 V

Potential freecontact
21

22

Connection
terminal 2

41

Coil

2

42

Connection
terminal 4

4

4 (–)
Figure 22:

Connection designation and circuit diagram of all circuit functions available as variant SIA except forcircuit function H (CF H see“Figure 23” )Connection designation

Circuit diagram

Electrical connection valve:
4 (+)

4 (+)

24 V
4 (–)

Figure 23:

4

Potential freecontact
41

Coil

42

Connection
terminal 4

4

4 (–)

Connection designation and circuit diagram, variant SIA, circuit function H (CF H)

The labels 2 and 4 refer to the assignment to the respective working port.

41

EnglishType 8652
Electrical connection

8.7

Modular safety-related shutdown
DANGER

Risk of injury due to unintentional movement of the actuators.
If the shutdown function “Module-based safety shutdown” is required to control safety-critical procedures, hazardous movements of the actuators may be triggered if the shutdown function is faulty.
▶ Make sure the shut-off function is working properly before start-up.
In spite of the activated shutdown function, actuators can be moved by manual override of the valves. If
the shutdown function is used to control safety-critical procedures:► Take suitable measures against unintentional actuation of the valves, e.g. by means of a lockable con-trol cabinet or by blocking the manual overrides with the additional element "Locking HB" (see chapter“18.2.1 Additional element “Lock Manual Override”” on page 99 ).

WARNING
Risk of injury and property damage due to electrical faults.
If the connections for module-based safety shutdown are not connected correctly, there is a risk of injury
due to uncontrolled behaviour of the plant.
▶ If several valve units are to be shut down in a safe manner, connect each connection to an individual
potential-free contact (mechanical switch or relay). Never connect several contacts together under any
circumstances!
▶ Do not supply voltage to the connections for module-based safety shutdown (risk of damaging thevalves).
Risk of injury due to sharp edges.
Sharp edges on the connection or on the contacts of the 12-pole spring-loaded terminal can cause cuts.
▶ Wear suitable protective gloves.

Connections for modular safety shutdown
Terminal 1 = valve unit 1, terminal 2 = valve unit 2, ...

Figure 24:

Port for module-based safety shutdown

The interface boards for module-based safety shutdown are additionally equipped with a 12-pole springloaded terminal. As a result, the electric circuit of a valve unit (4 pneumatic valves) can be interrupted by an
external switch, e.g. to implement functions such as “Central system off” or to deactivate actuators groupby group.
The interruption will immediately cause a single-pole interruption of the common supply to all valves of thevalve unit (see “Figure 25”).

42

EnglishType 8652
Electrical connection

Backplane bus
AUX 24 V

GND

Voltage conversion,
control logic and LCD

Valve driver, diagnostics

Valves“Module-based safety
shutdown” connection for
external potential-free contact
Figure 25:

Schematic representation of a valve unit with shutdown function “Module-based safety shutdown”

To use the shut-off function, connect the connection to a potential-free contact (mechanical switch or relay).
The contact must be in the same control cabinet as the valve island; restrict the maximum cable length
to 2 m.
Connection

Pluggable screw-type terminal11, 12-pole cable cross-section (rigid or flexible)
0.14 mm²...1.5 mm² (AWG 26...16)

Required switchingcapacity of thecontact

1.5 A / 24 V DC

11)

On delivery, the spring-loaded terminal is provided with a bridge so that the electronic basic module can be put into operation
immediately. Remove the bridge before connecting a cable.

English43

Type 8652
Pneumatic connection

9

PNEUMATIC CONNECTIONDANGER

Risk of injury from high pressure.
► Secure the actuators against shifting before working on the device or plant.
► Switch off the pressure before working on the device or plant. Vent or empty the lines.

Risk of injury if the pneumatic connection is incorrect.
► Only trained specialists are allowed to make the pneumatic connection.
► Make the pneumatic connection only with a suitable tool.

CAUTION
Danger due to loud noises.
► Seal unused connections with sealing plugs (e.g. for 5/2-way valves).

Recommendation• Only use Bürkert sealing plugs (see chapter “29 Accessories” on page 136). These sealing plugs
are tested under laboratory conditions. If plugs from other manufacturers are used, the service lifeof the device may be limited.
• We recommend the use of original Bürkert accessories only (see chapter “29 Accessories” onpage 136).
Synthetic hoses for pneumatics
When using hoses from other manufacturers, make sure the hose diameter remains within the tolerance of ± 0.1 mm.

9.1

Assignment of the pneumatic ports

Position of valve outputs
2x3/2 + 5/2 + 5/3 way

2
4

Working port 2
Working port 4

Figure 26:

Connection

Assignment

1...8

Valve slots

P/1

Pressure port

S/3
R/5

44

Pneumatic connections valve island

Exhaust ports

R‘ / 82/84

Exhaust port for auxiliary pilot air

X / 12/14

Pressure port for auxiliary pilot air

Figure 27:

Terminal assignment valve island

EnglishWith the Basic variant, the equipment of theconnections for auxiliary pilot air can vary.

Type 8652
Pneumatic connection

P/1
pressure port

X / 12/14
pressure port for auxiliary pilot air

Filter (for filtering the auxiliary pilot air)Figure 28:

Pneumatic connections connection module

9.1.1

External and internal auxiliary pilot air

The seals of the connection module are already installed in the delivery state. Should it be necessary tochange the supply of the auxiliary pilot air, this can be done by turning the seal. It is essential to observe thefollowing note!

NOTE
Internal short circuit between the auxiliary pilot air and the pilot pressure.
To avoid an internal short circuit, the seals of the connection modules must be positioned the same
(external or internal supply of auxiliary pilot air). Mixing the external or internal supply is not permitted.
► Never mix the external or internal supply.

The X port always has to be connected for an external supply.

Supply of auxiliary pilot air← externalinternal →180°

Figure 29:

The valves are set to external or internal supply of auxiliary pilot air by turning (sliding over) the seal by
180°. The type of feed must always be the same within the valve island!
45

EnglishType 8652
Pneumatic connection

9.2

Pneumatic connection assignment

Valve unit with 4 double valves
BM1_Valves
Bit 0

Bit 1

Bit 2

Bit 3

Bit 4

Bit 5

Bit 6

Bit 7

Valve 1

Valve 2

Valve 3

Valve 4

Valve 5

Valve 6

Valve 7

Valve 8

2

4

2

4

2

4

Table 7:

Pneumatic connection
4
2

Example for the assignment of the bits for double valves

If there are single valves in a valve unit, the next bit is skipped after a single valve (see following example).
Valve unit with 2 single valves and 2 double valves
BM1_Valves
2 single valves

2 double valves

Bit 0

Bit 2

Bit 4

Bit 5

Bit 6

Bit 7

Valve 1

Valve 3

Valve 5

Valve 6

Valve 7

Valve 8

4

4

4

2

4

Pneumatic connection
2

Table 8:

Example for the assignment of the bits for 2 single valves and 2 double valves

9.2.1

Allocation of the valve outputs to the pneumatic connectionsof the valve island

Valve type

Pneumatic connection
Valve outlet

2x3/2-way

Position of valve outputs
2x3/2 + 5/2 + 5/3 way

5/2-way2
4

5/3-way46

EnglishAirLINE Quick

Position of valve outputs
2x3/2 + 5/2 + 5/3 way

2
4

Type 8652
Integration into the control environment

10

INTEGRATION INTO THE CONTROLENVIRONMENT

10.1

Start-up files and description of the process data andparameters

The start-up files required by the project planning software are available on the Internet.
Download the start-up files from:country.burkert.com → Type 8652 → Software → Device Description Files.zip
You will also find the descriptions of the start-up files in the zip file.

→ Use the latest start-up file from the "01_Standard" folder (exception: see Chapter“10.2” ).
The description of the CANopen standard objects can be found under:
country.burkert.com → Type 8652 → Operating instructions → "CANopen network configuration"

10.2

PLC compatibility

If new devices are to be operated with the start-up files of an older software version, e.g. because areplacement device is to be used in an existing automation system, this can be done without issue by converting the PLC compatibility.
The currently installed software is shown under Maintenance > SW version on the display of the
fieldbus gateway.
Convert compatibility mode via the display of the fieldbus gateway:“12.4 Converting compatibility mode” on page 75
Convert the compatibility mode via the Bürkert Communicator:“16.2.6 Converting compatibility mode” on page 88

10.2.1Compatibility mode and start-up files

Download the start-up files from:country.burkert.com → Type 8652 → Software → Device Description Files.zip
In “Device Description Files.zip” there are sub-folders “01_Standard” and “02_Extension_Modules” in eachfieldbus folder (see Chapter “16.11 Using Extension Modules (EM)” ).
Please note the release notes in the respective folder in order to use the appropriate version of the start-up
file.

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EnglishType 8652
Integration into the control environment

10.2.2Error alerts concerning PLC compatibility

Error code

Description

Troubleshooting

51/103

No or incorrect mapping file
present.

• If extension modules were used, perform the Extension
module settings wizard again.
General settings > Parameter > Extension module
settings• Use a separate gateway configuration if one has beencreated.

51/400The master attempted toconnect a faulty module/
sub-module.

48

English• The version of the start-up file does not match the device(see chapters “10.2.1”).
• The controller settings do not match the device.

Type 8652
Integration into the control environment

10.3

Commissioning a PROFINET device with Siemens TIA
Portal→ Import the start-up file into the hardware catalogue of the tool. The start-up files of version V2.0 wereused in the illustrations shown.
ATTENTION! There are different commissioning files for PROFINET and PROFINET S2. The procedure
for commissioning is the same for both file variants.

→ Select the device in the hardware catalogue and drag and drop it into the work area.

→ Assign a PROFINET interface to the device.
→ Double-click the device in the work area. This opens the device overview.

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EnglishType 8652
Integration into the control environment

On the right, in the "Catalogue" menu, you will find the modules:→ Assign the modules to the respective slot by double-clicking or bydrag and drop. Map the real structure of the valve island from left
to right. Pressure measuring modules* (if available) and valve units
must be assigned.
In the screenshot below, the modules of a valve island with 1pressure measurement module and 3 subsequent valve units are
assigned to the slots as an example.

* ) A connection module with an integrated pressure sensor is referred to as a "pressure measuring
module".

50

EnglishPressure measuring module
Valve unit 1
Valve unit 2
Valve unit 3

Type 8652
Integration into the control environment→ Then configure the position feedback sensor source for each valve unit.

To do this, drag the position feedback sensor used from the submodules to the corresponding positionin the device overview.
In the device overview, Subslot 1 corresponds to the valve,
Subslot 2 to the position feedback sensor of the upper end position,
Subslot 3 to the position feedback sensor of the lower end position.

If no position feedback sensor is dragged into the device overview, the feedback sensor on the valve units
is deactivated.
If “feedback alternating” is selected in Subslot 2, no feedback device should be configured in
Subslot 3.

Figure 30:

The example shows the real structure of a valve island with 1 pressure sensor and 6 connected valve
units, including position feedback sensor sources.

To accept this setting, the valve island restarts at the time of the first connection to the controller.

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EnglishType 8652
Integration into the control environment

10.4

Commissioning a PROFIBUS DPV1 device with
Siemens TIA Portal→ Import the start-up file into the hardware catalogue of the tool. The start-up files of version V2.0 wereused in the illustrations shown.

→ Select the device in the hardware catalogue and drag and drop it into the work area.

→ Assign a PROFIBUS DPV1 interface to the device.
→ Double-click the device in the work area. This opens the device overview.
52

EnglishType 8652
Integration into the control environment

On the right, in the "Catalogue" menu, you will find the modules:→ Assign the modules to the respective slot by double-clicking or by drag and drop. Map the real structureof the valve island from left to right. Pressure measuring modules (if present) and valve units must be
assigned. A connection module with an integrated pressure sensor is referred to as a “pressure measurement module”.

Example for the assignment of the modules:
The valve island shown on the right has been configured in the following screenshot. From left to right, this valve island has 1 pressure
measurement module (Pressure module_1) and 3 valve units.

Pressure measuring module
Valve unit 1
Valve unit 2
Valve unit 3

In our example, the valve units are equipped with digital inputs. The
digital inputs report the upper end position of the actuator, the lower
end position is reported via the controller.
The “ValveUnit FB up-term. down-plc " is therefore assigned to thecorresponding slot for each valve unit (see also“Table 9” ).

To accept this setting, the valve island restarts at the time of the first connection to the controller.
53

EnglishType 8652
Integration into the control environment

Module in the catalogue of the TIA
PortalSet position feedback sensor source

ValvesUnit

No position feedback sensor sources are set

ValveUnit FB up-term.

Upper end position: digital inputs valve island
Lower end position: not used

ValveUnit FB down-term.

Lower end position: digital inputs valve island
Upper end position: not used

ValveUnit FB up/down-term.

Upper / lower end position: digital inputs valve island(changing end position, single valve)

ValveUnit FB up-bus

Upper end position: via büS network
Lower end position: not used

ValveUnit FB down-bus

Lower end position: via büS network
Upper end position: not used

ValveUnit FB up-plc

Upper end position: via PLC
Lower end position: not used

ValveUnit FB down-plc

Lower end position: via PLC
Upper end position: not used

ValveUnit FB up-term. down bus

Upper end position: digital inputs valve island
Lower end position: via büS network

ValveUnit FB up-bus down-term.

Upper end position: via büS network
Lower end position: digital inputs valve island

ValveUnit FB up-term. down-plc

Upper end position: digital inputs valve island
Lower end position: via PLC

ValveUnit FB up-plc down-term.

Upper end position: via PLC
Lower end position: digital inputs valve island

ValveUnit FB up-bus down-plc

Upper end position: via büS network
Lower end position: via PLC

ValveUnit FB up-plc down-bus

Upper end position: via PLC
Lower end position: via büS network

ValveUnit FB up / down bus

Upper and lower end position: via the büS network

ValveUnit FB up/down-plc

Upper and lower end position: via PLC

Table 9:Modules for valve units in the catalogue of the TIA portal

54

EnglishType 8652
Integration into the control environment

10.5

Commissioning an EtherNet/IP device with Rockwell
Logix Designer

To configure the Type 8652 valve island in Rockwell Studio 5000 Logix Designer, the add-on profile “AOP” isrequired. Alternatively, commissioning using the EDS file is also possible.
The AOP is already included in V35 and later versions of the Logix Designer software for the Rockwell
Studio 5000 Logix Designer.
A zip file is available for earlier versions of Logix Designer under:
country.burkert.com → Type 8652 → Software → Add-On-Profile AOP

10.5.1

Commissioning with Add-On-Profile (AOP)

Offline settings
Configure the settings offline first, then connect the valve island to the controller.
The settings will be copied to the controller as soon as the valve island is connected to it.

→ Select the device in the Catalog tab.
→ To simplify the search for the device: – select the filter “Buerkert Fluid Control Systems” or – enter theterm “AirLINE” in the search field at the top left.

→ Confirm with Create. This opens the New Module window.

55

EnglishType 8652
Integration into the control environment→ Enter Name and IP Address then click on Change.

→ In the Valve Unit Count field, enter the number of available valve units.
→ In the Pressure Sensor Count field, enter the number of available pressure sensors.

56

EnglishType 8652
Integration into the control environment

In the Valve Unit Settings and Pressure Sensor Settings fields, all settings will be used that have been
copied when a connection was established with the valve island.

57

EnglishType 8652
Integration into the control environment

Settings such as error behaviour, switching cycle counter activation, and the position feedback sources
setting can be set using the wizard and applied to multiple valve units.

→ Then select the valve units for which the settings are to be used.

58

EnglishType 8652
Integration into the control environment

These settings can also be set separately for each unit and checked...

...and different settings can be set for each valve.

59

EnglishType 8652
Integration into the control environment

When pressure sensors are used, the units for the pressure value can be set. This setting applies to allpressure sensors, measured values and limit values.

For each pressure sensor, the alarm limits for errors and warnings, the display of the pressure value on thedisplay (of a valve unit), and the pressure value unit can now be set.

60

EnglishType 8652
Integration into the control environment

Finally, the accessibility of the web server can be configured.
The web server can also be accessed directly from here.
To accept this setting, the valve island restarts at the time of the first connection to the controller.

61

EnglishType 8652
Integration into the control environment

Online information
Online information and writable values ​​can only be changed on the device when the valve island is connected to the controller.

The current NAMUR status of the valve island is displayed and colour-coded.

62

EnglishType 8652
Integration into the control environment

The current switching frequency of the pilot valves and actuators can be read and reset on a valve-by-valve
or global basis when replacing valves.

If position feedback indicators are present, the wizard can be started to initiate the switching time measurement or to enter the switching time limits; otherwise, the switches are greyed out.
Detailed information about the wizards is displayed by clicking on the Help button.

English63

Type 8652
Integration into the control environment

The current switching time and the switching time limits of each actuator can be displayed for the upperand lower position feedback indicators.

The diagnostics for each channel can be read, and the status code can be assigned to individual errors.

64

EnglishType 8652
Integration into the control environment

The measure minimum and maximum values of the pressure sensors are displayed in the stored pressure
units and can be reset.

The revision of the connected valve island is shown here.

65

EnglishType 8652
Integration into the control environment

10.5.2 Commissioning with EDS file
→ Install EDS file. To do this, click on the EDS Hardware Installation Tool command in the Tools menu.
→ In the window that opens, click on Register an EDS file.

→ Right-click on Ethernet in the Controller Organiser window and select the New Module command.
This opens the window Select Module Type.

66

EnglishType 8652
Integration into the control environment→ Select the device in the Catalogue tab.
To simplify the search for the device:- select the filter "Buerkert Werke GmbH & Co. KG" or- enter the term "Airline" in the search field at the top left.

→ Confirm with Create. This opens the New Module window.

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EnglishType 8652
Integration into the control environment→ In the New Module window, choose the command Change. The Module Definition window opens.
→ Set the Connections in the Module Definition window:- First the number of valve units used,-then the number of pressure measurement modules * (if available).

Pressure measuring module
Valve unit 1
Valve unit 2
Valve unit 3

The valve island shown on the right was configured in the following
screenshots. This valve island has 3 valve units and 1 pressure measurement module.
* ) A connection module with an integrated pressure sensor is referred to as a "pressure measuring
module".

→ Confirm with OK.
→ The acyclic values of the valve island are displayed online in the New Module > Parameters window.

The position feedback sensor source can also be set online here. The position feedback sensor source
can also be set via the control program via acyclic access.

→ If the position feedback sensor source changes, restart the valve island.

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EnglishType 8652
Integration into the control environment

10.6

Bit-wise composition of the inputs and outputs
Valve unit 1

Figure 31:

Valve unit 2

Valve unit 3

Valve units

The valve island is divided into valve units. A maximum of 8 valves (= 4 double valves!) are possible per unit.
Depending on the configuration, each valve unit can have the following inputs and outputs (from the point ofview of the PLC):
1 byte cyclic input

for feedback of upper end position via digital inputs, valve island or büS
network

1 byte cyclic input

for feedback of the lower end position via digital inputs, valve island or büS
network

1 byte cyclic output

for valves

1 byte cyclic output

for feedback upper end position via PLC

1 byte cyclic output

for feedback lower end position via PLC

The coding of the individual bits is always the same. Valve unit 1 is arranged on the left, valve unit 2 on theright, etc.
Further information can be found in the following chapters:“8.5 Electrical connection assignment” on page 39“9.2 Pneumatic connection assignment” on page 46

10.7

Advanced gateway functionalities
Information on:
Control mode (communication settings) andObject Route Function (access to other büS objects)
can be found at:country.burkert.com → Type 8652 → Operating instructions → "Definition fieldbus"

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EnglishType 8652
Configuration with web server

11

CONFIGURATION WITH WEB SERVER

The valve island AirLINE Type 8652 has an integrated web server via which the device can be configured.
The web server can be used for the following protocols:• PROFINET• EtherNet/IP• Modbus TCP
For access via web server, the device has a separate IP address.

11.1

Establishing a connection to the web server
Configuring multiple devices:
Because the devices have the same IP address upon delivery, there can only be 1 as yet unconfigured device in the network so that the device can be identified.
▶ Connect to the network and configure the devices individually in sequence.

→ Connect the PC to the device via a network cable.
→ Enter the IP address in the address line of the web browser.
With Ethernet/IP and Modbus TCP, the IP address of the device upon delivery is 192.168.0.100.
With PROFINET, the IP address is preset to 000.000.000.000. First, an IP address must be issued with asuitable tool, as otherwise there will be no connection to the web server. The IP address can be set with thedisplay of the fieldbus gateway:
Parameters > Ind. Comm. > IP settings
If the IP address has been changed to an unknown value, the current IP address can be read in the Bürkert
Communicator software or the display of the fieldbus gateway.

Figure 32:

Web server view

70

EnglishType 8652
Configuration with web server

11.2

Logging onto the web server→ On the home page, click on Login on the top left.
→ Enter your user name and password:	User name: admin
Password: admin→ Click on Login.

11.3

Passwords

CAUTION
Security risk due to standard passwords.
Unauthorised persons can log in to the web server and make changes to the system.
► Please change standard passwords.
► If the web server is not needed, disable access via Bürkert Communicator (see chapter “16.10” on page90).

The following user names and passwords are active by default and are reactivated when the passwords arereset:
User nameadmin

installer

Standard password

admin

admin

All user names have the same rights.

11.3.1
Change password→ Log in to the web server.
→ Enter and confirm the new password in the menu General settings.
11.3.2
Reset passwords to factory settings→ Click on Login.
→ On the bottom right of the login window, click on Reset passwords.
The device must be rebooted within 3 minutes so that the passwords can actually be reset. A restart can betriggered via the fieldbus gateway display, the Bürkert Communicator software or via a voltage reset.

11.4

Finding the device

In order to localise the currently selected device in the web server when using multiple devices, click the
button Locate device in the “Device information” menu.
The status LED of the selected fieldbus gateway flashes for a few seconds.
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EnglishType 8652
Configuration with web server

11.5

Disabling web server access with Bürkert
Communicator

The web server is enabled upon delivery. Web server access can be disabled via the Bürkert Communicator
software (see chapter “16.10” on page 90).

11.6

Information in the web server

11.6.1

Device information• Displayed nameCommon• Identification number of device• Device serial number• Software identification number• Product type number• Manufacture date
• Software version

Versions• Hardware version• büS version• EDS version
Diagnosis

11.6.2

Device status

Messages

Messages are shown in the order of type, time and message text.

11.7

Setting options in the web server

Configuration of the valve unit

• Valve configuration• Fault action• Fault state• Switching cycle counter• Position feedback sensor source• Display• Wire break detection active• Signal inversion

Switching time monitoring

For information, see chapter “21 Switch time monitoring function” on page 110

Maintenance• Channel maintenance• Reset switching cycle counter of pneumatic slide
valve• Reset switching cycle counter of actuators• Set the date for routine maintenance72

EnglishType 8652
Configuration with web server

Status of the valve unit
Pressure measurement configuration• Alarm limits• Pressure indicators on internal displays• Cyclical output of pressure value

Pressure measurement diagnostics

Display of the measured values:• Current pressure• Maximum pressure• Minimum pressure

Installation of pressure measurement

11.8

Enabling/disabling pressure sensors

Industrial communication of web server

Configuration• Protocol• IP settings

Information• Protocol• Communication status• Temporary IP address• MAC address

Indication of process values

Process name
Process value

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EnglishType 8652
Configuration with fieldbus gateway

12

CONFIGURATION WITH FIELDBUS GATEWAY

If the fieldbus gateway is equipped with display and operating elements, settings can be made via thefieldbus gateway.
Basic variant
By pressing one of the two arrow keys, the display shows the valve status (see also chapter “14.3.2” on page
83

Arrow keys

Menu button

Figure 33:

Overview of operating elements of fieldbus gateway ME43

12.1

Operating the fieldbus gateway

Element

Function• Open main menu (double-click)• Confirm inputs

Menu button• Scroll in menu
• Change values

Arrow keys
Table 10:

Function of the keys

With some menus, a restart is required in order to activate the new settings.
The notification stating that a restart is required is displayed on the home screen.

→ Click on Exit to return to the home screen after changing the settings, and restart if necessary.

12.2

Selecting the protocol

With PROFIBUS DPV1, CC-Link and PROFINET S2, the protocol does not have to be selected. It is pre-set
by the manufacturer.
For all other protocols:→ Press themenu button twice.

→ Parameter > Ind. Comm. > Protocol→ Select and confirm desired protocol.
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EnglishType 8652
Configuration with fieldbus gateway

12.3

Enter PROFIBUS address or CC-Link address→ Press themenu button twice.

→ Select Parameter > Ind. Comm. > Address.
→ Use

menu button to enable processing.

→ Set, confirm and save the address with the arrow keys.
The Address menu is only available for PROFIBUS or CC-Link devices.

12.4

Converting compatibility mode

For information on the compatibility mode, see Chapter“10.2” on page 47 .

→ Press themenu button twice.

→ Select Parameter > Ind. Comm. > Comp. Mode.
→ Select Specific or one of the available compatibility modes and confirm.

12.5

Valve configuration

The valve configuration is performed if pneumatic valves are later used on valve slots occupied by blind
valves. Or when valves of different types are alternated.

→ Press themenu button twice.

→ Select Parameter > AirLINE > Valve cnf > Module 1/2/... > Slot 1/2/....
→ Configure the valves accordingly.
→ Use Exit to navigate to the highest menu level.

12.6→ Press theConfigure pressure sensor(s)menu button twice.

→ Select Parameter > AirLINE > P.sens.conf > Left,Right or Middle12 > Inactive or Active.
→ Use Exit to navigate to the highest menu level.

12)

Pressure sensor “Middle” is only available starting at configuration level ≥ 16 valve slots

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Type 8652
Configuration with fieldbus gateway

12.7

Display: contrast, brightness, installation position,
language→ Press themenu button twice.

→ Select Parameter > Display.
→ Select the value to be changed.
→ Usemenu button to enable processing.

→ Set the desired value with the arrow keys.
→ Confirm the value with themenu button.

→ Use Exit to navigate to the highest menu level.

12.8

Configuration provider

Specify whether the valve island will compile the configuration from other devices in the büS network(config clients) and saves it on the SD card.
This function is only possible if an SD card is present in the device (SD card, see chapter “29 Accessories”
on page 136)

→ Press themenu button twice.

→ Select Parameter > CfgProvid. > Off or On, confirm.

12.9→ Press theError diagnostics
menu button twice.

→ Select Diagnosis, confirm.
The error type and error code are displayed.
See chapter “27.5” on page 131 for the description of error codes.

12.10

Restarting the valve island

Some settings require a reboot of the valve island.

→ Maintenance > Restart > Yes

12.11

Factory reset→ Maintenance > Fact. reset > Yes
The factory reset starts, and can take a few seconds.

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EnglishType 8652
Configuration with fieldbus gateway

12.12

Reset the switching cycle counters

The switching cycle counters can be reset for the complete valve island (all switching cycle counters of thepilot valves) or for each valve unit (modules).

→ Press themenu button twice.

→ Select Maintenance > Reset SCC.
→ Select All SCC or Module 1/2/... > Yes.

12.13

Replacing devices (config clients)→ Press themenu button twice.

→ Select Maintenance > DevReplace.
→ Select serial number of original device.
→ Select serial number of replacement device.
→ Do Replace

77

EnglishType 8652
Menu structure fieldbus gateway

13

MENU STRUCTURE FIELDBUS GATEWAY

78

ro = read only, rw = read / write

Parameters
Ind. Comm
IP Mode (with EtherNet/IP)
Feste IP
BOOTP
DHCP
IP setting (with Industrial Ethernet)
Address
Network
Gateway
Address (for PROFIBUS DPV1 and CC-Link)
Profibus address / CC-Link address
Protocol (preset at factory for PROFIBUS and CC-Link)
Profibus
CC-Link
EtherCAT
Profinet
EthIP
Modbus
CC-Link IE
Comp. mode
Specific
Comp. V1.0
Comp. V2.0
Comp. V3.0
BüS
Baud rate (can be set via PLC or Communicator)
1 Mbit/s
500 kbit/s
250 kbit/s
125 kbit/s
50 kbit/s
NodeID
StaticUsed
ModeStandalone
CANopenbüS
AirLINE
Valve conf
Module 1
Slot 1
Dummy valve
2x3/2 C2x3/2 C SIA
2x3/2 D
5/2 H
5/2 H SIA
5/2 Z
5/2 Z
5/3 M
5/3 L
5/3 L SIA

English

rw
rw
rw
rw
rw
rw
rw
rw
rw
rw

rw

ro

rw
rw

rw
rw
rw
rw
rw
rw
rw
rw
rw
rw
rw

Type 8652
Menu structure fieldbus gateway

Slot 2
Slot 3
Slot 4
P.Sens.cnf
Left

5/3 N

rw

see Slot 1
see Slot 1
see Slot 1

Inactive
ActiveMiddleInactive
ActiveRight
Inactive
ActiveDisplay cnf
All disp.
Unit ...
Display
Contrast
Brightness
Mounting
ReverseNormalAuto
Language
GermanEnglishCfgProvid.
OffOn
Diagnosis
Type code If the type is "Error", the error code is displayed.

rw
rw
rw
rw
rw
rw
rw
rw
rw
rw
rw
rw
rw
rw
rw
rw
rw
ro

Description of the error codes: Page 131

MaintenanceRestartNo
Yes
Fact. reset
No
Yes
Reset SCCAll SCC
Modul 1
ID number
Serial number
SW version
HW version
büS version
IComm-Ver.
DevReplace
Select S / N from orig. Ger.
X devices
Selection of S / N of replacement device
X devices
Do Replace

rw
rw
rw
rw
rw
rw
ro
ro
ro
ro
ro
ro
rw
rw
rw
rw
rw

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Type 8652
Fieldbus gateway display elements

14

FIELDBUS GATEWAY DISPLAY ELEMENTS
LEDs
for network connection to
Industrial Ethernet

Display(available only for the
Industrial Ethernet variant)Status LED
for indicating the device
statusLink LED(yellow)
RJ45
Link/act LED(green)Figure 34:

Overview of the display elements

14.1

LEDs for indicating the network connection to
Industrial Ethernet

LED state

Description and cause of fault

MeasureLink LED(yellow)

activeConnection to network active–

NotactiveNo connection to the network available.

Check cable.

Link/actLED(green)activeRapid flashing: Connection to the higher protocol layer (PROFINET, EtherNet/IP or Modbus-TCP) is established. Data beingtransmitted
Slow flashing, approx. 20 seconds after restart.
No connection to the protocol layer available.

Not
activeTable 11:

No connection to the network available.

Description: LEDs for the network connection

80

EnglishCheck cable.

Type 8652
Fieldbus gateway display elements

14.2

LED for displaying the device status

The LED for displaying the device status changes colour and status similar to NAMUR NE 107.
If various alerts are present, the LED always shines in the colour of the highest prioritised alert (red = outage= highest priority).
Indicators in NAMUR operation mode:
Status LED in line with NE 107, issue 2006-06-12
ColourColourcode

Description

Meaningred

5

Failure, error orfault

Due to a malfunction in the device or its periphery, standard operation is not possible.

Orange4Functioncontrol

The device is searching for a büS participant. This status ends aftera few seconds.

Yellow3

Outside thespecification

The environment conditions or process conditions for the device are
not within the specified range.
Internal device diagnostics indicate problems within the device orwith the process properties.
Data sheet values cannot be complied with.

Blue

2

Maintenancerequired

The device has detected a deviation during ongoing diagnostics andhas implemented a correction. Device functionality limited.
The device is in standard operation, but function will soon be
restricted.

→ Perform device maintenance.
green

1

Diagnostics
activeDevice is in error-free operation. Status changes are highlighted incolour.
Messages are sent via any fieldbus that may be connected.

white

0

Diagnostics
inactive

Device is switched on. Status conditions are not displayed. Messages are not listed in the message list or transmitted via any connected fieldbus.
Device is running within its specifications.

Table 12:

Indication of the device status in NAMUR operation mode

The LED flashes while settings are made with Bürkert Communicator.

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Fieldbus gateway display elements

14.3

Displays
Cyclic data traffic to the controller is active.
The device is accessible via the IP address shown.

Cyclic data traffic to the controller is inactive.
The device is accessible via the IP address shown.

The device is initialising (temporary information) or settings still need to
be set.
The device is accessible via the IP address shown.

A new SD card has been recognised upon restarting.
The SD card contains no data, or it contains data that are not compatible with the device.
The existing device-specific values and user settings are written to thecard.

A new SD card has been recognised upon restarting.
The SD card contains data compatible with the device.
The data on the SD card have been copied across from the device.
The previous device-specific values and user settings have been
overwritten.

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Fieldbus gateway display elements

14.3.1PROFINET S2 variant:display on the home screen

P online: connected to Primary
B online: connected to Backup

14.3.2

Basic variant:valve status display on fieldbus gateway

The valve status is indicated on the electronic module display. Since the Basic variant does not include anelectronic module, the valve status can be shown on the fieldbus gateway display for this variant.
Pressing one of the two arrow keys on the fieldbus gateway switches the display between the home screen
and the valve status display.
Home screen

Valve status display

Switch between
the displays

Figure 35:

Basic variant, display options

Description of valve status display
Display view with 6 valve units
Valve unit 1

4 double valves

Valve unit 2

4 single valves

Valve units 3–5

4 double valves each

Valve unit 6

1 double valve, 3 single valves= valve actuatedFigure 36:

Basic variant, description of valve status display

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Bürkert Communicator basics

15

BÜRKERT COMMUNICATOR BASICS

The Bürkert Communicator software allows the comfortable configuration and monitoring of applicationspecific parameters.
The software can be downloaded free of charge from the Bürkert homepage.
In addition to the software, the USB-büS-interface, available as an accessory, is required (seechapter “29 Accessories”).
The operating instructions for the basic functions of the software can be found on the Bürkert
homepage: country.burkert.com → Type 8920
Add interface (connect with büS
stick)

Active user level
Detailed views of theactive configuration
section
DeviceConfiguration areas ofthe device

Navigation area

Figure 37:

Area of application

Example of a Bürkert Communicator user interface

When a device is connected to the Bürkert Communicator, it is displayed in the navigation section of theCommunicator. Each device has configuration sections that are used to configure the device.
An overview of the menu structure can be found in chapter “17 Bürkert Communicator menu structure” onpage 93.
Configuration section “Unit”
In the Communicator, a valve unit is referred to as a “unit” (1 valve unit = 1 electronic module with 4 valve
slots).
The navigation section of the Communicator lists as many units as there are valve units in the valve island.
The units are numbered consecutively, this corresponds to the sequence from left to right within the valve
island.

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Bürkert Communicator basics

15.1

User levels

Bürkert Communicator is operated within user levels. There are 3 user levels, and each one has certain
reading rights and writing rights.
The active user level is indicated by an icon on the upper left margin of the program window.
Icon

User level

Description

User• Standard user
• often only reading right, can change a few values• not all menus/values are displayed

Advanced user

Installer

Table 13:

Standard password
no password• can change certain values• can perform simple calibrations• not all menus/values are displayed

5678• has all rights to operate the Communicator• all menus/values are displayed

1946

User levels in ascending order from top to bottom

15.1.1
Change user level→ Click on the user levels icon on the upper left margin of the program window.
The User password window appears.

→ Enter the password for the desired user level in the input field.
The standard passwords are listed in “Table 13”.

15.1.2

Changing user password

Required user level: “Installer”
Options > Password manager ...

→ If necessary, enter the installer password.

The Change user passwords window appears.

→ Enter desired password.
With the Password manager, passwords can also be reset to the standard settings.

15.1.3Disabling user password

Required user level: “Installer”
Options > Password manager ...

→ If necessary, enter the installer password.

The Change user password window appears.

→ Disable the password at the desired user level.
User password

Active user level during program start

No user password disabled

User“Advanced user” disabled

Advanced user

“Installer” disabled

Installer
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Bürkert Communicator basics

15.2

Connecting the device to the Bürkert Communicator→ Install Bürkert Communicator on the PC.
→ Set the terminating resistor (on the büS stick or external terminating resistor).
→ Use the USB-büS-interface to establish the connection between the device and the PC.
→ Start Bürkert Communicator.
→ In the menu bar, click the icon

for Add interface.

→ Select the büS stick.
→ Finish he connection between the device and Bürkert Communicator is established, the device is displayed inT
the navigation area.
The LED for indicating the device status on the fieldbus gateway display flashes while settings are
made with Bürkert Communicator.

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Configuration with Bürkert Communicator

16

CONFIGURATION WITH BÜRKERTCOMMUNICATOR
If a menu is missing or cannot be set:

→ Check the version and the active user level (see chapter“15.1 User levels” on page 85 ). Someviews / settings are only available with the appropriate rights.

16.1

Base valve island settings

Settings for the valve islands such as valve configuration, troubleshooting or position feedback sensor
source are made in this menu via a wizard.
General settings > Parameter > Setup
A wizard guides you through the base device settings.

16.2

Base Industrial Communicator settings

The protocol (protocol name) used is indicated in the configuration area of the Communicator. The protocol-specific settings on parameters, diagnostics and maintenance can be entered in this menu.

16.2.1

Starting the start-up wizard

The start-up wizard can perform protocol-specific settings and check them for accuracy. The start-up
wizard is only available for Industrial Ethernet protocols.
(Protocol name) > Parameter > (Protocol name) settings > IP parameter settings

16.2.2

Change protocol

For devices with Industrial Ethernet, the protocol can be changed. If devices feature PROFIBUS, CC-Link or
PROFINET S2, the fieldbus protocol has been preset at the factory and cannot be changed.
(Protocol name) > Parameter > Change protocol→ In the drop-down menu on the right, select the protocol.
→ Restart the device.
16.2.3

Configuring the fieldbus gateway

The device description file must first be loaded in the corresponding projection tool (e.g. TIA portal,
RSLogix) for the fieldbus configuration. The corresponding protocol-specific settings can then be made in
the configuration area (protocol name).
The description of the gateway configuration can be found in the fieldbus gateway Type ME43 operating instructions at: www.burkert.com
If additional büS devices are connected to the valve island and are to be connected to a controller throughthem, the valve island can also be configured as a gateway.
Note! This generates a new description file, and functions such as PROFINET alarms or generally acyclic
data of the valve island are no longer accessible to the controller. That is why this function is only conditionally recommended.

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Configuration with Bürkert Communicator

16.2.4Enter PROFIBUS address

PROFIBUS > Parameter> PROFIBUS Settings > PROFIBUS Address→ Enter address. Valid addresses: 0–126 (factory setting value: 3)

If an address outside the valid range has been set, the device will issue an error message.

16.2.5Entering CC-Link address

CC-Link > Parameter> CC-Link Settings > CC-Link Address→ Enter address. Valid addresses: 1–64 (factory setting value: 64)
16.2.6

Converting compatibility mode

For information on compatibility mode, see chapter “10.2” on page 47.
(Protocol Name) > Parameter > PLC Connection Compatibility→ Use the wizard in the drop-down menu to select the required version of the start-up data for the device.
16.2.7

Read current IP address

If the IP address has been changed to an unknown value, the current IP address can be read in Bürkert
Communicator.
(Protocol name) > Parameter > (Protocol name) settings

16.2.8

Settings of the Industrial Ethernet protocols(Protocol name) > Parameter > Protocol settings
ProtocolFixed IP address

EtherCATPROFINET /PROFINET S2EtherNet/IP

Modbus TCP

CC-Link IE
Field Basic

–

X

X

X

X

Network interface

–

X

X

X

X

Standard gateway

–

X

X

X

X

Temporary IP address

–

X

X

–

–

DNS-compatible name(no special characters _ ( ) / \* are allowed in the name)

–

X

–

–

–

Factory settings:
ProtocolEtherCAT

Default IP address
Default name88

English–PROFINET

EtherNet/IP

Modbus TCP

000.000.0.000

192.168.0.100

192.168.0.100

AirLINE-8652––

Type 8652
Configuration with Bürkert Communicator

16.3

Base settings CANopen/büS

If devices feature CANopen/büS communication, the “CANopen” bus operation mode has been preset atthe factory.

16.3.1

Switching over bus operation mode

Bus operation mode can be switched over to “büS” using Bürkert Communicator.
General settings > Parameter > büS > Advanced > Bus mode

→ Select the bus operation mode in the drop-down menu on the right.

16.4

Active pressure sensor

When the connection modules of the valve island are equipped with integrated pressure sensors, the corresponding pressure sensors on the device are enabled by the factory and the diagnostic function Pressure
measurement is displayed in the Communicator.
If connection modules with pressure sensors are subsequently integrated into the valve island, thesepressure sensors must be enabled via the Bürkert Communicator.
During activation, make sure that only the sensors that are actually present in the valve island are enabled. If
sensors that are not present are enabled, the device displays an error message.
General settings > Parameter > Configuration of pressure sensors

16.5

Disable or enable module supply monitoring

The supply voltage monitoring is enabled on the device by the factory. If the supply voltage for the valve
block, valve units or individual valves is interrupted, an error message is sent to the controller.
The monitoring of the supply voltage can be disabled in the Bürkert Communicator if required.
General settings > Parameter > Configuration of module supply monitoring

16.6

Change “error” report status

With the Configuration of error status function, reports with the “error” status can be converted to a lower
status in order to influence the effects of an error on the system.
General settings > Parameter > Configuration of error status
Troubleshooting
If the “error status” option is enabled, the valve assume the status that has been set in the Unit X > Fault
handling menu.
When the “bueS pre-operational” option is enabled, no more cyclical data is sent to the büS network. Thisis detected by consumers in the büS network, which then generate an error.

16.7

Reset device to factory settings

Select General settings > Maintenance > Reset device > Reset to factory settings

16.8

Restart device

Some settings require a restart of the valve island.
Maintenance > Reset device > Restart

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Configuration with Bürkert Communicator

16.9

Switch time monitoring of actuators

Monitoring the switching time duration of process valves. For further information, see chapter “21 Switch
time monitoring function” on page 110.
Unit X > Actuator switching time > Measurement
A wizard starts measuring the actuator run time.

16.10

Disabling access to web server

The valve island has an integrated web server via which the device can be configured. The web server isenabled upon delivery. Web server access can be disabled via the Bürkert Communicator software.
Web server > Parameter > Activate web server
See also chapter “11” on page 70 .

16.11

Using Extension Modules (EM)This function is available for backward compatibility purposes and does not contain any of the newfunctions.
The description of how to connect other devices with the controller can be found in the fieldbus
gateway Type ME43 operating instructions at: www.burkert.com.
Extension modules are installed on a valve island with a fieldbus connection. This means that additional
valve islands can be controlled via this valve island without a fieldbus connection.
1 extension module corresponds to 1 valve unit (4 valves and 1 electronic module).

PLC

Fieldbus

valve island 1 with büS andfieldbus connection
büS

valve island 2 only büSconnection

Figure 38:

valve island 3 only büSconnection

Schematic structure of a bus system with extension modules

90

Englishvalve island 4 only büSconnection

Type 8652
Configuration with Bürkert Communicator

16.11.1

Configuring the fieldbus

If the valve island is operated with extension modules, the corresponding start-up files must be used. These
start-up files do not contain any acyclic objects. The configuration of valve islands with extension modules
must be done via the Bürkert Communicator.
The start-up files required by the respective project planning software, such as EDS files, GSD and GSDML
files, are available on the Internet.
Download the start-up files from: country.burkert.com → Type 8652 → Software → Device
Description Files.zip
There are 2 variants of the start-up files available for download for each protocol. The variants differ
in whether the valve island is operated with extension modules or not.
Start-up files for valve islands with extension modules have the designation "EM" in the file name.
Please refer to the documentation of your project design software for instructions regarding the installationof the start-up files.

16.11.2

Configuring the valve island with extension modules

General settings > Parameter > Extension module settings
A wizard will guide you through the settings.

→ FinishA restart is triggered. There are 9 extension modules available.

16.11.3→ Select –Configuring the büS networkbüS in the navigation area, activate the detailed view of the Network Configuration.

valve island 1
valve island 2

Unit 1+valve inlet
Valve outlet

Unit 1+valve inlet
Valve outlet

Unit 2+valve inlet
Valve outlet

Unit 2+valve inlet
Valve outlet

Industrial communication

EM1_Valves
EM1_ExtFeedb.Up
EM1_ExtFeedb.Down

Figure 39:+

EM1_ValvesState+

EM1_FeedbacksUp+

EM1_FeedbacksDown..
.

Configuring the büS network in the "Network configuration" detail view

The network can be configured in 2 ways:
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EnglishType 8652
Configuration with Bürkert Communicator

1. Per Drag-and-drop→ Connect the inputs and output via drag-and-drop.
(Compatible connection points are highlighted in blue. Dashed connections do not yet represent anactive connection between devices.)
2. Via selection list

→ Click on the + in front of the respective entrance.

Possible connections are offered as a selection list.

→ Click on the desired connection. The connection is created automatically.
With both types:→ Once all connections have been made, select Apply changes.
All configured devices are re-started.
The büS network is configured.

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Bürkert Communicator menu structure

17BÜRKERT COMMUNICATOR MENU
STRUCTURE
Bürkert Communicator is operated within user levels. There are 3 user levels, and each one has
certain reading rights and writing rights.
See also chapter“User levels” on page 85 .

The number of menus depends on the configuration of the device. It is therefore possible that not all menus
are displayed in your application.
ro = read only, rw = read/write

Configuration section “Unit”
Parameter
Valve configuration
Fault handling
Diagnostics
Position feedback sensor
Actuator switching time
Display
Diagnostics
Channel maintenance
Channel fault
Maintenance
Actuator
Pilot valve
Routine maintenance

rw
rw
rw
rw

rw
rw
rw
rw

rw
rw
rw
rw

rw
rw
rw

rw
rw
ro

rw
rw
ro

ro
ro

ro
ro

ro
ro

rw
rw
rw

rw
rw
rw

rw
rw
rw

rw
rw

ro
ro

ro
ro

Internal cycle time
Control mode settings
Firmware update protocol

rw
rw
rw
rw
rw
ro
ro
ro

ro
–
–
ro
ro
–
–
–

ro
–
–
ro
ro
–
–
–

Internal cycle time
Control mode settings
Firmware update protocol

rw
rw
rw
rw
rw
ro

ro
–
–
–
ro
ro

ro
–
–
–
ro
ro

Internal cycle time

rw

ro

ro

Reference measurement
Settings

Configuration area "(protocol name)"
Parameter(Protocol name) settings(PROFIBUS DPV1)(CC-Link)(EtherCAT)

PROFIBUS address
Set baud rate
Current baud rate
Advanced settings

Address
Transmission speed
Number of stations
Number of cycles
CC-Link version
Advanced settings

Start startup wizard
Station alias
MAC address
Advanced settings(visible, if baud rate “Auto” is read-only)

English93

Type 8652
Bürkert Communicator menu structure

Configuration area "(protocol name)"(PROFINET)

Start startup wizard
IP parameter settings
DNS compatible name
Static IP address
Network mask
Default gateway
Temporary IP address
MAC address
Advanced settings(EtherNet/IP)

IP parameter settings
IP settings
Static IP address
Network mask
Default gateway
Temporary IP address
MAC address
Advanced settings(Modbus TCP)

(CC-Link IE Field Basic)

Gateway configuration

Hide process values

94

Change protocol

EnglishStart startup wizard
IP parameter settings
Static IP address
Network mask
Default gateway
MAC address
Advanced settings

Start startup wizard
IP parameter settings
Static IP address
Network mask
Default gateway
MAC address
Advanced settings

Control mode settings
Firmware update protocol

rw
rw
rw
rw
rw
rw
rw
rw
rw
ro

–
–
–
–
ro
ro
ro
ro
ro
ro

–
–
–
–
ro
ro
ro
ro
ro
ro

Alarm settings
Internal cycle time
Control mode settings
Firmware update protocol

rw
rw
rw
rw
rw
rw
rw
rw
rw
rw
ro

ro
ro
–
–
–
ro
ro
ro
ro
ro
ro

ro
ro
–
–
–
ro
ro
ro
ro
ro
ro

Internal cycle time
Control mode settings
Protocol firmware update

rw
rw
rw
rw

ro
–
–
–

ro
–
–
–

rw
rw
rw
ro

ro
ro
ro
ro

ro
ro
ro
ro

Internal cycle time
Timeout communication
Control mode settings
Firmware update protocol

rw ro rorw ro ro
rw –
–
rw –
–
rw –
–
rw
rw
rw
ro

ro
ro
ro
ro

ro
ro
ro
ro

rw
rw
rw

ro
–
–

ro
–
–

Download a gateway configuration file
Create a gateway configuration
Reset gateway configuration to factory settings

rw
rw

–
–

–
–

Edit hide objects
Reset hide objects

rw
rw
rw

–
–
–

–
–
–

Internal cycle time
Control mode settings
Firmware update protocol

Type 8652
Bürkert Communicator menu structure

Configuration area "(protocol name)"
ProtocolPLC connection compatibility
Select:Start-up file version
Diagnostics
ProtocolCommunication status
Control mode settings
Connections to PLC
Used internal cycle time
Advanced
Last status code
MaintenanceVersion numbers
Stack Name
Stack Version
Stack Build
Stack Revision
Stack Date
ICom Version
Hardware reset

rw

–

–

rw

ro

ro

ro
ro
ro
ro
ro

ro
ro
ro
ro
ro

ro
ro
ro
ro
ro

ro

–

–

ro
ro
ro
ro
ro
ro
rw

ro
ro
ro
ro
ro
ro
–

ro
ro
ro
ro
ro
ro
–

ro

–

–

Maximum pressure
Error highError low
Warning highWarning low
Hysteresis
Enter fault state

ro
rw
rw
rw
rw
rw
rw

ro
ro
ro
ro
ro
ro
ro

ro
ro
ro
ro
ro
ro
ro

Display number
Unit

rw
rw
rw

rw
rw
ro

rw
rw
ro

ro
ro
ro
rw

ro
ro
ro
rw

ro
ro
ro
ro

"Web server" configuration area
Parameter
Activate web server"Pressure measurement" configuration area
Parameter
Pressure sensor (left / middle / right)
Alarm limits

Presentation
Cyclic output active
Diagnostics
Pressure sensor (left / middle / right)
Status of pressure infeed
Pressure
Maximum pressure
Minimum pressure
Reset min/max values

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EnglishType 8652
Bürkert Communicator menu structure

Configuration section “General settings”
Parameter
Status LED

ModeColour (menu only appears when the “Fixed colour” operation mode

rw
rw

ro
ro

ro
ro

Displayed nameLocation
Description
Advanced

rw
rw
rw

rw
ro
ro

ro
ro
ro

rw
rw
rw
ro
rw
rw

ro
ro
ro
ro
ro
ro

ro
ro
ro
ro
ro
ro

rw

ro

ro

rw

ro

ro

Error low
Error highHysteresis

ro
ro
ro

ro
ro
ro

ro
ro
ro

Error low
Error highHysteresis

ro
ro
ro
ro
rw
rw
rw

ro
ro
ro
ro
ro
rw
–

ro
ro
ro
ro
ro
rw
–

StatusRemove device configurations
Reconfiguration of all devices
Ignore offline clients

rw
rw
rw
rw

ro
ro
ro
ro

ro
ro
ro
ro

Brightness
Contrast
Fieldbus gateway installation position
Screensaver
Delay
Brightness
Language (German /English)Reinitialisation

rw
rw
rw

rw
rw
rw

ro
ro
ro

rw
rw
rw

rw
rw
rw

ro
ro
ro

rw
rw
rw
rw
rw
rw
rw
rw
rw

–
–
ro
–

–
–
–
–

–

–

is activated)büS

Unique device name
Baud rate
Fixed CANopen address
CANopen address
Bus mode
Menu only appears when “CANopen” is selected as the bus operation CANopen status

mode.
Menu only appears when “büS” is selected as the bus operation mode. Show errors from büS

partners
Deallocation delay

Alarm limits

Supply voltage

Device temperature

Diagnostics
PDO Configuration
Demo mode
Configuration provider

Display96

Warning battery voltage low

Setup
Configuration of valve unit displays
Unit …
Configuration of pressure sensors
Configuration of module supply monitoring
Configuration of error status
Configuration of external DI modules
Configuration of extension module

EnglishType 8652
Bürkert Communicator menu structure

Configuration section “General settings”
Diagnostics
Device status

büS status

Logbook
Configuration provider

MaintenanceDevice information

Operating duration
Operating period since last bootDevice temperature
Supply voltage
Voltage drops
Min./Max. values
Min. temperature
Max. temperature
Min. supply voltage
Max. supply voltage
Device boot counter
Transferable memory status
Current system time
Battery voltage

ro
ro
ro
ro
ro
ro
ro
ro
ro
ro
ro
ro
ro
ro

ro
ro
ro
ro
ro
ro
ro
ro
ro
ro
ro
ro
ro
ro

ro
ro
ro
ro
ro
ro
ro
ro
ro
ro
ro
ro
ro
ro

Receive errors
Receive errors max.
Transmit errors
Transmit errors max.
Reset error counter
CANopen status

ro
ro
ro
ro
rw
ro
ro

ro
ro
ro
ro
ro
ro
ro

ro
ro
ro
ro
ro
ro
ro

StatusManaged clients- Thereof offline configurations- Thereof ordered reconfigurations
Reconfigured devices
Loaded device configurations
Missing devices
Faulty configuration load processes
Faulty reconfigurations
Managed clients

ro
ro
rw
rw
rw
rw
rw
rw
rw
ro

ro
ro
rw
rw
rw
rw
rw
rw
rw
ro

ro
ro
rw
rw
ro
ro
ro
ro
ro
ro

Ident. number
Serial number
Firmware ident. number
Firmware version
büS version
Hardware version
Product type
Manufacture date
EDS version
Device driver

ro
ro
ro
ro
ro
ro
ro
ro
ro

ro
ro
ro
ro
ro
ro
ro
ro
ro

ro
ro
ro
ro
ro
ro
ro
ro
ro

Driver version
Firmware group
Origin

ro
ro
ro

ro
ro
ro

ro
ro
ro

General
Display modules
DI modules

ro
ro
ro

ro
ro
ro

ro
ro
ro

rw
rw

ro
ro

ro
ro

Hardware index

Reset device

RestartReset to factory settings

English97

Type 8652
Start-up

18

START-UP

18.1

Safety instructions

WARNING
Risk of injury due to improper operation.
Improper operation may result in injuries as well as damage to the device and the surrounding area.
▶ Before start-up, ensure that the operating personnel are aware of and have completely understood thecontents of the operating instructions.
▶ Observe the safety instructions and information on intended use.
▶ Only adequately trained specialists are allowed to put the device into operation.

NOTEInternal short circuit between the auxiliary pilot air and the pilot pressure.
To avoid an internal short circuit, the seals of the connection modules must be positioned the same
(external or internal supply of auxiliary pilot air). Mixing the external or internal supply is not permitted.
► Before start-up, check whether all seals on the connection modules are positioned in the same way(external or internal, see“Figure 29” on page 45 ).

18.2

Commissioning via manual override

Manual override is ideal for starting up the device and system. The manual override works without voltage
being applied to the valve island and allows manual valve switching.
Depending on the circuit function (CF) of the valves, the manual overrides are labelled differently:
CF C, CF Z, CF H (for CF H only 1 manual override):
Labelling

Effect of the switched manual override

12

Supply channel 1 connected to working port 2

14

Supply channel 1 connected to working port 4

CF D:
Labelling

Effect of the switched manual override

10 (12)Connection between supply channel 1 and working port 2 interrupted

10 (14)

Connection between supply channel 1 and working port 4 interrupted

Manual override
unswitched

Figure 40:

Manual override of the valves

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EnglishManual override
switched

Type 8652
Start-up

The standard manual override is spring return and latching.
Spring return:If the sliding mechanism is moved to a first resistor, the manual override returns to the unswitched state
after release.
Latching:
If the resistor is exceeded, the manual override stops in the switched state after release. Slide mechanism
must be pushed back manually over the locking point to reset the manual override to the unswitched state

18.2.1

Additional element “Lock Manual Override”
Locking manual override
only tentatively
180°

Locking manual override
blockedFigure 41:

Additional element “MO locking”

The additional element "Lock Manual Override" enables manual override to be restricted.
Depending on the rotational position (rotated 0° or 180°) of the clipped-in additional element, manual
override is only tentative or locked.
The additional element is available as an accessory (see “Other accessories” on page 138 ).

18.3

Identification of the valve positions

Device markers in MultiCard format are included in the scope of delivery of the valve island:
Inscription label ESG 5/10 MC NE WS
The device markers are fixed to a sprue and can be printed in this form using standardised industrial
printers (e.g. from Weidmüller). After printing, the device markers can be removed from the sprue andclipped onto the valve.

Figure 42:

Labelling of the valve positions with device markers in MultiCard format: After printing, the device markers
can be removed from the sprue and clipped onto the valve.

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EnglishType 8652
Display electronic module

19

DISPLAY ELECTRONIC MODULE
LC display for messages (information,
warnings, errors)

Figure 43:

Display elements on the electronic module

The electronic modules are equipped with an LC display for status display. The switch position and possible error states of the outputs are shown graphically on the display. Depending on the configuration of themodule, additional information can be displayed, e.g.
- Position of the actuator that is assigned to the output,
Any messages (information, warnings, errors) appear as text on the LC display. The text message is displayed alternating cyclically with the graphical display of the channel status.
Display view with 4 valve positions (e.g. 5/2-way valves)

Display view with 4 valve positions (Double valves, e.g. 2x3 /2-way valves)
Mixed display view (double and single valves)

Valve 1 actuated

Valve 1 actuated,Feedback: "Upper end position reached"
Valve 1 actuated,Feedback: "Lower end position reached"
Valve 1 + 2 each have 1 valve slot
Valve 3 + 4 each have 1 empty slot (blind valve)

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EnglishType 8652
Display electronic module

Message 1/message 2 in alternation:

Short circuit on input 2 ofthe upper position feedback
sensor unit

Message 1

Example of further possible
messages:

Short circuit
DI 2-4
Short circuit on inputs 2–4 ofthe lower position feedback
sensor unit

Short circuit
DI 2
Message 2
Message 1/message 2 in alternation:

Wire break on input 2 of theupper position feedback
sensor unit

Message 1

Example of further possible
messages:

Wire BreakDI 2-4
Wire break on inputs 2–4 ofthe lower position feedback
sensor unit

Wire BreakDI 2
Message 2
Message 1/message 2 in alternation:

Maintenance limit for pilot
valve 1 reached

Example of further possible
messages:
Act. SCC limit Ch. 1

Message 1

Maintenance limit for actuator
1 reached

Pilot SCC limit
Ch. 1
Message 2
Message 1/message 2 in alternation:

EVS has been implemented for this valve unit.
Logic, display and diagnostics continue to operate unaffected
and remain available.

Message 1

EVS active
Message 2
Message 1/message 2 in alternation:

If connection modules are equipped with an integrated pressure
sensor, the current medium pressure can be indicated on thedisplay (can be activated via the web server or the Bürkert Communicator software).

Message 1

Pressure 6.50 bar
Message 2

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EnglishType 8652
Display electronic module

Message 1/message 2 in alternation:

Message 1

Act AF Time
Act. 1
Message 2

102

EnglishThe switching time of actuator 1, lower end position, has been
exceeded (also see “21 Switch time monitoring function” onpage 110).

Type 8652
Combine valve island with external DI modules

20

COMBINE VALVE ISLAND WITH EXTERNAL DI
MODULESIf the number of digital inputs (DIs) on the valve island is insufficient or the valve island does not have DIs,
external DI modules can be added as position feedback sensor sources.
External DI modules can, for example, be B. 8DI modules of type ME44 or 16DI modules of type ME64.
The start-up files of the valve island already contain the settings of the external DI modules.
Download the start-up files from: country.burkert.com → Type 8652 → Software → Device
Description Files.zip
Steps required:
1. Assign position feedback sensor source in the automation software (see“20.1” ).
2. Assign position feedback sensor source in Bürkert Communicator (see“20.2” ).
3. Carry out network configuration in the Bürkert Communicator (see “20.3”).
4. Set the display of error messages in the Bürkert Communicator (see “20.4”).
These settings must be made separately for each valve unit.
Alternatively: required steps via a wizard:
If the configuration is identical for each valve unit, it is recommended to use a wizard in the Bürkert Communicator. The procedure is described in Chapter “20.5 Configure external DI modules using a wizard”.

20.1

Assign position feedback sensor source in theautomation software

CAUTION
With PROFIBUS and PROFINET, the settings in the automation software overwrite the settings in the
Bürkert Communicator.
► Make sure that the settings are identical in both programs.

For the external DI modules, the position feedback sensor source is always "büS" or "büS network".
Information on start-up with automation software can be found in Chapter“10 Integration into the control
environment” on page 47 .

20.2

Assign position feedback sensor source in Bürkert
Communicator

The position feedback sensor source must be assigned to each valve unit separately.
In the valve island configuration area
User level: Installer:→ Choose unit.
→ Select the source for the upper end position and the lower end position under Parameter > Position
feedback sensor.

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Combine valve island with external DI modules

20.3

Network configuration in the Bürkert Communicator

This chapter describes the configuration of valve island / DI module combinations using 3 examples.
Where is the network configuration done?
User level: Installer→ Click in the configuration area on the büS interface.

→ Select the "Network configuration" tab in the work area.

büS-interface

20.3.1

Example 1: Valve island with 6 valve units and 6 internal DI
modules in combination with 8DI modules ME44

A maximum of 2 DI modules (each with 8 DIs) are possible per valve unit. In the case of a valve island with 6
valve units and 6 internal DI modules, a maximum of 6 external 8DI modules can be used.

Fieldbusinternal bus (CANopen / büS)

valve island + 8DI module ME44 =1 fieldbus device
Control cabinet

6x 8DI modules type ME44 (= 48 DIs)

1x fieldbus gateway ME43 (CANopen / büS)
6x internal DI modules

valve island with 6 valve units

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Combine valve island with external DI modules

Network configuration of example 1 in the Communicator:
In the example, the following position feedback sensor sources are assigned:
Upper end position "External DI module (büS)"
lower end position "Integrated DI module"
The assignment of the position feedback sensor sources to the upper and lower end positions isarbitrary .

The upper line represents thestatus of the ME44-DIs.

The lower line represents the statusof the valve island DIs.

→ Connect the ME44-DIs to a position feedback sensor input.
→ Once all connections have been made, select Apply changes .
All configured devices are re-started.
The assignment of the position feedback sensor inputs must be created separately for each valve
unit!

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Combine valve island with external DI modules

20.3.2

Example 2: Valve island with 6 valve units without internal
DI modules in combination with 8DI modules ME44

A maximum of 2 DI modules are possible per valve unit. In the case of a valve island with 6 valve units
without internal DI modules, a maximum of 12 external 8DI modules can be used.
Fieldbusinternal bus (CANopen / büS)

valve island + 8DI module ME44 =1 fieldbus device
Control cabinet

12x 8DI modules type ME44 (= 96 DIs)

1x fieldbus gateway ME43 (CANopen / büS)

valve island with 6 valve units without
DI modules

Network configuration in the communicator:
In the figure below, the following position feedback sensor sources are assigned to the end positions:Upper end position "External DI module (büS)"
Lower end position "External DI module (büS)"
Basic variant:no display available
The upper line represents thestatus of the ME44-DIs.

The lower line represents thestatus of the ME44-DIs.

→ Connect the ME44-DIs with the position feedback sensor inputs.
→ Once all connections have been made, select Apply changes .
All configured devices are re-started.

106

The assignment of the position feedback sensor inputs must be created separately for each valve
unit!

EnglishType 8652
Combine valve island with external DI modules

20.3.3

Example 3: Valve island with 6 valve units without internal
DI modules in combination with 16DI modules ME64

A maximum of 2 DI modules with 8 DIs each (= 16 DIs per valve unit) are possible per valve unit.
In the case of a valve island with 6 valve units without internal DI modules, 6 16DI modules of type ME64
can be used.
Fieldbusinternal bus (CANopen / büS)

valve island + 16DI module ME64 =1 fieldbus device

6x 16-DI modules type ME64 (= 96 DIs)

Control cabinet

valve island with 6 valve units without DI
modules

Network configuration in the communicator:
Basic variant:no display available
The upper line represents the status of
the ME64-DIs, channels 1–8.

The lower line represents the status of
the ME64-DIs, channels 9-16.

→ Connect the ME64-DIs to a position feedback sensor input.
→ Once all connections have been made, select Apply changes .
All configured devices are re-started.
The assignment of the position feedback sensor inputs must be created separately for each valve
unit!
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Combine valve island with external DI modules

20.4

Show errors from büS partners on the display

If the valve island with a DI module Type ME64 or ME44 is used, wire break or short circuit alerts can beindicated on the valve unit display as though it were an internal module.
The settings for this can be made with the Bürkert Communicator software.

In the valve island configuration area
User level: Installer:→ Select General settings.
→ Select Menu Parameter > büS > Advanced > Show errors from büS partners .
→ In the drop-down menu on the right, select Only Producers.
In the configuration area ME44 or ME64
User level: Installer:→ Select Inputs .
→ Switch off Mark bus-outputs as invalid .
→ If desired, activate Wire break detection active .

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Combine valve island with external DI modules

20.5

Configure external DI modules using a wizard

If the configuration is identical for each valve unit, it is recommended to use a wizard in the Bürkert
Communicator.

→ Assign the position feedback sensor sources in the automation software (see “20.1”).
In the Bürkert Communicator, valve island configuration area
User level: Installer:→ Select General settings.
→ Select Menu Parameter > Configuration of external DI modules.
A wizard guides you through the settings:
Page 1 of the wizard→ In the selection field on the right, select the end position that is transferred from the external DI module.
The assignment to the end position and the setting for wire break detection apply to all valve units (seealso Chapter “8.5 Electrical connection assignment” on page 39).
Page 2 of the wizard
In the selection field on the right, select the value for each valve unit that is reported by the external DI
module.

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Switch time monitoring function

21

SWITCH TIME MONITORING FUNCTION

With this function, wear or possible defects in the process valves (actuators) can be detected early by monitoring the switching time duration, e.g. to optimise maintenance intervals.
The valve island can record and permanently monitor the switching times of individual or all actuators in theongoing process. Once a process parameter changes and this affects the switching time of the actuators,
this is recorded and a maintenance notification is sent to the controller. The device changes the Namur
Status to blue. The display shows the channel on which the deviation is present.
The set-up operation takes place in the background and has no impact on the process.

21.1

What exactly is being measured?

The time from switching the pneumatic valve to the end position feedback is measured.
Pneumatic valve
switches

Actuator starts
changing position

Actuator in end position,
feedback has been received

Figure 44:

Time span of the switching time measurement

21.2

Settings for the actuator switching time

21.2.1

Tolerance (permissible deviation of the actuator switchingtime)

An average value is determined from 20 consecutive actuator switching times.
The permissible range in which this average value may be exceeded or not reached can be set by the user
as a percentage. The default value of the tolerance is 50%.
If values outside the permissible range are determined 3 times in succession, a maintenance message isissued.
Example:The average value determined is 5 s.
With a 50% tolerance, this results in a permissible range of 2.5 s to 7.5 s.
If 3 measurements <2.5 s or >7.5 s are determined in succession, a maintenance message is issued.
Exceeding the permissible tolerance range can indicate the beginning of wear on the actuator, a leak in
the pneumatic supply branch from the valve island to the actuator or fluctuations in the compressed air
network.

21.2.2

Timed out

The default value for the timeout is 60 s.
If the switching time measurement has been carried out, 3 times the value of the determined average value
applies to the timeout instead of the default value.
If this value is exceeded once, a maintenance message is issued.

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EnglishType 8652
Switch time monitoring function

Example:The average value determined is 5 s, resulting in a timeout of 15 s.
If a switching time >15 s is measured, a maintenance message is issued immediately.
A timeout indicates a malfunction of the actuator, e.g. due to a loose hose or a seizure of the actuator.

21.3

Start switching time measurement

The switching time measurement can be started using the Bürkert Communicator software, the web server
or an external controller.

21.3.1Requirements for correct switching time measurement• Position feedback sensor units are connected and working• Measurements take place under standard process conditions• Compressed air supply is stable

21.3.2 Start switching time measurement via Bürkert Communicator→ Make sure that the "Installer" user level is active (see chapter “15.1 User levels”)→ Select Unit X (the switching time measurement must be started / stopped separately for each valve unit).
→ Select Parameter > Actuator switching time > Measurement .
→ Mark the desired feedback inputs.
→ Start of measurement: Yes→ Finish
The valve island measures the actuator switching time.
Measurement information
During the measurement, the message Actuator runtime measurement active is displayed in theCommunicator.
The progress of the measurement can be read under Parameter > Actuator switching time > Measurement > Finish. Inputs for which the measurement has been completed are no longer marked.
After the measurement, the values can be read under Unit X > Diagnostics > Channel maintenance.

21.3.3 Start switching time measurement via web server→ Select Menu Switching time monitoring.
→ Select unit (the switching time measurement must be started / stopped separately for each valve unit).
→ Select the desired position feedback sensor inputs.
→ Start measurement.
The valve island measures the actuator switching time.

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EnglishType 8652
Switch time monitoring function

Measurement information
While the measurement is running, the Start measurement button is greyed out in the Switching time
monitoring menu.
After the measurement, the values can be read in the Maintenance menu.

21.3.4

Switching time measurement start via external controller

The objects for starting the switching time measurement via an external controller can be found in the"Device Description files" on the Bürkert homepage under:
country.burkert.com → Type 8652 → Software → Device Description files

21.4

Error messages for the function of the switching time
monitoring

If the tolerance value of the actuator switching time is exceeded, a maintenance message is sent to the controller. The display of the corresponding valve unit shows the channel on which the deviation is present (seealso “19 Display electronic module” on page 100).
As soon as 1 correct measurement is taken again, the error message on the display disappears and thecontroller is informed.

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Micro SD card

22

MICRO SD CARD

A micro SD card is available as an accessory for the valve island. The micro SD card can be used to store
device-specific values and user settings and transfer them to another device.
If the micro SD card of the device is re-inserted at a later stage, the data last saved are not restored.
The micro SD card will not transfer the stored data to the same device.
Note!
By resetting the device to the factory settings, the data saved on the SD card are also reset.
A newly created micro SD card is checked for the presence of existing data when the device is re-started. Thisdata will be transferred or overwritten accordingly:• The micro SD card does not contain any data.
The existing device-specific values and user settings are saved to the micro SD card.
• The micro SD card contains data compatible with the device.
The data on the micro SD card are transferred by the device. The existing device-specific values and user
settings are overwritten..
• The micro SD card contains data that are not compatible with the device.
The device overwrites the data on the micro SD card with its own device-specific values and user
settings.

CAUTION
The micro SD card used is a special industrial version that offers additional durability andtemperature-resistance.
► Do not use a standard micro SD card for the device. Only purchase the micro SD card for the device

from your Bürkert sales department.

Replacing the micro SD card
Card slot for micro SD card
Bonnet:Figure 45:

Change micro SD card

NOTE!
Do not remove the SD card while the supply voltage is applied.
If the SD card is removed while the supply voltage is applied, data may be lost and the SD card may
be damaged.
The SD card can be inserted while the device is connected to the supply voltage.
A restart is required to ensure that the device detects the SD card.
Removing the micro SD card:→ Pull the cover out of the recess and turn it to the top left.
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EnglishType 8652
Micro SD card

→ To unlock, press on the edge of the engaged micro SD card, Remove micro SD card.
Insert the micro SD card into the replacement device:
 Observe the direction of insertion when inserting the card.
→ Slide the micro SD card into the card slot. Make sure that the micro SD card locks into position.

→ Close card slot with bonnet.

22.1

Display of memory operation on the fieldbusgateway

If a memory operation has occurred between the gateway and the SD card during device restart, the display
shows a notification to that effect.

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EnglishType 8652
Backup battery

23

BACKUP BATTERY

The device is equipped with a backup battery. The function of the battery relates exclusively to the time
recording in the logbook.
If the battery is empty, it will not cause a fault in the device. There is only a message in the Bürkert Communicator software.

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Replacing spare parts

24

REPLACING SPARE PARTSWARNING

Risk of injury due to improper installation work.
► Only trained technicians may perform installation work.
► Perform installation work using suitable tools only.

The following modules are available as spare part kits or for retrofitting for the valve island AirLINE Type8652 under the type SV04:• Connection module• Electronic module• Pneumatic valves
If modules with modified functions are used, the modifications must be adapted accordingly in the device
configuration. This can be achieved via the Bürkert Communicator software or via the web server, in somecases also via the display of the fieldbus gateway ME43 (pressure sensor and valve configuration).

24.1

Connection module with compressed air supply

Connection module with compressed air supply can be equipped with an additional port for the compressed air supply. This additional port is advantageous, e.g., for easier tubing when the compressed air
source is located in the control cabinet.
Variant

Port size

Order no.

With an additional port for the compressed air supply

Plug-in coupling Ø 6 mm and Ø 10 mm

384863Plug-in coupling Ø 1/4” and Ø 3/8”

384864

Without an additional port for the compressed air supply
Table 14:

Overview of the “connection module without pressure sensor” variants

24.1.1

Replacing the connection module

384866DANGER
Danger due to high pressure, escaping medium and uncontrolled movement of the actuators.
► Secure the actuators against shifting before working on the device or plant.
► Switch off the pressure before working on the device or plant. Vent or empty the lines.

NOTE
Internal short circuit between the auxiliary pilot air and the pilot pressure.
To avoid an internal short circuit, the seals of the connection modules must be positioned the same
(external or internal supply of auxiliary pilot air). Mixing the external or internal supply is not permitted.
► Never mix the external or internal supply.
► Note chapter “9.1.1 External and internal auxiliary pilot air” on page 45.

The X port always has to be connected for an external supply.

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Replacing spare parts

Fastening screw of the connection module→

Observe the safety instructions.

→ Use a screwdriver (TX 20) to undo the fastening screw of the connection module.
→ Extract the connection module from the front.
→ Insert the new connection module and screw it into position (tightening torque 2 Nm).

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Replacing spare parts

24.2

Connection module with pressure sensor

The connection modules with pressure sensor are always equipped with an additional port for the compressed air supply. The following variants are available:
Variants

Order no.

Port for the compressed air supply: Plug-in coupling Ø 6 mm and Ø 10 mm

384867

Port for the compressed air supply: Plug-in coupling Ø 1/4” and Ø 3/8”

384868

Table 15:

Overview of the “connection module with pressure sensor” variants

Due to technical reasons, a connection module with pressure sensor cannot be used with devices
purchased before 1 July 2020.

24.2.1

Replacing the connection module

DANGER
Danger due to high pressure, escaping medium and uncontrolled movement of the actuators.
► Secure the actuators against shifting before working on the device or plant.
► Switch off the pressure before working on the device or plant. Vent or empty the lines.

CAUTION
Risk of injury due to electrical voltage.
► Switch off the power supply before working on the device or system. Secure against reactivation.
► Observe the applicable accident prevention and safety regulations for electrical devices.

CAUTION
Electrostatically sensitive components and assemblies.
The device contains electronic components that are susceptible to the effects of electrostatic discharging(ESD). Components that come into contact with electrostatically charged persons or objects are at risk. In
the worst case scenario, these components will be destroyed immediately or fail after start-up.
► Meet the requirements specified by EN 61340-5-1 to minimise or avoid the possibility of damage caused

by a sudden electrostatic discharge.

► Do not touch electronic components when the supply voltage is connected.

NOTE
Internal short circuit between the auxiliary pilot air and the pilot pressure.
To avoid an internal short circuit, the seals of the connection modules must be positioned the same
(external or internal supply of auxiliary pilot air). Mixing the external or internal supply is not permitted.
► Never mix the external or internal supply.
► Note chapter “9.1.1 External and internal auxiliary pilot air” on page 45.

The X port always has to be connected for an external supply.

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Replacing spare parts

Avoid damaging the PCB and the pins!

Fastening screw of the connection module→

Observe the safety instructions.

→ Ensure the PCB and the pins of the new connection module are not damaged during all stages of theassembly process.

→ Use a screwdriver (TX 20) to undo the fastening screw of the connection module.
→ Extract the connection module from the front.
→ Insert the new connection module into a free slot and screw it into position (tightening torque 2 Nm).
→ Adapt the modified device configuration (pressure sensor), if necessary (via Bürkert Communicator
software, ME43 display or web server).

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Replacing spare parts

24.3

Electronic module

The electronic module is available in the following variants:
Variants

Order no.

Electronic module with digital inputs

384872

Electronic module without digital inputs

384873

Table 16:

Overview of “electronic module” variants

24.3.1

Replacing the electronic module

CAUTION
Irreparable damage to the fieldbus gateway.
If an electronic module is detached from an energised valve island, the electronics of the fieldbus
gateway may be destroyed.
► Therefore, always switch off the voltage before unscrewing the electronic module from the valve island.

Secure it against reactivation.

Fastening screws of theelectronic module→

Observe the safety instructions.

→ Use a screwdriver (TX 20) to undo the fastening screws of the electronic module.
→ Extract the electronic module from the top.
→ Insert the new electronic module into a free slot and screw it into position (tightening torque 2 Nm).
→ Adapt the modified device configuration (digital inputs), if necessary (via Bürkert Communicator softwareor web server).

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Replacing spare parts

24.4

Pneumatic valves

Pneumatic valves are available in the following variants:
Variants

Order no.

2x CFC (2x 3/2-way normally closed)

3013742x CFD(2x 3/2-way normally open)

301375CF H(5/2-way monostable)

301376CFZ(5/2-way bistable)

301377CFM(5/3-way pressurised)

301379CFL(5/3-way blocked)

301380CFN(5/3-way vented)

301381

Blind valve

3357792x CFC SIA (2x 3/2-way normally closed)

338802CF H

SIA (5/2-way monostable)

338805CFL

SIA (5/3-way blocked)

346830

Table 17:

Overview of “pneumatic valve” variants

24.4.1

Replacing a pneumatic valve

DANGER
Risk of injury due to high pressure and escaping medium at valve islands without hot swap function.
► At valve islands without hot swap function, secure the actuators against shifting before working on thedevice or plant.

► At valve islands without hot swap function, switch off the pressure before working on the device or plant.

Vent or empty the lines.

Risk of injury due to high pressure and escaping medium at valve islands with hot swap function.
When dismantling a valve, lines and actuators may still be pressurised, which can cause uncontrolled
movement of the actuator.
► At valve islands with hot swap function, secure the actuators against shifting before working on thedevice or plant.

At valve islands with hot swap function, the valves can be replaced under pressure.
To ensure safe dismantling of the valve from the valve island, there must be sufficient space toextract the valve from the front. In this case, the minimum distance between the valve island and thefront edge of the control cabinet must be taken into account (see chapter “7.1” on page 28).
If there is not sufficient space to the front edge of the control cabinet, proceed as specified in chapter“24.4.2 Replacing a pneumatic valve (without minimum distance)” on page 123 when replacing avalve. In this case, the hot swap function is disabled!

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Replacing spare parts

Fastening screw of the valve

Figure 46:→

Replacing a valve.

Observe the safety instructions.

→ Use a screwdriver to undo the fastening screw of the valve.
→ Extract the valve from the valve island.
If the device is used for a longer period of time, the seal of the valves may stick to the supply manifold. An increased amount of force may, therefore, be required to release the valves from the valve
island.

→ Insert a new valve into the valve slot.
→ Tighten the fastening screw (tightening torque 2 Nm).
→ Adapt the valve configuration, if necessary (via Bürkert Communicator software, ME43 display or web
server).

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Replacing spare parts

24.4.2

Replacing a pneumatic valve (without minimum distance)

DANGER
Danger due to high pressure, escaping medium and uncontrolled movement of the actuators.
► Secure the actuators against shifting before working on the device or plant.
► Switch off the pressure before working on the device or plant. Vent or empty the lines.

CAUTION
Irreparable damage to the fieldbus gateway.
If an electronic module is detached from an energised valve island, the electronics of the fieldbus
gateway may be destroyed.
► Therefore, always switch off the voltage before unscrewing the electronic module from the valve island.

Secure it against reactivation.

Fastening screws of theelectronic module

Fastening screw of the valve

Figure 47:

Replacing a valve without minimum distance to the front edge of the control cabinet

If the minimum distance to the front edge of the control cabinet is too small to extract a pneumatic valve
from the front of the valve island, a pneumatic valve can also be extracted from the top of the valve island if
the electronic module has been dismantled in advance. In this case, the hot swap function is disabled.

→

Observe the safety instructions.

→ Use a screwdriver to undo the fastening screws of the electronic module and the valve.
→ Extract the electronic module from the top.
→ Extract the valve from the top of the valve island.
→ Insert a new valve into the valve slot.
→ Re-insert the electronic module into the valve island.
→ Tighten the fastening screws of the electronic module and the valve (tightening torque 2 Nm).
→ Adapt the valve configuration, if necessary (via Bürkert Communicator software, ME43 display or web
server).

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Replacing spare parts

24.4.3Replacing valves CFZ or CFZ*WARNING
Danger due to uncontrolled movement of the actuators.

→ For valves with hot swap function, secure the actuators against shifting before working on the deviceor plant.

For valves with circuit function Z and circuit function Z*, depending on the switch position, either
Output 2 is aerated and Output 4 is vented
or
Output 2 is vented and Output 4 is aerated.
Valves with circuit function Z*
The valve island software ensures that the newly installed valve adopts the switch setting of the originalvalve in the event that a valve is replaced (hot swap).
For valves with circuit function Z*, manual override is disabled after initial electrical activation.
Valve with circuit function Z
Replaced valves with circuit function Z take on an undefined switch position.

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Replace the ME43 fieldbus gateway

25

REPLACE THE ME43 FIELDBUS GATEWAYWARNING

Danger due to uncontrolled movement of the actuators.
► Secure the actuators against shifting before working on the device or plant.
► Switch off the pressure before working on the device or plant. Vent or empty the lines.
► Switch off the power supply before working on the device or system. Secure against reactivation.

Figure 48:→

Replacing the fieldbus gateway

Observe the safety instructions.

→ Loosen the electrical connections.
→ Loosen the fastening screws of the gateway with a screwdriver.
→ Detach the gateway to the left from the valve island.
→ Remove the micro SD card.
→ Insert the micro SD card in the new gateway (note the direction of insertion!).
→ Place the new gateway on the standard rail and push it onto the valve island so that the gateway is connected to the valve island.

→ Tighten the fastening screw (tightening torque 1 Nm).
→ Connect the gateway electrically.

125

EnglishType 8652
Basic variant: retrofitting electronic module

26

BASIC VARIANT: RETROFITTING ELECTRONICMODULE

26.1

Mounting an electronic module on the valve island→

Switch off the supply voltage.

→ Use a screwdriver (TX 20) to undo the fastening screws of the protective cover on the electronic module.
→ Pull the protective cover upwards.
→ Insert the electronic module into a suitable free slot and screw it into position (tightening torque: 2 N⋅m).

26.2

Configuring the electronic module

When retrofitting electronic modules, the displays of the valve units must be activated in the Communicator/
web server or on the display of the fieldbus gateway.
If the electronic modules are equipped with DI modules and these are to be used as the position feedback
sources, the DI modules must be set as the position feedback source in the Communicator/web server.
If DI modules are set as the position feedback sources, the valve unit displays are automatically activated.
If the DI modules are deactivated as position feedback sources, the displays are automatically deactivated,
too.
Recommendation:
Activate the displays first and then set the DI modules as the position feedback sources.
That way, the displays will remain activated, even if the DI modules are deactivated as position
feedback sources.

26.2.1

Activating the valve unit displays

This setting can be made in the Communicator, on the web server or on the gateway display.
In the Communicator:→ Under General settings > Parameter > Configuration of valve unit displays, activate therelevant displays.
Or:→ Under Unit X > Parameter > Display, activate
the display.

→ Repeat this process for additional valve units
as necessary.

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Basic variant: retrofitting electronic module

In the web server:→ Select Valve unit > Configuration.
→ Select the unit.
→ Then under Display, activate the display.
→ Repeat this process for additional valve units
as necessary.

On the display of the fieldbus gateway:→ Press menu button twice.

→ Parameter > AirLINE > Display cnf > All disp. or select a single Unit, select Active and confirm withthe menu button.

→ Return to the home screen by clicking Exit and restart.

26.2.2

Setting the DI module as the position feedback source
In the Communicator:→ Under Unit X > Parameter > Position
feedback sensor set the“Integrated DI module” as the source inaccordance with the valve configuration.

→ Repeat this process for additional valve units
as necessary.

In the web server:→ Select Valve unit >Configuration.

→ Select the unit.
→ Then under Position feedback, set the“Integrated DI module” as the source in accordance with the valve configuration.

→ Repeat this process for additional valve units
as necessary.

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Maintenance, troubleshooting

27

MAINTENANCE, TROUBLESHOOTING

27.1

Safety instructions

WARNING
Risk of injury due to improper maintenance work.
► Maintenance may be carried out by authorised technicians only and with the appropriate tools!

Risk of injury due to unintentional activation of the system and uncontrolled restart.
► Secure the system against unintentional activation.
► Ensure a controlled restart after maintenance is completed.

27.2

Replace filter for auxiliary pilot air

DANGER
Risk of injury due to high pressure and escaping medium.
► Secure the actuators against shifting before working on the device or plant.
► Switch off the pressure before working on the device or plant. Vent or empty the lines.

The filter is available as an accessory from Bürkert (see chapter“29 Accessories” on page 136 ).

Fastening screw
Cone
Filter (for filtering theauxiliary pilot air)Figure 49:

Replacing the filter→ Use a screwdriver to undo the fastening screw of the connection module.
→ Extract the connection module from the front.
→ Pull out the filter with a slotted screwdriver→ Insert a new filter. Make sure that the cone of the filter hits the hole provided.
→ Insert the connection module and screw it into position (tightening torque 2 Nm).

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Maintenance, troubleshooting

27.3

Troubleshooting

Fault

Possible cause

RemedyValves do notswitchno or too low load voltage

Check the electrical connection
ensure correct load voltage

Manual override of the valves not inneutral position

Bring the manual override into the neutral
position

Pressure supply insufficient or notavailable

Set up the largest possible volume of pressure
supply (also for upstream devices such aspressure regulators, maintenance units, on/off
valves, etc.)
for valves without auxiliary pilot air:Ensure a minimum operating pressure of 3.0
bar and observe the ratio of pilot pressure to
medium pressure in accordance with the pilotpressure diagram (see Chapter “6.6.1” on page
21)

wrong configuration

Configure the system according to the hardware
structure

Channel not released for use

Changing the setting of the parameters(Communicator)

24 V supply not connected or incor- Make sure the 24 V supply is connected
rectly contacted
correctly
for SIA variant: Connection terminal Connect connection terminal with bridge or conwith bridge or connected cable not nected cableconnected
Valves switch
with a delay or
blow off at theexhaust ports

Pressure supply insufficient or notavailable

Set up the largest possible volume of pressure
supply (also for upstream devices such aspressure regulators, maintenance units, on/off
valves, etc.)
for valves without auxiliary pilot air:Ensure a minimum operating pressure of 3.0
bar and the ratio of pilot pressure to medium
pressure in accordance with the pilot pressure
diagram (see Chapter “6.6.1” on page 21)

Pressure build-up of pilot pressure
insufficientWith 5/2-way valves (CF H) and 2x3 / 2-way
valves (CF D, open when de-energised), operate
the valve island with an external pilot pressure
supplyValves are not in home position (deenergised) during pressure build-up

Apply pressure to the valve block before
switching the valves

Insufficient ventilation of theexhaust air ducts due to too small
or dirty silencers (back pressure)

Use suitably sized silencers or expansion
vessels

Impurities or foreign bodies in thepilot valve

Change valve

Impurities or foreign bodies in thefilterClean the filter by blowing it out with compressed air or replace the filter

Clean the dirty silencers

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Maintenance, troubleshooting

27.4

Error messages on the LC display of the electronic
modules

An overview of the possible display contents is given in Chapter “19 Display electronic module” on page100.
Message

Possible cause

Remedyno message, LC
display off

no or too low load voltage

Check the electrical connection
ensure correct load voltage

Pilot SCC Limit Ch. X
orAct. SCC limit Ch. X

Voltage interruption during firmware
updateCarry out the firmware update again

Maintenance limit for pilot valve /actuator channel X reached

Replace the pilot valve or service theactuator and reset the switching cycle
counterorDeactivate switching cycle counteror
Increase warning limit switching cycle
counter

Short Circuit Ch. X

Wire Break Ch. X

EVS active

Short circuit on input x of the position
feedback sensor unit (position
feedback sensor or plug connection
defective)

Check position position feedback
sensor sensor / plug connection

Wire break on input x of the position
feedback sensor unit (position
feedback sensor or plug connection
defective)

Check position position feedback
sensor sensor / plug connection

24 V supply not connected or incorrectly contacted

Check correct connection

orReplace position feedback sensor

orReplace position feedback sensor

Electric circuit of a valve unit interrupted due to the shutdown function“Module-based safety shutdown”
Act Sw. TimeThe tolerance value of the actuatorswitching time has been exceeded.

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Type 8652
Maintenance, troubleshooting

27.5

Description of the error code

Error code

Description

1/3

Overload detected.

2/1

Overvoltage detected.

2/2

Undervoltage detected.

2/3

Voltage warning limit exceeded.

2/4

Voltage warning limit undershot.

2/5

Battery voltage warning limit undershot.

2/6

Voltage drop detected.

3/1

Excess temperature detected.

3/2

Low temperature detected.

3/3

Temperature warning limit exceeded.

3/4

Temperature warning limit undershot.

18/4

SD card is defective.

18/7

Removable storage present.

18/8

No access to the removable storage possible.

18/9

Configuration is being successfully managed by another device.

18/10

Configuration is NOT being successfully managed by another device.

18/11

Unable to load device configuration via the configuration provider.

18/12

At least 1 device is missing.

18/13

Bürkert Communicator is required.

18/14

Device must be replaced.

18/15

Device cannot be replaced as there are two many options present. Reduce the numberof compatible devices.

18/16

Problems when replacing device.

18/17

Problems when replacing device. Unable to write to at least 1 object.

18/18

Device replacement failed.

18/19

Device replacement completed successfully.

18/20

Configuration provider is not active as no memory card has been detected.

18/21

More than 1 configuration provider is active! Switch off the other provider functions.

19/1 ... 19/6

Unit 1 ... Unit 6: L imit of switching cycle counter for pilot valve reached. Replace pilot
valve.

19/7 ... 19/12

Unit 1 ... Unit 6: Maintenance limit for actuator reached.

19/13 ... 19/18

Unit 1 ... Unit 6: Short circuit on the upper position feedback sensor unit.

19/19 ... 19/24

Unit 1 ... Unit 6: Short circuit on the lower position feedback sensor unit.

19/25 ... 19/30

Unit 1 ... Unit 6: Wire break on the upper position feedback sensor unit.

19/31 ... 19/36

Unit 1 ... Unit 6: Wire break on the lower position feedback sensor unit.

19/37 ... 19/42

Unit 1 ... Unit 6: Maintenance required for actuator (routine maintenance).

19/45 ... 19/50

Unit 1 ... Unit 6: S witching time of the upper feedback position of a valve outside thevalid range.

19/51 ... 19/56

Unit 1 ... Unit 6: S witching time of the lower feedback position of a valve outside thevalid range.
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Maintenance, troubleshooting

Error code

Description

19/57

EVS (external valve shutdown) is active on one unit.

19/58

EVS (external valve shutdown) is active on a unit or the device has no power supply (24V) for pneumatic valves.

19/59 ... 19/64

Unit 1 ... Unit 6: Short circuit on an input of the position feedback sensor unit.

19/65 ... 19/70

Unit 1 ... Unit 6: Wire break on an input of the position feedback sensor unit.

31/1 ... 31/6

Unit 1 ... Unit 6: Overload detected.

31/7 ... 31/8

Electronic module defective.

31/9

Valve control defective.

31/10 ... 31/15

Unit 1 ... Unit 6: Internal connection to the digital inputs of the electronic moduleinterrupted.

31/16 ... 31/21

Unit 1 ... Unit 6: Internal connection to the display of the electronic module interrupted.

31/28

Internal connection to the display of the fieldbus gateway interrupted.

31/29

EVS status cannot be read

31/31

Internal connection to the left pressure sensor interrupted.

31/32Internal connection to the middle / right pressure sensor interrupted.

31/33Internal connection to the right pressure sensor interrupted.

31/34

Left infeed - pressure limit exceeded.

31/35

Middle/right Infeed - pressure limit exceeded.

31/36

Right Infeed - pressure limit exceeded.

31/37

Left infeed - pressure limit undercut.

31/38

Middle/Right Infeed - pressure limit undercut.

31/39

Right Infeed - pressure limit undercut.

32/1

Capacity of the internal message storage exceeded.

32/130Initialisation of the device.

32/200Error in expansion configuration.

32/201

Syntax problem (s) in the extension configuration

33/1

Switch to “Operation” state

33/2

Switch to “Diagnostics active” state.

33/3

Switch to “Maintenance” state

33/4

Switch to “Out of specification” state.

33/5

Switch to “Check function” state.

33/6

Switch to “Error” state

33/7

Switch to AUTO operating state.

33/8

Switch to MANUAL operating state.

33/9

Switch to special operation mode: LED flashing.

33/11

Switch to “off” state.

33/12

Input value simulation active for at least 1 value.

33/13

Output value simulation active for at least 1 value.

33/14

Demo operation mode enabled.

33/15

User-triggered maintenance signal

33/32768

1 status message present.

35/1

EEPROM error detected.

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Maintenance, troubleshooting

Error code

Description

35/2

At least 1 persistent memory cannot be used.

40/996

Error on 1 or more partner device(s).

45/3General error.

45/4

Incorrect büS status.

45/5

CANopen task command failed.

45/6

Incorrect parameter passed to function.

45/15

Message / data with incorrect length.

45/16

Message transfer failed.

45/17

Confirmation message timed out.

45/128Mailbox overflowed.

45/129büS mailbox overflowed.

45/130

CANopen mailbox overflowed.

45/131CANopen response mailbox overflowed.

45/132

Event mailbox overflowed.

45/133

CSDO reply mailbox overflowed.

45/134

BDO reply mailbox overflowed.

45/176

CAN error counter overflow -Bus Off-.

45/177

Input buffer overflow.

45/178Output buffer overflow.

45/256büS event: büS is NOT operational.

45/257büS event: initialisation of communication.

45/512büS event: localisation.

45/768büS event: a device is using the same address.

45/769büS event: A device uses the same serial number.

45/1024

büS event: bus connection lost/not available.

45/1280büS event: BDO message memory overflowed.

45/1792büS event: partner search active.

45/1793büS event: producer(s) not found.

45/1794büS event: manually configured device without address. The search can take up to 1
minute.

45/1795

büS event: producer assignment faulty.

45/1796büS event: removal of the producer failed.

45/1797büS event: incorrectly configured CANopen device.

45/1798büS event: GCV is configured on both büS interfaces.

45/1799büS event: cyclical communication of the producer is not active.

45/2048büS event: saving of persistent büS data (do not switch off device).

45/2049büS event: deletion of persistent büS data (do not switch off device).

45/2304

büS event: router for acyclic data active.

45/2560

büS event: incorrect serial number.

45/2561büS event: incorrect configuration of cyclical inputs (not enough filters).

45/2562büS event: incorrect configuration of cyclical values.

45/2816büS event: manager is active.
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Maintenance, troubleshooting

Error code

Description

45/3072büS event: monitored device failed.

45/3584

Wait for addressing.

45/4096

Error when initialising the device parameters.

45/4097

Configured address is already being used.

51/1

No correct connection to the process control system.

51/2

The cyclical data traffic was slower than the set timeout parameters.

51/10

Initialisation of the industrial communication.

51/101

Error in the NetX configuration, e.g. when downloading the firmware.

51/102The industrial communication is switched off.

51/103

No or incorrect mapping file present.

51/104

No protocol firmware available.

51/105

Please select a protocol and restart the device.

51/201

Protocol stack initialisation error.

51/202

Protocol stack configuration error.

51/203

Error sending the MAC address.

51/204

Error registering the object data.

51/205

Error registering the connections, more than 5 specified.

51/206

Incorrect PROFIBUS address, only addresses 1–126 possible.

51/207

Incorrect CC-Link address, only addresses 1–64 possible.

51/208

Incorrect CC-Link baud rate.

51/209

Incorrect IP parameters.

51/300The fieldbus master is in “Stop” state.

51/303

Error during cyclical data exchange.

51/400The master attempted to connect a faulty module/sub-module.

63/1

Firmware update is being carried out

63/2 ... 63/7

Unit 1 ... Unit 6: E rror on electronics module.

63/8

Reference measurement of the actuator switching time active.

63/9

Invalid limit values for the medium pressure at the left pressure sensor.

63/10

Invalid limit values for the medium pressure at the middle / right pressure sensor.

63/11

Invalid limit values for the medium pressure at the right pressure sensor.

63/12

At least one büS device is in the state: Maintenance.

63/13

At least one büS device is in the state: Out of specification.

63/14

At least one büS device is in the state: Functional test.

63/15

At least one büS device is in the state: Error.

63/16

SD card cannot be read! The data was created with firmware version A.02.XX.XX.

63/17 ... 63/22

Unit 1 ... Unit 6: Reference measurement of the actuator switching time was aborted
due to an actuator timeout.

63/23 ... 63/28

Unit 1 ... Unit 6: Setting of upper/lower position feedback source incorrect.

63/29 ... 63/34

Unit 1 ... Unit 6: Setting of upper/lower position feedback source automaticallychanged.

Table 18:

Description of the error code

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Disassembly28

DISASSEMBLY

28.1

Safety instructions

DANGER
Risk of injury due to high pressure and escaping medium.
► Secure the actuators against shifting before working on the device or plant.

Switch off the pressure before working on the device or plant. Vent or empty the lines.

WARNING
Risk of injury from electric shock.
► Switch off the power supply before working on the device or system. Secure against reactivation.
► Observe any applicable accident prevention and safety regulations for electrical devices.

Risk of injury due to improper removal!
► Disassembly should be performed only by trained personnel using suitable tools!

→ Loosen pneumatic connection.
→ Disconnect the electrical connection.

135

EnglishType 8652
Accessories

29

ACCESSORIESCAUTION

Risk of injury and/or damage to property due to incorrect parts!
Incorrect accessories and unsuitable spare parts may cause personal injuries and damage to the device
and the area around it.
► Use only original accessories and original spare parts from Bürkert.

Electronic modules
ArticleOrder no.

Electronic module

384873

Electronic module with digital inputs

384872Connection modules
ArticleSize

Order no.

Connection module

384866

Connection module with compressed air supply
Connection module with pressure sensor

D6, D10384863

D1/4, D3/8

384864

D6, D10384867

D1/4, D3/8

384868Quantity[unit]

Order no.

Termination resistor, M12 male

1772424

Termination resistor, M12 female

1772425

Gender changer, M12, male-male

1

772867

Y-distributor

1772420Y-distributor with interrupt

1772421

Quantity[unit]

Order no.

103086614-fold1

60005571

8-fold1

60005566

12-fold1

60005567

16-fold1

60005568

Electrical accessories
ArticleAttachment accessories
ArticleScrew set M5x10 A2 DIN 6912
(for attaching the valve island to the base of the control cabinet)
Holding plate (for control cabinet exterior)

136

English20-fold1

60005569

24-fold1

60005570

Type 8652
Accessories

büS accessories
ArticleUSB-büS-Interface set 1(including power supply unit, büS stick, terminating resistor, Y-distributor,
0.7 m cable with M12 plug)

Quantity

USB-büS-Interface set 2(including büS stick, terminating resistor, Y-distributor, 0.7 m cable with M12 plug)

Order no.
772426772551büS cable, angled M12 (stranded wire to female connector)

0.7 m

772626büS cable (stranded wire to M12 female connector)

1.0 m

7724093.0 m

7724105.0 m

77241110.0 m77241250.0 m772413100.0 m7724140.1 m

7724920.2 m

7724020.5 m

7724031.0 m

7724043.0 m

772405büS cable drum
büS extension cable

5.0 m

77240610.0 m77240720.0 m772408büS service cable M12 to micro USB

773254Adapter spring-loaded terminal to M12 (5-pole)

0,1 m584765

ArticleQuantity

Order no.

Filter set for auxiliary pilot air

2 units

368590Pneumatic accessories

Push-in connector, straight

M7
M7
Brass,
nickel-plated G1/4”

Stainlesssteel

Ø 6 mm

773459

Ø 1/4”

1 unitØ 10mm773460773461

G1/4”

Ø 3/8”

773462M7

Ø 6 mm773463M7

Ø 1/4”

G1/4”

Ø 10 mm

G1/4”

Ø 3/8”

1 unit773464773465773466137

EnglishType 8652
Accessories

ArticleQuantity

Plastic hoses for pneumatic system, polyamide (PA)Ø 6/4 mm

Ø 8/6 mm

Ø 10/8 mm

Ø 6/4 mm

Ø 8/6 mm

Ø 10/8 mm
Push-in silencer

Ø 6 mm
Ø 8 mmØ 10 mm

780643Black

780644Natural

780645

Blue

780646Black

780647780648Blue

780649Black

780650Natural

780651

Blue

771868Black771295Natural771296

Blue

771869

Black

100 m

771873Natural771297

Blue

771870Black771877Natural

771874Sintered bronze,
brass nickelplated body784306784304784305
1 unitØ 8 mmSealing plug

50 m

NaturalØ 6 mmØ 10 mm

Order no.

Blue

Polyethylene (PE)772571773231773522

1/4”773545

3/8”77354608/06-08/06
Brass,
nickel-plated 10/08-10/08

78166606/04-06/04

782399POM

08/06-08/06
10/08-10/08, red

PBTP

781667

1 unit7824007824016 mm7716058 mm

771606

10 mm

771607

Other accessories
Quantity[unit]

ArticleDevice marker set
Additional element “Lock Manual Override”
138

Micro SD card

Order no.

40 (4rakes)

3685888328082774087

EnglishType 8652
Packaging and transport

30

PACKAGING AND TRANSPORTCAUTION

Risk of injury due to heavy device.
During transportation or installation work, a heavy device may fall down and cause injuries.
► Heavy equipment must only be transported, assembled and disassembled with the help of a second

person.

► Use suitable tools.

CAUTION
Damage in transit due to inadequately protected devices.
► Protect the device against moisture and dirt in shock-resistant packaging during transportation.
► Observe permitted storage temperature.

31

STORAGECAUTION
Incorrect storage may damage the device.
► Store the device in a dry and dust-free location.
► Storage temperature –10…+60 °C.

32

ENVIRONMENTALLY FRIENDLY DISPOSAL▶ Follow national regulations regarding disposal and the environment.
▶ Collect electrical and electronic devices separately and dispose of them as special waste.

Further information country.burkert.com.

139

English