Instruction Manual

DENALIELECTRONICS.COM

Instruction Rev04

Thank you for choosing DENALI

We know you would rather be riding your bike than wrenching on it, so we go the extra
mile to make sure our instructions are clear and as easy to understand as possible. If
you have any questions, comments, or suggestions don’t hesitate to give our gear
experts a call at 401.360.2550 or visit WWW.DENALIELECTRONICS.COM

Please Read Before Installing

DENALI products should always be installed by a qualified motorcycle technician. If
you are unsure of your ability to properly install a product, please have the productinstalled by your local motorcycle dealer. DENALI takes no responsibility for damages
caused by improper installation. Caution: When installing electronics it is extremely
important to pay close attention to how wires are routed, especially when mounting
products to the front fender, front forks, or fairing of your motorcycle. Always be sureto turn the handlebars fully left, fully right, and fully compress the suspension toensure the wires will not bind and have enough slack for your motorcycle to operateproperly.

Installation Tips

We strongly recommend using medium strength liquid thread locker on all screws,nuts, and bolts. It is also important to ensure that all hardware is tightened to theproper torque specifications as listed in your owner’s manual. For included accessory
hardware please refer to the default torque specifications provided below. Inspect all
hardware after the first 30 miles to ensure proper torque specifications aremaintained.

Bolt Sizein-lbsft-lbs

Nm

M3
M4
M5
M6
M8
M10
M12

10.0 in-lbs
23.0 in-lbs
44.5 in-lbs78.0 in-lbs-

3.5 ft-lbs
6.5 ft-lbs
13.5 ft-lbs
30.0 ft-lbs
52.0 ft-lbs

1.0 Nm
2.5 Nm
5.0 Nm
9.0 Nm18.0 Nm
41.0 Nm
71.0 Nm

Hardware Sizing Guide

Light Mounting Brackets

Not sure what size bolt you have? Use this ruler to measure screws, bolts, spacers, etc.
Remember, the length of a screw or bolt is measured from the start of the “mountingsurface” to the end of the screw, so only include the screw head when measuring
countersunk screws.

Harley Davidson Pan America
LAH.23.10100

0 mm1030200in401506028070903

What’s In The Box?
(a)

(b)

(f)
(e)
(d)
(c)

Kit Contents(a) HD Pan Am- Upper Light Mount-Right......(LAH.23.002).............Qty 1(e) M6 x 14mm Button head Screw ............................................Qty 2(b) HD Pan Am- Upper Light Mount-Left......(LAH.23.003)...............Qty 1(f) M6 x 20mm Flanged Button head Screw .................................Qty 2(c) Upper Crash Bar Clamp......(LAH.023.04)................................Qty 2(d) M6 x 14mm Countersunk Screw.............................................Qty 2Tools Required: 4mm Hex Bit, 3mm Hex Bit.

1. Installing The Light Mount

DENALIELECTRONICS.COM

1.1 - Accessing Mounting Points

1.2 - Removing Factory Hardware

Step One: Start by removing the front fairing from the motorcycle by grasping the panel
from each side and pulling towards the front of the motorcycle.

Step One: Remove the factory mounting bolt from the right side of the upper crash bar
at the junction of the vertical and horizontal bars.

1.3 - Installing The Mount

1.4 - Installing The Mount

Step One: Using the right side bracket (a) and one of the crash bar clamps (c) assemble
the mounting bracket around the side of the upper crash bar.

Step One: Repeat these steps to install the left bracket assembly, make sure they areparallel with each other, and level with the ground.

Step Two: Connect the two components using the M6 Counter Sink Screw (d) and M6
Button Head (e) and hand tighten to hold in place.

Step Two: Reinstall the front fairing to finish the install.

Step Three: Rotate the bracket as needed to align the remaining screw hole in the topof the bracket (a) with it’s mounting point in the slot on the vertical bar. Connect thebracket with the M6 Flanged Button Head Screw (f) and properly tighten all three screws
while making sure the mounting shelf ends up level and parallel to the ground.

Step Three: Locate the mounting holes on the far ends of the support arm and secure
your LED Light Pods using the hardware provided with the lights.