CAT GROUNDENGAGING TOOLS®

FOR CONSTRUCTION

MADE FOR YOUR APPLICATION.
Protect expensive machine components. Reduce your operating costs. And
get the most out of your machine’s performance.
The most important part of any machine is its work tool. Buckets or blades, tips or edges,
rippers or side cutters—no matter the size, worktools and Ground Engaging Tools (G.E.T.)
are the main reason the machine exists. G.E.T. have a direct effect on the machine’s
ability to produce. Improper selection affects not only your productivity, but also your fuelconsumption, maintenance costs and possibly the longevity of your equipment.
Caterpillar offers “off-the-shelf” and custom G.E.T. systems that maximize machine
productivity, and your Cat® dealer can help you establish an effective management
program that minimizes preventable problems—working to reduce your operating
and maintenance costs.
Use this catalog to learn more about what’s available for your equipment, then workwith your Cat dealer’s G.E.T. specialist or PSSR to select the components built for yourindustry and jobsite conditions. We’ll make sure you get the rugged durability, solid
protection and lowest cost-per-ton production system you need.

Dozers............................................................... 4
Cutting Edges & End Bits ................................. 6
Ripper Systems................................................ 16

Motor Graders ............................................ 25
Cutting Edges ................................................... 27
Grader Bit System 2 ™ .................................. 35
Mining Bit System ........................................... 41
End Bit System................................................. 42
Ripper-Scarifier System................................. 43

Hydraulic Excavators............................. 47
Tip & Adapter Systems
Cat Advansys Tip & Adapter System ....... 50
K Series Tip & Adapter System................. 55
J Series Tip & Adapter System ................. 60
Hammerless Tip & Adapter System ......... 64
Base Edge Systems ........................................ 67
Side & Edge Protection .................................. 71
Rip & Load System .......................................... 80

Wheel Loaders........................................... 82
Tip & Adapter Systems
Cat Advansys Tip & Adapter System ....... 84
K Series Tip & Adapter System................. 90
J Series Tip & Adapter System ................. 96
Hammerless Series Tip &Adapter System ......................................... 100
Base Edge Systems ...................................... 104
Cutting Edges ................................................. 114
Side & Edge Protection ................................ 120
Bucket Selection Guide ............................... 125

Wear Parts & A.R.M.............................. 131

Part number reference canbe found in Appendix (PEBJ0079)*Note: Please send all feedback tohttps://dealer.cat.com/en/ps/parts/parts-mktg/get/c/form.html

DOZERSNo other manufacturer in the world has more experience moving material than
Caterpillar. We invented the dozer over 100 years ago—and we’ve been themarket leader ever since. There are more Cat dozers at work in the world thanany other brand.
Dozers work in dozens of different industries, applications, climates andenvironments and can be customized for specific jobs—just like the G.E.T. that
protect their blade or ripper system. From parts availability to expert supportand service, Cat customers can count on one reliable source—Caterpillar
and Cat dealers.

4 DOZERS 4

SYSTEM OVERVIEW
Dozers move ground at mines, construction sites, residential developments and hundreds ofother places. A dozer’s main work tools are a blade and a ripper. The universal blade is curved,
wide and tall so that it can carry material. Other blades are flat or shorter, but they all do asimilar job: leveling the ground. The ripper loosens the rocky or compact earth, which makes
dozing or loading easier.
Both the blade and ripper have to balance ground penetration with wear life. Excessive
worktool or G.E.T. wear material can make the machine less effective. Cat dozer cutting edges
and end bits are designed as a balanced system to move more material over a longer periodwith less downtime—which translates into a lower cost per hour for you. Select from dozens
of ripping system configurations or have your Cat dealer help you choose the best option foryour application.

DOZERS 5

CUTTING EDGES & END BITS
BALANCED EDGE SYSTEMS FOR EVERY APPLICATION.
Matching your cutting edge wear rates with your end bit selection is easy with our
broad portfolio of options. You achieve a balanced system, which helps reduce bothmaintenance intervals and operating costs, leading to more productivity.
Cat end bits and cutting edges can be custom ordered with Cat Abrasion ResistantMaterial (A.R.M.), which is recommended for applications where sand, gravel or otherabrasive materials severely diminish wear life. Hard tungsten carbide particles arebonded to critical wear areas, providing up to five times greater wear life than similarend bits and cutting edges without A.R.M. See your Cat dealer for details.

6 DOZERSSAFER, SIMPLER
INSTALLATION

Threaded holes allow easier handlingof edges at first install or during rotation
to wear opposite edge.

MINIMAL
THROW AWAY

Multiple edge sections allow you to rotate
or replace only the worn areas.

IMPROVEDPRODUCTIVITY

Broad offerings allow you to have both end
bit penetration and long cutting edge life,
resulting in less maintenance.

CUTTING EDGE & END BIT OPTIONS
We have G.E.T. for your blade, no matter the application or environment. As machines grow larger,
their jobs become tougher, and so do Cat G.E.T. Maximum wear life and breakage resistance ispossible with our steel alloy that can endure 2 times the heat and pressure of traditional blade steel
products. Consult your local Cat dealer to help determine the best cutting edge system for yourapplication to give you the lowest cost per hour.

DOZERS 7

D3 - D5 END BIT OPTIONSLEVEL CUT/ FINISH (FACTORY FIRST FIT)
» Recommended for finish and semi-finish dozing» Matches cutting edge’s depth of cut» Low-impact, low-abrasion materials only

LEVEL CUT REVERSIBLE» Reversible finish and semi-finish dozing end bits
» Used in applications where curbing is not a requirement

LEVEL CUT EXTENDED REVERSIBLE» Longer reversible finish and semi-finish dozing end bits used to extend
the length of the blade» Used in applications where curbing is not a requirement

8 DOZERS

D6 END BIT OPTIONSLEVEL CUT/ FINISH (FACTORY FIRST FIT)
» Recommended for finish and semi-finish dozing» Matches cutting edge’s depth of cut» Low-impact, low-abrasion materials only

LEVEL CUT REVERSIBLE» Reversible finish and semi-finish dozing end bits
» Used in applications where curbing is not a requirement

HOT CUPPED» Forward protruding profile for better penetration than flat plate

GENERAL PURPOSE» Sharpened, forward protruding profile for excellent penetration» For fast blade loading, high productivity applications

UTILITY» Thick cross-section for high face wear applications» Recommended for high-impact, high-abrasion applications

EXTENDED WEAR LIFE (EWL)» 25% more usable wear material than General Purpose» Prolonged life and excellent penetration in abrasive conditions

DOZERS 9

D7 - D9 END BIT OPTIONSLEVEL CUT/ FINISH» Recommended for finish and semi-finish dozing» Matches cutting edge’s depth of cut» Low-impact, low-abrasion materials only

UTILITY» Thick cross-section for high face wear applications» Acceptable in high-impact, high-abrasion applications

HOT CUPPED» Forward protruding profile for better penetration than flat plate

GENERAL PURPOSE (FACTORY FIRST FIT)
» Sharpened, forward protruding profile for excellent penetration» For fast blade loading, high productivity applications

EXTENDED WEAR LIFE (EWL)» 25% more usable wear material than General Purpose» Prolonged life and excellent penetration in abrasive conditions

See page 188 for more details on Abrasion Resistant Material (A.R.M.).
10 DOZERS

D10 - D11 END BIT OPTIONSLEVEL CUT/ FINISH» Recommended for finish and semi-finish dozing» Matches cutting edge’s depth of cut» Low-impact, low-abrasion materials only

UTILITY» Thick cross-section for high face wear applications» Acceptable in high-impact, high-abrasion applications

HOT CUPPED» Forward protruding profile for better penetration than flat plate

GENERAL PURPOSE» Sharpened, forward protruding profile for excellent penetration» For fast blade loading, high productivity applications

EXTENDED WEAR LIFE (EWL: FACTORY FIRST FIT)
» 25% more usable wear material than General Purpose» Prolonged life and excellent penetration in abrasive conditions

EXTREME EXTENDED WEAR LIFE (EEWL)» 25% more usable wear material than General Purpose» Prolonged life and excellent penetration in abrasive conditions

HIGH ABRASION» New cast edges and end bits provide up to 40% longer wear life
than Extended Wear Life (EWL)» Optimized material placement

DOZERS 11

HIGH-ABRASION CAST
CUTTING EDGE SYSTEMMAXIMIZE MACHINE UPTIME IN THE MOST ABRASIVE APPLICATIONS.
Designed to fit Cat D10 and D11 universal and semi-universal blades, this cast cuttingedge system delivers reduced machine downtime and maximum productivity in low
to moderate impact pushing applications. The new high-abrasion end bits are now
married up with complementary cast high-abrasion cutting edges, an offering that Cat
has never had in the past.

12 DOZERS

MAXIMUM
WEAR LIFE

New cast edges and end bits provide
up to 40% longer wear life than Extended
Wear Life (EWL).

LESS
THROW AWAY

Optimized material placement results in more
wear material and less throwaway weight.

A COUPLE MINUTES CAN SAVE YOU HOURS.
Ensuring a long life for your blade and the G.E.T. that protects it involves three simple steps.
Clean surfaces, new hardware and proper installation technique are shared as tips and tricks
below. Always follow the specific instructions for your machine. Your local Cat dealer is only
a phone call away if you need assistance.

1) Clean and Pristine» Surfaces, bolts and nut threads must be clean
to ensure maximum clamping force» When installing, use new hardware as old bolts
may have suffered metal fatigue
2) Center Out» Cutting edge bolts are installed from the center
outward—do not install from both ends toward
the center» End bit bolts are installed first from the center
outward, then from the center inward3) Torque, Bang, Torque» Tighten all bolts to the required torque» Wearing safety goggles, seat bolt heads
in the countersinks with a heavy hammer» Tighten the bolts again to required torque

DOZERS 13

BLADE PROTECTIONPUSH BACK ON COSTLY REPAIRS.
Protect your blades from impact and aggressive wear with the line of Cat blade protection for dozers.
All Cat blade products are manufactured to the factory contour, making fi t and installation fast and efficient.

REDUCE BLADEDAMAGE

Push plates distribute the high forces
created when pushing scrapers.

EXTEND BLADESERVICE LIFE

Wear plates extend the service life of theblade “skin” in highly abrasive conditions.

SIMPLIFY
INSTALLATION

Cat wear bars are 450 BHN and beveledto accept weld bead—a fast way to add
strength and protection.

PUSH PLATESWEAR PLATESWEAR BARSBLADE MAINTENANCE & REPAIR
Only a Cat cutting edge support will guarantee
dimensional accuracy like the factory originals. Cuttingedges and end bits are fastened to your cutting edge
support. This bolted connection requires a perfectly flatand smooth surface the full length of the blade to ensure
your G.E.T. stays secure. When millimeters matter, counton Cat quality and your Cat dealer’s capabilities.
14 DOZERSSIDEBAR PROTECTOR
Dozers need sidebar protection, too. Large dozers, like large loaders, work in high-impact
and extreme abrasion. Increase carrying capacity and simplify your blade maintenancewith hammerless protection. Simply weld in the protector adapter once and save hours
each time you replace the sidebar protection.

LOW MAINTENANCE

Protects the blade edge and extends
sidebar reach to reduce maintenancecost and increase capacity.

HAMMERLESS

Fast, easy removal and installation.
Reduces risk of injury.

DOZERS 15

RIPPER SYSTEMSCAUSE A DISTURBANCE, GAIN PRODUCTIVITY.
Selecting the proper ripping tools can make the difference between just being able to rip amaterial and being able to reach optimum efficiency and maximum production (lowest cost/yd3).
Production ripping (>20% of operation) usually requires a single shank ripper, as do very hardor tightly compacted materials. The more varied the job conditions, the greater the need forthe multishank ripper. The multishank is especially useful in pre-ripping for scrapers or otherloading tools.

LOWER OPERATING
COSTS

Hammerless design allows pin re-use
on R style adapters.

HAMMERLESSDESIGNFast, easy removal and installation.
Reduces risk of injury.

For more information on ripper systems, please reference The Handbook of Ripping (AEDK0752).
16 DOZERSRIPPER SYSTEM AVAILABILITY
Tooth penetration can be the key to ripping success. That’s why we offer a variety of
tip styles and profiles. Our alloy steel tips withstand higher operating temperatures andare also self-sharpening. Shank protection helps you cut the material and extend yourmaintenance intervals. The products below are readily available, or you can consult yourCat dealer for custom options.

TIP OPTIONS

R350

Side Pin CapSure

R450

Side Pin CapSure

R500

Side Pin CapSure

R550

Side Pin CapSure

Centerline - Short
Centerline - Intermediate
Centerline - Intermediate A.R.M.
Centerline - Long
Centerline - Sharp Limestone
Centerline - Sharp A.R.M.
Penetration - Short
Penetration - Intermediate
Penetration - Intermediate A.R.M.
Penetration - Long
Penetration - Sharp

SHANK PROTECTOR

R350

Side Pin CapSure

R450

Side Pin CapSure

R500

Side Pin CapSure

R550

Side Pin CapSure

Protector - Long (110mm Shank)Protector - Std (110mm Shank)Protector - Long (100mm Shank)
Multi pc Sharp & Guard(100mm Shank)Protector - Std (100mm Shank)Protector - Long (90mm Shank)Protector - Std 1 pin(90mm Shank)Protector - Std 2 pin(90mm Shank)Protector - Long (75mm Shank)Protector - Sharp (75mm Shank)Protector - Std (75mm Shank)Protector - Std (73mm Shank)

DOZERS 17

HAMMERLESS RIPPER TIPSCAPSURE RETENTION
Always use the longest tip without excessive breakage. Centerline tips have equal wear
material on both sides and can be reversed, which can extend the life and help maintainsharpness. Cat penetration ripper tips have an aggressive angle to break through eventhe hardest surfaces and dig into the ground more effectively. Both hammerless options
feature a topside deflector, which creates a smooth transition with the shank protector.

SHORT CENTERLINE» Used in extreme impact conditions» Sacrifices some wear material

INTERMEDIATE CENTERLINE» Used for moderate impact and abrasion conditions» 33% longer than Short Centerline

INTERMEDIATE PENETRATION» Used for moderate impact and abrasion conditions

LONG PENETRATION» Designed for low-impact, highly abrasive conditions where breakage
is not a problem» 20% longer than Intermediate Penetration

18 DOZERSINSTALLATION & REMOVAL
Hammerless removal and installation is possible with your current side pin
shank/adapter system. CapSure™ retention is built into each tip, so you only
need to insert a pin to experience faster, safer, easier tip change out.

13Insert pin into adapter hole.

Slide the tip onto adapter.

2

4

Insert washer into adapter hole.

Turn retainer 180° to lock/unlock.

Removal and installation animation is available atwww.youtube.com/watch?v=UW6_jjqa_eA or by scanning
the QR code to the right.
DOZERS 19

R SERIES RIPPER TIP OPTIONS
Always use the longest tip without excessive breakage. Centerline tips have equal wear material on both sides
and can be reversed, which can extend the life and help maintain sharpness. Cat penetration ripper tips havean aggressive angle to break through even the hardest surfaces and dig into the ground more effectively.

SHORT CENTERLINE» Used in extreme impact conditions» Sacrifices some wear material
INTERMEDIATE CENTERLINE» Used for moderate impact and abrasion conditions» 17% more wear material than Short Centerline
LONG CENTERLINE» Used in low-impact, high-abrasion conditions where breakage is not a problem» 30% more wear material than Intermediate Centerline
SHARP CENTERLINE A.R.M.
» Intermediate Centerline tip, which is tapered to a pick-like point on the end» A.R.M. strip on one side enhances sharpening action» Offers best penetration and 13% more wear material than Short Centerline
SHARP LIMESTONE» Used in limestone or caliche applications» Chisel point penetrates in hard-to-penetrate materials» 16% more wear material than Short Centerline and 10mm shorter than Intermediate Centerline
SHORT PENETRATION» Used in extreme impact conditions» Sacrifices some wear material
INTERMEDIATE PENETRATION» 17% more wear material and 50mm longer than Short Penetration» Used for moderate impact and abrasion conditions
LONG PENETRATION» Used in low-impact, high-abrasion conditions where breakage is not a problem» 4% more wear material and 47mm longer than Intermediate
SHARP PENETRATION» Intermediate Penetration length tip» Factory sharpened to ensure maximum penetration
20 DOZERSINSTALLATION & REMOVALThe R Series Tooth and Adapter system uses the standard pin and retainer
system. The Tooth Pin Remover tool is available to make removal easier.

1

Place the tool on the tip and alignthe extractor with the pin.

2

Strike the tool with a hammer
until the pin is removed.

Single shank machine
DOZERS 21

RIPPER SHANK PROTECTORWANT BETTER PRODUCTIVITY WITH LESS COST? WE’VE GOT YOU COVERED.
Shank protectors cut through material with sharp edges, lowering the ripping effort.
Minimize the wear, and required maintenance, on the more expensive shank body when
you guard it with a protector. Never rip without Cat G.E.T. Our hammerless options offer
fast, easy removal and installation without specialty tools.

SHARPENED PROFILE

Cuts through tough and compact materials,
causing lower ripping resistance and lesshorsepower loss.

EXTENDED PROTECTORS

60% more coverage.

FULL LENGTH

Triangle-shaped guard-bar integrates
with sharp lower protector for maximum
ripping protection.

GENERAL PURPOSE
SHARP
22 DOZERS

EXTENDED

FULL LENGTHRIPPER SHANK PROTECTOR OPTIONSFour different protection options align with the tractor’s ripping systemand the most common applications.

GENERAL PURPOSE» Baseline protector R350 and R450 only

PIN ONSHARP» Penetrates compact material better thanstandard design» Hammerless option has 40% more

wear material than side pin version

ONE PINHAMMERLESSEXTENDED PROTECTOR» 60% more shank protection than Sharp

PIN ONHAMMERLESSINTEGRATED SHARP» Works with triangle-shaped bar to provide
complete shank protection

PIN ONTHREE-PIECESHANKPROTECTOR

DOZERS 23

INSTALLATION & REMOVAL
Hammerless retention made simple. The CapSure™ locking system allows
for safer and easier removal/installation in four steps.

1

3

Insert pins and washer into shank hole.

Position retainer over upper pin.

2

4

Removal and installation animation is available atwww.youtube.com/watch?v=UW6_jjqa_eA or by scanning
the QR code to the right.
24 DOZERS

Place shank protector over lower pin.

Turn retainer 180° to lock/unlock.

MOTOR GRADERS
We offer hundreds of cutting edge options available on the shelf, plus theability to customize through our Made as Order (MAO) program. Uniqueofferings like the Cat GraderBits™ system meet the toughest applicationneeds and are complemented by multiple End Bit options. Trust your Cat
dealer to offer you solutions that focus on total machine productivity.

MOTOR GRADERS
DOZERS 25

CHOOSING AN EDGE
Edge selection is critical for enhancing production and keeping cost to a minimum. Application
affects the cutting edge shape, metallurgy and style. Impact, penetration and abrasion define
your application environment. An edge has to penetrate the material and not break during
operation. Edge life then becomes a matter of metallurgy and thickness.

WHAT IS YOUR APPLICATION?
DEVELOPING A ROAD OR PERFORMING HEAVY MAINTENANCE» A flat edge is best suited for this application. A better penetrating option
is a flat serrated edge. A flat edge has limited ability to carry material
forward.

GRADING HARD-PACKED GRAVEL, FROZEN EARTH AND ICE» A serrated edge penetrates better than a continuous edge because it

exerts more down pressure. A curved serrated edge penetrates better
than a flat serrated edge with a forward mold board.

RECONDITIONING OR FINISH GRADING AN EXISTING ROAD SURFACE» Curved edges penetrate the roadway while carrying existing material

forward to leave a smooth flat surface. A better penetrating option is a
curved serrated edge. A serrated edge will not leave as clean a roadway
surface as a continuous edge.

26 MOTOR GRADERS

MOTOR GRADER CUTTING EDGE OPTIONSPARTNER WITH CATERPILLAR, EDGE OUT THE COMPETITION.
Caterpillar offers a wide range of cutting edges for motor graders. Each provides
certain benefits when used in the appropriate application. Using the right edge iscritical for enhancing production and keeping total costs to a minimum. The threefactors to consider in choosing a cutting edge are shape, width and thickness.
There are two basic edge shapes—flat and curved—with serrated edges
available in both configurations. In addition, the Cat GraderBits system
dramatically expands the range of edge shape options. Cat offers two types ofgrader edges and three edge thicknesses for the 16M and 24M motor graders.

SUPERIOR DURABILITY,
MORE OPTIONSCat DH-2 through-hardened steel edges
are available in a variety of shapes andthicknesses to fit every application.

EXTENDED
EDGE LIFE

Maximize your edge life with tungsten
carbide edges.

MAXIMUM PENETRATION,MINIMUM WASTE

Cutting bit systems.

MOTOR GRADERS 27

THROUGH-HARDENED
CUTTING EDGES
Most Cat edges are through-hardened steel, which offers high-impact resistance. High-carbon
edges have good surface hardness and perform well in high-abrasion, low-impact applications suchas finish work. High-carbon edges will not withstand the impact level of a through-hardened edge.

FLAT» Heavy road maintenance and pioneering» Maximum strength and available wear material» Best option for abrasion and impact resistance

FLAT SERRATED» Better penetration than a continuous edge (greater down pressure
per inch of edge contact)» Designed to penetrate packed gravel, frozen earth and ice» For severe impact conditions, install over a 6” (152 mm) edge to reduce
tooth breakage

CURVED» Provides superior penetration and rolling action necessary for fine grading
and finish work

» Finishing tolerances less than 1/4” (6 mm)—the best value may be in selecting
a narrow and thin cutting edge

CURVED SERRATED» A curved serrated edge penetrates better than a straight serrated edge
with a forward mold board

EDGE WIDTH EQUALS WEAR MATERIAL» An 8“ (203 mm) edge provides twice the wear material as a 6” (152 mm) edge
at about 35% more cost

» Hardware cost and R&I downtime are reduced by 50%

28 MOTOR GRADERSTUNGSTEN CARBIDE TILE
CUTTING EDGESCat Tungsten Carbide Cutting Edges combine through-hardened steel with the wear resistanceof tungsten carbide. When used in high-abrasion, low-impact applications, they can provide
up to 20 times the life of a standard through-hardened edge. Fewer edge changes means lessdowntime and lower hardware costs.

TUNGSTEN CARBIDE EDGES» Tungsten carbide edges have a continuous row of trapezoid-shaped carbide“tiles.” This patented shape forms a leading / cutting edge

» Carbide tile bottom must be flat to the ground. 20 o maximum tilt
» Max 5 mph/8kph» Do not use on roads with large embedded rocks

FLAT EDGES» Maximum strength and available wear material» Longest wearing edge available in high abrasion and low impact

CURVED EDGES» Curved-edge design improves penetration and rolling action» Trapezoid-shaped tungsten carbide tile on leading edge stays sharp as it wears» Shorter edge sections speed rotation and reduce “throw-away” dueto edge crowning

SERRATED EDGES» Better penetration than a continuous edge (greater down pressure
per in2 of edge contact)» No cast angle restrictions

MOTOR GRADERS 29

TUNGSTEN CARBIDE INSERTCUTTING EDGESCat carbide insert edges offer long wear life in higher speed applications like state/county roadsnow removal. The tungsten carbide is brazed into a milled groove in the center of the edge.
The design offers impact resistance and minimizes edge “crowning” in applications that requirea level grading operation.

30 MOTOR GRADERSROTATING BIT SYSTEM
The rotating bit system outperforms steel blades in high-production road reconditioning
applications. Individual cutting bits have tungsten carbide tips and form a serrated
edge to penetrate and lift material to the surface immediately. As a result, most roadmaintenance jobs can be accomplished in a single pass.

MORE PRODUCTION,LESS WASTE

Material is brought to the surface forreuse, reducing the expense of spreading
new gravel.

NO RESTRICTIONS

No cast angle restriction.

EASY INSTALLATION& MAINTENANCE

Bits changed individually with nospecial tools.

MOTOR GRADERS 31

ROTATING BIT SYSTEM
Rotating Scarifier Bits are self-sharpening for more uniform wear and long life. Cutting heightis maintained as cutting tools may be rotated from position to position. Carbide bits can last
as long as 5 -10 sets of conventional grader blades.
Rotating Scarifier Bits are made for applications such as dirt and gravel reclamation, oil roadreclamation, and snow and ice removal.

1” SHANK» Smooth design

7/8” SHANK» Engineered with flat sides that aid
in bit rotation

ADAPTER BOARDS» Either 5/8” or 3/4” bolt hole punch» 3‘ (914mm)-21 bits
» 4’ (1219mm)-28 bits
» Standard Board uses 7/8” bit» Heavy Duty board uses 1” bit

OPERATING TIPS
» 20o Board Angle» Moldboard may vibrate and bits may not turn if
angle is not correct

32 MOTOR GRADERS

INSTALLATION & REMOVAL
Improve safety and simplify edge change-out. Cat cutting edges allow you to usea threaded bolt and link to remove and install sections. Even worn edges can beremoved, because the threads are located in the back half of the hole.

1

Drilled and tappedholes.

2

Attach approved lifting
device.

3

Lift.

MOTOR GRADERS 33

OPERATING TECHNIQUES FOR REDUCED COST.
Through better management of the interface between machine and materials,
operators can maximize productivity, lower machine operating costs and reducecab vibration, improving operator comfort.

MOLDBOARD POSITION» Start with moldboard 2” (4“ for 24M) ahead of the edge
» Grade with cutting edge 90° to the road
» Maintain fixed angle to ensure constant edge thickness» Laid back reduces penetration and can wear moldboard» Frequent angle changes will shorten the edge life

SPEED AND EXCESSIVE DOWN PRESSURE» Use accumulator to absorb shocks» < 6mph/8kph speed» Excess speed can cause edge slivering» Need penetration? Choose a thinner edge, a serrated edgeor the Cat GraderBits system for the most compacted materials

CROWNING» Occurs when the cutting edge conforms to the material
being graded» A narrow and thin edge reduces the “throw away” material» Extreme crowning may require a bit system

STANDARDIZE YOUR HARDWARE» Moldboard bushings reduce 3/4” holes to 5/8”
» Simplify inventory and lower cost

34 MOTOR GRADERSGRADERBIT2™ SYSTEMSMOOTH OUT THE TOUGHEST ROADWAYS IN A SINGLE PASS.
GraderBit2 System is ideal for finish grading, maintaining roadways or reconditioning haul roads. Tungsten carbide
cutting bits deliver up to 20x wear life of through-hardened cutting edges. 7 different bit designs can form acontinuous edge or 10 serration patterns that allow pass-through of 15 to 60mm aggregate.

LOWESTOPERATING COST

20% CPH SAVINGS VS THROUGH
HARDENED EDGESAPPLICATION
ADAPTABLE

2 CONTINUOUS EDGE SYSTEMS & 10
SERRATED OPTIONS RECONDITION ANY
SURFACE

BUILT TO BE REBUILTOVERLAY CHANNELS AND REPLACEABLE
BUSHINGS EXTEND BOARD LIFE

MOTOR
MOTOR GRADERSGRADERS 35
35

GRADERBIT2™ SYSTEM

BIT BOARDS THAT ARE BUILT TO PERFORM IN YOUR APPLICATION
Grooves cast into the boards accept weld overlay or material packing in order to extend board wear life, while
installing and removing the boards is made easier through pre-drilled lifting eye holes. Adapter boards feature an
off-set design that ensures optimal bolted joint strength and consistent bit placement.

Bushings reduce board damage during
extreme operations and can be replaced
to extend board life

36 MOTOR GRADERSGRADERBIT2™ SYSTEMRETENTION THAT INSTALLS WITHOUT TOOLS AND ADJUSTS TO YOUR GRADING CONDITIONS
Bits are installed effortlessly with no tools thanks to pull-ring pin that inserts into the bit shaft and locks over the bit.
Bit life is optimized at any cast angle thanks to Angling plates that always keep the bits facing the direction of travel.

The pull-ring pin makes bit
installation / removal easy
without the need for tools.

The bit shaft fits into the angling plate to prevent thebits from rotating. 7 plate options allow for a 0° to 30°
Blade cast angle in 5° increments.

Angle plates keep the carbide facing thedirection of travel to reduce erosion of the bit
body, which can reduce bit life.

MOTOR GRADERS 37

7 different bit designs can form a continuous edge or 10 serration patterns that allow pass-through of 15 to60mm aggregate. Serration patterns remove holes and ridges from compacted surfaces. Wide or SnowBitTM
create a continuous edge the system can be used for finish grading.

38 MOTOR GRADERS

WIDEWIDE MINING

At 63mm wide this bit
can be configured as acontinuous edge or placedin every other hole for a 2.5”
serration pattern.

63mm wide & 12mm taller.
Imbedded carbide layer adds
72% more carbide to extends
bit life.

STANDARD

STANDARD MINING

30mm, this bit offers aserration pattern that willallow aggregate up to 30mm
to pass through.

30mm wide & 12mm taller.
Imbedded carbide layer adds
72% more carbide to extends
bit life.

SHARP

SNOW BIT™

23mm wide, this bit will help
break into hard ground whileallowing aggregate size to37mm to pass through.

63mm wide bull nose carbide
insert & steel face. This
continuous edge system is
impact resistant & designed
for paved road snow
removal.

PENETRATIONBORE SAVER™

Specially design carbide
shape that comes to point
and a width of 15mm thisbit will help break into any
surface.

Used to protect adapter
board bore holes when not
in use.

Aggregate (mm)Pass-ThroughBit Configuration

Bit Width0

Wide bits across the board

63 mm

15

Alternate Wide and Standard bits

63 and 30 mm

20Alternate Wide and Sharp bits

63 and 23 mm

25Alternate Wide and Penetration bits

63 and 15.5 mm

32Standard bits across the board

30 mm

34

Alternated Standard and Sharp bits

30 and 23 mm

38

Sharp bits across the board

23 mm

38

Alternate Standard and Penetration bits

30 and 15.5 mm

42Alternate Sharp and Penetration bits

23 and 15.5 mm

46Penetration bits across the board

15.5 mm64

Wide bit every other space

63 mm

WIDE – 64 mm SERRATIONSHARP – 38 mm SERRATION

WIDE/PENETRATION – 25 mm SERRATIONWIDE – CONTINUOUS EDGESNOWBIT – CONTINUOUS EDGE

MOTOR GRADERS 39

GRADERBIT2™ SYSTEMREMOVAL AND INSTALLATION

1

3

5

Insert bit into board, carbide facing
direction of travel

Insert pin into Bit pin hole

Insert remaining Bits & Pins

40 MOTOR GRADERS

2

4

Place desired Angle Bracket over bit shaft

Fold ring over Bit shaft

END BIT SYSTEMPUT AN END TO MOLDBOARD WEAR.
Made of through-hardened DH-2 steel for added strength and service life, Cat end bits
protect moldboard edges from wear.

MOTOR GRADERS 41

END BIT SYSTEM
Maximize moldboard life and lower repair costs. Use Cat end bits, overlays, repair plates
and hardware to protect and repair your moldboards and working edges.

MOLDBOARD END BITS
» Recommended for all applications» Made of through-hardened DH-2 steel for added strength and service life

OVERLAY END BITS
» Fit over existing end bit» Recommended for applications such as ditching» Add strength and limit corner wear
» When worn on one side, overlay end bits can be rotated for a second wear life

MOLDBOARD REPAIR PLATES» Extend moldboard life with Cat Moldboard Repair Plates» Routine monitoring and timely edge replacement can prevent damage» When repair is needed, repair plates provide a way to extend moldboard life

HARDWARE» When replacing ground engaging tools, always use Cat hardware regardlessof the application» Cat Grade 8 hardware is performance-matched to Cat G.E.T. in both strengthand durability

42 MOTOR GRADERSRIPPER-SCARIFIER SYSTEMGET MORE OUT OF YOUR GRADER.
Scarifier and ripper systems on motor graders can be used to improve road surfaces bylifting material from compacted and worn areas or by removing the “crowning” that causes
excessive wear on cutting edges.

ENHANCEPRODUCTION

Loosen material to reduce grading time andfill voids while saving on edge wear.

EXTEND
VERSATILITY

Reduce need for dozer ripping or cutting
bit systems.

MOTOR GRADERS 43

RIPPER-SCARIFIER COMPONENTS
Scarifiers can be mounted before the blade (V-Block design) or behind the machine (Straight Blockdesign). Rear-mounted ripper-scarifiers are more versatile than forward-mounted configurations.
Rip or scarify by changing shank position.

V-BLOCK» Loosen compacted surfaces, rocky subgrades and frozen ground» Fit ahead of the blade (mid mount)» Holds up to 11 shanks and scarifies up to 46” (1168 mm) wide

STRAIGHT BLOCK» Low-impact applications and shallow scarifying» Higher allowable speed (up to 3rd gear) in shallow» Holds up to 17 shanks and scarifies up to 72” (1828 mm) wide
» May be used as a mid-mount scarifier

SCARIFIER TIPS
» We offer three types of scarifier tips for surface reconditioning.
Tip has a tapered design that secures it to the shank» Through-hardened tips for general purpose scarifying» Heavy-Duty for deep penetration and extended distances» A.R.M. for high-abrasion/low-impact conditions extends tip life 3 to 5 times
over through-hardened

SCARIFIER SHANKS» Through-hardened and tempered to resist wear, bending and breakage» Front or rear notch for V-Block or Straight Block» Standard or extended lengths

44 MOTOR GRADERS

R SERIES RIPPER TIP OPTIONS
Caterpillar offers three options for the R350 ripper tip size class for 16M and 24M motor
graders. Due to the extreme nature of maintaining haul roads, scarifiers are not offeredon 16M and 24M.

CENTERLINE tips have equal wear material on bothsides and can be reversed, which can extend the lifeand help maintain sharpness.

PENETRATION ripper tips have an aggressive angle
to break through even the hardest surfaces and dig
into the ground more effectively.

PENETRATION - SHARP tips are an intermediate length.
They come factory sharpened to ensure maximum penetration.

MOTOR GRADERS 45

INSTALLATION & REMOVALThe R Series Tooth system uses the standard pin and retainer system. The Tooth
Pin Remover tool is available to make removal easier.

1

Place the tool on the tip and alignthe extractor with the pin.

46 MOTOR GRADERS

2

Strike the tool with a hammer
until the pin is removed.

HYDRAULIC EXCAVATORSCat Hydraulic Excavators are the most versatile machines on the jobsite,
working in applications ranging from small landscaping projects to large
surface extraction mines—and everywhere in between. Together, Cat
buckets and G.E.T. make up the only bucket system designed and developed
to optimize hydraulic excavator performance and your productivity. Rely on
your Cat dealer for expert support and service for your specific application.

HYDRAULIC EXCAVATORS 47

SYSTEM OVERVIEW
Hydraulic excavators are extremely versatile machines used for a variety of purposes, from
grading to mass excavation to demolition work. A hydraulic excavator’s main work tool is abucket, but these machines can also be equipped with hydraulic couplers to pick up a variety
of tools.
Balancing your desired productivity/penetration with the wear life of your system is critical.
Excessive wear material can reduce productivity and increase fuel burn. Cat hydraulicexcavator buckets and G.E.T. are designed as a balanced system to increase life while
minimizing drag.

48 HYDRAULIC EXCAVATORSTIP SELECTION GUIDE
Even though bucket tips come in many shapes and sizes, you don’t have to be an
expert to choose the right ones. Use the chart below to determine if the material you’redigging in is high, medium or low impact and abrasion—then find the balance you needamong these three factors:

1 STRENGTH
2 PENETRATION
3 WEAR LIFE

The ability to withstand digging andpenetrating shocks and high breakout forces

The ability to penetrate tough material
when it’s tightly compacted, rocky or frozen

The ability to withstand wearing, scouring andabrasive action of the material being handled

I M P A C T (material size)
SMALL HEX (311-319)

MEDIUM HEX (320-329)

A B R A S I O N (tip life)
LARGE HEX (336-390)

LOW> 1,000 hours
0 - 1” | 0 - 25 mm

0 - 3” | 0 - 75 mm

0 - 6” | 0 -150 mm

MEDIUM250 - 1,000 hours
1 - 3” | 25 - 75 mm

3 - 8” | 75 - 200 mm

6 - 12” | 150 - 300 mm

HIGH< 250 hours
3+” | 75 mm+

8+” | 200 mm+

12+” | 300 mm+

HYDRAULIC EXCAVATORS 49

CAT ADVANSYS™ TIP & ADAPTER SYSTEMBUILT TO DELIVER MAXIMUM PRODUCTIVITY AND THE LOWEST BUCKETLIFECYCLE COST IN THE TOUGHEST APPLICATIONS.
Cat Advansys is built for machine productivity, balancing tip wear material and penetration
requirements. Integrated hammerless retention ensures you are back to work in minutes
without a separate retainer.

PERFORMANCE& PRODUCTIVITY

Wider top surface reduces drag on the tip andadapter side as the tip moves through the material.
Reduced side drag results in less force required tomove the hex bucket through the material.

EXTEND BUCKETLIFECYCLE

Adapter design directs material flow overadapter strap, which can extend adapter
service life and bucket lifecycle.

ENHANCE JOBSITE
SAFETY

Hammerless system. A 3/4 inch retainer lockrequires no special tools for installation andremoval.

CAT ADVANSYS IS BUILT BY CATERPILLAR AND READILY ADAPTEDTO FIT ANY BUCKET IN THE INDUSTRY.
Available for 950 through 994 Wheel Loaders and 311 through 390 Hydraulic Excavators.
50 HYDRAULIC EXCAVATORSHYDRAULIC EXCAVATORS 50

CAT ADVANSYS TIP OPTIONSI M PA C TABRASION

Below are the tip shapes best suited for the wide range of jobsite conditions performed by the hydraulic excavators.
We also offer additional Cat Advansys tips more commonly used with wheel loaders. Your Cat dealer can help you
choose the one that offers the right balance of penetration and wear life for your application.

HYDRAULIC EXCAVATORS 51

CAT ADVANSYS HAMMERLESS TIP &ADAPTER SYSTEMCast retention pin means no separate retention pin to buy or lose during tip replacements. The tip loads on theadapter nose, never putting the cast retention lugs under stress or wear.

Integrated
Retaining Lug
Hammerless Fast
Installation and Removal

NOSE GEOMETRY DESIGN FEATURES• Asymmetrical nose geometry reduces
sliding wear on adapter nose surfaces,
extending the life of the adapter.
• The asymmetrical design ensures a
reliable fit even when the adapter surface
becomes worn.

CHANGE OUT TIPS QUICKLY & EASILY
CapSure hammerless retention requires no special tools.
Just turn the retainer 180° to install or remove the tips.

1

Turn retainer 180˚ clockwise
to lock.

52 HYDRAULIC EXCAVATORS

2

Scan the QR Code to
the right to watch the
installation video.

Turn retainer 180˚ counterclockwise to unlock.

CAT ADVANSYS ADAPTER DESIGN
The tip system design naturally shields the adapter strap even without a wear cap. This allows up to a 25% increase
in wear life when compared to K series or other low profile systems.

Cat Advansys

K Series

Cat Advansys improves adapter to tip wear life ratio, and the resulting extension on the bucket life cycle.

Heavy Abrasion and Heavy Penetration tips both have a longer usable wear life, while staying sharper
throughout the useful life of the entire tip.

1

1

Wider top surface reduces drag on the tip and adapter side as thetip moves through the material. Reduced side drag results in lessforce required to move the hex bucket through the material.

The asymmetrical design ensures a reliable fit even when theadapter surface becomes worn.

1 This is representative of one customers and wear rates may vary by application
HYDRAULIC EXCAVATORS 53

MACHINE COMPATIBILITYE X C A V AT O R

LINKAGESIZE CLASS

315

N/A

Cat Advansys 80, Cat Advansys 90

318

N/A

Cat Advansys 80, Cat Advansys 90

Reach

Cat Advansys 80, Cat Advansys 90

Mass Excavation

Cat Advansys 90, Cat Advansys 100

Reach

Cat Advansys 90, Cat Advansys 100

Mass Excavation

Cat Advansys 100, Cat Advansys 110

Reach

Cat Advansys 90, Cat Advansys 100

Mass Excavation

Cat Advansys 100, Cat Advansys 110

Reach

Cat Advansys 100, Cat Advansys 110

Mass Excavation

Cat Advansys 110, Cat Advansys 130

Reach

Cat Advansys 110, Cat Advansys 130

Mass Excavation

Cat Advansys 130

Reach

Cat Advansys 150

Mass Excavation

Cat Advansys 170

Reach

Cat Advansys 150

Mass Excavation

Cat Advansys 170, Cat Advansys 200

320

324

329

336

349

374

390

54 HYDRAULIC EXCAVATORSK SERIES TIP & ADAPTER SYSTEMEXCELLENT PENETRATION THROUGH VERTICAL RETENTION AND
COMPACT PROFILE.
K Series delivers digging performance throughout the life of the tip with its
elliptical adapter nose and vertical retention design. The twist-on fit of the tip
and adapter makes installation easier.

IMPROVE YOURPRODUCTIVITY

Low-profile shape provides optimal
sharpness, penetration, and digging
ability throughout the tip life.

STAY SAFE & REDUCE
MAINTENANCE COSTS

One-piece vertical retainer allows
for easy installation and removal.

SIMPLIFY
INSTALLATION

Rails on both sides of the adapter
and a twist-on design hold the tip
in place, allowing for quicker installation.

HYDRAULICHYDRAULICEXCAVATORSEXCAVATORS
55 55

K SERIES DRIVE-THROUGH TIP& ADAPTER SYSTEM
The drive-through system is for K80-K100 adapters and tips.

Twist-on design
Lower-profile tip

No hole in adapter

Drive-through retainer

Scan the QR code to
the right to watch the
installation video.

INSTALLATION & REMOVAL
It’s safe and easy—just use a standard pry tooland follow this three-step process:1 RETAINER 2 RETAINER 3 RETAINER
INSERT56 HYDRAULIC EXCAVATORSHAMMER

SECUREK SERIES HAMMERLESS TIP& ADAPTER SYSTEM
The hammerless system is for K110-K170 adapters and tips.

Twist-on designStandard
hammerless retainer

Lower-profile tip

No hole in adapter
Retainer bolt drive* Additional offering only for extreme
packing and slag applications.

Scan the QR code to
the right to watch the
installation video.

INSTALLATION & REMOVAL
It’s safe and easy—just use a standard pry tooland follow this three-step hammerless process:1 RETAINER 2 RETAINER 3 RETAINER
INSERT

PRESS DOWNREMOVEHYDRAULIC EXCAVATORS 57

K SERIES TIP OPTIONSABRASION

Below are the tip shapes best suited for the wide range of jobsite conditions performed by hydraulicexcavators. We also offer additional K Series tips more commonly used with wheel loaders. Your Cat dealer
can help you choose the one that offers the right balance of penetration and wear life for your application.

EXTRA DUTY
» Extra Duty and Extra Duty Abrasion Resistant Material (A.R.M.)* tips
include approximately 60% more wear material in the tip body. The
A.R.M. wears around the profile to increase penetration.

GENERAL PURPOSE» General Purpose tips are symmetrical and the baseline for other tip styles.
All wear comparisons are to the General Purpose tip unless otherwise noted.

WIDE» Wide tips are used to maintain smooth trench floors and in low-abrasion,easy-to-penetrate material.

PENETRATION PLUS
» Penetration Plus tips feature 25% more wear material and a leading edge with
25% less cross-sectional area. They self-sharpen as they wear.

PENETRATION» Penetration tips are ideal for densely compacted materials.
They feature a leading edge with 60% less cross-sectional area—
allowing for maximum penetration—and a single center rib that
self-sharpens as it wears. These tips are available with A.R.M.*

SPIKE» Spike tips are used to achieve maximum penetration. They are typically used incohesive material and stay sharp during the life of the tip.

I M PA C T

DOUBLE SPIKE» Double Spike tips are used in the corner positions with the spike tips forhard-to-penetrate, fracturable materials.

*Abrasion Resistant Material (A.R.M.) is a welding process that bonds very hard tungsten carbide particles to Cat G.E.T. to create a protective
shield over the component. Typically, the A.R.M. process doubles wear life—and can last even longer in some applications.

58 HYDRAULIC EXCAVATORSK SERIES ADAPTER OPTIONSAll K Series adapters feature rails on both sides of the nose for a twist-on designthat stays in place during installation.

MACHINE COMPATIBILITYE X C A V AT O R

LINKAGESIZE CLASS

315

N/A

K80, K90

318

N/A

K80, K90

Reach

K80, K90

Mass Excavation

K90, K100

Reach

K90, K100

Mass Excavation

K100, K110

Reach

K90, K100

Mass Excavation

K100, K110

Reach

K100, K110

Mass Excavation

K110, K130

Reach

K110, K130

Mass Excavation

K130

Reach

K150

Mass Excavation

K170

Reach

K150

Mass Excavation

K170

320

324

329

336

349

374

390

HYDRAULIC EXCAVATORS 59

J SERIES TIP & ADAPTER SYSTEMSIDE-PIN SECURITY WHEN YOUR APPLICATION DEMANDS IT.
Great performance and proven reliability over time—that’s what you get with this classic
horizontal retention system, a staple in the construction and mining industries.

BOOST YOURVERSATILITY

Industry-standard side-pinned design
performs across a variety of applications.

ENHANCE YOURRELIABILITY

Weld-on adapters offer excellent retention.

IMPROVE SAFETY &MAINTENANCE TIME

Ability to retrofit means you can
use the hammerless CapSure™ system.

60 HYDRAULIC EXCAVATORSJ SERIES TIP & ADAPTER SYSTEM

Rock Chisel Tip

INSTALLATION & REMOVAL
Simply use the standard pin and retainer system—and make removal
even easier with our Tip Pin Remover tool.*1

Place the tool on the tip
and align the extractor
with the pin.

2

Strike the tool witha hammer until thepin is removed.

3

Place the tool over the tip (A),locate the pin in the hole of theholder (B) and strike the tool (C).

*J550 and smaller use the pin removal tool. Consult your dealer for larger systems.

HYDRAULIC EXCAVATORS 61

J SERIES TIP OPTIONSABRASION

Below are the tip shapes best suited for the wide range of jobsite conditions performed by hydraulicexcavators. We also offer additional J Series tips more commonly used with wheel loaders. Your Cat
dealer can help you choose the one that offers the right balance of penetration and wear life foryour application.

HEAVY DUTY LONG

» Heavy Duty Long and Heavy Duty Abrasion Resistant Material (A.R.M.)*
tips include approximately 60% more wear material in the tip body. The
A.R.M. wears around the profile to increase penetration.

LONG (GENERAL PURPOSE)» Long tips are symmetrical and the baseline for other tip styles. All wear comparisons
are to the Long tip unless otherwise noted.

WIDE» Wide tips are used to maintain smooth trench floors and in low-abrasion,easy-to-penetrate material.

PENETRATION PLUS
» Penetration Plus tips feature 30% more wear material and 25% less cross-sectional
area. They self-sharpen as they wear.

PENETRATION» Penetration and Penetration A.R.M.* tips are ideal for densely compacted
materials. They feature a leading edge with approximately 50% less crosssectional area and a single center rib for strength—allowing for maximum
penetration.

SPIKE» Spike tips are used to achieve maximum penetration. They are typically used incohesive material and stay sharp during the life of the tip.

I M PA C T» Spike Corner tips can be used in the corner position with sharp center tips.

DOUBLE SPIKE» Double Spike tips are used in the corner positions with the spike tips forhard-to-penetrate, fracturable materials.

*Abrasion Resistant Material (A.R.M.) is a welding process that bonds very hard tungsten carbide
particles to Cat G.E.T. to create a protective shield over the component. Typically, the A.R.M.
process doubles wear life—and can last even longer in some applications.

62 HYDRAULIC EXCAVATORSGENERAL DUTY TIPS
General Duty tips offer a reliable, competitively priced parts option for small to medium-sized excavators
operating in low to medium impact conditions. Tips are available in the J250-J460 size range.
General Duty tips are:
» A match if you require quality and long wear
» Designed to fit J Series adapters, reducing risky fit-ups» Backed by the standard Caterpillar warranty against breakage under normal, recommended operation in low to medium
impact applications

LONG» Most versatile shape with good balance of penetration, strengthand abrasion resistance. Standard shape for most applications.

HEAVY DUTY LONG

» Use on larger machines where greater strength is required.
More wear material for higher abrasion environments.

PENETRATION PLUS

» Enhanced penetration in densely compacted material,
such as clay. Resists blunting and is self-sharpening.
Ideal for tough trenching applications.

J SERIES MACHINE COMPATIBILITYE X C A V AT O R

LINKAGESIZE CLASS

312

N/A

J250, J300

315

N/A

J300, J350

318

N/A

J300, J350

320

324

329

336

349

374

390

Reach

J300, J350, J400

Mass Excavation

J400, J460

Reach

J400, J460

Mass Excavation

J460, J550

Reach

J400, J460

Mass Excavation

J460, J550

Reach

J460, J550

Mass Excavation

J550

Reach

J550

Mass Excavation

J550

Reach

J600

Mass Excavation

J700

Reach

J600

Mass Excavation

J700, J800

HYDRAULIC EXCAVATORS 63

HAMMERLESS TIP & ADAPTER SYSTEMFEATURING CAPSURE RETENTIONLOSE THE HAMMER, NOT THE FLEXIBILITY.
Simplify bucket tip replacement with hammerless CapSure retention. These tips are matchedto side-pin adapters, allowing the flexibility to use our conventional pin retention
if your application demands it.

LOWER
OPERATING COSTS

Side-pin retrofit design used on J-style
adapters means the pin is reusable.

ENHANCE JOBSITE SAFETY& MAINTENANCE TIME

A ¾-inch retainer lock requires no
special tools and allows for hammerlessinstallation and removal.

CHANGE OUT
TIPS QUICKLY & EASILY

Positive stop is cast into the tip toprevent over-rotation—just turn 180
degrees to lock or unlock.

SPEED UP YOURINSTALLATION TIME

Tip and retainer are one system, so there’s
no special assembly or extra pieces.

64 HYDRAULIC EXCAVATORSHAMMERLESS TIP & ADAPTER SYSTEMFEATURING CAPSURE RETENTIONINSTALLATION & REMOVAL
It’s fast, easy and safe with the CapSure locking system—
just follow these four simple steps:

1
3

Insert pin and washer
into the adapter hole.

Tighten 180° into the locked
position with a 3/4” ratchet.

2
4

Scan the QR code to
the right to watch the
installation video.

Slide the tip
onto the adapter.

Remove by loosening 180°
to the unlocked position.

HYDRAULIC EXCAVATORS 65

CAPSURE TIP OPTIONSABRASION

We offer four CapSure tip options designed for a range of jobsite conditions. Your Cat dealer can help
you choose the one that offers the right balance of penetration and wear life for your application.

HEAVY DUTY ABRASION» Heavy Duty Abrasion tips are ideal for high-abrasion applications like sand,gravel and shot rock. They have the maximum amount of wear material—
approximately 145% more—and the tip base features 35% more surface
area than Heavy Penetration tips.

HEAVY PENETRATION» Heavy Penetration tips are ideal for high-impact, hard-to-penetrate materials.
They feature approximately 120% more material in the high wear area as well
as a sharp spade design with 70% less cross-sectional area on the leadingedge than Heavy Duty Abrasion tips.

HEAVY DUTY
» Heavy Duty tips are the baseline for other tips. All wear comparisons
are to the Heavy Duty tip unless otherwise noted.

PENETRATION PLUSI M PA C T» Penetration Plus tips feature 30% more wear material and 25% lesscross-sectional area. They self-sharpen as they wear.

MACHINE COMPATIBILITYE X C A V AT O R
336

349

374

390

66 HYDRAULIC EXCAVATORS

LINKAGESIZE CLASS

Reach

N/A

Mass Excavation

J550 (Retrofit)

Reach

J550 (Retrofit)

Mass Excavation

J550 (Retrofit)

Reach

J600 (Retrofit)

Mass Excavation

J700 (Retrofit)

Reach

J600 (Retrofit)

Mass Excavation

J700 (Retrofit), J800 (Retrofit)

BASE EDGE SYSTEMSFASTEST INSTALLATION TIMES IN THE INDUSTRY.
Cat base edge systems go through a series of carefully controlled manufacturing processes todeliver maximum strength, durability and long life. They come completely welded and assembled,
dramatically shortening your installation and replacement time.

INCREASE
DURABILITY

A consistent heat-treat process maximizes strengthand resists abrasion. Shot blasting removes impurities
that can cause inclusions on a weld, and controlled
cooling reduces the chance of stress points.

SAVE INSTALLATION& REPLACEMENT TIME

Butterbead is applied to the back side of thebase edge and the top strap of the corner
adapter, so you can weld the edge onto thebucket without preheating.

OPTIMIZE MACHINEPERFORMANCE

Base edges are designed by Caterpillar engineers
for optimal performance on specific machines.

HYDRAULIC EXCAVATORS 67

BASE EDGE SYSTEMS
Base edge replacement involves replacing a base edge assembly, which includes adapters weldedin from the factory, or replacing a bolt-on cutting edge (BOCE) base edge, which comes withfactory-drilled holes for bolt-on G.E.T. Choose from three shapes (base edge for BOCE, straight andspade base edge assemblies) to get the right protection for your application.

GET MORE
ACCURACY

BOLT-ON CUTTING EDGE

68 HYDRAULIC EXCAVATORS

Lasers place the adapters within
0.1 mm of specifications.

STRAIGHTSPADE

BUTTERBEAD BASE EDGE ASSEMBLY
DURABLE PROTECTION COMBINED WITH SHORTER INSTALLATION TIMES.
The protection you need, with no preheating required—that’s what you get with butterbead weld prep. This
technique, which involves applying a layer of weld to a heat-treated, higher hardness part, makes it possible
to weld a base edge to a bucket without preheating the hardened part. Choose from two shapes (straightand spade) on cutting edges thicker than 50mm and three levels of build to get the right protection foryour application.

SPEED UP YOURINSTALLATION TIME

Weld prep eliminates the need for preheating,shortening edge installation time by 30-50%.

GET MORE
DURABILITY

Base edges have the proper butterbead
weld because it is applied in the factory.

HYDRAULIC EXCAVATORS 69

BASE EDGE END PROTECTION (BEEP)PROTECT YOUR CORNERS—WITHOUT CUTTING THEM.
Reduce base edge end wear and subsequent corner adapter weld erosion with our BEEP design. It makes
adapter replacement on the edge much easier when it’s time to rebuild the base edge assembly. BEEPs areavailable in a wide array of thicknesses and angles to fit 336-390 hydraulic excavators.

BOOST
YOUR UPTIME

Through-hardened Rc ~45 (Br ~3.0) weldable
steel is easily installed in the shop or the field.

EXTEND
LIFE

Extended base edge end protects
adapter corner welds.

SPEED UPINSTALLATIONHeight and bevel are matched to the baseedge, so there’s no additional fabrication.

Plug Weld

70 HYDRAULIC EXCAVATORSSIDE & EDGE PROTECTION
MAINTAIN YOUR PERFORMANCE EDGE.
Protect your bucket’s structural integrity with sidebar protectors and shear blocks or increase
penetration and performance with side cutters.
» Sidebar Protectors» Side Cutters» Half Arrows» Top Covers» Cutting Edges» Weld-On Edge Shrouds

HYDRAULIC EXCAVATORS 71

SIDEBAR PROTECTORS
Protect your bucket’s structural integrity with sidebars and shear blocks.

INCREASE
YOUR UPTIME

Shear block protects the pin from extremeloads and breakage, helping ensure sidebar
protector retention.

CUT YOUR
MAINTENANCE COSTS

Sidebar protector protects the bucket edge.

Shear block bears theloads instead of the pins.

72 HYDRAULIC EXCAVATORSSIDECUTTERS
Improve your bucket’s performance while protecting your sidebars.

GENERAL PURPOSE SIDECUTTER» Effective in moderate-impact conditions.
» Suitable for most soil conditions.
» Provides a strong, wear-resistant surface to help protect
bucket sides.

» Extends bucket side width to match the teeth bite.

HEAVY DUTY SIDECUTTER» For tough digging conditions.
» More wear material.
» Covers more of the sidebar for enhanced protection of the bucket.
» Scalloped profile improves bucket penetration and machine
performance.

STRIKEOFF SIDECUTTER» Half arrow shape to provide better penetration than bare bucket.
» Protects the lower bucket sides and corners.
» For use in moderate-to-light conditions.
» Can be stacked for more protection.

HYDRAULIC EXCAVATORS 73

BOLT-ON HALF ARROWS, TOP COVERS,
CUTTING EDGES & WELD-ON SHROUDS
Protect your investment in buckets and base edges with these flexible components. Half arrows allow for asmooth transition of material over the base edge to protect the leading edge. Top covers complement the halfarrows to protect the base edge fully. Modular edge shrouds are designed to fit any bucket configuration andextend the life of your excavator bucket edge assembly.

SIMPLIFY
MAINTENANCE

Individual pieces that protect the edge
can be changed independently.

ENHANCE
DURABILITY

Half arrows cover the leading edge
for smooth material transition.

BOOST
YOUR UPTIME

Top cover reduces wear on weld joints.

Weld-On Shrouds

Half Arrows

Bolt-On
Cutting Edges

74 HYDRAULIC EXCAVATORSTop Covers

BUCKET SELECTION GUIDE
We offer four standard bucket durability categories suitable for any application. Each category isbased on the bucket’s intended durability when used in the recommended application and material.

GENERAL DUTY
» For digging in low-impact, lower-abrasion materials such as dirt,
loam and mixed compositions of dirt and fine gravel. Example:
Digging conditions in which General Duty tip life exceeds 800 hours.

HEAVY DUTY
» For a wide range of impact and abrasion conditions including mixed
dirt, clay and rock. Example: Digging conditions where Penetration
Plus tip life ranges from 400 to 800 hours.

» HD buckets are a good “center line” choice, or starting point,
when application conditions are not well known.

HYDRAULIC EXCAVATORS 75

SEVERE DUTY
» For higher abrasion conditions such as well-shot granite andcaliche. Example: Digging conditions where tip life ranges from
200 to 400 hours with Penetration Plus tips.

EXTREME DUTY
» For very high-abrasion conditions including high quartzite granite.
Example: Digging conditions where tip life is less than or equal
to 200 hours with Extra Duty tips.

Typical 336-349 bucket

Typical 374-390 bucket

76 HYDRAULIC EXCAVATORSCHOOSING THE RIGHT DURABILITY.
Choosing the wrong bucket can easily reduce production and increase operating costs by
10-20% or more. It can also cause unnecessary wear and fatigue for both machine and bucket.
Contact your local Cat dealer for more detailed information on choosing the right excavator,
bucket and work tool attachment combinations to meet your application needs.

HYDRAULIC EXCAVATORS 77

ADDITIONAL BUCKET STYLES
Several different bucket styles are available—each with a special purpose:

DITCH CLEANING
These buckets are designed for cleaning ditches, sloping, grading and otherfinish work. Their shallow depth and compact size make working in confinedareas easier. Drainage holes allow liquid to empty so material dumps moreeasily. Ditch Cleaning Buckets are available for 311-336 excavators.
Tilt Buckets feature a full 45° of tilt in each direction, powered by two doubleacting cylinders. Tilt Buckets are available for 311-329 excavators.

CENTER-LOCKTM PIN GRABBER PERFORMANCEThis bucket is designed with a patented recessed pin to provide maximum
digging performance while keeping the versatility and convenience of a coupler.
Tip radius is reduced and allows up to 10% improvement in breakout force whencompared to a conventional pin-on bucket and coupler combination.
Center-Lock Pin Grabber Performance Buckets are available for 315-349
excavators in General Purpose and Severe Duty durability.

POWER
Power Buckets are for use in abrasive applications where breakout force andcycle times are critical—and for use in materials such as tightly compacted
mixed dirt and rock. (Not recommended for clay.) Breakout force is maximized
due to decreased tip radius and increased pin spread. Machine cycle times inmost material are improved over a standard bucket in a similar application.
Heavy Duty Power Buckets are available for 320-336 excavators.

WIDE TIP
Wide Tip Buckets are intended to perform best in low-impact materials such as
dirt and loam where leaving a smoother floor and minimal spillage is necessary.
The bucket is engineered to be used exclusively with Cat Wide Tips. Corner
adapters face straight forward to create a smooth edge.
General Duty Wide Tip Buckets are available in widths from 24” to 78”
for 311-349 excavators.

HIGH CAPACITY
High Capacity Buckets are designed and built for use in high-production truckloading applications. With proper application and set up, these buckets will
move more material in a minimal amount of passes—maximizing production.
High Capacity Buckets are available for 336-390 excavators in General
Duty durability.

78 HYDRAULIC EXCAVATORSCAT DEALER & BUCKET MANAGEMENTCHOOSING CAT G.E.T. IS EASY.
Your Cat dealer makes it easy to choose the right G.E.T. for your machines and applications. In addition toa broad portfolio of products, your dealer offers the sales, service and technical support you need to keep
productivity high and operating costs low. Trust your Cat dealer to:

MAXIMIZEPRODUCTIVITY

Buckets and G.E.T. products are designed to meetyour application requirements, rather than simply
fit onto your machine.

IMPROVEPERFORMANCE

Get the most out of your bucket and G.E.T. withexpert advice that helps you lower costs andreduce unscheduled maintenance.

SIMPLIFY
MAINTENANCE

Tailored G.E.T. systems simplify yourmaintenance. We develop solutions that fit
your expectations, including custom products.

MANAGE WEAR

Intuitive Cat Inspect bucket inspection programs help
you monitor how your G.E.T. system is wearing so you
can adapt to changes in application and operation.

Talk to your Product Support Representative or G.E.T. specialist today to learn how they can help you
simplify your bucket management by using Cat Inspect.
HYDRAULIC EXCAVATORS 79

HYDRAULIC EXCAVATOR (HEX)RIP AND LOAD
Using rippers mounted on large hex is a cost-effective alternative to blasting in quarries andsite development. In site development, rippers on smaller excavators and backhoe loaders
can readily deal with asphalt, caliche and frozen ground.

IMPROVE YOURPRODUCTIVITY

Increase productivity by adding
efficiency and flexibility to youroperation.

EXTENDLIFE

A through-hardened hammerlesswear tip and shank protector extend
wear life.

INCREASE
DURABILITY

Upsized, hammerless adapters and tips
accommodate higher loads and abrasion,
while edge segments and top covers
protect your base edge.

80 HYDRAULIC EXCAVATORSRIPPER-TO-BUCKET CHANGES ARE MADE HYDRAULICALLY IN LESS THAN 35 SECONDS.
This gives the operator complete flexibility to continually adjust ripping, sorting and loading work.

SIMPLECHANGES

Pull material down and change bucket quickly
and easily.

BLAST
FREE

Ripper allows you to work without blasting inareas with unstable land or sound regulations.

1

2

3

4

5

6

HYDRAULIC EXCAVATORS 81

WHEEL LOADERS (950-994)
STRENGTH. DURABILITY. LONG LIFE. PLUS EVERYTHING
YOU NEED TO BOOST UPTIME ON YOUR JOB.
For wheel loaders, you can choose from Cat Advansys,
K Series, J Series and Hammerless Tip & Adapter
Systems, each available with multiple tip options for arange of jobsite conditions. Optimize your machine’s
productivity in every jobsite condition with the wide rangeof G.E.T. products available. Cat buckets and G.E.T. makeup the only bucket system designed and developed tomaximize the performance and productivity of your Cat
wheel loader.

82 HYDRAULICEXCAVATORSWHEEL LOADERS

MEDIUM WHEEL LOADERS 82

TIP SELECTION GUIDE
Even though bucket tips come in many shapes and sizes, you don’t have to be an
expert to choose the right ones. Use the chart below to determine if the material you’redigging in is high, medium or low impact and abrasion—then find the balance you needamong these three factors:

1 STRENGTH
2 PENETRATION
3 WEAR LIFE
988-994 WHEEL LOADERSI M PA C T (material size)

The ability to withstand digging andpenetrating shocks and high breakout forces

The ability to penetrate tough material
when it’s tightly compacted, rocky or frozen

The ability to withstand wearing, scouring andabrasive action of the material being handled

950-982 WHEEL LOADERSI M PA C T (material size)

LOW

950-994 WHEEL LOADERSA B R A S I O N (tip life)> 1,000 hours
0-6” | 0-152mm

0-4” | 0-102mm

MEDIUM250 -1,000 hours
6-18” | 152-457mm

4-12” | 102-305mm

HIGH< 250 hours18”+ | 457mm+

12”+ | 305mm+

WHEEL LOADERS 83

CAT ADVANSYS TIP & ADAPTER SYSTEMBUILT TO DELIVER MAXIMUM PRODUCTIVITY AND THE LOWEST BUCKET LIFECYCLECOST IN THE TOUGHEST APPLICATIONS.
Cat Advansys is built for machine productivity, balancing tip wear material and penetration requirements.
Integrated hammerless retention ensures you are back to work in minutes without a separate retainer.

PERFORMANCE& PRODUCTIVITY

Heavy Abrasion and Heavy Penetration
designs have more usable wear material
while maintaining profile during the fulllife of the tip.

EXTEND BUCKETLIFECYCLE

Adapter design directs material
flow over adapter strap, which can
extend adapter service life and bucket
lifecycle.

ENHANCE JOBSITE
SAFETY

Hammerless system. A 3/4 inch retainer
lock requires no special tools for
installation and removal.

84 WHEELWHEELLOADERS
LOADERS 84

CAT ADVANSYS TIP OPTIONSABRASION

Below are the tip shapes best suited for the wide range of jobsite conditions performed by large wheel loaders.
We also offer additional Cat Advansys tips more commonly used with excavators. Your Cat dealer can help you
choose the one that offers the right balance of penetration and wear life for your application.

HEAVY ABRASION» Heavy Abrasion tips feature a redesign for the Cat Advansys systemthat results in 11 percent more usable wear material than K Series anda tip shape that stays sharp through the life of the tip. These tips areavailable with Abrasion Resistent Material (A.R.M.)*.

HEAVY PENETRATION» Heavy Penetration tips feature a redesign for the Cat Advansys system that
results in 6 percent more usable wear material than K Series and a tip shapethat stays sharp through the life of the tip in the most severe applications.

HEAVY DUTY
» Heavy Duty and Heavy Duty A.R.M.* tips include approximately
60 percent more wear material in the tip body. The A.R.M. wears
around the profile to increase penetration.

GENERAL PURPOSE» General Purpose tips are symmetrical and the baseline for other tip styles.
All wear comparisons are to the General Purpose tip unless otherwise noted.

COAL» Coal tips have a reduced amount of wear material to maximize bucket payload
and a smooth underside to maintain a flat floor.

PENETRATION PLUS
» Penetration Plus tips feature 25 percent more wear material and a leading edge
with 25 percent less cross-sectional area. They self-sharpen as they wear.

I M PA C T

PENETRATION» Penetration tips are ideal for densely compacted materials.
They feature a leading edge with 60 percent less cross-sectional
area—allowing for maximum penetration—and a single center ribthat self-sharpens as it wears. These tips are available with A.R.M.**Abrasion Resistant Material (A.R.M.) is a welding process that bonds very hard tungsten carbide particles to Cat G.E.T. to create a
protective shield over the component. Typically, the A.R.M. process doubles wear life and can last even longer in some applications.

WHEEL LOADERS 85

CAT ADVANSYS HAMMERLESS TIP &ADAPTER SYSTEMCast retention pin means no separate retention pin to buy or lose during tip replacements. The tip loads on theadapter nose, never putting the cast retention lugs under stress or wear.

Integrated
Retaining Lug
Hammerless Fast
Installation and Removal

CHANGE OUT TIPS QUICKLY & EASILY
CapSure hammerless retention requires no special tools.
Just turn the retainer 180° to install or remove the tips.

1

Turn retainer 180˚ clockwise
to lock.

86 WHEEL LOADERS

2

Scan the QR Code to
the right to watch the
installation video.

Turn retainer 180˚ counterclockwise to unlock..

CAT ADVANSYS ADAPTER SYSTEMNOSE GEOMETRY DESIGN FEATURES• Asymmetrical nose geometry reduces sliding
wear on adapter nose surfaces, extending thelife of the adapter.
• The asymmetrical design ensures a reliable fit
even when the adapter surface becomes worn.
Four adapter styles cover the entire wheel loader product range.

994/994K ADAPTER WEAR CAP SYSTEM» Adapter cover protects the adapter and welds in high-abrasion
applications like granite and iron ore.

» Allows for more penetration.

FLUSH-MOUNT (SHOWN WITH OPTIONAL COVER)» 360-degree weld around the adapter provides 20 percent more weld
strength than a two-strap system.

» Adapter cover and half-arrow segment create a flush surface
to keep the quarry floor clean, reducing potential tire damage.

» Adapter cover protects the adapter and welds in high-abrasion
applications like granite and iron ore.

» Features a higher profile, which can affect penetration.

TWO-STRAP» Features a lower profile than the flush-mount adapter.
» Allows for more penetration.
» Available with Abrasion Resistant Material (A.R.M.).

BOLT-ON» Gives you the flexibility to switch between cutting edge or teeth
when you need more penetration (such as a frozen pile).

WHEEL LOADERS 87

CAT ADVANSYS TIP SYSTEM DESIGN
The tip system design naturally shields the adapter strap even without a wear cap. This allows up to a 25% increase
in wear life when compared to K series or other low profile systems.

Cat Advansys

K Series

Cat Advansys can improve tip to adapter wear life ratio. Extending your adapter life can mean fewer
replacements during the bucket life cycle.

Heavy Abrasion and Heavy Penetration tips both have a longer usable wear life, while staying sharper
throughout the useful life of the entire tip.

1

1 This is representative of one customers and wear rates may vary by application
88 WHEEL LOADERS

1

MACHINE COMPATIBILITYWHEEL LOADERSIZE CLASSA D A P T E R S AVA I L A B L E

950, 962

Cat Advansys 80, 90
Cat Advansys 90

Bolt-on, Flush-Mount with Adapter Cover,
Two-Strap with Top Cover

966, 972

Cat Advansys 90

Bolt-on, Flush-Mount with Adapter Cover,
Two-Strap with Top Cover

980, 982

Cat Advansys 100

Bolt-on, Flush-Mount with Adapter Cover,
Two-Strap with Top Cover

986, 988

Cat Advansys 110

Bolt-on, Flush-Mount with Adapter Cover,
Two-Strap with Top Cover

988, 992

Cat Advansys 130

Flush-Mount with Adapter Cover,
Two-Strap with Top Cover

992, 993, 994

Cat Advansys 150

Flush-Mount with Adapter Cover,
Two-Strap with Top Cover

994

Cat Advansys 200

Two-Strap with Wear Cap System

994K

Cat Advansys 220

Two-Strap with Wear Cap System

WHEEL LOADERS 89

K SERIES TIP & ADAPTER SYSTEMEXCELLENT PENETRATION THROUGH VERTICAL RETENTION AND
COMPACT PROFILE.
K Series delivers digging performance throughout the life of the tip with its
elliptical adapter nose and vertical retention design. The twist-on fit of the tip andadapter makes installation easier.

IMPROVE YOURPRODUCTIVITY

Low-profile shape provides optimal
sharpness, penetration, and digging
ability throughout the tip life.

STAY SAFE & REDUCE
MAINTENANCE COSTS

One-piece vertical retainer allows
for easy installation and removal.

SIMPLIFY
INSTALLATION

Rails on both sides of the adapter
and a twist-on design hold the tip
in place, allowing for quicker installation.

90 WHEEL LOADERSK SERIES TIP OPTIONSABRASION

Below are the tip shapes best suited for the wide range of jobsite conditions performed by large wheel loaders.
We also offer additional K Series tips more commonly used with excavators. Your Cat dealer can help you
choose the one that offers the right balance of penetration and wear life for your application.

HEAVY ABRASION» Heavy Abrasion tips are ideal for high-abrasion applications like sand,gravel and shot rock. They feature the maximum amount of wear material—
approximately 145 percent more—and a tip base with 35 percent more
surface area than Heavy Duty Penetration tips.

HEAVY PENETRATION» Heavy Penetration tips are ideal for high-impact, hard-to-penetrate materials.
They feature approximately 120 percent more material in the high wear area
as well as a spade design that has 60 percent less cross-sectional area on
the leading edge than Heavy Abrasion tips.

HEAVY DUTY
» Heavy Duty and Heavy Duty Abrasion Resistant Material (A.R.M.)*
tips include approximately 60 percent more wear material in the tip
body. The A.R.M. wears around the profile to increase penetration.

GENERAL PURPOSE» General Purpose tips are symmetrical and the baseline for other tip styles.
All wear comparisons are to the General Purpose tip unless otherwise noted.

PENETRATION PLUS
» Penetration Plus tips feature 25 percent more wear material and a leading edge
with 25 percent less cross-sectional area. They self-sharpen as they wear.

I M PA C T

PENETRATION» Penetration tips are ideal for densely compacted materials.
They feature a leading edge with 60 percent less cross-sectional
area—allowing for maximum penetration—and a single center ribthat self-sharpens as it wears. These tips are available with A.R.M.**Abrasion Resistant Material (A.R.M.) is a welding process that bonds very hard tungsten
carbide particles to Cat G.E.T. to create a protective shield over the component. Typically,
the A.R.M. process doubles wear life—and can last even longer in some applications.

WHEEL LOADERS 91

K SERIES DRIVE-THROUGH TIP& ADAPTER SYSTEM
The drive-through system is for K80-K100 adapters and tips.

Twist-on design
Lower-profile tip

No hole in adapter

Drive-through retainer

Scan the QR code to
the right to watch the
installation video.

INSTALLATION & REMOVAL
It’s safe and easy—just use a standard pry tooland follow this three-step process:1 RETAINER 2 RETAINER 3 RETAINER
INSERT

92 WHEEL LOADERSHAMMER

SECUREK SERIES TIP HAMMERLESS TIP& ADAPTER SYSTEM
The hammerless system is for K110-K170 adapters and tips.
Twist-on design

Lower-profile tip

No hole in adapter

INSTALLATION & REMOVAL
It’s safe and easy—just use a standard pry tooland follow this three-step hammerless process:

Retainer - Bolt Drive» Extreme Packing» Slag Operations

To watch the
installation video go to
www.youtube.com/
watch?v=xKWedWjV6nl
or by scanning the QR
code to the right.

1 RETAINER 2 RETAINER 3 RETAINER
INSERT

PRESS DOWNREMOVEWHEEL LOADERS 93

K SERIES ADAPTER OPTIONSAll K Series adapters feature rails on both sides of the nose for a twist-on designthat stays in place during installation.

FLUSH-MOUNT (SHOWN WITH OPTIONAL COVER)» 360-degree weld around the adapter provides 20 percent more weld
strength than a two-strap system.

» Adapter cover and half-arrow segment create a flush surface
to keep the quarry floor clean, reducing potential tire damage.

» Adapter cover protects the adapter and welds in high-abrasion
applications like granite and iron ore.

» Features a higher profile, which can affect penetration.

TWO-STRAP» Features a lower profile than the flush-mount adapter.
» Allows for more penetration and higher productivity.
» Available with Abrasion Resistant Material.

BOLT-ON» Gives you the flexibility to switch between cutting edge or teeth
when you need more penetration (such as a frozen pile).

94 WHEEL LOADERSK SERIESWHEEL LOADERSIZE CLASSB U C K E T T Y P E / A D A P T E R S AVA I L A B L E

K80

Material handling,GD

K90

Rock

966, 972

K90

Material handling,GD, rock, HD rock

972

K100

Slag

K100

Material handling,GD, rock

K110

HD quarry rock

980

K130

Slag

988

K110

Flush-Mount, Two-Strap, Bolt

988, 990

K130

Flush-Mount, Two-Strap

990, 992

K150

Flush-Mount, Two-Strap

992, 993, 994

K170

Two-Strap

WHEEL LOADERSIZE CLASSB U C K E T T Y P E / A D A P T E R S AVA I L A B L E

J300

Material handling,GD

J350

Rock

J350

Material handling,GD, rock, HD rock

J350

Material handling,GD, rock, HD rock

J400

Slag

980

J400

Material handling, GD, rock980, 982

J460

HD quarry rock

980

J550

Slag

982

J400

Material handling, GD, rock

988

J550

Flush-Mount, Two-Strap, Bolt

990

J600

Flush-Mount, Two-Strap

992

J700

Flush-Mount, Two-Strap

994

J800

Flush-Mount, Two-Strap,
Mechanically Attached Adapter

950, 962

980, 982

J SERIES

950, 962
966
972

WHEEL LOADERS 95

J SERIES TIP & ADAPTER SYSTEMSIDE-PIN SECURITY WHEN YOUR APPLICATION DEMANDS IT.
Great performance and proven reliability over time—that’s what you get with this classic
horizontal retention system, a staple in the mining industry.

BOOST YOURVERSATILITY

Industry-standard side-pinned design
performs across a variety of applications.

ENHANCE YOURRELIABILITY

Weld-on adapters offer excellent retention.

IMPROVE SAFETY &MAINTENANCE TIME

Ability to retrofit means you can
use the hammerless CapSure™ system.

96 WHEELWHEELLOADERS
LOADERS 96

J SERIES TIP & ADAPTER SYSTEM

Rock Chisel Tip

INSTALLATION & REMOVAL
Simply use the standard pin and retainer system—and make removal
even easier with our Tip Pin Remover tool.*1

Place the tool on the tip
and align the extractor
with the pin.

2

Strike the tool witha hammer until thepin is removed.

3

Place the tool over the tip(A), locate the pin in thehole of the holder (B) andstrike the tool (C).

*Models 992 and down use Tip Pin Remover tool. Consult your dealer for larger machines.

WHEEL LOADERS 97

J SERIES TIP OPTIONSABRASION

Below are the tip shapes best suited for the wide range of jobsite conditions performed by large wheel
loaders. We offer additional J Series tips more commonly used with excavators. Your Cat dealer can help
you choose the one that offers the right balance of penetration and wear life for your application.

HEAVY DUTY ABRASION» Heavy Duty Abrasion tips are ideal for high-abrasion applications like sand,gravel and shot rock. They feature the maximum amount of wear material—
approximately 145 percent more—and the tip base has 35 percent more
surface area than Heavy Duty Penetration tips.

HEAVY PENETRATION» Heavy Penetration tips are ideal for high-impact, hard-to-penetrate materials.
They feature approximately 120 percent more material in the high wear
area, and the spade design has 70 percent less edge area than Heavy Duty
Abrasion tips.

HEAVY DUTY LONG

» Heavy Duty Long and Heavy Duty Abrasion Resistant Material(A.R.M.)* tips include approximately 60 percent more wear
material in the tip body. The A.R.M. wears around the profile
to increase penetration.

LONG» Long tips are symmetrical and the baseline for other tip styles. All wear
comparisons are to the Long tip unless otherwise noted.

PENETRATION PLUS
» Penetration Plus tips feature 30 percent more wear material and 25 percent
less cross-sectional area. They self-sharpen as they wear.

PENETRATION» Penetration and Penetration A.R.M.* tips are ideal for denselycompacted materials. They feature a leading edge withapproximately 50 percent less cross-sectional area and a single
center rib for strength—allowing for maximum penetration.

ROCK CHISELI M PA C T» Rock Chisel tips are Heavy Duty Long tips ideal for high-impact and highabrasion applications, such as granite. Additional length and wear material in
the body helps retain the chisel shape throughout tip life.
*Abrasion Resistant Material (A.R.M.) is a welding process that bonds very hard tungsten carbide particles to Cat G.E.T. to create a
protective shield over the component. Typically, the A.R.M. process doubles wear life—and can last even longer in some applications.

98 WHEEL LOADERSJ SERIES ADAPTER OPTIONSJ Series adapters use a classic side-pinned retention system for proven, reliable performance.

FLUSH-MOUNT WITH TOP COVER» 360-degree weld around the adapter provides 20 percent more weld
strength than a two-strap system.

» Adapter cover and half-arrow segment create a flush surface
to keep the quarry floor clean, reducing potential tire damage.

» Adapter cover protects the adapter and welds in high-abrasion
applications like granite and iron ore.

TWO-STRAP» Offers a lower profile than flush-mount adapters.
» Allows for more penetration and higher productivity.
» Available with Abrasion Resistant Material.

TWO-STRAP BOLT-ON» Used on 988 wheel loaders for surge or stock piles.
» Gives you the flexibility to switch between cutting edge or teeth
when you need more penetration (such as a frozen pile).

MECHANICALLY ATTACHED ADAPTER» Used on 994 wheel loader for mechanically attached edges.
» Requires a C-clamp retainer.

WHEEL LOADERSIZE CLASSA D A P T E R S AVA I L A B L E

988

J550

Flush-Mount, Two-Strap

990

J600

Flush-Mount, Two-Strap

992

J700

Flush-Mount, Two-Strap

994

J800

Two-Strap
WHEEL LOADERS 99

HAMMERLESS SERIES TIP & ADAPTERSYSTEM FEATURING CAPSURE RETENTIONLOSE THE HAMMER, NOT THE FLEXIBILITY.
Simplify bucket tip replacement with hammerless CapSure retention. These tips are matchedto side-pin adapters, allowing the flexibility to use our conventional pin retention
if your application demands it.

LOWER
OPERATING COSTS

Side-pin retrofit design used on J-style
adapters means the pin is reusable.

ENHANCE JOBSITE SAFETY& MAINTENANCE TIME

A ¾-inch retainer lock requires no
special tools and allows for hammerlessinstallation and removal.

CHANGE OUT
TIPS QUICKLY & EASILY

Positive stop is cast into the tip toprevent over-rotation—just turn 180
degrees to lock or unlock.

SPEED UP YOURINSTALLATION TIME

Tip and retainer are one system, so there’s
no special assembly or extra pieces.

100 WHEEL LOADERS

HAMMERLESS SERIES TIP & ADAPTERSYSTEM FEATURING CAPSURE RETENTION

Scan the QR Code to
the right to watch the
installation video.

INSTALLATION & REMOVAL
It’s fast, easy and safe with the CapSure locking system—
just follow these four simple steps:

1
3

Insert pin and washer
into the adapter hole.

Tighten 180° into the locked
position with a 3/4” ratchet.

2
4

Slide the tip
onto the adapter.

Remove by loosening 180°
to the unlocked position.

WHEEL LOADERS 101

CAPSURE TIP OPTIONSABRASION

We offer four CapSure tip options designed for a range of jobsite conditions. Your Cat dealer can help
you choose the one that offers the right balance of penetration and wear life for your application.

HEAVY DUTY ABRASION» Heavy Duty Abrasion tips are ideal for high-abrasion applications like sand,gravel and shot rock. They have the maximum amount of wear material—
approximately 145 percent more—and the tip base features 35 percent
more surface area than Heavy Penetration tips.

HEAVY PENETRATION» Heavy Penetration tips are ideal for high-impact, hard-to-penetrate materials.
They feature approximately 120 percent more material in the high wear area
as well as a sharp spade design with 70 percent less cross-sectional area on
the leading edge than Heavy Duty Abrasion tips.

HEAVY DUTY
» Heavy Duty tips are the baseline for other tips. All wear comparisons
are to the Heavy Duty tip unless otherwise noted.

I M PA C T

PENETRATION PLUS

102 WHEEL LOADERS» Penetration Plus tips feature 30 percent more wear material and 25 percent
less cross-sectional area. They self-sharpen as they wear.

OUR J SERIES ADAPTERS ARE MATCHED WITH HAMMERLESS SERIES TIPS
You can choose hammerless or positive pin systems—giving you the flexibility you need when you need
it. Full details about J Series adapters can be found on page 18.

FLUSH-MOUNT WITH TOP COVER

TWO-STRAP BOLT-ON

TWO-STRAPMECHANICALLY ATTACHED ADAPTERWHEEL LOADERS 103

BASE EDGE SYSTEMSFASTEST INSTALLATION TIMES IN THE INDUSTRY.
Cat base edge systems go through a series of carefully controlled manufacturing processes todeliver maximum strength, durability and long life. They come completely welded and assembled
with no need for preheating, dramatically shortening your installation and replacement time.

INCREASE
DURABILITY

A consistent heat-treat process maximizes strengthand resists abrasion. Shot blasting removes impurities
that can cause inclusions on a weld, and controlled
cooling reduces the chance of stress points.

SAVE INSTALLATION& REPLACEMENT TIME

Butterbead is applied to the back side of thebase edge and the top strap of the corner
adapter, so you can weld the edge onto thebucket without preheating.

OPTIMIZE MACHINEPERFORMANCE

Base edges are designed by Caterpillar engineers
for optimal performance on specific machines.

104 WHEEL LOADERS

BASE EDGE SYSTEMS
Base edge replacement for 988-994 wheel loaders usually involves a base edge assembly, which
is a base edge with adapters welded in place at the factory. Choose from three shapes (straight,
spade and stepped spade) and three levels of build to get the right protection for your application.

GET MORE
ACCURACYSTRAIGHT

Lasers place the adapters within
0.1mm of specifications.

SPADE

STEPPED SPADE

Angled Adapter

Standard Adapter
WHEEL LOADERS 105

BUTTERBEAD BASE EDGE ASSEMBLY
DURABLE PROTECTION COMBINED WITH SHORTER INSTALLATION TIMES.
The protection you need, with no preheating required—that’s what you get with butterbead weld prep.
This technique, which involves applying a layer of weld to a heat-treated, higher hardness part, makes
it possible to weld a base edge to a bucket without preheating the hardened part. Choose from threeshapes (straight, spade and stepped spade) and three levels of build to get the right protection foryour application.

SPEED UP YOURINSTALLATION TIME

Weld prep eliminates the need for preheating,shortening edge installation time by 30-50 percent.

GET MORE
DURABILITY

Base edges have the proper butterbead
weld because it is applied in the factory.

106 WHEEL LOADERSBUTTERBEAD BASE EDGE ASSEMBLY
The chart below shows how much time and money you can save by using Cat baseedges prepared with butterbead weld. All 988-994 large wheel loaders have butterbeadbase edge offerings.

B A S E E D G E T H I C K N E S S (mm)T I M E S A V E D (hours)< 40

3 to 640 - 50

8 to 1250 - 60

12 to 16> 65

16 to 20

WHEEL LOADERS 107

MECHANICALLY ATTACHED
ADAPTER SYSTEM (MAA)
ADAPTER RETENTION WITH NO HAMMERS OR WELDING.
Featuring side-pin adapters and CapSure G.E.T. components, our MAA system uses a bolt-in
wedge method to tighten a C-clamp, which locks the adapter securely in place every time.

CHANGE
ADAPTERS FASTER

Hammerless system reduces change
time to less than 60 minutes—70 percent
quicker than welded systems.

IMPROVE SAFETY
ON YOUR JOBSITE

Bolt-in design eliminates the need
for welding and sledgehammers.

LOWER YOUROPERATING COSTS

Full base edge protection reduces wear.

Side-pin nose designed for
CapSure hammerless retention.

108 WHEEL LOADERS

MECHANICALLY ATTACHED ADAPTER SYSTEM (MAA)

C-clamp secures MAA to the base edge.

C-clamp uses a wedge
system to adjust tension.

WHEEL LOADERS 109

FLUSH-MOUNT ADAPTER SYSTEM
MORE UPTIME AND PRODUCTIVITY ON YOUR JOB.
Our flush-mount adapter system is ideal for high-impact, high-abrasion applications. The larger adapter
and cover offer greater durability and more wear protection than a traditional two-strap system.

GET IMPROVED
ADAPTER LIFE

Upsized adapter resists impact
better than a two-strap system.

ENHANCE
DURABILITY

A 35-degree bevel on the adapter and baseedge provides a thicker edge section
to reduce cracks and breakage.

BOOST
UPTIME

Complete weld-around design provides
20 percent more weld strength than atwo-strap system.

SPEED UPCHANGE-OUT TIMES

Cover protects the adapter and welds.

INCREASE
PRODUCTION

Adapter cover matches half arrow
thickness, providing a flat, clean floor.

110 WHEEL LOADERS

FLUSH-MOUNT ADAPTER SYSTEMNOTE: Investing in additional protection up front provides lower G.E.T. cost during production. Reduced
maintenance intervals usually outweigh any penetration differences.

Adapter cover protects the weld bead.

Strap is welded, even under the adapter.

Flush-mount adapter base edge
assembly is shown with adapter covers.

WHEEL LOADERS 111

SERRATED EDGE SYSTEMPENETRATES LIKE A TIP, WITH NO ADAPTER REQUIRED.
The serrated cutting edge increases the penetration capabilities of wheel loaders in highly
compacted soil or in applications that have higher impact loading requirements. This lends
greater versatility to the machine without requiring bucket changes or the addition of other
G.E.T. to the existing bucket.

SHORTEN YOURDIGGING CYCLES

Self-sharpening chamfers provide
the best possible penetration.

SIMPLIFY
MAINTENANCE

Flat floor offers easy cleanup on your jobsite.

REDUCE YOURREPAIR COSTS

Bolt-on segments mean no welding, so you
only need to replace worn sections (988H and
990H only). *See page 32 for example bucket.

ENHANCE
DURABILITY

One-piece edge means no loose parts or parts
falling into crushers (988H, 990H and 992G only).
*
See image below for example bucket.

112 WHEEL LOADERSSERRATED EDGE SYSTEM

Bolt-On Segments(988H and 990H only)

One-Piece Edge
(988H, 990H and 992G only)

WHEEL LOADERS 113

BOLT-ON CUTTING EDGES (BOCE)
BALANCED EDGE SYSTEMS FOR EVERY APPLICATION.
Finding the best solution for your bucket and application is easy with Cat’s broad portfolio of edge
options. Increase your machine’s productivity by reducing operating costs and maintenanceinterval costs.
Cat bolt-on cutting edge options are available in standard and heavy-duty thicknesses, Cat
Abrasion Resistant Material (A.R.M.) and half arrow options. Cat A.R.M. is recommended for
applications where sand, gravel or other abrasive materials severely diminish wear life. Hard
tungsten carbide particles are bonded to critical wear areas, providing up to five times greater
wear life. See your Cat dealer for details.
We have G.E.T. for your bucket, no matter the application or environment. Maximum wear life andbreakage resistance is possible with our steel alloy that can endure 2 times the heat and pressureof traditional cutting edge steel products. Consult your local Cat dealer to help determine the best
cutting edge system for your application to give you the lowest cost per hour.

STANDARD BOCE
» This is the baseline for all other bolt-on edge systems.
» Lower initial price.
» Low- to medium-impact, low-abrasion materials only.

HEAVY DUTY BOCE

» 5mm thicker edge thickness delivering increased wear life.
» Medium- to high-impact, medium-abrasion materials.

114 WHEEL LOADERSABRASION RESISTANT BOCE
» Lighter weight than the HD edge.
» Up to 5 times the wear life of a standard BOCE.
» For use in high-abrasion, low-impact materials only.

HALF ARROW BOCE

» Protects the front of your base edge as well as the bottom.
» For use in high-abrasion, high-impact materials.

TOP COVER» Protects the bevel and top of your base edge.
» Use with half arrows to fully protect your baseedge investment.

SERRATED BOCE
» Increases the penetration of your bolt-on edge system.
» For use in packed or frozen materials.
» Maintains smooth floor.

WHEEL LOADERS 115

CAPSURE SHROUDS
Shorten change-out time without sacrificing base edge protection with these easy-to-installshrouds, available in a range of thicknesses and angles. Hammerless CapSure retention
shrouds were designed for high-abrasion bucket systems. Most shrouds fit to base edges
that have a 35-degree bevel angle and are equipped with flush-mount adapters. Shrouds canbe matched with J or K Series adapters.

SPEED UP YOURCHANGE-OUT TIME

It’s easier to install a single casting
than two-piece protection.

SIMPLIFY REMOVAL& INSTALLATION

Hammerless system is fast and easy
and reduces the risk of injury.

BOOST
YOUR UPTIME

Wear indicator holes signal change-out
time, so you can plan maintenance.

LOWER YOUR OWNING& OPERATING COSTS

Pin lug is reusable.

Base Edge Pin

116 WHEEL LOADERSTOP COVERS, SEGMENTS& HALF ARROW SEGMENTS
Protect your investment in buckets and base edges with these flexible components. Half arrow
segments allow for a smooth transition of material over the base edge to protect the leading edge. Top
covers complement the half arrow segments to protect the base edge fully. And segments are ideal formoving re-handled materials with medium impact and medium abrasion.

SIMPLIFY
MAINTENANCE

Individual pieces that protect the edge
can be changed independently.

ENHANCE
DURABILITY

Half arrow segments cover the leading edge
for smooth material transition.

BOOST
YOUR UPTIME

Top cover reduces wear on weld joints.

SAVE ON
INVENTORY COSTS

Reversible segment creates more leadingedge wear material, reducing piece parts.

Segments

Half Arrow Segments

Top Covers

WHEEL LOADERS 117

BASE EDGE END PROTECTION (BEEP)PROTECT YOUR CORNERS—WITHOUT CUTTING THEM.
Reduce base edge end wear and subsequent corner adapter weld erosion with our BEEP
design. It makes adapter replacement on the edge much easier when it’s time to rebuild thebase edge assembly.

BOOST
YOUR UPTIME

Through-hardened Rc ~45 (Br ~3.0) weldable
steel is easily installed in the shop or the field.

EXTEND
LIFE

Extended base edge end protects
adapter corner welds.

SPEED UPINSTALLATIONHeight and bevel are matched to the baseedge, so there’s no additional fabrication.

118 WHEEL LOADERS

BASE EDGE END PROTECTION SYSTEM (BEEP)
BEEPs are available in a wide array of thicknesses and angles to fit 988-994 wheel loaders.
Use this height, length and bevel angle chart to determine which BEEP best matches yourbase edge end profile.

HEIGHT (H)LENGTH (L)BEVEL (Bv)

BLUNT
HEIGHT (Hb)

THICKNESS (T)

50

355

22.5

15

25

63.5

336

22.5

22

30

63.5

355

22.5

22

30

63.5

331

35

33

30

70

325

22.5

30

30

70

384

35

35

30

70

456

35

35

30

70

370

35

35

30

76

308

22.5

24

30

76

384

35

35

30

90

400

35

35

40

90

369

35

35

40

H
T
Bv

L
Hb

Plug Weld

WHEEL LOADERS 119

SIDE & EDGE PROTECTION
MAINTAIN YOUR PERFORMANCE EDGE.
Protect your bucket’s structural integrity and enhance penetration with sidebar protection
and shear blocks.
» Sidebar Protectors (CapSure and traditional locking system)» Half Arrows» Top Covers» Segments» CapSure Shrouds

120 WHEEL LOADERSSIDEBAR PROTECTORS
Protect your bucket’s structural integrity and enhance penetration
with sidebars and shear blocks.

INCREASE
YOUR UPTIME

Shear block protects the pin from extremeloads and breakage, helping ensure sidebar
protector retention.

CUT YOUR
MAINTENANCE COSTS

Sidebar protector protects the bucket edge.

Side-pinned design protects
the bucket edge.

Shear block bears theloads instead of the pins.

WHEEL LOADERS 121

CAPSURE SIDEBAR PROTECTORS
Get all the benefits of the sidebar protector without the hammer. CapSure sidebar protectors
use hammerless locks for fast, easy installation and reduce the risk of injury.

990, 992 and 993 SBP

Shear Block

122 WHEEL LOADERS

994 SBPPERFORMANCE SERIESSIDEBAR PROTECTORSINSTALLATION & REMOVAL
Get all the benefits of the sidebar protector without the hammer. Performance Series MechanicallyAttached sidebar protectors use proven hammerless spring retainers for fast, easy installation and reduce
the risk of injury.

1

Insert the protector
into the dove tail base plate.

2

Mechanically attached wear
plate compression retainer.

3

Install one endof the compression retainer.

4

Install the other end of the compression
retainer in place using a small pry bar.

Scan the QR code
to the right to watch
the installation video.

WHEEL LOADERS 123

CORNER GUARD SYSTEM
Reduce your bucket’s maintenance costs and increase bucket performance with the Cat
Corner Guard system. Cat corner guards are an easily replaced bolt-on system to fit your950-982 wheel loader buckets. These corner guards are available with and without adapters
to fit your application needs.

1

Slide the corner guard into place.

124 WHEEL LOADERS

2

Torque, Bang, Torque bolts to theproper bolt torque.

BUCKET SELECTION GUIDE
We offer four standard bucket durability categories suitable for any application. Eachcategory is based on the bucket’s intended durability when used in the recommended
application and material.

GENERAL PURPOSE» Good all around performance for stockpiling,re-handling, excavating and bank loading.

» Intended for use in low-impact materials.

MATERIAL HANDLING» For stockpile loading loose materials such as gravel,
sand and dirt in load-and-carry applications.

» Intended for use in low-impact materials.
» These are the best performers for production loading.
» Flat bottom bucket.

ROCK BUCKETS» For use in applications such as face loading limestone
and other unprocessed rock. Also used in truck andhopper loading for a wide range of quarry materials.

» Intended for use in moderate- to high-abrasion
applications.

» Balances the need for high production in moreabrasive applications.

HEAVY DUTY QUARRY ROCK BUCKET» For use where maximum abrasion resistance is required.
» Intended for use in high-abrasion, high-impact
applications.

WHEEL LOADERS 125

CHOOSING THE RIGHT DURABILITY.
Choosing the wrong bucket can easily reduce production and increase operating costs by 1020% or more. It can also cause unnecessary wear and fatigue for both machine and bucket.
Contact your local Cat dealer for more detailed information on choosing the right wheel loader,bucket and work tool attachment combinations to meet your application needs.

GENERAL PURPOSE /MATERIAL HANDLER / COAL BUCKETHEAVY DUTY ROCK /HIGH ABRASION ROCK BUCKET(Typical tip life 500-1000 hrs)

(Typical tip life 200-500 hrs)

STANDARD ROCK BUCKETHEAVY DUTY GRANITE BUCKET(Typical tip life < 1000 hrs)

(Typical tip life > 200 hrs)

126 WHEEL LOADERSADDITIONAL BUCKET STYLES
Several different bucket styles are available—each with a special purpose:

COAL: Coal Buckets are high-volume material movers for loading
and stockpiling coal and other materials of similar density.

GRAPPLE: Grapple Buckets clamp loose material with dual ladderstyle grapple tines. These are key producers in transfer stations,landfills or wherever loose, lightweight material needs to be moved.

HIGH DUMP: High Dump Buckets utilize dedicated dumping
cylinders and a bottom hinge to “roll out” material. Higher
than ordinary bucket types, they are ideal for transfer stations
or loading high-sided trucks.

MULTI-PURPOSE: Multi-Purpose Buckets have a unique action thatcan load, bulldoze, clamp and perform many other tasks. A versatile
design for site cleanup, demolition or similar situations.

SIDE DUMP: Side Dump Buckets dump both to the front and to theside of the machine, an advantage when working in tight quarters
such as street work, tunnel construction and building levees.

WHEEL LOADERS 127

ADDITIONAL BUCKET STYLES (CONT.)
SLAG: Cat Slag Buckets are heavy duty and specificallyconstructed to handle extreme conditions that come withhandling hot slag.

WASTE HANDLING: Waste Handling Buckets move large volumesof low-density waste in transfer stations, landfills and recycling
yards. Large capacities give maximum production when loading
conveyors, trucks or hoppers.

WASTE LOAD & CARRY: Load & Carry Buckets are primarily
designed to load and carry lightweight material, minimizing
contact with the floor for less bucket and floor wear.

WASTE DOZING: Dozing Buckets are designed to push wasteloads along the floor to a hole or hopper in the floor for below—
grade truck loading.

WOODCHIP: As the name suggests, Woodchip Buckets are
optimized for moving large volumes of wood chips. The flat floor
and straight edge work to scoop the bucket full and help heap
the load high.

128 WHEEL LOADERSCAT WEAR MANAGEMENTSYSTEM INTRODUCES...
BUCKET PRO

You may be familiar
with CTS Pro for
Cat Undercarriage
Inspections. Now, theCat Wear Management
System is launching thesecond module to help
you manage G.E.T. on
your bucket fleet.

Your Cat dealer offers sales, service and technical support you
need to keep your bucket at maximum productivity.
»

Work with your Cat Dealer to set up
your site and bucket fleet within the
Bucket Pro App.

»

Use smart phone, IPad, or tablet toperform regular inspections of G.E.T.
and get instant reports.

»

Go online to calculate costs and view
production trends of each bucket.

»

Use data to reduce costs and improve
production of your G.E.T. system.

WHEEL LOADERS 129

USING BUCKET PRO,YOUR DEALER CAN PROVIDE:» G.E.T. Inspection Reports
These instant, on-site
reports include % worn,
future change out dates,
and average life of all your
G.E.T. components.

» Bucket Cycle Summary—these monthly
summaries show bucket cycle trends of CPT, CPH,
and Productivity as well as average life trends.

» Get real time data on G.E.T.
performance and expected
life.
» Plan maintenance» Manage Inventory» Identify the best G.E.T.
solutions» Know your CPT

GET THE FACTS YOU NEED!
STOP MANAGING YOUR G.E.T. WITH OPINIONS AND ASSUMPTIONS.
Talk to your Product Support Representative or G.E.T. Specialist today to learn
how they can help you simplify your bucket management.

130 WHEELWEAR PARTSLOADERS& A.R.M.

WEAR PARTS & A.R.M.

WEAR PARTS & A.R.M. 131

MECHANICALLY ATTACHEDWEAR PLATE SYSTEM (MAWPS)
Safeguard wear areas with this hammerless system—
available for a wide variety of applications.

INCREASE
YOUR UPTIME

Two minute change-out—no hammer required.

LOWER YOURINVENTORY COSTS

Flexible, versatile system welds
to flat and curved surfaces.

SIMPLIFY
INSPECTIONS

Wear indicator holes allow for quick andeasy inspections, reducing maintenance time.

EXTENDWEAR LIFE

You can install the system perpendicular
to material flow, then rotate it for more
wear material.

RETENTION WITHOUT THE RISK.
Retention components are located within the base plate, where they’re shielded from wear
and load—eliminating the risk of wear plates falling off.

Skeletal MAWPS

Solid MAWPS

132 WEAR PARTS & A.R.M.

CHOOSE THE LOWEST-COST WEAR PROTECTION PER HOUR.
MAWPS VERSUS STEEL PLATES.
When you choose MAWPS instead of steel wear plates, you can see cost savings
as high as 44 percent, thanks to significantly lower labor and replacement costs.

TOTAL ANNUAL COSTS WITH STEEL PLATESPA R T S

LABOR

T O TA L

Installation costs$4,000$1,200$5,200Replacement costs(2 times per year)$8,000$2,400$10,400$15,600 or$7.80/hour

TOTAL ANNUAL COSTS WITH MAWPS
PA R T S

LABOR

T O TA L

Installation costs$4,000$600$4,600Replacement costs(2 times per year)$4,000$83$4,083$8,683 or$4.34/hour

WEAR PARTS & A.R.M. 133

EASY INSTALLATION & REMOVAL
Save time and money with MAWPS’ two-minute installation and removal.

1

Weld the adapter perpendicular to material flow
for maximum wear material (or parallel to flow
with the Cat logo on top for maximum coverage).

2

3Install one end of the compression
retainer with the plug and pry it into
place with an 8mm-wide small pry bar.

4

Position the wear plate over the base plateand slide the wear plate onto the base plate.

Clean, use pry bar to remove thecompression retainer, and slide thewear plate off the base plate.

Scan the QR Code to
the right to watch the
installation video.
Reduce maintenance hours with MAWPS’ easy-to-use
wear indicator holes. Just look, then rotate or replace.

134 WEAR PARTS & A.R.M.

SOLID MAWPS
DESIGN SOLUTIONS FOR YOUR BUCKET.
With solid MAWPS, you can enhance protection while keeping machine weight to a minimum.
Choose a layout designed by Caterpillar engineers for your specific machine or application
to maximize your productivity. Cat dealers can access the global library of MAWPS layouts.

SIZE

MACHINE

50 Series

5230, 994

40 Series

993, 5130, R2900

30 Series(available with A.R.M.)

992, 990, 5080, 374-390
R1700, R1600
980 and down

20 Series(available with A.R.M.)

365 and down
Trucks972 and down

10 Series

320-349
R1300

WEAR PARTS & A.R.M. 135

SKELETAL MAWPS
STAY COVERED ACROSS YOUR PASS MATCH.
Quick and easy to install, skeletal MAWPS protect the rear portion of truck bodies to help you
maximize uptime. A through-hardened DH-2 wear plate slides onto a weld-on base plate and isheld in place with a patented compression retainer, trapping materials from any direction.

TRAP MORE
MATERIAL

The skeletal wear plate traps material in andbetween plates, allowing for material-on-material
wear instead of wear on steel body liner products.

EXTENDWEAR LIFE

Because the compression retainer is positioned
low in the base plate, more of the wear plate canbe worn away before you need to replace it.

SIMPLIFY REMOVAL& INSTALLATION

You can typically replace worn wear plates in two
minutes or less without hammering or welding.

INCREASE
YOUR FLEXIBILITY

Available in standard and heavy-duty sizes, skeletal
MAWPS can be customized to fit virtually any truck
body configuration—flat floor or dual slope.

136 WEAR PARTS & A.R.M.

TOTAL WEAR PROTECTION
INCREASED PRODUCTIVITY. FOR EVERY ENVIRONMENT. FOR EVERY APPLICATION.
Get the best available protection for every product on your site, from wheel loaders
to cable shovels, with our Total Wear Protection line.

Chocky Bars, available in four shapes, feature aV-groove design that can be bent around a radius.
They can be separated or modified in length. The insetof the Cat logo allows for the trapping of fine material
in each section, extending the life of the wear material
itself. Chocky bars come in four sizes.

Wear Buttons, designed
for applications that
optimize the round profile,
trap material to provide
material-on-material wear.
Wear buttons are available
in four sizes.

Wear Blocks featurea zigzag inset design thatallows for material-on-material
wear. They prevent channel
wear common in parallel
grooves, delivering extended
life in extreme operations.

Roll Bars protect theleading edge of dozers,
loaders, mining shovels
and other equipment,
providing maximum
wear protection while
minimizing drag. Rollbars are available inthree sizes.

Bolt Protectors help prevent
hardware wear on cuttingedges, top plates, sidebar
protectors and more byallowing material to pack. They
also allow for easier removal
when replacing G.E.T.

WEAR PARTS & A.R.M. 137

Chocky bars in application
138 WEAR PARTS & A.R.M.

WELD-ON HEEL SHROUDS& HALF ARROW EDGESWELD-ON HEEL SHROUDS
Weld-on heel shrouds protect the bottom and side of the bucket,
concentrating extra wear material in the corner where it’s needed most,and are ~400 Bn in hardness. Straight or curved shrouds come in threesizes, offering up to two inches of corner protection.

WELD-ON HALF ARROW EDGES
Weld-on half arrow edges can be used to customize a bucketwith sidebar protection, as side cutters to improve penetration
or as segments between teeth to reduce scalloping.

WELD-ON EDGE SHROUDS
Stackable edge shrouds are designed to fit any bucket
configuration and extend the life of your excavator bucket edge
assembly. Shroud profile is designed to work with K Series
vertical pin retainers and horizontal J Series side pins. Tabs
allow for easy alignment while installing your edge protection.
Two shroud sizes are available per edge thickness to fit any
bucket tooth spacing.

WEAR PARTS & A.R.M. 139

ABRASION RESISTANT MATERIAL (A.R.M.)
Cat Abrasion Resistant Material is a coating made of extremely hard tungsten carbide
particles that forms a protective shield over key wear surfaces. Cat G.E.T. with A.R.M.
is ideal for high-abrasion, low-to-moderate impact applications—such as working
in sand, gravel and other abrasive materials that can severely diminish G.E.T. wear life.

EXTEND YOUR
WEAR LIFE

Tungsten carbide offers three to five times
the life of through-hardened G.E.T.

LOWER YOURCOST PER HOUR

Self-sharpening wear pattern means fewerchange-outs in the right applications.

HARDNESS COMPARISON

140 WEAR PARTS & A.R.M.

EXAMPLE PARTS WITH A.R.M. APPLIED

Two-Strap K Series Adapter

J Series Penetration Tip

K Series Heavy Duty Tip

NOTE: Products available with the A.R.M. option feature this symbol.
WEAR PARTS & A.R.M. 141

PEBJ0078-06© 2020 Caterpillar. All Rights Reserved.
CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow”, the “PowerEdge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein,
are trademarks of Caterpillar and may not be used without permission.