ENGINEERED BY SYNRADFH Flyer & v-Series High Performance CO2 Laser Scanning Kits

FULLY CONTAINED CO2 LASER SCANNING
SUB-SYSTEM

Synrad FH Flyer and v-Series Laser
Scanning Kits are fully contained systems that eliminate
the hassle and worry of sourcing individual components
and performing laser beam alignment. These subsystems
include a v-Series laser and FH Flyer scan head specified
for your application, WinMark Pro software for processcontrol, and mechanical mounts designed to ensure outof-box optical alignment. Many options are available tomeet your application processing needs, including:This Class 4 laser product emits invisible infrared laser radiation in the 9.3 - 10.6 µm CO2
wavelength band.
Because direct of diffuse laser radiation can inflict severe corneal injuries, always wear eye
protection when in the same area as an exposed laser beam.
Do not allow the laser beam to contact a person. This product emits an invisible laser beamthat is capable of burning human tissue.
Always be aware of the beam’s path and always use a beam block when testing.

• Three (3) laser wavelengths• Four (4) scan head field sizes• Fan or water cooling• Optional power supplies
Training and extended warranty packages are alsoavailable to ensure seamless implementation and optimalproductivity.

MARKING & CODINGENGRAVING

CUTTING

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Laser Scanning Sub-System
Synrad FH Flyer v-Series Scanning Kits include the key components necessary to assemble, align, and deliver a focusedlaser beam to your material for processing. Pre-alignment of the laser source and scan head eliminates a significantamount of engineering time and expense during setup, while the fully digital galvanometer-based scan head combineswith WinMark Pro software to make operation intuitive. Each FH Flyer & v-Series Laser Scanning kit includes:• High performance v-Series CO2 laser; available in 9.3, 10.2, or 10.6 μm models• FH Flyer two-axis scan head
• F-theta focusing lens; available in 4 field sizes• Laser mounting feet (factory mounted to the laser for out-of-the-box beam alignment with the scanning head)• Mounting rail (base plate) with mounting screws• Beam safety path enclosure• WinMark Pro software• 1 Year standard warranty• Communication cables• Optional 30 VDC power supply
FH Flyer Scanning Headwith mounting bracketv-Series Laser, available
in 30 Watts with multiple
wavelength and cooling
options

FH Flyer Mounting RailKit, includes Beam
Safety Enclosure, andLaser Mounting Feetnovantaphotonics .com
Copyright ©2022 Novanta Corporation. All rights reserved. Specifications subject to change without notice.

FH FLYER & v-SERIES SUB-SYSTEM COMPONENTSFH Flyer Scanning HeadAccessories

This is a two-axis, digital, galvanometer scan head. It is
responsible for quickly and accurately delivering the laser
beam to your material for application processing. The
digital nature of this scan head allows designs or settings
to be altered on-the-fly via software control for quick,seamless processing. Galvanometers refer to the highspeed motors and mirrors
used to position thelaser beam on thematerial surface. Thisparticular model uses
an f-theta focusinglens to maintain thespecified spot size over the field size. Changing to adifferent field size is as easy as using three screws toinstall a new f-theta lens and selecting that lens in theWinMark software, providing excellent application
flexibility.

Power Supply: 30 VDC power supply can be included
with your FH Flyer/v-Series Laser Scanning Kit. These
power supplies are matched to both the laser and scanhead to ensure optimal performance.
Mounting: All components necessary to achievemechanical coupling and alignment of the laser and scanhead. This includes a mounting rail (base plate), laser
mounting feet (factory pre-aligned), beam path enclosure
tube, and all necessary mounting screws.

v-Series CO2 Laser
Synrad’s v-series lasers are industry-leading lasers with
30 watts of average power for marking, engraving, andcutting applications. The advanced waveguide design
guarantees exceptionally circular beam
quality, perfect for demanding
details and clean cuts.
Three (3) wavelength
options and two cooling
options guarantee thev-series will be optimized
to perfectly match yourprocessing needs.

Static System Set-Up
Static processing means that the material being processedis stationary; it is placed in position, the mark or cut is
executed by the scan head, then the part is removed.

WinMark® Pro Software
WinMark Pro is custom software designed by Synrad tooperate our scan heads. Files can be created within thesoftware itself or imported from your favorite design
software. Each object within the design can be assigned
unique parameters to optimize application performanceand allow many processes (marking, cutting, engraving,and others) to be performed within a single job file.
WinMark can also be used to prepare the scan head forstatic or on-the-fly operation.

Auto-Flow System Set-Up
Auto-flow processing means that the material being
processed is in motion, the mark or cut is executed by thescan head as the material passes through the scanningfield.

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ADDITIONAL COMPONENTS (not included in the sub-system)
Chillers - Necessary only if the water cooled laser option
was selected. Please review your laser operator’s manualfor chiller specifications.
Motion Systems & Parts Handling - While these scanningkits offer an incredible amount of versatility, any motion
beyond the field of view (which may include part
handling, mounting the kit on an XY-gantry, or roll-to-rollmaterial feed) will be the owner’s purview.

Fume Extractors - Responsible for removing smoke anddebris from the work area for cleaner processing anda safe work environment. The level of fume extractionneeded will depend on the material and application.
PC/Laptop - The main interface with FH Flyer is via
WinMark Pro software. Note that FH Flyer can also be run
in standalone mode (without a computer) for production
once job files have been uploaded to the scan head.

Safety Equipment - This Class 4 laser product emits
invisible infrared laser radiation that can inflict injuries topersonnel and damage equipment. Protective equipment
is required; for further information visit: https://www.osha.
gov/laser-hazards

FH FLYER & v-SERIES SUB-SYSTEM OPTIONSEach FH Flyer v-Series scanning sub-system will be configured to meet your specific application needs. Options toconsider are listed below, and Novanta’s highly experienced Sales Managers and Application Engineers are always
available for guidance.
Laser Wavelength - The v-Series lasers are available inthree wavelengths: 9.3 µm, 10.2 µm, and the industry
standard 10.6 µm. The choice of wavelength will dependon the materials you plan to process. The highest
application quality and throughput are achieved when
the laser energy is efficiently absorbed by the material.
For example, PET materials have higher absorption of 9.3µm laser energy, leading to crisp marking and cleaner cut
edges compared to the standard 10.6 µm wavelength.
Work with your Sales Manager or Applications Engineer
to ensure the best fit for your application.

FH Flyer/v-Series Water Cooled laser scanning system utilizes
cooled water to maintain the optimum operating temperatureof the laser. A chiller (not included) is required for the system.
Recommended water temperature is 18 - 22°C with a flow rateof 1 GPM, <60 PSI.

Laser Cooling - v-Series lasers are available in watercooled or fan cooled versions. The fan cooled option isstandard, regulating laser temperature without the use ofa chiller. Water cooled options are available for those withenvironmental concerns, like clean room classification.
FH Flyer/v-Series Fan Cooled laser scanning system utilizesfans to maintain optimum operating temperature of the laser.
Fans are factory installed and provide the recommended air
flow rate of 140 CFM.

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FH FLYER & v-SERIES SUB-SYSTEM OPTIONS (cont.)
v-Series CO2 Lasers
For more information and specifications visit https://novantaphotonics.com/product/fh-flyer-2-axis-scan-head/
Model
Output Power @ Wavelength
Mode Quality

v30/FH Flyer Fan

v30/FH Flyer Water

20 W @ 9.3 µm
25 W @ 10.2 µm
30 W @ 10.6 µm

20 W @ 9.3 µm
25 W @ 10.2 µm
30 W @ 10.6 µm

M2 < 1.2

M2 < 1.2Rise Time< 100 µsec

< 100 µsec

Wavelength

9.3 µm/10.2 µm/10.6 µm

9.3 µm/10.2 µm/10.6 µm+5%/+3%+5%/+3%

FanWater

450 W

450 W

30 VDC/15A

30 VDC/16A

745.4 x 203.2 x 211.5(29.3 x 8 x 8.3)

745.4 x 203.2 x 211.5(29.3 x 8 x 8.3)

19.5 kg/43 lbs.

18.6 kg/41 lbs.

Power Stability From Cold Start(guaranteed)/after 2 min. (typical)
CoolingHeat Load (max)Input Voltage/Current
Dimensions (total kit1) LxWxH mm (Inches)
Weight (total kit1) kg/lbs.

1-Total kit includes: v30 laser, mounting feet, mounting rail, L-bracket, scan head, f-theta lens, beam expander, screws, and laser communication cable.

FH Flyer Field Size & Standoff DistanceFor more information and specifications visit https://www.synrad.com/marking_heads_software/FH Flyer
Field Size - the FH Flyer scan head can be paired with
one of four f-theta focusing lenses, offering options onfield size (the area in which the scan head can maintainconsistent quality marking). Selecting the proper fieldsize is a balance of desired working area verses necessary
spot size (as field size increases, so does the focused spot
size of the laser). A smaller focused spot size enables
more detailed processing and due to the higher energy
density, greater throughput as well.
Note that as this field size increases,
so does the standoff distance (thedistance between the beam
output and the focalplane). If multiple
options aredesired, changing

the field size of FH Flyer is as easy as replacing thef-theta lens and selecting the new lens in the WinMarksoftware.
Standoff (Working) Distance - the distance between
the beam output and the focal plane (were the targetmaterial is placed). As field size increases, so does thestandoff distance.

StandoffDistance
Focal Plane - where thelaser beam comes into contact with the target material

HeightWidthnovantaphotonics.com
Copyright ©2022 Novanta Corporation. All rights reserved. Specifications subject to change without notice.

FH Flyer Field Size Options
The FH Flyer scan head can be configured to one of these field sizes:
Focusing Lens Size

370 mm

200 mm

125 mm80 mm

Field Size, max (mm)241 x 297

134 x 165

85.7 x 105.6

33.5 x 41.2

Spot Size 1/e2 (µm)

540

290

180116350 + 5190 + 3128 + 274 + 1

Depth of Field, typical (mm)+ 10+ 2.5+ 1.5+ 0.4

Scan Speed (mm sec/ips)

7620 mm/s
300 ips

7620 mm/s
300 ips

7620 mm/s
300 ips4953 mm/s
195 ips

Working Distance, typical (mm)Throughput Speed
The throughput rate of any laser processing system isdependent on the balance of laser power, application
criteria, and the absorption characteristics of the target
material. For example, the same FH Flyer v-series kit set
with the standard 125 mm focusing lens would mark inkcoated paperboard at many times the speed that it could
cut through that same paperboard. This is an example
of application criteria requiring more material removal
to cut an object rather than simply creating a surface
mark. Absorption characteristics can come into play withmaterials like PET or Polypropylene, which respectively
absorb the 9.3 or 10.2 µm wavelengths better. This pairingof absorption characteristics to laser wavelength leads tohigher quality processing and faster throughput.
The bottom line is that each application is unique, andtesting will best determine throughput speed.

Novanta Applications Labs offer testing services todetermine the optimal CO2 laser equipment needed fora specific application. Applications Engineers will also
determine the maximum throughput speeds, and provide
unique how-to information to optimize laser processing
for a specific application.

WARRANTY, SERVICE & SUPPORT
Novanta provides standard warranty service for its lasers, scanning heads, and accessories through a network of Novanta Service Centers (SSC). Standard warranty service is performed by Laser Service Specialists using Novanta approvedparts.

Standard Warranty

Extended Warranty Options

Limited Warranty - Novanta warrants that its Products
will be free from defects in materials and workmanshipand will conform to the Specifications for the periods set
forth here:

In addition to our Standard Warranty, Novanta offers 3
different Extended Warranty/Service Coverage options
that provide guaranteed service turn-around times and awarranty on repairs. The new Extended Warranty/Serviceprograms are available for purchase at any time for lasers
and scanning heads up to 6 years old (from original shipdate). While Novanta lasers are known to last many years,
electronic components tend to become obsolete much
faster, making repairs of older lasers costly, and in somecases impractical. Novanta recommends choosing one ofour programs to ensure minimal downtime and optimal
productivity for you and your customers.

• FH Flyer / v-Series High Performance CO2 Laser
Scanning Sub-System – One (1) year

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WARRANTY, SERVICE & SUPPORT (cont.)
ServiceTechnical Support

If an Extended Warranty/Service plan does not fit
your needs, Novanta offers 2 service options once theStandard Warranty expires. Customers can choose
between a Fixed Price option that includes a new Total
Laser Validation (TLV) service, or a Minimum with Not-ToExceed Price for specific repairs.

Expert technical support from Novanta is here to provide
you with more information, answer any questions you
may have, and offer guidance for installation, operation,and troubleshooting of your laser and scanning head.
Novanta Technical Support Engineers have an average of
11 years of experience and can connect with you directly
via phone or email. With four (4) regional offices locatedin the USA, Europe, China, and Japan, our TechnicalSupport Engineers respond quickly with the precise
information you are seeking.
Americas, Asia Pacific Region
photonics@novanta.com
Europe, Middle East & Africa
photonics@novanta.com
China, Hong Kong & Taiwan
photonics.china@novanta.com
Japanphotonics.japan@novanta.com

CONTACT US
Americas & Asia Pacific

Europe, Middle East, Africa

China

Japan

Novanta Headquarters
Bedford, USA
P +1-781-266-5700
Photonics@Novanta.com

Novanta Europe GmbHWackersdorf, Germany
P +49-9431-7984-0

Novanta Sales & Service OfficeShenzhen, China
P +86-755-8280-5395

Milan, Italy
P +39-039-793-710
Photonics@Novanta.com

Suzhou, China
P +86-512-6283-7080
Photonics.China@Novanta.com

Novanta Service & Sales Office
Tokyo, Japan
P +81-3-5753-2460
Photonics.Japan@Novanta.com

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