FIBER TIGER Scan HeadUser Manual

Read carefully before using.
Retain for future reference.

Manufacturer
Novanta, Werk 4, 92442 Wackersdorf, Germany
Tel.: +49 (0) 9431 7984-0
E-mail: photonics@novanta.com

Customer support
Before contacting us for assistance, please review appropriate sections in this manual that
may answer your questions. After consulting the manual, please contact one of our worldwide offices between 9 AM and 5 PM local time.
Novanta, Werk 4, 92442 Wackersdorf, Germany
Tel.: +49 (0) 9431 7984-0
Contact: https://www.novantaphotonics.com/support

Contents
1. How to use this document
1.1. Symbols and signal words . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2. Notation conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3. Storage and replacement . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4. Specifics and structure . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5. Target audience and qualification . . . . . . . . . . . . . . . . . . . . .

1
1
2
2
2
3

2. General safety instructions
2.1. Normal use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2. Reasonably foreseeable misuse . . . . . . . . . . . . . . . . . . . . . . .
2.3. Duty of care by the customer . . . . . . . . . . . . . . . . . . . . . . .
2.4. Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.1. Laser radiation . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.2. Laser generated air contaminants . . . . . . . . . . . . . . . . .
2.4.3. Hot laser-processed material . . . . . . . . . . . . . . . . . . . .
2.4.4. Coolant and coolant additives . . . . . . . . . . . . . . . . . . .
2.4.5. Electrostatic discharge . . . . . . . . . . . . . . . . . . . . . . .
2.5. Modifications and spare parts . . . . . . . . . . . . . . . . . . . . . . .
2.6. Fire extinguishing media . . . . . . . . . . . . . . . . . . . . . . . . . .

4
4
4
5
5
5
5
6
6
7
8
8

3. Overview
93.1. Labels .................................................................................................................. 10
3.2. Interfaces................................................................................................... 11
3.3. Controls and indicators .................................................................................... 12
4. Preparing for use
13
4.1. Transporting and storing ......................................................................... 13
4.2. Unpacking and verifying the scope of delivery .............................................. 14
4.3. Installing .................................................................................................... 15
4.3.1. Incorporating the scan head into a superordinate machine .............. 15
4.3.2. Affixing warning labels ......................................................................... 18
4.3.3. Connecting the cooling................................................................. 19
4.3.4. Connecting the purge gas .................................................................... 23
4.3.5. Connecting the ARGES system controller................................... 25
Contents
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iii

4.3.6. Connecting the electric power supply ........................................................... 26
4.3.7. Connecting the laser fiber .......................................................................... 27
4.3.8. Do not connect the SAFETY interface ..................................................29
4.3.9. Do not connect the SERVICE interface ................................................... 29
4.4. Commissioning .............................................................................................................. 30
4.4.1. Adjusting the fiber coupling ....................................................................... 30
4.4.2. Correcting the scan field ............................................................................ 33
5. Operating34
5.1. Protection of persons and emergency measures are subject of the superordinate machine ........................................................................................................ 34
5.2. Safe operation, safe functions and operational procedures.................................... 34
5.3. Observable signals ........................................................................................................ 35
5.4. Troubleshooting ...................................................................................................... 3537
6. Cleaning, maintaining and repairing
6.1. Maintenance plan .................................................................................................... 37
6.2. Removing the protective window ........................................................................... 37
6.3. Cleaning the protective window ............................................................................. 39
6.4. Cleaning the fiber tips ............................................................................................. 42
6.5. Replacing the fiber or scan head ........................................................................... 42
7. Decommissioning, returning and disposal
43
7.1. Decommissioning .......................................................................................................... 43
7.2. Returning .............................................................................................................46
7.3. Disposal ................................................................................................................... 46
A. Spare parts

48

B. Bibliography

50

C. Declaration of incorporation

51

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List of Figures
3.1. Position of labels...................................................................................................... 10
3.2. Position of interfaces at the top............................................................................. 11
3.3. Position of interfaces at the bottom ...................................................................... 123.4. LEDs at the ARN interface and their meaning ..................................................... 124.1. Dimensions and mounting ............................................................................................16
4.2. APERTURE label ................................................................................................ 18
4.3. Suggested locations for the APERTURE label ..................................................... 18
4.4. Laser parameter label .............................................................................................. 19
4.5. Warning labels for laser radiation and laser class .....................................................19
4.6. Positioning of cooling water supply and return lines at the top .......................... 20
4.7. Self-sealing coupling plug to be connected to cooling water hose ........................21
4.8. Unplugging the self-sealing coupling ..........................................................................23
4.9. End piece of the cooling water quick connector ................................................... 23
4.10. Position of purge gas inlet at the top .................................................................... 24
4.11. End piece of the purge gas quick connector ......................................................... 25
4.12. Connector type of the ARN interface: RJ45 socket ............................................. 26
4.13. Connector type of the DC INPUT 48 V interface: (D-Sub) DA-3W3S.............. 27
4.14. Connector type of the fiber coupling: Optoskand QBH....................................... 29
4.15. Connector type of the SAFETY interface: RJ12 socket ...................................... 29
4.16. Connector type of the SERVICE interface: USB Mini-B socket ......................... 30
4.17. Eight fixing screws for tilting .................................................................................. 31
4.18. Adjusting ring for tilting .......................................................................................... 31
4.19. Six fixing screws for rotation .................................................................................. 32
4.20. Adjusting ring for rotation....................................................................................... 32
7.1. QBH fiber coupling with plugged in fiber .............................................................. 44

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List of Tables
4.1. Environmental conditions for transporting and storing ............................... 13
4.2. Environmental conditions for installation and operation ............................. 15
4.3. Mechanical data ........................................................................................ 16
4.4. Cooling water ............................................................................................ 19
4.5. Purge gas .................................................................................................. 24
4.6. Pin assignment of the DC INPUT 48 V interface ..................................................27
4.7. Laser beam supply............................................................................................ 28
5.1. Troubleshooting ....................................................................................... 36
A.1. List of spare parts ............................................................................................. 48

vi

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1. How to use this document
1.1. Symbols and signal words
This manual uses the following symbols and signal words for information of importance.

WARNING… indicates a hazardous situation with average degree of risk which could result indeath or serious injury, if not avoided.

CAUTION… indicates a hazardous situation with low degree of risk which could result in minor
or moderate injury, if not avoided.

NOTICE… indicates a hazardous situation which is not related to personal injury and which
could result in material damage, if not followed.
IMPORTANT… indicates information considered important but not directly hazard related.
TIP… indicates a practice which facilitates work.

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1.3. Storage and replacement

1. How to use this document

Procedure... indicates a call to action. One or more steps to be executed are following this signal
word. An exception has been made for warning notices, where this signal word has been
omitted.

1.2. Notation conventions
This manual uses the following notation conventions that are given in the following table.
Notation conventions
Notation

Meaning

Underlined
click-able cross reference or hyper link (only visible on-screen)[⟨Number⟩]cross reference to a list of further reading on page 50
Boldelement in the graphical user interface that the user shall click
Italicname of element in the graphical user interface or emphasized text
Typewriter text to be typed in by the user or file name or path

1.3. Storage and replacement• Keep this manual with the product to access it at any time during the product’s
lifetime.
• You can request replacement for this manual at the manufacturer. You can request
the manual as PDF-file and as print.
• This manual is part of the product. If the product ownership changes then thismanual must accompany the product.

1.4. Specifics and structure
We reserve the right to update this manual at any time without prior notification.

2

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1. How to use this document

1.5. Target audience and qualification

This manual is limited to installation and commissioning instructions, troubleshooting andmaintenance.
• For the sake of the environment print this PDF file only if necessary.
This PDF file forces duplex printing, if your printer can do that.

1.5. Target audience and qualification
IMPORTANT
Only the target audience, who is listed in the beginning of each instructing sectionin the following chapters, may perform the activities described there.
The persons, who are performing these activities, need to be of age.
The qualification of the target audience is defined below.
Laymen without special qualification, who e. g. transport and store the boxed scan head
Operators, who are trained by the company that is operating the laser unit, where thescan head is incorporated, in the use of that laser unit and who have confirmed thetraining by signature
Experts in electrical engineering or mechatronics, who are successfully trained in handlinghighly sensitive electronic and optical equipment. Experts must be trained by thecompany that is operating the laser unit, where the scan head is incorporated, in theuse of that laser unit, and must confirm the training by signature

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3

2. General safety instructions
2.1. Normal use• The scan head is delivered as an OEM component for integration into a laser unitthat is used in a dry and clean indoor environment without electrically conductive
contamination.
• Customers must know and apply the rules and regulations for safe operation of lasers
when installing and operating the scan head and the laser unit in which it is used.
Since Novanta has no influence over the employed laser device or the overall laser
unit, the customer is solely responsible for the laser safety of the entire laser unit.
The laser unit manufacturer bears responsibility for complying with the standards andguidelines required for the CE (European Conformity) label. Please contact Novanta
for further information about this scan head and applicable guidelines.
• Before installing and operating the scan head, carefully read this manual for yourprotection.
• Retain this manual for future reference.

2.2. Reasonably foreseeable misuse
It is considered a misuse if you use the scan head without incorporating it into a laser unitthat complies with the standards required for the CE (European Conformity) label.

4

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2. General safety instructions

2.3. Duty of care by the customer

2.3. Duty of care by the customer
IMPORTANT
Customers assume full responsibility for maintaining a laser-safe working environment. Original Equipment Manufacturer (OEM) customers assume full responsibility
for CDRH (Center for Devices and Radiological Health) certification.

2.4. Hazards
2.4.1. Laser radiation
The scan head is intended for use in combination with a class 4 laser.

WARNING
Visible or invisible laser radiation
can cause severe retinal and corneal burns, burns on the skin, and may pose a firerisk.
• To avoid injury and reduce risk of fire, follow the control measures and safety
guidelines provided by the laser’s manufacturer, and those established by yourLaser Safety Officer (LSO), Radiation Safety Officer (RSO), or safety department of your business or institution.

2.4.2. Laser generated air contaminants
During laser material processing matter is being evaporated. Laser generated air contaminants can compose of multitude hazardous products, such as nickel, chrome, alumina, zinc,butanol, toluol, xylene, and formaldehyde. The concentration, size, and the quantity ofthese aerosols and particles are variable in a wide range.

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5

2.4. Hazards

2. General safety instructions

WARNING
Laser generated air contaminants, even if respired in lowest concentrations over longtime or brought to skin contact,
can cause skin irritations, contact eczema, sickness, vomiting, cauterization of therespiratory tract, nervous diseases, allergic reactions, spasms, and cancer.
• To avoid injury, follow the control measures and safety guidelines provided by
the respective material safety datasheet, and those established by your Laser
Safety Officer (LSO), Radiation Safety Officer (RSO), or safety departmentof your business or institution.

2.4.3. Hot laser-processed material
During materials processing with lasers, strong heating of the processed material may
arise.

CAUTION
Hot laser-processed material
can cause skin burns.
• If you are a system integrator, then place a sign at the laser processing areathat warns about hot surfaces.
• When handling material by hand that was laser-processed shortly before thenwear heat resistant protective gloves.

2.4.4. Coolant and coolant additives
Some controllers have a cooling loop and use perhaps a special coolant or coolant additives,
like calcination inhibitors, algae inhibitors, anti-corrosion, and anti-freeze agents.

6

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2. General safety instructions

2.4. Hazards

CAUTION
Coolant or coolant additives
may give rise, amongst other things, to allergies, eczema, and other irritations if
they get in contact with the skin or mucous membranes.
• To avoid injury, follow the control measures and safety guidelines provided by
the respective material safety datasheet, and those established by your Laser
Safety Officer (LSO), Radiation Safety Officer (RSO), or safety departmentof your business or institution.

2.4.5. Electrostatic discharge
The controller contains parts that are sensitive to electrostatic discharge.

NOTICE
Electrostatic discharge (ESD)
can damage the controller which is an electrostatic discharge-sensitive device.
• Transport equipment only in anti-static packaging and a packaging equivalent
to that received with the shipment.
• Keep the controller sealed until you are at a proper static control station.
A proper static control station should include:• A soft grounded conductive tabletop or grounded conductive mat on the tabletop• A grounded wrist strap with the appropriate (1 MΩ) series resistor connected to thetabletop mat and ground• An adequate earth ground connection, such as an uncoated water pipe or AC ground• Conductive bags, trays, totes, racks, or other storage• Properly grounded power tools• Personnel handling ESD items must wear ESD protective garments and ground straps

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7

2.5. Modifications and spare parts

2. General safety instructions

2.5. Modifications and spare parts
You are not allowed to modify the scan head.
You are not allowed to use spare parts other than specified by Novanta.

2.6. Fire extinguishing media• Use carbon dioxide (CO2) as the fire extinguishing media for the scan head.
• The scan head uses internally a direct-current voltage of 48 V. Pay attention to theminimum distance between the fire extinguishing media aperture and live parts.
• Harmonize the fire extinguishing media of scan head and laser unit.
• Prior to installing the scan head, provide fire extinguishing equipment and observe
its instructions for use and its hazard notes.

8

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3. Overview
A scan head is a device for laser beam shaping and laser beam guidance.
The FIBER TIGER Scan Head is an extremely compact and robust scan head for robotassisted laser processing and other “on-the-fly” type applications in the mid to high kW
range.
The scan head can be operated with all commercially available single- or multi-mode fiber
lasers. It is driven by an ARGES system controller and the InScript software or rather by
your own software and the ControllerLib application programming interface.
The scan head features a highly dynamical Z-axis for ultrafast and precise 3D laser material
processing. It has been designed especially for precise welding and cutting applications andcan be employed in a wide range of industrial sectors, for example automotive, aerospaceand machine construction. The FIBER TIGER Scan Head is suitable for industrial-scale
processing of all commonly used materials, such as metals, plastics and ceramics.

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93.1. Labels

3. Overview

3.1. Labels

1
1

2

1

1

Figure 3.1.: Position of labels
Legend to figure 3.1
No. Label

Description

1

Warranty seal

2

Type plate;in particular designates the laser wavelength that the scan head is build for, theserial number, the year of manufacture
and the manufacturer’s address

TIP
Later on, during installation, you will affix some warning labels; see section 4.3.2 on
page 18.

10

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3. Overview

3.2. Interfaces

3.2. Interfaces
1 2

3

4

8

8
7
6
5

4

Figure 3.2.: Position of interfaces at the top
Legend to figure 3.2
No. Marking / function
1
2
3
4
5
6
7
8

SAFETYSERVICE
ARN
Scan head cooling water supply / return
DC INPUT
Purge gas inlet
Fiber coupling
Fiber coupling cooling water supply / return

FIBER_TIGER_manual, 2021-11-29

See section

On page

4.3.8
4.3.9
4.3.5
4.3.3
4.3.6
4.3.4
4.3.7
4.3.3

29
29
25
19
26
23
27
19

11

3.3. Controls and indicators

3. Overview

1

2

Figure 3.3.: Position of interfaces at the bottom
Legend to figure 3.3
No. Marking / function
1
2

Protective window andlaser aperture
Purge gas outlet

See section

On page

6.2
4.3.4

37
23

3.3. Controls and indicators
The scan head has no physical controls. Operate the scan head as described in chapter 5
on page 34.
The LEDs at the ARN interface are the only direct indicators. They show rudimentary
information about the data link between the product and the ARGES system controller;
see figure 3.4 on page 12.
green

yellow

Figure 3.4.: LEDs at the ARN interface and their meaning:
green = link, yellow = active

12

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4. Preparing for use
This chapter describes all procedures necessary to get the controller ready for use.

4.1. Transporting and storing
Target audience and qualification
Laymen, operators, and experts

Requirements
Table 4.1.: Environmental conditions for transporting and storing in the original packaging
Characteristic

Specification

Packaging dimensions
Packaging volume
Mass (incl. scan head)

640 mm × 560 mm × 310 mm
0.12 m3
approx. 16 kg

Temperature
Humidity
Atmospheric pressure

0 to 50 °C (273 to 323 K)
max. 85 %; non-condensing
min. 0.65 bar (65 kPa); This corresponds to a height of approximately 3,500 m. In general the atmospheric pressure
does not fall below this value for air freight.
[to be defined]

Vibration and shock

Procedure• Transport and store the scan head in its sealed original packaging with the environ-

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13

4.2. Unpacking and verifying the scope of delivery

4. Preparing for use

mental conditions that are given in table 4.1 on page 13.

4.2. Unpacking and verifying the scope of delivery
Target audience and qualification
Experts

Have readyUtility knife

Procedure
1. If any shock indicator is present and triggered, then block the delivery and inform thesender.
2. While carefully unpacking the scan head, keep in mind that you want to retain the
packaging for future use.
In case it will become necessary to return the scan head for some reason later, werecommend documenting the unpacking e.g. by taking photographs.

NOTICE
Contamination
can damage optics and the laser.
• Leave the protective covers in place as long as possible to keep the optics
clean.
3. Check by the delivery note, whether all parts are present, in an evidently immaculatemechanical state and whether the serial numbers correspond. If one of these is untrue,
then block the delivery and inform the sender.
4. Retain the original packaging for future use.

14

FIBER_TIGER_manual, 2021-11-29

4. Preparing for use

4.3. Installing4.3. InstallingThis section summarizes procedures necessary to mount the scan head in the laser unit
and to connect all supply lines.

4.3.1. Incorporating the scan head into a superordinate machine
Target audience and qualification
Experts

Have ready
Choose which mounting threads you want to use either at the front (4× M8) orbottom (4× M5) side and then the respective screws; see figure 4.1 on page 16.
Head shape and length are depending on the design of your counterpart
Suitable screwdriver

Requirements
Table 4.2.: Environmental conditions for installation and operation
Characteristic

Specification

Environment

Operate the scan head only indoors in a dry and clean environment without conductive contamination.
IP54; when using purge gas

Degree of protection
by enclosure
Temperature
Humidity
Altitude
Acceleration

10 to 40 °C (283 to 313 K)
max. 80 %; non-condensing
max. 2,000 m
max. 2.5 g

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15

4.3. Installing

4. Preparing for use

Procedure
1. Find the dimensions for mounting the scan head in the superordinate machine intable 4.3 on page 16 and figure 4.1 on page 16.
Choose which mounting threads you want to use either at the front (4× M8) orbottom (4× M5) side.
Table 4.3.: Mechanical data
Characteristic

Specification

Length × width × height
Mass

285 × 160 × 270.3 mm3approx. 13 kg

Figure on next page
Figure 4.1.: Dimensions and mounting

CAUTION
Heavy weight
Risk of injury• Work together with a second person.
2. Place the scan head into the superordinate machine.
3. Fasten the 4 mounting screws.

16

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4.3. Installing

4. Preparing for use

4.3.2. Affixing warning labels
The scan head itself is not a laser device but it is used together with a class 4 laser.
Therefore you have to affix warning labels clearly visible to the laser device where thescan head will be incorporated. As we cannot know the installation situation you have todetermine by yourself where to place the warning labels on the laser device.
Note that the menitioned warning labels are not included in delivery.

Procedure
1. Affix the label from figure 4.2 on page 18 clearly visible near the laser aperture of
the scan head.

Figure 4.2.: APERTURE label

We suggest one of the following 3 locations; marked in red in figure 4.3 on page
18.

Figure 4.3.: Suggested locations for the APERTURE label

2. Inscribe the laser parameters into one of the labels in figure 4.4 on page 19.

18

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4. Preparing for use

4.3. Installing– OR –

Figure 4.4.: Laser parameter label; left for continuous wave lasers or right for pulsed lasers

3. Affix the labels from figures 4.4 on page 19 and 4.5 on page 19 clearly visible to thelaser device.
WARNING - INVISIBLE
LASER RADIATIONAVOID DIRECT EXPOSURE TO BEAMLASER CLASS 4
CLASSIFIED ACCORDING TO DIN EN 60825-1:2015-07

Figure 4.5.: Warning labels for laser radiation and laser class

4.3.3. Connecting the cooling
Cool the fiber coupling and the scan head with water.

Target audience and qualification
Experts

Requirements
Table 4.4.: Cooling water
Characteristic

Specification

Quality
Pressure drop
Volume flow
Inlet temperature
Recommended hose material

DI-water, filtered, particle size <100 µm
3 to 4 bar (300 to 400 kPa)
1.2 to 2.2 l/min
max. 30 °C (303 K)
Polyetherurethane; ¢o 6 mm; ¢i 4 mm

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19

4.3. Installing

4. Preparing for use

Characteristic

Specification

Specifics

The cooling unit is DI-water-proofed withcorrosion-resistant types of steel.

1

2

2

1

Figure 4.6.: Positioning of cooling water supply and return lines of scan head (1) and fiber
coupling (2) at the top

Procedure
TIP
We recommend to connect the cooling line for the fiber coupling in series withthe cooling line for the scan head.
The direction of flow does not matter neither at the fiber coupling nor at thescan head.
1. Connect the lines:

How to connect the self-sealing quick connectors at the scan head (1)20

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4. Preparing for use

4.3. Installinga) Unscrew the cap nut A from the coupling plug B; see figure 4.7 on page 21.
Push the cap nut on the hose. Push the hose tip on the coupling plug and screw
the cap nut to the coupling plug again. Proceed the same way with the second
hose.
A

B

Figure 4.7.: Self-sealing coupling plug to be connected to cooling water hose (cap nut A
and coupling plug B)b) Press the coupling plugs beyond the resistance into the self-sealing quick connectors.

How to connect the quick connectors at the fiber coupling (2)• Press the hose tip beyond the resistance into the quick connector.

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21

4.3. Installing

4. Preparing for use

NOTICE
Leaking cooling water
can cause a short circuit and/or damage optics.
a) Check if the connections are fixed by trying to pull the hoses from thequick connectors.
b) Check for leakage by opening the return line first and then carefully
turning on the cooling water supply line and watching the connections.
If cooling water is leaking then immediately stop the procedure, disconnect the respective connection, see the procedure further below, andredo the connection.
2. Turn off the cooling water supply line first and then the return line, until the superordinate machine is switched on.

How to disconnect the cooling water
1. Turn off the cooling water supply line first and then the return line.
2. Relieve the pressure from the hoses.

NOTICE
Leaking cooling water
can cause a short circuit and/or damage optics.
a) Get some tissues or similar ready in order to absorb leaking cooling water
immediately.
b) Deposit the open hose tips in a way that cooling water cannot leak or
contain the cooling water in a tank.
3. Disconnect the lines as follows:

22

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4. Preparing for use

4.3. Installing

How to disconnect the self-sealing quick connectors at the scan head (1)• Push the end piece (marked red in figure 4.8 on page 23) of the self-sealing
quick connector in direction A, pull the coupling plug out B and immediately
release the end piece again.

A

B

Figure 4.8.: Unplugging the self-sealing coupling

How to disconnect the quick connectors at the fiber coupling (2)• Press the end piece (marked red in figure 4.9 on page 23) into the quick connector, hold it pressed down and pull out the hose.

Figure 4.9.: End piece of the cooling water quick connector (marked red)

4.3.4. Connecting the purge gas
Keep the scan head under low overpressure. Firstly less dust can enter the scan head thatway. Secondly the purge gas outlet generates a flow away from the protective window andreduces that way its contamination.

Target audience and qualification
Experts

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23

4.3. Installing

4. Preparing for use

Requirements
Table 4.5.: Purge gas
Characteristic

Specification

Quality

Pressurized air (2:4:0 according toISO 8573-1:2010) or nitrogen gas (N2 4.0, oiland particle-free)max. 50 mbar (5 kPa)
typ. 2 l/min
Polyetherurethane; ¢o 4 mm; ¢i 2.5 mm (or¢o 4 mm; i 2 mm)
An internal restrictor limits the pressure to 1 bar¢(100 kPa). Small purge gas nozzles at the protective window serve as purge gas outlet.

Inlet pressure
Volume flow
Recommended hose material
Specifics

Procedure
1. Press the hose tip of the purge gas supply line beyond the resistance into the quickconnector 1; see figure 4.10 on page 24.

1

Figure 4.10.: Positioning of purge gas inlet (1) at the top

2. Check if the connection is fixed by trying to pull the hose from the quick connector.

24

FIBER_TIGER_manual, 2021-11-29

4. Preparing for use

4.3. Installing

3. Check for leakage by carefully turning on the purge gas and watching the connection.
If purge gas is leaking then immediately stop the procedure, disconnect the purgegas, see the procedure further below, and redo the connection.
Remark: The purge gas outlet is around the protective window of the laser aperture.
4. Turn off the purge gas until the superordinate machine is switched on.

How to disconnect the purge gas
1. Turn off the purge gas supply line.
2. Relieve the pressure from the hose.
3. Press the end piece (marked red in figure 4.11 on page 25) into the quick connector,
hold it pressed down and pull out the hose.

Figure 4.11.: End piece of the purge gas quick connector (marked red)

4.3.5. Connecting the ARGES system controller
Control the scan head via an ARGES system controller.

Target audience and qualification
Experts

Procedure
TIP
The ARGES system controller has several interfaces of connector type RJ45.
When connecting the cables pay attention to the labeling on the housing.

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25

4.3. Installing

4. Preparing for use• Connect the ARN interface to the ARGES system controller’s0). Use the delivered Cat 5e patch cable to do so.

0 interface (ARGnet

Alternatively you may use an equivalent patch cable with a max. length of 100 m.

Figure 4.12.: Connector type of the ARN interface: RJ45 socket

4.3.6. Connecting the electric power supply
Supply the scan head with electrical power.

Target audience and qualification
Experts

26

FIBER_TIGER_manual, 2021-11-29

4. Preparing for use

4.3. Installing

Procedure

NOTICE
Voltage peaks and leakage currents, when hot plugging the power supply,
destroy the scan head electronics.
• Before connecting the power supply to the scan head or disconnecting
it from the scan head, ensure that no voltage is being applied to theconnecting cable.
• Connect the DC INPUT 48 V interface to the ARGES system controller’s
A interface. Use the delivered cable to do so.

POWER

Alternatively you may connect this interface according to the specification to yourown power supply.
A3

A2

A1

Figure 4.13.: Connector type of the DC INPUT 48 V interface: (D-Sub) DA-3W3S

Table 4.6.: Pin assignment of the DC INPUT 48 V interface
Pin Name

Description

A1
A2
A3
S

+48 V DC, 10 A
Do not connect
GroundFrame ground

PWR
n. c.
GND
GGND

4.3.7. Connecting the laser fiber
Connect the laser fiber.

Target audience and qualification
Experts

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27

4.3. Installing

4. Preparing for use

Requirements
Table 4.7.: Laser beam supply
Characteristic Specification
Laser
Wavelength
max. power
Fiber type

standard industrial fiber laser in single- or multi-mode
1030 to 1080 nm
3 kW at 100 % duty cycle with single-mode fiber
8 kW at 50 % duty cycle with multi-mode fiber
Single- or multi-mode fiber with standard industrial connector
systemProcedure
1. Remove the protective cover from the laser beam exit of the scan head.
2. Keep the protective cover and the screws for future use.
3. Remove the protective caps from fiber coupling at the scan head and from the fiber
tip of the laser fiber.
4. Keep the protective caps for future use.

NOTICE
Contaminated or damaged fiber tip
damages the fiber and/or the laser.
a) Ensure that fiber coupling and fiber tip are clean. If necessary clean thefiber coupling and the fiber tip.
b) Ensure the fiber tip is undamaged. If necessary replace the fiber.
c) Pay attention to the fiber’s minimal bending radius.
5. Align the fiber tip with help of the red dots to the fiber coupling.
6. Insert the fiber tip as far as it will go into the fiber coupling.
7. Turn the bayonet ring in direction 1; see figure 4.14 on page 29.

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4. Preparing for use

4.3. Installing

8. Pull and turn the bayonet ring in direction 2; see figure 4.14 on page 29.
9. Attach the fiber to the fiber stress relief.

Figure 4.14.: Connector type of the fiber coupling: Optoskand QBH (here shown withplugged in fiber)

4.3.8. Do not connect the SAFETY interface
The SAFETY interface is inoperable.

Target audience and qualification
Novanta service personnel

Procedure• Do not connect anything to the SAFETY interface.

Figure 4.15.: Connector type of the SAFETY interface: RJ12 socket

4.3.9. Do not connect the SERVICE interface
The SERVICE interface is reserved for service purposes only.

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29

4.4. Commissioning

4. Preparing for use

Target audience and qualification
Novanta service personnel

Procedure• Do not connect anything to the SERVICE interface.

Figure 4.16.: Connector type of the SERVICE interface: USB Mini-B socket

4.4. Commissioning
4.4.1. Adjusting the fiber coupling
TIP
Proceed with this procedure only if your scan head has a fiber coupling that is capable
to compensate for the laser fiber’s angular error; cf. the following figures. Skip thisprocedure otherwise.
To attain the goal you can tilt and rotate the fiber respective to optical axis. This is an
iterative procedure that gradually approaches the best possible result.

Target audience and qualification
Experts

Requirements
The laser, the ARGES system controller and the scan head are incorporated in the
superordinate machine and correctly connected.
The superordinate machine complies with the standards that are required by the
declaration of incorporation at the end of this document.
The InScript software is installed and commissioned. The latter includes commissioning the ARGES system controller and the laser.

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4. Preparing for use

4.4. Commissioning

Procedure

CAUTION
Visible and/or invisible laser radiation
causes damage to eye or skin.
• Wear suitable protective glasses.
• Do not expose eyes and skin to direct, reflected or scattered laser radiation.
• Set the laser power to the necessary minimum for adjustment.
1. Untighten the 8 screws (Torx, size 10), that are marked red in figure 4.17 on page31, in a way that the adjusting ring from figure 4.18 on page 31 can be rotated.
2. Rotate the adjusting ring to set an angle that usually can be found on the fiber
manufacturer’s test report and check the result.
The graduation of the scale equals 1 mrad. The graduation is not equidistant.

reference groove

Figure 4.17.: Eight fixing screws for tilting

FIBER_TIGER_manual, 2021-11-29

Figure 4.18.: Adjusting ring for tilting

31

4.4. Commissioning

4. Preparing for use

3. Preliminary tighten some of the screws so that the adjusting ring cannot be accidentally rotated.
4. Untighten the 6 screws (Torx, size 10) that are marked red in figure 4.19 on page
32 in a way that the adjusting ring from figure 4.20 on page 32 can be rotated.
5. Rotate the adjusting ring to the wanted position and check the result.
The graduation of the scale equals 45°.

reference groove

Figure 4.19.: Six fixing screws for rotation

Figure 4.20.: Adjusting ring for rotation

6. Preliminary tighten some of the screws so that the adjusting ring cannot be accidentally rotated.
7. If the result is not the best possible yet then repeat this procedure.
– OR –
If you attained the best possible result then tighten all loose screws.

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4. Preparing for use

4.4. Commissioning

4.4.2. Correcting the scan field
In the InScript software, configure the scan head by the head device and correct the scanfield then.

Target audience and qualification
Experts

Requirements
The laser, the ARGES system controller and the scan head are incorporated in the
superordinate machine and correctly connected.
The superordinate machine complies with the standards that are required by the
declaration of incorporation at the end of this document.
The InScript software is installed and commissioned. The latter includes commissioning the ARGES system controller and the laser.

Procedure
TIP
If you do not use the InScript 3 software yet, but still use the InScript 2 software, then consult the scan head manual [4], section Commissioning, insteadof the following procedure.
1. In the InScript software in the Navigator view, open the context menu of the scanhead’s superordinate controller and click Manage scan field correction.
2. Follow the wizard’s on-screen instructions.
If you need a more detailed description or instructions then click Info in the wizard’s
window.

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33

5. Operating
5.1. Protection of persons and emergency measures are subjectof the superordinate machine
The scan head is incorporated in a superordinate machine and integrated into its safety concept. The protection of persons and emergency measures are based on this superordinate
machine.

5.2. Safe operation, safe functions and operational procedures
The scan head cannot be directly controlled.

Target audience and qualification
Operators and experts

Requirements
Operate the scan head only if it is incorporated into a superordinate machine. The
superordinate machine has to comply with the standards that are required by the
declaration of incorporation at the end of this document.

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5. Operating

5.3. Observable signals

Procedure• Control the scan head either
by jobs in the InScript software; see InScript 3 Software – User Manual [3] andFirmware 3 – User Manual [2]– OR –
by the ControllerLib application programming interface;see ARGES ControllerLib – User Manual [1]5.3. Observable signals
The scan head does not supply any direct acoustical or optical signals that are relevant inservice. The LEDs at the ARN interface, see section 3.3 on page 12, are for troubleshooting, see section 5.4 on page 35.

Target audience and qualification
Operators and experts

Procedure• Observe the scan head’s signals either
by the InScript software in its head device; see InScript 3 Software – User Manual[3] and Firmware 3 – User Manual [2]– OR –
by the ControllerLib application programming interface;see ARGES ControllerLib – User Manual [1]5.4. Troubleshooting
Target audience and qualification
Operators and experts

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35

5.4. Troubleshooting

5. Operating

Procedure
1. Determine how an failure manifests (symptom).
2. In table 5.1 on page 36 find a matching measure and implement it then.
3. If troubleshooting is not possible or if you are not entitled to do so then refer to an
expert first and then to the support.
Table 5.1.: Troubleshooting
Symptom

Potential root cause

Measure[to be defined][to be defined]

Clean protective window;
see sections 6.2 on page
37 and 6.3 on page 39[to be defined][to be defined]

Replace protective window; see section 6.2 on
page 37[to be defined][to be defined]

Clean fiber tips;
see section 6.4 on page 42[to be defined][to be defined]

Replace fiber;see chapters 7 on page 43
and 4 on page 13[to be defined][to be defined]

Replace scan head;see see chapters 7 on
page 43 and 4 on page13

[to be defined][to be defined]

Contact customer support;see page ii

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6. Cleaning, maintaining and repairing
Cleaning, maintaining and repairing are limited to the procedures described in this chapter.
If other measures become needed, please contact ous customer support; see page ii.

6.1. Maintenance plan
Novanta recommends to create a maintenance plan. The maintenance intervals dependon the work environment’s degree of pollution.

Target audience and qualification
Operators and experts

Safety precautions• Switch off the superordinate machine (power supply, purge gas and cooling water),in particular the laser and moving parts.

Procedure• Regularly check if the protective window at the laser aperture is contaminated andclean or replace it as the case may be; see section 6.2 on page 37.

6.2. Removing and assembling the protective window
Remove the protective window only if it needs cleaning or if it is has to be replaced.

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37

6.2. Removing the protective window

6. Cleaning, maintaining and repairing

Target audience and qualification
Operators and experts

Have readyCotton gloves

Safety precautions• Switch off the superordinate machine (power supply), in particular the laser andmoving parts.
• Leave the purge gas on in order to protect the inner protective window.

Procedure
1. Provide a place where the protective window can be deposited without getting damaged.
2. Wear cotton gloves in order to prevent contamination of optics.
3. Turn the protective window bayonet socket counterclockwise.
4. Pull the socket from the scan head.
An O-ring holds the protective window alongside its circumference in the socket.
5. Carefully press the protective window out of the socket.
6. If necessary replace the 2 O-rings in the socket.
7. Clean the protective window, see section 6.3 on page 39, or replace it.
8. Carefully press the protective window back into the socket.
9. Attach the protective window bayonet socket to the scan head and turn it clockwise
until it locks.

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6. Cleaning, maintaining and repairing

6.3. Cleaning the protective window

6.3. Cleaning the protective window
Clean the protective window only if it is really necessary. Keep in mind that cleaning alsodegrades the quality of the optical surface.

Target audience and qualification
Operators and experts

Have readyCotton gloves
Dust-off aerosol can
Cotton swabs with wooden stickLens cleaning paper in the size of approximately 100×150 mm²
Isopropanol with a purity grade of at least 99.8 % in a small dropper bottle
Acetone with a purity grade of at least 99.9 % and a percentage of nonvolatilecompounds of less than 0.0002 % in a small dropper bottle
Bright light source
Dark background

Requirements
The protective window is removed from the scan head; see section 6.2 on page 37.

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39

6.3. Cleaning the protective window

6. Cleaning, maintaining and repairing

Safety precautions

CAUTION
Isopropanol and Acetone are highly flammable
Risk of burns• Keep the liquids and their vapors away from ignition sources, e. g. electrostatic
discharges.

CAUTION
Isopropanol and Acetone are irritant to skin, eyes and the respiratory system
Risk of inflammation• Wear protective glasses.
• Do not breath in the vapors and provide adequate ventilation.
• Do not touch the liquids.

Procedure
1. Provide a place where the protective window can be deposited without getting damaged.
2. Wear cotton gloves in order to prevent contamination of optics.
3. Dust the protective window clear off with clean pressurized air from an aerosol can.
Hold the aerosol can upright by doing so in order to prevent spraying liquid propellant
on the surface.
4. If larger dust particles are present then remove them with a cotton swab that issoaked with Isopropanol.
TIP
Use each cotton swab only once.

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6. Cleaning, maintaining and repairing

6.3. Cleaning the protective window

5. If the protective window is heavily contaminated then wipe the surface of under very
light pressure with lens cleaning paper that is soaked with Isopropanol.
6. Cover the surface, that is to be cleaned, with 1 layer of lens cleaning paper. Do not
fold the paper.
7. Sparingly drop Isopropanol on the whole surface until it is covered just right. The
lens cleaning paper may not float on the Isopropanol on no account.
8. Pull the lens cleaning paper slowly and with constant velocity to the side in a waythat no liquid remains at the tear-off edge.
TIP
Use each lens cleaning paper only once.
9. Check if the protective window is clean. To do so illuminate it with a bright lightsource and examine it in front of a dark background.
The surface has to be undamaged, clean and free of streaks.
10. If the surface is damaged then replace the protective window.
11. If the surface is still contaminated then clean the protective window with an new lenscleaning paper and Isopropanol as described above (put on lens cleaning paper, wet
the surface and pull the lens cleaning paper to the side). If necessary repeat this steponce.
12. If the surface is still contaminated then clean the protective window with a new lenscleaning paper and Acetone as described above (put on lens cleaning paper, wet thesurface and pull the lens cleaning paper to the side).
13. If the surface is still contaminated then replace the protective window.
14. Carefully press the clean protective window back into the socket.
15. Attach the protective window bayonet socket to the scan head and turn it clockwise
until it locks.

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41

6.4. Cleaning the fiber tips

6. Cleaning, maintaining and repairing

6.4. Cleaning the fiber tips
Clean the fiber tips only if it is really necessary. Keep in mind that cleaning also degrades
the quality of the optical surface.

Target audience and qualification
Experts

Safety precautions• Switch off the superordinate machine (power supply), in particular the laser andmoving parts.

Procedure• Please consult the fiber manufacturer’s and respectively laser manufacturer’s documentation.

6.5. Replacing the fiber or scan head
When it becomes necessary to replace the fiber or the scan head then consult section 7.1
Decommissioning on page 43 and 4 Preparing for use on page 13 for the procedures thatare necessary to do so.

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7. Decommissioning, returning and disposal
7.1. Decommissioning
Decommission the scan head only if you want to return it to Novanta or if you want todispose of it.

Target audience and qualification
Experts

Have readyProtective caps for fiber tip and fiber coupling
Protective cover for the laser beam exit (incl. screws)
Tissues or similar, in order to absorb leaking cooling water immediately
Suitable screwdriver for the 4 M8 mounting screws of the scan head

Safety precautions• Switch off the superordinate machine (power supply, purge gas and cooling water),in particular the laser and moving parts.

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43

7.1. Decommissioning

7. Decommissioning, returning and disposal

Procedure
1. Disconnecting the fiber:a) Unfasten the fiber from the fiber stress relief.
b) Pull and turn the bayonet ring against direction 2; see figure 7.1 on page 44,
and push it.

Figure 7.1.: QBH fiber coupling with plugged in fiberc) Turn the bayonet ring against direction 1; see figure 7.1 on page 44.
d) Pull the fiber from the fiber coupling.
e) Immediately and carefully plug the protective caps on fiber tip and fiber couplingin order to prevent contamination.
f) Fix the protective cover to the laser beam exit.

NOTICE
Voltage peaks and leakage currents, when hot plugging the power supply,
destroy the scan head electronics.
• Before connecting the power supply to the scan head or disconnecting
it from the scan head, ensure that no voltage is being applied to theconnecting cable.

44

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7. Decommissioning, returning and disposal

7.1. Decommissioning

2. Disconnect the electrical lines at the scan head at the interfaces DC INPUT 48 V,
ARN and SAFETY where applicable.
3. Disconnecting the purge gas:a) Relieve the pressure from the hose.
b) Press the end piece of the quick connector down and pull the tube out.
4. Disconnecting the cooling water:

NOTICE
Leaking cooling water
can cause a short circuit and/or damage optics.
• Get some tissues or similar ready in order to absorb leaking cooling water
immediately.
• Deposit the open tube tips in a way that cooling water cannot leak or
contain the cooling water in a tank.

a) Relieve the pressure from the hoses.
b) At both cooling water quick connectors press the end piece of the quick connector down and pull the tube out.
c) Take care of the now open cooling water lines to prevent cooling water fromleaking.
5. Dismount scan head:

CAUTION
Heavy weight
Risk of injury• Work together with a second person.

a) Unfasten the 4 mounting screws.
b) Remove the scan head from the superordinate machine.

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45

7.2. Returning

7. Decommissioning, returning and disposal

7.2. ReturningThis section describes how to prepare the scan head if you want to return it.

Target audience and qualification
Laymen, operators, and experts

Requirements
The scan head has been decommissioned; see section 7.1 on page 43.

Have readyOriginal packaging or an equivalent packaging
Parcel tape

Procedure
1. Find the contact information for customer support on page ii, and contact us.
You will receive instructions about how to proceed.
2. If you are instructed to return the scan head, then package it in its original or equivalent packaging to prevent damage during transport.
As memory aid use the documentation that you may have taken during unpacking.
3. Arrange for return consignment.

7.3. Disposal
By ensuring the scan head is disposed correctly, you will help prevent potential negative
consequences for the environment and human health, which could otherwise be caused
by inappropriate waste handling of the scan head. The recycling of materials will help toconserve natural resources.

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7. Decommissioning, returning and disposal

7.3. Disposal

Target audience and qualification
Laymen, operators, and experts

Requirements
The scan head has been decommissioned; see section 7.1 on page 43.

Procedure• Do not treat the scan head as household waste. Instead hand it over to the applicablecollection point for the recycling of electrical and electronic equipment or hand it overto Novanta; see section 7.2 on page 46.
For more detailed information, please contact your local city office, your disposal
service or, our customer support; see page ii.

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47

A. Spare parts

Table A.1.: List of spare parts
Figure[not available]

48

Description

Order number

FIBER TIGER Scan Head(HSSI protocol)

003-1133010-00

FIBER TIGER Scan Head
(ARN protocol)

003-1137045-00

FIBER TIGER protective window set

111-2002173-00

Patch cable; Cat 5e; length 5 m

419-2001905-00

Patch cable; Cat 5e; length 15 m; dragchain suitable

419-2001922-00

Power supply cable;(D-Sub) DA-3W3S / DA-3W3P;
length 5 m

419-1016187-00

FIBER_TIGER_manual, 2021-11-29

A. Spare parts
Figure[not available]

Description

Order number

Power supply cable;(D-Sub) DA-3W3S / DA-3W3P;
length 15 m; drag chain suitable

419-2001921-00

Tube; polyetherurethane;¢o 6 mm; ¢i 4 mm; length 5 m;other lengths on request

308-1005888-00

Tube; polyetherurethane;¢o 4 mm; i 2.5 mm; length 5 m; otherlengths on request¢

308-1005887-00

FIBER_TIGER_manual, 2021-11-29

49

B. Bibliography[1]

ARGES ControllerLib – User Manual.
File ARG_ControllerLib_manual_en.pdf.

[2]

Firmware 3 – User Manual.
File InScript_manual_on-screen_en_de.pdf.

[3]

InScript 3 Software – User Manual.
File InScript_<version>_manual_en.pdf.

[4]Manual for all scan heads.
See the file scan_head_manual_en.pdf.

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FIBER_TIGER_manual, 2021-11-29

(Translation)

Novanta

Declaration of incorporation within the meaning of
the IVlachinery Directive 2006/42/EC Annex II 1B
Product FIBER TIGER Scan Head
IVlanufacturer Novanta Europe GmbH
\Nerk492442 \Nackersdorf

The person authorized to IVlartin Hartmanncompile the relevant (Director Engineering),
technical documentation manufacturer's address(Translation)

NovantaAnnex to the declaration of incorporation
List of the essential health andsafety requirements for the design and construction of machinerythat
apply to the product specified on page1 and with which it complies_

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Energy supply other than electricity
Errors of fitting
Extreme temneratures

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SUPPLEIVIENTARVESSENTIAL HEALTH AND SAFETY REQUIREIVIENTSFOR IVl"ACHINERV INTENDEDFORUNDERGROUND WORK--6

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Comment

Novanta Europe GmbH
Werk 492442 Wackersdorf
Germany
Phone: +49 (0) 9431 7984-0
E-mail: teamarges@novanta.com
Website: https://www.arges.de/

FIBER TIGER Scan Head
Instruction manual (translation)
2021-11-29© 2021 Novanta Europe GmbH. All rights reserved.