INSTRUCTION MANUAL
Screw Fastening Stand 【 NSSE 】
Chapter of machine
Model ST-3310S

FUJITEC CO., LTD
1-10-6 RYOUKE NAKAKU HAMAMATSU-CITY
SHIZUOKA 430-0852 JAPAN

FUDOC-010410

At this time our sincere thanks for your purchase of the Fujitec "NSSE"
Screw Fastening Stand(ST-3310S).
To ensure safe operation, please read this instruction manual carefully before use.
Also be sure to always read the "Safety Precautions" before attempting use.
Keep this instruction manual in a secure location and consult if unclear about machine
handling, operation or maintenance.
Table of Contents

１．Safety precautions- - - - - - - - - - - - - - -Ｐ２

２．Ｕｎｐａｃｋｉｎｇ- - - - - - - - - - - - - - -Ｐ４

３．Ｉｎｓｔａｌｌａｔｉｏｎ- - - - - - - - - - - - - - -Ｐ４

３－１ Ｉｎｓｔａｌｌａｔｉｏｎ ａｒｅａ ｏｆ ｔｈｅ ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ
ｍａｃｈｉｎｅ ａｎｄ ｃｏｎｔｒｏｌ ｕｎｉｔ

- - - - - - - - - - - - - - -Ｐ４

３－２ Ｉｎｓｔａｌｌｉｎｇ ｔｈｅ ｃｏｎｔｒｏｌｌｅｒ- - - - - - - - - - - - - - -Ｐ４

３－３ Ｃｏｎｎｅｃｔｉｎｇ ｔｈｅ ｃａｂｌｅｓ- - - - - - - - - - - - - - -Ｐ５

４．Ｐａｒｔ Ｉｄｅｎｔｉｆｉｃａｔｉｏｎ ａｎｄ Ｆｅａｔｕｒｅｓ- - - -

Ｐ６

- - - -

Ｐ６

- - - - - - -Ｐ７- - - - -Ｐ８

５－１ Ｃｈａｎｇｉｎｇ ｓｃｒｅｗ- - - - - - - - - - - - - - -Ｐ８

５－２ Ｐａｒｔｓ ａｄｊｕｓｔｍｅｎｔ- - - - - - - - - - - - - - -Ｐ９

５－３ Ｍａｉｎｔｅｎａｎｃｅ- - - - - - - - - - - - - - -Ｐ１６- - - - - - - - - - - - - - -Ｐ２６

４－１ Ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ Ｈｅａｄ/Ｓｃｒｅｗ ｃａｓｓｅｔｔｅ
４－２ Ｓｉｚｅ ｔｈｅ Ｂｏｄｙ ａｎｄ Ｃｏｎｔｒｏｌｌｅｒ

５．Ａｄｊｕｓｔｍｅｎｔ

６．Ｏｐｔｉｏｎ Ｓｐｅｃｉｆｉｃａｔｉｏｎ

６－１ Ｔｅｍｐｏｒａｒｙ ｆａｓｔｅｎｉｎｇ ｓｐｅｃｉｆｉｃａｔｉｏｎｓ- - - - - -

Ｐ２６

- -

Ｐ２６

- - - - - - - -Ｐ２６- - - - - - - - - - - - - - -Ｐ２６- - - - - - - - - - - - - - -Ｐ２７

７－１ 1 Ａｃｔｉｏｎ ｐｒｉｎｃｉｐｌｅｓ ｏｆ ｔｈｅ ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｍａｃｈｉｎｅ- - - -32- - - -Ｐ２７

７－２ Ｔｈｅｏｒｙ ｏｆ ｔｈｅ ｅｌｅｃｔｒｉｃ ｓｃｒｅｗｄｒｉｖｅｒ ｔｏｒｑｕｅ- - - - - - - -Ｐ２８

７－３ Ｍｅａｓｕｒｅｍｅｎｔ ｍｅｔｈｏｄｓ ｏｆ ｔｈｅ ｅｌｅｃｔｒｉｃ- - - -ｓｃｒｅｗｄｒｉｖｅｒ- - - - - - ｔｏｒｑｕｅ- - - - -Ｐ２９

７－３ Electric driver specification list

- - - - - - - - - - - - - - -Ｐ３０- - - - - - - - - - - - - - -Ｐ３２

６－２ Ｃａｔｃｈｅｒ ｓｃｒｅｗ ｐｒｅｓｅｎｃｅ ｄｅｔｅｃｔｉｏｎ ａｔｔａｃｈｍｅｎｔ
６－３ Ｈｅｉｇｈｔ ｓｗｉｔｃｈｏｖｅｒ ２ ｓｔａｇｅ ｆａｓｔｅｎｉｎｇ
６－４ Ｔｏｒｑｕｅ ｕｐ ２ ｓｔａｇｅ ｆａｓｔｅｎｉｎｇ

７．Ａｐｐｅｎｄｉｘ

８．Air circuit chart-2-

Safety precautions

Always follow the instructions below

To ensure correct operation, always read these "Safety precautions" before
attempting to use the machine.
The following cautionary points are "Warnings" and "Cautions" intended toprevent unforeseen accidents that are a hazard to the operator and othersaround him as well as causes of material damage or loss.
These contain important information for maintaining safety, so comply withthem at all times.
■The following cautionary notes are grouped according to the hazard levelin terms of injury and material damage that may occur if not used correctly.

WARNING

indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.

CAUTION

indicates a potentially hazardous situation which, if not avoided, could
result in minor or moderate injury or damage to the equipment.

■Points you should comply with are grouped according to the following symbols.
(The following are examples.)This symbol indicates a caution or warning you must heed.

This symbol indicates a prohibited action.

This symbol indicates a mandatory action-3-

WARNING●Do not alter or modify any part of this unit.
Only authorized repair personnel are allowed to disassemble or repair this unit.
Attempting this on your own may cause fire, electrical shock, or injury.
Note: Consult your dealer if repairs are needed.
●Do not damage the power cord or plug. Do not forcefully bend, pull, twist, or bundle
the cord. Do not lay heavy objects on it or allow pinching or crushing. Neglecting thismay cause injury, fire or electrical shock.

●Do not use if the power cord or plug is worn or damaged or the plug is loosely inserted
in the socket.
Neglecting this point may cause electrical shock or fire.
●Do not use a power source that is not 100 V AC.
Neglecting this may cause electrical shock or fire.
●Ground the power supply securely.
Electrical shock may result if not properly grounded.

CAUTION●Do not use near watery or water spray locations.
Equipment breakdowns may occur if used in locations exposed to water/water spray,
extremely low or high temperatures, or high humidity.
●Do not use under abnormal conditions.
If the unit heats up or you notice an abnormal condition, then immediately stop
operating the unit and send it out for inspection and repair. Failure to do so could
cause breakdown or injury.
●Do not install in locations where vibrations occur.
Installing the unit in a location subject to vibrations may damage the control board.
It might also cause smoke emission or fire
●Inspect and service the feeder periodically
Failure to inspect and service the feeder will prevent it from delivering full performance.
This may also cause feeder breakdowns.

-4-２．Ｕｎｐａｃｋｉｎｇ
Ｔｈｅ ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｓｔａｎｄ ＮＳＳＥ ｉｓ ａ ｃｏｍｂｉｎａｔｉｏｎ ｏｆ ｐｒｅｃｉｓｉｏｎ ｍａｃｈｉｎｅｒｙ ａｎｄｅｌｅｃｔｒｏｎｉｃ ｄｅｖｉｃｅｓ，ａｎｄ ｔｈｅｒｅｆｏｒｅ ｔｈｅ ｐａｃｋａｇｅ ｍｕｓｔ ｂｅ ｍｏｖｅｄ ａｎｄ ｓｔｏｒｅｄ ｗｉｔｈｅｘｔｒｅｍｅ ｃａｒｅ．

■ Ｂｅｆｏｒｅ ｉｎｓｔａｌｌ，ｍｏｖｅ ｔｈｅ ｐａｃｋａｇｅ ｓｙｓｔｅｍ ａｓ ｃｌｏｓｅ ａｓ ｐｏｓｓｉｂｌｅ ｔｏ ｔｈｅ ｉｎｓｔａｌｌ ｓｉｔｅｗｉｔｈ ａ ｃｒａｎｅ．
■ Ｕｎｐａｃｋ ｆｒｏｍ ｔｈｅ ｔｏｐ ｏｆ ｐａｃｋａｇｅ

３．Ｉｎｓｔａｌｌａｔｉｏｎ
Ｗｈｅｎ ｔｈｅ ｉｎｓｔａｌｌａｔｉｏｎ ｅｎｖｉｒｏｎｍｅｎｔ ｏｆ ｔｈｅ ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｍａｃｈｉｎｅ ａｎｄ ｃｏｎｔｒｏｌ ｕｎｉｔ ｉｓｐｏｏｒ，ｔｈｅ ｓｙｓｔｅｍ ｗｉｌｌ ｐｅｒｆｏｒｍ ｉｎｓｕｆｆｉｃｉｅｎｔｌｙ，ｃａｕｓｉｎｇ ｕｎｅｘｐｅｃｔｅｄ ｔｒｏｕｂｌｅ． Ｆｏｌｌｏｗ ｅａｃｈｃｈａｐｔｅｒ ｉｔｅｍ ａｎｄ ｓｅｃｕｒｅ ｔｈｅ ｐｒｏｐｅｒ ｅｎｖｉｒｏｎｍｅｎｔ ｆｏｒ ｉｎｓｔａｌｌｍｅｎｔ．

３－１ Ｉｎｓｔａｌｌａｔｉｏｎ ａｒｅａ ｏｆ ｔｈｅ ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｍａｃｈｉｎｅ ａｎｄ ｃｏｎｔｒｏｌ ｕｎｉｔ
■ Ａｒｅａ ｉｎ ｔｈｅ ｒａｎｇｅ ｏｆ ０～４０℃ ｓｕｒｒｏｕｎｄｉｎｇ ｔｅｍｐｅｒａｔｕｒｅ ａｎｄ ３５％～９０％
ｈｕｍｉｄｉｔｙ，ｗｈｅｒｅ ｔｈｅｒｅ ｉｓ ｎｏ ｄｅｗｉｎｇ．
■ Ａｒｅａ ｗｈｅｒｅ ｔｈｅｒｅ ｉｓ ｎｏ ｄｕｓｔ ｏｒ ｓｏｏｔ．
■ Ａｒｅａ ｗｈｅｒｅ ｔｈｅｒｅ ｉｓ ｎｏ ｆｌａｍｍａｂｉｌｉｔｙ ｏｒ ｃｏｒｒｏｓｉｖｅ ｇａｓｅｓ．
■ Ａｒｅａ ｆｏｒ ｅａｓｙ ｉｎｓｐｅｃｔｉｏｎ ａｎｄ ｄｉｓａｓｓｅｍｂｌｙ．
■ Ａｒｅａ ｗｈｅｒｅ ｅｌｅｃｔｒｉｃ ｎｏｉｓｅｓ ｄｏ ｎｏｔ ｅｎｔｅｒ．
３－２ Ｉｎｓｔａｌｌｉｎｇ ｔｈｅ ｃｏｎｔｒｏｌｌｅｒ■ Ｔｈｅ ｖｅｎｔ ｈｏｌｅｓ ｏｎ ｔｈｅ ｃｏｎｔｒｏｌｌｅｒ ｓｉｄｅ ｐｒｅｖｅｎｔ ｔｈｅ ｔｅｍｐｅｒａｔｕｒｅ ｗｉｔｈｉｎ
ｔｈｅ ｃｏｎｔｒｏｌｌｅｒ ｆｒｏｍ ｒｉｓｉｎｇ． Ｄｏ ｎｏｔ ｅｖｅｒ ｓｔｏｐ ｕｐ ｔｈｅ ｖｅｎｔ ｈｏｌｅｓ，ｆｏｒ ｔｈｉｓｗｉｌｌ ｃａｕｓｅ ｉｎｃｏｒｒｅｃｔ ｃｏｎｔｒｏｌｌｅｒ ａｃｔｉｏｎ．
■ Ｆｏｒ ｔｈｅ ｒｅｄｕｃｔｉｏｎ ｏｆ ｉｎｓｔａｌｌａｔｉｏｎ ｓｐａｃｅ，ｔｈｅ ｃｏｎｔｒｏｌｌｅｒ ｉｓ ｏｆ ａ ｖｅｒｔｉｃａｌｃｏｎｆｉｇｕｒａｔｉｏｎ ｏｆ ｏｐｔｉｍｕｍ ｖｅｒｔｉｃａｌ-ｔｙｐｅ ｄｅｓｉｇｎ． Ｆｏｒ ｔｈｉｓ ｒｅａｓｏｎ，ｉｎｓｔａｌｌｉｎｇｔｈｅ ｃｏｎｔｒｏｌｌｅｒ ｓｉｄｅｗａｙｓ ｗｉｌｌ ｄｅｃｒｅａｓｅ ｃｏｍｐｏｎｅｎｔ ｌｉｆｅ ａｎｄ ｃａｕｓｅ ｔｒｏｕｂｌｅ
ｔｏ ｏｃｃｕｒ． Ｐｌｅａｓｅ ｕｓｅ ｉｎ ｔｈｅ ｖｅｒｔｉｃａｌｌｙ ｓｅｔ ｓｔａｔｅ．

-5-

３－３ Ｃｏｎｎｅｃｔｉｎｇ ｔｈｅ ｃａｂｌｅｓ

CAUTION
It is dangerous, and connect the cable, after removing the power supply
and the air source.
■ Ｃｏｎｎｅｃｔｉｎｇ ｔｈｅ ＨＥＡＤ ｃａｂｌｅ
Ｃｏｎｎｅｃｔ ｔｈｅ ＨＥＡＤ ｃａｂｌｅ ｔｏ Ｉ/０２．
（Ｄｏ ｎｏｔ ｃｏｎｎｅｃｔ ｔｏ ｃｏｎｎｅｃｔｏｒｓ ｏｔｈｅｒ ｔｈａｎ ｔｈｅ ｏｎｅ ｄｅｓｉｇｎａｔｅｄ．）■ Ｃｏｎｎｅｃｔｉｎｇ ｔｈｅ Ｅｌｅｃｔｒｉｃ ｓｃｒｅｗｄｒｉｖｅｒ ｃａｂｌｅ
Ｃｏｎｎｅｃｔ ｔｈｅ Ｅｌｅｃｔｒｉｃ ｓｃｒｅｗｄｒｉｖｅｒ ｃａｂｌｅ ｔｏ M.OUT．
■ Ｃｏｎｎｅｃｔｉｎｇ ｔｈｅ ｐｏｗｅｒ ｓｕｐｐｌｙ ｃａｂｌｅ
Ｃｏｎｎｅｃｔ ｔｏ ＡＣ１００Ｖ 50/60Ｈｚ．
（Ｄｏ ｎｏｔ ｃｏｎｎｅｃｔ ｔｏ ｐｏｗｅｒ ｓｏｕｒｃｅｓ ｏｔｈｅｒ ｔｈａｎ ＡＣ100Ｖ，ｏｒ ｔｈｅ ｃａｂｌｅ ｗｉｌｌ ｄａｍａｇｅ．）■ Ｃｏｎｎｅｃｔｉｎｇ ａｉｒ ｅｑｕｉｐｍｅｎｔ
ＮＯＴＥ：Ｕｓｅ 0．5ＭＰａ （5Ｋｇｆ/ｃ㎡） ｄｒｙ ａｉｒ ｆｏｒ ｔｈｅ ａｉｒ ｐｒｅｓｓｕｒｅ ｓｏｕｒｃｅ．
ａ）Ｉｎｓｅｒｔ ｔｈｅ ａｉｒ ｈｏｓｅ （ｏｕｔｅｒ ｄｉａｍｅｔｅｒ φ 8，ｉｎｎｅｒ ｄｉａｍｅｔｅｒ φ 5）ｂ）Ｉｎｓｅｒｔ ｔｈｅ ｏｐｐｏｓｉｔｅ ｓｉｄｅ ｏｆ ｔｈｅ ａｉｒ ｈｏｓｅ ｔｏ ｔｈｅ ｆｉｌｔｅｒ ｒｅｇｕｌａｔｏｒｃ）Ｃｏｎｎｅｃｔ ｔｈｅ ｆａｃｔｏｒｙ ａｉｒ ｐｒｅｓｓｕｒｅ ｓｏｕｒｃｅ ａｎｄ ｔｈｅ ｆｉｌｔｅｒ ｒｅｇｕｌａｔｏｒ
ｗｉｔｈ ｔｈｅ ａｉｒ ｈｏｓｅ （ｏｕｔｅｒ ｄｉａｍｅｔｅｒ φ 8，ｉｎｎｅｒ ｄｉａｍｅｔｅｒ φ 5）ｄ）Ｒｏｔａｔｅ ｔｈｅ ｆｉｌｔｅｒ ｒｅｇｕｌａｔｏｒ ｋｎｏｂ ｔｏ 0．5ＭＰａ ｇｒａｄｕａｔｉｏｎ．
ｅ）Ｒｏｔａｔｅ ｔｈｅ ｈａｎｄ ｖａｌｖｅ ｋｎｏｂ ｔｏ ｔｈｅ ｒｉｇｈｔ ａｎｄ ｔｕｒｎ ｔｈｅ ａｉｒ ｓｕｐｐｌｙ-6-

４．Ｐａｒｔ Ｉｄｅｎｔｉｆｉｃａｔｉｏｎ ａｎｄ Ｆｅａｔｕｒｅｓ
４－１ Ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ Ｈｅａｄ/Ｓｃｒｅｗ ｃａｓｓｅｔｔｅＵｐ－ｄｏｗｎ ａｉｒ ｃｙｌｉｎｄｅｒ

Ａｉｒ Ｆｉｌｔｅｒ

Ｅｌｅｃｔｒｉｃ ｓｃｒｅｗｄｒｉｖｅｒ
Ｈｅａｄ ａｎｄ ｖａｃｕｕｍ ｅｌｅｃｔｒｉｃ ｖａｌｖｅ

ＤＶ ｈｏｌｄｅｒ
ＳｐｒｉｎｇＨｏｐｐｅｒ ｅｌｅｃｔｒｉｃ ｖａｌｖｅ

Ｓｈａｆｔ

Ｅｓｃａｐｅ ｅｌｅｃｔｒｉｃ ｖａｌｖｅ

Ｈａｎｄ ｖａｌｖｅ
Ｓｃｒｅｗ ｆｌｏａｔ ｓｅｎｓｏｒ
Ｌｉｎｅａｒ ｇｕｉｄｅ
Ｓｕｃｔｉｏｎ ｐｉｐｅ
Ｓｔｏｐｐｅｒｉｎｇ
Ｂｉｔ
Ｌｏｃｋ ｃａｍ
Ａｄｓｏｒｐｔｉｏｎ ｐｉｐｅ
ＨｏｐｐｅｒＣａｔｃｈｅｒ
Ｓｃｏｏｐ ｐｌａｔｅ

ＣＴ ｂｒａｃｋｅｔ
Ｓｃｒｅｗ ｄｅｔｅｃｔｉｏｎ ｓｅｎｓｏｒ ｏｖｅｒ ｔｈｅ ｃＦｕｌｌ ｓｃｒｅｗ ｄｅｔｅｃｔｉｏｎ ｓｅｎｓｏｒ ｏｖｅｒ ｔｈｅ ｃｈｕｔｅ
Ｈｏｐｐｅｒ ａｉｒ ｃｙｌｉｎｄｅｒ

Ｅｓｃａｐｅ ａｉｒ ｃｙｌｉｎｄｅｒ-7-

４－２ 2 Ｓｉｚｅ ｔｈｅ Ｂｏｄｙ ａｎｄ Ｃｏｎｔｒｏｌｌｅｒ

I/O 1 External

I/O 2 Screw Fastening HeadM.OUT Driver

Earth

Emergency Stop
Circuit Protector-8-５．Ａｄｊｕｓｔｍｅｎｔ
Ｓｃｒｅｗｆａｓｔｅｎｉｎｇ ｓｔａｎｄ ＮＳＳＥ ｗｉｌｌ ｂｅ ｆｕｌｌｙ ａｄｊｕｓｔｅｄ ｂａｓｅｄ ｏｎ ｃｕｓｔｏｍｅｒ‘ｓ
ｓｐｅｃｉｆｉｃ ｒｅｑｕｉｒｅｍｅｎｔ ｂｅｆｏｒｅ ｓｈｉｐｐｉｎｇ，ｉｔ ｉｓ ｎｏｔ ｎｅｃｅｓｓａｒｙ ｏｆ ｒｅａｄｊｕｓｔｍｅｎｔ ａｔ ｃｕｓｔｏｍｅｒｓｉｔｅ．
Ｃｕｓｔｏｍｅｒ ｃａｎ ｒｅ-ａｄｊｕｓｔ ｅａｃｈ ｐａｒｔ ｏｆ ｓｃｒｅｗｆａｓｔｅｎｉｎｇ ｈｅａｄ ａｓ ｆｏｌｌｏｗｓ，ｉｆｃｕｓｔｏｍｅｒ ｗａｎｔ ｔｏ ｃｈａｎｇｅ ｔｈｅ ｓｃｒｅｗ．Ｈｏｗｅｖｅｒ ｉｔ ｉｓ ｎｏｔ ｐｏｓｓｉｂｌｅ ｔｏａｄｊｕｓｔ ｏｖｅｒ ｔｈｅ ｒａｎｇｅ ｗｈｉｃｈ ｉｓ ｌｉｍｉｔｅｄ ｂｙ ｔｏｒｑｕｅ ｒａｎｇｅ ｏｆ ｌｏａｄｉｎｇ
ｓｃｒｅｗｄｒｉｖｅｒ ａｎｄ ａｐｐｌｙ ｓｃｒｅｗ ｏｆ ｓｃｒｅｗ ｆｅｅｄｉｎｇ ｕｎｉｔ．

５－１ Ｃｈａｎｇｉｎｇ ｓｃｒｅｗ
Ａｄｊｕｓｔｍｅｎｔ ｐａｒｔＳｃｒｅｗ Ｃａｓｓｅｔｔｅ（Ａｄｊｕｓｔｍｅｎｔｃｏｍｐｌｅｔｅｄ）

Ｒｅｆｅｒｅｎｃｅ ｖａｌｕｅ ｏｆ ａｄｊｕｓｔｍｅｎｔ

Ｈｅｉｇｈｔ ｏｆ ｈｅａｄｒｅｇｕｌａｔｉｎｇ ｐｌａｔｅ

Ｈｅｉｇｈｔ ｏｆ ｓｃｒｅｗ ｈｅａｄ ＋ 0.5mm

Ｈｅｉｇｈｔ ｏｆ ｇａｔｅ

Ｈｅｉｇｈｔ ｏｆ ｓｃｒｅｗ ｈｅａｄ ＋ 0.5mm

Ｅｓｃａｐｅｍｅｎｔ

Ａｄｊｕｓｔ ｔｏ ｂｅ ａｂｌｅ ｔｏ ｓｅｐａｒａｔｅ ａ ｓｃｒｅｗ
ｅａｃｈ ａｐｐｌｙｉｎｇ ｔｈｅ ｓｃｒｅｗ ｄｉａｍｅｔｅｒ

Ｕｐｐｅｒ ｌｉｍｉｔ
ｓｅｎｓｏｒ

Ｓｅｔ ｕｐ ｔｕｒｎｉｎｇ ON(LED OFF)ｗｈｅｎ
ｓｃｒｅｗｓ ａｒｅ ｆｕｌｌ ｏｎ ｃｈｕｔｅＳｃｒｅｗ ｄｅｔｅｃｔｉｏｎ
ｓｅｎｓｏｒ（ｏｐｔｉｏｎ）

Ｓｅｔ ｕｐ ｔｕｒｎｉｎｇ ON（LED OFF）ｗｈｅｎ
ｓｃｒｅｗ ｉｓ ｏｎ ｃａｔｃｈｅｒ

Ｐｏｓｉｔｉｏｎ ｏｆ ｓｃｒｅｗ ｄｒｉｖｅｒ

Ａｄｊｕｓｔ ｔｈｅ ｐｏｉｎｔ ｏｆ ｓｃｒｅｗ ａｎｄ ｔｈｅ ｅｄｇ
ｅ ｏｆ ｓｕｃｔｉｏｎ ｐｉｐｅ，ｆｉｔｔｉｎｇ ｓｃｒｅｗ ａｎｄ ｂｉｔ

Ｐｏｓｉｔｉｏｎ ｏｆ ｓｃｒｅｗ ｆｌｏａｔｉｎｇ ｓｅｎｓｏｒ

Ｓｅｔ ｕｐ ｔｕｒｎｉｎｇ ON(LED OFF)ｗｈｅｎ ｂｉｔ
ｉｓ 1mm（ｑｕａｎｔｉｔｙ ｏｆ ｓｃｒｅｗ ｆｌｏａｔ）ｄｉｓｔａｎｃｅｆｒｏｍ ｆａｓｔｅｎｉｎｇ ｐｏｉｎｔ

Ｐｏｓｉｔｉｏｎ ｈｅｉｇｈｔ ｓｅｎｓｏｒ（ｏｐｔｉｏｎ）

Ｈｅａｄ ｄｏｗｎ ｌｉｍｉｔ ｓｔｏｐｐｅｒ（ｏｐｔｉｏｎ）

Ｆｉｘ ｓｔｏｐｐｅｒ ｔｏ ｌｉｎｅａｒ ｇｕｉｄｅ ａｎｄ ｃｏｒｒｅｃｔ
ｌｏｗｅｒ ｌｉｍｉｔ ｏｆ ｂｉｔ-9-

５－２ Ｐａｒｔｓ ａｄｊｕｓｔｍｅｎｔ■ Ａｄｊｕｓｔｉｎｇ ｔｈｅ ｓｃｒｅｗ ｆｌｏａｔｉｎｇ ｓｅｎｓｏｒ
Ｔｈｅ ｓｅｎｓｏｒ ｄｅｔｅｃｔｓ ｓｃｒｅｗ ｆｌｏａｔｉｎｇ ｂｙ ｒｅｃｏｇｎｉｚｉｎｇ ｔｈｅ ｒｅｌａｔｉｖｅ ｐｏｓｉｔｉｏｎ
ｂｅｔｗｅｅｎ ｔｈｅ ｂｉｔ ａｎｄ ｔｈｅ ｓｕｃｔｉｏｎ ｐｉｐｅ．
①Ｌｏｏｓｅ ｔｈｅ ｐｒｏｐｅｒｌｙ ｆａｓｔｅｄ ｓｃｒｅｗ ｔｏ ｍａｋｅ ｉｎｔｏ ａ ｓｃｒｅｗ ｆｌｏａｔｉｎｇ ｓｔａｔｅ（Ｓｃｒｅｗ ｆｌｏａｔｉｎｇ ｏｆ 1mm ｗｈｅｎ ｔｈｅ ｓｃｒｅｗ ｆｌｏａｔｉｎｇ ｊｕｄｇｍｅｎｔ ｉｓ ｓｅｔ ａｔ 1mm）
②Ｒｏｔａｔｅ ｔｈｅ ｈａｎｄ ｖａｌｖｅ ｋｎｏｂ ｔｏ ｔｈｅ ｒｉｇｈｔ，ａｎｄ ｔｕｒｎ ｏｆｆ ｔｈｅ ａｉｒ ｓｕｐｐｌｙ．

③ Ｗｈｉｌｅ ｐｕｌｌｉｎｇ ｔｈｅ ｄｒｏｐ ｐｒｅｖｅｎｔｉｏｎ ｋｎｏｂ ｔｏ ｔｈｅ ｌｅｆｔ，ａｎｄ ｔｕｒｎ ｏｆｆ ｔｈｅ ａｉｒ ｓｕｐｐｌｙ．
④Ｌｉｆｔ ｔｈｅ ｓｕｃｔｉｏｎ ｐｉｐｅ ａｎｄ ｆｉｔ ｔｈｅ ｂｉｔ ａｎｄ ｃｒｏｓｓ ｓｌｏｔ ｏｆ ｔｈｅ ｓｃｒｅｗ ｈｅａｄ
ｆｉｒｍｌｙ，ｗｉｔｈ ｔｈｅ ｓｕｃｔｉｏｎ ｐｉｐｅ ａｎｄ ｗｏｒｋｐｉｅｃｅ ｔｏｕｃｈｉｎｇ．

⑤Ｌｏｏｓｅｎ ｔｈｅ ｆｉｘｅｄ ｓｃｒｅｗ ｏｆ ｔｈｅ ｓｅｎｓｏｒ ｈｏｌｄｅｒ，ａｎｄ ａｄｊｕｓｔ ｔｏ ｓｃｒｅｗ ｆｌｏａｔｉｎｇ
ｓｅｎｓｏｒ ON．
Ｓｅｎｓｏｒ ON（ｐｏｓｉｔｉｏｎ ｗｈｅｒｅ ｔｈｅ LED ｔｕｒｎｓ OFF）ｗｉｔｈ ｔｈｅ ａｄｊｕｓｔｍｅｎｔ ｎｕｔ．
Ｆｉｒｍｌｙ ｆａｓｔｅｎ ｔｈｅ ｆｉｘｅｄ ｓｃｒｅｗ ａｔ ｔｈａｔ ｐｏｓｉｔｉｏｎ．
⑥Ｒｅｔｕｒｎ ｔｈｅ ｕｐ／ｄｏｗｎ ａｘｉｓ ｔｏ ｔｈｅ ｏｒｉｇｉｎａｌ ｓｔａｔｅ．
Ｌｉｆｔ ｔｈｅ ｕｐ／ｄｏｗｎ ａｘｉｓ ｕｎｔｉｌ ｙｏｕ ｈｅａｒ ａ ｃｌｉｃｋ（ｓｏｕｎｄ ｏｆ ｌｏｃｋｉｎｇ）．
⑦ Ｒｏｔａｔｅ ｔｈｅ ｈａｎｄ ｖａｌｖｅ ｋｎｏｂ ｔｈｅ ｌｅｆｔ，ａｎｄ ｔｕｒｎ ｔｈｅ ａｉｒ ON．
ＤＶ ｈｏｌｄｅｒ
Faii prevention knob
Head up-downcylinderＳｌｉｔ
Ｓｃｒｅｗ floating

Pull

As for a sensor , in the case of atorque change and adsorption stop
specification, front left side
becomes a screw float sensor.

DriverSensor holder
Adjutment nut⑦ Fix screw

Ｓｃｒｅｗ
floating
ねじ浮きセンサー

Bit
Suction pipe

Slit
Vacuum pipe

Work

Move toward
downward
ねじ浮きセンサーON
Ｓｃｒｅｗ floating sensor

Suction pipe
Bit

Screw

- 10 -

■ Ａｄｊｕｓｔｍｅｎｔ ｏｆ ｓｃｒｅｗ ｆｅｅｄ ｕｎｉｔ
Ａｄｊｕｓｔｍｅｎｔ ｗａｓ ｎｏｒｍａｌｌｙ ｃａｒｒｉｅｄ ｏｕｔ ｂｅｆｏｒｅ ｓｈｉｐｍｅｎｔ，ｈｏｗｅｖｅｒ ｉｆ ｒｅａｄｊｕｓｔｍｅｎｔ ｉｓｒｅｑｕｉｒｅｄ，ｆｏｒ ｅｘａｍｐｌｅ ｓｃｒｅｗ ｃｈａｎｇｅ，ｆｏｌｌｏｗ ｔｈｅ ａｄｊｕｓｔｍｅｎｔ ｐｒｏｃｅｄｕｒｅ．
（Ｉｔ ｍａｙ ｃａｕｓｅ ｍａｃｈｉｎｅ ｔｒｏｕｂｌｅ ｉｆ ｐｒｏｃｅｄｕｒｅ ｉｓ ｎｏｔ ｆｏｌｌｏｗｅｄ．）
・Ｈｅｉｇｈｔ ａｄｊｕｓｔｍｅｎｔ ｏｆ ｈｅａｄ ｒｅｇｕｌａｔｉｎｇ ｐｌａｔｅ
Ａｆｔｅｒ ｌｏｓｉｎｇ ｂｏｌｔ ｏｆ ｈｅｘａｇｏｎ ｓｏｃｋｅｔ ｈｅａｄ①，ａｄｊｕｓｔ ｔｈｅ ｐｏｓｉｔｉｏｎ ｏｆ ｈｅａｄｒｅｇｕｌａｔｉｎｇ ｐｌａｔｅ ｆｏｒ ａｒｒｏｗ ｄｉｒｅｃｔｉｏｎ ａｓ 0.5mm ｉｎｔｅｒｖａｌ ｗｉｔｈ ｈｅａｄ ｏｆ ｓｃｒｅｗ．

①

Chute
Head regulatoin plate
HopperScoop plateｈ＝H+0.5mm
Escapement

Ｈ■ Ｈｅｉｇｈｔ ａｄｊｕｓｔｍｅｎｔ ｏｆ ｇａｔｅ
Ａｆｔｅｒ ｌｏｓｉｎｇ ｂｏｌｔ ｏｆ ｈｅｘａｇｏｎ ｓｏｃｋｅｔ
ｈｅａｄ②，ａｄｊｕｓｔ ｔｈｅ ｐｏｓｉｔｉｏｎ ｏｆ ｇａｔｅ
ｆｏｒ ａｒｒｏｗ ｄｉｒｅｃｔｉｏｎ ａｓ 0.5mm ｉｎｔｅｒｖａｌｗｉｔｈ ｈｅａｄ ｏｆ ｓｃｒｅｗ．

Drawing Front

Gate
Screw
Chute

- 11 -

■ Ａｄｊｕｓｔｍｅｎｔ ｏｆ ｅｓｃａｐｅｍｅｎｔ
Ａｆｔｅｒ ｌｏｓｉｎｇ ｂｏｌｔ ｏｆ ｈｅｘａｇｏｎ ｓｏｃｋｅｔ ｈｅａｄ③④，ａｄｊｕｓｔ ｔｈｅ ｐｏｓｉｔｉｏｎ ｏｆ Ｌ ａｎｄ Ｒ ｆｉｎｇｅｒ
ｆｏｒ ａｒｒｏｗ ｄｉｒｅｃｔｉｏｎ ａｓ ｔｈｅ ｅｓｃａｐｅｍｅｎｔ ｆｅｅｄｓ ａｎｄ ｉｓｏｌａｔｅｓｃｒｅｗ ｓｍｏｏｔｈｌｙ ｗｈｅｎ ｅｓｃａｐｅｍｅｎｔ ｍｏｖｅｓ．
Ｆｉｇｕｒｅ ｆｒｏｍ ｔｏｐ－ｖｉｅｗ

Escapement OFF
Escapement ON
Screw③ Bolt

L Finger

R Finger

Screw

Chute

■ Ａｄｊｕｓｔｍｅｎｔ ｏｆ ｆｕｌｌ ｓｃｒｅｗ ｄｅｔｅｃｔｉｏｎ ｓｅｎｓｏｒ
Ｆｕｌｌ ｓｃｒｅｗ ｄｅｔｅｃｔｉｏｎ ｓｅｎｓｏｒ，ｄｅｔｅｃｔｓ ｓｃｒｅｗ ｏｎ ｔｈｅ ｃｈｕｔｅ ａｎｄ ｉｆ ｔｈｅｒｅ ｉｓ ｎｏ ｓｃｒｅｗ
ｏｎ ｔｈｅ ｃｈｕｔｅ，ｔｈｅ ｓｅｎｓｏｒ ｆｕｎｃｔｉｏｎｓ ｔｏ ｍｏｖｅ ｔｈｅ ｓｃｏｏｐ ｐｌａｔｅ ｉｎ ｏｒｄｅｒ ｔｏ ｆｅｅｄｓｃｒｅｗ ｏｎ ｔｈｅ ｃｈｕｔｅ，ｉｆ ｔｈｅ ｃｈｕｔｅ ｉｓ ｆｕｌｌ ｏｆ ｓｃｒｅｗ，ｔｈｅ ｈｅａｄｓ ｗｉｌｌ ｂｅ ｓｔｏｐｐｅｄ
ｏｆ ｓｃｒｅｗｓ ｂｌｏｃｋ ｔｈｅ ｌｉｇｈｔ ｏｆ ｔｈｅ ｓｅｎｓｏｒ ａｎｄ ｔｈｅ ｓｃｏｏｐ ｐｌａｔｅ．

■ Ａｄｊｕｓｔｍｅｎｔ ｏｆ ｓｃｒｅｗｆａｓｔｅｎｉｎｇ ｄｒｉｖｅｒ ｐｏｓｉｔｉｏｎ
１．Ａｄｊｕｓｔ ｔｈｅ ｐｏｓｉｔｉｏｎ ｏｆ ｄｒｉｖｅｒ ｖｅｒｔｉｃａｌｌｙａｃｃｏｒｄｉｎｇ ｔｏ ｔｈｅ ｌｅｎｇｔｈ ｏｆ ｔｈｅ ｓｃｒｅｗ，ｉｎ ｏｒｄｅｒ ｔｏ ｐｕｔ ａ ｓｃｒｅｗ ｉｎｔｏ ｔｈｅ ｓｕｃｔｉｏｎ
ｐｉｐｅ．
２．Ａｆｔｅｒ ｌｏｓｉｎｇ ｂｏｌｔ ｏｆ ｈｅｘａｇｏｎ ｓｏｃｋｅｔ
ｈｅａｄ ⑤ ｗｈｉｃｈ ｆｉｘｅｄ ｄｒｉｖｅｒ ｉｎ ｔｈｅ ＤＶ
ｈｏｌｄｅｒ，ａｄｊｕｓｔ ｔｈｅ ｐｏｓｉｔｉｏｎ ｓｃｒｅｗｆａｓｔｅｎｉｎｇ
ｄｒｉｖｅｒ ｖｅｒｔｉｃａｌｌｙ ｉｎ ｏｒｄｅｒ ｔｏ ｓｅｔ ｔｈｅ ｐｏｉｎｔｏｆ ｔｈｅ ｓｃｒｅｗ ａｎｄ ｔｈｅ ｅｄｇｅ ｏｆ ｓｕｃｔｉｏｎ
ｐｉｐｅ ａｔ ｔｈｅ ｓａｍｅ ｌｅｖｅｌ．Ｔｈｉｓ ｗｉｌｌ ｂｅ ｔｈｅｐｉｐｅ ａｔ ｔｈｅ ｓａｍｅ ｌｅｖｅｌ．Ｔｈｉｓ ｗｉｌｌ ｂｅ ｔｈｅ
３．bolt of ⑥ is a bolt to expand it when the
diameter shut too much．When the bolt of ⑤
is tightened more than the necessity, the holder
might be damaged．

- 12 -

Driver

⑤ Bolt⑥ボルト⑥ BoltDV holder

Bit
Suctionpipe
Scre■ Ａｄｊｕｓｔｍｅｎｔ ｏｆ ｓｕｃｔｉｏｎ ｐｉｐｅ ｈｅｉｇｈｔ⑨ Stopper⑩ BoltＩｎ ｃａｓｅ ｏｆ ｋｅｅｐｉｎｇ ｉｎｔｅｒｖａｌ ｂｅｔｗｅｅｎ ｔｈｅｓｕｃｔｉｏｎ ｐｉｐｅ ａｎｄ ｗｏｒｋｐｉｅｃｅ，ｆｉｘ ｔｈｅ
ｓｔｏｐｐｅｒ ⑨ ｔｏ ｓｕｃｔｉｏｎ ｐｉｐｅ ⑩ ｂｙｂｏｌｔ ｏｆ ｈｅｘａｇｏｎ ｈｅａｄ．

ＮｏｔｉｃｅＷｈｅｎ ｔｈｅ ｓｔｏｐｐｅｒ ｏｆ ｔｈｅ ｓｕｃｔｉｏｎ ｐｉｐｅ
ｉｓ ｕｓｅｄ, ｔｈｅ ａｃｃｕｒａｃｙ ｏｆ ｓｃｒｅｗ ｆｌｏａｔ
ｊｕｄｇｍｅｎｔ ｃａｎｎｏｔ ｂｅ ｇｕａｒａｎｔｅｅｄ．

Vacuum pipe

Suction pipe

Not touching suctionpipe to work
Work

■ Ｓｃｒｅｗ ｄｅｔｅｃｔｉｏｎ ｓｅｎｓｏｒ ｏｖｅｒ ｔｈｅ ｃａｔｃｈｅｒ（ｏｐｔｉｏｎ）
a)Ｔｈｉｓ ｓｅｎｓｏｒ ｄｅｔｅｃｔｓ ｓｃｒｅｗ ｏｎ ｔｈｅ ｃａｔｃｈｅｒ ａｎｄ ｃｏｎｔｒｏｌｓ ｈｅａｄ ｄｏｗｎ
ａｎｄ ｒｅ-ｔｒｙｉｎｇ ｅｓｃａｐｍｅｎｔ．
b)Ａｄｊｕｓｔ ｔｈｅ ｐｏｓｉｔｉｏｎ ｏｆ ｔｈｅ ｓｅｎｓｏｒ ｗｉｔｈ ｂｏｌｔ ｏｆ ｈｅｘａｇｏｎ ｈｅａｄ ⑪，ｉｆｔｈｅｒｅ ｉｓ ｎｏ ｓｃｒｅｗ ｏｎ ｔｈｅ ｃａｔｃｈｅｒ， ｔｏ ｓｅｔ ｔｈｅ ｓｅｎｓｏｒ ｔｕｒｎｉｎｇ OFF(LED ON)
ａｎｄ ｉｆ ｔｈｅｒｅ ｉｓ ａ ｓｃｒｅｗ ｏｎ ｔｈｅ ｃａｔｃｈｅｒ，ｔｕｒｎｉｎｇ ｔｈｅ ｓｅｎｓｏｒ ON （LED OFF）．

⑪ BoltLight sxis

Catcer
Screw

Screw detection sensor over the catcher- 13 -

■ Ａｄｊｕｓｔｍｅｎｔ ｏｆ ｈｅａｄ ｌｏｗｅｒ ｌｉｍｉｔ ｓｔｏｐｐｅｒＷｉｔｈ ｔｈｉｓ ｓｔｏｐｐｅｒ， ｐｈｙｓｉｃａｌ ｌｉｍｉｔ ｏｆ ｐｏｓｉｔｉｏｎｉｎｇ ｓｃｒｅｗ ｈｅａｄ（ｄｏｗｎｗａｒｄ ｒａｎｇｅ） ｉｓ ｃｏｎｔｒｏｌｌｅｄ．

１．Ｒｏｔａｔｅ ｔｈｅ ｈａｎｄ ｖａｌｖｅ ｋｎｏｂ ｔｏ
ｔｈｅ ｒｉｇｈｔ，ａｎｄ ｔｕｒｎ ｏｆｆ．（ａｉｒ ｓｕｐｐｌｙ）⑥ Knob for⑥落下防止ツマミ
prevention

２．Ａｓ ｐｕｌｌｉｎｇ ｔｈｅ ｆａｌｌ ｐｒｅｖｅｎｔｉｏｎ ｋｎｏｂ ｏｆ ｕｐ／ｄｏｗｎｃｙｌｉｎｄｅｒ ⑥，ｈｏｌｄ ａｎｄ ｍｏｖｅ ｔｈｅ ＤＶ ｈｏｌｄｅｒ ｄｏｗｎ．
３．Ｆｉｘ ｓｔｏｐｐｅｒ ｔｏ ｌｉｎｅａｒ ｇｕｉｄｅ ｗｉｔｈ ｔｈｅ ｂｏｌｔ ｏｆｈｅｘａｇｏｎ ｈｅａｄ ⑮，ａｓ ｍｏｖｉｎｇ ｄｏｗｎ ｔｈｅ ｈｅａｄｉｎ ｏｒｄｅｒ ｔｏ ｓｅｔ ｔｈｅ ｂｉｔ ｉｎ ｔａｒｇｅｔ ｐｏｓｉｔｉｏｎ．
４．Ｒｅｔｕｒｎ ｔｈｅ ｕｐ／ｄｏｗｎ ａｘｉｓ ｔｏ ｔｈｅ ｏｒｉｇｉｎａｌ ｓｔａｔｅ．
Ｌｉｆｔ ｔｈｅ ｕｐ／ｄｏｗｎ ａｘｉｓ ｕｎｔｉｌ ｙｏｕ ｈｅａｒ ａ ｃｌｉｃｋ．
（ｓｏｕｎｄ ｏｆ ｐｕｌｓｅ）
５．Ｒｏｔａｔｅ ｔｈｅ ｈａｎｄ ⑦、 ｖａｌｖｅ ｋｎｏｂ ｔｏ ｔｈｅ ｌｅｆｔ，ａｎｄｔｕｒｎ ａｉｒ ON．
⑮ BoltHead lower limit stopper
Linear guide

Not injuring work bitWork⑦ Hand valve- 14 -

５－３ Ｍａｉｎｔｅｎａｎｃｅ■ Ｍａｉｎｔｅｎａｎｃｅ，ｉｎｓｐｅｃｔｉｏｎ ａｎｄ ｒｅｐｌａｃｅｍｅｎｔ ｏｆ ｔｈｅ ｃｏｎｓｕｍａｂｌｅ ｉｔｅｍｓ．
Ｔｈｅ ｍａｃｈｉｎｅ ｌｉｆｅ ｄｅｐｅｎｄｓ ｏｎ ｃｏｎｓｔａｎｔ ｉｎｓｐｅｃｔｉｏｎ ａｎｄ ｒｅｐｌａｃｅｍｅｎｔ ｏｆ ｃｏｎｓｕｍａｂｌｅｓｓｏ ｉｎｓｐｅｃｔ ｔｈｅ ｒｏｂｏｔ ｐｅｒｉｏｄｉｃａｌｌｙ ａｎｄ ｒｅｐｌａｃｅ ｃｏｎｓｕｍａｂｌｅ ｐａｒｔｓ ａｓ ｓｏｏｎ ａｓｔｈｅｙ ａｒｅ ｒｅｑｕｉｒｅ ｔｏ ｒｅｐｌａｃｅ．

CAUTION
Ｔｕｒｎ ｏｆｆ ｔｈｅ ｓｗｉｔｃｈ ｏｆ ｔｈｅ ｃｏｎｔｒｏｌｌｅｒ ｗｈｅｎ ｉｎｓｐｅｃｔｉｏｎ ｏｒ ｒｅｐｌａｃｅｍｅｎｔ ｏｆ
ｃｏｎｓｕｍａｂｌｅｓ ｉｓ ｐｅｒｆｏｒｍｅｄ．
Ｄｒａｗ ｏｕｔ ｐｌｕｇ ｏｆ ｐｏｗｅｒ ｓｕｐｐｌｙ ｃａｂｌｅ ｏｆ ｔｈｅ ｃｏｎｔｒｏｌｌｅｒ ｆｒｏｍ ｏｕｔｌｅｔ ｗｈｅｎｒｅｐｌａｃｅｍｅｎｔ ｏｆ ｍｏｔｏｒ ｂｒｕｓｈ ｏｒ ｏｔｈｅｒ ｏｐｅｒａｔｉｏｎ ｒｅｇａｒｄｉｎｇ ｍａｉｎｔｅｎａｎｃｅａｒｏｕｎｄ ｔｈｅ ｍｏｔｏｒ ｉｓ ｐｒｅｍｅｄ．
Ｋｅｅｐ ｆｏｌｌｏｗｉｎｇ ｐｒｏｃｅｄｕｒｅ ａｎｄ ｓａｆｅ ｏｐｅｒａｔｉｏｎ．

Ｃｏｎｓｕｍａｂｌｅ ｐａｒｔ ｌｉｓｔ

Ｃｏｎｓｕｍａｂｌｅ ｐａｒｔｓ

Ｉｎｓｐｅｃｔｉｏｎ ｐａｒｔｓ
Ｂｉｔ

Ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ
ｈｅａｄ

Ｓｕｃｔｉｏｎ ｐｉｐｅ

Ｖａｃｕｕｍ ｆｉｌｔｅｒ
Ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ
ｈｅａｄ

Ｆｉｌｔｅｒ ｒｅｇｕｌａｔｏｒ

Ｖａｃｕｕｍ ｐｉｐｅ
ＣａｔｃｈｅｒＳｃｒｅｗ ｆａｓｔｅｎｉｎｇ
ｄｒｉｖｅｒＭｏｔｏｒ ｂｒｕｓｈ
Ｇａｔｅ

Ｓｃｒｅｗ ｆｅｅｄｅｒ

Ｃｈｕｔｅ
Ｆｉｎｇｅｒ※ Ｒｅｆｅｒ ｔｏ ｔｈｅ ｐａｒｔｓ ｌｉｓｔ ｗｈｉｃｈ ｉｓ ｅｎｃｌｏｓｅｄ ｗｉｔｈ ｔｈｅ ｒｏｂｏｔ，ｗｈｅｎ ｙｏｕ ｏｒｄｅｒａ ｃｏｎｓｕｍａｂｌｅ ｐａｒｔ，ｓｐｅｃｉｆｉｃａｔｉｏｎ ｏｆ ｒｏｂｏｔ ｍｕｓｔ ｂｅ ｐｒｏｖｉｄｅｄ ｂｅｃａｕｓｅ
ｃｏｎｓｕｍａｂｌｅ ｐａｒｔ ｎｕｍｂｅｒ ｉｓ ｄｉｆｆｅｒｅｎｔ ｅａｃｈ ｒｏｂｏｔ ｓｅｔｕｐ．

- 15 -

■ Ｒｅｐｌａｃｅｍｅｎｔ ｏｆ ｃｏｎｓｕｍａｂｌｅｓ
Ｒｅｌｅａｓｅ ａｉｒ ｐｒｅｓｓｕｒｅ ｔｏ ０ ＭＰａ ｗｉｔｈ ｔｕｒｎｉｎｇ ｔｈｅ ｋｎｏｂ ｏｆ ｔｈｅ ｆｉｌｔｅｒ ｒｅｇｕｌａｔｏｒ，ｗｈｅｎ
ｙｏｕ ｒｅｐｌａｃｅ ｐａｒｔ ｉｎ ｔｈｅ ｓｃｒｅｗ ｆｅｅｄｅｒ ｕｎｉｔ ｏｒ ｔｈｅ ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｈｅａｄ．
Ｓｏｍｅ ｏｆ ｔｈｅ ｏｐｅｒａｔｉｏｎｓ ａｔ ｔｈｅ ｒｅｐｌａｃｅｍｅｎｔ ｎｅｅｄ ｔｏ ｋｅｅｐ ｔｈｅ ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｈｅａｄｄｏｗｎ，ｉｎ ｔｈｉｓ ｃａｓｅ，ｍｏｖｅ ｔｈｅ ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｈｅａｄ ｄｏｗｎ ｗｉｔｈ ｆｏｌｌｏｗｉｎｇ
ｐｒｏｃｅｄｕｒｅ ａｎｄ ｋｅｅｐ ａｉｒ ｐｒｅｓｓｕｒｅ ａｔ ０ ＭＰａ．
● Ｍｏｖｅｄｏｗｎ ｔｈｅ ｕｎｉｔ ｗｈｉｃｈ ｃａｎ ｍｏｖｅ ｉｎ ｔｈｅ ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｈｅａｄ，ａｓ
ｐｕｌｌｉｎｇ ｔｈｅ ｆａｌｌ ｐｒｅｖｅｎｔ ｋｎｏｂ ｉｎ ｔｈｅ ｕｐ－ｄｏｗｎ ｃｙｌｉｎｄｅｒ．
Ｉｆ ｔｈｅ ｕｎｉｔ ｍｏｖｅｓ ｆｒｏｍ ｕｐｐｅｒ ｌｉｍｉｔ，ｔｈｅ ｆａｌｌ ｐｒｅｖｅｎｔ ｋｎｏｂ ｉｓ ｕｎｌｏｃｋｅｄ ｓｏｔｈａｔ ｔｈｅ ｕｎｉｔ ｃａｎ ｍｏｖｅ，ｅｖｅｎ ｔｈｏｕｇｈ ｔｈｅ ｆａｌｌ ｐｒｅｖｅｎｔ ｋｎｏｂ ｒｅｔｕｒｎｓ．

● Ｍｏｖｅｔｈｅ ｕｎｉｔ ｔｏ ｔｈｅ ｕｐｐｅｒ ｌｉｍｉｔ ｉｎ ｔｈｅ ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｈｅａｄ，ｗｈｅｎ ｔｈｅｏｐｅｒａｔｉｏｎ ｉｓ ｆｉｎｉｓｈｅｄ．Ｉｆ ｔｈｅ ｕｎｉｔ ｒｅａｃｈｅｓ ｔｈｅ ｕｐｐｅｒ－ｌｉｍｉｔ，ｔｈｅ ｆａｌｌ ｐｒｅｖｅｎｔ
ｋｎｏｂ ｉｓ ｌｏｃｋｅｄ ｗｉｔｈ ａ ｃｌｉｃｋ．

● Ｒｏｔａｔｅ

ｔｈｅ ｈａｎｄ ｖａｌｖｅ ｋｎｏｂ ｔｏ ｔｈｅ ｌｅｆｔ，ａｎｄ ｓｕｐｐｌｙ ａｉｒ．

■ Ｐｒｏｃｅｄｕｒｅ ｏｆ ｔｈｅ ｓｕｃｔｉｏｎ ｐｉｐｅ ｒｅｐｌａｃｅｍｅｎｔ
Ｒｅｍｏｖｅ ｔｈｅ ｓｕｃｔｉｏｎ ｐｉｐｅ
Ｒｅｍｏｖｅ ｔｈｅ ｓｕｃｔｉｏｎ ｐｉｐｅ ｂｙ ｔｕｒｎｉｎｇ ｉｔ ａｔ
ｉｔｓ “Ｄ－ｓｈａｐ” ｐａｒｔ ｗｉｔｈ ｗｒｅｎｃｈ ａｓ ｆｏｌｌｏｗｓ．
Ｎｏｔｅ
Ｔｈｅ ｓｕｃｔｉｏｎ ｐｉｐｅ ａｔｔａｃｈｅｓ ｖａｃｕｕｍ
ｐｉｐｅ ｗｉｔｈ ｌｅｆｔ ｔｕｒｎ ｔｈｒｅａｄ．
Ａｔｔａｃｈ ｔｈｅ ｓｕｃｔｉｏｎ ｐｉｐｅ
ａｆｔｅｒ ｓｃｒｅｗｉｎｇ ｎｅｗ ｓｕｃｔｉｏｎ ｐｉｐｅ ｔｈｅ ｖａｃｕｕｍ
ｐｉｐｅ ｂｙ ｈａｎｄ，ｆａｓｔｅｎ ｔｈｅ ｓｕｃｔｉｏｎ ｐｉｐｅ ｔｉｇｈｔｌｙ
ｂｙ ｔｕｒｎｉｎｇ ｉｔ ａｔ “Ｄ－ｓｈａｐｅ” ｐａｒｔ ｗｉｔｈ ｗｒｅｎｃｈａｓ ｆｏｌｌｏｗｓ．“Vacuum pipe

LoosenFastenSction pipe

- 16 -

スパナ
Spanner■ Ｐｒｏｃｅｄｕｒｅ ｏｆ ｂｉｔ ｒｅｐｌａｃｅｍｅｎｔ
Ｒｅｍｏｖｅ ｔｈｅ ｂｉｔ● Ｆｉｘ ｔｈｅ ｏｕｔ－ｐｕｔ ｓｈａｆｔ ｗｉｔｈ ｕｓｉｎｇ ｔｈｅ ｕｎｉｖｅｒｓａｌｊｏｉｎｔ ｗｈｉｃｈ ｉｓ ｆｏｒｍｅｄ ｉｎｔｈｅ ｏｕｔ－ｐｕｔ ｓｈａｆｔ ｕｎｄｅｒ ｔｈｅ ｗｏｒｋ ｃｏｍｐｒｅｓｓｉｏｎ ｓｐｒｉｎｇ ｗｉｔｈ ｂａｒ．

●

Ｒｅｍｏｖｅ ｔｈｅ ｂｉｔ ｂｙ ｔｕｒｎｉｎｇ ｉｔ ａｔ ｉｔｓ “Ｄ－ｓｈａｐｅ” ｐａｒｔ ｗｉｔｈ ｗｒｅｎｃｈ ａｓ
ｆｉｘｉｎｇ ｔｈｅ ｏｕｔｐｕｔ ｓｈａｆｔ ａｓ ｆｏｌｌｏｗｓ．
Ｔｈｅ ｂｉｔ ｔｈｒｅａｄ ｉｓ ｒｉｇｈｔ ｔｕｒｎ．

Ａｔｔａｃｈ ｔｈｅ ｂｉｔ● Ａｆｔｅｒ ｓｃｒｅｗｉｎｇ ｎｅｗ ｂｉｔ ｔｏ ｔｈｅ ｏｕｔ－ｐｕｔ ｓｈａｆｔ ｂｙ ｈａｎｄ，ｆａｓｔｅｎ ｔｈｅ ｂｉｔｔｉｇｈｔｌｙ ｂｙ ｔｕｒｎｉｎｇ ｉｔ ａｔ ｉｔｓ “Ｄ－ｓｈａｐｅ” ｐａｒｔ ｗｉｔｈ ｗｒｅｎｃｈ ａｓ ｆｏｌｌｏｗｓ．
●

Ｒｅｍｏｖｅ ｔｈｅ ｂａｒ ｗｈｉｃｈ ｉｓ ｕｓｅｄ ｔｏ ｆｉｘ ｔｈｅ ｏｕｔ－ｐｕｔ ｓｈａｆｔ．

Bit
ビット

LoosenFasten- 17 -

スパナ
Spanner■ Ｐｒｏｃｅｄｕｒｅ ｏｆ ｔｈｅ ｖａｃｕｕｍ ｐｉｐｅ ｒｅｐｌａｃｅｍｅｎｔ
Ｒｅｍｏｖｅ ｔｈｅ ｖａｃｕｕｍ ｐｉｐ● Ｒｅｍｏｖｅ ｔｈｅ ｃｏｎｎｅｃｔｏｒｓ １，ｏｆ ｔｈｅ ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｄｒｉｖｅｒ．
●

Ｒｅｍｏｖｅ ｔｈｅ ａｉｒ ｈｏｓｅ ｆｒｏｍ ｔｈｅ ｖａｃｕｕｍ ｐｉｐｅ．

●

Ｒｅｍｏｖｅ ｔｈｅ ｂｏｌｔｓ ｗｈｉｃｈ ｃｏｎｎｅｃｔ ｔｈｅ ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｈｅａｄ ｂｙ ｌｉｆｔｉｎｇ ｉｔ
ｕｐ ａｎｄ ｒｏｔａｔｉｎｇ ｉｔ ｆｏｒ ｔｈｅ ｄｉｒｅｃｔｉｏｎ ｗｈｉｃｈ ｉｓ ｉｎｄｉｃａｔｅｄ ｉｎ ｔｈｅ ｄｒａｗｉｎｇ．

●

Ｒｅｍｏｖｅ ｔｈｅ ｓｕｃｔｉｏｎ ｐｉｐｅ ｆｒｏｍ ｔｈｅ ｖａｃｕｕｍ ｐｉｐｅ（ｒｅｆｅｒ “Ｒｅｍｏｖｅ ｓｕｃｔｉｏｎｐｉｐｅ”）．

Ａｔｔａｃｈ ｔｈｅ ｖａｃｕｕｍ ｐｉｐｅ
● Ａｔｔａｃｈ ｎｅｗ ｖａｃｕｕｍ ｐｉｐｅ ｗｉｔｈ ａ ｒｅｖｅｒｓｅ ｐｒｏｃｅｄｕｒｅ ｍｅｎｔｉｏｎｅｄ ａｂｏｖｅ．
（Ｒｅｍｏｖｅ ｖａｃｕｕｍ ｐｉｐｅ）

Screw fastening driver unit

Bolt

Vacuum pipe

- 18 -

■ Ｐｒｏｃｅｄｕｒｅ ｏｆ ｃａｔｃｈｅｒ ｒｅｐｌａｃｅｍｅｎｔ
Ｒｅｍｏｖｅ ｔｈｅ ｃａｔｃｈｅｒ●

Ｌｏｏｓｅｎ Ｍ3 ｎｕｔ ⑤ ａｎｄ ｒｅｍｏｖｅ Ｍ3 ｓｃｒｅｗ ⑥．

●

Ｒｅｍｏｖｅ Ｅ-ｔｙｐｅ ｒｅｔａｉｎｉｎｇ ｒｉｎｇ ⑦，ａｎｄ ｒｅｍｏｖｅ φ 3 ｗａｓｈｅｒ ⑧．

●

Ｐｕｌｌ ｏｕｔ ｃａｔｃｈｅｒ ｓｅｔ ⑨ ｔｏｗａｒｄｓ ｙｏｕ．

●

Ｉｎｓｅｒｔ ａ ｎｅｗ ｃａｔｃｈｅｒ ｓｅｔ ⑨ ｉｎｔｏ ＣＴ ｐｉｎ ⑩．Ｉｎｓｅｒｔ●

φ 3 ｗａｓｈｅｒ ⑧，ａｎｄ ｆａｓｔｅｎ ｗｉｔｈ Ｅ-ｔｙｐｅ ｒｅｔａｉｎｉｎｇ ｒｉｎｇ ⑦．

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Ｐｕｔ Ｍ3 ｓｃｒｅｗ ⑥ ｔｈｒｏｕｇｈ ｔｈｅ ｃａｔｃｈｅｒ ｎｕｔ‘ｓ ｃａｔｃｈｅｒ ｓｐｒｉｎｇ ⑪ ｈｏｌｅ，ａｎｄ ｆｉｘ
ｉｎｔｏ ＣＴ ｂｒａｃｋｅｔ ⑫ ｗｉｔｈ ｔｗｏ Ｍ3 ｎｕｔｓ ⑤．

⑥ M3 bolt
M3 nut⑪ Catcher spring⑦ E-type retaining ring

⑫ CT bracket

CT pin⑨ Catcher

φ３ flat wacher

Ａｄｊｕｓｔｍｅｎｔ ｏｆ ｃａｔｃｈｅｒ ｍｏｕｎｔｉｎｇ ｐｏｓｉｔｉｏｎ● Ｈｏｒｉｚｏｎｔａｌ ａｄｊｕｓｔｍｅｎｔ ｏｆ ｃａｔｃｈｅｒ．

⑭ M3 nutbolt ⑮⑬ boltParallel●

Ｌｏｏｓｅｎ ｗｉｔｈ Ｍ３ ｎｕｔ ⑭，ａｎｄ ａｄｊｕｓｔ ｗｉｔｈ Ｍ３ ｓｃｒｅｗ ⑬ ｓｏ ｃａｔｃｈｅｒ ｉｓｐａｒａｌｌｅｌ ｔｏ ＣＴ ｂｒａｃｋｅｔ．

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Ｌｏｏｓｅｎ Ｍ５ ｓｃｒｅｗ ⑮，ａｄｊｕｓｔ ｔｏ Ｍ５ ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｐｏｓｉｔｉｏｎ，ａｎｄ ｆａｓｔｅｎ
ｗｉｔｈ Ｍ５ ｓｃｒｅｗ ⑮．

- 19 -

■ Ｉｎｓｐｅｃｔｉｏｎ ａｎｄ ｒｅｐｌａｃｅｍｅｎｔ ｏｆ ｔｈｅ ｂｒｕｓｈ ｏｆ ｔｈｅ ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｄｒｉｖｅｒ
Ｉｎｓｐｅｃｔｉｏｎ
Ｉｎｓｐｅｃｔｉｏｎ ｉｔｅｍ

Ｗｅａｒ

Ｉｎｓｐｅｃｔｉｏｎ ｐｅｒｉｏｄ

Ｒｅｐｌａｃｅｍｅｎｔ ｌｉｍｉｔ

Ｅｖｅｒｙ １００ ｍｉｌｌｉｏｎ Ｌｅｓｓ ｔｈａｎ ５mmｓｃｒｅｗ ｆａｓｔｅｎ
ｉｎ ｔｏｔａｌ ｌｅｎｇｔｈ

Ｉｎｓｐｅｃｔｉｏｎ ｍｅａｎｓ
Ｔａｋｅ ｏｕｔ ｆｒｏｍｔｈｅ ｍｏｔｏｒ

Ｃａｕｔｉｏｎ ｆｏｒ ｂｒｕｓｈ ｉｎｓｐｅｃｔｉｏｎ ａｎｄ ｒｅｐｌａｃｅｍｅｎｔ
Ｕｓｅ ｇｌｏｖｅｓ ａｔ ｔｈｅ ｉｎｓｐｅｃｔｉｏｎ ｏｒ ｔｈｅ ｒｅｐｌａｃｅｍｅｎｔ ｂｕｔ ｎｅｖｅｒ ｔｏｕｃｈ ｂｒｕｓｈｅｓ ｏｒｂｒｕｓｈ ｆｉｔｔｉｎｇ ｗｉｔｈ ｏｉｌ ｏｒ ｍｏｉｓｔｕｒｅ ｃｏｎｔａｍｉｎａｔｅｄ ｇｌｏｖｅｓ．
Ａｖｏｉｄ ｔｏｕｃｈｉｎｇ ｂｒｕｓｈｅｓ ｄｉｒｅｃｔｌｙ ｗｉｔｈ ｂａｒｅ ｈａｎｄｓ ａｓ ｔｈｉｓ ｍａｙ ｃａｕｓｅ
ｉｎｓｕｌａｔｉｏｎ ｄｅｆｅｃｔｓ．
Ｄｏ ｎｏｔ ａｌｌｏｗ ｆｏｒｅｉｇｎ ｍａｔｔｅｒ ｉｎｔｏ ｔｈｅ ｂｒｕｓｈ ｈｏｌｄｅｒ ｄｕｒｉｎｇ ｔｈｅ ｏｐｅｒａｔｉｏｎ．
Ｒｅｍｏｖｅ ｔｈｅ ｂｒｕｓｈｅｓ
Ｒｅｍｏｖｅ ｂｒｕｓｈ ｃａｐｓ ①、②． ａｎｄ ｐｕｌｌ ｂｒｕｓｈｅｓ ｆｒｏｍ ｂｒｕｓｈ ｈｏｌｄｅｒｓ．
Ｒｅｍｅｍｂｅｒ ｗｈｉｃｈ ｅｎｄ ｏｆ ｔｈｅ ｂｒｕｓｈ ｇｏｅｓ ｕｐ ｓｏｔｈａｔ ｎｏｔ ｒｅｐｌａｃｅｄ ｂａｃｋｗａｒｄｓ．

Ｉｎｓｐｅｃｔｉｏｎ ａｎｄ ｃｌｅａｎｉｎｇ ｏｆ ｔｈｅ ｂｒｕｓｈｅｓ
Ｉｎｓｐｅｃｔ ｔｈｅ ｂｒｕｓｈｅｓ ｗｈｉｃｈ ａｒｅ ｔａｋｅｎ ｏｕｔ，ａｎｄ
ｒｅｐｌａｃｅ ｉｆ ｔｏｔａｌ ｌｅｎｇｔｈ ｉｓ ｌｅｓｓ ｔｈａｎ 5mm ｏｒｗｏｒｎ ｔｏ ａｂｏｕｔ Ｖ ｇｒｏｏｖｅ．
Ｒｅｐｌａｃｅ ａｌｌ ｔｈｅ ｂｒｕｓｈｅｓ（２），ｅｖｅｎ ｉｆ ｏｎｅ ｂｒｕｓｈｉｓ ｌｅｓｓ ｔｈａｎ 5mm．
Ｖａｃｕｕｍ ｂｒｕｓｈ ｐａｒｔｉｃｌｅｓ ｆｒｏｍ ｔｈｅ ｉｎｓｐｅｃｔｉｏｎ ｈｏｌｅｏｒ ｔｈｅ ｂｒｕｓｈ ｈｏｌｄｅｒ ｈｏｌｅ ｕｓｉｎｇ ａ ｖａｃｕｕｍ ｐｕｍｐ，ｖａｃｕｕｍ ｃｌｅａｎｅｒ ａｓ ｒｏｔａｔｉｎｇ ｔｈｅ ｍｏｔｏｒ ａｘｉｓ ｂｙ ｈａｎｄ．

② Bruｓｈ•① Brush cap

Flat-blade
screwdriver

Ａｔｔａｃｈ ｔｈｅ ｂｒｕｓｈＡｔｔａｃｈ ｔｈｅ ｂｒｕｓｈｅｓ ａｎｄ ｔｈｅ ｂｒｕｓｈ ｃａｐｓ，ｂｙ ａ ｒｅｖｅｒｓｅ ｐｒｏｃｅｄｕｒｅ ａｂｏｖｅ
ｍｅｎｔｉｏｎｅｄ．（Ｒｅｍｏｖｉｎｇ ｔｈｅ ｂｒｕｓｈｅｓ）
Ｒｏｔａｔｅ ｔｈｅ ｍｏｔｏｒ ａｘｉｓ ｍａｎｕａｌｌｙａｎｄ ｃｈｅｃｋ ｔｈａｔ ｔｈｅ ｂｒｕｓｈｍｏｖｅｓ ｓｍｏｏｔｈｌｙ ｗｉｔｈｉｎ ｔｈｅｂｒｕｓｈ ｈｏｌｄｅｒ．Ｉｆ ｉｔ ｇｅｔｓ ｃａｕｇｈｔ
ａｎｙｗｈｅｒｅ，ｃｌｅａｎ ｗｉｔｈｉｎ ｔｈｅｈｏｌｄｅｒ ａｇａｉｎ ａｎｄ ｒｅｍｏｕｎｔ ｔｈｅBrush length
ｂｒｕｓｈ．

- 20 -

■ Ｄａｉｌｙ ｉｎｓｐｅｃｔｉｏｎ ａｎｄ ｃｌｅａｎｉｎｇ
Ｉｎｓｐｅｃｔ ａｎｄ ｃｌｅａｎ ｔｈｅ ｆｏｌｌｏｗｉｎｇ ｕｎｉｔ ｐｅｒｉｏｄｉｃａｌｌｙ．
Ｄａｉｌｙ ｃｌｅａｎｉｎｇ

Ｕｎｉｔ

Ｗｈａｔ ｔｏ ｃｌｅａｎ

Ｖａｃｕｕｍ ｆｉｌｔｅｒ

Ｒｅｍｏｖｅ ｄｕｓｔ ａｎｄ ｓｔａｉｎ

Ｆｉｌｔｅｒ ｒｅｇｕｌａｔｏｒ

Ｄｒａｉｎ ｔｈｅ ｆｉｌｔｅｒ ｂｏｗｌ

Ｃａｓｓｅｔｔｅ

Ｌｏｏｓｅ ｔｈｅ ｆｉｘｉｎｇ ｓｃｒｅｗ※Ｉｎｓｐｅｃｔｉｏｎ ｉｔｅｍ
Ｉｎｓｐｅｃｔｉｏｎ ｔｈａｔ ｔｈｅ ｆｉｌｔｅｒ ｉｓ ｎｏｔ ｃｌｏｇｇｅｄ．Ｉｔ ｃａｕｓｅｓ ｔｈｅ ｆｉｌｔｅｒ ｖａｃｕｕｍ
ｆａｉｌｕｒｅ，ｉｆ ｔｈｅ ｆｉｌｔｅｒ ｉｓ ｃｌｏｇｇｅｄ，ｓｏ ｃｌｅａｎ ｉｔ ｕｐ ｆａｉｔｈｆｕｌｌｙ．

Ｗｅｅｋｌｙ ｃｌｅａｎｉｎｇ

Ｕｎｉｔ

Ｗｈａｔ ｔｏ ｃｌｅａｎＨｅａｄ（ｃｈｕｔｅ，ｈｏｐｐｅｒ，ｃａｔｃｈｅｒ）

Ｒｅｍｏｖｅ ｄｕｓｔ，ｓｔａｉｎ ａｎｄ ｍｅｔａｌｌｉｃ
ｐａｒｔｉｃｌｅｓ

Ｃｏｖｅｒｓ（ｃｏｎｔｒｏｌｌｅｒ，ｈｅａｄ）※Ｒｅｍｏｖｅ ｄｕｓｔ ｏｒ ｍｅｔａｌｌｉｃ ｐａｒｔｉｃｌｅｓ ｆｒｏｍ ｅａｃｈ ｓｕｒｆａｃｅ ｏｆ ｔｈｅ ｕｎｉｔ ｂｙ ｕｓｉｎｇ
ｃｌｅａｎ ｃｌｏｔｈ ｄａｍｐｅｎｅｄ ｗｉｔｈ ａｌｃｏｈｏｌ．

Ｍｏｎｔｈｌｙ ｃｌｅａｎｉｎｇ ａｎｄ ｇｒｅａｓｉｎｇ

Ｕｎｉｔ

Ｗｈａｔ ｔｏ ｃｌｅａｎ

Ｄｅｔｅｃｔｏｒ（ｈｅａｄ ｕｎｉｔ）
Ｒｅｍｏｖｅ ｄｕｓｔ ａｎｄ ｓｔａｉｎ／Ｄｒａｉｎ ｗａｔｅｒ
Ｌｉｎｅａｒ ｇｕｉｄｅｓ（ｈｅａｄ ｕｎｉｔ）

Ｕｎｉｔ
Ｌｉｎｅａｒ ｇｕｉｄｅｓ

Ｇｒｅａｓｅ ｔｙｐｅ（ｍａｎｕｆａｃｔｕｒｅｒ）
ＡＬＢＡＮＩＡ Ｅｐ2（ｓｈｅｌｌ） ｏｒ
ｃｏｒｒｅｓｐｏｎｄｉｎｇ ｐｒｏｄｕｃｔｓ

Ｌｕｂｒｉｃａｔｉｏｎ ａｍｏｕｎｔａｎｄ ｍｅｔｈｏｄ
Ａｐｐｌｙ ｌｉｇｈｔｌｙ ｔｏ ｒａｉｌ

※Ｒｅｍｏｖｅ ｔｈｅ ｃｏｖｅｒｓ ｆｏｒ ｈｅａｄ ｕｎｉｔ，ｒｅｍｏｖｅ ｄｕｓｔ ａｎｄ ｌｕｂｒｉｃａｔｅ ａｃｃｏｒｄｉｎｇ ｔｏ
ｔｈｅ ａｂｏｖｅ ｌｕｂｒｉｃａｔｉｏｎ ｔａｂｌｅ．

- 21 -

Ｃｌｅａｎ ｏｆ ｔｈｅ ｖａｃｕｕｍ ｆｉｌｔｅｒ
Ｒｅｍｏｖｅ ｔｈｅ ｃｏｖｅｒ ｂｙ ｒｅｍｏｖｉｎｇ ｔｈｅ ｓｃｒｅｗ ａｔ ｂｏｔｔｏｍ．
Ｒｅｍｏｖｅ ｔｈｅ ｆｉｌｔｅｒ ｅｌｅｍｅｎｔ ｉｎ ｔｈｅ ｍａｉｎ ｂｏｄｙ ｂｙ ｌｏｏｓｉｎｇ ｔｈｅ ｈｅｘａｇｏｎ ｓｔａｙ．
Ａｆｔｅｒ ｒｅｍｏｖｉｎｇ ｔｈｅ ｄｉｓｋ ｉｎ ｔｈｅ ｃｅｎｔｅｒ ｏｆ ｔｈｅ ｆｉｌｔｅｒ，ｔａｋｅ ｏｕｔ ｔｈｅ ｆｉｌｔｅｒ ａｎｄｂｌｏｗ ｔｈｅ ｄｕｓｔ ａｗａｙ ｗｉｔｈ ｃｏｍｐｒｅｓｓｅｄ ａｉｒ．
Ｃｌｅａｎ ｔｈｅ ｍａｉｎ ｂｏｄｙ ａｎｄ ｔｈｅ ｄｉｓｋ ｗｉｔｈ ａ ｃｌｏｔｈ ｄａｍｐｅｎｅｄ ｗｉｔｈ ａｌｃｏｈｏｌ．

Ｆｉｌｔｅｒ ｒｅｇｕｌａｔｏｒ ｄｒａｉｎｉｎｇ● Ｄｒａｉｎ ｔｈｅ ｗａｔｅｒ ｆｒｏｍ ｔｈｅ ｆｉｌｔｅｒ ｒｅｇｕｌａｔｏｒ ｗｉｔｈ ｐｕｓｈｉｎｇ ｔｈｅ ｐｉｎ ｉｎ ｔｈｅ ｄｒａｉｎｃｏｃｋ ｔｏｗａｒｄ ｔｈｅ ｄｉｒｅｃｔｉｏｎ ｉｎ ｔｈｅ ｄｒａｗｉｎｇ ｂｅｌｏｗ．
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Ｔａｋｅ ｃａｒｅ ｔｏ ｋｅｅｐ ｔｈｅ ｌｅｖｅｌ ｏｆ ｗａｔｅｒ ｂｅｌｏｗ ｔｈｅ ｕｐｐｅｒ ｌｉｍｉｔ ｉｎ ｔｈｅ ｆｉｌｔｅｒ
ｒｅｇｕｌａｔｏｒ．

●

Ｒｅｐｌａｃｅ ｔｈｅ ｐｌｕｇ ｗｈｅｎ ｈａｓ ｃｏｍｐｌｅｔｅｌｙ ｄｒａｉｎｅｄ．

Filter element

Hexagon stay

Drain pin

Cover

Screw

- 22 -

Ｒｅｐｌａｃｉｎｇ ｔｈｅ ｓｃｒｅｗ ｃａｓｓｅｔｔｅ（Screw Fastening robot, one axis stand screw Fastening machine, and sharing）
Ｐａｒｔｓ ｆｏｒ ｒｅｐｌａｃｅｍｅｎｔ

Ｐａｒｔ
Ｓｃｒｅｗ Ｃａｓｓｅｔｔｅ

Ｓｕｃｔｉｏｎ ｐｉｐｅ ｂｉｔ

Ｎｅｃｅｓｓａｒｙ ｃｏｎｄｉｔｉｏｎ ｆｏｒ ｒｅｐｌａｃｅｍｅｎｔ
Ｒｅｐｌａｃｅ ｐｅｒ ｅｖｅｒｙ ｓｃｒｅｗ
Ｒｅｐｌａｃｅｍｅｎｔ ｉｓ ｕｎｎｅｃｅｓｓａｒｙ ｉｆ ｓｃｒｅｗ ｔｙｐｅ（ｈｅａｄｓｈａｐｅ，ａｘｉｓ ｄｉａｍｅｔｅｒ） ｉｓ ｓｉｍｉｌａｒ ａｎｄｕｎｄｅｒ ｈｅａｄ ｌｅｎｇｔｈ ｉｓ ｓｔａｎｄａｒｄ （８ｔｏ２５mm）

Ｈｅｒｅ，ｗｅ ｏｎｌｙ ｅｘｐｌａｉｎ ｏｎ ｃａｓｓｅｔｔｅ ｆｅｅｄｅｒ ｒｅｐｌａｃｅｍｅｎｔ．Ｆｏｒ ｓｕｃｔｉｏｎ ｐｉｐｅａｎｄ ｂｉｔ ｒｅｐｌａｃｅｍｅｎｔ，ｒｅｆｅｒ ｔｏ “Ｅｘｐｅｎｄａｂｌｅｓ Ｒｅｐｌａｃｅｍｅｎｔ”．
ＮＯＴＥ： Ｐａｒｔｓ ｒｅｐｌａｃｅｍｅｎｔ ｖａｒｉｅｓ ｆｏｒ ｃａｓｓｅｔｔｅ ｆｅｅｄｅｒｓ ｗｉｔｈ ｓｐｅｃｉａｌ ｓｃｒｅｗｓ
ａｎｄ ｆｏｒ ｓｐｅｃｉａｌ ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｈｅａｄｓ．Ｐｌｅａｓｅ ｉｎｑｕｉｒｅ ｆｏｒ ｄｅｔａｉｌｓ．
（Ｐｌｅａｓｅ ｉｎｄｉｃａｔｅ ｔｈｅ ｗｏｒｋ ＮＯ．，ｐｒｏｄｕｃｔｉｏｎ Ｎｏ．，ａｎｄ ｓｃｒｅｗ
ｓｐｅｃｉｆｉｃａｔｉｏｎｓ ｒｅｃｏｒｄｅｄ ｏｎ ｔｈｅ ｍａｃｈｉｎｅ ｂｏｄｙ．）■ Ｓｃｒｅｗ ｃａｓｓｅｔｔｅ ｒｅｍｏｖａｌ
Ｔｕｒｎ ｏｆｆ ｃｏｎｔｒｏｌｌｅｒ ｐｏｗｅｒ．
Ｒｏｔａｔｅ ｔｈｅ ｈａｎｄ ｖａｌｖｅ ｋｎｏｂ ｔｏ ｔｈｅ ｌｅｆｔ，ａｎｄ ｄｅｃｒｅａｓｅ ａｉｒ ｓｕｐｐｌｙ．
Ｗｈｉｌｅ ｍａｎｕａｌｌｙ ｓｕｐｐｏｒｔｉｎｇ ｔｈｅ ｈｏｐｐｅｒ，ｒｏｔａｔｅ ｆａｓｔｅｎｉｎｇ ｓｃｒｅｗ ｔｏ ｔｈｅｌｅｆｔ ａｎｄ ｃｏｍｐｌｅｔｅｌｙ ｌｏｏｓｅｎ．
Ｗｈｉｌｅ ｍａｎｕａｌｌｙ ｓｕｐｐｏｒｔｉｎｇ ｔｈｅ ｕｎｄｅｒｓｉｄｅ ｏｆ ｔｈｅ ＣＴ ｂｒａｃｋｅｔ，ｐｕｓｈ ｉｎｌｏｃｋ ｃａｍ ｋｎｏｂ ａｎｄ ｐｕｌｌ ｏｕｔ ｓｃｒｅｗ ｃａｓｓｅｔｔｅ ｔｏｗａｒｄｓ ｙｏｕ．
Ｐｌａｃｅ ｏｎ ｓｐｅｃｉｆｉｅｄ ｓｔａｎｄ ｆｏｒ ｓｔｏｒａｇｅ．

●
●
●

●

●

HopperPart to manually support

Bushing

Fixing screw
CT bracket

Lock cam- 23 -Part to manually support

■ Ｓｃｒｅｗ ｃａｓｓｅｔｔｅ ｉｎｓｔａｌｌａｔｉｏｎ
●

●
●
●
●

Ｗｈｉｌｅ ｍａｎｕａｌｌｙ ｓｕｐｐｏｒｔｉｎｇ ｔｈｅ ｕｎｄｅｒｓｉｄｅ ｏｆ ｔｈｅ ｈｏｐｐｅｒ ａｎｄ ＣＴ
ｂｒａｋｅｔ，ｌｉｆｔ ｕｐ ｆｒｏｍ ｔｈｅ ｔａｂｌｅ．
Ｍａｔｃｈ ＣＴ ｂｒａｃｋｅｔ ｇｒｏｏｖｅ ｔｏ ｂｕｓｈｉｎｇ ｇｒｏｏｖｅ ａｎｄ ｉｎｓｅｒｔ．
Ｍａｔｃｈ ｐｉｎ ｔｏ ｇｒｏｏｖｅ ａｎｄ ｉｎｓｅｒｔ
Ｔｉｇｈｔｅｎ ｆｉｘｉｎｇ ｓｃｒｅｗ．（Ｌｉｇｈｔｌｙ ｐｕｓｈ ｈｏｐｐｅｒ ｂａｃｋ ａｎｄ ｆｏｒｔｈ，ａｎｄ ｃｏｎｆｉｒｍ ｓｔａｂｉｌｉｔｙ．）
Ｒｏｔａｔｅ ｈａｎｄ ｖａｌｖｅ ｋｎｏｂ ｔｏ ｔｈｅ ｒｉｇｈｔ，ａｎｄ ｓｕｐｐｌｙ ａｉｒ．Ｃｈｅｃｋ ｆｏｒ ａｉｒ
ｌｅａｋｓ ａｔ ｔｈｉｓ ｔｉｍｅ，ｉｆ ａｉｒ ｉｓ ｌｅａｋｉｎｇ，ｒｏｔａｔｅ ｈａｎｄ ｖａｌｖｅ ｋｎｏｂ ｔｏ ｔｈｅ ｌｅｆｔ
ｔｏ ｄｅｃｒｅａｓｅ ａｉｒ ｓｕｐｐｌｙ，ａｎｄ ｒｅｔｉｇｈｔｅｎ ｆｉｘｉｎｇ ｓｃｒｅｗ ａｆｔｅｒ ｃｏｍｐｌｅｔｅｌｙ
ｌｏｏｓｅｎｉｎｇ ｓｃｒｅｗ ｏｎｃｅ．

HopperGroovePart to manually support
Bushing

Fixing screw
CT bracket
Pin

Pin

GroovePart to manually
supportBushing

Lock cam
GrooveCT bracket

ＮＯＴＥ： Ｉｆ ｆａｓｔｅｎｉｎｇ ｉｓ ｄｉｆｆｉｃｕｌｔ，ｔｉｇｈｔｅｎ ｓｃｒｅｗ ｗｈｉｌｅ ｌｉｇｈｔｌｙ ｍｏｖｉｎｇ ｔｈｅｈｏｐｐｅｒ ｂａｃｋ ａｎｄ ｆｏｒｔｈ．

- 24 -

６．Ｏｐｔｉｏｎ Ｓｐｅｃｉｆｉｃａｔｉｏｎ
６－１ Ｔｅｍｐｏｒａｒｙ ｆａｓｔｅｎｉｎｇ ｓｐｅｃｉｆｉｃａｔｉｏｎｓ■ Ａｃｔｉｏｎ ｅｘｐｌａｎａｔｉｏｎ
Ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｃｏｍｐｌｅｔｅｓ ｗｈｅｎ ｔｈｅ ｓｃｒｅｗ ｆｌｏａｔｉｎｇ ｓｅｎｓｏｒ ｔｕｒｎｓ ＯＮ．
■ Ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｅｒｒｏｒ ｃｏｎｄｉｔｉｏｎｓ
Ｗｈｅｎ ｔｈｅ ｓｃｒｅｗ ｆｌｏａｔｉｎｇ ｓｅｎｓｏｒ ｄｏｅｓ ｎｏｔ ｔｕｒｎ ＯＮ ｗｉｔｈｉｎ ｔｈｅ ｓｃｒｅｗ
ｆａｓｔｅｎｉｎｇ ｐｒｅｄｉｃｔｉｏｎ ｔｉｍｅ，ｓｃｒｅｗ ｓｌｉｐ ｅｒｒｏｒ ｏｃｃｕｒｓ．

６－２ Ｃａｔｃｈｅｒ ｓｃｒｅｗ ｐｒｅｓｅｎｃｅ ｄｅｔｅｃｔｉｏｎ ａｔｔａｃｈｍｅｎｔ■ Ａｃｔｉｏｎ ｓｐｅｃｉｆｉｃａｔｉｏｎ
Ｓｅａｒｃｈｅｓ ｏｒ ｓｃｒｅｗｓ ｉｎ ｔｈｅ ｃａｔｃｈｅｒ ｂｅｆｏｒｅ ｐｒｏｃｅｅｄｉｎｇ ｉｎｔｏ ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ．Ｉｆ ｔｈｅｒｅ
ａｒｅ ｎｏ ｓｃｒｅｗｓ，ｉｔ ａｃｔｉｖａｔｅｓ ｅｓｃａｐｅｍｅｎｔ ａｎｄ ｔｈｅｎ ｒｅｃｏｎｆｉｒｍｓ．
■ Ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｅｒｒｏｒ
Ｗｈｅｎ ｔｈｅ ｓｃｒｅｗｓ ａｒｅ ｎｏｔ ｓｕｐｐｌｉｅｄ ｅｖｅｎ ａｆｔｅｒ ｗｏｒｋｉｎｇ ｔｈｅ ｅｓｃａｐｅｍｅｎｔ ３ ｔｉｍｅｓ
ｗｉｔｈｏｕｔ ｔｈｅ ｓｃｒｅｗｓ， ｅｒｒｏｒ ｄｉｓｐｌａｙｓ ａｎｄ ｓｃｒｅｗ ｅｍｐｔｙ ｅｒｒｏｒ ｏｃｃｕｒｓ．

６－３ 3 Ｈｅｉｇｈｔ ｓｗｉｔｃｈｏｖｅｒ ２ ｓｔａｇｅ ｆａｓｔｅｎｉｎｇ■ Ａｃｔｉｏｎ ｓｐｅｃｉｆｉｃａｔｉｏｎｓ
Ｗｈｅｎ ｔｈｅ ｆｉｘｉｎｇ ｔｏｒｑｕｅ ｉｓ ｈｉｇｈ ａｎｄ ｃｌｏｓｅ ｔｏ ｔｈｅ ｆａｓｔｅｉｎｇ ｔｏｒｑｕｅ，ｔｈｅ ｆａｓｔ ａｎｄ ｈｉｇｈｔｏｒｑｕｅ ｆａｓｔｅｎ ａｔ ｔｈｅ ｆｉｒｓｔ ｓｔａｇｅ ａｎｄ ｓｗｉｔｃｈ ｏｖｅｒ ｔｏ ｔｈｅ ａｉｍｅｄ ｔｏｒｑｕｅ ｎｅａｒ ａｒｒｉｖａｌ．
（Ｖａｌｉｄ ｆｏｒ ｔａｐｐｉｎｇ ｓｃｒｅｗ ａｎｄ ＴＡＰＴＩＴＥ ｓｃｒｅｗ ｔｏ ｆａｓｔｅｎ ｉｎｔｏ ａｌｕｍｉｎｕｍ ｄｉｅ ｃａｓｔ．）■ Ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｅｒｒｏｒ ｉｓ ｔｈｅ ｓａｍｅ ａｓ ｉｎ ｓｔａｎｄａｒｄ ｃｏｎｄｉｔｉｏｎｓ．

６－４ Ｔｏｒｑｕｅ ｕｐ ２ ｓｔａｇｅ ｆａｓｔｅｎｉｎｇ■ The first stage and the second stage in two set torques are set.
■ Ａｃｔｉｏｎ ｓｐｅｃｉｆｉｃａｔｉｏｎｓ
Ｔｏ ｒｅｄｕｃｅ ｔｈｅ ｉｎｅｒｔｉａ ｅｎｅｒｇｙ ｏｆ ｔｈｅ ｍｏｔｏｒ，ｆａｓｔｅｎ ｉｎ ｌｏｗ ｔｏｒｑｕｅ ｄｕｒｉｎｇ ａｒｒｉｖａｌ ａｎｄｉｎｃｒｅａｓｅ ｔｏ ｆａｓｔｅｎ ｉｎ ｔｈｅ ａｉｍｅｄ ｔｏｒｑｕｅ．
（Ｖａｌｉｄ ｆｏｒ ｓｍａｌｌ ｓｃｒｅｗｓ，ｅｔｃ．）■ Ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｅｒｒｏｒ ｉｓ ｔｈｅ ｓａｍｅ ａｓ ｉｎ ｓｔａｎｄａｒｄ ｃｏｎｄｉｔｉｏｎｓ．

- 25 -

７．Ａｐｐｅｎｄｉｘ
７－１ Ａｃｔｉｏｎ ｐｒｉｎｃｉｐｌｅｓ ｏｆ ｔｈｅ ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｍａｃｈｉｎｅ■ Ａｃｔｉｏｎ ｐｒｉｎｃｉｐｌｅ ｄｉａｇｒａｍ ｏｆ ｔｈｅ ｃｏｎｔｒｏｌｌｅｒ● Ｂｌｏｃｋ ｄｉａｇｒａｍ

Electric current Detection

Motor

Constand-voltag
circuitry

Load torque16bit microcomputer
I/O
PWM

Electromagnetiv valve
sensorScrewfatening head●

Ｅｌｅｃｔｒｉｃ ｃｕｒｒｅｎｔ ｗａｖｅｆｏｒｍ（ｍｏｔｏｒ）
Io : Motor start-up current
I1 : Detection
current(0.75Io)
t2

t3

t1 : Current delay time

(50msec)(0.05～0.5sec)
t2 : Delay time(t2＞t1)●

Ａｃｔｉｏｎ ｐｒｉｎｃｉｐｌｅ
Ｔｈｅ ｌｏａｄ ｃｕｒｒｅｎｔ ｏｆ ｔｈｅ ｍｏｔｏｒ ｗｈｉｃｈ ｉｎｃｒｅａｓｅｓ ａｌｏｎｇ ｗｉｔｈ ｓｃｒｅｗ ｆａｓｔｅｎｉｎｇ ｉｓｃｏｍｐａｒｅｄ ｔｏ ｔｈｅ ｐｒｅｖｉｏｕｓｌｙ ｓｅｔ ｖａｌｕｅ，ａｎｄ ｗｈｅｎ ｔｈｉｓ ｒｅａｃｈｅｓ ｔｈｅ ｓａｍｅｌｅｖｅｌ，ｔｈｅ ｍｏｔｏｒ ｉｓ ｓｔｏｐｐｅｄ．

●

Ｓｉｎｃｅ ｔｈｅ ｍｏｔｏｒ ｉｓ ｄｉｒｅｃｔ ｃｕｒｒｅｎｔ，ｔｈｅ ｌｏａｄ ｃｕｒｒｅｎｔ ａｎｄ ｏｕｔｐｕｔ
ｔｏｒｑｕｅ ａｒｅ ｐｒｏｐｏｒｔｉｏｎａｌ．

●

Ｓｅｔ ｔｈｅ ｔｉｍｅ ｓｏ ｔｈｅ ｓｔａｒｔｉｎｇ ｃｕｒｒｅｎｔ ｏｆ ｍｏｔｏｒ ｓｔａｒｔ－ｕｐ ｄｏｅｓ ｎｏｔｓｔｏｐ ｔｈｅ ｍｏｔｏｒ．

- 26 -

７－２ 2 Ｔｈｅｏｒｙ ｏｆ ｔｈｅ ｅｌｅｃｔｒｉｃ ｓｃｒｅｗｄｒｉｖｅｒ ｔｏｒｑｕｅ■ Ｒｅｌａｔｉｏｎｓｈｉｐ ｏｆ ａｃｔｉｖｅ／ｉｎａｃｔｉｖｅ
ｔｏｒｑｕｅｓ
Ｄｅｐｅｎｄｉｎｇ ｏｎ ｓｃｒｅｗ ｔｙｐｅｓ （ｉｒｏｎｔａｐｐｉｎｇ，ｒｅｓｉｎ ｔａｐｐｉｎｇ，ｓｍａｌｌ ｓｃｒｅｗ）
ａｎｄ ｄｉｆｆｅｒｅｎｃｅｓ ｉｎ ｔｏｒｑｕｅ ｍｅａｓｕｒｅｍｅｎｔ
ｍｅｔｈｏｄｓ，ｔｏｒｑｕｅ ｇｅｎｅｒａｔｉｏｎ ｖａｒｉｅｓ，
ａｓ ｓｈｏｗｎ ｏｎ ｔｈｅ ｃｈａｒｔ ａｔ ｒｉｇｈｔ，ｅｖｅｎ ｉｆ ｕｓｉｎｇ ｔｈｅ ｓａｍｅ ｅｌｅｃｔｒｉｃｓｃｒｅｗｄｒｉｖｅｒ．Ｔｈｅ ｒｅｌａｔｉｏｎｓｈｉｐ ｏｆ ｓｉｚｅｓ
ｉｓ ｎｏｔ ｕｎｉｆｏｒｍ，ｂｕｔ ｇｅｎｅｒａｌｌｙ ｉｓ ａｓｆｏｌｌｏｗｓ：

Inactive torque

Torque checker
Iron plate
Resin

Small screw

Ｔｏｒｑｕｅ ｃｈｅｃｋｅｒ ｖａｌｕｅ ≦ Ｒｅｓｉｎ ｔａｐｐｉｎｇ ≦ Ｔｓ ≦ Ｉｒｏｎ ｔａｐｐｉｎｇ Ｓｍａｌｌ ｓｃｒｅｗ■ Ｒｅｌａｔｉｏｎｓｈｉｐ ｂｅｔｗｅｅｎ ｔｈｅ ｏｕｔｐｕｔ ｔｏｒｑｕｅ （ｉｎａｃｔｉｖｅ ｔｏｒｑｕｅ） ａｎｄ ｔｈｅ ａｃｔｕａｌ
ｆａｓｔｅｎｉｎｇ ｔｏｒｑｕｅ （ａｃｔｉｖｅ ｔｏｒｑｕｅ）（Ｅｘ： Ｆｏｒ MO-1330B）

Torque（N・ｍ）

The torque(active torque)which is added by inertia(2.33) energy of the motor rotor.
(10～50% increase of theoutput torque)

2.5
Small screw
2.0

MO-1330B output torque(inactive torque)ＭＯ－１３３０Ｂ出力トルク（静トルク）
NOTE : The S-type curve generates
fromtorque volume characteristics.)

1.5

1.0

Torque checker
0.5

Resin tappinig screw(0.48)The torque lost by screw surface friction or work
elasticity.

0

0

2

4

6

- 27 -8

10 （Aimed torque）

７－３ Ｍｅａｓｕｒｅｍｅｎｔ ｍｅｔｈｏｄｓ ｏｆ ｔｈｅ ｅｌｅｃｔｒｉｃ ｓｃｒｅｗｄｒｉｖｅｒ ｔｏｒｑｕｅ
Ｄｅｆｉｎｉｔｉｏｎｓ ｏｆ ａｃｔｉｖｅ ａｎｄ ｉｎａｃｔｉｖｅ ｔｏｒｑｕｅｓ※Ｉｎａｃｔｉｖｅ ｔｏｒｑｕｅ （ｏｕｔｐｕｔ ｔｏｒｑｕｅ）：Ｔｏｒｑｕｅ ａｃｑｕｉｒｅｄ ｆｒｏｍ ｅｌｅｃｔｒｉｃａｌ ｅｎｅｒｇｙ
ｆｒｏｍ ｍｏｔｏｒｓ．（Ｓｔａｌｌ ｔｏｒｑｕｅ ｏｆ ｍｏｔｏｒ）

Measurement Method

inactive rorqur ( TS )Type

Torqur Waveform

Electric screwdriver
Torqueconverter

in
put

(Max.
torque)(inactive

Connector
oscillograph

Amplifier(Record)※Ａｃｔｉｖｅ ｔｏｒｑｕｅ （ｆａｓｔｅｎｉｎｇ ｔｏｒｑｕｅ）：Ｔｏｒｑｕｅ ｇｅｎｅｒａｔｅｄ ｄｕｒｉｎｇ ａｃｔｕａｌ ｓｃｒｅｗ
ｆａｓｔｅｎｉｎｇ．
（Ｔｏｒｑｕｅ ｆｒｏｍ ｔｈｅ ｉｎｅｒｔｉａｅｎｅｒｇｙ ｏｆ ｔｈｅ ｍｏｔｏｒ ａｄｄｅｄ ｔｏ ｔｈｅ ｍｏｔｏｒ ｓｔａｌｌ ｔｏｒｑｕｅ）

Measurement Method

Torqur Waveform

active torque

In putElectric screwdriver

Torque checker
・Small screw
active torque

Active screw fastening

Input
Erectric screwdriver

Peak indicator
・Tapping screw

Plateoscillograph

RecordResin- 28 -

active torque

Torqur checkerType

active torque (TD)■７－４ Ｅｌｅｃｔｒｉｃ Ｓｃｒｅｗｄｒｉｖｅｒ Ｓｐｅｃｉｆｉｃａｔｉｏｎ Ｌｉｓｔ

ＭＯＤＥＬ
A
B
C
D
A

ＭＯ－１３３０

ＭＯ－１３５０

PUTPUT TORQUE（N・ｍ）

NO LOAD ROTATION

０．７３～３．２０
０．４８～２．３３
０．１６～０．９０
０．２７～１．５５
１．１９～４．８０

１３０～４５０
１７０～６４０
５９０～２０５０
２８０～１０６０
１３０～４５０（ｒ・ｐ・ｍ）【 Torque chart 】
５

Troque４ＭＯ－１３５０Ａ３
ＭＯ－１３３０Ａ
ＭＯ－１３３０Ｂ２
ＭＯ－１３３０Ｄ１
ＭＯ－１３３０Ｃ

０

２

４

６

８

１０

Aimed torque【Note】
Because the torque diagram is a theory value, it is somewhat ..actual goods.. different from．
The tightening torque changes according to the size and the material etc. of the screw．
Please set the set torque with the tightening material.

- 29 -

７－５ Ａｐｐｉｃａｂｌｅ ｓｃｒｅｗ ｓｉｚｅ

■ Ｓｐｅｃｉｆｉｃａｔｉｏｎ ｏｆ ｓｃｒｅｗ
Screw type
Round

Flat Fillister

Flat

Oval

Bindin Brazier Truss

Ａｐｐｉｃａｂｌｅ ｓｃｒｅｗ

Screw Head
ShapesScrew Head Categories
shank diameter(d)head shapes
head diameter(D)head diameter tolerance
Spring-washer diameter
Spring-washer thickness
Screw
nominal length(ℓ)

Sems screw

Small screw , tapping screw
Pan

Min
Max

Note
※ This ｌｉｓｔ is an aim. Please consult about details.

- 30 -

Pan

Roud

Flat

Fillster Bindin Brazier- 31 -

Part No.
Date of
Purchase

Yr.

Mo.

Dealer wherepurchased
Telephone (

)

Dy.

－

1-10-6 Ryoke, Naka-ku, Hamamatsu, Shizuoka, 430-0852, Japan
Phone: (81) 53-462-3636
Fax: (81) 53-462-1818

Ver.02-100401