Special Clutch Cover Kit TYPE-R (WET/Wire type) Instruction manual
Product number

02-01-0423 (Black paint)
02-01-0287 (Silver paint)

Adaptation model Monkey 125 (JB02-1000001 ～ )Thank you very much for purchasing our products. Thank you so you will comply with the following matters at the time of use.
Before installation, please check your always kit contents. If there is a point of notice event, Please contact us the dealer of purchase.
◎ If the description, such as photos or Illustration different with this part.

☆ Please read carefully before use ☆
◎ The use ignoring the instructions that are written in the manual, if the accident or damage has occurred, we can not assume any
responsibility for compensation.
◎ This product installation and use, when a problem occurs to after market goods, guarantee other than this product, also can notassume any in any such matters.
◎ If it was the case or mounting that has been processed like a product, it will not be covered under warranty.
◎ It is not possible to inquire of the combination of other manufacturers.
◎ This product is the above-mentioned vehicle exclusive goods.Is not possible attached to the other vehicle. Please note.
◎ Please refer to the genuine service manual for the above-mentioned compatible models for the assembly work.
◎ Special tools are required to install this product. Please prepare separately.
Lock nut wrench：00-01-0152(Takekawa tool)
Universal holder：00-01-1002(Takekawa tool)◎ Although this product is mainly developed for WET clutch (wet type) specifications, it can be used even for DRY clutch (dry type)specifications without problems.
(Hereinafter, WET clutch specifications will be referred to as“wet type”,and DRY clutch specifications will be referred to as“dry type”.)◎ Caution:To install this product, you need to install the clutch inner kit (sold separately) and the install the designate
transmission at the same time. Please select your kit from the following condition.

COClutch inner kit
02-02-0081
Special clutch inner kit TYPE-R(Special clutch TYPE-R for close ratio transmission）
02-02-0083
Special clutch inner kit TYPE-R (Slipper clutch)(Special clutch TYPE-R for close ratio transmission）
02-02-0155
Special clutch inner kit TYPE-R(For stock main shaft）
02-02-0156
Special clutch inner kit TYPE-R (Slipper clutch)(For stock main shaft)Transmission

02-04-0295
TAF 5-speed close ratio
transmission kit（For special clutch TYPE-R)

Remarks
02-04-0293
When the TAF 5-speed close ratio transmission kit（for stock clutch)※2
is installed, 02-02-0081/0083 can be installed byusing 02-04-0296(TAF 5-speed close ratio transmission※1
conversion kit).

Stock transmission
or
02-04-0293
02-04-0292
02-02-0155/0156 can be mounted on the TAF 5-speed
4-speed close ratio transmission
close ratio transmission kit (for stock clutch).
gear set（For stock clutch)※3※ 1.The main shaft of the close ratio transmission kit has a TYPE-R designated special clutch inner kit※ 2.The main shaft of the close ratio transmission kit has a designated for the stock clutch.
※ 3.Both uses stock main shaft.

～ feature ～PY・Rack & pinion wire clutch cover that enables light and smooth operation.
・R.Crankcase cover is made of die-cast aluminum with black paint, and clutch cover is made of forged aluminum with shot blast.
・By adopting a paper cartridge oil element, the centrifugal oil filter can be removed and reducing the load on the crankshaft andimproving engine response.
・Thermostat unit (02-01-5052: optional) can be installed. Thermostat prevents overcooling whith oil cooler.
・The oil level window makes it easy to check the oil level.
・Filtered oil flows through the oil element by two passage (crankshaft / transmission) with this kit.
(In the stock clutch cover, only one crankshaft passage passes through the centrifugal filter from oil pump).
※ By connecting our bore-up cylinder (oil outlet equipped model) and oil line hose kit (00-07-0095: optional), the oil through the oilelement can flow to the cylinder head.
・Clutch cover for Takagawa special clutch.
・Since the clutch is divided from the crank/transmission case, so that the engine oil and clutch oil can be used for different
specifications (brand/viscosity).
CautionWhen the handling of ignoring this display, property damage and human shows the assumption of what injury.

■ On the street, keep the legal speed and obey the traffic law.
（If you drive faster than the legal speed, you will be punished for violating the Road Traffic Act and overspeeding.）■ When performing the work, etc., be sure during the cold (when the engine and the muffler is cold). (It may cause burns.)■ When performing the work, it should be made to prepare the tools for the job. (Breakage of parts, it may cause injury.)■ Do the work must always specified torque using a torque wrench. (Damage of bolts and nuts, and cause of dropout.)■ The product and the frame, might have edges or protrusions. Please go to protect your hands when you work. (It may cause injury.)■ Be sure to each part inspection before operation, check the loosening of the threaded portion, be sure to securely tighten thespecified torque if there is loose. (It may cause detachment of the parts.)
When the handling of ignoring this display people died, shows the contents of the serious injury possibility isassumed.
■ The technology and those who no knowledge, please do not to work.(The cause of parts damage etc., could result in falls and accidents.)■ If you start the engine, be sure in a well-ventilated place. In the sealed such place, please do not start the engine.
(There is a risk of carbon monoxide poisoning.)■ During operation, when an abnormality occurs, immediately stop the vehicle in a safe place, please stop running. (It may lead to an accident.)■ When performing the work, do the work safely stabilize the vehicle in a horizontal location.
(There is a risk of injury vehicle collapsed while working.)■ Inspection, maintenance, the instruction manual or, inspection methods such as service manuals, to protect the way, should be done
correctly.(unsuitable inspection and maintenance, there is a risk that result to an accident.)■ When carrying out the inspection and maintenance, etc., if found damaged parts, replace the damaged parts to avoid possible to reusehe parts.(There is a risk that lead to accidents Continued use.)■ The engine and exhaust system are hot while the engine is running or for a while even the engine is stopped.Never place dangerous or
flammable materials such as gasoline near working area. (May caused fire.)
Warning◎ Please note. Performance up, the design change, the product and the price in the cost up, etc. are subject to change without notice.
◎ Please be informed that we shall be held harmless against any claim against us whatsoever arising out of use of the products inracing and the like.
◎ Keep this manual stored until this product is discarded.
CONTACT Address : 3-5-16 Nishikiorihigashi Tondabayashi Osaka JAPANTEL: +81-721-25-1357 FAX:+81-721-24-5059 e-mail:english@takegawa.co.jp URL http://www.takegawa.co.jp
Please contact with your name and country name provided. (Only English please)2022.9.1302-01-0423,0287

/5Product content

394102-02-0125

41

3121718373640

38813 1435CO2443515202127 234412Number

Product content

22Quantity

1R.crankcase cover set

12R.crankcase cover ASSY.

134
5678Separator COMP.
Oil pot window set
Thermostat hole cap
O-ring, 15mm
Hole cap
O-ring, 30mm

1111119

Oil plug bolt

310111213141516
17181920
2122232425Sealing washer, 10mm
Flange bolt, 6x12Sealing washer, 6mm
Oil filler cap
O-ring, 13mm
Boll bearing, 6001ZC type ring, 28mm
Oil seal, 54x70x9O-ring, 120mm
Clutch cover COMP.
Oil seal, 10x17x5
Clutch release pinion
Extra low head cap screw, 6x8Flat head screw, 4x10Release arm
Clutch arm spring

312111111111111144

42294245

121194
1010951454545

45 45494545

45

45

47

44

44

33

3161928303225

26

91034

167PY
4850

46

Item Number
NumberProduct content
Quantity
Item Number
00-02-6211 (Black)
26 Plain washer, 10mm
100-00-0151 (10 pcs)
00-02-0467 (Silver)
27 Release rack
100-02-0039
00-02-6208 (Black)28 O-ring, 120mm
100-02-0188
00-02-0466 (Silver)
29 Clutch cable receiver COMP.
100-00-1676
02-02-0125 (with O-ring)
30 Oil filter spring
100-07-0065
00-02-0031
Oil filter element
100-02-0027
3100-07-0063 (with O-ring)
32 O-ring, 40mm
100-02-0040
00-00-0185 (5 pcs)
00-02-0470
33 Oil filter cover
109-06-0131 (with O-ring)(with O-ring/Bolt)
00-01-0034 (4 pcs)
34 O-ring, 12mm
100-00-0136
00-07-0072
35 Oil through nut
100-00-2310
36 Conical spring washer, 14mm
100-02-0036(with Sealing washer)
00-07-0106 (10 pcs)
37 Spacer
100-00-141400-00-0322 (6 pcs)
38 Orifice
100-00-107200-00-2780
39 R.crankcase cover gasket
100-02-0356
00-02-0468 (with O-ring)
40 Clutch cable COMP. 850mm
100-02-0133
00-00-0644 (5 pcs)
200-00-0153 (2 pcs)
41 Dowel pin, 8x1200-01-1011
42 Flange bolt, 6x16
200-00-0879 (5 pcs)
00-00-0643 (3 pcs)
43 Socket cap screw, 6x18
100-00-0720 (5 pcs)00-02-0364
44 Socket cap screw, 6x15400-00-0718 (5 pcs)
00-00-0656
45 Flange bolt, 6x40
1000-00-0886 (5 pcs)
00-00-1089
46 Hexagon bolt, 8x45
100-00-0914
00-02-0006
47 U nut, M12x1.25
100-00-0915
00-02-0033
48 Coller 1
100-00-2594
00-00-0642 (6 pcs)
49 Coller 2
100-00-259500-00-0190 (6 pcs)
50 Plain washer, 8mm
100-00-0076 (10 pcs)
00-02-0469 (with Bolt)
100-00-0370
51 Shim ring, 12x18x0.500-02-0112※ Please order in the repair parts are always repair part number.If it is not the part number order, you may not be able to order.
Please be forewarned. It should be noted, In the case of parts that can not be separately shipment, please order a set part number.
2022.9.13

02-01-0423,0287

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Optional Parts
Clutch cover kit (Wire type・Dry):02-02-0126

Oil line hose kit:00-07-0095
TAKEGAWA

By using with Takegawa oil outlet
equipped(bore up) cylinder and thisclutch cover kit, you can send clean
oil through the oil filter element tothe cylinder head.

Cover kit for dry type clutch.
It is possible to use it as a dry typeclutch with the clutch cover of this kit,
but by replacing it with this special drytype clutch cover kit, you can obtain abetter cooling effect due to the large
ventilation hole.
■ Mounting procedure※ Please refer to the Genuine Service Manual for detailed mounting methods and specified torques that are notspecifically described.

・Park the motorcycle in a horizontal placewith a maintenance stand, etc.
・Drain engine oil.
・Remove the R.step holder.

Installing the clutch cover・Clean the gasket surface of the R.crankcase,attach the dowel pin, and install a newR.crankcase cover gasket.
・Attach the orifice in the kit to the back ofthe R.crankcase.

COR.step holder

・Attach the clutch cover COMP. to theR.crankcase cover, install it with thesocket cap screw(6x15) and tighten it to
the specified torque.

Pivot nut

Mounting bolt

・When installing the close ratio transmission
・Attach R.Crankcase cover, clamp and clutch
kit at the same time, refer to the close
cable receiver COMP. with flange bolts(6x40),
ratio transmission installation manual.
divide bolts several times diagonally and・For stock transmission, refer to thetighten to specified torque.
service manual and remove the R.
Note:Be sure that you protect specified torque.
crankcase cover, centrifugal oil filter
Flange bolt, 6x40
and clutch.
Torque：10N・m（1.0kgf・m）
・Attach the O-ring(12mm) to the oil throughnut and apply a engine oil to the O-ring.
O-ring・Apply grease to the release rack andattach it to the clutch cover COMP.

Note:Be sure that you protect specified torque.
Socket cap screw,6x15

Torque：10N・m（1.0kgf・m）

PY

Installing the oil filter cover・Attach the spacer, conical spring washer(14mm),and oil through nut to thecrankshaft in this order, hold the spacer
with a spanner, and tighten the oilthrough nut to the specified torque.

・Place the oil filter spring in the R.crankcase
cover (fit it into the guide of the case),put
the oil filter element, attach the O-ring(40mm) to the oil filter cover,apply engine
oil, and attach the flange bolt(6x16),Tighten
with specified torque.

Note:Be sure that you protect specified torque.
Oil through nutNote:Be sure that you protect specified torque.
Flange bolt, 6x16

Torque：64N・m（6.6kgf・m）

Torque：10N・m（1.0kgf・m）

SpacerConical spring washer(Note the direction)

Oil through nut・Attach the clutch by referring to theinstallation manual for the special clutch
inner kit TYPE-R.
・Attach the O-ring(120mm) to the clutch cover
COMP.and apply a engine oil to the O-ring(120mm).

・Attach the primary driven gear assemblyby referring to the installation manual
for the special clutch inner kit TYPE-R.
O ring 120mm

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/5※ Make sure the oil filter attached theguide on the oil filter cover.
※ Caution:If the oil filter spring does not
fit inside of the guide(of the oilfilter),there will be a gap between theoil filter cover and the R.crankcasecover. This may cause the oil leaks.
※ Install the O-ring at the position shown
below.
Caution:Incorrect installed O-ring is may
caused damage engine.
O-ring■ Mounting procedure※ Please refer to the Genuine Service Manual for detailed mounting methods and specified torques that are notspecifically described.

Installing the clutch cable・Attach the clutch cable COMP. to theclutch lever and route it to the clutch
cable receiver COMP.for the cable is notoverloaded.
・Attach the adjuster of the clutch cableCOMP.to the clutch cable receiver COMP.

・Adjust the clutch free play at the adjustment After assemblypart of the clutch cable COMP., tighten
・After confirming that the drain bolt
the nut to the specified torque, and cover{T=24N・m(2.4kgf・m)}is tightened, poureach with a rubber cap.
engine oil, attach the O-ring to the holecap, apply a small amount of engine oil toNote:Be sure that you protect specified torque.
Nutthe O-ring, Tighten to the specified torque.

Torque：10N・m（1.0kgf・m）

Rubber cap

NutNutNote:Be sure that you protect specified torque.
Hole cap

Torque：12N・m（1.2kgf・m）※ Check the amount of oil in the oil level
check window frequently, and if it isbelow the lower limit, add the oil.

Rubber cap

CO・Turn the clutch release pinion clockwise
until it stops, and insert a plain washer(10mm) into the clutch release pinion.

upper limitlower limit

Clutch free play
10 to 20 mm at the clutch lever end
10 ～ 20mm∴ Oil capacity
When changing oil :750cc
When overhauled :950cc

PY

・Attach the cable end to the release arm,
set the clutch arm spring, insert theinner cable into the release pinion while
the cable pulled, and hook the clutch arm
spring to the cover.
・Set color 1 and color 2 on the back side of・Attach the socket cap screw(6x18) to thethe R.step holder.
release arm and tighten the socket cap
Coller 2
screw to the specified torque with the arm
pushed in.
Note:Be sure that you protect specified torque.
Socket cap screw, 6x18

Torque：10N・m（1.0kgf・m）∴ Recommended oil
SAE 10W-40 20W-50
API classification: SG, SH, SJ, SL equivalent
JASO standard : MAColler 1・Attach R.step holder with shim ring
(12x18x0.5),U nut(M12x1.25),washer (8mm)and hex bolt (8x45).

Note:Be sure that you protect specified torque.
U nut,M12x1.25

Torque：54N・m（5.5kgf・m）
Hexagon bolt 8x45

Torque：31N・m（3.1kgf・m）

・For the engine oil viscosity, refer to thefigure and use the oil with the viscosity
suitable for the environment and theoutside temperature.

・Removing the oil filler cap and the low
head cap screw, pour engine oil and pouruntil the engine oil comes from thehole at low head cap screw.
Install the oil filler cap and low headcap screw and tighten them to thespecified torque.
Note:Be sure that you protect specified torque.
Oil filler cap

Torque：12N・m（1.02gf・m）

Extra low head cap screw

Torque：6.3N・m（0.63kgf・m）
Oil filler cap

Shim ring12x18x0.5
U nut M12x1.25

Plain washer 8mmHexagon bolt 8x45
Extra low head cap screw

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/5Flange bolt

■ Mounting procedure※ Please refer to the Genuine Service Manual for detailed mounting methods and specified torques that are notspecifically described.

※ Check the amount and change the oil
frequently. Remove the flange bolt
{T=12N・m(1.2kgf)} and drain the oil.
※ Amount of oil in clutch chamber:approx. 105cc※ The viscosity and amount of engine oil
affects the of clutch disengagement.
Caution:not to use high viscosity orover amount.
※ As described above, this clutch cover isdesign to be used as a wet type clutch
but it can also be used as a dry typeclutch without oil. Caution when use as
Dry type clutch
・When using it as a dry type clutch,“Remove the flange bolts(not use)”
because condensation may form inside
the clutch chamber.
・After using as the wet type clutch andlike change to use as a dry typeclutch, use the new friction disc anddegrease all other parts. the remains
oil may cause seizing.

● When installing an oil hose to theoil outlet of the cylinder

CautionPrecautions when installing anoil cooler● When installing an optional
thermostat unit
・Installing the thermostat unit.
・Remove the two oil plug bolts, attach anadapter that matches the type of hose to
be used, and connect the hose.
※ Check the thermostat unit instruction
manual.
※ Check the oil cooler kit instruction
manual and adapter instruction manual.

CO・If there is no problems, test ride at
low-speed in a safe place to check theoperation of the clutch.

・Do not use oil hole plugs (00-02-0111).

Note:If use the oil hole plug (00-02-0111),
the oil passage will be closed and theengine may be damaged.
02-01-0423,0287

・Bend the clamp to avoid lower sensor wire
clamp interferes with the oil line.

PYTorque：13N・m（1.3kgf・m）

Oil hole plug

2022.9.13

・Never install a thermostat unit or oilhole plug.
Remove a thermostat unit or oil holeplug.

Caution:installing the oil line
hose kit (00-07-0095)

Note:Be sure that you protect specified torque.
Hole cap

Thermostat
hole cap

When not installing an oil cooler

Note:When the thermostat unit or oil holeplug is installed, the oil passage isclosed and the engine may be damaged.

・Shift the transmission to first gear withthe engine stopped and squeeze the clutch
lever.
● When not installing the thermostat
When moving the vehicle, make sure thatunit
the rear wheel does not rotate when the・Remove the thermostat hole cap and insert
rear wheel rotates and the clutch lever
the oil hole plug (00-02-0391) into theis released.
oil hole.
・Start the engine with the transmission in・Apply engine oil to the O-ring of theneutral and check all parts for oil leaks.
thermostat hole and tighten the hole cap
to the specified torque.
Warning：Be sure to start the engine in awell-ventilated place.

Note:Never attach the thermostat unit oroil hole plug when the oil hose is
not connected to the clutch cover.
Oil passage will closed and engine
may be damaged.

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