38999 Series III
Integrated Backshell

38999 All In One!
Plug with integrated backshell: all the features and the benefits of
38999 Series III connectors now ready to use.
Embedded backshell

EMI backshell

Space and time saving.
Better electrical continuity and signal protection.
Lighter than with standard backshell.
Easier supply chain.
Single piece backshell and connector.
Shield band compatible.
Overmolding best solution.

Flexibility

All Series III layouts developed by SOURIAU
available (more than 90 layouts).

Versatility

Compatible, among others, with VG95343 andMIL-I-81765 heat shrink boots.

Not QPL registered.

38999 Series III | Integrated Backshell
Description• Derived from standard MIL-DTL-38999 Series III• Plug in 9 sizes (from size 09 to 25)• Black zinc nickel RoHS plating, a robust QPL
500 hours finish backward compatible withcadmium receptacle.
• Standard cadmium and nickel plating available.

Technical features
MechanicalElectrical

Environmental• Shell: Aluminum• Contact resistance:• Temperature range:-55°c to +175°C (Z & W)
-55°c to +200°C (F)• Shell plating:. Nickel (F). Black zinc nickel (Z). Olive drab cadmium: (W)Contacts size 22 20 16 12 84Resistance mΩ 14.6 7.3 3.8 3.5 32• Insulator: Thermoplastic• Insulation resitance:≥5000mΩ (at 500Vdc)• Seal: Silicone elastomer• Contact rating:• Contact: Copper alloy• Contact plating: Gold over nickel• Endurance: 500 matings/unmatings• Shock & Vibration:
According to 38999 specification

Contacts size 22 20 16 12 8Rating (A)• Salt spray:. 48 hours (F). 500 hours (Z & W)
45 7.5 13 23 45 80• Shell continuity. Nickel (F): 1 mΩ. Black zinc nickel (Z): 2.5 mΩ
. Olive drab cadmium (W): 2.5 mΩ

• Sealing mated connectors:
IP 67 (1 meter for 30 min minimum)

Resistance to fluids• According to MIL-DTL-38999 standard. Gasoline: JP5 (OTAN F44)
. Mineral hydraulic fluid: MIL-H-5606(OTAN H515). Synthetic hydraulic fluid: Skydrol 500 B4• LD4 (SAE AS 1241). Mineral lubricating: MIL-L-7870A(OTAN 0142). Synthetic lubricating: MIL-L-23699(OTAN 0156), MIL-L-7808. Cleaning fluid: MIL-C-87936 diluted. De-icing fluid: MIL-A-8243. Extinguishing fluid: Bromochloromethane. Cooling fluid: Coolanol238999 Series III | Integrated Backshell
Ordering information
Basic series

8DA5-13Z35

PN

Shell type:
5: Plug with RFI shielding
Style:-: Connector with standard crimp contacts
Shell size:
09, 11, 13, 15, 17, 19, 21, 23, 25
Plating:
Z: Black zinc nickel
F: Nickel
W: Olive drab cadmium
Contact layout:
See «8D Series - MIL-DTL-38999 Series III» SOURIAU catalog
Contact type:
P: MaleS: Female
Orientation:
N, A, B, C, D, EL: Without contact
Note: Power, Quadrax and Optical layouts, please consult us. Type 0 and Type 7 on request.

3D models
8D Integrated Backshell 3D models are available on www.traceparts.online.net
Registration is quick and the downloads are free!

Dimensions
Plug Type 542.2/1.66 Max
17.5/0.69 ±0.1
ØB Max3.5/0.14 Max

ØA Max12.1/0.48

09

1113

15

1719

21

2325

ØA

11.1/0.44

14.1/0.55

17.1/0.67

21.1/0.83

24.1/0.95

27.1/1.07

30.1/1.18

33.1/1.30

36.1/1.42

ØB21.8/0.86

25.0/0.98

29.4/1.16

32.5/1.28

35.7/1.41

38.5/1.52

41.7/1.64

44.9/1.77

48.0/1.89

Note: All dimensions are in millimeters and inches (mm/inch)

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38999 Series III | Integrated Backshell
Connectors weight - in gram (±15%)
Shell size
& layout

9-35

11-35

13-35

15-35

17-35

19-35

21-35

23-35

25-35

Weightwithcontacts

14.92

20.62

29.82

40.37

48.33

59.51

70.23

82.41

96.86

Accessories & Tooling
Recommended accessories for wiring
Shell size

Shield band (recommended)

Hand banding tool

Rear diameterto fit with boot911.1/0.44

1114.1/0.55

1317.1/0.6785930337A (individualy coiled)85930338A (not individualy coiled)1585930339A

21.1/0.83

1724.1/0.95

1927.1/1.07

2130.1/1.18

2385999344 (not individualy coiled)85999345 (individualy coiled)2585999346

33.1/1.30
36.1/1.42

To order braid, boot or other accessories, please contact your SOURIAU distributor.

Shield Band Dimension

85930337Aor 85930338A

85999344
or 85999345

A

200/7.87 Min

362.1/14.26 ±1.5B

3.0/0.12

6.0/0.24

C

0.4/0.016 Max

0.5/0. 019CBA

Note: All dimensions are in millimeters and inches (mm/inch)

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38999 Series III | Integrated Backshell
Accessories & Tooling
Recommended installation torqueInstallation Torque(Inch-Pounds)

09, 11, 13, 15, 17 & 19

40

21, 23 & 25

808599-0831

All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing.

Shell Size

Tightening support

Part number: 8599-0831
This tool is made up of dummy receptacles housings of all
9 sizes for all key polarisation, and secures free connectors
during wiring and fitting of rear accessories.

Note: Torque values are based on 80% of the couplingthread strength specified in SAE-AS85049 standard.

Crimping tools - for standard contacts

Contact
size

#22D
#20
#16
#12

Plier
M22520/1-01

Plier
M22520/2-01(SOURIAU 8476-01)

Turret Part number
MIL Spec

Locator Part number
MIL Spec

Contact
typeContact
Part numberPin8599-0702 JJ-M22520/2-09

Socket8599-0706 900-M22520/2-06

Pin8599-0703 SASocket

8599-0707 900

M22520/1-04

M22520/2-10

Pin8599-0704 MJ

Socket8599-0708 900

Pin

8599-0705 MJ

Socket8599-0709 900-M22520/1-04-M22520/1-04-WDS8DIBWUSEN01 © Copyright SOURIAU Jui 2019 - SOURIAU is a registered trademark.

Insertion & extraction tools - for standard contacts
ColorContact
size

Material

Part number

Insertion

Extraction#22D

Plastic

M81969/14-01

GreenWhite#20

Plastic

M81969/14-10

Red

Orange#16

Plastic

M81969/14-03

BlueWhite#12

Plastic

M81969/14-04

Yellow

White#10

Plastic

M81969/14-05

Grey-Other Accessories, Tooling & Contacts
See SOURIAU «8D Series - MIL-DTL-38999 Series III» catalog.

For further information contact us at technical.emear@souriau.com (Europe - Asia - Africa)
technical.americas@souriau.com (North America)
or visit our web site www.souriau.com
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