Xmatic Compact
Instruction Manual
Original Instructions

Doc. no.: 16887025-01_A_en-us
Date of release: 2022.12.08

CopyrightThe contents of this manual are the property of Struers ApS. Reproduction of any part of this manual without
the written permission of Struers ApS is not allowed.
All rights reserved. © Struers ApS 2022.12.19.

2Xmatic Compact

Table of Contents
1 About this manual
1.1 Accessories and consumables
2 Safety

666

2.1 Intended use

6

2.2 Safety functions - (SF)7

2.3 Xmatic Compact safety precautions

9

2.3.1 Read carefully before use

9

2.4 Safety messages

10

2.5 Safety messages in this manual

10

3 Getting started

13

3.1 Device description

13

3.2 Overview

15

3.3 The display

18

4 Installation

21

4.1 Unpack the machine

21

4.2 Lift the machine

23

4.3 Check the packing list

27

4.4 Power supply

28

4.5 Noise31

4.6 Connect the recirculation unit - (option)

31

4.6.1 Fill the recirculation tank32

4.6.2 Place the filter bag in the recirculation unit

32

4.6.3 Connect the recirculation unit to the machine

33

4.7 Vibration

34

4.8 Compressed air supply

34

4.9 Connect to the water inlet and outlet

35

4.10 Connect to an exhaust system

37

4.11 Install a beacon on the machine

38

4.12 Adjust the disc cooling flow rate38

4.13 Mount the MD-Disc39

5 Transport and storage

40

5.1 Storage

40

5.2 Transport

41

Xmatic Compact

3

6 Start-up - the first time42

6.1 MD surfaces42

6.2 Bottle rack44

6.2.1 Place the bottles in the bottle rack module

44

6.2.2 Soap and alcohol45

7 Configuration
7.1 Consumables

47

7.2 Machine settings48

7.3 Cleaning templates

49

7.4 Disc cooling50

8 Operate the device

51

8.1 Clamp and level the specimens

51

8.2 Access the work zone

52

8.3 Place and remove the specimen holder in/from the machine

52

8.4 Clean the tubes

54

8.5 Methods

55

8.5.1 Struers methods

55

8.5.2 Custom methods

57

8.6 The preparation process

61

8.6.1 Step selection

61

8.6.2 Inspect a specimen holder

63

8.6.3 Start the preparation process

64

9 Maintenance and service - Xmatic Compact

65

9.1 General cleaning

65

9.2 When necessary

66

9.2.1 Air filter

66

9.2.2 The bottles and bottle rack66

9.2.3 Clean the MD-Disc

66

9.2.4 Clean the tubes

68

9.2.5 MD dressers

71

9.2.6 Clean the touch screen

71

9.2.7 Clean the MD elevator mirrors

72

9.2.8 Empty the alcohol separator bottle - (Optional)

72

9.3 Daily
9.3.1 MD grinding surfaces
9.4 Weekly

4

45

73
73
74

9.4.1 The machine

74

9.4.2 High pressure cleaning station

77

9.4.3 Ultrasonic cleaning station - (Optional)

78

Xmatic Compact

9.5 Monthly
9.5.1 Recirculation unit - Optional
9.6 Annually

79
79
80

9.6.1 The diamond tip dresser

81

9.6.2 Main safety cover81

9.6.3 Test the safety devices

81

9.7 Spare parts

83

9.8 Service and repair

83

9.9 Disposal

83

9.9.1 Environmental considerations84

10 Troubleshooting - Xmatic Compact

84

10.1 Access the work zone in case of power failure
11 Technical data

85
86

11.1 Technical data - Xmatic Compact with vertical conveyor

86

11.2 Technical data - Xmatic Compact without vertical conveyor

93

11.3 Volatile memory

98

11.4 Terms and definitions - volatility

100

11.5 Safety Related Parts of the Control System (SRP/CS)

101

11.6 Diagrams

102

11.6.1 Diagrams - Xmatic Compact
11.7 Legal and regulatory information
12 Manufacturer
Declaration of Conformity

Xmatic Compact

102
106
106
107

5

1 About this manual

1

About this manual
Instruction Manuals
Struers equipment must only be used in connection with and as described in the Instruction Manualsupplied with the equipment.
Note
Read the Instruction Manual carefully before use.

Note
If you wish to view specific information in detail, see the online version of this manual.

1.1

Accessories and consumables
Accessories
For information about the available range, see: The Struers Website (http://www.struers.com).

Consumables
The equipment is designed to be used only with Struers consumables specifically designed for thispurpose and this type of machine.
Other products may contain aggressive solvents, which dissolve e.g. rubber seals. The warranty may
not cover damaged machine parts (e.g. seals and tubes), where the damage can be directly related
to the use of consumables not supplied by Struers.
For information about the available range, see:•

The Struers Consumables Catalogue (via https://www.struers.com)

2

Safety2.1

Intended use
For professional automatic materialographic grinding and polishing of materials for further
materialographic preparation. The machine is only to be operated by skilled/trained personnel. The
machine is designed to be used with Struers consumables specially designed for this purpose andthis type of machine.
The machine is for use in a professional working environment (e.g. a materialographic laboratory).

6

Xmatic Compact

2 Safety
Do not use the machine forthe following

Preparation of materials other than materials suitable formaterialographic studies. The machine must not be used forany type of explosive and/or flammable material, or materials
which are not stable during machining, heating or pressure.

Models
Xmatic Compact with high pressure cleaning
Xmatic Compact with high pressure cleaning and ultra-sonic cleaning
Xmatic Compact with high pressure cleaning and Vertical conveyor
Xmatic Compact with high pressure cleaning, ultra-sonic cleaning and vertical conveyor
Optional: Recirculation unit for MD grinding/polishing station.

2.2

Safety functions - (SF)The machine is equipped with the following safety devices:•

Emergency stops - SF-1
Stops all hazardous movements•

Limited speed function, specimen holder mover - SF-4
Stops the motor if the rotational speed is exceeded•

Main safety cover interlock, hazardous movements - SF-5
Prevents any movement in the work zone when the main safety cover is open•

Main safety cover interlock, water and ethanol - SF-5A
Prevents water and ethanol from being dosed when the main safety cover is open•

Main safety cover interlock with locking device - SF-6
Prevents access to any moving part in case of after-run or loss of power•

MD changer door locking device - SF-7
Prevents the elevator from moving when the door is open•

MD changer door locking device - SF-8
Prevents access to the MD elevator in case of after-run or loss of power•

Vertical conveyor doors interlock - SF-9
Prevents movements in the vertical conveyor when the door is open•

Recirculation unit doors interlock, MD station - SF-10
Prevents the pumps from operating when the door is open•

Recirculation unit doors interlock, grinding stone station - SF-11
Prevents the pumps from operating when the door is open•

Exhaust timer - SF-12
Evacuates alcohol fumes from work zone area

Xmatic Compact

7

2 Safety
Emergency stops

A Emergency stops

8

Xmatic Compact

2 Safety
Access the preparation area during preparation
Once the machine has completed the preparation, it can take up to 3 minutes before you can
open the main safety cover.

2.3

Xmatic Compact safety precautions

2.3.1

Read carefully before use
Specific safety precautions - residual risks
1.

Ignoring this information and mishandling of the equipment can lead to severe bodily injuries
and material damage.

2.

Make sure that the actual electrical power supply voltage corresponds to the voltage statedon the type plate of the machine. The machine must be earthed (grounded).

3.

Switch off the machine, disconnect the electrical power cable before you dismantle themachine or install additional components.

4.

Connect the machine to a cold water tap. Make sure that the water connections are leakproof and that the water outlet is working. Cut off the water supply if the machine is not going
to be used for a long period of time.

5.

Make sure that the emergency stop is in working order.

6.

When using specimen holders, make sure that all specimens are securely clamped andproperly balanced before you start the preparation process.

7.

Wear suitable gloves to protect fingers from abrasives and warm/sharp specimens.

8.

The equipment is designed to be used only with Struers consumables specifically designed
for this purpose and this type of machine.

General safety precautions
1.

The machine must be installed in compliance with local safety regulations. All functions on
the machine and any connected equipment must be in working order.

2.

The operator must read the safety precautions and Instruction Manual, as well as relevant
sections of the manuals for any connected equipment and accessories.
The operator must read the Instruction Manual and, where applicable, the Safety Data
Sheets for the applied consumables.

3.

Struers equipment must only be used in connection with and as described in the Instruction
Manual supplied with the equipment.

4.

Dismantling of any part of the equipment, during service or repair, should always be
performed by a qualified technician (electromechanical, electronic, mechanical, pneumatic,etc.).

5.

If you observe malfunctions or hear unusual noises, switch off the machine and call technicalservice.

Xmatic Compact

9

2 Safety
6.

2.4

If the equipment is subjected to misuse, incorrect installation, alteration, neglect, accident orincorrect repair, Struers will accept no responsibility for damage to the user or the equipment.

Safety messages
Struers uses the following signs to indicate potential hazards.
ELECTRICAL HAZARD
This sign indicates an electrical hazard which, if not avoided, will result in death orserious injury.
DANGER
This sign indicates a hazard with a high level of risk which, if not avoided, will result indeath or serious injury.
WARNING
This sign indicates a hazard with a medium level of risk which, if not avoided, could
result in death or serious injury.
CAUTION
This sign indicates a hazard with a low level of risk which, if not avoided, could resultin minor or moderate injury.
CRUSHING HAZARD
This sign indicates a crushing hazard which, if not avoided, could result in minor,
moderate or serious injury.
HEAT HAZARD
This sign indicates a heat hazard which, if not avoided, can result in minor, moderateor serious injury.

General messages
NoteThis sign indicates that there is a risk of damage to property, or a need to proceedwith special care.
Hint
This sign indicates that additional information and hints are available.

2.5

Safety messages in this manual
WARNING
If there are visible signs of deterioration or damage to the main safety cover, it must
be replaced immediately.
Contact Struers Service.

10

Xmatic Compact

2 Safety
WARNING
Safety critical components must be replaced after a maximum lifetime of 20 years.
Contact Struers Service.
WARNING
Do not use the machine with defective safety devices.
Contact Struers Service.
WARNING
In case of fire, alert bystanders and the fire brigade. Turn off the power. Use a
powder fire extinguisher. Do not use water.
ELECTRICAL HAZARD
The machine must be earthed (grounded).
Make sure that the actual electrical power supply voltage corresponds to thevoltage stated on the type plate of the machine.
Incorrect voltage can damage the electrical circuit.
ELECTRICAL HAZARD
The equipment is protected by a safety insulation transformer.
Make sure that the adequate ik_min level is present.
Contact a qualified electrician to verify the solution.
Always follow local regulations.
ELECTRICAL HAZARD
Disconnect the electrical power supply before installing electrical equipment.
Make sure that the actual electrical power supply voltage corresponds to thevoltage stated on the type plate of the machine.
Incorrect voltage can damage the electrical circuit.
ELECTRICAL HAZARD
The pump of the recirculation cooling unit must be earthed (grounded).
Make sure that the electrical power supply voltage corresponds to the voltage
stated on the type plate of the pump.
Incorrect voltage can damage the electrical circuit.
ELECTRICAL HAZARD
Disconnecting the unit from the electrical power supply must only be done by aqualified technician.
CAUTION
Struers equipment must only be used in connection with and as described in theInstruction Manual supplied with the equipment.
CAUTION
Do not use the machine if it is damaged.

Xmatic Compact

11

2 Safety
CAUTION
The safety devices must be tested at least once a year.

CAUTION
Testing should always be performed by a qualified technician (electromechanical,
electronic, mechanical, pneumatic, etc.).
CAUTION
Prolonged exposure to loud noises may cause permanent damage to a person’shearing.
Use hearing protection if the exposure to noise exceeds the levels set by local
regulations.
CAUTION
Do not use the machine with non-compatible accessories or consumables.

CAUTION
Wear suitable gloves to protect fingers from abrasives and warm/sharp specimens.

CAUTION
Make sure that the machine is level.

CAUTION
The machine must not operate when it is resting on its wheels.

CAUTION
Avoid skin contact with the cooling fluid additive.

CAUTION
The recirculation tank is very heavy when it is full.

CAUTION
The pressure of the cooling fluid supplied to the machine must be max. 2 bar.

12

Xmatic Compact

3 Getting started

3

Getting started

3.1

Device description
Xmatic Compact is an automatic machine for materialographic grinding, polishing and cleaning.
The operator selects the preparation parameters, the grinding/polishing surfaces, andsuspension/lubricant to be used for the method. There are standard preparation and cleaning
methods on the machine, and customized methods can be added.
The operator starts the process by opening the main safety cover and places a specimen holder
in the pick-up station for specimen holders. The operator can place 1 specimen holder at a time.
On the Xmatic Compact with vertical conveyor the operator starts the process by placing a
specimen holder in a drawer on the vertical conveyor. The operator can place up to 8 specimen
holders in the vertical conveyor.
When a specimen holder is placed in machine or the vertical conveyor, the machine automaticallydetects the specimen holder and indicates it on the graphical user interface (GUI). If a model withvertical conveyor is used, the surface area of the specimens to be prepared can automatically be
identified by the machine to determine parameters: force, water flow and correct dosing levels of
suspension/lubricant.
The operator selects between different grinding/polishing methods and/or cleaning methods foreach individual specimen holder.
The operator presses “start” to initiate the process based on the methods selected for eachspecimen holder. If a Xmatic Compact with vertical conveyor is used the machine delivers the
specimen holder to the pick-up station from where the mover head picks it up. If Xmatic Compact
without vertical conveyor is used, the operator places the specimen holder at the pick-up station.
Depending on the selected method, the mover head brings the specimen holder through each of
the process steps.
A typical method includes a series of grinding and or polishing steps are carried out on the MD
grinding/polishing station. In the MD station, the machine can automatically exchange the MD
surfaces and position the doser arm over the MD surface.
During a step on the MD station the machine automatically doses the selected consumables orwater. Between each step on the MD station the specimen holder is typically cleaned and dried.
After the last process step, the mover head delivers the specimen holder back to the pick-up
station from where the vertical conveyor brings it back to the drawer. The drawer opens
automatically to indicate that the specimens in the specimen holder are ready for inspection. On a
Xmatic Compact without vertical conveyor the operator opens the main safety cover and takes out
the specimen holder.
The Xmatic Compact with vertical conveyor is able to automatically process all the specimen
holders in the vertical conveyor without operator intervention.
Xmatic recognizes all Struers consumables present in the machine. This allows the machine toprompt the operator about missing or low consumable levels for the selected method(s).
The main safety cover of the Xmatic Compact locks when the operator starts the machine, and it
remains locked until all hazardous movements are stopped. It is not possible for the machine torun a process while the main safety cover is open.
Cleaning

Xmatic Compact

13

3 Getting started
Cleaning is done via high-pressure cleaning and/or ultrasonic cleaning depending on the selected
cleaning method. These types of cleaning are carried out in two separates chambers. Alcohol can beapplied during cleaning and drying of water-sensitive materials, and it is a part of the high-pressurecleaning process. Concentrated soap can also be applied during the high-pressure cleaning process.
MD elevator
MD surfaces will automatically be exchanged depending on the selected method. Up to 8 different
grinding/polishing surfaces can be placed in the MD elevator.
The operator can access the MD elevator while the machine is preparing a specimen holder, but not
while it is changing a grinding/polishing surface.
Bottle rack
The operator can select among several suspensions and lubricanst including oxide polishingsuspension depending on the method to be used. The bottle rack can fit up to 7 bottles ofconsumables, and 1 for alcohol and 1 for concentrated soap. The consumable bottles are connectedto the machine via a connector dedicated for each individual bottle position.
The operator can change a suspension/lubricant bottle while the machine is preparing a specimen
holder. However, this is not the case if the machine is using the suspension/lubricant in question.
If a bottle is removed and a new is inserted, the GUI will ask if it is necessary to automatically flush,
and the tube can be inserted in the flush function before it is attached to the new bottle.
The machine is equipped with 2 emergency stops. If one of the emergency stops is activated, allhazardous moving parts are stopped.

Models
Xmatic Compact with high pressure cleaning
Xmatic Compact with high pressure cleaning and ultra-sonic cleaning
Xmatic Compact with high pressure cleaning and Vertical conveyor
Xmatic Compact with high pressure cleaning, ultra-sonic cleaning and vertical conveyor
Optional: Recirculation unit for MD grinding/polishing station.

14

Xmatic Compact

3 Getting started

3.2

Overview
Front view

A Main safety cover
B Pick-up point
C Ultrasonic cleaning station, Optional
D High pressure cleaning station
E MD grinding and polishing
F MD elevator
G Emergency stop
H Bottle rack
I Main switch
J Electrical compartment
K Recirculation unit compartment
L Display
M Vertical conveyor

Xmatic Compact

15

3 Getting started

A
B
C
D
E
F
G
H
I
J
K

16

Pick-up point
Main safety coverHigh pressure cleaning station
MD grinding and polishing
MD elevator
Emergency stop
Main switch
Bottle rack
Electrical compartment
Recirculation unit compartment
Display

Xmatic Compact

3 Getting started
Side view
Right side
Main switch.

Left side
A Water flow regulators and watersupplyB Water inlet
C Water outlet
D Ethernet connection
E Compressed air
F External control signal
G Exhaust

Rear view - Power supply

Xmatic Compact

17

3 Getting started

3.3

The display
The display is a touch screen, where you tap on buttons, icons and specific areas to access a screen
or activate a function.
All programming and operation is carried out on the touch screen.
The software is launched when you switch on the machine.

18

Xmatic Compact

3 Getting started
Overview

A
B
C
D
E

Specimen holders ribbon
Main menu
User modes
Consumables ribbon
MD surface ribbon
Note
The display on an Xmatic Compact without conveyor does not show the specimen
holder ribbon. (A)Xmatic Compact

19

3 Getting started
Detailed view - Xmatic Compact with Vertical conveyor

A This item indicates that there is a specimen holder in the drawer, and it shows how many
specimens it contains. You can configure the machine to automatically detect how many
specimens the specimen holder contains. See also: Machine settings ►48. You can also click on
the specimen holder icon to manually select the number of specimens.
B This item shows the name of the selected method. If needed, tap on the method name to open the
Methods library and select another method.
C This item shows the time it takes to run the current step.
D This item shows the number of steps included in the method.
E Tap this item to access the Step selection and Edit method submenus.
F Tap the Run button when you are ready to run the selected method. You can also use this button
to pause the process while it is running.
G Tap this item to open the drop-down list indicating all the steps for the selected method.
H The MD surface ribbon shows which MD surfaces are available in the machine.
I Use this button to pause the preparation process if necessary.
J The consumables ribbon shows which consumables are available in the machine.
K This item shows the total process time
L This item shows the type of user logged into the machine.

20

Xmatic Compact

4 Installation
Detailed view - Xmatic Compact without conveyor

A This item indicates that there is a specimen holder in the drawer, and it shows how many
specimens it contains.
B This item shows the name of the selected method. If needed, tap on the method name to open
the Methods library and select another method.
C This item shows the time each of the method steps takes,
D This item shows the number of steps included in the method.
E Tap this item to access the Step selection and Edit method submenus.
F Tap the Run button when you are ready to run the selected method. You can also use thisbutton to pause the process while it is running.
G Tap this item to open the drop-down list indicating all the steps for the selected method.
H The MD surface ribbon shows which MD surfaces are available in the machine.
I Use this button to pause the preparation process if necessary.
J The consumables ribbon shows which consumables are available in the machine.
K This item shows the total process time.
L This item shows the type of user logged into the machine.

4

Installation

4.1

Unpack the machine
Remove the packing box•

Open and remove the sides and the top of the packing box.

Xmatic Compact

21

4 Installation
Remove the transport brackets•

Unscrew the transport brackets that secure the machine to the pallet.
Note
We recommend that you keep all original packaging and fittings for future use.

22

Xmatic Compact

4 Installation

4.2

Lift the machine
CRUSHING HAZARD
Take care of your fingers when handling the machine.
Wear safety shoes when handling heavy machinery.

WeightMachine730 kg 1609 lbs

The weight of the specimen holders and consumables used.

Center of gravity

Front view

Side view

A 1008 mm (40")
B 900 mm (35.4")

A 341 mm (13.4")

A 970 mm (38")
B 634 mm (25")

A 329 (13")

Xmatic Compact

23

4 Installation
Lift the machine from the pallet

24

1.

Lift the machine from the pallet using a forklift to access the adjustable feet.

2.

Loosen the adjustable feet before moving the machine from the pallet. Make sure that the feetare positioned higher than the wheels.

Xmatic Compact

4 Installation
Remove the counterweight screws on the rear side of the machine–

Use a 5 mm Allen key to remove the counterweight screws.

Move the machine using a forklift

1.

Place the forks so that the center of gravity is placed between the forks. Lift the machine fromthe front.

2.

Move the machine into its final position.

3.

Lower the machine so that the wheels touch the floor.

Xmatic Compact

25

4 Installation
CAUTION
Make sure that the machine is level.

4.

Turn the adjustable feet until the machine rests on its feet.
CAUTION
The machine must not operate when it is resting on its wheels.

5.

Remove the transportation crossbar and store it for future use. See also: Lift the machine ►23
NotePlace the machine on a plane and horizontal floor.

Push the machine into position
1.

If you cannot place the machine directly in its location, turn the adjustable feet upwards tostand the machine on its wheels.

2.

Remove the crossbar and store it for future use. See also: Lift the machine ►23 The wheels of
the machine cannot swivel when the crossbar is mounted.

3.

Move the machine as close to its position as possible.

4.

Lower the machine so that the wheels touch the floor.
Note
Place the machine on a plane and horizontal floor.

CAUTION
The machine must not operate when it is resting on its wheels.

5.

Push the machine into the correct position.
CAUTION
Make sure that the machine is level.

26

6.

Turn the adjustable feet until the machine rests on the feet, and make sure that the machine islevel.

7.

Remove the transportation crossbar and store it for future use.

Xmatic Compact

4 Installation
Remove the transportation crossbar
1.

Remove the wheels and the transportation crossbar supplied with the machine.

2.

Store the crossbar for future use.

Machine with crossbar

4.3

Machine without crossbar

Check the packing list
Optional parts can be included in the packing box.
The packing box contains the following items:
Pcs.

Description

1

Xmatic Compact with vertical conveyor, orXmatic Compact

1

Bottle, square with QR-label, 4 l

4Bottle placement guides, 1 l

4Bottle placement guides, 2 l

2Bottle placement guides, 4 l

1

Triangular key M5, L-200 mm

1

Nozzle cleaning set

1

Key Southco E3-26-819-15

1

Water inlet hose, 3/4 connection

1

Worm hose clamp, 40-60/9.0-C7W2

1

Hose Danflex K-126, Diameter: 51 mm (2"), Length: 2 m (6.5')

1

Elbow, 87" 186113 050

1

Overflow tube

Xmatic Compact

27

4 Installation

4.4

Power supply
ELECTRICAL HAZARD
The machine must be earthed (grounded).
Make sure that the actual electrical power supply voltage corresponds to the voltage
stated on the type plate of the machine.
Incorrect voltage can damage the electrical circuit.
ELECTRICAL HAZARD
The equipment is protected by a safety insulation transformer.
Make sure that the adequate ik_min level is present.
Contact a qualified electrician to verify the solution.
Always follow local regulations.
ELECTRICAL HAZARD
Disconnect the electrical power supply before installing electrical equipment.
Make sure that the actual electrical power supply voltage corresponds to the voltage
stated on the type plate of the machine.
Incorrect voltage can damage the electrical circuit.
WARNING
In case of fire, alert bystanders, the fire brigade and cut power. Use a powder fire
extinguisher. Do not use water.

Recommended fuse
Local standards can override the recommendations for the main electrical power supply cable.
Always contact a qualified electrician to verify which option is suitable for the local installation setup.
The machine is internally fused with CC20A in the input stage.
Voltage/frequency: 3 x 200-240 V/50-60 Hz
Min. fuse:
16 A
Max. fuse:
63 A
Voltage/frequency: 3 x 380-480 V/50-60 Hz
Min. fuse:
16 A
Max. fuse:
63 A
Maximum cable size: 10 mm2/AWG 6.

Electrical data
The other end of the cable can be fitted with an approved plug or hard-wired into the power supply
according to the electrical specifications and local regulations.

28

Xmatic Compact

4 Installation

Voltage/frequency: 3 x 200-240 V/50-60 Hz
Power consumption

200-240 V: 3.6 kW

Output, main motor

200-240 V: 2.2 kW

Max. load

200-240 V: 15 A

Voltage/frequency: 3 x 380-480 V/50-60 Hz
Power consumption

380-480 V/50-60 Hz: 3.5 kW

Output, main motor

380-480 V/50-60 Hz: 2.2 kW

Max. load

380-480 V/50-60 Hz: 8 A

Procedure
For specifications see the section Technical data.
The machine is delivered without a power supply cable.
To install the electrical power supply, the following is needed:•

Electrical power supply cable, 4-lead, three phases and one earth connection

1.

Connect the cable to the electricalconnection box.
PE

Earth (ground)

L1

Phase

L2

Phase

L3

Phase

Electrical connection box

Xmatic Compact

29

4 Installation

EU cable
L1

Brown

L2

Black

L3

Black or Grey

Earth (ground)

Yellow/Green

NeutralBlue

UL cable
L1

Black

L2

Red

L3

Orange/Turquoise

Earth (ground)Green (or Yellow/Green)

NeutralWhite

The other end of the cable can be fitted with an approved plug or hard-wired into the power supply
according to the electrical specifications and local regulations.

External short circuit protection
The machine must always be protected by external fuses.See the electrical table for details on thefuse size required.
The machine is equipped with an isolation transformer in the power input.

30

Xmatic Compact

4 Installation
Residual Current Circuit Breaker (RCCB)
Note
Local standards can override the recommendations for the main electrical power
supply cable.Always contact a qualified electrician to verify which option issuitable for the local installation setup.
CAUTION
The machine has no more than 6 mA residual current.
The machine is equipped with an isolation transformer in the power input.
Note that a high incoupling current can occur when you switch on the machine.

4.5

Noise
For information on the sound pressure level value, see this section: Technical data ►86
CAUTION
Prolonged exposure to loud noises may cause permanent damage to a person’shearing.
Use hearing protection if the exposure to noise exceeds the levels set by local
regulations.

4.6

Connect the recirculation unit - (option)
If necessary, the machine can be equipped with a recirculation unit for the MD grinding/polishingstation.
ELECTRICAL HAZARD
The pump of the recirculation cooling unit must be earthed (grounded).
Make sure that the electrical power supply voltage corresponds to the voltage
stated on the type plate of the pump.
Incorrect voltage can damage the electrical circuit.
CAUTION
The pressure of the cooling fluid supplied to the machine must be max. 2 bar.

The Struers recirculation unit includes•

a recirculation pump•a recirculation tank•a level sensor•

a filter bag for MD grinding/polishing•a GEKA coupling for connection to the machine hose

Consumables•

Struers recommends adding a Struers anti-corrosion additive to the cooling water.

•

The use of Struers consumables is recommended.

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31

4 Installation
Other products may contain aggressive solvents, which dissolve e.g. rubber seals. The warranty
may not cover damaged machine parts (e.g. seals and tubes), where the damage can bedirectly related to the use of consumables not supplied by Struers.

4.6.1

Fill the recirculation tank
1.

Place a clean plastic liner in the tank.

2.

Make sure that the liner lies flat on the base of the tank so that it does not block the pump.

3.

The wheels of the unit must be in line with the sides of the compartment so that you can movethe unit into position without having to wiggle it from side to side.
CAUTION
The recirculation unit is very heavy when it is full.
Place the recirculation unit in its final position, or make sure that you can easily push
it into position before filling the tank.
Note
To prevent corrosion, Struers recommends using a Struers additive in the coolingwater. For more information, see the additive container.
Remember to top up with Struers additive each time you fill up the tank with water.
Note
Do not overfill the tank.
Avoid spilling when you move the tank.

4.6.2

Place the filter bag in the recirculation unit

A Filter bag

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4 Installation
B Filter bag system
1.

Place the filter bag in the filter bag system:
–

4.6.3

Use a filter bag for the MD- station supplied with the recirculation unit. See theInstruction Manual for the recirculation unit.

Connect the recirculation unit to the machine
Note
See also the Instruction Manual for the recirculation unit.

A Power connector for recirculation unit
B Power connector for level sensor
C Quick coupling for water connection

Xmatic Compact

33

4 Installation1.

Insert the water outlet hose from the machine into the large hole of the filter bag system. (D) If
needed, shorten the hose.

2.

Connect the water inlet hose to the quick coupling on the recirculation pump (C).

3.

Connect the cable from the recirculation pump to the electrical power socket of therecirculation unit inside the compartment.(A)4.

Connect the level sensor (B).

5.

Make sure that the direction of the flow is as stated with an arrow on the pump. If the direction
is incorrect, switch two of the phases:

6.

4.7

–

EU cable: switch two of the phases.

–

UL cable: switch phases L1 and L2.

Push the unit into place in the compartment under the machine.

Vibration
For information on the total vibration exposure to hand and arm, see this section: Technical data ►86

4.8

Compressed air supply
Specifications

34

Pressure

6 - 9.9 bar (87 - 143 psi)

Air consumption, approx.

Min. 200 l/min (53 gpm) at atmospheric pressure

Air quality

The air quality is obtained via the internal regulator with builtin filter and water separator.

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4 Installation

A Compressed air supply
Procedure

4.9

1.

Connect the compressed 8 mm (5/16") air hose to the compressed air inlet on the machine.

2.

Connect the air hose to the compressed air supply.

Connect to the water inlet and outlet
Water inlet
Note
New water pipe installations:
Leave the water to run for a few minutes to flush any debris from the pipe before
connecting the machine to the water supply.

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4 Installation

A Water inlet
B Water oulet

Procedure1.

Connect one end of the hose to the machine.

2.

Connect the opposite end of the hose to the water supply.

The machine is supplied with a standard hose to connect the machine to the water supply.
Water supply - Specifications
Water pressure

2 - 9.9 bar (29 - 143 psi)

Water flow

Min. 10 l/min. (2.6 gpm)

Connections

Diameter: ¾”.
GEKA coupling to recirculation unit.

Tube connection

36

Reinforced PVC hose

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4 Installation
Waste water outlet
Procedure•

Connect a standard HT water outlet pipe or hose (diameter: 50 mm (2") to the water outlet on
the left side of the machine.
Note
The distance to the drain must not exceed 6000 mm (236"), and there must be atleast 8% slope.

4.10

Connect to an exhaust system
WARNINGAn exhaust system with monitoring is required.

Specifications
Minimum capacity:150 m3/h (5297 ft3/h) at 50 mm (2") diameter.

A Exhaust

Procedure1.

Connect a 50 mm (2") pipe to the exhaust outlet on the machine.

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4 Installation
2.

4.11

Connect the other end of the pipe to the exhaust system.

Install a beacon on the machine
The machine can be equipped with a beacon.

A 6-pole connector
B Socket

4.12

1.

Open the MD elevator door.

2.

Mount the beacon using the socket screws supplied with the beacon.

3.

Connect the 6-pole connector to the socket.

Adjust the disc cooling flow rate
You can set the level of disc cooling and flushing time in the software.
If needed, adjust the flow rate of disc cooling.

38

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4 Installation
Water flow regulators

A OP flush water
B MD dresser water
C MD disc cooling water

4.13

Mount the MD-DiscNote
We recommend that the MD-Disc is mounted by a service technician.

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39

5 Transport and storage

Procedure

5

1.

Unscrew the three screws on the rear side of the MD-Disc

2.

Remove the bolt and washer from the shaft [A]3.

Place the lower part of the MD-Disc in the bowl, and fasten it using the three screws you
removed from the rear side of the MD-Disc

4.

Place the upper part of theMD-Disc on top of the lower part, and fasten it using the bolt andwasher you removed from the shaft

5.

Mount the protective cap

Transport and storageIf, at any time after the installation, you have to move the unit or place it in storage, there is a numberof guidelines we recommend that you follow.
•

Package the unit securely before transportation.
Insufficient packaging could cause damage to the unit and will void the warranty. Contact
Struers Service.

•

5.1

We recommend that you keep all original packaging and fittings for future use.

StorageNote
We recommend that you keep all original packaging and fittings for future use.

40

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5 Transport and storage

5.2•

Disconnect the unit from the electrical power supply.

•

Remove any accessories.

•

Clean and dry the unit before storage.

•

Place the machine and accessories in their original packaging.

Transport
Note
We recommend that you keep all original packaging and fittings for future use.

To transport the machine safely, follow these instructions.
1.

2.

Make sure that the following items are available:–

Transport brackets (x 2)–Transport crossbar (x 1)–

Bar with wheels (x 2)–

The original pallet

If needed, disconnect the following:–

Power supply
ELECTRICAL HAZARD
Disconnecting the unit from the electrical power supply must only be done bya qualified technician.

3.

–Compressed air supply–

Water supply–

Recirculation unit. See the manual supplied with the specific equipment.

–

Disconnect the monitor. This must be done by Struers Service.

–

Accessories

Clean and dry the unit.

Requirements•

Make sure that the floor of the working area and the transportation corridor are designed tocarry the following weight:
WeightMachine730 kg 1609 lbs

The weight of the specimen holders and consumables
used.
•

Make sure that the following facilities are available:–

Power supply–

Water supply

Xmatic Compact41

6 Start-up - the first time–Compressed air supply–

Water drain

Moving the machine
To move the machine, use a fork-lift truck and a crossbar.
Note
The machine must be installed by Struers technicians or by an authorized service
technician trained by Struers for this specific task.

61.

Open the recirculation module doors .

2.

Make sure that the transportation crossbar and wheels supplied with the machine are secured
in position before you start lifting.

3.

Loosen the brackets on the transportation crossbar to allow movement.

4.

Adjust the brackets.

5.

On the front of the machine, press and hold the crossbar against the bottom of the wheels.

6.

Slide the brackets of the transport crossbar over the edges of the wheels and tighten the bolts.

7.

Position the forklift as close to the center line of gravity as possible. See also: Lift the machine►23

Start-up - the first time
CAUTION
Struers equipment must only be used in connection with and as described in theInstruction Manual supplied with the equipment.

Selecting language

6.1

1.

From the Main menu, select User types, Administrator. See also: The display ►18.

2.

Tap the Main menu, and select Configuration.

3.

Tap Select Language, and select the language you want to use.

4.

Select whether you want to use Metric or Imperial units when working with the machine.

MD surfaces
CAUTION
Do not use the machine with non-compatible accessories or consumables.

The MD surfaces are placed on shelves in the MD elevator.

42

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6 Start-up - the first time
The MD elevator has several shelves that contain individual MD grinding or polishing surfaces tobe used for the different steps in a method. If you are using Struers surfaces, the machine
automatically detects the type of surface placed on each shelf.
After using an MD polishing surface once, the machine will indicate the size of the abrasive usedwith the specific MD polishing surface.
Note
The machine has been configured to be use with either 250 mm or 300 mm MD
surfaces. You cannot use a mix of the two diameters.

Procedure

1.

Open the MD elevator door

2.

Place the surface on the desired shelf as shown in the illustration.
Make sure that the surface is placed inside the small indentations on the shelf [A].

3.

Close the MD elevator door to start the surface detection.

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6 Start-up - the first time

6.2

Bottle rack

The machine has 9 pumps

Bottle position 1 and 2:
Alcohol/Soap

Pumps 3-9
Suspension, lubricant or oxide polishing.

6.2.1

Place the bottles in the bottle rack module
If you are using Struers consumables, the machine will automatically detect the type of consumableand liquid levels of the bottles.
Note
Positions 1 and 2 are for Alcohol/Soap only.

44

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7 Configuration

6.2.2

1.

Place the bottle guides on the bottle rack.

2.

Place the bottles in the bottle guides with the Data
Matrix code facing the machine.

3.

Connect the Easy Connector to the bottles.

4.

Check the consumables ribbon to make sure thatthe machine has detected the installed
consumables.

Soap and alcohol
CAUTION
An exhaust system is required.

CAUTION
Do not use the machine with non-compatible accessories or consumables.

Fill the soap and alcohol bottles
1.

Place a soap bottle.

2.

Fill the empty bottle supplied with the machine with an ethanol and propanol solution.

Monitorthe soap and alcohol levels
The machine automatically monitors the soap and alcohol levels.

7

Configuration
Note
Only users with Administrator rights can configure the machine.

1.

In the Main screen, select Administrator.

2.

Tap the Main menu icon.

3.

Select Configuration

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7 Configuration46

4.

In the Configuration screen, you can access the following submenus:•

Preparation•

Consumables•

Custom consumables•

Cleaning templates•

User settings•

Machine settings•

System settings

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7 Configuration

7.1

Consumables
Note
If you are using Struers consumables, the machine automatically detects thecontents of the consumables bottles when you place them in the bottle rack.

Configure Custom consumables
1.

Log in to the machine as Administrator.

2.

From the Main menu select Configuration.

3.

Select Custom consumables.

4.

In the Custom consumables view, select the type of consumable you want to add, andenter the relevant information.

You can also use the Custom consumables section to see which custom consumables you haveconfigured, or if you need to rename or delete a custom consumable.

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7 Configuration

7.2

Machine settings
Configure machine settings
1.

Log in to the machine as Administrator.

1.

From the Main menu select Configuration.

2.

From the Configuration menu, select Machine settings.
The Machine settings menu is shown.

48

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7 Configuration
3.

Adjust the settings as desired. All changes are automatically saved.

Eject empty tray•

Select whether the drawer should be ejected automatically if you close it without any
specimen holder present in the drawer.

Specimen holder diameter•

Select whether you want the machine to automatically detect the specimen holder
diameter, or select the desired specimen holder diameter manually (140 mm (5.5”), or 160
mm (6.3")).

MD Changer•

Select whether the machine should automatically read all MD surfaces when you placethem on the MD elevator.

Liquid•7.3

Select whether the machine should automatically read the liquid levels in the bottles
placed in the bottle rack.

Cleaning templates
The software contains predefined Struers cleaning programs which can be used for mostrequirements, but you can also create your own cleaning templates.

Configure cleaning templates
1.

Log in to the machine as Administrator.

2.

From the Main menu select Configuration.

3.

Select Cleaning templates.
The Cleaning templates menu is shown.

Xmatic Compact49

7 Configuration4.

Select the desired cleaning template.

5.

Adjust the different parameters as desired.
The machine saves your changes automatically.
Note
You can also copy a cleaning template and use it to create your own cleaning
template.

7.4

Disc cooling
By default, the MD surface is cooled after each method step that require an MD surface, but if
necessary, you can change the setting.

Procedure1.

50

Tap the 3 dots to the left of the Run button.

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8 Operate the device

82.

Tap Step selection.

3.

Tap the MD surface step for which you want to change the Disc cooling setting.

4.

Select the desired setting.

Operate the device
WARNING
If power is interrupted under operation, the main safety cover and the MD elevator
door will remain locked until power returns. See: Access the work zone in case of
power failure ►85.
CAUTION
Do not use the machine with non-compatible accessories or consumables.

8.1

Clamp and level the specimens
CAUTION
Do not use the machine with non-compatible accessories or consumables.

Make sure that the specimens are firmly clamped in the specimen holder, and that they are level.

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8 Operate the device

8.2

Access the work zone
If you have an Xmatic Compact with vertical conveyor, you must unlock the main safety cover toaccess the work zone.

Procedure

8.3

1.

Tap the Main menu. See also: The display ►18.

2.

Tap Unlock main safety cover to access the work zone.

Place and remove the specimen holder in/from the machine
CRUSHING HAZARD
Take care of your fingers when handling the machine.
Always wear safety shoes when handling specimen holders, as they can be heavy.
CAUTION
Wear suitable gloves to protect fingers from abrasives and warm/sharp specimens.

Note
If you have an Xmatic Compact without vertical conveyor, open the main safety cover
to place or remove the specimen holder in/from the pick-up point.
The vertical conveyor drawers have three different positions. Each position indicates a certain stateon the machine:

52•

Open: The drawer is ready to be used.

•

Partially open: The specimen holder is ready for inspection, or the drawer is empty.

•

Closed: The machine is processing the specimen holder you placed in this position.

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8 Operate the device
Place the specimen holder in the vertical conveyor

1.

If the drawer is empty, open it by tapping its icon on the main screen. See also: The display►18.
If the drawer is closed and a specimen holder is present, tap its icon on the main screen, andtap the Eject icon. See also: Place and remove the specimen holder in/from the machine►52
If the drawer is partially open, pull it open.

2.

Pull the drawer open.

3.

Place the specimen holder as shown in the illustration, and close the drawer.
The machine automatically detects the specimen holder.

Remove the specimen holder from the vertical conveyor
When a specimen holder has been processed, the machine automatically opens the drawer to thepartially open position.
Open the drawer and remove the specimen holder.
If the specimen holder has not been processed yet, the drawer remains closed. To open it, tap the
specimen holder icon, and select the Eject icon.

Open the drawer and remove the specimen holder.

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53

8 Operate the device
Note
If you have an Xmatic Compact without vertical conveyor, open the main safety cover
to remove the specimen holder from the pick-up point.

8.4

Clean the tubes
If necessary, you can clean the tubes before and during the preparation process.

Procedure54

1.

Log in to the machine as Administrator or Operator.

2.

On the display, tap the bottle position for which you want to clean the tube.

3.

Select Clean.

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8 Operate the device

4.

Remove the current consumable, and place the Easy Connector on the drain.

5.

When the cleaning process is finished, tap Continue.

6.

Place the desired consumble in the bottle rack.

7.

Repeat this procedure for other tubes if necessary.

8.5

Methods

8.5.1

Struers methods
You can access all Struers methods in the Method Library.
Procedure
1.

Place a specimen holder in the desired position.
The machine shows the latest applied method as default.

2.

Tap the method name on the screen.

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55

8 Operate the device

The Methods screen opens.

56

3.

Tap the Library tab

4.

Select the desired method, or use the filter tools to locate the desired method.

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8 Operate the device

Apply filters
You can apply filters to the Struers method library to find the best method for the task you need toperform.
You can apply filters using the following criteria:

8.5.2

•

Material group names•

Preparation requests•

Method suspension type•

Method labels

Custom methods
Create custom methods
You can create your own methods by copying a Struers method and adding or modifying steps.
Custom methods are saved in the Methods tab.

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57

8 Operate the device

Edit a method
You can edit a method before starting the preparation process, and while the preparation process isrunning.

Edit a method before starting the preparation process1.

Log in to the machine as Administrator.

2.

Place a specimen holder in the desired position.
The machine shows the latest applied method as default.

3.

Tap the method name. (A)4.

Tap Methods to open the User-defined methods library, or tap Library if you want to open theStruers methods library.
Note
You can also tap the 3 dots (B) to access the Edit method menu.

5.

58

Select the method you want to edit.

Xmatic Compact

8 Operate the device
6.

You can Delete or Copy steps, and you can add Preparation and Cleaning steps as
desired.

7.

When you finish editing, you can save your changes.

Edit a method without placing a specimen holder in the machine1.

Log in to the machine as Administrator.

2.

Tap the Main menu icon. See also: The display ►18.

3.

Tap Methods.

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59

8 Operate the device
4.

Tap Methods to open the User-defined methods library, or tap Library if you want to open theStruers methods library.

5.

Select the method you want to edit.

6.

You can Delete or Copy steps, and you can add Preparation and Cleaning steps as desired.

7.

When you finish editing, you can save your changes.

Dress the MD surface

60

1.

Log in to the machine as Administrator.

2.

From the Main menu select Configuration.

3.

Select Preparation, and tap the MD tab.

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8 Operate the device
4.

Select the desired settings.

Dressing
Dress MD-Alto after process

Select Yes to have the MD surface dressed when theprocess is finished.
Select No if you do not want the MD surface dressed to be
dressed after the process is finished

Dress diamond disc after
process

Select Yes to have the diamond disc dressed when theprocess is finished.
Select No if you do not want the diamond disc to be dressed
after the process is finished

Cleaning
Clean MD surface after
process

Select Yes to have the MD surface cleaned when theprocess is finished.
Select No if you do not want the surface to be cleaned after
the process is finished

Clean MD disc after process

Select Yes to have the disc cleaned when the process isfinished.
Select No if you do not want the disc to be cleaned after theprocess is finished

8.6

The preparation process
Use the Preparation for the daily preparation work.

8.6.1

Step selection
If necessary, you can add or remove steps in a preparation process.

Procedure1.

Tap the 3 dots on the method line to access the Step selection menu.

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61

8 Operate the device

2.

Tap Step selection.

3.

Tap the fields to the right of the step name to add or delete a step.

A green check mark indicates that the step is included in the preparation process.
If the necessary consumables are not present in the machine, a red triangle is shown to prompt you
to place the missing consumables in the bottle rack.

62

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8 Operate the device
The Run button is also red to indicate that you cannot run the process.

4.

8.6.2

Place the missing consumables, and select Run.

Inspect a specimen holder
You can at any time inspect a specimen holder while the preparation process is running.
1.

On the preparation process bar, tap the Pause icon2.

Tap the eye icon on the process bar.

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63

8 Operate the device

The machine returns the specimen holder to its drawer in the vertical conveyor, or to the pick up
point if you do not have a vertical conveyor, and you can now inspect it.

8.6.3

Start the preparation process
CAUTION
Wear suitable gloves to protect fingers from abrasives and warm/sharp specimens.

Before you start the preparation process, you can see a list of the different preparation steps bytapping the drop-down icon. See:The display ►18.
When the method is running, the progress of the preparation is shown with the time counting down to
0.

64

1.

Log in to the machine as Administrator or Operator.

1.

In the Methods, select the desired method.

2.

Make sure that all the necessary consumables and MD surfaces are available on the machine.

3.

Tap Run.

Xmatic Compact

9 Maintenance and service - Xmatic Compact
The machine stops automatically when the process is completed.
Note
If you have placed several specimen holders in the vertical conveyor, thespecimen holders are queued based on the order in which you have pressed
Run for each of the specimen holders.
To modify the queue, tap Eject, and press Run for each specimen holder inthe order you want them to be processed.

9

Maintenance and service Xmatic Compact
Proper maintenance is required to achieve the maximum up-time and operating lifetime of themachine. Maintenance is important in ensuring continued safe operation of your machine.
The maintenance procedures described in this section must be carried out by skilled or trained
personnel.

Safety Related Parts of the Control System (SRP/CS)
For specific safety related parts, see the section "Safety Related Parts of the Control System(SRP/CS)" in the section "Technical data" in this manual.

Technical questions and spare parts
If you have technical questions or when you order spare parts, state serial number andvoltage/frequency. The serial number and the voltage are stated on the type plate of the machine.

9.1

General cleaning
To ensure a longer lifetime for your machine, we strongly recommends regular cleaning.
Note
Do not use a dry cloth as the surfaces are not scratch resistant.

Note
Do not use acetone, benzol or similar solvents.
Do not use any abrasive agents when cleaning the machine.

If the machine is not to be used for a longer period of time•

Clean the machine and all accessories thoroughly.

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9 Maintenance and service - Xmatic Compact

9.2

When necessary
The frequency with which some maintenance and cleaning procedures should be carried out dependon how often and how you use the machine.

9.2.1

Air filter
Clean the air filter carefully using a soft brush.

9.2.2

The bottles and bottle rack
When you replace a bottle, make sure that the bottle and the bottle rack are clean. Some
consumables can damage the painting on the machine if they are not cleaned regularly.

9.2.3

Clean the MD-DiscNote
Do not use a dry cloth as the surfaces are not scratch resistant.

Note
Do not use acetone, benzol or similar solvents.

•

66

Wipe the MD-Disc clean using a damp cloth.

Xmatic Compact

9 Maintenance and service - Xmatic Compact
Clean the bowl liner

1.

Remove the splash guard. (A)2.

Remove the upper part of the bowl liner and wash it. (B)3.

Wipe the lower part of the bowl liner using a damp cloth. (C)4.

Remove the overflow tube and rinse using running water. (E)5.

Reinsert the overflow tube.

6.

Remount the upper part of the bowl liner and the splash guard.

Replace the bowl liner
If the bowl liner is damaged, replace it with a new one, and dispose of the damaged bowl liner
according to local regulations.

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9 Maintenance and service - Xmatic Compact

9.2.4

1.

Remove the splash guard. (A)2.

Remove the MD Disc. See also: Mount the MD-Disc ►39.

3.

Remove the used bowl liner (C), and ,mount the new one.

4.

Remount the splash guard.

5.

Dispose of the used bowl liner according to local regulations.

Clean the tubes
If you have changed the type of liquid, or if the machine is not going to be used for a period of time,
you can select functions to clean one or all tubes from the bottles to the dosing nozzles.

Procedure68

1.

Log in to the machine as Operator, or .Administrator.

2.

Tap the Main menu icon, and select Maintenance.

Xmatic Compact

9 Maintenance and service - Xmatic Compact

3.

In the Maintenance, select Clean tubes.

4.

Select the tubes you want to clean. A green check mark indicates the tubes to be cleaned.

5.

Tap Clean tubes.

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9 Maintenance and service - Xmatic Compact

70

6.

Place the respective Easy Connector in the inlet on the bottle rack.

7.

Tap Clean tubes.

8.

Place the Easy Connector on the consumable bottle again when the cleaning process is finished

Xmatic Compact

9 Maintenance and service - Xmatic Compact

9.2.5

MD dressers
The aluminum oxide stone

1.

Dismount the aluminum oxide stone. (A)2.

Wipe all surfaces carefully and make sure that there is no debris or dirt left.

3.

Mount the aluminum oxide stone in the dresser.

Diamond tip dresser

9.2.6

1.

Dismount the diamond tip dresser. (B)2.

Wipe all surfaces carefully and make sure that there is no debris or dirt left.

3.

Mount the diamond tip in the dresser.

Clean the touch screen
Note
Do not use a dry cloth as the surfaces are not scratch resistant.

Note
Do not use acetone, benzol or similar solvents.

•

Clean the touch screen with an LCD cleaning agent.

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71

9 Maintenance and service - Xmatic Compact

9.2.7

Clean the MD elevator mirrors•

Clean the mirrors (A) inside the 9 drawers in the MD surface elevator with a damp cloth.
Hint
If available, you can also use compressed air to clean the mirrors.

Note
Do not use a dry cloth when cleaning the mirrors, as the surface is not scratchresistant.

9.2.8

Empty the alcohol separator bottle - (Optional)
WARNING
Always wear protective gloves and safety goggles while you empty the alcohol bottle.

72

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9 Maintenance and service - Xmatic Compact

A Connector for alcohol bottle
B Alcohol bottle
Procedure
1.

Pull the recirculation unit out so you can reach the alcohol bottle.

2.

Remove the bottle from the connector for alcohol bottle.

3.

Empty the contents of the bottle.

4.

Remount the bottle.

9.3

Daily

9.3.1

MD grinding surfaces
MD grinding surfaces
Check the MD surfaces every day to make sure that they are clean and undamaged:
1.

Open the MD elevator door and check each MD grinding surface.

2.

Replace damaged MD grinding surfaces.

3.

Clean the MD grinding surfaces:

4.

–

Carefully brush the surface with a clean, soft nail brush under lukewarm running water.

–

Rinse the surface with distilled water.

–

Dry the surface.

–

Place the surface in the elevator.

Close the MD elevator door. The elevator moves into its parked position.

See also the user guide for the MD grinding surfaces you are using.

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9 Maintenance and service - Xmatic Compact

9.4

WeeklyNote
Do not use a dry cloth as the surfaces are not scratch resistant.

Note
Do not use acetone, benzol or similar solvents.

Hint
If needed, use ethanol or isopropanol to remove grease and oil.

9.4.1

The machine
Note
Do not use a dry cloth as the surfaces are not scratch resistant.

Note
Do not use acetone, benzol or similar solvents.

Hint
If needed, use ethanol or isopropanol to remove grease and oil.

74

Xmatic Compact

9 Maintenance and service - Xmatic Compact
The work zone•

Clean all painted surfaces inside the machine with a soft damp cloth and common household
detergents.

The specimen mover head and rails
Clean the specimen mover head and rails regularly using a damp cloth. See also: Overview ►15.

Xmatic Compact75

9 Maintenance and service - Xmatic Compact

1.

Clean the upper and lower part of the specimen mover head (A) thoroughly using a damp
cloth.

2.

Clean any buildup of contaminants on the rails (B) inside the work zone using a dry cloth.
Note
It is important that you keep the upper and lower surfaces of the specimen moverhead clean, otherwise you risk contaminating the specimens.
Note
You can use a dry cloth when cleaning the rails inside the work zone, as these arecoated with an oil film.

76

Xmatic Compact

9 Maintenance and service - Xmatic Compact
The main safety cover1.

Clean the main safety cover regularly using a damp cloth or a regular household windowcleaning solution.
Let the window cleaning solution work for a few seconds before wiping it away with a cloth.
Note
Be careful not to apply pressure when cleaning the surface of the main safety
cover, as you risk scratching it.

9.4.2

High pressure cleaning station
Note
Do not use a dry cloth as the surfaces are not scratch resistant.

Note
Do not use acetone, benzol or similar solvents.

Xmatic Compact77

9 Maintenance and service - Xmatic Compact
Hint
If needed, use ethanol or isopropanol to remove grease and oil.

1.

Clean the nozzles. See:Clean the nozzles ►78

1.

Use a damp cloth to clean the rubber seals.

Clean the nozzles

•

9.4.3

Use the nozzle cleaner to clean the nozzles in the high pressure cleaning station.

Ultrasonic cleaning station - (Optional)
Note
Do not use a dry cloth as the surfaces are not scratch resistant.

Note
Do not use acetone, benzol or similar solvents.

Hint
If needed, use ethanol or isopropanol to remove grease and oil.

78

Xmatic Compact

9 Maintenance and service - Xmatic Compact

9.5

1.

Empty the ultrasonic bath.

2.

Use a brush and soap to clean the inner wall of the ultrasonic bath.

3.

Empty the ultrasonic bath.

4.

Fill the ultrasonic bath.

MonthlyNote
Do not use a dry cloth as the surfaces are not scratch resistant.

Note
Do not use acetone, benzol or similar solvents.

Hint
If needed, use ethanol or isopropanol to remove grease and oil.

9.5.1

Recirculation unit - Optional
1.

Clean the recirculation tank and the connected tubes thoroughly.

2.

If you use a soap solution to clean the bowl or the recirculation tank, rinse with clean water
before filling the recirculation tank.
Note
If the cooling fluid is contaminated by algae or bacteria, replace the cooling fluid
immediately.

3.

If the recirculation water has been infected with bacteria or algae, clean the tank and tubes
with a suitable antibacterial disinfectant.

4.

Clean the static filter: Remove it and rinse it with water.

Change the recirculation water
CAUTION
Avoid skin contact with the cooling fluid additive.

Note
The recirculation water contains additive and grinding residue and you must notdispose of it into the waste water drain.
Recirculation water must be disposed of in compliance with local safety
regulations.

Xmatic Compact

79

9 Maintenance and service - Xmatic Compact
Empty the recirculation tank
CAUTION
Make sure that the main safety cover and the lower doors on the machine are closed
before you start emptying the recirculation tank.
CAUTION
The recirculation tank is very heavy when it is full.

5.

Disconnect the water hose from the main machine, and place it in the collecting container ordrain.

6.

Use an external hose to empty the tank.

7.

Close the recirculation compartment doors and the main safety cover before starting therecirculation unit.

8.

Empty the recirculation unit by starting the equipment and stopping it when the tank is empty.
Remove the plastic liner and clean out all water and debris from the tank.

9.

Clean the recirculation tank and the connected tubes thoroughly.

10. If the cooling water has been infected with bacteria or algae, clean the tank and tubes with asuitable antibacterial disinfectant.

9.6

Annually
WARNING
Do not use the machine with defective safety devices.
Contact Struers Service.
WARNING
Safety critical components must be replaced after a maximum lifetime of 20 years.
Contact Struers Service.
CAUTION
The safety devices must be tested at least once a year.

CAUTION
Testing should always be performed by a qualified technician (electromechanical,
electronic, mechanical, pneumatic, etc.).
CAUTION
Do not use Xmatic Compact if it is damaged.

Note
Replacement of safety critical components must only be performed by a Struers
engineer or a qualified technician (electromechanical, electronic, mechanical,
Safety critical components must only be replaced by components with at least theContact Struers Service.

80

Xmatic Compact

9 Maintenance and service - Xmatic Compact

9.6.1

The diamond tip dresser
The diamond tip dresser must be checked annually. This must be carried out by a Struers service
technician.

9.6.2

Main safety cover
Inspect the main safety coverHint
If the machine is used for more than one 7-hour shift per day, carry out inspection
more often.
1.

Visually inspect the main safety cover for signs of wear or damage such as cracks, dents, or
damage.

Replace the main safety cover
CAUTION
The main safety cover must be replaced by a Struers technician.

Note
The main safety cover must be replaced immediately if it has been weakened bycollision with projectile objects or if there are visible signs of deterioration ordamage.

9.6.3

Test the safety devices
The safety devices must be tested at least once a year.
WARNING
Do not use the machine with defective safety devices.
Contact Struers Service.
Note
Testing should always be performed by a qualified technician (electromechanical,
electronic, mechanical, pneumatic, etc.).

Emergency stop
1.

Start a polishing process. Wait until the specimen is being grinded/polished.

2.

Press one of the Emergency stops. See also: Overview ►15.

3.

All movements should stop and a pop-up message should be shown in the display.

4.

If the machine does not stop moving, select Stop on the display.

5.

Contact Struers Service.

Vertical conveyor
1.

Make sure that at least one of the drawers on the vertical conveyor is empty.

Xmatic Compact81

9 Maintenance and service - Xmatic Compact
2.

Start a preparation process3.

Try to open the empty drawer completely while the machine is picking up and moving thespecimen holder.

4.

If the machine does not stop moving, select Stop on the display.

5.

Contact Struers Service.

Main safety cover
Test the main safety cover interlock
1.

Open the main safety cover.

2.

Start a preparation process.

3.

If the machine starts the preparation process, press one of the Emergency stops. See also:
Overview ►15.

4.

Contact Struers Service.

Test the main safety cover locking function
1.

Start a preparation process.

2.

Try to open the main safety cover.

3.

If you can open the main safety cover, press one of the Emergency stops. See also: Overview
►15.

4.

Contact Struers Service.

MD elevator
1.

Open the MD elevator door.

2.

Close the door and listen to the movements that occur inside the MD elevator.

3.

Try to open the MD elevator door.

4.

If you can open the MD elevator door, press one of the Emergency stops. See also: Overview
►15.

5.

Contact Struers Service.

Recirculation unit compartment - (option)

82

1.

Start a grinding process.

2.

Open the recirculation unit compartment.

3.

The recirculation unit pump should stop immediately. If this is not the case, press one of theEmergency stops. See also: Overview ►15.

4.

Contact Struers Service.

Xmatic Compact

9 Maintenance and service - Xmatic Compact

9.7

Spare parts
Technical questions and spare parts
If you have technical questions or when you order spare parts, state the serial number. The serial
number is stated on the type plate of the unit.
For further information, or to check the availability of spare parts, contact Struers Service. Contact
information is available on Struers.com.
Note
Replacement of safety critical components must only be performed by a Struers
engineer or a qualified technician (electromechanical, electronic, mechanical,
pneumatic, etc.).
Note
Safety critical components must only be replaced by components with at least thesame safety level.

9.8Service and repair
We recommend that a regular service check be carried out yearly or after every 1500 hours ofuse.
When the machine is started up, the display shows information about total operation time and themachines service information.
After 1000 hours of operation time, the display will show a message reminding the user that aservice check should be scheduled.
Note
Service must only be performed by a Struers engineer or a qualified technician(electromechanical, electronic, mechanical, pneumatic, etc.).
Contact Struers Service.
Service check
We offer a range of comprehensive maintenance plans to suit the requirements of our customers.
This range of services is called ServiceGuard.
The maintenance plans include equipment inspection, replacement of wear parts,
adjustments/calibration for optimal operation, and a final functional test.

9.9

Disposal
Equipment marked with a WEEE symbol contains electrical and electronic
components and must not be disposed of as general waste.
Contact your local authorities for information on the correct method of disposalin accordance with national legislation.
For disposal of consumables and recirculation fluid, follow local regulations.

Xmatic Compact

83

10 Troubleshooting - Xmatic Compact

9.9.1

Environmental considerations
WARNING
In case of fire, alert bystanders, the fire brigade and cut power. Use a powder fire
extinguisher. Do not use water.
Note
Swarf must be disposed of according to the current safety regulations for handlingand disposal of swarf/ additive in the recirculation water.
Note
The recirculation water contains additive and swarf and may NOT be disposed of into
a main drain.
Cooling fluid must be disposed of in compliance with local safety regulations.

10 Troubleshooting - Xmatic Compact

84

Error

Cause

ActionContinuous, irregular wear ona grinding/polishing surface.

Coupling on the specimen
holder or the specimen moverhead is worn.

Replace the coupling.
Contact Struers Service.

Xmatic Compact

10 Troubleshooting - Xmatic Compact

10.1

Access the work zone in case of power failure
1.

Make sure that the main switch is in the off position. See: Overview ►15

2.

Use the triangular key supplied with the machine to unblock the main safety cover and the
MD elevator. See: Check the packing list ►27.

3.

Turn the key clockwise to open the main safety cover and the MD elevator.

Xmatic Compact85

11 Technical data

11 Technical data
11.1

Technical data - Xmatic Compact with vertical conveyor
Capacity

Individual speciemensNo

Specimen holder

Diameter: 140 mm for
250 mm MD disc
Diameter: 160 mm for
300 mm MD discHigh speed plane grinding station

Diameter

-

Speed

-

Material removal-

Rotational direction-

Recirculation system-

Motor power

MD grinding and polishing station

Continuous (s1)-

Diameter

250 mm or 300 mm

Rotational speed

50 - 600 rpm (1000 rpm
when spin-drying thedisc)

Rotational direction

Clockwise

Motor power
Continuous (s1)86

1.5 k W

Xmatic Compact

11 Technical data

Specimen moverSpecimen holder

Only applicable with
RFID-tag holders

Max. weight

4 kg (8.8 lbs) incl.
specimens

Max. speciemen height

40 mm (1.6")

Max. specimen protrusion
under holder

6 mm (0.2")

Force50 - 500 N in steps of 10
N

Force accuracy+/-10% up to 100N, +/10N on higher values

Rotational speed
in process

50 - 300 rpm, variable insteps of 10

when drying

1200 rpm

Rotational direction

Counter-clockwise,
ClockwiseMotor

1.1 kW

Torque7.3 Nm @ 150 rpm

Vertical conveyor

Number of specimen holders

8

MD elevator

Number of MD surfaces

8

Cleaning station

High pressure water

40 bar (580 psi)

Alcohol and soap

Yes

Xmatic Compact

87

11 Technical data

Features

Material removal

0.05 mm - 6 mm (0.002 0.2") on MD grinding andpolishing station

Dressing of high removal
grinding stone-

Dressing of MD surfaces

Automatic (diamond
tip/aluminum oxide stick)

Automatic dosing

7 pumps for OP or DP
suspension
1 alcohol ejector for
cleaning station
1 soap ejector for
cleaning station
Automatic cleaning of
dosing tubes

Options

Software and electronics

High speed plane grinding
station-Ultrasonic cleaning

Yes

Recirluation for MD
grinding/polishing station

Yes

Touchscreen

Capacitive

Display

LCD, 12.1" (1280 x 800)

Safetystandards/directives/legislation

See the Declaration ofConformity/Instruction
manual.

REACH

For information about
REACH, contact yourlocal Struers office.

Operating environment

Surrounding temperature
During operation

5 - 40°C (41 - 104°F)

During transport-25°C - 55°C (transport)-25°C - 70°C (max. 24hours during transport)

Humidity88

35 - 85 % RH noncondensing

Xmatic Compact

11 Technical data

Water supply (tap water)

Waste water outlet

Compressed air supply

Power supply

Flow

Min. 10 l/m (2.6 gmp)

Water inlet, connection

3/4"

Pressure2 - 9.9 bar (29 - 143 psi)

Diameter

50 mm (1.97")

Outlet height

50 cm (19.7") above thefloorMax. distance to drain

600 cmSlope

Min. 8%Pressure

6 - 9.9 bar (87 - 143 psi)

Flow

Min. 200 l/m (53 gpm)

Recommended quality

Class-3, as specified in
ISO 8573-1

Voltage/frequency

220 V/430 V +/-10%(50/60Hz)

Power inlet

15 A

Power
Nominal load

1.5 KW

Idle

195 W

Current

ExhaustDimensions and weight

Xmatic Compact

Nominal

6 A/4 AMax.

15 A/7.5 A

Current, max. load

4.6 A

Diameter

100 mm (2")

Recommended capacity

250 m³/h (8830 ft³/h)Width

182 cm (71.7")

Depth

75 cm (29.5")

Height189 cm (74.4")

Height (with open cover)244 cm (96.0")

Weight730 kg (1630 lbs)

89

11 Technical data

Safety Circuit
Categories/Performance Level

SF-1
Emergency stop

PL c, Category 1

SF-4
Limited speed function,
specimen holder mover

PL d, Category 3

SF-5
Main safety cover interlock,hazardous movements

PL c, Category 1

SF-5A
Main safety cover interlock,water and ethanol

PL d, Category 3

SF-6
Main safety cover interlock
with locking device

PL a, Category b

SF-7
MD-changer door locking
devicePL d, Category 3

SF-8
MD-changer door locking
devicePL c, Category 1

SF-9
Vertical conveyor doors
interlockPL d, Category 3

SF-10
Recirculation unit doors
interlock, MD station

PL b, Category 1

Noise level

A-weighted sound emission
pressure level at workstations

LpA = 64.4 dB(A)(measured value).
Uncertainty K = 4 dB

Noise level

Equivalent ultrasound soundpressure level (equivalentlevel of ultrasound)

Lteq, T=95.2 dB(measured value).
Uncertainty K = 2 dB

- Ultrasound90

Stop category 0

Stop category 0

Stop category 0

Stop category 0

Stop category 0

Stop category 0

Stop category 0

Stop category 0

Stop category 0

Xmatic Compact

11 Technical data

Noise level- UltrasoundThe figures quoted are emission levels and are notnecessarily safe working levels. While there is acorrelation between the emission and exposure levels,
this cannot be used reliably to determine whether or not
further precautions are required. Factors that influence theactual level of exposure of the workforce include
characteristics of the work room, the other sources ofnoise, etc., i.e. the number of machines and otheradjacent processes.
Also, the permissible exposure level can vary from country
to country. This information, however, will enable the userof the machine to make a better evaluation of the hazard
and risk.

Vibration level

Xmatic Compact

Declared vibration emission

N/A

91

11.2

Technical data - Xmatic Compact without vertical conveyor
Capacity

Individual speciemensNo

Specimen holder

Diameter: 140mm for
250mm MD disc
Diameter: 160mm for
300mm MD discHigh speed plane grinding station

Diameter

-

Speed

-

Material removal-

Rotational direction-

Recirculation system-

Motor power

MD grinding and polishing station

Continuous (s1)-Max. (s3)-

Diameter

250 (10") mm or 300 mm(12")

Rotational speed

50 - 600 rpm (1000 rpm
when spin-drying thedisc)

Rotational direction

Clockwise

Motor power

Xmatic Compact

Continuous (s1)

1.5 k W

Max. (s3)N/A93Specimen moverSpecimen holder

Only applicable with
RFID-tag holders

Max. weight

4 kg (8.8 lbs) incl.
specimens

Max. specimen height

40 mm (1.6")

Max. specimen protrusion
under holder

6 mm (0.2")

Force50 - 500 N in steps of 10
N

Force accuracy+/-10% up to 100N, +/10N on higher values

Rotational speed

94

in process

50 - 300 rpm, variable insteps of 10

when drying

1200 rpm

Rotational direction

Counter-clockwise,
ClockwiseMotor

1.1 kW

Torque7.3 Nm @ 150 rpm

Vertical conveyor

Number of specimen
holders-

MD elevator

Number of MD surfaces

8

Cleaning station

High pressure water

40 bar (580 psi)

Alcohol and soap

Yes

Xmatic Compact

Features

Material removal

0.05 mm - 6 mm (0.002 0.2") on MD grindig andpolishing station

Dressing of high removal
grinding stone-

Dressing of MD surfaces

Automatic (diamond
tip/aluminum oxide stick)

Automatic dosing

7 pumps for OP or DP
suspension
1 alcohol ejector for
cleaning station
1 soap ejector for
cleaning station
Automatic cleaning of
dosing tubes

Options

Software and electronics

High speed plane grinding
station-Ultrasonic cleaning

Yes

Recirluation for MD
grinding/polishing station

Yes

Touchscreen

Capacitive

Display

LCD, 12.1" (1280 x 800)

Safetystandards/directives/legislation

See the Declaration ofConformity/Instruction
manual.

REACH

For information about
REACH, contact yourlocal Struers office.

Operating environment

Surrounding
temperature
During operation

5 - 40°C (41 - 104°F)

During transport-25°C - 55°C (transport)-25°C - 70°C (max. 24hours during transport)

Humidity

Xmatic Compact

35 - 85 % RH noncondensing

95

Water supply (tap water)

Waste water outlet

Compressed air supply

Power supply

Flow

Min. 10 l/m (2.6 gmp)

Water inlet, connection

3/4"

Pressure2 - 9.9 bar (29 - 143 psi)

Diameter

50 mm (1.97")

Outlet height

50 cm (19.7") above thefloorMax. distance to drain

600 cm (20')

Slope

Min. 8%Pressure

6 - 9.9 bar (87 - 143 psi)

Flow

Min. 200 l/m (53 gpm)

Recommended quality

Class-3, as specified in
ISO 8573-1

Voltage/frequency

220 V/430 V +/-15%(50/60Hz)

Power inlet

15 A

Power
- Nominal load

1.5 KW- Idle500 W

Current

ExhaustDimensions and weight96

Nominal

4A

Max.

15 A

Current, largest load

4.6 A

Diameter

100 mm (2")

Recommended capacity

250 m³/h (8830 ft³/h)Width

149 cm (58.66")

Depth

75.0 cm (29.5")

Height189.0 cm (74.4")

Height (with open cover)244.0 cm (96.0")

Weight690 kg (1522 lbs)

Xmatic Compact

Safety Circuit
Categories/Performance Level

SF-1
Emergency stop

PL c, Category 1

SF-4
Limited speed function,
specimen holder mover

PL d, Category 3

SF-5
Main safety coverinterlock, hazardous
movements

PL c, Category 1

SF-5A
Main safety coverinterlock, water andethanol

PL d, Category 3

SF-6
Main safety cover interlock
with locking device

PL a, Category b

SF-7
MD-changer door locking
devicePL d, Category 3

SF-8
MD-changer door locking
devicePL c, Category 1

SF-10
Recirculation unit doors
interlock, MD station

PL b, Category 1

Noise level

A-weighted soundemission pressure level atworkstations

LpA = 64.4 dB(A)(measured value).
Uncertainty K = 4 dB

Noise level

Equivalent ultrasoundsound pressure level(equivalent level ofultrasound)

Lteq, T=95.2 dB(measured value).
Uncertainty K = 2 dB

- UltrasoundXmatic Compact

Stop category 0

Stop category 0

Stop category 0

Stop category 0

Stop category 0

Stop category 0

Stop category 0

Stop category 097

Noise level

The figures quoted are emission levels and are notnecessarily safe working levels. While there is acorrelation between the emission and exposure levels,
this cannot be used reliably to determine whether or
not further precautions are required. Factors that
influence the actual level of exposure of the workforce
include characteristics of the work room, the othersources of noise, etc., i.e. the number of machines andother adjacent processes.

- UltrasoundAlso, the permissible exposure level can vary fromcountry to country. This information, however, will
enable the user of the machine to make a better
evaluation of the hazard and risk.
Vibration level

11.3

Declared vibration
emission

N/A

Volatile memory
Volatile memory
Target data

Type

Size

Battery
backupUser
accessible

Systemaccessible

Clearing
procedure

Sytem onmodule

RAM

2 GB

No

No

Yes

Cycle power

RAM

8 GB

No

No

Yes

Cycle power

RAM

128
GB

No

No

No

Cycle power

N/A

N/A

No

No

No

Cycle power

RAM

512
GB

No

No

No

Cycle power

Compulab SOMAM57x
GUI computer
UDOO BOLT V3
RFID controller
FEIG
ISC.LRM1002-E
Safety system
Beckhoff
EP1957-0022
Ext. IO system
Beckhoff
CX819098

Xmatic CompactNon-volatile memory
Target data

User
accessible

Systemaccessible

Clearing
procedure

Default

No

Yes

No

User

Yes

Yes

Factory
reset

User

No

No

No

Default

Yes

No

Factory
reset

Statistics

Yes

No

Authentication

Yes

No

Factory
reset

Configuration
data

No

No

No

No

System on
Module

Type
Flash

Size

Battery
backup

32 GB

NoCompulab
SOM-AM57x
Methods

Consumables

Calibration data

Factory
reset

No
No

Cryptographic
controller

Flash

8 KB

No

No

Yes

No

Flash

32 GB

No

No

Yes

No

Flash

512
GB

No

No

No

No

N/A

N/A

No

No

No

No

Flash

512
GB

No

No

No

No

Maxim
MAXQ1065
GUI computer
UDOO BOLT V3
RFID controller
FEIG
ISC.LRM1002-E
Safety system
Beckhoff
EP1957-0022
Ext. IO system
Beckhoff
CX8190

Xmatic Compact

99

11.4

Terms and definitions - volatility
Cycle power
The process of interrupting the power supply to the machine and its components and allowing foradequate discharge. This process includes a complete shutdown of any built-in computer.

Volatile memory
Volatile memory requires power to keep the stored information. When power is interrupted, thecontents of the volatile memory are lost.
This type of type of memory usually contains application-specific data, such as working parameters
for processes, measured values, and temporary SW runtime data.

Non-volatile memory
Non-volatile memory does not require power to keep the stored information. When power isinterrupted, the contents of the non-volatile memory are preserved.
This type of memory usually contains information necessary to boot the machine, machine-specificapplication configuration and methods data.

User-accessible memory
The user can access the memory of a component and store random information using the userinterface on the machine.

System-accessible memory
The memory can be accessed from the host and information can be stored without having tophysically alter the machine.

Clearing
Clearing is a logical approach used to sanitize data in all user-accessible storage locations to protect
data against simple non-invasive data recovery methods that use the user interface on the machine.

Factory reset
A factory reset clears all data stored in the user-accessible storage locations. The machine is set todefault values.

100

Xmatic Compact

11.5

Safety Related Parts of the Control System (SRP/CS)WARNING
The machine and its parts have been designed to operate 16 hours daily/220 days
annually. If used as indicated, the safety critical components must be replaced
after a maximum lifetime of 20 years.
If you use the machine for longer periods of time than indicated, the safety criticalcomponents must be replaced sooner.
Contact Struers Service.
Note
SRP/CS (safety-related parts of a control system) are parts that have an influenceon safe operation of the machine.
Note
Replacement of safety critical components must only be performed by a Struers
engineer or a qualified technician (electromechanical, electronic, mechanical,
pneumatic, etc.).
Safety critical components must only be replaced by components with at least thesame safety level.
Contact Struers Service.
Parts
Safety related part

Manufacturer/Manufacturer
description

Manufacturer catalog no.

Electricalref.

Struers
catalog no.

ID

Emergency stop

Omron

A22NE-M-N

S02

2SA41700

SF-1

Limited speed function,
specimen holder
mover

Schneider Electric

ATV320U15N4B

Q02

2PU23415

SF-4

Main safety coverinterlock, hazardous
movements

Sick Inductive sensor

IME2S12-04B4DW2

B44

2SS00812

SF-5

Schmersal Safety lockAZM 161SK-1212RKED024

F31

2SS00120

Main safety coverinterlock, water andethanol

Sick Inductive sensor

IME2S12-04B4DW2

B44

2SS00812

Schmersal Safety lockAZM 161SK-1212RKED024

F31

2SS00120

Main safety coverinterlock with locking
deviceSchmersal Safety lockAZM 161SK-1212RKED024

F31

2SS00120

SF-6

MD-changer door
locking device

Sick Inductive sensor

IME2S12-04B4DW2

B43

2SS00812

SF-7

MD-changer door
locking device

Schmersal Safety lockAZM 161SK-1212K-024

F30

2SS00124

SF-8

Vertical conveyor
doors interlock

Safety light sender/receiver SH
feeder

L41S-11MA1A

B40

2HQ00110

SF-9

L41E-11MA1A

B41

2HQ00120Recirculation doors
interlocks

Sick Inductive sensor

IME2S12-04B4DW2

B38

2SS00812SF-10

Alcohol exhaust timer

Beckhoff Automation

EP1957-0022

F21

2KS01957

SF-12

Specimen holder
inverter

Schneider Electric Altivar 320

ATV320U15N4B

Q2

2PU23415

SF-1,

Inverter

SF-5A

SF-4,
SF-5

Xmatic Compact

101

Safety related part

Manufacturer/Manufacturer
description

Manufacturer catalog no.

Electricalref.

Struers
catalog no.

ID

MD module

Schneider Electric Altivar 320

ATV320U15N4B

Q3

2PU23415

SF-1,
SF-5

Recirculation inverter,MD

Schneider Electric Altivar 320

ATV320U04N4B

Q5

2PU23404

SF-1,
SF-5,
SF-11

Stepper motor, arm
motorStepper motor, JVL, w. STO,
24V

MIS232S1P6H4S6

M06

2MI10231

SF-1,
SF-5,
SF-9

Stepper motor, MDelevator motor

Stepper motor, JVL, w. STO,
24V

MIS232S1P6H4S6

M07

2MI10231

SF-1,
SF-5,
SF-9

Stepper motor, arm
motorStepper motor, JVL, w. STO,
24V

MIS232S1P6H4S6

M08

2MI10231

SF-1,
SF-5,
SF-7

Stepper motor, MDelevator motor

Stepper motor, JVL, w. STO,
24V

MIS232S1P6H4S6

M09

2MI10231

Stepper motor, doserarmStepper motor, JVL, w. STO,
24V

MIS232S1P6H4S6Stepper motor, gantry

Stepper motor, JVL, w. STO,
24V

MIS232S1P6H4S6

M13

2MI10231

Contactor

Omron

J7KNA-AR-22-24D

K43

2KM70909

SF-1,
SF-5,
SF-7

M12

2MI10231

SF-1,
SF-5
SF-1,
SF-5
SF-1,
SF-5

11.6

Diagrams
If you wish to view specific information in detail, see the online version of this manual.

11.6.1102

Diagrams - Xmatic Compact
Title

No.

Pneumatic circuit diagram

16881000 ►104

Water diagram

16881001 ►103

Block diagram

19543050 ►105

Xmatic Compact

16881001

Xmatic Compact

103

16881000

104

Xmatic Compact

19543050

Xmatic Compact

105

12 Manufacturer

11.7

Legal and regulatory information
FCC noticeThis equipment has been tested and found to comply with the limits for a Class B digital device,pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses and canradiate radio frequency energy and, if not installed and used in accordance with the instructions, maycause harmful interference to radio communications. However, there is no guarantee thatinterference will not occur in a particular installation. If this equipment does cause harmfulinterference to radio or television reception, which can be determined by turning the equipment off
and on, the user is encouraged to try to correct the interference by one or more of the following
measures:•

Reorient or relocate the receiving antenna.

•

Increase the separation between the equipment and receiver.

•Connect the equipment into an outlet on a circuit different from that to which the receiver isconnected.

12 Manufacturer
Struers ApS
Pederstrupvej 84
DK-2750 Ballerup, Denmark
Telephone: +45 44 600 800
Fax: +45 44 600 801
www.struers.com

Responsibility of the manufacturer
The following restrictions should be observed, as violation of the restrictions may cause cancellationof Struers legal obligations.
The manufacturer assumes no responsibility for errors in the text and/or illustrations in this manual.
The information in this manual is subject to change without notice. The manual may mention
accessories or parts not included in the supplied version of the equipment.
The manufacturer is to be considered responsible for effects on safety, reliability, and performance ofthe equipment only if the equipment is used, serviced, and maintained in accordance with the
instructions for use.

106

Xmatic Compact

Based on: 16887900 A

Declaration of Conformity
Manufacturer

Struers ApS • Pederstrupvej 84 • DK-2750 Ballerup •DenmarkName

Xmatic Compact

Model

N/A

Function

Grinding/Polishing equipment

Type

Grinding/polishing equipment with MD surfaces

Cat. no.

06886129, 06886146, 0688629, 06886246, 06886329, 06886346,
06886429, 06886446

Serial no.

EU

Module H, according to global approach
We declare that the product mentioned is in conformity with the following legislation, directives and standards:
2006/42/EC

EN ISO 12100:2010, EN ISO 13849-1:2015, EN ISO 13849-2:2012, EN ISO 13850:2015, EN 14118, EN
60204-1:2018

2009/125/EC
2011/65/EU +2015/863/EU

EN 63000:2018

2014/30/EU

EN 61000-3-2:2014, EN 61000-3-3:2013, EN 61000-6-2:2005, EN 61000-6-3:2007, EN 61000-3-11:2001,
EN 61000-3-12:2011,2014/53/EU

EN 300330:2017

Additional
standards

NFPA 70, NFPA 79, FCC 47 CFR Part 15 Subpart B

Enter release date:
Authorized to compile technical file/
Authorized signatory

Date: [Release date]en

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