sonics.com

TABLE OF CONTENTS

A

Sonics
Pg. 1-2

B

C

D

E

F

G

Introduction

Large volume ultrasonic liquid processors (200µl – 1L volumes)
Pg. 3 		750 watt system

Pg. 4 -5500 watt systems

Pg. 6 -12

Accessories for 750 and 500W systems

Pg. 13		

Sonochemistry accessories

Small volume ultrasonic liquid processors (200µl – 150mL volumes)
Pg. 14-15

130 watt systems

Pg. 16		

50 watt system

Pg. 17-18

Accessories for 130 and 50W systems

Production volume ultrasonic liquid processors (1L – 50L volumes)
Pg. 19		

1500 watt system

Pg. 20High volume flow cellPg. 21		

2500 watt system

Pg. 22Ultrasonic components

OEM

AtomizerPg. 23Ultrasonic atomizer

Pg. 24Frequently Asked Questions

FAQ

Dear Colleague,
At Sonics, we believe that technological innovation andcollaboration are the cornerstones on which to build a better
product. We are research driven, and continually refine andbroaden our product line by aggressively investing in R&D

and working closely with laboratory and production personnel
around the globe. The instruments displayed in this catalog
are the product of that synergy.

On behalf of all of us at Sonics, I would like to take this opportunity to thank each and every

one of our customers for their trust in our ability to meet their needs. We sincerely appreciate
your loyalty and continued support.
Robert Soloff, CEO

Lauren Soloff, President

YEAR

3

WARRANTY

Vibra-Cell™ is the only ultrasonic processor that is backed by athree-year warranty that covers both parts and labor. In the unlikely

event that your instrument should require servicing within that period,
it will be repaired free of charge.

Sonics headquarters and manufacturing facility in
Newtown, CT, USA.

1

OVER 50 YEARS OFULTRASONIC EXPERIENCE
POWER SUPPLYt

An ultrasonic processor has three main components:
Power supply, Converter and Probe (also known as a horn).
The ultrasonic electronic power supply transforms AC line power
to high frequency electrical energy. The power supply has a control
panel allowing adjustment of several parameters including timeand amplitude.

CONVERTERt

PROBE/HORNt

The power supply delivers high voltage pulses of energy at
20 kHz to drive a piezoelectric converter. A high voltage cableconnects the converter to the power supply. The convertertransforms electrical energy to mechanical vibration.
This vibration is amplified based upon the shape of the probe andtransmitted down its length, into the liquid sample. Probes attach
to the converter via a threaded stud. During operation, the probe
is resonating, meaning that it is expanding and contracting
longitudinally. The movement of the probe is controlled by the
amplitude setting. The effective amplitude setting must be
determined through empirical testing by the end user.

CHOICE OF ULTRASONIC PROCESSING METHODS:
PROBE SONICATION
Immersing a probe directly into a beaker or vessel is the mostcommon way to process a sample. High intensity ultrasonic energy
is transmitted directly into the liquid, causing cavitation andprocessing the sample quickly and effectively. Several probe options
and accessories are available to handle a variety of applications andsample volumes. Probes are made from a titanium alloy (Ti-6Al-4V)
due to many factors including its acoustical properties.
CUP HORN PROCESSING
The cup horn can process multiple sealed tubes or vessels at one
time without contact with an ultrasonic probe. This technique isoften described as a high intensity ultrasonic bath. Cup horns arerecommended when working with very small volumes or infectious
materials because foaming and aerosolization are eliminated.
The ultrasonic energy is transmitted from the horn, up throughthe water and into a vessel or multiple sample tubes.
2

VCX 750

750 Watts
Processing Volume: 200µl – 1L*

The VCX 750 is a powerful and versatile ultrasonic liquid processor.
Using a variety of accessories, the system can process a wide range of sample types andvolumes for many different applications.
The VCX 750 is microprocessor based and programmable. Intuitive screens
are user friendly and easy to navigate. The 750 watt power supply has thecapability of operating our largest assortment of horns and accessories.
A standard ½” diameter probe with replaceable tip is included
and many optional accessories are available to meetthe needs of most any application.
FEATURES:• Programmable• Variable power output• 10 hour timer• Pulse mode
• Wattage and Energy display• Temperature monitoring• Energy setpoint
Ordering information: Model no. VCX 750
750 watt ultrasonic processor with ½” diameter probe and tool kit.

(stand is optional)

SPECIFICATIONSPower Output		Frequency		
Dimensions		
			

750 watt maximum
20kHz
H x W x D: 9.25 x 7.5 x 13.5”(235 x 190 x 340mm)

Converter Cable
Length			Part #201-0300
6 ft. (1.8m)

Ultrasonic Converter
Diameter		Length			Part #CV334
2.5” (64mm)
7.25” (183mm)

Tool Kit									Part #381-0005
Includes: 2 spanner wrenches
and 1 open-end wrenchStandard Probe		
Tip Diameter		Length			Material		

Part #630-0220
0.5” (13mm) with replaceable tip5.5” (139mm)
Ti6Al4V titanium alloy

Optional:
Stand with Clamp
Sound Enclosure
Temperature Probe

Part #830-00459
Part #830-00427
Part #830-00060*The actual processing volume of a specific probe or accessory is application specific.

3

VCX 500

500 Watts
Processing Volume: 200µl – 1L*

The VCX 500 offers 500 watts of power to handle a range of liquid processing
applications. This model shares the same microprocessor based operating systemand programming screens as the VCX750 system.
This model offers the same programmability as larger VCX versions.
A standard ½” diameter probe with replaceable tip is included andmany optional accessories are available to meet the needs ofany application.

FEATURES:• Programmable• Variable power output• 10 hour timer• Pulse mode
• Wattage and Energy display• Temperature monitoring• Energy setpoint(stand is optional)

Ordering information: Model no. VCX 500
500 watt ultrasonic processor with ½” diameter probe and tool kit.
SPECIFICATIONSPower Output		Frequency		
Dimensions					

500 watt maximum
20kHz
H x W x D: 9.25 x 7.5 x 13.5”(235 x 190 x 340mm)

Converter Cable
Length			Part #201-0300
6 ft. (1.8m)

Ultrasonic Converter
Diameter		Length			Part #CV334
2.5” (64mm)
7.25” (183mm)

Tool Kit									Part #381-0005
Includes: 2 spanner wrenches
and 1 open-end wrenchStandard Probe		
Tip Diameter		Length			Material		

Part #630-0220
0.5” (13mm) with replaceable tip5.5” (139mm)
Ti6Al4V titanium alloy

Optional:
Stand with Clamp
Sound Enclosure
Temperature Probe

Part #830-00459
Part #830-00427
Part #830-00060*The actual processing volume of a specific probe or accessory is application specific.

4

VC 505

500 Watts
Processing Volume: 200µl – 1L*

The VC 505 is a cost effective alternative to the VCX model. This 500 watt system
offers the same processing power and choice of accessories as the VCX500 without
temperature monitoring or energy set point programming.
A standard ½” diameter probe with replaceable tip is included
and many optional accessories are available tomeet the needs of any application.

FEATURES:• Programmable• Variable power output• 10 hour timer• Pulse mode
• Wattage and Energy display(stand is optional)

Ordering information: Model no. VC 505
500 watt ultrasonic processor with ½” diameter probe and tool kit.
SPECIFICATIONSPower Output		Frequency		
Dimensions					

500 watt maximum
20kHz
H x W x D: 9.25 x 7.5 x 13.5”(235 x 190 x 340mm)

Converter Cable
Length			Part #201-0300
6 ft. (1.8m)

Ultrasonic Converter
Diameter		Length			Part #CV334
2.5” (64mm)
7.25” (183mm)

Tool Kit									Part #381-0005
Includes: 2 spanner wrenches
and 1 open-end wrenchStandard Probe		
Tip Diameter		Length			Material		

Part #630-0220
0.5” (13mm) with replaceable tip5.5” (139mm)
Ti6Al4V titanium alloy

Optional:
Stand with Clamp
Sound Enclosure

Part #830-00459
Part #830-00427*The actual processing volume of a specific probe or accessory is application specific.

5ACCESSORIES FOR 750 AND 500
WATT SYSTEMSPROBES
Probes (sometimes referred to as horns) are attachments that act as mechanical amplifiers toincrease the amplitude of vibration generated by the converter.
TIP DIAMETER
1/2” (13mm)

TIP DIAMETER
3/4” (19mm)

TIP DIAMETER
1” (25mm)

PART NO.
630-0220
Threaded End
630-0219
Solid

PART NO.
630-0207
Threaded End

PART NO.
630-0210
Threaded End

630-0208
Solid

630-0209
Solid

VOLUME
50-250mL

VOLUME
100-500mL

VOLUME
200-1,000mL

AMPLITUDE
115µm

AMPLITUDE
60µm

AMPLITUDE
35µm

When driven at its resonant frequency, the probe expands and contracts longitudinally about
its center. The distance the probe moves is measured as the amplitude. The greater the mass
ratio between the upper section and the lower section, the greater the amplification factor,
and the greater the peak-to-peak excursion at the tip of the probe. The amplitude setting canbe adjusted on the power supply.
Probes with smaller tip diameters produce greater intensity of cavitation,
but the energy released is restricted to a narrower, more concentrated
field. Conversely, probes with larger tip diameters produce less intensity,
but the energy is released over a greater area. The larger the tip diameter,
the larger the volume that can be processed, but at lower intensity.

REPLACEABLE

SOLIDHigh gain probes produce higher intensity than standard probes of the same diameter andare recommended for processing difficult samples. Probes are fabricated from a high-grade
titanium alloy (Ti-6Al-4V) because of its high tensile strength, good acoustical properties at
ultrasonic frequencies, high resistance to corrosion, low toxicity and excellent resistance tocavitation erosion. They are autoclavable and available with threaded ends to accept
replaceable tips, microtips and extenders. Probe tips will pit or erode over time and willneed to be replaced. Replaceable tip probes are used with aqueous samples only. Solidprobes can be used with all sample types including aqueous samples, organic solvents andlow surface tension liquids. Contact Sonics for help selecting the proper probe or tip.
REPLACEABLE TIPS
Standard ½”, ¾” and 1” probes are available with replaceable tips for use with water based samples.
During use, tips erode and become less effective over time. A worn tip is easily removed and replaced.
PART NO.
630-0406

PART NO.
630-0407

PART NO.
630-0408

TIP DIAMETER½” (13mm)

TIP DIAMETER¾” (19mm)

TIP DIAMETER
1” (25mm)

6TAPERED MICROTIPS
Two types of microtips are available to enable processing of samples in small vessels
or tubes – a tapered microtip and a stepped microtip. The tapered microtip screws into thethreaded end of the standard ½” (13 mm) probe in place of the replaceable tip. This
combination is capable of generating very high amplitudes.
TIP DIAMETER
1/16” (2mm)

TIP DIAMETER
1/8” (3mm)

TIP DIAMETER
3/16” (5mm)

TIP DIAMETER
1/4” (6mm)PART NO.
630-0417

PART NO.
630-0418

PART NO.
630-0419

PART NO.
630-0420

VOLUME
0.2-5mL

VOLUME
1-15mLVOLUME
5-20mLVOLUME
10-50mLMAX
AMPLITUDE %40

MAX
AMPLITUDE %40

MAX
AMPLITUDE %65

MAX
AMPLITUDE %75

AMPLITUDE
170µm

AMPLITUDE
200µm

AMPLITUDE
210µm

AMPLITUDE
180µm

Tapered microtips attach to standard½” probe (#630-0220).

CAUTION: Do not exceed the maximum amplitude limits. Operating above the limit may cause the microtip
to fracture. Do not use a tapered microtip with a coupler.
STEPPED MICROTIPS
The stepped microtip assembly consists of two parts, the coupler and the microtip. The coupler
screws into the converter in place of the standard probe and due to the reduced diameter, it iscapable of reaching into narrow, long necked vessels. The stepped microtip assembly can deliver
lower amplitudes and is advantageous when processing samples under 1mL.
COUPLERTIP DIAMETER
1/16” (2mm)

TIP DIAMETER
1/8” (3mm)

TIP DIAMETER
1/4” (6mm)PART NO.
630-0421

PART NO.
630-0423

PART NO.
630-0422PART NO.
630-0435

VOLUME
0.2-5mL

VOLUME
1-15mLVOLUME
10-50mLMAX
AMPLITUDE %40

MAX
AMPLITUDE %40

MAX
AMPLITUDE %40

AMPLITUDE
110µm

AMPLITUDE
110µm

AMPLITUDE
80µm

Stepped microtips attach to thecoupler (#630-0421).

7

EXTENDERS
Extenders screw into threaded end probes of the identical diameter inplace of the replaceable tip. Extenders are recommended whenworking with tall, narrow vessels such as Erlenmeyer flasks and add
5” of length to a standard probe.
PART NO.
630-0410

PART NO.
630-0409

PART NO.
630-0444SIZE½” (13 mm) diameter5” (127 mm) long.

SIZE¾” (19 mm) diameter5” (127 mm) longSIZE
1” (25 mm) diameter5” (127 mm) long

Longer extenders are available upon request.

PART NO.
BHN294T21

BOOSTER
When connected between the converter and the probe, the booster
acts as a mechanical amplifier that increases the amplitude of vibration
by a factor or 2. The booster is compatible with the ¾” and 1” standard
probes. Boosters cannot be used with ½” probes.

HIGH GAIN PROBESHigh gain probes offer twice the amplitude
when compared to standard probes of thesame diameter and attach directly to theconverter. High gain probes are notcompatible with boosters.

TIP DIAMETER¾” (19mm)

TIP DIAMETER
1” (25mm)

PART NO.
630-0306

PART NO.
630-0310

TYPE
Solid

TYPE
Solid

VOLUME
100-500mL

VOLUME
200-1,000mL

AMPLITUDE
115µm

AMPLITUDE
65µm

DUAL PROBE
The dual probe assembly enables a single ultrasonic processor
to process two (25-500 mL) samples simultaneously. The assembly
consists of an aluminum primary horn PART NO. 630-0562 and two¾” (19 mm) solid probes PART NO. 630-0208. Center to center
dimension between the probes is 4 ½” (114 mm).
When used with a 750 watt ultrasonic processor, the dual probe
is capable of delivering up to 375 watts per probe, meeting all
EPA requirements specified in SW-846 method 3550.
PART NO.
630-0525

8MULTI-ELEMENT PROBES
The high throughput multi-element probes increase productivity and minimize
repetitive tasks by processing numerous samples simultaneously. Units areavailable with 4, 8, 16 and 24 tips and are compatible with either the 500
or 750 watt systems. Custom formatted multi-element probes areavailable upon request.
4-ELEMENT

8-ELEMENT

16-ELEMENT

24-ELEMENTTIP DIAMETER
1/8” (3mm)VOLUME
0.5-15mL
AMPLITUDE
120µm

PART NO.
630-0559

PART NO.
630-0586

PART NO.
630-0699

PART NO.
630-0579

SOUND ABATING ENCLOSURE
Ultrasonic processing produces high pitched noise, which
originates from the vessel walls and the liquid surface.
The sound enclosure reduces the noise to comfortable levels.
A support rod and converter clamp are included. Accessports are available on both sides and the top of the enclosure.
OUTSIDE DIMENSIONS:(H x W x D) 30.5” x 13.5” x 13”(775 x 343 x 330 mm)

INSIDE DIMENSIONS:(H x W x D) 29” x 12.5” x 12”(737 x 318 x 305 mm)

PART NO.
830-00427

SUPPORT STAND WITH CLAMP
Securely support the ultrasonic processor with a chemically resistant
plastic holder on a 5.5” x 9” cast-iron base with 0.5” diameter rod.
The converter clamp and support stand can be ordered separately.
PART NO.
830-00459

PART NO.
830-00116

PART NO.
830-00109

9

MEDIUM VOLUME CONTINUOUS FLOW CELL
The flow cell enables continuous processing of 1L or greater volumes. The unit is madeof 316L stainless steel and has ¼” (6mm) hose barb fittings. Maximum flow rate is 0.5L/min.
A ½” (13mm) solid tip flow cell probe is included and the volume of liquid inside the chamberwith the probe installed is 65 ml. A variable speed pump is recommended but not included.
FLOW CELL ASSEMBLY

REPLACEMENT PROBEOUTLET
ADDITIONAL
PORTPART NO.
630-0651

PART NO.
630-0644

INLET

CHILLER
Ultrasonic processing generates heat which may be
detrimental to many applications. The chiller automates thecooling process with a 400W cooling capacity and controls
temperature from 5-45°C.
Two models are available. The chiller PART NO. 830-00905
is compatible with the cup horn system and does notinclude an internal reservoir to hold water. This model
recirculates and chills the water inside the cup horn.
This feature is important because it maintains a constantwater level which improves sample processing.
The tubing and connector set must be orderedseparately PART NO. 309-4911.
The chiller PART NO. 830-00906 includes a 300mL internal
water reservoir which enables it to be connected to any
device that requires an external cooling system. This is therecommended chiller model for use when cooling the water
jacket on a high volume flow cell.

10

CUP HORN ASSEMBLY
The cup horn can process multiple sealed tubes or vessels at one time without
contact with an ultrasonic probe. This method eliminates cross contamination, sample
foaming, overheating and aerosolization which can all occur when using a probe. Most
importantly the cup horn enables samples under 200µl to be effectively processed.

CUP HORNACCESSORYVCX500 WITH
CUP HORN, CHILLER,
ENCLOSURE PACKAGE

PART NO.
630-0731

PART NO.
VCX500CCE

The water-filled cup horn is screwed onto the converter in place of a probe. Microtubes
containing the samples are placed inside using specially designed tube holders. Multiple
tube holders are available for various size tubes and vessels. Ultrasonic energy is transferredthrough the water and into the sample tubes.
Inlet and outlet ports enable cooling water to be circulated within the cup, inhibiting heatbuild up during extended operation. Use of the chiller is highly recommended and due to thehigh noise level created by the cup horn, a sound abating enclosure is required.
Note: Selecting the appropriate size and type of sample tube will greatly improve results.
Contact Sonics for application assistance.
HOLDER FOR (8) 1.5ML
POLYSTYRENE TUBESHOLDER FOR (8) 1.5ML
POLYPROPYLENE TUBESHOLDER FOR
15ML TUBEHOLDER FOR
50ML TUBE

PART NO.
830-00247

PART NO.
830-00248

PART NO.
529-0029

PART NO.
529-0030

11

HEAVY DUTY SUPPORT ASSEMBLY
Supports the converter and multi-element probe with minimum deflection.
Includes lab jack. Recommended when working with any multi-element horn.

PART NO.
830-00130

LABORATORY JACK
Provides adjustable elevation from 2 ½” (64 mm) to 10” (254 mm).
Top plate: 6” x 6” (152 x 152 mm).
PART NO.
830-00113

300mL Rosette

ROSETTE GLASS COOLING CELLS
The rosette is a glass cell that enables uniform treatment at low
temperatures. Fill the rosette with your liquid sample and place it inan ice bath. The ultrasonic energy forces the sample to circulate
under the probe and through the cooling arms.

PART NO.
830-00001

30mL RosettePART NO.
830-00003

JACKETED BEAKERS
The jacketed beaker is attached to a chiller or another cold water
source. The chilled water is circulated around the liquid within the
beaker maintaining the desired sample temperature.
10 mL cooling cellwith water jacket

100 mL cooling cellwith water jacket

PART NO.
830-00009

PART NO.
830-00010

TEMPERATURE PROBE
Enables temperaturemonitoringfrom 1 – 100ºC.

REPLACEMENTCONVERTER

REPLACEMENTCONVERTER CABLE
6’ (1.8m) length

PART NO.
830-00060

PART NO.
CV334

PART NO.
201-0300

REPLACEMENTWRENCH SET
The 750 and 500W
ultrasonic processors
include 2 spanner
wrenches and a⁹⁄₁₆” x ⁷⁄₁₆”
open end wrench.

PART NO.
381-0005

HAND HELDFREQUENCY METER
Check the frequency
of energized probes,
converters and boosters.
Frequency range:
10.00 kHz - 80.00 kHz

FOOTSWITCH
For hands-free
operation with 10’(3m) cable.
PART NO.
833-00012

PART NO.
830-00004

12

SONOCHEMISTRY EQUIPMENT
The chemical effects of ultrasound are diverse and include dramatic improvements in both stoichiometricand catalytic reactions. In some cases, ultrasonic treatment can increase reactivity by nearly a million-fold.
It does so through the process of acoustic cavitation; the formation, growth and implosive collapse of
bubbles in a liquid.
During cavitational collapse, intense heating of the bubbles occurs. The localized hot spots havetemperatures in the range of 5000°C, pressures approaching 500 atmospheres, lifetimes of a few
microseconds, and heating and cooling rates greater than 109 K/s. Of special interest for sonochemistryresearch, is the fact that cavitation generates highly reactive free radicals that greatly enhance chemical
reactions.
Applications for chemical reactions exist in both homogeneous liquids and in liquid-solid systems.
Ultrasound has also been found to be beneficial for the initiation or enhancement of catalytic reactions,in both homogeneous and heterogeneous cases.

SONOCHEMICAL REACTION VESSELS
The adapter Part No. 830-00014 screws onto the special probe Part No. 630-0217 at the nodal
point. The glass chamber slides onto the adapter and is secured in place as the bushing is screwed
into the chamber compressing the O-ring. Moving the glass chamber up or down on the adapter
allows the portion of the probe protruding out of the adapter to be immersed at the optimum
depth into the sample.

PART NO.

830-00011

4-10 ml reaction
vessel. Two 14/20
side necks. Suppliedwith bushing andO-ring. Glass
chamber height:
4 ⅞” (123 mm).

PART NO.

830-00012

10-50 ml reaction
vessel. Bottom wellcapacity: 10 mL. Mainbody capacity: 50 ml.
Two 14/20 side necks.
Supplied withbushing and O-ring.
Glass chamber height:
4 ¾” (120 mm).

PART NO.

40-250 mL reaction
vessel. Three 14/20
side necks. Suppliedwith bushing andO-ring. Glass
chamber height:
6 ⅜” (162 mm).

830-00013

			ADAPTER			5” (127 mm long). Stainless steel. Internally threaded.
			
Screws onto a full wave 10” (254 mm) long ½” (13 mm)			probe at the nodal point.

PART NO.

830-00014

			SONOCHEMISTRY PROBE
			½” (13 mm) special 10” (254 mm) long full wave solid probe.
			Used with the adapter above.
PART NO.
630-0217

13

VCX 130

130 Watts
Processing Volume: 200µl – 150mL*

The VCX 130 is a 130 watt, programmable ultrasonic processor and our most popularsmall volume system.
This model offers the same programmability as larger VCX versions.
The ¼” probe (10 – 50ml volumes) is included and a variety of accessories are available
for various applications and sample volumes.

FEATURES:• Programmable• Pulse mode
• 10 hour timer• Variable power output• Wattage and Energy display(stand is optional)

Ordering information: Model no. VCX 130
130 watt ultrasonic processor with ¼” diameter probe and tool kit.
SPECIFICATIONSPower Output		Frequency		
Dimensions					

130 watt maximum
20kHz
H x W x D: 4.5 x 9.75 x 12.5”(115 x 250 x 320mm)

Converter Cable
Length			

Permanently attached
5 ft. (1.5m)

Ultrasonic Converter
Diameter		Length			Part #CV18
1.25” (32mm)
5.75” (146mm)

Tool Kit 					Part #888-00026 open end wrench(2 included)Standard Probe
Tip Diameter		Length			Material		

Part #630-0435
1/4” (6mm)5.4” (137mm)
Ti6Al4V titanium alloy

Optional:
Stand with Clamp
Sound Enclosure

Part #830-00460
Part #830-00451*The actual processing volume of a specific probe or accessory is application specific.

14

VCX 130PB

130 Watts
Processing Volume: 200µl – 150mL*

The VCX 130PB is a 130 watt system with pulse button control. The probe can be
handheld and ultrasonic energy manually activated by depressing the button on the sideof the converter.
This is a cost effective alternative to the VCX 130 version. The ⅛” probe (0.5 – 15mL
volumes) is included and a variety of accessories are available for various applications
and sample volumes.

FEATURES:• Variable power output• Pulse button control• Manual pulse mode
• Wattage and Energy display(stand is optional)

Ordering information: Model no. VCX 130PB
130 watt ultrasonic processor with ⅛” diameter probe and tool kit.
SPECIFICATIONSPower Output		Frequency		
Dimensions					

130 watt maximum
20kHz
H x W x D: 4.5 x 9.75 x 12.5”(115 x 250 x 320mm)

Converter Cable
Length			

Permanently attached
6 ft. (1.8m)

Ultrasonic Converter			
Diameter		Length			Part #CV188(with pulse button)
1.25” (32mm)
5.75” (146mm)

Tool Kit 					Part #888-00026 open end wrench(2 included)Standard Probe
Tip Diameter		Length			Material		

Part #630-0422
⅛” (3mm)5.4” (137mm)
Ti6Al4V titanium alloy

Optional:
Stand with Clamp
Sound Enclosure

Part #830-00460
Part #830-00451*The actual processing volume of a specific probe or accessory is application specific.

15

VC 5050 Watts
Processing volume: 200μl – 50mL*

The VC 50 is a small and compact 50 watt ultrasonic processor. The probe can be held by handand ultrasonic energy is activated by turning the amplitude knob on the front panel.
The 1/8” probe (0.5 – 15mL volumes) is included and a variety of accessories are available forvarious applications and sample volumes.

FEATURES:• Compact design• Variable power output• Low cost(stand is optional)

Ordering information: Model no. VC 50
50 watt ultrasonic processor with ⅛” diameter probe and tool kit.

SPECIFICATIONSPower Output		Frequency		
Dimensions					

50 watt maximum
20 kHzH x W x D: 8 x 8 x 5”(203 x 203 x 127mm)

Converter Cable
Length			

Permanently attached
5 ft. (1.5m)

Ultrasonic Converter
Diameter		Length			Part #CV18
1.25” (32mm)
5.75” (146mm)

Tool Kit						Part #888-00026 open end wrench(2 included)Standard Probe		
Tip Diameter		Length			Material		

#630-0422
1/8” (3mm)5.4” (137mm)
Ti6Al4V titanium alloy

Optional:
Stand with Clamp
Sound Enclosure

Part #830-00460
Part #830-00451*The actual processing volume of a specific probe or accessory is application specific.

16

ACCESSORIES FOR 130 AND 50
WATT SYSTEMSPROBE OPTIONS
Probes amplify and radiate the ultrasonic energy into the sample. All probes are fabricatedfrom titanium alloy Ti-6Al-4V and are autoclavable. Each ultrasonic processor includes a
standard probe which can be substituted for a different size or accessory if requested.

TIP DIAMETER

TIP DIAMETER

TIP DIAMETER

TIP DIAMETERPART NO.
630-0423

PART NO.
630-0422PART NO.
630-0435

PART NO.
630-0504

VOLUME
0.2-5mL

VOLUME
0.5-15mL

VOLUME
10-50mL

VOLUME
50-150mL

AMPLITUDE
135µm

AMPLITUDE
170µm

AMPLITUDE
120µm

AMPLITUDE
45µm

⁵⁄₆₄” (2mm)¼” (6mm)

⅛” (3mm)½” (12mm)

Only for 130W models

SUPPORT STAND WITH CLAMP
Securely support your ultrasonic processor with a chemically resistant
plastic holder on a 5.5” x 9” cast-iron base with 0.5” diameter rod.
The converter clamp and support stand can be ordered separately.

PART NO.
830-00460

PART NO.
830-00118

SOUND ABATING ENCLOSURE
Ultrasonic processing produces high pitched noise,
which originates from the vessel walls and the liquidsurface. The sound enclosure reduces the noise to
comfortable levels. A support rod and converter
clamp are included. Access ports are available on
both sides and the top of the enclosure.
OUTSIDE DIMENSIONS:(H x W x D) 20” x 12” x 12” (508 x 305 x 305 mm)
PART NO.
830-00451

INSIDE DIMENSIONS:(H x W x D) 18.5” x 11” x 11” (470 x 280 x 280 mm)

PART NO.
830-00109

FOOTSWITCH
For hands-free
operation with10’ (3m) cable.

PART NO.
830-00004
VCX 130 and VC 50 only

17

EIGHT ELEMENT PROBE
The eight-element probe increases productivity and minimizes repetitive
tasks by processing 8 samples simultaneously. Recommended for use in 96 wellplates.

PART NO.
630-0602

SPACING BETWEEN TIPS		¹¹⁄₃₂” (9 mm)			

TIP LENGTH		
¹⁄₁₆” (17 mm)		

TIP DIAMETER
⅛” (3 mm)Only for 130W models

LOW VOLUME CONTINUOUS FLOW CELL
The continuous flow cell screws into the converter in place of the probe.
This system is recommended for the treatment of low viscosity samples that
require short processing times. The main body is glass and the probe andprocessing chamber are titanium. The volume of liquid needed to fill thechamber is 35 ml.
PART NO.

OUTLET

630-0566

Outlet connects to ½” (13 mm) I.D. tubing.
Inlet connects to ⅜” (9.5 mm) I.D. tubing.

INLET

Only for 130W models

CUP HORN
The cup horn can process small samples in isolation without probe intrusion,
removing the risk of cross contamination or aerosolization. This is especially
useful when working with infectious materials.
The water-filled micro cup horn screws into the inverted converter in place ofa probe. A tube containing the sample is placed inside the cup horn. The
vibrations produced in the cup induce cavitation inside the tube. Inlet andoutlet ports enable cooling water to be recirculated within the cup, inhibitingheat build-up during extended operation. A holder for 1.5mL tubes is included.
PART NO.
630-0608
Only for 130W models

Outlet connects to ½” (13 mm) I.D. tubing.
Inlet connects to ⅜” (9.5 mm) I.D. tubing.

ROSETTE GLASS COOLING CELLS
The rosette is a glass cell that enables uniform treatment at low
temperatures. Fill the rosette with your liquid sample and place it inan ice bath. The ultrasonic energy forces the sample to circulate
under the probe and through the cooling arms.

300mL RosettePART NO.
830-00001

30mL RosettePART NO.
830-00003

JACKETED BEAKERS
The jacketed beaker is attached to a chiller or another cold water
source. The chilled water is circulated around the liquid within the
beaker maintaining the desired sample temperature.
10mL cooling cellwith water jacket

100mL cooling cellwith water jacket

PART NO.
830-00009

PART NO.
830-00010

18

VCX 1500
1500 Watts
Processing Volume: 1 – 10L*

The VCX 1500 is a reliable and durable choice for many applications. This model includes
a 1” diameter, 10” long probe with a 100µm maximum amplitude.
A variety of probe options are available including the flow cell inline
processing accessory. Electrical requirements are 220V, 50/60Hz,
single phase, 20A.

FEATURES:• Programmable• Variable power output• 10 hour timer• Pulse mode
• Wattage and Energy display• Temperature monitoring• Energy setpoint

Ordering information: Model no. VCX 1500
1500 watt ultrasonic processor with 1” diameter probe, booster and tool kit.
Note: Air cooling of the converter by a compressed air source is required. The user must provide approximately
10psi (5 cfm) of clean, dry air to prevent overheating of the ultrasonic processor.

SPECIFICATIONSPower Output		Frequency		
Dimensions					1500 watt maximum
20kHz
H x W x D: 7 x 15 x 18.25”(178 x 380 x 464mm)

Ultrasonic Converter
Diameter		Length 			Part #CV294
3” (76.2mm)
6.25” (159mm)

Standard Probe
Tip Diameter		Material		

Part #630-0697
1” (25mm)
Ti6Al4V titanium alloy

Booster (2:1)		
Length			Part #BHN294T21
5” (129mm)

Converter Cable
Length			Part #201-0106
10’ (3m)

Tool Kit						Part #888-00054 spanner
wrench (2 included)

Optional:
Stand with Clamp
Temperature Probe
Sound Enclosure

Part #830-00461
Part #830-00060
Part #830-00474*The actual processing volume of a specific probe or accessory is application specific.

19

HIGH VOLUME CONTINUOUS
FLOW CELL
The flow cell enables large volume, continuous processing.
The throughput rate depends on many variables including viscosityand desired degree of processing. The flow cell is recommended forthe treatment of low viscosity samples which do not require extended
exposure to ultrasonics. For optimum performance, when working ona flow through basis, pre-mixing the sample with a mechanical stirrer
is recommended. Multiple units can be used in series to reduce
processing time and/or maintain higher flow rates.

HIGH VOLUME FLOW CELL WITH
HIGH EFFICIENCY PROBEPRODUCTOUTLET
COOLANTOUTLET

The liquid sample is pumped into the flow cell through the inlet at thebottom of the unit. As the sample passes through the cavitation field,
it is processed. The processed liquid exits the unit through an outlet
port. The degree of processing can be controlled by adjusting theintensity of sonication as well as flow rate.

COOLANTINLETPRODUCT
INLET

The flow cell is easily disassembled for inspection and cleaning, andis water jacketed to enable the sample to be cooled while it is being
processed. All wetted parts are autoclavable.
1500 WATT ULTRASONICPROCESSOR, CONVERTER,
BOOSTER, PROBE,
HIGH VOLUME FLOW CELL

HIGH EFFICIENCYFLOW CELL PROBEPART NO.
630-0549

SOUND ENCLOSURE
FOR VCX 1500HVPART NO.
630-0625PART NO.
VCX 1500HV(H X W X D) 38” X 18” X 17.75”(965 X 457 X 451 mm)
PART NO. 830-00474

FLOW CELL SPECIFICATION
Material:

316 stainless steel

Operating pressure: 		Up to 100 psi

Height: 		17” (432 mm)

Internal volume w/probe:

400 mL

Width: 		

16” (406 mm)

Product/Coolant Connectors:

1/2” (13 mm) sanitary fittings

Weight:12 lbs. (5.5 kg)

20

VCX 2500
2500 Watts
Processing Volume: 10 – 50L*

The VCX 2500 is our highest power system for the most difficult applications. This model
includes a 1.5” diameter, 15” long probe with a 100µm maximum amplitude.
A variety of probe options are available including the flow cell inline processing accessory.
Electrical requirements are 220V, 50/60Hz, single phase, 30A.

FEATURES:• Programmable• Variable power output• 10 hour timer• Pulse mode
• Wattage and Energy display• Temperature monitoring• Energy setpoint

Ordering information: Model no. VCX 2500
2500 watt ultrasonic processor with 1.5” diameter probe, booster and tool kit.
Note: Air cooling of the converter by a compressed air source is required. The user must provide approximately
10psi (5 cfm) of clean, dry air to prevent overheating of the ultrasonic processor.

SPECIFICATIONSPower Output		Frequency		
Dimensions		
			

2500 watt maximum
20kHz
H x W x D: 9 x 17.5 x 28”(240 x 445 x 711mm)

Booster (2.5:1)		
Length			Part #BHN294T25
5” (129mm)

Converter Cable
Length			Part #201-0106
10’ (3m)

Ultrasonic Converter
Diameter		Length 			Part #CV294
3” (76.2mm)
6.25” (159mm)

Tool Kit 					Part #888-00054 spanner
wrench (2 included)Standard Probe		
Tip Diameter		Material		

Part #630-0702
1.5” (38mm)
Ti6Al4V titanium alloy

Optional:
Stand with Clamp
Temperature Probe

Part #830-00461
Part #830-00060*The actual processing volume of a specific probe or accessory is application specific.

21

OEM
Sonics offers a variety of miniaturized ultrasonic processor
kits and accessories to serve the OEM MARKET. We assista variety of customers in medical diagnostics, particle size
analysis and other various industries. Circuit boards,
converters and probes are available in different shapes,
sizes and ultrasonic frequencies.
With over 50 years of experience, Sonics has built a solid
reputation for high quality and reliable equipment.
This expertise gives our customers the confidence toincorporate ultrasonics into many types of devices suchas point of care diagnostic instruments.
Our engineering team is ready to discuss your application and
if one of our many standard items does not solve the issue,
we have the ability to customize as needed.

50 WATT ULTRASONICBOARD (40KHZ)

100 WATT ULTRASONICBOARD (40KHZ)

Overall dimension: 4.75” (120.7mm)
W x 4.75” (120.7mm) L x 2.2” (56mm) H

Overall dimension: 4.5” (114.3mm) W x
7.5” (190.5mm) L x 2.2” (56mm) H

4 Mounting holes - .200” (5mm):
2.75” (70mm) x 3.45” (88mm)

4 Mounting holes - .156” (3.96mm):
4.2” (106.68mm) x 7.2” (182.88mm)

PART NO.
KITVC544

PART NO.
KITVC1044(with mounting plate)(with mounting plate)22

ATOMIZER
Unlike conventional spray nozzles that rely on high velocity pressure toshear a fluid into small drops, the ultrasonic atomizer uses vibrational energy
to generate a low velocity mist. Volumes can vary from microliters to liters,
and atomize continuously or intermittently.
The liquid travels through the probe and spreads out as a thin film on theatomizing surface. The ultrasonic vibrations are intensified by the probe andfocused at the tip where the atomization takes place. The oscillating tip
disintegrates the liquid into micro-droplets, and releases them to form agentle, low velocity spray. Median droplet size is 50µm.

• Continuous or intermittent spray• Dispense with minimum overspray• Pressureless, low velocity atomization• Multiple probe options• 40 kHz frequency• Clog resistantPART NO.
VCX 134ATA

NARROW DISPERSIONPROBEWIDE DISPERSIONPROBEDUAL INLETPROBEPART NO.
630-0667

PART NO.
630-0668

PART NO.
630-0654

A PROBE IS NOT INCLUDED AND MUST BE ORDERED SEPARATELY.

23

FREQUENTLY ASKED QUESTIONSWHAT IS ULTRASONICS?
Although sound is the sensation perceived by the sense of hearing, it is not always audible. Ultrasoundliterally means beyond sound; sound above the human audible spectrum. The frequency of a sound is
the number of cycles of a sound wave in one second. Frequency is measured in units called hertz (Hz).
Since 18 kHz (18,000 Hertz/cycles) per second is the approximate upper limit of human audibility,
ultrasonics refers to sound (acoustic waves) beyond that frequency. 20 kHz is the most effective
frequency for liquid processing applications.
WHAT ARE THE DIFFERENCES BETWEEN AN ULTRASONIC PROCESSOR
AND AN ULTRASONIC BATH?
The ultrasonic intensity within a bath is low power, location dependent, and inconsistent, due to manyfactors. With an ultrasonic processor, processing is significantly faster and highly reproducible, due
to the fact that the energy at the probe tip is high intensity, focused and adjustable.
20 KHZ OR 40 KHZ?
40 kHz is commonly used for ultrasonic cleaning and atomization because the droplet size at thatfrequency is half that generated at 20 kHz. However, the frequency of choice for most ultrasonicliquid processing applications is 20 kHz, because the amplitude at the probe tip and the resulting
cavitation is more effective for liquid processing. 40 kHz may be effective for small volumes andsome short duration applications such as many OEM situations.
WITH ULTRASONIC PROCESSING, ARE THERE ANY LIMITATIONS?
Yes - viscosity, temperature and liquid characteristics. As the viscosity of the material increases,
its ability to transmit vibrations decreases. Typically, the maximum viscosity at which a material canbe processed effectively is 4000 cps. With standard systems, the practical upper limit on temperature
is approximately 65°C. Solid tipped probes can be used with both aqueous solutions and low surface
tension liquids (e.g. solvents), however probes with replaceable tips are only used with aqueous samples.
WHICH INSTRUMENT SHOULD I USE?
The 500 and 750 watt units are the most versatile because they can process both large and small
volumes – as little as 250μl with a microtip, and as much as 1 liter with a 1” (25 mm) probe. Additionally,
they can process many liters per hour on a flow-through basis when used with a continuous flow cell.
If your sample volume is small, a 130 watt unit is likely the best option. The 1500 or 2500 watt
units are recommended for large scale and industrial applications.
WHICH PROBE IS BEST SUITED FOR MY APPLICATION?
The larger the probe diameter and higher the amplitude, the larger the volume that can be processed.
Smaller probes are needed to fit into smaller vessels. See probe listings for guidelines and contact us
for assistance in selecting the correct options.
CAN PROBES BE MANUFACTURED TO ANY LENGTH?
No. Probes are made to resonate at a specific frequency (half a wavelength or multiples of half
wavelength). 20 kHz probes are approximately 5” (127 mm) long and can be made longerin 5” (127 mm) increments.

24

sonics.com
203.270.4600
info@sonics.com
53 Church HIll Road
Newtown, CT 06470

rev 8.2021