an Amphenol company

Catalog C-001 Rev. G13

ilityPositronic

apab
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Provides C
Mission Statement“To utilize prod
assistance to presen uct �lexibility and applicationt quality interconne
ct sowhich represent va
lue to customers wo lutions
rldwide.”Experience• Founded in 1966
• Involvement in the development of international connector
speciﬁcations through EIA®, IEC and ISO as well as PICMG®.
• Introduction of new and unique connector products to the electronics industry.
• Patent holder for many unique connector features and manufacturing techniques.
• Vertically integrated manufacturing – raw materials to ﬁnished connectors.

Technology• Expertise with solid machined contacts provides a variety of high reliability
connectors including high current density power connectors.
• Quality Assurance lab is capable of testing to IEC, EIA, UL, CUL, militaryand customer-speciﬁed requirements.
• In-house design and development of connectors based on market need orindividual customer requirements.
• Internal manufacturing capabilities include automatic precision contact machining,
injection molding, stamping, plating operations and connector assembly.
• Manufacturing locations in southwest Missouri, U.S.A. (headquarters);
Puerto Rico, France, China, Singapore, and India. Total square footage: 407,441.

Support• Quality Systems: Select locations qualiﬁed to ISO 9001, ISO 14001,
AS9100, MIL-STD-790 and customer “dock to stock” programs. Applicableproducts qualiﬁed to MIL-DTL-24308, SAE AS39029, DSCC 85039,
MIL-DTL-28748, Space D32, GSFC S-311-P-4 and GSFC S-311-P-10.
• Compliance to a variety of international and customer speciﬁc
environmental requirements.
• Large in-house inventory of ﬁnished connectors. Customer
speciﬁc stocking programs.
• Factory direct technical sales support in major cities worldwide.
• One-on-one customer support from worldwide factory locations.
• World class web site.
• Value-added solutions and willingness to develop custom products with reasonable price and delivery.

Regional Headquarters
Spring�ield, MO
Products described within this catalog may beprotected by one or more of the following US patents:#4,900,261† #5,255,580 #5,329,697#6,260,268 #6,835,079 #7,115,002†

Patented in Canada, 1992

Other Patents Pending

POSITRONIC® IS AN ITAR REGISTERED COMPANY

Auch, France

Singapore

Positronic Industries’ FEDERAL SUPPLY CODE (Cage Code)
FOR MANUFACTURERS is 28198
Unless otherwise specified, dimensional tolerances are:
1)
2)
3)
4)

±0.001 inches [0.03 mm] for male contact mating diameters.
±0.003 inches [0.08 mm] for contact termination diameters.
±0.005 inches [0.13 mm] for all other diameters.
±0.015 inches [0.38 mm] for all other dimensions.

Information in this catalog is proprietary to Positronic and its subsidiaries. Positronic believes the data contained herein to be reliable. Since the technical information is given free of charge, the user
employs such information at his own discretion and risk. Positronic Industries assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part.
The following trademarks are registered to Positronic Industries, Inc. in the United States and many other countries: Positronic Industries, Inc.®, Positronic®, Connector Excellence®, P+ logo®,
PosiBand®, PosiShop®, Positronic Global Connector Solutions®, Global Connector Solutions®. The color blue as it appears on various connectors is a trademark of Positronic Industries, Inc.,
Registered in U.S. Patent and Trademark Ofﬁce.

CONNECTOR DESCRIPTIONSMELO-D and EURO-D CONNECTORSMD series and ED series, professional level, fixed contacts.
Solder cup and printed board contact terminations for inch andmetric printed board hole patterns. Six connector variants, 9through 50 contacts. Female open entry contacts. Connectors
conform to IEC 60807-2, Performance Level Two.

SOLI-D CONNECTORSSD series, professional level, removable contacts. Solder cup,
crimp and straight printed board mount contact terminations.
Five connector variants, 9 through 50 contacts. PosiBand®
closed entry female contacts. Connectors conform to IEC 807-3,
Performance Level Two.

HARMO-D CONNECTORSHDC series, MIL-DTL-24308 level, fixed contact. Solder cup andstraight and right angle (90°) printed board contact terminations.
Thermocouple contact options available. Five connector
variants, 9 through 50 contacts.

RHAPSO-D CONNECTORSRD series, MIL-DTL-24308 / SAE AS39029 levels, removable
contacts. Crimp contact terminations. Thermocouple contact
options available. Six connector variants, 9 through 50 contacts.

ODD SERIES CONNECTORSODD series, professional and industrial levels, removable contacts.
Solder cup, crimp and straight and right angle (90°) printed board
contact terminations. Thermocouple contact options available. Sixconnector variants, 15 through 104 contacts.

DENSI-D CONNECTORSDD series, MIL-DTL-24308 / SAE AS39029 levels, removable
contacts. Solder cup, crimp and straight and right angle (90°)
printed board contact terminations. Thermocouple contact options
available. Six connector variants, 15 through 104 contacts.

STANDARD DENSITYCOMPLIANT PRESS-FIT CONNECTORSPCD series, professional, industrial and military levels, machined
contact, compliant termination. Five connector variants, 9through 50 contacts. IEC 60807-2, Performance Levels One or
Two. Military contact plating optional.

HIGH DENSITYCOMPLIANT PRESS-FIT CONNECTORSPCDD series, professional, industrial and military levels, machined
contact, compliant termination. Five connector variants, 15 through104 contacts. Military contact plating optional.

iGENERAL INFORMATIONTABLE OF CONTENTS

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Connector Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wire Harness Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Other D-subminiature Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G E N E R A L

I N F O R M A T I O N

MD SERIES

What Makes Positronic’s New “PosiBand®” Contact Interface a Significant Improvement? . . . . . . . . . . . . . . . .
The PosiBand® contact system has many advantages over the legacy split tine design. . . . . . . . . . . . . . . . . . .
Exploded Views of Typical Mated D-subminiature Connector Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connector Component Description and Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

M D

7
8
9
10

ED SERIES

11
12
13
14
15

S E R I E S

SD SERIESTechnical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable Crimp Contacts - Code 1 and 12; and Removable Crimp Contacts - 18 AWG . . . . . . . . . . . . . . . .
Straight Printed Board Mount Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ii

5
6

S E R I E STechnical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 36; andRight Angle (90°) Printed Board Mount Termination - Code 42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

S D

1
2
3
4

S E R I E STechnical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 3, 32 and 33;
Ferrite Inductor Bar For EMI/RFI Noise Suppression - Code F and Q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Angle (90°) Printed Board Mount Termination - Code 5 and Code 59 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Angle (90°) Printed Board Mount Termination - Code 4; and Right Angle (90°) and
Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E D

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16
17
18
19
20
21

continued on next page . . . .

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S E R I E S

R D

S E R I E STechnical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable Crimp Contacts - Code 1 and 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable Crimp Contacts - 18 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . .
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

O D D

28
29
30
31
32

S E R I E STechnical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable Crimp Contacts - Code 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable Crimp Contacts - 20 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . .
Removable Solder Cup Contacts - Code 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fixed Solder Cup Termination - Code 21; andStraight Printed Board Mount Termination - Code 3 and 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Angle (90°) Printed Board Mount Termination - Code 5 and Code 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Angle (90°) Printed Board Mount Termination - Contact Variant 104 - Code 5 and Code 4 . . . . . . . . . . .
Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D D

22
23
24
25
26
27

RD SERIESTechnical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solder Cup Termination - Code 2; Straight Printed Board Mount Termination - Code 3, 32 and 36 . . . . . . . . .
Right Angle (90°) Printed Board Mount Termination - Code 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33
34
35
36
37
38
39
40
41
42

S E R I E S
43
44
45
46
47
48
49
50
51

DD SERIESTechnical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable Crimp Contacts - Code 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removable Crimp Contacts - 20 AWG; and Removable Thermocouple Crimp Contacts . . . . . . . . . . . . . . . . . .
Removable Solder Cup Contacts - Code 2; andStraight Printed Board Mount Contacts - Code 3, 32, 33, 34 and 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Angle (90°) Printed Board Mount Termination - Code 4; and Contact Variant 104 - Code 4 . . . . . . . . . . .
Right Angle (90°) Printed Board Mount Termination - Code 5; and Contact Variant 104 - Code 5 . . . . . . . . . . .
Right Angle (90°) and Straight Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ORD SERIESH D C

HDC SERIESTABLE OF CONTENTSODD SERIES

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PCD SERIES

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P C D

S E R I E S

PCDD SERIESTechnical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

52

Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

53

Right Angle (90°) Compliant Press-Fit Termination - Code 62; andStraight Compliant Press-Fit Termination - Code 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Angle (90°) and Straight Compliant Press-Fit Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . .
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

54
55
56

P C D DS E R I E STechnical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

57

Contact Variants and Standard Shell Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

58

Right Angle (90°) Compliant Press-Fit Termination - Code 62; andStraight Compliant Press-Fit Termination - Code 98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Right Angle (90°) and Straight Compliant Press-Fit Printed Board Contact Hole Pattern . . . . . . . . . . . . . . . . . .
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

59
60
61

CONNECTOR SAVERSCONNECTOR SAVERS/ GENDER CHANGERS
AD and HAD Series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

62

AD and HAD Series Contact Variants and Standard Shell Assembly Dimensions . . . . . . . . . . . . . . . . . . . . . . .

63Jackscrew Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

64

AD and HAD Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

65

DAD Series Technical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

66

DAD Series Contact Variants and Standard Shell Assembly Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

67

DAD Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

68

APPLICATIONTOOLSAPPLICATION TOOLSIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

69

Reels for Automatic Pneumatic Crimp Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

70Contact Application Tools Cross Reference List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

71Compliant Press-fit Connectors Installation Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

72

Suggested Printed Hole Sizes for Compliant Press-Fit Termination. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

73

Q P L

L I S T I N G

Positronic offers a wide variety of QPL connector products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

QPL LISTING

Visit our website for the latest catalog updates atwww.connectpositronic.com/dsub/catalog

iv

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GENERAL INFORMATION

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GENERAL INFORMATION
Positronic
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What Makes Positronic’s
New “PosiBand®” Contact
Interface a Significant Improvement?
High reliability connectors utilize female closed entry contacts that provide
an unbroken ring of solid material at the face of the contact. The closed entry
feature is crucial in preventing damage to female contacts used in harshenvironments, repeated mating cycles, blind mate applications and applications
requiring highest reliability.
F I G U R E“Split tine” contact design

Sleeve placed on contact

SleeveThe most common closed
entry design utilized byconnector manufacturers is
a split tine and sleeve concept.
See figure 1. With this design,both the mechanical forces andelectrical interface are provided
F I G U R E 2
1

Front view

“True closed entry” contact design

PosiBand®

only at the tip of the female contact.
Positronic’s new PosiBand
technology takes a unique approach
PosiBand placed on contact
Front view
to closed entry female contacts.
PosiBand contacts utilize a two-piece
contact design. See figure 2. Eachpiece serves a separate function, providing a more mechanically robust contact andmore consistent electrical performance.
®

The main body of the PosiBand contact provides a true closed entry opening toenhance robustness. The PosiBand spring clip provides normal force on the malecontact. Consistent electrical performance is supported through a larger area ofcontact interface between the male and female contact along the entire “floor”
of the contact body. PosiBand contacts are QPL listed under SAE AS39029 andqualified under GSFC S-311-P4 to the higher 40 gram contact separation test
requirement.

continued on next page . . .

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

1GENERAL INFORMATION

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GENERAL INFORMATION
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continued from previous page . . .

The PosiBand® contact system has many advantages
over the legacy split tine design.
•

PosiBand is more robust than the split tine contact, which can be pried open in harshenvironments, resulting in reduced normal force and degradation of electrical performance.

•

PosiBand has greater surface area at the male and female contact interface, resulting in
more consistent electrical performance.

•

PosiBand has lower average insertion forces, resulting in greater ease in mating,especially in larger high density connectors. The average lower insertion force isaccomplished while meeting or exceeding performance requirements.

•

The PosiBand’s contact body does not require annealing of the crimp barrels,
as does the split tine design. This eliminates concern of unintentionally heat-treating
the mating end of the contact, which can cause electrical failure.

•

PosiBand is qualified under SAE AS39029 specification. PosiBand is also qualified under
GSFC S-311-P4/08 Rev C and GSFC S-311-P4/10 Rev C to the higher 40 gram contact
separation test requirement.

•

PosiBand is protected by US Patent 7,115,002.

For more details about the advantages of the PosiBand system, please view the detailed white paper at
www.connectpositronic.com/white-papers or visit our web site at www.connectpositronic.com.

TEMPERATURE RISE CURVES

Authentic Positronic™

PosiBand

Test conducted in accordance with UL1977.

Size 20 PosiBand Contacts

These contacts utilize Positronic™ PosiBand® technology

Initial Contact Resistance:

0.005 ohms, maximum.

RATED CURRENT (AMPERES)RATED CURRENT (AMPERES)

Curve developed using High Density D-subminiature connectors loadedwith size 22 crimp contacts terminated to size 22 AWG wire.

14
12

CONTACTSLOADED IN
POSITIONS
1-6

10
8
6
4
2
0
0

10

20

30

40

50

60

70

80

90

100 110 120 130 140

TEMPERATURE RISE (ºC)
CONTACTSLOADED IN
POSITIONS
1 - 2614
12
10

CONTACTSLOADED IN
POSITIONS
1 - 62

8
6
4
2
0
0

10

20

30

40

50

60

70

80

90

100 110 120 130

TEMPERATURE RISE (ºC)

2

CONTACTSLOADED IN
POSITIONS
1-2

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

CONTACTSLOADED IN
POSITIONS
1 - 10420

RATED CURRENT (AMPERES)

Initial Contact Resistance:

0.004 ohms, maximum.

Curve developed using Standard Density D-subminiature connectors
loaded with size 20 crimp contacts terminated to size 20 AWG wire.
18
16

CONTACTSLOADED IN
POSITIONS
1-6

14
12
10

CONTACTSLOADED IN
POSITIONS
1-2

8
6
4
2
0
0

RATED CURRENT (AMPERES)

Size 22 PosiBand Contacts

10

20

30

40

50

60

70

80

90

100 110 120 130

TEMPERATURE RISE (ºC)
CONTACTSLOADED IN
POSITIONS
1 - 151412
10
8

CONTACTSLOADED IN
POSITIONS
1 - 25

6
4
2
0
0

10

20

30

40

50

60

70

80

90

100 110 120 130

TEMPERATURE RISE (ºC)

CONTACTSLOADED IN
POSITIONS
1 - 50GENERAL INFORMATION

D-Sub

GENERAL INFORMATION
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EXPLODED VIEWS OF TYPICAL MATED
D-SUBMINIATURE CONNECTOR ASSEMBLIES
C8
A1

B1

B1
C2

C4

C7

DD62M000E6X
A1

DD62S0S50T6X
C5

A2

B1

B2

B2
C5

RD25M10LVL0

HDC25S5R7NV30
B1

A2

B2
C3

M24308/25-6

C1
A2

M24308/4-3F
M24308/26-1

B1

M24308/23-39F

A1

C6
C6

B2

DD44M0000X-759.1
C2

DD44S3S000-759.0

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

3

GENERAL INFORMATIONGENERAL INFORMATION
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EXPLODED VIEWS OF TYPICAL MATED
D-SUBMINIATURE CONNECTOR ASSEMBLIES

C3

A2

SD9M00Z0Z
B1
C1

B2

MD9F5R80TX
C7A2CONNECTOR COMPONENT DESCRIPTION AND TERMINOLOGY
A1
A2
B1
B2

C1
C2
C3
C4
C5
C6
C7
C8

4

- Male and female signal contacts, size 22. Terminations may be crimp, solder cup
and printed board mount.
- Male and female signal contacts, size 20. Terminations may be crimp, solder cup,compliant press-fit and printed board mount.
- Unloaded connector insulators, male and female. Insulator retention system retains
all contact termination types. Insulator may be used as a free or fixed connector.
- Loaded connector insulators, male and female. Insulators may be preloaded per
customer requirements with contacts having terminations of right angle (90°) or
straight solder printed board mount, solder cup and press-fit. Insulator contact
positions may be selectively loaded with contacts. Connectors are normally fixedpanel or printed board connectors.
- Fixed female jackscrews are the stationary threaded members of the non-polarizedjackscrew system.
- Fixed male and female jackscrews are the stationary threaded members of thepolarized jackscrew system.
- Rotating male jackscrews and screwlocks are the rotating threaded members of the
non-polarized jackscrew system.
- Rotating male and female jackscrews are the rotating threaded members of thepolarized jackscrew system.
- Vibration locking system consists of lock tabs on fixed connector and slide lock leveron free cable connector.
- Blind mating connector system with pilot probes on free connector and receptacle
guides on panel mounted fixed connector.
- Cable adapters [Hoods] are used on the free cable connector to provide cable
support and contact protection.
- Knobs of the polarized rotating jackscrew system are affixed to the rotating
jackscrew by a set screw.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

D-Sub

PROFESSIONAL QUALITY
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STANDARD DENSITY D-SUBMINIATURE

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Size 20 Contacts, Fixed
IEC Publication 60807-2
Performance Level Two
CSA RecognizedFile #LR54219

MD SERIESUL RecognizedFile #E49351

Telecommunication
UL File #E140980

Melo-D series connectors are professional quality connectors
recommended for use in sheltered, non-corrosive indoor
or outdoor environments having normal ventilation, but
without temperature or humidity controls. These fixedcontact connectors meet the dimensional and performancerequirements of IEC 60807-2, Performance Level Two.
Melo-D series connectors utilize precision machined contacts
which are fixed within the connector body. The female contact
is an open entry design contact, precision machined of hightensile phosphor bronze.

Six standard connector variants are offered in arrangements of
9, 15, 25, 37 and 50 contacts. Each Melo-D connector variant isavailable with contact terminations for solder cup, and straightand right angle (90°) printed board mount terminations featuring
a choice of three printed board footprints. Melo-D seriesconnectors are mateable and compatible with all D-subminiatureconnectors conforming to IEC 60807-2, IEC 60807-3 andMIL-DTL-24308.
A wide assortment of printed board mounting hardware, cable
support hoods and locking systems is available from stock.

MELO-D SERIES TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Insulator:
Contacts:
Contact Plating:Interfacial Seal:
Shells:Glass filled polyester per ASTM D5927,
UL 94V-0, black color.
Precision machined copper alloy.
Professional performance Gold flash overnickel plate. Other finishes available uponrequest.
Thermoplastic Elastomer (TPE),
Santoprene™ or equivalent
Steel with tin plate; zinc plate, stainlesssteel passivated. Other materials and finishes
available upon request.

Mounting Spacers
and Brackets:

Nylon; copper alloy or steel with zinc plateor tin plate; phosphor bronze with tin plate;stainless steel, passivated; polyester.
Push-On Fasteners:
Phosphor bronze or beryllium copper withtin plate.
Jackscrew Systems:
Brass or steel with zinc plate or clear zincplate or tin plate; stainless steel, passivated.
Vibration Lock Systems:
Slide lock and lock tabs, steel with nickel
plate.
Hoods:
Composite and plastic, UL 94V-0; brass or
steel with zinc plate. Aluminum; aluminumwith electroless nickel plate. For aluminumhoods, zinc content is 1% maximum. Die
cast zinc.
Low magnetic versions are available, contact Technical Sales.

MECHANICAL CHARACTERISTICS:
Fixed Contacts:
Contact Retention
In Insulator:
Resistance To Solder
Iron Heat:

Size 20 contact, male - 0.040 inch [1.02mm]
mating diameter. Female contact - rugged
open entry design.
6 lbs. [27N]
500°F [260°C] for 10 seconds duration per
IEC 60512-6.

Contact Terminations:

Solder cup contacts - 0.042 inch [1.06mm]
minimum hole diameter for 20 AWG [0.5mm2]
wire maximum.
Straight Printed Board Mount - 0.028 inch
[0.71mm] termination diameter.
Right Angle (90°) Printed Board Mount 0.028 inch [0.71mm] termination diameter
for all printed board footprints.
Shells:Male shells may be dimpled for EMI/ESD
ground paths.
Polarization:
Trapezoidally shaped shells and polarizedjackscrews.
Mounting To Angle Brackets: Jackscrews and riveted fasteners with a
0.120 inch [3.05mm] clearance hole, andthreaded riveted fasteners with 4-40 threads
and polyester lock inserts.
Mounting To Printed Board: Rapid installation push-on fasteners andthreaded posts.
Locking Systems:
Jackscrews and vibration locking systems.
Mechanical Operations:
500 operations minimum per IEC 60512-5.

ELECTRICAL CHARACTERISTICS:
Contact Current Rating:
Initial Contact
Resistance:
Insulation Resistance:
Proof Voltage:
Clearance and Creepage
Distance [minimum]:Working Voltage:

7.5 amperes nominal.
0.008 ohms maximum.
5 G ohms.
1000 V r.m.s.
0.039 inch [1.0mm].
300 V r.m.s.

CLIMATIC CHARACTERISTICS:
Temperature Range:
Damp Heat, SteadyState:MD series connectors can be supplied with interfacial seals and sealed between shell and insulator.
This provides an additional degree of moisture resistance. See Accessories catalog for details.

-55°C to +125°C.
10 days.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

5PROFESSIONAL QUALITY
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STANDARD DENSITY D-SUBMINIATURE

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D-Sub

CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
2

1

6

3

7

4

8

5

2

1

9

9

MD 9

3

4

5

6

7

1

8

10 11 12 13 14 15

2

3

4

3

4

6

5 8

7

8

9

10 11 12 13

23 24 25

MD 25
2

2

6

14 15 16 17 18 19 20 21 22

MD 15
1

5

1 4

53

7

8 69

10 11 12 13 14 15 16 17

9 7 10 11 12 13 14 15 16 17 18 19
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

34

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

MD SERIES

MD 37

MD 50

STANDARD SHELL ASSEMBLY
M

B
B1

K

D1

E

D

H

0.036±0.008[0.91±0.20]

CA

10° Typ.

G0.050±0.010[1.27±0.25]

Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places

0.220 [5.59]
Max.

OPTIONAL SHELL ASSEMBLY
WITH UNIVERSAL FLOAT MOUNTS (F)OPTIONAL SHELL ASSEMBLY (0, 02)

0.120±0.010 [3.05±0.25]

0.050±0.020[1.27±0.51]

6

Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
for stainless steel shell (0 option)
Ø0.154 [3.91] Mounting hole,
two places (02 option)

CONNECTOR
VARIANT SIZES

A±0.015[0.38]

9M

1.213[30.81]9F

1.213[30.81]

15 M

1.541
[39.14]

15 F

1.541
[39.14]

25 M

2.088
[53.04]

25 F

2.088
[53.04]

37 M

2.729
[69.32]

37 F

2.729
[69.32]

50 M

2.635
[66.93]

50 F

2.635
[66.93]B±0.005[0.13]

B1±0.005[0.13]

C±0.005[0.13]

0.666[16.92]0.984[24.99]0.643[16.33]0.984[24.99]0.994[25.25]0.971[24.66]1.534[38.96]1.511[38.38]2.159[54.84]2.079[52.81]
2.064[52.43]

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

G±0.010[0.25]

H±0.010[0.25]

K±0.005[0.13]

M±0.010[0.25]

0.329[8.36]

0.494[12.55]0.759[19.28]0.422[10.72]0.233[5.92]

0.422[10.72]0.494[12.55]0.759[19.28]0.422[10.72]

0.243[6.17]

0.429[10.90]0.494[12.55]1.083[27.51]

0.422[10.72]0.233[5.92]

0.422[10.72]0.494[12.55]1.083[27.51]

0.422[10.72]

0.243[6.17]

0.429[10.90]0.494[12.55]1.625[41.28]0.422[10.72]0.230[5.84]

0.426[10.82]0.494[12.55]1.625[41.28]0.422[10.72]

0.243[6.17]

0.429[10.90]0.494[12.55]2.272[57.71]

0.422[10.72]0.230[5.84]

0.426[10.82]0.494[12.55]2.272[57.71]

0.422[10.72]

0.243[6.17]

0.429[10.90]0.605[15.37]2.178[55.32]0.534[13.56]0.230[5.84]

0.426[10.82]0.605[15.37]2.178[55.32]0.534[13.56]0.243[6.17]

0.429[10.90]0.311[7.90]
0.329[8.36]
0.311[7.90]
0.329[8.36]
0.311[7.90]

2.406[61.11]
2.406[61.11]E±0.015[0.38]

0.329[8.36]

2.500[63.50]2.500[63.50]D1±0.005[0.13]

0.311[7.90]

1.852[47.04]1.852[47.04]

2.182[55.42]D±0.005[0.13]

1.312[33.32]
1.312[33.32][

0.441[11.20]0.423[10.74]]+0.13
Ø0.086+0.005-0.000 Ø2.18-0.00
Mounting hole, two places

0.032 [0.81]
Total diametral float

PROFESSIONAL QUALITY
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STANDARD DENSITY D-SUBMINIATURE

D-Sub

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SOLDER CUP TERMINATIONCODE 2
Fixed female jackscrews
Fixed female
jackscrew

For solder cup contacts, specify
code 2 in step 4of ordering information.

0.135 [3.43]
0.352 [8.94]

Fixed malejackscrew

MD SERIES

20 AWG max.
2
[0.5 mm ]Fixed male and female polarized jackscrews available.
Specify code T6 in step 7 of ordering information.

Typical Part Number: MD15M200T6Z

Typical Part Number: MD15M200T2ZSTRAIGHT PRINTED BOARD MOUNT TERMINATIONCODE 3, 32 AND 33
CODE
NUMBERLØD

30.150 [3.81]

0.028 [0.71]

32

0.375 [9.53]

0.028 [0.71]

33

0.500 [12.70]

0.028 [0.71]

Fixed female jackscrews
Swaged spacer withpush-on fastener
phosphor bronze
0.225 [5.71]
0.010 [0.25]
NOMINALFor straight printed board mountcontacts, specify code number instep 4 of ordering information.

LØD

Typical Part Number: MD25F3S60T0

FERRITE INDUCTOR BAR FOR EMI/RFI NOISE SUPPRESSION
CODE F AND Q
FILTERING CHARACTERISTICS

STRAIGHT PRINTED BOARD MOUNT CONNECTOR
Fixed female jackscrews

Swaged spacer with push-on
fastener phosphor bronze

IMPEDANCEATTENUATION*

IMPEDANCE [OHMS]

ATTENUATION [dB]0.010 [0.25] NominalA
SERIES

CODE
NO.

MD, MDX, HDC
ODD

A

L

0.375 [9.53] 0.240 [6.10]
32DD

0.375 [9.53] 0.165 [4.19]
0.515 [13.08] 0.165 [4.19]

ED, HDC36

0.375 [9.53] 0.101 [2.57]

MD, MDX

4--------------------

FREQUENCY

ODD

5--------------------* NO-LOAD CONDITION

MD

59--------------------

MATERIAL: Nickel zinc ceramicL

Ferrite Inductor Bar

RIGHT ANGLE (90°)
PRINTED BOARD MOUNT CONNECTOR
Ferrite inductor bar

0.135±0.005[3.43±0.13]

Specify code F or Q in step 6 of ordering
information. F for ferrite inductor and Q for
ferrite inductor with push-on fastener.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

7

PROFESSIONAL QUALITY
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D-Sub

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATIONCODE 5, 0.283 [7.19] CONTACT EXTENSIONC

MD**5**** 0.283 [7.19] CONTACT EXTENSIONMD SERIES

B±0.008[0.20]

Fixedfemalejackscrews

A *1

PART NUMBER

A*1

B

C

D

MD9*5****

1.204[30.58]0.984[24.99]0.339[8.61]

0.283[7.19]

MD15*5****1.532[38.91]

1.312[33.32]0.339[8.61]

0.283[7.19]

MD25*5****2.072[52.63]1.852[47.04]0.339[8.61]

0.283[7.19]

MD37*5****2.720[69.09]2.500[63.50]0.339[8.61]

0.283[7.19]

MD50*5****2.626[66.70]2.406[61.11]

0.395[10.03]0.283[7.19]NOTE:*1 “A” dimension applies formetal angle brackets only.
Consult Accessories
D-subminiature catalog for“A” dimension when plastic
brackets are used.

0.112 [2.84] Typ.
Specify code 5
in step 4 ofordering information

0.112 [2.84] Typ.

Numbering shown is rear viewof male and face view of female.

DD

0.112 [2.84]
Typ.
13

12
25

Typical Part Number:
MD25M5R4NT2X

11
24

10
23

9
22

7

8
21

20

Push-on fastener
beryllium copper

6
19

5

4

18

17

3
16

2
15

0.160 [4.06]
Nominal1
14

Typical Part Number:
MD50M5R4NT2X

Ø0.028 [0.71]

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION

0.125 [3.18]
X 0.233 [5.92]
Oval hole Typ.

CODE 59, 0.545 [13.84] CONTACT EXTENSION

MD**59**** 0.545 [13.84] CONTACT EXTENSION

B±0.008[0.20]

Fixedfemalejackscrews

PART NUMBER

A*1

B

C

D

E

MD9*59****1.204[30.58]0.984[24.99]0.275[6.99]

0.545[13.84]0.601[15.27]

MD15*59****1.532[38.91]

1.312[33.32]0.275[6.99]

0.545[13.84]0.601[15.27]

MD25*59****2.072[52.63]1.852[47.04]0.275[6.99]

0.545[13.84]0.601[15.27]

MD37*59****2.720[69.09]2.500[63.50]0.275[6.99]

0.545[13.84]0.601[15.27]

MD50*59****2.626[66.70]2.406[61.11]

0.275[6.99]

0.545[13.84]0.657[16.69]A*1

Emetal angle brackets only.
Consult Accessories
D-subminiature catalog for“A” dimension when plastic
brackets are used.

0.112 [2.84] Typ.
Numbering shown is rear viewof male and face view of female.

D

0.112 [2.84] Typ.
D

0.112 [2.84]
Typ.
13

TypicalPart Number:
MD25M59B0T2X

8*1 “A” dimension applies for

Typical Part Number:
MD25M59B0T2X

CSpecify code 59
in step 4 ofordering informationNOTE:

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

12
25

11
24

10
23

9
22

7

8
21

20

6
19

5
18

4
17

3
16

2
15

Ø0.028 [0.71]

114

0.125 [3.18]
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RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION
C

B±0.008[0.20]

Fixedfemalejackscrews

CODE 4, 0.450 [11.43] CONTACT EXTENSION

A *1

MD**4**** 0.450 [11.43] CONTACT EXTENSIONPART NUMBER

A*1

B

C

D

MD9*4****

1.204[30.58]0.984[24.99]0.506[12.85]0.450[11.43]

MD15*4****1.532[38.91]

1.312[33.32]0.506[12.85]0.450[11.43]

MD25*4****2.072[52.63]1.852[47.04]0.506[12.85]0.450[11.43]MD37*4****2.720[69.09]2.500[63.50]0.506[12.85]0.450[11.43]

MD50*4****2.626[66.70]2.406[61.11]

0.562[14.27]0.450[11.43]NOTE:*1 “A” dimension applies for

MD SERIES

Ø0.125[3.18]
Typ.

metal angle brackets only.
Consult Accessories
D-subminiature catalog for“A” dimension when plastic
brackets are used.

0.112 [2.84] Typ.
Specify code 4
in step 4 ofordering information

Numbering shown is rear viewof male and face view of female.

D

0.112 [2.84] Typ.
D

0.112 [2.84]
Typ.
13

12
25

11
24

10
23

9
22

7

8
21

Typical Part Number:
MD25M4B0T20

20

6
19

5
18

4
17

3
16

2
15

0.160 [4.06]
Nominal1
14

Typical Part Number:
MD50M4B0T20

Ø0.028 [0.71]

RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERNMOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.
Contact Technical Sales for hole dimensions using lead-free solder.
0.492[12.50]

Sym.

Sym.

0.216 [5.49]

0.656[16.66]

0.108 [2.74]
Typ.

0.112
[2.84]

0.054 [1.37]
Typ.

0.162 [4.11]

0.324 [8.23]

Sym.

0.598 [15.19]

0.055 [1.40]
Typ.

MD25
Sym.

1.203
[30.56]0.109[2.77]
Typ.

0.978 [24.84]
0.109[2.77]
Typ.

0.112[2.84]
0.924 [23.47]

0.112[2.84]

0.055 [1.40]
Typ.

MD15

1.250 [31.75]

0.652 [16.56]
0.109 [2.77]
Typ.

0.926 [23.52]

0.112[2.84]

0.108 [2.74]
Typ.

MD9

Sym.

0.378 [9.60]
0.054 [1.37]
Typ.

0.870
[22.10]0.224[5.69]

0.112[2.84]

0.055 [1.40]
Typ.
0.815 [20.70]

MD37

MD50

SUGGESTED PRINTED BOARD HOLE SIZES:
Suggest 0.045 [1.14] Ø hole for contact termination positions.
Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

9PROFESSIONAL QUALITY
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D-Sub

ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
STEP

1

2

3

4

5

6

7

8

9

10

EXAMPLE

MD

25

F

59

R7

N

T6

X

/AA

-14

STEP 1 - BASIC SERIESSTEP 10 - SPECIAL OPTIONSMD series.

MD SERIES-14 - 30µin [.76µm] gold over nickel.
CONTACT TECHNICAL SALESFOR SPECIAL OPTIONSSTEP 2 - CONNECTOR VARIANTS
9, 15, 25, 37, 50

STEP 3 - CONNECTOR GENDER

STEP 9 - ENVIRONMENTALCOMPLIANCE OPTIONS

M - MaleP - Male with interfacial seal
F - Female/AA - RoHS Compliant
NOTE: If compliance to environmental
legislation is not required, this step will not
be used. Example: MD25F59R7NT6X

STEP 4 - CONTACT TERMINATION TYPE
2 - Solder cup.
3 - Solder, straight printed board mount with 0.150[3.81] tail length.
32 - Solder, straight printed board mount with 0.375[9.52] tail length.
33 - Solder, straight printed board mount with 0.500[12.70] tail length.
4 - Solder, right angle (90°) printed board mount with0.450 [11.43] contact extension.
5 - Solder, right angle (90°) printed board mount with
0.283 [7.19] contact extension.
59 - Solder, right angle (90°) printed board mount with
0.545 [13.84] contact extension.

*1 STEP 5 - MOUNTING STYLE
0 02 B B3 B7 B8 F P P2 R R2 R3 R4 R5 R6 R7 R8 S S2 S5 S6 S7 -Mounting hole, 0.120 [3.05] ø.
Mounting hole, 0.154 [3.91] ø.
Bracket, mounting, right angle (90°) metal.
Bracket, mounting, right angle (90°) metal with cross bar.
Bracket, mounting, right angle (90°) plastic.
Bracket, mounting, right angle (90°) plastic with cross bar.
Float mounts, universal.
Threaded post, brass, 0.225 [5.71] length.
Threaded post, nylon, 0.225 [5.71] length.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 thread fixed female jackscrews.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 thread fixed female jackscrews
with cross bar.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 0.120 [3.05] ø mounting hole.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 threads.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 locknut.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 0.120 [3.05] ø mounting hole with cross bar.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 threads with cross bar.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 locknut with cross bar.
Swaged spacer, 4-40 threads, 0.225 [5.71] length.
Swaged spacer, 4-40 threads, 0.125 [3.18] length.
Swaged locknut, 4-40 threads.
Swaged spacer with push-on fastener, 4-40 threads,
0.225 [5.71] length.
Swaged spacer with push-on fastener for use with ferrite
inductor, 4-40 threads, 0.375 [9.53] length.

STEP 8 - Shell Options
0SXZ-

Zinc plated.
Stainless steel, passivated.
Tin plated.
Tin plated and dimpled (male connectors only).

*1 STEP 7 - LOCKING AND POLARIZING SYSTEMS
0
*3 V3
3
* V5
*3 VL
T
T2
T6
E
E2
E3
E6

-

None.
Lock tab, connector front panel mounted.
Lock tab, connector rear panel mounted.
Lock lever, used with Hoods only.
Fixed female jackscrews.
Fixed female jackscrews.
Fixed male and female polarized jackscrews.
Rotating male jackscrews.
Rotating male screw locks.
Rotating male with internal hex for 3/32 hex drives
Rotating male and female polarized jackscrews.

*1 STEP 6 - HOODS AND PUSH-ON FASTENERS
0 - None.
J - Hood, top opening, plastic.
L - Hood, side opening, plastic.
Y - Hood, top opening, plastic with rotating male jackscrews.
Available in size 50 only.
Y6 - Hood, top opening, plastic with rotating male and female
polarized jackscrews. Available in size 50 only.
Z - Hood, top or side opening, robust and extended height,
composite and plastic with rotating male jackscrews. Available insize 9, 15, 25, 37, and 50 only.
H - Hood, top opening, metal. Available in size 15, 25, 37, and 50 only.
G - Hood, EMI/RFI, die cast zinc. Available in size 9, 15, 25, 37, and 50
only.
AN - Lightweight aluminum hood, nickel finish.
AL - Lightweight aluminum hood, nickel finish, low-profile.
W - Hood, top or side opening, plastic. Available in size 9, 15, and25 only.
N - Push-on fastener for right angle (90°) mounting brackets.
2* F - Ferrite inductor.
*2 Q - Ferrite inductor for use with push-on fastener and right angle (90°)
mounting brackets.

*1 For additional information on accessories listed in steps 5, 6 and 7, see Accessory Catalog.
*2 Ferrite inductor is available on contact types 32, 33, 4, 59 and 6 only. For more information on ferrite inductors, see page 7.
*3 VL, V3 and V5 locking systems are not available for connector variants 37 and 50. Jackscrews are highly recommended to minimize damage to contacts onvariants with high mating forces.

10

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

PROFESSIONAL QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE

D-Sub

Positronic
connectpositronic.com

Size 20 Contacts, Fixed
European Standard
Printed Circuit Board Layout
IEC Publication 60807-2
Performance Level Two
UL RecognizedFile #E49351

CSA RecognizedFile #LR54219

Telecommunication
UL File #E140980
Six standard connector variants are offered in arrangements of
9, 15, 25, 37 and 50 contacts. Each Euro-D connector variant isavailable with contact terminations for solder cup, straight andright angle (90°) printed board mount terminations per standard
European metric footprints. Euro-D series connectors aremateable and compatible with all D-subminiature connectors
conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308.
A wide assortment of printed board mounting hardware, cable
support hoods and locking systems is available from stock.

EURO-D SERIES TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Insulator:
Contacts:
Contact Plating:Interfacial Seal:
Shells:Glass filled polyester per ASTM D5927,
UL 94V-0, black color.
Precision machined copper alloy.
Professional performance Gold flash overnickel plate. Other finishes available uponrequest.
Thermoplastic Elastomer (TPE),
Santoprene™ or equivalent
Steel with tin plate; zinc plate, stainless steel
passivated. Other materials and finishes
available upon request.

Mounting Spacers
and Brackets:

Nylon; copper alloy or steel with zinc plateor tin plate; phosphor bronze with tin plate;stainless steel, passivated; polyester.
Push-On Fasteners:
Phosphor bronze or beryllium copper withtin plate.
Jackscrew Systems:
Brass or steel with zinc plate or clear zincplate or tin plate; stainless steel, passivated.
Vibration Lock Systems:
Slide lock and lock tabs, steel with nickel
plate.
Hoods:
Composite and plastic, UL 94V-0; brass or
steel with zinc plate. Aluminum; aluminumwith electroless nickel plate. For aluminumhoods, zinc content is 1% maximum. Die
cast zinc.
Low magnetic versions are available, contact Technical Sales.

MECHANICAL CHARACTERISTICS:
Fixed Contacts:
Contact Retention
In Insulator:
Resistance To Solder
Iron Heat:

Size 20 contact, male - 0.040 inch [1.02mm]
mating diameter. Female contact - rugged
open entry design.
6 lbs. [27N]
500°F [260°C] for 10 seconds duration per
IEC 60512-6.

Contact
Terminations:

Shells:Polarization:
Mounting To
Angle Brackets:
Mounting To
Printed Board:
Locking Systems:
Mechanical Operations:

Solder cup contacts - 0.042 inch [1.06mm]
minimum hole diameter for 20 AWG [0.5mm2]
wire maximum.
Straight Printed Board Mount - 0.024 inch
[0.61mm] termination diameter.
Right Angle (90°) Printed Board Mount 0.024 inch [0.61mm] termination diameter
for European Metric Footprints.
Male shells may be dimpled for EMI/ESD
ground paths.
Trapezoidally shaped shells and polarizedjackscrews.
Jackscrews and riveted fasteners with a
0.120 inch [3.05mm] clearance hole, andthreaded riveted fasteners with 4-40 threads
and polyester lock inserts.
Rapid installation push-on fasteners andthreaded posts.
Jackscrews and vibration locking systems.
500 operations minimum per IEC 60512-5.

ELECTRICAL CHARACTERISTICS:
Contact Current Rating:
Initial Contact
Resistance:
Insulation Resistance:
Proof Voltage:
Clearance and Creepage
Distance [minimum]:Working Voltage:

7.5 amperes nominal.
0.008 ohms maximum.
5 G ohms.
1000 V r.m.s.
0.039 inch [1.0mm].
300 V r.m.s.

CLIMATIC CHARACTERISTICS:
Temperature Range:-55°C to +125°C.
Damp Heat, Steady State: 10 days.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

11

ED SERIES

Euro-D series connectors are professional quality connectors
recommended for use in sheltered, non-corrosive indoor
or outdoor environments having normal ventilation, but
without temperature or humidity controls. These fixedcontact connectors meet the dimensional and performancerequirements of IEC 60807-2, Performance Level Two.
Euro-D series connectors utilize precision machined contacts
which are fixed within the connector body. The female contact
is an open entry design contact, precision machined of hightensile phosphor bronze.

PROFESSIONAL QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE

Positronic
connectpositronic.com

D-Sub

CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
2

1

6

3

7

4

8

5

2

1

9

9

ED 9

3

4

5

6

7

2

1

8

10 11 12 13 14 15

3

4

3

4

6

5 8

7

8

9

10 11 12 13

23 24 25

ED 25
2

2

6

14 15 16 17 18 19 20 21 22

ED 15
1

5

1 4

53

7

8 69

10 11 12 13 14 15 16 17

9 7 10 11 12 13 14 15 16 17 18 19
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

34

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

ED 37

ED 50

STANDARD SHELL ASSEMBLY
M

B
B1

K

D1

E

D

H

0.036±0.008[0.91±0.20]

CA

10° Typ.

G0.050±0.010[1.27±0.25]

Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places

0.220 [5.59]
Max.

ED SERIESOPTIONAL SHELL ASSEMBLY
WITH UNIVERSAL FLOAT MOUNTS (F)OPTIONAL SHELL ASSEMBLY (0, 02)

0.120±0.010 [3.05±0.25]

0.050±0.020[1.27±0.51]

12

Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
for stainless steel shell (0 option)
Ø0.154 [3.91] Mounting hole,
two places (02 option)

CONNECTOR
VARIANT SIZES

A±0.015[0.38]

9M

1.213[30.81]9F

1.213[30.81]

15 M

1.541
[39.14]

15 F

1.541
[39.14]

25 M

2.088
[53.04]

25 F

2.088
[53.04]

37 M

2.729
[69.32]

37 F

2.729
[69.32]

50 M

2.635
[66.93]

50 F

2.635
[66.93]B±0.005[0.13]

B1±0.005[0.13]

C±0.005[0.13]

0.666[16.92]0.984[24.99]0.643[16.33]0.984[24.99]0.994[25.25]0.971[24.66]1.534[38.96]1.511[38.38]2.159[54.84]2.079[52.81]
2.064[52.43]

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

G±0.010[0.25]

H±0.010[0.25]

K±0.005[0.13]

M±0.010[0.25]

0.329[8.36]

0.494[12.55]0.759[19.28]0.422[10.72]0.233[5.92]

0.422[10.72]0.494[12.55]0.759[19.28]0.422[10.72]

0.243[6.17]

0.429[10.90]0.494[12.55]1.083[27.51]

0.422[10.72]0.233[5.92]

0.422[10.72]0.494[12.55]1.083[27.51]

0.422[10.72]

0.243[6.17]

0.429[10.90]0.494[12.55]1.625[41.28]0.422[10.72]0.230[5.84]

0.426[10.82]0.494[12.55]1.625[41.28]0.422[10.72]

0.243[6.17]

0.429[10.90]0.494[12.55]2.272[57.71]

0.422[10.72]0.230[5.84]

0.426[10.82]0.494[12.55]2.272[57.71]

0.422[10.72]

0.243[6.17]

0.429[10.90]0.605[15.37]2.178[55.32]0.534[13.56]0.230[5.84]

0.426[10.82]0.605[15.37]2.178[55.32]0.534[13.56]0.243[6.17]

0.429[10.90]0.311[7.90]
0.329[8.36]
0.311[7.90]
0.329[8.36]
0.311[7.90]

2.406[61.11]
2.406[61.11]E±0.015[0.38]

0.329[8.36]

2.500[63.50]2.500[63.50]D1±0.005[0.13]

0.311[7.90]

1.852[47.04]1.852[47.04]

2.182[55.42]D±0.005[0.13]

1.312[33.32]
1.312[33.32][

0.441[11.20]0.423[10.74]]+0.13
Ø0.086+0.005-0.000 Ø2.18-0.00
Mounting hole, two places

0.032 [0.81]
Total diametral float

PROFESSIONAL QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE

D-Sub

Positronic
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SOLDER CUP TERMINATIONCODE 2
Fixed female jackscrews
20 AWG max.
2
[0.5 mm ]Fixed female
jackscrew

For solder cup contacts, specify
code 2 in step 4of ordering information.

0.135 [3.43]
0.352 [8.94]

Fixed malejackscrew

Fixed male and female polarized jackscrews available.
Specify code T6 in step 7 of ordering information.

Typical Part Number: ED15M200T6Z

Typical Part Number: ED15M200T2ZSTRAIGHT PRINTED BOARD MOUNT TERMINATIONCODE 36CODE
NUMBER

L

ØD

36

0.236
[5.99]

0.024[0.61]

Fixed female jackscrews

Swaged spacer withpush-on fastener
phosphor bronze
0.225 [5.71]
0.010 [0.25]
NOMINALLØD

ED SERIESFor straight printed board mountcontacts, specify code number instep 4 of ordering information.

Typical Part Number: ED25F36S60T0

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATIONCODE 42, 0.370 [9.40] CONTACT EXTENSION
Ø0.125[3.18]
Typ.

C

D

A*1

B

C

D

ED9*(42 or 52)****

1.204[30.58]0.984[24.99]0.420[10.67]0.370[9.40]

ED15*(42 or 52)****

1.532[38.91]

1.312[33.32]0.420[10.67]0.370[9.40]

1.852[47.04]0.420[10.67]0.370[9.40]

ED37*(42 or 52)****

2.720[69.09]2.500[63.50]0.420[10.67]0.370[9.40]

ED50*(42 or 52)****

2.626[66.70]2.406[61.11]

0.470[11.94]0.370[9.40]

0.100 [2.54] Typ.
for code 42 contacts
0.112 [2.84] Typ.
for code 52 contacts

12
25

11
24

10
23

9
22

7

8
21

20

6
19

5
18

metal angle brackets only.
Consult Accessories
D-subminiature catalog for“A” dimension when plastic
brackets are used.

0.100 [2.54] Typ.
for code 42
contacts

0.100 [2.54] Typ.
for code 42 contacts
0.112 [2.84] Typ.
for code 52 contacts
D4
17*1 “A” dimension applies for0.112 [2.84] Typ.
for code 52
contacts

Numbering shown isrear view of male and faceview of female.
13

Typical Part Number:
ED25M42B0T2X

NOTE:PART NUMBER

B±0.008 A *1 ED25*(42 or 52)**** 2.072[52.63][0.20]

Fixedfemalejackscrews

Specify code 42
or 52 in step 4 ofordering information

ED**(42 or 52)**** 0.370 [9.40] CONTACT EXTENSION

3
16

2
15

1
14

Ø0.024 [0.60]

0.197 [5.01]
Max.

Typical Part Number:
ED50M52B0T2X

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

13

PROFESSIONAL QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE

Positronic
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D-Sub

RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERNFOR CODE 42, MOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.
Contact Technical Sales for hole dimensions using lead-free solder.
Sym.

Sym.

0.492
[12.50]0.656[16.66]

0.216 [5.49]
0.108 [2.74]
Typ.

X

0.054 [1.37]
Typ.

ED9

0.324 [8.23]

Sym.

ED SERIES

X

0.055 [1.40]
Typ.

ED25
1.203
[30.56]0.109[2.77]
Typ.

0.978 [24.84]
0.109[2.77]
Typ.

0.924 [23.47]

X

0.598 [15.19]

ED15

1.250 [31.75]

0.652 [16.56]
0.109 [2.77]
Typ.

0.926 [23.52]

0.055 [1.40]
Typ.

X

0.108 [2.74]
Typ.

0.162 [4.11]

Sym.

0.378 [9.60]
0.054 [1.37]
Typ.

Sym.

0.870
[22.10]Y

X

0.055 [1.40]
Typ.
0.815 [20.70]

ED37

SUGGESTED PRINTED BOARD HOLE SIZES:
Suggest 0.040 [1.02] Ø hole for contact termination positions.
Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.

14

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

ED50

CODE
NUMBER

X

Y

36

0.112 [2.84]

0.224 [5.69]

420.100 [2.54]

0.200 [5.08]

PROFESSIONAL QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE

D-Sub

Positronic
connectpositronic.com

ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
STEP

1

2

3

4

5

6

7

8

9

10

EXAMPLE

ED

9

M

36

0

0

0

0

/AA

-14

STEP 1 - BASIC SERIESED series.

STEP 2 - CONNECTOR VARIANTS

STEP 10 - SPECIAL OPTIONS-14 - 30µin [.76µm] gold over nickel.
CONTACT TECHNICAL SALESFOR SPECIAL OPTIONS

9, 15, 25 , 37, 50

STEP 3 - CONNECTOR GENDER

STEP 9 - ENVIRONMENTALCOMPLIANCE OPTIONS

M - MaleP - Male with interfacial seal
F - Female/AA - RoHS Compliant

2 - Solder cup.
36 - Solder, straight printed board mount with 0.236[5.99] tail length.
42 - Solder, right angle (90°) printed board mount with
0.370 [9.40] contact extension.

STEP 8 - Shell Options
0 - Zinc plated.
S - Stainless steel, passivated.
X - Tin plated.
Z - Tin plated and dimpled (male connectors only).

ED SERIESSTEP 4 - CONTACT TERMINATION TYPENOTE: If compliance to environmental
legislation is not required, this step will
not be used. Example: ED9M360000*1 STEP 5 - MOUNTING STYLE
0 02 B B3 B7 B8 F P P2 R R2 R3 R4 R5 R6 R7 R8 S S2 S5 S6 S7 -Mounting hole, 0.120 [3.05] Ø.
Mounting hole, 0.154 [3.91] Ø.
Bracket, mounting, right angle (90°) metal.
Bracket, mounting, right angle (90°) metal with cross bar.
Bracket, mounting, right angle (90°) plastic.
Bracket, mounting, right angle (90°) plastic with cross bar.
Float mounts, universal.
Threaded post, brass, 0.225 [5.71] length.
Threaded post, nylon, 0.225 [5.71] length.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 thread fixed female jackscrews.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 thread fixed female jackscrews withcross bar.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 0.120 [3.05] ø mounting hole.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 threads.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 locknut.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 0.120 [3.05] ø mounting hole with cross bar.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 threads with cross bar.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 locknut with cross bar.
Swaged spacer, 4-40 threads, 0.225 [5.71] length.
Swaged spacer, 4-40 threads, 0.125 [3.18] length.
Swaged locknut, 4-40 threads.
Swaged spacer with push-on fastener,
4-40 threads, 0.225 [5.71] length.
Swaged spacer with push-on fastener for use with ferrite
inductor, 4-40 threads, 0.375 [9.53] length.

*1 For additional information on accessories listed in steps 5, 6 and 7,
see Accessory Catalog.
*2 Ferrite inductor is available on contact types 36 only. For more
information on ferrite inductors, see page 7.
*3 VL, V3 and V5 locking systems are not available for connector variants
37 and 50. Jackscrews are highly recommended to minimize damage
to contacts on variants with high mating forces.

*1 STEP 7 - LOCKING AND POLARIZING SYSTEMS
0 - None.
*3 V3 - Lock tab, connector front panel mounted.
*3 V5 - Lock tab, connector rear panel mounted.
*3 VL - Lock lever, used with Hoods only.
T - Fixed female jackscrews.
T2 - Fixed female jackscrews.
T6 - Fixed male and female polarized jackscrews.
E - Rotating male jackscrews.
E2 - Rotating male screw locks.
E3 - Rotating male with internal hex for 3/32 hex drives
E6 - Rotating male and female polarized jackscrews.

*1 STEP 6 - HOODS AND PUSH-ON FASTENERS
0 - None.
J - Hood, top opening, plastic.
L - Hood, side opening, plastic.
Y - Hood, top opening, plastic with rotating male jackscrews.
available in size 50 only.
Y6 - Hood, top opening, plastic with rotating male and female
polarized jackscrews. Available in size 50 only.
Z - Hood, top or side opening, robust and extended height,
composite and plastic with rotating male jackscrews.
Available in size 9, 15, 25, 37, and 50 only.
H - Hood, top opening, metal. available in size 15, 25, 37, and 50
only.
G - Hood, EMI/RFI, die cast zinc. Available in size 9, 15, 25, 37,
and 50 only.
AN - Lightweight aluminum hood, nickel finish.
AL - Lightweight aluminum hood, nickel finish, low-profile.
W - Hood, top or side opening, plastic. Available in size 9, 15,
and 25 only.
N - Push-on Fastener, for right angle (90°) mounting brackets.
2* F - Ferrite inductor.
*2 Q - Ferrite inductor for use with push-on fastener and right angle(90°) mounting brackets.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

15

PROFESSIONAL QUALITYREMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE

Positronic
connectpositronic.com

D-Sub

Size 20 Contacts,
Removable
IEC Publication 60807-3
Performance Level Two
UL RecognizedFile #E49351

CSA RecognizedFile #LR54219

Telecommunication
UL File #E140980

Soli-D series connectors are professional quality connectors
recommended for use in sheltered, non-corrosive indoor oroutdoor environments having normal ventilation, but without
temperature or humidity controls. This crimp removable
contact connector will meet the Performance Level Two
requirements of IEC 60807-3.
Soli-D series connectors utilize precision machined contacts
with closed barrel, crimp terminations. The female contact
features a rugged open entry design. Other contact terminations

such as solder cup and printed board terminations are alsoavailable. The removable contact feature provides for rapid
assembly and permits contact repairs or wiring changes.
Five standard contact variants are offered in arrangements of
9, 15, 25, 37 and 50 contacts. Soli-D series connectors aremateable and compatible with all D-subminiature connectors
conforming to IEC 60807-2, IEC 60807-3 and MIL-DTL-24308.
A wide assortment of cable support hoods and locking
systems is available from stock.

SOLI-D SERIES TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:MECHANICAL CHARACTERISTICS:

Insulator:

Glass filled PBT polyester, UL 94V-0, blackcolor.
Precision machined copper alloy.
Professional performance - gold flash overnickel plate. Other finishes available uponrequest.

Removable Contacts:

Thermoplastic Elastomer (TPE),
Santoprene™ or equivalentContact Terminations:Contacts:
Contact Plating:Interfacial Seal:
Shells:SD SERIES

Steel with tin plate; zinc plate, stainlesssteel passivated. Other materials andfinishes available upon request.
Mounting Spacers:
Nylon; copper alloy or steel with zincplate or tin plate; phosphor bronze withtin plate; stainless steel, passivated.
Push-On Fasteners:
Phosphor bronze with tin plate.
Jackscrew Systems:
Brass or steel with zinc plate or clear
zinc plate or tin plate; stainless steel,passivated.
Vibration Lock Systems: Slide lock and lock tabs, steel with nickel
plate.
Hoods:
Composite and plastic, UL 94V-0; brass or
steel with zinc plate. Aluminum; aluminumwith electroless nickel plate. For aluminumhoods, zinc content is 1% maximum. Die
cast zinc.
Low magnetic versions are available, contact Technical Sales.

CLIMATIC CHARACTERISTICS:
Temperature Range:
Damp Heat, Steady State:

16-55°C to +125°C.
10 days.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Contact Retention
In Insulator:

Shells:Polarization:
Printed Board Mount:
Locking Systems:
Mechanical Operations:

Insert contact to rear face of insulator andrelease from rear face of insulator. Size
20 contacts, male - 0.040 inch [1.02mm]
mating diameter. Female - rugged open
entry design.
6 lbs. [27 N].
Closed barrel crimp, wire sizes 18 AWG[1.0mm2] through 32 AWG [0.03mm2].
Straight printed board mount terminations.
Male shells may be dimpled for EMI/ESD
ground paths.
Trapezoidally shaped shells andpolarized jackscrews.
Rapid installation push-on fasteners.
Jackscrews and vibration locking
systems.
500 operations
60512-5.

minimum

ELECTRICAL CHARACTERISTICS:
Contact Current Rating:
Initial Contact Resistance:
Proof Voltage:
Insulation Resistance:
Clearance and Creepage
Distance [minimum]:Working Voltage:

7.5 amperes nominal.
0.008 ohms maximum.
1000 V r.m.s.
5 G ohms.
0.039 inch [1.0mm].
300 V r.m.s.

per

IEC

PROFESSIONAL QUALITYREMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE

D-Sub

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CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
2

1
6

3

7

4

8

5

2

1

9

9

3

4

5

6

7

8

1

2

3

4

4

5

SD 15

5

6

7

8

9

6

7

8

9

10 11 12 13

23 24 25

SD 25

1
1

3

14 15 16 17 18 19 20 21 22

10 11 12 13 14 15

SD 9

2

2

3

4

5

6

7

8

9

10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17 18 19
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

34

SD 50

SD 37

STANDARD SHELL ASSEMBLY
M

B
B1

K

D1

E

H

D
0.036±0.008[0.91±0.20]

CA

10° Typ.

G0.050±0.010[1.27±0.25]

Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places

0.437 [11.10]
Max.

OPTIONAL SHELL ASSEMBLY
WITH UNIVERSAL FLOAT MOUNTS (F)OPTIONAL SHELL ASSEMBLY (0, 02)

0.120±0.010 [3.05±0.25]

CONNECTOR
VARIANT SIZESSD 9 M
SD 9 FSD 15 M
SD 15 FSD 25 M
SD 25 FSD 37 MSD 37 F
SD 50 M
SD 50 F

Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
for stainless steel shell (0 option)
Ø0.154 [3.91] Mounting hole,
two places (02 option)

A±0.015[0.38]
1.213[30.81]
1.213[30.81]
1.541[39.14]1.541[39.14]2.088[53.04]2.088[53.04]2.729[69.32]2.729[69.32]2.635[66.93]2.635[66.93]B±0.005[0.13]

B1±0.005[0.13]

C±0.005[0.13]

0.666[16.92]0.984[24.99]0.984[24.99]1.312[33.32]
1.312[33.32]1.852[47.04]1.852[47.04]2.500[63.50]2.500[63.50]2.406[61.11]
2.406[61.11]

0.643[16.33]0.994[25.25]0.971[24.66]1.534[38.96]1.511[38.38]2.182[55.42]
2.159[54.84]2.079[52.81]
2.064[52.43]0.032 [0.81]
Total diametral floatD±0.005[0.13]]

D1±0.005[0.13]

E±0.015[0.38]

G±0.010[0.25]

H±0.010[0.25]

K±0.005[0.13]

M±0.010[0.25]

0.329[8.36]

0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.605[15.37]0.605[15.37]0.759[19.28]0.759[19.28]1.083[27.51]
1.083[27.51]
1.625[41.28]1.625[41.28]2.272[57.71]
2.272[57.71]
2.178[55.32]
2.178[55.32]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.534[13.56]0.534[13.56]0.233[5.92]
0.243[6.17]
0.233[5.92]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]

0.422[10.72]0.429[10.90]0.422[10.72]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.311[7.90]
0.329[8.36]
0.311[7.90]
0.329[8.36]
0.311[7.90]
0.329[8.36]
0.311[7.90]
0.441[11.20]0.423[10.74][+0.13
Ø0.086+0.005-0.000 Ø2.18-0.00
Mounting hole, two places

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

SD SERIES

0.050±0.020[1.27±0.51]

17

PROFESSIONAL QUALITYREMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE

Positronic
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D-Sub

Note: Connectors can be kitted with allapplicable crimp/solder contacts,
contact Technical Sales forconnector part number.

REMOVABLE CRIMP CONTACTS
CODE 1 AND 12

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
FEMALE CONTACT

MALE CONTACT

A

A

øC

øB

øC

Ø0.040[1.02]

0.170[4.32]

øB
0.170[4.32]PART NUMBERWIRE SIZEAWG/[mm2]

A

ØB

ØC

PART NUMBERWIRE SIZEAWG/[mm2]

A

ØB

ØC

FC7520D

20 / 22 / 24
[0.5/0.3/0.25]

0.612[15.54]0.045[1.14]

0.066[1.68]

MC7520D

20 / 22 / 24
[0.5/0.3/0.25]

0.618[15.70]0.045[1.14]

0.066[1.68]

FC7526D

26 / 28 / 30
[0.12/0.08/0.05]

0.612[15.54]0.026[0.66]

0.066[1.68]

MC7526D

26 / 28 / 30
[0.12/0.08/0.05]

0.618[15.70]0.026[0.66]

0.066[1.68]

Note: *C75**D contacts can not be used in the RD series.
PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 30µin [.76µm] gold over nickel by adding “-14” suffix onto part number. Example: FC7520D-14
50µin [1.27µm] gold over nickel by adding “-15” suffix onto part number. Example: MC7526D-15

The crimp area of this contact is notprotected when fully seated in the connector
molding. These contacts require shrink tubing after installation. Wire cannot be removed
from molding after insertion. Not suitable forfully loaded connector.

REMOVABLE CRIMP CONTACTS

Note: Connectors can be kitted with allapplicable crimp/solder contacts,
contact Technical Sales forconnector part number.

18 AWG CRIMP CONTACTS
18 AWG [1.0mm2]

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.

SD SERIES

MALE CONTACTFEMALE CONTACT
0.915 [23.25]

Ø0.080[2.03]

Ø0.055[1.40]

0.927 [23.55]

Ø0.040[1.02]

0.170[4.32]

FC7518D

Ø0.080[2.03]

0.170[4.32]

Ø0.055[1.40]

MC7518D

PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 30µin [.76µm] gold over nickel by adding “-14” suffix onto part number. Example: FC7518D-14
50µin [1.27µm] gold over nickel by adding “-15” suffix onto part number. Example: MC7518D-15

For information regarding crimp tools &crimping tool techniques, see page 69.

18

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

PROFESSIONAL QUALITYREMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE

D-Sub

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STRAIGHT PRINTED BOARD MOUNT TERMINATIONCODE 3 AND 32
CODE
NUMBERL

3

0.125[3.18]

32

0.188[4.78]

Fixed female jackscrews
Swaged spacer withpush-on fastener
phosphor bronze.

0.437 [11.10]
L Nominal

0.024 [0.61]

Typical Part Number:
SD37F3S60T2X

SD SERIESFor straight printed board
mount contacts specify
code number in Step 4 ofordering information.

Connectors Designed To Customer Specifications
Positronic D-subminiature connectors
can be modified to customer specifications.
Examples: select loading of contacts for cost savings or to gain creepage and clearance distances;longer printed circuit board terminations; customer specified hardware; sealing for water resistance.

Contact Technical Sales with your particular requirements.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

19

PROFESSIONAL QUALITYREMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE

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D-Sub

STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN
Contact Technical Sales for hole dimensions using lead-free solder.
Sym.

Sym.

0.492
[12.50]0.656[16.66]

0.216 [5.49]

0.378 [9.60]
0.054 [1.37]
Typ.

0.108 [2.74]
Typ.

0.112
[2.84]

0.054 [1.37]
Typ.

0.162 [4.11]

0.112[2.84]

0.108 [2.74]
Typ.

SD9

0.324 [8.23]

Sym.

0.112
[2.84]

0.598 [15.19]

SD25
Sym.

1.203
[30.56]0.109[2.77]
Typ.

0.978 [24.84]
0.109[2.77]
Typ.

0.112[2.84]
0.924 [23.47]

0.652 [16.56]
0.109 [2.77]
Typ.

0.055 [1.37]
Typ.

SD15

1.250 [31.75]

0.055 [1.40]
Typ.

Sym.

0.926 [23.52]

0.870[22.10]0.224[5.69]

0.112[2.84]

0.055 [1.40]
Typ.
0.815 [21.70]

SD37

SD50

SUGGESTED PRINTED BOARD HOLE SIZES:
Suggest 0.045 [1.14] Ø hole for contact termination positions.
Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.

SD SERIES
SD37M3S600Z20DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

SD25F3S600X

PROFESSIONAL QUALITYREMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE

D-Sub

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ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
STEP

1

2

3

4

5

6

7

8

9

10

EXAMPLE

SD

15

F

0

0

0

0

X

/AA

-14

STEP 1 - BASIC SERIESSD series.

STEP 10 - SPECIAL OPTIONS-14 - 30µin [.76µm] gold over nickel.

STEP 2 - CONNECTOR VARIANTS
9, 15, 25, 37, 50

STEP 3 - CONNECTOR GENDER
M - MaleP - Male with interfacial seal
F - Female

STEP 4 - CONTACT TERMINATION TYPE
0 1 12 3 -Contacts ordered separately, see page 18.
Crimp, 20 AWG-24 AWG [0.5mm2-0.25mm2].
Crimp, 26 AWG-30 AWG [0.12mm2-0.05mm2].
Solder, straight printed board mount with 0.125[3.18] tail length.
32 - Solder, straight printed board mount with 0.188[4.78] tail length.

CONTACT TECHNICAL SALESFOR SPECIAL OPTIONSSTEP 9 - ENVIRONMENTALCOMPLIANCE OPTIONS/AA - RoHS Compliant
NOTE: If compliance to environmental
legislation is not required, this step will
not be used. Example: SD15F0000X

STEP 8 - Shell Options
0 - Zinc plated.
S - Stainless steel, passivated.
X - Tin plated.
Z - Tin plated and dimpled (male connectors only).

*1 STEP 5 - MOUNTING STYLE
0
02
F
P
P2
S
S2
S5
S6

-

Mounting hole, 0.120 [3.05] Ø.
Mounting hole, 0.154 [3.91] Ø.
Float mounts, universal.
Threaded post, brass, 0.437 [11.10] length.
Threaded post, nylon, 0.437 [11.10] length.
Swaged spacer, 4-40 threads, 0.437 [11.10] length.
Swaged spacer, 4-40 threads, 0.125 [3.18] length.
Swaged locknut, 4-40 threads.
Swaged spacer with push-on fastener, 4-40 threads,
0.437 [11.10] length.

*1 STEP 6 - HOODS*1 STEP 7 - LOCKING AND POLARIZING SYSTEMS
0 - None.
*2 V3- Lock tab, connector front panel mounted.
*2 V5- Lock tab, connector rear panel mounted.
*2 VL - Lock lever, used with hoods only.
T - Fixed female jackscrews.
T2 - Fixed female jackscrews.
T6 - Fixed male and female polarized jackscrews.
E - Rotating male jackscrews.
E2 - Rotating male screw locks.
E3 - Rotating male with internal hex for 3/32 hex drives
E6 - Rotating male and female polarized jackscrews.

*1 For additional information on accessories listed in steps 5, 6 and 7, see Accessory
Catalog.
*2 VL, V3 and V5 locking systems are not available for connector variants 37 and 50.
Jackscrews are highly recommended to minimize damage to contacts on variants
with high mating forces.

SD SERIES

0 - None.
J - Hood, top opening, plastic.
L - Hood, side opening, plastic.
Y - Hood, top opening, plastic with rotating male jackscrews.
Available in size 50 only.
Y6 - Hood, top opening, plastic with rotating male and female polarizedjackscrews. Available in size 50 only.
Z - Hood, top or side opening, robust and extended height, composite
and plastic with rotating male jackscrews.
H - Hood, top opening, metal. Available in size 15, 25, 37, and 50 only.
G - Hood, EMI/RFI, die cast zinc.
AN - Lightweight aluminum hood, nickel finish.
AL - Lightweight aluminum hood, nickel finish, low-profile.
W - Hood, top or side opening, plastic. Available in size 9,15, and 25 only.

For information regarding crimp tools &crimping tool techniques, see page 69.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

21

HDC SERIESMILITARY QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE

Positronic
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D-Sub

Size 20 Signal and
Thermocouple Contacts, Fixed
PosiBand® Closed Entry
IEC Publication 60807-2
Performance Level One
MIL-DTL-24308
UL RecognizedFile #E49351

CSA RecognizedFile #LR54219

Telecommunication
UL File #E140980
Harmo-D series connectors are military quality connectors designed
for use in sheltered, mildly corrosive environments having a wide
range of temperature, pressure and humidity changes. Applicable fixedcontact connectors are qualified to MIL-DTL-24308 (see page 74 formore information).
Harmo-D series connectors utilize precision machined contacts which
are fixed within the connector body. The female contact features
Positronic’s unique PosiBand closed entry design, see page 1 fordetails.

Five standard connector variants are offered in arrangements of 9,15, 25, 37 and 50 contacts. Each connector variant is available withcontact terminations for solder cup, straight and right angle (90°)
printed board mount terminations with Inch and Metric footprints.
Harmo-D series connectors are mateable and compatible with all
D-subminiature connectors conforming to IEC 60807-2, IEC 60807-3
and MIL-DTL-24308.
A wide assortment of printed board mounting hardware, cable support
hoods and locking systems is available from stock.

HARMO-D SERIES TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Insulator:
Contacts:
Contact Plating:

Glass filled polyester per ASTM D5927, UL 94V-0,
blue color.
Precision machined copper alloy.
Military performance - 50µin [1.27µm] gold overcopper plate. IEC 60807-2, Performance Level
One - gold flash over nickel plate. Other finishes
available upon request.

Interfacial Seal:

Fluorosilicone rubber per MIL-R-25988.

Shells:Steel with tin plate; zinc plate; or cadmium platewith chromate seal, stainless steel passivated.
Other materials and finishes available upon request.

Mounting Spacers
and Brackets:

Nylon; copper alloy or steel with zinc plate ortin plate; phosphor bronze with tin plate; stainlesssteel, passivated; polyester.

Push-On Fasteners:
Jackscrew Systems:

Phosphor bronze or beryllium copper with tin plate.
Brass or steel with zinc plate or clear zinc plate ortin plate; stainless steel, passivated.
Slide lock and lock tabs, steel with nickel plate.

Vibration Lock Systems:
Hoods:

Composite and plastic, UL 94V-0; brass or steel withzinc plate. Aluminum; aluminum with electrolessnickel plate. For aluminum hoods, zinc content is
1% maximum. Die cast zinc.

Low magnetic versions are available, contact Technical Sales.

MECHANICAL CHARACTERISTICS:
Fixed Contacts:
Contact Retention
In Insulator:

Mounting To Angle
Brackets:
Mounting To
Printed Board:
Locking Systems:
Mechanical Operations:

ELECTRICAL CHARACTERISTICS:
Contact Current Rating,
Tested per UL 1977:
10.5 amperes, 50 contacts energized.
See temperature rise curves on page 2 for details.
Initial Contact Resistance: 0.004 ohms maximum.
Proof Voltage:
1000 V r.m.s.
Insulation Resistance:
5 G ohms.
Clearance and Creepage
Distance [minimum]:0.039 inch [1.0mm].
Working Voltage:
300 V r.m.s.

Size 20 contact, male - 0.040 inch [1.02mm] mating
diameter. Female contact - PosiBand closed entry
design, see page 1 for details.

CLIMATIC CHARACTERISTICS:

9 lbs. [40 N]. (removable contacts)

THERMOCOUPLE CONTACTS:

Resistance To Solder

662°F [350°C] for 5 seconds duration
per MIL-STD-202-210.

Contact Terminations:

Solder cup contacts - 0.042 inch [1.06mm] minimum
hole diameter in solder style contact for 20 AWG[0.5mm2] wire maximum.
Straight Printed Board Mount - 0.028 inch [0.71mm]
termination diameter and 0.024 inch [0.61mm]
termination diameter.

22

Shells:Polarization:

Right Angle (90°) Printed Board Mount - 0.028[0.71mm] termination diameter for Inch Systemfootprint, and 0.024 [0.61mm] termination diameter
for European Metric footprint.
Male shells may be dimpled for EMI/ESD ground paths.
Trapezoidally shaped shells and polarizedjackscrews.
Jackscrews and riveted fasteners with
0.120 inch [3.05mm] clearance hole, and threaded
riveted fasteners with 4-40 threads and polyester
lock inserts.
Rapid installation push-on fasteners anmounting posts.
Jackscrews and vibration locking systems.
500 cycles minimum per EIA-364-09.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Temperature Range:-55°C to +125°C.
Damp Heat, Steady State: 56 days.

Straight and right angle (90°) printed circuit board mount contacts are available,please contact Technical Sales for details.
Size 20 crimp contacts are available in RD series, see page 30 for details.

D-SubHDC SERIESMILITARY QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE

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CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
2

1
6

3

7

4

8

5

2

1

9

9

HDC 9

3

4

5

6

7

8

1

10 11 12 13 14 15

2

3

4

5

3

4

HDC 15

6

7

8

9

5

6

7

8

9

10 11 12 13

23 24 25

HDC 251

1

2

14 15 16 17 18 19 20 21 22

2

3

4

5

6

7

8

9

10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17 18 19
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

34

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

HDC 37

HDC 50

STANDARD SHELL ASSEMBLY
M

B
B1

K

D1

E

D

H

0.036±0.008[0.91±0.20]

CA

10° Typ.

G0.050±0.010[1.27±0.25]

Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places

0.220 [5.59]
Max.

OPTIONAL SHELL ASSEMBLY
WITH UNIVERSAL FLOAT MOUNTS (F)OPTIONAL SHELL ASSEMBLY (0, 02)

0.120±0.010 [3.05±0.25]

0.050±0.020[1.27±0.51]

CONNECTOR
VARIANT SIZESHDC 9 M
HDC 9 SHDC 15 M
HDC 15 S
HDC 25 M
HDC 25 S
HDC 37 M
HDC 37 S
HDC 50 M
HDC 50 S

Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
for stainless steel shell (0 option)
Ø0.154 [3.91] Mounting hole,
two places (02 option)

A±0.015[0.38]
1.213[30.81]
1.213[30.81]
1.541[39.14]1.541[39.14]2.088[53.04]2.088[53.04]2.729[69.32]2.729[69.32]2.635[66.93]2.635[66.93]B±0.005[0.13]

B1±0.005[0.13]

C±0.005[0.13]

0.666[16.92]0.984[24.99]0.984[24.99]1.312[33.32]
1.312[33.32]1.852[47.04]1.852[47.04]2.500[63.50]2.500[63.50]2.406[61.11]
2.406[61.11]

0.643[16.33]0.994[25.25]0.971[24.66]1.534[38.96]1.511[38.38]2.182[55.42]
2.159[54.84]2.079[52.81]
2.064[52.43]0.032 [0.81]
Total diametral floatD±0.005[0.13]

D1±0.005[0.13]

E±0.015[0.38]

G±0.010[0.25]

H±0.010[0.25]

K±0.005[0.13]

M±0.010[0.25]

0.329[8.36]

0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.605[15.37]0.605[15.37]0.759[19.28]0.759[19.28]1.083[27.51]
1.083[27.51]
1.625[41.28]1.625[41.28]2.272[57.71]
2.272[57.71]
2.178[55.32]
2.178[55.32]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.534[13.56]0.534[13.56]0.233[5.92]
0.243[6.17]
0.233[5.92]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]

0.422[10.72]0.429[10.90]0.422[10.72]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.311[7.90]
0.329[8.36]
0.311[7.90]
0.329[8.36]
0.311[7.90]
0.329[8.36]
0.311[7.90]
0.441[11.20]0.423[10.74]

[

]

+0.13
Ø0.086+0.005-0.000 Ø2.18-0.00
Mounting hole, two places

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

23

HDC SERIESMILITARY QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE

Positronic
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D-Sub

SOLDER CUP TERMINATIONCODE 2For solder cup contacts,
specify code 2 in step 4 ofordering information.

Fixed male and female polarized jackscrews available.
Specify code T6 in step 7 of ordering information.

Typical Part Number: HDC15M200T6Z

Typical Part Number: HDC15M200T2ZSTRAIGHT PRINTED BOARD MOUNT TERMINATIONCODE 3, 32 AND 36

CODE
NUMBERLØD

3

0.170 [4.32]

0.028 [0.71]

32

0.375 [9.53]

0.028 [0.71]

36

0.236 [6.00]

0.024 [0.61]

Fixed female jackscrews
Swaged spacer withpush-on fastener
phosphor bronze
0.225 [5.71]
0.010 [0.25]
NOMINALFor straight printed board
mount contacts, specify code no. in step
4 of ordering information.

24

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

LØD

Typical Part Number: HDC25S3S60T0

D-SubHDC SERIESMILITARY QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE

Positronic
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RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATIONCODE 5, 0.283 [7.19] CONTACT EXTENSIONHDC**5**** 0.283 [7.19] CONTACT EXTENSION

C

B±0.008[0.20]

Fixedfemalejackscrews

A*

PART NUMBER

A*1

B

C

D

E

HDC9*5****1.204[30.58]0.984[24.99]0.339[8.61]

0.283[7.19]

0.112[2.84]

HDC15*5****1.532[38.91]

1.312[33.32]0.339[8.61]

0.283[7.19]

0.112[2.84]

HDC25*5****2.072[52.63]1.852[47.04]0.339[8.61]

0.283[7.19]

0.112[2.84]

HDC37*5****2.720[69.09]2.500[63.50]0.339[8.61]

0.283[7.19]

0.112[2.84]

HDC50*5****2.626[66.70]2.406[61.11]

0.395[10.03]0.283[7.19]

0.112[2.84]

1NOTE:*1 “A” dimension applies formetal angle brackets only.
Consult Accessories
D-subminiature catalog for“A” dimension when plastic
brackets are used.

0.112 [2.84] Typ.
Specify code 5
in step 4 ofordering information

D

0.112 [2.84]
Typ.
13

12
25

Typical Part Number:
HDC25M5R7NT2X

0.112 [2.84] Typ.

Numbering shown is rear viewof male and face view of female.

D

Push-on fastener
beryllium copper

11
24

10
23

9
22

7

8
21

20

6
19

5
18

4
17

3
16

2
15

1
14

Ø0.028 [0.71]

0.160 [4.06]
NominalTypical Part Number:
HDC50S5R7NTX

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

25

HDC SERIESMILITARY QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE

Positronic
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D-Sub

RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERNMOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.
Contact Technical Sales for hole dimensions using lead-free solder.
Sym.

Sym.

0.492
[12.50]0.656[16.66]

0.216 [5.49]
0.108 [2.74]
Typ.

X

0.054 [1.37]
Typ.

0.162 [4.11]

0.378 [9.60]
0.054 [1.37]
Typ.

X

0.108 [2.74]
Typ.

0.324 [8.23]

Sym.

0.055 [1.40]
Typ.

X
0.924 [23.47]

X

HDC 251.203[30.56]0.109[2.77]
Typ.

0.978 [24.84]
0.109[2.77]
Typ.

0.652 [16.56]
0.109 [2.77]
Typ.

0.055 [1.40]
Typ.
0.598 [15.19]

HDC 15HDC 91.250 [31.75]

Sym.

0.926 [23.52]

Sym.

0.870
[22.10]Y

0.055 [1.40]
Typ.

X
0.815 [20.70]

HDC 37

HDC 50SUGGESTED PRINTED BOARD HOLE SIZES:
Suggest 0.039 [0.99] Ø hole for 0.024 [0.61] Ø contact termination positions.
Suggest 0.045 [1.14] Ø hole for 0.028 [0.71] Ø contact termination positions.
Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.

26

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

CODENUMBERXY3, 5,
32, 360.112[2.84]

0.224[5.69]

D-SubHDC SERIESMILITARY QUALITY
FIXED CONTACT
STANDARD DENSITY D-SUBMINIATURE

Positronic
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ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
STEP
EXAMPLE

1

2

3

4

5

6

7

8

9

10

HDC

37

S

5

B3

0

T

0

/AA

-50

STEP 1 - BASIC SERIESHDC series.

STEP 2 - CONNECTOR VARIANTS
9, 15, 25, 37, 50

STEP 3 - CONNECTOR GENDER
M - MaleP - Male with interfacial seal
S - Female - PosiBand closed entry contacts

STEP 4 - CONTACT TERMINATION TYPE
2
3

- Solder cup.
- Solder, straight printed board mount with 0.170[4.32] tail length.
32 - Solder, straight printed board mount with 0.375[9.52] tail length.
36 - Solder, straight printed board mount with 0.236[5.99] tail length.
5 - Solder, right angle (90°) printed board mount with
0.283 [7.19] contact extension.

*1 STEP 5 - MOUNTING STYLE
0 02 B3 B8 F P P2 R2 R6 R7 R8 S
S2
S5
S6

-

S7 -

Mounting hole, 0.120 [3.05] ø.
Mounting hole, 0.154 [3.91] Ø.
Bracket, mounting, right angle (90°) metal with cross bar.
Bracket, mounting, right angle (90°) plastic with cross bar.
Float mounts, universal.
Threaded post, brass, 0.225 [5.71] length.
Threaded post, nylon, 0.225 [5.71] length.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 thread fixed female jackscrews withcross bar.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 0.120 [3.05] ø mounting hole with cross bar.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 threads with cross bar.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 locknut with cross bar.
Swaged spacer, 4-40 threads, 0.225 [5.71] length.
Swaged spacer, 4-40 threads, 0.125 [3.18] length.
Swaged locknut, 4-40 threads.
Swaged spacer with push-on fastener, 4-40 threads,
0.225 [5.71] length.
Swaged spacer with push-on fastener for use withferrite inductor, 4-40 threads, 0.375 [9.53] length.

*1 For additional information on accessories listed in steps 5, 6 and 7, see
Accessory Catalog.
*2 Ferrite inductor is available on contact types 32 and 36 only. For more
information on ferrite inductors, see page 7.

STEP 10 - SPECIAL OPTIONS-14 - 30µin [.76µm] gold over nickel.
-15 - 50µin [1.27µm] gold over nickel.
-50 - 50µin [1.27µm] gold over copper.
Contact Technical Sales For Ordering Details
Of The Following:
Other Special Requirements, Straight andRight Angle (90°), Thermocouple printed circuitboard mount contacts

STEP 9 - ENVIRONMENTALCOMPLIANCE OPTIONS/AA - RoHS Compliant
NOTE: If compliance to environmental
legislation is not required, this step will not
be used. Example: HDC37S5B30T0

STEP 8 -SHELL OPTIONS
0 - Zinc plated.
C - Cadmium plated with chromate seal
L - Electroless nickel.
R - Electroless nickel and dimpled(male connectors only)
S - Stainless steel, passivated.
X - Tin plated.
Z - Tin plated and dimpled (male connectors only).

*1 STEP 7 -LOCKING AND POLARIZING SYSTEMS
0 - None.
V3 - Lock tab, connector front panel mounted.
V5 - Lock tab, connector rear panel mounted.
VL - Lock lever, used with hoods Only.
T - Fixed female jackscrews.
T2 - Fixed female jackscrews.
T6 - Fixed male and female polarized jackscrews.
E - Rotating male Jackscrews.
E2 - Rotating male screw locks.
E3 - Rotating male with internal hex for 3/32 hex drives
E6 - Rotating male and female polarized jackscrews.

*1 STEP 6 - HOODS AND PUSH-ON FASTENERS
0 - None.
J - Hood, top opening, plastic.
L - Hood, side opening, plastic.
Y - Hood, top opening, plastic with rotating male Jackscrews.
Available in size 50 only.
Y6 - Hood, top opening, plastic with rotating male and female polarizedjackscrews. Available in size 50 only.
Z - Hood, top or side opening, robust and extended height, composite
and plastic with rotating male jackscrews.
H - Hood, top opening, metal. Available in size 15, 25, 37 and 50 only.
G - Hood, EMI/RFI, die cast zinc.
AN - Lightweight aluminum hood, nickel finish.
AL - Lightweight aluminum hood, nickel finish, low-profile.
W - Hood, top or side opening, plastic. Available is size 9, 15, and 25 only.
N - Push-on fastener, for right angle (90°) mounting brackets.
2* F - Ferrite Inductor.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

27

MILITARY QUALITY
CRIMP REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE

Positronic
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D-Sub

Size 20 Signal and
Thermocouple Contacts,
Crimp Removable
PosiBand® Closed Entry
IEC Publication 60807-3
Performance Level One,MIL-DTL-24308 & SAE AS39029

RD SERIESUL Recognized
CSA RecognizedFile #E49351
File #LR54219
Telecommunication
UL File #E140980
Rhapso-D series connectors are military quality
connectors designed for use in sheltered, mildly
corrosive environments having a wide range oftemperature, pressure and humidity changes. Applicable
crimp removable contact connectors are qualified to
MIL-DTL-24308 and SAE AS39029 (see page 82 for more
information), and will meet the performance requirements of
IEC 60807-3, Performance Level One.
Rhapso-D series connectors utilize precision machined
contacts with closed barrel, crimp terminations. The female

utilizes Positronic’s unique PosiBand closed entry system, seepage 1 for details. Rugged open entry female contacts are alsoavailable.
Six standard connector variants are offered inarrangements of 9, 15, 25, 37 and 50 contacts. Rhapso-D
series connectors are mateable and compatible
with all D-subminiature connectors conforming to
MIL-DTL-24308, IEC 60807-2 and IEC 60807-3.
A wide assortment of cable support hoods and locking
systems is available from stock.

RHAPSO-D SERIES TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:
Insulator:
Contacts:
Contact Plating:

Glass filled DAP per ASTM-D-5948,
SDG-F, UL 94V-0, green color.
Precision machined copper alloy.
Military performance - 50µin [1.27µm] gold
over nickel plate. IEC 60807-3, Performance
Level One - gold flash over nickel plate.
Other finishes available upon request.

Interfacial Seal:
Shells:Fluorosilicone rubber per MIL-R-25988.
Steel with tin plate; zinc plate; or cadmium
plate with chromate seal, stainless steel
passivated. Other materials and finishes
available upon request.
Mounting Spacers:
Nylon; copper alloy or steel with zinc plateor tin plate; phosphor bronze with tin plate;stainless steel, passivated.
Jackscrew Systems:
Brass or steel with zinc plate or clear
zinc plate or tin plate; stainless steel,passivated.
Vibration Lock Systems: Slide lock and lock tabs, steel with nickel
plate.
Hoods:
Composite and plastic, UL 94V-0; brass or
steel with zinc plate. Aluminum; aluminumwith electroless nickel plate. For aluminumhoods, zinc content is 1% maximum. Die
cast zinc.
Low magnetic versions are available, contact Technical Sales.

MECHANICAL CHARACTERISTICS:
Removable Contacts:

28

Insert contact to rear face of insulator andrelease from rear face of insulator. Size
20 contact, male - 0.040 inch [1.02mm]
mating diameter. Female - PosiBand
closed entry design, see page 1 for details.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Contact Retention
In Insulator:
Contact Terminations:
Shells:Polarization:
Locking Systems:
Mechanical Operations:9 lbs. [40 N].
Closed barrel crimp, wire sizes 18 AWG[1.0mm2] through 30 AWG [0.05mm2].
Male shells may be dimpled for EMI/ESD
ground paths.
Trapezoidally shaped shells and polarizedjackscrews.
Jackscrews and vibration locking systems.
1000 operations minimum per IEC 60512-5
for PosiBand closed entry female contact.

ELECTRICAL CHARACTERISTICS:
Contact Current Rating, Tested per UL 1977:
18 amperes, 2 contacts energized.
14 amperes, 6 contacts energized.
11 amperes, 15 contacts energized.
10 amperes, 25 contacts energized.
9 amperes, 50 contacts energized.
See temperature rise curves on page 2 for details.
Initial Contact Resistance: 0.004 ohms maximum.
Proof Voltage:
1000 V r.m.s.
Insulation Resistance:
5 G ohms.
Clearance and Creepage
Distance [minimum]:0.039 inch [1.0mm].
Working Voltage:
300 V r.m.s.

CLIMATIC CHARACTERISTICS:
Temperature Range:
Damp Heat, Steady State:-55°C to +125°C.
21 days.

THERMOCOUPLE CONTACTS:
Size 20 crimp contacts are available, see page 31 for details.
Printed circuit board mount contacts are available in HDC series, seepage 22 for details.

MILITARY QUALITY
CRIMP REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE

D-Sub

Positronic
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CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
2

1

6

3

7

4

8

5

2

1

9

9

RD 9

3

4

5

6

7

2

1

8

10 11 12 13 14 15

3

4

3

4

5

6

7

8

9

7

8

10 11 12 139

23 24 25

RD 25
1

2

6

14 15 16 17 18 19 20 21 22

RD 15

1

5

2

3

4

5

6

7

8

9

10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17 18 1934

RD SERIES

18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

RD 37

RD 50

STANDARD SHELL ASSEMBLY
M

B
B1

D1

E

0.050±0.010[1.27±0.25]

DH
0.036±0.008[0.91±0.20]

CA

10° Typ.

GK

Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places

0.375 [9.53]
Max.

OPTIONAL SHELL ASSEMBLY
WITH UNIVERSAL FLOAT MOUNTS (F)OPTIONAL SHELL ASSEMBLY (0, 02)

0.120±0.010 [3.08±0.25]

0.050±0.020[1.27±0.51]

CONNECTOR
VARIANT SIZESRD 9 M
RD 9 SRD 15 M
RD 15 S
RD 25 M
RD 25 SRD 37 M
RD 37 S
RD 50 M
RD 50 SØ0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
for stainless steel shell (0 option)
Ø0.154 [3.91] Mounting hole,
two places (02 option)

A±0.015[0.38]
1.213[30.81]
1.213[30.81]
1.541[39.14]1.541[39.14]2.088[53.04]2.088[53.04]2.729[69.32]2.729[69.32]2.635[66.93]2.635[66.93]B±0.005[0.13]

B1±0.005[0.13]

C±0.005[0.13]

0.666[16.92]0.984[24.99]0.984[24.99]1.312[33.32]
1.312[33.32]1.852[47.04]1.852[47.04]2.500[63.50]2.500[63.50]2.406[61.11]
2.406[61.11]

0.643[16.33]0.994[25.25]0.971[24.66]1.534[38.96]1.511[38.38]2.182[55.42]
2.159[54.84]2.079[52.81]
2.064[52.43]0.032 [0.81]
Total diametral floatD±0.005[0.13]

D1±0.005[0.13]

E±0.015[0.38]

G±0.010[0.25]

H±0.010[0.25]

K±0.005[0.13]

M±0.010[0.25]

0.329[8.36]

0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.605[15.37]0.605[15.37]0.759[19.28]0.759[19.28]1.083[27.51]
1.083[27.51]
1.625[41.28]1.625[41.28]2.272[57.71]
2.272[57.71]
2.178[55.32]
2.178[55.32]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.534[13.56]0.534[13.56]0.233[5.92]
0.243[6.17]
0.233[5.92]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]

0.422[10.72]0.429[10.90]0.422[10.72]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.311[7.90]
0.329[8.36]
0.311[7.90]
0.329[8.36]
0.311[7.90]
0.329[8.36]
0.311[7.90]
0.441[11.20]0.423[10.74]

[

]

+0.13
Ø0.086+0.005-0.000 Ø2.18-0.00
Mounting hole, two places

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

29

MILITARY QUALITY
CRIMP REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE

Positronic
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D-Sub

REMOVABLE CRIMP CONTACTS
CODE 1 AND 12
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
QUALIFIED TO SAE AS39029
Note: Connectors can be kitted with allapplicable crimp/solder contacts,
contact Technical Sales forconnector part number.

*MILITARY
SPECIFICATION CONTACTSFEMALE CONTACT“CLOSED ENTRY” DESIGNRD SERIESSTANDARD FINISH:
per SAE AS39029 specifications

MALE CONTACT
0.550 [13.97]

COLOR CODE:
MALE CONTACT:ORANGE/BLUE/WHITEFEMALE CONTACT:ORANGE/BLUE/GRAY

0.536 [13.61]*Color code

Ø 0.068 1.73

0.065 1.65

Ø 0.046 1.17
0.043 1.09

0.066
[1.68]* Color Code0.185 4.70
0.150 3.81

0.045
[1.14]

Ø0.040 [1.02]
0.170+0.015-0.020[4.32+0.38-0.51]

WIRE SIZEAWG/[mm2]

FEMALEPART NUMBER

MALE

20 / 22 / 24
[0.5/0.3/0.25]*M39029/63-368

PART NUMBER

Positronic is qualified to supply the legacy design, as well as,
the PosiBand design. If the requirement is for the PosiBanddesign exclusively, notify sales at time of quotation for orderplacement when requesting M39029 contacts.

*M39029/64-369

WIRE SIZEAWG/[mm2]
20 / 22 / 24
[0.5/0.3/0.25]

REMOVABLE CRIMP CONTACTS
CODE 1 AND 12
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
Note: Connectors can be kitted with allapplicable crimp/solder contacts,
contact Technical Sales forconnector part number.

Authentic Positronic™

PosiBand
These contacts utilize Positronic™ PosiBand® technology

FEMALE CONTACT

PLATING:
STANDARD FINISH:Gold flash over nickel plate.
OPTIONAL FINISHES:
30µin [.76µm] gold overnickel by adding “-14” suffix
onto part number. Example:
FC6020D2-14
50µin [1.27µm] gold overnickel by adding “-15” suffix
onto part number. Example:
MC6026D-15

MALE CONTACT“CLOSED ENTRY” DESIGN
0.066[1.68]

0.538 [13.67]

0.550 [13.97]

ØAØ0.040 [1.02]
0.170+0.015-0.020[4.32+0.38-0.51]

WIRE SIZEAWG/[mm2]

ØA

FC6020D2

20 / 22 / 24
[0.5/0.3/0.25]

0.045[1.14]

FC6026D2

26 / 28 / 30
[0.12/0.08/0.05]

0.027[0.69]FEMALEPART NUMBER

0.066[1.68]

ØA

0.170+0.015-0.020[4.32+0.38-0.51]

WIRE SIZEAWG/[mm2]ØAMC6020D

20 / 22 / 24
[0.5/0.3/0.25]

0.045[1.14]

MC6026D

26 / 28 / 30
[0.12/0.08/0.05]

0.027[0.69]

MALE
PART NUMBER

Note: FC602*D2 and MC602*D contacts can be used in the SD series.

For information regarding crimp tools &crimping tool techniques, see page 69.

30

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

MILITARY QUALITY
CRIMP REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE

D-Sub

The crimp area of this contact is notprotected when fully seated in the connector
molding. These contacts require shrink tubing after installation. Wire cannot be removed
from molding after insertion. Not suitable forfully loaded connector.

Authentic Positronic™

PosiBand

REMOVABLE CRIMP CONTACTS
18 AWG CRIMP CONTACTS

These contacts utilize Positronic™ PosiBand® technology

Positronic
connectpositronic.com

18 AWG [1.0mm2]

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
Note: Connectors can be kitted with allapplicable crimp/solder contacts,
contact Technical Sales forconnector part number.

“CLOSED ENTRY” DESIGN
Ø0.080[2.03]

MALE CONTACT

0.915 [23.24]

Note: FC6018D2 andMC6018D contacts
can be used in the
ORD series.

0.179 [4.55]

Ø0.055[1.40]

Ø0.080[2.03]

0.927 [23.55]

Ø0.040 [1.02]

0.179 [4.55]

Ø0.055[1.40]PART NUMBERWIRE SIZEAWG/[mm2]

PART NUMBERWIRE SIZEAWG/[mm2]

FC6018D2

18 [1.0] max

MC6018D

18 [1.0] max

FEMALEMALE

RD SERIESFEMALE CONTACTOPTIONAL FINISHES: 30µin [.76µm] gold over nickel by adding “-14”
suffix onto part number. Example: FC6018D2-14
50µin [1.27µm] gold over nickel by adding “-15”
suffix onto part number. Example: MC6018D-15

PLATING:
STANDARD FINISH: Gold flash over nickel plate.

REMOVABLE THERMOCOUPLE CRIMP CONTACT

Note: Connectors can be kitted with allapplicable crimp/solder contacts,
contact Technical Sales forconnector part number..

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
FEMALE CONTACT

Authentic Positronic™

PosiBand“CLOSED ENTRY” DESIGN

MALE CONTACT

0.538 [13.67]

0.550 [13.97]

These contacts utilize Positronic™ PosiBand® technology* Color CodeØA

* Color CodeØB

Ø0.040 [1.02]
0.170+0.015-0.020[4.32+0.38-0.51]

TYPE

MATERIAL
CHROMEL (+)

K
ALUMEL (-)
COPPER (+)
with gold flash
T
CONSTANTAN (-)

CHROMEL (+)
E
CONSTANTAN (-)†

FEMALE

MALE

PART NUMBER

PART NUMBER

FC6020D2CH††

MC6020DCH†

FC6026D2CH

MC6026DCH

FC6020D2AL††

MC6020DAL†

FC6026D2AL

MC6026DAL

FC6020D2CU††

MC6020DCU†

FC6026D2CU

MC6026DCU

FC6020D2CO††

MC6020DCO†

FC6026D2CO

MC6026DCO

FC6020D2CH††

MC6020DCH

FC6026D2CH

MC6026DCH

FC6020D2CO††

MC6020DCO†

FC6026D2CO

MC6026DCO

COLOR
CODE
WHITE

Dimensionally equivalent to M39029/64-369

WIRE SIZEAWG [mm2]

20 / 22 / 24 [0.5 / 0.3 / 0.25]

RED

YELLOW†

WHITE

YELLOW

20 / 22 / 24 [0.5 / 0.3 / 0.25]

ØAØB

0.066 [1.68] 0.045 [1.14]

0.066 [1.68] 0.045 [1.14]

26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]

0.066 [1.68] 0.045 [1.14]

26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]

0.066 [1.68] 0.045 [1.14]

26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]

0.066 [1.68] 0.045 [1.14]

26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
20 / 22 / 24 [0.5 / 0.3 / 0.25]

ØB

0.170+0.015-0.020[4.32+0.38-0.51]

26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]
GREEN

ØA

For more information on
the availability of Type J
thermocouple contacts,
and information about
thermocouple contacts withprinted circuit board solder
termination, please contact
Technical Sales.
Chromel® and®
Alumel are registeredtrademarks of Hoskins
Manufacturing
Company.

0.066 [1.68] 0.045 [1.14]

26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69]

Dimensionally equivalent to M39029/63-368††

For information regarding crimp tools &crimping tool techniques, see page 69.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

31MILITARY QUALITY
CRIMP REMOVABLE CONTACT
STANDARD DENSITY D-SUBMINIATURE

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D-Sub

ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
STEP

1

2

3

4

5

6

7

8

9

10

EXAMPLE

RD

25

S

1

0

J

VL

0

/AA

-50

STEP 1 - BASIC SERIESRD series.

RD SERIESSTEP 2 - CONNECTOR VARIANTS
9, 15, 25, 37, 50

STEP 10 - SPECIAL OPTIONS-14 - 30µin [.76µm] gold over nickel.
-15 - 50µin [1.27µm] gold over nickel.
-50 - 50µin [1.27µm] gold over copper.
CONTACT TECHNICAL SALESFOR SPECIAL OPTIONSSTEP 3 - CONNECTOR GENDER
M - MaleP - Male with interfacial seal
S - Female - PosiBand closed entry contacts

STEP 4 - CONTACT TERMINATION TYPE
0 - Contacts ordered separately, see pages 30-31.
1 - Crimp, 20 AWG-24 AWG [0.5mm2-0.25mm2].
12 - Crimp, 26 AWG-30 AWG [0.12mm2-0.05mm2].

STEP 9 - ENVIRONMENTALCOMPLIANCE OPTIONS/AA - RoHS Compliant
NOTE: If compliance to environmental
legislation is not required, this step will
not be used. Example: RD25S10JVLO*1 STEP 5 - MOUNTING STYLE
0
02
F
S2
S5

-

Mounting hole, 0.120 [3.05] Ø.
Mounting hole, 0.154 [3.91] Ø.
Float mounts, universal.
Swaged spacer, 4-40 threads, 0.125 [3.18] length.
Swaged locknut, 4-40 threads.

*1 STEP 6 - HOODS
0 - None.
J - Hood, top opening, plastic.
L - Hood, side opening, plastic.
Y - Hood, top opening, plastic with rotating male jackscrews.
Available in size 50 only.
Y6 - Hood, top opening, plastic with rotating male and female polarizedjackscrews. Available in size 50 only.
Z - Hood, top or side opening, robust extended height, composite andplastic with rotating male jackscrews. Available in size 9, 15, 25, 37,
and 50 only.
H - Hood, top opening, metal. Available in size 15, 25, 37, and 50 only.
G - Hood, EMI/RFI, die cast zinc. Available in size 9, 15, 25, 37, and size
50 only.
AN - Lightweight aluminum hood, nickel finish.
AL - Lightweight aluminum hood, nickel finish, low-profile.
W - Hood, top or side opening, plastic. Available in size 9,15, and 25 only.
*1 For additional information on accessories listed in steps 5, 6 and 7,
see Accessory Catalog.

For information regarding crimp tools &crimping tool techniques, see page 69.

32

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

STEP 8 -SHELL OPTIONS
0 - Zinc plated.
C - Cadmium plated with chromate seal.
L - Electroless nickel.
R - Electroless nickel and dimpled(male connectors only)
S - Stainless steel, passivated.
X - Tin plated.
Z - Tin plated and dimpled (male connectors only).

*1 STEP 7 -LOCKING AND POLARIZING SYSTEMS
0 - None.
V3 - Lock tab, connector front panel mounted.
V5 - Lock tab, connector rear panel mounted.
VL - Lock lever, used with Hoods Only.
T - Fixed female jackscrews.
T2 - Fixed female jackscrews.
T6 - Fixed male and female polarized jackscrews.
E - Rotating male jackscrews.
E2 - Rotating male screw locks.
E3 - Rotating male with internal hex for 3/32 hex drives
E6 - Rotating male and female polarized jackscrews.

PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTSHIGH DENSITY D-SUBMINIATURE

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Size 22 Contacts,
Removable Crimp andSolder Printed Board Mount
Two Performance Levels For
Best Cost / Performance Ratio
UL RecognizedFile #E49351

CSA RecognizedFile #LR54219

Telecommunication
UL File #E140980
ODD series connectors are professional / industrial quality highdensity connectors recommended for use in sheltered, noncorrosive indoor environments having normal ventilation.
ODD series connectors utilize precision machined,
removable contacts having closed barrel crimp
terminations and solder cup wire terminations. For
printed board mount application, straight solder
printed board mount and right angle (90°) angled solder

terminations are available.
Six standard contact variants are offered in arrangementsof 15, 26, 44, 62, 78, and 104 contacts. ODD seriesconnectors are mateable and compatible with other highdensity D-subminiature connectors conforming to
MIL-DTL-24308, and are UL and CSA recognized.
A wide variety of unique accessories are available.

Insulators:
Contacts:
Contact Plating:Interfacial Seal:

Thermoplastic Elastomer (TPE), Santoprene™
or equivalent.
Shells:Steel with tin plate; zinc plate or stainlesssteel passivated. Other materials and finishes
available upon request.
Mounting Spacers:
Nylon; copper alloy or steel with zinc plate or tin
plate; phosphor bronze with tin plate; stainlesssteel, passivated.
Vibration Lock Systems: Slide lock and lock tabs, steel with nickel
plate.
Push-On Fasteners:
Phosphor bronze or beryllium copper with tin plate.
Jackscrew Systems:
Brass or steel with zinc plate or clear zinc plateor tin plate; stainless steel, passivated.
Hoods:
Composite and plastic, UL 94V-0; brass or
steel with zinc plate. Aluminum; aluminum withelectroless nickel plate. For aluminum hoods,
zinc content is 1% maximum. Die cast zinc.
Low magnetic versions are available, contact Technical Sales.

MECHANICAL CHARACTERISTICS:
Removable Contacts:

Fixed Contacts, Board
Mounted Applications:Contact Retention
In Insulator:

Contact Terminations:

Closed barrel crimp, wire sizes 22 AWG[0.3mm2] through 30 AWG [0.05mm2]. Solder
cup wire, 0.035 inch [0.89mm] hole diameterfor 22 AWG [0.3mm2] wire maximum.
0.020 inch [0.5mm] or 0.030 inch [0.76mm] termination diameter straight and Right Angle (90°)
printed board mount contact terminations.
Male shells may be dimpled for EMI/ESD groundpaths.
Trapezoidally shaped shells and polarizedjackscrews.
Jackscrews and riveted fasteners with 0.120
inch [3.05mm] clearance hole, and threaded
riveted fasteners with 4-40 threads andpolyester lock inserts.

Glass filled polyester per ASTM D5927,
UL 94V-0, black color.
Precision machined copper alloy.
Professional quality - gold flash over nickel plate.
Other finishes available upon request.

Insert contact to rear face of insulator andrelease from rear face of insulator. Size 22
contact, male - 0.030 inch [0.76mm] mating
diameter. Female - rugged open entry design.
Female open entry contacts

9 lbs. [40 N].

Shells:Polarization:
Mounting To
Angle Brackets:

Mounting To Printed Board: Rapid installation push-on fasteners andmounting posts.
Locking Systems:
Mechanical Operations:Jackscrews and vibration locking systems.
500 operations minimum per IEC 60512-5 foropen entry female contact.

ELECTRICAL CHARACTERISTICS:
Contact Current Rating:Open Entry Contacts: 5 amperes nominal
Initial Contact Resistance: 0.010 ohms maximum for open entry.
Proof Voltage:
Insulation Resistance:
Clearance andCreepage Distance[minimum]:0.042 inch [1.06mm].

Working Voltage:

300 V r.m.s.

1000 V r.m.s.
5 G ohms.

CLIMATIC CHARACTERISTICS:
Temperature Range:-55°C to +125°C.
Damp Heat, Steady State: 10 days.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

33

ODD SERIESODD SERIES TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTSHIGH DENSITY D-SUBMINIATURE

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D-Sub

CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
5

1
6
11

1

1
16

9

10

10

15
30

18

15

19

ODD 1531

26

44

ODD 26

ODD 44
1

1
1
22

21
42

43

20
21

39

60

78

43
59

40

64

84

85

62

ODD 62

21
42
63

22

104

ODD 78ODD 104

STANDARD SHELL ASSEMBLY
M

B
B1

D1

E

0.050±0.010[1.27±0.25]

DH
0.036±0.008[0.91±0.20]

CA

10° Typ.

GK

Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places

0.375 [9.53]*
Max.

* This dimension is for crimp removable connectors. 0.220 [5.59] maximum for all other connectors.

OPTIONAL SHELL ASSEMBLY
WITH UNIVERSAL FLOAT MOUNTS [F]OPTIONAL SHELL ASSEMBLY [0, 02]

0.120±0.010 [3.08±0.25]

0.050±0.020[1.27±0.51]

ODD SERIESCONNECTOR
VARIANT SIZESODD 15 M
ODD 15 F
ODD 15 S
ODD 26 M
ODD 26 F
ODD 26 S
ODD 44 M
ODD 44 F
ODD 44 S
ODD 62 M
ODD 62 F
ODD 62 S
ODD 78 M
ODD 78 F
ODD 78 S
ODD 104 M
ODD 104 F
ODD 104 S

34

Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
for stainless steel shell (0 option)
Ø0.154 [3.91] Mounting hole,
two places (02 option)

A±0.015[0.38]
1.213[30.81]
1.213[30.81]
1.541[39.14]1.541[39.14]2.088[53.04]2.088[53.04]2.729[69.32]2.729[69.32]2.635[66.93]2.635[66.93]2.729[69.32]2.729[69.32]B±0.005[0.13]

B1±0.005[0.13]

C±0.005[0.13]

0.666[16.92]0.984[24.99]0.984[24.99]1.312[33.32]
1.312[33.32]1.852[47.04]1.852[47.04]2.500[63.50]2.500[63.50]2.406[61.11]
2.406[61.11]2.500[63.50]2.500[63.50]0.643[16.33]0.994[25.25]0.971[24.66]1.534[38.96]1.511[38.38]2.182[55.42]
2.159[54.84]2.079[52.81]
2.064[52.43]
2.212[56.18]2.189[55.60]DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

0.032 [0.81]
Total diametral floatD±0.005[0.13]]

D1±0.005[0.13]

E±0.015[0.38]

G±0.010[0.25]

H±0.010[0.25]

K±0.005[0.13]

M±0.010[0.25]

0.329[8.36]

0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.605[15.37]0.605[15.37]0.668[16.97]0.668[16.97]0.759[19.28]0.759[19.28]1.083[27.51]
1.083[27.51]
1.625[41.28]1.625[41.28]2.272[57.71]
2.272[57.71]
2.178[55.32]
2.178[55.32]
2.302[58.47]2.302[58.47]

0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.534[13.56]0.534[13.56]0.596[15.14]0.596[15.14]0.233[5.92]
0.243[6.17]
0.233[5.92]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]

0.422[10.72]0.429[10.90]0.422[10.72]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.311[7.90]
0.329[8.36]
0.311[7.90]
0.329[8.36]
0.311[7.90]
0.329[8.36]
0.311[7.90]
0.441[11.20]0.423[10.74]0.503[12.78]0.485[12.32][+0.13
Ø0.086+0.005-0.000 Ø2.18-0.00
Mounting hole, two places

PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTSHIGH DENSITY D-SUBMINIATURE

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REMOVABLE CRIMP CONTACTS
CODE 1
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
Note: Connectors can be kitted with allapplicable crimp/solder contacts,
contact Technical Sales forconnector part number.

MALE CONTACTFEMALE CONTACT
A

A

ØC

ØB

ØB

Ø0.030[0.76]

0.150 [3.81]

Part Number: FC8122D
FEMALEPART NUMBER

FC8122D

0.150 [3.81]

ØCPart Number: MC8022D

WIRE SIZEAWG/[mm2]

A

ØB

ØC

22 / 24 / 26 / 28 / 30
[0.3/0.25/0.12/0.08/0.05]

0.529[13.44]0.035[0.89]

0.047[1.19]

MALE
PART NUMBER

MC8022DWIRE SIZEAWG/[mm2]

A

ØB

ØC

22 / 24 / 26 / 28 / 30
[0.3/0.25/0.12/0.08/0.05]

0.531[13.49]0.035[0.89]

0.047[1.19]ODD SERIESPLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 30µin [.76µm] gold over nickel by adding “-14” suffix onto part number. Example: FC8122D-14

For information regarding crimp tools &crimping tool techniques, see page 69.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

35

PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTSHIGH DENSITY D-SUBMINIATURE

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D-Sub

REMOVABLE CRIMP CONTACTS
20 AWG CONTACTS
20 AWG [0.5 mm2]

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
MALE CONTACT*FEMALE CONTACT
A

A

ØC

ØB

ØB

0.179
[4.55]FEMALEPART NUMBER

FC8120DØ0.030±0.001[0.75±0.03]

Part Number: FC8120D
WIRE SIZEAWG/[mm2]
20
max
[0.5]

0.179
[4.55]Part Number: MC8020D

A

ØB

ØC

0.852
[21.64]0.045[1.14]

0.066[1.68]

MALE
PART NUMBER

MC8020D

WIRE SIZEAWG/[mm2]
20
max
[0.5]

ØC

A

ØB

ØC

0.853
[21.66]0.045[1.14]

0.066[1.68]PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 30µin [.76µm] gold over nickel by adding “-14” suffix onto part number. Example: FC8120D-14

The crimp area of this contact is notprotected when fully seated in the connector
molding. These contacts require shrink tubing after installation. Wire cannot be removed
from molding after insertion. Not suitable forfully loaded connector.

ODD SERIESFor information regarding crimp tools &crimping tool techniques, see page 69.

36

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Note: Connectors can be kitted with allapplicable crimp/solder contacts,
contact Technical Sales forconnector part number.

PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTSHIGH DENSITY D-SUBMINIATURE

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REMOVABLE SOLDER CUP CONTACTS
CODE 2
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
Note: Connectors can be kitted with allapplicable crimp/solder contacts,
contact Technical Sales forconnector part number.

FEMALE CONTACT

MALE CONTACT

0.529 [13.44]

0.531 [13.48]
ø0.047[1.20]

ø0.030[0.77]

0.150 [3.81]

Part Number: FS8122D

0.150 [3.81]

Part Number: MS8122D

ø0.035[0.88]PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 30µin [.76µm] gold over nickel by adding “-14” suffix onto part number. Example: FS8122D-14

ODD SERIES

Ø0.047[1.20]
Ø0.035[0.90]For information regarding crimp tools &crimping tool techniques, see page 69.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

37

PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTSHIGH DENSITY D-SUBMINIATURE

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FIXED SOLDER CUP TERMINATIONCODE 210.220 [5.59]
Max.

Fixed female
jackscrews

22 AWG max.
[0.5 mm ]

9

1
10

18
26

0.109 [2.76]
0.172 [4.36]

19

Typical Part Number:
ODD26F2100T2X

Fixed female
jackscrew
9

Fixed malejackscrew
1
10

18
26

19

Fixed male and female polarized jackscrews available.
Specify code T6 in step 7 of ordering information.

Typical Part Number: ODD26F2100T6X

STRAIGHT PRINTED BOARD MOUNT TERMINATIONCODE 3 AND 32

ODD SERIES

Fixed malejackscrew

Fixed female
jackscrew

Swaged spacer withpush-on fastener
phosphor bronze.

0.225 [5.72]
0.010 [0.25]
NominalL

Ø0.020 [0.51]
Code
No.

L

3

0.150
[3.81]

32

0.300[7.62]

Typical Part Number: ODD62F3S60T6X

For straight printed
board mount contacts
specify code no. in step
4 of ordering information

38

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

D-Sub

PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTSHIGH DENSITY D-SUBMINIATURE

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RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATIONCODE 5, 0.450 [11.43] CONTACT EXTENSION
C
0.220 [5.59] Max.

ODD**5**** 0.450 [11.43] CONTACT EXTENSION

Fixed
femalejackscrews

B±0.008[0.20]

Specify code 5
in step 4 ofordering information

A *1

See next page for size 104
Right Angle (90°) Connectors.

PART NUMBER

A*1

B

C

D

ODD15*5****1.204[30.58]0.984[24.99]0.528[13.41]0.450[11.43]

ODD26*5****1.532[38.91]

1.312[33.32]

0.528[13.41]0.450[11.43]ODD44*5****2.072[52.63]1.852[47.04]

0.528[13.41]0.450[11.43]

ODD62*5****2.720[69.09]2.500[63.50]0.528[13.41]0.450[11.43]

ODD78*5****2.626[66.70]2.406[61.11]

0.573[14.55]0.450[11.43]NOTE:*1 “A” dimension applies formetal angle brackets only.
Consult Accessories
D-subminiature catalog for“A” dimension when plastic
brackets are used.

0.082 [2.08] Typ.
0.082 [2.08] Typ.
0.082 [2.08] Typ.

Numbering shown is rear viewof male and face view of female.

D

D

15

1

TypicalPart Number:
ODD44M5R7NT2X
0.078 [1.98] Typ.
0.078 [1.98] Typ.

C

0.125 [3.18]
NominalØ0.020 [0.51]

Push-on fastener
beryllium copper

Typical Part Number:
ODD78M5R7NT20

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION

0.220 [5.59] Max.

CODE 4, 0.314 [7.98] CONTACT EXTENSION

Fixed
femalejackscrews

B±0.008[0.20]

A*

1

A*1

B

C

D

ODD15*4****1.204[30.58]0.984[24.99]0.414[10.52]0.314[7.98]ODD26*4****1.532[38.91]

1.312[33.32]0.414[10.52]0.314[7.98]ODD44*4****2.072[52.63]1.852[47.04]0.414[10.52]0.314[7.98]ODD62*4****2.720[69.09]2.500[63.50]0.414[10.52]0.314[7.98]ODD78*4****2.626[66.70]2.406[61.11]

0.414[10.52]0.314[7.98]

See next page for size 104
Right Angle (90°) Connectors.

ODD SERIESODD**4**** 0.314 [7.98] CONTACT EXTENSIONPART NUMBER

NOTE:*1 “A” dimension applies formetal angle brackets only.
Consult Accessories
D-subminiature catalog for“A” dimension when plastic
brackets are used.
0.100 [2.54] Typ.
0.100 [2.54] Typ.

Specify code 4
in step 4 ofordering informationD

15

TypicalPart Number:
ODD44S4R7NT2X
0.100 [2.54] Typ.
0.100 [2.54] Typ.

0.100 [2.54] Typ.

Numbering shown is rear viewof male and face view of female.

Push-on fastener
beryllium copperD1Ø0.030 [0.76]

0.125 [3.18]
NominalTypical Part Number:
ODD78M4R7NT20

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

39

PROFESSIONAL / INDUSTRIAL QUALITY
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D-Sub

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATIONCODE 5, 0.450 [11.43] CONTACT EXTENSIONCONTACT VARIANT 104

Fixed female jackscrews

0.220 [5.59] Max.
0.614 [15.60]

Typical Part Number:
ODD104M5R7NT2X

2.500±0.008 [63.50±0.20]
2.720 [69.09] *1

Specify code 5 in step 4of ordering information

Numbering shown isrear view of male andface view of female

0.450 [11.43]
21
42

1
22

NOTE:

*1 Dimension applies for
0.125 [3.18]
Nominal0.082 [2.08] Typ.

Ø0.020 [0.51]

Push-on fastener,
beryllium copper

metal angle brackets only.
Consult Accessories
D-subminiature catalog for
dimension when plastic
brackets are used.

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATIONCODE 4, 0.314 [7.98] CONTACT EXTENSIONCONTACT VARIANT 104

Fixed female jackscrews

ODD SERIES

0.220 [5.59] Max.
0.514 [13.06]

Typical Part Number:
ODD104M4R7NT2X
2.500±0.008 [63.50±0.20]

Specify code 4 in step 4of ordering information

2.720 [69.09] *1

0.314 [7.98]

2142

Numbering shown isrear view of male andface view of female
1
22

NOTE:
0.100 [2.54]
Typ.

40

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

0.125 [3.18]
NominalØ0.030 [0.76]

Push-on fastener,
beryllium copper*1 Dimension applies for metal
angle brackets only. Consult
Accessories D-subminiaturecatalog for dimension whenplastic brackets are used.

PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTSHIGH DENSITY D-SUBMINIATURE

D-Sub

Positronic
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RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERNMOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROWS.
Contact Technical Sales for hole dimensions using lead-free solder.
ODD15 FEMALEODD15 MALE
0.984 [24.99]

0.984 [24.99]

0.492 [12.50]

0.492 [12.50]

0.190 [4.83]

0.215 [5.46]

A

A

A

0.090 [2.29] Typ.

A

0.090 [2.29] Typ.

CCODD26 FEMALEODD26 MALE
1.312 [33.32]

1.312 [33.32]

0.656 [16.66]

0.380 [9.65]

0.656 [16.66]

0.385 [9.78]

AA

A
0.090 [2.29] Typ.

A
0.090 [2.29] Typ.

CCODD44 FEMALEODD44 MALE
1.852 [47.04]

1.852 [47.04]
0.926 [23.52]

0.926 [23.52]

0.650 [16.51]

0.655 [16.64]
AA

A

0.090 [2.29] Typ.

A

0.090 [2.29] Typ.

CCODD62 FEMALEODD62 MALE
2.500 [63.50]
1.250 [31.75]

2.500 [63.50]
1.250 [31.75]

0.973 [24.71]

0.975 [24.77]

A

A

A

A

C

0.095 [2.41] Typ.

C

0.095 [2.41] Typ.

ODD78 FEMALE

ODD78 MALE

1.203 [30.56]

2.406 [61.11]

0.903 [22.94]

1.203 [30.56]

B

0.903 [22.94]

B

B

D

B
C

0.095 [2.41] Typ.

ODD SERIES

2.406 [61.11]

B

D

B
C

0.095 [2.41] Typ.

ODD104 MALE

ODD104 FEMALE
2.500 [63.50]

2.500 [63.50]

0.981 [24.92]

1.250 [31.75]

1.250 [31.75]

0.967 [24.56]

B Typ.

B Typ.

0.095 [2.41] Typ.

C

0.095 [2.41] Typ.

C

CODE NUMBER

A

B

ØC

D

SUGGESTED PRINTED BOARD HOLE SIZES:

4

0.100
[2.54]

0.100[2.54]

0.045[1.14]

0.100[2.54]

Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.

3, 32, 5

0.078[1.98]

0.082[2.08]

0.035[0.89]

0.123[3.12]DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

41

PROFESSIONAL / INDUSTRIAL QUALITY
FIXED AND REMOVABLE CONTACTSHIGH DENSITY D-SUBMINIATURE

Positronic
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D-Sub

ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
1

2

3

4

5

6

7

8

9

10

ODD

62

F

5

R7

N

T6

S

/AA

-14

STEP
EXAMPLE

STEP 1 - BASIC SERIESSTEP 10 - SPECIAL OPTIONSODD series-14 - 30µin [.76µm] gold over nickel.

STEP 2 - CONNECTOR VARIANTS

CONTACT TECHNICAL SALESFOR SPECIAL OPTIONS

15, 26, 44, 62, 78, 104*4

STEP 3 - CONNECTOR GENDER
M - MaleP - Male with interfacial seal
F - Female - Professional level
open entry contacts

STEP 9 - ENVIRONMENTALCOMPLIANCE OPTIONSSTEP 4 - CONTACT TERMINATION TYPENOTE: If compliance to environmental
legislation is not required, this step will
not be used. Example: ODD62F5R7NT6S

0
1
2- Contacts ordered separately, see pages 40-42.
- Crimp, 22 AWG-30 AWG [0.3mm2-0.05mm2].
- Removable, solder cup, 22 AWG-30 AWG [0.3mm20.05mm2].
21 - Fixed, solder cup, 22 AWG-30 AWG[0.3mm2-0.05mm2].
3 - Solder, straight printed board mount with 0.150 [3.81]
tail length.
32 - Solder, straight printed board mount with 0.300 [7.62]
tail length.
4 - Solder, right angle (90°) printed board mount with
0.314 [7.98] contact extension.
5 - Solder, right angle (90°) printed board mount with0.450 [11.43] contact extension.

*1 STEP 5 - MOUNTING STYLEODD SERIES

0 02 B3 B8*4F P P2 R2 R6 R7 R8 S
S2
S5
S6

-

S7 -

Mounting hole, 0.120 [3.05] Ø.
Mounting hole, 0.154 [3.91] Ø.
Bracket, mounting, right angle (90°) metal with cross bar.
Bracket, mounting, right angle (90°) plastic with cross bar.
Float mounts, universal.
Threaded post, brass, 0.225 [5.71] length.
Threaded post, nylon, 0.225 [5.71] length.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 thread fixed female jackscrews withcross bar.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 0.120 [3.05] ø mounting hole with cross bar.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 threads with cross bar.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 locknut with cross bar.
Swaged spacer, 4-40 threads, 0.225 [5.71] length.
Swaged spacer, 4-40 threads, 0.125 [3.18] length.
Swaged locknut, 4-40 threads.
Swaged spacer with push-on fasteners, 4-40 threads,
0.225 [5.71] length.
Swaged spacer with push-on fastener for use with ferrite
inductor, 4-40 threads, 0.375 [9.53] length.

*1 For additional information on accessories listed in steps 5, 6 and 7,
see Accessory Catalog.
*2 Ferrite inductor is available on contact types 32 and 5 only.
For more information on ferrite inductors, see page 7.
*3 VL, V3 and V5 locking systems are not available for connector variants
62, 78 and 104. Jackscrews are highly recommended to minimize
damage to contacts on variants with high mating forces.
4* Mounting style - B8 bracket is not available for use with the 104 variant.

42

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

/AA - RoHS Compliant

STEP 8 - Shell Options
0 - Zinc plated.
S - Stainless steel, passivated.
X - Tin plated.
Z - Tin plated and dimpled (male connectors only).

*1 STEP 7 - LOCKING AND POLARIZING SYSTEMS
0 - None.
*3 V3 - Lock tab, connector front panel mounted.
*3 V5 - Lock tab, connector rear panel mounted.
*3 VL - Lock lever, used with hoods Only.
T - Fixed female jackscrews.
T2 - Fixed female jackscrews.
T6 - Fixed male and female polarized jackscrews.
E - Rotating male jackscrews.
E2 - Rotating male screw locks.
E3 - Rotating male with internal hex for 3/32 hex drives
E6 - Rotating male and female polarized jackscrews.

*1 STEP 6 - HOODS
0 - None.
J - Hood, top opening, plastic.
L - Hood, side opening, plastic.
Y - Hood, top opening, plastic with rotating male jackscrews. Available insize 78 and 104 only.
Y6 - Hood, top opening, plastic with rotating male and female polarizedjackscrews. Available in size 78 and 104 only.
Z - Hood, top or side opening, robust extended height, composite andplastic with rotating male jackscrews. Available in size 15,26, 44, 62 and 78 only.
H - hood, top opening, metal. available in size 26, 44, 62, and 78 only.
G - Hood, EMI/RFI, Die Cast Zinc.
AN - Lightweight aluminum hood, nickel finish.
AL - Lightweight aluminum hood, nickel finish, low-profile.
W - Hood, top or side opening, plastic. Available in size 15, 26, and44 only.
N - Push-on fastener, for right angle (90°) mounting.
2* F - Ferrite inductor.
*2 Q - Ferrite inductor with push-on fastener, for right angle (90°) mounting
brackets.

For information regarding crimp tools &crimping tool techniques, see page 69.

MILITARY QUALITY
FIXED AND REMOVABLE CONTACTSHIGH DENSITY D-SUBMINIATURE

D-Sub

Positronic
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Size 22 Signal and
Thermocouple Contacts,
Removable Crimp andPrinted Board Mount
PosiBand® Closed Entry
MIL-DTL-24308 and SAE AS39029
UL RecognizedFile #E49351

CSA RecognizedFile #LR54219

Telecommunication
UL File #E140980
Densi-D series connectors are military quality, high density connectors
designed for use in sheltered, mildly corrosive environments having awide range of temperature, pressure and humidity changes. Applicableconnectors are qualified to MIL-DTL-24308 and SAE AS39029 (seepage 82 for more information).
Densi-D series connectors utilize precision machined contacts withclosed barrel crimp terminations, solder cup terminations, straightand right angle (90°) printed board mount. All female contacts utilize

Positronic’s unique PosiBand closed entry design, see page 1 fordetails.
Six standard contact variants are offered in arrangements of 15, 26,
44, 62, 78 and 104 contacts. Densi-D series connectors are mateable
and compatible with other high density D-subminiature connectors
conforming to MIL-DTL-24308. A wide variety of unique accessories
are available.

DENSI-D SERIES TECHNICAL CHARACTERISTICS

Contacts:
Contact Plating:Interfacial Seal:
Shells:Mounting Spacers:

Glass filled polyester per ASTM D5927, UL
94V-0, blue color.
Precision machined copper alloy.
Military performance - 50µin [1.27µm] gold
over nickel plate. Industrial performance gold flash over nickel plate. Other finishes
available upon request.
Fluorosilicone rubber per MIL-R-25988.
Steel with tin plate; zinc plate, stainless steel
passivated. Other materials and finishes
available upon request.
Nylon; copper alloy or steel with zinc plate or tin
plate; phosphor bronze with tin plate; stainlesssteel, passivated.
Phosphor bronze or beryllium copper with tin
plate.
Slide lock and lock tabs, steel with nickel

Shells:Polarization:
Mounting To
Angle Brackets:
Mounting To
Printed Board:
Locking Systems:
Mechanical Operations:Male shells may be dimpled for EMI/ESD
ground paths.
Trapezoidally shaped shells and polarizedjackscrews.
Jackscrews and riveted fasteners with
0.120 inch [3.05mm] clearance hole, andthreaded riveted fasteners with 4-40 threads
and polyester lock inserts.
Rapid installation push-on fasteners andmounting posts.
Jackscrews and vibration locking systems.
1000 operations minimum per IEC 60512-5.

ELECTRICAL CHARACTERISTICS:

Brass or steel with zinc plate or clear zincplate or tin plate; stainless steel, passivated.
Hoods:
Composite and plastic, UL 94V-0; brass or
steel with zinc plate. Aluminum; aluminumwith electroless nickel plate. For aluminumhoods, zinc content is 1% maximum. Die castzinc.
Low magnetic versions are available, contact Technical Sales.

Contact Current Rating, Tested per UL 1977:
12 amperes, 2 contacts energized.
10 amperes, 6 contacts energized.
7.5 amperes, 26 contacts energized.
6.5 amperes, 62 contacts energized.
5.0 amperes, 104 contacts energized.
See temperature rise curves on page 2 for details.
Initial Contact Resistance: 0.005 ohms maximum.
Proof Voltage:
1000 V r.m.s.
Insulation Resistance:
5 G ohms.
Clearance and Creepage
Distance [minimum]:0.042 inch [1.06mm].
Working Voltage:
300 V r.m.s.

MECHANICAL CHARACTERISTICS:

CLIMATIC CHARACTERISTICS:

Removable Contacts:

Temperature Range:-55°C to +125°C.
Damp Heat, Steady State: 21 days.

Push-On Fastener:
Vibration Lock Systems:
plate.
Jackscrew Systems:

Contact Retention
In Insulator:
Contact Terminations:

Insert contact to rear face of insulator andrelease from rear face of insulator. Size 22
contacts, male - 0.030 inch [0.76mm] mating
diameter. Female contacts - PosiBand closed
entry design, see page 1 for details.
9 lbs. [40 N].
Closed barrel crimp, wire sizes 22 AWG[0.3mm2] through 30 AWG [0.05mm2] per IEC
352-2.
Right Angle (90°) Printed Board Mount contact
terminations.

THERMOCOUPLE CONTACTS:
Size 22 crimp contacts are available, see page 52 for details.
Printed circuit board mount contacts are available, please Consult Accessories
D-subminiature catalog for details.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

43

DD SERIESMATERIALS AND FINISHES:
Insulators:

MILITARY QUALITY
FIXED AND REMOVABLE CONTACTSHIGH DENSITY D-SUBMINIATURE

Positronic
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D-Sub

CONTACT VARIANTS
FACE VIEW OF MALE OR REAR VIEW OF FEMALE
5

1
6

1

15
30

18

15

11

1
16

9

10

10

DD 15

31

26

19

44

DD 26

DD 44
1

1
1
22

21
42

43

20
21

39

60

78

43
59

40

64

84

85

62

DD 62

21
42
63

22

104

DD 104

DD 78

STANDARD SHELL ASSEMBLY
M

B
B1

K

D1

E

D

H
0.036±0.008[0.91±0.20]

C

10° Typ.

G0.050±0.010[1.27±0.25]

AØ0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places

0.375 [9.53]
Max.

This dimension is 0.220 [5.59] maximum
for Code 5, 34 & 35 connectors.

OPTIONAL SHELL ASSEMBLY
WITH UNIVERSAL FLOAT MOUNTS (F)OPTIONAL SHELL ASSEMBLY (0, 02)

0.120±0.010[3.08±0.25]

0.050±0.020[1.27±0.51]

CONNECTOR
VARIANT SIZESDD 15 M
DD 15 S
DD 26 M
DD 26 S
DD 44 M
DD 44 S
DD 62 M
DD 62 S

DD SERIES

DD 78 M
DD 78 S
DD 104 M
DD 104 S

44

Ø0.120±0.005 [Ø3.05±0.13]
Mounting hole, two places
for stainless steel shell (0 option)
Ø0.154 [3.91] Mounting hole,
two places (02 option)

A±0.015[0.38]
1.213[30.81]
1.213[30.81]
1.541[39.14]1.541[39.14]2.088[53.04]2.088[53.04]2.729[69.32]2.729[69.32]2.635[66.93]2.635[66.93]2.729[69.32]2.729[69.32]B±0.005[0.13]

B1±0.005[0.13]

C±0.005[0.13]

0.666[16.92]0.984[24.99]0.984[24.99]1.312[33.32]
1.312[33.32]1.852[47.04]1.852[47.04]2.500[63.50]2.500[63.50]2.406[61.11]
2.406[61.11]2.500[63.50]2.500[63.50]0.643[16.33]0.994[25.25]0.971[24.66]1.534[38.96]1.511[38.38]2.182[55.42]
2.159[54.84]2.079[52.81]
2.064[52.43]
2.212[56.18]2.189[55.60]DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

0.032 [0.81]
Total diametral floatD±0.005[0.13]

D1±0.005[0.13]

E±0.015[0.38]

G±0.010[0.25]

H±0.010[0.25]

K±0.005[0.13]

M±0.010[0.25]

0.329[8.36]

0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.605[15.37]0.605[15.37]0.668[16.97]0.668[16.97]0.759[19.28]0.759[19.28]1.083[27.51]
1.083[27.51]
1.625[41.28]1.625[41.28]2.272[57.71]
2.272[57.71]
2.178[55.32]
2.178[55.32]
2.302[58.47]2.302[58.47]

0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.534[13.56]0.534[13.56]0.596[15.14]0.596[15.14]0.233[5.92]
0.243[6.17]
0.233[5.92]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]

0.422[10.72]0.429[10.90]0.422[10.72]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.311[7.90]
0.329[8.36]
0.311[7.90]
0.329[8.36]
0.311[7.90]
0.329[8.36]
0.311[7.90]
0.441[11.20]0.423[10.74]0.503[12.78]0.485[12.32]

[

]

+0.13
Ø0.086+0.005-0.000 Ø2.18-0.00
Mounting hole, two places

MILITARY QUALITY
FIXED AND REMOVABLE CONTACTSHIGH DENSITY D-SUBMINIATURE

D-Sub

Positronic
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REMOVABLE CRIMP CONTACT
CODE 1
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
QUALIFIED TO SAE AS39029
Note: Connectors can be kitted with allapplicable crimp/solder contacts,
contact Technical Sales forconnector part number.

*MILITARY
SPECIFICATION CONTACTSFEMALE CONTACT

STANDARD FINISH:
per SAE AS39029 specifications

MALE CONTACT“CLOSED ENTRY” DESIGNCOLOR CODE:
MALE CONTACT:ORANGE/BLUE/BLACK
FEMALE CONTACT:ORANGE/GREEN/YELLOW

0.518 [13.16]
Ø0.047[1.19]

0.531 [13.49]* Color CodeStainless Steel
Shroud

Ø0.035[0.89]

Ø0.047[1.19]* Color Code

Ø0.030[0.76]

0.150 [3.81]

Ø0.035[0.89]

0.150 [3.81]

WIRE SIZEAWG/[mm2]

FEMALEPART NUMBER

22 / 24 / 26 / 28
[0.3/0.25/0.12/0.08]*M39029/57-354

WIRE SIZEAWG/[mm2]

MALE
PART NUMBER

22 / 24 / 26 / 28
[0.3/0.25/0.12/0.08]*M39029/58-360

Positronic is qualified to supply the legacy design, as well as,
the PosiBand design. If the requirement is for the PosiBanddesign exclusively, notify sales at time of quotation for orderplacement when requesting M39029 contacts.

REMOVABLE CRIMP CONTACT
CODE 1
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
Note: Connectors can be kitted with allapplicable crimp/solder contacts,
contact Technical Sales forconnector part number.

Authentic Positronic™

PosiBand
These contacts utilize Positronic™ PosiBand® technology

FEMALE CONTACT

MALE CONTACT“CLOSED ENTRY” DESIGN
Ø0.047[1.19]

Ø0.035[0.89]FEMALEPART NUMBER

FC8022D2

0.520 [13.21]

0.150 [3.81]

WIRE SIZEAWG/[mm2]
22 / 24 / 26 / 28 / 30
[0.3/0.25/0.12/0.08/0.05]

0.531 [13.49]

Ø0.030[0.76]

0.150 [3.81]

MALE
PART NUMBER

MC8022D

Ø0.047[1.19]

Ø0.035[0.89]

WIRE SIZEAWG/[mm2]
22 / 24 / 26 / 28 / 30
[0.3/0.25/0.12/0.08/0.05]

DD SERIESPLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 30µin [.76µm] gold over nickel by adding “-14” suffix onto part number. Example: FC8022D2-14
50µin [1.27µm] gold over nickel by adding “-15” suffix onto part number. Example: MC8022D-15

For information regarding crimp tools &crimping tool techniques, see page 69.
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

45MILITARY QUALITY
FIXED AND REMOVABLE CONTACTSHIGH DENSITY D-SUBMINIATURE

Positronic
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The crimp area of this contact is notprotected when fully seated in the connector
molding. These contacts require shrink tubing after installation. Wire cannot be removed
from molding after insertion. Not suitable forfully loaded connector.

Authentic Positronic™

PosiBand

REMOVABLE CRIMP CONTACT
20 AWG CONTACTS

These contacts utilize Positronic™ PosiBand® technology

D-Sub

20 AWG [0.5 mm2]

CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
Note: FC8020D2
and MC8020D
contacts canbe used in the
ODD series.

FEMALE CONTACT

Note: Connectors can be kitted with allapplicable crimp/solder contacts,
contact Technical Sales forconnector part number.

“CLOSED ENTRY” DESIGN
Ø0.066[1.68]

MALE CONTACT

0.843 [21.41]

0.853 [21.67]

Ø0.030[0.76]

0.179 [4.55]

Ø0.045[1.14]

0.179 [4.55]

Ø0.066[1.68]

Ø0.045[1.14]

Crimp area extends above connector molding.

PART NUMBERWIRE SIZEAWG/[mm2]

PART NUMBERWIRE SIZEAWG/[mm2]

FC8020D2

20 [0.5] max

MC8020D

20 [0.5] max

FEMALEMALE

PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 30µin [.76µm] gold over nickel by adding “-14” suffix onto part number. Example: FC8020D2-14
50µin [1.27µm] gold over nickel by adding “-15” suffix onto part number. Example: MC8020D-15

REMOVABLE THERMOCOUPLE CRIMP CONTACTCONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
Note: Connectors can be kitted with allapplicable crimp/solder contacts,
contact Technical Sales forconnector part number.

FEMALE CONTACT
0.520 [13.21]
Ø0.047[1.19]

Authentic Positronic™

PosiBandØ0.035[0.89]

0.150 [3.81]* Color Code

Ø0.030[0.76]FEMALE

MALE

PART NUMBER

PART NUMBER

COLOR
CODE*

WIRE SIZEAWG [mm2]

CHROMEL (+)

FC8022D2CH

MC8022DCH

WHITE

22 / 24 / 26
[ 0.3 / 0.25 / 0.12]

ALUMEL (-)

FC8022D2AL

MC8022DAL

GREEN

COPPER (+)

FC8022D2CU

MC8022DCU

RED

CONSTANTAN (-)

FC8022D2CO

MC8022DCO

YELLOW

CHROMEL (+)

FC8022D2CH

MC8022DCH

WHITE

CONSTANTAN (-)

FC8022D2CO

MC8022DCO

YELLOW

MATERIALK

T

DD SERIESE

For information regarding crimp tools &crimping tool techniques, see page 69.

46

0.531 [13.49]* Color Code

These contacts utilize Positronic™ PosiBand® technology

TYPE

MALE CONTACT“CLOSED ENTRY” DESIGNDIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]
22 / 24 / 26
[ 0.3 / 0.25 / 0.12]

0.150 [3.81]

Ø0.047[1.19]

Ø0.035[0.89]For more information on the availability
of Type J thermocouple contacts,
please contact Technical Sales.
For more information about
thermocouple contacts with printed
circuit board solder termination, pleasecontact Technical Sales.
Chromel® and Alumel® are registered trademarksof Hoskins Manufacturing Company

MILITARY QUALITY
FIXED AND REMOVABLE CONTACTSHIGH DENSITY D-SUBMINIATURE

D-Sub

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REMOVABLE SOLDER CUP CONTACTS
CODE 2
CONTACTS MAY BE SUPPLIED WITH CONNECTOR OR ORDERED SEPARATELY.
Authentic Positronic™

Note: Connectors can be kitted with allapplicable crimp/solder contacts,
contact Technical Sales forconnector part number.

PosiBand
These contacts utilize Positronic™ PosiBand® technology

MALE CONTACTFEMALE CONTACT“CLOSED ENTRY” DESIGN
0.520 [13.21]

Ø0.047[1.19]

0.531 [13.49]

Ø0.030[0.76]

Ø0.035[0.89]

Ø0.047[1.19]

Ø0.035[0.89]

0.150 [3.81]

0.150 [3.81]

PART NUMBERWIRE SIZEAWG/[mm2]

PART NUMBERWIRE SIZEAWG/[mm2]

FS8022D2

22 [0.3] max

MS8022D

22 [0.3]max

FEMALEMALE

PLATING:
STANDARD FINISH: Gold flash over nickel plate.
OPTIONAL FINISHES: 30µin [.76µm] gold over nickel by adding “-14” suffix onto part number. Example: FS8022D2-14
50µin [1.27µm] gold over nickel by adding “-15” suffix onto part number. Example: MS8022D-15

For information regarding crimp tools &crimping tool techniques, see page 69.

STRAIGHT PRINTED BOARD MOUNT TERMINATIONCODE 3, 32, 33, 34 AND 35

CODE
NUMBER

L

A

B(Nominal)

30.150[3.81]

0.375[9.53]

0.047[1.19]

32

0.300[7.62]

0.375[9.53]

0.047[1.19]

33

0.500(12.70]0.375[9.53]

0.047[1.19]

0.150[3.81]

0.225[5.71]

0.010[3.81]

0.300[7.62]

0.225[5.71]

0.010[3.81]

34
Low Profile

35
Low Profile

B
A
L
0.020 [0.51]

Typical Part Number: DD62S3S60T2X

DD SERIESFor straight printed board mount contacts
specify code no. in step 4 of ordering
information.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

47

MILITARY QUALITY
FIXED AND REMOVABLE CONTACTSHIGH DENSITY D-SUBMINIATURE

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C

D-Sub

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATIONCODE 4, 0.450 [11.43] CONTACT EXTENSION

DD**4**** 0.450 [11.43] CONTACT EXTENSION

Fixed
femalejackscrews

B±0.008[0.20]

Specify code 4
in step 4 ofordering information

A*1

PART NUMBER

A*1

B

C

D

DD15*4****1.204[30.58]0.984[24.99]0.528[13.41]0.450[11.43]

DD26*4****1.532[38.91]

1.312[33.32]

0.528[13.41]0.450[11.43]

DD44*4****2.072[52.63]1.852[47.04]

0.528[13.41]0.450[11.43]

DD62*4****2.720[69.09]2.500[63.50]0.528[13.41]0.450[11.43]

DD78*4****2.626[66.70]2.406[61.11]

0.573[14.55]0.450[11.43]D

NOTE:*1 “A” dimension applies formetal angle brackets only.
Consult Accessories
D-subminiature catalog for“A” dimension when plastic
brackets are used.

0.082 [2.08] Typ.
0.082 [2.08] Typ.
0.082 [2.08] Typ.

Numbering shown is rear viewof male and face view of female.

20

D
1
21

TypicalPart Number:
DD44M4R7NT2X

0.078 [1.98] Typ.
0.078 [1.98] Typ.

Push-on fastener
beryllium copperØ0.020 [0.51]

0.125 [3.18]
NominalTypical Part Number:
DD78M4R7NT2X

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION, SIZE 104
CODE 4, 0.450 [11.43] CONTACT EXTENSION
Fixed female jackscrews

NOTE:
0.375 [9.52]
Max.

*1 Dimension applies for0.614 [15.60]

metal angle brackets only.
Consult Accessories
D-subminiature catalog for
dimension when plastic
brackets are used.

2.500±0.008 [63.50±0.20]
2.720 [69.09]

Typical Part Number: DD104M4R7NT20
Specify code 4
in step 4 ofordering information*10.450 [11.43]

21

1

DD SERIES

22

420.082 [2.08]
Typ.

48

Numberingshown is rear viewof male and face viewof female

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

0.125 [3.17]
NominalØ0.020 [0.51]

Push-on fastener
beryllium copper

MILITARY QUALITY
FIXED AND REMOVABLE CONTACTSHIGH DENSITY D-SUBMINIATURE

D-Sub

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RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION - LOW PROFILECODE 5, 0.314 [7.98] CONTACT EXTENSION

C
0.220 [5.59] Max.

DD**5**** 0.314 [7.98] CONTACT EXTENSION

Fixed
femalejackscrews

B±0.008[0.20]PART NUMBER

A*1

B

C

D

DD15*5****1.204[30.58]0.984[24.99]0.414[10.52]0.314[7.98]

DD26*5****1.532[38.91]

1.312[33.32]0.414[10.52]0.314[7.98]

DD44*5****2.072[52.63]1.852[47.04]0.414[10.52]0.314[7.98]

DD62*5****2.720[69.09]2.500[63.50]0.414[10.52]0.314[7.98]

DD78*5****2.626[66.70]2.406[61.11]

0.414[10.52]0.314[7.98]

A *1

NOTE:

*1 “A” dimension applies formetal angle brackets only.
Consult Accessories
D-subminiature catalog for“A” dimension when plastic
brackets are used.
0.100 [2.54] Typ.
0.100 [2.54] Typ.

Specify code 4
in step 4 ofordering informationD

15

TypicalPart Number:
DD44S5R7NT2X
0.100 [2.54] Typ.
0.100 [2.54] Typ.

0.100 [2.54] Typ.

Numbering shown is rear viewof male and face view of female.

D

1

0.125 [3.18]
NominalØ0.030 [0.76]

Push-on fastener
beryllium copper

Typical Part Number:
DD78M5R7NT20

RIGHT ANGLE (90°) PRINTED BOARD MOUNT TERMINATION, SIZE 104 - LOW PROFILECODE 5, 0.314 [7.98] CONTACT EXTENSIONCONTACT VARIANT 104
Fixed female jackscrews

0.220 [5.59] Max.
0.514 [13.06]

Typical Part Number:
DD104M5R7NT2X
2.500±0.008 [63.50±0.20]
2.720 [69.09] *0.314 [7.98]

21420.100 [2.54]
Typ.

NOTE:

0.125 [3.18]
Nominal1

Numbering shown isrear view of male andface view of female
122

Ø0.030 [0.76]

DD SERIESSpecify code 4 in step 4of ordering information

Push-on fastener,
beryllium copper*1 Dimension applies for metal angle brackets only. Consult Accessories
D-subminiature catalog for dimension when plastic brackets are used.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

49

MILITARY QUALITY
FIXED AND REMOVABLE CONTACTSHIGH DENSITY D-SUBMINIATURE

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D-Sub

RIGHT ANGLE (90°) AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERNMOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROWS.
Contact Technical Sales for hole dimensions using lead-free solder.
DD15 FEMALE

DD15 MALE
0.984 [24.99]

0.984 [24.99]

0.492 [12.50]

0.492 [12.50]

0.190 [4.83]

0.215 [5.46]

A

A

A

0.090 [2.29] Typ.

A

0.090 [2.29] Typ.

CC

DD26 FEMALE

DD26 MALE
1.312 [33.32]

1.312 [33.32]

0.656 [16.66]

0.380 [9.65]

0.656 [16.66]

0.385 [9.78]

AA

A
0.090 [2.29] Typ.

A
0.090 [2.29] Typ.

C

C

DD44 FEMALE

DD44 MALE
1.852 [47.04]

1.852 [47.04]
0.926 [23.52]

0.926 [23.52]

0.650 [16.51]

0.655 [16.64]
AA

A

0.090 [2.29] Typ.

A

0.090 [2.29] Typ.

CC

DD62 FEMALE

DD62 MALE
2.500 [63.50]
1.250 [31.75]

2.500 [63.50]
1.250 [31.75]

0.973 [24.71]

0.975 [24.77]

A

A

A

A

C

0.095 [2.41] Typ.

C

0.095 [2.41] Typ.

DD78 FEMALE

DD78 MALE
2.406 [61.11]
1.203 [30.56]

2.406 [61.11]

0.903 [22.94]

1.203 [30.56]

B

0.903 [22.94]

B

B

D

B

B

D

C

0.095 [2.41] Typ.

B
C

0.095 [2.41] Typ.

DD104 MALE

DD104 FEMALE
2.500 [63.50]
1.250 [31.75]

2.500 [63.50]

0.981 [24.92]

0.967 [24.56]

1.250 [31.75]

B Typ.

DD SERIES

0.095 [2.41] Typ.

B Typ.
C

SUGGESTED PRINTED BOARD HOLE SIZES:

0.095 [2.41] Typ.

CODE NUMBER

A

B

ØC

D

5

0.100
[2.54]

0.100[2.54]

0.045[1.14]

0.100[2.54]

3, 32, 33, 34, 4

0.078[1.98]

0.082[2.08]

0.035[0.89]

0.123[3.12]

Suggest 0.123 ±0.003 [3.12 ±0.08] Ø hole for mounting connector with push-on fasteners.

50

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

CMILITARY QUALITY
FIXED AND REMOVABLE CONTACTSHIGH DENSITY D-SUBMINIATURE

D-Sub

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ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
STEP

1

2

3

4

5

6

7

8

9

10

EXAMPLE

DD

62

S

4

R7

N

T6

S

/AA

-50

STEP 1 - BASIC SERIESSTEP 10 - SPECIAL OPTIONS

DD series-14 - 30µin [.76µm] gold over nickel.
-15 - 50µin [1.27µm] gold over nickel.
-50 - 50µin [1.27µm] gold over copper.

STEP 2 - CONNECTOR VARIANTS
15, 26, 44, 62, 78, 104*5

Contact Technical Sales For Ordering
Details Of The Following:
Other Special Requirements.
Straight and Right Angle (90°)
Thermocouple printed circuit board
mount contacts

STEP 3 - CONNECTOR GENDER
M - MaleP - Male with interfacial seal
S - Female - PosiBand closed entry contacts

STEP 9 - ENVIRONMENTALCOMPLIANCE OPTIONSSTEP 4 - CONTACT TERMINATION TYPE
0
1
2

- Contacts ordered separately, see pages 50-52.
- Crimp, 22 AWG-30 AWG [0.3mm2-0.05mm2].
- Removable, solder cup, 22 AWG-30 AWG [0.3mm20.05mm2].
3 - Solder, straight printed board mount with 0.150 [3.81]
tail length.
32 - Solder, straight printed board mount with 0.300 [7.62]
Tail Length.
33 - Solder, straight printed board mount with 0.500 [12.70]
Tail Length.
34 - Solder, straight printed board mount with 0.150 [3.81]
tail length and low profile molding.
35 - Solder, straight printed board mount with 0.300 [7.62]
tail length and low profile molding.
4 - Solder, right angle (90°) printed board mount with0.450 [11.43] contact extension.
5 - Solder, right angle (90°) printed board mount with
0.314 [7.98] contact extension and low profile molding.

/AA - RoHS Compliant
NOTE: If compliance to environmental
legislation is not required, this step will
not be used. Example: DD62S4R7NT6S

STEP 8 -SHELL OPTIONS
0 - Zinc plated.
C - Cadmium plated with chromate seal.
L - Electroless nickel.
R - Electroless nickel and dimpled(male connectors only)
S - Stainless steel, passivated.
X - Tin plated.
Z - Tin plated and dimpled (male connectors only).

*1 STEP 5 - MOUNTING STYLE*1 STEP 7 -LOCKING AND POLARIZING SYSTEMS

0 02 B3 B8*4F P P2 R2 -0*3 V3 *3 V5 *3 VL TT2 T6 EE2 E3 E6 -R7 R8 S
S2
S5
S6

-

S7 -

*1 For additional information on accessories listed in steps 5, 6 and 7, see
Accessory Catalog.
*2 Ferrite inductor is available on contact types 32 and 33 only. For more
information on ferrite inductors, see page 7.
*3 VL, V3 and V5 locking systems are not available for connector variants
62, 78 and 104. Jackscrews are highly recommended to minimize
damage to contacts on variants with high mating forces.
*4 Mounting style - B8 bracket is not available for use with the 104 variant.

None.
Lock tab, connector front panel mounted.
Lock tab, connector rear panel mounted.
Lock lever, used with hoods only.
Fixed female jackscrews.
Fixed female jackscrews.
Fixed male and female polarized jackscrews.
Rotating male jackscrews.
Rotating male screw locks.
Rotating male with internal hex for 3/32 hex drives
Rotating male and female polarized jackscrews.

*1 STEP 6 - HOODS AND PUSH-ON FASTENERS
0 - None.
J - Hood, top opening, plastic.
L - Hood, side opening, plastic.
Y - Hood, top opening, plastic with rotating male jackscrews.
Available in size 78 and 104 only.
Y6 - Hood, top opening, plastic with rotating male and female
polarized jackscrews. Available in size 78 and 104 only.
Z - Hood, top or side opening, robust and extended height, composite
and plastic with rotating male jackscrews. Available in size 15, 26,
44, 62, and 78 only.
H - Hood, top opening, metal. Available in size 26, 44, 62, and 78 only.
G - Hood, EMI/RFI, die cast zinc.
AN - Lightweight aluminum hood, nickel finish.
AL - Lightweight aluminum hood, nickel finish, low-profile.
W - Hood, top or side opening, plastic. Available in size 15, 26, and 44 only.
N - Push-on fastener, for right angle (90°) mounting brackets.
2* F - Ferrite inductor
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

51

DD SERIESR6 -Mounting hole, 0.120 [3.05] Ø.
Mounting hole, 0.154 [3.91] Ø.
Bracket, mounting, right angle (90°) metal with cross bar.
Bracket, mounting, right angle (90°) plastic with cross bar.
Float mounts, universal.
Threaded post, brass, 0.375 [9.53] length.
Threaded post, nylon, 0.375 [9.53] length.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 thread fixed female jackscrews withcross bar.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 0.120 [3.05] ø mounting hole with cross bar.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 threads with cross bar.
Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 locknut with cross bar.
Swaged spacer, 4-40 threads, 0.375 [9.53] length.
Swaged spacer, 4-40 threads, 0.125 [3.18] length.
Swaged locknut, 4-40 threads.
Swaged spacer with push-on fasteners, 4-40 threads,
0.375 [9.53] length.
Swaged spacer with push-on fastener for use with ferrite
inductor, 4-40 threads, 0.515 [13.08] length.

PCD SERIES

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PROFESSIONAL / INDUSTRIAL / MILITARY QUALITYCOMPLIANT PRESS-FIT
STANDARD DENSITY D-SUBMINIATURE

D-Sub

Size 20 Contacts, Fixed
Machined Compliant Press-Fit
Three Performance Levels For
Best Cost / Performance Ratio
Professional Quality
IEC 60807-2 & IEC 60352-5
UL RecognizedFile #E49351

Telecommunication
UL File #E140980

PCD series connectors are quality connectors with compliant
terminations. The low press-in force required to install thecontacts into the board eliminates printed board pressurewarp and twisting stresses which can result in expensive
repair or replacement of printed boards and back panels.
Five standard connector variants are offered inarrangement of 9, 15, 25, 37, and 50 contacts. PCD
connectors are mateable and compatible with all
D-subminiatureconnectors
conforming
toIEC
60807-2, IEC 60807-3, and dimensional requirements of MILDTL-24308.

PCD COMPLIANT PRESS-D CONNECTOR TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:ELECTRICAL CHARACTERISTICS:

Insulator:

Contact Current Rating:Open Entry Contacts:

Contacts:
Contact Plating:Interfacial Seal:
Shells:Mounting Spacers
and Brackets:

Glass filled polyester per ASTM D5927,
UL 94V-0, blue color.
Precision machined copper alloy.
Professional performance - Gold flash
over nickel plate. Other finishes available
upon request.
Fluorosilicone rubber per MIL-R-25988.
Steel with tin plate; zinc plate, stainlesssteel passivated. Other materials andfinishes available upon request.
Copper alloy or steel with zinc plate ortin plate; stainless steel, passivated.

7.5 amperes nominal

Closed Entry Contacts, tested per UL 1977:
18 amperes, 2 contacts energized.
14 amperes, 6 contacts energized.
11 amperes, 15 contacts energized.
10 amperes, 25 contacts energized.
9 amperes, 50 contacts energized.
See temperature rise curves on page 2 for details.
Initial Contact Resistance:

0.008 ohms maximum per IEC
60512-2, Test 2a for open entry.
0.004 ohms maximum for closed entry.
1000 V r.m.s.
5 G ohms.

Brass or steel with zinc plate or clear
zinc plate or tin plate; stainless steel,passivated.
Vibration Lock Systems:
Lock tabs, nickel plated steel.
Low magnetic versions are available, contact Technical Sales.

Proof Voltage:
Insulation Resistance:
Clearance and Creepage
Distance [minimum]:Working Voltage:

MECHANICAL CHARACTERISTICS:

ELECTRICAL CHARACTERISTICS OF COMPLIANT
CONNECTION TO PLATED-THROUGH-HOLE OF
PRINTED BOARD:

Jackscrew System:

Contacts Solid Metal
Construction:
Contact Retention
In Insulator:
Connector Polarization:
Locking System:
Mechanical Operations:

Size 20 contact, male - 0.040 inch
[1.02mm] mating diameter. Female contact- rugged open entry design or PosiBand
closed entry design, see page 1 for details.
5 lbs. [21 N] minimum.
Trapezoidal shaped shells and polarizedjackscrews.
Jackscrews and vibration locking systems.
500 operations per IEC 60512-5 for open
entry
1000 operations per IEC 60512-5 forclosed entry

Initial Contact Resistanceof Connection:
Change in Contact
Resistance of Connection
after Mechanical, Electricalor Climatic Conditioning:Gas-tight
Connections Test:

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

Less than 0.001 ohms per IEC
60512-2, Test 2a.

Less than 0.001 ohms increase per
IEC 60512-2, Test 2a.
Less than 0.001 ohms increase incontact resistance after 1 hour per EIA
364, TP36, Method One.

CLIMATIC CHARACTERISTICS:
Temperature Range:

52

0.039 inch [1.0mm].
300 V.

-55°C to +125°C.

D-SubPCD SERIESPROFESSIONAL / INDUSTRIAL / MILITARY QUALITYCOMPLIANT PRESS-FIT
STANDARD DENSITY D-SUBMINIATURE

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CONTACT VARIANTS
FACE VIEW OF MALE CONNECTOR OR REAR VIEW OF FEMALE CONNECTOR

2

1
6

3

7

4

8

5

2

1

9

9

PCD 9

3

4

5

6

7

8

1

2

3

4

5

3

4

PCD 15
6

7

8

9

5

6

7

8

9

14 15 16 17 18 19 20 21 22

10 11 12 13 14 15

10 11 12 13

23 24 25

PCD 25
1

1

2

2

3

4

5

6

7

8

9

10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17 18 19
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

34

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

PCD 50PCD 37

STANDARD SHELL ASSEMBLY
B

10°
Typ.

M

B1

G

K

D1

E

H

D
0.036±0.008[0.91±0.20]

C

0.270 [6.86] Max.

A

0.265 [6.73]

CONNECTOR
VARIANT SIZESPCD 9 MPCD 9 F
PCD 9 SPCD 15 M
PCD 15 F
PCD 15 S
PCD 25 M
PCD 25 F
PCD 25 S
PCD 37 M
PCD 37 F
PCD 37 S
PCD 50 M
PCD 50 F
PCD 50 S

A±0.015[0.38]
1.213[30.81]
1.213[30.81]
1.541[39.14]1.541[39.14]2.088[53.04]2.088[53.04]2.729[69.32]2.729[69.32]2.635[66.93]2.635[66.93]B±0.005[0.13]

B1±0.005[0.13]

C±0.005[0.13]

0.666[16.92]0.984[24.99]0.984[24.99]1.312[33.32]
1.312[33.32]1.852[47.04]1.852[47.04]2.500[63.50]2.500[63.50]2.406[61.11]
2.406[61.11]

0.643[16.33]0.994[25.25]0.971[24.66]1.534[38.96]1.511[38.38]2.182[55.42]
2.159[54.84]2.079[52.81]
2.064[52.43]D±0.005[0.13]

D1±0.005[0.13]

E±0.015[0.38]

G±0.010[0.25]

H±0.010[0.25]

K±0.005[0.13]

M±0.010[0.25]

0.329[8.36]

0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.605[15.37]0.605[15.37]0.759[19.28]0.759[19.28]1.083[27.51]
1.083[27.51]
1.625[41.28]1.625[41.28]2.272[57.71]
2.272[57.71]
2.178[55.32]
2.178[55.32]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.534[13.56]0.534[13.56]0.233[5.92]
0.243[6.17]
0.233[5.92]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]

0.422[10.72]0.429[10.90]0.422[10.72]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.311[7.90]
0.329[8.36]
0.311[7.90]
0.329[8.36]
0.311[7.90]
0.329[8.36]
0.311[7.90]
0.441[11.20]0.423[10.74]

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

53

PCD SERIESPROFESSIONAL / INDUSTRIAL / MILITARY QUALITYCOMPLIANT PRESS-FIT
STANDARD DENSITY D-SUBMINIATURE

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D-Sub

RIGHT ANGLE (90°) COMPLIANT PRESS-FIT TERMINATIONCODE 62*1
Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board.

0.112 [2.84]

0.146 [3.71] Nominal

D

Typical Part Number:
PCD25S62R7000

0.112 [2.84]
D

Typical Part Number:
PCD50S62R7000

PCD*S62**** 0.283 [7.19] CONTACT EXTENSIONPART NUMBER*1

A*2

B

C

D

PCD25S62****2.072[52.63]1.852[47.04]0.339[8.61]

0.283[7.19]

PCD50S62****2.626[66.70]2.406[61.11]

0.395[10.03]0.283[7.19]For right angle (90°) compliant
press-fit contacts, specify
code 62 in step 4 ofordering information.

B*2 A ±0.008

0.112 [2.84]

NOTE:[0.20]*1 Currently available in 25 and 50 female variants only,
contact Technical Sales for availability of other variants.

*2 “A” dimension applies for metal angle brackets only.
Consult Accessories D-subminiature Catalog for “A”
dimension when plastic brackets are used.

SUGGESTED PRINTED BOARD HOLE SIZES:C

For right angle (90°) printed board contact hole pattern, see page 55.

STRAIGHT COMPLIANT PRESS-FIT TERMINATIONCODE 98
Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board.

Fixed female jackscrews
0.135 [3.43] max.
thread length inmounting post

Swage mounting post,
4-40 threads

For straight compliant press-fit
contacts, specify code 98 in step 4of ordering information.

0.265 [6.73]

NOTE:
Screw, 4-40 threads,
customer supplied*1*0.167 [4.24]
Ø0.049 [1.24]
contact termination

Ø0.027 [0.69]
lead-inTypical Part Number: PCD25F98S0T20

Detail of
Omega contacts

54

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

*1 The effective length of the compliant section
may also be varied (longer or shorter) andcan be selectively positioned and centered atseveral points along the contact termination
length, permitting high or low profile mountingof the connector on printed boards.

SUGGESTED PRINTED BOARD HOLE SIZES:For right angle (90°) printed board contact hole pattern, see page 55.

D-SubPCD SERIESPROFESSIONAL / INDUSTRIAL / MILITARY QUALITYCOMPLIANT PRESS-FIT
STANDARD DENSITY D-SUBMINIATURE

Positronic
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RIGHT ANGLE (90°) AND STRAIGHT COMPLIANT PRESS-FIT
PRINTED BOARD CONTACT HOLE PATTERNMOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.

Sym.

Sym.

0.492
[12.50]0.656[16.66]

0.216 [5.49]
0.108 [2.74]
Typ.

0.112
[2.84]

0.054 [1.37]
Typ.

PCD 9

0.926 [23.52]

0.112[2.84]

0.108 [2.74]
Typ.

0.162 [4.11]

Sym.

0.378 [9.60]
0.054 [1.37]
Typ.

0.598 [15.19]

PCD 15

PCD 25Sym.

1.250 [31.75]

0.055 [1.40]
Typ.

0.924 [23.47]

Sym.

1.203
[30.56]0.109[2.77]
Typ.

0.978 [24.84]
0.109[2.77]
Typ.

0.112[2.84]

0.112[2.84]

0.054 [1.37]
Typ.

0.324 [8.23]

0.652 [16.56]
0.109 [2.77]
Typ.

0.870
[22.10]0.224[5.69]

0.112[2.84]

0.055 [1.40]
Typ.
0.815 [20.70]

PCD 37

PCD 50SUGGESTED PRINTED BOARD HOLE SIZES:
Suggest 0.120 [3.05] Ø hole for connector mounting holes
NOTE: For suggested printed board recommended drill hole sizes, plating andfinished hole sizes for compliant contact termination positions, see page 72.
For compliant press-fit connector installation tools, see page 71.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

55

PCD SERIESPROFESSIONAL / INDUSTRIAL / MILITARY QUALITYCOMPLIANT PRESS-FIT
STANDARD DENSITY D-SUBMINIATURE

Positronic
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D-Sub

ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
STEP
EXAMPLE

1

2

3

4

5

6

7

8

9

10

PCD

25

F

98

S

0

0

X

/AA

-14

STEP 1 - BASIC SERIESSTEP 10 - SPECIAL OPTIONSPCD series-14 - 30µin [.76µm] gold over nickel.
-15 - 50µin [1.27µm] gold over nickel.

STEP 2 - CONNECTOR VARIANTS

CONTACT TECHNICAL SALES

9, 15, 25, 37, 50

FOR SPECIAL OPTIONSSTEP 3 - CONNECTOR GENDER
M - MaleP - Male with interfacial seal
F - Female - Professional level
open entry contacts
S - Female - Industrial level
PosiBand closed entry contacts

STEP 9 - ENVIRONMENTALCOMPLIANCE OPTIONS/AA - RoHS Compliant
NOTE: If compliance to environmental
legislation is not required, this step will
not be used. Example: PCD25F98S00X

STEP 4 - CONTACT TERMINATION TYPE
*1 62 - Right angle (90°) printed circuit board mount,compliant press-fit
98 - Straight printed circuit board mount, compliant
press-fit

STEP 8 - Shell Options

0 - Zinc plated.
C - Cadmium with chromate seal.
L - Electroless nickel.
R - Electroless nickel and dimpled(male connectors only)
S - Stainless steel, passivated.
X - Tin plated.
Z - Tin plated and dimpled (male connectors only).

STEP 5 - MOUNTING STYLE
B3 - Bracket, mounting, right angle (90°) metal with cross bar.
R2 - Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 thread fixed female jackscrews withcross bar.
R6 - Bracket, mounting, right angle (90°) metal, swaged toconnector with 0.120 [3.05] ø mounting hole with crossbar.
R7 - Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 threads with cross bar.
R8 - Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 locknut with cross bar.
S - Swaged mounting post 4-40 threads, 0.265 [6.73] length.

STEP 7 - LOCKING AND POLARIZING SYSTEMS
0 - None.
*2 V3 - Lock tab.
T6 - Fixed male and female polarized jackscrews.
T2 - Fixed female jackscrews, 4-40 thread.
Note: These options must be ordered with connector andcannot be ordered separately.

STEP 6 - HOODS
0- None.

*1 Not all variants are tooled. Please contact Technical Sales for availability.
*2 V3 locking systems are not available for connector variants 37 and 50. Jackscrews
are highly recommended to minimize damage to contacts on variants with highmating forces.

For information regarding compliant
press-fit installation tools, see page 71.

56

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

D-Sub

PROFESSIONAL / INDUSTRIAL / MILITARY QUALITYCOMPLIANT PRESS-FIT
HIGH DENSITY D-SUBMINIATURE

Positronic
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Size 22 Contacts
Machined Compliant Press-Fit

PCDD SERIES

Three Performance
Levels For Best Cost /Performance Ratio
UL & CUL Recognized Telecommunication
File #E49351
UL File #E140980

PCDD series connectors are quality connectors with compliant

Sixterminations. The low press-in force required to install thearrangements of 15, 26, 44, 62, 72, and 104 contacts.

standard

connector

variants

areofferedincontacts into the board eliminates printed board pressure-

PCDD connectors are mateable and compatible with all

warp and twisting stresses which can result in expensive repair

D-subminiature connectors conforming to dimensionalor replacement of printed boards and back panels.

requirements of MIL-DTL-24308.

PCDD COMPLIANT PRESS-D CONNECTOR TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:ELECTRICAL CHARACTERISTICS OF CONNECTOR:

Insulator:

Interfacial Seal:
Shells:Contact Current Rating:Open Entry Contacts: 5 amperes nominal
Closed Entry Contacts, tested per UL 1977:
12 amperes, 2 contacts energized.
10 amperes, 6 contacts energized.
7.5 amperes, 26 contacts energized.
6.5 amperes, 62 contacts energized.
5.0 amperes, 104 contacts energized.

MECHANICAL CHARACTERISTICS:

Initial Contact Resistance: 0.010 ohms maximum per IEC 60512-2,
Test 2a for open entry.
0.005 ohms maximum for closed entry.
Proof Voltage:
1000 V r.m.s.
Insulation Resistance:
5 G ohms.
Clearance and Creepage
Distance [minimum]:0.042 inch [1.02 mm].
Working Voltage:
300 V.

Contacts:
Contact Plating:

Glass filled polyester per ASTM D5927,
UL 94V-0, blue color.
Precision machined copper alloy.
Professional performance - Gold flash overnickel plate. Other finishes available uponrequest.

Fluorosilicone rubber per MIL-R-25988.
Steel with tin plate; zinc plate, stainlesssteel passivated. Other materials andfinishes available upon request.
Mounting Spacers
Copper alloy or steel with zinc plateand Brackets:or tin plate; stainless steel, passivated.
Jackscrew System:
Brass or steel with zinc plate or clear zincplate or tin plate; stainless steel, passivated.
Vibration Lock Systems:
Lock tabs, nickel plated steel.
Low magnetic versions are available, contact Technical Sales.
Contacts Solid Metal
Construction:

Contact Retention
In Insulator:
Connector Polarization:
Locking System:
Mechanical Operations:

Size 22 contact, male - 0.030 inch
[0.76 mm] mating diameter. Female
contact - rugged open entry design or
PosiBand closed entry design, see page 1
for details.
5 lbs. [21 N] minimum.
Trapezoidal shaped shells and polarizedjackscrews.
Jackscrews and vibration locking systems.
500 operations per IEC 60512-5 foropen entry contacts. 1,000 operations
per IEC 60512-5 for PosiBand closed
entry contacts.

CLIMATIC CHARACTERISTICS:
Temperature Range:-55°C to +125°C.

See temperature rise curves on page 2 for details.

ELECTRICAL CHARACTERISTICS OF COMPLIANT
CONNECTION TO PLATED-THROUGH-HOLE OF
PRINTED BOARD:
Initial Contact Resistanceof Connection:Less than 0.001 ohms per IEC 60512-2,
Test 2a.

Change in Contact
Resistance of Connection
after Mechanical, Electricalor Climatic Conditioning:
Less than 0.001 ohms increase per IEC
60512-2, Test 2a.
Gas-tight
Connections Test:
Less than 0.001 ohms increase incontact resistance after 1 hour per EIA
364, TP36, Method One.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

57

Positronic
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PROFESSIONAL / INDUSTRIAL / MILITARY QUALITYCOMPLIANT PRESS-FIT
HIGH DENSITY D-SUBMINIATURE

D-Sub

CONTACT VARIANTS
FACE VIEW OF MALE AND REAR VIEW OF FEMALE
5

1
6

1

15

15
30

18

19

PCDD 15

1
16

9

10

10

11

31

26

44

PCDD 26

PCDD 44
1

1

PCDD SERIES

1
22

21
42

43

20
21

39

60

78

40

43
59

64

84

85

62

PCDD 62

21
42
63

22

104

PCDD 78

PCDD 104

STANDARD SHELL ASSEMBLY
B

10°
Typ.

M

B1

G

K

D1

E

H

D
0.036±0.008[0.91±0.20]

C

0.270 [6.86] Max.

A

0.265 [6.73]

CONNECTOR
VARIANT SIZESPCDD 15 M
PCDD 15 F
PCDD 15 S
PCDD 26 M
PCDD 26 F
PCDD 26 S
PCDD 44 M
PCDD 44 F
PCDD 44 S
PCDD 62 M
PCDD 62 F
PCDD 62 S
PCDD 78 M
PCDD 78 F
PCDD 78 S
PCDD 104 M
PCDD 104 F
PCDD 104 S

58

A±0.015[0.38]
1.213[30.81]
1.213[30.81]
1.541[39.14]1.541[39.14]2.088[53.04]2.088[53.04]2.729[69.32]2.729[69.32]2.635[66.93]2.635[66.93]2.729[69.32]2.729[69.32]B±0.005[0.13]

B1±0.005[0.13]

C±0.005[0.13]

0.666[16.92]0.984[24.99]0.984[24.99]1.312[33.32]
1.312[33.32]1.852[47.04]1.852[47.04]2.500[63.50]2.500[63.50]2.406[61.11]
2.406[61.11]2.500[63.50]2.500[63.50]0.643[16.33]0.994[25.25]0.971[24.66]1.534[38.96]1.511[38.38]2.182[55.42]
2.159[54.84]2.079[52.81]
2.064[52.43]
2.212[56.18]2.189[55.60]DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

D±0.005[0.13]

D1±0.005[0.13]

E±0.015[0.38]

G±0.010[0.25]

H±0.010[0.25]

K±0.005[0.13]

M±0.010[0.25]

0.329[8.36]

0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.605[15.37]0.605[15.37]0.668[16.97]0.668[16.97]0.759[19.28]0.759[19.28]1.083[27.51]
1.083[27.51]
1.625[41.28]1.625[41.28]2.272[57.71]
2.272[57.71]
2.178[55.32]
2.178[55.32]
2.302[58.47]2.302[58.47]

0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.422[10.72]0.534[13.56]0.534[13.56]0.596[15.14]0.596[15.14]0.233[5.92]
0.243[6.17]
0.233[5.92]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]

0.422[10.72]0.429[10.90]0.422[10.72]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.426[10.82]0.429[10.90]0.311[7.90]
0.329[8.36]
0.311[7.90]
0.329[8.36]
0.311[7.90]
0.329[8.36]
0.311[7.90]
0.441[11.20]0.423[10.74]0.503[12.78]0.485[12.32]

PROFESSIONAL / INDUSTRIAL / MILITARY QUALITYCOMPLIANT PRESS-FIT
HIGH DENSITY D-SUBMINIATURE

D-Sub

Positronic
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RIGHT ANGLE (90°) COMPLIANT PRESS-FIT TERMINATIONCODE 62*1

PCDD SERIES

Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board.

0.100 [2.54]

78X 0.146 [3.71]

0.100 [2.54]
0.314 [7.98]

0.100 [2.54]

For right angle (90°) compliant press-fit
contacts, specify code 62 in step 4 ofordering information.

0.414[10.52]2.406 [61.11] *2

NOTE:

Typical Part Number:
PCDD78S62R7000*1 Currently available in 78 female variants only, contact
Technical Sales for availability of other variants.

* Dimension applies for metal angle brackets only.
2

Consult Accessories D-subminiature Catalog for
dimension when plastic brackets are used.

SUGGESTED PRINTED BOARD HOLE SIZES:For right angle (90°) printed board contact hole pattern, see page 60.

STRAIGHT COMPLIANT PRESS-FIT TERMINATIONCODE 98
Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board.

Fixed female jackscrews
0.135 [3.43] max.
thread length inmounting post

Swage mounting post,
4-40 threads

For straight compliant
press-fit contacts, specify
code 98 in step 4 ofordering information.

0.265 [6.73]

Screw, 4-40 threads,
customer supplied1[4.24]**0.167

Ø0.049 [1.24]
contact termination

Typical Part Number:
PCDD44F98S0T20

Detail of
Omega contacts

Ø0.027 [0.69]
lead-in

NOTE:*1 The effective length of the compliant section may
also be varied (longer or shorter) and can beselectively positioned and centered at several
points along the contact termination length,
permitting high or low profile mounting of theconnector on printed boards.

SUGGESTED PRINTED BOARD HOLE SIZES:For right angle (90°) printed board contact hole pattern, see page 60.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

59

PROFESSIONAL / INDUSTRIAL / MILITARY QUALITYCOMPLIANT PRESS-FIT
HIGH DENSITY D-SUBMINIATURE

Positronic
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D-Sub

RIGHT ANGLE (90°) AND STRAIGHT COMPLIANT PRESS-FIT
PRINTED BOARD CONTACT HOLE PATTERNMOUNT CONNECTOR WITH MATING FACE POSITIONED TO FOLLOW DIRECTION OF ARROW.

PCDD15 MALE

0.984 [24.99]
0.492 [12.50]

PCDD15 FEMALE

0.984 [24.99]
0.492 [12.50]

0.190 [4.83]

0.215 [5.46]

A

A

PCDD SERIES

A

0.090 [2.29] Typ.

A

0.090 [2.29] Typ.

PCDD26 MALE

PCDD26 FEMALE
1.312 [33.32]
0.656 [16.66]

1.312 [33.32]
0.380 [9.65]

0.656 [16.66]

0.385 [9.78]

A

A

A

A

0.090 [2.29] Typ.

0.090 [2.29] Typ.

PCDD44 MALE

PCDD44 FEMALE
1.852 [47.04]

1.852 [47.04]
0.926 [23.52]

0.926 [23.52]

0.650 [16.51]

0.655 [16.64]
AA

A

0.090 [2.29] Typ.

A

0.090 [2.29] Typ.

PCDD62 MALE

PCDD62 FEMALE
2.500 [63.50]
1.250 [31.75]

2.500 [63.50]
1.250 [31.75]

0.973 [24.71]

0.975 [24.77]

A

A

A

A

0.095 [2.41] Typ.

0.095 [2.41] Typ.

PCDD78 MALE

PCDD78 FEMALE
2.406 [61.11]
1.203 [30.56]

2.406 [61.11]

0.903 [22.94]

1.203 [30.56]

B

0.903 [22.94]

B

B

C

B

B

C

0.095 [2.41] Typ.

B
0.095 [2.41] Typ.

PCDD104 MALE

PCDD104 FEMALE
2.500 [63.50]
1.250 [31.75]

2.500 [63.50]

0.981 [24.92]

0.967 [24.56]

1.250 [31.75]

B Typ.

0.095 [2.41] Typ.

B Typ.

0.095 [2.41] Typ.

SUGGESTED PRINTED BOARD HOLE SIZES:
Suggest 0.120 [3.05] Ø hole for connector mounting holes.
NOTE: For suggested printed board recommended drill hole sizes, plating and finished hole sizes for compliant
contact termination positions, see page 72. For compliant press-fit connector installation tools, see page 71.

60

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

CODENUMBER

A

B

C

62

0.100
[2.54]

0.100[2.54]

0.100[2.54]

98

0.078[1.98]

0.082[2.08]

0.123[3.12]

PROFESSIONAL / INDUSTRIAL / MILITARY QUALITYCOMPLIANT PRESS-FIT
HIGH DENSITY D-SUBMINIATURE

D-Sub

Positronic
connectpositronic.com

ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 8
STEP

2

3

4

5

6

7

8

9

10

15

M

98

S

0

T2

0

/AA

-14

1

EXAMPLE PCDD

-14 - 30µin [.76µm] gold over nickel.
-15 - 50µin [1.27µm] gold over nickel.

PCDD series

CONTACT TECHNICAL SALESSTEP 2 - CONNECTOR VARIANTS

FOR SPECIAL OPTIONS

15, 26, 44, 62, 78, 104

STEP 3 - CONNECTOR GENDER

STEP 9 - ENVIRONMENTALCOMPLIANCE OPTIONS

M - MaleP - Male with interfacial seal
F - Female - Professional level
open entry contacts
S - Female - Industrial level
PosiBand closed entry contacts.

/AA - RoHS Compliant
NOTE: If compliance to environmental
legislation is not required, this step will not
be used. Example: PCDD15M98S0T20

Military plating options available.

STEP 4 - CONTACT TERMINATION TYPESTEP 8 - Shell Options
0 - Zinc plated.
C - Cadmium with chromate seal.
L - Electroless nickel.
R - Electroless nickel and dimpled(male connectors only)
S - Stainless steel, passivated.
X - Tin plated.
Z - Tin plated and dimpled (male connectors only).

*1 62 - Right angle (90°) printed circuit board mount,compliant press-fit
98 - Straight printed circuit board mount, compliant
press-fit

STEP 5 - MOUNTING STYLE
B3 - Bracket, mounting, right angle (90°) metal with cross bar.
R2 - Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 thread fixed female jackscrews withcross bar.
R6 - Bracket, mounting, right angle (90°) metal, swaged toconnector with 0.120 [3.05] ø mounting hole with cross bar.
R7 - Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 threads with cross bar.
R8 - Bracket, mounting, right angle (90°) metal, swaged toconnector with 4-40 locknut with cross bar.
S - Swaged mounting post 4-40 threads, 0.265 [6.73] length.

STEP 7 - LOCKING AND POLARIZING SYSTEMS
0 - None.
*2 V3 - Lock tab.
T6 - Fixed male and female polarized jackscrews.
T2 - Fixed female jackscrews, 4-40 thread.
Note: These options must be ordered with connector andcannot be ordered separately.

STEP 6 - HOODS
0- None.

*1 Not all variants are tooled. Please contact Technical Sales for availability.
*2 V3 locking systems are not available for connector variants 62 and 78. Jackscrews
are highly recommended to minimize damage to contacts on variants with highmating forces.

For information regarding compliant
press-fit installation tools, see page 71.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

61

PCDD SERIESSTEP 10 - SPECIAL OPTIONSSTEP 1 - BASIC SERIESPositronic
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STANDARD DENSITYCONNECTOR SAVERS / GENDER CHANGERS

D-Sub

AD Series
Size 20 “Open Entry”
Contact Design
HAD SeriesSize 20 PosiBand® “Closed
Entry” Contact Design
Connector Saver

CONNECTOR SAVERS

AD and HAD series connectors are suitable for use in any
applications requiring high performance characteristic. The
normal density AD and HAD series are available in five standard
connector variants of 9, 15, 25, 37 and 50 contacts.
AD and HAD series connectors utilize precision machined
contacts for strength and durability. AD series female contact
features a rugged open entry design. HAD series female
contact features the PosiBand closed entry design for evenhigher reliability, see page 1 for details.

AD and HAD series connectors can be mated to a connector
which would normally experience high numbers of mating
cycles. The AD/HAD connector can be easily replaced,“saving” a connector which is not easily replaced.
These connectors can also be used as a “gender changer”.
Connectors are available in high density versions, see page66.

TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:

Polarization:

Insulator:
AD series:

Mechanical Operations:
AD series:
HAD series:

HAD series:

Glass filled polyester per ASTM D5927,
UL 94V-0, black color.
Glass-filled DAP per ASTM-D-5948,
UL 94V-0.

Contacts:

Precision machined copper alloy.

Contact Plating:Gold flash over nickel plate. Other
finishes available upon request.

Interfacial Seal:
AD series:
HAD series:
Shells:Thermoplastic Elastomer (TPE),
Santoprene™ or equivalent
Fluorosilicone Rubber per MIL-R-25988
Steel with tin plate; zinc plate, stainlesssteel passivated. Other materials andfinishes available upon request.

Trapezoidally shaped shells.
500 operations, minimum, per IEC 60512-5.
1,000 operations, minimum, per IEC 60512-5.

ELECTRICAL CHARACTERISTICS:
Contact Current Rating:Open Entry Contacts:

7.5 amperes nominal

Closed Entry Contacts, tested per UL 1977:
18 amperes, 2 contacts energized.
14 amperes, 6 contacts energized.
11 amperes, 15 contacts energized.
10 amperes, 25 contacts energized.
9 amperes, 50 contacts energized.
See temperature rise curves on page 2 for details.

Low magnetic versions are available, contact Technical Sales.

Initial Contact Resistance: 0.008 ohms, maximum for AD series.
0.004 ohms, maximum for HAD series.

MECHANICAL CHARACTERISTICS:

Proof Voltage:

1,000 V r.m.s.

Fixed Contacts:

Insulation Resistance:

5 G ohms.

Clearance andCreepage Distance:

0.039 inch [1.0 mm], minimum.

Working Voltage:

300 V r.m.s.

Size 20 contacts, male - 0.040 inch [1.02mm] mating diameter. AD series female
contact offers open entry design. HAD
series female contact features PosiBand
closed entry design, see page 1 fordetails.

Connector Saver:Contact Retention:

Male to female or male to male.
9 lbs. [40 N].

Shells:Male shells may be dimpled for EMI/ESD
ground paths.

62

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

CLIMATIC CHARACTERISTICS:
Temperature Range:-55˚C to +125˚C.

STANDARD DENSITYCONNECTOR SAVERS / GENDER CHANGERS

D-Sub

Positronic
connectpositronic.com

AD AN D H A D SE R I E S SI Z E 2 0 CONT A CT CONNECT OR SAVER
CONTACT VARIANTS
FACE VIEW OF MALE OR USE MIRROR IMAGE FOR FEMALE
2

1
6

3

7

4

8

5

2

1

9

9

SIZE 9

3

4

5

6

7

8

1

2

3

4

3

4

SIZE 15

5

6

7

8

9

5

6

7

9

8

10 11 12 13

23 24 25

SIZE 25

1
1

2

14 15 16 17 18 19 20 21 22

10 11 12 13 14 15

2

3

4

5

6

7

8

9

10 11 12 13 14 15 16 17

10 11 12 13 14 15 16 17 18 19
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

34

35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

SIZE 50

SIZE 37

STANDARD SHELL ASSEMBLY DIMENSIONS
0.020[0.51]
Maximum
Rollover0.290[7.37]

B1

A

D

MoldingSpacerFemaleContacts

Typical Part Number:
AD9F0X9M0X

0.018[0.46]±0.0080.036[0.91]

CONNECTOR
VARIANT SIZES

A±0.015[0.38]

9M

1.213[30.81]9F

1.213[30.81]

15 M

1.541
[39.14]

15 F

1.541
[39.14]

25 M

2.088
[53.04]

25 F

2.088
[53.04]

37 M

2.729
[69.32]

37 F

2.729
[69.32]

50 M

2.635
[66.93]

50 F

2.635
[66.93]B±0.005[0.13]

B1±0.005[0.13]

C±0.005[0.13]

0.666[16.92]0.984[24.99]0.643[16.33]0.984[24.99]0.994[25.25]0.971[24.66]1.511[38.38]2.159[54.84]2.079[52.81]

0.329[8.36]

0.494[12.55]0.494[12.55]0.311[7.90]

0.311[7.90]

0.311[7.90]
0.441[11.20]0.423[10.74]0.243[6.17]
0.233[5.92]
0.243[6.17]
0.230[5.84]
0.243[6.17]

0.494[12.55]0.494[12.55]0.230[5.84]
0.243[6.17]

0.605[15.37]0.605[15.37]K1±0.005[0.13]
0.233[5.92]

0.494[12.55]0.494[12.55]0.329[8.36]

K±0.005[0.13]

0.494[12.55]0.494[12.55]0.329[8.36]

2.406[61.11]
2.406[61.11]E±0.015[0.38]

0.329[8.36]

2.500[63.50]2.500[63.50]D1±0.005[0.13]

0.311[7.90]

1.852[47.04]1.852[47.04]

2.182[55.42]D±0.005[0.13]

1.312[33.32]
1.312[33.32]

1.534[38.96]2.064[52.43]B

C

Male
Contacts
E±0.0050.120 [3.05] ØThru Hole,2 places

K

K1

D1

CONNECTOR SAVERSSIZE 20 CONTACTS

0.230[5.84]
0.243[6.17]DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

63

STANDARD DENSITYCONNECTOR SAVERS / GENDER CHANGERS

Positronic
connectpositronic.com

D-Sub

JACKSCREW SYSTEMSCODE E, E6, T AND T6ROTATING
MALE AND FEMALE
JACKSCREWSROTATING
MALE AND FEMALE
POLARIZEDJACKSCREWSFIXEDMALE AND FEMALE
JACKSCREWSFIXEDMALE AND FEMALE
POLARIZEDJACKSCREWS

E

E6

T

T6

4-40UNC-2A

Femalecontacts

4-40UNC-2A

4-40UNC-2B

4-40UNC-2A

4-40UNC-2A

4-40UNC-2B
Male
contacts
Femalecontacts

4-40UNC-2B
Male
contacts
Femalecontacts

4-40UNC-2B
Male
contacts
Femalecontacts

4-40UNC-2B

4-40UNC-2B

4-40UNC-2A

4-40UNC-2A

4-40UNC-2B

4-40UNC-2A

Male
contacts

4-40UNC-2B

4-40UNC-2A

CONNECTOR SAVERS

0.754 [19.15]

0.754 [19.15]

0.754 [19.15]

0.754 [19.15]

ExamplePart Number:
Example part number:
AD9FEX9M0X

ExamplePart Number:
Example part number:
AD9FE6X9M0X

ExamplePart Number:
Example part number:
AD9FTX9M0X

ExamplePart Number:
Example part number:
AD9FT6X9M0X

MATERIAL: Brass or steel with zinc plate or clear zinc plate or tin plate; stainless steel, passivated.

Connectors Designed To Customer Specifications
Positronic D-subminiature connectors
can be modified to customer specifications.
Examples: select loading of contacts for cost savings or to gain creepage and clearance distances;longer printed circuit board terminations; customer specified hardware; sealing for water resistance.

Contact Technical Sales with your particular requirements.

64

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

STANDARD DENSITYCONNECTOR SAVERS / GENDER CHANGERS

D-Sub

Positronic
connectpositronic.com

ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 9
STEP

1

2

3

4

5

6

7

8

9

10

11

EXAMPLE

AD

9

F

S

X

9

M

S

X

/AA

-14

STEP 1 - BASIC SERIESSTEP 11 - SPECIAL OPTIONSAD series - Open entry female
contacts, polyester
insulator
HAD series - PosiBand closed
entry female
contacts, DAP
insulator.

-14 - 30µin [.76µm] gold over nickel.
-15 - 50µin [1.27µm] gold over nickel.
CONTACT TECHNICAL SALESFOR SPECIAL OPTIONSSTEP 2 - CONNECTOR VARIANTSTEP 10 - ENVIRONMENTALCOMPLIANCE OPTIONS

9, 15, 25, 37, 50/AA - RoHS Compliant

STEP 3 - 1ST CONNECTOR GENDER

NOTE: If compliance to environmental
legislation is not required, this step will
not be used. Example: AD9FSX9MSX

M - MaleP - Male with interfacial seal
F - Female open entry, AD series only
S - Female PosiBand closed entry,
HAD series only

STEP 9 - 2ND CONNECTOR SHELL OPTION
0 - Zinc plated.
S - Stainless steel, passivated.
X - Tin plated.
Z - Tin plated and dimpled (male connectors only).

*1 STEP 4 - 1ST CONNECTOR MATING STYLE
0 - Swaged spacer 0.120 [3.05µ] mounting hole
S - Swaged spacer 4-40 UNC-2B threads*3 E - Rotating male and female jackscrews(Select 0 in Step 8)*3 E6 - Rotating male and female polarized jackscrew(Select 0 in Step 8)*3 T - Fixed male and female jackscrews(Select 0 in Step 8)*3 T6 - Fixed male and female polarized jackscrew(Select 0 in Step 8)

STEP 5 - 1ST CONNECTOR SHELL OPTION
0 - Zinc plated.
*4 S - Stainless steel, passivated.
X - Tin plated.
Z - Tin plated and dimpled (male connectors only).

CONNECTOR SAVERS

Military plating options available.

*1 STEP 8 - 2ND CONNECTOR MATING STYLE
0 - Swaged spacer 0.120 [3.05µ] mounting hole
S - Swaged spacer 4-40 UNC-2B threads*3 E - Rotating male and female jackscrews(Select 0 in Step 4)*3 E6 - Rotating male and female polarized jackscrew(Select 0 in Step 4)*3 T - Fixed male and female jackscrews(Select 0 in Step 4)*3 T6 - Fixed male and female polarized jackscrew(Select 0 in Step 4)

STEP 7 - 2ND CONNECTOR GENDER
M - MaleP - Male with interfacial seal

*2 STEP 6 - 2ND CONNECTOR VARIANT
9, 15, 25, 37, 50*1 Connector mating style for both connectors must be the same if 0 or S isused. If E, E6, T or T6 is used in either Step 4 or 8 the other step must be 0.
*2 Connector variant for both connectors must be the same.
*3 For hardware information, see page 68.

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

65

Positronic
connectpositronic.com

HIGH DENSITYCONNECTOR SAVERS / GENDER CHANGERS

D-Sub

DAD SeriesSize 22“Open Entry” or
PosiBand® “Closed Entry”
Contact Design
Connector Saver

DAD series connectors are suitable for use in any applications
requiring high performance characteristic. The high density
DAD series is available in six standard connector variants of 15,

CONNECTOR SAVERS

26, 44, 62, 78 and 104 contacts.
DAD series connectors utilize precision machined contacts forstrength and durability. The female contact features a rugged
open entry design. Female PosiBand closed entry contacts

can be chosen for even higher reliability, see page 1 for details.
DAD series connectors can be mated to a connector which
would normally experience high numbers of mating cycles.
The DAD connector can be easily replaced, “saving” aconnector which is not easily replaced. Connectors areavailable in standard density versions, see page 62.

TECHNICAL CHARACTERISTICS
MATERIALS AND FINISHES:ELECTRICAL CHARACTERISTICS:

Insulator:

Polyester glass-filled per ASTM D5927,
UL 94V-0.

Contact Current Rating:Contacts:

Precision machined copper alloy.

Contact Plating:Gold flash over nickel plate. Other finishes
available upon request.
Fluorosilicone rubber per MIL-R-25988.

Interfacial Seal:
Shells:Steel or brass with tin plate; zinc plate,stainless steel passivated. Other materials
and finishes available upon request.

Low magnetic versions are available, contact Technical Sales.

MECHANICAL CHARACTERISTICS:

Open Entry Contacts:

5 amperes nominal

Closed Entry Contacts, tested per UL 1977:
12 amperes, 2 contacts energized.
10 amperes, 6 contacts energized.
7.5 amperes, 26 contacts energized.
6.5 amperes, 62 contacts energized.
5.0 amperes, 104 contacts energized.
See temperature rise curves on page 2 for details.

Initial Contact Resistance: 0.010 ohms, maximum for open entry
0.005 ohms, maximum for closed entry
Proof Voltage:

1,000 V r.m.s.

Size 22 contacts - male 0.030 inch
[0.76 mm] mating diameter. Female
contact: open entry or PosiBand closed
entry design, see page 1 for details.

Insulation Resistance:

5 G ohms.

Clearance andCreepage Distance:

0.042 inch [1.06 mm], minimum.

Connector Saver:Male to female.

Working Voltage:

300 V r.m.s.

Contact Retention:

9 lbs. [40 N].

CLIMATIC CHARACTERISTICS:

Shells:Male shells may be dimpled for EMI/ESD
ground paths.

Temperature Range:

Polarization:

Trapezoidally shaped shells.

Mechanical Operations:

500 operations, minimum, per IEC
60512-5 for open entry.
1000 operations, minimum, per IEC
60512-5 for closed entry.

Fixed Contacts:

66

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

-55˚C to +125˚C.

HIGH DENSITYCONNECTOR SAVERS / GENDER CHANGERS

D-Sub

Positronic
connectpositronic.com

DAD SERIES SIZE 22 CONTACT CONNECTOR SAVER
CONTACT VARIANTS
FACE VIEW OF MALE OR USE MIRROR IMAGE FOR FEMALE
5

1

1

15
30

18

15

11

1
16

9

10

10

31

26

19

DAD 1544

DAD 26

DAD 44
1

1
1
22

21
42

43

20
21

39

60

78

43
59

40

64

84

85

62

DAD 62

21
42
63

22

104

DAD 78DAD 104

STANDARD SHELL ASSEMBLY DIMENSIONSSIZE 22 CONTACTS
Typical Part Number:
DAD15M0X15F0X

0.290[7.37]±0.0050.120 [3.05] ØThru Hole,
2 places

E

A

C

B1

K
D

K1

B

MoldingSpacerFemaleContacts

Male Contacts
0.018[0.46]

D1

CONNECTOR SAVERS

60.020[0.51]
Maximum Rollover±0.0080.036[0.91]
CONNECTOR
VARIANT SIZES
15 M
15 F
15 S
26 M
26 F
26 S
44 M
44 F
44 S
62 M
62 F
62 S
78 M
78 F
78 S
104 M
104 F
104 S

A
±0.015[0.38]
1.213[30.81]
1.213[30.81]
1.541[39.14]1.541[39.14]2.088[53.04]2.088[53.04]2.729[69.32]2.729[69.32]2.635[66.93]2.635[66.93]2.729[69.32]2.729[69.32]B±0.005[0.13]

B1±0.005[0.13]

C±0.005[0.13]

0.666[16.92]0.984[24.99]0.984[24.99]1.312[33.32]
1.312[33.32]1.852[47.04]1.852[47.04]2.500[63.50]2.500[63.50]2.406[61.11]
2.406[61.11]2.500[63.50]2.500[63.50]0.643[16.33]0.994[25.25]0.971[24.66]1.534[38.96]1.511[38.38]2.182[55.42]
2.159[54.84]2.079[52.81]
2.064[52.43]
2.212[56.18]2.189[55.60]D±0.005[0.13]

D1±0.005[0.13]

E±0.015[0.38]

0.329[8.36]

0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.494[12.55]0.605[15.37]0.605[15.37]0.668[16.97]0.668[16.97]0.311[7.90]
0.329[8.36]
0.311[7.90]
0.329[8.36]
0.311[7.90]
0.329[8.36]
0.311[7.90]
0.441[11.20]0.423[10.74]0.503[12.78]0.485[12.32]K±0.005[0.13]

K1±0.005[0.13]
0.233[5.92]

0.243[6.17]
0.233[5.92]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]
0.230[5.84]
0.243[6.17]DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

67

HIGH DENSITYCONNECTOR SAVERS / GENDER CHANGERS

Positronic
connectpositronic.com

D-Sub

ORDERING INFORMATION - CODE NUMBERING SYSTEM
Specify Complete Connector By Selecting An Option From Step 1 Through 9
STEP
EXAMPLE

1

2

3

4

5

6

7

8

9

10

11

DAD

15

M

S

X

15

F

S

X

/AA

-14
STEP 11 - SPECIAL OPTIONSSTEP 1 - BASIC SERIESDAD series-14 - 30µin [.76µm] gold over nickel.
-15 - 50µin [1.27µm] gold over nickel.

STEP 2 - CONNECTOR VARIANTCONTACT TECHNICAL SALESFOR SPECIAL OPTIONS

15, 26, 44, 62, 78, 104

STEP 10 - ENVIRONMENTALCOMPLIANCE OPTIONSSTEP 3 - 1ST CONNECTOR GENDER
M - MaleP - Male with interfacial seal

/AA - RoHS Compliant

CONNECTOR SAVERSNOTE: If compliance to environmental
legislation is not required, this step will
not be used. Example: DAD15MSX15FSX* STEP 4 - 1 CONNECTOR MATING STYLE
2

ST

0 - Swaged spacer 0.120 [3.05µ] mounting hole
S - Swaged spacer 4-40 UNC-2B threads*3 E - Rotating male and female jackscrews(Select 0 in Step 8)*3 E6 - Rotating male and female polarized jackscrew(Select 0 in Step 8)*3 T - Fixed male and female jackscrews(Select 0 in Step 8)*3 T6 - Fixed male and female polarized jackscrew(Select 0 in Step 8)

STEP 9 - 2ND CONNECTOR SHELL OPTION
0 - Zinc plated.
S - Stainless steel, passivated.
X - Tin plated.
Z - Tin plated and dimpled (male connectors only).

**STEP 8 - 2ND CONNECTOR MATING STYLE
STEP 5 - 1ST CONNECTOR SHELL OPTION
0 - Zinc plated.
S - Stainless steel, passivated.
X - Tin plated.
Z - Tin plated and dimpled (male connectors only).

*1 Male option available only on connector variant 78.
*2 Connector mating style for both connectors must be the same if 0 or
S is used. If E, E6, T or T6 is used in either Step 4 or 8 the other step
must be 0.
3* For hardware information, see page 68.
4* Connector variant for both connectors must be the same as in Step 2.

0 - Swaged spacer 0.120 [3.05µ] mounting hole
S - Swaged spacer 4-40 UNC-2B threads*3 E - Rotating male and female jackscrews(Select 0 in Step 4)*3 E6 - Rotating male and female polarized jackscrew(Select 0 in Step 4)*3 T - Fixed male and female jackscrews(Select 0 in Step 4)*3 T6 - Fixed male and female polarized jackscrew(Select 0 in Step 4)

STEP 7 - 2ND CONNECTOR GENDER*1 M - Male
*1 P - Male with interfacial seal
F - Female - Professional level - open entry contacts
S - Female - Industrial level - PosiBand closed entry contacts
Military plating options available.

*4 STEP 6 - 2ND CONNECTOR VARIANT
15, 26, 44, 62, 78, 104

68

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

APPLICATION TOOLS
Positronic
connectpositronic.com

A P P L I C A T I O N

T O O L S

S E C T I O N

SD / RD / ODD / DD connectors are offered withremovable crimp contacts.
Positronic recognizes the importance of
supplying application tooling to support ourcustomers’ use of our products.
Information on application tooling isavailable on our web site atwww.connectpositronic.com/design-tools/tooling
There you will find downloadable PDF cross reference
charts for removable and compliant press-fit contacts. These charts
will supply part numbers for insertion, removal and crimping tools,
along with information regarding use of tools and techniques.
APPLICATION TOOLSD-Sub

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

69

Positronic
connectpositronic.com

Positronic
Contact P/N
MC7520D
MC7526D
MC7518D
FC7520D
FC7526D
FC7518D
MC6020D
MC6026D
MC6018D
M39029/63-368
FC6020D2
FC6026D2
FC6018D2
M39029/64-369
MC602*D**thermocouple

Mil Equiv

K13-1

K694
K694
K774
K694
K694
K774
K13-1
K13-1
K774
K13-1
K13-1
K13-1
K774
K13-1

Mfg.
Cross

M22520/2-08 M81969/1-02 91067-2

M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M22520/2-08 M81969/1-02
M22520/2-08 M81969/1-02
M81969/1-02
M22520/2-08 M81969/1-02
M22520/2-08 M81969/1-02
M22520/2-08 M81969/1-02
M81969/1-02
M22520/2-08 M81969/1-02

Mil Equiv

Insertion
Tool

91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2

Mfg.
Cross

M81969/1-02 M81969/1-02

M81969/1-02 M81969/1-02
M81969/1-02 M81969/1-02
M81969/1-02 M81969/1-02
M81969/1-02 M81969/1-02
M81969/1-02 M81969/1-02
M81969/1-02 M81969/1-02
M81969/1-02 M81969/1-02
M81969/1-02 M81969/1-02
M81969/1-02 M81969/1-02
M81969/1-02 M81969/1-02
M81969/1-02 M81969/1-02
M81969/1-02 M81969/1-02
M81969/1-02 M81969/1-02
M81969/1-02 M81969/1-02

Mil Equiv

91067-2

91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2
91067-2

Mfg.
Cross

M81969/1-02

M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02
M81969/1-02

Mil Equiv

M81969/1-02

Removal
Tool

Mfg.
Cross

M22520/2-01 9502-5-0-0

M22520/2-01 9502-10-0-0
M22520/2-01 9502-10-0-0
M22520/2-01 9502-11-0-0
M22520/2-01 9502-10-0-0
M22520/2-01 9502-10-0-0
M22520/2-01 9502-11-0-0
M22520/2-01 9502-5-0-0
M22520/2-01 9502-5-0-0
M22520/2-01 9502-11-0-0
M22520/2-01 9502-5-0-0
M22520/2-01 9502-5-0-0
M22520/2-01 9502-5-0-0
M22520/2-01 9502-11-0-0
M22520/2-01 9502-5-0-0

91067-2

M81969/1-04

M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04

Positioner

AFM8

AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8
AFM8

M81969/1-02 M81969/1-02

91067-1
91067-1
91067-1
91067-1
91067-1
91067-1
91067-1
91067-1

Handle &Positioner
P/N

9507-0-0-0

Hand
Crimp
Tool
P/N
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0
9507-0-0-0

M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04

91067-1

MC8022D
MC8020D
MS8122D
FC8022D2
FC8122D
FC8120D
FS8022D2
FS8122D
MC8022D**

M22520/2-08 M81969/1-02 91067-2

M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04

91067-1

K13-1

M81969/1-04 M81969/1-04

M22520/2-01 9502-5-0-0

M81969/1-04 M81969/1-04

AFM8

M22520/2-09 M81969/1-04 91067-1

9507-0-0-0

M22520/2-06 M81969/1-04 91067-1

thermocouple

K-42

FC602*D2**

K-41

K-42
K1665

M22520/2-01 9502-4-0-0

M22520/2-01 9502-4-0-0
M22520/2-01 9502-29-0-0

M22520/2-01 9502-3-0-0

AFM8
AFM8

AFM8

thermocouple

FC8022D2**

9507-0-0-0
9507-0-0-0

AFM8

K-42
K1665

M22520/2-09 M81969/1-04
M81969/1-04
M81969/1-04
M22520/2-09 M81969/1-04
M22520/2-06 M81969/1-04

K-41
K-41
K1665

9507-0-0-0

M22520/2-01 9502-4-0-0
M22520/2-01 9502-29-0-0

K-42
K-41
K1665

M22520/2-01 9502-3-0-0
M22520/2-01 9502-3-0-0
M22520/2-01 9502-29-0-0

9507-0-0-0

AFM8
AFM8

M22520/2-01 9502-4-0-0
M22520/2-01 9502-3-0-0
M22520/2-01 9502-29-0-0

K-41

AFM8
AFM8
AFM8

9507-0-0-0
9507-0-0-0

AFM8
AFM8
AFM8

M22520/2-01 9502-3-0-0

9507-0-0-0
9507-0-0-0
9507-0-0-0

9507-0-0-0
9507-0-0-0
9507-0-0-0

AFM8

AFM8

AFM8

M22520/2-01 9502-3-0-0

M22520/2-01 9502-4-0-0

K-41

K-42

M22520/2-06 M81969/1-04 91067-1

M22520/2-09 M81969/1-04 91067-1

M81969/1-04 91067-1
M22520/2-06 M81969/1-04 91067-1

M81969/1-04 M81969/1-04

M81969/1-04 M81969/1-04

M81969/1-04 M81969/1-04
M81969/1-04 M81969/1-04

M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04

M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04

91067-1

91067-1

91067-1
91067-1

91067-1
91067-1
91067-1
91067-1
91067-1

M81969/1-04

M81969/1-04
M81969/1-04

M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04

M81969/1-04
91067-1
91067-1
91067-1
91067-1
91067-1

9507-0-0-0

M81969/1-04

9507-0-0-0

91067-1
91067-1
91067-1
91067-1
91067-1
91067-1
91067-1
91067-1

thermocouple

9507-0-0-0

M22520/2-09 M81969/1-04
M81969/1-04
M81969/1-04
M22520/2-06 M81969/1-04
M22520/2-06 M81969/1-04
M81969/1-04
M81969/1-04
M81969/1-04

MC8022D
MC8020D
MS8022D
M39029/58-360
FC8022D2
FC8020D2
FS8022D2
M39029/57-354
MC8022D**
thermocouple
thermocouple

FC8022D2**APPLICATION TOOLSDIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

70

SD
SERIESRDSERIESODDSERIESDD
SERIESD-Sub
APPLICATION TOOLSCONTACT APPLICATION TOOLS CROSS REFERENCE LIST
USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS

D-SubAPPLICATION TOOLS
Positronic
connectpositronic.com

COMPLIANT PRESS-FIT CONNECTORS INSTALLATION TOOLSUSE INDICATED POSITRONIC TOOLS FOR BEST RESULTS

POSITRONIC RECOMMENDED TOOLS FOR
PCD SERIES AND PCDD SERIES CONNECTORS AND CONTACTSCONNECTOR SEATINGCONNECTOR SEATING WITHOUT SHAFT

MALE

FEMALEMALE

FEMALE

PCD 99512-1-0-41

9512-51-0-41

9512-1-10-41

9512-51-100-41

PCD 159512-2-0-41

9512-52-0-41

9512-2-10-41

9512-52-100-41

PCD 259512-3-0-41

9512-53-0-41

9512-3-10-41

9512-53-100-41

PCD 379512-4-0-41

9512-54-0-41

9512-4-10-41

9512-54-100-41

PCD 509512-5-0-41

9512-55-0-41

9512-5-10-41

9512-55-100-41

PCDD 159512-1-0-41

9512-46-0-41

9512-1-10-41

9512-46-100-41

PCDD 269512-2-0-41

9512-47-0-41

9512-2-10-41

9512-47-100-41

PCDD 449512-3-0-41

9512-48-0-41

9512-3-10-41

9512-48-100-41

PCDD 629512-4-0-41

9512-49-0-41

9512-4-10-41

9512-49-100-41

PCDD 789512-5-0-41

9512-45-0-41

9512-5-10-41

9512-45-100-41

PCDD 1049512-16-0-41

9512-50-0-41

9512-16-10-41

9512-50-100-41

Arbor press for connector seating tools

1 ton capacity

4 inch minumum, throat

PCD series - Replacement pins for connector seating tools.

Female - 9512-51-3-41

PCDD series - Replacement pins for connector seating tools.

Female - 9512-45-3-41

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

APPLICATION TOOLSSERIES71

APPLICATION TOOLS

D-Sub

Positronic
connectpositronic.com

SUGGESTED PRINTED BOARD HOLE SIZES FOR COMPLIANT PRESS-FIT TERMINATION
Traditionally, tin-lead has been a popular plating for printed circuit board (PCB) holes. However, many PCB hole
platings must now be RoHS compliant. Positronic is pleased to offer PCB HOLE SIZE FOR RoHS PCB plating as
shown below.
“Omega” Termination
OMEGA COMPLIANT PRESS-FIT CONTACT HOLE

BOARD
TYPE

CONTACT
SIZE / TYPE

RECOMMENDED
DRILL HOLE SIZE

22
OMEGA

ø0.0453±0.0010[ø1.150±0.025]

20
OMEGA

ø0.0453±0.0010[ø1.150±0.025]

TIN-LEADSOLDERPCBRECOMMENDED
PLATING

0.0006 [15µ]minimum solder
over 0.0010 [25µ]min. copper

FINISHED
HOLE SIZES

ø0.0394+0.0035-0.0024[ø1.000+0.090-0.060]

ø0.0394+0.0035-0.0024[ø1.000+0.090-0.060]

COMPLIANTPRESS-FIT TERMINATIONCONTACT HOLE

RoHS PCB PLATING OPTIONS

22
OMEGA

ø0.047±0.001[ø1.19±0.025]

COPPER
PCB
ø0.047±0.001[ø1.19±0.025]

APPLICATION TOOLS

22
OMEGA

ø0.047±0.001[ø1.19±0.025]

20
OMEGA

ø0.047±0.001[ø1.19±0.025]

22
OMEGA

ø0.047±0.001[ø1.19±0.025]

20
OMEGA

ø0.047±0.001[ø1.19±0.025]

22
OMEGA

ø0.047±0.001[ø1.19±0.025]

20
OMEGA

ø0.047±0.001[ø1.19±0.025]

IMMERSIONTIN
PCBIMMERSIONSILVER
PCB

72

NOTE: For PCB plating compositions
not shown, consult Technical Sales.

0.0010 [25µ]min. copper
20
OMEGA

ELECTROLESSNICKEL /IMMERSIONGOLD
PCB

ø0.043±0.002[ø1.09±0.05]

DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

ø0.043±0.002[ø1.09±0.05]

0.000033±0.000006[0.85±0.15µ]immersion tin
over 0.0010 [25µ]min. copper

0.000013±0.000007[0.34±0.17µ]immersion silver
over 0.0010 [25µ]min. copper

0.000002 [0.05µ] min.
immersion gold over
0.000177±0.000059[4.5±1.5µ] electrolessnickel per IPC-4552
over 0.0010 [25µ]min. copperø0.043±0.002[ø1.09±0.05]

ø0.043±0.002[ø1.09±0.05]

ø0.043±0.002[ø1.09±0.05]

ø0.043±0.002[ø1.09±0.05]

ø0.043±0.002[ø1.09±0.05]

ø0.043±0.002[ø1.09±0.05]

COMPLIANT PRESS-FIT
USER INFORMATION
When properly used, Positronic
Omega signal compliant press-fit
terminations provide reliable service
even under severe conditions.

Connectors utilizing thisleading technology
compliant press-fit contact
are easy to install:
1. Inexpensive installation toolingis available from Positronic, tochoose the proper installation
tool refer to page 71 for partnumber ordering information.
2. Insert the connector into
the printed circuit board or
backplane and seat connector
fully.
3. Secure the connector to
the printed circuit board or
backplane using two self-tapping screws. The screws shouldbe 4-40 threads supplied bycustomer.

Other D-subminiature Products
Positronic offers full line of D-subminiature connectors in a wide variety of contact variants andpackage sizes with compliant press-fit, solder and cable terminations. All Positronic connector
products provide quality, reliability, and flexibility.

HIGH PERFORMANCE
D-SUBMINIATURE CONNECTORSStandard and high density connectors
manufactured to MIL-PRF-24308, Class M;
Goddard Space Flight Center S-311-P-4
and Goddard Space Flight Center S-311-P-10.

ENVIRONMENTAL-D CONNECTORSStandard and high density connectors withenvironmental protection features to IP67.
Straight and right angle (90°), and cableterminations available.

COMBO-D CONNECTORS
Connectors with signal, shielded,
power, thermocouple or high voltage
contacts in a single package.
Power compliant press-fit
terminations now available.

DUAL PORT CONNECTORS
Right angle (90°) p.c. board mountconnectors assembled stacked tomaximize real estate; contact variants
9 through 62; available in standard
density, high density, and mixed density.

73Positronic® offers avariety of
QPL connector products
D-SUBMINIATURE CONNECTORSMIL PREFIXPOSITRONIC SERIESMIL PREFIXPOSITRONIC SERIESMIL-DTL-24308/1

HDC

MIL-DTL-24308/24

HDC, DDMIL-DTL-24308/2

RD, DD

MIL-DTL-24308/25

HDC, RD, DD

MIL-DTL-24308/3

HDC

MIL-DTL-24308/26

HDC, RD, DD

MIL-DTL-24308/4

RD, DD

GSFC S-311-P4

SND, SDD, SCBC, SCBM

MIL-DTL-24308/5

HDC

GSFC S-311-P10

SND, SCBM

MIL-DTL-24308/6

RD, DDSAE AS39029/57

DD

MIL-DTL-24308/7

HDC

SAE AS39029/58

DD

MIL-DTL-24308/8

RD, DDSAE AS39029/63

RD

MIL-DTL-24308/23

HDC, DDSAE AS39029/64

RD

RECTANGULAR CONNECTORSMIL PREFIXPOSITRONIC SERIESMIL PREFIXPOSITRONIC SERIESMIL-DTL-28748/3

GMCT

MIL-DTL-28748/8

SGM

MIL-DTL-28748/4

GMCT

MIL-C-28748/13

SGMC

MIL-DTL-28748/5

GM

MIL-C-28748/14

SGMC

MIL-DTL-28748/6

GM

SAE AS39029/34

SGMC, GMCTMIL-DTL-28748/7

SGM

SAE AS39029/35

SGMC, GMCT

For a complete QPL listing available to download in PDF format, visit the desired connector
family home page and click on link “Qualified Product Listing (PDF)” on our website at:

QPL LISTING

www.connectpositronic.com
or enter the URL link below to download the QPL PDF filewww.connectpositronic.com/qpl/catalog
DIMENSIONS ARE IN INCHES [MILLIMETERS].
ALL DIMENSIONS ARE SUBJECT TO CHANGE.

74

cts

rodu
P
Y
T
I
L
I
B
A
IGH RELI

Positronic HR
P O W EFEATURESy saving density • Energ• High current
ap capability
sw
t
Ho
•
ce
istan
low contact res n in a single connectortio• AC/DC opera for hardware management
cts• Signal contating• Sequential mating system• Blind matingarea contact ma
ce
rfa
su
e
rg
• La
ies
or
ss
ce
of ac
• Wide variety
arrangements
ciﬁed contact• Customer-spe which producesng• Modular tooli
connector insert
a single pieceContact Sizes::
Current Ratings
:
ns
tio
ina
Term
:
Configurations
Compliance:

RE, 22 and 24
0, 8, 12, 16, 20(90°)
per contactrespelder, right angle nt
To 200 am
tor, straight so
lia
ec
mp
nn
co
co
°)
ble
(90
ca
d
gle
Crimp and ﬁxe
s-in and right ancompliant pressolder, straightpress-inckage sizes
in a variety of pa
S-311-P-4,
Multiple variants, DSCC, GSFC
41
A
VIT
,
3.0
MG
PIC
1,
PICMG 2.1
10
GSFC S-311-P-

C

T

A

N

G

U

L

D - S UB M I NI A T U R
E:

A

FEATUR

Contact Sizes:
Current Ratings:
Terminations:
Configurations:

Qualifications:

ES:• Four perform
ance
best cost/perfo levels available forrmance ratio: professional,
industrial, milita
ry and space-ﬂ
ight quality• Options includ
e high voltage,
coax,
thermocouple and air coupling co
ntacts;environmentally
sealed and dual
port
connector packages including
mixed density• Broad selection of accessories• Size 20 and
22 contacts su
itable foruse in carrying
power• IP65, IP67

8, 16, 20 and 22
To 100 amperes
Crimp, wire solder, straight soldecompliant press-in and right an r, right angle (90°) solder, straightgle (90°) compMultiple variants
liant press-in
in both standard
housing sizes
and high dens
ities, seven connectorMIL-DTL-2430
8, GSFC S-31
1-P-4, GSFC SSAE AS39029,
311-P-10,DSCC

U L A RC I R CR

FEATURES

Contact Sizes:
Current Ratings:
Terminations:
Configurations:

Qualifications::• Two perform
ance levels available:industrial quality and military
quality• A wide varietyof accessories• Broad selection of contact arr
angement
and package siz
es• Connector coding device (keying) options
16, 20 and 22
To 13 amperes
nominalCrimp, wire solder, straight solder, right angle
straight complia(90°) solder, an
nt press-indMultiple variants
in both standard
thirty packageandhigh densities,
sizes
MIL-DTL-2874
8, SAE AS3902
9, CCITT V.35

E
C A B LFEATURES

Contact Sizes::
Current Ratings
Terminations::
Configurations:
Qualificationsns.
er speciﬁcatio
ce with custom
iﬁcations.
Desig
rformance spec
guration and pe
nﬁ
co
r
to
ec
nn
,
rness comer, domestic
Prepare wire haplicable custo
rdance with ap
co
ac
in
m
ste
Design each sy standards.
nal
and internatio
n testing.
and veriﬁcatiot performance
uc
nd
co
d
an
Deﬁne

✓
✓
✓

✓

22
12, 16, 20 andnominal(90°) solder
To 25 amperes
and right angle
straight solder,
r,
lde
so
re
wi
Crimp,e sizesin four packag
Multiple variants
7
IP6
to
on
protecti
Environmental

H E R ME T I C:d reduce
supply chain an “cablizing”• Shorten the
s by
lay
de
d
an
sts
additional cotionconnector selec
your Positronic
available• Overmolding
sealedenvironmentally
d
an
d
de
• Shiel
le
ab
ail
av
s
on
versi
xes whichs and access bo• Power cable
tion
ca
iﬁ
ec
sp
6
49
J2
meet the SAE

in accordann assemblies:

compositele / lightweight• Non-corrodib
construction
ded versions• EMI/RFI shiel
contacts• Thermocouplessealed version
lly
nta
me
le
• Environ
se of removab
ea
rel
nt
fro
/
• Rear insertion
contacts
quential mating• Two level sel assemblies
available on ful• Overmolding

FEATURESFEATURES

Contact Sizes:
Current Ratings:
Terminations:
Configurations:
Compliance::• Intended foruse as an electr
ical
feedthrough inhigh vacuum ap
plications• Helium leaka
ge rate at ambie
nttemperature: <-95x10 mbar.l/s
under
a vacuum 1.5x1 -2
0 mbar• Signal, power, coax and hig
h voltage
versions available• Connectors
can beassembly per cu mounted on ﬂange
stomer speciﬁca
tion

8, 12, 16, 20 an
d 22
To 40 amperes
nominalFeedthrough isstandard; ﬂying
leads and board
upon request
mount available
See D-submini
ature and circu
lar
conﬁgurations
Space-D32
above

For more information, visit www.connectpositronic.com or call your nearest
Positronic sales ofﬁce listed on the back of this catalog.

an Amphenol company

Regional Headquarters
Positronic | Americas
1325 N Eldon Ave
Springfi eld MO 65803 USA+1 800 641 4054
info@connectpositronic.com

Positronic | Europe
Z.I. d’Engachies
46, route d’Engachies
F-32020 Auch Cedex 9 France+33 5 6263 4491
contact@connectpositronic.com

Positronic | Asia
3014A Ubi RD 1 #07-01
Singapore 408703+65 6842 1419
singapore@connectpositronic.com

Sales Offices
Positronic has local sales representation all over the world. To find the nearest
sales office, please visit www.connectpositronic.com/locations