Model 60020-Series 135 SL

Model 60020-Series

REMOTE CONTROLSEARCHLIGHTFEATURES● Constructed of noncorrosive materials● Sealed beam halogen lamp
● Remote control and 15' cable included● Long life gear drive● Low amp draw
● Patented clutch mechanism prevents motor damage

when running against limit stops

APPLICATION
Ideal for boaters...locate buoys, moorings, channelmarkers, etc. Ideal for RV'ers...pinpoint road signs,
campsites, or use as backup light.

SPECIFICATIONS● 320° horizontal movement● 75° vertical sweep● 50 watt 3-1/2" x 6" bulb
● White thermoplastic housing and base

INSTALLATION INSTRUCTIONS
Remote Control Unit

LIGHT MOUNTING
Select a location for the light which will allow for clear
beam projection forward and as far aft as possible.
Searchlight base should be mounted on level, flat
surface. Using the light base mounting template
enclosed, drill three (3) mounting holes and a center
hole at the center of base for wiring cable. Feed cablethrough hole and fasten light in place with three (3) #10 x 1"
screws provided, or applicable screws for your particularapplication. Mount light so that the Jabsco name on thebase is facing to the rear.
NOTE: SECURE CABLE WITH NYLON CLIPS OR
EQUIVALENT. PROTECT INSTALLATION AT POINTSOF STRESS, AND LEAVE ADEQUATE SLACK WHERE
CABLE MUST BE FLEXIBLE.

CONTROL INSTALLATION (60030-0000)
Select a location near the helm which will allow for
convenient operation of control.
1. Cut two holes (see Panel Cutout Template enclosed)
for mounting control.
2. Route power leads (supplied by customer) from voltage source to control. Note: Wiring must be 16
gauge (minimum).
3. Connect positive (+) power lead to red (+) wire andnegative (-) power lead to black wire using butt
connectors.
4. Connect wires (matching colors) from control panel
to end of light cable using butt connectors provided.
5. Use bedding compound or sealant to waterproof
control mounting.
6. Secure control with self-tapping screws provided.

Model
NumberVoltage

Amps

Candlepower

Weights
lb (kg)Standard
Carton60020-0000
60020-0024

12 Vdc24 Vdc

3.6
2100,000
100,000

6 (2.7)6 (2.7)44

CONTROL UNIT OPERATIONSWITCH FUNCTIONS(A) Light Switch – On/Off switch positions.
(B) Directional Switch – Lever has eight contact
positions and will operate in horizontal, vertical, andin four intermediate directions.

to match wire colors. Note: Install switch with yellow
wire on top for correct directional aiming.
2. To remove On/Off fuse switch disconnect wires todefective switch and pull forward will gentle rocking
motion from back side of panel easing switch out.
Install new switch and secure using clip retainer onback side of control panel. Reconnect wiring
terminals to switch.

BULB REPLACEMENT
Remove four (4) screws and retaining bezel. Pull bulb
assembly forward and disconnect spade connectors fromback of bulb. Reconnect spade terminals to new bulb.
Install bulb and fasten with bezel and four (4) screws.

CLEANING OF EXTERIOR PLASTIC
SURFACES
Recommendation for cleaning “Exterior Surfaces” is asolution of warm water and a mild “dish washing”
detergent soap.
CAUTION Do not use cleaners that contain esters,
halogenated solvents, aromatic solvents, ketones andstrong acids or bases.

CIRCUIT PROTECTION
A 10 amp fuse is located in the On/Off toggle on control.
To replace fuse grasp On/Off toggle and push in whileturning to left facing control. Pull out fuse and replace.
The proper fuse has been included in the fuse holder.
Should this fuse blow, replace with the same size fuseafter determining reason for blown fuse.
NOTE: ON SOME MODELS THE FUSE HOLDER MAY
BE LOCATED SEPARATELY.

When installation and wiring is completed, check light
operation. If light is inoperative, or does not operatecorrectly, refer to troubleshooting instruction.

SERVICECONTROL REPLACEMENT
Individual replacement parts are available for the controlpanel. To replace switches remove the two (2) screws
from front of panel and pull forward, exposing wiring.
1. To remove directional switch push firmly on the front
toggle and remove switch from back side of panel.
Cut wires to the defective switch, and splice wires(with butt connectors) to the new switch, being sure

PARTS LIST
Description

Bulb Kit
Directional Switch
On/Off Fuse Switch
Station Selector Switch
Control
12/24 Volt Converter
Upper Housing
Lower Housing
Base
Bulb Retainer
Motor-Vertical (upper)
Motor-Horizontal (lower)

PartNumber

18753-0178
43990-0000
18753-0180
64073-0020
60030-0000
45969-100060023-1000
60024-1000
60027-1000
60035-1000
18753-0458
18753-0350

DUAL STATION INSTALLATION KIT
43670-0005

DIMENSIONAL DRAWING
Inches (Millimetres)

TROUBLESHOOTINGAll lights are thoroughly inspected before shipping and are warranted to operate within specifications. If light does notoperate correctly, check fuse and wire harness connections before proceeding.

Problem

SolutionControl works in reverse in all diections.

Control installed upside down.

Bulb operates – no light movement.

Check wiring code for proper wire color connections.

Light moves – bulb does not operate.

1. Check bulb.
2. Check wiring code for proper wire color connections.

Dim light

1. Check voltage at power source.
2. Increase wire size from source to control.
3. Check for proper ground circuit.

THE PRODUCTS DESCRIBED HEREIN ARE
SUBJECT TO THE JABSCO ONE YEAR LIMITEDWARRANTY, WHICH IS AVAILABLE FOR YOURINSPECTION UPON REQUEST.

www.jabsco.com
U.S.A.
ITT Corporation
1 Kondelin Road
Gloucester, MA 01930
Phone: 978.281.0440
Fax:978.283.2619© Copyright 2009, ITT Corporation

UNITED KINGDOMITT Corporation
Bingley Road, Hoddesdon
Hertfordshire EN11 OBU
Tel: +44 (0) 1992 450145
Fax: +44 (0) 1992 467132

JAPANNHK Jabsco Company Ltd.
3-21-10, Shin-Yokohama
Kohoku-Ku, Yokohama, 222
Tel: 045.475.8906
Fax: 045.475.8908
All Rights Reserved

GERMANYITT Corporation
Oststrasse 28
22840 Norderstedt
Tel: +49-40-53 53 73 -0
Fax: +49-40-53 53 73 -11
Form: 43000-0507

ITALY
ITT Corporation
Via Tommaseo, 620059 Vimercate, Milano
Tel: +39 039 685 2323
Fax: +39 039 666 307
Rev. 03/2009

PANEL CUTOUT(Control Panel)