SCHRÖTER TECHNOLOGIE GMBH & CO. KG
Bahnhofstrasse 86
33829 Borgholzhausen, Germany
Phone +49-54-25-95-00 | Fax +49-54-25-18-28
info@schroeter-technologie.dewww.schroeter-technologie.de

THE SCHRÖTER COLLECTION EVERY SYSTEM. EVERY TECHNICAL DETAIL. EVERYTHING UNDER CONTROL.

SCHRÖTER TECHNOLOGIE GMBH & CO. KG

ENTHE SCHRÖTER COLLECTION
Every System. Every Technical Detail. Everything Under Control.

TABLE OF CONTENTS
10> T HERMICjet ®
hot-smoking systems (HR), hot-smoke/cooking systems (HR), hot-air systems (HL),
warm-smoke systems (WR), drying systems (TR), cooking systems (KA), kettles (KK),pasteurization systems (PA)20

> B AKEjet ®
baking/roasting systems (BA)
CrossBack cross-flow principle
CrossFlow rotary baking method

26> A RCTICjet ®
intensive chilling systems (IK), shower systems (DA), chilling basins (KB)34

> S EMIjet ®
hot-smoking/intensive chilling systems (HRIK), cooking /intensive chilling systems (KAIK),
baking/intensive chilling systems (BAIK)

42> CONTIjet ®
continuous production line50

> C LIMAjet ®
climatic cold-smoking systems (KR), climatic raw-sausage systems (KR), climatic ham production systems (KR),climatic maturing systems (NR), climatic post-maturing systems (NR), defrosting systems (AT)multi-airflow system (MAS)64> F ISHjet ®
fish hot-smoking systems (HR), fish warm-smoking systems (WR), fish cold-smoking systems (HR),fish drying systems (TR)72

> S MOKjet ®
wood chip smoke generator (RH), saw chip smoke generator (RS), steam smoke generator (RD),friction smoke generator (RF), liquid smoke (RL)78

> C LEENjet ®
thermal afterburner (TNV), scrubber (RWK),biological exhaust air purification,
waste heat recovery (WRG)84> CONTROL UNITS
Siemens, Allen-Bradley, Mitsubishi, Panel PC/Industry PC, InTouch, remote maintenance,scanners, wireless temperature probes

92> C LEANING
automated cleaning systems (RGA – different systems available), mobile cleaning device (RG 300)

96

> T ECHNICAL INFORMATION
door systems, connection specifications, dimensions

EXPERTS IN SYSTEMS TECHNOLOGYFOR GENERATIONS
Schröter is one of the leading international manufacturers of thermal treatment systems for the food industry. Whether
meat or fish – with our systems, companies around the world process foodstuffs into high-quality delicacies. We design
customized systems based on your specific needs and carry out your project in a professional manner.

We strive to deliver the highest quality, which is why we manufacture our products in Germany in a region which isconsidered extremely down-to-earth. And we are just as reliable, trustworthy, and honest. Our sound family businessstands for well-engineered and innovative products that are extremely long-lasting – and has for many generations.
This is why we also offer first-class service right along with them – across the globe.

A STRONG PRESENCE ON ALL THE
WORLD’S MARKETS
Schröter offices can be found on every continent. Whether in Africa, Asia, Australia, Europe, India, or North andSouth America, we offer local service in more than 80 countries in close collaboration with our long-term partners.
The employees at our strategically-located national affiliates speak your language and have comprehensive knowledge of the particular characteristics of the local markets. Thanks to the same time zone, we provide timely support
in planning, assembly, service, and maintenance, and can be at your place of business with minimal delay.

Schröter’s International
Representatives

Whenever you need assistance or production processes are not running smoothly, Schröter is there for you all over the world.
You can also find us at every important international trade show. Come and check out our high-quality products for yourself at
exhibitions across the globe. We look forward to speaking with you.

WWW.SCHROETER-TECHNOLOGIE.DE/WORLDWIDELEADING QUALITY SETS THE STANDARD
Our goal to offer “Leading Quality” means we are committed to quality, performance, and innovation. We have madethese values a fixed part of our logo. With a focus on this promise of quality, we design and manufacture systems which
our customers can rely on.

Schröter’s range of products is varied and leaves nothing to be desired – our systems boil, smoke, cook, bake, cool, andpasteurize meat and sausage products, fish products, cheese, and pet food. In addition to hot smoking and cooking systems, our semi-continuous and continuous systems include counter-pressure pasteurization systems, drying systems,
as well as exhaust purification systems. Control systems and automatic cleaning devices round out our range of
products. All of our systems are designed in close collaboration with our customers and are precisely tailored to theirindividual needs.

THERMICjet ®

THERMICjet®
> THERMICjet® is the right choice for cooking, smoking, heating, and drying. We manufacture our hot smoking andcooking systems as well as our kettle systems to meet your specific requirements: whether for one wagon or fifty, as
an in-line system or in the standard design, for rolling wagons or hanging racks, the system will definitely integrate
perfectly into your production flow.

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THERMICjet ® | GENERAL INFORMATIONFLEXIBLE COMBINATIONSTHERMICjet®SYSTEMS SUCCESSFULLY COMBINE THREE TRADITIONAL APPLICATIONS: COOKING, DRYING, AND PASTEURIZING.
WE CAN EVEN ADD COOLING UPON REQUEST.

This solution satisfies both industrial and artisan customers
alike. Whether a large-scale facility or a small operation,
we will design and build your THERMICjet® with complete
flexibility in either the standard or transit design. In this process,we consider your intended use as well as the space available.

In addition, we can adapt every unit to your loading system –from rolling wagons to stacked modules and cassettes tohanging racks. Rapid maintenance, easy access to components,and straightforward cleaning are the hallmarks of this wellengineered series.

01 One-wagon compact “Jetsmoker”
system02 Large-scale bacon system

01

02
03

THERMICjet®

13

01

02

THERMICjet®

THERMICjet ® | HR

15

THE MULTITALENTED THERMICjet®
When it comes to versatility in traditional applications, theTHERMICjet® HR can’t be beat. The hot-smoke cooking systemcooks, smokes, heats, dries, and reddens. A cooling coil isalso available as an additional option. The THERMICjet® canalso be ordered with baking system, allowing you to takefull advantage of the capabilities of the multitalented
THERMICjet®. The system can be closed with either a standard
swing door, a double-wing door, a vertical sliding door or asectional door.

01 THERMICjet® with large vertical lifting door, double row
02 Access to theTHERMICjet®’s mechanical systems
03 Multiple THERMICjet® systems with a central industrial PC control

03

16

THERMICjet ® | KA/KK AND PA

ALWAYS THE RIGHT SIZE
Industrial and artisan customers alike cook, dry, and pasteurize using sophisticated THERMICjet® systems from Schröter.
Both the large-scale industrial systems and the small
single-wagon units stand out due to their flexible design andnumerous possible combinations.
When it comes to the kettle systems and cooling basins,the vessel and all relevant components are steam- and airtight. They are heated, for example, using low/high-pressure
saturated steam which is blown into the heating jacket.
The condensate runs through a steam trap and a collecting
pipe back into the steam generator.
In order to prolong the shelf life of products, Schröter offers
counter-pressure pasteurization systems. The pasteurization
method, which is product- and packaging-friendly, ensuresthat specialties such as brown bread, salmon roe, or meatproducts stay fresh and flavorful for long periods of time.
The semi-preserved food is loaded into the THERMICjet® PA
in perforated, heat-resistant euro containers on EUR-pallets.
For example, as soon as packaged bread has been loaded into
the pasteurizing system, low-pressure steam is introduced
from the outside through a valve. This causes the temperature inside the chamber to rise to around 100 degrees Celsius
at a pressure of around 140 mbar. While this temperature
is maintained, condensation causes the pressure to drop
and a vacuum to be created. This is compensated for using
compressed air, which is fed into the system through anothervalve. The air in the bread’s packaging expands as a result of
the increase in temperature and builds up pressure. Low-pressure steam or compressed air, which is supplied through yet
another valve in the system, ensures that the package does
not burst.

01 Sensitive natural casings in the cooling basin
02 Kettle installation with 1,200 liter kettle volume
03 Kettle and cooling basin installation with 1,000 litre kettle volume
04 Multiple THERMICjet® systems with a central industrial panel PC control

01

05–07 THERMICjet® installation for pet food

02

03

04

06

05

07

THERMICjet®

18

THERMICjet ® | TECHNOLOGYTHE SCHRÖTER THERMICjet ® AT A GLANCETHERMICjet® is THE expert for traditional applications such as
smoking, cooking, drying, and pasteurizing.

Key features at a glance:>> Hot smoking and cooking systems>> Available as a large-scale system or single unit>> Flow-through version or standard system>> For all loading systems>> Can be upgraded to include cooling

THERMICjet ® HRwith fully insulated machine
housing and two fans

THERMICjet ® HRwith fully insulated
machine housing andcentral fan

THERMICjet ® KA
Energy-efficient fans ensurethat products are heated in
an ideal manner

19

THERMICjet®

THERMICjet ® | TECHNOLOGYBAKEjet®

BAKEjet®
> We design and build Schröter baking systems in several different varieties, such as rotary baking systems, cross-flow
systems with multiple air streams, or as combined hot-air cooking systems. As a result, we can offer the perfect combination of equipment to bake, brown, and cook your meat products.

22

BAKEjet ® | BACONSISTENTLY CRISPY
THE MEAT-PROCESSING INDUSTRY TODAY WANTS TO PRODUCE BAKED AND ROASTED PRODUCTS AS QUICKLY AND WITH AS
LITTLE WEIGHT LOSS AS POSSIBLE. SCHRÖTER’S BAKEjet® IS THE BAKING SYSTEM FOR BAKING, ROASTING, AND BROWNING A
WIDE VARIETY OF PRODUCTS.

The horizontal flow of air into the BAKEjet® system distributes the air completely evenly. A lifting mechanism lifts the
product wagon prior to the start and slowly rotates it throughthe air flow during the entire roasting and baking process.
As a result, all of the products are exposed to the incoming
stream of air that is blown in at continuously changing
speeds and directions. This gives products that are difficult
to brown or gratinate, such as meat in molds or meat-filled
pastries, an even surface. Other roasted and baked products
can also easily be produced or gratinated with a corresponding increase in consistency.

As one of the most state-of-the-art companies in Europe, thesausage specialist Hans Kupfer und Sohn GmbH & Co. KG has
selected the BAKEjet® for its products. The family businessis committed to achieving the highest possible standards ofproduction quality.
The transport container (in this example, for meat loaf) is
weighed with the filled baking molds and then labeled before
entering the BAKEjet®. This is where the various products are
baked and are given their delicious crust.
The EDEKA Nordfrische Center in Valluhn has also decided toinvest in new Schröter BAKEjet® systems.

01 + 03 Product example: Roast pork with crust
02 P roduct example: Caraway roast
04 B AKEjet® CrossFlow rotary baking system custom-designed for racks
with a depth of 1,500 millimeters and high load capacity
05 The BAKEjet® is perfect for evenly baking products like meatloaf
06 BAKEjet® baking system, CrossBack design
01

07 Meatloaf – raw mass in the mold
(1,500 mm length)
08 Meatloaf – after baking

02

03

BAKEjet ®

23

04

05

07

06

08
03

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BAKEjet ® | TECHNOLOGYDER SCHRÖTER BAKEjet ® AT A GLANCE
The BAKEjet® is the baking system for baking, frying, roasting, browning, and cooking.

Key features at a glance:>> CrossFlow rotary baking design>> CrossBack cross-flow design>> Available as combination hot-air cooking systems>> For racks up to 1,500 mm deep

BAKEjet®
Rotary Baking System
for a Consistent Baking
ResultBAKEjet®
Rotary baking unit pneumatic
lifting and rotating device

25

BAKEjet®

BAKEjet ® | TECHNOLOGYARCTICjet®

ARCTICjet®
> ARCTICjet® intensive chilling systems from Schröter allow you to cool your products quickly and package them directly
afterward. Thanks to these advantages, our intensive chilling and shower cooling systems are the ideal addition to yourproduction workflow and are now considered indispensable by many manufacturers in the meat processing industry.
Different cooling media such as ice water, cold air, or brine guarantee the best possible treatment of your meat products.
And the intensive chilling system can even be equipped with a full-fledged steam cooking mode on request.

28

ARCTICjet ® | GENERAL INFORMATIONRAPIDLY COOL TO THE PERFECT TEMPERATURESCHRÖTER OFFERS INTENSIVE CHILLING AND SHOWER COOLING SYSTEMS TO QUICKLY CHILL HEAT-TREATED PRODUCTS IN A
CONTROLLED MANNER. THE ARCTICjet® SYSTEMS SUPPORT PRE-CHILLING BY SHOWER COOLING OR HELP TO ACHIEVE LOW
CORE TEMPERATURES VIA INTENSIVE COOLING.

This avoids unnecessary weight loss and extends the shelf
life of the products. It goes without saying that Schröter will
design a system that meets your specific needs. Dependingon the products and technical requirements, cold water, icewater, brine, or cold air can be selected as the cooling medium.
Products can often be packaged right afterwards, dependingon the item. All cold air systems in the ARCTICjet® segment
stand out thanks to their extremely high air-changes and theresulting impressive cooling effect.

As such, they not only reduce production times and improve
product shelf life, but also guarantee absolute food safety.
This is because intensive chilling ensures that the products
pass through the critical temperature range in which bacteria
grow as quickly as possible. In order to ensure that theprocess is safe, cleaning the cooling systems is an importantfactor – in Schröter cooling systems, this is carried out bymeans of steam hygienization in conjunction with a built-in
CIP cleaning system. This means the cooling process is twice
as safe.

01 I ntensive chilling system with ice
water cooling
02 Intensive chilling of whole ducks

01

ARCTICjet®

29

03
02

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ARCTICjet ® | IK

TIME-SAVING COOKING AND COOLING
The ARCTICjet® with built-in cooking function is a worthwhile
option for long cooking and cooling times, such as for boiled
ham in molds and modules as well as cold cuts. With thissystem, the ham is first cooked in molds to a defined coretemperature or F-value, and then cooled down to the desiredcore temperature. A particular advantage of this system isthat it eliminates the need to transport the extremely heavycooking modules to a separate cooling system.

Thanks to this ingenious concept, even long cooking andcooling programs can be run automatically overnight andthe products can be processed or packaged the next morning
without any delay. Then the system can be used to produce
small-diameter products such as cooked or boiled sausages
during the day – a method that optimizes system utilization.

01 Shower cooling for large-diameter products
02 Cold air cooling with cold and hot water shower

01

03 Intensive chilling system at the Kulmbach Vocational School

02

ARCTICjet®

31

03

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ARCTICjet ® | TECHNOLOGYDER SCHRÖTER ARTICjet ® AT A GLANCE
The ARCTICjet® is THE cooling specialist for rapid, intensive
cooling.

ARCTICjet® IK
Air coolers arranged on bothsides guarantee optimum
cooling of products sensitive
to moisture

Key features at a glance:>> Intensive chilling systems>> Shower-cooling systems>> Available for different cooling media(cold air, ice water, brine)>> Flow-through version or standard system

ARCTICjet® IK
Central air cooler for maximum
cooling capacity

33

ARCTICjet®

ARCTICjet ® | TECHNOLOGYSEMIjet®

SEMIjet®
> The semi-continuous thermal processing systems produce in batches with a built-in automatic conveyor system andare equipped with an absolutely user-friendly control system. In this context, the SEMIjet® is synonymous with speed
and energy savings as well as consistent meat products and repeatable results – for a perfect process, guaranteed.

36

SEMIjet ® | GENERAL INFORMATIONA PERFECT COMBINATION
SEMI-CONTINUOUS SEMIjet® THERMAL PROCESSING SYSTEMS WITH AUTOMATIC TRANSPORT SYSTEMS OFFER A WIDE RANGEOF POSSIBLE COMBINATIONS. THE MOST COMMON DESIGN: FIRST, THE GOODS ARE SMOKED OR COOKED AND THEN INTENSIVELY CHILLED. ONE AFTER THE OTHER, BUT IN A FULLY AUTOMATED PROCESS.

Our SEMIjets® are carefully engineered and custom-designed.
The combination of the processing zones is just as variable
as the layout. Schröter supplies semi-continuous systems in
any length as single or double-row models. Customers caneven choose their door systems according to their individual
requirements. The automatic transport system ensures that
production runs smoothly by loading the products into thesystem in batches, transporting them further between thezones, and transporting them out again cooled. Dependingon the load, a transport system is available for rolling wagons, stationary racks, modules, and overhead rail systems.

In addition, optional coding is also available, depending on
the design of the transport system. This allows process data
to be saved directly on, for example, a module for cooking
ham. The code is then read automatically when the module is transported into the SEMIjet® system. Alternatively, atemperature-resistant barcode can be applied, and its processdata can then be scanned into the control system before
entering the SEMIjet® system.

01 + 02 S ingle-row SEMIjet® forheavy loads
03 Single-row SEMIjet® for different
rack sizes (in this case with adepth of 1,500 millimeters)

01

02

SEMIjet®

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03

01

02

03

04

SEMIjet ® | CONVEYOR SYSTEMS

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AUTOMATIC TRANSPORT SYSTEMS
electric drives, both of which can also be combined withroller-bed conveyors. For lightweight loads, Schröter offers
walking-beam conveyors with pneumatic drive. We also havevarious systems in our portfolio for automatic overhead
conveying systems.

SEMIjet®

With SEMIjet®, Schröter offers a wide variety of system
configurations. We will install the system that fits: yourproject, the system size, your existing product racks, andthe desired end product. As automatic transport systems,
our range includes chain and walking-beam conveyors with

01 Walking beam transport system for double-row installation withroller-bed conveyor
02 Chain conveyor system
03 Pneumatic conveyor system
04 Walking beam transport system for rolling wagons
05 O
 verhead rail transport system

05

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SEMIjet ® | TECHNOLOGYTHE SCHRÖTER SEMIjet® AT A GLANCEThe SEMIjet® offers the perfect combination of semi-continuous systems for smoking or cooking and subsequent
intensive chilling.

Key features at a glance:>> Semi-continuous production system>> Customized design>> Fully automated conveyor system>> Combination of different processing zones>> For all loading systems

SEMIjet® HRIK
Double-row system withwalking beam transport system

41

SEMIjet®

SEMIjet ® | TECHNOLOGYSEMIjet® HRIKSingle-row system with automatic
walking beam transport push-rod
conveyor system for extremely
heavy product wagons

SEMIjet® HRIK
with automatic chain
conveyor system for
perfectly timed transport

CONTIjet®

CONTIjet®
> The fully continuous CONTIjet® from Schröter dries, smokes, cooks, cools, or pasteurizes in a single operation – quickly,
efficiently, and without high labor costs. Automatic stick loading, removal, and reloading with subsequent system cleaning ensure processes are completely automated. As a result, it offers invaluable benefits to customers who produce large
quantities. The size and design of the systems are individually adapted to the customer’s products and the situation in
their production facility.

44

CONTIjet ® | GENERAL INFORMATIONNON-STOP, CONTINUOUS PRODUCTION
THE FULLY CONTINUOUS CONTIjet ® PRODUCTION LINE WITH CUSTOMIZED CONVEYOR SYSTEM IS IDEAL FOR PRODUCINGLARGE QUANTITIES, BECAUSE THE PRODUCTS ARE PROCESSED IN A CLOSED CYCLE FROM HEATING TO COOLING TO PACKAGING.

Schröter tailors the functionality and conveyor system
to the exact requirements of each individual customer.
This makes it possible to vary and combine steam quantity,
temperature, and throughput time as needed. This results innumerous production options and the perfect parameters foreach product.

cleaned in a closed water system with filtration for maximum
hygiene. Time-saving loading and unloading automation is
also available as an added option. In short: The name CONTIjet® is synonymous with optimized production times, low
use of human resources, and maximum product output inminimal space.

In this way, CONTIjet® systems, which are operated fully
automatically, produce consistently high-quality products
at all times. Standardized meat and poultry products suchas hot dogs, sausages, and cold cuts, as well as various
convenience products, can all be processed into top-quality
products using Schröter technology. For example, a finelymeshed wire conveyor belt can transport very thin andnarrow products safely. The conveyor belt is continuously

Since the continuous lines are in constant use, Schröter iscommitted to achieving best-in-class quality and reliability.
We design our systems tailored to the type and scope of theirintended use and the specific circumstances of your business– to ensure that you meet your long-term goals.

01–05 Fully continuous baconproduction

01

CONTIjet®

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02

03

04

03

05

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CONTIjet ® | TECHNOLOGYTHE CONTIjet® – FULLY PROCESSED IN A SINGLEOPERATION

01–04 Fully continuous hot dog
production with circulating
ice water cooling

01

02

03

04

05
04

CONTIjet®

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CONTIjet ® | TECHNOLOGYTHE SCHRÖTER CONTIjet ® AT A GLANCEThe CONTIjet® is the all-rounder among the fully continuous
systems for smoking, cooking, cooling, or pasteurizing.

CONTIjet® V-LINE
Double-row fully
continuous line

Key features at a glance:>> Fully continuous production system>> Automatic stick loading, removal, and reloading(sausage production)>> Automated loading and unloading systems>> Particularly suitable for large-scale production>> Customized system design

49

CONTIjet®

CONTIjet ® | TECHNOLOGYCONTIjet® V-LINE
Single-row fully
continuous lineCLIMAjet®

CLIMAjet®
> CLIMAjets® are systems with individual air guidance for processes along the entire production chain – from defrosting andclimatic smoking to aging and maturing. This sophisticated system technology is equally suitable for artisanal and industrial users because it can be flexibly adapted to different products and capacities. The products are processed in an absolutely
uniform and gentle manner – from the smallest to the largest post-maturing chamber – via a finely structured duct systemthat circulates air throughout the chamber. In addition, Schröter adapts all climatic smoking, maturing, post-maturing, anddefrosting systems to fit your building. In addition, we also always find the best solution for your new construction project.

52

CLIMAjet ® | STANDARD SYSTEM

CLIMATE CLEVER FOR MAXIMUM QUALITY
WHEN IT COMES TO THE MANUFACTURE OF MEAT PRODUCTS, THE CLIMATIC CONDITIONS DETERMINE THE QUALITY.
SCHRÖTER’S TRIED-AND-TESTED CLIMAjets® CREATE THE IDEAL TEMPERATURE AND HUMIDITY REGARDLESS OF THE OUTSIDE
CLIMATE.
Schröter continuously tests its air circulation systems forthermal meat and sausage processing, and tailors themto different processes and product properties. Its processoptimization efforts focus on new and more effective systemcomponents, product-specific and energy-saving control
options, as well as various types and speeds of air flow for
uniform product maturing. With extensive visualization
options such as permanent parameter documentation, batchand operator verification, and batch traceability, the East
Westphalian systems manufacturer also ensures that its
customers meet HAACP requirements (Hazard Analysis andCritical Control Point) with ease. Last but not least, Schröter
develops its systems with cost-effectiveness in mind andalways strives to achieve best-in-class performance with low
energy consumption.
In order to fully meet real-world requirements, we collaborate
with Germany’s leading raw sausage producers, scientificinstitutions, and vocational schools. A highly qualified teamof designers, mechanical engineers, and meat technologists then transforms the results into sophisticated systemdesigns.

01 Climatic post-maturing system
for tall wagons
02 P epperoni drying system with88 racks

0201

CLIMAjet®

53

03
02

03
01

02

03

04

05

CLIMAjet ® | MAS

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INTELLIGENT AIR FLOW
The multi-channel CLIMAjet® MAS is particularly clever.
Thanks to various air inlet and recirculation options, thissystem supplies all areas of the chamber with conditioned
drying air – for a perfect drying result. An alternating flowof air ensures that products dry in an extremely uniform
manner right from the first hour of maturing – whether smallor large-diameter products and low or high degrees of drying.
An additional benefit is that the air flow is gentle on the
products.

Furthermore, the split air inlet ducts, which are adapted to
the respective chamber size, have proven themselves in everyday use. Depending on the program, alternating dampers
supply the horizontal or vertical inlet ducts with conditioned
air. In this process, the correct ratio between air that is directed horizontally and vertically is crucial.

01 Climatic raw sausage system, four rows
02 + 03 Product example: Raw sausage with natural mold04 Product example: Teewurst

CLIMAjet®

05 CLIMAjet® post-maturing system, 700 m2
06 Multi Airflow System (MAS) multi-channel system for horizontal andvertical air flow

06

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CLIMAjet ® | NR

GENTLE MATURING AND DRYING
Raw sausages and hams should mature and dry gently andquickly with the lowest possible energy consumption. With
the innovative LIMIT process control based on the principle of“alternating humidity control,” the systems manufacturer isdemonstrating a novel approach.
In this process, an interval of minimum and maximum temperature and humidity values is defined, and the parametersof this interval control the system’s continuous alternation
between running and paused operation. During a pauseinterval, the moisture in the product diffuses from the core to
the surface, where it is released into the circulating air, thereby
increasing the humidity in the chamber. The highest level thatthe humidity in the chamber is permitted to reach, the external
LIMIT value, is adjusted to the respective product properties.

When it is reached, the pause period ends and the system
begins operation once again. By increasing the circulating air
and adding cooling, heating, drying, and fresh air, the chamber
humidity is reduced and the climate values fall back within thepreset internal LIMIT parameters. The system then automatically switches to pause mode, and the climate once again
develops solely as a result of the moisture released by the
product. The LIMIT control system also incorporates fresh air
into the process via state-of-the-art enthalpy control systems.
A “negative” maximum deviation from the target value can be
set so that the product does not become too dry. If the chamber humidity level falls below this value, the system moves
back toward the regular LIMIT range by means of additional
humidification.
This minimizes maturing errors, increases the longevity of
motors and machine parts, reduces maintenance requirements– and, last but not least, conserves valuable energy.

01 CLIMAjet® climatic post-maturing system for tall wagons
02 Climatic maturing system (MAS) for small-diameter products,
for example Landjäger sausage
02 + 05 Climatic maturing system for air-dried and smoked ham
03 Air-conditioning machine units for 60-wagon systems
04 Product example: smoked Camembert
05 Product example: smoked ham

01

02

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05

CLIMAjet®

03

01

CLIMAjet ® | NR

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CORRECTLY MATURING DRY-AGED BEEF
Depending on individual needs, the pieces of meat usuallymature with pinpoint accuracy for between 14 and 35 days,
and can then be delivered exactly portioned to restaurants.
The result is a culinary delight – beef at it’s best. This isbecause the dry maturing and the associated water loss
intensify the flavor, which is further increased by the meat’s
fat marbling. This leads dry-aged beef to develop its one-ofa-kind, buttery-nutty taste.

CLIMAjet®

Dry-aged beef is a gourmet food which requires a special
maturing process. Schröter offers the best conditions formeat that is matured on the bone with the CLIMAjet®. Thissystem offers pinpoint control parameters: the temperaturein the dry-aged beef maturing room remains constant between 0.5 and 1 °Celsius and the humidity is held at between
75 and 85 percent relative humidity with a low and constant
air speed. Thanks to the ability to precisely maintain theseparameters, the CLIMAjet® offers excellent maturing results.

02

01 + 02 D ry-aged beef matures with pinpoint
accuracy
03 Maturing room for dry-aged beef

03

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CLIMAjet ® | AT

QUICK AND SAFE DEFROSTING
Schröter developed the innovative CLIMAjet® to defrost frozen
products in particularly gentle process without any loss ofquality. Its climatic process control system and variable air
flow ensure that products are defrosted uniformly with minimal weight loss and natural, high-quality freshness – evenmassive blocks of frozen meat.
Before it can be processed, meat frozen to a temperature of-24 degrees Celsius must be defrosted to approximately -1 to
0 degrees Celsius. Up to now, this was often carried out ina water bath. But this has drawbacks, such as an extremely
high level of water consumption and negative effects on thequality of the meat due to leaching and protein loss. Thanks

to a new defrosting process with steam, the systems from
Schröter not only reduce defrosting losses but also cut energy consumption by ninety percent. In this context, the frozen
blocks of meat are placed in multiple layers on rolling wagons
or racks. Steam that is fed into the defrosting chamber heats
it to the predefined temperature and ensures that heat is distributed evenly throughout. Variable air flow also guarantees
that uniform heat and humidity distribution. In this context,
product probes inserted directly under the product surface
and in the product core control the uniformity of the defrosting process. This means the system constantly operates in
the ideal range and safely prevents overheating and microbial
growth in the products being defrosted.

01 D efrosted blocks of meat
02 Salmon fillet during the defrosting process
03 Defrosting system with rolling wagons
01

04 + 05 Defrosting systems with two-level racks
06 Defrosting process with core and surface probes

02

04
05

06

CLIMAjet®

03

62

CLIMAjet ® | TECHNOLOGYTHE SCHRÖTER CLIMAjet ® AT A GLANCEThe CLIMAjet® is the all-rounder for climatic processes along
the entire production chain, from defrosting to climatic
smoking to maturing and post-maturing.

CLIMAjet® MULTI AIRFLOW SYSTEM (MAS)guarantees maximum uniformity
through variable airflow

Key features at a glance:>> Tailored in a flexible manner to the products and capacity>> Finely-structured duct system>> Customized design>> Documentation and batch traceability according to HACCPCLIMAjet ® | TECHNOLOGY63

CLIMAjet® STANDARD MATURING SYSTEM

CLIMAjet®

with lateral air inlet ducts
and central air recirculation

CLIMAjet® POST-MATURING SYSTEM
with ceiling pipe system

FISHjet®

FISHjet®
> The FISHjet® is the perfect means of transforming raw fish into an equally tasty and healthy pleasure. Whether smokedfish such as eel and mackerel or dried stockfish, Schröter’s state-of-the-art drying and smoking systems for hot and coldsmoking ensure that the preparation of numerous delicacies is always a resounding success. This is because uniform,
gentle drying results in outstanding quality with low weight loss and an appetizing color.

66

FISHjet ® | GENERAL INFORMATIONFIRST-RATE FISH PROCESSINGWITH ITS SYSTEMS FOR DRYING AND SMOKING FISH, SCHRÖTER HAS REINTERPRETED A TRADITIONAL METHOD ON A GRANDSCALE. AS A RESULT, THE FISHjet ® ENHANCES THE CHARACTERISTIC TASTE OF A WIDE VARIETY OF PRODUCTS AND AT THE
SAME TIME IMPROVES THEIR SHELF LIFE.

Whether as an adapted single-wagon system or a fully continuous production line, the FISHjet® is suitable for fish thatis processed both hanging and lying down. Perfectly uniform
results are achieved first and foremost thanks to its excellent
heating, cooling, and dehumidification performance. They
also result from the infinitely variable control of the circulating air system with powerful fresh air supply and substantial
smoke volume.
The Schröter product line includes pasteurization systems forpreserving fish roe in cans and jars as well as vacuum-packed
surimi variations and defrosting systems for blocks of fish
specially developed for the fish industry. We select the best
heating option and ideal system configuration for your needs

depending on which fish specialty you want to process. The
customized control and feedback control technology enables
cost-effective process control.
Thanks to the use of state-of-the-art conveyor technology
and racks or trays, the various process steps such as drying,smoking, and cooling can be carried out in an efficient andextremely productive manner. The fish is manually loaded
and unloaded in trays and empty cans in the loading or unloading zone without the need for time-consuming skewering. The fully automated feeding or discharge of the empty
and full cans increases the productivity and efficiency ofSchröter’s continuous production lines.

01 Product example: smoked mackerel fillets, 30 layers per wagon
02 FISHjets® in both single-row anddouble-row design

01

FISHjet®

67

02
03

FISHjet®

69

70

FISHjet ® | TECHNOLOGYTHE SCHRÖTER FISHjet ® AT A GLANCE
The FISHjet® is the state-of-the-art specialist for traditionalsmoking and drying of various types of raw fish.

Key features at a glance:>> Drying and smoking systems>> Hot and cold smoking>> For both hanging and lying products>> Excellent heating, cooling, and dehumidification
performance

FISHjet®
Single-row system

FISHjet ® | TECHNOLOGY71

FISHjet®

FISHjet®

Double-row system

02

SMOKjet®

SMOKjet®
> Whether mild or intensely smoked, different products require different smoking intensities. This is why Schröter
offers four SMOKjet® smoke generators for hot and cold smoking systems: wood-chip smoke generators for wood chips
and saw chips, steam and friction smoke generators, and liquid smoke atomizers. In addition, wood-chip and steam
smoke generators produce a minimal amount of exhaust air that can be cost-effectively scrubbed using exhaust air
treatment systems. Friction smoke generators, on the other hand, stand out thanks to their closed-loop operation, andliquid smoke systems generate smoke through compressed air atomization in closed systems.

74

SMOKjet ® | GENERAL INFORMATIONEXQUISITE SMOKY FLAVOR
WHEN SELECTING A SMOKE GENERATION METHOD, TASTE AND INTENSITY ARE THE MOST IMPORTANT FACTORS. IN ADDITION,
THE CHOICE HAS AN IMPACT ON THE SELECTION OF A SUITABLE AND EFFECTIVE EXHAUST AIR CLEANING SYSTEM.

WOOD-CHIP SMOKE GENERATORS come closest to traditional
smoke generation by burning either coarse wood chips or
finer saw chips. The latter provide a mild smoke. This is produced by burning the wood or saw chips at temperatures of
400-700 degrees Celsius on a heated burner plate. The smoke
and the air that transport it mix together, exit through thesmoke outlet at the back, and then are guided to the chamber via the smoke pipe.

STEAM SMOKE GENERATORS extract the desired substancesin the wood chips via superheated steam. The smoky flavor
is medium to strong. A steam-air mixture is heated to atemperature between 360-450 degrees Celsius using electricheating elements and forced through continuously moving wood chips. The unique advantages of this method arethat the steam smoke has a constant intensity, is conveyed
via condensation, and thus reduces the weight loss of the
product.

FRICTION SMOKE GENERATORS produce a smoky flavor of
medium intensity. In this process, a wood bar is pressedagainst a rotating friction wheel to generate smoke. The
wood bar is pressed against the wheel pneumatically via astainless steel drive chain. The smoke generator has amagazine with space for up to five wood bars.

LIQUID SMOKE SYSTEMS are suitable for all common liquidsmoke brands worldwide. In this method, a liquid, undiluted smoke concentrate is atomized by compressed air in theprocess chamber. Depending on the recipe, the smoky taste is
medium to strong.

01 SMOKjet® RH wood-chip smoke generator
02 SMOKjet® RD steam smoke generator
01

03 T wo-component jet for liquid smoke
04 SMOKjet® RF friction smoke generator

02

03

SMOKjet®

75

04
03

76

SMOKjet ® | TECHNOLOGYTHE SCHRÖTER SMOKjet ® AT A GLANCEThe SMOKjet® smokes perfectly at various levels of smoke
intensity. In this context, we offer four different smoke
generation methods to enhance your products.

SMOKjet® RH09/RS09
Wood-chip smoke generator with
automatic chip removal
Example: dual smoke outlet

Key features at a glance:>> Wood-chip smoke generator for wood chips and saw chips>> Steam smoke generator with exhaust air treatment system>> Friction smoke generator with closed-loop operation>> Liquid smoke systems with compressed air atomization orpump systems

SMOKjet ® | TECHNOLOGY77

SMOKjet® -RF

SMOKjet®

Friction smoke generator
Example: dual smokeoutletSMOKjet® -RD
Steam smoke generator
Example: single smoke outlet

> Schröter’s thermal exhaust cleaning systems are used to treat high-volume, heavily contaminated exhaust gas flows –from 200 to several thousand cubic meters per hour. They are available as a single-source solution or as a central system
for several emission sources. Downstream units for heat recovery can also be integrated into the system. Schröter’s
CLEENjet® is available in a number of varieties either in the classic design or as a weatherproof and soundproof container
solution. Our water scrubbers are also an alternative for systems with steam smoke generators. We also offer customized
solutions for low-contamination air flows.

CLEENjet®

CLEENjet®

80

CLEENjet ® | GENERAL INFORMATIONA CLEAN AFFAIR
IN THE MEAT PRODUCTS INDUSTRY, PRODUCTION PROCESSES GENERATE SMOKE EMISSIONS THAT POLLUTE THE ENVIRONMENT. AS A MANUFACTURER OF CLIMATIC AND HOT-SMOKING SYSTEMS, SCHRÖTER OFFERS CUSTOM-DESIGNED, ENVIRONMENTALLY FRIENDLY SOLUTIONS, INCLUDING THE CLEENjet ® THERMAL EXHAUST AIR CLEANING SYSTEM.

Thermal exhaust treatment consists of a kettle-shaped
combustion chamber with a built-in raw-gas preheater. Herethe exhaust gases from the smoking process are purified attemperatures of more than 750 degrees Celsius. This meansthat the carbon compounds and atmospheric oxygen present
in the raw gas are almost completely converted into CO2 andwater vapor (H2O). In addition, Schröter does not allow
the excess heat energy to go to waste, but uses it in an optimal manner to either heat the process water, feed it into theheating systems, or heat thermal oil for frying lines. In order
to offer customers a system solution that meets their needs,
Schröter analyzes both the amount of exhaust air that will be
produced and its level of contamination.
We also offer a four-column scrubber as an alternative forsystems with steam smoke generators. This cleans the exhaust air by spraying it with water. A level sensor determines
the maximum and minimum water level so that the watercan either be partially or completely exchanged automatically. If the exhaust air scrubber is outside, an automaticallycontrolled electric heater prevents the scrubber water fromfreezing during the cold season.
In addition, biological exhaust air purification is also available. In this context, an effective biofilter system with anorganic bed including an exhaust air scrubber cleans odorous
process exhaust air. Odor and grease particles are first
effectively separated in the scrubber. Then the air with theremaining odor particles flows into an organic bed, where it
penetrates a one-meter-thick layer of bark mulch and is metabolized and purified by the microorganisms present. In addition, Schröter offers other alternative exhaust air cleaningsystems tailored to customers specific needs upon request.

01 Biological exhaust air purification
with an organic bed
02 P urification of exhaust smokegases with a thermal exhaust air
purification system
03 RWK four-column scrubber forslightly contaminated air flows

01

02

CLEENjet®

81

03

82

CLEENjet ® | TECHNOLOGYTHE SCHRÖTER CLEENjet ® AT A GLANCEThe CLEENjet® is the emissions expert among Schröter systems. These thermal exhaust cleaning systems are used totreat high-volume, heavily contaminated exhaust gas flows.

Key features at a glance:>> Systems available to treat from 200 to up to several
thousand cubic meters per hour>> Available as a single-source solution or central system>> Equipped with preheating device for untreated exhaust gas>> Additional heat recovery units can be connected>> Under-roof solution or weatherproof, soundproof container
solution also available for outdoor installation>> Four-column water scrubber available>> Exhaust air cleaning through biofilter system with organic
bed available as an alternative

CLEENjet®
TNV Thermal exhaust air
treatment system

CLEENjet ® | TECHNOLOGY83

CLEENjet®

CLEENjet®

RWK four-column
scrubber

> Schröter offers its systems with four different control systems. They are all programmed to meet our customers’
specific needs, so that you can easily manage your data. The clearly arranged visualizations show all of the connected
systems and the current values quickly and at a glance. These system make it possible to manage processing programsfor different products from a central location and track production steps. And if you ever need help, our online Quick
Support is always available.

CONTROL

CONTROL & VISUALIZATION

86

CONTROL | GENERAL INFORMATIONCONTROL TECHNOLOGY FOR
TRANSPARENT PROCESSESWITH FOUR DIFFERENT CONTROL SYSTEMS IN ITS PORTFOLIO, SCHRÖTER CAN OPTIMALLY EQUIP AND PROGRAM ITS PRODUCTION SYSTEMS AROUND THE GLOBE – DEPENDING ON THE NEEDS AND PREFERENCES OF ITS CUSTOMERS.

PLCs from Siemens are the most popular systems, and are
predominantly sold on the European market. Japanese customers, on the other hand, prefer Mitsubishi systems withthe complete Japanese character set. Allen-Bradley control
systems are widely used in America. They all have a touch
screen control panel. Almost all control systems are programmable logic controllers (PLC). and up to 99 percent can be
programmed by Schröter. The modular control systems offered by Schröter are manufactured in large quantities basedon industry standards, are reliable, and always state of theart. This means that they can also be supplied worldwide overmany years in the event that they need to be replaced.

When a specific system is selected, the target/actual values
are displayed – including graphically in the form of a trend
curve, if required. In addition, the processing programs forthe various products can be managed centrally. The visualizations usually allow you to trace back production steps andprogram sequences for up to a few years.
The Siemens and Allen Bradley control systems are continuously updated with new languages and programmed inseveral languages for maximum ease of use. This makes
it easier to understand text-based descriptions, operator
instructions, or error messages and alarm lists. At the present
time, 27 different languages are available.

The visualizations shown by the systems provide an initial
overview of all connected systems with the current values.

01 Control system from Mitsubishi
02 Control system from Siemens
03 Schröter Panel PC to control up to 30
production systems from a central
location
04 Control system from Allen-Bradley

01

02

CONTROL | VISUALIZATION

87

CONTROL

03

04

03

88

CONTROL | REMOTE MAINTENANCE

Costumer
Kunde

VPN

HTTPS
VNC
RDP
WEB

PLC

HMI

01

02

03

CONTROL | REMOTE MAINTENANCE

89

REMOTE MAINTENANCE – SIMPLE, SECURE, FLEXIBLE
Production systems need to run smoothly. If a technicalissue arises, rapid assistance is required – worldwide. As aresult, Schröter relies heavily on remote maintenance andnow offers its customers new options with the eWon security
router from Wachendorff Prozesstechnik GmbH & Co. KG.
Customers receive support within the shortest possible timeand avoid costly, protracted on-site visits. The universally deployable remote maintenance system allows Schröter to view
all of the system parameters in compliance with the strictest
safety regulations.
With the nonproprietary eWon VPN router, remote maintenance of Schröter’s systems is both easy and flexible. The
device fits on the profile rail next to the control unit andestablishes a secure VPN connection over the Internet withthe service team in Borgholzhausen. In this context, the customer’s internal network can be completely isolated from theequipment network. This means that the service team only

has access to Schröter’s control systems. In addition, the service technicians don’t automatically have around-the-clock
access to the data from the systems; instead, the customer
determines whether or not and when the service team hasaccess. For this purpose, a switch is installed that only opens
up a secure OpenVPN tunnel (thereby preventing unauthorized access) when set to “Service.” The eWon router only
sends the encrypted system data to the service team when
the customer manually flips the switch on site. This data canthen only be accessed, analyzed, and processed by the authorized users of the respective service team for the purposeof rapid troubleshooting. The eWon VPN router supports avariety of media and communicates with leading control systems, since the device is preprogrammed with all the major
protocols. Furthermore, it comes with all the necessary international certifications, meaning it can be used by companies
around the world. User administration with different accesspermissions and hierarchy levels provides additional security.

01 Practical online support from Schröter
02–05 Multilingual programming including characters
02 Process displayed in Korean
03 Alarm list in English
04 Modification screen in English

CONTROL

05 Process displayed in Chinese

04

05

90

CONTROL | PROCESS VISUALIZATIONINTOUCH GETS A FRESH NEW LOOKThe InTouch process visualization software that is used todisplay and easily control Schröter production systems has
been optimized and now features modern graphics, a multilingual display, improved database storage, and extremely
fast data access.

Connecting to PC systems via Ethernet networks now makes
it possible to load even large amounts of data from theconnected systems extremely fast. Two versions, new systemgroupings, and a new recipe editor round out InTouch’s newfeatures.

Today, fast data access was one of the most importantfactors when reprogramming the software. The data is storedin Microsoft Access or Microsoft SQL databases, allowing
the customer to integrate it into the company’s own ERP
systems. The process visualization software exports reports
to Excel, either as a file or to print out a copy.

01 V iew of the systems in different languages, in this case Russian, Thai,
Korean, and Japanese
02 C ontrol cabinet for cleaning system and control unit with Schröter
Panel PC
03 S chröter operating units with built-in Siemens touch panel

01

CONTROL

02

03

CLEANING> Automated cleaning is becoming an increasingly important feature of large industrial facilities. That is why the experts
at Schröter have developed a programmed control unit that covers all of the steps in the process. It helps clean thesystems consistently well and as quickly as possible, using the least amount of chemicals and water as possible. The

context, the process visualization software documents every cleaning with the same level of precision as it does the
production processes. As a result, system operators can always see when the system was cleaned. With its automatedcleaning system, Schröter makes the production process safer and ensures that resources are used in an ideal manner.

CLEANING

automatic cleaning device operates using a booster pump and can be used for more than one production system. In this94

CLEANING | GENERAL INFORMATION

A PROPER CLEANINGSCHRÖTER OFFERS CUSTOMIZED CLEANING SOLUTIONS FOR EVERY SYSTEM SIZE AND DIFFERENT LEVELS OF CONTAMINATION.
WE OFFER FULLY AUTOMATED SYSTEMS FOR LARGE PRODUCTION LINES THAT CLEAN USING LIQUID DETERGENTS OR FOAM.
FOR SMALL AND MEDIUM-SIZED INSTALLATIONS, WE OFFER THE RG300 MOBILE SOLUTION AS AN ALTERNATIVE. AN INTERIOR
CLEANING IS AVAILABLE AS AN OPTION.

With automated cleaning, the valves of the system’s individual cleaning zones are individually controlled by a software
application. In this context, more heavily soiled areas are
exposed to cleaning agents for a longer time or more often.
At the end, all zones are rinsed with water. The definedparameters ensure that cleaning agents and water required
to rinse the systems are always used sparingly.

The automatic cleaning unit is installed at a central location and can be permanently connected from there to thecleaning distributors of several systems. The detergent tankis connected to the unit and detergent is measured out
automatically. The control systems then access the cleaning
devices one after the other.

01 F oam cleaning system
02 C
 ontrol system for a cleaning program
03 R otating cleaning head for fullyautomatedinterior cleaning
04 RG 750 fully automated cleaning system forlarge production lines
01

05 R GA automatic cleaning dispenser
06 R G 450 fully automated cleaning System

02

03
02

95

CLEANING

04

05

03

06

TECHNICAL INFORMATION> Schröter’s systems are meticulously designed down to the last detail, feature best-in-class workmanship, and are
manufactured from high-quality materials. We flexibly adapt every thermal processing system and every door system
to the customer’s specific requirements, right down to the smallest piece of equipment. We even tailor accessories suchas smoking, cooking and baking wagons, or racks for industrial trucks to your exact requirements. The following pages
contain all of the dimensions and connection values for our hot-smoking, cooking, baking, intensive chilling, smoking,

TECHNICALINFORMATION

climatic raw sausage, and climatic post-maturing units, kettles, and exhaust air cleaning systems.

98

TECHNICAL INFORMATION | DOOR SYSTEMSSCHRÖTER’S DOOR SYSTEMS AT A GLANCE
Schröter’s systems are equipped with high-quality lifting
doors, standard, or double-wing doors.

Key features at a glance:
Double-wing doors>> With inflatable door seals>> Large, heavy doors available>> User-friendly handling>> Optimized for automated transport systems>> Low-maintenance>> Mechanical interlock available>> Sanitary hinge design>> Modular design of hinges ensures fastest possible deliveryof spare parts

DOUBLE-WING DOORS
with inflatable door seals

TECHNICAL INFORMATION | DOOR SYSTEMS

99

LIFT DOOR SYSTEM
with sanitary design

Key features at a glance:
Lift door:>> with sanitary design>> Space-saving>> Meets current safety standards>> Ideal for semi-continuous systems>> Electrical interlock available

Key features at a glance:
Standard swing door:>> Cost-effective solution>> For a variety of applications>> Mechanical interlock available>> Low-maintenance>> Sanitary hinge design>> Modular design of hinges ensures fastest possible deliveryof spare parts

TECHNICALINFORMATIONSINGLE-WING STANDARD DOOR

10 0

TECHNICAL INFORMATION | THERMICjet ® HR

THERMICjet® HR:
SINGLE- AND DOUBLE-ROW HOT-SMOKING SYSTEMSSINGLE-ROW HOT SMOKING SYSTEMSDIMENSIONS
Length – compact system

*

UNIT

1 -wg. 1 - wg. JS 2 -wg.

3 -wg.

4 -wg.

5 -wg.

6 -wg.

mm

1200

3100

4200

5510

6610

7930

2360

3460

4560

5660

1680

7 -wg.

8 -wg. 10 -wg.

6760

7860

8960

11160

1760

1760

1760

Length – flow-through system

mm

Width

mm

1440

1560

1510/1640

1510/1640 1640/1760 1640/1760 1640/1760

Height – compact system

mm

2650

2550

2550

2550

2550

2700

2700

Room height for compact system

mm

3200

3250

3300

3300

3300

3400

3400

Height – flow-through system

mm

3600

3600

3600

3750

3850

4050

4050

4050

Room height for flow-through system mm

4200

4200

4200

4400

4750

5000

5000

5000

CONNECTIONSUNITElectricity

kW

3

4

10

13

18

18

25

25

35

35

Heating: steam, electric, gas

kW

27

36

80

120

160

200

220

240

260

300

Humidification and cooking: steam kg/h

65

65

125

150

200

250

300

325

350

450

Shower: cold water

l/min

18

18

36

54

72

90

108

125

144

180

Weight

kg

1400

1700

2200

2400

2700

3000

3700

4000

4600

4900

UNIT

4 -wg.

6 -wg.

8 -wg.

10 -wg.

12 -wg.

14 -wg.

16 -wg.

18 -wg. 20 -wg.

mm

3310

4410

5510

6610

7710

8980

10080

11480

12580

Length – flow-through system

mm

2360

3460

4560

5660

6760

7860

8960

10060

11160

Width

mm

2860

2860

2860

2860

2860

2860

2860

2860

2860

Height – compact system

mm

2550

2550

2700

2700

2700

2700

2700

2850

2850

Room height for compact system

mm

3200

3200

3200

3400

3400

3600

3600

3800

3800

Height – flow-through system

mm

3600

3700

3700

3900

4500

4500

4500

4700

4700

Room height for flow-through system** mm

3800

4000

4000

4100

5000

5000

5000

5200

5200

DOUBLE-ROW HOT-SMOKING SYSTEMDIMENSIONS
Length – compact system*

CONNECTIONSUNITElectricity

kW

18

25

35

40

40

50

65

95

95

Heating: steam, electric, gas

kW

120

180

250

350

400

500

600

700

800

Humidification and cooking: steam kg/h

200

300

350

450

525

600

675

750

825

Shower: cold water

l/min

72

108

144

180

216

252

288

324

360

Weight

kg

3100

3500

4000

4600

5200

5700

6200

6800

7500

Dimensions applicable to wagon size: 1.0 x 1.0 x 2.0 m. Energy supply figures represent maximum connection values.
Consumption values are lower depending on the product.
*Gas-fired compact systems are 500 mm longer. A service corridor of approx. 800 mm is required behind the systems.
Electrically heated compact systems require an additional 500 mm of room height.

**

TECHNICAL INFORMATION | THERMICjet ® KA

101

THERMICjet® KA:
SINGLE- AND DOUBLE-ROW COOKING SYSTEMSSINGLE-ROW COOKING SYSTEMSDIMENSIONS

UNIT

1 -wg.

2 -wg.

3 -wg.

4 -wg.

5 -wg.

6 -wg.

Length

mm

1260

2360

3460

4560

5660

6760

Width

mm

1400

1400

1400

1400

1400

1400

Height

mm

2550

2550

2550

2550

2550

2550

Room height

mm

3600

3600

3600

3600

3600

3600

CONNECTIONS: COOKING SYSTEM

UNIT

Electricity

kW

1.5

3

3

6

6

9

Cooking: steam

kg/h

50

100

150

175

200

250

Shower: cold water

l/min

18

36

54

72

90

108

Weight

kg

900

1200

1500

1900

2250

2600

DOUBLE-ROW COOKING SYSTEMSDIMENSIONS

UNIT

4 -wg.

6 -wg.

8 -wg.

10 -wg.

Length

mm

2360

3460

4560

5660

Width

mm

2860

2860

2860

2860

Height

mm

2550

2550

2550

2550

Room height

mm

3600

3600

3600

3600

CONNECTIONS: COOKING SYSTEM

UNIT

Electricity

kW

6

9

12

15

Cooking: steam

kg/h

175

250

300

350

Shower: cold water

l/min

72

108

144

180

Weight

kg

1800

2300

2800

3300

TECHNICALINFORMATION

Dimensions applicable to wagon size: 1.0 x 1.0 x 2.0 m.

102

TECHNICAL INFORMATION | THERMICjet ® KK

THERMICjet® KK: KETTLE
KETTLEDIMENSIONS: HOUSING

UNIT

200 ltr.

300 ltr.

400 ltr.

500 ltr.

600 ltr.

800 ltr.

1000 ltr.

Width

mm

1050

1200

1350

1600

1850

2350

2850

Depth gas/oil

mm

1250

1350

1450

1450

1450

1450

1450

Depth steam/electric

mm

1100

1200

1300

1300

1300

1300

1300

Height

mm

950

950

950

950

950

950

950

DIMENSIONS: INNER KETTLE

UNIT

Width

mm

700

850

1000

1250

1500

2000

2500

Depth

mm

700

800

900

900

900

900

900

Height

mm

450

450

450

450

450

450

450

CONNECTIONSUNITNatural gas

m3/h

1.4

1.9

2.54

3.4

3.8

5.1

5.9

Liquid gas (propane)

kg/h

1.1

1.6

2.07

2.8

3.1

4.1

4.8

Electricity

kW

13

18

22

32

36

48

56

Steam – 3.0 bar

kg

52

78

104

130

157

209

261

Steam – 0.6 bar

kg

50

75

100

125

150

200

250

TECHNICAL INFORMATION | BAKEjet ® BA, BAKEjet ®

103

BAKEjet® BA: CROSSFLOW ROTARY BAKING SYSTEM
BAKEjet® BA
DIMENSIONSUNITNormal wagon

Special wagon

Length

mm

2000

2580

Width

mm

1980

2380

Height

mm

3150

3150

Room height

mm

3300

3300

Operating temperature range

40 to 250 °C

40 to 250 °C

Relative humidity

20 to 98%

20 to 98%

CONNECTIONS

UNIT

Total electricity

kW

89

128

kg/h

65

100

Humidification and cooking: steam
Normal wagon: 1.0 x 1.0 x 2.0 m|

Special wagon: 1.5 x 1.0 x 2.0 m

BAKEjet®: CROSSBACK BAKING SYSTEMSINGLE-ROW SYSTEMDIMENSIONS

UNIT

1 -wg.

2 -wg.

3 -wg.

4 -wg.

5 -wg.

6 -wg.

Length

mm

1340

2440

3540

4640

5740

6840

Width

mm

1800

1800

1800

1800

1800

1800

Height

mm

3100

3100

3100

3100

3100

3100

Room height

mm

4500

4500

4500

4500

4500

4500

CONNECTIONSUNITElectricity

kW

7.5

15

23

30

38

45

Heating: gas, electric

kW

70

120

180

240

300

360

Weight

kg

1800

2100

3200

4200

5300

6300

TECHNICALINFORMATION

Dimensions applicable to wagon size: 1.0 x 1.0 x 2.0 m.

104

TECHNICAL INFORMATION | ARTICjet ® IK

ARCTICjet® IK: SINGLE-ROW AND DOUBLE-ROW
INTENSIVE CHILLING SYSTEMSSINGLE-ROW INTENSIVE CHILLING SYSTEMSDIMENSIONS

UNIT

1 -wg.

2 -wg.

3 -wg.

4 -wg.

5 -wg.

6 -wg.

Length

mm

1260

2360

3460

4560

5660

6760

Width 1

mm

1500

1500

1500

1500

1500

1500

Width 2

mm

1760

1760

1760

1760

1760

1760

Height 1

mm

3020

3020

3020

3020

3020

3020

Height 2

mm

2550

2550

2550

2550

2550

2550

Room height 1

mm

3700

3700

3700

3700

3700

3700

Room height 2

mm

3250

3250

3250

3250

3250

3250

CONNECTIONS: COOLING SYSTEM

UNIT

Electricity

kW

3

6

9

12

15

18

Shower: cold water

l/min

18

36

54

72

90

108

Cooling *

kW

15

30

45

60

75

90

Weight

kg

1100

1600

2100

2600

3100

3600

DOUBLE-ROW INTENSIVE CHILLING SYSTEMSDIMENSIONS

UNIT

4 -wg.

6 -wg.

8 -wg.

10 -wg.

Length

mm

2360

3460

4560

5660

Width 1

mm

2860

2860

2860

2860

Width 2

mm

3380

3380

3380

3380

Height 1

mm

3020

3020

3020

3020

Height 2

mm

2550

2550

2550

2550

Room height 1

mm

3700

3700

3700

3700

Room height 2

mm

3250

3250

3250

3250

CONNECTIONS: COOLING SYSTEM

UNIT

Electricity

kW

12

18

24

30

Shower: cold water

l/min

72

108

144

180

Cooling *

kW

60

90

120

150

Weight

kg

2400

3500

4400

5000

Dimensions applicable to wagon size: 1.0 x 1.0 x 2.0 m.
Dimensions 1 and 2refer to the arrangement of the air coolers, depending on the layout.
*Power required for cooling depends on the process. Values apply to a reference chamber temperature of approx. 10 °C.

TECHNICAL INFORMATION | CLIMAjet ® KR, CLIMAjet ® NR

105

CLIMAjet® KR AND CLIMAjet® NR: CLIMATIC RAW
SAUSAGE AND CLIMATIC POST-MATURING SYSTEMS
CLIMATIC RAW SAUSAGE SYSTEMS

CLIMATIC POST-MATURING SYSTEMS

Wagon
4
6
8
10
12
14
16
18
21
24
27
30
33
36
39
42
45
51
60

Electricity
kW
3
4
6
6
8
8
8
11
11
11
15
15
15
19
19
22
22
22
30

CONNECTIONSHeating
kW
9
12
15
18
22
26
30
34
39
44
50
55
60
65
71
77
83
92
108

Cooling
kW
7
10
12
14
17
20
22
25
29
33
37
41
45
49
53
57
61
69
81

Room size
m2
20
40
60
80
100
125
150
175
200
250
300
350
400
450
500
550
600
700
800

Electricity
kW
2
3
4
6
8
8
11
11
15
15
19
22
30
30
37
37
37
45
55

Heating
kW
5
10
14
18
23
29
35
40
45
56
68
79
90
101
112
124
135
157
180

Cooling
kW
7
14
20
25
30
38
46
53
60
75
90
105
120
135
150
165
180
210
240

TECHNICALINFORMATIONCONNECTIONS106

TECHNICAL INFORMATION | CLEENjet ® TNV

CLEENjet®:
THERMAL EXHAUST AIR TREATMENT SYSTEM (TNV)CLEENjet® TNVDIMENSIONSTNV*CONNECTIONSWLElectricity

WeightPower

WHR

Electricity

mm

mm

kW

kg

kW**

Model

kW

kW

kW

300

1000

2950

3

700

70

WG 20

35–200

22

0.4

600

1000

3450

3

1150

140

WG 30

60–350

43

0.4

900

1250

4000

4

1575

210

WG 30

60–350

65

1.1

1200

1250

4450

4.5

1875

280

WG 30

60–350

87

1.1

1500

1250

4950

4.5

2175

350

WG 40

80–550

108

1.7

2000

1400

5160

7

2700

470

WG 40

80–550

145

2.2

3000

1400

5160

7

2850

700

WM-G 20

100–940

217

4.5

4000

1900

4680*

8

3500

1275

WM-G 20

150–1750

289

7.5

5000

1900

5120*

8

4000

1600

WM-G 20

150–1750

361

7.5

Without built-in raw-gas preheating. |**Gas Burner

These are approximate values and depend on the exact conditions on site.

TECHNICAL INFORMATION | SMOKjet ® RH09/RS, SMOKjet ® RF, SMOKjet ® RD, SMOKjet ® RL

107

SMOKjet® RH09/RS AND RF:
WOOD-CHIP AND FRICTION SMOKE GENERATORSMOKjet® RH/RS (WOOD-CHIP SMOKE GENERATOR)

SMOKjet® RF (FRICTION SMOKE GENERATOR)DIMENSIONS
LengthWidth
HeightDIMENSIONS
LengthWidth
Height1390/1340 mm
735/1000 mm
1810/1855 mm

CONNECTIONS

970 mm1690 mm1300 mm

CONNECTIONSElectricity

230/400 V, 50 Hz

1.5 kW

Electricity

230/400 V, 50 Hz

9.5 kW

Heating

Electricity

0.5 kW

Extinguishing

Cold water | DN 10 | 3 bar

25 l/min

Extinguishing

Cold water | DN 10 | 3 bar

25 l/minControlCompressed air | DN 10 | 6 bar 15 l/min

ControlCompressed air | DN 10 | 6 bar 5 l/min

Consumption

100 x 100 x 980 mm

Fresh air demand

From the room

100 m³/h

Consumption

Chip size 2–16 mm

5.5 kW

Friction wheel
service life

75 m³/h
300–500 h

Smoke generation
30 s friction, 20 s pause
process

SMOKjet® RD AND RL:
STEAM AND LIQUID SMOKE GENERATORSSMOKjet® RD (STEAM SMOKE GENERATOR)

SMOKjet® RL (LIQUID SMOKE GENERATOR)DIMENSIONS
LengthWidth
HeightDIMENSIONS
LengthWidth
Height1180 mm1345 mm
1900 mm

CONNECTIONSElectricity

230/400 V, 50 Hz

11 kW

Electricity

230 V, 50 Hz

0.2 kW

Heating

Electricity

9 kW

Atomization

Compressed air | DN 10 | 6 bar

150 l/min

Steam

Low pressure steam | DN 25 |0.3–0.5 bar

30 kg/hConsumption

Liquid smoke per nozzle

3–4 l/hCondensate

Free discharge

ControlCompressed air | DN 10 | 6 bar

5 l/minConsumption

Chip size 1–4 (1–8) mm

8 kg/hTECHNICALINFORMATIONCONNECTIONS

380 mm
380 mm
120 mm