MILITARY AEROSPACESOLUTIONS THAT FLY HIGH
Help Your Design Take Off With Solutions That Save Space . . . Reduce Weight . . .
Survive Harsh Environments

AEROSPACE, DEFENSE & MARINE / MILITARY AEROSPACESmarter Connectivity forIntelligent Flight

Solving ToughTechnical Issues
Success in today’s rugged avionics
environment takes more than athorough understanding of yourown products. Success demands anequally sophisticated understandingof the application and how wellyour product interacts as part ofan overall integrated system. At
TE Connectivity (TE), we understandcomplex system protocols, key
electrical parameter requirements,and overall mechanical performancerequirements of the military
aerospace market.

MiniMRP
The small size and the rugged design of the
MiniMRP enclosure can help optimize thedesign of the interior of a vehicle for various
power and signal applications, including
weapon and communications systems. It canincrease modularity and interchangeability inthese systems

PAGE 2

As you look toward a holistic
approach to system interconnection
known as electrical wiring
interconnection systems (EWIS) andthe significant role avionics plays
in EWIS systems, count on TE for
solutions that combine avionics,
high performance, long-term
reliability, and innovation to meetthe next-generation of needs.

Typical Applications• Radio Communications• Processors• High-Speed Computers• Navigation

Raychem High-Speed Cable
A true Gigabit Ethernet familyof high-speed cables that aresmall in size, light weight, rugged,
and capable of handling a wide
temperature range from -55°C
to +200°C

MULTIGIG RT Connectors
VPX Advances with MULTIGIG RT
Connector Platform include
data transfer rates to 25+ Gb/s,
modular design with backward
interoperability, and ruggedized
multipoint contact system that meets
VITA vibration standards

Solutions for Avionics
Embedded Computing Connectors• High-Speed Board-Level
Connectors• Mezalok Mezzanine Connectors• VITA 66/67 Optical and RF Modules
High-Speed I/O• Gigabit and 10G I/O Connectors• High-Speed Cable andCable Assemblies
I/O Connectors• Subminiature-D Connectors• Micro-D Connectors• Nanominiature Connectors
Relays• Switching Relays• Solid-State Relays• Board-Level Relays
Rugged Fiber Optics• High Density Optics• Active Optic/Passive
Optic Solutions• Physical Contact• Expanded Beam
• ARINC 845 / SAE AS6251
EB16 Termini

CeeLok FAS-X Connectors
Using a 38999-style shell, CeeLok FAS-X
connectors handle speeds of 10 Gb/sand higher, making them an ideal choicefor 10G Ethernet, IEEE 1394, USB 2.0
and other high-speed protocols. The
termination and assembly is fast andstraightforward, including the ability tofield terminate and repair in as little
as 5 minutes

VITA 66.4 Optical Modules
Allows LRUs and LRMs to bedisconnected at the backplane.
Optical modules support MT, ARINC
801 and expanded beam contacts

Mezalok Connectors
Using well-established Mini-Box contact and BGA
technologies, Mezalok connectors for VITA 61 area high-reliability choice for XMC serial switchedfabric applications, supporting data rates of 5 Gb/s
and providing exceptional thermal stability andresistance to shock and vibration. The connectors
are available in stacking heights of 10, 12, 15, and 18
mm and sizes of 60, 114, and 320 positions

PAGE 3

Harness Reliability
from Tip to Tail

Rugged Reliability for Higher Performance, End to End
The backbone of every military aerospace platform, wiring harnessing
interconnects every subtier system, including critical radar and avionics
systems. Our robust and reliable harnessing components help you
meet today’s stringent 20-year mean time between failure (MTBF) life
expectancy—and can help you reduce weight and size, operate at higher
data rates, and perform over extended temperature ranges.

Typical Applications• Avionics Bays

• Environmental Systems• Engine Bays

• Power Switching• Flight Controls• Landing Gear

DEUTSCH CTJ Series Terminal
Junction Modules
Compact, environmentally sealed, CTJ
Series modules accommodate common
bussing of 6 to 20 contacts in a small
area. Internal busbars are configured
to allow connections of various
combinations of wires from 22 through
12 AWG, while providing fluid resistance,
vibration dampening, and a temperature
range of -65°C to +200°C

PAGE 4Raychem MIL-STD-1553B
Data BusTE offers a complete lineof couplers, connectors,
terminators, and cables tohelp meet the most stringent
airframe requirements. We
also provide fully tested
assemblies with temperature
ranges from -55°C to +150°C

Raychem SPEC 55 WIRE AND CABLE
TE’s military-qualified, highperformance primary wires andcable, offered in both single- anddual-wall construction, provide small
size, light weight, and outstanding
chemical resistance. This wire provides
excellent abrasion and cut-throughresistance and flexibility, with anextended temperature range from
-65°C to +200°C

Solutions for
Aircraft Wiring
Connectors• Fiber Optic Connectors• 38999 Connectors• MIL-STD-1553 Data Bus• High-Performance Backshells
Wire and Cable• Primary Wire and Cables• High-Speed Cables• Sealed Harnesses
Harnessing• Termination Devices• Protection Products• Terminals and Splices
Accessories• Feedthroughs• Repair Products• MiniMRP to Optimize Edge
Computing

Raychem 200°C SolderSleeve Devices
SolderSleeve terminations are one-stepheat-shrinkable wire and cable interconnection
devices that insulate, strain relieve, and help
protect terminations from environmental damage

DEUTSCH DTS 38999 Connectors
Our range of MIL-DTL-38999 and 38999-styleconnectors gives you more choice in shell sizes,
materials, and inserts for power, signal, andoptical needs, filtering and EMI protection,
hermetics and other special environmental
sealing. If you need 38999, talk to TE

PAGE 5

Meet your Vision
with TE Innovation

Reduce SWaP, Increase High-Frequency Capability
The changing RF world is now demanding higher bandwidths andfaster speeds to meet the increasingly sophisticated needs of radar andcommunications. The drive toward smaller packages, higher electronic
densities, and ease of use requires innovative next-generation “familiesof products.” TE understands these needs. We will work with you fromearly design involvement to a final product solution.

Typical Applications• Radio Communications• C4ISR• Radar Control• Seeker and Guidance• Data Links• AESA Radar

Cheminax Series Raychem
Coaxial Cable
Cheminax cables bringtightly controlled
electrical characteristics
to miniature coaxial
cable—offering electricalperformance exceeding
standard RG cables
in a smaller, lighter
design while providing
lower attenuation andcapacitance

PAGE 6Composite Connectors
Achieve significant weight savings withhelp from our composite-shell connectors,
which combine weight savings withcorrosion resistance, temperature
ranges as wide as -65°C to +200°C, andcompatibility with standard inserts for
signal, power and optical connectivity.
Many of our connector families areavailable with composite options

DEUTSCH High-Frequency
Microwave Harnesses
Custom-designed and applicationspecific, with flexible and semirigid
cables capable of handling up to
60 GHz. We offer complete in-house
design, testing, and certification of
our RF cable assemblies

Solutions for Radar
Board-Level Connectors• High-Speed Backplane Connectors• Mezalok Mezzanine Connectors
I/O Connectors• Nanominiature Connectors• Microminiature Connectors• Fiber Optic Connectors• Subminiature-D Connectors
RF Connectors• OSP, OSSP RF Connectors• SMA, BNC, TNC RF Connectors• SMP/SMPM RF Connectors
RF Cable and Assemblies• Cheminax Coaxial Cables• RF Cable Assemblies
Relays• Board-Level Relays

SMP/SMPM RF Connectors
Supporting applications up to 40 GHz,
TE’s military-qualified SMP/SMPM
connectors are available in board- andcable-mount versions, including VITA 67

Optical Flex Circuits
Our custom optical flex circuits
feature a tight bend radii andvery low insertion loss overa broad temperature range.
With both symmetrical andasymmetrical configurations,they can accommodate up to
6 layers and 6 levels of fibercrossings in a single layer

DEUTSCH EMI Filter Connectors
By incorporating electronic components toprovide EMI filtering or transient protection,
superior performance can be obtained, with theadditional benefits of helping to save space,weight, and system cost. Filter options range
from a few kilohertz to several gigahertz. Custom
filtered boxes are also an option

PAGE 7

Target Rugged
Reliability

Powerful Solutions for Extreme Conditions
The complexity and advanced capabilities of today’s smart munitions
require a high level of interconnection. Multifunctional levels ofcapability drive the need for more complex processing in a smaller,
lighter weapons package. Rapid-fire weapon systems demand solutions
to withstand the high shock and vibration they exhibit.
We are creating the next generation of interconnect products to help
meet the most stringent electrical and physical demands.

Typical Applications• Missile Launchers• Bomb Racks• Gun Mounts• PodsRaychem Sealed Harnesses
Design engineered from the
beginning, our harnesses are
small, lightweight, rugged, andenvironmentally sealed. Eachdesign is customer specific andtailored to help meet your strictest
requirements. Our comprehensive
solutions include TE cables,
connectors, backshells, tubing,molded parts, and adhesives—
including next-generation
lightweight shielding and boots

PAGE 8DEUTSCH DMC-M EN4165
Connectors
With aluminum alloy orcomposite shells, DMC-M
connectors are lightweightmultimodule connectors thatgive you modularity to deploy
signal, power, optical, and highspeed connectivity. Designed toEN4165 requirements, the series’
range of inserts, options, andaccessories provides maximum
flexibility in configuration

DEUTSCH Stores interface Connector
TE’s MIL-STD-1760 connector systems
enable a high-reliability interface
with mission stores equipment. The
drop launch 1760 Type 1 is available
in both aluminium and composite
versions. The 1760 Type 2 is for rail
launch applications and incorporates
a replaceable buffer system forprotection from missile efflux. The 1760
interface is also available in standard
MIL-DTL-38999 Series III shells

Solutions for
Weapon Systems
Connectors• MIL-STD-1760 and Lanyard
Connectors• Ruggedized Circular Connectors• High-Temperature Connectors• Hermetic Connectors
Networking• MIL-STD-1553 Data Bus
Wire and Cable• Specialty Wiring• High-Speed Cables
and Assemblies• Sealed Harnesses• Lightweight Shielding
Rugged Fiber Optics• AFP MCUBE Transceiver• MC801 Connectors• 	ARINC 845 / SAE AS6251
EB16 Termini

Micro-D Connectors
TE’s Micro-D connectors are qualified
to M83513. These high-density, lowprofile connectors are available incircular and rectangular formats. Our
new offerings include high-speed
signal and power, and can be put
into a single housing to help support
maximum space and weight savings

FO Transceivers
Standard design platform—modules
are preprogrammed with internal
microcontrollers. Board mountable
SMT with 10x10 BGA provides
versatility. Robust performancewith a data rate transmission of
up to 12.5 Gb/s per channel

MC801 Connectors
The MC801 connector combines thehigh performance of ARINC 801 opticaltermini with the convenience of afamiliar D38999 Series III connector
style to provide a high-density solution—with up to 32 fibers in a size 25 shell.
Removable alignment inserts enableeasy inspection and cleaning

PAGE 9Tap Our
Powerful Solutions

Performance and Reliability Take Flight
Today’s modern aircraft, with their advanced avionics, AESA radar, andcomplex control systems, demand generators to produce electrical power atrecord levels. This drives requirements for increased isolation and switching
performance, better sensing capability, and improved thermal management.
With all the capabilities we build into our products, you can still rely on us
for compact, lightweight components. Plus we can integrate electronics andcustom tailor efficient power distribution panels.

Typical Applications• Main Bus Isolators• Weapons Fire and Control• Radar/Jammer• Fly by Wire

• Hydraulic Pumps• Battery Isolators• Directed Energy• Auxiliary Power Unit Start

DEUTSCH 983 Series Firewall Connectors
High-temperature 983 Series firewall
connectors are designed to take theheat—up to 200°C. The finely threaded
connectors feature self-locking plugs,
shell-to-shell metal bottoming, and special
insert materials to make them well suited
to firewall feedthrough applications

PAGE 10

AC and DC Relays and Contactors
With one of the largest QPL offerings in theindustry, we offer a broad range of relays andcontactors, switching power from signal level tohundreds of kilowatts. Our components maintainsuperior reliability in some of the smallest,lightest weight packages in the industry

Solutions forPower Systems
Connectors• Circular Power Connectors
Wire and Cable• Flexible Power Wire and Cable
Relay and Contactors• Solid-State Relays• 270 VDC Contactors• Board-Level Switching
Protection and Control• Overcurrent Protection• Ground Fault Interrupters• Timers and Sensors• Solenoids
Value-Added Subassemblies• Primary Power Distribution• Secondary Power Distribution• Custom Power Panels

Power Distribution Units
We have decades of experience
designing custom panel assemblies
that help accommodate whateverbill of material and point-to-point layout
the application requires, optimizing
space and providing weight savings
over discrete installations

DEUTSCH DTS-HC Series
Power Connectors
Ideally suited for high-power interconnectionsin harsh environments, the connector’s power
contacts are rated to 300 A and are suitable
for terminating conductors up to 70 mm2.
Based on military-standard 38999 housings,
the connectors help provide the reliability andperformance required for many of the mostdemanding aerospace applications

Smart Connectivity
We are bringing advanced intelligence
to contactors, with current and voltage
sensing using current transformers or
Hall-effect switches, protection fromdifferential currents, overcurrent tripping,
hard faults, and remote reset capabilities.
The result is better power management,
lower power consumption, and smaller,
more capable packages

PAGE 11

Setting New Directions
in Flight Control

Fly with a Higher Level of Confidence
Modern flight controls combine mechanical, hydraulic, and, increasingly,
fly-by-wire systems to manage flight control surfaces, landing gear, andother mechanisms.
As the sophistication of these controls increases, so do the requirements forfaster processing speeds and smaller, lighter, and more reliable solenoids,
sensors, and actuators.

Typical Applications• Altitude Control• Control Yoke

• Angle of Attack• Elevator Trim

• Yaw, Roll, and Pitch• Wing Flaps• Throttle Controls• Landing Gear

Hermetic Connectors
The variety of TE connector families
available in hermetic versions means
you do not have to compromise
in your choice of connectivity. Get
hermetic sealing for increased
environmental performance thathelps to meet the harsh demands
throughout the aircraft

PAGE 12POLAMCO Connectors andBackshells
Our newest line offers a complete
range of high-performancebackshells for unshielded, shielded,
and rugged conduit systems.
Supporting one of the widest
variety of Mil-Spec and COTS
connectors, we have a solution forvirtually every rugged, lightweight,
and specialized need

Raychem Rugged Conduit Harnesses
Our rugged conduit harnesses
provide reliable connectivity insevere environments with hightemperature insulation and jackets,lightweight shielding, flexibility,
and repairable components to meet
EWIS requirements

Solutions for Flight
Controls and Landing Gear
Connectors• High-Temperature,
Vibration-Resistant Connectors• Hermetic Connectors
Harnessing• High-Temperature Wire and Cable• Rugged Conduit Harnesses• High-Performance Backshells• Tubing and Molded Parts
Control• Custom Tubular Solenoids• Sensors

Custom Solenoids
We custom design linear-motion solenoids toperform in extreme temperatures, high altitudes,
and demanding shock, acceleration, and vibration
environments. Available with push, pull, or
combination actuation, our solenoids service avariety of applications such as fuel tanks, bomb
racks, and hydraulic systems

Sensors
Our sensors help give you high-accuracy and high-reliability
sensing combined with low weight, compact size, and low power
requirements. Packaged to withstand harsh environments, oursensors can include wired or wireless high-speed telemetry andintegration into value-added assemblies

PAGE 13

Keep UAVs on
Active Duty

Fly Higher, Fly Longer
Unmanned aerial vehicles (UAVs), ranging from 60-foot wing spans on highaltitude platforms to the size of a small hummingbird, require innovative
solutions to meet the mission requirements of long flight times, advanced
intelligence-gathering capabilities, and weapons delivery. The UAV market
demands small, lightweight, low-cost solutions in an ever-evolving market
that must adapt quickly to changes and threats in a global environment.

Typical Applications• Electro-Optical• Communications• Infrared• Weapons Systems• Radar• Flight Controls

DEUTSCH DBAS Series Connectors
The rugged DBAS series offers easy andsecure locking with a push/pull coupling ringfor 100% mating. They are rated from -55°C
to +200°C, and available in environmentallyor hermetically sealed, rack-mountable, andlanyard release versions

PAGE 14

Composite Enclosures
Engineered polymers, micro-encapsulants, molded-in
antennas, selective traces, EMC, and thermal management
are crucial in any enclosure. We have the capability todesign rugged, lightweight enclosures with our expertise inmaterials, manufacturing, engineering, and modelingSolutions for
Unmanned Systems
Embedded Computing Connectors• High-Speed Backplane Connectors• Mezalok Mezzanine Connectors• VITA 66/67 Optical and RF Modules
Optical Connectors• Active Optical Assemblies• Fiber Optic Connectors• Expanded Beam and Ceramic
Ferrule Optical Termini
I/O Connectors and Cable• Gigabit and 10G I/O Connectors• Wildcat Micro Connectors• High-Speed Cable
Relays and Contactors
Packaging• Composite Enclosures

HARTMAN Lightweight K Series
Contactors
Our K Series contactors are among thesmallest, lightest available, helping you
to meet critical SWaP requirements
while providing switching capabilities
of up to 1000 A at 28 VDC

DEUTSCH 369 Series Connectors
For applications requiring
fewer contacts per connector,
the new 369 Series connectors
feature aerospace-grade
materials to help meet stringent
smoke, toxicity, flammability, andsealing requirements

Integrated Solutions
Our expertise in materials, packaging,modeling, and advanced products
provides you with custom integrated
solutions with plug-and-go
convenience. From harnesses andcomposite enclosures to conformal
antennas and PDUs, we help you saveweight and space while lowering costs
and boosting performance

PAGE 15

Connect With Us
We make it easy to connect with our experts and are ready to provide all the support you need.
Visit te.com/support to chat with a Product Information Specialist.

te.com/MilAero

MILITARY AEROSPACE

369, AMP, AGASTAT, CeeLok FAS-X, Cheminax, CII, DEUTSCH, HARTMAN, KILOVAC, Mezalok, MICRODOT, MULTIGIG
RT, NANONICS, POLAMCO, Raychem, SEACON, SolderSleeve, SPEC 55, TE, TE Connectivity and the TE connectivity(logo) are trademarks owned or licensed by TE Connectivity. Other products, logos, and company names mentioned
herein may be trademarks of their respective owners.

TE Connectivity
Aerospace, Defense & Marine
2900 Fulling Mill Road
Middletown, PA 17057

The information given herein, including drawings, illustrations and schematics which are intended for illustration
purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy orcompleteness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be
as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will
TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale,use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine
the suitability of each such product for the specific application.
© 2020TE Connectivity

5-1773463-1

All Rights Reserved.

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AEROSPACE, DEFENSE & MARINE / MILITARY AEROSPACE