MOTOR CONNECTIVITY
Solution Guide

INDUSTRIAL /// MOTOR CONNECTIVITY

No matter which industrial motor you use, you need reliable
connections. TE Connectivity is your expert for all types ofindustrial motor connectivity solutions, helping you save timeand money. From our established, standard connectors andcustomized cable assemblies on the outside - to our latest
sensor and magnet wire innovations inside the motor. From
the first idea to the final design, your TE industrial motor
experts provide the service you expect at every step of theway, wherever you are.

INDUSTRIAL /// MOTOR CONNECTIVITY

Depending on the environment, technical requirements or industry, industrial
motors need many different types of connections. At TE, customers can benefit
from finding a complete solution around standard circular or rectangularconnectors, cable assemblies to the latest technologies inside a motor.

Claus Kleedörfer
- Global Product Manager, TE Connectivity

PAGE 3

TE Connectivity‘s Motor Connectivity Solutions
SERVO MOTORSSPINDLE MOTORS

Servo Motors are becoming increasingly popular due totheir high efficiency, especially in material handling systems

SPINDLE Driven by advancements in machine tooling, which require
MOTORShigh precision and reliability, spindle motors are becoming

and robotics. And with the integration of controls, energy

the heart of modern production systems, delivering highefficient servo motors are more and more replacing in-quality end products.

efficient hydraulic or pneumatic systems. From the inside

TE offers reliable resolver technology and matching hybrid

to the outside, TE offers sensors, magnet wire termination,connector systems to support precise control and reliable

resolvers for reliable feedback and great variety of reliable

feedback in harsh environments. Whether in circular or

circular and rectangular connectors for any size of motor.

rectangular form – TE’s connectors provide you with thedesign flexibility for your requirements.

•

INTERCONTEC Connectors•

INTERCONTEC Connectors•

MOTORMAN Hybrid Connectors•

MOTORMAN Hybrid Connectors•

Micro Motor Connectors•

Heavy Duty Connectors•

Heavy Duty Connectors•

Magnet Wire•

Resolvers•

Cable Assemblies•

Magnet Wire•

Terminals & Splices•

Terminals & Splices•

Sensors•

Cable Assemblies•

Sensors

MOTOR TYPE

INTERCONTEC

MOTORMAN HYBRIDMICRO MOTORHEAVY DUTY

CONNECTORSCONNECTORSCONNECTORSCONNECTORS

Servo

✓

✓

✓

✓

Linear✓Spindle✓Stepper✓

INDUSTRIAL /// MOTOR CONNECTIVITY✓✓

Motors
LINEAR MOTORSSTEPPER MOTORS

Linear systems meet the need for low friction and high

These typically compact, lower cost stepper motors offer

flexibility. These motors can be found in a wide variety of

precise positioning and speed control. Typical applicationsindustries and applications, from robotics, processing up

include 3D printers, CNC systems, camera platforms andto packaging applications.

X,Y plotters. From the standard, proven plastic rectangular

To enable easy installation of linear motors, TE offers ainterconnect up to metric harsh circular connectors, TE

broad range of quick connect solutions, which allow easyoffers a complete connector portfolio to build your motorand fast installation, while providing reliable performanceof choice.

over time.

•

INTERCONTEC Connectors•

INTERCONTEC Connectors•

Micro Motor Connectors•

Micro Motor Connectors•

Magnet Wire•

Magnet Wire•

Cable Assemblies•

Terminals & Splices•

Terminals & Splices•

Cable Assemblies•

Sensors•

Sensors

RESOLVERSMAGNET WIRESENSORSTERMINALS

CABLE ASSEMBLIES& SPLICES
✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

✓

PAGE 5

TE Connectivity‘s Motor Connectivity Solutions

INTERCONTEC CONNECTORSWith the new INTERCONTEC portfolio, TE Connectivity offers a large variety of solutions
that make connecting easy. Our connectors consist of only a few single parts with a modular
architecture which makes them highly compatible and usable in many different combinations.
Unique features like the speedtec quick locking system, the rotatable housing or the crown clamp
shield termination enable fast and reliable use of the connector system. With know-how andmarket expertise we challenge existing standards. We take a visionary approach to determine
the connector technology of the future to provide our customers with innovative and marketoriented solutions. Our connectors follow highly sophisticated engineering principles safeguarding
an extremely easy and efficient assembly process. Thanks to their reliable performance, theconnectors also reduce downtime, making your motor applications more productive.
te.com/intercontec

INDUSTRIAL /// MOTOR CONNECTIVITY

Overview
Power Connectors

Signal Connectors

Hybrid Connectors

912

615

723

915

617

740

917

623

923

627

940
958
Product families: Power connectors = 9, signal connectors = 6, hybrid connectors = 7 (eg. 912 means size 12 power connector)

Locking System Connector

Connector

Quick lockfastener
fully connectedwith just a click
self locking
connection

Plug

Cable connector
with coupling nut

SpeedTec
Locking System

locktec /4.tec
Connector

singletec
Connector

htec
Connector

itec

ytec

Connector

Connector

itec is available inall ytec pin layouts
and is compatible
with all mating
ytec plugs

The ytec system
requires only one
mounting flange

Quick lock fastenerfully connectedwith just an eighthrotation

Assembled
connectors withthe characteristics
of a molded
versionOne single pin
power connector

Power, signal
and data in one
connector

Plug, angled

Bulkhead

Extension

Extension,angledReceptacle

Receptacle,
angledDevice connector
with coupling nut.
Interface: flange,
thread, lock nut,
etc.

Cable connector
with outside thread

Angled cableconnector withcoupling nut

Angled cableconnector withoutside thread

Device connector
with outside thread

Angled device
connector withoutside thread

Product Categories

PAGE 7

TE Connectivity‘s Motor Connectivity Solutions

MOTORMAN HYBRID CONNECTORS
A hybrid connectivity solution for decentralized motors and drives with two fast Ethernet cores,
signal and power transmission. Decentralized servo motors are widely used in many industries andare typically connected via a deterministic system and power-fed by a separate cable. Recently,
motors are becoming increasingly networked via fast Ethernet, which offers the benefits of real-time
control. However, this does not solve the nuisance of having dual cabling for signal and power.
TE Connectivity offers the MOTORMAN hybrid connector, which integrates communication, signal andpower transmission of locally controlled motors within a compact rectangular connector. Two fast
Ethernet sockets offer the full benefits of real-time automation control, while reducing cabling complexity
and cost. Crimped and soldered receptacles can be mounted onto PCB or as a cable-to-cable solution.
te.com/products/motorman

INDUSTRIAL /// MOTOR CONNECTIVITY

MOTORMAN Hybrid Connectors
STANDARDS & SPECIFICATIONS• Cat 5e (ISO/IEC11801)
MOTORMAN connector, metal version• VDE• CSA-C22.2• UL 508C (cable side)• UL 1977 (motor side) 		
Category P V V A 2• UL E 346616 for 90° version 		and UL E 28476 for 180° version• TE supports the OEM in theprocess to get UL and VDE
approvals for de-central servo
motors with the Motorman
hybrid connector

PERFORMANCE DATA

Environmental:• IP65 (water & dust protection)• 50 g (physical shock)• 156 N cable strain relief• Electro-magnetic compatibility in

MOTORMAN connector, plastic version

metal enclosures

Electrical:• Rated Voltage: 900 V• Operating temperature:- 40°C till + 85°C
• 1 x Ground (protection earth)• 1 x Braid• 5 x 2 A / 50 V
• 3 x 20 A + PE / 900 V
and 2 x 20 A / 50 V
• Durability: 20 Mating cycles
Communication:• 2 x Cat 5e (AWG 22)
Solderability:• Reflow capable

PRODUCT SPECIFICATION• 108-94252• 114-94442-1

PAGE 9

TE Connectivity‘s Motor Connectivity Solutions

MICRO MOTOR CONNECTORS
A small and robust rectangular plastic connector solution for compact motors that can reduce motor
assembly time by 30%. The combined power and brake connector offers a more compact solution
compared to existing dedicated power or brake connector solutions. Widely recognized in the servo
motor market, TE Connectivity’s Micro Motor connectors are especially suitable for applications withspace constraints. TE’s latest Micro Motor connection solutions include a 9 position encoder connector
and a 4+2 power and brake connector. Combining power and brake into one connector allows a morecompact design with an IP67 degree of protection for enhanced vibration and shock resistance.

te.com/products/micro-motor

INDUSTRIAL /// MOTOR CONNECTIVITY

Micro Motor Connectors

ELECTRICAL

Power+Brake

Encoder

Rated voltage

380 V AC (Power) / 48 V DC (Brake)

10 V AC

Rated current

5A (Power) / 2A (Brake)

1A

Dielectric withstanding voltage

2500 V for 1 minute

500 V for 1 minute

STANDARDS & SPECIFICATIONSPower+Brake

Encoder

Certiﬁcated by

TUV & UL

UL

Product specification

108-137039

108-5864

Application specification

114-137039

114-5335

Instruction sheet

411-137039

411-78082

KEY FEATURES AND BENEFITS
FeaturesBenefits

Power and brake combined in one connector

Hybrid connector for lowest applied cost

Field installable connector

Easy to install in the field

Micro Motor connector uses standard cable sizes

Compatible with commercially available cable

High temperature rating for power and brake 125°C,

High performance in a small design

High voltage rating (380 V)
IP67

Suited for harsh environment

TUV/UL certiﬁcation

Meets European and American standards

Uses robust contact

Box design provides vibration resistance

MECHANICALPower+Brake

Encoder

4 Positions + 2 Positions

9 Positions

Temperature rating-40°C ~ 125°C-30°C ~ 105°C

Wire sizes

0.32 mm - 0.75 mm

0.13 mm - 0.33 mm

Wire OD

Ø 8.6 mm ~ Ø 9.4 mm

Ø 6.8 mm ~Ø 7.4 mm

PAGE 11

TE Connectivity‘s Motor Connectivity Solutions

HEAVY DUTY CONNECTORS
Industrial motors must often operate reliably in harsher environments such as high vibrationor corrosion. TE offers a broad range of heavy duty connectors (HDC) that are designed forreliably performing under the most demanding operating and harsh environmental conditions.
With a tested salt spray and corrosion resistance of over 500 hours, 200A and an IP 69 K
rating, these connectors are suited for industrial motors and various applications in industrial
environments. Thanks to their modular system, TE’s heavy duty connectors offer power, signal
and data transmission in one connector, covering all motor needs in a compact form.
te.com/hdc

INDUSTRIAL /// MOTOR CONNECTIVITYDESCRIPTION
Male Insert

PART NUMBER

TYPE

Female Insert

Male Insert

HQ-017-M

Female Insert

T2080172101-000

HQ-017-F
HQ-4/2-M

T2080172201-000
T2080062101-100

HQ-4/2-F
HQ-008-M

T2080062201-100
T2019092101-000

HQ-008-F
HE-010-MC

T2019092201-000
T2040104101-000

HE-010-FC
HA-010-M

Screw terminal

Crimp terminal (order crimp contacts separately)

Heavy Duty Connectors

T2040104201-000
T2010102101-000

HA-010-F
HE-010-M

T2010102201-000
T2040102101-000

HE-010-F

Spring terminal

HE-010-MS

T2040102201-000
T2040103101-000

HE-010-FS
HE-010-MSS

T2040103201-000
T2040105101-000

HE-010-FSS

T2040105201-000

For suitable hoods and housings, please refer to te.com/hdc

Crimp terminal (order crimp contacts separately)

DIMENSIONS (MM)PART NUMBER

TYPE
Male insert

HQ-005-M

T2080052101-000

HQ-005-F

HQ-007-M

T2080052101-000

T2080072101-000

HQ-007-F

HQ-012-M

HQ-012-F

Female insert

T2080072201-000

T2080122101-000

T2080122201-000

PAGE 13

TE Connectivity‘s Motor Connectivity Solutions

RESOLVERS
The use of sensors for determining angles increases with progressive automation. The hollow shaft
resolver has long won its own steady position on the market and can nowadays be found in many
modern, high-precision control systems. Due to its design, the hollow shaft resolver enables a service
life above average. This includes reliability even under extreme environmental conditions such as
an operating temperature range of -55°C to +150°C, a maximal permissible speed of 20 000 rpm, ashock resistance (11 ms sine) of up to 1000 m/s² as well as a vibration fatigue limit (0 … 2 kHz) of 200
m/s². Resolver supply high precision angular position measurement (± 10’ to 4’) in addition to low
space requirements. In this regard, TE Connectivity offers customized hollow shaft as well as housing
geometries. As one of the largest sensor and connectivity companies in the world, TE Connectivity
offers a resolver portfolio, which can be connected with a wide range of servo motor connectors.
te.com/products/industrial-resolvers

INDUSTRIAL /// MOTOR CONNECTIVITY

Resolvers
FEATURES• Operating temperature range-55°C to +150°C

BENEFITSAPPLICATIONS• Reliability and high precision
with low space requirements• The brushless design without• Fully operable even underbearings is free of wear andextreme environmental

friction• Servo motors• Robotics• Factory automation equipment

conditions• Stable against humidity andmany lubricants• Resistant to shock and vibration• Lifetime above average due tothe design of the mechanicalstructure and automated coilincorperation• Available as singleturn andmultiturn variants• Direct confection with TE’s
INTERCONTEC connectors
ELECTRICALMECHANICALSTANDARDS/SPECIFCIATIONS• Input voltage: 5.0 V to 14.0 V• Rotor inertia: approx. 20 g x cm²• 100% EOL testing, stored.

• Operational frequency: 5.00 to• Max. rotational speed: 20,000

Available up on request

10.00 kHz• Transformation ration ca. 0.46 to
0.50

rpm
• Shock resistance (11 ms sine):
1,000 m/s

• Angular error of ± 4’ to ± 10’

PRODUCT DIMENSIONS• Vibration (0 … 2 kHz): 200 m/s• Available in sizes 15 and 21

SIZE

SPEED

ACCURACY

PART NUMBER

15

1

± 10’

1-1414620-0

15

3

± 10’

1-1824645-0

21

1

± 8’

6-1393048-3

21

3

± 10’

4-1393048-3

21

4

± 8’

1-1414400-0

PAGE 15

TE Connectivity‘s Motor Connectivity Solutions

MAGNET WIRE
Many manufacturers of motors, solenoids, coils and other assemblies utilizing magnet wire in theassemblies’ construction continue to use traditional, manual soldering techniques to make connections
to the magnet wire in those products. This can be a costly process, both in terms of the time required
to make these manual connections, and in terms of quality, given that such processes are difficult
to control and may result in poor connections. When you are terminating any type of magnet wire
applications, TE can offer a full range of solutions from hand insertion tools up to customer specificmachines. High speed, fully automated, integrated systems provide uniform terminations reliably
at a very low applied cost. TE offers a broad range of terminals specifically designed to terminate
magnet wire whether you are using copper wire, aluminum wire, or a combination of both.
te.com/magnetwire

INDUSTRIAL /// MOTOR CONNECTIVITY

Magnet Wire

MAG-MATE

SIAMEZEAMPLIVAR

MAG-MATE terminals are insulation

SIAMEZE terminals are insulation

AMPLIVAR terminals and splices are

displacement connection (IDC)

displacement connection (IDC) terminals

crimp terminals specially designed toterminals for magnet wire (copper

for interconnecting copper magnet wires,

terminate magnet wires (both copperand aluminum) terminations. They

lead wires and other components. They

and aluminum), in combination withare available as poke-in, poke-in tab,are available as wire-to-wire, Lead Lok,solid or stranded lead wire. They havesplice, crimp wire barrel, solder post,

quick disconnect tabs, posts, pin, andmachined, sharp-edged serrations insidequick connect tab, Multispring pin andreceptacle terminals.

their crimp barrels.

receptacle styles.

Copper Wire

AWG / MM²MINI MAG-MATE

MAG-MATE

Aluminum Wire

CMA [MM²]AMPLIVAR

52-30 / 0.0254- 0.198✓

100-22000✓[0.05-9.45]✓✓

MAG-MATE

SIAMEZE

34-12 / 0.160 - 2.05

AWG / MM²MINI MAG-MATE

0.18 - 1.54MM

INTERFACEMINI MAG-MATE

CMA [MM²]AMPLIVAR

400-22000✓✓[0.26-9.45]

SIAMEZEAMPLIVAR

✓

✓

✓

✓

✓

✓

✓

✓

Press-ﬁt / soldering
Connectors

✓

✓

✓

Lead wire✓✓✓

RAST 2.5 - RAST 5
Connectors
Typical Available Interface

SIAMEZEFASTON
Connector✓✓

MATE-N-LOK
Connector
PCB
Connectors

Ring tongue

MAG-MATE✓✓

PAGE 17

TE Connectivity‘s Motor Connectivity Solutions

TERMINALS & SPLICESTE Connectivity offers one of the broadest portfoliosof terminals and splices for industrial applications
that include UL and MIL specifications. We will workwith you to find an engineered solution that consistsof terminal and tooling customized for your requirements. To take advantage of the broad range ofterminals and splices from TE Connectivity, we alsooffer the tooling solution that goes along with it.
The quality of the termination is critical and depends
on several factors: trained personnel, wire, documentation, inspection - and of course the terminal
and tooling. With TE’s matching terminal and toolingsolutions, we enable the complete crimp, avoiding
scrap, product recalls or even possible litigation.
SOLISTRAND terminals and splices areuninsulated closed barrel products.
Wire range: 26 AWG - 600 MCM

36160

PIDG ring tongue 16-14 AWG #10 STUD

51864-1

PIDG ring tongue 16-14 AWG #8 STUD

320559PIDG butt splice 22-16 AWG

33457

SOLISTRAND ring tongue 12-10 AWG #10 STUD

2-34161-1

PLASTI-GRIP ring tongue 16-14 AWG

Uses C crimp

34071

PLASTI-GRIP butt splice 16-14 AWG

PIDG terminals and splices are insulated

320560PIDG ring tongue 16-14 AWG #8 STUD

closed barrel products that include metallic

31819

SOLISTRAND butt splice 16-14 AWG

32151

SOLISTRAND butt splice 12-10 AWG

320564PIDG ring tongue 16-14 AWG 3/8 STUD

Voltage rating: designed for recommended wire
Uses W crimp
PLASTI-GRIP terminals and splices are
insulated closed barrel products.
Wire range: 22 AWG-2/0
Voltage rating: 600V

sleeves for additional wire insulation support.
Wire range: 26 AWG - 10 AWG
Voltage rating: 300V
Uses C crimp

INDUSTRIAL /// MOTOR CONNECTIVITY

Terminals, Splices, Cable Assemblies & Sensors

CABLE ASSEMBLIESWith decades of experience, global expertisein development and manufacturing andworldwide network of competence centers,
TE creates customized cable assemblies
solutions and standardized products thatprovide an excellent fit for your motor.
When it comes to creating the assemblies,
numerous automatic and semi-automatic
manufacturing technologies are at our disposal— cutting & stripping, soldering, IDC insulation
displacement, over-molding, and more.

SENSORSAs one of the largest sensor companies in theworld, we provide sensors that are vital to thenext generation of data-driven technology. Our
technologies enable measurement capabilities
such as pressure, temperature, torque, motion
control, vibration – and many more.

te.com/sensors

PAGE 19

For questions about our motor connectivity solutions, please go to te.com/motor, or contact us at:
USA:+1 800 522 6752

Canada:+1 800 522 6752

Mexico:+51 1 319 7900

Brazil:+55 11 3404 6000

China:+86 400 820 6015

Japan:+81 44 844 8052

UK:

+44 800 267 666

France:+33 1 3420 86 86

Germany:+49 6 151 607 1999

Italy:+39 011 401 2632

te.com/motor
4.tec, AMPLIVAR, FASTON, htec, INTERCONTEC, itec, locktec, MAG-MATE, MATE-N-LOK, MOTORMAN, Multispring,
PIDG, PLASTI-GRIP, SIAMEZE, singletec, SOLISTRAND, SpeedTec, ytec, TE Connectivity and
TE connectivity (logo) are trademarks. All other logos, products and/or company names referred to herein
might be trademarks of their respective owners.

TE Connectivity

The information given herein, including drawings, illustrations and schematics which are intended for illustration
purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy orcompleteness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be
as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE
Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, useor misuse of the product. Users of TE Connectivity products should make their own evaluation to determine thesuitability of each such product for the specific application.

www.te.com© 2018 TE Connectivity. All Rights Reserved.

INDUSTRIAL /// MOTOR CONNECTIVITY

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