cynapse®

Smart product feature

Description:
Gearboxes with cynapse® from WITTENSTEIN alpha record operating data of machines and entire manufacturing
plants and communicate it in the IIoT. The cynapse ® feature is integrated into the existing installation space
for this, and is connected via an IO-Link interface. As a result, operating data of the machine setup and thegearbox’s product-specific information can be accessed.

Integrated functions
Name plate
Temperature/vibration/acceleration check
Operating time logger

Data logger

Name plate information can be accessed digitally via the IO-Link interface for easy
product identification.
Adjustable threshold values that are predefined by WITTENSTEIN can be used tonotify the user when temperature, vibration and acceleration ranges are exceededby means of an IO-Link event.
Using an algorithm, cynapse® approximately calculates the gearbox’s operating timeto efficiently control maintenance intervals.
Based on an integrated data memory, selected information from cynapse® canbe stored on the component over its entire lifetime. The data logger createstransparency regarding historical temperature, acceleration and vibration data,
as well as changes in these datapoints over time.

WITTENSTEIN alpha – Intelligent drive systems
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Mechanical parameters

Ambient conditions

Housing material

Thermelt 869 Black

Weight20 g

Dimensions (W x L x H)

34.2 x 24.5 x 17.5 mm

Electrical parameters
Nominal voltage

24V DCOperating voltage range

15 to 30 V DC

Current consumption max. 15 mA
Interface
Electrical connection: M8 socket with internal thread,
4-pin (standard IO-Link pin assignment)
IO-Link 1.1
Interface(according to standard
IEC 61131-9)

Operating temperature-15 to +90 °C

Air humidity

20 to 80% without
condensation

Protection class

IP 65Standards

IEC 61000-6-2
IEC 61000-6-4

Data logger - Historical data
Logging interval

15 minMeasured value at eachmeasuring point

Max. temperature
Max. acceleration(vector from X, Y andZ direction)

Supported according toFirmware update
IO-Link specification
Technical sensor specifications Temperature sensor

Resolution/coding
Temperature
Max. storage capacity
Temperature history
Acceleration vector
components
Resolution/coding X
Resolution/coding Y
Resolution/coding Z
Max. storage capacity
per acceleration history

Sampling rate

100 HzMeasuring range-50 to +150 °C

Data logger - Histograms

Resolution

0.2 K

Accuracy+/-1.3 K

Baud rate

COM3 (230.4 kbaud)

Process data profile

Configurable

Process data IN

16 bytes

Process data OUT

0 bytes

480,000 values (120,000 h)

10 bits
10 bits
10 bits
150,000 values (37,600 h)

Logging interval

1 min
Number of class intervals:
40 (set logarithmically)
Number of class intervals:
40 (set logarithmically)
Number of class intervals:
40 (set logarithmically)
Number of class intervals:
40 (set logarithmically)
Number of class intervals:
100 (set linearly)Sampling rate

3.2 kHz

Measuring range+/-16 gResolution

0.5 mgAcceleration
max. RMS
Acceleration
average RMS
Acceleration
peak to peak value
Acceleration
crest factor

RMS calculation interval(exponential evaluation)

1 sec.

Temperature

Peak to peak interval

1 sec.

Technical sensor specifications Acceleration sensor

8 bitsPlease refer to our operating manual for more information.

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