PULL CAM SAPLC [Overview]

For Pierce

Panel Avoidance Cam

Product Information■SAPLC Assembly Instructions●Compact design for back angle piercing●Minimal rear space removal and easetuyof cam slider disassembly!8 For tool setting only.

●Spring option : Gas or Coil Spring

Remove before 1st Press Cycle.

iⓐ■Application Example

For panels that are difficult to process with normal
aerial cam units because the application requires
to pierce a hole on a back or reverse angle.
e.g. body side panels
back door panels!2■Option
Key Specification (― K)
LKU25-100 (A M8 Bolt is included.)1492) Slide Cam Slider (⑫) back to the corresponding notch placed between (⑥) and (⑦).

h143) Pull up Cam Slider from Cam Holder (⑤).
3h930°-0.01

25 -0.03

50

Disassembly
1) Remove Hexagon Socket Head Bolts (ⓐ), to pull out Stopper Plate (⑧).

Assembly
Assembly is the reverse procedure of disassembly.

SpecialCam Units

100・Ensure that all parts are clean, particularly the sliding components to which a small amount of lubricant isapplied and is then placed in position.
・Take care that the respective tolerances are observed when assembling Cam Slider and Cam Holder,which also should be identified by the same serial number.
・Make sure that all bolts are tighten to the recommended torque after assembly and disassembly.

595This product is not for sale in China.

Copyright © Sankyo Oilless Industry, Inc. All Rights Reserved.

Gas Spring
Please contact your local sales representative if you prefer to use a gas spring not specified in ourcatalog. For use and maintenance of gas spring, please contact the manufacturer directly.

Copyright © Sankyo Oilless Industry, Inc. All Rights Reserved.

SAPLC596

PULL CAM

For Pierce

Panel Avoidance Cam
Aerial Cam Unit
SAPLC80520
470 ±0.02

Working Force [kN (tonf)]
1,000,000 strokes

Catalog No.

W

39.2(4.0)

SAPLC

80

25 ±0.05

Catalog No.

W

KPS

SAPLC
SAPLC

80
80

5050

GK

2-h16H725 H7

4-h18-h26

Option Code424225

C

55180 ±0.05

NF

Nitrogen gas not charged.

K

Key attached.

A

40287

60

20Backup
C5CA

279

65

34270

70

28260

75

21250

80

14240

B
340
345350

CD■Rear Removal SpaceE

163

114.0

156.8159120.5

160.8

155132.0

163.8

150

140.0

167.8

145

152.5

168.8

139160.0

170.8133168.0

169.9

42SS

29555
D60

■Spring Force

120Gas Spring

Coil Spring
20

Final Load

TH30-200

2558.9 261.1

51.4

TH30-175

2396.9 244.6

60.0

TH30-150
TH30-100

60.0 2644.4 269.8 TH30-75

Final Load

N

kgf

N

40

440.7

45.0

65

34503.77028587.77521330.6

33.7

8014587.6K

50 ±0.05

SpringModel

Initial Load

SSkgf

Nkgf

Spring Model
GKGD

X320-50

U.0325.050

2462.5 251.3

X320-38

U.0325.038

2588.1 264.1

X320-25

U.0325.025

2427.9 247.7

X320-19U.0325.019

6.3

50
55
9080

130100

94 ±0.0260

View X2-h16H72644.3 269.8

2644.6 269.9

Life expectancy of Coil Spring is approximately 300,000strokes.

Gas filling pressure: 10 MPa

Refer to page 600 for Table of Components.

Copyright © Sankyo Oilless Industry, Inc. All Rights Reserved.

SpecialCam Units

EK

Specification

NF

503X

30

GK NGKGD NGD

Option

BKK

6.

597

(5 increments)

No Code(Coil Spring)

Refer to page 377 for the machining details of tapped holes and dowel holes for retainer mounting.
Refer to page 595 for key specification.

SS4-h13-h20

50〜80

No Code: Coil Spring GK: Gas Spring (KALLER) GD: Gas Spring (DADCO)NGK/NGD: Without Gas Spring Parts for spring assembly are included.

100

64

6.3

465

75

Spring TypePS

KSAPLC
80
598

Copyright © Sankyo Oilless Industry, Inc. All Rights Reserved.

PULL CAM [Table of Components]

For Pierce

Panel Avoidance Cam

Aerial Cam Unit
SAPLC80

tyuu!8y■WeightKCam Slider Weightkg

50Total Weightkg@059.323.255

Coil Spring59.460

23.5

59.9

65

23.6

60.3

70

24.3

61.3

75

24.7

62.0

80

25.2

62.7

i

@1
@2

■Cam Diagram

572.9

69.3

69.7

57.1°.2!43465°

°

60

55

6265°

40

80.

60°

40

80

55°

40
50°

47.7

50°

@1o!579.4

78.4!3@0!2°

81.9

@2

1480°
75°

70

76.9

80°

2180.6

75°

28

81.1

70°

Gas Springw

No.

Description

1 Cam Driver
2 Cam Bottom Slide Plate
5 Cam Holder
6 Cam Upper Plate A
7 Cam Upper Plate B
8 Stopper Plate
9 Stopper
12 Cam Slider
13 Cam Bottom Guide Plate

Qty

No.

Description

Qty

111221211

14 Cam Lower Slider
15 Positive Return
18 Collar
20 Coil Spring
21 Spring Guide Pin
22 Spring Guide Washer
20 Gas Spring
21 Stop Pin
22 Spring Stopper

22111111
1

Bolts, nuts, dowels, and washers for assembly are not indicated.

599

Copyright © Sankyo Oilless Industry, Inc. All Rights Reserved.

Copyright © Sankyo Oilless Industry, Inc. All Rights Reserved.

SpecialCam UnitsqSAPLC
80600

Cam Units [Overview]
Information―M…Tapped hole, ―N…Dowel prepared hole, ―K…Dowel finish hole

3826
Coordinate origin

14W

132-M102-h5(Dowelprepared hole)

3246

Instruction method for machining
Indicate the tapped hole diameter and the dowel hole (or prepared hole) diameter with the XYcoordinates.
To indicate the coordinates
・The origin is positioned at the upper left corner of the mount face. (However, machining
uses our machining datum as the reference.)
・Indication symbol〈Example of Die Mounted Cam Unit〉

54■ Tapped Hole and Dowel Hole (Prepared Hole, Finish) Machining for Retainer Mounting

Machining standard
・Tapped holes and dowel prepared holes are machined to general tolerances.
・The hole depth is 2.5 times the diameter for both tapped holes and dowel holes. The dowel
pilot hole is processed for 2 times the diameter.
・The dowel hole spacing is machined to the tolerance of a0.02.The hole tolerance is H7.
Effective mount face

〈Example of Aerial Cam Unit〉
37

Catalog No.

W

KS

Additional Machining

CMSD

5200

55

M10
M10
K5.0
K5.0

25
Coordinate origin

13W

122-h5(Dowelprepared hole)

3751

59

2-M10

X (14.0)
X (38.0)
X (13.0)
X (26.0)

Y ( 46.0)
Y ( 46.0)
Y ( 32.0)
Y ( 54.0)■Other machining
Please give instructions on a separate drawing for drilling or cutting other than tapped holes

Cam Units

and dowel holes.

Catalog No.

WK

Additional Machining

SACE

5200

M10
M10
K5.0
K5.0

X (13.0)
X (37.0)
X (12.0)
X (25.0)

Y ( 51.0)
Y ( 51.0)
Y ( 37.0)
Y ( 59.0)

377

378

Copyright © Sankyo Oilless Industry, Inc. All Rights Reserved.

Copyright © Sankyo Oilless Industry, Inc. All Rights Reserved.