We
open
doors.
Industrial door production
Batch size 1 production · Series production
Complex individual parts

YOUR SOLUTION

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HOMAG industrial door production

Content

HOMAG industrial door production

Content

Industrial door production
Doors used to be a mass-produced product with little variation in design. As
such, many existing production plants are designed for standardized production.
Modern door production plants from HOMAG combine the benefits of this proventechnology with the latest machinery. Flexible drive and adjustment technology,
paired with modern control technology, offers the option to produce changing
products for the customer mix. Our modular plant concepts cover a range ofperformance classes: from entry-level machines with manual parts handling to fully
networked plants for a production process with minimal personnel. With plantsfrom HOMAG, you’re equipped for an efficient, industrial, future-oriented production
process!

YOUR SOLUTION
MORE: HOMAG.COM

CONTENT
04

HOMAG Systems

12

Door leaf

18

Frame and filled doors

20

Frames22

Products

32

powerTouch2

34

Software

37

tapio

38

Life Cycle Services

03

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HOMAG industrial door production

Systems

Networked worldwide — HOMAG is always at your side
Individual customer requests, demanding products and a wide variety of materials — the needs of yourcustomers are constantly growing. And this means that the challenges for you and your production grow too. Our aim is
to offer you the solutions you need to accommodate the desire for individuality. To produce flexibly and efficiently and set
trends in the industry. We support wood processing businesses of any size on their way to the top. With machines andtechnologies that grow with your business — including the right software solutions and service.

14

Production Sites
worldwide

23

Sales and Service
Companies

HOMAG PRODUCTION SITE

HOMAG industrial door production

60

Systems

exclusive Sales andService Partners

6,600
employees arround the world

HOMAG SALES & SERVICE COMPANY

05

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HOMAG industrial door production

Systems

HOMAG:
Everything from a single source
AT OUR CUSTOMERS’ SERVICE WORLDWIDE

··The world’s leading supplier of machinery and plants for the wood processing
industry with a global market share of 28%

··Present in over 90 countries around the world
··More than 60 sales partners on all continents
··15 production sites in Europe, Asia and America
··23 internal sales and service companies
··More than 50 years of experience··Steady growth through corporate values and successful strategy
··Over 6000 employees

PERFORMANCE THROUGH INNOVATION
Storage, sawing, edge banding, drilling, setting fixtures, surface processing,handling and packaging — with the wide product range from HOMAG, combinedwith intelligent software, you will benefit from custom solutions to meet yourindividual requirements.
STRONG INDIVIDUALS — UNBEATABLE TEAM
HOMAG offers high-tech solutions using the latest machine technology andcontinuous control in order to successfully plan sophisticated interlinked systems.
Our solutions cover the full spectrum of systems, from series production tobatch size 1.

HOMAG industrial door production

Systems

HOMAG Systems:
Specialists in your success
MOTIVATED BY YOUR REQUIREMENTS
Customer-specific solutions, the creation of complete systems and excellent
industry knowledge are the key elements that set HOMAG Systems apart.
The delivery of your specific system or cell is based on years of experience, highquality standards, a modular machine construction, and perfect performance fromproject planning to handover. An expert project team will support you in all phasesof the project and contribute to the project’s success.

Simulation for maximum performance

Benefits

Objectives

Dynamic production processes are
represented by realistic and configurable
models. With simulation technology, theexpected performance can be assessed on
the basis of your product range.

··Information on productivity / throughput··Minimized throughput times
··Maximized plant performance··Shorter ramp-up phase for new

times

··Bottleneck analysis/optimization
··2–4% savings on investment sum
··Investigation of fault scenarios··Interactive system optimization
··Avoidance of oversizing··Minimized business risk
··Shortened commissioning

installations

··Objective evaluation criteria for
production07

We offer YOUR SOLUTION throughout the process chain YOUR SOLUTION

Production
planning / processoptimization

FinancingConstruction

Data generation

Planning

StorageCuttingHOMAG industrial door production

Systems

The route to the finished workpiece
Our strength lies in covering the complete process chain in your production
process. As a manufacturer of individual machines and complex production
systems—including the integrated software—we offer the right solution to meetyour requirements and wishes so that you can produce your desired workpiecein optimal quality for your customers. From consulting and planning to financing,production including automation solutions, and ultimately assembly and packaging ofworkpieces – we support you and develop your business together with you. We also
work with you to optimize your production processes.

Sorting /Surface

Formatting /Drilling/

loading

processing

edgingfixture positioning

Assembly

PackagingService09

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HOMAG industrial door production

Systems

Flexibility with batch size 1 production
Particularly in these times of high variant diversity, keeping

can make that decisive difference. Benefit from HOMAG’s

production costs competitive through the optimum use ofindustry expertise, many years of experience and in-depth

resources, short throughfeed times and minimal inventories

knowledge of the widest product range from a single source.

Flexible solutions for processing door elements
HOMAG provides high-performance, cost-effective machines, plants and systems for
producing door elements. We cover all steps in the process, from cutting the raw materials
to packaging. Highly efficient production technology complemented by a uniquely
comprehensive service package is the key to guaranteeing competitiveness in international
markets.
A system for success. That’s what HOMAG represents.

Door leaf processing:With manufacturing solutions from HOMAG, you can produce high-quality door leaves in
the most cost-effective way. We offer you the most suitable technology for the production ofvirtually all door leaf variants: for doors with a wide variety of functions, profiles, edge forms or
fillings, made from different materials and with all common surfaces. The requirements of themarkets are different, but the best response is always the same: machine technology madeby HOMAG.

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HOMAG industrial door production

Door leaf

Keep door leaf processing
under control:
It doesn’t matter what type of door leaves you want to produce or how many
— HOMAG has exactly the right system for you, perfectly suited to the specifictasks you need to carry out. Following intensive consultation and a requirements
analysis, we take over the entire engineering process. We then combine the mostsuitable machines, including control technology, software and all handling andtransportation/logistics services required, to create a tailor-made production system— a system that will bring you even greater success.

Cutting

Door leaf production

panel sizing

Edge processing

HOMAG industrial door production

Straight edge

Inclined (3–5°) edge

Single rebate

Overhang profile withinclined edge

Overhang profile withcornice

Overhang profile radius

Lock and hinge processing

CNC-processing

Double rebate

Surface processing —sanding, painting andlaminating

Packaging

Door leaf

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HOMAG industrial door production

Door leaf

System concepts
We focus on your needs! Depending on the desired performance, we rely on tried-and-tested system concepts.
We work with you to adapt these to your requirements. We start with the most important issue: your door. Non-rebated doors,
single or double rebate doors, different profile variants at the edges or a high-quality thick edge in zero joint technology — with
our machines, you are equipped for all eventualities. When it comes to setup, our plants are suitable for production in small
batches, down to batch size 1. That means you can respond flexibly to your market in the future. By using different machine
concepts and interlinking them, we adapt the performance capability of the system to meet your requirements. From as early as
the planning phase, we are able to use extensive simulation methods to make a valid performance assessment. Simulation of theflow of materials is an important tool for making plausible performance assessments over the entire production line, particularly
in customized handling solutions. We work with you to optimize the respective plant concept and meet your requirements: It’s asuccessful investment!

CELL CONTROL SYSTEM The machine technology offers the option of faster setup. As a consequence, our customers areable to manufacture products of a variety of different types in an increasingly order-based process. This requires a consistentflow of information, from order entry right through to the machines in the respective production cells.
HOMAG uses scalable cell control systems for reliable control and seamless integration of production cells, both horizontallyas well as vertically in the user’s business process. Every day, more than 1,000 cell control systems from HOMAG in different
performance classes prove their performance capability worldwide!

HOMAG industrial door production

Performance class

PERFORMANCE CLASS 1:··One-sided machine.
··Each processing step is completed in a separate throughfeed operation.
··For outputs of 400 to 600 door leaves per shift.

PERFORMANCE CLASS 2:

··1 1/2-sided system.
··Simultaneous processing of head and threshold side.
··A door leaf is fully processed in three throughfeed operations.
··For outputs of 700 to 1,000 door leaves per shift.

PERFORMANCE CLASS 3:··Interlinking of three machines to form a highly flexible and powerful production line.
··Doors can be fully processed in one throughfeed operation.
··For outputs of 2,000 to 3,000 door leaves per shift.

Door leaf

15

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HOMAG industrial door production

Door leaf

Zero joint | Door rebate gluing
and thick edge
This is down to the increasing demand for quality in ever more popular white doors.
It is possible to produce visual zero joints with melamine and ABS/PP edge material.
In addition to the perfect visual effect, the use of ABS edging (now also available
for rebated edges) with a thickness of up to 2 mm also achieves a substantial
improvement in shock resistance on longitudinal edges.

1

2

1

Zero-joint finish“just like paint”

2

All edges with the thick edge —shock-resistantRebated edges with zero-joint finish:
HOMAG has further developed the airTec method especially for door production.
Benefits at a glance:··High-quality finish··Improved durability··Increased shock resistance··Better moisture resistanceHOMAG industrial door production

Door leaf

Modern look with post-forming
direct process
The post-forming direct process from HOMAG opens up new possibilities in the
production of door leaves and risers. It enables a modern and angular appearance
to be combined with excellent performance characteristics and an economical
production process.

New requirements with a modified process
For many years, the post-forming directprocess has enabled components madefrom pre-coated boards with a uniform
finish on the surface and narrow side and in
the edge overhang to be made in a single
work step. Until now, this process has
mainly been used in door production to
make components with conventional large
radii.
The current trend away from large radiito an angular look opens up further
application possibilities for this method.
Unlike the conventional method, the covermaterial is not placed around the trimmed
radius. Instead, a rebate edge filled with
hot-melt glue is made from the covermaterial and covering layer of the carriermaterial. This results in a more modern
look thanks to the small radii, and creates
components with optimal performance
characteristics, such as a high level ofresistance to scratches, dents, bumps,
chemicals and fluids.
As there is a continuous top layer in thesurface, narrow surface and overhang, theelements have the same appearance andresistance on all visible surfaces. The foldin the covering layer of the carrier material
improves the quality of the narrow surface.
Instead of being carried by the partiallycoarse middle layer, the cover material is
carried by the fine and pressure-resistant
top layer material, which ensures ideal
adhesion of the coatings.

17

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HOMAG industrial door production

Frame

Variety of shapes forframe and filled doors
Even the classic hardwood door places high demands on manufacturers andmachines in terms of quality and technology: right from cutting the raw material
to size and manufacturing the moldings and fillings through to the completed,glued and packaged door leaf. HOMAG provides a variety of solutions across theprocess chain that are essential for producing frame and filled doors in a seamless,cost-effective way. Whether the parts are solid wood, veneered or film coated, orwhether the door leaf is made of two, three or more fillings or glass inserts, thevariety of options and shapes in the world of frame and filled doors is endless andprovides something to satisfy every customer’s needs.

Cutting

Edging and profiling

Coating

End processing with drills

Creating diversity: Frame and filled doors with HOMAG
Thanks to the variety that characterizes
frame and filled doors, each manufacturer
can offer customers a unique product.
Even smaller manufacturers can be
extremely successful in this market
using the simplest tools imaginable. The
appearance of a door can be customized
with very little extra effort during the

production process. The variety of frame
and filled door styles is almost endless, andgives each manufacturer plenty of scopefor creativity. Countless design variations
plus modern and classic touches can beachieved, meaning each individual design
requirement for frame and filled doors canbe fulfilled.

Economical production of individual designs in the smallest batch sizes is
becoming a critical success factor.

Door leaf assembly

Fixture processing

Surface laminating

Packaging

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HOMAG industrial door production

FramesManufacturing solutions for frames:
Complete and efficient — from asingle source
For frame production, HOMAG offers optimal production plants that are particularly
powerful and extremely economical. Whether you want to produce wrap-aroundframes or block frames, whether in small, medium or large numbers — let us know
your needs and we will develop exactly the solution to complete all necessary tasks
efficiently and reliably. Manufacturing processes are available for riser and cladding
production.

Panel coating

panel separation

Direct post-forming +Panel dividing for

Spring and mirror

cuttinggrooves/profiling

mirror/spring

gluingOne system for everything.
Our solutions cover your entire process
chain for all types of frame designs. The
performance and functional scope of oursystems include:
Feeding··
··Cutting raw materials to size··Manufacturing of risers··Profiling··Coating/wrapping··Direct post-forming··Manufacturing of panel brackets
··Gluing strips
··Profiling··Coating/wrapping of the bracket
··Wrapping block frames
··End, hinge and lock plate processing
including assembly··Packaging
··Stacking/palletizing

HOMAG industrial door production

Considerable edging magazine

Spring gluing

Profiling and

Gluing/insertion of

wrapping

panel bracket in riser

Two-piece
wrap-around frame

Packaging technology

End processing

UMFASSUNGSZARGE
2-TEILIG

Striker plate trimmingThree-piece
wrap-around frame

Door hinge trimming

Packaging

and assembly

UMFASSUNGSZARGE
3-TEILIG

UMFASSUNGSZARGE
3-TEILIG
BOMBIERT

FramesBlock frame withornamental trim

BLOCKZARGE MIT
AUFGESETZTERLEISTE,
GGF. MIT ZUSƒZLICHEN BLENDEN

Block frame with attached
strip

BLOCKZARGEEINSEITIG

Single-sided block frame

21

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HOMAG industrial door production

Products

Saw-storage combination
SAWTEQ B-300 | STORETEQ S-200
Profitable from just 30 panels a day

Our software solutions relating to saw-storage combinations

Saw-storage combinations from HOMAG prove profitable

improve organization and overview. For example:

from just 30 processed panels a day. They are particularly
recommended if you produce smaller batch sizes and alarge variety of materials. The benefits for you:··You maintain a permanent overview of the material and··You always know what materials are in stock — in units andfinancial value.

··You can even create tapio-based cutting patterns if

required. Send them online to the saw, and the storage andpending tasks.

saw will know what to do.

··Automated processes protect the material and employees.

··The CADmatic saw control system is easy to understand,as searching for materials and loading the saw manually.

through the process. Only HOMAG offers this solution.

It all adds up to a rapid return on investment.

··On request, all parts can be marked automatically after··You reduce expensive time spent on secondary tasks, suchand the integrated graphics guide the operator safely

cutting, which is perfect for the downstream processing

Optimized flow of material and data

stations or the offcut storage.

Saw and storage operate in the saw cycle and are perfectly
coordinated. This results in an efficient flow of material andTailored solutions

data between the storage, saw and downstream processing

From S to XXL — HOMAG offers a wide range of saws andstations.

storage solutions. Once you have found your desired model,

Better organization and overview

you can adjust it to suit your needs.

HOMAG industrial door production

Products

Moulding
From four-sided planing to complete profile processing,
the production of solid wood doors, fronts and fillings
requires the use of a planing and profiling machine at many
points in the process chain. Our MOULDTEQ M-300 series
combines state-of-the-art technology with a robust machine
construction. You will benefit from intuitive machine operationand maximum quality in a single machine, ensuring that you
are ideally prepared for the future of door production.

MOULDTEQ M-300
Smart control. Precise profiling. On four sides.

··Flexibility thanks to variable feed and variable spindle speed··Intuitive machine operation via powerTouch··Quick set-up with proLock spindle clamping system··Ideal power transmission, as each spindle is driven by its
own motor

··spindles with 5,5-18,5 kW
··2 in 1: Combination valley and profiling machine··Low-vibration design due to solid, cast-steel machine frame··Extremely short parts achievable, from 300 mm

5-8

spindleswith variable feed speed
Variable spindle speed from 2nd spindle onwards of

4.000-8.000
rpm for optimal workpiece quality
Workpieces with300

mm lenght possible

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HOMAG industrial door production

Products

Surface coatingWith furniture or other fittings, the first impression is often defined by their surface. That is why surface finishing is the crowning
glory at the end of what can sometimes be a lengthy manufacturing process. It is therefore essential to use a finishing processthat gets the most out of the resources that have already been invested in the workpiece. Painting and laminating are processes
that meet these requirements superbly.

Our range of surface spraying machines:··Different types of spray arm (oscillating slide runners orcartesian coordinate robot).

··Varying number of spray arms.
··Different transport systems (with paper support or selfcleaning belt).

PAINTING
No matter what type of doors you manufacture and nomatter whether they are made of solid wood or woodmaterials, HOMAG offers machines for both surface painting
and profile painting. Our solutions are adapted to the needsof medium-sized companies and industrial enterprises. And
as you would expect from a surfaces specialist, we provide
everything from application technology, to essential drying
systems, right through to material handling. With its paint

Our profile painting range:systems, HOMAG offers the right solution for high-quality

··Profile sanding machines··Profile painting machines
··Drying systems
··Material handling

painting of your surfaces.

HOMAG industrial door production

Products

Key facts

··Setup for all machines is controlled by barcode.
··Operation of cell parameters via a centralized control systemwith an option to connect to higher-level ERP systems.

··Integrated cleaning for carrier material and coating material.
··Wide range of parts from
400 x 400 mm to 1600 x 3,600 mm.

··Double-sided laminating is possible with a single-sided
system without any additional manual handling··Machine-controlled placement of the coating material.

LAMINATINGA PUR laminating system that leaves nothing to be desired.
Thanks to this cell concept, the extensive mechanization
allows a large production quantity to be realized while
requiring few staff. All process steps are automated, whichmeans operating personnel only monitor continuous
production and ensure a high level of quality.

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HOMAG industrial door production

Products

Sanding
For more than 70 years, HOMAG sanding technology has
been renowned for its powerful wide-belt sanding machines
and innovative surface processing. This includes universal
and special sanding machines for calibration, fine sanding
and varnish sanding.

Up to

5

heads ina single machine frame
SANDTEQ W-300
Processing width

1.350

When perfection is required.

··High-quality sanding results thanks to acp®, eps® or mps®
pressure beam systems

mm

1650 mm as an option··Easily adjustable thanks to infinitely variable feed speeds(2.5 – 13 m/min.)··Highly versatile thanks to independently powered sanding
units with a drive power of up to 30 kW

10··Q unit for efficient cross-sanding and high gloss — ideally5suited to veneer, varnish, and filler sanding.

··Multifunctional X unit — calibration sanding, fine sanding,super finish with a lamellar pressure belt in a very small area

Unit combinations

combined in one unit

HOMAG industrial door production

Products

Throughfeed technology

Double-end tenoners

The EDGETEQ S-810 powerLine edge banding machines are

Thanks to their robust design, low-wear technology and highperfect for manufacturing non-rebated doors or rebated edge

level of availability, double-end tenoners from the TENONTEQ

doors. They offer freedom, performance, and flexibility in

D-500 are exactly the right choice for manufacturing doors,

every direction. HOMAG technology enables fully automatedfronts and panels.

edge processing, even for rebated edges. The robust
design of the machine frame and the advanced technologyof the rolling block link chain ensure that your doors areprocessed with the highest dimensional accuracy and costeffectiveness. The optimized chip and waste piece disposal
and the targeted use of several drives enhance machine
availability and service life.

TENONTEQ D-500
Compact introductory solution for double-sided
dimensioning work.
The powerful double-end tenoner, the smallest of the
HOMAG series, can be freely configured for tasks of all kinds:
angular and diagonal cuts, profiling, rebating, grooving,sanding and corner processing.

The machines can be configured to produce thefollowing:··Postforming profiles on overhang··Double rebates
··Rebated edges with zero joints
··Simple non-rebated doors
··Zero joint and thick edge in the rebate··High-powered chipping motors
··Precise formatting and profiling thanks to high-rigidity andlow-vibration machine frame··Solid wood processing without tearing thanks to insertion
control with synchronous and reverse rotation

27

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HOMAG industrial door production

Products

CNC processing: CENTATEQ P-500

DRIVE5 five-axis technology
Milling lock casings, bore holes andgrooves for fixtures, miter cuts for frames.
HOMAG five-axis technology for highperformance at maximum flexibility.

Sensoflex tracing system
Perfect workpiece quality — the traced
spindle equalizes all uneven areas andtolerances. Full flexibility as tracing can beused for various tools.

woodWOP
Numerous standard processing steps
such as milling, drilling or saw cuts
enable fast and reliable programming··

··Variant programs can be quickly andeasily created by using variables

··The woodMotion simulation allows you tosimulate processing steps before they are
performed on the machine

Rapid tool change: As it is designed

Clamping fixture for facings: Vacuumwith two trimming spindles, the chip-to-

clamping fixture for a pair comprisingchip times are reduced and productivity

rebate and ornamental facings according tois increased. While one spindle mills,

customer design. Mounted on a base plate

the second inserts the tool for the next

module.

processing step.

HOMAG industrial door production

Products

CENTATEQ S-800|900 rod processing center
KEEP A “GRIP” ON EVERYTHING. The new gripping andloading and removal at one point a Compact space,clamping technology opens up new possibilities for profile

ergonomic operation, lower investment and operating costs

designEVERYTHING IN ONE MACHINE. Integration of alla Future proof for new door systems

components: straight parts, curved parts, doors and

HIGH PERFORMANCE IN A SMALL SPACE. Parallel

supplementary elements

processing of multiple components and fast tool change,a One machine, one data interface, one tool set

Door leaves: Complete processing of front door leaves for independence and creative design possibilities.

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HOMAG industrial door production

Products

Custom, environmentally friendly
packaging — made with a PAQTEQ
With HOMAG you’re investing in flexible solutions. Because

on the requirements, a cardboard cutting machine, folding

whether it’s series production or batch size 1, whether inmachine, sealing machine, robot insertion station or robot“stand alone” operation or as a complex packaging line —palletizer can be individually combined into a complete

machines in the PAQTEQ series adapt flexibly to customer

packaging line.

requirements. And they grow with your tasks: Depending

PACKAGING PROCEDURES AND CONCEPTS:

··Individual cardboard cutting for batch size 1 or Loading offinished cuts

··Folding/uprighting··Feeding··Sealing in cardboard or foil··Picking and destacking
··Stack packaging

HOMAG industrial door production

Products

We solve complex tasks with complete automation
Free-forming and complex processing is particularly

handling and specific additional tasks. HOMAG offers

challenging as part of a fully automated production process.

solutions with coordinated machines that enable cost-

We use intelligent solutions to create manufacturing cells

effective industrial manufacturing up to batch size 1.

from CNC processing centers, with automatic material

Customer-specific solutions, the creation of complete systems and excellent
industry knowledge are the key elements that set HOMAG SYSTEMS apart.

Raw materials logistics

Automatic dummy board handling

Handling/feeding

Edge processing

Handling/destacking

Warehouse logistics

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HOMAG industrial door production

powerTouch2

2

1

3

4

1

The powerTouch2 screen is clearly structured.
You can see all the important information at a glance,
but you still have all the details.

2

We have also improved the traffic light dialog further.
You can now directly influence the machine‘s
production readiness by selecting actions via thetraffic light icon.

3

A functional pop-up keyboard that can be kept open,
including automatic word completion for faster entries(when you enter the first letters, frequently usedapplications are proposed and you can select them
directly).

4

Enhanced „Start“ menu with additional information
displayed (e.g. an indication of how many messages
are currently pending or status bars that show the
progress of the application) and direct access toactions (e.g. confirmation of actions without having tojump to the application).

HOMAG industrial door production

powerTouch2

The next generationof powerTouch:
powerTouch2
Faster, more comfortable, clearer: Enjoy the benefits ofour further improved powerTouch user interface. We have
optimized our standardized operating concept and further
adapted it to our customers‘ requirements.
Controlling your HOMAG machines is now even faster andmore intuitive. The new, modern design has a clear structure.
The innovative touch operation allows you to achieve thedesired result easily and comfortably.
With the new powerTouch generation, you can enter
information at your machine even more quickly. Comparedto the previous version, you can achieve a time saving of
up to 30%. This is possible thanks to new features, such as
automatic word completion, a pop-up keyboard that can be
kept open and Windows-like functions, such as the selectionof common actions directly via the start button.

Our successful powerTouch philosophy –standardized, simple, ergonomic, evolutionary – consistently further developed
THE HIGHLIGHTS AT A GLANCE:··Direct and efficient operation, up to 30% faster··Clearer and more informative thanks to additional informationand live illustrations instead of program icons··New applications for operating and controlling machines andsystems (e.g. NCCenter in the PC87 control system on CNC
machines or woodCommander 4 on throughfeed machines)

··Fresh, attractive design, based on the new HOMAG machine
design33

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HOMAG industrial door production

Software

System control system

woodFLEX

Identification solutions

Interlinking individual machines to form a plant requires powerfulsoftware to control the cell.
Graphical representation of the cell

HOMAG is your reliable partner when selecting and designingmarking and identification solutions. From selecting encoding media
to integrating reading and marking systems, we will help you to
implement your individual project.
Mobile and stationary labeling solutions and scanning systems for
1D and 2D barcodes

··
··Representation of the material flow in real time··Tooltip for more information on the component··Clear status display
··Various import and export options

··

··RFID read and write units

HOMAG industrial door production

SoftwareFactory control
··Production system for the control ofprocesses and material flows

··Production planning and monitoring of··Updatable and scaleable
··increased transparency, efficiency andsupervision

production progress

Cell control system
··Distribution and tracking of data in the
production network

··Visualization of the material flow··Editing of data records··Interface between factory control system
and machine control unit

Machine control unit
··Standard user interfaces··Convenient operator guidance via
powerTouch··Monitoring & reporting··Production statistics
··REMOTE Service

35

Smart production networking
Interactive collaboration between human, plant and production over the entire
value-added chain is now a reality. An essential feature is an intelligent connection
between all plants and persons involved in the production process. Our machines
and plants are designed to meet these requirements with their communication andinformation technology.

ControllerMES
The manufacturing execution system from HOMAG is an importantbuilding block for networking your machines and conducting
analyses to optimize production. The production control system is
adapted to the respective production system and supports you withexact planning so that you get the best from the processes. Thiscan lower costs, reduce breaks in production and make the use ofmaterial more efficient.

MMR
Manufacturing KPIs are indispensable to make production efficientand sustainable. They provide information about the current statusof the production unit with regard to performance and efficiency.
MMR – Machine Monitoring and Reporting – helps determine
machine times and machine conditions, historicizes data and uses
standardized KPIs to provide the perfect basis for decision-making
and optimization.

Apps thatmake working
life easier
DataSave··Protects machine andconfiguration expertise··Faster service for machine
breakdowns

··Saves time when restarting
production··Saves on maintenance costs··Automatic backups of several
machines

ServiceBoard

··Create service cases quickly

and easily and send them to thecorrect service partner

··Live video diagnostics to solve
service cases with image support··Video reduces the language anddistance barriers

··Also works without a machine
connection to tapio (andis therefore ideal for older
machines)

MachineBoard

··Push notifications
··Machine data and status can beviewed from anywhere in realtime··Lists of errors, warnings,

maintenance tasks and actions

··Displays the remaining time

until the next intervention by themachine operator

Free demo for all tapio apps, no registration required. Simply download and test.

tapio is the open wood industry ecosystem
This means that everyone involved in the wood industry can participate.
Because together with our business partners, we develop digital solutions for everyone.

Currently available in the EU and Switzerland(Due to the fast pace of the IT-landscape, the compatibility to the tapio platform is warranted for five years.)

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HOMAG industrial door production

Life Cycle Services

Optimal service and individual consultations are included incustomer solutions we guarantee consistently high availability

the purchase of our machines. We support you with service

and economical production – over the entire life cycle of yourinnovations and products which are especially tailored tomachine.

your requirements. With short response times and fast

REMOTE SERVICESPARE PARTS SERVICE

MODERNIZATION

··Hotline support via remote diagnosis by··High spare parts availability and fast··Keep your machinery up to date andour trained experts regarding control,mechanics and process technology.
Thus, more than 90% less on-site service
required and consequently a fastersolution for you!

··

The ServiceBoard App helps to solve
tasks in a fast, simple and concreteway. This is achieved by mobile live
video diagnosis, automatic sending ofservice requests or the online spare parts
catalog eParts.

delivery.

··Ensuring quality by predefined spareparts and wear parts kits, comprisingoriginal spare parts.

··Identify and inquire for spare parts online
under www.eParts.de 24/7, or buy evenfaster and more comfortably in the new
HOMAG Webshop eCommerce.

increase your productivity as well as yourproduct quality, This is how you can meet
tomorrow’s requirements today!

··We support you with upgrades,

modernization as well as individual
consultancy and developments.

DIGITAL SERVICESSOFTWARE

FIELD SERVICE

··ISN (intelliServiceNet) – The new remote··Telephone support and consultancy

··Increased machine availability and··Digitalization of your sample parts via

··Regular checks through maintanance /··Subsequent networking of your··We offer you the highest availability ofservice solution of the future! Fast restartof production because the remote
service employee has extensive accessto relevant physical data.

··intelliAdvice App – provides help for selfhelp. The preventive solutions proposedin the new App are the combination of
our experiences and existing machinedata.

through software support.

3D scanning saves time and moneycompared to new programming.

machinery with intelligent software
solutions ranging from construction to
production.

product quality by certified service staff.
inspection guarantee the highest qualityof your products.
technicians in order to reduce downtimes
in case of unpredictable troubles.

For you more than...

1,350

service employees worldwide

90%

less on-site service thanks tosuccessful remote diagnosis
TRAINING

··Thanks to training perfectly suited to yourrequirements, your machine operators
can optimally operate and maintain the
HOMAG machines.

··The training also include customerspecific training documents with
exercises proven in practice.

··

Online training and webinars. Learn
without traveling, meet your trainer in thedigital classroom.

5,000

customer training sessions per / year

150,000

machines, all electronically documented
in 28 different languages – in ePartsinfo@homag.com
www.homag.com

Status 05/19 | Technical changes, print errors and mistakes reserved. Images may show non-standard features.

HOMAG Group AG

YOUR SOLUTION