Power

Coatings, Linings, and Fireproofing
Superior Protection for Power Plants

POWER INDUSTRY SYSTEM GUIDEGLOBAL SERVICE AND SUPPORT

Proven Products from an Industry Leader
Carboline is the leader in protecting the power industry. Our comprehensive product line offers the rightsolutions on new construction and maintenance projects for these tough and demanding environments
anywhere in the world. Our highly regarded products are fully tested and field proven; and backed by ateam of professionals focused on the needs of the power industry.

Product LineCertifications / Listing››Outstanding corrosion protection products››

Det Norske Veritas››

Surface tolerant coatings››

Underwriters Laboratories››

Moisture tolerant coatings››

National Sanitation Foundation››

Low temperature and quick cure products››

Lloyd’s Registry››

Ultra-weatherable finishes››

American Bureau of Shipping››

Chemical resistant linings

Affiliations››

Secondary containment

AT M O S P H E R I C E X P O S U R E S

Structural Steel, Piping, and Equipment (Carbon Steel)
Includes all plant steel, piping and equipment operating up to 250°F (121°C) and exposed to a varietyof plant fall-out, normal weathering and ultra-violet radiation.

Primers:
Protective and Surface Tolerant

Barrier Coats:
Chemical and Water Resistant

Carbozinc Series

Carboguard Series

Carbozinc primers are zinc-rich primers withoutstanding performance in power plant environments,
showing excellent sub-film corrosion resistance andlongevity to match the life of the structure.

Carboguard epoxies include a wide variety of excellent
barrier coatings with chemical resistance. They areeasy to apply and commonly used over zinc primers ordirect to steel substrates.

Carbomastic Series

Durable Finishes:
Color and Gloss Retention®

®

Carbomastic coatings are surface tolerant epoxies
that can be applied over marginally prepared steel
substrates, will tolerate damp surfaces, and can cureat low temperatures for year round painting in some of
the worst conditions.

Rustbond Series®

Rustbond coatings are surface tolerant, cross-linked
penetrating primers/sealers with excellent wetting
properties. They are highly flexible with excellent
adhesion to existing coatings and will accept a variety
of topcoats.

®

Carbothane Series®

Carbothane finishes are high performing urethanes thatprovide long term weather resistance, color and gloss
retention, and chemical resistance to splash and spills.

Carboxane Series®

Carboxane siloxanes are ultra-weatherable and provide
extreme long term color and gloss retention due to theiroutstanding resistance to ultra-violet radiation.

H I G H H E AT A P P L I C AT I O N S

Piping and Process Equipment
Includes insulated plant piping and equipment operating from 300°F to 1000°F (148°C to 538°C) with worker
protection/insulation needs up to 350°F (177°C).

Worker Protection and Insulation
Needs - Operating Up to 350°F (177°C)

Uninsulated Steel - Operating From
300°F to 1000°F (148°C to 538°C)

Carbotherm Series

Carbozinc Series

Insulative composite coatings formulated in a hightemperature resistant epoxy or acrylic binder. They
are ideally suited as a protective heat barrier to shieldpersonnel from hot surfaces. They also inhibit heattransfer into or out of a structure.

Carbozinc primers have outstanding sub-film corrosion
resistance and high temperature stability. They areparticularly useful to protect steel substrates during
down times and thermal cycling events that wouldotherwise be very detrimental to unprotected steel.

®

Thermaline Series®

Thermaline high heat polymer coatings are used toprotect and to provide color for equipment operating
at elevated temperatures. They are typically used overCarbozinc primers for long term performance.

Coatings Under Insulation
Protection for Extreme Service

High temperature piping and equipment are often insulated for process requirements or energy conservation. Moisture andchemicals can eventually find their way inside the insulation that will accelerate the corrosion process. Coating systems
designed to handle the aggressive chemicals and thermal, wet/dry cycling are critical for long term performance.

Insulated Steel - Operating Up to300°F (148°C)

Insulated Steel - Operating Up to450°F (232°C)

Carboguard Series

Thermaline Series

Carboguard epoxies are outstanding barrier coatings
to handle moisture and moderately aggressive
chemicals often found under wet insulation.

Modified epoxy phenolic and glass-flake filled
epoxy novolac coatings are the ultimate in chemical
resistance and wet/dry thermal cycling protection seen
under insulation.

Carbomastic Series
Aluminum-filled Carbomastic coatings are surfacetolerant to power tool cleaned steel and provide
excellent protection to steel under insulation.

STOR AGE

Linings for Storage Tanks and Vessels
The demands placed on a lining system are considered to be the most aggressive service for a coating. Many times
a lining system is asked to protect a million dollar investment from failure and/or remediation. As such, there
should be no shortcuts or compromise in their selection, application, or use. Carboline linings have been fully
tested and field proven to ensure the owner the best possible asset and cargo protection in the industry.

Water Storage or Exposure

Harsh Chemical Storage

Carboguard Series

Plasite Series

Epoxy linings designed for mildly corrosive service inprocess water, and mild chemicals normally operatingnear ambient conditions.

A specialized series of ultra high performance linings
that have been developed for extreme chemicalexposure, high pressure applications, and higher
temperature service. This series includes singlecoat, high build, solvent-free products with fast cureproperties for rapid return to service.

®

Fuel Storage
Phenoline Series®

®

Highly functional epoxy and modified epoxy linings thatare ideal for a variety of storage products including
fuel oil and demineralized water.

Secondary Containment
Secondary containment of chemicals, wastewater or fuels is required by regulations and can be challenging
to an owner since the most common substrate is concrete. Specially designed products and knowledge gained
over decades in how to treat design details helps ensure complete and long term protection of the concrete andchemical retention in the event of a spill.

Chemicals, Fuels & Wastewater
Semstone Series®

A wide range of epoxy and vinyl-ester based technologies
that includes aggregate-filled and reinforced systems
designed to handle aggressive chemical exposures andhigh physical demands. Our long history of knowing how
to handle installation details - the right way; helps ensure
proper sealing and protection around cracks, control
joints, penetrations, junctions, tank rings, and the like.

Reactamine Series®

Elastomeric polyureas and hybrids are ideal for
concrete protection against a variety of wastewaterand fuel based products due to their crack bridging
capabilities and elongation properties.

FIREPROOFING

Fire Protection for SteelEpoxy intumescent and cementitious fireproofing products provide both hydrocarbon and jet fire ratings for thepower industry. They cure to a tough, durable, protective finish with high flexural and compressive strengths
that can handle harsh exposures found in a power plant.

Cementitious

Intumescent

Pyrocrete Series

Thermo-Lag SeriesHigh density, exterior grade, heavy duty, cementitious
fireproofing materials ideal for use in industrial
environments exposed to fire and/or cryogenic spills.

The most efficient epoxy based fireproofing productline on the market, with industry leading hydrocarbonratings.

®

Cable Coatings
Intumastic 285®

A FM (Factory Mutual) approved and IEC (InternationalElectrochemical Commission) certified, water based,
fire resistant coating that was specifically developed
for the fire protection of grouped or bundled electricalcables.

®

GLOBAL REPRESENTATION

Coatings - Linings - Fireproofing

GLOBAL MANUFACTURING PLANTS
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12-46-0815-582