Recipe of Motion Replacement MC360II,V,VI

BEFORE Existing TOYOPUC
Servo amp

MC360VI controler

AFTER

SV Link cable

Encoder cable

MC360V controler

Power cable

MC360II controler

MC360 Motor

R2 Motor

R2 Amp
New TOYOPUC

Encoder cable
MECHATROLINK-IIIcable
Power cable※Please see the next page for PLCs
that support MCML. Please see"TOYOPUC Correspondence Table"

Controler MCML

R2 Motor

TCI-6721

Replacement confirmation table

Existing※Use the mounting bracket to reusecontrol panel

the old amplifier mounting screw hole.
AFTER
R2 Motor

AP-M030*

R2AAB8075F□RM□

AP-M060*

R2AAB8100F□RM□

AP-M090*

R2AA13180H□R94M

AP-M120*

R2AA18350L□R94M

AP-M220*

R2AA18350D□R94M

AP-M330*

R2AA18450H□R94M

AP-M470*
AP-M600*

R2AA18750H□R94M

12Compatible amplifier

Amp Mounting compatibility

RS2A05A3MA5J00

Bracket

RS2A10A3MA5J00

Bracket

RS2A15A3MA5J00

Bracket

RS2A30A3ML5J00

×Amplirief mounting braket

BRK-R201-MC360

For the * at the end of the motor model,

150mm

R2 Amp
410mm

BEFORE
Motor

Please see "MC360 Motor Specifications" on the next page.
For the □ at the motor model,
Please see "R2 Motor Specifications" on the next page.

※The amplifier mounting bracket is for rear mounting.
Please consult us if you are mounting front.

* Please refer to the TOYOPUC MCML Instruction Manual (T-768E,T-765E),R2 Series Servo System (T-780E) for final equipment selection.
* Please register your name, company name and e-mail address when using the instruction manual.
After that, we will send the password for downloading the instruction manual to the registered e-mail address.
T-768E https://toyoda.jtekt.co.jp/e/authdata.php?path=Mc/Torisetu/t-768e.pdf
T-765E https://toyoda.jtekt.co.jp/e/authdata.php?path=Mc/Torisetu/t-765e.pdf
T-780E https://toyoda.jtekt.co.jp/e/authdata.php?path=Mc/Torisetu/t-780e.pdf

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TOYOPUC
Correspondence
table

Recommendation：PC3JX、PC3JX-D、PC10G
Available：PC3J、PC3JL、PC3JD、PC3JG(-P)

Motor Type
AP-M030

Replacement
table
for MotorcaM
poat
coirtyRemarks column

Compatibility

X

B

R2AAB8075FXRMWR2AAB8075FCRMW

×The mounting is not compatible. Consider the coupling and mounting method.

AP-M060

R2AAB8100FXRMWR2AAB8100FCRMW

×The mounting is not compatible. Consider the coupling and mounting method.

AP-M090

R2AA13180HXR94M

R2AA13180HCR94M△The shaft length will be shorter, please consider the coupling.

AP-M120

R2AA18350LXR94M

R2AA18350LCR94M△The shaft length will be shorter, please consider the coupling.

AP-M220

R2AA18350DXR94M

R2AA18350DCR94M△The shaft length will be shorter, please consider the coupling.

AP-M330

R2AA18450HXR94M

R2AA18450HCR94M△The shaft length will be shorter, please consider the coupling.

R2AA18750HXR94M

R2AA18750HCR94M△The shaft length will be shorter, please consider the coupling.

△The shaft length will be shorter, please consider the coupling.

AP-M470
AP-M600

Select MotorW

Measurement
H

DMountingcompatibilityof amplifier

RS2A05A3MA5J00

85160

130

△ *1

RS2A10A3MA5J00

100235220△ *1

RS2A15A3MA5J00

120235220△ *1

RS2A30A3ML5J00

220

250

220

×Compatible amplifier*1：Use bracket
・ About encoder cable
When using old cables,
conversion cables arerequired.

R2AAB8075F□RM□
R2AAB8100F□RM□

Replacement
tablefor Amplifire

R2AA13180H□R94M
R2AA18350L□R94M
R2AA18350D□R94M
R2AA18450H□R94M
R2AA18750H□R94M

For the □ at the motor model, Please see "R2 Motor Specifications" on the page.

programParameter
Diversion

TOYOPUC

Program(Ladder)

Change required

Parameter
Setting data

Change required
Change required

Parameter

Change required

MCML・ When using only the built-in regenerative resistor
MC360
R2 Amplifire

RegenerativeresistanceDiversion

Diversion of
Maximum regenerative
acceptable
resistancepower (W)

Maximum
acceptable
power (W)Amplifire type

AP-A030/120

30W

RS2A05A3MA5J00
RS2A10A3MA5J00

20W90W

AP-A220/330
AP-A470/600

80W
110W

RS2A15A3MA5J00

120W

Amplifire type×○○○Remarks column
If regenerative effective power is not enough, connect one REGIST-500CW20B

・ When using an external regenerative resistor
Refer to the R2 series servo system (T-780N) and select.
* If the regenerative execution power exceeds 500W,please review the load conditions.

X : No brake，B : With brake
MC360
MotorSpecification

AP-M□□□＊Maximum continuous torque (kg・cm)
R2AA06020

FC

R00

Maximum rotational velocity
S････1,000min-1

R2 SeriesM

B････2,000min-1

Additional specification identification
M･･･CE mark ＋ UL supportedVoltage

R････2,500min-1

E････CE mark supported

AA･･･200V motor

L････3,000 / 4,000min-1

E8･･･CE mark supported (400W)

H････3,500min-1

Absent･･･No standard

D････4,500 / 5,000min-1

R2MotorSpecification

JTEKT Specification identification
MW･･･Flange dimensions 86mm or less

06･･････60mm

Holding Brake
X･･･No brake

B8･･････86mm

B･･･With brake (90V)

13･･････130mm

C･･･With brake (24V)

Flange dimensions

MV･･･Flange dimensions 86mm or less
(CE application)
94･･･Flange dimensions 130mm or less18･･････180mm

22･･････220mm

Rated output
010･･･100W

100･･･1.0kW 550･･･5.5kW

020･･･200W

120･･･1.2kW 700･･･7.0kW

040･･･400W

180･･･1.8kW 750･･･7.5kW

050･･･500W

350･･･3.5kW 11K･･･11kW

075･･･750W

450･･･4.5kW 15K･･･15kW

MCML、R2 special cable
NameEncorder type
R・・・Vattery-less absolute encorder (HA035)
Resolution within
1 rotation
131012 (17bit)

Resolution within
multiple rotation
65536 (16bit)

TypeRemarks column
Made by MEIHO Electric CorporationReference: Relationship between Type and cable length

MECHATROLINK-III cable

ML3-C****TypeLength

Type

ML3-C0002

0.2ｍ

ML3-C0030

ML3-C0005

0.5ｍ

ML3-C0050

5.0m

ML3-C0010

1.0m

ML3-C0100

10.0m

Length3.0ｍ

Replacement with R2 specification cable
Reference: Relationship between Type and cable length
Type

Encoder cable

R2-ENC-**M

LengthType

Length

R2-ENC-05M

５m

R2-ENC-20M

20m

R2-ENC-10M

10m

R2-ENC-30M

30m

R2-ENC-15M

15m

Replacement with R2 specification cable
・R2AAB8075F,B8100F
・R2AA13180F

MCML
PeripheralEquipment
Tools

Power cable

R2-P****-**M

・R2AA18350*,18450H・R2AA18750H

Type

LengthType

LengthType

LengthType

R2-PM020-05M

５m

R2-PJ020L-05M

５m

R2-PJ080S-05M

５m

R2-PJ055-05M

５m

R2-PM020-10M

10m

R2-PJ020L-10M

10m

R2-PJ080S-10M

10m

R2-PJ055-10M

10m

R2-PM020-15M

15m

R2-PJ020L-15M

15m

R2-PJ080S-15M

15m

R2-PJ055-15M

15m

R2-PM020-20M

20m

R2-PJ020L-20M

20m

R2-PJ080S-20M

20m

R2-PJ055-20M

20m

R2-PJ080S-30M

30m

LengthFor CN2 connection: 4 types of signal EM, H, BR, STB
Reference: Relationship between Type and cable length
General I/O cable

R2-IO-*M

TypeLength

R2-IO-1M

1m

R2-IO-2M

2m

R2-IO-3M

3m

Peripheral Equipment Tools
PCwin (V17.8R01~)

TJA-2031

Software for PLC※MOwin5 cannot be used.

Motion Tool (V2.30R01~)

TJA-6882

Software for MCML

※Motion Tool is connected via TOYOPUC, so a
TOYOPUC connection cable is required.

* Please refer to the TOYOPUC MCML Instruction Manual (T-768E,T-765E),R2 Series Servo System (T-780E) for final equipment selection.
* Please register your name, company name and e-mail address when using the instruction manual.
After that, we will send the password for downloading the instruction manual to the registered e-mail address.
T-768E https://toyoda.jtekt.co.jp/e/authdata.php?path=Mc/Torisetu/t-768e.pdf
T-765E https://toyoda.jtekt.co.jp/e/authdata.php?path=Mc/Torisetu/t-765e.pdf
T-780E https://toyoda.jtekt.co.jp/e/authdata.php?path=Mc/Torisetu/t-780e.pdf

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