Industrial Inkjet Printers for Small Character Printing

Subsidiary of Kishu Giken Kogyo, Japan

Small Character Industrial Ink Jet Printer

1 to 10mmcompactprinthead

Touch PanelPrinthead
Only

For Pigment Ink

For Edible Ink

http://www.kgkjetindia.com/

Designed for high speed
Fluorine protected nozzle
Powered by SMS(Service Management System)

5.7" Touch pannelHigh Speed & Compact printhead
Print-head with lense
to see drop formation

High Speed Industrial Inkjet Printers for Small Character Printing.

Advanced functionalities added with intuitive user interface,
The CCS3000L has a design that is extremely space-efﬁcient.
New generation P-type head for high speed and reliable production.
An excellent match for beverages, pharmaceuticals, food, personal care andextrusion industries.

Equipped with Fluorine coated nozzle, to protect
nozzle against contamination.

New Generation P-Type Print Headfor High Speed Printing
available in 40µm / 50µm / 60µm nozzle

Ready Condition

Printing Ready Status

Ink Supply
GutterInk Collection

Shutdown process

Gutter is moving towards nozzle

Ink Supply
GutterInk Collection

Stop Condition

Nozzle capping view

Ink Supply
GutterInk Collection

Charging
VoltageDeﬂecting
Voltage

Working principle of Continuous Charging SystemŸ

The ink is continuously passed through nozzle at pressure and crystal oscillator
creates ink droplets at ﬁxed interval.

ŸThe precise electrode ensure that every ink droplet is charged negatively.

ŸThese negatively charged ink droplets are deﬂected by high voltage electrode to exitfrom print head.

ŸCharged ink droplet falls on moving substrate to form the character of print.

ŸThe uncharged ink droplet returns to the ink tank through gutter tube.

Automatic Nozzle CappingTM Technology
KGK Jet Patented Nozzle Capping Technology automatically closes the nozzle withgutter, if the printer is not in use. This safeguards ink from exposure to external
environments and contamination, leading to signiﬁcant savings for customers.

Simple, Efﬁcient, Stable, Energy Savingand Environment Friendly
Scheduler: Auto Start & Stop
The Scheduler feature of KGK Jet machine enables you to start using
the machine instantly even after a prolonged shutdown.
This feature ensures that ink is circulated at scheduled time and any
potential blockage is avoided. Enabling customers to use the machine
without having to wait for service engineer visit.

Stable coding even in humid and dusty environment
New print-head design (P-type) for high-speed & legible coding. Also
equipped with Fluorine coated nozzle, which protect print-head fromcontamination.
Positive air pressure inside the print-head, keeps dust and humidity
out, resulting in no contamination of head and ink. Operators need notclean print-head before every start & stop.

Superior printing function
A single nozzle has a maximum longitudinal marginal space of 26 dots
which is ﬂexible to meet special information compilation requirements.
Customers can freely edit 1-4 lines of text, serial number, linear bar
code QR/2D barcode as well as graphics & logo.

Extended language support & Weighing machine connectivity
Language support for both software & hardware including English,
Arabic, Chinese, Korean, Italian, German, Spanish, Iranian & Turkish.
Simple & convenient to integrate with on-line or oﬀ-line check-weigher
machine of any brand through RS-232, TCP/IP(LAN) with the supportof weighing machine suppliers.

Unique diaphragm pump advantage
KGK Jet's ink delivery system is powered by a diaphragm pump.
Diaphragm pumps are rated at 97% eﬃciency and are considered tobe more trustworthy than geared pumps.
These pumps don't generate heat through friction and have a stableink composition for KGK Jet machines. Furthermore, minimal
evaporation of ink and solvent leads to more savings for customers.

In-house ink development & production
KGK Jet has developed its own ink in response to the various needsof the market In addition to regular inks, we manufacture Food
Grade ink, UV ink/Stealth ink also.

Tailor-Made intelligent data communication
Easy integration with customer ERP system or database. Linked
through customised special integration software which provide
various access right, report generation as well as mailing report toconcern team for continuous & batch production.
This in turn allows faster product setup and changeover times, andeliminates recalls and reworking caused by operator error.

Service Management System (SMS)
In-built value-added feature which triggers for a service request
SMS is in-built diagnostic tool an essential component of KGK Jet's dedication to machine reliability, and it's an added value to theCIJ machine, with timely preventive maintenance, uptime, and low running costs.
Service Management System (SMS) is designed to provide output that isuninterruptible and of the highest quality.

Key BeneﬁtsŸPreventive Maintenance for maximum uptime.

ŸPro-active assistance.

Ÿ

Remote assistance for operators'.

ŸEliminates operators' errors.

ŸAlerts for consumables and spare part replacements.

Special Applications Tailor-made solutions to increase operational efficiency and reduce production errors.
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We offer wide range of customised special application software to integrate coding solution for primary, secondary & tertiary packaging. ERP system data access forcoding with tailor-made solutions to increase operational efﬁciency and reduce production errors. E.g. marking variable QR code on packaging by accessing live data from
customer ERP system.

Dimensional Drawing (mm)Controller

Print Head
15400

152160°"

φ49.2

17.7

280

197

514

2055

63532

214

30"

2-M3 (for ﬁxing)
1118

φ23054(59.4)

36200
360

279

2024085

Speciﬁcations
Item

Speciﬁcation

Printing method

Continuous Ink Jet (Continuous Charging System)

Corresponding inks

Dye inks and pigment inks

Dustproof waterproof

IP54

RoHS

Compliant

Screen size

5.7" Colour LCD / touch panel

Nozzle option

40µm / 50µm / 60µm

Print height

0.8~5mm (40-µm nozzle), 1~10mm (50-µm nozzle), 2~10mm (60-µm nozzle)

Maximum printing speed: number ofcharacters/second(5x5 dot font with spacing of 1)

1780~3200 (depends on nozzle and inks)

Character type

Alphabet (upper case/lower case), numbers, symbols, Japanese hiragana, katakana,kanji (JIS class 1and 2), user mode charactersNumber of printed lines number dot[1 to 4 Lines] 5×5,5×N, [1 to 3 Lines] 7×5,7×8,7×N, [1 to 2 Lines] 9×7,9×9,10×8,12×10(vertical x horizontal)[1 Lines] 16×12,16×16,24×18,24×24

Number of message characters to register

Maximum of 4096 characters

Number of message register

Maximum of 999 message
Christian calendar year, traditional Japanese calender year, year/month/day, day of the week, Printing functiontime(12 / 24H format), Julian date, serial week number in a year, early/middle/late period of the month (variable periodsetting), AM / PM, shift code, character assignment function (to assign year, month, day, hour, minute, second, day of
the week) to a maximum number of 4 to 15 digits of other characters.

Date Time (expiry date)

Up to 10 digits, any initial value setting, up / down, carry of digit (can be set to 1 count in the work number from 1 to9999), zero suppression function (replacing the zero of the high-order digits with space, or to eliminate it),numberingcharacter assignment function (can be assigned to non-numeric characters), advance setting numbers(2 to 36 decimal) can be divided (insert any of the characters between the numbers).

Numbering function
Distance printing function

Up to 10 digits, can be divided (insert any of the characters between the numbers).

Bar code printing function

ITF, Code39, NW-7, JAN, Code128

2D code printing function

QR Code, Data Matrix

Japanese kana/kanji conversion function

Yes

Connection with external devices

I/O,Signal Light, RS-232C, LAN, Encoder, UPS, USB memory

Data entry

Touch Panel, RS-232C Communication, Ethernet

Communications

RS-232C 1CH maximum 115,200bps, Ethernet

Print-head cable length

Standard 3.5m length (also available in 6m length)

Multiple head control

A maximum of 16 machines (slave) control is possible with one main (master). [Controllable function] start / stop,
power OFF, system clock setting, message selection, printing content editing, numbering current value setting].

Dry air source

Applicable tube outer diameter ø6mm or 8mm Air source pressure: 0.8Mpa or less (Regulator unit included)
Air ﬂow rate: less than 10L / Min

Area required for Installation (width x depth x height)

Cabinet: 400W x 330D x 535H (excluding projection) Head: ø49.2mmx197mm

Operating environment (temperature, humidity)

0-40°C (it changes with ink types), 10-85% RH (with no condensation)

Power supply

AC100-240V, 50/60Hz, 80W Single Phase

Weight25kg

GroundingClass D
CCS3000L

Photo sensor

Reﬂecting type / transmission type, cable length : 1 meter min. to 5 m max./Contrast sensor/Fiber optic sensor/Fork Sensor

Encoder set

5000 or 10000 ppr, cable length : 1 m min. to 5 m max.

StandPrinter head stand, table top controller standCommunication cable
Push button switch

RS232 cross cable, cable Length : 1 m min. to 15 m max.
Connectable to the photo sensor connector and usable for manual character veriﬁcation

Alarm status

3 light alarm beacon
KGK Jet reserve the right to amend design or speciﬁcations without notice.

Region North: 11, Ground Floor, Bhutani Techno Park , Plot No. 5 Sector 127, Tower-B, Sector 127,Noida, Uttar Pradesh 201301

Region East:

Region South: Plot No: A-29, SIPCOT Industrial Growth Center, Oragadam, Sriperumbuthur,
Kancheepuram, Tamil Nadu 602105

KGK Jet India Private Limited

Region West: 610, B-Wing, Lodha Supremus, Kolshet Road, Thane West, Mumbai, Maharashtra 400607

Head Office / Works
Plot No: A-29, SIPCOT Industrial Growth Center, Oragadam,
Sriperumbuthur, Kancheepuram, Tamil Nadu 602105, Indiaè marketing@kgkjetindia.com
è info@kgkjetindia.com
è www.kgkjetindia.com+91 78239 71747+91 98403 42033+91 044 6714 1234

Sales

Tech Support

KGKJET/CAT-CCS3000L/2024V1

Subsidiary of Kishu Giken Kogyo, JapanPS QUBE, Unit No- 604, 6th Floor, Plot Number: II D/31/1, Street No: 1111, New Town,
Action Area-II D, Kolkata, West Bengal 700156