Production Management

IoT traceability

Maintenance System

The production management system of T.B. TECH will promote visualization of a production site

T.B. TECH utilizes IoT to propose visualization of the production process.

Visualization of maintenance plan/actual results is achieved through the schedulemanagement function and stable operation of equipment is achieved by inventory
management of equipment consumables.

Any changes to the plan and performance will bequickly reflected in the production plan

Realization of inventory at4Production Plan

the spot + able to be traced backDetects abnormal production and sends
a warning to the process management1
Forming

Shipment

Stable utilization of equipment

Analysis of sensor collected equipment
operating information

4

Inspection/Measurement

Manufacture

Carrying out periodic maintenance,
managing consumables/spares

Production abnormality can be dealt with on

an appropriate level without out of stock items

Appropriate order volume will be calculated by thepredictive capability of inventory and production plan

Ordering

Sensors collect and accumulate big data

Processing

Inspecting

Building

Understanding
the current situation

Analyzing the cause

What is the situation where equipment
do not operate properly?

13 Production Manufacturing Equipment Long Term Delivery
Plan

Load Plan

LoadPlan

Results

Manufacturing
Results

Inspection/Measurement
Results

Delivery
Results

12

Increase/decreasein inventory
Ordering Plan
Order

Inspection

Production Production Inventory Person inPlan
Track Record Quantity Charge

Acceptance Plan

Temperature

Location Information

Acceleration

Collecting information
regarding thecircumstances leading
to the breakdown

PI System

Production Equipment Malfunction
Information Information Information

Visualization

MeasuresAnalysis

Coordinating production information and traceability data
Production
Information

Above
Below
standard standard

Withinstandard

Maintenance/
inspection information

Consumables/spares information

Predictive
maintenanceManagementof goods

Production
ManagementSystemInventory
ManagementSystem

Cost Management
SystemSystem to support
production
preparation

Visualizationof production site

Realization ofappropriate level of inventory

Allowing cost tobe seen on a daily basis

Systemizationof work standard

34

Past results

Management information

Maintenance schedule

Information
regardingwarning thresholdsetting etc.

Store big data in high capacity storage

4

Periodicmaintenance

Sharing knowledge

Realizing stable equipment operation

Related Systems

3

Collecting information Collecting information
regarding humanregarding lackerrorof goods

Maintenance
SystemRealization of detecting predictive breakdown

Related Systems

2

Out of stock3

Person in charge

1

Incorrectwork

2

Information regarding
the equipment in operation

Coordinating equipment/
environment data during breakdown of equipment

2

Change ininventory
The acceptance Let’s order because there isresultsa chance we may run outof inventory!

Current Value

Breakdown

Coordinating information regarding production plan

Planned/ActualInventory

Slips Acceptance

PI System interface

Information about
the equipment
Information about when the breakdown
the equipment
occurredwhen the breakdown
occurred

Implementationof measures

Analyzing the factors

12

PI system

IoTtraceability

Collection and visualizationof equipment data

Monitor the operationof equipment in real time

Related systems

34

1

2

3

4

IVI Platform
2017

Management
system of tools/cutting tools

Equipment
maintenance

Inventory
management
system

IoT traceability

IVI Platform
2017

Equipment management
platform

Ensuring longevityof cutting tools

Reducing sudden breakdownof equipment

Realization of appropriate
inventory

Monitoring the operationof equipment in real time

Equipment management
platform