Magic Systems are easy to customize in booth dimensions, air volume,
number and position of guns and touch-up stations.

Efficient powder
application

Sieving and fresh
powder feed

Robust and reliable
for every needGmbHreserved.
Switzerland
rights© Gema- AllGmbH
reserved.
Switzerland
rights© Gema- All

Magic solutions for single color needs●From the feed station (1) the powder is transported to the electrostatic guns (2) thatcharge it and apply it on the parts.

●

The final filter (3) separates the overspray powder from the extraction air.

●A recovery pump (4) transports the powder to the sieving station (5) where powder iscleaned from contaminants and returns to the powder feed station (1)●The system can be provided with various automatic fresh powder feed solutions (6)© Gema Switzerland GmbH - All rights reserved.

Magic Systems powder circuit2

•

EquiFlow technology can be used in different layouts
to accommodate every customer’s needs•

MagicCylinder EquiFlow, the unique round-boothsolution•

MagicCompact EquiFlow, the compact color changesolution•

MagicCompact XXL forextra-large parts coating•

Optional pre/post manual coating in every solution•

Great performance, robustness and easy
maintenance in every solution© Gema Switzerland GmbH - All rights reserved.

Ideal solution for every customer’s needs3

● A fluidized powder hopper is a very robust andefficient powder feed solution.

● Optional vibrating table improves powder
fluidization.

● An OptiCenter offers additional advantages like:o Cleaner working environmento Ideal powder preparation for Venturi injectors andAP02 pumps© Gema Switzerland GmbH - All rights reserved.

Powder feed station4

● The final filter retains dust particles and returns
clean air to the ambient.

● High >99.99% recovery efficiency● Self cleaning filter elements and air pressure
monitoring reduce filter maintenance● Designed for minimal compressed airconsumption© Gema Switzerland GmbH - All rights reserved.

Final filter● Frequency converter technology available toreduce power consumption

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● The OptiFeed pump ensures gentle andconstant transportation of large quantities ofpowder● High powder transport capacity● Stable powder transport with minimum
compressed air consumption● Automatic cleaning for a fast color change© Gema Switzerland GmbH - All rights reserved.

OptiFeed 4.0 Powder Pump

● Long lifetime of wear parts and service
interval monitoring functions ensure low
maintenance costs6

● Powder passes through a screen that retains the particles with a bigger
diameter (contaminants).

● The choice of the right mesh size of the sieving screen is very importantand usually requires some compromise:o A finer mesh grants a higher quality sievingo A coarser mesh allows a bigger powder throughput.

● Different sieve technologies are available to facilitate the screening process:o Vibratory sieves are the easier solution, robust and reliable.

o Ultrasonic sieves use higher frequency vibrations and can consequently process
higher powder quantity with a small mesh size.

© Gema Switzerland GmbH - All rights reserved.

Sieving solutionso Rotary sieves offer the advantage of the automatic discharge of the dust particles.

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PS2
Vibratory Sieve

PS2-2 Double
Vibratory Sieve

PS7
Vibratory Sieve

AZO
Rotary Sieve

US03
Ultrasonic Sieve

US06
Ultrasonic Sieve

Sieve technology

Electric vibratory
sieveElectric vibratory
sieveElectric vibratory
sieve

Rotarysieve

Ultrasonicsieve

Ultrasonicsieve

Integration

Stand alone
or Powder Center

Stand alone

OptiCenter OC04/5

Stand alone

Stand alone
or Powder Center

OptiCenter OC02/3

Powder Type

Organic powder
Organic powder
Organic powder
Organic powder
or porcelain enamel or porcelain enamel or porcelain enamel or porcelain enamel

Organic powder

Organic powder

Powder sieve capacity*up to 3 kg/min*up to 6 kg/min*up to 3 kg/min*up to 5 kg/min*up to 4 kg/min*up to 3.5 kg/min

Standard mesh size

300 µm300 µm350 µm245 µm200 µm

250 µmAvailable mesh sizes

200 - 750 µm

200 - 750 µm

300 - 500 µm

160 - 500 µm

140 - 200 µm

140 - 300 µm

Flexibility
Easy integration

Flexibility, capacity
Easy integration

Flexibility
Color changeHigh quality needs
Automatic dirt
discharge

High quality needs
Easy integration

High quality needs
Color change*standard mesh size
& depending powder

Ideal for© Gema Switzerland GmbH - All rights reserved.

A wide variety of sieving solutions

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● The powder hopper is provided with alevel probe that monitors the presenceof powder.
● When powder level decreases, the levelprobe activates the fresh powder
equipment that feeds virgin powder tothe hopper.
● When the powder level is restored, thelevel probe interrupts the feed of virginpowder.

© Gema Switzerland GmbH - All rights reserved.

Fresh Powder Feed solutions

9OptiFeed
Box

OptiFeedDrum

OptiFeed
OctabinOptiFeed
Big Bag

OptiFeed
HopperFresh powder feed fromPowder Box

Drums

OctabinBig bags

Fluidized hopper

Fresh powder container capacity

20 - 25 kg

100 - 150 kg

500 - 600 kg

500 - 1000 kg

150 - 200 kg

Powder feed pump

1 OptiFlow Injector
or 1 OptiFeed pump

1-2 OptiFlow Injector
or 1-2 OptiFeed pump

1-2 OptiFeed pumps

1-2 OptiFeed pumps

1 x OptiFeed pumpPowder Type

Organic Powder
or Porcelain Enamel

Organic Powder
or Porcelain Enamel

Organic Powder
or Porcelain Enamel

Organic Powder
or Porcelain Enamel

Organic Powder
or Porcelain Enamel

Powder feed capacity

up to 4 kg/min

up to 4 kg/min

up to 8 kg/min

up to 8 kg/min

up to 5 kg/min

Ideal forPortability,
flexibility

Flexibility

Single color lines

Single color lines

Difficult Powders© Gema Switzerland GmbH - All rights reserved.

Feed from a variety of containers

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●A switching device is an attractive solution to combine the quick color change
capabilities of a multi color recovery with the high recovery efficiency of a single color
recovery.
oEasy and fast switching between single and multicolor operation

oContamination-free operation

oShort ROI and space-saving layout(compared to two dedicated systems)© Gema Switzerland GmbH - All rights reserved.

Multi color / single color combination

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