CAT® REMAN
REMANUFACTURED REPAIR OPTIONSTO REVITALIZE YOUR EQUIPMENTINCREASE YOUR UPTIME WITH DURABLE PRODUCTS DESIGNED TO PERFORM
LIKE NEW FOR A FRACTION-OF-THE-COST OF NEW WITH CORE RETURN.

GET TO KNOWCAT REMAN
COST-EFFECTIVE EFFICIENCY, NO MATTER ITS LIFECYCLE
Looking for Cat® products designed to work in extreme conditions–– parts that offer extensive support and repair options tomeet your productivity needs? Consider Cat Reman, our lineof remanufactured, genuine Cat parts that offer like newperformance for a fraction-of-new price with core return.
But how do they operate like new? When viable parts orcomponents have reached the end of one life, they may bereturned to an authorized Cat dealer, then to Caterpillar.
Robust Cat Reman inspections will determine whether theseused parts (also referred to as core) are ready to be reclaimed.
Using the product’s OEM performance specifications andincorporating the latest engineering upgrades, these parts
are remanufactured to receive an additional lifecycle.
This is completed through our state-of-the-art salvage
processes and advanced manufacturing systems, all whileadhering to strict reuse guidelines and stringent quality control.

COVERAGE WHERE IT COUNTSCat Reman parts are available for use across most industries
served by Caterpillar. The many Cat Reman offerings include
complete engines, engine subcomponents and Diesel Exhaust
Filters (DEF) filters as well as drivetrain, hydraulic components,
undercarriage solutions and many electronic components.
Each product is made to last –– dedicated to your equipment
needs and backed by a 12-Month Caterpillar Limited Warranty1.

WHAT CAT REMAN IS
AND WHAT IT IS NOTCat Reman products are not rebuilt parts. They’re remanufactured components that reclaim the potential of your equipment.

CAT REMAN IS
Engineered in a consistent process with sustainable
benefits, within a manufacturing environment designed
to match the OEM performance specifications andmanufacture of new products.
Upgraded to include the latest engineering updates.
Made using components from original equipment whichhave been remanufactured to like new quality by Caterpillar.

Restored using proprietary Caterpillar processes withgenuine Cat parts.

Covered by a same-as-new, 12-month Caterpillar
Limited Warranty1.
A comprehensive remanufacturing process of usedparts obtained through core return that gives eachpart a new identity.

CAT REMAN IS NOT
A repair –– which is often a simple or targeted fix for
specific concerns, designed to keep equipment running forthe near term.
A refurbish/recondition –– which generally includes anexternal physical inspection, an internal visual examination,cleaning of material buildup and then reassembly withbasic testing.
A rebuild –– which may require a longer turnaround timeand, when completed by a third party, may use will-fit parts
without the benefit of Caterpillar reuse guidelines andsalvage specifications.

A retrofit –– in which new parts are designed to fit intoolder machine models to address productivity ormaintenance issues.

ONE OF THE THINGS THAT CAT REMAN OFFERS TO OUR
CUSTOMERS THAT NOBODY ELSE CAN IS THAT LINKAGE
BACK TO OUR NEW COMPONENT SIDE OF THE BUSINESS.
WE ARE A COMPANY THAT CONTINUOUSLY IMPROVES ANDINNOVATES ON BEHALF OF OUR CUSTOMERS TO MAINTAINOUR COMPETITIVE ADVANTAGE.
DANNY SIMON, CAT REMAN PRODUCT MANAGER

SOMETHING FOR EVERYONE
THROUGH ITS AVAILABILITY AND POSITIVE PERFORMANCE-TO-COST RATIO, CAT REMANPROVIDES EFFICIENCY BENEFITS FOR CUSTOMERS.
With a convenient exchange model that offers customers a refunded deposit for used core,
Cat Reman reduces demand on the supply chain for business.
By keeping these cores in use among the customer base, the Cat Reman process limits theamount of iron sent to landfills and diminishes greenhouse gas emissions for the environment.

AVAILABLE WHEN YOU NEED IT
Thanks to our comprehensive global supply chain and dealer network,
Cat Reman solutions are highly accessible.

SHOP NOWThe Cat dealer network stocks a broad line of Cat Reman parts and components.
With 21 Global Caterpillar Parts Distribution centers and more than 2,300 authorized
Cat locations, most components are available and ready to install, reducing yourrepair downtime (compared to a rebuild) and maintaining productivity.
Reach out to your local authorized Cat dealer to confirm which parts may be
applicable to your needs. Also, explore the Cat Reman product line on Parts.Cat.Comto see the wide array of offerings available across all the industries we serve.

SCAN/CLICK

AT A FRACTION-OF-NEW COSTGenerally priced between 45 to 85 percent of the cost of new parts with core return,
Cat Reman repair options help lower the owning and operating cost of your equipment.
While the remanufacturing process mirrors the manufacture of new parts, theremanufactured materials save on production costs and, by extension, lower theprice paid by the customer.

RISING TO MEET THE OCCASION
IN A VARIETY OF APPLICATIONS
Whether your concerns center around affordability, reliability or timing, Cat Reman offers solutions
for replacement engines, overhaul kits and components for the following industries:

CONSTRUCTIONMINING+ Excavation+ Earthmoving+ Paving+ Quarry & Aggregates+ Waste/Compaction+ Surface Mining+ Underground Longwall(Soft Rock)+ Underground Hard RockRoom & Pillar Mining

ENERGY &TRANSPORTATION+ Electric Power+ Industrial+ Marine+ Oil & Gas+ On-Highway Trucks+ Railway PowerADDITIONAL OFFERINGS+ Agriculture+ Demolition & Scrap+ Forestry+ Government+ Pipeline+ Other OEM machinesthat utilize Caterpillarengineered products

CAT ® REMAN PRODUCT LINESENGINE+Complete engines+Long blocks+Short blocks
Engine Components+ AC compressors+ Air compressors+ Air dryers+ Air starters+ Camshafts+ Clean Emissions Modules(CEMS)+ Crankshafts+ Cylinder heads+ Cylinder packs+ Dampers+ Diesel particulate filters+ Electronic controls+ Emissions exchange+ Exhaust gas bypass valves+ Fan clutches+ Fuel nozzles & injectors+ Fuel pumps & governors+ Oil coolers+ Oil pumps+ Engine overhaul kit+ Rocker arms/lifters+ Turbochargers/cartridges+ Starters/alternators+ Water pumps+ 3600 pre-chambers+ Pre-lube pumps

DRIVETRAIN+ Transmissions+ Torque converters
Final drives/Wheel groups
and components+ Front & rear spindles+ Inboard & outboard carriers+ Rear wheel assemblies+ Front & rear brake anchors+ Reaction hubs
+ Brake groups+ Differentials (ArticulatedTruck, D11T)+Track Type Tractor (TTT)
steering clutch and brakegroups+Hydraulic Mining Shovels(HMS) swing, pump andfinal drives+Electric Rope Shovels (ERS)
swing, hoist, propel andcrowd drives+ Driveshafts

ELECTRONICS+ Alternators+ Displays+ Electronic control units (ECUs)+ Engine control modules (ECMs)+ Instrument clusters+ Inverters+ Joysticks+ Product Link+ Sensors+ Starters+ Cat Vision Systems

Electric Motors+ 794/795/796/798 — wheelmotors & generators+D6 XE & 988K XE generator& Propulsion Module Stators+ Electric Rope Shovel hoist,propel, swing, crowd andHydra-crowd motors+ Generator ends to support
requirements for Electric Power,
Oil & Gas and Industrial

UNDERCARRIAGE
D6 – D11+ Equalizer bars
+ Pivot shafts
ERS & HMS
+ Idlers+ Rollers+ Carrier & Track Rollers

HYDRAULICS
Pumps & Motors+ Gear pumps+ Piston pumps/motors+ Vane cartridges
Rods & Cylinder Groups+ Rods+ Cylinder groups+ Off-highway truck front& rear struts+ Off-highway truck front& rear suspension groups

Valves+ Implement valves+ Lockup & relief+ Quick drop
+ Diverter+ Pressure regulator
Accumulators+ Piston accumulators

CUTTING TO THE CORE OF CAT REMAN
CATERPILLAR’S REMANUFACTURED PRODUCTS PROGRAM RUNS ON A CORE DEPOSIT BASIS. WHEN ACOMPONENT REACHES THE END OF ITS LIFECYCLE AND A CAT REMAN PRODUCT IS PURCHASED, THE
CAT CUSTOMER MAY RETURN THEIR CORE TO THEIR DEALER TO RECEIVE THEIR CORE DEPOSIT REFUND.
THIS INCENTIVE THAT NO VIABLE CORE GOES TO WASTE HELPS OUR SUPPLY CHAIN REMAIN STOCKEDWITH PRODUCTS TO MEET CUSTOMER NEEDS.

The viability of a core and the amount of credit provided to the customer
is determined by our inspection team. In most cases, we accept cores2 that:Are fully assembled and complete
Are not visibly cracked, broken or welded isplay no non-operational damage, like mishandling, excessive rust,
Dcorrosion or pitting
Have an acceptable Cat part numberThrough an on-the-spot core inspection by the dealer, customers quickly learn the total
anticipated exchange price. This increases transparency and convenience while reducing
any cost-related surprises.

HOW IT ALL COMES TOGETHER
Once a core passes dealer inspection, it’s sent to one of our global core processing
facilities where it is inspected and forwarded to a state-of-the-art remanufacturing facility.
After the core arrives there, it is disassembled, cleaned and salvaged with advanced
techniques –– like machining, laser cladding and metal deposition –– to give the part a new
identity and ensure like new quality.
Next, the core is reassembled and tested. Once its functionality is validated,the core re-enters the supply chain as a Cat Reman product.

With quality prioritized at all levels of the remanufacturing process, Caterpillar stands
behind the value of Cat Reman by offering a same-as-new Caterpillar Limited Warranty1.

REVIVE YOUREQUIPMENT,REPLENISH
THE SUPPLYSUSTAINABLE BENEFITS FOR VALUABLE PRODUCTS
In the unending flow of materials and energy, Cat Reman is an important part of ourcircular economy.
Our customers’ returned cores allow end-of-life parts with remaining usable life
to be returned for remanufacturing, keeping the supply chain stocked and limiting
unnecessary waste.
When compared to the manufacture of new components, the Cat Reman process3:

EMITS

65-87

CONSUMES%

65-87

%

less greenhousegas processlessenergy

CAT ® REMAN PRODUCT LIFECYCLE*It is recommended to replace before failure.
Replacements after failure may result in partial credit.

IN 2022 ALONE, THE CAT REMAN PROCESS COLLECTED 140
MILLION POUNDS OF USED EQUIPMENT PARTS THROUGH
END-OF-LIFE RETURNS.
– CATERPILLAR 2022 SUSTAINABILITY REPORT!

USES80-90%

less newmaterials

REMANUFACTURED TO LAST.
BACKED BY A CATERPILLAR
LIMITED WARRANTY1.

THE LIKE NEW FEATURES OF CAT REMAN PRODUCTS EXTEND TO
THE COVERAGE PROVIDED BY CATERPILLAR. ALL CAT REMAN PARTSRECEIVE THE SAME PROTECTION AS NEW COMPONENTS WITHOUR 12-MONTH CATERPILLAR LIMITED WARRANTY1. THIS COVERS
MATERIAL DEFECTS, WORKMANSHIP AND RESULTANT DAMAGE1.
For any questions regarding Cat Reman products and warranties,contact your local authorized Cat dealer.
We have a wide range of remanufactured solutions which can becustomized to your business, and we look forward to finding the rightcomponents for you.

Additional information, resources and support can be found at www.cat.com/reman
1
Warranty can vary by model and application; limitations may apply.
For complete details about the applicable Caterpillar Limited Warranty, contact an authorized Cat dealer.
2Core Acceptance Criteria (CAC) vary by component and are subject to change.
Partial core refunds are available for some Cat Reman components.
Contact your authorized Cat dealer for more information.
3
Represents U.S. environmental impacts comparing “gate-to-gate” remanufacturing and manufacturing
processes for engines and components. Based on 2018 external study of Cat engines, alternators andturbochargers. Does not include impacts elsewhere in our value chain.

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