Product Catalogue

Semi-Automatic Torches
Air-Cooled Robotic Torches
Automatic Torches
Water-Cooled Robotic Torches
TIG Torches
Robotic TIG Torches
Robotic Peripherals
Fume Extractors

Table Of Contents

Semi-Automatic Torches

2

Air-Cooled Robotic Torches

3

Replacement Parts (Tip, Orifice, Insulator)

5

Replacement Parts (Nozzle)

6

Water-Cooled Robotic Torches

7

Coolant Circulation Systems

8

YMHS Collision Sensor

9

TIG Torches

10

Robotic TIG Torches

11

Robotic Periphrals
Conduit Cables

13

Nozzle Cleaners

15

Other Products

17

Fume Extractors

18

SEMI-AUTOMATIC TORCHES
TL/CSH SERIES

TLA/CSHA SERIES

Basic Models

Ultralight Aluminum Models

TL-20

TL-35

Duty Cycle

CSH-50

TL-20/TL-20F
TL-20L

TL-35/TL-35K
TL-35F/TL-35G

CSH-35/CSH-35K
CSH-35F/CSH-35L
CSH-35G

CSH-50

A

200

350

350

500

%（CO2）

40

35

60

60

Type
Rated Current

CSH-35%（MAG）

Applicable Wire Diameter mm

20

20

35

35

（0.8, 0.9, 1.0）
1.2

（0.8, 0.9, 1.0）
1.2

（0.9, 1.0, 1.4）
1.2

（1.2, 1.4）
1.6

Air-Cooled

Air-Cooled

Air-Cooled

Air-Cooled

Cooling Method

TLA-20Type
Rated Current
Duty Cycle

TLA-35

CSHA-35

CSHA-40

CSHA-50

TLA-20

TLA-35

CSHA-35

CSHA-40

CSHA-50

A

200

350

350

400

500

%（CO2）

40

35

50

50

%（MAG）

20

Cooling Method

40

20

35

35

30

（0.8, 0.9, 1.0）
1.2

（0.9, 1.0）
1.2

1.2, 1.4

1.2, 1.4, 1.6

Air-Cooled

Air-Cooled

Air-Cooled

Air-Cooled

Air-Cooled
3 / 4.5 / 6

Applicable Wire Diameter mm （0.6, 0.8, 0.9, 1.0）
1.2

Cable Lengthm

3/4

3 / 4.5 / 6

3 / 4.5 / 6

3 / 4.5 / 6

Cable Lengthm

3/4

3 / 4.5 / 6

3 / 4.5 / 6

3 / 4.5 / 6Working weight

kg

0.65

1.0

1.1

1.7

Working weight

kg

0.35

0.56

0.6

0.82

0.85

1.9

2.3

2.4

3.6

1.79

1.82

1.91

2.26

2.41

when cable
Total Weight（length is 3m） kg

when cable
Total Weight（length is 3m） kg

Installable on feeders of various manufacturers

Standard installation

Euro installation

P direct installation

CSA/CSH-50W

MADE-TO-ORDER TORCH BODIESSpecial Torch

We make custom torch bodies to meet any end-user
welding conditions.

Aluminum
Welding

Water-Cooled

L1

L2

L4

L3

CSA-252

CSH-50WX

Type
Rated Current

A

Duty Cycle%

Applicable Wire Sizemm

Cooling Method
Cable Lengthm

Total Weight (with 3m cable)kg

CSA-252

CSH-50WX

250(MIG)70(MIG)(1.0)1.2
Air-Cooled
3
3.2

500
60(MAG)/100(CO2)
1.2, 1.4, 1.6
Water-Cooled
3, 4, 5
3R
θ°L1：
L2： Please reference the above
L3： diagram when specifying yourpreferred dimensions.
L4：R：
θ： (Further consultation required.)2

AIR-COOLED ROBOTIC TORCHES

Reliable recovery to welding point
Arc Welding Robotic Torch

Speciﬁcation
Air-Cooled Robotic Torch
Rated Current : 350Amp. (CO2)

308R
300R

Rated Current : 300Amp. (MAG)
Duty Cycle : 60%
Applicable Wire Diameter : 0.8 - 1.2 mm
Cooling Method : Air-Cooled

Features:● Equipped with "TR SENSOR",a high precision shock sensor● Extended life of torch cable●● Can be mounted to various series of
robot
●

●

●

Improved cable surface and Reduced deteriorationfrom ultraviolet rays.
Improved cable resistance and reduced wear inrobot welding.

Yaskawa Electric AR Series
To use it on a robot before MA1440, contact us beforehand.
To use it on a robot made by other manufacturers, contact us
beforehand.

ROBOTIC TORCHES FOR MOTOMAN
for Motoman MA1440 / MA2010

Type MA (with an internally mounted torch cable)
Without Shock Sensor
YMXA-300R

With Shock Sensor
YMSA-300R*YMXA Bracket Assembly is sold separately.

YMXA-308R

YMSA-308R

Type
Rated Current (CO2)
Rated Current (MAG)A

Duty Cycle%

Applicable Wire Sizemm

Cooling Method*YMXA Bracket Assembly is sold separately.

YMXA-300R/308R
A

350
300
60
0.8 – 1.2
Air-Cooled

Type

YMSA-300R/308R

Rated Current (CO2)A

Rated Current (MAG)A

Duty Cycle%

Applicable Wire Sizemm

Cooling Method

350
300
60
0.8 – 1.2
Air-Cooled

YMSA-250RA
Air-Cooled Torch for Aluminum Welding
YMSA-500W
Water-Cooled
Type
Type
Rated Current (MIG)

A

Duty Cycle%

Applicable Wire Sizemm

Cooling Method

YMSA-500W

YMSA-250RA

Rated Current (CO2)

A

250
60
1.0 – 1.2
Air-Cooled

Rated Current (MAG)A

Duty Cycle%

Applicable Wire Sizemm

Cooling Method

500
400
80
1.2 – 1.6
Water-Cooled*Nozzle 16mm and Wire 1.6mm(available for other options, ask sales)3AIR-COOLED ROBOTIC TORCHESROBOTIC TORCHES FOR MOTOMAN
for Motoman MA1440 / MA2010

Type MH (with an externally mounted torch cable)
Without Shock Sensor
TK-308RR+YMH Bracket Assembly

TypeWith Shock Sensor
SRCT-308R+YMH Bracket Assembly

TK-308RR

Rated Current (CO2)A

Rated Current (MAG)A

Duty Cycle%

Applicable Wire Sizemm

Cooling Method

350
300
60
0.8 – 1.2
Air-Cooled

Type• Using the YMH bracket assembly
allows you to use TK-308RR.

SRCT-308R

Rated Current (CO2)A

Rated Current (MAG)A

Duty Cycle%

Applicable Wire Sizemm

Cooling Method

350
300
60
0.8 – 1.2
Air-Cooled• Using the YMH bracket assembly
allows you to use SRCT-308R.

ACC/TK SERIESHigh Advanced Robotic Torches
High Accuracy Robotic Torch
ACC-308RR

High Accuracy Robotic Torch
ACC-308RX

Type• Offers triple theshock resistanceof conventional
products.
• Outstanding dimensional accuracy shortens thetorch replacement
time!

Rated Current (CO2)
Rated Current (MAG)
Duty Cycle
Applicable Wire Size
Dimensionsal
Accuracy
Cooling Method
Cable LengthType

ACC-308RR

350
300
%
60
mm
0.8 – 1.2
X
264.3 ± 0.2
Y116.5 ± 0.2
35° ± 20’
Air-Cooledm
0.8 – 5

TK-508RR

A

A• Torch Body detachable type of ACC308RR.

ACC-308RX

Rated Current (CO2)A

Rated Current (MAG)A

Duty Cycle%

Applicable Wire Sizemm

Cooling Method
Cable Length

m

350
300
60
0.8 – 1.2
Air-Cooled
0.8 – 5Type

• Air-Cooled 500A
Standard Type

TK-508RR

Rated Current (CO2)A

Rated Current (MAG)A

Duty Cycle%

Applicable Wire Sizemm

Cooling Method
Cable Length

m

500
400
60
1.2 – 1.6
Air-Cooled
0.8 – 5

AUTOMATIC TORCHES
A-350S

A-500S

A-350R

A-500R
Type

A-350

Duty Cycle%

60

Applicable Wire Sizemm

0.9 – 1.2
1.2 – 1.6
Air-Cooled
1–5

Cable Length

D-500S

D-350R

D-500R

500

A

Cooling Method

D-350S

A-500

350

Rated Current (CO2)

m

Type

D-350

D-500

350

500

Rated Current (CO2)A

Duty Cycle%

60

Applicable Wire Sizemm

0.9 – 1.2
1.2 – 1.6
Air-Cooled
1–5Cooling Method
Cable Lengthm

4

REPLACEMENT PARTS (TIP, ORIFICE, INSULATOR)
N/D TIPREPLACEMENT PARTS
Various Selections for Customers’ Needs

ORIFICE

5

INSULATORREPLACEMENT PARTS (NOZZLE)NOZZLE
200A Insulated

N 350A

N 500A

038040 TL-18, 20 Nozzle 13mm

038041 TL-18, 20 Straight Nozzle

038042 TL-18, 20 Long Nozzle

D 350A
033203 HR-350 Nozzle 16mm/
N Nozzle 16mm 68L

001004 N Small Dia Long Nozzle

001016 N Small Dia Nozzle 73L

TL-18, 20 Nozzle 13mm
TL-18, 20 Straight Nozzle
TL-18, 20 Long Nozzle

N Small Dia Long Nozzle

N Small Dia Nozzle 73L

6

WATER-COOLED ROBOTIC TORCHESWX SERIESThe ultimate in water-cooled robotic torches
WX702SType

WX702R

WX702S/R

Rated Current (CO2)A

Rated Current (MAG)A

Duty Cyclet (CO2)%

Duty Cycle(MAG)

%

700
600
80
70
1.4 – 1.6
Water-Cooled
1–5

Applicable Wire Size mm
Cooling Method
Cable Length

WX500S

WX450S

WX500R

WX450RType

WX500S/R

Rated Current (CO2)A

Duty Cycle%

Applicable Wire Sizemm

Cable Length

Type

500
100
1.2 – 1.6
Water-Cooled
1–5Cooling Method• Water-Cooled 500A Standard Typem

A

Duty Cycle%

Applicable Wire Sizemm

Cable Length

WX452S

WX451R

WX452RType

WX450S/R

Rated Current (CO2)

Cooling Method

WX451Sm

500
80
1.2 – 1.6
Water-Cooled
1–5

WX451S/R

Rated Current (CO2)A

Duty Cycle%

Applicable Wire Size

mm

450
80
1.2 – 1.6
Water-Cooled
1–5Cooling Method
Cable Length

m

m

Type

WX452S/R

Rated Current (CO2)A

Duty Cycle%

Applicable Wire Sizemm

Cooling Method• Can be separated into two assemblies: torch body and cable.

Cable Length

m

450
80
1.2 – 1.6
Water-Cooled
1–5• Can be separated into three assemblies: torch body, clamp and cable.

WX Series Quick Detachable System

WX451S Water-Cooled Nozzle▼ WX451S Detachable System

Torch Body Assy

WX451R Water-Cooled Nozzle with Wire Clamp▼ WX452S Detachable System

Torch Body AssyType

WX451S/R

Rated Current (CO2)A

Duty Cycle%

Applicable Wire Sizemm

Cooling Method
Cable Length

m

450
100
1.2 – 1.6
Water-Cooled
1–5• Water-Cooled Nozzle reduces spatter build-up and increases the durability of contacttip.

7

Cable Assy

Clamp Assy

Cable Assy

Benefits of WX Series
Quick Detachable System
To replace a part in ordinary systems, you have to remove the entire
torch from the robot. However, on our Quick Detachable System you
only remove the section containing the part you want to replace.

WATER-COOLED ROBOTIC TORCHES
TK-308RW

TK-308ALW

Air-Cooled Nozzle Spec.or Water-Cooled Nozzle

MIG Torch for Aluminum Welding

Type

TK-308RW

Rated Current (CO2)A

Duty Cycle%

Applicable Wire Sizemm

Cooling Method
Cable Length

m

Type

500
80
1.2 – 1.6
Water-Cooled
1–5

TK-308ALW

Rated Current (MIG)

A

Duty Cycle%

Applicable Wire Sizemm

Cooling Method
Cable Length• TK-308RR Water-Cooled Type• Can be replaced without altering the TK-308RR
teaching point.

m

300
50
1.0 – 1.2
Water-Cooled
1–5• External water inlet and outlet enables easy maintenance.
• Unique designed tip body provides stable gas shielding.

Thermo-chiller equipped coolant circulation system
WR-200TC

Body Front• Equipped with high-head pump. Approximate discharge pressure of 0.4MPa.
• Temperature setting range between 5°C and 40°C(±0.1°C temperature stability)• Operating conditions can be monitored from thedigital display on the control panel• Particle filter is provided at the return outlet of thecirculating fluid, thus preventing problems causedby dirty circulating fluid• Equipped with heating function to prevent freezing• Compact design allows installation in tight spaceType

WR-200TC

Supply voltage

AC200V(single phase)

50/60Hz
1.1/1.4KVA
Discharge pressure
0.4MPaDischarge flow rate (* 1)
2.1-2.2L/min
Cooling capacity
1700/1900W
Tank capacity
Approx. 5L
Unit Weight (* 2)
45kg
Exterior dimensions (W×D×H)
377×500(+280)×615
Flow rate (body only)
4.1~4.2L/min
Flow rate (torch head + hose 10m)
2.1~2.2L/min(*1) With water-cooled torch connected: 60Hz(*2) Cooling water mass not included
Frequency

Power consumption

Coolant circulation system
WR-100(046500)• Compact body and superior cooling performanceenabling 35kcal/min of heat radiation• Pump portion is completely insulated• Water tank is separate and independent, facilitating water replacement• Excels in serviceability, reducing cleaning work
load

Body Front

Type
Supply voltage

WR-10050/60Hz

Single phase AC200V

200/240
0.3
L/min
Discharge flow rate (* 1)
2.1 – 2.2
Kcal/minHeat radiation
35
L
Tank capacity
10kg
Unit Weight (* 2)22(*1) With water-cooled torch connected: 60Hz(*2) Cooling water mass not included
Power consumption

W

Discharge pressure

MPa

Water-Cooled Nozzle and Wire Clamp
WX451/452
Standard Nozzle

Clamp Assy

Water-Cooled Nozzle
NozzleTip Adapter

Orifice

Centering
Ceramics

O RingNozzle Spacer

Upgraded
Torch Body

Wire Clamp Spec.

Water-Cooled Nozzle

Advantage
Wire stick-out is strictly controlledduring sensing so as not to changewith robot movement. So sensing canfunction in an optimal state.
*If you need a wire clamp, please specify it
when placing initial order.

Nozzle Nut(with rubber cover)

Advantage

How to replace

Cooling effect is greatly enhanced by coolingwater flowing through the nozzle end.
Spatter accumulation is reduced at the sametime.

Just remove nozzle adapter then replacenozzle and orifice with Water-Cooled
Nozzle and orifice.

Optional
Disassembled

Carbon WaterCooled Nozzle(Made-to-order)

8

YMHS COLLISION SENSOR
Realizing high rigidity and high precision
A high grade Collision sensor optimal for tough use environments

High Grade Collision Sensor
Features:● Detects shocks from all directions.
●D espite its high rigidity, it is designed for optimal lost motion to
alleviate torch deformaiton on impact and minimize damage to therobot.
● Impact detection of interference objects is set to an optimal sensitivity
level in order to protect the robot; as such, it does not impede therobot's normal movements such as high-speed air cuts.
●D ue to its highly rigid and high precision nature, it offers highduplicability, which shortens the recovery time following an impact.
●B ecause the torch clamp portion has been changed, it can use
torches of varying diameters, such as for air-cooled orwater-cooled appliciatons. (*1)● By replacing the flange portion, it can be used regardless ofthe type of robot (*2)

YMHS Unit Assembly*1 For use with a Tokin torch. (Contact us before using a torch made by another manufacturer.)*2 The standard specs are for the HP /MH series robots made by Yaskawa Electric.
To use it on a robot made by other manufacturers, contact us beforehand.
(At times, it might not be possible to mount it on a robot made by other manufacturers.)
YMHS Pedestal Assembly

YMHS Unit Assembly + YMHS Pedestal Assembly

YMHS unit Assembly YMHS00001 900g

Please use assembled YMHS Unit Assyand YMHS Pedestal Assy

The standard specs
are for the HP/MH
Robot series robots
made by Yaskawa
Electric.

Φ85

YMHS Unit Assembly

Φ85
200

73

35
128

PCD Plate (100g)※Signal Line Extension Cable
1.5m (accessory)

30

50
41

128

YMHS Pedestal Assembly

10 10

Φ65

Φ30

PC2005M
PC2005F

Φ17

56

151

Other Robots can be used with an applicable PCD plate.

Φ17

197

(ask us for more information in case of using other Robots.)

YMHS unit Assembly YMHS00005 620g
YMHS Pedestal Assemblyfor MH6・Φ30

OptionApplicable Torch

YMHS-308 Alignment Fixture

YJ1002180

・ACC-308RR

Φ30

48

62

・TK-308RR
・TK-308RS

18

・SRCT-308R
・TK-308RX

108

・TK-308RW
15

・TK-308ALW
Φ17

30

50

105.5

103

・TK-508RX

YMHS-308 Alignment Fixture
235.6

23.5
395
490

9

7

58

~

・TK-508RR

42
21(276.8)(274.4)

5

103

151

197

・ACC-308RX

Gauge dedicatedto adjust the Tool
Center Point
when replacing
the Torch.

(116.5)(125.3)For mounting Tokin308(TK-308) Torch series.
A torch with a clamp
part of φ30 can be
attached.

50
41

2

48

56

200

PC2005M
PC2005F

TIG TORCHESTA/FX/FXS SERIES
Various Models for Specific Work Pieces
TA-9,FX-9,TA20

Type
Rated Current

A

Applicable Tungsten Sizemm

Cooling Method
Cable LengthmTA-9, FX-9

TA-20

125
0.5 – 2.4
Air-Cooled
4, 8, 10, 15

250
0.5 – 3.2
Water-Cooled
3.8, 7.6

Type
Rated Current

A

Applicable Tungsten Sizemm

Cooling Method
Cable Length

m

TA-24

TA-24W80
0.5 – 1.6
Air-Cooled
4, 8, 10, 15

180
0.5 – 2.4
Water-Cooled
3.8, 7.6

Type

TA-17, FX-17
A

Applicable Tungsten Sizemm

Cooling Method
Cable Lengthm

150
0.5 – 3.2
Air-Cooled
4, 8, 10, 15

TypeTA-280

Rated Current

A

Applicable Tungsten Sizemm

Cooling Method
Cable LengthmType
Rated Current

A

Applicable Tungsten Sizemm

Cooling Method
Cable Length

m

TA-9P

TA-20P125
0.5 – 2.4
Air-Cooled
4, 8, 10, 15

225
0.5 – 3.2
Water-Cooled
3.8, 7.6

280
0.5 – 3.2
Water-Cooled
3.8, 7.6

TA-18SC

TA-9P,20P

TA-17,FX-17

Rated Current

TA-280TA-24,24W

Type

TA-18SC

Rated Current

A

Applicable Tungsten Sizemm

Cooling Method
Cable Lengthm

400
0.5 – 4.8
Water-Cooled
3.8, 7.6

FX-25
TA-26,FX-26

Type

TA-18

TA-26, FX-26

Rated Current

A

Applicable Tungsten Sizemm

Cooling Method
Cable Length

m

Type

200
0.5 – 3.2
Air-Cooled
4, 8, 10, 15

TA-18

Rated Current

A

Applicable Tungsten Sizemm

Cooling Method
Cable Length

m

Type

FXSA-150
A

Applicable Tungsten Sizemm

Cooling Method
Cable Length

m

Type

150
0.5 – 3.2
Air-Cooled
4, 8, 10, 15

■Head
9P

9-70

1726P

1726

A

Applicable Tungsten Sizemm

Cooling Method
Cable Length9-90 24-60 24-90■Rubber Boot ■Torch Body

m

9P

9-70

■Coil Element

150RB

20
58

Coil Element and Rubber Boot in One Piecemm

Cooling Method
Cable Lengthm200
0.5 – 3.2
Water-Cooled
3.8, 7.6

FXSW-225Type200
0.5 – 3.2
Air-Cooled
4, 8, 10, 15

FXSW-225

Rated Current

A

Applicable Tungsten Sizemm

Cooling Method
Cable Lengthm

225
0.5 – 3.2
Water-Cooled
3.8, 7.6

1726P

1726

9-90 24-60 24-90■Rubber Boot ■Torch Body

9P

9-70

1726P

1726

9-90 24-60 24-90■Main Body of FXSW-225

Groove150TB

200CE-AAA
200CE-AA Assy
23

150CE-AAA

Applicable Tungsten Size

■Head

Groove150CE-AA AssyA

FXSA-200

Rated Current■Head■Coil Element

FX-25

Rated Current

FXSA-200FXSA-150

Rated Current

Type

350
0.5 – 4.0
Water-Cooled
4, 8, 10, 15

58

200RB

200TB

Coil Element and Rubber Boot in One Piece

10

ROBOTIC TIG TORCHES

TA-203/TA-303 SERIESNEW ROBOTIC TIG TORCHES

TA-203CDA (Long torch body)

TA-303CDW (Short torch body)

Features:■

Two types of mounting to the robot (refer to right)■

Speciﬁcations are easily interchangeable between
TA-203CDA (Air Cooled) and TA-303CDW (Water
Cooled)■Two types of torch body length (long or short) available■

Complete insulation■

Reduce the time for tungsten electrode exchanges withbuilt-in air cylinder.

Clamped at torch body

Fixed with location plate ensures the reproducibility when replacing the torch＊ Each torch has compatible tip parts

TA-203CDA

TA-303CDW

Type

TA-500CDW

Type

For robot welding

Fixed with location plate

For robot welding

Type

For robot welding

Rated Current

A

200

Rated Current

A

300

Rated Current

A

Duty Cycle%

60

Duty Cycle%

100

Duty Cycle%

100

Tungsten diametermm

1.6, 2.4, 3.2

Tungsten diameter

mm2.4, 3.2

Tungsten diameter

mm3.2, 4.0

Double acting air cylinder

Electrode chucking

Double acting air cylinder

Electrode chucking

Air-Cooled

Cooling Method

Water-Cooled

Cooling Method

6,8

Cable Length

6,8

Cable Length

Electrode chucking
Cooling Method
Cable Length

m

m

500

Double acting air cylinder
Water-Cooledm

6,8Specifications are easily interchangeable between
TA-203CDA(Air-Cooled) and TA-303CDW(Water-Cooled).
Power cable

Gas route
Water route
Air forcylinderWater route

Air forcylinderBackside of TA-203(Without water hose)

Backside of TA-303(With water hose)

Because TA-203 and TA-303 share parts on the main
body, can be used either as a Water-Cooled or Air-Cooledby switching between a water hose or an air hose.
* Cooling water circulation device must be used if used as a Water-Cooled torch, and always
confirm that cool water is circulating.
* When using as a Air-Cooled torch, shut off the water route and protect it so that no foreign
objects enter the water route.
When using as a Water-Cooled torch, a one-touch hose fitting is required.
(In its initial settings, TA-203 comes with a plug for stopping off the water route. TA-303
comes with a one-touch hose fitting to attach a water hose.)

11

ROBOTIC TIG TORCHESROBOTIC TIG SERIES
TA-500HWFiller unit for TA-500

TA-500CDW• 500A/Water-Cooled/100% duty cycle• TA-500CDW has a built-in pneumatic cylinder makes
replacing the tungsten electrode easy.
• Reliable gas shielding by gas lens

Type

500HW

500CDW

500
500%
Duty Cycle
100
100
mm
Applicable Tungesten Size
3.2, 4.0
3.2, 4.0m
Cable Length
6, 8
6, 8
Cooling Method
Water-Cooled
Water-Cooled
Cylinder–Double-Acting Type
*Standard model: Gaslens Nozzle No.10 and Electrode 4.0mm
Rated Current

A

TUNGSTEN CHANGER

Insertion angle (30°/45°
) selectable* Standard Spec.: insertion Angle 45°and wire 1.2mm* The filler unit is available as an option.
* The filler unit does not include a flexible conduit.
Please specify the length that you need when ordering.

Automatic Changing of Tungsten Electrodes on the Robot Made Possible
Using in combination with the Tokin TIG torch with a builtin air
cylinder (which clamps and unclamps the electrode by actuating
the air cylinder located behind the torch body), it can automaticallychange tungsten electrodes.

Features●Simple configuration consisting of a tungsten electrode stand,chuck, and sensor●Shortens the time for changing tungsten electrodes, thus saving
manpower●Enables the protrusion length to be kept constant whenchanging tungsten electrodes* The legs are not supplied.

electrode plateelectrode stocker

electrode
receptacle
box

2

3

After the touch sensor checks
that the electrode has been
dropped, the electrode to bechanged on the "electrodestocker" becomes clamped,
and pulled out of the stocker.

After the touch sensor checks thatthe electrode is held in place, it
becomes "unclamped" on theregulator to adjust the protrusion
length of the electrode.

1
After ending welding, the"electrode removal chuck"grasps the electrode to
unclamp the torch and moveit up.

electrode removal
touch switch
chuck
electrode regulator

4 To welding operation

Various Types of Tungsten Electrodes
Tungsten with 1.5% lanthanum(WL15)

Tungsten with 2% cerium(WC20)

Pure tungsten(WP)

Nonferrous metals other than aluminum, iron

Nonferrous metals, iron

For aluminum only
12

CONDUIT CABLESROLLER-TYPE FLEXIBLE CONDUIT : SMART-GLIDE
Maintenance time for wire changing has been greatly reduced by the improved
structural design of the internal roller.

Achieves excellent wire
feeding with minimum
frictional resistance.

Years of accrued knowledge from selling roller-type flexible conduitand listening to end user feedback went into this design.
These combined resources together with our product development
inspired the new user-friendly and affordable model "Smart-Glide".
This conduit was carefully designed to reduces wire feeding
instability, wire sediment build-up, and other issues commonly seenin production lines.

Optimal for the following welding conditions:
Smart-Glide▲

If the equipment layout is tight and requires several
curves in the conduit.
If the wire path is long and wire changing
is a demand on time.
If wire changing is often required due to reoccurring
sediment buildup.
If the robot cell space is extremely confined.

▲▲▲

019PP54
PP Flexible Conduit
OTC Daihen Conversion Fitting
For use with Daihen OTC
please purchase theconversion fitting separately.

019PP53
PP Flexible Conduit Coupler Socket
The coupler socket fitting is also
sold separately.

Minimized Wire Feeding Resistance
Test Conditions: Measured the wire tensile force per 600mm diameter unitof each 3m conduit.

Easy-Glide
Micro-Glide
HPR Flexible Conduit
Flexible conduit ofother competitor
Simple Flexible Conduit
13

Friction Coefficient

Smart-Glide

Weight(per/m)

0.51kgMaximum Usable Length

20m

Recommended
Bend Radius
Applicable Wire Diameter

Insertion point

R250mmFeeding path

R200mm

φ0.9〜φ1.6

CONDUIT CABLESFLEXIBLE CONDUIT N-24, D-24, N-35, D-35, N-55
Inside image of Flexible Conduit
outer skinreinforcing N-24
material
D-24
9/16-18UNF

N type9/16-18UNF

N type hardware

N-35

N type hardware

D-35
liner

N-55

φA

φB

2.4

10.6

3.5

11.5

5.5

13.5

Use positions of Flexible Conduit

D typepower cable

flexible conduit
flexible conduit
wire
pullerN/D-24 length: up to 5m

wire
pullerwire feeder

N/D-35 length: up to 15m
N-55

7/16-20UNF

length: up to 20m

9/16-18UNF

welding torch

welding robot

N type hardware

D type hardware

Robotpack wirepack wireSemi-AutoSIMPLE FLEXIBLE CONDUIT
simple flexible
conduit hardware N

hose for simple
flexible conduit

φ14

hose

●A combination of hardware (both ends) + coilspring + outer skin hose can be assembled
on site.
●Parts can be separated, enabling a worn coilor hose to be replaced.

φ5.6

simple flexible
conduit hardware D

coil

coil for simple flexible conduit
length: up to 20m

HPR FLEXIBLE CONDUIT
HPR flexible
conduit hardware N

HPR flexible
conduit tube

φ8

φ4

HPR flexible
conduit hardware D

HPR flexible conduit tube

●Simply constructed of hardware (both ends) +HPR tube only, it can be assembled easily byanyone.
●Made of a ultra-high molecular material thatexcels in impact resistance and wear
resistance, the tube has low friction resistanceand improved feeding performance.
●Its length can be set at will, enabling it to beinstalled to suit the available space on site.
●Aluminum wire can be used.

Length: up to 100m

INTERNAL REPLACEMENT TYPE FLEXIBLE CONDUIT
Types of Internal Replacement Type Flexible Conduitsinternal replacement
type flexible conduit

Liner
N internal replacement Linertype flexible conduit
Resin liner
up to 5m
Resin liner
liner for internal
replacement
Resin liner for internal
replacement

Linerfor ~ ø1.2
for ~ ø1.6
for ~ ø1.2
for ~ ø1.6
for ~ ø1.2

D internal replacement Linerfor ~ ø1.6
type flexible conduit
Resin
liner
for ~ ø1.2
up to 5m

●Optimally used in a wide range of applications
from feeders to torches, these conduits
stabilize the feeding of wires through the useof liners.
●By replacing the internal liner, the flexible
conduit can be used in various applications
including iron, aluminum, and other uses.
●The liner replacement type can reduce
operation costs.

Resin liner for ~ ø1.6

14

NOZZLE CLEANERS
TKS-R SERIES
Models According to End User Needs
TKS-RC

Size (Length x Width x Height) 327×255×904mm
Applicable Nozzle Inner Diameters φ12、φ13、φ16、φ19- Direct Command Type -A direct signal connection to the control panel allows
for reliable stable command.

TKS-RS■Ratings and Speciﬁcations- Proximity Sensor Type -Since the internal proximity sensor detects when thenozzle is getting close and automatically activates,
only robot teaching is required for operation.

Input Power Source

AC100-240V/DC24V

Operating Voltage

DC24V

Operating Wattage

12.5W

Unclamp Signal Output

AC/DC5-240V （10W

Air Pressure

0.5 〜 0.6MPa

Temperature

0 〜 55℃

Relative Humidity

35 〜 85％RH

Weight25kg

Tool Center Point (TCP)Max.）

Direct Command
TKS-RC

Features①Both nozzle cleaning and anti-spatter spraying are
performed in the same location saving time.
②With one input signal from the internal programmable logic controller (PLC) the whole operation fromthe nozzle clamp to the anti-spatter spraying is
performed in series.
③Using an ultra-hardreamer and air motor
the spatter is firmly
removed.
Nozzle cleaner(Ultra-Hard Reamer)④A speciality steel
cutting blade
allows for long
operating life andstability.

Wire Cutter⑤Equipped with a large access panel
making maintenance and troubleshooting
easy.

Catch Tray

Anti-Spatter Sprayer

Nozzle Coat
(Anti-Spatter Liquid)

TKS-Z SERIES (0462Z*) (*Fits type numbers 1-3)
It consists of a nozzle cleaner (TKN-A1), in which the signals from the robot turn the solenoid valve ON/OFF, allowing
the pneumatic force to turn the spring, thus removing the spatter; a compact wire cutter (TKC-B1), and an anti-spatter
solution sprayer (TKP-A1). It is the standard type nozzle cleaning station that accommodates a wide range of conditions.

TKS-Z3
TKS-Z2■Support (up to 90cm)

TKS-Z1
Nozzle Cleaner（TKN-A1）

Trash Box

Support Set● Aluminum Frame x 1● Bracket x 6● Nut x 6
● BoltFeed Hose
Drain Hose
Anti-Spatter Solution Sprayer（TKP-A1）

Drain Bottle
Feed Bottle Cap

Other Products

Nozzle Coat

Anti-Spatter Solution
Nozzle Coat

Wire Cutter（TKC-B1）

Solenoid Valve

Bottle Holder
Regulator

Support■Regulator x2, Solenoid Valve(1 each for nozzle cleaner and wire cutter)■Bottle Holder (First-in Nut x2, Bolt [M8 x 15] x 2)

15

Support length can be specified by user(in 10cm increments).

(M8 x 20) x 6(M8 x 15) x 3

NOZZLE CLEANERSANTI-SPATTER SOLUTION SPRAYER
TKP-A1（046260）

Nozzle Coat

（046114）

2 Litter

WIRE CUTTER
TKC-A2（046250）• Sprays a fine mist of anti-spatter solution to
apply a thin uniform coating to the interior
surface of the nozzle. This nozzle coating
dries right after welding due to nozzle heat toform an anti-spatter coating.
• Anti-spatter solution can be sprayed in optimum quantities to prevent wasted fluid• Supports nozzles with external dimensions inrange from 16mm through 26mm.

• Cutting blade is designed byprinciple of leverage and madeof highly durable material, al40,000 cuts or more on
TKC-B1（046256） lowing
one side.
(Both sides of cutting blade areusable.)*Number of cuts varies according tousage of location. Thus, the data on
number of cuts was obtained from
actual testing under certain conditions and does not imply guarantee.
*S olenoid valve is available as an
option.

*The dedicated anti-spatter solution “Nozzle Coat”
is required when using the above device. (Unitcomes with 1 bottle)*Regulator and bottle holder are available as an
option.

NOZZLE CLEANERANTI-SPATTER SOLUTIONNOZZLE COATTKN-A1（046200）

Nozzle Coat
18L canNozzle Coat
2L canNozzle Coat
Nozzle Coat

• Easy installation provided by a simple structure of air piping drive force.
• Various cleaning heads are available for different nozzle sizes.

18L can (046113)
2L can (046114)• When Nozzle Coat is sprayed by the sprayer, the post-welding heat of the nozzle dries it quickly
and forms anti-sputter film on the nozzle surface. This film allows the sputter to be removed with aweak force from the nozzle.

HANDY TIP CHANGER (046703)
Allows for fast attaching and detaching of tips with the nozzle still in place.
Image ofproduct being used.
Handy Tip Changer is designed for nozzles
with an inner diameter of 12mm or wider.
(046703)

Notable Features●Tip replacement is made possible even without removing the nozzle.
●Tips are installed with the proper torque every time keeping torquemanagement easy.
●Compatible with all 6.35mm (1/4 inch) torque drivers on the market.
The recommended torque range is between 2.5N・ｍ〜3N・ｍ.

16

OTHER PRODUCTS
CONVERSION ADAPTERS
021012N-D Flexible Conduit Conversion Adapter 55(converts N type → D type)●Adapter for ø5.5 inner diameter)

9/16-18UNF

7/16-20UNF

N-D flexible conduit
conversion adapter 55

021015
Nippon Steel Flexible Conduit
Conversion Adapter(converts N type →Nippon Steel type)9/16-18UNF

M14-P1.5021011N-D Flexible Conduit Conversion Adapter 35(converts N type → D type)●Adapter for ø3.5 inner diameter)

Nippon Steel flexible
conduit adapter●Puller for Nippon Steel Sumikin
This hardware is for attaching an
N flexible conduit to(thread pitch M14-P1.5).

QUICK JOINTS
9/16-18UNF

N flexible conduit side

feeder side021061021062
N female thread plug N male thread socket●Placing the joint between thefeeder and the flexible conduit
enables the flexible conduit tobe removed or installed at atouch.
●The joint can be used also ona puller.

* A reverse male-female type for N type flexible conduit is also available.

Image of Joint Connected to Feeder Side

PACK-WIRE
PULLING TOOL

PACK-WIRE PULLINGAPPARATUSFLEXIBLE CABLESUPPORT(047800)(047801)(047805)

WIRE REEL STAND(TM4-116)
REEL STAND
REEL STAND with cover (TM4-116C)

hardware set for puller(047804)

flexible conduit
connection
examplePack-Wire Pulling Tool
●Attaches to spool shaft forsemi-automatic welder●Attachable to N Flexible
Conduit Cable

with cover

Flexible Cable Support●Plastic Dome Cover outer
contour 510mm to 515mm●For 250Kg Pack Wire

●Installs above pack wire
extractor to support theflexible conduit●Install the flexible conduit witha clamping band or similar
item.

* Comes with Hardware Set

TEACHING TIP / DUMMY TIP

Teaching Tip

Dummy Tip

Size

Teaching Tip

N-EXT10N-EXT12N-EXT15
N-EXT20
N-EXT25
D-EXT10
D-EXT12
D-EXT15
D-EXT20
D-EXT25

DTT000N10
DTT000N12
DTT000N15――
DTT000D10
DTT000D12
DTT000D15――

Teaching Tips

●Movable tips for test operation of a teaching robot.

Dummy Tip

●Stainless steel tips used for torch calibration.

17

wire reel standPack-Wire Pulling Apparatus

Dummy Tip―
DT0000N12
DT0000N15
DT0000N20
DT0000N25―
DT0000D12
DT0000D15
DT0000D20
DT0000D25

WIRE STRAIGHTENER
Wire Straightener WS-3 Unit Assy (047810)
for YASKAWA ELECTRIC CO. Wire Feeder (047811)●This stand is for use whenusing spool wire instead ofpack wire.

BUTT WELDER
100V (046270)
200V (046271)*1*2●Utilizes power of corrective roller
to straighten bends in wire andsuppress position deviations
caused by wire to a minimum.
Figure:*1. Installing on Plastic Dome Cover.
*2. Installing on Wire Feeder.

●Simple flawless butt welding foranybody by pushing the button.
●In the range of 0.8 to 1.6mm
wire diameterFUME EXTRACTORSFUME EXTRACTOR WF SERIESWF-180
WF-130
WF-120• Eliminate the hazardous welding fumeat welding point. Recommended to be
used with a fume extractor torch.

Type
Rated Input Voltage
Maximum Air Flow
Maximum Pressure
Rated Current
Maximum Output
FilterNoise Level
WeightDimensions• Equipped with the same brushless motor
as WF-180. (It can be used approximately
8000 hours, instead of approximately 700
hours on WF-120.)

WF-180200V (3 phase)
3.1m3/min
23.5kpa
5.0A
1,000W175dB(A)80kg
H1,000×W360×L660(mm)Type
Rated Input Voltage
Maximum Air Flow
Maximum Pressure
Rated Current
Maximum Output
FilterNoise Level
WeightDimensions

WF-130Type

200V (3 phase)
3.1m3/min
23.5kpa
5.0A
1,000W175dB(A)80kg
H661×W300×L686(mm)ROBOTIC FUME EXTRACTOR TORCH

F-308RR• An original sputter trap shuts out
burned sputter.

Rated Input Voltage
Maximum Air Flow
Maximum Pressure
Rated Current
Maximum Output
FilterNoise Level
WeightDimensions

WF-120Type

WF-300200V
3.0m3/min
21.6kpa
5.3A
1,000W
Small Filter × 1
75dB(A)30kg
H550×W300×L583(mm)Rated Input Voltage

200V (3 phase)
0.75kW
8m3/min2.16kpa
175dB(A)
64kg
H1,060×W490×L600(mm)Motor Power
Maximum Air Flow
Maximum Pressure
FilterNoise Level
WeightDimensions

FUME EXTRACTOR TORCH

WXF-500RType

CF-27J

CF-37J

CF-37J

CFL-20

CFL-35

Suction Nozzle

φ26

φ26

φ30

φ26

φ26

18

Semi-Automatic Torches

Air-Cooled Robotic Torches

Water-Cooled Robotic Torches

Replacement Parts

Robotic Peripherals

Fume Extractor

TIG Welding Torches

Please contact us by FAX or E-mail for catalogues that interest you.
You can also download them from our website.

1509 Okubo-Cho, Chuo-Ku, Hamamatsu-Shi, Shizuoka Japan 432-8006
TEL : +81-53-485-5252, FAX : +81-53-485-5680
E-mail trading@tokinarc.co.jp URL https://www.tokinarc.co.jp
North, Central, South Americas

9844 Windisch Rd, West Chester, OH 45069
TEL : +1-513-644-9743, FAX : +1-513-644-9749
E-mail info@tokinamerica.com URL https://www.tokinarc.com
China

No.107 Dong Cang North Road, Economic Development Zone, Tai cang city, Jiang su, China,
TEL : +86-512-53569095, FAX : +86-512-53577726
E-mail sales@tokinarc.com.cn URL http://www.tokinarc.com.cn• For more information, contact us atPart specifications, dimensions and design may be changed
without prior notice for the purpose of part improvement.
The product color shown here is a printed image and the actual
color might vary somewhat.

This catalog was printed on recycled paper with SOY ink.

2024.7.500