KTM Ball Valves

Innovative ball valves for demanding applications
An unending search for excellence has seen KTM become the premium brandfor industrial ball valves.

2 | KTM

TIMELESS RELIABILITYCONTINUOUS INNOVATION

For more than 80 years, KTM has remained an innovator and a world leader in the design and delivery of reliable,
high-quality valves. A combination of engineering expertise, industry-leading technologies and a truly global network
enables us to bring safe and sustainable solutions right to your door. Our goal is simple: to help you to improve operating
efficiency and profitability, minimize risk and protect what’s most vital - people, assets and the environment.
INNOVATION MILESTONES
Since pioneering the development ofball valves in Japan, KTM has built
the experience and expertise required
to meet virtually any type of user
demand. The list of outstanding R&D
achievements continues to grow:

1932 Company founded in Tokyo to
manufacture GGC valves1948 Develops diaphragm valves
and becomes the first supplierin Japan1958 Develops the ball valve andbecomes the first world’s firstsupplier of full bore, split body
type ball valves
1965 Creates V bore control valves
1973 Launches OM ball valves whichhave since become wellrecognized as a key industry
benchmark1978 Gratite seated ball valves
designed and patented®

1993 Metaltite seated ball valves
launched and registered as atrademark®

1994 AK pneumatic actuator forquarter turn valves arrives
2001 The GF14 selective valves
designed and marketed2005 Partial Stroke Test (PST) device
developed and certified to SIL3
2011 Forged trunnion mounted ballvalves added to product range

SAFETY-CRITICAL APPLICATIONSOur KTM products are designed todeliver outstanding performancein corrosive or toxic processindustry environments and offer themost versatile and cost-effective
performance in fugitive emissions
control.
For example, in the KTM OM2 ballvalve, emissions control is built into
the stem packing, eliminating the needfor any upgrades or extra investment.
The OM2 primary containment
seals - certified to ISO 15848 - farexceed minimum EPA performancerequirements, reducing the monitoringburden on customers.
Featuring fire safe designs certified to
API 607 Fourth or Fifth Ed. / ISO 10497,
fugitive emissions approved to TA-Luft
VDI 2440 or certified to ISO 15848-1,
as well as SIL assessed to IEC 61508,
KTM valves set the standard for
performance and reliability in safetycritical applications.

KTM’s constant drive for innovation
prompts us to develop productsthat improve processes and provide
optimal performance and/or solutions.
Hence, each product is designed withthe specific application in mind, instrict adherence with global safety
requirements. For example, KTM
scraper seats, powder proof seals andbuffed internal flow paths eliminate
build-up of powder in the unit, thusincreasing life cycle of each valve.
KTM’s quality and performance isno accident. It springs from decadesof market experience and continual
enhancement designed to provide
customers with the safest and morereliable solutions possible.

HIGH SPEED, HIGH CYCLEAPPLICATIONSWhen you need high-speed, high-cycle
performance, you can count on KTM
valves. Capable of opening and closing
in as little as 0.2-0.3 seconds, or
accommodating up to a million cycles
a year, their reliability and durability
contribute to a long and uninterrupted
service life. They also ensuresignificantly less and potentially costly
downtime for maintenance.

2014 Powder Discharge System (PDS)
valves enhanced to perform up
to one million cycles

KTM BALL VALVES | 3

4 | KTMQUALITY DRIVES DOWNTOTAL COST OF OWNERSHIP
Since 1932, KTM valves have provided outstanding performance. Their pioneering soft and metal seated designs wereengineered in Japan to meet and exceed exacting international specifications for the process industry. At best when sized
and matched with KTM specific actuator packages, KTM can meet the most demanding applications in the chemical andpetrochemical industries.
SETTING THE STANDARD IN ANYENVIRONMENT
KTM has a broad range of products
designed and certified for use in
the process industry. We go beyond
simply meeting standards; welead the industry in setting them.
Emerson representatives sit on theboards of many standards bodies,presiding over the managementof existing standards and thedevelopment of new specifications andperformance and testing criteria.

QUALITY DRIVES DOWN TOTAL COSTOF OWNERSHIP
KTM’s emphasis on quality ensures avariety of benefits for our customers.
These include reliability, durability anda lower total cost of ownership during
the service life of the product.

OPERATIONAL EXCELLENCE
We follow a lean manufacturing
approach, ensuring both efficiency
and minimum waste. We incorporate
modern techniques and technologies,
such as Sales & Operation Planningand global ERP and CRM solutions,combined with leadership, teamwork
and problem solving.
The end result is a culture ofcontinuous improvement thatpervades the entire organization. This
dedication to operational excellencemeans our customers pay only for thevalue they actually receive.

ENVIRONMENTAL, HEALTH AND
SAFETY
Throughout our plants, we areconstantly exploring new ways toimprove safety and reduce ourenvironmental impact. These
include protecting colleagues in theworkplace, helping customers to run
safer and cleaner operations, anddemanding ever higher standards
from our suppliers. True to our Zero
Harm vision, we do not compromise
on environmental, health and safety.

TESTING TIME
Our products are used globally, fromthe most mundane roles to mission
critical applications. But regardlessof the end application, every single
valve is thoroughly tested, from its
raw materials to end product, before it
leaves the factory.
Some of the tests that we conduct forflow control products include:

CASTING INTEGRITY• Liquid penetrant testing• Magnetic particle testing• Ultra-sonic testing• X-ray testing

SPECIAL APPLICATIONS TESTING• Hydrostatic testing• Cryogenic testing• High temperature testing• Life cycle testing
COMMITMENT TO QUALITY
KTM has been certified repeatedly
for its outstanding product quality.
Certifications include:• ISO 9001-2008 by Lloyd’s (LRQA)
and TUV• API 6D by American Petroleum
Institute• Pressure Equipment Directive (PED)
97/23/EC by Lloyd’s and TUV• Equipment of Protective System
intended for use in Potentially
Explosive Atmospheres (ATEX)
94/9/EC by Lab. Central desIndustries Electriques• Fire Type Tests to ISO 10497, API
607, API 6FA by Lloyd’s Register of
Shipping and TUV• Ball Valves Type Approval by
Technical Standards & Safety
Authority, Canada• IEC 61508 SIL 3 by Bureau Veritas• VDI 2440 to TA-Luft regulation byGerman third-party

VALVE TESTING TO INTERNATIONAL
STANDARDS• Non-destructive testing• Seat leakage testing

KTM BALL VALVES | 5

6 | KTM

OUR KNOWLEDGE IS YOUR BENEFITYOUR SUCCESS
KTM’s long track record of success stems from its highly practical yet specifications compliant, and tailor-made solutions,combined with excellence in after-sales service.
KTM BREATHES NEW LIFE INTO
20-YEAR-OLD AMMONIA PLANT
KTM has helped one of the largest
ammonia producers in the UK to
improve performance and extend
the service-life of a plant that first
opened in the mid-1980s. The project
included overhauling and re-installinga number of original KTM valves which
had already delivered more than 20
years of reliable, trouble-free service.
The existing, 20-year-old KTM
valves required no replacement or
modification; an overhaul was all theyneeded to restore them to factory
specifications. Emerson supplied newseat kits, lagging extensions and newgear operators for KTM valves up to
DN 450 (NPS 18) in size. Moreover, allof the spares and replacement parts
were drawn from stock - a feat thatfew, if any, other valve provider could
equal.

KTM HELPS SOLAR ENERGY GIANTTO BUILD A BRIGHTER FUTURE
One of China’s leading renewableenergy players has turned to KTM
to help build the country’s largest
polysilicon plant that will produce
3,000 tons of polysilicon a year. It isusing over 940 pieces of KTM OM2
metal seated and soft seated ballvalves throughout the plant in areas
such as reduction, hydrogenation, tankyard, and recovery applications.

KTM’s record in polysiliconapplications - particularly its OM2 ballvalves - and a proven reputation for
quality made the solutions the perfectchoice. So did performance, such as
the ability to manage temperaturesfrom ambient to 150°C (302°F) andrated up to a maximum pressure ofClass 300.

Fast factory feedback and thepresence of a KTM technical support
team to ensure that each and every
valve is installed correctly andoperating efficiently are keys to thesuccess.

KTM 3-WAY VALVE SOLVES HF
VAPOUR TRANSFLOW APPLICATION
AT MAJOR CHEMICAL COMPANY
A major US chemical company has
replaced existing solutions with KTM
3-way ball valves to optimize its HF
vapour transflow systems. In addition
to providing an immediate boost interms of service life, the side-entry
design also offers a much lower
pressure drop than more common,bottom-entry designs.

The gasification process converts
coal to gas using a combination ofoxygen and superheated steam. The
KTM valves were required to meetextreme conditions, from very low
to extremely high temperatures andoperating pressures from Class 150
to Class 600. As well as passing
vacuum and helium leakage tests,
the KTM solutions were also fullycompliant with Lurgi’s RCAT and
ACAT specifications. This, coupledwith the KTM valves’ fire safe and low
emission designs, provides the steel
maker with performance as well as
peace of mind.

Meeting strict application criteria, themajority of valves were supplied in a
double packing configuration to passstringent helium emission tests andensure safe installation in hazardous
environments. The valves were also
modified with exotic alloy trim to standup to the corrosive environments
found in HF vapour applications.

COAL GASIFICATION PLANT
CHOOSES KTM
One of India’s major steel producers
has chosen KTM solutions for thecountry’s first coal gasification plant.
The plant will use more than 150
pieces of KTM ball valves, ranging insize from DN 50 to DN 450 (NPS 2 to
NPS 18). Of these metal seated ballvalves supplied, some are floating
design, while the rest are trunnionmounted with extension bonnets for
low to high temperature service.

KTM BALL VALVES | 7

FLOATING

UNIBODY

OM2CONSTRUCTION

Split Body

Split Body

DESIGN

Bidirectional

Bidirectional

BORE

Full Bore

Reduced Bore

Full Bore

Reduced BoreANSI Class 150

DN 15 – DN 40
NPS 0.5 – NPS 1.5

DN 50 – DN 200
NPS 2 – NPS 8

DN 15 – DN 200
NPS 0.5 – NPS 8

DN 150 – DN 250
NPS 6 – NPS 10

ANSI Class 300

DN 15 – DN 40
NPS 0.5 – NPS 1.5

DN 50 – DN 200
NPS 2 – NPS 8

DN 15 – DN 200
NPS 0.5 – NPS 8

DN 150 – DN 250
NPS 6 – NPS 10

ANSI Class 600
ANSI Class 900
ANSI Class 1500
TEMPERATURE-29°C to 232°C-20°F to 450°F-29°C to 270°C-20°F to 518°F

END CONNECTION

FlangedFlangedFACE TO FACE DIMENSION

API 6D, ASME B16.10, BS 2080,
BS EN 558.2

ASME B16.10, JIS B2002

SHUT-OFF CLASSSoft seat - Class VI, ISO 5208 rate A,
API 598

Soft seat - Class VI, ISO 5208 rate A,
API 598

BODY MATERIALS

Carbon steel, Stainless steel, Alloy 20,
Hastelloy C, Monel

Carbon steel, Stainless steel

TRIM MATERIALS

Stainless steel, Alloy 20, Hastelloy C,
Monel

Carbon steel, Stainless steel

AVAILABLE SEAT MATERIALSPTFE/PFA Copolymer (E),
Reinforced PTFE

PTFE/PFA Copolymer (E), PEEK,
Gratite , Metaltite

Locking Device
Cavity Relief
Positive Shut-Off
Blow-Out Proof Stem
Fugitive Emission Control
Fire Safe Construction
Anti-Static Electricity
Integral Mounting Flange
ISO Integral Mounting Flange
Sulfide Stress Cracking Resistant(Compliance to NACE MR-01-75-2002)
Positive Flow Stem Indicator
Vacuum Service

Locking Device
Cavity Relief
Positive Shut-Off
Blow-Out Proof Stem
Fugitive Emission Control
Fire Safe Construction
Anti-Static Electricity
Integral Mounting Flange
ISO Integral Mounting Flange
Sulfide Stress Cracking Resistant(Compliance to NACE MR-01-75-2002)
Positive Flow Stem Indicator
Cryogenic
Vacuum Service
Lethal/Toxic

FEATURES

8 | KTM

®

®

HIGH
TEMPERATUREGRATITE®

CONSTRUCTIONMETALTITE®

Split Body

Split Body

DESIGN

Floating, Bidirectional
Uni-directional (Class 600)

Floating, Trunnion, Bidirectional

BORE

Full Bore

Full BoreANSI Class 150

DN 15 - DN 200
NPS 0.5 - NPS 8

DN 15 - DN 500
NPS 0.5 - NPS 20

ANSI Class 300

DN 15 - DN 200
NPS 0.5 - NPS 8

DN 15 - DN 500
NPS 0.5 - NPS 20

ANSI Class 600

DN 15 - DN 100
NPS 0.5 - NPS 4

DN 15 - DN 400
NPS 0.5 - NPS 15

ANSI Class 900

DN 40 - DN 300
NPS 1.5 - NPS 12

ANSI Class 1500
TEMPERATURE-29°C to 500°C-20°F to 932 °F-29°C to 500°C-20°F to 932 °F

END CONNECTION

FlangedFlangedFACE TO FACE DIMENSIONASME B16.10, JIS B2002

ASME B16.10, JIS B2002

SHUT-OFF CLASS

Gratite seat - Class V

Metal seat - Class V

BODY MATERIALS

Carbon steel, Stainless steel

Carbon steel, Stainless steel

TRIM MATERIALS

Stainless steel

Stainless steel with Hcr or Stellited

AVAILABLE SEAT MATERIALS

GratiteMetaltite

FEATURES

Locking Device
Cavity Relief
Positive Shut-Off
Blow-Out Proof Stem
Fugitive Emission Control
Fire Safe Construction
Anti-Static Electricity
Positive Flow Stem Indicator
Lethal/Toxic®

®

Locking Device
Cavity Relief
Positive Shut-Off
Blow-Out Proof Stem
Fugitive Emission Control
Fire Safe Construction
Anti-Static Electricity
Positive Flow Stem Indicator
Lethal/Toxic

KTM BALL VALVES | 9

TRUNNIONCAST BODY

FORGED BODY (TM3)

CONSTRUCTION

Split Body

Split Body

DESIGN

Bidirectional

Bidirectional

BORE

Full Bore

Reduced Bore

Full Bore

Reduced BoreANSI Class 150

DN 50 – DN 600
NPS 2 – NPS 24

DN 80 – DN60
NPS 3 – NPS 24

DN 50 – DN 600
NPS 2 – NPS 24

DN 80 – DN 700
NPS 3 – NPS 28

ANSI Class 300

DN 50 – DN 600
NPS 2 – NPS 24

DN 80 – DN 600
NPS 3 – NPS 24

DN 50 – DN 600
NPS 2 – NPS 24

DN 80 – DN 700
NPS 3 – NPS 28

ANSI Class 600

DN 50 – DN 600
NPS 2 – NPS 24

DN 80 – DN 600
NPS 3 – NPS 24

DN 50 – DN 600
NPS 2 – NPS 24

DN 80 – DN 700
NPS 3 – NPS 28

ANSI Class 900

DN 40 – DN 400
NPS 1.5 – NPS 16

DN 80 – DN 400
NPS 3 – NPS 16

ANSI Class 1500

DN 40 – DN 300
NPS 1.5 – NPS 12

DN 80 – DN 300
NPS 3 – NPS 12

TEMPERATURE-46°C to 220°C-51°F to 428°F-29°C to 200°C-20°F to 392°F

END CONNECTION

Flanged and Butt Welded

Flanged and Butt Welded
Mechanical joint on request

FACE TO FACE DIMENSIONASME B16.10, API 6D

ASME B16.10, API 6D

SHUT-OFF CLASSSoft seat - ISO 5208 rate A, API 598,
API 6D

Soft seat - ISO 5208 rate A, API 598,
API 6D

BODY MATERIALS

Carbon steel, Stainless steel, Duplex,
Alloy 20, Monel, Hastelloy B & C, Inconeland others

Carbon steel, Stainless steel

TRIM MATERIALS

Carbon steel, Stainless steel, Duplex,
Alloy 20, Monel, Hastelloy B & C, Inconeland others

Carbon steel, Stainless steel

AVAILABLE SEAT MATERIALSPTFE, RTFE, Nylon, PEEK and others

PFA, Nylon, DEVLONFEATURES

Locking Device
Cavity Relief
Positive Shut-Off
Blow-Out Proof Stem
Fugitive Emission Control
Fire Safe Construction
Anti-Static Electricity
Block & Bleed
ISO Integral Mounting Flange
Sulfide Stress Cracking Resistant(Compliance to NACE MR-01-75-2002)
Cryogenic
Vacuum Service
Lethal/Toxic

Cavity Relief
Positive Shut-Off
Blow-Out Proof Stem
Fugitive Emission Control
Fire Safe Construction
Anti-Static Electricity
Block & Bleed
Sulfide Stress Cracking Resistant(Compliance to NACE MR-01-75-2002)
ISO Integral Mounting Flange

10 | KTM

CONTROL

V-PORT

CONSTRUCTION
DESIGNBORE

DUAL V-PORT

Split Body

Split Body

Trunnion, Unidirectional

Trunnion, Unidirectional

Full Bore

Reduced Bore

Reduced BoreANSI Class 150

DN 25 – DN 300
NPS 1 – NPS 12

DN 40 - DN 500
NPS 1.5 – NPS 20

DN 25 – DN 200
NPS 1 – NPS 8ANSI Class 300

DN 25 – DN 250
NPS 1 – NPS 10

DN 40 – DN 300
NPS 1.5 – NPS 12

DN 25 – DN 200
NPS 1 – NPS 8ANSI Class 600
ANSI Class 900
ANSI Class 1500
TEMPERATURE-29°C to 350°C-20°F to 662°F-20°C to 270°C-4°F to 518°F

END CONNECTION

FlangedFlanged and Flangeless

FACE TO FACE DIMENSIONASME B16.10

ASME B16.10, JIS B2002

SHUT-OFF CLASSANSI / FCI 70-2
- Laminated - Class IV- Thick- Class II

ANSI / FCI 70-2
- Laminated - Class IV- Thick- Class II

BODY MATERIALS

Carbon steel, Stainless steel (Standard)

Carbon steel, Stainless steel (Standard)

TRIM MATERIALS

Stainless steel with Hcr or Stellited

Stainless steel with Hcr or Stellited

AVAILABLE SEAT MATERIALS

Laminated metal seat, Stellited thick(solid) metal seat

Metaltite®

FEATURES

Locking Device
Blow-Out Proof Shaft
ISO Integral Mounting Flange
Positive Flow Stem Indicator

Locking Device
Blow-Out Proof Shaft
Fugitive Emission Control
Integral Mounting Flange
Positive Flow Stem Indicator
Lethal/Toxic

KTM BALL VALVES | 11

THREE WAY

2 SEATS (L PORT)

4 SEATS (L & T PORT)CONSTRUCTION

Split Body

Split Body

DESIGN

Floating

Floating

BORE

Full Bore

Reduced Bore

Full Bore

Reduced BoreANSI Class 150

DN 40 – DN 200
NPS 1.5 – NPS 8

DN 125 – DN 250
NPS 5 – NPS 10

DN 15 – DN 200
NPS 0.5 – NPS 8

DN 125 – DN 200
NPS 5 – NPS 8ANSI Class 300

DN 40 – DN 200
NPS 1.5 – NPS 8

DN 125 – DN 250
NPS 5 – NPS 10

ANSI Class 600
ANSI Class 900
ANSI Class 1500
TEMPERATURE-29°C to 270°C-20°F to 518°F
Gratite®, up to 500°C (932°F)-29°C to 150°C-20°F to 302°F

END CONNECTION

FlangedFlangedFACE TO FACE DIMENSION

KTM standard

KTM standard

SHUT-OFF CLASSSoft seat - ISO 5208 rate A, API 598
Gratite seat - Class V

Soft seat - ISO 5208 rate A, API 598

BODY MATERIALS

Carbon steel, Stainless steel

Carbon steel, Stainless steel

TRIM MATERIALS

Carbon steel, Stainless steel, Duplex,
Alloy 20, Monel, Hastelloy B & C, Inconeland others

Carbon steel, Stainless steel

AVAILABLE SEAT MATERIALSPTFE, RTFE, PEEK, Gratite® and others

RTFE, PTFE, PEEKFEATURES

Locking Device
Positive Shut-Off
Blow-Out Proof Stem
Fire Safe Construction (Optional)
Anti-Static Electricity
Sulfide Stress Cracking Resistant(Compliance to NACE MR-01-75-2002)
Positive Flow Stem Indicator
Lethal/Toxic

Locking Device
Positive Shut-Off
Fire Safe Construction (Optional)
Anti-Static Electricity
Sulfide Stress Cracking Resistant(Compliance to NACE MR-01-75-2002)
Positive Flow Stem Indicator
Lethal/Toxic

12 | KTM

STEAM JACKETEDCONSTRUCTION
DESIGNBORE

CRYOGENIC

JACKETEDLOW TEMPERATURE

Single Piece Body

Split Body

Floating, Bidirectional

Unidirectional

Full Bore

Reduced Bore

Reduced BoreANSI Class 150

DN 15 – DN 200
NPS 0.5 – NPS 8

DN 80 – DN 250
NPS 3 – NPS 10

DN 15 – DN 750
NPS 0.5 – NPS 30

ANSI Class 300

DN 15 – DN 200
NPS 0.5 – NPS 8

DN 80 – DN 250
NPS 3 – NPS 10

DN 15 – DN 750
NPS 0.5 – NPS 30

ANSI Class 600

DN 15 – DN 750
NPS 0.5 – NPS 30

ANSI Class 900
ANSI Class 1500
TEMPERATURE-29°C to 270°C-20°F to 518°F
Jacketed part, max. 350°C (662°F)

Ambient temperature to -196°C (-321°F)(for DN 15/NPS 0.5 to DN 300/NPS 12)
Ambient temperature to -46°C (-51°F )(for DN 15/NPS 0.5 to DN 750/NPS 30)

END CONNECTION

FlangedFlangedFACE TO FACE DIMENSION

KTM standard

JIS B2002, ASME B16.10, JPA-7S-67

SHUT-OFF CLASSSoft seat - to Cryogenic Test Standard

BODY MATERIALSSoft seat - ISO 5208 Rate A, API 598
Gratite seat - Class V
Metal seat - Class V
Carbon steel, Stainless steel

TRIM MATERIALS

Stainless steel

Stainless steel

AVAILABLE SEAT MATERIALSPTFE (T), PTFE/PFA copolymer (E),
Carbon-fiber filled PTFE (G), PEEK,
Gratite®, Metaltite®

PTFE, PTFE/PFA Copolymer(E), RPTFEFEATURES

Locking Device
Cavity Relief
Positive Shut-Off
Fugitive Emission Control
Fire Safe Construction (Optional)
Positive Flow Stem Indicator
Vacuum Service
Lethal/Toxic
ISO Integral Mounting Flange

Locking Device
Cavity Relief
Positive Shut-Off
Blow-Out Proof Stem
Fugitive Emission Control
Fire Safe Construction (Optional)
Anti-Static Electricity
Integral Mounting Flange
Positive Flow Stem Indicator
Cryogenic

Carbon steel, Stainless steel

KTM BALL VALVES | 13

EMERGENCYSHUT DOWNFEATUREPST

SIL 3 Certification for PST Actuator type

ESD

Single/Double acting type(Spring return, manual and remote control
type are also available)

DESIGN
TYPE/SIZEPST Actuator Type:AGN series
AW series
Mechanical Lock Type:AGN series
AK series
AW series
For large size actuator,
please contact your local sales office.

OUTPUT TORQUE
SUPPLY PRESSURE

Maximum allowable pressure
is dependent on actuator type

TEMPERATURE
STANDARDS

14 | KTM

Maximum allowable pressure
is dependent on actuator type

Actuator Type:AGN series
AK series
AW series
CW series
Standard size range:
DN 15 - DN 600
NPS 0.5 - NPS 24
For large size actuator (eg CW series),
please contact your local sales office.

ACTUATORSAGNFEATURE

Rack & Pinion

AKAW

Rack & Pinion, Double Piston

Scotch Yoke, Double Piston

DESIGN

Double Acting

Spring Return

Double Acting

Spring Return

Double Acting

Spring Return

TYPE/SIZE

AGN06
AGN09
AGN13

AGN06S, D, R
AGN09S, D, R
AGN13S, D, R

AK05
AK07
AK09
AK12
AK15

AK07S, L, H
AK09S, L, H
AK12S, L, H
AK15S, L, H

AW13
AW17
AW20
AW28

AW13S, L
AW17S, L
AW20S, L
AW28S, LOUTPUT TORQUE

28 Nm to 265 Nm

12 Nm to 175 Nm

23.5 Nm to 270 Nm

0.3 MPa to 0.7 MPa

784 Nm to 8985 Nm 275 Nm to 5259 Nm

248 lbs in to

106 lbs in to

208 lbs in to43.5 psi to 101.5 psi

6934 lbs in to2434 lbs in to2345 lbs in1549 lbs in2390 lbs in79524 lbs in46546 lbs in

SUPPLY PRESSURE

0.3 Mpa to 0.7 Mpa

0.2 MPa to 0.7 MPa

0.3 Mpa to 0.7 MPa

0.3 Mpa to 0.7 Mpa

0.3 Mpa to 0.7MPa

0.3 MPa to 0.7 MPa

43.5 psi to 101.5 psi

29 psi to 101.5 psi

43.5 psi to 101.5 psi

43.5 psi to 101.5 psi

43.5 psi to 101.5 psi 43.5 psi to 101.5 psi

TEMPERATURE-20°C to 80°C

-20°C to 80°C

-20°C to 80°C

-20°C to 80°C

-20°C to 80°C

-20°C to 80°C

-4°F to 176°F-4°F to 176°F-4°F to 176°F-4°F to 176°F-4°F to 176°F-4°F to 176°F

STANDARDS

Compliance to ISO5211 andNamur standards

Compliance to ISO5211 andNamur standards

Compliance to Namur
standards

KTM’s quality and performance is no accident. It springs from decades of market experience and continual enhancement
designed to provide customers with the safest and more reliable solutions possible.
KTM BALL VALVES | 15

PROVEN PRODUCTS
PROVEN KNOW HOW
METAL-SEATED BALLVALVEAMMONIA
CO2 REMOVAL & METHANATION
KTM Metaltite metal-seatedball valves are ideally suited toapplications in the ammonia
production process including CO2
removal and methanation due to theabrasive nature of this service.
KTM Metaltite ball valves feature
specially hardened components with ahard chrome plated ball and Stellited
seat providing reliable tight shut-off.
They also incorporate a spring-loadedseat design, which ensures a tightseal between ball and seat even when
there are solid contaminants in theprocess.

CONTROL
CONTROLBALL
BALL
VALVE
VALVE

KTM ball valves are widely installedon ammonia plants providing
dependable performance, reduced
maintenance and longer service life,
which ultimately lead to better plant
productivity.

SUGAR
LIMING & EVAPORATIONThe KTM Dual V-ball highperformance control ball valve issuitable for both on/off and control
applications in the liming process
and evaporation process in the sugar
production process.
The Dual V-ball valve has a uniquesecondary V-notch, which will control
extremely small and accurate flow
rates – with a rangeability in excess
of 250:1 – as well as the primary
V-ball providing straight throughnon-clogging flow for large capacity
heterogeneous fluids.
This characteristic is ideal forprocess control applications involving
fibrous juice following sugar milling,including liming and evaporation. The
liming operation requires accurate
control of small flow rates without
clogging and evaporation requires

16 | KTM

This stage of the ammonia production
process requires a high flow rate
and a large valve; the KTM Metaltite
ball valve is available in sizes up to
DN 500 (NPS 20) making it ideal inthese applications. The valves are also
suitable for high temperatures andcan be specified with a trim for up to
500°C (932°F) where required.

throttling control for level, pressureand density, which is provided by thehigh performance Dual V-ball valve.
The heavy duty V-ball surface and aspring loaded Stellited seat provide
excellent sealing performance at low
torque, even on abrasive media, whilst
the Unibody design reduces stressand the minimum body cavity reducesbuild up of any transition processmaterials.
The KTM Dual V-ball provides Class V
shut-off and has been proven in toughoperating conditions, including sugar
mills and ethanol plants across theglobe.

HIGH SPEED BALLVALVEETHYLENE OXIDE (EO) / ETHYLENE GLYCOL (EG)OXYGEN SERVICE
The manufacture of Ethylene Oxide
and Ethylene Glycol requires specialty
valves which are able to operate atvery high speeds both from open to
close (OTC) and close to open (CTO).
The potentially hazardous nature of
the process also means that valves on
emergency shut down (ESD) service
must be able to operate a complete
open to close cycle in between 0.2 and0.3 seconds including valves of up to
DN 200 (NPS 8) in size.
The presence of oxygen also meansthat the valves must be certified
anti-static with specialist materials
required, including Monel® andInconel® trim, to prevent oxidation andthe entire valve must be de-greased
to prevent the risk of explosion.

POWDER DISCHARGESYSTEM (PDS) BALL
VALVE

KTM ball valves and actuators
have been specifically designed tomeet these needs with many years
experience providing valves on criticalapplications for EO and EG. KTM
valves and actuators also use unlubricated, dry metal bearings withhigh wear resistance and low friction
for smooth operation. The combinationof KTM ball valves and actuators is
also able to deliver the extra highstroke speed of less than 0.3 seconds
required to manage the quality andefficiency of the EO/EG process.
KTM ball valves are specially designed
to meet the demanding conditions ofthese applications, reducing downtime
and helping to increase production
output.

POLYETHYLENE (PE) / POLYPROPYLENE (PP)POWDER HANDLING
Polyethylene and Polypropylene
manufacture is a high output process
and requires specialty valves that cancope with powder fluid conditions
for prolonged periods of operation.
Requirements to manage high speed
and extra high cycle (>1 million)
operations are typical for theseapplications.
Specially designed for the application,
KTM PDS ball valves have a scraper
seat which minimizes powder between
the seat and the ball to maintainsealability and ensure a smooth andreliable open/close action during
operation. The seat ring incorporates
a coil spring with a powder proof
function to eliminate powder build-up
in the seat pocket area that enables
the coil spring to maintain a constantseating force between the seat andthe ball. The double contained packing
system and powder proof O rings in

the stem area eliminate powder buildup in the packing chamber and help
insure against any fugitive emission
release, providing further protection
for the environment.
The KTM actuator has also been
specially adapted for PE/PP high cycle
applications with dry metal bearings
for low friction and shock absorbers
to eliminate excessive shock loadfrom the quick opening and closing
cycles. The actuator is mounted
via a purpose-designed connector
capable of handling the high loads
and frequent operation throughout thevalve life cycle.
KTM automated PDS ball valves are
installed on PE/PP plants, deliveringhigh performance, long life andextended maintenance intervals
surpassing the expectations ofdemanding plant operators.

KTM BALL VALVES | 17

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18 | KTM

Emerson offers our customers something special – the convenience of a truly global reach, coupled with the confidenceof products and services delivered by local experts. The numbers speak for themselves –15,000 employees in more than
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KTM BALL VALVES | 19

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