Aiming for Globalization and Systemization
Maruka Machinery Co., Ltd., the machinery-specialized trading
company, is joining forces with specialized manufacturers having
unique technologies, to expand product sales, and develop new
products.

MM Association（Maruka-Manufacturer Group）
Company NameDAICHU CO., LTD.
2-1-5 Sangamaki, Takatsuki City, Osaka

OHMINE INDUSTRY CO., LTD.

◎Shot blast machines (jig stripper) ◎Various grinding materials

1-11-4-1000 Umeda, Kita-ku, Osaka (Osaka Eki-mae Dai 4 Building, 10th Floor, Suite 17)◎Chip conveyors (Vertical type, floor type) ◎No-touch system◎Twin 200

KAN MANUFACTORY CO., LTD.

◎CNC High-pressure washer ◎Dedicated machine tools

2-6-11 Shogehigashi, Tendo City, Yamagata

KOEI MANUFACTURING WORKS CO., LTD.
Takarazuka Techno Town, 4-3-23 Takatsukasa, Takarazuka City, Hyogo

SENJO SEIKI CO., LTD.

◎Hydraulic press ◎Induction heating system622-7 Shishihara, Shimizu-ku, Shizuoka City, Shizuoka◎Program-less automatic chamfering machine,◎Dedicated de-burring machine, ◎3D In-line checker

COSMOTEC CO., LTD.

◎Press repairs (KOMATSU subcontract factory)

1501 Nozuecho, Midori-ku, Nagoya City, Aichi

CHIYODA KOGYO CO., LTD.
2-4-17 Tagawa, Yodogawa-ku, Osaka City

U. TEC CO., LTD.
1377 Oaza Inada, Usuki City, Oita
PT.U. TEC INDUSTRIES INDONESIA
Jl.Kenari Raya Blok G6-01 Kav.06A,Kawasan Industri Delta Silicon 6,
Lippo Cikarang, Bekasi 17550-INDONESIA◎Tube bender, ◎Automatic tube fabricating machine◎FA energy-saving equipment◎Design and manufacture of various production systems◎Design and manufacture of various inspection systems◎Design and manufacture of various press-fit machines◎Design and manufacture of other assembly systems

260-57 Hase, Atsugi City, Kanagawa◎Design, manufacture, and sales of industrial waste proper treatment system and processing equipment◎Design, manufacture, and sales of metal cutting chip and metal grinding sludge processing system◎Design, manufacture, and sales of metal cutting chip and metal grinding sludge processing equipment

KIWA MACHINERY CO., LTD◎Manufacture and sales of machine tools

SAN-AI ECO SYSTEM CO., LTD.

522-51 Kuramochicho Harade, Nabari City, Mie

TAKAHASHI METAL INDUSTRIES CO., LTD.
864-4 Hosoecho, Nagahama City, Shiga

FUJISEIKI CO., LTD.
3-39 Motomachi, Komaki City, Aichi

DAISHIN INDUSTRIAL CO., LTD.

◎Manufacture of various non-standard washers◎Manufacture of electrolytic ionized water generators◎Design and manufacture of dedicated machines and drilling machines based on hydraulicsingle-function machines, NC lathes (comb tooth type), and single-function NC lathes◎Sales of automated, transfer systems, inspection systems for own company systems

7-1-7 Izuo, Taisho-ku, Osaka◎Manufacture and sales of automatic brazing equipment and brazing auxiliary materials◎Buildup welding and precision casting using corrosion resistant, heat resistant, and wear resistant metals

TARGET ENGINEERING CO., LTD.

◎Design and manufacture of various automated systems

93 Takeda Nishidangawaracho, Fushimi-ku, Kyoto

DENGENSHA TOA CO., LTD.
1-23-1 Masugata, Tama-ku, Kawasaki CityYMG CO., LTD.
234 Uenoyama Unoyacho, Toyohashi City

MATSUI MFG. CO., LTD.
OBP Plaza 17F, 1-4-70 Shiromi, Chuo-ku, Osaka City

◎Manufacture and sales of various resistance welders, special dedicatedmachines, jigs, and energy-saving devices◎Design, manufacture, and sales of auto loader device, robot system
devices, and automated systems◎Manufacture and sales of rationalizing devices and systems for plastic
molding (Mold temperature controller, resin dryer, transport systems,
blender, granulator, recycling devices, etc.)

7-2-41 Nagayoshi Deto, Hirano-ku, Osaka City

◎Various wire treatment machines ◎Various machine tools◎Dedicated jigs ◎Energy-saving automated machines◎Various testing systems ◎Design and manufacture

HARU TECHNIQUE LABORATORY◎Manufacture of metal machine tools

MARUSHOW ENGINEERING CO., LTD.

3670-2 Kozuminamigata, Higashi-ku, Okayama CityTECHNOS CORP.
3346-2 Hashiemachi, Isesaki City, Gunma

NICHIZOTECH INC.
1 Oaza Ariake, Nagasu-machi, Tamana-gun, Kumamoto

UNI-GIKEN CO., LTD.

◎Manufacture of automated systems◎General engineering and service company refining technology in the three business areas ofengineering, technical consulting, and maintenance. Services provided to customers have been
expanded through coordination of these business areas. The Kyushu Business Section has more than
30 years of experience in the design and manufacture of automation and energy saving using robots.

Chayanoshita 154-2 Hoseicho, Toyohashi City

◎Design and manufacture of various machines including part suppliers,transfer systems, inspection systems, and measuring systems

SONORUKA ENGINEERING CO., LTD.

◎Coil line system ◎Shear line ◎NC transfer ◎Cooling system

4-8-28 Torikaikami, Settsu City, Osaka

1

Main Products

2

MARUKA MACHINERY CO., LTD.
ProfileEstablished
CapitaEmployees
Annual sales

December 16, 1946
JPY1.414 billion Listed in First Section, Tokyo Stock Exchange
596 (consolidated) (as of November 30, 2017)
JPY52.4 billion (November 2017 term)

MARUKAPROFILELine of Business• Domestic sales and import/export of various processing machinery including
machine tools, press forging machines, resin molding machinery; civilengineering and construction machinery; material handling machinery,
vehicles, food machinery, various machine parts, other machinery andequipment, and measuring devices• Rental of construction machinery• Shipping business, warehouse business, customs business, real estate leasebusiness• Insurance agent

Main banks
Resona Bank, Ltd.
Mizuho Bank, Ltd.
MUFG Bank, Ltd.
Sumitomo Mitsui Banking Corporation
The Kinki Osaka Bank, Ltd.

Corporate Philosophy
Under our guiding precept of Sincerity is everything in life,
we aim to perform the best service to achieve our mission ofCustomer Satisfaction. While observing laws, we implement
corporate activities that are based on high corporate ethics,
and aim to be a company that answers to the community’s
expectations.

MARUKA NETWORK
Offices
2-2-5 Minamishinmachi Chuo-ku,
Osaka City 540-0024

Headquarters

Industrial Machinery Main Office Tel:+81-6-6450-6825 Fax:+81-6-6450-6826
Global Machine & Tools Department Tel:+81-6-6450-6835 Fax:+81-6-6450-6836
Construction Machinery Main Office Tel:+81-6-6450-6833 Fax:+81-6-6450-6834
Administrative Main Office Tel:+81-6-6450-6823 Fax:+81-6-6450-6824
Insurance Department
Tel:+81-6-6450-6791 Fax:+81-6-6450-6792
Water Chiller and Mold Temperature Tel:+81-72-665-4611 Fax:+81-72-665-4613
Controller Systems(4-7-46 Torikaikami, Settsu City, Osaka 566-0062)(Maruka Nikko Bldg.) 22-6 Kabuto-cho,
Nihonbashi, Chuo-ku, Tokyo 103-0026
Tel:+81-3-3808-1221 Fax:+81-3-3808-1030
Tokyo Construction Machinery Office Tel:+81-3-3808-1555 +81-3-3808-1030
Tokyo Office

Nagoya Office(ORE Nagoya Fushimi Bldg. 7F) 2-9-29 Nishiki,Naka-Ku, Nagoya City, Aichi Prefecture 460-0003
Tel:+81-52-211-3681 Fax:+81-52-211-3697

Tohoku Office

4-17-10 Arai , Wakabayashi-ku, Sendai City,
Miyagi Prefecture 984-0032
Tel:+81-22-288-7191 Fax:+81-22-288-7194

Shareholders (as of November 30, 2017)
NACHI-FUJIKOSHI CORP.
AIOI NISSAY DOWA INSURANCE CO., LTD.
MIZUHO BANK, LTD.

Sonoruka Engineering Co., Ltd.

45 U.S Route 46East, Suite 610, Pine Brook, NJ 07058, U.S.A.
Tel：1-973-487-3800 Fax：1-973-244-2147

MUFG BANK, LTD.

Head office
Main factory

Florida Oﬃce

JAPAN TRUSTEE SERVICES BANK, LTD.

7441 114th Avenue N. Suite 605 Largo, FL. 33773, U.S.A.
Tel：1-727-541-1645 Fax：1-727-541-1640

Charlotte Oﬃce4526-B Westinghouse Blvd. Charlotte, NC 28273, U.S.A.
Tel：1-704-588-9910 Fax：1-704-588-9950

Los Angeles Oﬃce

16440 Manning Way, Cerritos, CA 90703 U.S.A.
Tel：1-562-926-3654 Fax：1-562-926-0884

Chicago Oﬃce1062 Garﬁeld Street, Lombard, IL 60148, U.S.A.
Tel：1-630-953-1707 Fax：1-630-953-1753

Cincinnati Oﬃce7453 Empire Dr. Suite 140 Florence, KY 41042, U.S.A.
Tel：1-859-372-6662 Fax：1-859-372-6669

MARUKA MACHINERY EMPLOYEE SHAREHOLDING ASSOCIATION

Directors (as of February 22, 2018)
Toshiaki Takeshita
Haruhisa Nihashi
Director and Executive operating officer Satoshi Manabe
Director and Corporate executive officer Tsunehisa Nanba
Director and Corporate executive officer Kunihiko Iida
*Director Nobuo Nagasaki
Full-time auditor Junichi Ogino
Full-time auditor Katsunori Sugiura*Auditor Tetsu Furusawa*Auditor Keita Ushijima
Executive officer Junichi Kurosawa
Executive officer Kozo Kanda
Executive officer Toru Taniguchi
Executive officer Kouichiro Takaoka
Executive officer Naoto Shimabayashi
Executive officer Toshihiko Kurisu
Chief executive officer

URL：http：//www.marukausa.com/

Kita Kyu Kanamono Kogu Co., Ltd.
Head office

3

1-1-6 Kiyomizu, Kokurakita-ku, Kitakyushu City,
Fukuoka Prefecture 803-0841
Tel: +81-93-561-3916 Fax: +81-93-561-3971

Sakai
Rental Center

2648-13 Fukai Higashi-machi, Naka-ku,
Sakai City,Osaka Prefecture 599-8235
Tel:+81-72-281-0195 Fax:+81-72-281-0198*Names marked with an asterisk are outside directors and outside auditors.

PINTHONG BRANCH
789/28 Phase 4 Unit A1, Pinthong Industrial Estate 1, Moo-1,
T. Nongkham, A. Sriracha, Chonburi 20230
Tel：66-38-348-267/268 Fax：66-38-348-269

MARUKA EXPORT（THAILAND）CO.,LTD.
789/28 Phase 4 Unit A1, Pinthong Industrial Estate 1, Moo-1,
T. Nongkham, A. Sriracha, Chonburi 20230
Tel：66-38-348-196 Fax：66-38-348-269

MARUKA（M）SDN.BHD.
NO. 4, Jalan PJU 1A/12 Taman Perindustrian Jaya, Ara Damansara 47200
Petaling Jaya, Selangor, Malaysia
Tel：60-3-7848-3251 Fax：60-3-7848-3257

MARUKA TRADING GUANGZHOU LIMITED
広州丸嘉貿易有限公司

Director and Executive operating officer

1000-28 Araya-Donomae, Tendo City,
Yamagata Prefecture 994-0054
Tel: +81-23-655-6100 Fax: +81-23-655-6101

2-1143-1 Kiyosumi, Matsuyama City, Ehime
Prefecture 791-8055
Tel:+81-89-952-6411 Fax:+81-89-952-6413

1stFL., Piarnsri Watana Building 29/9 Moo 14Bangna-Trad Rd., km.
6 Bangkaew, Bangplee, Samutprakarn 10540,Thailand
Tel：66-2-743-0791〜96 Fax：66-2-743-0797

New Jersey Oﬃce

Head office

Matsuyama
Sales Office

MARUKA MACHINERY（THAILAND）CO.,LTD.

GOLDMAN, SACHS & CO., RFG

Kan Manufactory Co., Ltd.

1923-2 Shimoito, Izumo-cho,
Matsue City,Shimane Prefecture 699-0102
Tel:+81-852-52-2541 Fax:+81-852-52-5325

1210 N. E. Douglas Leeʼs Summit, MO 64086, U.S.A.
Tel：1-816-524-1811 Fax：1-816-524-5444

THE SFP VALUE REALIZATION MASTER FUND LIMITED

2-13-3 Showa, Kawasaki-ku, Kawasaki City,
Kanagawa Prefecture 210-0813
Tel: +81-44-288-5323 Fax: +81-44-266-5350
Chiba Sales Office 580-126 Nagaura, Sodegaura City,
Chiba Prefecture 299-0265
Tel: +81-438-53-8771 Fax: +81-438-53-8772

ShimaneSales Office

MARUKA U.S.A. INC.

Affiliates

Head office

Shizuoka Office Chiken Inagawa Bldg. 5F Suite B, 1-1-3 Inagawa,
Suruga-ku, Shizuoka City,
Shizuoka Prefecture 422-8062
Tel:+81-54-281-6531 Fax:+81-54-281-6533

Overseas Offices
Kansas City Head
Oﬃce

Japan Rental Co., Ltd.

Fukuoka Office 1-8-32-1 Oike, Onojo City,
Fukuoka Prefecture 816-0904
Tel:+81-92-503-5871 Fax:+81-92-503-5884

KOBELCO CONSTRUCTION MACHINERY CO., LTD.

RESONA BANK, LTD.

4-8-28 Torikaikami, Settsu City, Osaka 566-0062
4-8-28 Torikaikami, Settsu City, Osaka 566-0062
Tel: +81-72-654-7415 Fax.: +81-72-654-7412
Second factory 4-7-46 Torikaikami, Settsu City, Osaka 566-0062
Tel: +81-72-665-4612 Fax.: +81-72-665-4613
Nagoya Sales Office 701 Higashikanosatocho, Nakagawa-ku,
Nagoya City 454-0958
Tel: +81-52-304-2019 Fax : +81-52-304-2017
Service Centers Guangzhou, Bangkok

Okayama Office (Sun City Bldg.) 1-23 Oka-machi, Kita-ku,
Okayama City, Okayama Prefecture 700-0867
Tel: +81-86-231-0305 Fax:+81-86-232-8670

広州市天河区体育東路138号金利来数码网絡大厦2502-03室INDUSTRIAL TOOL INC.
9210 52nd Avenue North, Minneapolis, MN 55428, U.S.A.
Tel：1-800-776-4455 Fax：1-763-533-7244

MARUKA MEXICO S.A. de C.V.
Boulevard Luis Donaldo Colosio #248A Lomas Del Campestre
1a Seccion Aguascalientes, Aguascalientes C.P 20129 Mexico
Tel：52-449-153-1491 Fax：52-449-996-8952

QUERETARO OFFICE
Blvd.Universitario #540 Plaza Shopping Center Juriquilla Local 13
Col.Jurica Acueducto C.P.76230 Queretaro,Qro.MexicoTel : 52-442-234-0155

MARUKA ENTERPRISES,INC.
Unit 401&402La Fuerza Plaza I 2241 Don Chino Roces Avenue,Makati City,Philippines
Tel：63-2-815-8247 Fax：63-2-840-4939

PT. MARUKA INDONESIA
Sentra Niaga Kalimalang Blok A.7 No.5-6 JI.A. Yani, Margajaya, Bekasi Selatan,
Kota Bekasi 17141, Indonesia
Tel：62-21-889-1611 Fax：62-21-885-5118

MARUKA MACHINERY CORP.OF TAIWAN

Tel：86-20-8758-0814

Fax：86-20-8757-3058

MARUKA TRADING SHANGHAI LIMITED
上海丸嘉貿易有限公司 上海市徐匯区肇嘉浜路789号均瑶国際広場10階E2室
Tel：86-21-5496-0022 Fax：86-21-5496-0527
天津分公司

天津市河西区南京路66号凱旋門大厦B-11D室
Tel：86-22-2311-2977

無錫営業所

Fax：86-22-2331-7679

江蘇省無錫市新区高浪東路19号逸林大廈906室
Tel：86-510-8522-8753

Fax：86-510-8528-1315

MARUKA VIETNAM CO.,LTD.
Room 202, 02nd FL, Techno Center, Thang Long Industrial Park,
Kim Chung Commune, Dong Anh District, Hanoi, Vietnam
Tel：84-4-3955-0164 Fax：84-4-3955-0165

HO CHI MINH OFFICE
5 th Floor, PaxSky Building, 123 Nguyen Dinh Chieu St, Ward 6,
District 3, Ho Chi Minh City, Vietnam

MARUKA INDIA PVT.LTD.
ABW Tower Unit No.208&208A, 2nd Floor, Sector 25, M.G.Road,
Near Iﬀco Chowk, Gurgaon 122001 Haryana India
Tel：91-124-428-5400 Fax：91-124-428-5401

FL. 4-1. No.687, Sec.5, Chung Shan North Road,Taipei
Tel：886-2-2836-1313 Fax：886-2-2836-9191

4

DAICHU CO., LTD.

URL http://www.daichu-net.co.jp/
M a r u k a-M a n u f a c t u r e r

G r o u p

for PAINTINGJIG STRIPPER

Shot Blast Machine

New system for painting
industry.
Simple operations
completely strip coating
without damaging jigs.

Surface treatment
specialists DAICHU CO.,LTD. accurately respond tousers’ needs while focusing
on saving labor, savingenergy, and reducing costs
at production sites.

Beforeprocessing

Afterprocessing

Free machinery inspection
services available

Beforeprocessing

FAT-200
FJS-1500H

FJS-700SL

Closed system for jig stripper media (grinding materials)
Afterprocessing

Purchase waste dust

User

Delivery of waste dust

DAICHU
Re-delivery media(grinding materials)

Running costs(1/5th to 1/20th)

Refining factoryMedia (grinding
material)
Delivery of media
Extraction oftreatment(grinding materials)
metal content

Waste solution and wastematerials (zero)

Metalprocessing
facility

Coating elements
are processed
into a harmless
substance, andthen re-used as
construction andcivil engineering
materials.

TABLE TYPECRANE TYPE

Table type shot blast machine

Crane type shot blast

APRON TYPE

Apron type shot blast machinemachineMaintenance-free(Just replenish grinding materials)

Main features of new “Jig Stripper”
The jig stripper uses special media to recycle coating adhered on painting jigs, etc., without wearing or
deforming the jig. The compact and dry-type system has a small footprint, and can be easily and safely operated
by anyone. There’s no need to worry about processing wastes.

ModelStandard
type
Hoist
type

5

(mm)

Double table type

HANGER TYPE
Hanger type shot blast machine

Main Specifications
Item Effective work size

Single table type

Rotor unit
No. of unitsMax.
projection
rate (kg/min)Dustcollector
Wind rate2(m /min)Total
horsepower3-phase 200V
(kw)

CONVEYOR TYPE
Conveyor type shot blast machine

BAG FILTER

Bag filter (dust collector)

Main dimensions
Wx Lx H(mm)FJS-510

Diameter 500×1000H FR37 model: 1 unit

60×1

12

4.95

2100×1200×2500

FJS-700SL

Diameter 700×1400H FR37 model: 2 unit

60×2

12

8.85

2400×1300×3000

FJS-1000

Diameter 1000×1500H FR37 model: 3 unit

60×3

28

15.50

3000×1700×3500

FJS-1218

Diameter 1200×1800H FR37 model: 3 unit

60×3

28

18.18

3200×4300×4550

FJS-1500H

Diameter 1500×2000H FR37 model: 3 unit

60×3

28

18.18

3500×5100×5000

Shot blast machine and jig strippers are available in a variety of types and sizes.

6

OHMINE INDUSTRY CO., LTD.

URL http://www.ohmine.co.jp/
M a r u k a-M a n u f a c t u r e rDeveloper & manufacturerof cantilever conveyors

OHMINE Chip Conveyor Vertical type

Diverse variety ofmodels designed fortrouble-free operation
is growing in demandthroughout the world.

G r o u p

Machine tool built-in type conveyor

PatentedTwin 200

Two screw shafts transfer large quantities of cutting scraps, and prevent workpieces andbroken pieces from biting in.

Ultimate cutting scrap, press waste
scrap, die cast sprue, and central
processing systems

Cutting scraps

Press waste scarps

Die cast sprue

OHMINE Chip Conveyor

Main Features
The scraper contacts the chute’s base plate with its own weight, soeven if cutting chips get caught between the scraper and base plate,the scraper moves upward and bite-in pressure is not generated. This
prevents abnormal wear of the base plate.

●Power reduced by eliminating excessive force on drive
The rational design eliminates biting and other abnormalities, by that
reducing the required drive power.

●Durable scraper can handle any type of cutting chips.
Not only is the scraper designed with a durable structure in respect to thebending moment, an optimum model can be selected to handle the cutting
chips and press waste scraps.

●Compatible with scraps containing cutting fluid.
If the chips contain cutting fluid, the conveyor chute can be used as a tankfor the cutting fluid passed with the cutting chips.

●Supply cutting chips from anywhere.

Steel, aluminum, and curled
cutting chips are compressed.

OHMINE Chip Conveyor Floor type

OHMINE Chip Conveyor●The original V-shaped base structure prevents biting even if chucks,

workpieces, or tools drop in by mistake, and transfers the items out withthe cutting chips.
●Steel, aluminum, and curled cutting chips are compressed.

NON-TOUCH OHIMNE system
Eliminate wastes in cutting scrap processes,
and protect factory from oil pollution.

708units

Floor conveyor bendable freely in all directions

Conveyor for turning

ISO14001
Standard compliant

Main Features●Labor-saving processing
Reduce work by using the lifter to transfer scraps from the transport
vehicle to the hopper.

●Safe and accurate
Just place the chip carriage into the lifter. There’s no need for extra work.

This conveyor is directly installed on the floor, and is designedwith a low height so workers and vehicles can easily pass over it.

●Easy loading into trucks

Main Features●Collect cutting fluid and prevent oil pollution.

●There’s no need to dig a pit.
●The conveyor can be relocated or rearranged when layouts change.
●The conveyor can be installed even in curvy lines.
●The conveyor can be passed under the foot stools for machine tools.
●By installing foot plates, workers and vehicle can pass over theconveyor.

7●The 2-shaft screw type increases the cutting scrap transfer capacity.
●Cutting scraps do not wrap onto the screw.
●Cutting scraps are smoothly discharged from the improved (oval shape)

Delivery results

The scraper unloads the cutting chips at the end of the conveyor, andthen drops down the chain and advances in the return direction.

Developer & manufacturerof cantilever conveyors

2-shaft screw typedischarge outlet.

The OHMINE chip conveyor features a chain-driven cantilever scraper. The scraper slides along base of chute to transfer
the cutting chips, and on return drops down along the side wall not to prevent the entry and transport of cutting chips.

●No abnormal wear of base plate caused by biting

Main Features

Maintain order in the factory. Not a single drop of oil will fall on the floor,
so there’s no worry of oil flowing into the sewage.

No pollution is caused by oil.

●Reclaim costs in six months by general effects
Costs can be sufficiently reclaimed in six months considering theenormous labor costs required for transferring cutting scraps from thechip carriage, for loading cutting chips from the storage area to thetrucks, and the adverse effect onto the environment.

8

KAN MANUFACTORY CO., LTD.

URL http://www.kan-mf.co.jp/
M a r u k a-M a n u f a c t u r e rPrecision washer designed for modern needs

CNC Washer
Combining
revolutionary unique
technology andoutstanding
operability in a
precision washer.

KR-2 Series• Standard turntable enables workpiece setting
and removal during washing.
• Improved drive unit doubles feed rate compared
to conventional models.
• Ceiling door allows workspaces to be set andremoved with a gantry, and supports automatedlines.
• Work efficiency and cycle time reduction are
greatly improved.

Speciﬁcations
StrokeRapid traverserate

G r o u p

CNC speciﬁcations

X：400mmY：400mmZ：400mm

Control unit

FANUC Series

0i-MODEL D

X, Z axes

40m/minNo. of simultaneouscontrol axes

Max. 4 axes

Y axis

30m/minOperation panel

8.4 color LCD/MDI

B axisNC option

Handle feed

Manual pulse generator

XYZ±0.05mm

Program recording
capacity

512Kbyte

B±0.1°

No. of registeredprograms

400 programs

Repeatability

Table size

W350mm×L220mm×H250mm

Data input/output

Reader, puncher interface
Memory card, USB

Max. workpiece
weight50kg

Automatic power OFF

OptionalMax. number ofnozzlesMax. 3 nozzles

Primary ﬁltration
unit

Mesh basket

Secondaryﬁltration unit

Bag ﬁlter or line ﬁlter (option)

Required powersource200VAC 3-phase 50/60Hz

Rotary typeShower washer with vacuum drying unit
Direct-injection washing nozzle

Speciﬁcations
Washing workpiece
dimensions
Mesh basket jig
dimensions

Big shower washing nozzle

Rotary washing nozzle●Target washing

Positioning using NC programming ensures accurate target washing.

●Versatile general
purpose washer

Variety of part washing supported with simple jig replacement and programchanges.

●High-power washingDe-burring washing realized with 50MPa high-pressure spray.

●High-speed movement High-speed washing supported with feed rate approx. double that ofconventional machines.
●6-side washing
9

4-division indexing table and reversal jig combination realize 6-side washing.

The drying performance is improved by dividing thesystem is divided into three tanks: the washing tank,blowing tank, and vacuum drying tank.
The rotary-type table contributes to the space-saving
and compact washer design.

ø160 within H100mm
φ180

H100mmMax. washing
workpiece weight

10kg

1ST

Workpiece removal

2ST

Shower washing

3ST

Air blow

4ST

Vacuum drying

Washing pressure

0.4MPaDischarge rate

120L/minPrimary ﬁltration unit

Mesh basket

Secondary ﬁltrationunit

Bag ﬁlter 1 unit

Heating unit

5kw x 1 unit

Other accessories
Options

Mist collector
Oil skimmer
Bag ﬁlter, additional unit
Area sensor
10

Koei Manufacturing Works Co., Ltd.

URL http://www.koei-bp.com/
M a r u k a-M a n u f a c t u r e rAssembly, processing, & precision press processing in
automobile, home appliance, electronics, and other industries

G r o u p

Examples of High-speed Hydraulic Press

High-speed Hydraulic Bench Press
High-quality machine with high speed, highperformance, and high cost effectiveness.
Features ofHigh-speed hydraulic bench press

Highly reliability high-performance, high-speed hydraulic bench press developed with expertise hydraulictechnology and production technology. This high-quality machine realizes a high cost performance for assembly,
machining, and precision press work in automobile, home appliance, electronics, and other industries.

Mechanical stopper

Pressuregauge

Pump motor
Pressurizing LS

Upperlimit LS

■Applications◎ Caulking
Wire and cable fitting attachment, motorcore, magnet core, rivet, shaft, pin, lid andcover, pipe, etc.

Hydraulic drawing press

Four column hydraulic press◎ Punching
Semiconductor (tie bar cutting), metal andresin plates, sheets, film, etc.

Control box
Ram

1. Electricity and hydraulichybrid
2. High-precision, high -power
3. Stable pressurization
4. Energy-saving design◎ Press-fit
Liner, bearing, gear, bushing, etc.

◎ Trimming

Bolster

Die cast parts, etc.

Safety bar
Two-hand
operation box
Frame (option)
Jack bolt

Power is consumed only during operation◎ Engraving (stamping)

5. Low hydraulic oil consumption

Numbering, marking, etc.

One-sixth of conventional hydraulicpress (KOEI comparison)◎ Bending
Sheet metal, plate spring, semiconductor(forming), etc.

Electric servo press 5 TON KSV-5◎ Embossing (drawing)
Metal plate, leather, paper, etc.

◎ Clamping (pressure holding)
Molding, etc.

Standard C-type KOEI Bench Press Specifications Table
Specifications

Model

Pressurizing pressure (ton)Open height (mm)Shaft height (mm)Reach (mm)Motor (Kw)
Operating power
Ram stroke (mm)Ram lowering
speed (mm/sec)

During approach(mm/sec)
During pressurizing(mm/sec)

Ram rising speed (mm/sec)
Tank capacity (L)Table height (mm)Height (H) x width (W) x depth (D) (mm)Machine weight (kg)11

KPH-3M
1.5 to 3
250
100
180
0.75
150
310
35
290
30
250
1400×560×960
370

KPH-5M
KPH-10M
KPH-15M
KPH-25M
2.5 to 5
4 to 107 to 15
10 to 25
250
350
350
400
100
150
150
200
180
250
250
250
1.5
2.2
3.7
3.7
Drive 200VAC/operation circuit 100VAC (transformer built-in)
150
200
200
200
400
380
380
195
45
29
29
16
380
290
290
245
30
55
55
65
250
300
300
455
1400×560×960
1700×600×1210
1700×600×1210
2200×740×1240
400
700
750
1400

KPH-35M
15 to 35
400
200
250
5.5
200
195
16
245
65
455
2200×740×1250
1500

Hydraulic trimming press with reversing slide table 30 TON

Hydraulic servo press 30 TON KUS-30

12

SENJO SEIKI CO., LTD.

URL http://www.senjo-seiki.co.jp/
M a r u k a-M a n u f a c t u r e r

Easily de-burr and chamfer complicated profile parts

G r o u p

PLC Features
No need for programs or positioning

Automatic
Chamfering Machine

Slides back and forth along
the workpiece shape

The shape of the workpiece being de-burred or chamfered issensed during processing, so there is no need for programs or
positioning before starting chamfering with the NC machine tool.

Chamfering accuracy exceeding NC machine
Since the actual workpiece is sensed, the chamfering dimensions
are always constant even if the workpiece dimensions or shapes
are inconsistent.

Removal of large burrs

Versatile de-burring
machine series flexibly
support various needs

Chamfering cutter

Burrs are removed from the base, so even large burrs can be cut
off with one try.

Freely adapt
chamfering dimensions
by adjusting height

Easy operations
There is no need to position the workpiece when setting it, andthe chamfer dimensions and feed rate can be easily adjusted withthe handle and dials.

Workpiece
StylusCompact and easy to move (PLC-101)(Shape sensing plate)

At just 550mm wide, 1030mm deep, and 1665mm high, thedesign is extremely compact and simple compared to robots andNC machines. Caster wheels make movement easy.

Examples of Machining
BeforemachiningAftermachining

Shape sensing type “Chamfering Teacher”
This chamfering machine automatically chamfers (orde-burrs) variant workpieces, various gears, etc. As
the workpiece side is sensed during the chamfer
process, there is no need for a program or positioning.
In addition, the chamfering dimensions are always
constant even if the workpiece dimensions or shapes
are inconsistent. The chamfering rate can be easilyadjusted with the handle, and by installing the optional
brush unit, the workpiece can be brushed
simultaneously (measures against secondary burrs
caused by tool wear).

The following types are also available in the
PLC Series:●PLC-102 (large workpiece compliant)●Cutter head inclined specifications (forgear with shaft, etc.)●Dedicated machine specifications withloader (automated line), etc.

Floating Chamfer FC-500[Features]
1. Even chamfering ispossible even with roughteaching.

Machine examples

2. Constant chamfer size ismaintained even when
product is inconsistent.
3. Inner periphery and outer
periphery machining areboth supported with asingle chuck.
4. Dedicated jigs allow
continuous machining ofmultiple parts.
5. Products traditionallydifficult to machine, suchas long or complicatedshapes, can be machined.
2-head type chamfering machine (with loader)13

5-head type de-burring machine

Large gear chamfering machine14

Cosmotec Co., Ltd.

URL http://www.e-cosmotec.com/
M a r u k a-M a n u f a c t u r e r

G r o u p

Overhaul & Relocation

Various Press Machinery
Cosmotec supports our user’s every needs for press work.
We are gaining popularity in various fields with our hightechnical skills.
We support repairs, modifications, and overhaul for these makers: KOMATSU, AIDA, WASHINO, FUKUI, etc.
■Line of Business◎Various press machines◎Power press inspectors(Registration No. AI-1310)
KOMATSU Industrial machine subcontract factory●Delivery and Installation …Delivery, installation, operation training●Inspection …………Periodic inspection, safety inspection, andadjustment●Repairs ……………Repairs of sudden faults, planned repairs, overhauls●Modifications ………Automation, improvement of press capacity, safety●Relocation …………Changing of factory layout, relocation outside offactory, relocation to overseas factory●Automatic control unit ……Design, construction●Machine work supported

Welding and repairing 1600t slide damage●NC lathe 2m, 182cm, 4m●Slotter 300●Radial machine 1650

New slide Length 6m, weight 25t

Onsite work (frame precision drilling)●NC milling machine 8#
Table work area 1,800x650mm
Axis travel stroke X1,500xY800xZ600mm●Table type horizontal boring machine BT-110●Mill 3#

Thai subsidiary COSMO (THAILAND) CO., LTD.

Inside factory at COSMO (THAILAND) CO., LTD.

Safety Meeting

15

Overhaul completed

Relocation work16

Chiyoda Kogyo Co., Ltd.

URL http://www.chiyoda-kogyo.co.jp/
M a r u k a-M a n u f a c t u r e r

G r o u p

Pipe Bender Specialists

Bending, Expanding, Cutting, Measuring

Bending technology for wide-ranging pipe processing

Supporting various pipe end working needs

BENDING

Pipe end
working

EXPANDING & SWAGING

Chiyoda’s CNC pipe bender greatly expands the world of pipe bending withhighly precise processing, capable of bending up to 1DR, and high-speed
operation using AC servo control. Our lineup includes high-performancemachines in various sizes to match applications, unmanned pipe supply anddischarge using a pipe loader and unloader, and eco-friendly system machinesthat save space and energy.

Chiyoda’s pipe end working machines
excel in high-speed pipe end forming andworking. A variety of models are available
to support various needs including
machines with supply loaders forunmanned operation, rotary-type pipe
drawing machine, pipe de-burring
machine, and machines capable of ringinsertion and caulking processes anddouble-end working.

Achieving high efficiency with unique chip-less type pipe cutting

CUTTING17

3D measuring with camera images, and video image checking withpersonal computer

3D-MEASURING & SIMULATIONThe Chiyoda RC pipe cutter performs set dimension cuttingof coil materials and straight material pipes and tubes withthe spin cutting method that eliminates burrs and cutting
chips. Pipes for air conditioners, gas equipment, and small
diameter parts for automobiles are automatically cut to aset length at a high speed. Various cutters such as press
cutting and metal saw cutting are also supported.

The 3D pipe measuring machine instantly
measures the bend pipe’s shape andaccuracy in the measuring booth with a
CMOS camera, and simulates the bend
working on a computer. Integrated production
control systems using an online connection
with the Chiyoda CNC pipe bender areavailable. The measurement data from the
3D measuring machine can be printed out
and used as an inspection certificate.
18

U. TEC Co., Ltd.

URL http://u-tecse.co.jp/
M a r u k a-M a n u f a c t u r e r

For your's Technology

U. TEC Products

G r o u p

[Various manufacturing machines]

1. Various press-fit machines and assembly machines

With the motto “Production technology
for our customers”, U. TEC designs andmanufactures production systems that
pursue convenience and quality.
■Line of Products●Design and manufacture of various production systems●Design and manufacture of various inspection machines●Design and manufacture of various press-fit machines●Design and manufacture of other assembly machines■Factory equipment1540×760×660
1 unit●Vertical machining center
1050×560×520
1 unit●Vertical machining center
820×435×485
1 unit●Vertical machining center
560×460×450
1 unit●Vertical machining center
630×410×460
1 unit●Vertical machining center
1600×1200×1000
1 unit●NC horizontal milling machine
710×305×400
1 unit●NC vertical milling machine
710×305×400 etc., 3 units●Vertical universal milling machine
φ430×563L
1 unit●NC lathe
φ510×800L
2 units●NC lathe
φ500×200L etc., 3 units●Lathe1100L
1 unit●Radial drilling machine
Solid Works 3D
8 units●Mechanical CAD
4 units●Electrical CAD

19

Head Office Assembly Plant

Jakarta Plant

2. Various inspection machines20

SAN-AI ECO SYSTEM CO., LTD.

URL http://www.san-ai-eco.com/
M a r u k a-M a n u f a c t u r e r

From waste to valuables
Creating new value
Rising social awareness of environmental issues has generated demand for rapid
improvements in industrial waste treatment. This in turn has made industrial waste
treatment an urgent issue for manufacturers.
SAN-AI ECO SYSTEM proposes ideal solutions for treating the chips and grinding
sludge generated in processes at metal processing plants.
Crushing or solidifying the considerable volume of chips and grinding sludge generated
at plants helps address the long-standing problems and achieve clean working
environments.

Cutting chips
Generated
cutting chips
Soil pollution
during cutting

Treatment of cutting chips and grinding
sludge that contaminate factories

SAN-AI ECO SYSTEM helps
resolve such cutting chipproblems.

G r o u p

process

Cutting chips take up storage
space, and can cause soil
pollution

Discharged
from lathe

Cutting chips and sludge
generated at metal
processing plant

Cutting chips

Grinding sludge

Chip crusher

Chip compressor

Collection of
cutting ﬂuid

Recycled for reuseas material
Installation Example of chip compressor SPS-40SYRIron ingots extracted by re-melting
Crushed chips

Installation Example of chip crusher SKE-150HL-60-400R

Examples of beneﬁts of introduction
Social beneﬁts ofimproved chiptreatment●Acclaimed activities that protect the environment strengthen corporate longevity.
●Reduces environmental risks, and cuts costs.
●Improves working environments, boosts productivity, and contributes to environmental

conservation.

Economic beneﬁts of ●Reduce waste collection requirements to 1/3 to 1/10 of previous rates and suppress

introducing
crushers

costs.

●Reduce the incidence of shutdowns caused by facility problems and can improve

productivity.
●Reduce the time and costs associated with treatment, and reduce problems involving

disposal transport.

Economic beneﬁts of ●Reduce disposal costs associated with grinding sludge and liquid coolant for grinding.

introducing
compressors
21●Contribute to higher resale value of aluminum, stainless steel, brass, and othernonferrous metals.
●Generate economic benefits through the sale of solidified grinding sludge.

Delivered to material
manufacturers for use assource of ironContracting industrial waste disposal contractors fortreatment of to treat and dispose the chips andgrinding sludge that clutter and soil plants calls forconsiderable costs—costs that have trended up in
recent years. Additionally, while grinding sludge has
conventionally been disposed of in controlled landfills,
recent environmental issues have put disposal of
grinding sludge front and center as a key
environmental issue to be addressed in earnest byCompressed chips

automotive and other manufacturers.
Chips contaminate plant worksites, degrade work
efficiency, and generate significant disposal costs. All
these aspects make treating chips and grinding
sludge a serious challenge. Lastly, the dumping of
cutting fluid produced during chip processing has
emerged as a major problem that can lead to soil
pollution and other problems.
22

KIWA MACHINERY CO., LTD

URL http://www.kiwa-mc.co.jp/
M a r u k a-M a n u f a c t u r e rAiming for machining center makersupporting our customers’ various needs.
○The performance of machining centers greatly varies by the jigs and accessories.
KIWA MACHINERY discusses requirements with customers to create bigger possibilities.
○We will continue to develop unique machine specifications.

MODEL/SPEC
Horizontal machining center
ModeI

Triple H40

NC

Machine width: 1,530mm

KH-41

FANUC 0i-M

KH-41（S type）

KH-45

FANUC 0i-MD

KH-55

FANUC 32i-B［OP.0i-MD］

FANUC 31i-B−1−1

Spindle speed−16,000min ［OP.12,000min ］

Number of paIlets
Pallet sizeStandard speciﬁcations

G r o u p

−1

−1

12,000min ［OP.15,000min ］

1［OP.2］

2

820×450mm

10,000min−1［OP.12,000/15,000/20,000min ］

10,000min ［OP.6,000min ］

2［OP.1/6/8］

2［OP.1/6］

1
400×400mm−1−1

400×400mm［OP.500×500mm］ 500×500mm［OP.630×630mm］

Customer speciﬁcations

Modiﬁed touser s needs

Max.work piece size−−−

Min.indexing degree−−−

X/Y/Z axis travel

φ550×850mm

φ650×975mm

φ750×1,000mm

φ900×1,000mm

0.001°

0.001°

0.001°

510/510/400mm

510/510/510mm

640/610/680mm

800/800/800mm

Rapid traverse

X/Y/Z：60,000mm/min

X/Y/Z：60,000mm/min

X/Y/Z：60,000mm/min

X/Y/Z：60,000mm/min

Tool shank

MAS BT40［OP.CAT40］

MAS BT40［OP.CAT40］

MAS BT40［OP.CAT40］

MAS BT50［OP.CAT50］

20［OP.40］40［OP.60］40［OP.60/80/120/220］40［OP.60/120/240］

1,400×2,950mm

1,530×3,936mm 1,530×3,385mm

2,398×4,539mm

2,950×5,586mm

Machine width: 1,310mm

Tools in Magazine
FIoor space

Vertical machining center
ModeI

Triple V21i-R

NC・Stroke (X/Y/Z)： 510/510/510mm
・Number of tools ： 40 tools (60 tools optional)
・Number of pallets： 2 (single pallet optional)

・Stroke (X/Y/Z)： 310/510/510mm
・Number of tools ： 10 tools, 20 tools
・Number of pallets： Single pallet

New Product Information
Column traverse type horizontal machining center achieving further advancement

Triple H40

Features○3-axis column traverse machine○Fixed table supports various jigs, additional
axis jigs, and automatic work transfer○Space saving (machine frontage: 1,250mm)○Separate and independent machining area andmoving area
⇒reducing incidents caused by cutting chips
and coolant, etc.

Triple V21i-S

Triple V21i-B

FANUC 0i-MD−1−1

Spindle speed

10,000min ［OP.12,000min ］

Table size

820×410mm

X/Y/Z axis travel−18,000min620/425/400mm

Rapid traverse

X/Y/Z：60,000mm/min

Tool shank

MAS BT40［OP.CAT40］

Tools in Magazine
FIoor space24［OP.30］7［OP.8］

Triple V41-5X
FANUC 0i-MD

Spindle speed
Table size

820×450mm

610/410/510mm

ModeI
NC

−1

−1

12,000min ［OP.15,000min ］
500×500mm

X/Y/Z axis travel

550/660/510mm

A-axis tilting angle+30°to -120°

C-axis rotating speed

33.3min−1

Rapid traverse

X/Y/Z：60,000mm/min

Tool shank

MAS BT40［OP.CAT40］

2,360×3,365mm 2,360×2,762mm 2,360×2,882mm
Tools in Magazine

KH-55

FIoor space32［OP.120］
1,690×3,095mm

Triple V21i-R

Flexibly supported

Y axis510mm

Z axis
400mm

Realizing outstanding cutting performancewith hybrid guide speciﬁcations (optional)
X axis510mm

23Machine width (frontage): 1,250mm

Rotary APC

24

Takahashi Metal Industries Co., Ltd.

URL http://www.takahasi-k.co.jp/
M a r u k a-M a n u f a c t u r e rAiming to become washing experts!
Washing is the key to quality! with decisive quality!

Dedicated washer and electrolytic ion water generatorG r o u p

Electrolytic ion water washing system changes city water into washing solution!
This washing system is equipped with an electrolytic ion water generator that utilizes our original special electrolysis
method. When raw water (city water, industrial water, etc.) is supplied, electrolytic ion water, which can be used as awashing solution, is automatically generated. No detergents or chemicals are used. In addition, a system with high washing
performance and environmental performance can be realized by using this system with our peripheral devices (oil-water
separator, volume reduction device, etc.).

Various non-standard washing machines are can be custom-made.
The workpiece being washed and the washing requirements must be considered when designing the washing machine.
Washing machine needs to be designed to meet the workpieces being washed and washing request.
We perform detailed reviews and analysis through discussions, and provide only customer-satisfying systems.

Ion water generator

Volume reduction device

Oil-water separator Pure water generator

Exhaust heat recycling system

Increase coolant power with high-function electrolytic ion water• Greatly extend coolant life (Improve antiseptic properties with bacteria suppressing effect of electrolytic ion water)• Improve rust-prevention effect (Extend rust prevention time of workpiece with rust-prevention effect of electrolytic ion water)• Improve surface roughness during cutting (Fine dispersal and emulsification of coolant)• Extend tool life (Improve coolant’s cooling effect, and extend tool life)

Coolant shelf test

ACOOLARaw coolant
solution

Electrolytic ion
water generator
Raw water(city water)

Machine tools
Machining, lathe,
grinder, etc.

The coolant solution was diluted with each type ofwater, and cultures were tested.
Bacteria cultivated when left at 25°C for seven days
was confirmed.
Bacteria cultivation was suppressed in the sample
diluted with electrolytic ion water.

Coolant tank
Water softener(built-in)
Calcium removal
Diluted with electrolytic ion water
Results: Acceptable

ACOOLA

Diluted with city water
Results: Not acceptable

Supporting optimum production around the world with three bases in Thailand, China, and JapanWe also manufacture special production equipment and transfer equipment, etc.

Wire transfer system

25

Stamping system

Rotary stocker system

Takahashi Metals is expanding our network around the world to support our main clients as they accelerate their global
developments.
Each production base aims to provide the finest quality, swift supplies, and realize efficient product supply.

Japan Head Oﬃce

China Plant

Thailand Plant

26

FUJISEIKI CO., LTD.

URL http://www.kk-fujiseiki.co.jp/
M a r u k a-M a n u f a c t u r e rCompact CNC Lathe Late/Hydraulic Single-Function Machines
Fuji Seiki applies our ideas to continue
challenging various needs.

G r o u p

Smooth cycle operation and stable supply with accurate specifications

Automatic supply/discharge unit - Supply unit
Enable fully automatic operation by installing the automatic supply/discharge unit, and reduce labor and costs.
The optimum specifications are selected for each workpiece, so smooth and accurate supply is possible.

Product Guide
As we pursue strong basic functions that realize societyʼs dreams, we have focused on the basic
performance of machines and have applied our high-technology. Each challenge we make creates
possibilities that realize an ideal society.

<Hydraulic single-function machine SMD/SLD><CNC lathe FM-60/80>
IN chute + spring ejector

Robot

Loader

UnloaderMulti-row chute(supply unit)

Processing dedicated system supporting processing of various workpieces with flexible ideas

Fuji Seiki Original Processing Dedicated Machines
In addition to cutting machining, our flexible ideas enable a variety of processing applications including drilling,
grinding, and de-burring.

Shorten cycle times with simultaneous machining, etc., and save energy withthe automatic supply system specifications.
The simple part configuration eliminates faults, and reduces maintenance costs.
1/100 dimension compensation is possible by attaching the optional adjustment
cylinder.

The comb blade lathe can shorten cycle times and simplify tool management.
Chucks that match various workpieces are supported.

■Standard speciﬁcations■Standard speciﬁcations

Spindle diameterMax. speed
Spindle motor
No. 1 slide
Cylinder diameter x stroke
No. 2 slide
Cylinder diameter x stroke
Center height (mm)Machine weight
Required ﬂoor space mm(Frontage x depth)

SMD

SLD

φ60
4000MAX
1.5kW×4P
φ50×80 (main)
φ50×20 (sub)φ50×80 (main)
φ50×20 (sub)
36m/m
750kg

φ80
2500MAX
2.2kW×4P
φ60×100 (main)
φ60× 20 (sub)φ60×100 (main)
φ60× 20 (sub)53m/m
1000kg1400×1200

1700×1400■Optional speciﬁcations
Brake unit
Sensing unit
Special chuck
Rotary slide
Automatic supply/discharge unit
Tailstock

Special cycle
Spindle variable-speed drive
Spindle set position stopSpecial tool rest
Over-cut device
Reciprocating cutting device

Control unit
Machining max. machining diameter
ability
Machining length
Spindle diameter
Speed
SpindleTransmission
Spindle motor
Rapid traverse
X axis travel stroke
Z axis travel stroke
Carriage Tool rest
Machine weight kg
Required ﬂoor space (mm)(Frontage x depth x height)

FM-60
FM-80
MELDAS 70V
φ60mm
φ80mm
------φ60
φ80
MAX4000rpm MAX2500rpm
Inverter
3.7kW
X:15m/min Z:15m/min
200mm
250mm
2 rests, 4 tools
1200
1500×1100×1700
1350×1300×1700■Optional speciﬁcations
Coolant unit
Automatic supply/discharge unit

Air spraying device
Chip conveyor

Encoder device

Totally enclosed cover <Single function>

Low ﬂoor cover

Front cover

Drilling (dedicated machine)

Grinding with ﬁlm grinding unit
(dedicated for FM machine base)

Spur roll processing (dedicated forhydraulic single-function base)De-burring (dedicated for hydraulicsingle-function base)

Knurling (dedicated for hydraulicsingle-function base)

Diverse range of specifications applying Fuji Seiki designs and proposals

Process Poka-Yoke (mistake proofing) system and inspection system
Defects in the process can be minimized by installing this system on the outlet chute.
These systems also contribute to labor saving and cost reductions.

<Cover type variations>27

Tapping (dedicated machine)

Front cover

Width thickness/width deviation PokaYoke system (GT sensor)

Total length Poka-Yoke system (GTsensor)Width thickness Poka-Yoke system(Monosashi-Kun)

28

DAISHIN INDUSTRIAL CO., LTD.

URL http://www.daishin-lab.com
M a r u k a-M a n u f a c t u r e r

G r o u p

DE SAVER
Extensively pursuing safety management and cost reduction in gas brazing work
DE SAVER Spark Igniter (gas-saving)
DE SAVER eliminates the need for torch valve adjustment. The operator just needs to ignite the torchwhen starting gas welding or gas brazing, and hang the torch in the hanger when finished.
Flow control
The torch is ignited by the spark igniter, so gas consumption is reduced.
intensity selection model
Digital ﬂow
rate display model

N-500

DE-2500

N-1000
Valve-lesstorch setht
ra lig

g

300

Ult

Typical types of brazing machines

Vapour Flux

Vapour Flux Vaporizing Tank

Prevent oxidation during brazing
Promote brazing efficiency
Easily remove flux during and after brazing

Robot brazing

Automatic ﬂuid level control

V.AUTO TANK

Vapour Tank

Robot type

S−21

Conveyor type

Aluminum brazing

Phosphor copper brazing

Single-action type

FLOTRON <Patent Registered>

Performing various functions with the touch panel.
Unstable primary pressure

Ratio setting

Stable secondary gas flow

Daishin Bronze

Daishin Aluminum Flux Cored Wire

By setting the preheating gas heating and oxygen flow rate in advance, aconstant setting flow rate is maintained with FLOWTRON control
even if the primary side supply pressure varies slightly.
The gas and oxygen mixture rate can be set freely.
As the optimum heating conditions for each workpiece arerecorded, the set recording conditions can be repeated at
any time by anyone, thus guaranteeing stable brazing.
In addition, 30 types of heating conditions can be set. The
flow rate settings and flow rate stage operations for each

Dual ﬂame type low cost model

workpiece model can be set with a single touch with the

FLOTRON

touch panel.

29

DF-70

Touch panel

FLOTRON

DF-10K

Daishin Aluminum
Flux Cored Ring
30

TARGET Engineering CO., LTD.

URL http://www.kyoto-target.com
M a r u k a-M a n u f a c t u r e r

G r o u pYour sanctuary for automated equipment

TARGET Engineering is the shelter for
those who need automated equipment.
“Having trouble? Give Target a call.“People contacting Target are quietly, yet steadily increasing.

Since our establishment, Target Engineering has applied ourexperience of designing and manufacturing more than 500 models tocreate customer-satisfying automated systems.

List of delivered machines

List of delivered machines(Only representative machines listed)(Only representative machines listed)[Electronic part, semiconductor related]
Various relay coil block assembly machines
Various relay secondary sealing devices
Various relay case attaching devices
Various relay characteristic inspection devices
Various relay solder face inspection systems
Various relay terminal bending and packaging systems
Various relay inner frame bond insertion systems
Various relay reject unloaders
Various relay main block curing furnaces
Various glass substrate stockers (AGV, MGV)
Various glass substrate transfer lines
CD, DVD disc stocker
PCB flattening device
System with crystal oscillator
Silicon wafer appearance inspection system
Thermistor sorting device
Thermistor transfer device
Magnetic switch assembly device
Push switch assembly device
Ceramic substrate inspection device
Pressure membrane substrate appearance inspection system This system automatically supplies andTop entry pole cutting device
assembles parts for the resin products, dieSide entry pole cutting device
cast products, and compound products, etc.,
Lead frame stamp cutting device[Battery & Capacitor related]
EP battery assembly line
Shrink labeler for batteries
Li-Ion pole plate cutting and processing device
Li-Ion inner protective tape attachment device
Li-Ion tape attachment inspection device
Li-Ion top plate attachment device
Li-Ion appearance inspection & stocking system
Li-Ion tube inner surface washing system
ML battery sealing agent application & inspection device
ML battery conductive agent application & inspection device
ML battery laser terminal welding device
CR battery automatic IJP stamping device
CR battery terminal welding device
CR battery vertical type continuous washing system
CR battery cell tray storage device
CR battery ring insertion device
ER battery terminal welding device
PR battery air cell automatic assembly line
LR battery mixture alignment & filling device
LR battery inspection & packaging and delivery line
Ni/MH battery set battery terminal welding device
Ni/MH battery sealed body safety valve assembly device
Ni/MH battery safety valve inspection device
Various battery pole plate stacking device
Backup battery pole plate assembly device
Vacuum filling device
Capacitor assembly device
Laminated film forming device for capacitor,
polymer, Li-Ion battery (drawing device)
Vacuum filling & heat sealing device
Aluminum tube inside washing device
Laminated battery assembly device

Unit part automatic
assembly device[Home appliance related (Electric devices)]
Juicer/blender assembly line
Bread machine assembly line
Spinner unit assembly device
Mixer cutter grinding device
Completed fluorescent light inspection device
Clear valve transfer device
Various unit part assembly device
Piezoelectric ignition plug assembly device
Spindle motor assembly device
Ultrasonic cleaner

performs various inspections, and packages
only the passing parts.

Wafer appearance
inspection device
This system uses line sensors and laser
displacement measurement to measure theoutline dimensions and angles, and inspect for
chips, various cracks, pin holes, thickness,
and warping, etc.

[Automobile related]
2D/3D insert molding system
Fan motor assembly line
Brush holder assembly device
Retractor assembly device
Fuse automatic insertion device
Terminal welding device
Coil feeder
Drip-proof agent application system
Airtightness inspection & internal cleaning system
Pressure adjustment and inspection system
Appearance inspection system
Coil terminal welding device
Valve caulking device
Connecting rod assembly device
End play measuring equipment
Air pressure circuit operation inspection device
Part aligning and storage device
Compressor transfer device

31

Wide-ranging Experience

3D picking system
Insert molding system
This insert molding machine, which iscompatible with part feeder-less systems,
incorporates a picking system using an
innovative 3D robot vision sensor.

Seal plate attachment
systemThis system attaches the top plate of a square
lithium-ion battery at a high speed.
In the series of automated steps, the square
battery is removed from the tray, the seal plateis attached, the OCB is measured, rejects aredischarged, and the passing parts are packed.

Laminated battery
assembly device
This system stores and welds drawn laminatedfilm with processes including pole platestacking and electrode welding.

[Automatic inspection systems]
Precision molding resin part appearance inspection device
Lead frame appearance inspection device
Various battery safety valve pressure resistance & leak inspection device
Various battery OV, CV inspection devices
Various X-ray inspection devices
Various appearance inspection devices
Various substrate appearance inspection devices[Packaging machines and ancillary devices]
Corrugated board box packaging machine
Wrap around caser
Vertical erector
Horizontal erector
Tray former
Robot caser
Separate packer
Bottom filling caser
Instrument Counting packager
Boiled egg net packager[Food related]
Sliced ham alignment feeder
Plastic container pinhole inspection device
Plastic container integrated film packaging device
Plastic container label feeder
Sealing label attachment device
Poached egg production device

32

DENGENSHA TOA CO., LTD.

URL http://www.dengenshatoa.co.jp/
M a r u k a-M a n u f a c t u r e rSpot welder

Inverter type condenser discharge resistance welding machines

SLP Series
Diverse variations

The best way to
weld nuts!!

A full line of variations is available including theenergy-saving SLP-A Series for welding small parts,
the SLP-B Series with ample space to weld items, and
the PS-A/B Series for projection welding. Find theperfect system to match your needs for welding
capacity and maximum energy-saving benefits.
Welding capacity
Model

1.0

2.0

3.0

4.0

5.0

MESA CON
Directly set welding current
and discharge time

Remotecontrol
TP-72

The inverter type condenser discharge resistance welding
machine is the product that was born from the our originaltechnology. Patent No. 3667428(mm)

ThicknessG r o u p

6.0

The discharge wave, Product thatwas developed "MESA CON"

SLP-35A5
SLP-35B5
SLP-50A5
SLP-50B5

PS-50A5

PS type : platen included

The reappearance of the current
is excellent

A useless current isremoved

SLP-125A5
SLP-125B5
Note:This is a capacity guide in consideration of “B” class mild steel plate.
It is recommended that a model with sufficient with some margin capacity be selected for alarge size surface treating purposes

Discharge time

The current wave can be switchedby the tap of the transformer
Welding current

SLP-100A5
SLP-100B5

It is steady with the constantcurrent control
Welding current

Spot/Projection combined
use type

SLP-75A5
SLP-75B5

The discharge wave, conventional condenser
discharge resistance welding machine.

The reappearance of the current
is inferior

Discharge time

POCI-500

SLP-50A5

Resistance welding control devices

Body composition parts
Car

Motor surrounding

Microcomputer Timer
Powerfully weld nuts and bolts
onto high tensile steel plates.

Engine surrounding parts

Compressor
Electronics

CIT-1027-4

Weld with minimum heatdistortion, burning, and indents
Welding Samples

Elevator cageout side panel
Battery electrode pillar

Furniture and
FixtureLockerPartition
Circumferential welding

Trouble shooter
Interfacialbreakdown

Metal fittings
andvarious parts

Base material
breakdownParts of canHigh-tensile steel

780Mpa t1.2

Stainless steel

Base material : Hight-tensite
steel
780Mpa t1.2
Bolt : M8

Easy operating
buttonAluminum alloy

Circumferential welding(plate and tube)

Welding

Weld-nut on high-tensile steel

Weld-bolt on high-tensile steel

Projection

Dissimilar material
Non galvanized steel
Galvanized steel
Cosmetic steel plate

33

Circumferential welding(refueling entrance)

Mild steel

Base material : Hight-tensite
steel

Nut : M8

Electricity terminal of the compressor

Parts of shovel

Multipoint projection welding,
Ring projection welding, Spot welding
34

YMG CO., LTD.

URL http://www.kk-ymg.co.jp/
M a r u k a-M a n u f a c t u r e r

G r o u p

Unmanned System Engineering

Gantry system group
Large loader and transfer
system for 100kg workpieces

YMG standard tray changer group
Standard tray changer

3-axis gantry loader

YMG builds automated systems that match the needs ofthe times from unmanned consolidated line systems to
YMG robot groups.
By promoting research and development with ouradvanced concepts, we aim to help our customers laborsaving in the drastically evolving new era ofmanufacturing.

Consolidated line system groups

Compact gantry loader with no cable conduit

IN-OUT stocker & gantry system
Loading/unloading stocker

Hand unit group

Special 3-axis gantry loader

Swivel turning
double-hand unit

YMG robot group

Servo turning
double-hand unit

Double-hand unit

Auto loader group
Swing arm type automatic loader

Operation group

Floor traveling robot
transfer system

35

36

MATSUI MFG. CO., LTD.

URL http://matsui-mfg.co.jp/
M a r u k a-M a n u f a c t u r e r

G r o u p

MATSUI proposes optimum solutions for processes
from acceptance of materials to shipment of products!

As a manufacturer of peripheral devices
for plastic molding machines,
MATSUI proposes solutions toDehumidifying Dryer“double” the wealth of plastic molding factories,
while “halving” resource consumption.

Intelligent dryer with iplas
self-control function.

What is “factor 4”, the ideal state of molding factories that MATSUI aims for?
Before75%
energyElectricity
Resource
consumption rate
Energyconsumption rate

Products

Water

Energy1
２

EnergysavingWorld’s stop
standard!
World’s highest
standard!

After

Achievemax.

Creation ofvalue

DoublesavingLow
running
costs

Power
savingWastesQuadruple resource
productivity!

Resources

Example of proposal <Solutions for wet areas>

Mold Temperature
Controller

Gravimetric Subtractive
mass type blender■Process of solutions
Diagnosis

Purification

Rust
prevention

Disinfection

Cooling

Temperature
control

Next-generation type cooling tower
Air-cooled fully-enclosed
water cooling system
Dry Cooler

Energy saving

Water saving

Sanitary

Energy-saving operation aligned withoutdoor temperatures!
Maintain water quality while realizing stableproduction for a long time!
37

Supporting next generation materials andnew processing methods● Prevent separation of materials duringtransfer!

High value added model● Accurately blend materials!

Mainly designed for injection
molding applications● Drastically reduce labor, time and material

Basic model● Reduce use of MB materials!

wastes when changing materials!
● Self-control function incorporated!

38

MARUSHOW ENGINEERING CO., LTD.

URL http://www.mrshow.co.jp
M a r u k a-M a n u f a c t u r e r

ROBOARM

G r o u p

3D-BENDER
New easy-to-use
slim design!

Originally developed new mechanism has been improved
to increase productivity!

Features●Space-saving and compact unit

dimensions (total length reduced byapprox. 500mm)●Highly rigid bending head with widemachining area!
●Sharp, burr-free cutting surfaces!
●Windows touch panel PC incorporated!

WIREMAN

Features●Diverse tool configurations using independent rotation andstep-less vertical movement of inner shaft/outer shaft spindle.
●Switch between draw bending method and compression
bending method.
●Highly repeatable machining accuracy supported by highly
rigid machine.

NC-BENDER
Dedicated bending machine developed to maximize
the NC functions
Features●AC servomotor drive eliminates needfor compressor●NC control simplifies rotation angle

Features●High-speed, high-accuracy machining●Clean cutting edge!

Perform high-speed and stable high-accuracy machining.

Sharp and burr-free cutting edge.

●Material retainer unit
Prevent materials from lifting up, and separation from mold!
(Standard)●Eight types of machining programs!
Up to eight types of radii can be selected within the program.

39●Sequence with terminal processing machine
Sequence with various terminal processing machines such aspresses and chamfer units.

●Correction block position digital display unit
Work efficiency is improved with digital display of correction
position! (Optional)

settings compared to traditional
pneumatic or hydraulic methods
Setting left and right bending angles ispossible●Up to 10 processes and 100 typesof bending angles can be set, andprogram data can be saved on SD
Card●Rotation angle can be set between
0° and 360° x Max. 100 rotations (NCmini-bender is up to 25 rotations)●Step-less variable-speed selection
switching of bending speed is possible●Production counter is displayed ontouch panel screen●Cylinder operation can be included inbending operation
40

HARU TECHNIQUE LABORATORYURL http://www.harutl.com/
M a r u k a-M a n u f a c t u r e r

Differential Case Complex Machining Center

WDM40-DA16

1

Outstanding jig configuration

2

Fixed type laterally opposed
spindleG r o u pComplete setup in approx. 3 minutes
Workpiece mounting position: 400mm
660 to 4000cc differential supported just bychanging jig

High through accuracy ensured

3

Accurate ATT control

4Tool magazines mounted onleft and rightSpherical face/edge cutter can be inserted into
extra small workpieces using X/Y/Z+ rotation
4-axis NC control

16 BT40 tools (with ATC) are mounted on the left
and right each, realizing tool replacement (Tool toTool) in two seconds.

5

Transfer options
Work stocker, robot, internal loader, externalloader※ With optional workpiece stocker and internal loader

Perform various complex machining with
one chuck motion.

Shaft hole drilling (left/right)
Simultaneously tap hole drilling, semi-finishing,and opening chamfering
Ultra-high speed finishing with high-speed reamer

The compact body is equipped with a laterally opposed spindle unit
and an indexing unit in the middle. Shaft holes, spherical facemachining, end surface machining, knock holes, side gear holes, andaxle shaft holes, etc., can be drilled from both sides while rotating andpositioning the differential case. There’s no need to change the setup.
Combining process-specific line structures into
single complex machining system.

Spherical face drilling (left-right)

Conventional: Line built with dedicatedmachine for each process

Shaft hole drilling

Spherical faceknock hole drilling

End surface
machining

Knock hole
drilling

Side gear hole
drilling

Axle shaft hole
drilling

Axle shaft holeroller burning

Oil hole drilling

Bearing puller
recessing

ID hole drilling

Machine the spherical face and chamfer the inner face

Knock hole drilling
Semi-circular face machining with milling
Spot facing with end mill
Knock hole drilling41

End processing (left-right)
High speed machining with vertical cutter

42

TECHNOS Corp.

URL http://www.technos-eng.co.jp
M a r u k a-M a n u f a c t u r e r

G r o u p

Automatic measurement and transfer system
TECHNOS provides optimum system
integration with advanced technology.
In addition to various automobile part

The QC Code of a product set on the dolly is read with a camera, and then handed over tothe measuring section. Once the measurement is completed, the product is removed andtransferred to the finished product dolly. The measurement data is linked to the QR Codedata, and saved. Since robots perform the transfer, unmanned operation can be conducted
for long hours.

related equipment, we realize robotized
automated systems for bulk loading,handling, and assembly.

Robotized automation system (bulk loading/handling system)
Products that are loaded on a pallet in bulk are removed using 3D vision sensors.
Products are recognized by a 2D camera, and then the front/back judgment andpositioning are accurately performed with a separate robot.

Automobile part assembly, application, tightening, and inspection system
Workpieces set on the free flow conveyor pallets are processed by the assembly,
application, tightening, and image inspection units installed at each station.
The free flow conveyor style allows units to be added easily.

43

44

NICHIZOTECH INC.

URL http://www.nichizotech.co.jp/
M a r u k a-M a n u f a c t u r e r

G r o u p

Robot handling system between compact presses

NICHIZOTECH aims to increase
productivity and support customersʼ
needs with 30 years ofrobot technology.
[Reduce cycle time]

Die cast machine ancillary robot system[Support multiple varieties using camera]

Palletizing and packing robot system

Compact spray head

[General image]

45[Labor saving in packaging process][Labor saving in shipping process]Handling robot between machines

Aluminum pouring robot system[Labor saving between machines][Improvement of 3D (dangerous,
dirty, demanding) workshop][Optimum application according to type]

Integrated water tankand gate cutting unit

Gate cutter[Reduce load in robot work][Gate cutting independent of press]

46

UNI-GIKEN Co., Ltd.

URL http://www.unigiken.co.jp/
M a r u k a-M a n u f a c t u r e r

G r o u p

Product

The passion to materialize
dreams is the driving force of
UNI-GIKEN.
“Materialize designs.”“Move those materialized items.”“Create products better than anyone else”.
UNI-GIKEN’s professional technology and philosophy arefound in our integrated production systems in all stages
from design to manufacture.

UNI-GEN’s comprehensive powers are condensed in our
integrated production system.
UNI-GEN’s business policy is “Work that materializes CS (Customer Satisfaction)”.
We do not just sell products. We realize optimum solutions by combining machines andtechnology, such as seen in the design of automated device lines required at manufacturing
sites.
Our business is diverse, and extends to the design and development of various “labor saving,
automated systems”, including parts feeders, transfer devices, automatic assembly devices,
inspection devices, and measuring instruments. We are able to propose optimum systems for ourcustomers’ needs by providing consistent involvement from design, processing, to manufacture.

Articulated robot - Palletizing system

Original ball feeder - Material feeder

Differential ASSY - Clearance inspection device

Pulley shaft - Deflection measuring instrument

Differential side gear - Final inspection device

Camshaft - Oil hole penetration inspection device

Camshaft - Journal lapping machine

Balance shaft - Gear/pin press-fit machine

List of main equipment designed and manufactured• CAD software
Machine design (MICRO CADAM Helix)
Control design (UNI DRAF)
CAD/CAM (Master CAM)
• Machining center (YAMASAKI YZ-402HR)• Planer (Oigo Works 1500x6000)• Planer (Oigo Works 1500x4000)• Radial drilling machine (OOYA RE3-1600)• Drilling machine (YOSHIDA ECO-3)• Drilling machine (ASHINA AVD-550)• Drilling machine (KIRA KRT420)• Tapping machine (YOSHIDA YBT-50)• CNC vertical milling machine (OKK MHA-400)• Vertical milling machine (OKK MH-2V)• CNC lathe (OKUMA LB3000EXII)• Lathe (WASINO LEOG-100A)• Lathe (TUDA 500×860G)• Surface grinding machine (NAGASE SGW-52A)• Universal band sawing machine (Yashiro Koki YB8-305)• Band sawing machine (AMADA H250-SA)• Semi-automatic welding machine (NATIONAL SL350)

Office/Design Dept.

Assembly plant

47

Inside assembly plant48

Sonoruka Engineering Co., Ltd.

URL http://www.maruka.co.jp/company/list/sonoruka
M a r u k a-M a n u f a c t u r e rSophisticated functional beauty created fromthe pursuit of “optimization”
Just as things become more functionally sophisticated and beautiful with the passageof time, an FA (factory automation) system never fossilizes into a fixed form. Under
the age-old proposition of realizing “a highly efficient system capable of making highquality products,” we are always pursuing the optimal system configuration using our
experience acquired over many years of operation and our excellent analytical abilities,
while adapting to ever-changing customer needs. We provide efficient, innovative FA
systems with excellent cost performance tailored to the products produced by every
customer.

G r o u p

Ideal FA line created from extensive system concepts
Our comprehensive systems are backed by more than 50 lines installed in Japanand overseas, and accumulated know-how.
We offer fine blanking feeding lines for 16.0mm thick plates, and leveler feeder lines for heavy plate processing.

Main specifications<Tandem line>
Coil width 500-1850mm
Coil outer diameter 760-1800mm(inner diameter 508, 610mm)
Coil weight Max. 15 ton
Feed length Max. 2000 mm
Feed count 15 to 80 spm
Line speed Max. 60 m/min

Concept of Simple Coil Lines<Leveler feeder line>
Coil width 70-1830mm
Coil outer diameter 700-1830mm(inner diameter 508, 610mm)
Coil weight Max. 15 ton
Feed length Max. 1500 mm
Feed count 25 to 80 spm
Line speed Max. 40 m/min

Coil line systems for exterior automobile body panels for Company T’s domestic factories
and group company’s overseas factories. Our customers demand system lines that heavily
incorporate the know-how of our company and customers, and are characterized byunprecedented space-saving line composition, quality improvement, and improved productivity.

Business products
Coil line system
Shearing line
Press peripheral automated systems

Cooling system
Sonoruka Engineering designs andmanufactures cooling systems for hot
plate press and for various factoryequipment and devices.

PressmachineFull view

We provide cooling systems withoutstanding cost performance byengineering equipment to match ourcustomers’ needs.

Coiler (lift type)device
Operation
panel
Control panel
Water tank
Circulation pump

Water tank

Hot press cooling system

Chiller

We manufacture various watercooling circulation systems formachine tools (chiller)
Six-high leveler
49

Cleaning equipment, down-cut shear,coil-end adjustment

Coil holder
50

Association(Maruka-Manufacturer Group)

Machinery-Specialized Trading Company

MARUKA MACHINERY CO., LTD.
DAICHU CO., LTD.
OHMINE INDUSTRY CO., LTD.
KAN MANUFACTORY CO., LTD.
KOEI MANUFACTURING WORKS CO., LTD.
SENJO SEIKI CO., LTD.

Association

COSMOTEC CO., LTD.

(Maruka-Manufacturer Group)

CHIYODA KOGYO CO., LTD.
U. TEC CO., LTD.
SAN-AI ECO SYSTEM CO., LTD.
KIWA MACHINERY CO., LTD
TAKAHASHI METAL INDUSTRIES CO., LTD.
FUJISEIKI CO., LTD.
DAISHIN INDUSTRIAL CO., LTD.
TARGET ENGINEERING CO., LTD.
DENGENSHA TOA CO., LTD.
YMG CO., LTD.
MATSUI MFG. CO., LTD.
MARUSHOW ENGINEERING CO., LTD.
HARU TECHNIQUE LABORATORYTECHNOS CORP.
NICHIZOTECH INC.
UNI-GIKEN CO., LTD.
SONORUKA ENGINEERING CO., LTD.
This catalog was printed using eco-friendly
soy ink, and using clean energy in parts.

This catalog was prepared with eco-friendly printing
methods compliant with E3PA Silver Standards.
E3PA: Association for the Promotion ofEnvironmental Protection Printing
http://www.e3pa.com

2018.01.4000.①