1

Progress on
Tomakomai CCS Demonstration Project

CCS Technical Workshop 2014
January 23, 2014

Daiji Tanase

Japan CCS Co., Ltd. (JCCS)

Copyright 2013 Japan CCS Co., Ltd.

2

Contents
1. Approach for CCS Demonstration Project
2. Investigation Works at Tomakomai Site
3. Plan of Tomakomai CCS Demonstration Project
4. Progress on Tomakomai CCS Demonstration
Project

Copyright 2013 Japan CCS Co., Ltd.

3

１．Approach for CCS Demonstration Project

Copyright 2013 Japan CCS Co., Ltd.

Company Profile and Project Framework of JCCS
Project Frameworks -Functions of JCCS

Date of Incorporation: May 26, 2008

Capital: 243 mm yen

Shareholders: 35 companies （As of July 1, 2013)11 electric power, 5 engineering, 4 petroleum,
3 petroleum resource developing, 4 general
trading, 2 iron and steel, 2 city gas, 1 chemical,
1 non-ferrous metal and cement, 1 steel pipe,
1 special trading

Ministry of Economy, Tradeand Industry (METI)Technical
Cooperation

Research
Organizations(Domestic andOverseas )Universities

Contract

JAPAN CCS
Co., Ltd.

President: Shoichi Ishii, Senior MD for JAPEX
Directors: 6 representing the shareholders’industries
Auditor: Takashi Honjo, Senior MD for RITE

Investment

Business Description:
A comprehensive investigation for andimplementation of CCS Demonstration
Projects in Japan

Personnel

Company Profile4

PrivateCompanies

Subcontract
Execution

CCS Relating Companies,( Domestic and Overseas )Execution

No. of Staff: 50

Implementation of CCS Demonstration Projects

Copyright 2013 Japan CCS Co., Ltd.

5

CCS Demonstration Project Phase
Japanese Fiscal Year (JFY)
2008
13

09

10

Investigation Phase

11

12

13

14 ・・・・

20

Demonstration Phase

METI
Development of Assessment Technologies
Subsidized
and Site Screening for Large-scale CCS Demonstrations
Project

METI Commissioned Project“Demonstration of CO2 Reduction Technology”

NEDO Commissioned Project
Feasibility Study – CCS Total System
CO2 capture at IGCC and store at an offshore depleted gas field
Today*Fiscal Year : April - March
Copyright 2013 Japan CCS Co., Ltd.

6

METI Subsidized Project in JFY 2008
WORK FLOW
WORK

Supporting Work
Marine Environmental Investigation
Basic Research for Leakage Risk
Analysis

Site Evaluation

Economic Effect Analysis

SITE

115

7

3

WORK

Integrated
Evaluations
Screening

PRODUCTS

Potential

Screening Benchmark
MethodIssuesEngineering(15 Models)

Designs

Fault
Assessment

Fault
Assessment
Model
Fault
Assessment- Demonstration
Models and Plans- Well Completion
Study- CO2 Simulation
Study- Monitoring
Techniques

Copyright 2013 Japan CCS Co., Ltd.

Candidate Sites for CCS Demonstrations

7

Tomakomai

Kitakyushu

Nakoso-Iwaki Oki*1:Additional investigations were discontinued
because of the Great East Japan Earthquake.

Copyright 2013 Japan CCS Co., Ltd.

8

２．Investigation Works at Tomakomai Site

Copyright 2013 Japan CCS Co., Ltd.

Outcome from the Investigation Phase of TomakomaiSite
JFY.2009～2011
Evaluation on existing geological data

Site Survey

・3D seismic survey
・Survey wells

Conceptual design works

Reservoir simulation

9

・Construction of simulation model・ Long-term simulation of CO2 movement

Geological evaluation report of
the Tomakomai area

・CO2 capture processes （Capture facility）
・CO2 transportation methods
・CO2圧入injection system（Injection facility）

Monitoring program

Basic Plan of CCS
demonstration project at
the Tomakomai area
Copyright 2013 Japan CCS Co., Ltd.

Investigation Works at Tomakomai Site : JFY.2009～201110

Modeled Area for Moebetsu
Fm. (8 km x 15 km)
Tomakomai

Survey well (CCS-2)
Survey well (CCS-1)
3D Seismic（2009）

Tokyo

Hokkaido Is.
Sapporo3D Seismic（2010）Tomakomai

Modeled Area for Takinoue
Fm. (8 km x 12 km)

Tomakomai Area

Copyright 2013 Japan CCS Co., Ltd.

2km

11

Geological Structure of the Tomakomai Site
 North-South Section by ３D Seismic Survey
E-W Section

S

N

0

0

Quaternary
0.5

Moebestu Fm. Mudstone layer
Moebestu Fm. Sandstone layer

1.0

Nina Fm.
Biratori+Karumai Fm.

N-S Section

1.5

2.0

2.5

3.0

Fureoi Fm.
2.0

Takinoue Fm.

Takinoue Fm. T1-Member
2.5

3.0

Well A
1 Km

2km

3.5

1.5

By Google

3.5

From a document of “The evaluation Committee for CCS Demonstration Project of METI (2011)”
Copyright 2013 Japan CCS Co., Ltd.

Two Way Time(sec)

Moebetsu Fm.

1.0

Two Way Time(sec)

0.5

Mukawa Fm.

12Survey Wells: Tomakomai CCS-1 & CCS-2
Tomakomai CCS-1

Tomakomai CCS-2

苫小牧CCS-1傾斜掘り予実績
Section viewof Tomakomai CCS-1<SECTION VIEW>
-100

100

Horizontal Displacement (m)

300

500

700

900

1,100

1,300

1,500

1,700

1,900

0

200

<PLAN VIEW>

20"Casing@200m

0

E(+)/W(-) (m)
200

400

600

800

1,000

1,200

0

400

計画
実績

-400

800

-600

N(+)/S(-) (m)

600

1,000

1,200

Vertical Depth(m)

-200

-800

-1,00013-3/8"Casing@1408m-1,2001,400-1,4001,600-1,600

Rig： 48.5m high

1,800

Rig： 30.2m high

KOP : 870m
BUR : 3.0deg/30m
EOB : 1320m
Hole Angle : 42.07 deg
Actual MD : 3700m
Vertical Depth : 3046.89m
Holizontal Displacement : 1757.00m
Surface : X=-152,965.378
Y=-52,024.990
Target : X= -153,856.757
Y=-51,277.031

2,000・For Takinoue Fm.
・Term: Nov. 2010 – Mar. 2011
・Deviated well・Drill depth : 3,700m
・Vertical depth : 3,047m
・Horizontal reach : 1,757m
・Max. inclination : 42°

・For Moebetsu Fm.
・Term: Apr. 2011 – Jul. 2011
・Vertical well・Drilled depth : 1,218m

2,200

2,400

9-5/8"Casing@2749m

2,600

2,800

3,000

7"Liner:3700 m
3,200

3,400

Copyright 2013 Japan CCS Co., Ltd.

Geological Evaluation on Takinoue Formation
Survey well
Tomakomai CCS-1

Planned injection Well

13

 Depth structure map for the
top of the Takinoue Formation
 The reservoirs is the T1 Member of theTakinoue Formation of 2,400 to 3,000 m
deep below the seabed.
 Miocene saline aquifer composed ofvolcanic and volcaniclastic rocks of about
600m thick.
 Porosity and permeability of 3 to 19%
and 0.01md to 2.6D, respectively.
 Covered by about 1,100m thick Miocene
mudstone layers (Fureoi Formation,
Biratori-Karumai Formation and Nina
Formation) as cap rocks.

Fault Anticlinal structure with a NNW-SSE
trending axis in a wider range.

（C.I.＝50ｍ）

 Planned injection point penetrates thenorth-eastern wing of the anticline with a
NE dip of about 15 degrees.
Copyright 2013 Japan CCS Co., Ltd.

Geological Evaluation on Moebetsu Formation
Survey Well
Tomakomai CCS-1

14

 Depth structure map for the
Planned Injection Well
top of the reservoir
 The reservoir, a sandstone layer of Lower
Quarternary Moebetsu Formation is
distributed 1,100 to 1,200 m deep below
the seabed.

 Porosity and permeability of the reservoir
are 20 to 40% and 9 to 25md, respectively.
 The reservoir is covered by an about 200m
thick mudstone layer of the Moebetsu
Formation as a cap rock.
 The reservoir has gentle monocline
structure with a NW dip of 1 to 3 degrees
at the planned injection point.

Copyright 2013 Japan CCS Co., Ltd.

15

３．Plan of Tomakomai CCS Demonstration
Project

Copyright 2013 Japan CCS Co., Ltd.

Flow Scheme of CCS Demonstration ProjectCapture facility

CO2 source
PSA(Hydrogen production unit)

Injection facility

Activated amine process
Compressor

Pipeline, approx. 2.5km
Injection wells
PSA off gas containing
CO2 corresponding tomore than 100,000 t/year

Capturing CO2 of morethan 100,000 t/year

Existing oil refinery
Hokkaido Is.
Tomakomai

TOKYO

Reservoir : Sandstone layers of Moebetsu Fm.
1,000~1,200m under the seabed
Reservoir : T1 Menber of Takinoue Fm.
2,400~3,000m under the seabed

Copyright 2013 Japan CCS Co., Ltd.

16

Positional Relation of Onshore Facilities

Gas supply facility

CO2 injection facility

CO2 capture facility

Gas pipeline

Injection well for
Takinoue Formation
Injection well for
Moebetsu Formation©GoogleGoogle earth Image©2013DigitalGlobe

Copyright 2013 Japan CCS Co., Ltd.

17

Bird’s Eye View of the Onshore Facilities
Injection Wells

18

Injection Facilities

CO2 Capture Facilities

Feed Gas

CO2 Compressors

Copyright 2013 Japan CCS Co., Ltd.

CO2 flow from Capture to Injection

Remaining gas(Burnable)

From CO2
sourceLow-pressure boiler

Amine reclamation
Re-boiler

High-pressure boiler

Steam turbine forpower generation

PSA off gas

High purity
CO2＞99％МCompressor for
PSA off gas

CO2 Capture
GaseousCO2

19

Injection well for Moebetsu Fm.
Initial CO2
compression

Injection well for Takinoue Fm.
Secondary CO2compression

Copyright 2013 Japan CCS Co., Ltd.

Planned Monitoring Items
Items
Injection wellObservation well

OBC : Ocean
Bottom Cable

20

Observed objects

Observation
frequency

Remarks

 Downhole : Temperature andPressure Wellhead : Pressure, Injection
rate of CO2

Continuous One injection well for Takinoue Formation
 One injection well for Moebetsu Formation

 Downhole : Temperature andPressure, micro-seismicity andnatural earthquakes
 Micro-seismicity and natural
earthquakes
 Signal of 2D seismic survey

Continuous

Continuous One observation well converted from ansurvey well
 One observation well for Takinoue Formation
 One observation well for Moebetsu
Formation
OBC line passes directly above the injection
points of reservoirs.

OBS : Ocean
Bottomseismometer Micro-seismicity and natural
earthquakes

Continuous Above the injection point of Takinoue
Formation : One unit
 Surrounding area of injection points of two
reservoirs : 3 units

Onshoreseismometer Micro-seismicity and natural
earthquakes

Continuous West region of Tamakomai city

2D seismic survey

 Distribution of CO2

Periodic Utilizing OBC as seismic sensors

3D seismic survey

 Distribution of CO2

Periodic

A Baseline survey was completed during theinvestigation period.

Marineenvironmental
monitoring Chemical, physical andbiological data

Periodic

Monitoring plan is to be drawn up after thebaseline survey and marine environmental
impact assessment.

Copyright 2013 Japan CCS Co., Ltd.

21

Positional Relation of Injection & Monitoring Systems
High-sensitivity
SeismographStationObservation well for
Moebetsu Formation(vertical)

2 Injection wells(wellhead)
Observation well for
Takinoue Formation(vertical)

Observation well
Tomakomai CCS-1(wellhead)

OBS

OBC (Ocean Bottom Cable): used for 2D seismic survey andmonitoring of micro-seismicity and natural earthquakes.

OBS

OBS

Working area of 3D seismic survey

OBS

OBS (Ocean Bottom Seismometer): used for monitoring of
micro-seismicity and natural earthquakes.

Copyright 2013 Japan CCS Co., Ltd.

22

Conceptual Diagram of Monitoring System
Control Building

Hi-net Data
(National EQ)

OBS

Inj. Well
Moebretsu
Fm.

OBS

Observed Signals

Inj. Well
Takinoue
Fm.

Observed Signals(Converted to a
Monitoring Well)

Observed Signals

Tomakomai
CCS-1

Observed
Signals
Observed Signals

OnshoreSeismometer

CO2

CO2

Observed Signals

OBS

Observation Well
Moebetsu Fm.

Observed
Signals

Observation Well
Takinoue Fm.

OBS

Permanent-Type OBC

Moebetsu Fm.
Sandstone Layer: CO2 Flow Meter: Pressure & Temperature
Sensor
: 3-Component Seismic Sensor

Takinoue Fm.
T1 Member
Copyright 2013 Japan CCS Co., Ltd.

23

CO2 Reservoirs of CCS Demonstration Project
Injection Wellfor Moebetsu
Fm. (projected)

Quaternary sediment

Mukawa Fm. (sandstone, mudstone, etc.)
Moebetsu Fm. (Mudstone)

Reservoir

Moebetsu Fm. (Sandstone)

Depth in meters (bMSL)

Cap rock

Nina Fm. (Mudstone)

Biratori-Karumai Fm. (Mudstone)

Injection Well for
Takinoue Fm.

Cap rock

Fureoi Fm. (Mudstone）
Reservoir
T1 Member of Takinoue Fm. (VolcanicmmRocks)Takinoue Fm. (Mudstone)m

Landward

Seaward※Cross-sectional view along the trace of the injection well for the Takinoue Formation

Copyright 2013 Japan CCS Co., Ltd.

24

４．Progress on Tomakomai CCS
Demonstration Project from JFY.2012

Copyright 2013 Japan CCS Co., Ltd.

Schedule in EPC Period of the Tomakomai CCS Project 25
As of Oct. 23, 2013
FY 2012FY 2013

FY 2014

OnshoreFacilities

Engineering

FY 2015

Commissioning

Site work

Injection

Wells

Injection well for
Takinoue Formation

Operation

Drilling
Injection

Injection well for
Moebetsu Formation Drilling
Observation well converted
Retrofittingfrom survey well

FY 2016and after

Installation ofobservation equipment
Installation ofobservation equipment

Baseline Observation

Observation(Temperature, Pressure, Seismicity)
Observation well for
Moebetsu Formation Drilling

Installation ofobservation equipment

Onshore seismometer

Baseline Observation

Installation

Observation(Seismicity)

OBC Installation

Test Measurement
Baseline Observation

Offshore

Monitoring System

OnshoreObservation well for
Drilling
Takinoue Formation

OBS Installation
Offshore 2D seismic survey

Marine environmental survey(Seismicity)
Observation

Baseline survey

Baseline surveys (seasonal)

OBC ( Ocean Bottom Cable ) : used for 2D seismic survey and monitoring of micro-seismicity and natural earthquakes.
OBS ( Ocean Bottom Seismometer ) : used for monitoring of micro-seismicity and natural earthquakes.

Copyright 2013 Japan CCS Co., Ltd.

Works from FY. 2012 to FY. 2013
 Drilling of observation well for Moebetsu Fm. : Dec. 2012 - Mar. 2013
 EPC works of the capture and injection facilities : started Nov. 2012
 Detailed design of the capture facility ： started Jun. 2013

 Installation of permanent-type ocean bottom cable (OBC) ：Jul. 2013 Aug. 2013
 Baseline 2D seismic survey：Aug. 2013
 Marine environmental survey (summertime baseline) ： Aug. 2013
 Installation of onshore seismometer ： Sep. 2013 – Mar. 2014
 Baseline marine environmental survey (fall-time baseline) ： Nov. 2013

 Refurbishment work of Tomakomai CCS-1 to observation well :Nov. 2013 - Jan. 2014
 Drilling of Observation well for Takikoue Fm. ： Jan. 2014 - Apr. 2014
 Marine environmental survey (wintertime baseline) ： Feb. 2014
Copyright 2013 Japan CCS Co., Ltd.

26

Observation Well for Moebetsu Fm. & Takinoue Fm.
Observation well for Moebetsu Fm.
・Vertical well・Drillled depth : 1,200m

Observation well for Takinoue Fm.
・Vertical well・Drillled depth : 2,800m

打込み管

0

24ｍ

13-3/8"CSG

埋立~第四紀Quaternary層

Mukawa Fm.

150ｍ
200

鵡川層

600

800

1,000

Control Line

600ｍ

Moebetsu Fm.

Quaternary

400

4-1/2"TBG

Lubricator Valve (Max OD 8.5")

萌別層

7"TOL @900m
9-5/8"CSG

＠1000ｍ12-1/4"坑@1005m

1200ｍ

1,600

PT sensor

PT sensor
Seismic
sensorSeismic
sensor

2,000

2,200

1600ｍ

Biratori+Karumai Fm.

Mukawa Fm.

荷菜層
1,400

1,800

Moebetsu
Fm.

Nina Fm.

1,200

PT sensor

PT Sensor

平取-軽舞層

Seismic sensor

AE Sensor

8-1/2"坑@2205m

7"CSG ＠2200ｍ

Moebetsu Fm.
Sandstone layer

2,400

Takinoue Fm.
T1 member

2300ｍ

滝ノ上層(T1
部層)Nina Fm.
2,600

2,800

4-1/2”Slit CSG ＠2800ｍ

Copyright 2013 Japan CCS Co., Ltd.
6-1/4"坑2800ｍ

27Installation of Permanent-type OBC
Schematic Diagram of Permanent-type OBC
OBC Length 3.6 km

Shoreline
Sea Surface
Airgun3-Componet Sensors at every 50m(total 72 Locations)

OBC is buried ca. 2m below the Seabed

Salvage barge for cable burial

Burying machine
Copyright 2013 Japan CCS Co., Ltd.

28

Observation well Tomakomai CCS－１

29

VD（m）
0

GL

100

Quaternary

200

26"Hole ＠202.0mDD Survey well Tomakomai CCS-1 is to be refurbished
to a observation well.

20"CSG Shoe ＠200.0mDD

Quaternary

300

13-3/8" ESC＠410mDD

Control Line
400
458mDD

Lubricator Valve

500

MukawaFm

600

Mukawa700

873mDD(873mVD)

800

4-1/2"TBG 12.60# NU 500m

13-3/8" TOC＠825mDD(by CBL)
825mVD

9-5/8" TOC＠873mDD(by RCBL)
873mVD

KOP＠870mDD

900

Moebetsu
Moebetsu
Fm

1100

1230mDD（1211ｍVD）

1200

Nina
Fm
Nina

1300

Biratori+
Karumai
Biratori/Karumai
Fm

1400
1500

Fureoi
FureoiFm

Horizontal
reachMaximum
inclination

Drill
depth

870ｍ

3,047ｍ

1,757ｍ42°

3,700ｍNo.3&No.3a Injection Test 1077m-1217mDD
1072-1200mVD
EOB＠1320mDD
1286mVD
13-3/8"CSG Shoe ＠1408mDD
1353mVD

17-1/2"Hole＠1412mDD
1356mVD

9-5/8" ESC＠1519mDD
1436mVD

1600

ワイヤーラインケーブル

1700
1800
1900

2289mDD（2006ｍVD）

Vertical
depth

1000

Moebetsu channel sand：
1076m～1226mDD（1071m～1208ｍVD）

1638mDD（1524ｍVD）

KOP
depth

2000
2100

PT sensor
PT sensor

1.48SG NaBrブライン

SeismicSeismic
sensorsensor7"TOL ＠2639mDD
2265mVD

2200

9-5/8"CSG Shoe ＠2747mDD
2346mVD

2300
2826mDD（2404ｍVD）

2400

12-1/4"Hole＠2753mDD
2350mVD

2500

TakinoueFm
T1 Member
Takinoue
（T1）

2600
2700
2800
2900

3700mDD（3046ｍVD）

No.2 Injection Test 2907m-3289mDD
2462-2744mVD

3000

No.1 Injection Test 3382m-3698mDD
2813m-3045mVD

7"Liner CSG ＠3700mDD
3047mVD

3100
3200

8-1/2"Hole＠3700mDD
3047mVD

Copyright 2013 Japan CCS Co., Ltd.

Marine Environmental Survey

30

Marine environment shall be surveyed based on “Act on Prevention ofMarine Pollution and Maritime Disaster” by which geological storage of CO2
under the seabed is regulated.
1. Planned Survey Area （Fig）

MarineEnvironmental Survey Plan
現地海洋環境調査範囲(案)• At 12 survey points in the Tomakomai
port area

2. Methods of Survey• Seabed survey by Side-Scan Sonar andSub-bottom Profiler• Current direction and speed survey by
Current Meter• Sampling of seawater by Water Sampler
for concentration of salt etc. andplankton observation• Seabed mud survey by Bottom Sampler• Collection of benthos by Net or Dredge
Unit• Observation of benthos by divers or ROV

Plannedsurvey想定調査海域
area

3. Surveys in three stages• During EPC period• During demonstration operation⁻ During CO2 injection
⁻ After CO2 injection• After demonstration operation

Modified from Tomakomai Port Plan
苫小牧港港湾計画図に加筆

Copyright 2013 Japan CCS Co., Ltd.

0

1

2km

Works in JFY. 2014 and after31

 Construction works of the capture and injection facilities start in the firstquarter of JFY 2014
 Marine environmental survey (springtime baseline) : May 2014
 Drilling works of two injection wells will be completed in the final quarterof JFY 2014.
 Installation of seismic sensors and PT sensors in three observation wells
will be completed by the third quarter of JFY 2014
 Installation of ocean bottom seismometers (OBSs) will be completed by
the end of the third quarter of JFY 2014
 Baseline observations of seismicity and the reservoirs’ temperature andpressure will start at the end of JFY 2014
 The commissioning of the capture and injection facilities is targeted tostart in the third quarter of JFY 2015

Copyright 2013 Japan CCS Co., Ltd.

32

Injection well for Takinoue Formation
滝ノ上層CO2圧入井概念図
GL

SSSV

20"CSG(J-55 133#/Premi um jt)
@200m

KOP
Depth

Vertical
depth

Horizontal
reachMaximum
inclination

Drill
depth

925ｍ

2,754ｍ

4,347ｍ72°

5,800ｍ

KOP@ 925m

13-3/8"CSG(J-55 54.5# / BTC)
@1,650m MD(1,472m TVD)

Incl ination 72°
3-1/2" Tubi ng(110-13Cr +5Ni +2Mo 12.7#
Premi um Jt)

PT sensor

PT Sensor

9-5/8"CSG(13Cr L-80 43.5# Premi um Jt)@4,800m
MD@4,750m MD(2,445m
TVD( 2,445m
TVD)
7"Li ner(13Cr L-80 29#/Premi um Jt)@ 4,650m - 5,800m MD

8-1/2" Hol e TD
@ 5,800m MD(2,754m TVD)

Copyright 2013 Japan CCS Co., Ltd.

33

Injection well for Moebetsu Formation

GL

SSSV
20"CSG(J-55 133#/Premi um jt)@200m
KOP @ 240m

9-5/8"CSG(13Cr L-80 43.5# Premi um Jt)@ 2,600m MD( 995m TVD)

Incl ination max. 83 deg

13-3/8"CSG(J-55 54.5# / BTC)
@1,350m MD(843m TVD)PT sensor

PT s ensor

1000

3-1/2" Tubi ng(13Cr L-80 12.7# Premi um Jt)

1200
7"Li ner(13Cr L-80 29#/Premi um Jt)@ 2,450m - 3,500m MD

KOP
depth

Vertical
depth

Horizontal
reachMaximum
inclination

Drill
depth

240ｍ

1,161ｍ2900ｍ

83°

3,500ｍCopyright 2013 Japan CCS Co., Ltd.

1400
8-1/2" Hol e TD
@ 3,500m MD(1,161m TVD)

1600

Overview of Onshore Facilities
Injection wells

Flare / vent stack

34

CO2 absorption tower
CO2 stripping tower
Low pressure flash tower

PSA off gas compressor
LP steam boiler

CO2 tothe reservoirs

HP steam boiler
Circulating cooling water unit
Pure water unit
Pure water tank

CO2 compressors

Control & Administration building
Generator
Waste water treatmen

Industrial water intake pit

Copyright 2013 Japan CCS Co., Ltd.

35

Thank you for your attention !

Copyright 2013 Japan CCS Co., Ltd.