JCM_ID_F_PDD_ver02.0

JCM Project Design Document Form
A. Project description
A.1. Title of the JCM projectIntroduction of High-Efficiency Looms in Weaving MillA.2. General description of project and applied technologies and/or measures
The proposed JCM project aims to achieve GHG emission reductions at an existing textile
factory in Indonesia by introducing highly efficient air jet looms, replacing more conventional
air jet looms.
The project is located at the factory of PT Nikawa Textile Industry in Karawang Regency, WestJava Province. Under the proposed project, 81 units of the latest model of air-jet looms areinstalled. The new air-jet looms, JAT 810 made by Toyota Industries Corporation, come withthe original air-saving technology to reduce air consumption for weft insertion more than 15 %comparing to the conventional model.
A.3. Location of project, including coordinates
Country

Republic of Indonesia

Region/State/Province etc.:

West Java Province

City/Town/Community etc:

Karawang Regency

Latitude, longitude

6°22'08.8"S, 107°19'18.4"E

A.4. Name of project participants
The Republic of Indonesia

PT Nikawa Textile Industry

JapanNisshinbo Textile Inc.

A.5. Duration
Starting date of project operation

01/07/2018

Expected operational lifetime of project

7 years

A.6. Contribution from Japan
The proposed project was partially supported by the Ministry of the Environment, Japan(MOEJ) through the Financing Programme for JCM Model projects, which provided financial
support of less than half of the initial investment for the projects in order to acquire JCM
credits. Further, implementation of the proposed project promotes diffusion of low carbon
technology within Indonesia.
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B. Application of an approved methodology(ies)B.1. Selection of methodology(ies)
Selected approved methodology No.

ID_AM011

Version number

ver01.0

B.2. Explanation of how the project meets eligibility criteria of the approved methodology
Eligibility

Descriptions specified in thecriteria

methodology

Criterion 1

Project information

The project replaces existing air jet The project replaces existing air jet looms
looms at a weaving factory with air at a weaving factory with JAT810, which
jet looms equipped with energy are

equippedwithenergysavingsaving technologies such as an technologies such as an optimized shape
optimized shape reed’s tunnel of reed’s tunnel of nozzles and a pressure
nozzles and a pressure sensor to sensor to measure air pressure of nozzles
measure air pressure of nozzles for for

optimization of compressed air

optimization of compressed air consumption of welt insertion.
consumption of welt insertion.
Criterion 2

The air jet looms which are The air jet looms JAT810 which areinstalled by the project reduce the installed by the project reduce thespecific air consumption by at least specific air consumption by more than
15% compared with the reference 15% compared with the reference air jetair jet looms in line with the looms.
description in Section I of thismethodology.

C. Calculation of emission reductions
C.1. All emission sources and their associated greenhouse gases relevant to the JCM project
Reference emissions
Emission sources

GHG type

Electricity consumption by air compressors to generate compressed air
for the reference air jet looms

CO2

Project emissions
Emission sources

GHG type

Electricity consumption by air compressors to generate compressed air
for the project air jet looms

2CO2

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C.2. Figure of all emission sources and monitoring points relevant to the JCM project

Monitoring point No.1:

All 81 project air jet looms are connected to a

Amount of fabric woven by the monitoring system. The amount of the fabric woven by
project air jet looms

each loom is recorded in the hard drive of a PC located: project air jet loomin the control room.

C.3. Estimated emissions reductions in each year
Year

Estimated

Reference Estimatedemissions (tCO2e)

Project

Emissions (tCO2e)

Estimated

Emission

Reductions (tCO2e)

2018

1,075.58

860.47215

2019

2,151.17

1,720.94

430

2020

2,151.17

1,720.94430

2021

2,151.17

1,720.94

430

2022

2,151.17

1,720.94

430

2023

2,151.17

1,720.94

430

2024

2,151.17

1,720.94

430

2025

1,075.58

860.47

215

2026

-

--

2027

-

--

2028

-

--

2029

--

-

2030

-

-

-

Total (tCO2e)

3,010

Note: The estimated emission reductions in each year are rounded down after the decimal point.

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D. Environmental impact assessment
Legal requirement of environmental impact assessment for No
the proposed project
E. Local stakeholder consultation
E.1. Solicitation of comments from local stakeholders
To solicit comments from local stakeholders, a consultation meeting was planned by the project
participants, and the project participants sent out invitation letters to the consultation meeting tovarious stakeholders. Details of the local stakeholders consultation meeting aresummarized asfollows:
Date and Time: 04 September 2018, 9:00-12:00 Western Indonesia Time
Venue: PT Nikawa Textile Industry
Address: Kawasan Industri Mitra Karawang Jaya Desa Parung Mulya, Kecamatan Ciampel,
Kabupaten Karawang, Jawa Barat 41361, INDONESIA
Invited organization from Indonesia side:-Indonesia JCM Secretariat-Coordinating Ministry of Economic Affairs (CMEA)-

Directorate of Energy Conservation, Directorate General of New Renewable Energy andEnergy Conservation, Ministry of Energy and Mineral Resources of Indonesia (MEMR)-Center for Research and Development for Green Industry and Environment (PPIHLH),
Ministry of Industry of Indonesia-Indonesia Textile Association (API)-Production and Industry Bureau, West Java Province-Energy and Mineral Resources Agency, West Java Province-

PT Anugerah Texindotama

Meeting agenda:-Opening Remarks and Introduction
Progress of Joint Crediting Mechanism (JCM) in Indonesia
Project Outline
Project Technology
MRV (Monitoring, Reporting and Verification) of the project
Q & A Session
Closing Remarks
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Meeting summary:
There were total of twenty three stakeholders from the invited agencies and the project
developers attended the meeting. There were no negative comments toward the proposed
project expressed during the stakeholders meeting by the attendees. For those who were invited
and were unable to attend the meeting, the project participants sent presentation materials usedduring the meeting, requesting them to send their comments, if any. The project did not receive
any comments from those who were invited and were not able to attend the local stakeholders'consultation meeting. The comments received during the local stakeholders meeting, along withthe responses/action to the comments, are listed in the following section.

E.2. Summary of comments received and their consideration
Stakeholders
Centerfor

Comments received

Consideration of comments received

What is the role of Indonesian Joint

Committee(JC)

consistsofResearch and government in the implementation members from seven relevant Ministries
Developmentforof MRV under JCM?

of Indonesia, and JC is the highestGreenIndustrydecision

andmakingentityunderIndonesia-Japan JCM cooperation. JC isEnvironment,

responsible

Ministry

methodologies which are applied to theofIndustry

toapprove

theMRVJCM projects, as well as approval of theproject registration and credit issuance.
(No further action needed.)
How do you collect relevant data The air jet looms JAT810 installed forforcalculation

ofemission the project has in-built monitoring

reductions from the project?

system which is directly connected tothecentralmonitoringcontrol.

Theparameter,

requiredproduction

quantity is monitored by the in-built
monitoring system, then collected andarchived.
(No further action needed.)Indonesia

How the knowledge transfer from The training to operate the machines hasJCM

Japan to Indonesia regarding the been provided to operators at the plant

Secretariat

operation of the new machines will since start of the project.
5Also, ToyotaJCM_ID_F_PDD_ver02.0

be achieved?

Industries Corporation has local teamwith certified technicians based inBandungfor

thetraining

andmaintenance of the project. In all phasesof installation, Toyota's local team will
provide trainings which are relevant tooperation and monitoring.
(No further action needed.)
ProductionandProduction and Industry Bureau of (No further action needed.)Industry West Java greatly appreciate the use

Bureau, Westof environment-friendly weaving

Java Provincemachines at PT Nikawa, which also
goes along with the West Javagovernment's long-term plan.
The emission reduction project at (No further action needed.)PT Nikawa is a good initiative tocontributetowards

Strategic

Environmental Analysis of WestJava and hopefully many othercompanies in the province willcontributetowardemission

reductions as well.
Indonesia

Are there criteria for the size of the There is no limitation on the scale ofTextile

companies which can be qualified companies eligible to apply for JCM.

Associationto apply for JCM?

(No further action needed.)

F. Referencesn/aReference lists to support descriptions in the PDD, if any.

Annex
n/a6

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Revision history of PDD
VersionDate

Contents revised

01.0

30/10/2018

1st draft

02.0

31/01/2019

2nd draft
Revised based on the findings from validation:(Section A.5. / Section C.2. / Section C.3.)

03/09/2019

Initial registration by the Joint Committee through electronic
decision7